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7/25/2019 Catalog Oerlikon

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Welding Consumables

Product Data



Welding Consumables



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ELECTRODES

MMA Electrode/C-Mn and low-alloy steels

SUPERCORD AWS A5.1:E 60133

SUPERCORD 42 AWS A5.1:E 60134

CITOCORD AWS A5.1: E 60135

CITOFIX AWS A5.1: E60136

CITOREX AWS A5.1: E60137

FINCORD AWS A5.1: E60138

FINCORD DB AWS A5.1: E60139

FINCORD M AWS A5.1: E601310

FINCORD S AWS A5.1: E601311

OVERCORD AWS A5.1:E601312

OVERCORD E AWS A5.1: E601313

OVERCORD S AWS A5.1: E601314

OVERCORD Z AWS A5.1: E601315

OVERCORD R10 AWS A5.1: E601316

OVERCORD R 12 AWS A5.1: E601317

SUPERCORD R14 AWS A5.1: E601318

SUPERCORD 45 AWS A5.1: E601319

OVERCORD R92 AWS A5.1: E601320

CITORAPID AWS A5.1: E602021

CITORAPID 160W AWS A5.1: E602722

FLEXAL 60 AWS A5.1:E 601023

FLEXAL 70 AWS A5.5: E 7010-G24



TENAX 56S AWS A5.1: E 7016-1 H427

EXTRA AWS A5.1: E7016-H828

UNIVERS EN 499: E 35 6 B 42 H 529

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BOR SP 6 EN 499: E 46 6 B 34 H 1030

SPEZIAL AWS A5.1:E7016-H831

ULTRACITO AWS A5.1: E701832

SUPERCITO E AWS A5.1: E7018-133

SUPERCITO AWS A5.1: E7018-134

TENAX CY17 AWS A5.1: E7018-135

SUPERCITO 7018S AWS A5.1: E7018-136

TENAX 35S AWS A5.1: E 7018-1 H437

TENAX 55H AWS A5.1: E 7018-1 H438

TENACITO R AWS A5.1: E7018-1-H439

FERROMATIC 130 AWS A5.1: E702440




FEBACITO 160S AWS A5.1: E702844

OE CRYO 87 AWS A5.5: E 7016-C2L45

OE CRYO 75H AWS A5.5: E 7018-C1L46

TENAX 76S AWS A5.5: E 7018-G47

VERTICORD 80 AWS A5.5: E 8018 G48

VERTICORD 90 AWS A5.5: E9018-G49

FREEZAL E Ni3 AWS A5.5: E 8018-C250

OE-CRYO 55 AWS A5.5: E8018CI51

TENACITO 38 R AWS A5.5: E7018-G-H452

TENACITO 70 B AWS A5.5: E8018-C1-H453

MMA Electrode/Chromium-Molybdenum steels

OE-KV2L AWS A5.5: E 7015-A154

OE-KV2HR AWS A5.5: E 7018-A1 H4R55

MOLYCORD Kb AWS A5.5: E7018-A1-H 456

MOLYCORD Ti AWS A5.5: E8013-G57

CROMOCORD 55 AWS A5.5: E 8018 B158

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OE-KV5L AWS A5.5: E 7015-B2L59

OE-KV5HR AWS A5.5: E 8018-B2 H4R60

CROMOCORD Kb AWS A5.5: E8018-B2-H461

CROMOCORD N 125 AWS A5.5: E 9015-G62

OE-KV3L AWS A5.5: E 8015-B3L63

OE-KV3HR AWS A5.5: E 9018-B3 H4R64

CROMOCORD 2 STC AWS A5.5: E9018-B3-H465

CROMOCORD 5 AWS A5.5: E8015-B6-H466

CROMOCORD 5L AWS A5.5: E 8015-B6L67

CROMOCORD E223 AWS A5.5: E8015-G68

CROMO E 225V AWS A5.5: E 9015-G69

CROMO E 225 AWS A-5.5: E9015-B3 H470

CROMO E 300V AWS A5.5: E 9015-G71

CROMOCORD 9 M AWS A5.5: E9018-B9-H472

CROMOCORD 9 AWS A5.5: E 8015-B873

CROMOCORD 91 AWS A5.5: E9018-B9-H474

CROMOCORD 10 M DIN 8575: ~E CrMoW 10 B 20+75

MMA Electrode/Cutting

CITOCUT76

SUPERCUT77

MMA Electrode/High-strength steels

TENACITO 70 AWS A5.5: E8018-G-H478

TENAX 88S AWS A5.5: E 8016-G79

TENAX 88S HR AWS A5.5: E 8018-G80

TENACITO 65 R AWS A5.5: E9018-G-H481

TENAX 98M AWS A5.5: E 9018-M H482

TENAX 118D2 AWS A5.5: E10018-D283



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TENACITO 80 (CL) AWS A5.5: E11018-G-H4

86

TENAX 118M AWS A5.5: E 11018-M H4

87


88

TENAX 128M AWS A5.5: E 12018 — M

89

TENAX 140 AWS A5.5: ~ E 14018-M-H490

MMA Electrode/Weathering steels

TENCORD 85CP AWS A5.5: E 8018-G

91

TENCORD Kb AWS A5.5: E7018-G-H4

92

MMA Electrode/Stainless and Heat resistant steels

DW RSP93

BASINOX 307 AWS A5.4: E 307-15

94

SUPRANOX 308 L AWS A-5.4: E308L-17

95

SUPRANOX RS 308L AWS A5.4: E 308L-16

96


97

BASINOX 308L AWS A5.4: E308L-15

98

BASINOX 308LT AWS A5.4: E 308L-15

99

BASINOX 308L VU AWS A5.4: E308L-15

100

SUPRANOX 308LP AWS A5.4: E308L-16

101

SUPRANOX RS 308H AWS A5.4: E 308H-16

102

FERINOX AWS A 5.4: E309Mo-26

103

CRISTAL E 309L AWS A5.4: E 309L-17

104

SUPRANOX 309L P AWS A5.4: E309L-16

105

SUPRANOX 309 L AWS A5.4: E309L-17

106

BASINOX 309L AWS A5.4:E 309L-15

107

BASINOX 309Nb AWS A5.4: E 309Cb-15

108

SUPRANOX RS 309Mo AWS A5.4: E 309Mo-16

109

BASINOX 309MoL AWS A5.4: E 309MoL-15

110

SUPRANOX 309MoL AWS A5.4: E309MoL-17

111

BASINOX 310 AWS A5.4: E 310-15112

IV

CRISTAL E 308L AWS A5.4: E 308L-17102bis



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SUPRANOX RS 310 AWS A5.4: E 310-16113

BASINOX 310Mo AWS A5.4: E 310Mo-15114

SUPRANOX 310 AWS A5.4: E310-16115

DW 312 AWS A5.4: E312-16116

BASINOX 316L AWS A5.4: E316L-15117

BASINOX 316L VU AWS A5.4: E 316L-15118

BASINOX 316LT AWS A5.4: E 316L-15119


SUPRANOX 316 L AWS A 5.4: E316L-17121

SUPRANOX 316L P AWS A5.4: E316L-16122

SUPRANOX 316L PG AWS A5.4: E316L-16123

CRISTAL E 316L AWS A5.4: E316L-17124

BASINOX 316LN EN 1600: E 20 16 3 Mn N L125


BASINOX 318 AWS A 5.4: E318-15127

SUPRANOX 318 AWS A5.4: E318-16128

SUPRANOX 347 AWS A5.4: E347-16129


BASINOX 347 AWS A5.4: E347-15131

SUPRANOX 347LP AWS A5.4: E347-16132

BASINOX 904L AWS A5.4: E 385-15133

SUPRANOX 904 L AWS A5.4: E385-16134

SUPRANOX RS 22.9.3L AWS A5.4: E 2209-16135

SUPRANOX E 22.9.3 N EN 1600: E 22 9 3 N L R 12136

BASINOX EB 25.10.4N EN 1600: E 25 9 4 N L B 42137

BASINOX 20.16L EN 1600: E 20 16 3 MnL B 22138

CITOCHROM 13 AWS A5.4: E 410-15139

CITOCHROM 13/4 AWS A5.4: E410NiMo-15140

CITOCHROM 17/4 AWS A5.4: E 430-15141

CITOCHROMAX RS DIN 8555: E8- UM - 200 KPRZ142

CITOCHROMAX N EN 1600: E 18 8 Mn B 22143

V

CITOCHROMAX R EN 1600: E 18 8 Mn R 12144



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MMA Electrode/Cast-iron

SUPERFONTE Ni AWS A5.15: ENi-CI145

SUPERFONTE NiFe AWS A 5.15: E NiFe CI146

SUPERFONTE BM AWS A 5.15: E NiFe CI147

MMA Electrode/Hardfacing

CITORAIL DIN 8555: E 1 - UM - 300148

CITOMANGAN DIN DIN 8555: ~E 7 - UM - 200 KP149

SUPRADUR 400150

SUPRADUR 400B DIN 8555: E 1 - UM - 400151

SUPRADUR 600152

SUPRADUR 600B DIN 8555: E 6 - UM - 60153

SUPRADUR 600RB DIN 8555: E 3- UM-60-T154

SUPRADUR V1000 DIN 8555: E 10 - UM - 60 GR155

SUPRADUR VF1000 DIN 8555: E 10 UM 60 RZ156

TOOLCORD DIN 8555: E 6 UM 65 GS157

ABRACITO 62S158

MMA Electrode/Nickel and Copper alloys

SUPRANEL Ni1 AWS A5.11: E Ni-1159

SUPRANEL SR AWS A5.1: ENiCrFe-2160

SUPRANEL 600 AWS A5.11: E NiCrFe-3161

SUPRANEL 625 AWS A5.11: E NiCrMo-3162

FREEZAL 625 AWS A5.11: ENiCrMo3163

SUPRANEL C276 AWS A5.11: E NiCrMo-4164

FREEZAL E Ni9 AWS A5.11: E NiCrMo6165

SUPRANEL NiCu7 AWS A5.11: E NiCu-7166

CUPRONIC 70 AWS A5.6: E CuNi167

CITOBRONZE Sn AWS A5.6: E CuSn-C168

VI

SUPRANEL NiCrFe7 AWS A5.11: E NiCrFe-7169



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MMA Electrode/Aluminum alloys

ALCORD AL AWS A5.3: E1100170

ALCORD 5 Si AWS A-5.3: E4043171

ALCORD 12 Si DIN 1732: El-AlSi 12172

SOLID WIRES

MIG-MAG Wire/C-Mn and low-alloy steelsCARBOFIL AWS A5.18: ER 70S-3175

CARBOFIL 1 CF/GOLD AWS A5.18: ER 70S-6176

CARBOFIL 1 AWS A5.18: ER 70S-6177

CARBOFIL 1A CF/GOLD AWS A5.18: ER 70S-6178

CARBOFIL Galva179

CARBOFIL Ni1 AWS A5.28: ER 80S-Ni1180

CARBOFIL Ni2 AWS A5.28: ER 80S-Ni2181

CARBOFIL Mo AWS A5.28: ER 80S-G182

CARBOFIL CrMo 1 AWS A5.28: ER 80S-G183

CARBOFIL CrMo 2 AWS A5.28: ER 90S-G184

CARBOFIL CrMo 5 AWS A5.28: ER 80S-B6185

CARBOFIL 9 Cr AWS A5.28: ER 80S-B8186

MIG-MAG Wire/High strength steels

CARBOFIL MnMo AWS A5.28: ER 80S-D2187

CARBOFIL NiMo1 AWS A5.28: ER 90S-G188

CARBOFIL NiMoCr AWS A5.28: ER 100 S-G189

CARBOFIL 120 AWS A5.28: ER 120S-G190

MIG-MAG Wire/Weathering steels

CARBOFIL Cu AWS A5.28: ER 80S-G191

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MIG-MAG Wire/Stainless and Heat resistant steels

INERTFIL 307 AWS A5.9: ER 307 (approx)192

INERTFIL 308L AWS A5.9: ER 308L193

INERTFIL 308LSi AWS A5.9: ER 308L Si194

INERTFIL 308H AWS A5.9: ER 308H195



INERTFIL 309LMo AWS A5.9: ER 309L Mo (approx)198

INERTFIL 310 AWS A5.9: ER 310199




INERTFIL 316LN DIN 8556: SG-X2CrNiMnMoN 20 16203

INERTFIL 318Si EN 12072: G 19 12 3 Nb Si204


INERTFIL 904L AWS A5.9: ER 385 L206

INERTFIL 22 9 3 AWS A5.9: ER 2209207

INERTFIL 410NiMo AWS A5.9: ER 410 NiMo208




MIG-MAG Wire/Hardfacing

CARBOFIL A 250 DIN 8555: MSG 1-250 GZ212

CARBOFIL A 350 DIN 8555: MSG 2-GZ-350213

CARBOFIL A 600 DIN 8555: MSG 6-GZ-60-GP214

MIG-MAG Wire/Nickel and Copper alloys

NIFIL Ni1 AWS A5.14: ER Ni-1215

NIFIL 600 AWS A5.14: ER NiCr-3216

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NIFIL 625 AWS A5.14: ER NiCrMo-3217

NIFIL NiCu7 AWS A5.14: ER NiCu7218

COPPERFIL 70-30 AWS A5.7: ER CuNi219

COPPERFIL 90-10 DIN 1733: PART.1 n° 2.0873220

MIG-MAG Wire/Aluminum alloys

ALUFIL Al 99,5 Ti AWS A5.10: ER 1100221

ALUFIL AlSi 5 AWS A5.10: ER 4043222

ALUFIL AlSi 12 AWS A5.10: ER 4047223

ALUFIL AlMg 4,5 Mn AWS A5.10: ER 5183224

ALUFIL AlMg 5 AWS A5.10: ER 5356225

TIG RODS

TIG Rod/C-Mn and low-alloy steels

CARBOROD Mo AWS 5.28: ER80S-G229

CARBOROD AWS A5.18: ER 70S-3230

CARBOROD 1 AWS A5.18: ER 70S-6231

CARBOROD Ni1 AWS A5.28: ER 80S-Ni1232

CARBOROD Ni 2 AWS A5.28: ER 80S-Ni2233

CARBOROD NiMo1 AWS A5.18: ER 90S-G234

CARBOROD 80S-D2 AWS A5.28: ER 80S-D2235

CARBOROD CrMo 1 AWS A5.28: ER 80S-G236

CARBOROD CrMo 2 AWS A5.28: ER 90S-G237

CARBOROD CrMo 5 AWS A5.28: ER 80S-B6238

TIG Rod/Stainless and Heat resistant steels

INERTROD 307 AWS A5.9: ER 307 (approx)239

INERTROD 308L AWS A5.9: ER 308L240

INERTROD 308LSi AWS A5.9: R308LSi241

INERTROD 308H AWS A5.9: ER 308H242

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INERTROD 309LMo AWS A5.9: ER 309L Mo244

INERTROD 310 AWS A5.9: ER 310245



INERTROD 316LSi AWS A5.9: ER 316L Si248

INERTROD 318Si AWS A5.9: ER 318 (similar)249


INERTROD 904L AWS A5.9: ER 385 L251

INERTROD 22 9 3 AWS A5.9: ER 2209252

INERTROD 25 10 4 EN 12072: 25 9 4 L253

INERTROD 410L AWS A5.9: ER 410254

INERTROD 410NiMo AWS A 5.9: ER 410 Ni Mo255

TIG Rod/Nickel and Copper alloys

NIROD Ni1 AWS A 5.14: ER Ni-1256

NIROD 600 AWS A5.14: ER NiCr 3257

NIROD 625 AWS A5.14: ER NiCrMo-3258

NIROD NiCu7 AWS A5.14: ER NiCu 7259

TIG Rod/Aluminum alloys

ALUROD Al 99,5 Ti AWS A5.10: ER 1100260

ALUROD AlSi 5 AWS A5.10: ER 4043261

ALUROD AlMg 4,5 Mn AWS A5.10: ER 5183262

ALUROD AlMg 5 AWS A5.10: ER 5356263

FLUX CORED WIRES

Flux Cored Wire/C-Mn and low-alloy steels

CITOFLUX GALVA AWS A5.18: E 70C GS267

CITOFLUX R 00 C AWS A5.20: E 71T-1 H4268

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CITOFLUX R 00 AWS A5.20: E 71T-1 MJ269

CITOFLUX B 00 AWS A5.20: E 71T-5 MJ270

CITOFLUX 6117 AWS A5.20: E71T-1 M H4271

FLUXOFIL 13 AWS A5.20: E 71T 1- H4272

FLUXOFIL 11 AWS A5.20: E70T-2 H4273

FLUXOFIL 31 AWS A5.20: E70T-5J H4 / E70T-5MJ H4274

FLUXOFIL 31S AWS A5.20: E70T-5J H4 / E70T-5MJ H4275

FLUXOFIL 12 AWS A5.20: E71T-1 H4276

FLUXOFIL 19 HD AWS A5.20: E71T-1 H4277

FLUXOFIL 19 HDS AWS A5.20: E71T-1 H4278

FLUXOFIL 11 HD AWS A5.20: E71T-1 H4 / E71T-1M H4279

FLUXOFIL 14 HD AWS A5.20: E71T-1 H4 / E71T-1M H4280

FLUXOFIL 14 HD CF AWS A5.20: E71T-1 H4 / E71T-1M H4281

FLUXOFIL 14 HDS AWS A5.20: E71T-1 H4 / E71T-1M H4282

CRISTAL F119 AWS A5.20: E71T-1H4283

CRISTAL F100 AWS A5.20: E71T-1H8284

FLUXOFIL 16 AWS A5.20: E71T-1M H4285

FLUXOFIL 14 AWS A5.20: E71T-1MJ H4286

CITOFLUX R82 AWS A5.29: E 81T1 Ni1 M H4287

CITOFLUX R 00 Ni AWS A5.29: E 81T1-G288

CITOFLUX R82 SR AWS A5.29: E81 T1 Ni1 M H4289

CITOFLUX R20 C AWS A5.29: E81T1-Ni1 H8290

FLUXOFIL 140 mod. AWS A5.29: ~ E81T1-Ni1M JH4291

FLUXOFIL 44 AWS A5.29: E70T5-GM JH4292

FLUXOFIL 43.1 AWS A5.29: E80T5-G H4293

FLUXOFIL 40 AWS A5.29: E80T5-G H4 / E80T5-GM H4294

FLUXOFIL 21 HD AWS A5.29: E81T1-Ni1 JH4295

FLUXOFIL 20 AWS A5.29: E81T1-Ni1M JH4296

FLUXOFIL 20 HD AWS A5.29: E81T1-Ni1M JH4297

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FLUXINOX 308 L-PF AWS A5.22: E308LT1-4 / E308LT1-1321

FLUXINOX 308 H AWS A5.22: E308HT0-4 / E308HT0-1322

FLUXINOX 309 L AWS A5.22: E309LT0-4 / E309LT0-1323


FLUXINOX 309 Mo L AWS A5.22: E309LMoT0-4 / E309LMoT0-1325

FLUXINOX 309 Mo L-PF AWS A5.22: E309MoLT1-4 / E309MoLT1-1326

FLUXINOX 310 AWS A5.22: E 310T0-G327

FLUXINOX 310-PF AWS A5.22: E 310T1-G328

FLUXINOX 312 AWS A5.22: E312T0-4/E312T0-1329

FLUXINOX 312-PF AWS A5.22: E312T1-4/E312T1-1330

FLUXINOX 316 L AWS A5.22: E316LT0-4 / E316LT0-1331


FLUXINOX 318 EN 12073: T 19 12 3 Nb R C 3333

FLUXINOX 318-PF EN 12073: T 19 12 3 Nb P C 1334

FLUXINOX 347 AWS A5.22: E347T0-4 / E347T0-1335

FLUXINOX 347-PF AWS A5.22: E347T1-4 / E347T1-1336

FLUXINOX 904 L AWS A5.22: similar to E385LT1-1/4337

FLUXINOX 22.9.3 L AWS A5.22: E2209T0-4 / E2209T0-1338

FLUXINOX 22.9.3 L-PF AWS A5.22: E2209T1-4 / E2209T1-1339

FLUXINOX 25.4 EN 12073: T Z 25 4 R M 3/ T Z 25 4 R C 3340

FLUXINOX 25.4-PF EN 12073:T Z 25 4 P M 1/ T Z 25 4 P C 1341

FLUXINOX 430 Ti AWS A5.22: E 430 T0-G342

FLUXINOX 625 AWS similar to A5.11: ENiCrMo-3343

Flux Cored Wire/Hardfacing

FLUXOFIL 50 DIN 8555: MSG 1-GF-C1-250344

FLUXOFIL 51 DIN 8555: MSG 1-GF-C1-300345

FLUXOFIL 52 DIN 8555: MSG 1-GF-C1-300-P346

FLUXOFIL 54 DIN 8555: MSG 5-GF-C1-40-P347

FLUXOFIL 56 DIN 8555: MSG 6-GF-C1-55-GP348

FLUXOFIL 58 DIN 8555: MSG 6-GF-C1-60-GP349

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CITOFLUX H 06 DIN 8555:MSG 6-GF-C1-60-GP350

FLUXODUR 62-0 DIN 8555: MF 10-GF-60-GR351

FLUXOFIL 66352

Metal Cored Wire/C-Mn and low-alloy steels

FLUXOFIL M 10S AWS 5.18: E70C-6M H4353

CITOFLUX M 00 AWS A5.18: E 70 C-6M H4354

CITOFLUX M 60 AWS A5.18: E 70-C6 M H4355

CITOFLUX M60 A AWS A5.18: E 70C-6 M H8356

FLUXOFIL M 8 AWS A5.18: E70C-3M H4 / E70C-3C H4357

FLUXOFIL M 10 AWS A5.18: E70C-6M H4358

CRISTAL F206 AWS A5.18: E70C-6MH4359

FLUXOFIL M10 PG AWS A5.18:E71T-1MJH4360

CRISTAL F208 AWS A5.18: E70C-3MH4361

SUBMERGED ARC FLUXES

SAW Rutile-Acid Fluxes/C-Mn and low-alloy steels

OP 119 AWS A5.17: F7A2 EM 12K 365

OP 143 AWS 5.17 F6A0 EL12367

OP 181 AWS A5.17: F7A-F7PZ EM 12K 369

OP 191 AWS A 5.23: F8 AZ - EG-G371

UNIFLUX D1 AWS A5.17:F7A0 - EL12373

OP F55 AWS A5.17: F7A0-EL12375

OP F72 AWS A5.17: F6A0-EL12376

Pie 18 EN 760: SA CS 1 77378

SAW Basic and Semi-basic fluxes/C-Mn and low alloy steels

OP 100 AWS 5.17: F6A0-EL12380

OP 120TT AWS 5:17: F7A6 EM12K 382

OP 121TT AWS 5.17: F7A8 EH12K 384

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OP 121TT W AWS A 5.23: F9 AP8 EG-F3387

OP 122 AWS A5.17: F7A4-F6P4 EH 12K 390

OP 123 AWS A5.17:F7AZ-F7PZ EL 12393

OP 126 AWS A5.17: F7A8 EH12K 395

OP 132 AWS 5.17: F6A2-EL12397

OP 139 AWS 5.17 F6A4 EM12K 399

OP 180S AWS 5.17: F6A0 EL12401

OP 192 AWS A5.17: F7A4 F7P4 - EM12K 404

SAW Basic Fluxes/Chromium-Molybdenum steels

OP CROMO F537 AWS A5.23: F8P0EB6B6407

SAW Fluxes/Stainless and Heat resistant steels

OP 33 EN 760: SA AF 2 54 DC409

OP 70Cr Spezial EN 760: SA FB 2 57 H5411

OP 76 AWS A5.23: F 62PZ EB9R-B9412

OP F500 EN 760: S A FB 2 53 AC415

SAW Fluxes/Cladding

AST 300 DIN 32522: BCS 5 83255 DC+ 13 B-3-16417

OP 87 EN 760: SA CS 2 99 Cr AC418

OP 1250A EN 760: SA CS 3 97 CCrMo AC420

OP 1300A EN 760: SA CS 3 87 CCRMo AC421



SAW Fluxes/Backing

OP 10U EN 760: SA CS 1424

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ELECTRODES



SUPERCORD

Keep dry and store at room temperature.

AWS A5.1:E 6013EN 499:E 42 A R C 11GOST 9467-75:50-E51 1

ABSCONTROLASTÜV

Approvals

AC; DC-

2,00 25-60 10,8 6,3300

2,50 60-100 20,1 11,4350

3,25 85-140 32,5 19,23503,25 85-140 42,0 24,8450

4,00 120-190 48,2 27,5350

4,00 120-190 62,6 35,7450

5,00 180-240 71,4 43,2350

5,00 180-240 93,9 57,0450

Packaging data

Classification

Weld metal weightper electrode (gr)

Diameter(mm)

Current(ampere)

Electrodeaverage weight (gr)

Medium-coated rutile electrode with a fast freezing slag. Universal all-positional electrode which is very easy to weld whenused for all kinds of light constructional work, including pipeswork. Suitable for vertical down welding of thin plates. Operateson low open circuit voltage, reccomended for tack welding. Good slag detachability and excellent bead appearence.Efficiency 100%.

MMA Electrode

Grades

All-weld metal Mechanical Properties

As Welded 500 - 640 420 20 47

Impact EnergyISO - V (J)Heat Treatment

TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

S185 to S355; S(P)275 to S(P)355; P295GH; P235GH; P265GH; GP240R

Length(mm)

Current condition and welding positionStorage and redrying

PA PB PC PG PF PE

Analysis of all-weld metal (Typical values in %)

C Cu0.08 -0.65 0.65 0.030 0.030 - - - - - -

Si Mn P S Cr Ni Mo Nb V N

C-Mn and low-alloy steels

Materials

3



SUPERCORD 42


AWS A5.1:E 6013EN 499:E 42 A R 12GOST 9467-75:50-E51 1

Approvals

AC; DC-

1,50 20-50 5,7 3,1250

2,00 40-65 10,6 6,5300

2,50 60-100 17,4 10,3300

3,20 70-130 43,4 25,84504,00 120-160 60,4 37,1450

5,00 190-250 95,4 57,3450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Rutile electrode with easily detachable slag. Suitable for welding in the downhand position. Smaller diameters are alsosuitable for positional welding. Spatter free arc combined with a very smooth bead appearance. Excellent mechanicalproperties. Efficiency 100%.

MMA Electrode

Grades


As Welded 500 - 640 420 20 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness


Length(mm)


PA PB PC PG PF


C Cu

0.09 -0.40 0.65 0.030 0.030 - - - - - -



Materials

4



CITOCORD

Keep dry and avoid condensation. Rebaking not required generally.

If necessary, 100-110 °C x 1h.

AWS A5.1: E 6013EN 499:E 38 0 RC 11

DBTÜV

Approvals

AC; DC-

2,50 55-85 18,1 10,35350

3,20 90-135 30,8 18,2350

4,00 130-170 45,5 26,35350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Rutile coated general-purpose electrode for welding of structural steelwork, and light industrial applications. It is suited forwelding in all positions, also for tack welding. Easy arc striking and restriking. Smooth weld beads blending into base metalwithout undercutting. Self releasing slag.

MMA Electrode

Grades


As Welded 470-600 380 22 60


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

S185-S355, P235-P355, P235GH-P285GH, GP240R, GS-38, GS-52

Length(mm)


PA PB PC PG PF PE


C Cu

0.08 -0.40 0.60 - - - - - - - -



Materials

5



CITOFIX

Keep dry and avoid condensation. Rebaking not required generally.If necessary, 100-110 °C x 1h.

AWS A5.1: E6013 ABSBVDNVGLLRS

Approvals

DC-; AC

2,00 10,2 0,03002,50 18,8 0,0350

3,20 29,4 0,0350

3,20 40,0 0,0450

4,00 43,5 0,0350

4,00 58,8 0,0450

5,00 31,3 0,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


General-purpose rutile coated electrode for structural steelwork, workshop and maintenance welding with easy operability.Good gap-bridging. Smooth welds, self-releasing slag.

MMA Electrode

Grades


As Welded 510-600 450 20 25


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 0 °C

Hardness

F 111, F 221, A 37, A 42, A44grade A, BS235-S355, P235-P355, P235GH-P285GH, GP240R, GS-38

Length(mm)


PA PB PC PG PF PE


C Cu

0.07 -0.40 0.50 - - - - - - - -



Materials

6



CITOREX


AWS A5.1: E6013EN 499: E 38 2 RB 12

ABSBVDBDNVGL

LRSTÜV

Approvals

DC-; AC

2,00 40-60 9,3 0,0250

2,50 50-90 19,7 10,7350

3,20 100-150 33,4 18,5350

4,00 140-190 50,5 28,6350

4,00 140-190 63,6 37,8450

5,00 220-260 97,9 0,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Rutile-basic coated electrode which is particularly suitable for welding root passes and for positional welding in thefabrication of pipes, boilers and tanks. It is also suitable for depositing backing beads in submerged-arc welding. Due to itslow Si-content, the weld metal is suited for subsequent galvanizing or enamelling. For welding cover passes the use ofFINCORD DB electrodes is recommended.

MMA Electrode

Grades


As Welded 470-600 380 22 80


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

grade A, B, D, ES185-S355, P235-P355, P235GH-P285GH, GP240R, GS-38, GS-52

Length(mm)


PA PB PC PF PE PF2 PF2


C Cu

0.08 -0.20 0.60 - - - - - - - -



Materials

7



FINCORD


AWS A5.1: E6013EN 499: E 42 0 RR 12

ABSBVDBDNVGLLRS

TÜV

Approvals

AC; DC-

1,60 30-50 5,9 0,0250

2,00 50-70 8,9 0,0250

2,00 50-70 12,8 0,0350

2,50 65-90 20,1 10,5350

3,20 100-140 34,5 18,1350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Rutile-coated multi-purpose electrode featuring outstanding welding properties. Exceptional ease of operability makes itsuitable for unskilled welders. Easy arc striking and restriking, therefore well-suited for tack-welding. Very smooth andfinely-rippled weld beads blending into base metal without undercutting. Easy slag removal.

MMA Electrode

Grades


As Welded 500-640 420 22 60


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

grade A, B, DS185-S355, P235-P355, P235GH-P285GH, GP240R, GS-38, GS-52

Length(mm)




C Cu

0.08 -0.45 0.60 - - - - - - - -



Materials

8



FINCORD DB



AWS A5.1: E6013EN 499: E 46 0 RR 12

DBTÜV

Approvals

DC-; AC

2,50 60-100 19,2 10,7350

3,20 95-140 32,9 24,0350

4,00 130-190 64,3 37,0450

5,00 170-240 0,0 0,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Rutile coated electrode for the welding of plates and pipes. It complies with the requirements of both the German FederalRailways and the Building Supervisory Board. Well-suited for tack welding. Easy arc striking and restriking. Very smoothbead surface. Slag in most cases is self-releasing. Welds are of X-ray quality.

MMA Electrode

Grades


As Welded 530-680 460 22 60


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

S185-S355, P235GH-P295GH, GS-38, GS-52, GP240R, grade A, B

Length(mm)


PA PB PC PF PE PF2


C Cu

0.08 -0.35 0.50 - - - - - - - -



Materials

9



FINCORD M


AWS A5.1: E6013EN 499: E 38 0 R 12

ABSBVDNVLRSMOD

Approvals

DC+; DC-; AC

2,00 0,0 0,03002,50 0,0 0,0300

2,50 0,0 0,0350

3,20 0,0 0,0350

3,20 0,0 0,0450

4,00 0,0 0,0450

5,00 0,0 0,0450

6,00 0,0 0,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Rutile medium coated electrode for a wide variety of mild steel fabrication applications. It has exceptional overall operabilityresulting in high quality weld deposits and welder appeal. Excellent in the overhead position and for fillet welding in thehorizontal vertical position. Smooth even metal transfer, low spatter and self - releasing slag. Smooth weld beadappearance.

MMA Electrode

Grades


As Welded 470-600 380 22 50


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

0 °C

Hardness


Length(mm)


PA PB PC PF PE PF2


C Cu

0.08 -0.50 0.50 - - - - - - - -



Materials

10



FINCORD S


AWS A5.1: E6013EN 499: E 42 A RR 12

DBTÜV

Approvals

AC; DC-

2,50 65-90 21,0 10,6350

3,20 100-140 35,9 18,3350

3,20 100-140 47,0 24,4450

4,00 140-180 69,8 37,3450

5,00 190-240 107,8 58,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Rutile-coated electrode particularly suited for the welding of horizontal fillets. Fine-droplet metal transfer. Easy arc strikingand restriking. Very smooth welds blending into base metal without undercuts. Slag in most cases self-releasing.

MMA Electrode

Grades


As Welded 500-640 420 20 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

S185-S235, P235, P235GH, P265GH, GS-38, GP240R, St 37.4

Length(mm)




C Cu

0.08 -0.50 0.60 - - - - - - - -



Materials

11



OVERCORD


AWS A5.1:E6013EN 499: E 38 0 RC 11

ABSBVDBDNVGL

LRSTÜV

Approvals

AC; DC-

2,00 50-60 7,8 0,0250

2,50 60-85 16,2 10,3350

3,20 90-130 28,0 17,7350

4,00 140-180 43,0 27,3350

5,00 180-240 67,5 42,0350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Rutile-cellulosic coated general-purpose electrode for structural steelwork, workshop and maintenance welding, speciallysuited for vertical-down welding and tack-welds. Good gap bridging. Can be used on galvanized, primer painted and slightlyrusted parts. In assembly welding, electrode can be used with the same current setting in all positions. Smooth, slightlyconcave welds blending into base metal without undercutting. Slag in most cases self-releasing.

MMA Electrode

Grades


As Welded 470-600 380 22 60


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

S185-S355, P235GH-P295GH, GS-38, GS-52, GP240R, grade A,B

Length(mm)


PA PB PC PG PF PE PF2


C Cu

0.08 -0.30 0.50 - - - - - - - -



Materials

12



OVERCORD E


AWS A5.1: E6013EN 499: E 38 0 R 12

ABSDNVGLLRSRNRTÜV

Approvals

DC-; AC

1,60 0,0 0,0250

2,00 40-60 11,8 0,03002,50 60-80 19,44 0,0350

3,20 110-135 31,95 0,0350

3,20 110-135 41,78 0,0450

4,00 160-180 48,1 0,0350

4,00 160-180 64,52 0,0450

5,00 180-210 97,24 0,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Medium coated covered rutile type electrode, especially developed for welding mild steels for light metallic constructions andthin sheets. Suitable for use in structural engineering, shipbuilding and vehicle, boiler and tank construction.

MMA Electrode

Grades


As Welded 490-550 430 24 70


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

S185-S355, P235GH-P295GH

Length(mm)


PA PB PC PF PE

Analysis of all-weld metal (Typical values in %)C Cu

0.08 -0.40 0.50 - - - - - - - -



Materials

13



OVERCORD S


AWS A5.1: E6013EN 499: E 38 2 R 12

ABSBVDNVLRSMOD

Approvals

DC+; DC-; AC

2,50 0,0 0,0300

3,20 0,0 0,0350

4,00 0,0 0,0450

5,00 0,0 0,0450

Packaging data

Classification

Weld metal weight

per electrode (gr)

Diameter

(mm)

Current

(ampere)

Electrode

average weight (gr)

Rutile coated electrode, used for the welding of large structures and process pipe work in the shipbuilding and constructionindustries where precise fit-ups are difficult to achieve. OVERCORD S is a high quality electrode designed to give high impacttoughness properties at -20 °C. The electrode formulation promotes a forceful arc to ensure sound fusion and is tolerant tovariations in welding current, which is often an important consideration when welding under site conditions.

MMA Electrode

Grades


As Welded 470-600 380 22 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 20 °C

Hardness

A 106 grade A, BS185-S355, P235-P355, P235GH-P285GH, GP240R, GS-38, GS-52

Length

(mm)


PA PB PC PF PE


C Cu

0.07 -0.20 0.50 - - - - - - - -



Materials

14



OVERCORD Z


AWS A5.1: E6013EN 499: E 38 0 RC 11

DBTÜV

Approvals

AC; DC-

2,00 50-60 0,0 0,0300

2,50 55-85 17,4 10,3350

3,20 90-140 29,5 17,7350

4,00 130-180 44,4 27,3350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Rutile-cellulosic general-purpose electrode for structural steelwork, workshop and maintenance welding. Excellent operatingcharacteristics for all positional welding, including vertically-down. Smooth arc, well-suited for tack-welding and good for thebridging of gaps in poor fit up.. Welds are smooth and slightly concave blending into the base metal without undercutting.The slag is in most cases self-releasing.

MMA Electrode

Grades


As Welded 470-600 380 22 60


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

S185-S355, P235GH-P295GH, GS-38, GS-52, GP240R, grade A, B

Length(mm)




C Cu

0.08 -0.30 0.50 - - - - - - - -



Materials

15



OVERCORD R10


AWS A5.1: E6013EN 499: E 38 0 RC 11

Approvals

DC-

Packaging data

Classification


Diameter(mm)

Current(ampere)


Rutile electrode for all positions. Used for a wide variety of applications.. Efficiency 100%.

MMA Electrode

Grades


480-550 380 24 28


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-20°C

Hardness

A33-A34-A24ASTM A283-A442

Length(mm)


PA PB PC PG PF PE PG2 PF2


C Cu

0.10 -0.40 0.50 0.030 0.030 - - - - - -



Materials

16



OVERCORD R 12


AWS A5.1: E6013DIN 499: E 38 0 RC 11

ABSBVDBDNVTÜV

Approvals

DC-

Packaging data

Classification


Diameter(mm)

Current(ampere)


Rutile electrode for all positional welding. Easy to use on dirty or poorly prepared base plates. Efficiency 100%.

MMA Electrode

Grades


AS WELDED 470-600 380 20 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

0°C

Hardness

A33-A34-A24ASTM A283-A442

Length(mm)




C Cu

0.08 -0.50 0.80 0.030 0.030 - - - - - -



Materials

17



SUPERCORD R14


AWS A5.1: E6013EN 499: E 42 0 RR 12

Approvals

DC-

Packaging data

Classification


Diameter(mm)

Current(ampere)


Rutile electrode with a good bead aspect, used for a wide variety of applications. Suitable for all positional welding, exceptvertical down. Efficiency 100%.

MMA Electrode

Grades


500-640 420 24 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

0°C

Hardness

A33-A34-A24ASTM A283-A442

Length(mm)


PA PB PC PF PE PF2


C Cu

0.10 -0.50 0.60 0.030 0.030 - - - - - -



Materials

18



SUPERCORD 45


AWS A5.1: E6013EN 499: E 42 0 R 12GOST 9467-75:50-E51 2

Approvals

AC; DC-

1,50 25-50 5,7 3,6250

2,00 40-70 11,0 6,3300

2,50 60-90 17,7 10,4300

3,20 90-130 44,3 26,5450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Medium-coated rutile electrode, suitable for all positional welding, except vertically down. The arc is stable even withwelding equipment on low open circuit voltage; particularly suitable for tack welding applications on dirty or primed plate.Efficiency 100%.

MMA Electrode

Grades


As Welded 500 - 640 420 20 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

0°C

Hardness


Length(mm)


PA PB PF PE PF2


C Cu

0.09 -0.40 0.65 0.030 0.030 - - - - - -



Materials

19



OVERCORD R92


AWS A5.1: E6013EN 499: E 35 0 RC 11

Approvals

DC-

Packaging data

Classification


Diameter(mm)

Current(ampere)


Rutile electrode for all positional welding. Excellent fusion and good bead aspect. Used with all types of generator even withlow OCV. Efficiency 100%.

MMA Electrode

Grades


440-570 355 24 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

0°C

Hardness

A33-A34-A24ASTM A283-A442

Length(mm)




C Cu

0.10 -0.50 1 0.030 0.030 - - - - - -



Materials

20



CITORAPID


AWS A5.1: E6020EN 499: E 38 2 RA 13

ABSBVDBLRS

TÜV

Approvals

AC; DC-

3,20 90-160 42,3 24,7450

4,00 130-220 64,0 37,8450

5,00 180-300 104,0 58,6450

6,00 250-340 148,9 84,0450

Packaging data

Classification

Weld metal weight

per electrode (gr)

Diameter

(mm)

Current

(ampere)

Electrode

average weight (gr)

Acid-rutile coated electrode featuring a high melt-off rate due to its very high current carrying capacity. Therefore, it isparticularly suited for piece work applications. Concave, smooth weld beads. Very easy slag removal from fillet welds andeven from acute bevel angles. Full root penetration in fillet welds. It is suitable for welding galvanized, primer painted andslightly rusted parts. Due to the low-Si-content, suiteable for subsequent galvanizing, enamelling and rubber cladding. Weld joints are of X-ray quality.

MMA Electrode

Grades


As Welded 470-600 380 20 80


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness


Length

(mm)


PA PB


C Cu

0.08 -0.20 0.60 - - - - - - - -



Materials

21



CITORAPID 160W


AWS A5.1: E6027EN 499: E 38 2 RA 73

ABSBVDBDNVGLLRS

TÜV

Approvals

AC; DC-

4,00 170-220 97,0 0,0450

5,00 250-220 153,0 0,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Acid-rutile coated electrode having a weld metal recovery of approx. 165 %. It produces very smooth welds withoutundercuts. Slag is easily removed, even from acute bevel angles. It is suitable for welding galvanized, primer painted andslightly rusted components. Welds are of X-ray quality.

MMA Electrode

Grades


As Welded 470-600 380 20 80


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

A, B, D, E, AH 32-EH 36S185-S355, P235GH-P265GH, P275-P355, GP240R, GS-38,GS-52

Length(mm)


PA PB


C Cu

0.06 -0.25 0.80 - - - - - - - -



Materials

22



FLEXAL 60

Do not rebake.

AWS A5.1:E 6010EN 499: E 38 3 C 21GOST 9467-75:46-E43 2

ABSDNVLRSTÜV

Approvals

DC+; DC-; AC

2,50 50-70 16,2 10,3350

3,20 80-120 26,7 18,0350

4,00 110-150 40,0 26,4350

5,00 140-200 60,0 41,8350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Cellulosic coated electrode for welding girth seams of pipelines. It is suitable for welding root passes, filler and cover passes.FLEXAL 60 is also suited for depositing root passes on high-strength pipe steels.

MMA Electrode

Grades


As Welded 470-560 380 24 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 30 °C

Hardness

X42-X56, S235-S355, P235-P355, L210-L360

Length(mm)




C Cu

0.10 -0.20 0.60 - - - - - - - -



Materials

23



FLEXAL 70

Do not rebake.

AWS A5.5: E 7010-GEN 499: E 42 2 C 21GOST 9467-75:50- E 51 3

ABSDNVLRSTÜV

Approvals

DC+; DC-; AC

2,50 50-70 16,2 10,7350

3,20 80-120 26,7 17,8350

4,00 110-150 40,0 27,7350

5,00 140-200 60,0 41,2350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Cellulosic coated electrode for welding girth seams of pipe lines, using the vertical-down technique. It is suitable for weldingroot passes, filler and cover passes.

MMA Electrode

Grades


As Welded 500-640 420 24 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 20 °C

Hardness

P235, P355, L210-L360, S235-S355, X42-X60

Length(mm)




C Cu

0.10 -0.20 0.70 - - - - - - - -



Materials

24



FLEXAL 80

Do not rebake.

AWS A5.5: E 8010-GEN 499: E 46 2 1Ni C21GOST 9467-75:55-E51 3

ABSDNVLRSTÜV

Approvals

DC+

2,50 50-70 15,5 10,2350

3,20 80-120 25,7 18,4350

4,00 110-150 39,7 25,9350

5,00 140-200 61,7 41,7350

Packaging data

Classification


Diameter(mm)

Current(ampere)



MMA Electrode

Grades


As Welded 550-650 460 24 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 20 °C

Hardness

P235, P355, L210-L360, S235-S355, X42-X70

Length(mm)




C Cu

0.12 -0.25 0.90 - - - 0.80 - - - -



Materials

25



FLEXAL 90

Do not rebake.

AWS A5.5: E 9010-GEN 499: E 50 2 1Ni C21GOST 9467-75:55-E55 3

ABSDNVLRSTÜV

Approvals

DC+

2,50 50-70 15,5 10,2350

3,20 80-120 25,7 18,4350

4,00 110-150 39,7 25,9350

5,00 140-200 61,7 41,7350

Packaging data

Classification


Diameter(mm)

Current(ampere)



MMA Electrode

Grades


As Welded 580-680 500 22 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 25 °C

Hardness

P235,P355, L210-L360, S235-S355, X42-X80

Length(mm)




C Cu

0.12 -0.25 1 - - - 0.80 - - - -



Materials

26



TENAX 56S

To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370°Cx1h,max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dryat 390-420°C x 1h, max 1 times. Keep dry and store at roomtemperature. Once opened, store at 90-150°C until use.

AWS A5.1: E 7016-1 H4EN 499: E 42 5 B 12 H5GOST 9467-75:50A-E51 6

ABSBVCONTROLASDBDNV

GLLRSRINATÜV

Approvals

AC; DC-

2,50 60-90 16,3 10,0300

2,50 60-90 19,5 11,7350

3,20 80-130 30,7 18,7350

3,20 80-120 39,3 23,8450

4,00 125-170 45,3 27,6350

4,00 125-170 57,9 35,0450

5,00 170-240 87,7 53,4450

Packaging data

Classification


Diameter(mm)

Current(ampere)


TENAX 56 S is a basic coated low hydrogen electrode with a very thin coating to improve joint access making the electrodesuitable for root pass welding. The principal applications are related to all positional welding of materials to BS 4360-50D orequivalent. The electrode is ideally suited for pipe welding using the vertical-up technique. The main related industries areoffshore, petrochemical and power engineering. Efficiency 100%.

MMA Electrode

Grades


PWHT 620°C x 1h 500-620 390 22 47

As Welded 500-640 420 22 47

Impact Energy

ISO - V (J)Heat Treatment

Tensile

StrengthN/mm

2

Yield

StrengthN/mm

2

Elongation A5 (%)

-50°CHardness

Length(mm)




C Cu

0.08 -0.50 1.20 0.020 0.015 - - - - - -



27



EXTRA

Keep dry and avoid condensation. To obtain less than 10 mlH2/100 g of weld metal, dry at 300-350 °C x 2 h max 5 times.

AWS A5.1: E7016-H8EN 499: E 42 4 B 32 H 10

ABSBVDBDNVGL

LRSTÜV

Approvals

DC+; AC

2,50 60-90 19,6 11,7350

3,20 90-140 32,8 20,2350

4,00 135-190 64,0 41,3450

5,00 190-260 100,2 64,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Basic coated multi purpose electrode for assembly work, workshop and maintenance welding, approved for rail joint welding.Smooth and clean welds without undercut. Good gap bridging properties. Owing to its double coating this electrode has astable and concentrated arc and is suited for AC welding. Good suitability for root pass and positional welding. Welds are ofX-ray quality.

MMA Electrode

Grades


As Welded 500-640 420 25 80


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 40 °C

Hardness

E295-E360, grade A, B, D rails up to 685 MpaS185-S355, P235-P355, P235GH-P285GH, GP240R, GS-38, GS-52

Length(mm)


PA PB PC PF PE PF2


C Cu

0.08 -0.45 1.30 0.020 0.015 - - - - - -



Materials

28



UNIVERS

Keep dry and avoid condensation. To obtain less than 5 ml H2/100

gr of weld metal, dry at 340-360 °C x 2 h max 5 times.To obtain less than 10 ml H2/100 gr of weld metal, dry at 300-350°C x 2 h max 5 times.

EN 499: E 35 6 B 42 H 5 DBTÜV

Approvals

DC+; AC

2,50 60-85 0,0 0,0350

3,20 90-140 0,0 0,0350

4,00 140-190 0,0 0,0450

5,00 190-250 0,0 0,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Basic coated electrode produces low tensile strength weld metal with excellent toughness. It is suitable for weldingrestrained structural members and large weld cross sections.

MMA Electrode

Grades


As Welded 440-550355-430 25 100


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 60 °C

Hardness

E295, E335, grade A, B, DS185-S355, P235-P355, P235GH-P285GH, GP240R, GS-38, GS-52

Length(mm)


PA PB PC PF PE PF2


C Cu

0.07 -0.40 0.90 0.020 0.015 - - - - - -



Materials

29



BOR SP 6

Keep dry and avoid condensation. To obtain less than 10 mlH2/100 gr of weld metal, dry at 300-350 °C x 2 h max 5 times.

EN 499: E 46 6 B 34 H 10 DB

Approvals

DC+

4,00 160-210 86,2 0,0550

5,00 180-220 131,7 0,0550

6,00 210-260 182,7 0,0550

Packaging data

Classification


Diameter(mm)

Current(ampere)


Basic coated special electrode for joint-welding of rails of different sections. It permits continuous welding withoutintermediate slag removal. Due to its double coating, it features a stable and concentrated arc.

MMA Electrode

Grades


As Welded 530-680 460 24 60


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 60 °C

Hardness

Length(mm)


PA


C Cu

0.06 -0.70 1.80 0.020 0.015 - - - - - -



30



SPEZIAL


AWS A5.1:E7016-H8EN 499: E 38 2 B 12 H 10

ABSBVDBDNVGL

LRSRSTÜV

Approvals

DC+; AC

2,00 55-65 12,6 0,0350

2,50 60-90 19,7 11,5350

3,20 95-150 33,0 19,8350

3,20 95-150 42,7 26,5450

4,00 140-190 65,0 40,5450

5,00 190-250 100,5 63,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Basic coated multi-purpose electrode suitable for structural steelwork, workshop and maintenance welding. Smooth andclean welds, blending into the base metal without undercuts. Excellent gap bridging properties. The double coating of thiselectrode produces a stable, concentrated and directed arc, thus being ideally suited for root pass and positional welding.Welds are of X-ray quality.

MMA Electrode

Grades


As Welded 470-600 380 25 80


TensileStrength

N/mm2

YieldStrength

N/mm2

Elongation A5 (%)

- 20 °C

Hardness

grade ES185-S355, P235-P355, P235GH-P285GH, GP240R, GS-38, GS-52

Length(mm)




C Cu

0.06 -0.70 0.90 0.025 0.015 - - - - - -



Materials

31



ULTRACITO


AWS A5.1: E7018EN 499: E 42 2 RB 32 H10

ABSBVDNV

LRS

Approvals

DC+; DC-; AC

2,50 0,0 0,0300

3,20 0,0 0,0350

4,00 0,0 0,0450

5,00 0,0 0,0450

Packaging data

Classification

Weld metal weight

per electrode (gr)

Diameter

(mm)

Current

(ampere)

Electrode

average weight (gr)

Ultracito is a basic coated low hydrogen electrode for welding a range of mild and carbon-manganese steels. Depositing a-1,2Mn weld metal, the addition of metal powder to the coating gives a nominal efficiency of 110%. Ultracito is a versatileelectrode for welding both thin plate and heavy sections especially in deep or restricted configurations. The electrode isparticularly suited to fillet welding where excellent mitre finish beads are commonly obtained. Ultracito is an all-positionalelectrode exhibiting a very stable arc with good control of the molten weld pool. Suitable for use with either AC (minimumOCV of 70V) or DC positive and negative.

MMA Electrode

Grades


As welded 500-640 420 24 80


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-20°C

Hardness


Length

(mm)


PA PB PC PF PE PF2


C Cu

0.05 -0.30 1.20 0.025 0.020 - - - - - -



Materials

32



SUPERCITO E

Keep dry and store at room temperature. Redrying time 1 h 350°C,

max 5 times.

AWS A5.1: E7018-1EN 499: E42 4 B 32 H5

Approvals

DC+

Packaging data

Classification


Diameter(mm)

Current(ampere)


Low hydrogen elecrode with iron powder coating additions, suitable for welding C-Mn steels. High deposition rate, ideal forship-building applications and general construction. Weld deposited with this electrode have excellent x-ray quality and verygood impact toughness. Efficiency 120%.

MMA Electrode

Grades


As Welded 500-640 420 22 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-46°C

Hardness


Length(mm)


PA PB PC PF PE


C Cu

0.08 -0.40 1.30 0.020 0.020 - - - - - -



Materials

33



SUPERCITO

Keep dry and avoid condensation. To obtain less than 5 ml H2/100gr of weld metal, dry at 340-360 °C x 2 h max 5 times.To obtain less than 10 ml H2/100 gr of weld metal, dry at 300-350°C x 2 h max 5 times.

AWS A5.1: E7018-1EN 499: E 42 4 B 3 2 H5

ABSDNVLRSTÜV

Approvals

DC+; AC

2,50 0,0 0,0350

3,20 0,0 0,03503,20 0,0 0,0450

4,00 0,0 0,0450

5,00 0,0 0,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Heavy basic coated electrode, designed for highly strained work with static and dynamic loadings. Used in structuralengineering, boilers, tanks and vehicle construction and also bridge building and shipbuilding. Recommended for servicetemperatures down to -40°C.

MMA Electrode

Grades


As welded 490-550 430 24 50


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-40°C

Hardness

E295-E360S185-S355, P235-P355, P235GH-P355GH, GP240R, GS-38, GS-52

Length(mm)


PA PB PC PF PE PF2


C Cu0.06 -0.30 1.50 0.025 0.025 - - - - - -



Materials

34



TENAX CY17

Keep dry and avoid condensation. To obtain less than 5 ml H2/100gr of weld metal, dry at 340-360 °C x 2 h max 5 times.

To obtain less than 10 ml H2/100 gr of weld metal, dry at 300-350°C x 2 h max 5 times.

AWS A5.1: E7018-1EN 499: E 42 5 B 32 H5

ABSBVCONTROLASDBDNV

Force InstituteGDFLRSMarine NationaleMOD

Approvals

DC+; AC

2,50 80 0,0 0,0350

3,20 110 0,0 0,0350

3,20 110 0,0 0,0450

4,00 160 0,0 0,0450

5,00 200 0,0 0,0450

6,00 300 0,0 0,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Basic coated MMA electrode with very low diffusible hydrogen content for all highly reliable work on steels with ultimatetensile strength of less than 600 MPa. Recommended for welding very thick or tightly clamped assemblies. Very high impactstrength down to - 40 °C. Examples: welded structures for offshore drilling, boilerwork, construction and repair ofpressurized equipment. CTOD tested.

MMA Electrode

Grades


As Welded 530-640 420 22 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 50 °C

Hardness

E295-E360, grade A, B, DS185-S355, P235-P355, P235GH-P355GH, GP240R, GS-38, GS-52

Length(mm)


PA PB PC PF PE PF2


C Cu

0.07 -0.40 1.30 0.025 0.020 - - - - - -



Materials

35



SUPERCITO 7018S

Keep dry and avoid condensation. To obtain less than 5 ml H2/100gr of weld metal, dry at 340-360 °C x 2 h max 5 times.To obtain less than 10 ml H2/100 gr of weld metal, dry at 300-350°C x 2 h max 5 times.

AWS A5.1: E7018-1EN 499: E 42 5 B 32 H5

ABSBVDBDNVLRSTÜV

Approvals

DC+; AC

2,50 0,0 0,0350

3,20 0,0 0,0350

3,20 0,0 0,0450

4,00 0,0 0,0450

5,00 0,0 0,0450

Packaging data

Classification

Weld metal weight

per electrode (gr)

Diameter

(mm)

Current

(ampere)

Electrode

average weight (gr)

Basic electrode for producing tough and crack-free welded joints even on steels having a carbon content up to 0,4%. Weldmetal recovery is approximately 120%. Good operating characteristics, also in positional welding. Weld metal has goodtoughness properties down to -50°C. Electrode is suitable for buffer layers.

MMA Electrode

Grades


As welded 510-610 420 24 90


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-50°C

Hardness

E295-E360S185-S355, P235-P355, P235GH-P355GH, GP240R, GS-38, GS-52

Length

(mm)


PA PB PC PF PE PF2


C Cu

0.08 -0.40 1.20 0.020 0.015 - - - - - -



Materials

36



TENAX 35S

To obtain 5-10 ml H2/100 gr of weld metal, dry at 340-370°Cx1h,max 3 times. To obtain less than 5 ml H2/100 gr of weld metal, dryat 390-430°Cx1h max 3 times. Keep dry and store at roomtemperature. Once opened, store at 90-150°C until use.

AWS A5.1: E 7018-1 H4EN 499: E 42 5 B 32 H5GOST 9467-75:50A-E51 6

ABSBVCONTROLASDB

DNVGLLRSMMIRINATÜV

Approvals

DC+; AC

2,00 25-50 12,7 7,8300

2,50 70-100 20,1 12,1300

2,50 70-100 23,3 14,1350

3,20 90-130 48,7 29,84504,00 110-170 70,0 42,6450

5,00 170-220 105,5 63,9450

6,00 210-280 150,0 90,1450

Packaging data

Classification


Diameter(mm)

Current(ampere)


TENAX 35S is a general purpose basic coated low hydrogen electrode containing iron powder additions, but still suitable forpositional welding. The weld appearance is excellent and spatter levels minimal. The excellent mechanical properties alsomake this electrode suitable for critical applications in such industries as offshore, nuclear and pressure vessels as well asthe general construction industry. "DRY" version (E7018.1 H4R) available on request. Very good x ray quality. Efficiency120%.

MMA Electrode

Grades


PWHT 620°C x 1h 490 - 560 400 22 47

As Welded 500 - 640 420 22 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-50°C

Hardness

S185 to S355; S(P)275 to S(P)355; P295GH; P235GH; P265GH; GP240RSA 516 gr.60; SA 516 gr.70; SA 106 gr.B

Length(mm)


PA PB PC PF PE PF2


C Cu

0.075 -0.35 1.35 0.020 0.015 - - - - - -



Materials

37



TENAX 55H

To obtain 5-10 ml H2/100 gr of weld metal, dry at 340-370°Cx1h,max 3 times. To obtain less than 5 ml H2/100 gr of weld metal, dryat 390-430°Cx1h, max 3 times. Keep dry and store at roomtemperature. Once opened, store at 90-150°C until use.

AWS A5.1: E 7018-1 H4EN 499: E 42 5 B 32 H 5GOST 9467-75:46A-E43 6 2

ABSDNVLRSMMIRINA

Approvals

DC+; AC

2,50 70-100 20,0 12,0300

3,20 90-130 48,7 29,7450

4,00 110-170 70,0 42,54505,00 175-220 105,5 63,9450

6,00 210-280 150,0 90,1450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Basic coated electrode with a high Mn content of 1,5% and excellent weldability. Low Hydrogen content of the weld deposit;high mechanical properties and easy positional welding. Suitable for high yield strength steels. Efficiency 120%.

MMA Electrode

Grades


As Welded 500 - 640 420 22 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-50°C

Hardness

Fe 52 B-C-D, ASERA 52-52/B, Krupp UMS 55-65.

Length(mm)


PA PB PC PF PE


C Cu

0.08 -0.40 1.50 0.020 0.020 - - - - - -



Materials

38



TENACITO R

Keep dry and avoid condensation. To obtain less than 5 ml H2/100gr of weld metal, dry at 340-360 °C x 2 h max 5 times.To obtain less than 10 ml H2/100 gr of weld metal, dry at 300-350

°C x 2 h max 5 times.

AWS A5.1: E7018-1-H4EN 499: E 42 6 B 42 H 5

ABSBVDBDNV

GLLRSTÜV

Approvals

DC+

2,50 65-95 19,2 12,3350

3,20 90-140 34,5 21,2350

4,00 140-185 66,9 43,2450

5,00 180-240 106,3 67,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Basic coated electrode producing tough and crack-free welded joints, also suited for welding steels having a carbon contentof up to 0,6 %. The weld metal has a very low hydrogen content and is resistant to ageing. Approved for rail joint welding.Very good gap bridging properties. Owing to its double coating (up to 3,2 mm) this electrode features a stable andconcentrated arc and is therefore well-suited to positional welding. Welds are of X-ray quality. CTOD-tested for offshoreapplications.

MMA Electrode

Grades


PWHT 580 °C x 15 h 500-640 420 25 90

As Welded 500-640 420 25 90


TensileStrength

N/mm

2

YieldStrength

N/mm

2

Elongation A5 (%)

- 60 °C

Hardness

E295-E360, grade A, B, D rails up to 685 MpaS185-S355, P235-P355, P235GH-P355GH, GP240R, GS-38, GS-52

Length(mm)


PA PB PC PF PE PF2


C Cu

0.06 -0.30 1.50 0.015 0.012 - - - - - -



Materials

39



FERROMATIC 130


AWS A5.1: E7024EN 499: E 42 0 RR 53

ABSBVDNVLRS

Approvals

DC+; AC

3,20 140-160 0,0 0,0450

4,00 180-230 0,0 0,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Rutile coated electrode with an efficiency of 130 %, designed for welding butt and fillet seams. Using a 4mm diameterelectrode, fillet welds having a throat thickness of 3 mm can be achieved, working at high travel speeds. Easy arc strikingand restriking, clean and smooth welds blending into the base metal without undercuts. Low spatter loss and easy slagremoval.

MMA Electrode

Grades


As Welded 510-610 420 22 60


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

S185-S355, P235GH-P265GH, P275-P355, GP240R, GS-38,GS-52

Length(mm)


PA PB


0.10 -0.40 0.80 - - - - - - - -



Materials

40



FERROMATIC 160


AWS A5.1: E7024EN 499: E 42 0 RR 73

ABSBVDBDNVGL

LRSRSTÜV

Approvals

DC+; AC

2,50 90-115 0,0 0,0350

3,20 140-160 0,0 0,0450

4,00 180-230 0,0 0,0450

5,00 260-340 0,0 0,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Rutile coated electrode having a weld metal recovery of approx. 160 %. It is designed for butt and fillet welds and is used foreconomically filling large weld sections and making long fillet welds. Easy arc striking and restriking. It produces very smoothand clean welds, merging into the base metal without undercut. Low spatter loss and easy slag removal, with proper currentsetting the slag is self releasing. Due to low generation of fumes, ideal for use in confined spaces.

MMA Electrode

Grades


As Welded 510-610 420 22 60


TensileStrength

N/mm2

YieldStrength

N/mm2

Elongation A5 (%)

+ 20 °C

Hardness

grade A, B, DS185-S355, P235GH-P265GH, P275-P355, GP240R, GS-38,GS-52

Length(mm)


PA PB


C Cu

0.10 -0.45 0.90 - - - - - - - -



Materials

41



FERROMATIC 180


AWS A5.1: E7024EN 499: E 42 0 RR 73

ABSBVDBDNVGLLRSRSTÜV

Approvals

DC+; AC

3,20 130-160 0,0 0,0450

4,00 180-230 0,0 0,0450

5,00 260-310 0,0 0,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Rutile coated electrode having a weld metal recovery of approx. 180 %, suited to produce long fillet welds and economicallyfilling thick sections. Relatively low current intensities and short burn-off times.

MMA Electrode

Grades


As Welded 510-610 420 22 60


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

grade A, B, DS185-S355, P235GH-P265GH, P275-P355, GP240R, GS-38,GS-52

Length(mm)


PA PB


C Cu

0.10 -0.40 0.90 - - - - - - - -



Materials

42



FERROMATIC 200


AWS A5.1: E7024EN 499: E 42 2 RR 74

BVDNVLRS

Approvals

DC+; AC

3,20 0,0 0,0450

3,20 0,0 0,0600

4,00 210 0,0 0,0450

4,00 210 153,0 0,06004,60 240 169,0 0,0600

5,00 270 0,0 0,0450

5,00 270 280,0 0,0700

Packaging data

Classification


Diameter(mm)

Current(ampere)


Rutile coated high-efficiency electrode having a weld metal recovery of approx. 200 %. It is designed for butt and fillet weldsand is used for economically filling large weld sections and making long fillet welds. Easy arc striking and restriking. Itproduces very smooth and clean welds, into the base metal without undercuts. Low spatter loss and self-releasing slag.

MMA Electrode

Grades


As Welded 510-610 420 22 60


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 20 °C

Hardness

S185-S355, P235GH-P265GH, P275-P355, GP240R, GS-38,GS-52

Length(mm)


PA PB


C Cu

0.07 -0.60 1.10 - - - - - - - -



Materials

43



FEBACITO 160S


AWS A5.1: E7028EN 499: E 42 4 B54 H5

ABSBVDBDNVGLLRS

RSTÜV

Approvals

AC; DC+

4,00 160-220 0,0 0,0450

5,00 220-320 0,0 0,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Basic coated electrode having a weld metal recovery of approx. 165 %, used for welding fillets. Weld metal is very tough andfree of cracks. Smooth and clean welds blending into base metal without undercuts. Suitable for welding primer paintedcomponents. Slag is easily removable. Welds are of X-ray quality

MMA Electrode

Grades


As Welded 510-610 420 26 80


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 40 °C

Hardness

A, B, D, E, AH 32-EH 36S185-S355, P235GH-P265GH, P275-P355, GP240R, GS-38, GS-52

Length(mm)


PA PB


C Cu

0.10 -0.60 1.10 0.025 0.015 - - - - - -



Materials

44



OE CRYO 87


AWS A5.5: E 7016-C2LEN 499: E 42 6 3 Ni B 12 H5GOST 9467-75:50A-E51 7

Approvals

DC+; AC

2,50 60-90 17,5 10,8300

3,20 90-140 34,2 18,6350

4,00 120-180 53,8 27,7350

5,00 190-250 93,3 53,4450

Packaging data

Classification


Diameter(mm)

Current(ampere)


OE CRYO 87 deposits weld metal containing 3,5% Ni and is suitable for welding fine grain steels. Used for welding steelsoperating at temperatures down to -101°C. Suitable for welding pipes, tanks, containers. Efficiency 100%.

MMA Electrode

Grades


PWHT 620°C x 1h 510-640 440 25 27

As Welded 500-640 420 25 27


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-101°C

Hardness

ASTM A203 gr. B; A333/ A334 gr. 3

Length(mm)


PA PB PC PF PE PF2


C Cu

0.04 -0.40 0.50 0.020 0.015 - 3.50 - - - -



Materials

45



OE CRYO 75H

To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370°Cx1h,

max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dryat 400-420°C x 1h, max 1 times. Keep dry and store at roomtemperature. Once opened, store at 90-150°C until use.

AWS A5.5: E 7018-C1LEN 499: E 42 6 2Ni B 32 H5GOST 9467-75:50A-E51 7

DNVRINA

Approvals

DC+; AC

2,50 60-120 16,7 10,0300

3,20 100-140 47,0 29,5450

4,00 120-190 66,2 44,4450

5,00 180-250 101,8 66,7450

Packaging data

Classification


Diameter(mm)

Current(ampere)


OE CRYO 75H is a low hydrogen Ni alloyed electrode, depositing high toughness weld metal. Used for the construction oftanks, etc. Use short arc and low travel speed. Efficiency 120%.

MMA Electrode

Grades


PWHT 620°C x 1h 500 - 630 420 26 60

As Welded 500 - 640 420 26 60


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-60°C

Hardness

Length(mm)


PA PB PC PF PE


C Cu

0.03 -0.30 0.50 0.015 0.015 - 2.30 - - - -



46



TENAX 76S

To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370°Cx1h,max 3 times. To obtain less than 5 ml H2/100 gr of weld metal, dryat 400-420°C x 1h, max 3 times. Keep dry and store at room

temperature. Once opened, store at 90-150°C until use.

AWS A5.5: E 7018-GEN 499: E 46 6 1Ni B 32 H5GOST 9467-75:55-E51 7

ABSBVCONTROLASDNV

GLLRSRINA

Approvals

DC+; AC

2,50 80-100 18,1 10,9300

2,50 80-100 20,9 12,8350

3,20 100-140 36,5 21,3350

3,20 100-130 47,0 27,4450

4,00 120-180 67,1 40,4450

5,00 180-270 101,8 63,6450

Packaging data

Classification


Diameter(mm)

Current(ampere)


TENAX 76S is well suited for welding BS 4360 50D and similar steel grades used for offshore. Good C.T.O.D. toughness inthe as welded condition for joints in plates up to approx. 50 mm thick. There are many approved welding procedures foroffshore and construction industries for this electrode. Very good toughness is obtained in the as welded condition. Thiselectrode is of major importance for offshore work; enabling higher yield steels to be welded with absolute confidence.Efficiency 120%.

MMA Electrode

Grades


PWHT 620°C x 1h 490 - 560 390 22 60

As Welded 530 - 680 460 22 60


TensileStrength

N/mm

2

YieldStrength

N/mm

2

Elongation A5 (%)

-60°C

Hardness

S185 to S355; S(P)275 to S(P)355; P295GH; P235GH; P265GH; GP240RSA 516 gr.60; SA 516 gr.70; SA 106 gr.B

Length(mm)


PA PB PC PG PF PE


C Cu

0.06 -0.30 1.50 0.015 0.010 - 0.80 - - - -



Materials

47



VERTICORD 80

To obtain 5-10 ml H2/100 gr of weld metal, dry at 280-300°Cx1h.Keep dry and store at room temperature. Keep dry and store atroom temperature. Once opened, store at 90-150°C until use.

AWS A5.5: E 8018 GEN 499: E 46 4 B 35 H5GOST 9467-75:55-E51 5

TÜV

Approvals

DC+

2,50 60-100 18,6 11,4300

3,20 110-150 34,0 20,4350

4,00 160-210 49,8 30,03504,50 200-240 62,3 43,9350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Low hydrogen electrode designed primarily for the vertical-down welding of circumferential pipe butt joints. The potential risk of hydrogen associated defects is minimised particularly in relation to higher strength line pipe. In addition the low hydrogenweld metal results in reduced preheat levels in comparison with cellulosic electrodes. Good impact toughness to -50°C andgood radiographic quality. Efficiency 120%.

MMA Electrode

Grades


As Welded 560-650 460 27 45


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-50°C

Hardness

API 5LX 50 to 70

Length(mm)


PA PB PC PG PE PG2


C Cu0.07 -0.50 1.50 0.020 0.015 - - - - - -



Materials

48



VERTICORD 90

To obtain 5-10 ml H2/100 gr of weld metal, dry at 280-300°Cx1h.

Keep dry and store at room temperature. Keep dry and store atroom temperature. Once opened, store at 90-150°C until use.

AWS A5.5: E9018-G

Approvals

DC+

2,50 60-100 18,6 11,4300

3,20 110-150 34,0 24,2350

4,00 160-210 50,0 35,6350

4,50 200-240 62,3 43,9350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Low hydrogen electrode designed primarily for the vertical-down welding of circumferential pipe butt joints. The potential risk of hydrogen associated defects is minimised particularly in relation to higher strength line pipe. In addition the low hydrogenweld metal results in reduced preheat levels in comparison with cellulosic electrodes. Good impact toughness to -40°C andgood radiographic quality. Efficiency 120%.

MMA Electrode

Grades


AS WELDED 620-690 570 25 110


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-40°C

Hardness

API 5LX 80

Length(mm)


PA PB PC PG PE PG2


C Cu

0.06 -0.60 1.40 0.020 0.020 - 0.90 0.30 - - -



Materials

49



FREEZAL E Ni3


AWS A5.5: E 8018-C2

Approvals

DC+; AC

2,50 80 0,0 0,0350

3,20 120 0,0 0,0350

4,00 160 0,0 0,0350

5,00 190 0,0 0,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Basic coated electrode for welding of steels with 3,5 % Ni with good impact toughness at -105 °C. This electrode operateswell on both AC & DC current.

MMA Electrode

Grades


PWHT 620 °C x 1 h 550 460 22 100


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 105 °C

Hardness

A 352 LC 3ASTM A 203 D,E - A 300 D,E - A 336 F31 - A 333 Gr 3 - A 334 Gr 3

Length(mm)


PA PB PC PF PE PF2


C Cu

0.05 -0.20 0.70 0.020 0.015 - 3.70 - - - -



Materials

50



OE-CRYO 55


AWS A5.5: E8018CIEN 499:

ABSBVCONTROLASDNVLRS

Approvals

DC+

2,50 85 20,3 0,0350

3,20 115 0,0 0,03503,20 115 0,0 0,0450

4,00 160 64,9 0,0450

5,00 210 99,7 0,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Basic coated electrode for welding of 0,5 % - 2 % nickel steels for use at low temperatures. Excellent mechanical propertiesof the weld metal in both trhe as welded and stress relieved conditions. CTOD tested. Vacuumpacking.

MMA Electrode

Grades


As Welded 530-680 460 22 110


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 60 °C

Hardness

12Ni14, S275-S460, P275-P460A 333 Gr 7, A 203 Gr A,B ; A 442 Gr 55,60; A 455 Gr 1,2

Length(mm)


PA PB PC PF PE


C Cu

0.05 -0.40 1 0.020 0.015 - 2.50 - - - -



Materials

51



TENACITO 38 R

Keep dry and avoid condensation. To obtain less than 5 ml H2/100gr of weld metal, dry at 340-360 °C x 2 h max 5 times.To obtain less than 10 ml H2/100 gr of weld metal, dry at 300-350

°C x 2 h max 5 times.

AWS A5.5: E7018-G-H4EN 499: E 46 6 1 Ni B 42 H 5

ABSBVDBDNVGL

LRSRSTÜV

Approvals

DC+

2,50 65-95 18,4 12,3350

3,20 90-140 34,2 21,2350

4,00 140-185 67,7 43,2450

5,00 180-250 105,6 37,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Basic coated electrode producing tough and crack-free welded joints. Weld deposit is of extremely high metallurgical purityand very low hydrogen content. Owing to its double coating (up to 3,2 mm), the electrode features a stable and concentratedarc, making it well-suited for positional welding. Welds are of X-ray quality. CTOD-tested for offshore applications. Onrequest, electrodes may be supplied with special quality assurance according to KTA 1408.2.

MMA Electrode

Grades


PWHT 580 °C x 15 h 500-650 420 25 90

As Welded 530-650 460 25 110


TensileStrength

N/mm2

YieldStrength

N/mm2

Elongation A5 (%)

- 60 °C

Hardness

P235GH-P355GH, grade A, B, D, ES185-S355, GS-38, GS-52, GO240R, E295, E335, E 360, P235-P460

Length(mm)




C Cu

0.06 -0.30 1.20 0.012 0.015 - 0.95 - - - -



Materials

52



TENACITO 70 B


AWS A5.5: E8018-C1-H4EN 499: E 46 6 2 Ni B 42 H5

TÜV

Approvals

DC+

2,50 65-95 18,9 12,8350

3,20 90-130 34,3 22,2350

4,00 140-185 66,6 45,2450

5,00 180-240 107,1 70,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Basic coated electrode producing tough and crack-free welded joints. Weld deposit is of extremely high metallurgical purityand very low hydrogen content. Due to its double coating (up to 3,2 mm), the electrode features a stable and concentratedarc, making it well-suited for positional welding. Welds are of X-ray quality.

MMA Electrode

Grades


PWHT 580 C° x 15 h 520-640 420 20 80

As welded 550-700 480 22 110


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 60 °C

Hardness

12Ni14, S275-S420, P275-P420

Length(mm)


PA PB PC PF PE PE


C Cu

0.05 -0.30 1.10 0.020 0.015 - 2.40 - - - -



Materials

53



OE-KV2L


AWS A5.5: E 7015-A1EN 1599: E Mo B 22 H5GOST 9467-75:09MX

RINA

Approvals

DC+

2,50 65-95 18,9 11,5300

3,25 90-130 34,2 20,8350

4,00 125-165 49,4 29,73505,00 170-220 96,7 38,3450

Packaging data

Classification


Diameter(mm)

Current(ampere)


OE-KV2 L is a positional basic coated electrode alloyed with a nominal 0.5% Mo. The low carbon content reduces the risk ofcracking, mainly during root pass welding. Pre-heat and interpass temperature of 100-150°C are recommended. Efficiency100%.

MMA Electrode

Grades


PWHT 620°C x 1h 510 - 610 420 24 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-20°C

Hardness

ASTM A355 Gr. P1; A182M Gr. F1S355J3G3; E295; L415BB; S255N; 16Mo3; 15NiCuMoNb5S; S500N

Length(mm)


PA PB PC PF PE PF2


C Cu

0.05 -0.35 0.70 0.015 0.015 - - 0.50 - - -


Chromium-Molybdenum steels

Materials

54



OE-KV2HR

To obtain 5-10 ml H2/100 gr of weld metal, dry at 350- 370°Cx1h,max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dryat 400-420°C x 1h , max 1 times. Keep dry and store at roomtemperature. Once opened,store at 90-150°C until use.

AWS A5.5: E 7018-A1 H4REN 1599: E Mo B 32 H5GOST 9467-75:09M

TÜV

Approvals

DC+; AC

2,50 65-95 18,8 11,5300

3,20 90-130 35,7 20,8350

4,00 125-165 51,3 29,73505,00 170-220 106,0 70,6450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Low hydrogen iron-powder electrode for the all-positional welding of steels containing 0.5% Mo and high tensile steels.Excellent weldability and arc stability. Good X-ray quality and high resistance to solidification cracking. Pre-heat andinterpass temperature between 100-150°C. Efficiency 120%.

MMA Electrode

Grades


PWHT 620°C x 1h 510-600 390 25 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-40°C

Hardness

ASTM A355 Gr. P1; A182M Gr. F1S355J3G3; E295; L415BB; S255N; 16Mo3; 15NiCuMoNb5S; S500N

Length(mm)


PA PB PC PF PE PF2


C Cu

0.08 -0.38 0.78 0.015 0.015 - - 0.53 - - -



Materials

55



MOLYCORD Kb


AWS A5.5: E7018-A1-H 4EN 499: E 50 4 Mo B 42 H5EN 1599: E Mo B 42 H 5

ABSDBDNVRSTÜV

Approvals

DC+

2,50 65-90 20,8 12,3350

3,20 90-130 34,8 21,2350

4,00 140-180 67,7 43,2450

5,00 190-230 106,7 68,0450

Packaging data

Classification

Weld metal weight

per electrode (gr)

Diameter

(mm)

Current

(ampere)

Electrode

average weight (gr)

Basic coated electrode for welding creep resistant and higher strength steels used in the fabrication of pressure vessels,boilers and pipes, subjected to operating temperatures of up to +500 °C. Due to its double coating (up to 3,2 mm) thiselectrode has a stable and concentrated arc, making it well-suited for positional welding. Welds are of X-ray quality.Preheating, interpass temperature and post-weld heat treatment depend on the base metal used.

MMA Electrode

Grades


PWHT 620 °C x 1 h 560-720 500 22 60

As Welded 560-720 500 22 60


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 40 °C

Hardness

S(P)235-S(P)500, P295GH-P355GH, L360-L485, X52-X70,16 Mo 3

Length

(mm)


PA PB PC PF PE PF2


C Cu

0.06 -0.40 1 - - - - 0.60 - - -



Materials

56



MOLYCORD Ti



AWS A5.5: E8013-GEN 1599: E Mo R 12

DBTÜV

Approvals

AC; DC-

2,50 60-85 0,0 0,0300

3,20 90-130 0,0 0,0300

4,00 140-180 68,0 37,3450

5,00 190-230 106,2 58,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Rutile coated electrode for welding creep resistant steels used in the construction of pressure vessels, boilers and pipes, foroperating temperatures of up to +550 °C. Easy arc striking and restiking. Very smooth and clean welds, blending into basemetal without undercuts. Preheating, interpass temperature and post-weld heat treatment according to base metal used.

MMA Electrode

Grades


PWHT 620 °C x 1 h 560-720 470 22 50


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

P235-P420, P295GH-P355GH, X52-X60, 16 Mo 3

Length(mm)


PA PB PC PF PE PF2


C Cu

0.08 -0.30 0.60 - - - - 0.50 - - -



Materials

57



CROMOCORD 55


AWS A5.5: E 8018 B1EN 1599: E CrMo0 5 B 12 H5

Approvals

DC+; AC

2,50 85 20,4 0,0350

3,20 115 34,9 0,0350

4,00 160 63,4 0,0450

5,00 205 94,2 0,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Basic coated electrode for welding of creep resistant steels with 0,5 % Cr - 0,5 % Mo.

MMA Electrode

Grades


PWHT 700 °C x 1 h 510 355 20 80


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 20 °C

Hardness

ASTM: A 387 gr. 2

Length(mm)


PA PB PC PF PE PF2


C Cu

0.05 -0.40 0.70 0.025 0.020 0.50 - 0.50 - - -



Materials

58



OE-KV5L



AWS A5.5: E 7015-B2LEN 1599: E CrMo1L B 22 H5

CONTROLASRINATÜV

Approvals

DC+

2,50 65-95 18,9 11,4300

3,20 90-130 35,0 21,0350

4,00 125-165 49,4 30,0350

5,00 170-220 96,7 58,3450

6,00 240-290 131,1 106,4450

Packaging data

Classification


Diameter(mm)

Current(ampere)


All-position electrode (max. 0.05%C) with a basic coating for the welding of creep resistant steels alloyed with 1.25% Cr0.5% Mo. Also recommended for welding 0.9 Cr 0.5 Mo steel. The chemical composition of the weld metal results in a highresistance to solidification cracking. Efficiency 100%.

MMA Electrode

Grades


PWHT 690°C x 1h 520 - 650 390 20 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-40°C

Hardness

Length(mm)


PA PB PC PF PE PF2


C Cu

0.04 -0.44 0.77 0.015 0.015 1.25 - 0.50 - - -



59



OE-KV5HR


AWS A5.5: E 8018-B2 H4REN 1599: E CrMo1 B 32 H5GOST 9467-75:09X1M similar

TÜV

Approvals

DC+; AC

2,50 65 - 95 19,4 12,1300

3,25 90 - 130 35,7 21,33504,00 125 -165 52,5 30,6350

5,00 170 - 220 106,0 58,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


All-position electrode with a basic coating alloyed with 1.25% Cr 0.5% Mo for the welding of creep resistant steels . OE-KV5HR is also recommended for welding 0.9%Cr 0.5%Mo steel. The chemical composition of the weld metal results in ahigh resistance to solidification cracking. Preheat and interpass temperature 150÷200°C are recommended. 120%recovery, X Factor <15ppm and J Factor <150ppm.

MMA Electrode

Grades


PWHT 690°C x 1h 550 - 690 460 20 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-40°C

Hardness

13CrMo4-5; 15CrMo4-5ASTM A193 Gr. B7; A335 Gr P11; A 217 Gr WC6

Length(mm)


PA PB PC PF PE PF2


C Cu0.08 -0.35 0.80 0.010 0.010 1.28 - 0.45 - - -



Materials

60



CROMOCORD Kb


AWS A5.5: E8018-B2-H4EN 1599: E CrMo 1 B 42 H5

DBTÜV

Approvals

DC+

2,50 60-85 20,7 12,8350

3,20 100-130 34,3 22,2350

4,00 140-180 52,8 0,03505,00 190-230 0,0 0,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Basic coated electrode for welding creep resistant steels used for in the fabrication of pressure vessels, boilers and pipes,subjected to operating temperatures of up to +570 °C. Due to its double coating (up to 3,2 mm) this electrode features astable and concentrated arc, making it well-suited for root pass and positional welding. Welds are of X-ray quality.Preheating, interpass temperature and post-weld heat treatment according to base metal used.

MMA Electrode

Grades


PWHT 690 °C x 2 h 560-720 490 22 120

920°Cx0,5h/air+700°Cx0,5h 450-550 300 26 130


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

13CrMo4-5, G17CrMo5-5

Length(mm)


PA PB PC PF PE PF2


C Cu

0.06 -0.40 0.80 0.012 0.010 1 - 0.50 - - -



Materials

61



CROMOCORD N 125

Keep dry and avoid condensation. To obtain less than 10 ml

H2/100 gr of weld metal, dry at 300-350 °C x 2 h max 5 times.

AWS A5.5: E 9015-GEN 1599: E CrMoV 1 B 42 H10

TÜV

Approvals

DC+

2,50 60-90 21,0 0,0350

3,20 90-130 0,0 0,0450

4,00 140-180 70,0 0,0450

5,00 190-230 0,0 0,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Basic coated electrode of the 1,5 Cr - 1 Mo - 0,25 V type, designed for welding cast steel of identical composition,subjected to operating temperatures of up to +600 °C. Observe specifications for preheating and post-weld heat treatmentof base plates.

MMA Electrode

Grades


PWHT 680 °C x 8 h/air 600-800 450 15 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

G 17CrMoV5-11

Length(mm)


PA PB PC PF PE PF2


C Cu

0.12 -0.40 0.90 0.015 0.010 1.40 - 1 - 0.25 -



Materials

62



OE-KV3L


max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dryat 400-420°C x 1h max 1 times. Keep dry and store at roomtemperature. Once opened, store at 90-150°C until use.

AWS A5.5: E 8015-B3LEN 1599: E CrMo2L B 22 H5

CONTROLASRINATÜV

Approvals

DC+

2,50 65-95 19,4 11,9300

3,20 90-130 35,0 21,0350

4,00 125-165 50,6 30,8350

5,00 170-220 96,7 56,6450

6,00 240-290 133,3 80,7450

Packaging data

Classification


Diameter(mm)

Current(ampere)


OE-KV3L is a basic coated low hydrogen electrode for the all position welding of 2.25% Cr 1% Mo creep resisting steels.The low Carbon content reduces the risk of cracking. In order to achieve the desired level of heat affected zone properties itis recomended that a preheat and interpass temperature of between 200-250°C be used. Efficiency 100%.

MMA Electrode

Grades


PWHT 700°C x 1h 630-720 460 18 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-20°C

Hardness

Length(mm)


PA PB PC PF PE PF2


C Cu

0.04 -0.46 0.73 0.020 0.015 2.25 - 0.90 - - -



63



OE-KV3HR

To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370°Cx1h,max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dryat 400-420°C x 1h max 1 times. Keep dry and store at roomtemperature. Once opened, store at 90-150°C until use.

AWS A5.5: E 9018-B3 H4REN 1599: E CrMo2 B 3 2 H5GOST 9467-75:09X2M1

TÜV

Approvals

DC+; AC

2,50 65-95 19,4 11,5300

3,25 90-130 37,4 21,5350

4,00 125-165 53,0 31,03505,00 170-220 106,0 70,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


All-position electrode with a basic coating for the welding of creep resisting steels alloyed with 2.25%Cr 1.0%Mo. Thechemical composition of the weld metal ensures a low sensitivity to solidification cracking. Preheat and interpasstemperatures 200÷250°C are recommended. Efficiency 120%, X Factor <15ppm and J Factor <150ppm.

MMA Electrode

Grades


PWHT 700°C x 1h 630-720 530 18 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-20°C

Hardness

10CrMo9-10ASTM A355 Gr.P22; A217 Gr. WC9

Length(mm)


PA PB PC PF PE PF2


C Cu

0.07 -0.28 0.68 0.010 0.010 2.19 - 0.90 - - -



Materials

64



CROMOCORD 2 STC



TÜV

Approvals

DC+

2,50 60-90 19,7 8,2300

3,20 85-130 37,5 20,03504,00 140-180 53,0 32,0350

5,00 180-230 109,7 66,5450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Basic coated electrode for welding creep resistant and high-pressure hydrogen resistant steels employed in the fabricationof pressure vessels, boilers and pipes, for operating temperatures of up to +600 °C. Weld deposit features high toughnessproperties and is largely insensitive to in-service embrittlement, proven by simulated heat treatment STC = step cooling. LowX- and J-factors (X max. 15 ppm; J max. 150).

MMA Electrode

Grades


PWHT 690 °C x 17 h/air 550-650 400 22 100

PWHT 690 °C x 17 h/air +STC 550-650 400 22 70


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 30 °C

Hardness

10CrMo9-10, A 387 Gr.22, Cl 1and 2, A 182 Gr.F 22, A 336 Gr.F22and F 22a

Length(mm)


PA PB PC PF PE PF2


C Cu

0.09 -0.30 0.50 0.012 0.010 2.40 - 1 - - -



Materials

65



CROMOCORD 5



TÜV

Approvals

DC+

2,50 65-95 18,9 0,0300

3,20 90-130 36,5 0,03504,00 125-165 52,4 0,0350

5,00 170-220 97,2 0,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Basic coated electrode used in welding boilers, pressure vessels, pipes etc., subjected to operating temperatures of up to+600 °C. The all-weld metal composition matches that of steel grade 12 CrMo 19-5, having equal resistance to high-pressure hydrogen attack, creep resistance and creep rupture strength. Typical applications are: petrochemical processplants, hydrocrackers in chemical industries. Vacuum packaging.

MMA Electrode

Grades


PWHT 740 °C x 1 h/air 600-700 460 19 100

960°Cx0,5h/air+710°Cx2h 650-750 580 17 120


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

12 CrMo 19 5, A 182 Gr. F 5, A 199 Gr. T 5, A 213 Gr. T 5, A 335 Gr.P 5, A 336 Cl. F 5, A 369 Gr. FP 5, A 387 Gr. 5, Cl 1 and 2

Length(mm)


PA PB PC PF PE PF2


C Cu

0.07 -0.30 0.80 0.012 0.010 5 - 0.50 - - -



Materials

66



CROMOCORD 5L


AWS A5.5: E 8015-B6LEN 1599: E CrMo5 B 22 H5

CONTROLASTÜV

Approvals

DC+

2,50 65-95 20,0 12,1300

3,25 90-130 35,0 22,3350

4,00 125-165 52,9 31,8350

5,00 170-220 98,3 59,3450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Basic-coated all-position electrode (max. 0.05%C) for welding creep resisting steels containing 4-6% Cr and 0.45-0.65%Mo, such as 12 Cr Mo 19 5. Applications in the oil industry, include parts for high pressure hydrogenation vessels whichmust have good resistance against corrosion. Preheal and interpass temperature 250° to 300°C are recommended.Efficiency 100%.

MMA Electrode

Grades


PWHT 740°C x 2h 540-640 460 19 27


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

0°C

Hardness

ASTM A213 Gr. T5; X12CrMo5; ASTM A355 Gr. P5

Length(mm)


PA PB PC PF PE PF2


C Cu

0.04 -0.40 0.70 0.015 0.015 5.70 - 0.50 - - -



Materials

67



CROMOCORD E223

To obtain 5-10 ml H2/100gr of weld metal, dry at 350- 370°Cx1h,

max 5 times. To obtain lessthan 5 ml H2/100gr of weld metal, dryat 400-420°C x 1h, max 1 times. Keep dry and store at roomtemperature. Once opened, store at 90-150°C until use.

AWS A5.5: E8015-G

Approvals

DC+

2,50 50-80 17,7 10,3300

3,20 65-100 33,0 21,8350

4,00 0,0 0,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


New generation low Cr and 1,5%W alloyed basic coated MMA electrode, suitable for the welding of T23 and P23 steels.Excellent weldability is guaranteed in all positions except vertical down. Mainly used in power generation.X Factor<15 and J Factor<120.Efficiency 100%.

MMA Electrode

Grades


PWHT 740°C x 2h 550-640 460 20 27


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-20°C

Hardness

A335 P23 - A213 T23

Length(mm)


PA PB PC PF PE PF2


C Cu

0.04 0.100.30 0.50 0.015 0.015 2 0.50 - - 0.25 -



Materials

68



CROMO E 225V


max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dryat 400-420°Cx1h, max1 times. Keep dry and store at room temperature. Once opened,store at 90-150°C until use.

AWS A5.5: E 9015-GEN E Z B 22 H5

Approvals

DC+; AC

3,20 85 - 130 33,3 19,5350

4,00 130 - 170 61,1 37,8450

5,00 170 - 220 92,7 58,2450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Low-hydrogen electrodes suitable for welding of 2.25% Cr, 1.00% Mo, V steels after step cooling applications.X Factor<15ppm and J Factor<120ppm.Efficiency 100%.

MMA Electrode

Grades


PWHT 710°C x 8h 620 - 750 420 18 54


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-18°C

Hardness

12 CrMoV9-10; SA 336 F22V; SA 541 Gr 22V

Length(mm)


PA PB PC PF PE PF2


C Cu

0.09 -0.20 0.60 0.010 0.010 2.30 - 1 0.012 0.25 -



Materials

69



CROMO E 225


AWS A-5.5: E9015-B3 H4EN 1599: E CrMo2 B 22 H5

TÜV

Approvals

DC+

2,50 65-95 17,3 0,03003,20 85-130 33,7 0,0350

4,00 140-180 61,3 0,0450

5,00 180-230 94,4 0,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Basic coated electrode producing an extremely low hydrogen weld metal, designed for welding creep resistant and high-pressure hydrogen resistant steels employed in the fabrication of pressure vessels, boilers and pipes, subjected to operatingtemperatures of up to +600 °C. Weld metal features high toughness properties and is largely insensitive to in-serviceembrittlement, proven by simulated heat treatment STC = step cooling. Very low X- and J-factor (X max. 15 ; J max. 120).Efficiency 100%.

MMA Electrode

Grades


PWHT 690 °C x 8 h 550-650 400 22 80

PWHT 690 °C x 8 h + STC 550-650 400 22 60


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 40 °C

Hardness

10CrMo9-10, A 387 Gr.22, Cl 1and 2, A 182 Gr.F 22, A 336 Gr.F22and F 22a

Length(mm)


PA PB PC PF PE PF2


C Cu0.10 -0.25 0.70 0.010 0.010 2.30 - 1.10 - - -



Materials

70



CROMO E 300V

To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370°Cx1h,max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dryat 400-420°Cx1h, max1 times. Keep dry and store at room temperature. Once opened,store at 90-150°C until use.

AWS A5.5: E 9015-GEN E Z B 22 H5

Approvals

DC+; AC

3,25 85 - 130 33,3 19,5350

4,00 140 - 170 62,2 37,5450

5,00 180 - 230 109,1 58,2450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Low-hydrogen electrodes for welding of low-alloyed steels 3.00% Cr, 1.00% Mo, V. Applications in the chemical industryinclude hydrocracking and synthesis of Ammonia.X Factor <15 and J Factors <120.Suitable for step cooling applications.

MMA Electrode

Grades


PWHT 710°C x 8h 550 - 750 400 18 54


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-18°C

Hardness

SA 182 Gr F 3V; SA 542 Tp G Cl 4ASA 832 Gr 21V

Length(mm)


PA PB PC PF PE PF2


C Cu

0.11 -0.20 0.70 0.010 0.010 3 - 1 0.012 0.25 -



Materials

71



CROMOCORD 9 M


AWS A5.5: E9018-B9-H4EN 1599: ~E Cr Mo 9 B 42 H5

TÜV

Approvals

DC+

2,50 60-90 0,0 0,0350

3,20 85-130 38,7 0,0350

4,00 130-160 75,5 0,0450

5,00 180-230 0,0 0,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Basic coated electrode for welding high-temperature creep resistant steels of type 9 Cr-1Mo-V-NB with operatingtemperatures of up to +650 °C. Electrode is suited for welding thick walled cast steel components, which are subjected toa tempering treatment of 8 hrs. at 740 °C. Weld metal is tested for in-service embrittlement.

MMA Electrode

Grades


PWHT 740 °C x 8 h/furnace 640-760 550 17 75


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

T 91 (ASTM A 213), F 91 (ASTM A 182)X10CrMoVNb9-1, grade 91 (ASTM A 387), P 91 (ASTM A 335)

Length(mm)


PA PB PC PF PE PF2


C Cu

0.09 -0.20 1 0.010 0.010 9 - 1 0.07 0.22 0.04



Materials

72



CROMOCORD 9



AWS A5.5: E 8015-B8EN 1599: E CrMo9 B 22 H5

Approvals

DC+

2,50 65-95 20,0 12,2300

3,20 90-130 35,8 21,8350

4,00 125-165 51,8 31,3350

5,00 170-220 93,9 56,7450

Packaging data

Classification


Diameter(mm)

Current(ampere)


CROMOCORD 9 is a basic coated, low hydrogen electrode developed for the welding of creep resistant steels containing 9%Cr - 1% Mo. During welding preheat and interpass temperature controls between 250 - 300°C are recomended. Efficiency100%.

MMA Electrode

Grades


PWHT 750°C x 2h 590 460 20 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

ASTM A335 Gr. P9; X12CrMo9-1

Length(mm)


PA PB PC PF PE PF2


C Cu

0.07 -0.40 0.68 0.015 0.015 8.30 0.06 0.90 - - -



Materials

73



CROMOCORD 91


AWS A5.5: E9018-B9-H4EN 1599: E CrMo 9 1 B 42 H5

TÜV

Approvals

DC+

2,50 60-90 0,0 0,0300

3,20 85-130 35,0 0,0350

4,00 130-160 48,2 0,03505,00 180-230 0,0 0,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Basic coated electrode for welding high-temperature creep resistant steels of type 9 Cr-1Mo-V-Nb-N with operatingtemperatures of up to +620 °C. Electrode is suited for thick-walled cast pieces, which are subjected to tempering 740 °C x8 h as well as for thin-walled components, e.g. piping which are subjected to a tempering treatment at higher temperaturesand shorter times (e.g. 760 °C x 2 h) Weld metal is tested for in-service embrittlement. Vacuum packaging.

MMA Electrode

Grades


PWHT 760 °C x 2 h/furnace 620-850 530 17 75


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

T 91 (ASTM A 213), F 91 (ASTM A 182)X10CrMoVNb9-1, grade 91 (ASTM A 387), P 91 (ASTM A 335)

Length(mm)


PA PB PC PF PE PF2


C Cu

0.10 -0.30 0.70 0.010 0.010 9 0.40 1 0.05 0.20 0.04



Materials

74



CROMOCORD 10 M


DIN 8575: ~E CrMoW 10 B 20+

Approvals

DC+

2,50 60-90 0,0 0,0350

3,20 80-130 39,1 0,0350

4,00 140-180 76,8 0,0450

5,00 180-230 119,0 0,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Basic covered electrode for welding high-temperature creep resistant steels of type 10Cr-1Mo-1W-V-Nb type. Particularlysuited for thick-walled steel castings which are subjected to a tempering of 12 hrs. at 730 °C. Vacuum packaging.

MMA Electrode

Grades


PWHT 730 °C x 12 h/furnace 700-820 550 17 75


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

G X 12 CrMoVWNbN 10 1 1

Length(mm)


PA PB PC PF PE PF2


C Cu

0.10 -0.25 1 0.015 0.010 9.70 1 1 0.05 0.20 0.05



Materials

75



CITOCUT


Approvals

DC-; AC

3,25 130-150 35,3 0,0350

4,00 200-230 56,1 0,0350

5,00 220-280 82,5 0,0350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Cutting, gouging or chamfering of mild and low-alloy steels, cast iron, Nickel-based alloys, etc. Used for removing defects incastings or risers and gates, gouging out defective welds, back-gouging root runs and removing rivets.

MMA Electrode

Grades


Impact Energy


Tensile

StrengthN/mm

2

Yield

StrengthN/mm

2

Elongation A5 (%) Hardness

Length(mm)


PA PB PC


C Cu

- -- - - - - - - - - -


Cutting

76



SUPERCUT


Approvals

DC-; AC

Packaging data

Classification


Diameter(mm)

Current(ampere)


Cutting, gouging or chamfering of mild and low-alloy steels, cast iron, Nickel-based alloys, etc. Used for removing defects incastings or risers and gates, gouging out defective welds, back-gouging root runs and removing rivets.

MMA Electrode

Grades


Impact Energy


Tensile

StrengthN/mm

2

Yield

StrengthN/mm

2

Elongation A5 (%) Hardness

Length(mm)


PA PB PC


C Cu

- -- - - - - - - - - -


Cutting

77



TENACITO 70


AWS A5.5: E8018-G-H4EN 499: E 50 6 Mn1 Ni B 42 H 5

ABSBVDBDNVGLLRSRSTÜV

Approvals

DC+

2,50 65-95 23,9 0,0350

3,20 90-135 35,5 0,0350

4,00 140-180 68,0 0,0450

5,00 190-240 108,9 0,0450

Packaging data

Classification

Weld metal weight

per electrode (gr)

Diameter

(mm)

Current

(ampere)

Electrode

average weight (gr)

Basic coated electrode producing tough and crack-free welded joints. Weld deposit is of extremely high metallurgical purityand very low hydrogen content. Welds are of X-ray quality.

MMA Electrode

Grades


As Welded 590-680 510 24 80


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 60 °C

Hardness

S420-S500

Length

(mm)


PA PB PC PF PE PF2


C Cu

0.06 -0.50 1.60 0.020 0.015 - 0.90 - - - -


High-strength steels

Materials

78



TENAX 88S


AWS A5.5: E 8016-GEN 499: E 50 6 Mn1Ni B 12 H5GOST 9467-75:60-062H1-7

ABSDNVLRS

Approvals

DC +; AC

2,50 55-85 19,1 11,73503,20 80-130 39,3 23,7450

4,00 110-180 59,0 35,4450

5,00 180-230 90,8 54,7450

Packaging data

Classification


Diameter(mm)

Current(ampere)


TENAX 88S is a low-alloyed electrode for welding higher yield steels (min. 450/mm2), BS 4360-55 E/F and E 450 EMZ,introduced for topside facilities of production platforms. This electrode provides high impact and fracture (C.T.O.D.)toughness weld metal in the as-welded and stress relieved conditions. Excellent operability in all welding positions. Thiselectrode is of major importance for offshore work; it enables higher yield steels to be welded in all positions. Efficiency100%.

MMA Electrode

Grades


PWHT 620°C x 1h 560-640 460 26 60

As Welded 560-720 500 24 60


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-60°C

Hardness

BS 4360-55 E/F; E 450EMZ

Length(mm)


PA PB PC PF PE PF2


0.06 -0.30 1.60 0.015 0.015 - 0.80 - - - -



Materials

79



TENAX 88S HR


AWS A5.5: E 8018-GEN 499: E 50 6 Mn1Ni B 32 H5GOST 9467-75:60-062H1-7

Approvals

DC+; AC

2,50 60-100 18,9 11,7300

3,20 80-140 47,0 27,44504,00 120-180 67,1 40,4450

5,00 180-270 101,8 63,6450

Packaging data

Classification


Diameter(mm)

Current(ampere)


TENAX 88S HR iron-powder electrode is a low-alloyed Mn/Ni type developed for welding higher yield steels (min. 450/mm2),usually BS 4360-55 E/F and E 450EMZ, for topside facilities of production platforms. This electrode deposits high impactand fracture (C.T.O.D.) toughness weld metal in the as-welded and stress relieved conditions. This electrode is of majorimportance for offshore applications; enabling higher yield steels to be welded with absolute confidence. Efficiency 120%.

MMA Electrode

Grades


PWHT 620°C x 1h 560-640 460 26 60

As Welded 560-720 500 24 60


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-60°C

Hardness

BS 4360-55 E/F; E 450EMZ

Length(mm)


PA PB PC PF PE PF2


C Cu0.06 -0.30 1.50 0.015 0.015 - 0.80 0.20 - - -



Materials

80



TENACITO 65 R


AWS A5.5: E9018-G-H4EN 757: E 55 6 Mn1NiMo B T 42 H5

ABSDBTÜV

Approvals

DC+

2,50 65-95 20,3 12,3350

3,20 90-140 34,4 22,7350

4,00 140-185 67,1 42,7450

5,00 180-240 108,3 71,5450

Packaging data

Classification

Weld metal weight

per electrode (gr)

Diameter

(mm)

Current

(ampere)

Electrode

average weight (gr)

Basic coated electrode producing tough and crack-free welded joints. Weld deposit is of extremely high metallurgical purityand very low hydrogen content. Due to its double coating (up to 3,2 mm), the electrode features a stable and concentratedarc, making it well-suited for positional welding. Welds are of X-ray quality. On request, electrodes may be supplied withspecial quality assurance to KTA 1408.2.

MMA Electrode

Grades


PWHT 605 C° x 40 h 630-700 500 20 50

As Welded 630-750 560 20 75


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 60 °C

Hardness

17 MnMoV 6 4ASTM A 508 Cl.2, ASTM A 533 Cl. 1Gr. B, 13 MnNiMo 5 4,S(P)355-S(P)500, 20 MnMoNi 5 5, 15 NiCuMoNb 5, 22 NiMoCr 37

Length

(mm)


PA PB PC PF PE PF2


C Cu0.05 0.100.30 1.40 0.012 0.008 - 0.95 0.40 - 0.05 -



Materials

81



TENAX 98M



AWS A5.5: E 9018-M H4EN 757: E 55 5 Z B 32 H 5GOST 9467-75:60-06H1-6

Approvals

DC+; AC

2,50 55-105 15,8 9,6300

3,20 90-140 35,7 21,6350

4,00 110-180 52,5 31,8350

5,00 170-240 110,0 66,4450

Packaging data

Classification


Diameter(mm)

Current(ampere)


TENAX 98M is a basic coated electrode depositing low hydrogen weld metal with an efficiency of 110-120%. It is generallyused for the welding of high strength steels with tensile, properties of 600 N/mm2 min. The main application are for thewelding of root runs and standing fillets in higher strength steels.

MMA Electrode

Grades


As Welded 610-780 550 20 70


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-51°C

Hardness

Length(mm)


PA PB PC PF PE PF2


C Cu

0.06 -0.30 1 0.020 0.020 - 1.60 0.20 - - -



82



TENAX 118D2


AWS A5.5: E10018-D2EN 757: E 62 4 MnMo B32 H5

Approvals

DC+; AC

2,50 90 0,0 0,0350

3,20 110 0,0 0,0350

4,00 160 0,0 0,0450

5,00 210 0,0 0,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Basic coated electrode for welding high yield strength steels (> 600 MPa) when good impact toughness at lowtemperatures is required.

MMA Electrode

Grades


As Welded 690-890 620 22 50


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 40 °C

Hardness

Length(mm)


PA PB PC PE PF2


C Cu

0.09 -0.50 1.90 0.025 0.020 - - 0.40 - - -



83



TENACITO 75


AWS A5.5: E10018-G-H4EN 757: E 69 6 Mn2NiCrMo B 42 H5

DBDNVGLRSTÜV

Approvals

DC+

2,50 65-95 19,8 12,8350

3,20 90-140 34,3 22,23504,00 140-185 70,3 45,2450

5,00 180-240 109,9 70,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)



MMA Electrode

Grades


As Welded 760-900 720 17 60


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 60 °C

Hardness

S620, S690

Length(mm)


PA PB PC PF PE PF2


0.06 -0.50 1.40 0.020 0.012 0.40 2.20 0.40 - - -



Materials

84



TENACITO 80



ABSGLRSTÜV

Approvals

DC+

2,50 65-95 19,8 12,8350

3,20 90-135 34,3 22,2350

4,00 140-185 67,0 45,24505,00 180-240 107,5 70,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)



MMA Electrode

Grades


As Welded 850-960 800 16 60


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 60 °C

Hardness

S690

Length(mm)


PA PB PC PF PE PF2


C Cu0.06 -0.50 1.80 0.020 0.012 0.35 2.20 0.40 - - -



Materials

85



TENACITO 80 (CL)



ABSGLRSTÜV

Approvals

DC+

2,50 65-95 19,8 12,8350

3,20 90-135 34,3 22,23504,00 140-185 70,3 45,2450

5,00 180-240 107,5 70,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)



MMA Electrode

Grades


PWHT 580 C° x 15 h 700-850 650 17 47

As Welded 760-900 720 17 60


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 60 °C

Hardness

S690

Length(mm)


PA PB PC PF PE PF2


C Cu0.06 -0.50 1.40 0.020 0.012 0.40 2.20 0.40 - - -



Materials

86



TENAX 118M

To obtain 5-10 ml H2/100 gr of weld metal, dry at 350- 370°Cx1h,max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dryat 400-420°C x 1h, max 1 times. Keep dry and store at roomtemperature. Once opened, store at 90-150°C until use.

AWS A5.5: E 11018-M H4EN 757: E 69 5 Z B 32 H5GOST 9467-75:70-06H2-6

ABSDNV

Approvals

DC+; AC

2,50 55-105 16,3 10,1300

3,20 90-140 34,2 22,2350

4,00 110-180 52,5 32,4350

5,00 170-240 108,0 66,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


TENAX 118M is an all-positional low-hydrogen electrode with an efficiency of 110-120% for welding high strength steelshaving tensile properties of 760-870 N/mm2 e.g. T1, HY 80, etc. Use shortest possible arc and low travel speed. The lowhydrogen weld metal minimises the risk of cold cracking. Low heat input is reccomended. Efficiency 120%.

MMA Electrode

Grades


As Welded 760-960 690 20 70


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-60°C

Hardness

T1; HY80

Length(mm)


PA PB PC PF PE PF2


C Cu

0.06 -0.30 1.60 0.020 0.020 - 2 0.30 - - -



Materials

87



TENACITO 100

Keep dry and avoid condensation. To obtain less than 5 ml H2/100

gr of weld metal, dry at 340-360 °C x 2 h max 5 times.

AWS A5.5: E12018-G-H4EN 757: E 89 4 Mn2Ni1CrMo B 42 H5

TÜV

Approvals

DC+

2,50 65-95 20,0 12,9350

3,20 90-135 34,1 22,0350

4,00 140-185 67,2 43,0450

5,00 180-240 108,6 68,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)



MMA Electrode

Grades


As Welded 980-1080 890 15 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 40 °C

Hardness

S890

Length(mm)


PA PB PC PF PE PF2


C Cu

0.07 -0.40 1.70 - - 0.80 2.50 0.50 - - -



Materials

88



TENAX 128M

To obtain 5-10 ml H2/100 gr of weld metal, dry at 460°C for 1,5hour, max 3 times. To obtain less than 5 ml H2/100 gr of weldmetal, dry at 400-420°C for one hour, max 1 times. Keep dry andstore at room temperature.

AWS A5.5: E 12018 – MEN 757: E 79 5 Mn2NiCrMo B 32 H5GOST 9467-75:85-082H2-6

Approvals

DC+; AC

2,50 55 - 105 16,7 10,1300

3,20 90 - 140 34,3 22,2350

4,00 110 - 180 51,7 32,4350

Packaging data

Classification


Diameter(mm)

Current(ampere)


TENAX 128M is an all-positional low-hydrogen electrode with an efficiency of 110-120% for the welding of high strengthsteels having yield strength up to 850 N/mm2. Use shortest possible arc and low travel speed. The low hydrogen weld metalminimise the risk of cold cracking. Low heat input is recommended.

MMA Electrode

Grades


PWHT 580°C x 4 h 790-900 700 19 47

As Welded 880-1080 790 18 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-51°C

Hardness

Length(mm)


PA PB PC PF PE PF2


C Cu

0.08 -0.35 1.70 0.015 0.015 0.45 1.90 0.40 - - -



89



TENAX 140


AWS A5.5: ~ E 14018-M-H4

Approvals

DC+

2,50 65-95 0,0 0,0350

3,20 90-135 0,0 0,0350

4,00 140-185 0,0 0,0450

5,00 180-240 0,0 0,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Basic coated electrode producing high-strength and tough welded joints. Weld deposit is of extremely high metallurgicalpurity and very low hydrogen content. Despite the very high yield strength (Rp0,2 > 960 N/mm² for 3,2 and 4,0 mm), theweld metal has good elongation and Charpy toughness (typically 40-50 J at –40 °C ). Welds are of X-ray quality.

MMA Electrode

Grades


As Welded 1000-1100 950 15 27


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 40 °C

Hardness

Fine grain steels with YS >900, S 960QL

Length(mm)


PA PB PC PF PE PF2


C Cu

0.08 -0.30 1.30 0.010 0.012 0.70 3.70 1.10 - - -



Materials

90



TENCORD 85CP


AWS A5.5: E 8018-GEN 499: E 46 4 Z B 3 2 H10GOST 9467-75:50-E51 3

Approvals

DC+; AC

2,50 60-90 20,1 12,1300

3,20 80-140 49,8 31,8450

4,00 110-180 70,3 46,6450

5,00 160-240 106,0 64,0450

Packaging data

Classification

Weld metal weight

per electrode (gr)

Diameter

(mm)

Current

(ampere)

Electrode

average weight (gr)

Low Hydrogen electrode suitable for the welding of steels having high atmospheric corrosion resistance and high contents ofP and Cu. Ideal for Cor-Ten A steel applications. Due to its characteristics of high atmospheric corrosion resistance andmechanical properties compared with a C-Mn steel, Cor-Ten is particularly suitable for movable structures, such as lorries,trailers, etc. Cor-Ten is also used in the bridge and construction industries because of the particular colour of its surfacewhich does not require painting. The weld deposit has a very similar appearance to Cor-Ten A steel. Sutable for welding withan inverter generator. Efficiency 115%.

MMA Electrode

Grades


PWHT 620°C x 1h 530-680 460 20 47

As Welded 530-680 460 20 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-40°C

Hardness

CORTEN A-B-C

Length

(mm)


PA PB PC PF PE


C Cu

0.05 0.400.40 0.70 0.020 0.020 0.50 0.40 - - - -


Weathering steels

Materials

91



TENCORD Kb

Keep opened vaccumpack dry and avoid condensation. To obtain

less than 5 ml H2/100 gr of weld metal, dry at 340-360 °C x 2 hmax 5 times.To obtain less than 10 ml H2/100 gr of weld metal, dry at 300-350°C x 2 h max 5 times.

AWS A5.5: E7018-G-H4EN 499: E 42 4 Z B 42 H5

DBTÜV

Approvals

DC+

2,50 65-95 20,3 12,8350

3,20 90-140 34,2 22,2350

4,00 140-185 68,4 45,2450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Basic coated electrode producing weld metal resistant to atmospheric corrosion, used for welding similar weathering steels.Tough weld metal, suited for joining thicker plate sections. Due to its double coating (up to 3,2 mm) this electrode has astable and concentrated arc, making it suitable for positional welding. Welds are of X-ray quality.

MMA Electrode

Grades


As Welded 500-600 420 25 100


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 40 °C

Hardness

S355J2G1W

Length(mm)


PA PB PC PF PE PF2


C Cu

0.06 0.450.40 1 0.020 0.015 - 1 - - - -


Weathering steels

Materials

92



DW RSP

Keep dry and store at room temperature. Once opened, store at 90-150°C until use. Redrying time 1 h 350°C, max 5 times.

Approvals

AC; DC+

2,00 30-50 11,3 6,9300

2,50 45-75 18,4 10,6300

3,20 60-120 35,0 19,5350

4,00 90-140 51,3 28,8350

5,00 130-180 84,0 50,8350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Semi-basic electrode depositing austenitic-ferritic weld metal which is highly resistant to cracking. Particularly suitable forthe welding of dissimilar steels (i.e. stainless steel to mild steel) where heat treatments are applicable, both before and afterwelding. For hardfacing DW RSP may be used as a buffer layer. Excellent weldability with a spatter free arc, self-releasingslag combined with a very smooth bead appearance. Efficiency 100%. Packed in Gaspack system.

MMA Electrode

Grades


AS WELDED 680 - 780 580 26 60


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

Dissimilar joint

Length(mm)


PA PB PC PF PE


C Ferrite

0.03 5-200.80 0.90 0.025 0.020 19 10 3 - - -

Si Mn P S Cr Ni Mo Nb Cu N

Stainless and Heat resistant steels

Materials

93



BASINOX 307


AWS A5.4: E 307-15EN 1600: E 18 9 MnMo B 12GOST 10052-75: 10X20H96C

Approvals

DC+; AC

2,50 50-75 18,0 10,8300

3,25 70-120 34,4 21,0350

4,00 90-120 49,4 29,7350

5,00 110-115 73,9 45,0350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Basic-coated electrode suitable for the welding of dissimilar steels, quenched and tempered steels 13% Mn and Cr steels.BASINOX 307 is also used for difficult to weld steels. Good corrosion and wear resistance. Excellent mechanical propertiesand high crack resistance. Efficiency 100%

MMA Electrode

Grades


As Welded 590 350 30 80


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

Armour plate; Dissimilar Steels; Non-magnetic austenitic steel

Length(mm)


PA PB PC PF PE


C Ferrite

0.08 50.50 4 0.030 0.030 19.50 9.50 1 - - -



Materials

94



SUPRANOX 308 L

Keep dry and avoid condensation. Rebaking not required generally.Recommended: 300-350 °C x 2 h.

AWS A-5.4: E308L-17EN 1600: E19 9 L R 12

DBTÜV

Approvals

DC+; AC

2,00 35-60 11,0 0,0300

2,50 45-80 17,4 0,0300

3,20 70-120 35,8 0,03504,00 100-150 53,0 0,0350

5,00 130-230 107,1 0,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Rutile coated electrode for welding austenitic stainless Cr-Ni steels or cast steels, having an extra low carbon content, aswell as stainless or heat resisting chromium steels or cast steels. For operating temperatures of up to +350 °C, non-scalingup to +800 °C. Fine metal droplet transfer, good fusion of joint faces, finely rippled bead surface, easily removable slag.Easy arc striking and restriking.

MMA Electrode

Grades


As Welded 520 350 30 50


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

1.4301 (X4CrNi18-10)- 1.4311 (X2CrNiN18-10)1.4541 (X6CrNiTi18-10)

Length(mm)


PA PB PC PF PE PF2


C Ferrite

0.03 5-100.90 0.80 0.025 0.020 19 10 - - - -



Materials

95



SUPRANOX RS 308L


AWS A5.4: E 308L-16EN 1600: E 19 9L R 12GOST 10052-75: 04X20H9

ABSCONTROLASMMITÜV

Approvals

AC; DC+

1,50 20-30 5,4 3,22502,00 30-60 11,0 6,7300

2,50 50-80 18,4 11,2300

3,20 60-120 35,0 21,0350

4,00 100-140 52,8 31,6350

5,00 130-180 80,0 48,9350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Semi-basic electrode suitable for the welding of austenitic steels containing 16-20% Cr and 8-12% Ni (i.e. AISI 304, AISI304L). The weld deposit has a 0,04% max Carbon content. Particularly suitable for nuclear, chemical and associatedapplications. Excellent weldability with a spatter free arc; self-releasing slag combined with a very smooth bead appearance.Max service temperature +300°C.Efficiency 100%. Packed in Gaspack system.

MMA Electrode

Grades


As Welded 520 320 35 80


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

AISI 304; AISI 304L

Length(mm)


PA PB PC PF PE


C Ferrite

0.021 5-100.80 0.90 0.025 0.025 19 9.50 - - - -



Materials

96



SUPRANOX RS 309L


AWS A5.4: E 309L-16EN 1600: E 23 12L R 12GOST 10052-75: 10X25H132 similar

CONTROLASTÜV

Approvals

AC; DC+

2,00 30-50 11,6 7,0300

2,50 45-70 19,0 11,6300

3,20 65-120 35,8 21,63504,00 115-140 53,8 32,4350

5,00 130-180 86,0 52,0350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Semi-basic electrode suitable for the welding of stainless steels containing 22-25% Cr and 12-14% Ni (AISI 309; AISI309L). Particularly suitable for the welding of dissimilar steels. Service temperature +1000°C. Excellent weldability with aspatter free arc, self-releasing slag combined with a very smooth bead appearance. Efficiency 100%. Packed in Gaspack system.

MMA Electrode

Grades


As Welded 520 320 30 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-20°C

Hardness

AISI 309; AISI 309L.

Length(mm)


PA PB PC PF PE


C Ferrite0.03 8-130.70 0.75 0.025 0.030 23 12 - - - -



Materials

97



BASINOX 308L


AWS A5.4: E308L-15DIN 8556: E 19 9 L B 20 +EN 1600: E 19 9 L B 42

DBTÜV

Approvals

DC+

2,50 50-75 17,5 0,0300

3,20 70-110 32,8 0,0350

4,00 110-150 49,5 0,03505,00 0,0 0,0350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Basic coated electrode for welding austenitic stainless Cr-Ni steels or cast steels, having a low carbon content, as well asstainless or heat resisting chromium steels or cast steels. For operating temperatures of up to +350 °C, non-scaling up to+800 °C. Well-suited for positional welding. Easy slag release. Vacuum packaging.

MMA Electrode

Grades


As Welded 520 350 30 75


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

1.4301 (X4CrNi18-10) - 1.431 (X2CrNiN18-10)1.4541 (X6CrNiTi18-10)

Length(mm)


PA PB PC PF PE PF2


C Ferrite

0.04 5-100.40 1 0.025 0.025 19 10 - - - -



Materials

98



BASINOX 308LT


AWS A5.4: E 308L-15EN 1600: E 19 9L B 12GOST 10052-75: 04X20H9

Approvals

DC+; AC

2,50 45-70 15,7 9,5300

3,20 65-120 31,9 19,2350

4,00 100-140 47,1 28,6350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Low hydrogen electrode suitable for the welding of austenitic stainless steels. Low carbon content and very good mechanicalproperties at -196°C. Efficiency 100%.

MMA Electrode

Grades


As Welded 520 320 35 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-196°C

Hardness

AISI 304

Length(mm)


PA PB PC PF PE


C Ferrite

0.025 1-50.30 1.50 0.030 0.030 19 10 - - - -



Materials

99



BASINOX 308L VU


AWS A5.4: E308L-15EN 1600: E 19 9 L B 12GOST 10052-75: 04X20H9

Approvals

DC+; AC

2,50 60 - 90 17,4 10,4300

3,25 80 - 110 31,2 18,9350

4,00 100 - 130 49,4 29,7350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Low hydrogen electrode suitable for welding of austenitic stainless steels like AISI 304L. The special coating allows verticalup welding and makes BASINOX 308L-VU particularly suitable for welding on yards. The heavily basic coating allows theexcellent protection of the weld pool from oxide. Efficiency 100%

MMA Electrode

Grades


As Welded 520 320 35 60


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-20°C

Hardness

AISI 304

Length(mm)


PA PB PC PF PE


C Ferrite

0.025 3-80.40 1.40 0.030 0.030 19 9 - - - -



Materials

100



SUPRANOX 308LP

Keep dry and avoid condensation. Rebaking not required generally.Recommended: 250-300 °C x 1,5 h.

AWS A5.4: E308L-16EN 1600: E 19 9 L R 12

ABSBVDNVTÜV

Approvals

DC+; AC

2,00 30-60 10,7 0,0300

2,50 50-80 17,1 0,0300

3,20 60-120 31,2 0,03504,00 100-140 52,9 0,0350

5,00 130-190 107,1 0,0350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Semi-basic electrode suitable for welding austenitic stainless steel like AISI 304 and AISI 304L. A good compromisebetween bead appearance and ease use (especially in position including pipes) and mechanical characteristics. Efficiency100%.

MMA Electrode

Grades


AS WELDED 520 320 35 80


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

AISI 304L; SUS 304L; X2CrNi19 10

Length(mm)


PA PB PC PF PE PF2


C Ferrite0.025 4-100.60 1.30 0.030 0.030 19.20 10.20 - - - -



Materials

101



SUPRANOX RS 308H


AWS A5.4: E 308H-16EN 1600: E 19 9 R 12GOST 10052-75: 07X20H9

Approvals

AC; DC+

2,50 50-80 18,4 11,2300

3,20 60-120 35,0 21,0350

4,00 100-140 52,5 31,6350

5,00 130-180 80,0 48,9350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Semi-basic electrode for welding type AISI 304H or Wr. 1.4948 steels. Developed for high temperature applications(petrochemical and nuclear industry).Efficiency 100%. Packed in Gaspack system.

MMA Electrode

Grades


AS WELDED 550 350 35 60


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

AISI 304H; Wr 1.4948

Length(mm)


PA PB PC PF PE PF2


C Ferrite

0.05 3-80.80 0.90 0.030 0.030 19.50 9.50 - - - -



Materials

102



CRISTAL E 308L

Keep opened vacuumpack dry and avoid condensation. Re-drymoist electrodes 250-300 °C / 2 h max 5 times.

AWS A5.4: E 308L-17EN 1600: E 19 9 L R 22

TÜV

Approvals

DC+

2,50 70-80 18,6 0,03003,20 110-120 35,2 0,0350

4,00 125-135 53,3 0,0350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Fume reduced, rutile coated electrode for welding austenitic stainless Cr-Ni steels or cast steels. The reduced fumeformation contributes to an improved working environment for welders and in workshops. The welding fume deposit in thecloser welding zone and on the work piece is considerably lower than with standard electrodes.For operating temperatures of up to +350 °C, non-scaling up to +800 °C.Fine metal droplet transfer, good fusion of jointfaces, finely rippled bead surface, easy slag removal, excellent arc striking and restriking. Vacuumpacked: no redrying, nospecial storing conditions.

MMA Electrode

Grades


As Welded 520 350 30 50


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

1.4301 (X4CrNi18-10) - 1.4311 (X2CrNiN18-10)

1.4541 (X6CrNiTi18-10) - AISI 304-AISI 304L

Length(mm)


PA PB PC PF PE PF2

Analysis of all-weld metal (Typical values in %)C Ferrite

0.03 5-100.90 0.80 0.025 0.020 19 10.50 - - - -



Materials

102bis



FERINOX


AWS A 5.4: E309Mo-26EN 1600: E 23 12 2 L R 53

DBTÜV

Approvals

DC+; AC

2,50 70-110 31,9 0,0350

3,20 110-165 69,5 0,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Rutile coated high-efficiency electrode for welding dissimilar steels (ferritic to austenitic steels) and depositing austeniticstainless claddings, having a metal recovery of 160 %. The austenitic weld metal has a delta-ferrite content of approx. 15%. Claddings on unalloyed steels are already corrosion resistant in the first layer. Highest operating temperature fordissimilar steel joints is +300 °C. Fine metal droplet transfer, good fusion of joint faces, finely rippled bead surface, easyslag removal, easy arc striking and restriking.

MMA Electrode

Grades


As Welded 580 350 30 40


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

Length(mm)


PA PB


C Ferrite 0.03 12-200.80 1 0.025 0.020 22 12 2.80 - - -



103



CRISTAL E 309L


AWS A5.4: E 309L-17

EN 1600: E 23 12 L R 22

TÜV

Approvals

DC+

2,50 70-80 18,3 0,0300

3,20 110-120 34,2 0,03504,00 125-135 53,3 0,0350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Fume reduced, rutile coated electrode for joining dissimilar steels (austenitic steels to ferritic steels) and for austeniticcladdings. The reduced fume formation contributes to an improved working environment for welders and in workshops. Thewelding fume deposited in the welding zone and on the work piece is considerably lower than with standard electrodes.Weld metal consists of austenite with approx. 15 % delta-ferrite. Claddings on unalloyed and low-alloy steels are alreadycorrosion resistant in the first layer. Highest operating temperature for joints between dissimilar steels is +300 °C. In case ofhigher temperatures, use SUPRANEL 600 electrodes. Fine metal droplet transfer, good fusion of joint faces, finely rippledbead surface, easy slag removal, excellent arc striking and restriking.Vacuum packed: no redrying, or special storage conditions.

MMA Electrode

Grades


As Welded 520 320 30 50


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

Length(mm)


PA PB PC PF PE PF2


C Ferrite

0.03 10-200.90 0.80 0.025 0.020 23 12.50 - - - -



104



SUPRANOX 309L P


AWS A5.4: E309L-16EN 1600: E 23 12 L R 12

BV

Approvals

DC+; AC

2,50 60 17,5 0,0300

3,20 90 34,1 0,0350

4,00 120 48,1 0,0350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Electrode with thin basic-rutile coating, designed for joining dissimilar steels (austenitic steels to ferritic steels) and foraustenitic claddings. Weld metal consists of austenite with approx. 9 % delta-ferrite. Claddings on unalloyed and low-alloysteels are already corrosion resistant in the first layer. Highest operating temperature for joints between dissimilar steels is+300 °C. In case of higher temperatures, use SUPRANEL 600 electrodes.SUPRANOX 309L-P is a good compromise between ease of use in positional welding and finish.

MMA Electrode

Grades


As Welded 520 320 30 50


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

Length(mm)


PA PB PC PF PE PF2


C Ferrite 0.03 90.50 1.40 0.025 0.020 23.50 13 - - - -



105



SUPRANOX 309 L


AWS A5.4: E309L-17EN 1600: E 23 12 L R 12

DBGLTÜV

Approvals

DC+; AC

2,50 60-90 18,5 0,0300

3,20 90-120 37,0 0,0350

4,00 100-160 54,0 0,0350

5,00 0,0 0,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Rutile coated electrode for joining dissimilar steels (austenitic steels to ferritic steels) and for austenitic claddings. Weldmetal consists of austenite with approx. 15 % delta-ferrite. Claddings on unalloyed and low-alloy steels are already corrosionresistant in the first layer. Highest operating temperature for joints between dissimilar steels is +300 °C. In case of highertemperatures, use SUPRANEL 600 electrodes. Fine metal droplet transfer, good fusion of joint faces, finely rippled beadsurface, easy slag removal, good striking and restriking.

MMA Electrode

Grades


As Welded 520 320 30 50


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

Length(mm)


PA PB PC PF PE PF2


0.03 12-200.90 0.70 0.025 0.020 24 13 - - - -



106



BASINOX 309L


AWS A5.4:E 309L-15EN 1600: E 23 12 L B 12GOST 10052-75: 10X25H132 simila

MMI

Approvals

DC+; AC

2,50 45-70 17,0 11,1300

3,20 65-120 34,4 21,43504,00 115-140 48,9 29,7350

5,00 130-180 73,9 45,0350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Low-hydrogen electrode suitable for the welding of austenitic stainless steels containing 22-25% Cr and 12-14% Ni (AISI309). The wedl deposit carbon content is 0.04% max. Suitable for welding of dissimilar steels (i.e. Carbon steel to stainlesssteel) and for buffer layers, cladding. Excellent weldability with a spatter free arc, self-releasing slag combined with a verysmooth bead appearance. Good corrosion resistance.Efficiency 100%.

MMA Electrode

Grades


As Welded 520 320 30 60


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

AISI 309; Wr 1.4332

Length(mm)


PA PB PC PF PE


0.025 5-150.35 1.40 0.030 0.025 22.50 13 - - - -



Materials

107



BASINOX 309Nb


AWS A5.4: E 309Cb-15EN 1600: E 23 12 Nb B 12GOST 10052-75: 10 25H132

TÜV

Approvals

DC+; AC

2,50 45-70 18,0 11,0300

3,20 65-120 36,0 21,8350

4,00 115-140 50,0 30,63505,00 130-180 76,9 46,4350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Low hydrogen electrode suitable for the welding of stainless steels type AISI 309. The Nb content improves the resistance tointergranular corrosion and also the mechanical properties when working at high service temperatures. Used for the weldingof buffer layers on AISI 347 clad steels and dissimilar steels. Max service temperature +1000°C.Efficiency 100%.

MMA Electrode

Grades


As Welded 550 350 30 60


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

AISI 309

Length(mm)


PA PB PC PF PE


C Ferrite0.025 5-150.45 1.50 0.030 0.025 22.50 13 - 0.80 - -



Materials

108



SUPRANOX RS 309Mo


AWS A5.4: E 309Mo-16EN 1600: E 23 12 2L R 12GOST 10052-75: 10X25H132 simila

RINA

Approvals

AC; DC+

2,00 30-50 11,9 7,1300

2,50 45-70 19,0 11,9300

3,20 65-120 36,7 22,0350

4,00 115-140 55,0 33,13505,00 130-180 86,0 52,3350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Rutile electrode suitable for the welding of steels type AISI 309. Also suitable for the welding of dissimilar steels, bufferlayers and cladding. Excellent weldability with a spatter free arc, self-releasing slag combined with a very smooth beadappearance. Efficiency 100%. Packed in Gaspack system.

MMA Electrode

Grades


As Welded 550 350 30 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-20°C

Hardness

Wr 1.4459; AISI 309

Length(mm)


PA PB PC PF PE


C Ferrite

0.021 9-250.80 0.90 0.030 0.030 22.70 12.70 2.50 - - -



Materials

109



BASINOX 309MoL

Keep dry and store at room temperature. Once opened, store at 90

-150°C until use. Redrying time 1 h 280°C, max 5 times.

AWS A5.4: E 309MoL-15EN 1600: E 23 12 2L B 12

Approvals

DC+; AC

2,50 45-70 18,5 11,1300

3,20 65-120 36,0 22,0350

4,00 115-140 51,8 31,6350

5,00 130-180 78,2 46,5350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Low hydrogen electrode suitable for the welding of stainless steels tyoe AISI 309. Particularly suitable for the welding ofdissimilar steels (stainless steels to carbon steels). Service temperature up to +1000°C, at elevated temperatures the Mocontent improves the creep properties. Efficiency 100%.

MMA Electrode

Grades


As Welded 550 350 30 60


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

Wr 1.4459; AISI 309

Length(mm)


PA PB PC PF PE


C Ferrite

0.025 5-150.40 1.40 0.030 0.025 22.50 13 2.50 - - -



Materials

110



SUPRANOX 309MoL


AWS A5.4: E309MoL-17EN 1600: E 23 12 2 L R 12

Approvals

DC+; AC

2,50 60-90 18,9 0,0300

3,20 90-120 37,1 0,0350

4,00 100-160 0,0 0,0350

5,00 0,0 0,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Rutile coated electrode for joining dissimilar steels (austenitic steels to ferritic steels) and for austenitic claddings. Weldmetal consists of austenite with approx. 15 % delta-ferrite. Claddings on unalloyed and low-alloy steels are already corrosionresistant in the first layer. Highest operating temperature for joints between dissimilar steels is +300 °C. In case of highertemperatures, use SUPRANEL 600 electrodes. Fine metal droplet transfer, good fusion of joint faces, finely rippled beadsurface, easy slag removal, good arc striking and restriking.

MMA Electrode

Grades


As Welded 550 350 25 50


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

Length(mm)


PA PB PC PF PE PF2


C Ferrite 0.03 12-200.90 0.70 0.025 0.020 22.50 13.50 2.60 - - -



111



BASINOX 310



AWS A5.4: E 310-15EN 1600: E 25 20 B 12

MMI

Approvals

DC+; AC

2,50 45-70 18,4 11,2300

3,20 70-120 34,4 20,7350

4,00 110-140 50,6 30,9350

5,00 140-170 76,4 46,5350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Fully austenitic basic coated electrode suitable for welding heat resistant alloys (up to 1150°C) containing 25% Cr and 20%Ni (AISI 310).Efficiency 100%.

MMA Electrode

Grades


As Welded 550 350 30 27


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-196°C

Hardness

Wr 1.4842; AISI 310

Length(mm)


PA PB PC PF PE PF2


C Ferrite

0.09 00.60 2 0.030 0.025 26.50 20.80 - - - -



Materials

112



SUPRANOX RS 310


AWS A5.4: E 310-16EN 1600: E 25 20 R 22

Approvals

AC; DC+

2,50 45-70 17,9 10,9300

3,20 70-120 34,2 20,73504,00 110-140 52,5 32,1350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Rutile electrode depositing fully austenitic weld metal suitable for the welding of AISI 310 and of heat resistant alloys (up to1150°C) containing 25% Cr and 20% Ni.Excellent weldability with a spatter free arc, self-releasing slag combined with a very smooth bead appearance. Efficiency100%. Packed in Gaspack system.

MMA Electrode

Grades


AS WELDED 550 350 30 60


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

AISI 310Wr 1.4842X22 CrNi 25 20

Length(mm)


PA PB PC PF PE


C Ferrite

0.09 01 2.20 0.030 0.030 25 21 0.40 - - -



Materials

113



BASINOX 310Mo


AWS A5.4: E 310Mo-15

Approvals

DC+; AC

2,50 45-70 18,0 10,9300

3,20 70-120 32,6 19,8350

4,00 110-140 50,0 30,0350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Basic coated electrode depositing a fully austenitic weld metal suitable for the weld of heat resisting alloys (up to +1150°C)containing 25% Cr and 20% Ni (AISI 310). Used to weld buffer layers on AISI 316 clad steels and dissimilar steels. Efficiency100%.

MMA Electrode

Grades


As Welded 550 400 30 27


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-196°C

Hardness

AISI 310

Length(mm)


PA PB PC PF PE


C Ferrite

0.10 -0.50 1.50 0.030 0.025 25 20.50 2.80 - - -



Materials

114



SUPRANOX 310


AWS A5.4: E310-16EN 1600: E 25 20 R12

Approvals

DC+; AC

2,00 40 10,9 0,0300

2,50 60 16,9 0,0300

3,20 90 32,7 0,03504,00 120 47,2 0,0350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Rutile coated electrode for welding refractory austenitic steels and cast steels of grade 25 % chromium - 20 % nickel. Fullyaustenitic weld metal, non-scaling up to +1200 °C. Weld metal is not resistant to sulphurous combustion gases. SUPRANOX310 is a good compromise between finish, weldability and weld metal properties. If there is a substantial risk of hotcracking, use BASINOX 310.

MMA Electrode

Grades


As Welded 550 350 30 60


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

1.4841 (X15CrNiSi25-20), 1.4845 (X12CrNi25-21)AISI 310

Length(mm)


PA PB PC PF PE


C Ferrite

0.10 -0.75 1.70 - - 27 21 - - - -



Materials

115



DW 312


AWS A5.4: E312-16EN 1600: ~ E 29 9 R 12

DB

Approvals

DC+; AC

2,00 35-60 11,6 0,0300

2,50 55-85 18,7 0,0300

3,20 80-120 37,1 0,0350

4,00 110-150 54,1 0,0350

5,00 160-220 81,7 0,0350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Rutile coated electrode for joining dissimilar steels and depositing claddings on ferritic steels. The ferritic-austenitic Cr-Niweld metal contains approximately 50 % of delta-ferrite and is non-scaling up to 1100 °C. It features high resistance tocracking and is therefore suited to joining difficult-to-weld steels and depositing stress-relaxing buffer layers on cracksensitive base metals. Suitable for welding galvanized steel plates. Fine metal droplet transfer, good fusion of joint faces,finely rippled bead surface, easy slag removal, easy arc striking and restriking. Hardness approx. 220 HB.

MMA Electrode

Grades


As Welded 750 600 20


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Length(mm)


PA PB PC PF PE PF2


C Ferrite0.10 -1.10 1 0.025 0.020 29 12 - - - -



116



BASINOX 316L


Recommended: 300-350 °C x 2 h.

AWS A5.4: E316L-15EN 1600: E 19 12 3 L B 42

DBTÜV

Approvals

DC+

2,50 45-85 16,8 0,0300

3,20 50-125 33,3 0,0350

4,00 90-150 47,5 0,0350

5,00 0,0 0,0350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Basic coated electrode for welding austenitic stainless Cr-Ni-Mo steels and cast steels, having a low carbon content. Foroperating temperatures of up to +400 °C. Well-suited for positional welding. Easy slag release. Vacuum packaging.

MMA Electrode

Grades


As Welded 520 420 30 60


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

1.4401 (X4CrNiMo17-12-2), 1.4435 (X2CrNiMo18-14-3)1.4571 (X6CrNiMoTi17-12-2), 1.4583 (X10CrNiMoNb18-12)

Length(mm)


PA PB PC PF PE PF2


C Ferrite

0.04 5-100.40 1 0.025 0.020 18.50 11.50 2.70 - - -



Materials

117



BASINOX 316L VU


AWS A5.4: E 316L-15EN 1600: E 19 12 3L B 12GOST 10052-75: 02X20N142 M 2

Approvals

DC+; AC

2,50 45-70 18,4 11,1300

3,25 65-120 32,8 19,9350

4,00 115-140 51,8 31,2350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Low hydrogen electrodes suitable for the welding of stainless steels type AISI 316 and 316L. Excellent performance in thevertical-up position. The low carbon content results in improved corrosion resistance. Efficiency 100%.

MMA Electrode

Grades


As Welded 550 350 30 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-20°C

Hardness

AISI 316 - 316LX2 CrNiMo 17-2-2; X4 CrNiMo 17-2-2

Length(mm)


PA PB PF


C Ferrite

0.025 3-80.30 1.30 0.030 0.030 18.50 12.50 2.50 - - -



Materials

118



BASINOX 316LT



AWS A5.4: E 316L-15EN 1600: E 19 12 2 B 12

Approvals

DC+; AC

2,50 45-70 16,1 9,6300

3,25 65-120 31,1 18,9350

4,00 115-140 47,1 28,8350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Low hydrogen electrode suitable for the welding of stainless steels type AISI 316 and 316L. Excellent mechanical propertiesof the weld deposit to -196°C. Efficiency 100%.

MMA Electrode

Grades


As Welded 550 350 35 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-196°C

Hardness

AISI 316 - 316LX2 CrNiMo 17-2-2; X4 CrNiMo 17-2-2

Length(mm)


PA PB PC PE


C Ferrite

0.02 1-50.30 1.45 0.030 0.025 17.80 12.50 2.50 - - -



Materials

119



SUPRANOX RS 316L


AWS A5.4: E 316L-16EN 1600: E 19 12 3L R12GOST 10052-75: 02X20N142 M 2

ABSCONTROLASMMIRINATÜV

Approvals

AC; DC+

1,50 20-30 5,4 3,22502,00 30-60 11,5 6,9300

2,50 50-80 18,1 11,3300

3,20 60-120 35,7 21,4350

4,00 100-140 52,3 31,3350

5,00 130-190 84,0 50,8350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Semi-basic electrode suitable for the welding of austenitic stainless steels containing 16-20% Cr, 10-14% Ni and 2-3% Mo(AISI 316 and 316L). Good chemical corrosion resistance. The low Carbon content of the weld deposit ensures a highresistance to weld cracking. Max service temperature +400°C. Excellent weldability with a spatter free arc; self-releasingslag combined with a very smooth bead appearance. Efficiency 100%. Packed in Gaspack system.

MMA Electrode

Grades


As Welded 510 350 30 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-20°C

Hardness

AISI 316; AISI 316L

Length(mm)


PA PB PC PF PE


C Ferrite

0.03 4-80.70 0.75 0.025 0.020 19 12 2.20 - - -



Materials

120



SUPRANOX 316 L


AWS A 5.4: E316L-17EN 1600: E 19 12 3 L R 12

DBGLTÜV

Approvals

DC+; AC

1,60 20-40 0,0 0,0300

2,00 35-60 11,3 0,0300

2,50 45-80 0,0 0,03503,20 70-120 35,8 0,0350

4,00 100-150 53,4 0,0350

5,00 130-230 100,0 0,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Rutile coated electrode for welding austenitic stainless Cr-Ni-Mo steels or cast steels, having an extra low carbon content.For operating temperatures of up to +400 °C. Fine metal droplet transfer, good fusion of joint faces, finely rippled beadsurface, easy slag removal, easy arc striking and restriking.

MMA Electrode

Grades


As Welded 520 400 30 50


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

1.4401 (X4CrNiMo17-12-2) -1.4435 (X2CrNiMo18-14-3)1.4571 (X6CrNiMoTi17-12-2) - 1.4583 (X 10 CrNiMoNb 18 12)

Length(mm)


PA PB PC PF PE PF2


C Ferrite

0.03 5-100.90 0.80 0.025 0.020 18.50 12 2.70 - - -



Materials

121



SUPRANOX 316L P


AWS A5.4: E316L-16EN 1600: E 19 12 3 L R 12

Approvals

DC+; AC

2,00 40 10,1 0,0300

2,50 60 16,3 0,0300

3,20 95 33,0 0,03504,00 120 53,4 0,0350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Electrode with thin basic-rutile coating for welding austenitic stainless Cr-Ni-Mo steels/ cast steels, having an extra lowcarbon content. For operating temperatures of up to +400 °C. SUPRANOX 316L-P is a good compromise between ease ofuse in positional welding and finish. Especially recommended for welding tubes.

MMA Electrode

Grades


As Welded 520 400 30 60


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

1.4401 (X4CrNiMo17-12-2) -1.4435 (X2CrNiMo18-14-3)1.4571 (X6CrNiMoTi17-12-2) - 1.4583 (X 10 CrNiMoNb 18 12)ASTM 316 L

Length(mm)


PA PB PC PF PE PG2 PF2


C Ferrite

0.03 5-100.60 1.30 0.025 0.020 19.20 12 2.80 - - -



Materials

122



SUPRANOX 316L PG


AWS A5.4: E316L-16EN 1600: E 19 12 3 L R 15

Approvals

DC+; AC

2,50 45-70 0,0 0,0300

3,20 70-110 0,0 0,0350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Rutile coated electrode for vertical-down welding of austenitic stainless Cr-Ni-Mo steels and cast steels, having a low carboncontent. For operating temperatures of up to +400 °C. Fine metal droplet transfer, good fusion of joint faces, finely rippledbead surface, easy slag removal, easy arc striking and restriking. Can be used for joining stainless and C-Mn steels.

MMA Electrode

Grades


As Welded 520 400 30 50


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

1.4401 (X4CrNiMo17-12-2) -1.4435 (X2CrNiMo18-14-3)1.4571 (X6CrNiMoTi17-12-2) - 1.4583 (X 10 CrNiMoNb 18 12)

Length(mm)


PG


C Ferrite

0.03 5-100.80 0.70 0.025 0.020 18.50 11.50 2.50 - - -



Materials

123



CRISTAL E 316L


AWS A5.4: E316L-17EN 1600: E 19 12 3 L R 22

TÜV

Approvals

DC+

2,50 70-80 18,3 0,03003,20 110-120 34,2 0,0350

4,00 125-135 53,3 0,0350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Fume reduced, rutile coated electrode for welding austenitic stainless Cr-Ni-Mo steels or cast steels. The reduced fumeformation contributes to an improved working environment for welders and in workshops. The welding fume deposited in thewelding zone and on the work piece is considerably lower than with standard electrodes.For operating temperatures of up to +400 °C. Fine metal droplet transfer, good fusion of joint faces, finely rippled beadsurface, easy slag removal, excellent arc striking and restriking. Vacuum packed: no redrying, or special storage conditionsare required.

MMA Electrode

Grades


As Welded 520 450 30 50


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

1.4401 (X4CrNiMo17-12-2) -1.4435 (X2CrNiMo18-14-3)

1.4571 (X6CrNiMoTi17-12-2) - 1.4583 (X 10 CrNiMoNb 18 12)

Length(mm)


PA PB PC PF PE PF2


0.03 5-100.90 0.80 0.025 0.020 19.10 10.80 2.80 - - -



Materials

124



BASINOX 316LN


EN 1600: E 20 16 3 Mn N LWr. 1.4455

Approvals

DC+; AC

2,50 45-70 14,8 10,48300

3,20 65-120 30,1 19,9350

4,00 115-140 46,7 28,5350

Packaging data

Classification


Diameter(mm)

Current(ampere)


BASINOX 316L N is suitable for the welding of cryogenic austenitic stainless steels and non magnetic stainless steels. Theweld metal has an excellent resistance to very aggressive corrosive environments, such as urea. Good impact toughness at–196°C. Efficiency 100%.

MMA Electrode

Grades


As Welded 510 320 30 27


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-196°C

Hardness

AISI 304LNAISI 316LN

Length(mm)


PA PB PC PF PE


C Ferrite

0.025 -0.30 7 0.020 0.020 20 16 3 - - 0.15



Materials

125



SUPRANOX RS 317


AWS A5.4: E 317-16EN 1600: E 19 13 4 NL B 12

Approvals

AC; DC+

2,50 50-80 18,4 11,2300

3,20 70-120 35,0 21,4350

4,00 110-140 55,0 33,03505,00 120-170 78,0 42,1350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Semi-basic electrode suitable for the welding of austenitic stainless steels with 16-20% Cr, 10-14% Ni and 3-4% Mo (AISI317). The use of these steels is limited to corrosion conditions in the presence of sulphuric, and sulphurous acids and theirsalts. Excellent weldability with a spatter free arc; self-releasing slag combined with a very smooth bead appearance.Efficiency 100%. Packed in Gaspack system.

MMA Electrode

Grades


As Welded 550 350 30 27


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

AISI 317X2 CrNiMo 18 16

Length(mm)


PA PB PC PF PE


C Ferrite

0.04 5-100.80 0.90 0.030 0.030 19 13 3.50 - - -



Materials

126



BASINOX 318

Keep opened vacuum pack dry and avoid condensation. Re-drymoist electrodes 300-350°C / 2h max 5 times.

AWS A 5.4: E318-15EN 1600: E 19 12 3 Nb B 42

Approvals

DC+

2,50 45-80 0,0 0,0300

3,20 50-125 0,0 0,0350

4,00 90-150 0,0 0,0350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Basic coated electrode for welding stabilized austenitic stainless Cr-Ni-Mo steels and cast steels. For operating temperaturesof up to +400 °C. Well-suited for positional welding. Easy slag release. Vacuum packaging.

MMA Electrode

Grades


As Welded 550 350 30 50


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

1.4571 (X6CrNiMoTi17-12-2) - 1.4401 (X4CrNiMo17-12-2)1.4580 (X6CrNiMoNb17-12-2) - 1.4408 (GX5CrNiMo19-11)1.4581 (GX5CrNiMoNb19-10) - 1.4436 (X4CrNiMo17-13-3)1.4583 (X 10 CrNiMoNb 18 12)

Length(mm)


PA PB PC PF PE PF2


C Ferrite

0.04 5-100.40 1 0.025 0.020 19 11.50 2.70 0.40 - -



Materials

127



SUPRANOX 318

Keep opened vacuum pack dry and avoid condensation. Re-dry

moist electrodes 300-350°C / 2h max 5 times.

AWS A5.4: E318-16EN 1600: E 19 12 3 Nb R 12

DBTÜV

Approvals

DC+; AC

2,00 35-60 11,4 0,0300

2,50 45-80 0,0 0,0350

3,20 70-120 35,2 0,0350

4,00 100-150 0,0 0,0350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Rutile coated electrode for welding stabilized austenitic stainless Cr-Ni-Mo steels and cast steels. For operatingtemperatures of up to +400 °C. Fine metal droplet transfer, good fusion of joint faces, finely rippled bead surface, easy slagremoval, easy arc striking and restriking. Vacuum packaging.

MMA Electrode

Grades


As Welded 550 350 30 50


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

1.4571 (X6CrNiMoTi17-12-2) - 1.4583 (X 10 CrNiMoNb 18 12)

Length(mm)


PA PB PC PF PE PF2


C Ferrite

0.03 5-100.90 0.80 0.025 0.020 18.50 12 2.70 - - -



Materials

128



SUPRANOX 347



AWS A5.4: E347-16EN 1600: E 19 9 Nb R 12

DBTÜV

Approvals

DC+; AC

2,00 35-60 10,9 0,0300

2,50 45-80 17,8 0,0300

3,20 70-120 35,4 0,0350

4,00 100-150 0,0 0,0350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Rutile coated electrode for welding stabilized austenitic stainless Cr-Ni steels or cast steels, as well as stainless or heatresisting Cr steels or cast steels. For operating temperatures of up to +400 °C, non-scaling up to +800 °C. Fine metaldroplet transfer, good fusion of joint faces, finely rippled bead surface, easy slag removal, easy arc striking and restriking.

MMA Electrode

Grades


As Welded 600 420 25 50


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

1.4541 (X6CrNiTi18-10) - 1.4301 (X4CrNi18-10)

Length(mm)


PA PB PC PF PE PF2


C Ferrite

0.03 5-100.90 0.80 0.025 0.020 19 10 - 0.40 - -



Materials

129



SUPRANOX RS 347


AWS A5.4: E 347-16EN 1600: E 19 9Nb R 12GOST 10052-75: 08X20H10 2 similar

CONTROLASMMITÜV

Approvals

AC; DC+

2,00 30-60 11,1 6,6300

2,50 50-80 18,7 11,2300

3,20 60-120 35,0 21,03504,00 100-140 52,5 31,5350

5,00 130-180 82,6 49,5350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Semi-basic electrode suitable for welding stabilized austenitic stainless steels AISI 321 and AISI 347. The Nb+Ta presencein the weld metal is due to the Ti sublimation at the liquidus temperature of the weld pool. The weld metal mechanicalproperties are excellent at high temperatures. Excellent weldability with a spatter free arc, self-releasing slag combined witha very smooth bead appearance. Efficiency 100%. Packed in Gaspack system.

MMA Electrode

Grades


As Welded 550 350 30 48


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

AISI 321; AISI 347; X6 CrNiTi 18 10

Length(mm)


PA PB PC PF PE


C Ferrite0.05 5-100.60 0.80 0.025 0.020 19 10 - 0.50 - -



Materials

130



BASINOX 347



AWS A5.4: E347-15EN 1600: E 19 9 Nb B 42

DBTÜV

Approvals

DC+

2,50 45-80 17,7 0,0300

3,20 50-125 33,2 0,0350

4,00 90-150 48,2 0,0350

5,00 0,0 0,0350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Basic coated electrode for welding stabilized austenitic stainless Cr-Ni steels or cast steels, as well as stainless or heatresisting Cr steels or cast steels. For operating temperatures of up to +400 °C, non-scaling up to +800 °C. Well-suited forpositional welding. Easy slag release. Vacuum packaging.

MMA Electrode

Grades


As Welded 600 420 25 70


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

1.4541 (X6CrNiTi18-10) - 1.4301 (X4CrNi18-10)

Length(mm)


PA PB PC PF PE PF2


C Ferrite

0.04 5-100.40 1 0.025 0.020 19 10 - 0.40 - -



Materials

131



SUPRANOX 347LP

AWS A5.4: E347-16EN 1600: E 19 9 Nb R 12

Approvals

DC+; AC

2,50 50-80 17,0 0,0300

3,20 60-120 33,4 0,0350

4,00 100-140 47,3 0,0350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Semi-basic electrode suitable for welding austenitic stainless steels niobium or titanium stabilized such as AISI 321 and AISI347. A good compromise between appearance and ease of use (especially in position including pipes) and mechanicalcharacteristics. Efficiency 100%.

MMA Electrode

Grades


AS WELDED 550 350 30 75


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

AISI 321; AISI 347

Length(mm)


PA PB PC PF PE PF2


C Ferrite

0.025 5-150.60 1.40 0.030 0.030 20 10.30 - 0.70 - -



Materials

132



BASINOX 904L



AWS A5.4: E 385-15EN 1600: E Z 20 25 5 CuL B 12

Approvals

DC+; AC

2,50 65-80 25,7 15,4300

3,20 95-120 50,0 30,0350

4,00 130-160 72,6 46,0350

5,00 165-200 112,5 54,1350

Packaging data

Classification


Diameter(mm)

Current(ampere)


BASINOX 904L is suitable for the welding of Ni-Cr-Mo stainless steel with a low Carbon content. Very good resistance tointergranular and pitting corrosion. It is particularly suitable for URANUS B6 - NSCD - HU7 - HU9, AISI 904L.Efficiency 150%.

MMA Electrode

Grades


As Welded 520 310 30 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

URANUS B6; NSCD; HU7; HU9; AISI 904L.

Length(mm)


PA PB PC PF PE


C Ferrite

0.027 -0.50 1.70 0.030 0.025 21 24.60 4.80 - 1.50 -



Materials

133



SUPRANOX 904 L



AWS A5.4: E385-16EN 1600: E 20 25 5 Cu N L R12

Approvals

DC+; AC

2,50 65 16,5 0,0300

3,20 95 32,6 0,0350

4,00 125 49,6 0,0350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Rutile coated electrode for welding austenitic stainless steels with enhanced corrosion resistance to reducing media. Weldmetal consists of austenite without delta-ferrite and exhibits increased resistance to pitting and crevice corrosion in chloride-bearing media.

MMA Electrode

Grades


As Welded 510 320 25 80


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

1.4539 (X1NiCrMoCu25-20-5)

Length(mm)


PA PB PC PF PE


C Ferrite

0.03 00.70 1.10 0.025 0.020 20.60 24.50 4.20 - 1.30 -



Materials

134



SUPRANOX RS 22.9.3L


AWS A5.4: E 2209-16EN 1600: E 22 9 3 NL R 12

BVDNVRINA

Approvals

AC; DC+

2,50 35-70 18,4 11,3300

3,20 60-120 37,5 22,53504,00 90-140 55,0 33,4350

5,00 140-210 82,0 50,3350

Packaging data

Classification


Diameter(mm)

Current(ampere)


SUPRANOX RS 22.9.3L is particularly suitable for the welding of Duplex stainless steels. Excellent resistance to intergranularcorrosion, pitting and stress corrosion conditions. Low carbon content. Excellent weldability with a spatter free arc, self-releasing slag combined with a very smooth bead appearance. Efficiency 100%. Packed in Gaspack system.

MMA Electrode

Grades


AS WELDED 690 450 20 27


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-20°C

Hardness

UNS S31803 - S31500 - S31200 - S32304X2 CrNiMoN 22-5-3X2 CrNiN 23-4

Length(mm)


PA PB PC PF PE


C Ferrite

0.025 30-550.90 0.90 0.030 0.030 22.50 9.50 3 - - 0.14



Materials

135



SUPRANOX E 22.9.3 N


EN 1600: E 22 9 3 N L R 12 DNVLRS

Approvals

DC+; AC

2,50 50-80 0,0 0,0300

3,20 70-120 0,0 0,0350

4,00 90-150 0,0 0,0350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Rutile coated electrode for welding stainless ferritic-austenitic Cr-Ni-Mo steels (Duplex-steel). The high-strength and ductileweld metal exhibits good resistance to pitting, crevice corrosion and stress corrosion cracking in chloride-bearing media.Fine metal droplet transfer, good fusion of joint faces, finely rippled bead surface, easy slag removal, easy arc striking andrestriking. For operating temperatures of up to +250 °C.

MMA Electrode

Grades


As Welded 550 450 20 50


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

1.4462 (X2CrNiMoN22-5-3)

Length(mm)


PA PB PC PF PE PF2


C Ferrite

0.04 35-451 1.60 0.025 0.020 22.50 9 3 - - 0.15



Materials

136



BASINOX EB 25.10.4N



EN 1600: E 25 9 4 N L B 42

Approvals

DC +

3,20 100 – 140 35,0 23,0350

4,00 130 – 180 52,8 37,0350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Low-hydrogen electrode suitable for the welding of SUPERDUPLEX Stainless Steel, type UNS32550 – UNS32760; depositingweld metal with a high resistance to pitting and crevice corrosion (PREN > 40). Particularly suitable for pressure vessels,piping and off-shore equipment. Packed in Citodry (Vacuum Pack).Efficiency 115%.

MMA Electrode

Grades


As Welded 850 650 20 27


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-40°C

Hardness

SAF 2507; Uranus 47N; UNS S32750; ASTM A182 F53

Length(mm)


PA PB PC PF PE


C Ferrite

0.03 35-700.80 0.90 0.030 0.025 25 9.50 4 - - 0.25



Materials

137



BASINOX 20.16L

Keep opened vacuumpack dry and avoid condensation. Re-drymoist electrodes 300-350 °C / 2 h max 5 times

EN 1600: E 20 16 3 MnL B 22

Approvals

DC+

2,50 45-70 0,0 0,0300

3,20 70-110 0,0 0,0350

4,00 90-130 0,0 0,0350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Basic coated electrode for welding stainless, non magnetic and cryogenic austenitic steels, as well as nickel steels. Weldmetal consists of austenite without delta-ferrite. For operating temperatures of up to +400 °C, good toughness at sub zerotemperatures down to –196 °C. Suiteble for joining dissimilar steels (austenitic steel to ferritic steel, weld cladding). Vacuumpackaging.

MMA Electrode

Grades


As Welded 510 320 25 32


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 296 °C

Hardness

X2CrNiMoN17-13-3 (1.4429)X2CrNiMoN18-14-3 (1.3952); X2CrNiMo18-14-3 (1.4435)

Length(mm)


PA PB PC PF PE PF2


C Ferrite

0.03 00.30 6.50 0.025 0.020 20 16 3 - - 0.15



Materials

138



CITOCHROM 13


AWS A5.4: E 410-15EN 1600: E 13 B 32GOST 10052-75: 12X13 similar

Approvals

DC+; AC

2,50 65-95 18,0 10,9300

3,20 85-140 38,2 23,2350

4,00 120-190 55,0 33,83505,00 190-240 86,0 52,9350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Low hydrogen electrode suitable for the welding of 11-13,5% Cr steels (AISI 410). These steel are air hardening andtherefore pre-heating and stress relieving treatments are required in order to obtain a suitable ductility to allow mechanicalworking.Efficiency 115%.

MMA Electrode

Grades


PWHT 760°C x 1h 450 250 20 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

AISI 410; SA41000; CA15; X10 Cr13

Length(mm)


PA PB PC PF PE


C Ferrite0.04 -0.30 0.30 0.030 0.025 13 - - - - -



Materials

139



CITOCHROM 13/4

Keep dry and avoid condensation. Dry at 300-350 °C x 2 h max. 5

times.

AWS A5.4: E410NiMo-15EN 1600: E 13 4 B 22

Approvals

DC+

2,50 65-95 0,0 0,0300

3,20 85-130 38,4 0,0350

4,00 120-180 56,8 0,0350

5,00 190-240 0,0 0,0350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Basic coated electrode for welding stainless martensitic chromium-nickel steels or cast steels. For wall thicknesses over 10mm preheating to max. 150 °C is recommended. After welding tempering or normalizing + tempering. Vacuum packaging.

MMA Electrode

Grades


610°Cx1h/air or 610°Cx5h 850 600 15 50


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 60 °C

Hardness

1.4313 (X 4 CrNi 13 4) - 1.4413 (X 3 CrNiMo 13 4)1.4407 (G-X 5 CrNiMo 13 4) - 1.4414 (G-X 4 CrNiMo 13 4)

Length(mm)


PA PB PC PF PE PF2


C Ferrite

0.06 -0.40 0.90 0.025 0.020 11.50 4.50 0.50 - - -



Materials

140



CITOCHROM 17/4


AWS A5.4: E 430-15EN 1600: E 17 B 32 nearestWr. 1.4016

Approvals

DC+; AC

3,25 85-140 40,0 24,1350

4,00 120-190 55,0 33,0350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Low hydrogen electrode suitable for welding of 15-17% Cr steels (AISI 430). These steels have been developed for airhardening and pre-heating and stress relieving treatments are required in order to obtain a suitable ductility to allowmechanical working.

MMA Electrode

Grades


PWHT 790°C x 2h 450 300 20 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

AISI 430

Length(mm)


PA PB PC PF PE


C Ferrite

0.04 -0.40 0.60 0.030 0.025 16 - - - - -



Materials

141



CITOCHROMAX RS


DIN 8555: E8- UM - 200 KPRZEN 1600: E 18 8 Mn R 73

Approvals

DC+; AC

2,50 80-120 31,9 0,0350

3,20 100-160 51,9 0,03504,00 160-220 97,4 0,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Rutile coated high-efficiency electrode for welding dissimilar steels (ferritic to austenitic steels) and depositing austeniticcladdings, having a metal recovery of 160 %. The weld metal consists of austenitic Cr-Ni-Mn steel and small amounts ofdelta-ferrite are possible. It is non-scaling up to +850 °C. The weld metal is highly resistant to cracking, and thereforesuited to joining difficult-to-weld steels and depositing stress-relaxing buffer layers on crack-sensitive base metal orunderneath hard facing deposits. Highest operating temperature for dissimilar steel joints is +300 °C. In case of highertemperatures, use SUPRANEL 600 electrodes.

MMA Electrode

Grades


As Welded 650 450 35 60


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

X120Mn12 (1.3401)

Length(mm)


PA PB


0.10 -1 6 0.025 0.020 18 8 - - - -



Materials

142



CITOCHROMAX N


EN 1600: E 18 8 Mn B 22 DBTÜV

Approvals

DC+

2,50 65-70 14,3 0,0300

3,20 90-120 23,3 0,0300

4,00 110-160 44,0 29,7350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Basic coated electrode for joining dissimilar steels and depositing claddings on ferritic steels. The weld metal consists ofaustenitic Cr-Ni-Mo steel and small amounts of delta-ferrite are possible It is non-scaling up to +850 °C. The weld metal ishighly crack-resistant and therefore suited to joining difficult-to-weld steels and depositing stress-relaxing buffer layers oncrack sensitive base metal or underneath hard facing deposits. Highest operating temperature for dissimilar steel joints is+300 °C. In case of higher temperatures, use SUPRANEL 600 electrodes. Weld metal work-hardens. Vacuum packaging.

MMA Electrode

Grades


As Welded 650 450 35 100


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

X120Mn12 (1.3401)

Length(mm)


PA PB PC PF PE PF2


C Ferrite0.12 -0.40 6 0.025 0.020 19 9 - - - -



Materials

143



CITOCHROMAX R


EN 1600: E 18 8 Mn R 12 DBTÜV

Approvals

DC+; AC

2,50 65-80 15,6 0,0300

3,20 80-135 28,3 0,0300

4,00 120-160 51,0 0,0350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Rutile coated electrode for joining dissimilar stees and depositing claddings on ferritic steels. The weld metal consists ofaustenitic Cr-Ni-Mo steel and small amounts of delta-ferrite is possible. It is non-scaling up to +850 °C. The weld metal ishighly crack-resistant and therefore suited to joining difficult-to-weld steels and depositing stress-relaxing buffer layers oncrack sensitive base metal or underneath hard facing deposits. Highest operating temperature for dissimilar steel joints is+300 °C. In case of higher temperatures, use SUPRANEL 600 electrodes. Weld metal work-hardens. Vacuum packaging.

MMA Electrode

Grades


As Welded 650 450 35 60


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

X120Mn12 (1.3401)

Length(mm)


PA PB PC PF


C Ferrite0.14 -1.20 6 0.025 0.020 18 8 - - - -



Materials

144



SUPERFONTE Ni

AWS A5.15: ENi-CIDIN 8573: E Ni BG - 22

Approvals

DC-; AC

2,50 50-80 18,1 0,03503,20 80-110 32,1 0,0350

4,00 110-150 0,0 0,0350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Basic-graphite coated electrode having a pure nickel core wire for welding cast iron without or with low preheating (max.+300 °C). For repair welding of cracked cast iron parts or joining components made of steel, copper or nickel materials tocastings. Easy arc striking and restriking, stable arc, smooth bead surface. Weld short beads, about 30 to 50 mm long. Inorder to reduce weld residual stresses, hammer-peen welds slightly before cooling. Weld metal is machinable. Electrodesuited to welding cast iron with lamellar graphite, white and black heart malleable and nodular cast iron. Hardness approx.140 HB.

MMA Electrode

Grades


As Welded 400 200 5 140 HB


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

GG-10 - GG-35, GTS 35-10 - GTS 70-02, GGG-40 - GGG-70

GTW 35-04 - GTW S 38

Length(mm)


PA PB PC PF PE PF2


1.20 -0.50 0.20 - - - Rem - - 1 -

Si Mn P S Cr Ni Mo Nb Fe W

Cast-iron

Materials

145



SUPERFONTE NiFe

Keep dry and store at room temperature. Redrying time 1 h 180°C,max 5 times.

AWS A 5.15: E NiFe CI

Approvals

DC+; AC

2,50 30-80 15,1 9,2300

3,20 50-100 30,0 17,5350

4,00 80-130 48,0 29,1350

Packaging data

Classification


Diameter(mm)

Current(ampere)


SUPERFONTE NiFe deposits a nickel-iron alloy of relatively high strength and ductility, particularly suitable for all kind of castirons, including those with a high phosphorus content. The deposited weld metal is machinable and resistant to cracking.The slag is easily detacheble. Suitable for welding mild steel to all grades of cast iron. Ideal for repairs to production castingsand damaged castings Particularly suitable for ordinary grey irons, modern spheroidal cast irons, type "Ductile","Meehanite", etc.Efficiency 100%.

MMA Electrode

Grades



TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Length(mm)


PA PB PC PF


C Cu1-2 -0.80 0.50 0.030 0.030 - Rem - - 43 -


Cast-iron

146



SUPERFONTE BM


AWS A 5.15: E NiFe CI

Approvals

DC+; AC

2,50 45-80 16,0 9,7300

3,20 90-120 31,2 18,9350

4,00 120-140 45,8 27,9350

Packaging data

Classification


Diameter(mm)

Current(ampere)


SUPERFONTE BM deposits a nickel-iron alloy of relatively high strength and ductility, particularly suitable for all kind of castirons, including those with a high phosphorus content. The deposited weld metal is machinable and resistant to cracking.The slag is easily detacheble. Suitable for welding mild steel to all grades of cast iron. Ideal for repairs to production castingsand damaged castings. Particularly suitable for ordinary grey irons, modern spheroidal cast irons, type "Ductile","Meehanite", etc. Efficiency 100%.

MMA Electrode

Grades


As Welded


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Monel

Length(mm)


PA PB PC


C Cu

1-2 -0.80 0.50 0.030 0.030 - Rem - - 43 -


Cast-iron

Materials

147



CITORAIL

Keep dry and avoid condensation. Re-dry 300-350 °C x 2 h max 5times.

DIN 8555: E 1 - UM - 300 DB

Approvals

DC+; AC

3,20 110-130 42,7 0,0450

4,00 140-180 65,6 0,0450

5,00 190-240 101,0 0,0450

6,00 210-280 142,0 0,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Thick basic coated electrode for producing hard facing deposits of medium hardness, which can be machined by chip-forming. Particularly suited for wear resisting parts subjected to heavy impact and shock. CITORAIL can be easily welded inall positions, except vertical-down. Weld metal is crack resistant and free of pores. Suitable for reconditioning of rails, railcrossings, switch points, sprockets and wearing parts, such as rope pulleys, tumblers, rollers, caterpillar track rollers andlinks, wheel flanges, stud links and others.

MMA Electrode

Grades


As Welded 275-325 HB


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Rails up to TS 855 N/mm²

Length(mm)


PA PB PC PF PE PF2


C Cu

0.10 -1 0.80 - - 3.20 - - - - -


Hardfacing

Materials

148



CITOMANGAN


DIN DIN 8555: ~E 7 - UM - 200 KP

Approvals

DC+

3,20 110-135 48,4 0,0450

4,00 140-175 70,3 0,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Basic coated austenitic manganese steel electrode for wear resisting hard facing deposits. Weld metal wil increase inhardness by cold-working (approx. 400-500 HB), it is therefore particularly suited for parts which are subjected mainly towear caused by heavy impact and shock. During welding, the workpieces should not become too hot and, if necessary, beallowed to cool down. When welding large workpieces made of austenitic manganese steel, such as crusher jaw plates, it isadvisable to weld them in a water bath. High welding currents and wide-weave beads must be avoided. When building upvarious layers, it is good practice depositing a buffer layer with CITOCHROMAX N weld metal. When making joint welds onaustenitic manganese steel (e.g. 1.3401), it is preferable to use CITOCHROMAX N electrodes. Suitable for hardfacing andrepair welding of wear resisting parts made of austenitic manganese steel, such as crusher jaw plates, crusher cones,pulverizing hammers, beating arms and others.

MMA Electrode

Grades




TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Length(mm)


PA PB


C Cu

0.60 -- 15 - - 4.50 4.80 - - - -


Hardfacing

149



SUPRADUR 400

Keep dry and avoid condensation. Rebaking not required generally.Recommended: 120 -150 °C x 2 h max. 5 times.

Approvals

AC; DC-

3,20 95 0,0 0,0450

4,00 125 0,0 0,0450

5,00 160 0,0 0,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Rutile thin coated electrode which is easy to use. Weld metal hardness of approx. 240 - 290 HV in the as-welded condition.It can reach 400 HV after water-quenching. Designed for surfacing carbon steel rails and track equipment, slideways,shafts, shovel buckets, bridge crane rollers, agricultural and civil works equipment.Deposit a maximum of 3 layers.

MMA Electrode

Grades


As Welded 240 - 290


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Length(mm)


PA PB PC PF PE


C Cu

0.10 -0.30 - - - 2.40 - - - - -


Hardfacing

150



SUPRADUR 400B


DIN 8555: E 1 - UM - 400 DB

Approvals

DC+; AC

3,20 105-135 35,1 23,1350

4,00 120-180 68,2 47,2450

5,00 170-240 107,5 73,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Thick basic-covered electrode for producing highly wear resisting hard facing deposits. Weld metal can be machined only byusing sintered hard metal tipped tools. It is particularly resistant to impact and shock. A tough buffer layer using UNIVERS orCITOCHROMAX electrodes is solely required in case of very crack sensitive base metal. Even a large number of layers can bedeposited without the need of intermediate buffer layers. SUPRADUR 400B can be welded in all positions, except vertical-down. Suitable for reconditioning of rails, rail crossings and switch points, wearing parts such as dredger parts, bearingsurfaces, striking tools, dies tyres, wheel flanges, slide surfaces subject to heavy wear, reconditioning of dies and punches.

MMA Electrode

Grades




TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Rails up to grade 900/ tensile strength max. 1080 N/mm²

Length(mm)


PA PB PC PF PE PF2


C Cu0.20 -0.50 0.40 - - 2.80 - - - - -


Hardfacing

Materials

151



SUPRADUR 600

Keep dry and avoid condensation. Rebaking not required generally.Recommended: 120 -150 °C x 2 h max. 5 times.

Approvals

DC-; AC

3,20 95 40,6 0,0450

4,00 125 61,6 0,0450

5,00 160 97,5 0,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Semi-thick basic coated rutile electrode which is easy to use. Weld metal hardness is approx. 550-650 HV and can beground. Can be used on carbon steels and low alloy steels. Preheating up to 400 °C is always necessary,especially for largeworkpieces. Very good resistance to medium impacts. Examples: civil works and mining equipment, shovel teeth, buckets,crawler shoes. Deposit a maximum of 3 layers. A tough buffer layer using UNIVERS or SUPRADUR 400 electrodes is solelyrequired in the case of very crack sensitive base metal. Deposit a maximum of 3 layers.

MMA Electrode

Grades


As Welded 550-650 HV


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Length(mm)


PA PB PC PF PE


C Cu

0.60 -1 1.10 - - 2.80 - - - - -


Hardfacing

152



SUPRADUR 600B


DIN 8555: E 6 - UM - 60 DB

Approvals

DC+; AC

2,50 70-90 20,9 0,0350

3,20 100-135 45,6 0,0450

4,00 140-180 68,3 0,0450

5,00 190-240 108,0 0,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Thick basic coated electrode for depositing tough and wear resisting overlays on structural members subjected to severewear. The weld metal is free of cracks and pores and resistant to impact and shock. It can be machined only by grinding.Only in case of very crack sensitive base metals, a tough buffer layer, made with UNIVERS or CITOCHROMAX N electrodes, isrequired. Multi-layer deposits will be free of cracks, even without depositing intermediate buffer layers. Suitable for hardfacing excavator parts, bucket edges and bucket teeth, drilling bits, coal planes, conveyor screws, polygon edges, crusher jaws and cones.

MMA Electrode

Grades


As Welded 57-62 HRC


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Length(mm)


PA PB PC PF PE PF2


C Cu0.50 -0.40 0.30 - - 7 - 0.50 - - -


Hardfacing

153



SUPRADUR 600RB

Keep dry and avoid condensation. Rebaking not required generally.Recommended: 120 -150 °Cx 2 h max. 5 times.

DIN 8555: E 3- UM-60-T DB

Approvals

AC; DC-

2,50 60-85 19,2 0,0350

3,20 100-120 33,4 0,0350

4,00 140-160 47,9 0,0350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Thick rutile coated electrode for depositing tough and wear resisting hard facing overlays. The weld metal retains sufficienthardness up to +600°C. It is machinable only by grinding. In case of crack sensitive base metals, a tough buffer layer madewith UNIVERS or CITOCHROMAX N electrodes is required and a further one after every third hard facing layer. Suitable hardfacing applications where resistance at temperatures is a prime concern, as in hot cut offs, dies for pressure castings, rolls,crushers and others.

MMA Electrode

Grades


As Welded 57-62 HRC


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Length(mm)


PA PB PC PF PE PF2


C Cu

0.50 -0.80 0.50 - - 7 - 0.50 - - -


Hardfacing

154



SUPRADUR V1000


DIN 8555: E 10 - UM - 60 GR

Approvals

AC; DC+

3,20 120-140 73,0 0,0450

4,00 170-190 104,2 0,0450

Packaging data

Classification


Diameter(mm)

Current(ampere)


Thick rutile coated electrode depositing hypereutectic chromium hard metal. It is suitable for producing highly wear resistingdeposits subject to abrasion by mineral particles. The typical transverse cracks appearing in this hard facing weld metal arenot detrimental to abrasion resistance. However, the weld metal is not resistant to impact and shock, and is machinable onlyby grinding. On difficult-to-weld steels, a buffer layer made with CITOCHROMAX N electrodes is required. SUPRADUR V1000produces very smooth weld beads with flat penetration. Metal recovery is approx. 160 %. Suitable for hard facing wearingparts subject to mineral abrasion, such as, conveyor screws, mixer blades, concrete pump parts, slurry pumps, stirring andagitator parts, crusher parts, excavator bucket edges, coal planes subject to corrosion at elevated temperatures.

MMA Electrode

Grades


As Welded 58-62 HRC


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Length(mm)


PA


C Cu

4.30 -1 1 - - 34 - - - - -


Hardfacing

155



SUPRADUR VF1000

Kepp dry and store at room temperature. Once opened, store at 90-150°C until use. Rebaking: 1h at 350°C, max 5 times.

DIN 8555: E 10 UM 60 RZ

Approvals

AC; DC+

4,00 125 - 170 68,0 0,0350

5,00 170 - 220 106,0 0,0350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Special electrode with a flux cored wire as core wire, used for hardfacing of steels where a very high resistance againstabrasion is required. Applications: hardfacing of pieces in contact with sands, clay and similar materials like drilling tools,mixer blades, parts of earth moving machines. Weld metal not machinable.Hardness in As Welded condition: 57-62 HRC

MMA Electrode

Grades


PWHT 620°C x 1h 640-740 HB


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Length(mm)


PA PB


C Cu

3-4 -1-1.50 1-1.50 0.030 0.030 30-38 - 0.50 - - -


Hardfacing

156



TOOLCORD

Keep dry and store at room temperature.Rebaking: 1h at 350°C, max 5 times.

DIN 8555: E 6 UM 65 GS

Approvals

DC+; AC

Packaging data

Classification


Diameter(mm)

Current(ampere)


Low hydrogen electrode for hardfacing of high alloy cutting tools, very high temperature resistant, good resistant to wearuse. Weld metal not machinable. Quenching at 1180-1240°C (oil). Tempering at 510-540°C. Efficiency 100%.

MMA Electrode

Grades


Quenched 65 HRC

As welded 58 HRC


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Length(mm)


PA PB PC


C Cu

1.50 -- 1 - - 4 - 8 - - 2.50


Hardfacing

157



ABRACITO 62S


Approvals

AC; DC-

Packaging data

Classification


Diameter(mm)

Current(ampere)


Basic-graphite coated electrode with 200% recovery, depositing a special chromium cast iron. As welded hardness is 750HV approx. Number of layers limited to 3. Resistance to severe abrasion at high temperatures (to 650°C). Applications in theiron and steelmaking industry such as mineral crushers, teeth and screens. Production of construction materials and variousminerals, quarries, cement plants.

MMA Electrode

Grades


As welded 750 HV


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Length(mm)


PA PB


C Cu

5 -1 1 - - 24 - 5 6 - 2.50


Hardfacing

158



SUPRANEL Ni1

Keep dry and store at room temperature. Once opened, store at90°-150°C until use. Redrying time 1h 280°C, max 5 times.

AWS A5.11: E Ni-1EN ISO 14172: E Ni 2061

Approvals

DC+

3,20 65-100 33,5 0,0350

4,00 85-120 50,2 20,49350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Low-hydrogen electrode suitable for all positional welding. Suitable for welding pure nickel and nickel alloys and for joiningthese materials with unalloyed and low alloyed steels, additional applications include buffering layers on carbon steels orstainless steels before joining to with nickel or copper alloys.Efficiency 100%.

MMA Electrode

Grades


As Welded 410 200 20 100


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-196°C

Hardness

ASTM B160 - B162; UNS N02200; UNS N02201

Length(mm)


PA PB PC PF PE


C Cu

0.01 -0.80 0.30 0.005 0.005 - Rem - - 0.40 -


Nickel and Copper alloys

Materials

159



SUPRANEL SR


AWS A5.1: ENiCrFe-2EN ISO 14172: E Ni 6062 NiCr15Fe8Nb

Approvals

DC+

2,50 50-70 0,0 0,0300

3,20 70-95 0,0 0,0350

4,00 90-130 0,0 0,0350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Basic coated electrode with 65 % Ni and 16 % Cr and 8 % Fe for welding of:Heat and corrosion resisting nickel alloys, such as NiCr15Fe (2.4816) and LC-NiCr15Fe (2.4817), to itself or to unalloyed,low-or high-alloy steels, tough at sub zero temperatures down to –196 °C, and creep resisting up to 800 °C. Ferritic toaustenitic steels subjected to operating temperatures of over +300 °CDue to the high toughness properties and resistance to cracking, Supranel SR is suitable for joining difficult-to-weld steelsand maintenance welding of critical parts.

MMA Electrode

Grades


As Welded 550 360 35 60


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 196 °C

Hardness

Length(mm)


PA PB PC PF PE PF2


0.08 -0.30 2 0.020 0.015 16 Rem - 1.80 8.50 -



160



SUPRANEL 600


AWS A5.11: E NiCrFe-3EN ISO 14172: E Ni 6182

CONTROLAS

Approvals

DC+

2,50 50-70 18,5 11,1300

3,20 75-95 36,0 21,6350

4,00 100-130 52,9 32,1350

5,00 140-170 80,0 48,0350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Electrode suitable for welding 9% Ni steels operating at temperatures down to -196°C. Also suitable for welding dissimilar,refractory and hard-to-weld steels.Efficiency 100%.

MMA Electrode

Grades


As Welded 550 360 30 60


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-196°C

Hardness

ASTM A333-64gr. 8; A533-68 gr. A and BWr 2.4807; N06600

Length(mm)


PA PB PC PF PE PE


C Cu

0.04 -0.60 7.50 0.020 0.015 16 Rem - 1.80 7.50 -



Materials

161



SUPRANEL 625


AWS A5.11: E NiCrMo-3EN ISO 14172: E Ni 6625

Approvals

DC +

2,50 50-70 18,5 11,1300

3,20 75-95 36,0 21,6350

4,00 100-130 51,8 32,1350

5,00 140 - 170 90,0 43,0350

Packaging data

Classification


Diameter(mm)

Current(ampere)


A low hydrogen electrode for welding in all position for Ni steel series, alloys 625 and 825. It can also be used for welding9% Ni steel and other different steels with working temperatures to –196°C. The weld metal deposited is resistant to inter-granular corrosion, pitting and oxidation at high temperatures (max. 1200°).Efficiency 100%.

MMA Electrode

Grades


As Welded 760 420 30 50


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-196°C

Hardness

ASTM B443 - B446; UNS N06625

Length(mm)


PA PB PC PF PE


C Cu

0.02 -0.40 0.60 0.015 0.015 21 Rem 9 3.30 3 -



Materials

162



FREEZAL 625

Keep dry and avoid condensation. Re-dry 300-350 °C x 2 h max 5times

AWS A5.11: ENiCrMo3

Approvals

DC+; AC

2,50 0,0 0,0300

3,20 0,0 0,0350

4,00 0,0 0,0350

5,00 0,0 0,0350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Basic coated nickel based electrode for welding steels with 5 and 9 % Ni with AC or DC current. Good toughness at -196°C.Very high resistance to hot cracking of weld metal. Metal recovery 115 %.

MMA Electrode

Grades


As Welded 650 400 30 60


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 196 °C

Hardness

ASTM A 353; A 553 gr. 70steels with 5-9 % Ni

Length(mm)


PA PB PC PF PE PF2


C Cu

0.03 -0.30 1.20 0.015 0.012 22.50 62 8.80 2 2 -



Materials

163



SUPRANEL C276


AWS A5.11: E NiCrMo-4EN ISO 14172: E Ni 6276

Approvals

DC +

2,50 50 ÷ 70 17,7 12,0350

3,20 75 ÷ 95 36,9 25,0350

4,00 85 ÷ 120 50,0 42,0350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Low-hydrogen electrode suitable for all position welding; these electrodes are used for welding low carbon Ni-Cr-Mo alloy,for weld overlay of steels clad with these alloys, and for welding this nickel alloy to steels and to other nickel base alloys.High resistance to corrosion in oxiding environment to 1100°C.Efficiency 100%.

MMA Electrode

Grades


As welded 690 400 25 55


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-196°C

Hardness

ASTM B574, B575, B619, B622UNS W80276;HASTELLOY C276

Length(mm)


PA PB PC PF PE


C Cu

0.02 -0.20 1 0.040 0.030 15.60 Rem 16 - 5 3.40



Materials

164



FREEZAL E Ni9

Keep opened vacuumpack dry and avoid condensation. Re-drymoist electrodes 300-350 °C / 2 h max 5 times

AWS A5.11: E NiCrMo6EN ISO 14172:

Approvals

DC+; AC

2,50 60 24,1 0,0350

3,20 80 47,3 0,0350

4,00 120 67,2 0,0350

5,00 160 108,4 0,0350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Basic coated electrode with 140 % recovery for welding steels with with 5 % and 9 % nickel. To reduce arc blow thespecial coating also allows welding with AC. Very high resistance to hot cracking and excellent toughness at lowtemperatures.

MMA Electrode

Grades


As Welded 75


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 196 °C

Hardness

A 353-70, A 553-70steels with 5 - 9 % nickel

Length(mm)


PA PB PF PE


C Cu

0.06 -0.20 3.50 0.020 0.012 13.50 Rem 6 1.80 9.60 -



Materials

165



SUPRANEL NiCu7


AWS A5.11: E NiCu-7EN ISO 14172: E Ni 4060

MMI

Approvals

DC+; AC

2,50 50-70 16,3 9,8300

3,20 75-100 31,0 18,9350

4,00 90-130 47,4 28,8350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Electrodes suitable for the welding or facing alloys having the same chemical composition or for cladding. Excellentmechanical properties and resistant to chemical corrosion resistance. Typical application in desalination plants for thewelding of MONEL type alloy.Efficiency 100%.

MMA Electrode

Grades




TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

ASTM B127 - B164; UNS N04400

Length(mm)


PA PB PC PF


C Cu

0.015 290.40 3.40 0.020 0.015 - Rem - - 0.80 -



Materials

166



CUPRONIC 70


AWS A5.6: E CuNi MMI

Approvals

DC+; AC

2,50 50-70 17,5 10,6300

3,20 75-100 35,2 21,2350

4,00 90-130 52,9 32,1350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Electrode suitable for the welding or facing of alloys having the same chemical composition. Weld metal has excellentmechanical properties and a high resistance to chemical corrosion in saline environments. Typical applications includedesalination plants.Efficiency 100%.

MMA Electrode

Grades


As Welded 350 20


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Length(mm)


PA PB PC PF


C Sn

0.008 -0.02 1.40 0.010 0.010 - 29.40 - - 0.50 Rem

Si Mn P S Cr Ni Mo Nb Fe Cu


167



CITOBRONZE Sn


AWS A5.6: E CuSn-C

Approvals

DC+; AC

Packaging data

Classification


Diameter(mm)

Current(ampere)


Basic coated eletrode with bronze core wire for the welding of phosphor bronze and copper alloys. Suitable also for joiningbrasses and in some cases for welding them to cast iron and carbon steels. Postweld heat treatment may not be necessary,but is desiderable to obtain maximum ductility, particularly if the weld metal is cold worked. Efficiency 100%.

MMA Electrode

Grades


280 20 80-100


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Length(mm)


PA PB PC PF PE


C Sn

- 8- - 0.350 - - - - - 0.25 Rem



168



SUPRANEL NiCrFe7


AWS A5.11: E NiCrFe-7EN ISO 14172: E Ni 6152

Approvals

DC+

4,00 100-130 50,8 31,0350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Electrode for all-position welding of nickel alloy steels type INCONEL 690. Good mechanical properties.Efficiency 100%

MMA Electrode

Grades


As Welded 550 360 30 60


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-196°C

Hardness

ASTM B166 - B167 - B168; UNS N06690

Length(mm)


PA PB PC PF


C Cu

0.02 -0.40 3 0.005 0.005 29 Rem - 2 10 -



Materials

169



ALCORD AL

Keep opened metal can dry and avoid condensation. Re-dryelectrodes 110 - 120 °C / 2 h max 5 times.

AWS A5.3: E1100DIN 1732: EL-Al 99 5

Approvals

DC+

2,50 60-90 9,2 0,0350

3,20 80-110 14,0 0,0350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Electrode with a special coating for welding aluminium. When in welding, hold the electrode at a right angle to theworkpiece, with a short arc. Wall thicknesses greater than 10 mm and larger workpieces will require preheating from 150C to 250 °C. Since slag residues are corrosive, they must be completely removed from the weld bead. Alcord AL may beused for oxy flame welding. The covering being hygroscopic, electrodes must be stored in an absolutely dry location, orredried if required.

MMA Electrode

Grades


As Welded 80 30 30


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Al 99,5 - Al 99, Al 99,9 Mg 0,5, AIRMg 0,5

Length(mm)


PA PB


C Al- 99.80- - - - - - - - - -

Si Mn P S Cr Zn Ti Mg Fe Cu

Aluminum alloys

Materials

170



ALCORD 5 Si


AWS A-5.3: E4043DIN 1732: EL-AlSi 5

Approvals

DC+

2,50 60-90 9,0 0,0350

3,20 80-110 13,3 0,0350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Electrode with special coating for welding aluminium-silicon alloys and for joining dissimilar aluminium alloys. When welding,hold the electrode at a right angle to the workpiece, with a short arc. Wall thicknesses greater than 10 mm and largerworkpieces will require preheating from 150 °C to 250 °C. Since slag residues are corrosive, they must be completelyremoved from the weld bead. Alcord 5Si may be used for oxyacetylene welding. The covering being hygroscopic, electrodesmust be stored in an absolutely dry location, or redried if required.

MMA Electrode

Grades


As Welded 180 90 15


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Al-Mg-Si and Al-Mg alloys with 2.5% Mg max. Al-Mn-Cu - AlSi cast

Length(mm)


PA PB


C Al- Rem5 - - - - - - - 0.30 -


Aluminum alloys

Materials

171



ALCORD 12 Si


DIN 1732: El-AlSi 12

Approvals

DC+

2,50 60-90 8,8 0,0350

3,20 80-110 13,2 0,0350

Packaging data

Classification


Diameter(mm)

Current(ampere)


Electrode with a special covering for welding aluminium-silicon cast alloys. When welding, hold the electrode at a right angleto the workpiece, with a short arc. Wall thicknesses greater than 10 mm and larger workpieces will require preheating from150 °C to 250 °C. Since slag residues are corrosive, they must be completely removed from the weld bead. Alcord 12Simay be used for oxyacetylene welding. The covering being hygroscopic, electrodes must be stored in an absolutely drylocation, or redried if required.

MMA Electrode

Grades


As Welded 180 80 5


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Cast AlSi 12 - AlSi 12(Cu) - AlSi 10 Mg - AlSi 10 Mg(Cu) - AlSi 6 Cu 4

Length(mm)


PA PB


C Al

- Rem12 - - - - - - - 0.40 -


Aluminum alloys

Materials

172



SOLID WIRES



CARBOFIL

Packaging data:


Keep dry and avoid condensation

AWS A5.18: ER 70S-3EN 440: G2Si1

Approvals

DC+

Classification

Solid wire suitable for welding with CO2 or mixed shielding gases. Excellent mechanical properties. CARBOFIL is used for avery wide range of structured steel applications. Good x-ray quality and excellent coating appearance.

As Welded 480-550 420 22 90


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

0°C

Hardness

Grades

Current condition and welding positionStorage

PA PB PC PG PF PG2 PG2

Analysis of wire (Typical values in %)

C Cu

0.07 -0.63 0.87 0.025 0.035 - - - - - -


Shielding Gas: Mix of 80% Ar 20% CO2 or only CO2

St 33, St 37, St 44, St 52-3, St 50-2, St 60-2,

St 45.8, St E 210.7, St E 240.7, St E 290.7, St E 320.7, St B 360.7St E 255, St E 285, St E 315, St E 355, W St E 255, W St E 285,U St 37.0, St 37.0, St 37.4, St 44.0, St 44.4, St 52.0, St 52.4, St 35.8,

Gas test:

Materials

Mix of 80% Ar 20% CO2

0,60 0,80 1,00 1,20 1,60DiametersFurther forms of delivery on request.

MIG-MAG Wire


K300 Kg. 16

175



CARBOFIL 1 CF/GOLD

Packaging data:



AWS A5.18: ER 70S-6EN 440: G 42 2 M G3 Si1

Approvals

DC+

Classification

Uncoppered solid wire, suitable for welding with CO2 or 80% Ar-20% CO2 shielding gases. Excellent mechanicalproperties. CARBOFIL 1 CF is used for a wide range of structural steel applications. Available as CF (Copper Free) or GOLD(Bronzed).

As Welded 510-590 430 24 27


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 29°C

Hardness

Grades


PA PB PC PF PE


C Cu

0.08 -0.90 1.50 0.020 0.030 - - - - - -



H I, H II, 17 Mn 4, 19 Mn 5,St 33, St 37, St 44, St 52-3, St 50-2, St 60-2,St 45.8, St E 210.7, St E 240.7, St E 290.7, St E 320.7, St B 360.7St E 255, St E 285, St E 315, St E 355, W St E 255, W St E 285,

Gas test:

Materials


0,80 1,00 1,20Diameters

Further forms of delivery on request.

MIG-MAG Wire


K300 Kg. 16

176



CARBOFIL 1

Packaging data:



AWS A5.18: ER 70S-6EN 440: G 42 2 M G3 Si1

ABSBVDBDNVGLLRSRINATÜV

Approvals

DC+

Classification

Solid wire suitable for welding with CO2 or 80% Ar-20% CO2 shielding gases. Excellent mechanical properties.CARBOFIL 1 is used for a wide range of structural steel applications. Good x-ray quality and excellent coating appearance.

As Welded 510-580! 430 ! 24 ! 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-29°C

Hardness

Grades


PA PB PC PG PF PE


C Cu

0.07 -0.80 1.45 ! 0.020 ! 0.020 - - - - - -



H I, H II, 17 Mn 4, 19 Mn 5,

St 33, St 37, St 44, St 52-3, St 50-2, St 60-2,

St 45.8, St E 210.7, St E 240.7, St E 290.7, St E 320.7, St B 360.7

St E 255, St E 285, St E 315, St E 355, W St E 255, W St E 285

Gas test:

Materials


0,60 0,80 0,90 1,00 1,20 1,60Diameters


MIG-MAG Wire


K300 Kg. 16

177



CARBOFIL 1A CF/GOLD

Packaging data:



AWS A5.18: ER 70S-6EN 440: G 46 3 M G4 Si1

ABSBVDBDNVGLLRS

TÜV

Approvals

DC+

Classification

CARBOFIL 1A is use with CO2 or mixed Ar/CO2 shielding gas. Suited for welding a wide range of structural steels,earthmoving and construction site work. Suitable for high strength carbon-manganese steels, types Fe 490 Fe 510. Available as CF (Copper Free) or GOLD (Bronzed).

As Welded 550-630! 460 ! 24 ! 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-30°C

Hardness

Grades


PA PB PC PF PE


C Cu

0.06 -0.90 1.70 ! 0.020 ! 0.030 - - - - - -



A106 A/B/C - A139

A210 Gr A1,C - A214 - A234 WPB - A334 Gr 1 - A36

Gas test:

Materials


0,80 1,00 1,20 1,60Diameters


MIG-MAG Wire


K300 Kg. 16

178



CARBOFIL Galva

Packaging data:



Approvals

DC+

Classification

CARBOFIL Galva is a copper coated solid wire used for the single pass GMAW welding, of galvanized sheets. Used withternary shielding gas mixtures, such as ARCAL 14, to obtain spatter free welding with a good bead appearance. The use ofthis wire with a synergic inverter generator such as CITO@PULS, gives excellent results. After welding. it is recommended torestore the protective surface when in the welding area close to cold galvanized products.

As Welded 460-550 420 22 90


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

0°C

Hardness

Grades




C Cu

0.07 -0.63 1.10 0.025 0.025 - - - - - -


Shielding Gas: ARCAL 14

Gas test: ARCAL 14

0,80 1,00 1,20Diameters


MIG-MAG Wire


K300 Kg. 16

179



CARBOFIL Ni1

Packaging data:


AWS A5.28: ER 80S-Ni1EN 440: G 46 6 M G3Ni1

Approvals

DC+

Classification

Solid wire suitable for low alloyed 1% Ni and fine grain steels for low temperature applications.

As Welded 530-680 460 20 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-60°C

Hardness

Grades


PA PB PC PF PE


C Cu

0.08 -0.60 1 0.020 0.020 - 1 0.10 - - -


Shielding Gas: Mix of 80% Ar 20% CO2

ASTM A 333, A 334

Gas test:

Materials


0,80 1,00 1,20Diameters


MIG-MAG Wire


K300 Kg. 16

180



CARBOFIL Ni2

Packaging data:


AWS A5.28: ER 80S-Ni2

EN 440: G 46 6 M G2Ni2

TÜV

Approvals

DC +

Classification

Solid wire suitable for welding of alloyed steels, and 2%Ni for low temperature applications. Excellent mechanical propertiesboth in the as-welded and stress relieved conditions.

As Welded 530-680! 460 ! 20 ! 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-60°C

Hardness

Grades


PA PB PC PF PE


C Cu

0.08 -0.50 1.10 ! 0.020 ! 0.020 - 2.50 - - - -



14 Ni 6, l0 Ni 14, 16 Ni 14, TT SE 35 N E SE E 380

Gas test:

Materials


0,80 1,00 1,20Diameters


MIG-MAG Wire


K300 Kg. 16

181



CARBOFIL Mo

Packaging data:


AWS A5.28: ER 80S-G

EN 12070: G Mo Si

DB

TÜV

Approvals

DC+

Classification

Solid wire suitable for welding 0,5% Mo steels. Excellent mechanical properties. Cold cracking resistant weld deposit.

PWHT 580°C x 15h 480-560! 380 ! 22 ! 47

As Welded ! 550! 355 ! 22 ! 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-20°C

Hardness

Grades


PA PB PC PF


C Cu

0.08 -0.60 1 - - - - 0.50 - - -


Shielding Gas: M21

P235; P235GH; 15Mo3; L360 to L415

P295GH; 16Mo3; S(P)275 to S(P)460

Gas test:

Materials

M21

0,80 1,00 1,20 1,60Diameters


MIG-MAG Wire


K300 Kg. 16

182



CARBOFIL CrMo 1

Packaging data:



AWS A5.28: ER 80S-GEN 12070: G CrMo1 Si

TÜV

Approvals

DC+

Classification

Solid wire suitable for welding 1,25% Cr 0,5% Mo steels. Excellent mechanical properties. CARBOFIL CrMo1 can also beused for welding 0,9% Cr 0.5% Mo steels. Cold cracking resistant weld deposit.

PWHT 690°C x 1h 550 355 20 80


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

Grades


PA PB PC PF PE


C Cu

0.08 -0.60 1.20 0.020 0.020 1.20 - 0.60 - - -



ASTM A 199-76, ASTM A 200-75, ASTM A 213-76d

ASTM A 335-76, ASTM A 396-76, ASTM A 387-76

Gas test:

Materials


0,80 1,00 1,20 1,60Diameters


MIG-MAG Wire


K300 Kg. 16

183



CARBOFIL CrMo 2

Packaging data:



AWS A5.28: ER 90S-GEN 12070: G CrMo2 Si

TÜV

Approvals

DC +

Classification

Solid wire suitable for the welding of low alloyed 2,25% Cr steels or 10 Cr Mo 910-G5 or 10 Cr Mo 910 steels. Excellentweld deposit mechanical properties and impact toughness. Good x-ray quality.

PWHT 690°C x 1h ! 620! 400 ! 18 ! 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

Grades


PA PB PC PF PE


C Cu

0.09 -0.70 1.20 ! 0.020 ! 0.020 2.50 - 1 - - -



10 Cr Mo 910-G5, ASTM A 199-76, ASTM A 200-75,

10 Cr Mo 910, ASTM A 369-76

Gas test:

Materials


0,80 1,00 1,20 1,60Diameters


MIG-MAG Wire


K300 Kg. 16

184



CARBOFIL CrMo 5

Packaging data:



AWS A5.28: ER 80S-B6EN 12070: G CrMo5

Approvals

DC+

Classification

Solid wire suitable for welding creep resistant 5,5% Cr 0,5% Mo steels, including chemical and ammonia synthesisapplications. Pre- heating and interpass 250-300°C are recommended.

PWHT 760°C x 1h 590 400 17 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

Grades


PA PB PC PF PE


C Cu

0.07 -0.50 0.50 0.020 0.020 5.70 - 0.60 - - -



ASTM A 199-76, ASTM A 200-75, ASTM A 213-76d


Gas test:

Materials


1,00 1,20 1,60Diameters


MIG-MAG Wire


K300 Kg. 16

185



CARBOFIL 9 Cr

Packaging data:



AWS A5.28: ER 80S-B8EN 12070: G CrMo9

Approvals

DC +

Classification

CARBOFIL 9Cr is a solid wire used for the welding of creep resistant steels containing 9%Cr and 1%Mo.During welding preheat and interpass temperature controls between 250-300°C are recommended.

PWHT 760°C x 2h 590 470 18 34


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+20°C

Hardness

Grades


PA PB PC PG PF PE PG2


C Cu

0.06 -0.50 0.70 0.025 0.025 9 0.06 1 - - -



ASTM A 199, A 200, A 213 Gr. T9,

ASTM A 335 Gr. P9, ASTM A 336 Gr. F9

Gas test:

Materials


1,20Diameters


MIG-MAG Wire


K300 Kg. 16

186



CARBOFIL MnMo

Packaging data:



AWS A5.28: ER 80S-D2 DBTÜV

Approvals

DC+

Classification

Solid wire suitable for the welding of 0,5 Mo steels and high temperature resistant steels. Resistant to cold cracking.

PWHT 620°C x 1h 530-680 460 22 47

As Welded 530-680 460 22 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-20°C

Hardness

Grades


PA PB PC PF PE


C Cu

0.09 -0.60 1.90 0.020 0.020 - 0.15 0.50 - - -



ASTM A 335-76, A 369-76

Gas test:

Materials


0,80 1,00 1,20 1,60Diameters


MIG-MAG Wire

High strength steels

K300 Kg. 16

187



CARBOFIL NiMo1

Packaging data:



AWS A5.28: ER 90S-GEN 12534: G 62 4 M Mn3Ni1Mo

DBTÜV

Approvals

DC+

Classification

CARBOFIL NiMo1 is an alloyed Cr-Ni-Mo solid wire suitable for the MAG welding of high tensile strength steels such as TlHY 80.Excellent mechanical properties. Low heat inputs are recommended to obtain optimum joint performance.

As Welded 700-890! 620 ! 18 ! 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-40°C

Hardness

Grades


PA PB PC PF PE PF2


C Cu

0.08 -0.60 1.80 ! 0.015 ! 0.018 0.52 1 0.40 - - -



T1 - HY80, NAXTRA 70

Gas test:

Materials


1,00 1,20 1,60Diameters


MIG-MAG Wire


K300 Kg. 16

188



CARBOFIL NiMoCr

Packaging data:



AWS A5.28: ER 100 S-GEN 12534:G 69 4 M Mn3Ni1CrMo

CONTROLASDBTÜV

Approvals

DC+

Classification

Carbofil NiMoCr is a solid wire used for the MAG welding of high tensile strength steels and type Tl-HY80. Excellentmechanical properties. Low heat inputs are recommended to obtain optimum joint performance.

As Welded 770 - 890 690 17 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-40°C

Hardness

Grades


PA PB PC PF PE


C Cu

0.07 -0.60 1.60 0.015 0.018 0.30 1.50 0.25 - 0.10 -


Shielding Gas: Mix of 80% Ar 20% CO2 or 100% CO2

T1 - HY80, NAXTRA 70

Gas test:

Materials


0,80 1,00 1,20 1,60Diameters


MIG-MAG Wire


K300 Kg. 16

189



CARBOFIL 120

Packaging data:



AWS A5.28: ER 120S-GEN 12534: G 79 4 M Mn4Ni2CrMo

Approvals

DC+

Classification

Carbofil 120 solid wire suitable for welding Cr-Ni-Mo low alloyed and high yield strength steels. Excellent mechanicalproperties, yield strength 860 N/mm2 and tensile strength = 920 N/mm2.

As Welded 920 860 16 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-40°C

Hardness

Grades


PA PB PC PF PE


C Cu

0.07 -0.75 1.60 0.015 0.018 0.30 2 0.60 - - -



Tl - HY80, NAXTRA 70, XABO 90

Gas test:

Materials


1,00 1,20Diameters


MIG-MAG Wire


K300 Kg. 16

190



CARBOFIL Cu

Packaging data:



AWS A5.28: ER 80S-GDIN 440: G 46 2 M C G0

Approvals

DC+

Classification

CARBOFIL Cu is a solid wire suitable for the welding of weathering steels such as COR-TEN. The mechanical propertiesallow CARBOFIL Cu to be used for joining high yield strength steels.

As Welded 550-650 460 24 60


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-20°C

Hardness

Grades


PA PB PC PF PE


C Cu

0.10 0.400.80 1.40 0.020 0.030 - 0.60 - - - -



A588 Gr A,B,C,K

Gas test:

Materials


0,80 1,00 1,20Diameters


MIG-MAG Wire

Weathering steels

K300 Kg. 16

191



INERTFIL 307

Packaging data:



AWS A5.9: ER 307 a roxEN 12072: G 18 8Mn

DBTÜV

Approvals

DC+

Classification

Inertfil 307 stainless solid wire is suitable for welding dissimilar steels, hardening and tempering steels, 13% Mn steels, Crsteels and ballistic steels. Good mechanical properties and wear resistance. Used for buffer layers.

As Welded 590 420 30 50


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

Grades


PA PB PC PF PE PF2


C Ferrite

0.10 5-100.80 7 0.030 0.030 19 9 - - - -


Shielding Gas: Mix of 98% Ar 2% O2 or 99% Ar 1% O2

1.4301 - X 5 Cr Ni 18 10

1.4303 - X 5 Cr Ni 18 121.4306 - X 2 Cr Ni 19 111.4541 - X 6 Cr Ni Ti 18 10

Gas test:

Materials

Mix of 98% Ar 2% O2

0,80 1,00 1,20DiametersFurther forms of delivery on request.

MIG-MAG Wire


BS300 Kg. 15

192



INERTFIL 308L

Packaging data:



AWS A5.9: ER 308LEN 12072: G 19 9L

DBTÜV

Approvals

DC+

Classification

Inertfil 308L is a stainless solid wire similar to ER 308L suitable for welding austenitic stainless steels such as AISI 304 andAISI 304L. Excellent corrosion resistance and good mechanical properties.

As welded 520 350 35 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

Grades


PA PB PC PF PE


C Ferrite

0.02 5-100.45 1.80 0.025 0.020 20 10 0.20 - - -



1.4301 - X 5 Cr Ni 18 10

1.4303 - X 5 Cr Ni 18 121.4306 - X 2 Cr Ni 19 11, AISI 304, AISI 304L1.4541 - X 6 Cr Ni Ti 18 10

Gas test:

Materials

Mix of 98% Ar 2% O2

0,80 1,00 1,20 1,60DiametersFurther forms of delivery on request.

MIG-MAG Wire


BS300 Kg. 15

193



INERTFIL 308LSi

Packaging data:



AWS A5.9: ER 308L SiEN 12072: G 19 9 L Si

TÜV

Approvals

DC+

Classification

Inertfil 308LSi is a stainless solid wire similar to ER 308LSi suitable for welding austenitic stainless steels such as AISI 304and AISI 304L Excellent corrosion resistance and good mechanical properties. Si = 0,85% content improves weldability andbead appearance.

As welded 520 350 35 47J


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

Grades


PA PB PC PF PE


C Ferrite

0.02 5-100.85 1.80 0.025 0.020 20 10 0.20 - - -


Shielding Gas: Mix of 98% Ar 2% O2 or 99%Ar 1%O2

1.4301 - X 5 Cr Ni 18 101.4303 - X 5 Cr Ni 18 121.4306 - X 2 Cr Ni 19 111.4541 - X 6 Cr Ni Ti 18 10

Gas test:

Materials

Mix of 98% Ar 2% O2

0,60 0,80 1,00 1,20 1,60Diameters


MIG-MAG Wire


BS300 Kg. 15

194



INERTFIL 308H

Packaging data:



AWS A5.9: ER 308HEN 12072: G 19 9H

Approvals

DC +

Classification

Inertfil 308H is stainless solid wire similar to ER 308H and suitable for welding austenitic stainless steels similar to AISI304H. Excellent corrosion resistance and good mechanical properties.

As Welded 550 350 35 47J


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

Grades


PA PB PC PF PE


C Ferrite

0.06 5-100.50 1.90 0.030 0.020 20 10.50 - - - -



1.4301 - X 5 Cr Ni 18 10

1.4303 - X 5 Cr Ni 18 121.4306 - X 2 Cr Ni 19 111.4541 - X6 Cr Ni Ti 18 10

Gas test:

Materials

Mix of 98% Ar 2% O2

1,00 1,20DiametersFurther forms of delivery on request.

MIG-MAG Wire


BS300 Kg. 15

195



INERTFIL 309L

Packaging data:



AWS A5.9: ER 309LEN 12072: G 23 12L

TÜV

Approvals

DC+

Classification

Inertfil 309L is a stainless solid wire suitable for welding austenitic-ferritic steels with 25% Cr and 12% Ni. For applicationsup to 300°C. Inertifil 309L can be supplied with Carbon 0.12% max.

As welded 520 350 30 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

Grades


PA PB PC PF PE PF2


C Ferrite

0.02 10-200.45 1.80 0.030 0.020 24 13 - - - -


Shielding Gas: Mix of 98% Ar2% O2 or 99%Ar 1%O2

AISI 309, X 6 Cr Ni 2314, SUS 309S, dissimilar steels

Gas test:

Materials

Mix of 98% Ar2% O2

0,80 1,00 1,20Diameters


MIG-MAG Wire


BS300 Kg. 15

196



INERTFIL 309LSi

Packaging data:



AWS A5.9: ER 309L SiEN 12072: G 23 12 L Si

Approvals

DC+

Classification

Inertfil 309LSi is a stainless solid wire with 25 Cr 12 Ni low C content. The increased Si level gives excellent weldability.Inertfil 309LSi is suitable for welding austenitic stainless steels similar to AISl 309. It is also used for welding dissimilarsteels and for buffer layers.

As welded 520 350 30 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

Grades


PA PB PC PF PE


C Ferrite

0.02 10-200.65 1.80 0.030 0.020 24 13 - - - -


Shielding Gas: 98% Ar 2% O2 or 99% Ar 1% O2

AISI 309

Gas test:

Materials

98% Ar 2% O2

0,80 1,00 1,20 1,60Diameters


MIG-MAG Wire


BS300 Kg. 15

197



INERTFIL 309LMo

Packaging data:



AWS A5.9: ER 309L Mo a roxEN 12072: G 23 12 2L

Approvals

DC+

Classification

Inertfil 309LMo is a stainless solid wire cointeining 25Cr 12Ni low C and high Mo. Suitable for welding austenitic stainlesssteels similar to AISI 309. Inertfil 309LMo is also used to weld dissimilar steels or for buffer layers on 316L.

As welded 550 350 30 47J


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

Grades


PA PB PC PF PE PF2


C Ferrite

0.03 10-200.45 1.60 0.030 0.020 22 15 2.70 - - -


Shielding Gas: 98% Ar 2% O2 or 99%Ar 1%O2

AISI 309, X 6 Cr Ni 2314, SUS 309S, Dissimilar steels

Gas test:

Materials

98% Ar 2% O2

0,80 1,00 1,20Diameters


MIG-MAG Wire


BS300 Kg. 15

198



INERTFIL 310

Packaging data:



AWS A5.9: ER 310EN 12072: G 25 20

Approvals

DC+

Classification

Inertfil 310 is a stainless solid wire conforming to the ER310 classification with 25% Cr and 20% Ni. Suitable for weldingsteels having the same chemical compositions or for dissimilar steel welding. The deposit is totally austenitic. Excellent hightemperature corrosion resistance.

As welded 550 350 30 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

Grades


PA PB PC PF PE


C Ferrite

0.12 -0.60 1.80 0.030 0.020 26 21 0.30 - - -



AISI 310, X 22 Cr Ni 2520

Gas test:

Materials

98% Ar 2% O2

0,80 1,00 1,20Diameters


MIG-MAG Wire


BS300 Kg. 15

199



INERTFIL 312

Packaging data:



AWS A5.9: ER 312EN 12072: G 29 9

Approvals

DC+

Classification

Inertfil 312 is a stainless solid wire suitable for welding or surfacing difficult to weld steels. Suitable to welding buffer layerswhen hardfacing. The excellent mechanical properties and the impact toughness mean that this wire is suitable for a widerange of applications.

As welded 650 450 22 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

Grades


PA PB PC PF PE PF2


C Ferrite

0.10 12-200.40 1.80 0.030 0.020 29 9 - - - -



Dissimilar steels.

Gas test:

Materials

98% Ar 2% O2

0,80 1,00 1,20Diameters


MIG-MAG Wire


BS300 Kg. 15

200



INERTFIL 316L

Packaging data:



AWS A5.9: ER 316LEN 12072: G 19 12 3L

DBTÜV

Approvals

DC+

Classification

Inertfil 316L is a stainless solid wire conforming to ER 316L with C 0,03% max. Excellent mechanical properties andresistance to chemical corrosion, suitable for welding or surfacing stainless steels having the same chemical analysis.Excellent weld bead appearance. Upon request Inertfil 316H with Carbon 0.08% max (AWS A5.9: ER 316H) can be supplied.

As welded 510 350 30 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

Grades


PA PB PC PF PE PF2


C Ferrite

0.02 5-100.45 1.40 0.025 0.020 19 12.50 2.60 - - -



AISI 316 L, X 2 Cr Ni Mo 1712, X 2 Cr Ni Mo 1713

Gas test:

Materials

98% Ar 2% O2

1,00 1,20Diameters


MIG-MAG Wire


BS300 Kg. 15

201



INERTFIL 316LSi

Packaging data:



AWS A5.9: ER 316L SiEN 12072: G 19 12 3L Si

TÜV

Approvals

DC+

Classification

Inertfil 316LSi is a stainless solid wire conforming to ER 316LSi with C 0.03% max and Si 0,85 %. Excellent mechanicalproperties and resistance to chemical corrosion, suitable for welding or surfacing stainless steels having similar chemicalanalysis composition. Excellent bead appearance.

As welded 510 350 30 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

Grades


PA PB PC PF PE PF2


C Ferrite

0.02 5-100.85 1.40 0.025 0.020 19 12.50 2.60 - - -



AISI 316L

Gas test:

Materials

98% Ar 2% O2

0,60 0,80 1,00 1,20 1,60Diameters


MIG-MAG Wire


BS300 Kg. 15

202



INERTFIL 316LN

Packaging data:



DIN 8556: SG-X2CrNiMnMoN 20 16EN 12072: G 20 16 3 Mn N L

RINA

Approvals

DC+

Classification

Inertfil 316LN ia a stainless steel solid wire with the composition of ER 316L with N. Good mechanical properties andresistance to chemical corrosion, suitable for welding or hardfacing stainless steels and 5% Ni steels.

As welded 580 450 38 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-120°C

Hardness

Grades


PA PB PC PF PE


C Ferrite

0.02 -0.90 7 0.020 0.020 20 17 3 - - 0.15



X8Ni9; 12Ni19; 10Ni14; X4 CrNiMnMoN 19 13 8

Gas test:

Materials

98% Ar 2% O2

1,00 1,20Diameters


MIG-MAG Wire


BS300 Kg. 15

203



INERTFIL 318Si

Packaging data:



EN 12072: G 19 12 3 Nb Si TÜV

Approvals

DC+

Classification

Inertfil 318Si is a stainless solid wire suitable for welding stabilized austenitic steels such as AISI 318. Nb + Ta whichimprove the oxidation resistance of the weld deposit.

As welded 550 400 30 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

Grades


PA PB PC PF PE PF2


C Ferrite

0.07 5-100.85 1.75 0.020 0.020 19 12.60 2.60 0.70 - -



AISI 316TiMetal working industry.

Pipes fabrications.Vessels, boilers fabrication including for chemical industry.

Gas test:

Materials

98% Ar 2% O2

1,00 1,20Diameters


MIG-MAG Wire


BS300 Kg. 15

204



INERTFIL 347

Packaging data:



AWS A5.9: ER 347EN 12072: G 19 9Nb

DBTÜV

Approvals

DC+

Classification

Inertfil 347 is a stainless solid wire suitable for welding stabilised austenitic steels such as AISI 321 and 347. Nb+Taaddition improve the oxidation resistance of the weld deposit.

As welded 550 400 30 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

Grades


PA PB PC PF PE


C Ferrite

0.06 5-100.45 1.60 0.030 0.030 19.50 10 - 0.80 - -



AISI 347, X 6 Cr Ni Nb 1811, AISI 321

Gas test:

Materials

98% Ar 2% O2

0,80 1,00 1,20Diameters


MIG-MAG Wire


BS300 Kg. 15

205



INERTFIL 904L

Packaging data:



AWS A5.9: ER 385 LEN 12072: G 20 25 5 Cu L

TÜV

Approvals

DC+

Classification

Inertfil 904L is a solid wire for welding stainless steels type 904L. Low carbon content. Very good resistance to intergranularand pitting corrosion.

As welded 560 410 35 100


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-70°C

Hardness

Grades


PA PB PC PF PE PF2


C Ferrite

0.025 -0.40 1.90 0.020 0.020 20 25 4.50 - 1.50 -



AISI 904L.

Gas test:

Materials

98% Ar 2% O2

1,00 1,20Diameters


MIG-MAG Wire


BS300 Kg. 15

206



INERTFIL 22 9 3

Packaging data:



AWS A5.9: ER 2209EN 12072: G 22 9 3NL

TÜV

Approvals

DC+

Classification

Inertfil 22 9 3 is a solid wire suitable for welding Duplex Stainless Steels. The weld metal excellent corrosion resistance andthe weld metal mechanical properties.

As Welded 600 450 26 80 J


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

Grades


PA PB PC PF PE PF2


C Ferrite

0.02 30-650.50 1.70 0.030 0.020 23 9 3 - - 0.15



Duplex 1.4462

Gas test:

Materials

Mix of 99% Ar 1% O2

0,80 1,00 1,20Diameters


MIG-MAG Wire


BS300 Kg. 15

207



INERTFIL 410NiMo

Packaging data:


AWS A5.9: ER 410 NiMoEN 12072: G 13 4

Approvals

DC+

Classification

Inertfil 410NiMo ia a solid wire suitable for welding AISI 410 NiMo. These are self- hardening steels and usually require pre-heating and stress relieving treatments in order to obtain adequate ductility.

As Welded 760 500 20 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

Grades


PA PB PC PF PE PF2


C Ferrite

0.05 -0.50 0.60 0.030 0.020 12.50 4 0.70 - - -



Chemical and petrochemical hard facing.

Gas test:

Materials

98% Ar 2% O2

1,00 1,20Diameters


MIG-MAG Wire


BS300 Kg. 15

208



INERTFIL 410

Packaging data:


AWS A5.9: ER 410EN 12072: G 13L

Approvals

DC+

Classification

Inertfil 410L is a solid wire for welding 12%Cr steels (AISI 410). These are self- hardening steels and usually require pre-heating and stress relieving treatments in order to obtain adequate ductility. Upon request Inertfil 410 solid wire with Carbon0,08% max can be supplied.

PWHT 750°C x 1h 450 350 20 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

Grades


PA PB PC PF PE PF2


C Ferrite

0.03 -0.50 0.40 0.030 0.020 13.50 - - - - -



AISI 410, X 12 Cr 13

Gas test:

Materials

Mix of 98% Ar 2% O2

1,00 1,20Diameters


MIG-MAG Wire


BS300 Kg. 15

209



INERTFIL 420

Packaging data:


AWS A5.9: ER 420

Approvals

DC+

Classification

Solid wire to weld steels type AISI 420. These are self- hardening steels and usually require pre-heating and stress relievedtreatments in order to obtain adeguate ductility.

PWHT 750°C x 1h 450 400 20 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

Grades


PA PB PC PF PF2


C Ferrite

0.30 -0.40 0.45 0.030 0.025 13.50 0.45 0.20 - - -



AISI 410, X 12 Cr 13, hardfacing harder than ER410

Gas test:

Materials

98% Ar 2% O2

1,00 1,20Diameters


MIG-MAG Wire


BS300 Kg. 15

210



INERTFIL 430

Packaging data:



AWS A5.9: ER 430EN 12072: G 17

Approvals

DC+

Classification

Inertfil 430 is a solid wire suitable for the welding of 15-17% Cr steels (AISI 430). These steels have been developed for airhardening and required pre-heating and stress relieving treatments in order to obtain adequate ductility to allow mechanicalworking.

PWHT 770°C x 2h 450 400 20 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

Grades


PA PB PC PF PE PF2


C Ferrite

0.08 -0.40 0.60 0.030 0.020 17 - - - - -



AISI 430

Gas test:

Materials

98% Ar 2% O2

1,00 1,20Diameters


MIG-MAG Wire


BS300 Kg. 15

211



CARBOFIL A 250

Packaging data:


DIN 8555: MSG 1-250 GZ

Approvals

DC+

Classification

Carbofil A 250 is a solid wire for hardsurfacing of wear resisting parts, subject to heavy impact and shock. Carbofil A 250 issuitable for the welding of rail, rail crossing, wear parts like rope rollers.



TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Grades


PA PB PC PF PE PF2


C Cu

0.30 -- 1 - - 1 - - - - -


Shielding Gas: M21

Gas test: M21

1,20Diameters


MIG-MAG Wire

Hardfacing

K300 Kg. 16

212



CARBOFIL A 350

Packaging data:


DIN 8555: MSG 2-GZ-350 DB

Approvals

DC +

Classification

Carbofil A 350 is a solid wire for hardfacing suitable for hardfacing surfaces to be subjected to abrasive wear. 320-380 HBis obtained in the all weld metal. In some cases the use of a buffer layer may be required.



TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Grades


PA PB PC


C Cu

0.15 -0.80 1.10 - - 6 - 1 - - -



Gas test: Mix of 80% Ar 20% CO2

1,20Diameters


MIG-MAG Wire

Hardfacing

K300 Kg. 16

213



CARBOFIL A 600

Packaging data:



DIN 8555: MSG 6-GZ-60-GP

Approvals

DC +

Classification

Carbofil A 600 is a solid wire for hardfacing suitable for hardfacing surfaces to be subjected to abrasive wear. 570-660 Hbis obtained in the all weld metal. In some cases the use of a buffer layer may be required.



TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Grades


PA PB PC


C Cu

0.35 -1.10 0.40 - - 5.20 - 1.40 - - -




1,00 1,20 1,60Diameters


MIG-MAG Wire

Hardfacing

K300 Kg. 16

214



NIFIL Ni1

Packaging data:


AWS A5.14: ER Ni-1

Approvals

DC+

Classification

Nifil Ni1 is a solid wire suitable for welding alloys with similar chemical analysis and for weld overlay. Good appearance andexcellent resistance to chemical corrosion.



TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Grades


PA PB PC PF PE


C Cu

0.10 -- 1 0.030 0.015 - 93 - - 0.90 -


Shielding Gas: 99% Ar + 1% O2 or 75% He + 25% Ar

Gas test: 99% Ar + 1% O2

1,00 1,20Diameters


MIG-MAG Wire


K300 Kg. 16

215



NIFIL 600

Packaging data:


AWS A5.14: ER NiCr-3EN ISO 18274: S Ni 6082

TÜV

Approvals

DC+

Classification

Nifil 600 is a solid wire for welding inconel 600 or incoloy 800. Nifil 600 is also suitable for welding dissimilar or difficult toweld steels, particulary Ni alloys and stainless steels. Excellent mechanical properties and corrosion resistance at hightemperatures up to 1100°C.

As welded 550 380 25 55


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-196°C

Hardness

Grades


PA PB PC PF PE PF2


C Cu

0.01 -0.30 3 0.030 0.015 20 67 - 2 2 -


Shielding Gas: 99% Ar + 1% O2 or 98% He + 2% Ar

INCONEL 600, INCOLOY 800

Gas test:

Materials

99% Ar + 1% O2

0,80 1,00 1,20 1,60Diameters


MIG-MAG Wire


K300 Kg. 16

216



NIFIL 625

Packaging data:



AWS A5.14: ER NiCrMo-3EN 18274: Ni 6625

TÜV

Approvals

DC+

Classification

Nifil 625 is a Ni alloy solid wire, for use in cryogenic welding and 9% Ni steel welding applications. Suitable for hightemperature application (1100°C). It is used for components which will undergo heat treatments. Good resistance tointercrystalline corrosion.

As Welded 760 440 35 55


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-196°C

Hardness

Grades


PA PB PC PF PE PF2


C Cu

0.025 -0.30 - 0.020 0.015 21 60 9 3.50 3 -


Shielding Gas: Ar + 2-3%CO2 - Ar + 1-3% O2 – Ar + He

CladdingOff-shore fabrication.Pipes fabrication.Vessels, boiler fabrication (including the chemical/petrochemical industry).

Gas test:

Materials

Ar + 2-3%CO2

0,80 1,00 1,20 1,60Diameters


MIG-MAG Wire


K300 Kg. 16

217



NIFIL NiCu7

Packaging data:


AWS A5.14: ER NiCu7EN ISO 18274: S Ni 4060

Approvals

DC+

Classification

Nifil NiCu7 is a solid wire suitable for welding alloys with similar chemical analyses. Good bead appearance with excellentcorrosion resistance in saline solutions. Suitable for desalination plant construction applications and MONEL type alloys.



TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Grades


PA PB PC PF PE PF2


C Cu

0.10 301 3 0.020 0.015 - Rem - - 1 -


Shielding Gas: 99% Ar 1% O2

Cladding

Off-shore fabricationPipes fabricationVessels, boiler fabrication (including the chemical / petrochemical industry)

Gas test:

Materials

99% Ar 1% O2


MIG-MAG Wire


K300 Kg. 16

218



COPPERFIL 70-30

Packaging data:


AWS A5.7: ER CuNiEN 14640: S Cu 7158

Approvals

DC+

Classification

Copperfil 70-30 is a solid wire suitable for welding all Copper-Nickel alloys such as 70/30 - 80/20 - 90/10. Good beadappearance and excellent weld deposit properties. Excellent corrosion resistance in saline solutions.

As welded 345 250 20


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Grades


PA PB PC PF PE PF2


C Sn

- -0.20 1 0.020 - - 30 - - 0.50 Rem



Cladding

Off-shore fabrication.Pipes fabrication.Vessels, boiler fabrication (including the chemical/petrochemical industry).

Gas test:

Materials

99% Ar 1% O2

1,20DiametersFurther forms of delivery on request.

MIG-MAG Wire


K300 Kg. 16

219



COPPERFIL 90-10

Packaging data:


DIN 1733: PART.1 n° 2.0873EN 14640: S Cu 7061

Approvals

DC +

Classification

Copperfil 90-10 is a solid wire suitable for welding alloys with similar chemical analyses. Good bead appearance andexcellent weld deposit properties. Excellent corrosion resistance in saline solutions.

As welded 380


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Grades


PA PB PC PF PE


C Sn

0.05 -0.20 1 0.020 0.015 - 10 - - 1 Rem



Gas test: 99% Ar 1% O2

1,20Diameters


MIG-MAG Wire


K300 Kg. 16

220



ALUFIL AlSi 5

Packaging data:



AWS A5.10: ER 4043EN ISO 18273: S Al 4043

DB

Approvals

DC+

Classification

Solid wire for welding of Aluminium and Aluminium alloys with a silicum content up to 7%. Suitable for Al-Mg-Si alloys series6000 and for dissimilar welding such as 6000/1000 or 6000/3000.

As Welded 120 40 8


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Grades


PA PB PC PF PE PF2


C Al

- Rem5 0.05 - - - - 0.20 0.05 0.80 0.30


Shielding Gas: Ar

Al MgSi1, Al Zn Mg, Al Cu Mg

Al Si5, Al Mg Si0.5, Al Mg Si 0.8

Gas test:

Materials

Ar

0,80 1,00 1,20 1,60Diameters


MIG-MAG Wire

Aluminum alloys

BS300 Kg. 7

222



ALUFIL AlSi 12

Packaging data:


AWS A5.10: ER 4047

Approvals

DC+

Classification

Alufil AlSi 12 is a solid wire for the welding of Al-Si aluminium alloys having a Silicon content >7%.

As Welded 130 60 5

Impact EnergyISO - V (J)Heat Treatment TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Grades


PA PB PC PF PE PF2


C Al

- Rem12 0.20 - - - - 0.15 0.35 0.50 0.03


Shielding Gas: I1, I2, I3

3.2211; 3.2373G-Al Si 12

Gas test:

Materials

Ar

1,00 1,20 1,60 2,00 2,40 3,20Diameters


MIG-MAG Wire

Aluminum alloys

BS300 Kg. 7

223



ALUFIL AlMg 4,5 Mn

Packaging data:



AWS A5.10: ER 5183EN ISO 18273: S Al 5183

DBGLLRSTÜV

Approvals

DC+

Classification

Aluminium solid wire suitable for welding Aluminium and Magnesium alloys with 5% max of Mg. Zirconium promotes grainrefinement and to increase mechanical and corrosion characteristics.



TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Grades




C Al

- Rem0.30 0.80 - - 0.10 - 0.10 4.50 0.10 0.10


Shielding Gas: Ar

AL MG 1 SiCu, Al Mg Si 0,7;Al Mg 3, Al Mg 5, Al Mg Mn, Al Zn Mg 1;G-Al Mg 3Si; G-Al Mg 5Si; G-AlMg 10;

Gas test:

Materials

Ar

1,00 1,20 1,60Diameters


MIG-MAG Wire

Aluminum alloys

BS300 Kg. 7

224



ALUFIL AlMg 5

Packaging data:



AWS A5.10: ER 5356EN ISO 18273: S Al 5356

DBLRSTÜV

Approvals

DC+

Classification

Solid wire for MIG welding of Aluminium and Aluminium alloys with a Magnesium content up to 5%. Suitable for welding ofall commercial aluminium alloys, also in structural work. Good mechanical properties and high resistance to corrosion aswell as marine corrosion.



TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Grades


PA PB PC PF PE PF2


C Al

- Rem0.20 0.10 - - 0.10 - 0.10 5 0.30 0.10


Shielding Gas: Ar

Al Mg 1SiCu, Al Mg Si 0,7;Al Mg 3, Al Mg 5, Al Mg Mn, Al Zn Mg 1;G-Al Mg 3Si; G-Al Mg 5Si; G-AlMg 10;

Gas test:

Materials

Ar

0,80 1,00 1,20 1,60Diameters


MIG-MAG Wire

Aluminum alloys

BS300 Kg. 7

225



TIG RODS



CARBOROD Mo



AWS 5.28: ER80S-GEN 12070: W MoSi

TÜV

Approvals

DC -

Classification

TIG rod suitable for welding 0,5 Mo steels and heat resistant steels. The weld deposit is highly resistant to cold cracking.Recommended for nuclear applications.

As Welded 550 355 22 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-20°C

Hardness

Grades




C Cu

0.09 -0.60 1 - - - - 0.50 - - -


Shielding Gas: Ar

16Mo3; 15Mo3

S(P)275 to S(P)460

Gas test:

Materials

Ar

Packaging data:

1,00 1,60 2,00 2,40 3,20Diameters (L: 1000 mm)


TIG Rod


Tube 5 kg

229



CARBOROD



AWS A5.18: ER 70S-3

EN 1668: W 42 5 W2Si

CONTROLAS

DB

DNV

Approvals

DC-

Classification

Carborod is a TIG rod suitable for welding mild and C-Mn steels; Carborod is generally used for the root pass and to supportwelding when no back pass is possible. Excellent mechanical and toughness properties for low temperature applications.

As Welded 500-640! 420 ! 20 ! 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-50°C

Hardness

Grades




C Cu

0.07 -0.63 0.87 ! 0.025 ! 0.025 - - - - - -


Shielding Gas: Ar

St 33, St 37, St 44, St 52-3, St 50-2, St 60-2,

St 45.8, St E 210.7, St E 240.7, St E 290.7, St E 320.7, St B 360.7

St E 255, St E 285, St E 315, St E 355, W St E 255, W St E 285,

U St 37.0, St 37.0, St 37.4, St 44.0, St 44.4, St 52.0, St 52.4, St 35.8,

Gas test:

Materials

Ar

Packaging data:1,00 1,20 1,60 2,00 2,40 3,20Diameters (L: 1000 mm)


TIG Rod


Tube 5 kg

230



CARBOROD 1



AWS A5.18: ER 70S-6EN 1668: W 42 5 W3Si1

DBTÜV

Approvals

DC-

Classification

Carborod 1 is a TIG rod suitable for welding mild and C-Mn steels. Carborod 1 is generally used for the root pass and tosupport welding when no back pass is possible. Excellent mechanical and toughness properties for low temperatureapplications.

As Welded 500-640 420 20 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-50°C

Hardness

Grades


PA PB PC PF PE PF2 PG2 PF2


C Cu

0.07 0.040.80 1.45 0.020 0.020 - - - - - -


Shielding Gas: Ar

H I, H II, 17 Mn 4, 19 Mn 5,St 33, St 37, St 44, St 52-3, St 50-2, St 60-2,St 45.8, St E 210.7, St E 240.7, St E 290.7, St E 320.7, St B 360.7St E 255, St E 285, St E 315, St E 355, W St E 255, W St E 285

Gas test:

Materials

Ar

Packaging data:1,00 1,20 1,60 2,00 2,40 3,20Diameters (L: 1000 mm)


TIG Rod


Tube 5 kg

231



CARBOROD Ni1



AWS A5.28: ER 80S-Ni1EN 1668: W 46 6 M G3Ni1

TÜV

Approvals

DC-

Classification

Carbofil Ni1 is a TIG rod suitable for low alloy, 1% Ni and fine grain steels for low temperature applications.

As Welded 530-680 460 20 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-60°C

Hardness

Grades




C Cu

0.08 -0.60 1 0.020 0.020 - 1 0.10 - - -


Shielding Gas: Ar

ASTM A 333-67 A 334-67

Gas test:

Materials

Ar

Packaging data:

1,60 2,00 2,40 3,20Diameters (L: 1000 mm)


TIG Rod


Tube 5 kg

232



CARBOROD Ni 2



AWS A5.28: ER 80S-Ni2EN 1668: W 46 6 M W2Ni2

TÜV

Approvals

DC-

Classification

Carborod Ni 2 is a TIG rod suitable for welding low alloy and 2% Ni steels for low temperature applications. Excellentmechanical properties both in the as-welded and stress relieved conditions.

As Welded 530-680 460 20 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-60°C

Hardness

Grades




C Cu

0.08 -0.50 1.10 0.020 0.020 - 2.50 - - - -


Shielding Gas: Ar

14 Ni 6, 10 Ni 14, 16 Ni 14, TT SE 35 N

E SE E 380

Gas test:

Materials

Ar

Packaging data:

1,60 2,00 2,40 3,20Diameters (L: 1000 mm)


TIG Rod


Tube 5 kg

233



CARBOROD 80S-D2



AWS A5.28: ER 80S-D2 CONTROLASTÜV

Approvals

DC-

Classification

Carborod 80S-D2 is a TIG rod suitable for welding 0,5 Mo steels and high temperature resistant steels. The weld deposit isresistant to cold cracking.

PWHT 620°C x 1h 550 470 22 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-20°C

Hardness

Grades




C Cu

0.09 -0.60 1.90 0.020 0.020 - 0.15 0.50 - - -


Shielding Gas: Ar

ASTM A 335-76, A 369-76

Gas test:

Materials

Ar

Packaging data:

1,20 1,60 2,00 2,40 3,20Diameters (L: 1000 mm)


TIG Rod


Tube 5 kg

235



CARBOROD CrMo 1



AWS A5.28: ER 80S-GEN 12070: W CrMo1 Si

TÜV

Approvals

DC-

Classification

Carborod CrMo1 is a TIG rod suitable for welding 1,25% Cr 0,5% Mo and 0,9% Cr 0,5% Mo steels. Excellent mechanicalproperties. The weld deposit is resistant to cold cracking.

PWHT 690°C x 1h 550 355 20 70


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-29°C

Hardness

Grades




C Cu

0.08 -0.60 1.20 0.020 0.020 1.20 - 0.50 - - -


Shielding Gas: Ar

ACTM A 369-76, ACTM A 387-76

ASTM A 199-76, ASTM A 200-75, ASTM A 213-76d, ASTM A 335-76

Gas test:

Materials

Ar

Packaging data:

1,60 2,00 2,40 3,20Diameters (L: 1000 mm)


TIG Rod


Tube 5 kg

236



CARBOROD CrMo 2



AWS A5.28: ER 90S-GEN 12070: W CrMo2 Si

TÜV

Approvals

DC-

Classification

Carborod CrMo2 is a TIG rod suitable for welding low alloy 2,25% Cr steels, 10 Cr Mo 910-G5 and 10 Cr Mo 9-10 steels.Excellent mechanical properties. Good x-ray quality.

PWHT 690°C x 1h ! 620! 400 ! 18 ! 70


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-29°C

Hardness

Grades




C Cu

0.08 -0.70 1 ! 0.020 ! 0.020 2.50 - 1 - - -


Shielding Gas: Ar

10 Cr Mo 910-G5, 10 Cr Mo 910


Gas test:

Materials

Ar

Packaging data:

1,60 2,00 2,40 3,20Diameters (L: 1000 mm)


TIG Rod


Tube 5 kg

237



CARBOROD CrMo 5



AWS A5.28: ER 80S-B6EN 12070 W CrMo5 Si

TÜV

Approvals

DC-

Classification

Carborod CrMo5 is a TIG rod suitable for welding creep resistant 5% Cr 0,5% Mo steels. Suitable for applications includingchemical and ammonia synthesis plants. Pre- heating and interpass temperatures in the range 250-300°C arerecommended.

PWHT 760°C x 1h ! 590! 470 ! 20 ! 60


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-29°C

Hardness

Grades




C Cu

0.07 -0.50 0.50 ! 0.020 ! 0.020 5.70 - 0.60 - - -


Shielding Gas: Ar

ASTM A 199-76, ASTM A 200-75, ASTM A 213-76d, ASTM A 335-76 ASTM A 369-76, ASTM A 387-76

Gas test:

Materials

Ar

Packaging data:

2,00 2,40Diameters (L: 1000 mm)


TIG Rod


Tube 5 kg

238



INERTROD 307



AWS A5.9: ER 307 a roxEN 12072: G 18 8Mn

DBTÜV

Approvals

DC-

Classification

Inertrod 307 is a stainless solid wire suitable for welding dissimilar steels, hardening and tempering steels, 13% Mn steels,Cr steels and ballistic steels. Good mechanical properties and wear resistance. Inertrod 307 is also used for buffer layers.

As Welded 590 420 30 50


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

Grades




C Ferrite

0.10 -0.80 7 0.030 0.030 19 9 - - - -


Shielding Gas: Ar

1.4301 - X 5 Cr Ni 18 10

Gas test:

Materials

Ar

Packaging data:

2,40Diameters (L: 1000 mm)


TIG Rod


Tube 5 kg

239



INERTROD 308L



AWS A5.9: ER 308LEN 12072: W 19 9L

DBMMITÜV

Approvals

DC-

Classification

Inertrod 308L is a stainless TIG rod similar in composition to ER 308L suitable for welding austenitic stainless steels such asAISI 304 and 304L. Excellent corrosion resistance and mechanical properties.

As welded 520 350 35 60


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-196°C

Hardness

Grades




C Ferrite

0.02 5-100.45 1.80 0.025 0.020 20 10 0.20 - - -


Shielding Gas: Ar

1.4301 - X 5 Cr Ni 18 10 1.4303 - X 5 Cr Ni8 121.4543 - X 5 Cr Ni Nb 18 9 1.4550 - X 6 Cr Ni Nb 18 10l.4306 - X 2 Cr Ni l9 11 l.454l - X 6 Cr Ni Ti l8 l0

Gas test:

Materials

Ar

Packaging data:

1,00 1,20 1,60 2,00 2,40 3,20Diameters (L: 1000 mm)Further forms of delivery on request.

TIG Rod


Tube 5 kg

240



INERTROD 308LSi



AWS A5.9: R308LSiEN 12072: W 19 9 L Si

DBTÜV

Approvals

DC-

Classification

Inertrod 308LSi is a stainless TIG rod similar in composition to ER 308LSi suitable for welding austenitic stainless steelssuch as AISI 304.

As welded 520 350 35 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

Grades




C Ferrite

0.025 5-100.85 1.80 0.025 0.020 20 10.20 0.20 - 0.20 -


Shielding Gas: Ar

Gas test: Ar

Packaging data:

1,60 2,40 3,20Diameters (L: 1000 mm)


TIG Rod


Tube 5 kg

241



INERTROD 308H



AWS A5.9: ER 308HEN 12072: W 19 9 H

Approvals

DC-

Classification

Inertrod 308H is a stainless TIG rod of similar composition to ER 308H suitable for welding austenitic stainless steels suchas AISI 304H. Excellent mechanical properties.

As Welded 550 350 35 60


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-196°C

Hardness

Grades




C Ferrite

0.06 5-100.50 1.90 0.030 0.020 20 10.50 - - - -


Shielding Gas: Ar

1.4301 - X 5 Cr Ni 18 10 1.4303 - X 5 Cr Ni 18 12

1.4543 - X 5 Cr Ni Nb 18 9 1.4550 - X 6 Cr Ni Nb 18 10l.4306 - X 2 Cr Ni l9 11 l.454l - X 6 Cr Ni Ti l8 l0

Gas test:

Materials

Ar

Packaging data:

2,00 2,40Diameters (L: 1000 mm)


TIG Rod


Tube 5 kg

242



INERTROD 309L



AWS A5.9: ER 309LEN 12072: W 23 12L

TÜV

Approvals

DC-

Classification

Inertrod 309L is a stainless TIG rod conforming to ER 309L for welding austenitic stainless steels such as AISI 309. It is alsoused to weld dissimilar steels and for buffer layers. Excellent high temperature oxidation resistance.

As welded 520 350 30 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

Grades




C Ferrite

0.02 10-200.45 1.80 0.030 0.020 24 13 - - - -


Shielding Gas: Ar

AISI 309, X 16 Cr Ni 2314, SUH 309, Dissimilar steels

Gas test:

Materials

Ar

Packaging data:

1,20 1,60 2,00 2,40 3,20Diameters (L: 1000 mm)


TIG Rod


Tube 5 kg

243



INERTROD 309LMo



AWS A5.9: ER 309L MoEN 12070: W 23 12 2 L

Approvals

DC-

Classification

Inertrod 309LMo is a stainless TIG rod with 25Cr 12Ni low C and high Mo. Suitable for welding austenitic stainless steelssuch as AISI 309. Inertrod 309LMo is also used for welding dissimilar steels and for buffer layers.

As welded 550 350 30 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

Grades




C Ferrite

0.03 10-200.45 1.60 0.030 0.020 22 15 2.70 - - -


Shielding Gas: Ar

dissimilar steels

Gas test:

Materials

Ar

Packaging data:

1,60 2,00 2,40Diameters (L: 1000 mm)


TIG Rod


Tube 5 kg

244



INERTROD 310



AWS A5.9: ER 310EN 12072: W 25 20

Approvals

DC-

Classification

Inertrod 310 is a stainless TIG rod conforming to ER 310 with 25% Cr and 20% Ni. Suitable for welding steels with similarchemical compositions or dissimilar steels. The weld deposit is fully austenitic. Excellent high temperature corrosionresistance.

As welded 550 350 30 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

Grades




C Ferrite

0.12 -0.60 1.80 0.030 0.020 26 21 0.30 - - -


Shielding Gas: Ar

AISI 310, X 22 Cr Ni 2520

Gas test:

Materials

Ar

Packaging data:

1,60 2,00 2,40 3,20Diameters (L: 1000 mm)


TIG Rod


Tube 5 kg

245



INERTROD 312



AWS A5.9: ER 312EN 12072: W 29 9

Approvals

DC-

Classification

Inertrod 312 is a stainless TIG rod suitable for welding or surfacing difficult to weld steels. Suitable for welding buffer layers.The excellent mechanical properties and the notch tuoghness make Inertrod 312 suitable for a wide range of applications.

As welded 650 450 22 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

Grades




C Ferrite

0.10 12-200.40 1.80 0.030 0.020 29 9 - - - -


Shielding Gas: Ar

AISI 312, dissimilar steels

Gas test:

Materials

Ar

Packaging data:

1,60 2,00 2,40Diameters (L: 1000 mm)


TIG Rod


Tube 5 kg

246



INERTROD 316L



AWS A5.9: ER 316LEN 12072: W 19 12 3L

DBTÜV

Approvals

DC-

Classification

Inertrod 316L is a stainless TIG rod conforming to ER 316L with C 0.03%. Excellent mechanical and corrosion resistance,suitable for the welding or surfacing of stainless steels having similar chemical analyses.

As welded 510 350 30 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

Grades




C Ferrite

0.02 5-100.45 1.40 0.025 0.020 19 12.50 2.60 - - -


Shielding Gas: Ar

AISI 316 L, X 2 Cr Ni Mo 1712, X 2 Cr Ni Mo 1713

Gas test:

Materials

Ar

Packaging data:

1,00 1,20 1,60 2,00 2,40 3,20Diameters (L: 1000 mm)


TIG Rod


Tube 5 kg

247



INERTROD 316LSi



AWS A5.9: ER 316L SiEN 12072: W 19 12 3 L Si

DBTÜV

Approvals

DC-

Classification

Inertrod 316LSi is a stainless solid wire conforming to ER 316LSi with C 0.03% max and Si 0,85 %. Excellent mechanicalproperties and resistance to chemical corrosion, suitable for welding or surfacing stainless steels having a similar chemicalanalysis. Excellent bead appearance.

As welded 510 350 30 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+20°C

Hardness

Grades


PA PB PC PF PF2


C Ferrite

0.02 5-100.85 1.80 0.025 0.020 20 12 2.70 - - -


Shielding Gas: Ar

AISI 316

Gas test:

Materials

Ar

Packaging data:

1,20 1,60 2,00 2,40 3,20Diameters (L: 1000 mm)


TIG Rod


Tube 5 kg

248



INERTROD 318Si



AWS A5.9: ER 318 similarEN 12072: W 19 12 3 Nb Si

DBTÜV

Approvals

DC-

Classification

Inertrod 318Si is a stainless TIG rod suitable for welding stabilised austenitic steels such as AISI 318. Nb considerablyimproves the oxidation resistance of the weld deposit.

As welded 550 350 25 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

Grades




C Ferrite

0.04 3-120.65 1.85 0.030 0.030 19 13 2.50 0.80 - -


Shielding Gas: Ar

Metal working industry.

Pipes fabrications.Vessels, boilers fabrication including for chemical industry.Wr 1.4576

Gas test:

Materials

Ar

Packaging data:

1,60 2,00 2,40Diameters (L: 1000 mm)Further forms of delivery on request.

TIG Rod


Tube 5 kg

249



INERTROD 347



AWS A5.9: ER 347EN 12072: G 19 9Nb

DBTÜV

Approvals

DC-

Classification

Inertrod 347 is a stainless TIG rod suitable for welding stabilized austenitic stainless steels such as AISI 321 and 347. TheNb addition considerably improves the oxidation resistance of the weld deposit.

As welded 550 400 30 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

Grades




C Ferrite

0.06 5-100.45 1.60 0.030 0.030 19.50 10 - 0.80 - -


Shielding Gas: Ar

AISI 347, X 6 Cr Ni Nb 1811, AISI 321

Gas test:

Materials

Ar

Packaging data:

1,00 1,20 1,60 2,00 2,40 3,20Diameters (L: 1000 mm)


TIG Rod


Tube 5 kg

250



INERTROD 904L



AWS A5.9: ER 385 LEN 12072: W 20 25 5 Cu L

TÜV

Approvals

DC-

Classification

Inertrod 904L is a TIG rod for the welding of stainless steels type AISI 904L with low carbon content. Very good resistanceto intergranular and pitting corrosion.

As welded ! 560! 410 ! 35 ! 100


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-70°C

Hardness

Grades




C Ferrite

0.025 -0.40 1.90 ! 0.020 ! 0.020 20 25 4.50 - 1.50 -


Shielding Gas: Ar

AISI 904L.

Gas test:

Materials

Ar

Packaging data:

1,60 2,00 2,40Diameters (L: 1000 mm)


TIG Rod


Tube 5 kg

251



INERTROD 22 9 3



AWS A5.9: ER 2209EN 12072: W 22 9 3NL

TÜV

Approvals

DC-

Classification

Inertrod 22 9 3 is a TIG rod suitable for welding Duplex Stainless Steels. The excellent corrosion resistance and the weldmetal mechanical properties are on welding procedure dependant.

As Welded 600 450 26 100


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-50°C

Hardness

Grades




C Ferrite

0.02 30-650.50 1.70 0.030 0.020 23 9 3 - - 0.15


Shielding Gas: Ar

Duplex 1.4462

Gas test:

Materials

Ar

Packaging data:

1,60 2,00 2,40Diameters (L: 1000 mm)


TIG Rod


Tube 5 kg

252



INERTROD 25 10 4



EN 12072: 25 9 4 L

Approvals

DC-

Classification

Inertrod 25 10 4 is a TIG rod for welding SuperDuplex steels (UNS 32520, UNS 32520 UNS 32750 UNS 32760). Thewelding of pressure vessels is a typical application. The heat input should be in the range within 0,4 – 1,4 kJ/mm.

As Welded 620 550 18 30


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-30°C

Hardness

Grades




C Ferrite

0.03 35-700.50 1 0.020 0.020 25 9.50 4 - - 0.22


Shielding Gas: Ar

Acciai SuperDuplexUNS 32520, UNS 32520 UNS 32750 UNS 32760

Gas test:

Materials

Ar

Packaging data:

2,40Diameters (L: 1000 mm)


TIG Rod


Tube 5 kg

253



INERTROD 410L



AWS A5.9: ER 410EN 12072: W 13L

Approvals

DC-

Classification

TIG rod with for welding 12% Cr steels (AISI 410).

PWHT 750°C x 1h 450 350 20 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

Grades




C Ferrite

0.03 -0.50 0.40 0.030 0.030 13.50 - - - - -


Shielding Gas: Ar

AISI 410, X 12 Cr 13

Gas test:

Materials

Ar

Packaging data:

1,60 2,00 2,40Diameters (L: 1000 mm)


TIG Rod


Tube 5 kg

254



INERTROD 410NiMo



AWS A 5.9: ER 410 Ni Mo

Approvals

DC-

Classification

Inertrod 410NiMo ia a TIG rod suitable for welding AISI 410 NiMo. These are self- hardening steels and usually require pre-heating and stress relieving treatments in order to obtain adequate ductility.

PWHT 620°C x 1h 550 760 15


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Grades




C Ferrite

0.06 -0.50 0.60 0.030 0.030 12 4 0.50 - - -


Shielding Gas: Ar

Gas test: Ar

Packaging data:

1,60 2,00 2,40Diameters (L: 1000 mm)


TIG Rod


Tube 5 kg

255



NIROD Ni1



AWS A 5.14: ER Ni-1

Approvals

DC-

Classification

Nirod Ni1 is a TIG rod suitable for welding alloys with similar chemical analysis and for weld overlay. Good appearance andexcellent resistance to chemical corrosion.

As welded 380 280 38


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Grades


PA PB PC PF PE PG2 PF2


C Cu

0.10 -- 1 0.030 0.015 - 93 - - 0.90 -


Shielding Gas: Ar

Gas test: Ar

Packaging data:

2,00 2,40Diameters (L: 1000 mm)


TIG Rod


Tube 5 kg

256



NIROD 600



AWS A5.14: ER NiCr 3EN 18274: S Ni 6082

TÜV

Approvals

DC-

Classification

Nirod 600 is a TIG rod for welding Inconel 600 or Incoloy 800 alloys. Nirod 600 is also suitable for welding dissimilar ordiffucult to weld steels. Excellent mechanical properties and corrosion resistance.

As welded ! 550! 380 ! 25 ! 55


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-196°C

Hardness

Grades




C Cu

0.05 -0.30 3 ! 0.030 ! 0.015 20 67 - 2 2 -


Shielding Gas: Ar

INCONEL 600, INCOLOY 800

Gas test:

Materials

Ar

Packaging data:

1,20 1,60 2,00 2,40Diameters (L: 1000 mm)


TIG Rod


Tube 5 kg

257



NIROD 625



AWS A5.14: ER NiCrMo-3 TÜV

Approvals

DC-

Classification

Nirod 625 is a Nickel alloy TIG rod, for use in cryogenic welding and the welding of 9% Ni steels. The good resistance tohigh temperatures make Nirod 625 suitable for the welding of components which will undergo heat treatments. Goodresistance to intercrystalline corrosion.

As Welded 760 440 35 55


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-196°C

Hardness

Grades




C Cu

0.10 -0.30 - 0.020 0.015 21 60 9 3.50 3 -


Shielding Gas: Ar

Cladding


Gas test:

Materials

Ar

Packaging data:

1,20 1,60 2,00 2,40Diameters (L: 1000 mm)Further forms of delivery on request.

TIG Rod


Tube 5 kg

258



NIROD NiCu7



AWS A5.14: ER NiCu 7EN ISO S Ni 4060

Approvals

DC-

Classification

Nirod NiCu7 is a TIG rod suitable for welding alloys with similar chemical analyses. Good bead appearance and excellentcorrosion resistance in saline solutions. Suitable for the fabrication of desalination plant using MONEL type alloy.



TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Grades




C Cu

0.10 301 3 0.020 0.015 - Rem - - 1 -


Shielding Gas: Ar

Cladding


Gas test:

Materials

Ar

Packaging data:

2,00 2,40Diameters (L: 1000 mm)Further forms of delivery on request.

TIG Rod


Tube 5 kg

259



ALUROD Al 99,5 Ti



AWS A5.10: ER 1100Wr. 3.0259

TÜV

Approvals

AC

Classification

TIG rod depositing 99,5% pure Al. Suitable for welding Al and pure Al alloys. Good mechanical properties and magneticpermeability. Excellent chemical corrosion resistance.

As welded ! 65! 20 ! 35


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Grades




C Al

- Rem0.30 0.04 - - - - 0.05 - 0.40 0.05


Shielding Gas: Ar

P-ALP 99 UNi 3567, P-ALP 99,5 UNi 4507, P-ALP 99.8 UNi 4509

Gas test:

Materials

Ar

Packaging data:

2,00 2,40 3,20 4,00Diameters (L: 1000 mm)


TIG Rod

Aluminum alloys

Box 5 kg

260



ALUROD AlSi 5



AWS A5.10: ER 4043

Approvals

AC

Classification

TIG rod for the welding of Aluminium and Aluminium alloys with a silicon content up to 7%. Suitable for Al-Mg-Si alloysseries 6000 and for dissimilar welding applications such as 6000/1000 or 6000/3000.

As Welded 120 40 8


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Grades




C Al

- Rem5 0.04 - - - - 0.10 - 0.40 0.30


Shielding Gas: Ar

Metal working industryRailways and civil works

Gas test:

Materials

Ar

Packaging data:

2,00 2,40 3,20 4,00Diameters (L: 1000 mm)


TIG Rod

Aluminum alloys

Box 5 kg

261



ALUROD AlMg 4,5 Mn



AWS A5.10: ER 5183EN 18273: S Al 5183

TÜV

Approvals

AC

Classification

TIG wire which deposits a 4,5% Mg alloy. Good mechanical properties.

As welded ! 275! 125 ! 17


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Grades




C Al

- Rem0.25 0.80 - - 0.10 - 0.10 4.50 0.30 0.10


Shielding Gas: Ar

Al Mg 1SiCu, Al Mg Si 0.7;

Al Mg 3, Al Mg 5, Al Mg Mn, Al Zn Mg 1;

G-Al Mg 3Si; G-Al Mg 5Si, G-AlMg10;

Gas test:

Materials

Ar

Packaging data:

1,60 2,00 2,40 3,20 4,00Diameters (L: 1000 mm)


TIG Rod

Aluminum alloys

Box 5 kg

262



ALUROD AlMg 5



AWS A5.10: ER 5356EN ISO 18273: S Al 5356

TÜV

Approvals

AC

Classification

TIG rod for the welding of Aluminium and Aluminium alloys with a magnesium content up to 5%. Suitable for welding of allcommercial aluminium alloys. Good mechanical properties and high resistance to corrosion including marine corrosion.

As welded ! 240! 110 ! 17


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Grades




C Al

- Rem0.20 0.10 - - 0.10 - 0.10 5 0.30 0.10


Shielding Gas: Ar

P-Al Mg 1,2 UNi 3568, P-Al Mg 2,5 UNi 3574, P-Al Mg 3,5 UNi 3575

P-Al Mg 4,4 UNi 5452, P-Al Mg 5 UNi 3576,Peraluman 3.5 - Peraluman 5 - Anticorodal 11

Gas test:

Materials

Ar

Packaging data:

1,60 2,00 2,40 3,20 4,00Diameters (L: 1000 mm)


TIG Rod

Aluminum alloys

Box 5 kg

263



FLUX CORED WIRES



CITOFLUX GALVA



AWS A5.18: E 70C GSEN 758: T 3 T Z V 1 H15

Approvals

DC -

Classification

The main applications are in the car industry, shipyards and for air conditioning equipment. Metal cored wire suitable formanual or automatic, single-pass welding of thin zinc-coated or primed plates (0,8 to 4 mm). Low spatter level andexcellent bead appereance. There is a limited oxidation zone around the weld bead.


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Grades


PA PB PC PG PF


C Cu

- -- - - - - - - - - -


Shielding Gas: Mix of 99% Ar + 1%O2 or mix of 80% Ar + 20% CO2

A33; E 275 D ; E 355 D; E 36-2; E 28-2; E 24-2

Gas test:

Materials

80% Ar + 20% CO2

Packaging data: K300 Kg. 16

1,00 1,20Diameters


Flux Cored Wire


267



CITOFLUX R 00 C



AWS A5.20: E 71T-1 H4EN 758: T 46 2 P C 1 H5

DNVMMIRINA

Approvals

DC +

Classification

Rutile flux cored wire with enhanced filling. The weld pool is easily controllable confering outstanding welding properties. Theenhanced filling results in increased current carrying capacity and hence deposition rate, thus essentially increasing weldingspeed, leading to savings of time and costs. Low spatter loss and easy slag removal result in smooth and finely rippledwelds without undercut.

As Welded 530-680 460 20 50


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-20° C

Hardness

Grades




C Cu

0.05 -0.35 1.20 0.020 0.025 - - - - - -


Shielding Gas: CO2

A 510 AP - E 355 - FE 410 to 510Fine-grain structural steels St E 255 to St E 460Shipbuilding steels A,B,D,E,AH 32 bis EH 36St E 290.7 TM to St E 480.7 TM

Gas test:

Materials

CO2


1,20Diameters


Flux Cored Wire


268



CITOFLUX R 00



AWS A5.20: E 71T-1 MJEN 758: T 42 3 P C 1 H5EN 758: T 42 3 P M 1 H5

ABSCONTROLASDNVLRSRINA

TÜV

Approvals

DC +

Classification

Rutile flux cored wire with enhanced filling. The weld pool is easily controllable confering outstanding welding properties. Theenhanced filling results in increased current carrying capacity and hence deposition rate, thus essentially increasing weldingspeed, leading to savings of time and costs. Low spatter loss and easy slag removal result in smooth and finely rippledwelds without undercut.

As Welded 500-640 420 20 80


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-20° C

Hardness

Grades




C Cu

0.05 -0.50 1.40 0.020 0.025 - - - - - -



A 510 AP - E 355 - FE 410 to 510Fine-grain structural steel St E 255 to St E 460Shipbuilding steels A,B,D,E,AH 32 bis EH 36St E 290.7 TM to St E 480.7 TM

Gas test:

Materials

Mix of 80% Ar 20%


1,00 1,20 1,60Diameters


Flux Cored Wire


269



CITOFLUX B 00



AWS A5.20: E 71T-5 MJEN 758: T 42 5 B M 1H5EN 758: T 46 5 B C 1H5

CONTROLASDNVLRSRINA

Approvals

DC -

Classification

Basic flux cored wire with excellent mechanical properties. Suitable for the welding of heavy thicknesses. Excellent lowtemperature impact toughness in both the as welded and stess-relieved conditions.Stable arc, spatter-free both in the flat and vertical positions. Depost has a very low Hydrogen content.

PWHT 580°C x 2h 500-640 420 20 60

As Welded 500-640 420 20 60


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-50°C

Hardness

Grades


PA PB PC PF PE


C Cu

0.06 -0.60 1.50 0.025 0.025 - - - - - -



Boiler plates H I, H II, 17 Mn 4, 19 Mn 5Fine-grain structural steels St E 225 to St E 355Non-alloyed structural steel St 33, St 37, St 44, St 52-3, St 50, St 60, St 70Pipe steels U St 37.0, St 37.0, St 34.0, St 44.4, St 52.0, St 52.4, St 35.8

Gas test:

Materials



1,20 1,60Diameters


Flux Cored Wire


270



CITOFLUX 6117



AWS A5.20: E71T-1 M H4EN 758: T 42 2 P M 1 H5

RINA

Approvals

DC +

Classification

Rutile flux cored wire. The weld pool is easily controllable confering outstanding welding properties. The enhanced fillingresults in increased current carrying capacity and hence deposition rate, thus essentially increasing welding speed andleading to savings of time and costs. Low spatter loss and easy slag removal result in smooth and finely rippled weldswithout undercut.

As Welded 500-640 420 22 80


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-20°C

Hardness

Grades




C Cu

0.05 -0.50 1.30 0.020 0.020 - - - - - -


Shielding Gas: 82% Ar + 18% CO2

Fine-grain structural steels St E 255 to St E 460Shipbuilding steels A,B,D,E,AH 32 bis EH 36St E 290.7 TM to St E 480.7 TMX 42 to X 70; A 510 AP - E 355 - FE 410 to 510

Gas test:

Materials

82% Ar + 18% CO2


1,20Diameters


Flux Cored Wire


271



FLUXOFIL 13



AWS A5.20: E 71T 1- H4EN 758: T 46 2 P C 1 H5

ABSBVDNVGLLRS

RS

Approvals

DC+

Classification

Rutile tubular cored wire with a fast-freezing slag. Due to its easily controllable weld pool, it features excellent weldingcharacteristics in all positions. Particularly suited for vertical welding on ceramic backing strips, for instance, in shipbuildingand storage tank applications. Low spatter loss, easy slag removal, and pore-free, finely rippled welds are produced withoutundercut.

PWHT 580 °C x 2 h/furnace 550-650 460 22 0

As Welded 550-650 460 22 50


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 20 °C

Hardness

Grades


PA PB PC PG PF PE


C Cu

0.05 -0.40 1.30 - - - - - - - -


Shielding Gas: C1

AH 32-EH 36L360-L485, L290, L320, X42-X65, S(P)275-S(P)460S185, S235-S355, P235GH, P265GH, P295GH, L210-L415

Gas test:

Materials

C1


1,20 1,60Diameters


Flux Cored Wire


272



FLUXOFIL 11



AWS A5.20: E70T-2 H4EN 758: T 42 A R C 3 H5

CONTROLASDBDNVLRSTÜVUDT

Approvals

DC+

Classification

Rutile tubular cored wire with slow–freezing slag and outstanding welding properties in all positions, except vertical downand overhead. Negligible spatter loss, easy slag removal, smooth, finely rippled weld beads without undercutting into thebase metal.

PWHT 580 °C x 2 h/furnace 500-600 410 22 55

As Welded 520-620 430 22 55


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

Grades


PA PB


C Cu

0.05 -0.50 1.40 - - - - - - - -


Shielding Gas: M21, C1

S185, S235-S355, P235GH, P265GH, Grade A

Gas test:

Materials

C1


1,20 1,60Diameters


Flux Cored Wire


273



FLUXOFIL 31



AWS A5.20: E70T-5J H4 / E70T-5MJ H4EN 758: T 42 4 B C 3 H5 / T 42 4 B M 3 H5

ABSBVCONTROLASDBDNVGL

LRSPRSTÜVUDT

Approvals

DC+

Classification

Basic tubular cored wire. The operating features produce very crack resistant and tough welded joints, especially whenwelding steels with a higher carbon content. Pore-free welds with easy slag removal. A low-slag variant “FLUXOFIL 31 S” isavailable to order.

PWHT 580 °C x 2 h 490-590 400 22 47

PWHT 940 °C x 0,5 h 420-520 280 30 27

As Welded 510-610 420 22 47


2

YieldStrengthN/mm

2

Elongation A5 (%)

- 40 °C

Hardness

Grades


PA PB PC PF PE


C Cu

0.05 -0.35 1.40 - - - - - - - -



S(P)275-S(P)355, X42, X46, A, B, D, ES235-S355, P235GH, P265GH, P295GH, P355GH, L210-L360

Gas test:

Materials

C1


1,00 1,20 1,40 1,60Diameters


Flux Cored Wire


274



FLUXOFIL 31S



AWS A5.20: E70T-5J H4 / E70T-5MJ H4EN 758: T 42 4 B C 3 H5 / T 42 4 B M 3 H5

Approvals

DC+

Classification

Slag-reduced type of Fluxofil 31. Basic tubular cored electrode producing weld metal with excellent mechanical properties.Suitable for making very crack resistant and tough welded joints, especially when welding steels having a higher carboncontent. Pore-free welds, easy slag removal.

PWHT 580 °C x 2 h 490-590 400 22 47

PWHT 940 °C x 0,5 h 420-520 280 30

As Welded 510-610 420 22 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 40 °C

Hardness

Grades


PA PB PC PF PE


C Cu

0.05 -0.35 1.40 - - - - - - - -



S(P)275-S(P)355, X42, X46, A, B, D, ES235-S355, P235GH, P265GH, P295GH, P355GH, L210-L360

Gas test:

Materials

C1

Packaging data: K300 Kg. 161,00 1,20 1,40 1,60Diameters


Flux Cored Wire


275



FLUXOFIL 12



AWS A5.20: E71T-1 H4EN 758:T 46 2 P C 1 H5

ABSBVCONTROLASDBDNVGLLRSPRSRSTÜV

Approvals

DC+

Classification

Rutile tubular cored wire with a fast-freezing slag and outstanding characteristics when positional welding. Little spatter,easy slag removal producing smooth and finely rippled weld beads without undercut.

PWHT 580 °C x 2 h/furnace 550-650 460 22 80

As Welded 550-650 460 22 100

Impact Energy


Tensile

StrengthN/mm2

Yield

StrengthN/mm2

Elongation

A5 (%) 20 °C

Hardness

Grades


PA PB PC PG PF PE


C Cu

0.05 -0.55 1.20 - - - - - - - -


Shielding Gas: C1

L360-L485, L290, L320, X42-X65 S(P)275-S(P)460, AH 32-EH 36S185, S235-S355, P235GH, P265GH, P295GH, L210-L415

Gas test:

Materials

C1


1,20 1,60Diameters


Flux Cored Wire


276



FLUXOFIL 19 HD



AWS A5.20: E71T-1 H4EN 758: T 46 2 P C 1 H5

ABSBVCONTROLASDB

DNVGLLRSPRSRINARS

Approvals

DC+

Classification

Rutile tubular cored wire with an enhanced degree of fill. Due to its easily controllable weld pool, the welding characteristicsare outstanding. It can be welded in all positions with only one setting of parameters (24 Volts, wire feed 9m/min, wire dia.1,2 mm). The enhanced degree of filling results in increased current carrying capacity and deposition rate, thus increasingwelding speed and leading to a saving of time and costs. Low spatter loss, easy slag removal, smooth and finely rippledwelds are produced without undercutting into the base metal.

As Welded 550-650 460 22 80


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 20 °C

Hardness

Grades


PA PB PC PG PF PE


C Cu

0.05 -0.50 1.20 - - - - - - - -


Shielding Gas: C1

S185, S235-S355, L210-L415, L360-L485, L290, L320, P235GH, P265GH

X42-X70, P295GH, S(P)275-S(P)460, AH 32-EH 36

Gas test:

Materials

C1


1,00 1,20 1,60Diameters


Flux Cored Wire


277



FLUXOFIL 19 HDS



AWS A5.20: E71T-1 H4EN 758: T 46 2 P C 1 H5

ABSBVCONTROLASDB

DNVGLLRSRINATÜV

Approvals

DC+

Classification

Rutile tubular cored wire with an enhanced degree of fill. Due to its easily controllable weld pool, the welding characteristicsare outstanding . It can be welded in all positions, using only one setting of parameters (24 volts, wire feed 9m/min, wiredia. 1,2 mm). The enhanced degree of filling results in higher current carrying capacity and deposition rate, thus essentiallyincreasing welding speed and leading to a saving of time and costs. Low spatter loss, easy slag removal producing smoothand finely rippled, pore-free welds without undercutting into the base metal.

As Welded 550-650 460 22 100


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 20 °C

Hardness

Grades


PA PB PC PG PF PE


C Cu

0.05 -0.50 1.20 - - - 0.40 - - - -


Shielding Gas: C1

S185, S235-S355, L210- L415, L360-L485, L290, L320, P235GH, P265GHX42-X70, P295GH, S(P)275-S(P)460, AH 32-EH 36

Gas test:

Materials

C1


1,00 1,20 1,60Diameters


Flux Cored Wire


278



FLUXOFIL 11 HD



AWS A5.20: E71T-1 H4 / E71T-1M H4EN 758: T 46 2 P C 1 H5 / T 46 2 P M 1 H5

Approvals

DC+

Classification

The higher filling degree of FLUXOFIL 11 HD results in higher current carrying capacity and deposition rate. Welding speed isincreased which leads to a saving of time and reduction of costs. It can be used in all positions with only one setting ofwelding parameters (24 volts, wire feed = 9m/min, wire dia. 1,2 mm). FLUXOFIL 11 HD is used for manual welding, as wellas in fully mechanized welding by means of the orbital welding unit CITOTRACK OSG-O1 or the vertical welding setCITOTRACK VSG-O1. It is preferably used under mixed shielding gas and is characterized by low spatter loss, good slagremoval and finely rippled, pore-free welds without undercutting into the base metal.

As Welded 550-650 460 22 80


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 20 °C

Hardness

Grades


PA PB PC PG PF PE


0.05 -0.55 1.20 - - - - - - - -



S185, S235-S355, L210-L415, L360-L485, L290, L320, P235GH, P265GHX42-X65, P295GH, S(P)275-S(P)460, AH 32-EH 36

Gas test:

Materials

M21


1,00 1,20 1,40 1,60Diameters


Flux Cored Wire


279



FLUXOFIL 14 HD




ABSBVDB

DNVGLLRSPRSRSTÜVUDT

Approvals

DC+

Classification

The higher filling degree of FLUXOFIL 14 HD results in higher current carrying capacity and high deposition rate. The weldingspeed is increased which leads to a saving of time and reduction of costs. It can be used in all positions with only one settingof welding parameters (24 volts, wire feed = 9m/min, wire dia. 1,2 mm). FLUXOFIL 14 HD is used for manual welding, aswell as in fully mechanized welding by means of the orbital welding unit CITOTRACK OSG-O1 or the vertical welding setCITOTRACK VSG-O1. It is preferably used under mixed shielding gas and is characterized by low spatter loss, good slagremoval and finely rippled, pore-free welds without undercut.

As Welded 550-650 460 22 80


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 20 °C

Hardness

Grades


PA PB PC PG PF PE


C Cu

0.05 -0.55 1.20 - - - - - - - -




Gas test:

Materials

M21


1,00 1,20 1,60Diameters


Flux Cored Wire


280



FLUXOFIL 14 HD CF




ABSBVDB

DNVGLLRSPRSRSTÜVUDT

Approvals

DC+

Classification

Uncopperd version of Fluxofil 14 HD. The higher filling degree of FLUXOFIL 14 HD results in higher current carrying capacityand deposition rate. Welding speed is increased which leads to a saving of time and reduction of costs. It can be used in allpositions with only one setting of welding parameters (24 volts, wire feed = 9m/min, wire dia. 1,2 mm). FLUXOFIL 14 HD isused for manual welding, as well as in fully mechanized welding by means of the orbital welding unit CITOTRACK OSG-O1 orthe vertical welding set CITOTRACK VSG-O1. It is preferably used under mixed shielding gas and is characterized by lowspatter loss, good slag removal and finely rippled, pore-free welds without undercutting into the base metal.

As Welded 550-650 460 22 80


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 20 °C

Hardness

Grades


PA PB PC PG PF PE


C Cu

0.05 -0.55 1.20 - - - - - - - -




Gas test:

Materials

M21


1,00 1,20 1,60Diameters


Flux Cored Wire


281



FLUXOFIL 14 HDS




ABSBVDBDNV

GLLRSTÜV

Approvals

DC+

Classification

Rutile tubular cored wire with an enhanced degree of fill. Due to an easily controllable weld pool, it features outstandingwelding properties. Fluxofil 14 HDS can be welded in all positions with only one parameter setting. The enhanced degree offilling results in higher current carrying capacity and deposition rate, thus increased welding speeds may be used whichleads to a saving of time and costs. Low spatter loss, easy slag removal, finely rippled and pore-free welds are producedwithout undercut.

As Welded 550-650 460 22 100


TensileStrength

N/mm2

YieldStrength

N/mm2

Elongation

A5 (%) - 20 °C

Hardness

Grades


PA PB PC PG PF PE


C Cu

0.05 -0.55 1.20 - - - 0.40 - - - -




Gas test:

Materials

M21


1,00 1,20 1,60Diameters


Flux Cored Wire


282



CRISTAL F119



AWS A5.20: E71T-1H4EN 758: T 46 2 P C 1 H5

ABSBVDB

DNVGLLRSRINATÜV

Approvals

DC+

Classification

This new low fume metal cored wire generates less welding fume than similar standard products. It enables a fume emissionrate reduction of up to 30% (Standard shielding gas C1). Rutile tubular cored electrode with enhanced filling degree. Due toits easily controllable weld pool, it possesses outstanding welding properties. It can be welded in all positions with only onesetting of parameters (24 Volts, wire feed 9m/min, wire dia. 1,2 mm). The enhanced filling degree results in increasedcurrent carrying capacity and deposition rate, thus essentially increasing welding speed and leading to a saving of time andcosts. Low spatter loss, easy slag removal, smooth and finely rippled welds without undercutting into the base metal.

As Welded 550-650 460 22 55


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 20 °C

Hardness

Grades


PA PB PC PG PF PE


C Cu

0.03 -0.50 1.50 - - - - - - - -


Shielding Gas: C1

L290, L320, L360-L485P235-P355, P265, P235GH

P265GH, P295GH, L210-L415S185, S235-S355, S235-S355

Gas test:

Materials

C1


1,20 1,60Diameters


Flux Cored Wire


283



CRISTAL F100



AWS A5.20: E71T-1H8EN 758: T 42 2 P C 1 H10

ABSBVDNV

GLLRS

Approvals

DC+

Classification

This new low fume metal cored wire generates less welding fume than similar standard products. It enables a fume emissionrate reduction of up to 30% (Standard shielding gas C1). Rutile tubular cored electrode with enhanced filling degree. Due toits easily controllable weld pool, it possesses outstanding welding properties. The enhanced filling degree results inincreased current carrying capacity and deposition rate, thus essentially increasing welding speed and leading to a saving oftime and costs. Low spatter loss, easy slag removal produce smooth and finely rippled welds without undercutting into thebase metal.

As Welded 510-610 420 24 50


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 20 °C

Hardness

Grades


PA PB PC PG PF PE


C Cu

0.03 -0.60 1.50 - - - - - - - -


Shielding Gas: C1

L290, L320, L360-L485P235-P355, P265, P235GHP265GH, P295GH, L210-L415S185, S235-S355, S235-S355

Gas test:

Materials

C1


1,20Diameters


Flux Cored Wire


284



FLUXOFIL 16



AWS A5.20: E71T-1M H4EN 758: T 42 0 P C 1 H5

Approvals

DC+

Classification

Rutile tubular wire with excellent weld bead appearance. Easy slag removal, stable, practically spatter-free arc. Applicationsinclude for structures with low temperature applications, to -20°C.

AS WELDED 500-640 420 20 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-20°C

Hardness

Grades




C Cu

0.04 -0.45 1.40 0.020 0.020 - - - - - -


Shielding Gas: M21, CO2

S185, S235-S355, L210-L415, L360-L485, L290, L320, P235GH, P265GH

X42-X65, P295GH, S(P)275-S(P)460, AH 32-EH 36

Gas test:

Materials

M21


1,00 1,20 1,40 1,60Diameters


Flux Cored Wire


285



FLUXOFIL 14



AWS A5.20: E71T-1MJ H4EN 758: T 46 4 P M 1 H5

ABSBVCONTROLASDBDNV

GLLRSRSTÜV

Approvals

DC+

Classification

Rutile tubular cored wire with a fast-freezing slag. Due to an easily controllable weld pool, it shows outstanding weldingproperties in all positions. It is particularly suitable for partly and fully mechanized welding of girth seams in pipelines. InMAG-orbital welding, the 6 to 12 o’clock position, using 1,2-1,4 mm electrodes, should be preferred. Low spatter loss, easyslag removal, smooth finely rippled welds without undercutting into the base metal are outstanding features.

PWHT 580 °C x 2 h/furnace 550-650 460 22 60

As Welded 550-650 460 22 80


2

YieldStrengthN/mm

2

Elongation A5 (%)

- 20 °C

Hardness

Grades


PA PB PC PG PF PE


C Cu

0.05 -0.55 1.20 - - - - - - - -


Shielding Gas: M21

AH 32-EH 36HI, HII, P295GH, 17 Mn 4, S(P)275-S(P)460

S185, S235-S355, L210-L415, L360- L485, L290, L320, P235GH, P265GH,

Gas test:

Materials

M21


1,00 1,20 1,40 1,60 2,00 2,40Diameters


Flux Cored Wire


286



CITOFLUX R82



AWS A5.29: E 81T1 Ni1 M H4EN 758: T 46 5 1Ni PM 1 H5

DNV

Approvals

DC +

Classification

Citoflux R82 is a flux cored wire with a rutile fill. All-positional excellent weldability. Suitable for the welding of fine-grainstructural steels for low temperature applications. Ideal for offshore and naval shipyard applications.

As Welded 530-680 460 20 80


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-50° C

Hardness

Grades




C Cu

0.07 -0.40 1.40 0.015 0.015 - 0.80 - - - -



E St E 255 to E St E 460 DIN 17 102

Fine-grain structural steels St E 255 to St E 460H I, H II,17 Mn 4, DIN 17 155Shipbuilding steels AH 32 to EH 36,

Gas test:

Materials




Flux Cored Wire


287



CITOFLUX R 00 Ni



AWS A5.29: E 81T1-GEN 758: T 46 4 1Ni PC 1 H5

RINA

Approvals

DC +

Classification

Rutile flux cored wire with enhanced filling. Low spatter loss and easy slag removal result in smooth and finely rippled weldswithout undercut. It is suitable for all-position welding with joint impact toughness values down to -40°C.

As Welded 530-680 460 20 80


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-40° C

Hardness

Grades




C Cu

0.06 -0.40 1.20 0.015 0.015 - 0.70 - - - -



E St E 255 to E St E 460 DIN 17 102

H I, H II,17 Mn 4, DIN 17 155St 33, St 37-2, St 44-2, St 52-3 DIN 17 100St E 210.7 to St E 415.7 DIN 17 172

Gas test:

Materials

CO2



Flux Cored Wire


288



CITOFLUX R82 SR



AWS A5.29: E81 T1 Ni1 M H4EN 758: T 46 6 Ni1 P M 1 H5

ABSCONTROLASDNVFILRS

RINARS

Approvals

DC +

Classification

Citoflux R82 SR is a flux cored wire for all-positional welding with good impact toughness at -60°C (as welded and afterPWHT). Very easy to use for vertical up welding. Suitable for the welding of fine-grain structural steels for low temperatureapplications. Ideal for offshore, naval shipbuilding, bridges and structures and pressure vessels applications. Good CTODtoughness.

PWHT 580°C x 2 h 530-680 460 20 47As Welded 530-680 460 20 70


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-60° C

Hardness

Grades




C Cu

0.07 -0.30 1.35 0.015 0.015 - 0.80 - - - -



E St E 255 to E St E 460 DIN 17 102Fine-grain structural steels St E 255 to St E 460H I, H II,17 Mn 4,DIN 17 155Shipbuilding steels AH 32 to EH 36,

Gas test:

Materials



1,20Diameters


Flux Cored Wire


289



CITOFLUX R20 C



AWS A5.29: E81T1-Ni1 H8EN T 46 5 Ni P C 1 H10

ABSBVDBDNVLRS

TÜV

Approvals

DC+

Classification

Rutile tubular cored wire with a fast-freezing slag, and therefore an easily controllable weld pool and outstanding weldingproperties in all positions. Low spatter loss, easy slag removal on ceramic backing or when joint filling, smooth and finelyrippled welds without undercut. This cored wire has applications in shipyards, boiler (pressure water pipes), metallicframework and offshore.

AS WELDED 530-680 460 20 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-50°C

Hardness

Grades




C Cu

0.06 -0.50 1.30 0.020 0.020 - 0.90 - - - -


Shielding Gas: CO2

S235 to S355; P295GH; P275 to P460

Gas test:

Materials

CO2


1,00 1,20Diameters


Flux Cored Wire


290



FLUXOFIL 140 mod.



AWS A5.29: ~ E81T1-Ni1M JH4EN 758: T 46 6 Z B M 2 H5

DNVLRSTÜVUDT

Approvals

DC-

Classification

Basic tubular cored wire for the welding of high-strength fine grain structural steels. FLUXOFIL 140 mod. is a basic slagcharacteristic wire and is used on DC, negative pole, when positional welding. The maximum nickel content of 1,0 % it canbe used for welding components for sour-gas installations. FLUXOFIL 140 mod. is CTOD tested for offshore applications.

PWHT 580 °C x 2 h 540-640 460 21 47

As Welded 560-660 470 21 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 60 °C

Hardness

Grades


PA PB PC PF PE


C Cu

0.07 -0.50 1.40 - - - 1 - - - -


Shielding Gas: M21

S(P)275-S(P)355, A, B, D, ES235- S355, P235GH, P265GH, P295GH, L210-L360, L320, L360

Gas test:

Materials

M21


1,20Diameters


Flux Cored Wire


291



FLUXOFIL 44



AWS A5.29: E70T5-GM JH4EN 758: T 42 6 2Ni B M 3 H5

Approvals

DC+

Classification

Basic tubular cored wire for the welding of fine grain structural steels, as well as cryogenic steel grades. The weld metalmeets mechanical properties requirements in both the as-welded and stress relieved conditions. Quiet and smooth runningand low spatter loss with easy slag removal produce uniform and smooth weld beads which are free from porosity.

PWHT 580 °C x 2 h 500-600 420 26 47

As Welded 520-620 440 26 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 80 °C

Hardness

Grades


PA PB PC


C Cu

0.05 -0.30 0.90 - - - 2.50 - - - -


Shielding Gas: M21

S(P)275-S(P)420

Gas test:

Materials

M21


1,20 1,60Diameters


Flux Cored Wire


292



FLUXOFIL 43.1



AWS A5.29: E80T5-G H4

Approvals

DC+

Classification

Basic tubular cored wire used for the welding of high-strength fine grain structural steels which are normalized (N) ornormalized + tempered (N + T) after welding. The heat treatment required depends on the base metal used.The weld metalis not recommended for use in the as-welded or stress relieved condition. Quiet and smooth running and low spatter losswith easy slag removal produce uniform and smooth beads which are free from porosity.

PWHT 940 °C x 40 min. 550-650 430 20 40

PWHT 940 °C x 40 min. + 580°C x 2h 570-670 480 20 50


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 20 °C

Hardness

Grades


PA PB PC


C Cu

0.05 -0.30 1.20 - - - 2 0.30 - 0.10 -


Shielding Gas: C1

S(P)355-S(P)420, S(P)420-S500

Gas test:

Materials

C1


1,20Diameters


Flux Cored Wire


293



FLUXOFIL 40



AWS A5.29: E80T5-G H4 / E80T5-GM H4EN 758: T 46 6 1Ni B M 3 H5EN 758: T 46 6 1Ni B C 3 H5

CONTROLASDBDNVTÜVUDT

Approvals

DC+

Classification

Basic tubular cored wire suitable for the welding of fine grain structural steels. Welded joints are resistant to cracking andfree from porosity. Operating features include low spatter loss, easy slag removal and uniform bead appearance.

PWHT 580 °C x 2 h 520-620 460 24 47

As Welded 540-640 470 24 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 60 °C

Hardness

Grades


PA PB PC


C Cu

0.05 -0.40 1.40 - - - 1.20 - - - -


Shielding Gas: C1, M21

S(P)275-S(P)460, S(P)420-S(P)460

Gas test:

Materials

C1


1,20 1,40 1,60Diameters


Flux Cored Wire


294



FLUXOFIL 21 HD



AWS A5.29: E81T1-Ni1 JH4EN 758: T 46 4 1Ni P C 1 H5

ABSLRS

Approvals

DC+

Classification

The enhanced degree of fill of FLUXOFIL 21 HD, as compared to FLUXOFIL 20, results in higher current carrying capacityand deposition rate. Thus, welding speed may be increased which leads to a saving of time and costs. It can be welded in allpositions using only one setting of parameters (24 volts, wire feed 9 m/min, wire dia. 1,2 mm). FLUXOFIL 21 HD is also usedfor fully mechanized welding by means of the vertical welding unit CITOTRACK VSG-01. The weld metal produced featuresexcellent mechanical-technological properties and a guaranteed hydrogen content of < 5 ml per 100g weld metal. Lowspatter loss, easy slag removal producing finely rippled, pore-free welds without undercutting into the base metal.

PWHT 580 °C x 2 h/furnace 570-670 490 22 47

As Welded 570-670 490 22 60


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 40 °C

Hardness

Grades


PA PB PC PG PF PE


0.05 -0.50 1.20 - - - 0.90 - - - -


Shielding Gas: C1

L360-L485, X42-X70, S(P)275-S(P)460, AH 32-EH 36S235-S355, P235GH, P265GH, P295GH, L210-L415, L290, L320

Gas test:

Materials

C1


1,00 1,20 1,60Diameters


Flux Cored Wire


295



FLUXOFIL 20



AWS A5.29: E81T1-Ni1M JH4EN 758: T 46 4 1Ni P M 1 H5

ABSBVCONTROLAS

DBGLLRSRSTÜVUDT

Approvals

DC+

Classification

Rutile tubular cored wire with fast-freezing slag, producing a weld metal with excellent mechanical-technological propertiesand a guaranteed hydrogen content of < 5 ml per 100g weld metal. Easily controllable weld pool and outstanding weldingproperties in all positions. Fluxofil 20 is particularly suitable for the fully mechanized welding of girth seams in pipelines bymeans of the orbital welding unit CITOTRACK OSG-01. For orbital MAG- welding the 6 to 12 o’clock position is preferredwith 1,2 to 1,4 mm dia. wires. Low spatter loss, easy slag removal producing finely rippled, pore-free welds withoutundercut.

PWHT 580 °C x 2 h 570-670 490 22 47

As Welded 570-670 490 22 60


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 40 °C

Hardness

Grades


PA PB PC PG PF PE


C Cu

0.05 -0.50 1.20 - - - 0.90 - - - -


Shielding Gas: M21

S235-S355, P235GH, P265GH, P295GH, L210-L415, L360- L485X42-X70, S(P)275-S(P)460, AH 32-EH 36

Gas test:

Materials

M21


1,00 1,20 1,60Diameters


Flux Cored Wire


296



FLUXOFIL 20 HD



AWS A5.29: E81T1-Ni1M JH4EN 758: T 46 4 1Ni P M 1 H5

ABSBVDB

GLLRSRSTÜVUDT

Approvals

DC+

Classification

The enhanced degree of fill of FLUXOFIL 20 HD, as compared to FLUXUFIL 20, results in higher current carrying capacityand deposition rate. Thus, welding speed may be increased which leads to a saving of time and costs. It can be welded in allpositions using only one setting of parameters (24 volts, wire feed 9 m/min, wire dia. 1,2 mm). FLUXOFIL 20 HD is also idealfor fully mechanized welding by means of the vertical welding unit CITOTRACK VSG-01. The weld metal produced featuresexcellent mechanical-technological properties and a guaranteed hydrogen content of hydrogen < 5 ml per 100g weld metal.Low spatter loss, easy slag removal producing finely rippled, pore-free welds without undercut.

PWHT 580 °C x 2 h/furnace 570-670 490 22 47

As Welded 570-670 490 22 60


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 40 °C

Hardness

Grades


PA PB PC PG PF PE


C Cu

0.05 -0.50 1.20 - - - 0.90 - - - -


Shielding Gas: M21

L360-L485, X42-X70, S(P)275-S(P)460, AH 32-EH 36

S235-S355, P235GH, P265GH, P295GH, L210-L415, L290, L320

Gas test:

Materials

M21


1,00 1,20 1,60Diameters


Flux Cored Wire


297



CITOFLUX M91



AWS A 5.22: E505 T-G H4EN 12071: TZ MM 1 H5

Approvals

DC +

Classification

Metal cored wire for creep resistant steels of the type 9% Cr, 1%Mo, 0.25% V. Used in all positions. The main applicationsare petrochemical plant and power generation.

PWHT 760°C x 2h 710 415 22 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

20°C

Hardness

Grades


PA PB PC


C Cu

0.11 -0.35 1 0.015 0.015 9.30 0.09 1 0.06 0.25 0.048


Shielding Gas: Mix of 82% Ar + 18% CO2

ASTM A369 P91

ASTM A387 P91

Gas test:

Materials

Mix of 82% Ar + 18% CO2


1,20Diameters


Flux Cored Wire


298



FLUXOFIL 25



AWS A5.29: E 81T1-A1M H4EN 12071: T MoL P M 1 H5

CONTROLASTÜVUDT

Approvals

DC+

Classification

Rutile tubular cored wire with a fast-freezing slag, suitable for the welding of creep resistant boiler and pipe steels, foroperating temperatures up to 530 °C, as well as fine grain structural steels. Due to its easily controllable weld pool, itfeatures outstanding welding properties in all positions. Low spatter loss, finely rippled welds without undercut.

PWHT 580 °C x 2 h 520-620 470 22 50

As Welded 550-650 490 20 70


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

Grades


PA PB PC PG PF PE


C Cu

0.05 -0.40 1.20 - - - - 0.50 - - -


Shielding Gas: M21

16Mo3, P235-P420, P295GH-P355GH, X52-X60, L360-L485

Gas test:

Materials

M21



Flux Cored Wire


299



FLUXOFIL 35



AWS A5.29: E80T5-G H 4 / E80T5-GM H 4EN 12071: T MoL B C 3 H5 / T MoL B M 3 H5

CONTROLASDBTÜVUDT

Approvals

DC+

Classification

Basic tubular cored wire suitable for the welding of creep resistant boiler and pipe steels for operating temperatures up to530 °C, as well as fine grain structural steels. Quiet and stable arc with low spatter loss and easy slag removal produce auniform and smooth weld bead surface which is free from porosity..

PWHT 580 °C x 2 h 520-620 470 22 40

As Welded 550-650 490 22 40


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 40 °C

Hardness

Grades


PA PB PC


C Cu

0.05 -0.40 1.40 - - - - 0.50 - - -



16Mo3, P235-P420, P295GH-P355GH, X52-X60, L360-L485

Gas test:

Materials

C1

Packaging data: K300 Kg. 161,20 1,60Diameters


Flux Cored Wire


300



FLUXOFIL 36



AWS A5.29: E80T5-B2 H4 / E80T5-B2M H4EN 12071: T CrMo 1 B M 3 H 5EN 12071: T CrMo 1 B C 3 H5

CONTROLASDBTÜVUDT

Approvals

DC+

Classification

Basic tubular cored wire suitable for the welding of Cr Mo-alloyed boiler and pipe steels for high creep rupture strength up to570 °C. Quiet and smooth fusion and low spatter loss with easy slag removal produce uniform and smooth weld beadswhich are free from porosity.

PWHT 920 °C x 0,5 h/air + 700 °C x 0,5 h 420-520 310 28 150

PWHT 700 °C x 2 h 560-660 470 20 120


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

Grades


PA PB PC


C Cu

0.06 -0.40 1 - - 1.20 - 0.45 - - -


Shielding Gas: C1

13CrMo4-5, G17CrMo5-5

Gas test:

Materials

C1



Flux Cored Wire


301



FLUXOFIL 37



AWS A5.29: E80T5-G H 4 / E80T5-GM H 4EN 12071: T CrMo 2 B M 3 H5EN 12071: T CrMo 2 B C 3 H5

TÜVUDT

Approvals

DC+

Classification

Basic tubular cored wire, suitable for the welding of Cr Mo-alloyed boiler and pipe steels, for high creep rupture strength upto 600 °C. Quiet and smooth running and low spatter loss with easy slag removal produce uniform and smooth beads whichare free from porosity.

PWHT 930 °C x 40 min. / 730 °C x 40 min. 500-600 370 22 130

PWHT 700 °C x 2 h 570-670 450 20 100


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

Grades


PA PB PC


C Cu

0.06 -0.35 0.80 - - 2.30 - 1 - - -



10CrMo9-10

Gas test:

Materials

C1



Flux Cored Wire


302



FLUXOFIL 38C



TÜVUDT

Approvals

DC+

Classification

Basic tubular cored wire, suitable for the welding of Cr Mo V-alloyed steels for high creep rupture strength up to 600 °C.Quiet and smooth running and low spatter loss with easy slag removal produce uniform and smooth weld beads which arefree from porosity.

PWHT 950 °C x 0,5 h/air + 700 °C x 16 h 590-780 440 15 47

PWHT 950 °C x 0,5 h/air + 700 °C x 16 h 590-780 440 15 47

PWHT 700 °C x 6 h 650-780 500 15 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

Grades


PA PB PC


C Cu

0.10 -0.25 0.80 - - 1.30 0.40 1.10 - 0.25 -



G17CrMoV5-11

Gas test:

Materials

C1



Flux Cored Wire


303



CITOFLUX M 20


AWS A5.29: E 81 T5-G H4EN 758: T 46 6 Mn1Ni 1 M M H5

CONTROLASDNV

Approvals

DC+

Classification

Metal cored wire containing nickel for welding in all positions. Main applications: Off-shore work, pipework, pressurevessels, shipbuilding (LPG tankers, ice breakers).Citoflux M 20 can be used for automatic multi-run welding. Diffusiblehydrogen <3ml/100g of weld metal.

PWHT 580°C x 2h 500-640 420 20 47

AS WELDED 530-680 460 20 80


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-60°C

Hardness

Grades


PA PB PC PF PF2


C Cu

0.04 -0.50 1.70 0.020 0.020 - 0.90 - - - -



E420; E460; E355R; E375R

Gas test:

Materials



1,00 1,20 1,40 1,60Diameters


Flux Cored Wire


304



FLUXOFIL 41



AWS A5.29: E90T5-G H4 / E90T5-GM H4EN 12535: T 55 4 1NiMo B M 3 H5EN 12535: T 55 6 1NiMo B C 3 H5

BWBDB

Approvals

DC+

Classification

Basic tubular cored wire for the welding of high-strength fine grain structural steels. Operating features include low spatterloss, easy slag removal and uniform bead appearance.

PWHT 580 °C x 2 h 630-710 540 20 47

As Welded 650-750 560 20 80


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 40 °C

Hardness

Grades


PA PB PC PF PE


C Cu

0.05 -0.40 1.40 - - - 1.20 0.40 - - -



S(P)460-S(P)500, S550, HY 80

Gas test:

Materials

C1


1,20 1,40 1,60Diameters


Flux Cored Wire


305



FLUXOFIL M 41



AWS A5.29: E91T1-GEN 12535: T 55 Z M M 1 H5

Approvals

DC+

Classification

Seamless copper coated cored wire, with metal powder filling. Used for welding with both the single pass and multi-runtechniques for joining high strength steels. Good impact toughness down to -60°C

As Welded 640-820 550 18 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-60°C

Hardness

Grades


PA PB PC PF


C Cu

0.08 -0.60 1.80 0.015 0.015 - 0.60 0.40 - - -



ASERA 54-60

T1; T1A

Gas test:

Materials



1,20 1,40Diameters


Flux Cored Wire


306



CITOFLUX R 26


Keep dry and avoid condesation

AWS A5.29: E 101 T1-G M H4EN 12535: T 62 5 Mn2 5Ni P 1 H5

ABSDNVLRS

Approvals

DC+

Classification

Rutile flux cored wire suitable for welding high strength fine-grain structural steels. Low spatter level with easy slag removaland regular bead appearance.

AS WELDED 700-890 620 18 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-50°C

Hardness

Grades


PA PB PC PF PE PF2


C Cu

0.08 -0.35 1.35 0.015 0.015 - 2.20 - - - -



A460; A520; A620; API 5L X80

Gas test:

Materials



1,20Diameters


Flux Cored Wire


307



FLUXOFIL M 42



AWS A5.28: E110C-G H4EN 12535: T 69 4 Mn2NiCrMo M M 1 H5

DBTÜVUDT

Approvals

DC+

Classification

Slagless tubular metal powder cored wire with outstanding welding characteristics in the short-arc and spray-arc ranges.Almost spatter-free when welding in the spray-arc range. Good restriking, even with a cold wire tip, thus being suitable forrobotic applications. Characteristic features: good side wall fusion, smooth and finely rippled welds without undercutting intothe base metal. Little formation of silicates on the weld surface, so that multi-pass welds can be made without inter-runcleaning. Due to the easily controllable weld pool in the short-arc range, FLUXOFIL M 42 is suited for positional welding.

PWHT 580 °C x 2 h 760-850 690 15 47

As Welded 760-850 690 15 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 40 °C

Hardness

Grades


PA PB PC PF PE


0.05 -0.50 1.60 - - 0.45 1.90 0.40 - - -


Shielding Gas: M21

S620, S690, HY 100

Gas test:

Materials

M21


1,20Diameters


Flux Cored Wire


308



CITOFLUX M 07



AWS A5.29: E 111-T5 K3 H4EN 12535: T 69 5 Mn2NiMo M M 1 H5

ABSBVLRS

Approvals

DC+

Classification

Metal cored wire for welding in all positions. Suitable for high yield strength steels. The main applications are piping, mobilelifting equipment, turbines, etc.

AS WELDED 770-940 690 17 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-60°C

Hardness

Grades


PA PB PC PF


C Cu

0.07 -0.60 1.80 0.020 0.020 - 2.40 0.65 - - -



WELDOX 700; E 620; E 690; T1

Gas test:

Materials



1,20 1,60Diameters


Flux Cored Wire


309



CITOFLUX R 07



AWS A5.29: E 111 T1-G H4EN 12535: T 69 5 Mn2 5Ni P 1 H5

Approvals

DC +

Classification

Rutile flux cored wire suitable for welding high strength fine-grain structural steels. Low spatter, easy slag removal andregular bead appearance.

As Welded 770-940 690 17 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 50°C

Hardness

Grades




C Cu

0.08 -0.40 1.40 0.015 0.015 - 2.50 - - - -



H I, H II,17 Mn 4,DIN 17 155; WELDOX 700; E 620; E 690

St 33, St 37-2, St 44-2, St 52-3 DIN 17 100St E 210.7 to St E 415.7 DIN 17 172St E 290.7 TM to St 480.7 TM DIN 17 172

Gas test:

Materials




Flux Cored Wire


310



FLUXOFIL 70



AWS A5.29: E110T5-G H4 / E110T5-GM H4

Approvals

DC+

Classification

Basic tubular cored wire for the joining and surfacing of stamping and pressing tools, dies, rolls and other components madeof corresponding steel grades. The weld metal is developed for hardening and tempering and the mechanical properties area function of the heat treatment applied.

PWHT 640 °C x 2 h 800-900 700 14 50


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

Grades


PA PB


C Cu

0.08 -0.40 1.10 - - 1 2.20 1 - - -



28 NiCrMo 44, 28 NiCrMo 74, 34 CrMo 4, 28 NiCrMo 4, 34 CrNiMo 6, 30 CrNiMo 8

Gas test:

Materials

C1


1,40 1,60Diameters


Flux Cored Wire


311



FLUXOFIL 42



AWS A5.29: E110T5-K4 H4 / E110T5-K4M H4EN 12535: T 69 6 Mn2NiCrMo B M 3 H5EN 12535: T 69 6 Mn2NiCrMo B C 3 H5

ABSBVBWBDBDNVTÜVUDT

Approvals

DC+

Classification

Basic tubular cored wire for the welding of high-strength fine grain structural steels. Operating features include low spatterloss, easy slag removal and uniform bead appearance.

PWHT 580 °C x 2 h 760-840 670 17 47

As Welded 760-900

690

17

80


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 40 °C

Hardness

Grades


PA PB PC PF PE


C Cu

0.05 -0.40 1.30 - - 0.40 2.40 0.40 - - -


Shielding Gas: M21,C1

S620, S690, HY 100

Gas test:

Materials

M21


1,20Diameters


Flux Cored Wire


312



FLUXOFIL 45



EN 12535: T 89 4 Mn2Ni1CrMo B M 3 H5 DBTÜVUDT

Approvals

DC+

Classification

Basic tubular cored wire for welding of high-strength fine grain structural steels. Quiet and smooth running and low spatterloss with easy slag removal produce uniform and smooth beads which are free from porosity. The mechanical properties ofthe weld depend on the cooling conditions and are influenced by the heat input and interpass temperature.

As Welded 980-1100 890 15 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 40 °C

Hardness

Grades


PA PB PC


C Cu

0.06 -0.50 1.70 - - 1 1.80 0.40 - - -


Shielding Gas: M21

S890

Gas test:

Materials

M21


1,20Diameters


Flux Cored Wire


313



FLUXOFIL 42 LT



Approvals

DC-

Classification

Basic seamless cored wire, copper coated, special Cr-Ni-Mo alloyed, for applications requiring very high yeld strength andimpact values at low temperatures. Suitable for steels such as E690. Usable in all positions. To be used with Ar/CO2shielding gas.

AS WELDED 760-900 690 15 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-50°C

Hardness

Grades


PA PB PC PF


C Cu

0.08 -0.40 1.60 0.015 0.015 0.30 2.40 0.45 - - -





1,20Diameters


Flux Cored Wire


314



FLUXOFIL 18 HD



AWS A5.29: E80T5-G

Approvals

DC+

Classification

Special basic seamless cored wire, Ni-Cr-Cu alloyed, used for the welding of weathering steels. To be used with CO2 andAr/CO2 shielding gas mixture.

AS WELDED 560-720 500 18 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-30°C

Hardness

Grades


PA PB PC PG PF


C Cu

0.04 0.550.40 1 0.020 0.020 0.55 0.50 0.01 - - -



S235J2W; S355J2G1W

Gas test:

Materials

C1


1,20Diameters


Flux Cored Wire

Weathering steels

315



FLUXOFIL 48



AWS A5.29: E80T5-G H4 / E80T5-GM H4EN 758: T46 6 Z B M 3 H5EN 758: T 46 6 Z B C 3 H5

DBTÜVUDT

Approvals

DC+

Classification

Basic tubular cored wire for the welding of weathering and fine grain structural steels. The weld metal is resistant toatmospheric corrosion. Low spatter loss, easy slag removal, smooth and uniform weld appearance.

As Welded 540-640 460 24 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 60 °C

Hardness

Grades


PA PB PC


C Cu

0.05 0.500.40 1.20 - - - 1.20 - - - -



S235J2W, S355J2G1W

Gas test:

Materials

C1


1,20Diameters


Flux Cored Wire

Weathering steels

316



FLUXOFIL M 48



AWS A5.29: E81TG-W2M

Approvals

DC+

Classification

Seamless metal powder cored wire. Low Cu-Ni-Cr alloyed for single or multipass applications. Suitable for high tensile steelsand corrosion resistant steels. To be used with Ar/CO2 gas shielding.

AS WELDED 550-690 470 24 27


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-30°C

Hardness

Grades


PA PB PC PF


C Cu

0.05 0.400.50 1.20 0.020 0.020 0.50 0.45 - - - -


Shielding Gas: M21

CORETEN A-B-C; S235J2W; S355J2G1WRESCO; PATINAX

Gas test:

Materials

M21


1,20Diameters


Flux Cored Wire

Weathering steels

317



FLUXINOX 307



AWS A5.22: E307T0-GEN 12073: T 18 8 Mn R M 3 / T 18 8 Mn R C 3

Approvals

DC+

Classification

Alloyed rutile tubular cored wire for crack-resistant joining and surfacing of heat treatable steels, armour plates, corrosionresisting steels and high manganese steels. It is also suitable for joining austenitic stainless steels to unalloyed steels. Theweld metal is suitable for operating temperatures up to 300 °C (alloyed with unalloyed steels), and is non-scaling up to 850°C. It is highly rust and corrosion resistant, and will harden by cold working.

As Welded 590 350 30 40


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

Grades


PA PB PC


C Ferrite

0.13 -0.70 6.50 - - 19 8.50 - - - -



1.3401 X 120 Mn 12

Gas test:

Materials

M21


1,20Diameters


Flux Cored Wire


318



FLUXINOX 307-PF



AWS A5.22: E 307T1-GEN 12073: T 18 8 Mn P M 1 / T 18 8 Mn P C 1

GL

Approvals

DC+

Classification

Alloyed rutile tubular cored wire with a fast-freezing slag for crack-resistant joining and surfacing of heat treatable steels,armour plates, corrosion resisting steels and high manganese steels. It is also suitable for joining austenitic stainless steelsto unalloyed steels. The weld metal is suitable for operating temperatures up to 300 °C (alloyed to unalloyed steels), and isnon-scaling up to 850 °C. It is highly rust and corrosion resistant, and will harden by cold working. Due to its fast-freezingslag, FLUXINOX 307 PF is well-suited for welding in the horizontal (PD), overhead (PE) and vertical-up (PF) positions.

As Welded 590 350 30 40


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

Grades


PA PB PC PF PE


C Ferrite

0.10 -0.70 6.50 - - 19 8.50 - - - -



1.3401 X 120 Mn 12

Gas test:

Materials

M21



Flux Cored Wire


319



FLUXINOX 308 L



AWS A5.22: E308LT0-4 / E308LT0-1EN 12073: T 19 9 L R M 3 / T 19 9 L R C 3

ABSBVDBDNVGL

LRSTÜVUDT

Approvals

DC+

Classification

Alloyed rutile type tubular cored wire for welding of unstabilized and stabilized corrosion resistant Cr Ni-steels. Suitable foroperating temperatures up to 350 °C, non-scaling up to approximately 800 °C. FLUXOFIL 308 L features outstanding,almost spatter-free, welding properties. Very easy slag removal from fillet welds. Flat and smooth weld beads withoutundercut. Due to little discoloration of the weld beads, pickling costs can be kept to a minimum.

As Welded 520 350 35 32


TensileStrengthN/mm2

YieldStrengthN/mm2

Elongation

A5 (%) - 196 °C

Hardness

Grades


PA PB PC


C Ferrite

0.04 5-100.60 1.40 - - 20 10 - - - -



1.4301 (X4CrNi18-10) - 1.4541 (X6CrNiTi18-10) - 1.4311 (X2CrNiN18-10)

Gas test:

Materials

M21


1,00 1,20Diameters


Flux Cored Wire


320



FLUXINOX 308 L-PF



AWS A5.22: E308LT1-4 / E308LT1-1EN 12073: T 19 9 L P M 1 / T 19 9 L P C 1

TÜV

Approvals

DC+

Classification

Alloyed rutile type tubular cored wire with fast-freezing slag for the welding of unstabilized and stabilized corrosion resistantCr Ni-steels. Suitable for operating temperatures up to 350 °C, non-scaling up to approximately 800 °C. FLUXOFIL 308 L-PFexhibits outstanding, almost spatter-free, welding properties with very easy slag removal from fillet welds resulting in flat andsmooth weld beads without undercutting into the base metal. Due to only slight discoloration of the weld beads, picklingcosts can be kept to a minimum. Due to the fast-freezing slag of FLUXOFIL 308 L-PF, it is well-suited for welding in thehorizontal (PD), overhead (PE) and vertical-up (PF) positions.

As Welded 520 320 35 32


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 196 °C

Hardness

Grades


PA PB PC PF PE


0.04 5-100.60 1.40 - - 20 10 - - - -



1.4301 (X4CrNi18-10) - 1.4541 (X6CrNiTi18-10)

Gas test:

Materials

M21



Flux Cored Wire


321



FLUXINOX 308 H



AWS A5.22: E308HT0-4 / E308HT0-1

Approvals

DC+

Classification

Alloyed rutile type tubular cored wire for joining and surfacing of identical and similar high temperature resisting steels andcast steels. The weld metal is suited for operating temperatures up to 700 °C and is non-scaling up to approximately 800C. FLUXINOX 308 H features outstanding, almost spatter-free, welding properties with very easy slag removal from filletwelds and narrow grooves. The weld beads produced are flat and smooth without undercutting into the base metal. Due toonly slight discoloration of the weld beads, pickling costs can be kept to a minimum.

As Welded 550 350 35 40


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

Grades


PA PB PC


C Ferrite

0.06 -0.60 1.40 - - 20 10 - - - -



1.4941(X8CrNiTi18-10)1.4948 (X6CrNi18-11) - 1.4878 (X10CrNiTi18-10, X12CrNiTi18-9)

Gas test:

Materials

M21



Flux Cored Wire


322



FLUXINOX 309 L



AWS A5.22: E309LT0-4 / E309LT0-1EN 12073: T 23 12 L R M 3 / T 23 12 L R C 3

DBDNVGLTÜV

UDT

Approvals

DC+

Classification

Alloyed rutile tubular cored wire for joining high-alloyed Cr- and Cr Ni (Mo)- steels with unalloyed steels, as well as fordepositing austenitic stainless cladding. The highest operating temperature for dissimilar joints is 300 °C. Weld metal isnon-scaling up to 850 °C. Preheating and interpass temperature should be calculated according to the base metal used.FLUXINOX 309 L exhibits outstanding, almost spatter-free, welding properties. It produces finely rippled flat and smoothwelds, free of undercutting into the base metal. Very easy slag removal.

As Welded 520 320 30 32


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 60 °C

Hardness

Grades


PA PB PC


C Ferrite

0.04 12-200.60 1.50 - - 24 13 - - - -



Gas test: M21

Packaging data: K300 Kg. 161,20Diameters


Flux Cored Wire


323



FLUXINOX 309 L-PF



AWS A5.22: E309LT1-4 / E309LT1-1EN 12073: T 23 12 L P M 1 / T 23 12 L P C 1

GLLRSTÜV

Approvals

DC+

Classification

Alloyed rutile tubular cored wire for joining high-alloyed Cr- and Cr Ni (Mo)- steels with unalloyed steels, as well as fordepositing austenitic stainless cladding. The highest operating temperature for dissimilar joints is 300 °C. Weld metal isnon-scaling up to 850 °C. Preheating and interpass temperatures should be calculated according to the base metal used.FLUXINOX 309 L-PF exhibits outstanding, almost spatter-free, welding properties and produces finely rippled flat andsmooth welds which are free of undercut. Very easy slag removal. Due to its fast-freezing slag, FLUXINOX 309 L-PF is well-suited for welding in the horizontal (PD), overhead (PE) and vertical-up (PF) positions.

As Welded 520 320 30 32


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 60 °C

Hardness

Grades


PA PB PC PF PE


C Ferrite

0.04 12-200.60 1.50 -2 -2 24 13 - - - -



Gas test: M21



Flux Cored Wire


324



FLUXINOX 309 Mo L



AWS A5.22: E309LMoT0-4 / E309LMoT0-1EN 12073: T 23 12 2 L R M 3 / T 23 12 2 L R C 3

Approvals

DC+

Classification

Alloyed rutile tubular cored wire for joining high-alloyed steels with unalloyed steels, as well as for depositing austeniticstainless cladding. Highest operating temperature for dissimilar joints is 300 °C.FLUXINOX 309 Mo L exhibits outstanding, almost spatter-free, welding properties. It produces finely rippled, flat and smoothwelds, free of undercut with very easy slag removal. The weld metal, containing approximately 20 % ferrite, is crack-resistant and therefore well-suited for buffer layers on high-carbon, difficult to weld steel.

As Welded 550 350 25 40


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

Grades


PA PB PC


C Ferrite

0.04 12-200.70 1.50 - - 24 13 2.50 - - -



Gas test: M21


1,20Diameters


Flux Cored Wire


325



FLUXINOX 309 Mo L-PF



AWS A5.22: E309MoLT1-4 / E309MoLT1-1EN 12073: T 23 12 2 L P M 1 / T 23 12 2 L P C 1

Approvals

DC+

Classification

Alloyed rutile tubular cored wire for joining high-alloyed Cr- and Cr Ni (Mo)- steels with unalloyed steels, as well as fordepositing austenitic stainless cladding. Highest operating temperature for dissimilar joints is 300 °C the weld metal is non-scaling up to 850 °C. Preheating and interpass temperatures should be calculated according to the base metal used.FLUXINOX 309 Mo L-PF exhibits outstanding, almost spatter-free, welding properties. It producing finely rippled flat andsmooth welds, free of undercut with very easy slag removal. Due to its fast-freezing slag, FLUXINOX 309 L-PF is well-suitedfor welding in the horizontal (PD), overhead (PE) and vertical-up (PF) positions.

As Welded 550 350 28 40


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

Grades


PA PB PC PF PE


0.04 12-200.70 1.50 - - 24 13 2.50 - - -



Gas test: M21


1,20Diameters


Flux Cored Wire


326



FLUXINOX 310



AWS A5.22: E 310T0-GEN 12073: T 25 20 R M 3 / T 25 20 R C 3

Approvals

DC+

Classification

Alloyed rutile tubular cored wire for the joining of heat resistant Cr- and Cr Ni- steels and cast steel. The weld metal is fullyaustenitic and non-scaling up to 1200 °C. It is not resistant to sulphur-bearing gases. FLUXINOX 310 features outstanding,almost spatter-free, welding properties with very easy slag removal, finely rippled and shiny weld beads which are free ofundercutting into the base metal. FLUXINOX 310 is also available as a metal powder cored electrode FLUXINOX 310 (DIN EN12073: T25 20 MM 1).

As Welded 550 350 30 40


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+20 °C

Hardness

Grades


PA PB PC


C Ferrite

0.10 -0.55 2.50 - - 25 20 - - - -



1.4745 (G-X 40 CrSi 23) - 1.4837 (G-X 40 CrNiSi 25 12) - 1.4823 (G-X CrNiSi 27 4)1.4833 (X 7 CrNi 23 14) - 1.4845 (X 12 CrNi 25 21)1.4840 (G-X 15 CrNi 25 20) - 1.4832 (GX25CrNiSi20-14) - 1.4841 (X 15 CrNiSi 25 20)

Gas test:

Materials

M21


1,20Diameters


Flux Cored Wire


327



FLUXINOX 310-PF



AWS A5.22: E 310T1-GEN 12073: T 25 20 P M 1 / T 25 20 P C 1

Approvals

DC+

Classification

Alloyed rutile tubular cored wire with a fast-freezing slag for the welding of heat resistant Cr- and Cr Ni- steels and caststeels. Weld metal is fully austenitic and non-scaling up to 1200 °C. It is not resistant to sulphur-bearing gases. FLUXINOX310-PF exhibits outstanding, almost spatter-free, welding properties with very easy slag removal, finely rippled and shinywelds which are free of undercut. Due to its fast-freezing slag,FLUXINOX 310 PF is well-suited for welding in the horizontal (PD), overhead (PE) and vertical-up (PF) positions.

As Welded 550 350 30 40


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+20 °C

Hardness

Grades


PA PB PC PF PE


C Ferrite

0.10 -0.55 2.50 - - 25 20 - - - -



1.4745 (G-X 40 CrSi 23) - 1.4837 (G-X 40 CrNiSi 25 12) - 1.4823 (G-X CrNiSi 27 4)1.4833 (X 7 CrNi 23 14)1.4840 (G-X 15 CrNi 25 20) - 1.4832 (GX25CrNiSi20-14) - 1.4841 (X 15 CrNiSi 25 20)

Gas test:

Materials

M21


1,20Diameters


Flux Cored Wire


328



FLUXINOX 312



AWS A5.22: E312T0-4/E312T0-1EN 12073: T 29 9 R M 3 / T 29 9 R C 3

Approvals

DC+

Classification

Alloyed rutile tubular cored wire for the joining and surfacing of dissimilar steels. The ferritic-austenitic weld metal (Delta-ferrite approximately 50%) is non-scaling up to 1100 °C; due to the high ferrite content, the weld metal is suited for difficult-to-weld steels and stress-relaxing buffer layers on crack-susceptible base plates.FLUXINOX 312 is characterized by outstanding, almost spatter-free, welding properties. It produces finely rippled flat andsmooth welds which are free of undercutting into the base metal. Very easy slag removal. FLUXINOX 312 is mainly used for joining dissimilar steels and difficult-to-weld steels, e.g. heat treatable steels, tool steels and high manganese steels, and forsurfacing or repair welding.

As Welded 660 450 25 32


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

Grades


PA PB PC


C Ferrite

0.15 -0.90 1.30 - - 29 9 - - - -



Gas test: M21



Flux Cored Wire


329



FLUXINOX 312-PF



AWS A5.22: E312T1-4/E312T1-1

EN 12073: T 29 9 P M 1 / T 29 9 P C 1

Approvals

DC+

Classification

Alloyed rutile tubular cored wire with a fast-freezing slag for joining and surfacing of dissimilar steels, as well as galvanizedsteels. The ferritic-austenitic weld metal (Delta-ferrite approximately 50%) is non-scaling up to 1100 °C. Due to the highferrite content, the weld metal is suited for difficult-to-weld steels and stress-relaxing buffer layers on crack-susceptiblebase plates. FLUXINOX 312-PF is characterized by outstanding, almost spatter-free, welding properties. It produces finelyrippled flat and smooth welds, free of undercut with very easy slag removal. FLUXINOX 312-PF is mainly used for joiningdissimilar steels, difficult-to-weld steels, e.g. heat treatable steels, tool steels and high manganese steels, and for surfacingor repair welding. Due to the fast-freezing slag, FLUXINOX 312-PF is well-suited for welding in the horizontal (PD), overhead(PE) and vertical-up (PF) positions.

As Welded 660 450 25 32


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

Grades


PA PB PC PF PE


C Ferrite

0.15 -0.90 1.30 - - 29 9 - - - -



Gas test: M21


1,20Diameters


Flux Cored Wire


330



FLUXINOX 316 L



AWS A5.22: E316LT0-4 / E316LT0-1EN 12073: T 19 12 3 L R M 3 / T 19 12 3 L R C 3

ABSBVDBDNV

GLLRSTÜVUDT

Approvals

DC+

Classification

Alloyed rutile tubular cored wire for the welding of unstabilized and stabilized corrosion resistant Cr Ni Mo-steels. The weldmetal is resistant to intergranular corrosion up to 400 °C and non-scaling up to 800 °C. FLUXINOX 316 L exhibitsoutstanding, almost spatter-free, welding properties. Very easy slag removal from fillet welds, even in acute angles. Theweld beads produced are finely rippled and without undercut. Due to only slight discoloration of the welds, pickling costs canbe kept to a minimum.

As Welded 510 320 30 32


TensileStrengthN/mm

2

YieldStrengthN/mm

2Elongation

A5 (%)- 110 °C

Hardness

Grades


PA PB PC


C Ferrite

0.04 5-100.60 1.50 - - 19 12 2.80 - - -



1.4401 (X5CrNiMo17-12-2) - 1.4571 (X 6CrNiMoTi17-12-2)1.4435 (X2CrNiMo18-14-3) - 1.4583 (X 10 CrNiMoNb 18 12)

Gas test:

Materials

M21


1,00 1,20Diameters


Flux Cored Wire


331



FLUXINOX 316 L-PF



AWS A5.22: E316LT1-4 / E316LT1-1EN 12073: T 19 12 3 L P M 1/ T 19 12 3 L P C 1

LRSTÜV

Approvals

DC+

Classification

Rutile tubular cored wire with a fast-freezing slag suitable for the welding of unstabilized and stabilized corrosion resistantCrNiMo steels. Weld metal is resistant to intergranular corrosion up to 400 °C, and non-scaling up to 800 °C. FLUXINOX316 L-PF exhibits outstanding, almost spatter-free, welding properties with very easy slag removal from fillet welds, even inacute angles. The weld beads produced are finely rippled without undercut. Due to only slight discoloration of the welds,pickling costs can be kept at the minimum. Due to its fast-freezing slag, FLUXINOX 316 L-PF is well-suited for welding in thehorizontal (PD), overhead (PE) and vertical-up (PF) positions.

As Welded 510 320 30 32


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 110 °C

Hardness

Grades


PA PB PC PF PE


0.04 5-100.60 1.50 - - 19 12 2.80 - - -



1.4401 (X5CrNiMo17-12-2) - 1.4571 (X6CrNiMoTi17-12-2)1.4435 (X2CrNiMo18-14-3) - 1.4583 (X 10 CrNiMoNb 18 12)

Gas test:

Materials

M21


1,00 1,20Diameters


Flux Cored Wire


332



FLUXINOX 318



EN 12073: T 19 12 3 Nb R C 3EN 12073: T 19 12 3 Nb R M 3

Approvals

DC+

Classification

Alloyed rutile tubular cored wire for the welding of unstabilized and stabilized corrosion resistant Cr Ni Mo-steels. The weldmetal is resistant to intergranular corrosion up to 400 °C and non-scaling up to 800 °C.FLUXINOX 318 is characterized by excellent, almost spatter-free, welding properties with very easy slag removal from filletwelds, even when welding in acute angles. The weld beads produced are finely rippled and free of undercut and the weldsurface is shiny.

As Welded 550 350 25 32


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 60 °C

Hardness

Grades


PA PB PC


C Ferrite

0.04 -0.80 1.50 - - 19 12 2.80 0.40 - -



1.4583 (X 10 CrNiMoNb 18 12) - 1.4571 (X 6CrNiMoTi17-12-2)

Gas test:

Materials

M21



Flux Cored Wire


333



FLUXINOX 318-PF



EN 12073: T 19 12 3 Nb P C 1EN 12073: T 19 12 3 Nb P M 1

Approvals

DC+

Classification

Alloyed rutile tubular cored wire with a fast-freezing slag for the welding of unstabilized and stabilized corrosion resistantCrNiMo steels. Weld metal is resistant to intergranular corrosion up to 400 °C, and non-scaling up to 800 °C. FLUXINOX318 PF exhibits outstanding, almost spatter-free, welding properties with very easy slag removal from fillet welds, evenwhen welding in acute angles. The weld beads produced are finely rippled and free of undercut with a shiny weld surface.Due to its fast-freezing slag, FLUXINOX 318 PF is specially suited for welding in the horizontal (PD), overhead (PE) andvertical-up (PF) positions.

As Welded 550 350 25 32


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 60 °C

Hardness

Grades


PA PB PC PF PE


0.04 -0.80 1.50 - - 19 12 2.80 0.40 - -



1.4583 (X 10 CrNiMoNb 18 12) - 1.4571 (X6CrNiMoTi17-12-2)

Gas test:

Materials

M21

Packaging data: K300 Kg. 161,20Diameters


Flux Cored Wire


334



FLUXINOX 347



AWS A5.22: E347T0-4 / E347T0-1EN 12073: T 19 9 Nb R M 3 / T 19 9 Nb R C 3

TÜVUDT

Approvals

DC+

Classification

Alloyed rutile tubular cored wire for the welding of stabilized corrosion resistant Cr Ni-steels. The weld metal is used foroperating temperatures up to 400 °C, non-scaling up to about 800 °C. FLUXINOX 347 exhibits excellent, almost spatter-free, welding properties with very easy slag removal from fillet welds. The weld beads produced are flat and smooth withoutundercut and with little discoloration of the weld, thus pickling costs can be kept to a minimum.

As Welded 550 350 30 32


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 196 °C

Hardness

Grades


PA PB PC


C Ferrite

0.04 5-100.90 1.50 - - 20 10 - 0.40 - -



1.4301 (X4CrNi18-10) - 1.4541 (X6CrNiTi18-10)

Gas test:

Materials

M21


1,00 1,20Diameters


Flux Cored Wire


335



FLUXINOX 347-PF



AWS A5.22: E347T1-4 / E347T1-1EN 12073: T 19 9 Nb P M 1 / T 19 9 Nb P C 1

TÜV

Approvals

DC+

Classification

Alloyed rutile tubular cored wire with a fast-freezing slag for the welding of stabilized corrosion resistant Cr Ni-steel. Theweld metal is suited for operating temperatures up to 400 °C, non-scaling up to about 800 °C. FLUXINOX 347-PF exhibitsoutstanding, easy slag removal from fillet welds, even in acute angles. Welds produced are flat and smooth without undercutand due to only slight discoloration of the welds, pickling costs can be kept at the minimum. Owing to its fast-freezing slag,FLUXINOX 347 PF is well-suited for welding in the horizontal (PD), overhead (PE) and vertical-up (PF) positions.

As Welded 550 350 30 32


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 196 °C

Hardness

Grades


PA PB PC PF PE


C Ferrite

0.04 5-100.90 1.50 - - 20 10 - 0.40 - -



1.4301 (X4CrNi18-10) - 1.4541 (X6CrNiTi18-10)

Gas test:

Materials

M21



Flux Cored Wire


336



FLUXINOX 904 L



AWS A5.22: similar to E385LT1-1/4

Approvals

DC+

Classification

Flux cored wire for welding of austenitic stainless steel type AISI 904L. Good weldability, easy slag removal, good beadappearance. Suitable for welding in all positions.

AS WELDED 640 430 32 70


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-20°C

Hardness

Grades




C Ferrite

0.03 -0.50 1.60 0.020 0.020 21 26 4.50 - 1.40 -


Shielding Gas: M21, CO2

AISI 904L

Gas test:

Materials

M21


1,20Diameters


Flux Cored Wire


337



FLUXINOX 22.9.3 L



AWS A5.22: E2209T0-4 / E2209T0-1EN 12073: T 22 9 3 N L R M 3 / T 22 9 3 N L R C

TÜVUDT

Approvals

DC+

Classification

Alloyed rutile tubular cored wire, suitable for the joining and cladding of corrosion resistant ferritic-austenitic Duplex-steels.The weld metal consists of 30 % ferrite and 70 % austenite and is particularly resistant to pitting, crevice corrosion andstress corrosion cracking in chloride- and hydrogen sulphide- bearing media. Principal applications include the constructionof chemical plants and offshore applications, for operating temperatures up to 250 °C.

As Welded 690 450 20 32


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 60 °C

Hardness

Grades


PA PB PC


C Ferrite

0.04 35-450.70 1.20 - - 22 9 3 - - 0.10



1.4462 (X2CrNiMoN 22-5-3)

Gas test:

Materials

M21


1,20 1,60Diameters


Flux Cored Wire


338



FLUXINOX 22.9.3 L-PF



AWS A5.22: E2209T1-4 / E2209T1-1EN 12073: T 22 9 3 N L P M 1 / T 22 9 3 N L P C

TÜV

Approvals

DC+

Classification

Alloyed rutile tubular cored wire, suitable for the joining and cladding of corrosion resistant ferritic-austenitic Duplex steels.The weld metal consists of 30 % ferrite and 70 % austenite and is particularly resistant to pitting, crevice corrosion crackingin chloride- and hydrogen- sulphide bearing media. Principal applications include the construction of chemical plants andoffshore weldments for operating temperatures up to 250 °C. Due to its fast-freezing slag, FLUXINOX 22.9.3 L-PF is well-suited for welding in the horizontal (PD), overhead (PE) and vertical-up (PF) positions.

As Welded 690 450 20 32


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 60 °C

Hardness

Grades


PA PB PC PF PE


C Ferrite

0.04 35-450.70 1.20 - - 22 9 3 - - 0.10



1.4462 (X2CrNiMoN 22- 5- 3)

Gas test:

Materials

M21



Flux Cored Wire


339



FLUXINOX 25.4



EN 12073: T Z 25 4 R M 3/ T Z 25 4 R C 3

Approvals

DC+

Classification

Alloyed rutile tubular cored wire for the joint welding of heat resistant Cr- and Cr Ni- steels and cast steel. The weld metal isferritic- austenitic. Due to the low nickel content, it can also be used in weldments subjected to sulphur- bearing, reducingor oxidizing, atmospheres. It is non-scaling up to 1100 °C. FLUXINOX 25,4 is characterized by outstanding, almost spatter-free, welding properties. Very easy slag removal, finely rippled and shiny welds, free of undercutting into the base metal.

As Welded 600 400 15 27


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

Grades


PA PB PC


C Ferrite

0.10 -0.90 0.60 - - 25.50 4.50 - - - -



1.4724 (X 10 CrAl 13) - 1.4776 (G-X 40 CrSi 29) - 1.4742 (X 10 CrAl 18)1.4762 (X 10 CrAl 24) - 1.4823 (G-X CrNiSi 27 4)1.4821 (X 20 CrNiSi 25 4) - 1.4745 (G-X 40 CrSi 29) - 1.4822 (G-X 40 CrNi 24 5)

Gas test:

Materials

M21



Flux Cored Wire


340



FLUXINOX 25.4-PF



EN 12073:T Z 25 4 P M 1/ T Z 25 4 P C 1

Approvals

DC+

Classification

Alloyed rutile tubular cored wire with a fast-freezing slag for the joint welding of heat resistant Cr- and Cr Ni- steels and caststeel. The weld metal is ferritic-austenitic. Due to its low nickel content, it can also be used for applications in sulphur-bearing, reducing or oxidizing conditions. It is non-scaling up to 1100 °C.FLUXINOX 25.4-PF exhibits excellent, almost spatter-free, welding properties. Very easy slag removal, finely rippled andshiny welds, free of undercut. The fast-freezing slag makes FLUXINOX 25.4-PF well-suited for welding in the horizontal (PD),overhead (PE) and vertical-up (PF) positions.

As Welded 600 400 15 27


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

+ 20 °C

Hardness

Grades


PA PB PC PF PE


C Ferrite0.10 -0.90 0.60 - - 25.50 4.50 - - - -



1.4724 (X 10 CrAl 13) - 1.4776 (G-X 40 CrSi 29) - 1.4742 (X 10 CrAl 18)1.4762 (X 10 CrAl 24) - 1.4823 (G-X CrNiSi 27 4)1.4821 (X 20 CrNiSi 25 4) - 1.4745 (G-X 40 CrSi 29) - 1.4822 (G-X 40 CrNi 24 5)

Gas test:

Materials

M21


1,20Diameters


Flux Cored Wire


341



FLUXINOX 430 Ti



AWS A5.22: E 430 T0-G

Approvals

DC+

Classification

Metal cored wire for the welding 17% Chromium stainless steel. Suitable for catalytic exhaust systems in the automotiveindustry.



TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Grades


PA PB


C Ferrite

0.02 5-100.20 0.20 0.015 0.010 15-18 - - - - -



For 17 % Cr-Steel

Gas test:

Materials

M21


1,20 1,40Diameters


Flux Cored Wire


342



FLUXINOX 625



AWS similar to A5.11: ENiCrMo-3

Approvals

DC+

Classification

Flux cored wire used for welding cryogenic steels and 9% Nickel steel, alloys 626 and 825. The weld metal deposited isresistant to intergranular corrosion, pitting and oxidation at high temperatures (max. 1200°C).

AS WELDED 750 440 35 50


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-196°C

Hardness

Grades


PA PB PC PG PF PE


C Cu

0.03 -0.60 0.80 0.015 0.015 21 Rem 9 4 3 -


Shielding Gas: M21

Gas test: M21


1,20Diameters


Flux Cored Wire


343



FLUXOFIL 50



DIN 8555: MSG 1-GF-C1-250DIN 8555: MSG 1-GF-M21-250

Approvals

DC+

Classification

Basic tubular cored wire for the hardfacing of wear components subjected to heavy impact such as pulleys, rollers,caterpillar track rollers, sprockets, track links, etc. The weld metal is of medium hardness and machinable by chip-forming.Flame and inductive hardening is feasible. Before depositing the final pass, the interpass temperature should not exceed250 °C. Due to the very tough and crack-resistant weld metal, a buffer layer is not normally necessary.



TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Grades


PA PB


C Cu

0.17 -0.45 1.40 - - 0.70 - - - - -



Gas test: C1


1,40 1,60 2,00 2,40Diameters


Flux Cored Wire

Hardfacing

344



FLUXOFIL 51



DIN 8555: MSG 1-GF-C1-300DIN 8555: MSG 1-GF-M21-300

DB

Approvals

DC+

Classification

Basic tubular cored wire for hardfacing of wearing parts subjected to heavy impact such as pulleys, railway crossings andswitch points, rollers, caterpillar track, sprockets, track links. The weld metal is of medium hardness and is machinable bychip-forming. Flame and inductive hardening is possible. Before depositing the final pass, the interpass temperature shouldnot exceed 250 °C. Due to the very tough and crack-resistant weld metal, a buffer layer is not required.



TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Grades


PA PB


C Cu

0.20 -0.60 1.50 - - 1.25 - - - - -



Gas test: C1


1,40 1,60 2,00 2,40Diameters


Flux Cored Wire

Hardfacing

345



FLUXOFIL 52



DIN 8555: MSG 1-GF-C1-350-PDIN 8555: MSG 1-GF-C1-300-P

DB

Approvals

DC+

Classification

Basic tubular cored wire for hardfacing of wear parts, such as pulleys, rollers, caterpillar track rollers, sprockets. The weldmetal is of medium hardness, and is machinable by chip-forming. The weld metal is tough and free of cracks and thereforeresistant to shock and impact. It is suitable for flame and inductive hardening. Before depositing the final pass, the interpasstemperature should not exceed 250 °C.A buffer layer, using FLUXOFIL 31, is only required for higly hardeneble base metals.



TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Grades


PA PB


C Cu

0.25 -0.60 1.50 - - 1.60 - - - - -



Gas test: C1


1,40 1,60 2,00 2,40Diameters


Flux Cored Wire

Hardfacing

346



FLUXOFIL 54



DIN 8555: MSG 5-GF-C1-40-PDIN 8555: MSG 5-GF-M21-40-P

Approvals

DC+

Classification

Basic tubular cored wire for hardfacing deposits having high wear resistance, such as excavator parts, bearing surfaces. Dueto the low carbon content, the weld metal is very tough and therefore particularly resistant to heavy shock and impact.Machining by chip-forming is possible using carbide-tipped or hard metal cutting tools. A buffer layer, using FLUXOFIL 31, isonly required in case of difficult-to-weld steels. When hardfacing unalloyed base metal, maximum hardness of the deposit isalready obtained in the first layer. Before depositing the final layer in multi-layer welds, the interpass temperature should notexceed 250 °C.

As Welded 37-42 HRC


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Grades


PA PB


0.10 -0.60 1.50 - - 5.50 - 0.90 - - -



Gas test: C1


1,40 1,60 2,00 2,40Diameters


Flux Cored Wire

Hardfacing

347



FLUXOFIL 56



DIN 8555: MSG 6-GF-C1-55-GPDIN 8555: MSG 6-GF-M21-55-GP

Approvals

DC+

Classification

Basic tubular cored wire for the hardfacing of wear parts, such as excavator parts, scraper blades, dipper teeth, wormconveyors, beaters, crusher jaws, crusher cones, subjected to heavy wear. The weld metal is tough and free of cracks andtherefore resistant to shock and impact. Machining is only possible by grinding. A tough buffer layer using FLUXOFIL 31 isonly required with highly hardenable base metals.

As Welded 52-57 HRC


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Grades


PA PB


C Cu

0.35 -0.50 1.50 - - 5.20 - 0.60 - - -



Gas test: C1


1,40 1,60 2,00 2,40Diameters


Flux Cored Wire

Hardfacing

348



FLUXOFIL 58



DIN 8555: MSG 6-GF-C1-60-GPDIN 8555: MSG 6-GF-M21-60-GP

DB

Approvals

DC+

Classification

Basic tubular cored wire for the hardfacing of wear parts, such as excavator parts, scraper blades, dipper teeths, wormconveyors, beaters, crusher jaws, crusher cones, subjected to heavy wear. The weld metal is tough, free of cracks andtherefore resistant to shock and impact. Machining is only possible by grinding. A tough buffer layer using FLUXOFIL 31 isonly required with highly hardeneble base plates.

As Welded 57-62 HRC


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Grades


PA PB


C Cu

0.45 -0.60 1.60 - - 5.50 - 0.60 - - -



Gas test: C1


1,40 1,60 2,00 2,40Diameters


Flux Cored Wire

Hardfacing

349



CITOFLUX H 06


DIN 8555:MSG 6-GF-M21-60-GPDIN 8555:MSG 6-GF-C1-60-GP

DB

Approvals

DC+

Classification

Basic tubular cored wire for hardfacing of wear parts, such as excavator components, scraper blades, dipper teeth, wormconveyors, beaters, crusher jaws, crusher cones, subjected to heavy wear. The weld metal is tough, free of cracks andtherefore resistant to shock and impact. Machining is only possible by grinding.

AS WELDED 520 320 - - 35-40 HRC


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-

Hardness

Grades


PA PB PC


C Cu

0.45 -2.60 0.40 - - 9.50 - - - - -


Shielding Gas: Mix of 80% Ar 20% CO2 or only co2

Gas test: CO2


1,20 1,60Diameters


Flux Cored Wire

Hardfacing

350



FLUXODUR 62-0



DIN 8555: MF 10-GF-60-GR

Approvals

DC+

Classification

Suitable for wear component applications, such as worm conveyors, mixing blades, cement and concrete pump parts, gravelpumps, mixer parts, etc. Slagless metal powder cored wire producing a weld metal with a hypereutectic structure of achromium carbide alloy. Resistant to mineral abrasion, but the deposit is not suitable for shock and impact conditions. Weldmetal can only be machined by grinding. Welding is done without shielding gas (open arc) on DC, positive pole.

As Welded 57-62 HRC


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Grades


PA


C Cu

5 -1.10 2 - - 27 - - - - -



1,20 1,60 2,00 2,40Diameters


Flux Cored Wire

Hardfacing

351



FLUXOFIL 66



Approvals

DC+

Classification

Suitable for roll type crushers, worm conveyors, scraper blades, dipper teeth etc. Slagless tubular metal powder coredelectrode for high hardness wear overlay. The weld metal is crack resistant and highly resistant to impact and abrasion. Inthe case of thick overlays, it is recommended to weld only the last two layers with FLUXOFIL 66 and to use FLUXOFIL 31,FLUXOFIL 35 for the preceding passes. Machining by chip-forming is not possible with this weld metal. The weld depositcontains hard phases in the form of special carbides.

As Welded 57-62 HRC


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Hardness

Grades


PA


C Cu

1.20 -1 1 - - 6 - 0.20 7 - 0.25


Shielding Gas: M21, I1

Gas test: l1


1,60 2,40Diameters


Flux Cored Wire

Hardfacing

352



FLUXOFIL M 10S



AWS 5.18: E70C-6M H4EN 758: T 42 6 MM 1 H5

Approvals

DC+

Classification

Seamless copper coated cored wire, special type with metal powder filling, no slag, for welding with both the single andmulti-run technique. Excellent weldability, high deposition rate, very good impact values at low temperatures, down to -60°Cwith as welded and following post-weld heat treatment. Suitable for applications where very high toughness properties arerequired.

PWHT 620 °C x 1h 500-550 410 27 100

As Welded 510-560 420 26 70


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 60 °C

Hardness

Grades


PA PB PC PG PF PE


C Cu

0.05 -0.36 1.30 - - - - - - - -


Shielding Gas: M21

Gas test: M21


1,20Diameters


Metal Cored Wire


353



CITOFLUX M 00



AWS A5.18: E 70 C-6M H4EN 758: T 46 4 MM 1 H5

CONTROLASDBDNVLRSRINA

TÜV

Approvals

DC +

Classification

Metal cored wire with high deposition rate. Excellent welding properties with both short and spray arc. Virtually spatter freein the spray-arc range. Particularly suitable for robotic applications. Characteristic features are: good edge wetting, finelyrippled welds, little oxide formation on the weld surface making multipass welding possible without inter-run cleaning.Theweld profile is easily controllable and so this wire is well suited for gap bridging and positional welding.

PWHT 620°C x 2h 530-680 460 22 80

As Welded 530-680 460 22 80


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-40°C

Hardness

Grades


PA PB PC PF


C Cu

0.04 -0.50 1.70 0.020 0.020 - - - - - -



Fine-grain structural steels St E 255 to St E 460H I, H II, 17 Mn 4Shipbuilding steels, A, B, D, E, AH 32 bis EH 36St 33, St 37-2, St 44-2, St52-3

Gas test:

Materials



1,20Diameters


Metal Cored Wire


354



CITOFLUX M 60



AWS A5.18: E 70-C6 M H4EN 758: T 46 4 M M 1 H5

BVCONTROLASDBDNVFILRS

TÜV

Approvals

DC+

Classification

Metal cored wire depositing a fine well shaped weld bead. High deposition rate and exellent weldability. No slag residue,suitable for single and multipass automatic welding. Main applications: mechanical constructions, earth moving equipment.Diffusible hydrogen 5 ml/100g. max.

PWHT 580°C x 2h 500-640 420 20 47

AS WELDED 530-680 460 20 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-40°C

Hardness

Grades


PA PB PC


C Cu

0.05 -0.60 1.50 0.020 0.020 - - - - - -



A 33 A 34-1 e 2 E 24-2, 3 e 4 E 28-2, 3 e 4A52 CP e AP A 50-1 e 2 XC 10 a X 25E 36-3, E 355 R A 37 CP e AP A 42 CP e AP

Gas test:

Materials



1,00 1,20 1,40 1,60Diameters


Metal Cored Wire


355



CITOFLUX M60 A



AWS A5.18: E 70C-6 M H8EN 758: T 42 2 MM 1 H5

BVCONTROLASDNVLRS

Approvals

DC +

Classification

Metal cored wire which produces a fine aspect to the weld bead. High deposition rate and exellent arc weldability with noslag residue, suitable for single and multipass automatic welding. The main applications are mechanical constructions andearth moving equipment.Diffusible hydrogen 5 ml/100g. max.

As Welded 500-640 420 20 60


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

-30°C

Hardness

Grades


PA PB PC PF


0.06 -0.60 1.50 0.020 0.020 - - - - - -



A 33 A 34-1 e 2 E 24-2, 3 e 4 E 28-2, 3 e 4A52 CP e AP A 50-1 e 2 XC 10 a X 25E 36-3, E 355 R A 37 CP e AP A 42 CP e AP

Gas test:

Materials



1,20 1,60Diameters


Metal Cored Wire


356



FLUXOFIL M 8



AWS A5.18: E70C-3M H4 / E70C-3C H4EN 758: T 46 2 M M 1 H5 / T 46 2 M C 1 H5

BVDBDNV

GLLRSTÜV

Approvals

DC+

Classification

Slagless metal powder tubular cored wire with outstanding welding characteristics in the short-arc and spray-arc ranges.Almost spatter-free when welding in the spray-arc range. Good restriking, even with a cold wire tip, thus being suitable forrobotic applications. Characteristic features: high deposition rate and welding speed, good side wall fusion, finely rippledwelds, without undercutting into the base metal, even on contaminated or corroded metal surface. Little formation ofsilicates on the weld surface, so that multi-pass welds can made without inter-run cleaning. Due to an easily controllableweld pool in the short-arc range, FLUXOFIL M 8 is well-suited for root- and positional welding and gap bridging.

As Welded 550-660 460 24 50


TensileStrength

N/mm2

YieldStrength

N/mm2

Elongation

A5 (%) - 20 °C

Hardness

Grades


PA PB PC PG PF PE


C Cu

0.05 -0.60 1.30 - - - - - - - -



L360-L485, X42-X70, AH 32-EH 36S185, S235-S355, P235GH, P265GH, P295GH, L210-L415

Gas test:

Materials

M21


1,00 1,20 1,60Diameters


Metal Cored Wire


357



FLUXOFIL M 10



AWS A5.18: E70C-6M H4EN 758: T 46 4 M M 1 H5

ABSBVCONTROLASDB

DNVGLLRSTÜVUDT

Approvals

DC+

Classification

Slagless tubular metal powder cored wire with outstanding welding properties in the short-arc and spray-arc ranges. Almostspatter-free when welding in the spray-arc range. Good restriking, even with a cold wire tip, thus being suitable for roboticapplications. Characteristic features: good side wall fusion, smooth and finely rippled welds without undercutting into thebase metal. Little formation of silicates on top of weld, so that multi-pass welds can be made without inter-run cleaning. Dueto an easily controllable weld pool in the short-arc range, FLUXOFIL M 10 is well-suited for root- and positional welding.

PWHT 580 °C x 2 h/furnace 550-660 460 24 47

As Welded 550-660 460 24 47


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 40 °C

Hardness

Grades


PA PB PC PG PF PE


C Cu

0.06 -0.60 1.30 - - - - - - - -


Shielding Gas: M21

L290, L320, L360- L485, X42-X70, AH 32-EH 36

S185, S235-S355, P235GH, P265GH, P295GH, L210-L415

Gas test:

Materials

M21


1,00 1,20 1,60Diameters


Metal Cored Wire


358



CRISTAL F206



AWS A5.18: E70C-6MH4

EN 758: T 42 3 M M 1 H5

BV

CONTROLASDBDNVLRSTÜV

Approvals

DC+

Classification

This new low fume metal cored wire generates less welding fume than standard products. It enables a fume emissionrate reduction from 50% (Standard shielding gas M21) up to 80% (shielding gas M14). Slagless metal powder tubular coredelectrode with high current carrying capacity. Almost spatter-free when welding in the spray-arc range. Good restriking,even with a cold wire tip, thus being suitable for robotic applications. Characteristic features: high deposition rate andwelding speed, good side wall fusion, finely rippled welds, without undercutting into the base metal, not even oncontaminated or corroded metal surface. Little formation of silicates on weld surface, so that multi-pass welds can madewithout inter-run cleaning. Due to an easily controllable weld pool in the short-arc range, Cristal F 206 is well-suited forroot- and positional welding and gap bridging. Almost spatter-free when used in the spray-arc range.

As Welded 510-610 420 26 65


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 30 °C

Hardness

Grades


PA PB PC PG PF PE


C Cu

0.02 -0.80 1.50 - - - - - - - -


Shielding Gas: M21, M14

L210-L415, L290, L320P235, P265, P235GH, P295GH

S(P)275-S(P)420S185, S235-S355, S235-S355

Gas test:

Materials

M21


1,20 1,40Diameters


Metal Cored Wire


359



FLUXOFIL M10 PG



AWS A5.18:E71T-1MJH4EN 758: T 42 2 M M 1 H5

Approvals

DC-

Classification

Seamless copper coated or uncoppered wire, special type with metal powder filling, no slag, for welding with both single ormulti-run techniques. Excellent weldability, high deposition rate. Suitable for vertically down welding, also for automatic orrobotic applications. To be used with Ar/CO2 shielding gas.

As Welded 540-620 450 23 60


TensileStrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

- 30 °C

Hardness

Grades


PA PB PC PG PF PE


C Cu

0.10 -0.60 1.30 - - - - - - - -


Shielding Gas: M21

S235-S355

Gas test:

Materials

M21


1,20Diameters


Metal Cored Wire


360



CRISTAL F208



AWS A5.18: E70C-3MH4

EN 758: T 42 2 M M 1 H5

BV

DNVLRSTÜV

Approvals

DC+

Classification

This new low fume metal cored wire generates less welding fume than similar standard products. It enables a fume emissionrate reduction of up to 30 % (Standard shielding gas M21). Slagless metal powder tubular cored electrode with outstandingwelding properties in the short-arc and spray-arc ranges. Almost splatter-free when welding in the spray-arc range. Goodrestriking, even with a cold wire tip, thus being suitable for robot applications. Characteristic features: high deposition rateand welding speed, good side wall fusion, finely rippled welds, without undercutting into the base metal, not even oncontaminated or corroded metal surfaces. Little formation of silicates on the weld surface, so that multi-pass welds canmade without inter-run cleaning. Due to an easily controllable weld pool in the short-arc range, Cristal F 208 is well-suitedfor root-and positional welding and gap bridging.

As Welded 510-600 420 24 50


TensileStrength

N/mm2

YieldStrength

N/mm2

Elongation A5 (%)

- 20 °C

Hardness

Grades


PA PB PC PG PF PE


C Cu

0.02 -0.80 1.60 -0.013 0.005 - - - - - -


Shielding Gas: M21

AH 32-EH 36S185, S235-S355, P235GH, P265GH, P295GH, S(P)275-S(P)420

Gas test:

Materials

M21


1,20 1,40Diameters


Metal Cored Wire


361



SUBMERGED ARC FLUXES



OP 119

AWS A5.17: F7AZ EL 12OE-S1AWS A5.17: F7A2 EM 12K OE-S2AWS A5.23: F8A0-EA2-A2OE-S2MoEN 760: SA CS 1 77 AC

OP 119 is an agglomerated calcium-silicate type flux, most suited to welding low alloy steels and fine-grain steels, usedmulti-wire at high travel speeds.Dump flux must be redryed at 300-350°C. Grain size according to EN 760: 2-20.

Wire Classification

Basicity to Boniszewski 1

Pipe steelsOE-S1 X 42Pipe steelsOE-S1 St 35, St 35.4, St 35.8

General structural steelsOE-S1 St 37-2, U St 37-2, R St 37-2

Boiler steelsOE-S1 H I, H II

Pipe steelsOE-S1 St E 210.7, St E2 40.7, St E 290.7

Boiler steelsOE-S2 17 Mn 4, 19 Mn 5

Pipe steelsOE-S2 St 45, St 45.4, St 45.8

Pipe steelsOE-S2 X 46, X 52, X 56

General structural steelsOE-S2 St 44-2, St 44-3, St 52-3

Pipe steelsOE-S2 St 52, St 52.4

Pipe steelsOE-S2 St E 320.7, St E 360.7

Wire Product

Typical Applications

Grade


-0.05 - 1.10 0.50 - - - -OE-S1

-0.05 - 1.40 0.50 - - - -OE-S2

-0.05 - 1.30 0.50 - 0.50 - -OE-S2Mo

Wire C Cr Mn Si Ni Mo Nb N Cu

SAW Rutile-Acid Fluxes


25 %Al2O3 + MnO

40 %SiO2 + TiO2

10 %CaF2

20 %CaO + MgO

Flux Analysis

OE-S1 DBOE-S2 DBOE-S2Mo DBOE-S1 TÜVOE-S2 TÜV

OE-S2Mo TÜV

ApprovalsWire Grades

365



OP 119


As Welded 420 - 520 360 24OE-S1

As Welded 520 - 620 400 24OE-S2

As Welded 600 - 700 480 20OE-S2Mo

Heat TreatmentTensile

StrengthN/mm

2

Yield Strength

N/mm2

Elongation A5(%)

Wire

25Kg PLASTIC BAGS

Packaging data

DC+; AC

Current condition


Charpy Notch

As Welded 60 min 30 minOE-S1 100 minAs Welded 80 min 50 minOE-S2 100 min

As Welded 50 min 35 minOE-S2Mo 90 min

0 - 18 - 20 - 40 - 60 - 80 - 101

Charpy V Notch Impact Strength (J)With Wire

HeatTreatment +20

366



OP 143

AWS 5.17 F6A0 EL12OE-S1

AWS 5.17 F7A0 EM12K OE-S2AWS 5.23 F8A0 EA2-A2OE-S2MoEN 760: SA CS 1 98 AC

OP 143 is an agglomerated calcium-silicate type flux for welding of general structural steels, boiler and pipe steels, as wellas fine grain structural steels. It produces a high silicon and manganese pick-up when using wire electrodes OE-S1, OE-S2and OE-S3. It is particularly suited for twin-wire, tandem and multi-wire welding at high speed and for welding from bothsides in one pass. For enhanced weld metal toughness, molybdenum alloyed wire such as OE-S2Mo should be used. Thehigh current carrying capacity up to 1200A in single wire makes OP 143 the ideal flux for all applications where highcurrents are involved (multiwire welding, surfacing, etc.) Easy slag removal in all cases. The fused slag is fast freezing andallows circumferential welding of small-diameter workpieces without the danger of the slag running off. Dump flux must beredryed at 300-350°C. Grain size according to EN 760: 2-20.

Wire Classification

Basicity to Boniszewski 1,0



General structural steelsOE-S1 S235JRG1

Pipe steelsOE-S1 St E 210.7, St E 240.7, St E 290.7

Pipe steelsOE-S1 S235, P235

Fine-grain structural steelsOE-S1 St E 225, W St E 255


Pipe steelsOE-S2 St E 320.7, St E 360.7, L360Fine-grain structural steelsOE-S2 St E 285, W St E 285, S275





General structural steelsOE-S2 S355,P355

General structural steelsOE-S2 St 37-3, St 44-2, St 44-3,S235

Fine-grain structural steelsOE-S2 St E 355, W St E 355, S355

Pipe steelsOE-S2 S355, P355, S275, P265

Pipe steelsOE-S2Mo X 60, X 65, X 70Boiler steelsOE-S2Mo 15 Mo 3

Wire Product


Grade



10 %CaF2

25 %Al2O3 + MnO

40 %SiO2 + TiO2

25 %CaO + MgO

Flux Analysis

OE-S1 DB

OE-S2 DBOE-S1 TÜVOE-S2 TÜV


367



OP 143


AW 460 - 560 360 24OE-S1

AW 530 - 630 400 24OE-S2

AW 600 - 700 480 22OE-S2Mo


StrengthN/mm

2

Yield Strength

N/mm2

Elongation A5(%)

Wire


-0.04 - 1.30 0.80 - - - -OE-S1

-0.05 - 1.70 0.90 - - - -OE-S2

-0.05 - 1.70 0.90 - 0.50 - -OE-S2Mo


25kg PLASTIC BAGS

Packaging data

AC; DC+

Current condition


Charpy Notch

AW 50 min 30 minOE-S1 90 min


AW 50 min 35 minOE-S2Mo 65 min

0 - 18 - 20 - 40 - 60 - 80 - 101


HeatTreatment +20

368



OP 181

AWS A5.17: F7AZ-F7PZ EL 12OE-S1AWS A5.17: F7A-F7PZ EM 12K OE-S2EN 760: AR 1 88 AC

OP 181 is an agglomerated aluminate-rutile type flux for welding general structural steels, pressure vessel steels and pipesteels as well as fine-grain steels with a yield strength of up to 355 N/mm². High silicon and manganese pick-up is obtainedwith this flux and it can therefore be combined with wire electrodes OE-S1, OE-S2 and OE-S 2Si. OP 181 is well suited tohigh-speed welding with the twin-wire process, as well as tandem and multi-wire welding. The metallurgical behaviour ofthis flux mean that it can be used effectively when welding with the two-run tecnique, e.g. longitudinal pipeline welds orspiral tubes in thin materials.A further application is the welding of pipe-web-pipe joints or membrane wall welds. On account of the good slagdetachability OP 181 is particularly suitable for fllet welding applications.OP 181 can be welded with DC or AC at up to 1000 A. When using DC the wire electrode should be connected to the +pole.Damp flux should be redried at 300-350°C.Grain size in accordance with EN 760: 2-16.

Wire Classification






Fine-grain structural steelsOE-S1 OE-S2 St E 225 - St E 335

Boiler steelsOE-S1 OE-S2 H I, H II


Pipe steelsOE-S1 OE-S2 St 52, St 52.4



Boiler steelsOE-S2Mo 15 Mo 3

Wire Product


Grade



10 %CaF2

30 %SiO2 + TiO2

50 %Al2O3 + MnO

Flux Analysis

OE-S2 ABSOE-S2 BVOE-S2 DBOE-S2 DNVOE-S2 GLOE-S2 LRSOE-S2 RSOE-S1 TÜVOE-S2 TÜV

OE-S2Mo TÜV


369



OP 181


As Welded 520 - 620 420 22OE-S1

As Welded 560 - 660 450 22OE-S2As Welded 610 - 710 490 18OE-S2Mo


StrengthN/mm

2

Yield Strength

N/mm2

Elongation A5(%)

Wire


-0.03 - 1.10 0.60 - - - -OE-S1

-0.04 - 1.30 0.60 - - - -OE-S2

-0.04 - 1.30 0.60 - 0.50 - -OE-S2Mo


25Kg PLASTIC BAGS

Packaging data

DC+; AC

Current condition


Charpy Notch

As WeldedOE-S1 50 min


As WeldedOE-S2Mo 50 min

0 - 18 - 20 - 40 - 60 - 80 - 101


HeatTreatment +20

370



OP 191

AWS A5.17: F7A0 EL 12OE-S1AWS A5.17: F7A0 EM 12K OE-S2AWS A 5.23: F8 AZ - EG-GOE-S48EN 760: SA AR 1 87 ACEN 756: S 4T A AR S1OE-S1EN 756: S 4T 0 AR S2OE-S2EN 756: S 4T 0 AR S0OE-S48

OP 191 is an agglomerated rutile type flux for welding general structural steels. It can also be used for welding fine-grainsteels with a yield strength of up to 355 N/mm2. Relatively high silicon pick-up is achieved with this flux and when used inconjunction with OE-S1, OE-S2 wire electrodes manganese pick-up also results. OP 191 is particularly well-suited to twin-wire, tandem and multi-wire welding at high speeds. It can also be used with the two-run technique especially when weldingIhin-walled spiral tubes. On account of its good slag detachability OP 191 is very commonly used when welding fillets. OP191 can be welded on DC or AC at up to 1000 A. Dump flux must be redryed at 300-350°C. Grain size according to EN760: 2-20.

Wire Classification





Pipe steelsOE-S1 OE-S2 St 52, St 52.4




Wire Product


Grade


0.350.03 - 0.90 0.80 - - - -OE-S1

0.350.025 - 1.10 0.50 - - - -OE-S2

0.500.03 0.20 1.20 0.80 0.60 - - -OE-S48




52 %Al2O3 + TiO2 + ZrO2

19 %SiO2

17 %MnO + FeO

17 %CaO + CaF2 + MgO

Flux Analysis


371



OP 191


As Welded 520 - 650 400 22OE-S1

As Welded 520 - 650 400 22OE-S2

As Welded 550 - 690 470 22OE-S48


StrengthN/mm

2

Yield Strength

N/mm2

Elongation A5(%)

Wire

25kg PLASTIC BAGS

Packaging data

DC+; AC

Current condition


Charpy Notch

As Welded 27 minOE-S1



0 - 18 - 20 - 40 - 60 - 80 - 101


HeatTreatment +20

372



UNIFLUX D1

AWS A5.17:F7A0 - EL12OE-S1AWS A5.17:F7A0 - EM12K OE-S2EN 760: SA AR 1 97 AC

UNIFLUX D1 is an agglomerated aluminate rutile type flux for welding general structural steels, pressure vessel steels as wellas fine-grain steels with a yield strength of up to 355 N/mm². On account of its good slag detachability UNIFLUX D1 is verycommonly used when welding fillets. The weld metal is not susceptible to porosity when welding on workpiece surfacescontaminated by rust, scale, etc.UNIFLUX D1 can be welded on DC or AC at up to 1000 A (with the single-wire process).Damp flux should be redried at 300-350°C. Grain size in accordance with EN 760: 2-16.

Wire Classification



Pipe steelsOE-S1 OE-S2 St 52, St 52.4Pipe steelsOE-S1 St E 210.7, St E 240.7, St E 290.7








Boiler steelsOE-S2CrMo1 13 Cr Mo 44

Wire Product


Grade


-0.04 - 0.90 0.50 - - - -OE-S1

-0.03 - 1.20 0.50 - - - -OE-S2

-0.04 - 1.20 0.50 - 0.50 - -OE-S2Mo




55 %Al2O3 + MnO

5 %CaF2

30 %SiO2 + TiO2

Flux Analysis

373



UNIFLUX D1


As Welded 450 - 550 360 22OE-S1

As Welded 500 - 600 400 22OE-S2

As Welded 580 - 680 450 18OE-S2Mo


StrengthN/mm

2

Yield Strength

N/mm2

Elongation A5(%)

Wire

25Kg PLASTIC BAGS

Packaging data

DC+; AC

Current condition


Charpy Notch



As WeldedOE-S2Mo 50 min

0 - 18 - 20 - 40 - 60 - 80 - 101


HeatTreatment +20

374



OP F55


As Welded 490 - 560 400 22OE-S1

As Welded 520 - 600 420 22OE-S2

AWS A5.17: F7A0-EL12OE-S1AWS A5.17: F7A0-EM12K OE-S2EN 760: S F MS 1 67 ACEN 756: S 42 0 MS S1OE-S1

EN 756: S 42 0 MS S2OE-S2


StrengthN/mm

2

Yield Strength

N/mm2

Fused flux which donates manganese and silicon. Suitable for carbon steel welding in single or multipass technique andsingle and multiwire applications. Good slag removal in fillet and groove joints. Especially suitable for high speed welding onthin plate (3-5mm). It can also be used for welding with a copper backing. Dump flux must be redryed at 300-350°C. Grainsize according to EN 760: 2-20.

Elongation A5(%)

Wire Classification


Wire


-0.05 - 1.10 0.20 - - - -OE-S1

-0.05 - 1.30 0.20 - - - -OE-S2




25kg PLASTIC BAGS

Packaging data

DC+; AC

Current condition

2 %CaO

22 %SiO2

45 %MnO

20 %TiO2

3 %CaF2

Flux Analysis


Charpy Notch

As Welded 40 min 27minOE-S1

As Welded 40 min 27 minOE-S2

0 - 18 - 20 - 40 - 60 - 80 - 101


HeatTreatment +20

375



OP F72


As welded 440-490 350 21OE-S1

As welded 490-550 350 22OE-S2

As welded 570-640 480 22OE-S2Mo

AWS A5.17: F6A0-EL12OE-S1AWS A5.17: F7A2-EM12K OE-S2AWS A5.23: F8A0-EA2-A2OE-S2MoEN 760: S F CS 1 66 ACEN 756: S 35 0 CS S1OE-S1

EN 756: S 42 2 CS S2OE-S2 EN 756: S 46 0 CS S2MoOE-S2Mo


StrengthN/mm

2

Yield Strength

N/mm2

OP F72 is a fused flux which donates manganese and silicon to the weld deposit. Suitable for longitudinal and spiral weldingof pipes using single wire, tandem or multi-wires. It can be used for both single pass and multi pass welding. Good slagremoval. Dump flux must be redryed at 300-350°C. Grain size according to EN 760: 2-20.

Elongation A5(%)

Wire Classification


Wire


-0.04 - 0.80 0.35 - - - -OE-S1

-0.03 - 1 0.35 - - - -OE-S2

-0.03 - 1 0.35 - 0.50 - -OE-S2Mo




19 %CaO

40 %SiO2

20 %MnO

12 %CaF2

4 %MgO

Flux Analysis

376



OP F72

25kg PLASTIC BAGS

Packaging data

DC+; AC

Current condition


Charpy Notch

As welded 35 minOE-S1

As welded 35 minOE-S2

As welded 35 minOE-S2Mo

0 - 18 - 20 - 40 - 60 - 80 - 101


HeatTreatment +20

377



Pie 18

EN 760: SA CS 1 77

PIE 18 is a fused calcium silicate type flux for welding structural steels up to StE 355. It is commonly used in conjunctionwith OE-S2 as general purpose flux in ship building, heavy machinery, and the railway industry. Pie18 is available in twograin sizes: 2 – 25 for general applications and 2 – 10 for tube-web-tube joints in heat exchangers or as a backing flux inone-sided welding.PIE 18 is not recommended for small diameter circumferential welds or thin section fillet welds (a < 4mm). Connection ofthe welding electrode to DC+ electrode polarity is recommended. Dump flux must be redryed at 300-350°C. Grain sizeaccording to EN 760: 2-20.

Wire Classification









General structural steelsOE-S2 S355, P355


Wire Product


Grade


-0.06 - 1.20 0.50 - - - -OE-S2

-0.06 - 1.20 0.50 - 0.40 - -OE-S2Mo

0.400.06 - 1.20 0.50 0.70 0.40 - -OE-S48




5 %CaF2

20 %Al2O3 + MnO

25 %CaO + MgO

45 %SiO2 + TiO2

Flux Analysis

OE-S2 DBOE-S2Mo DB

OE-S48 DBOE-S2 TÜVOE-S2Mo TÜVOE-S48 TÜV


378



Pie 18


AW 550 - 640 420 20OE-S2

AW 530 - 680 460 19OE-S2Mo

AW 530 - 680 460 19OE-S48


StrengthN/mm

2

Yield Strength

N/mm2

Elongation A5(%)

Wire

25kg PLASTIC BAGS

Packaging data

AC; DC+

Current condition


Charpy Notch




0 - 18 - 20 - 40 - 60 - 80 - 101


Heat

Treatment +20

379



OP 100

AWS 5.17: F6A0-EL12OE-S1AWS 5.17: F7A0-EM12K OE-S2AWS 5.23: F7A0-EA2-A2OE-S2MoEN 760: S A AB 1 76 AC

OP 100 is an agglomerated aluminate-basic type flux for welding of general structural steels, boiler and pipe steels, as wellas fine grain structural steels, having a yield strength of up to 420 N/mm2. It produces a silicon and manganese pick-up andis suitable to be used in combination with OE-S1 to OE-S3 wire electrodes, including OE-S2 Mo. The weld metal produced isextremely resistant to cracking, and the weld bead is resistant to base plate impurities. OP 100 is suitable to be used forsingle and multi-wire welding and for welding from both sides in one pass.The slag detaches very easily even in narrow V-type preparations. The fused slag freezes very rapidly and allows smalldiameter circumferential pipe to be welded without the risk of slag running off.OP 100 can be used on either DC or AC up to about 1000A. Dump flux must be redryed at 300-350°C. Grain sizeaccording to EN 760: 2-20.

Wire Classification



Pipe steelsOE-S1 St 37, St 37.4, St 35.8, P235


Pipe steelsOE-S2 St 44, St 44.4, St 45.8,

Pipe steelsOE-S2 St 52, St 52.4Pipe steelsOE-S2 S235, P235



Pipe steelsOE-S2 St E 320.7, St E 360.7,L360









Wire Product


Grade

SAW Basic and Semi-basic fluxes

C-Mn and low alloy steels

20 %CaO + MgO

25 %SiO2 + TiO2 45 %Al2O3 + MnO

10 %CaF2

Flux Analysis

OE-S2 CONTROLASOE-S1 DBOE-S2 DBOE-S2Mo DBOE-S1 TÜVOE-S2 TÜVOE-S2Mo TÜV


380



OP 100


AW 420 - 520 360 24OE-S1

AW 500 - 600 400 24OE-S2AW 600 - 700 450 20OE-S2Mo


StrengthN/mm

2

Yield Strength

N/mm2

Elongation A5(%)

Wire


-0.06 - 1 0.30 - - - -OE-S1

-0.06 - 1.40 0.40 - - - -OE-S2

-0.06 - 1.40 0.40 - 0.40 - -OE-S2Mo


25kg PLASTIC BAGS

Packaging data

AC; DC+

Current condition


Charpy Notch

AW 60 min 30minOE-S1 90 min



0 - 18 - 20 - 40 - 60 - 80 - 101


HeatTreatment +20

381



OP 120TT

AWS 5:17: F7A6 EM12K OE-S2AWS 5:23: F9P4 EF3-F3OE-SD3NiMo1AWS 5:23: F10P4 EG-GOE-SD2 1NiCrMoAWS 5:23: F8A4 EA2-A2OE-S2MoEN 760: SA FB1 66 AC H5

OP 120TT is a fully basic agglomerated submerged-arc welding flux that is used with Oerlikon low alloy submerged-arcwires for the welding of high strength low alloy steels.Manganese and silicon pick- up occurs and as such the flux is suitable for use with submerged-arc wires containing lowerlevels of manganeses such as OE-S2. The flux has a low hydrogen content in the as-manufactured condition and is resistantto moisture pick up following exposure under workshop conditions.The flux promotes a very stable arc characteristics over a wide parameter range with the resultant weld beads exhibiting afine surface ripple with a regular profile and even toe blending. The slag is easily detached and in the majority ofapplications is self-releasing. Suitable for welding with DC or AC, with a maximum current carrying capacity of 1000A on asingle wire. Dump flux must be redryed at 300-350°C. Grain size according to EN 760: 2-20.

Wire Classification



General structural steelsOE-S1 S235JRG1Boiler steelsOE-S2 17 Mn 4, 19 Mn 5

General structural steelsOE-S2 St E 420, W St E 420




Pipe steelsOE-S2 St E 320.7, St E 360.7, L360


General structural steelsOE-S2 St E 255. W St E 255

General structural steelsOE-SD3 St E 460

Heat-resistant steelsOE-S2Mo 15 Mo 3Heat-resistant steelsOE-S2CrMo1 13 Cr Mo 44

Wire Product


Grade



20 %Al2O3 + MnO

30 %CaF2

30 %CaO + MgO

15 %SiO2 + TiO2

Flux Analysis

OE-S2 ABSOE-S2 BVOE-S2 CONTROLASOE-S2 DBOE-S2Mo DBOE-S2 DNVOE-S2 GLOE-S2 LRSOE-S2 TÜVOE-S2Mo TÜV


382



OP 120TT


AW 440 - 540 360 25OE-S1

AW 500 - 600 420 24OE-S2

PWHT 620°C x 2h 680 - 720 580 30OE-SD3NiMo1

PWHT 660°C x 3h 690 - 720 590 26OE-SD2 1NiCrMo

AW 840- 870 760 24OE-SD2 1NiCrMo

AW 600 - 700 450 24OE-S2Mo

PWHT 680°C x 2h 570 - 670 380 22OE-S2CrMo1

PWHT 920°C/air+720°C 430 - 530

310

28OE-S2CrMo1


StrengthN/mm

2

Yield StrengthN/mm

2Elongation A5

(%)Wire


-0.05 - 0.80 0.20 - - - -OE-S1

-0.06 - 1.20 0.40 - - - -OE-S2

-0.07 1 1.20 0.30 - 0.50 - -OE-S2CrMo1

-0.06 - 1.20 0.40 - 0.50 - -OE-S2Mo

-0.06 1 2.10 0.50 0.90 0.60 - -OE-SD2 1NiCrMo

-0.05 - 1.60 0.40 0.90 0.50 - -OE-SD3NiMo1


25kg PLASTIC BAGS

Packaging data

AC; DC+

Current condition


Charpy Notch

AW 90 minOE-S1 150 min

AW 130 min 100 min 70 min 40 minOE-S2 160 min

PWHT 40 minOE-SD3NiMo1

AW 40 minOE-SD2 1NiCrMo

PWHT 27 minOE-SD2 1NiCrMo AW 90 min 70 min 40 minOE-S2Mo 130 min

PWHT 150 minOE-S2CrMo1 200 min

0 - 18 - 20 - 40 - 60 - 80 - 101


HeatTreatment +20

383



OP 121TT

AWS 5.23: F8P4 EB2-B2OE-S2 CrMo1AWS 5.23: F8P2 EB3-B3OE-S1 CrMo2AWS 5.17: F7P8 EH12K OE-SD3AWS 5.17: F7A8 EH12K OE-SD3AWS 5.23: F7P10 ENi2-Ni2OE-S2 Ni2AWS 5.23: F7A10 ENi2-Ni2OE-S2 Ni2AWS 5.23: F7A15 ENi3-Ni3OE-S2 Ni3AWS 5.23: F7P15 ENi3-Ni3OE-S2 Ni3

AWS 5.23: F9A8 EF3-F3OE-SD3NiMo1AWS 5.23: F9P8 EF3-F3OE-SD3NiMo1AWS 5.23: F8A4 EA2-A2OE-S2MoAWS 5.23: F8P4 EA2-A2OE-S2Mo

OP121TT is a fully basic agglomerated submerged-arc welding flux that is widely used for the welding of structural and finegrained low alloy steels requiring high integrity welds with low temperature impact and CTOD fracture toughness properties.OP121TT flux, in combination with a range of Oerlikon submerged-arc wires, in particular with OE-SD3, is established forthe welding of offshore structures such as oil platform jackets, piles, decks and modules giving a high level of consistencyand mechanical property performance. The flux is widely used for the welding of thick section components in the offshore,nuclear and pressure vessel industries.The flux exhibits a low hydrogen content in the as manufactured condition and gives a high resistance to moisture pick upduring exposure under workshop conditions.The flux promotes a very stable arc characteristic during use with excellent slag detachment. The weld is of a uniform evenprofile with regular fine ripple formation and smooth toe blending. OP121TT flux is suitable for use with DC or AC and isideal for single wire, twin wire, tandem arc [DC/AC] and other multi-arc systems using up to 1000A with single wire welding.

Dump flux must be redryed at 300-350°C. Grain size according to EN 760: 2-20.

Wire Classification




25 %CaF2

40 %CaO + MgO

20 %Al2O3 + MnO

15 %SiO2 + TiO2

Flux Analysis

OE-SD3 ABSOE-S2Mo ABSOE-SD3 BVOE-SD3 CONTROLASOE-S2 Ni2 CONTROLASOE-SD3NiMo1 CONTROLASOE-S2Mo CONTROLASOE-SD3 DB

OE-SD3 DNVOE-SD3 GLOE-S2 LRSOE-SD3 LRS


384



OP 121TT

General structural steelsOE-SD3 T St E 255




General structural steelsOE-SD3 St E 380, W St E 380




General structural steelsOE-SD3 St E 255. W St E 255General structural steelsOE-SD3 St E 420, W St E 420

Low temperature steelsOE-S2 Ni2 TT St 41 N, TT St 41 V


Low temperature steelsOE-S2 Ni3 10 Ni 14

General structural steelsOE-SD3NiMo1 St E 460

General structural steelsOE-SD3NiMo1 St E 500

Heat-resistant steelsOE-S2Mo 15 Mo 3

Heat-resistant steelsOE-S2CrMo1 13 Cr Mo 44

Heat-resistant steelsOE-S1CrMo2 10 Cr Mo 9 10

Wire Product


Grade


-0.07 - 0.90 0.20 - - - -OE-S2

-0.07 - 1.60 0.30 - - - -OE-SD3

-0.07 - 0.90 0.30 2 - - -OE-S2 Ni2

-0.06 - 0.90 0.20 3 - - -OE-S2 Ni3

-0.07 - 1.30 0.30 0.80 0.20 - -OE-SD3 1Ni 1/4Mo

-0.07 - 1.50 0.30 1 0.50 - -OE-SD3NiMo1

-0.07 - 0.90 0.20 - 0.50 - -OE-S2Mo

-0.07 1 0.90 0.30 - 0.50 - -OE-S2CrMo1

-0.08 2.20 0.60 0.30 - 1 - -OE-S1CrMo2


385



OP 121TT


AW 450 - 550 360 28OE-S2

AW 530 - 630 450 25OE-SD3

PWHT 600°C x 2h 500 - 600 430 26OE-S2 Ni2

AW 550 - 600 450 24OE-S2 Ni2

AW 560 - 660 480 25OE-S2 Ni3

PWHT 600°C x 2h 580 - 620 490 26OE-SD3 1Ni 1/4Mo

AW 600 - 650 530 24OE-SD3 1Ni 1/4Mo

AW 650 - 750 540 20OE-SD3NiMo1PWHT 600°C x 2h 630 - 730 540 22OE-SD3NiMo1

AW 580 - 680 500 24OE-S2Mo

AW 610 - 670 550 29OE-SD3Mo

PWHT 620°C x 1h 600 - 660 520 27OE-SD3Mo

PWHT 680°C x 2h 530 - 630 380 24OE-S2CrMo1

PWHT 920°C/air+700-720°C 430 - 530 310 30OE-S2CrMo1

PWHT 940°C/air+730-750°C 520 - 620 400 22OE-S1CrMo2

PWHT 720°C x 8h 550 - 650 450 22OE-S1CrMo2


StrengthN/mm

2

Yield Strength

N/mm2

Elongation A5(%)

Wire

25kg PLASTIC BAGS25kg DRYBAG ON DEMAND400kg Big-Bag

Packaging data

AC; DC+

Current condition


Charpy Notch

AW 160 min 100 min 50 minOE-S2 180 min

AW 100 min 60 minOE-SD3 160 min

AW 140 min 120 min 100min 70 min 50 minOE-S2 Ni2 160 min

PWHT 160 min 140 min 130 min 100 min 80 minOE-S2 Ni2 180min

AW 160 min 140 min 130 min 100 min 80 minOE-S2 Ni3 180 min

AW 145 min 120 minOE-SD3 1Ni 1/4Mo

PWHT 160 min 120 minOE-SD3 1Ni 1/4Mo

AW 120 min 90 min 70 min 50 minOE-SD3NiMo1 150 min

AW 110 minOE-SD3Mo

PWHT 130 minOE-SD3Mo



0 - 18 - 20 - 40 - 60 - 80 - 101


HeatTreatment +20

386



OP 121TT W

AWS A5.23:F8P2-EB3-B3OE-S1 CrMo2AWS A5.23:F8P4-EB2-B2OE-S2 CrMo1AWS A5.23:F8A6-F8P6 EA2OE-S2 MoAWS A5.17: F7A2 - F6P3 EM12K OE-S2AWS A5.17:F7A6-F7P6 EH12K OE-SD3AWS A5.23: F7A10-F7P10 ENi2-Ni2OE-S2 Ni2AWS A5.23: F8A15-F7P15 ENi3-Ni3OE-S2 Ni3AWS A 5.23: F9 AP8 EG-F3OE-SD3NiMo1AWS A5.23: F11A6-P5 EGGOE-SD3 2NiCrMoEN 760: SA FB 1 55 AC H5EN 756: S50 6 FB S3Ni1MoOE-SD3NiMo1

OP 121TT W is an agglomerated basic type flux most suited to welded joints on high-tensile, fine-grain steels as well assteels which are tough at sub-zero temperatures and resistant to ageing. The neutral behaviour of OP 121TT W in terms ofsilicon and manganese pick-up and burn-out indicates that it should be welded with wires such as OE-SD3.The flux is particularly well- suited to welding with tandem and multi-wire processes. The weld metal deposited when OP121TT W is used in combination with suitable wire electrodes, satisfies high toughness requirements at sub-zerotemperatures. The resulting slag is fast freezing allowing circumferantial welding on small-diameter parts without the risk ofslag run of. Regularly shaped welds are deposited without undercut.The flux can be welded on DC-pole and AC at up to approximately 800 A. Dump flux must be redryed at 300-350°C. Grainsize according to EN 760: 2-20.

Wire Classification




30 %CaF2

20 %Al2O3 + MnO

15 %SiO2 + TiO2

35 %CaO + MgO

Flux Analysis

OE-SD3 CONTROLASOE-SD3 DNVOE-S2 Ni2 RINAOE-SD3 TÜVOE-SD3NiMo1 TÜV


387



OP 121TT W





General structural steelsOE-SD3 OE-S2 Ni1 T St E 380

General structural steelsOE-SD3 St E 255. W St E 255



General structural steelsOE-SD3 OE-S2 Ni1 T St E 255Ageing resistant steelsOE-SD3 A St 45. A St 52




Ageing resistant steelsOE-SD3 A St 35, A St 41



Low temperature steelsOE-S2 Ni3 10 Ni 14

Heat-resistant steelsOE-S2Mo 15 Mo 3

Heat-resistant steelsOE-S2CrMo1 13 Cr Mo 44Heat-resistant steelsOE-S1CrMo2 10 Cr Mo 9 10

Wire Product


Grade


-0.05 - 0.70 0.15 - - - -OE-S2

-0.05 - 1.30 0.25 - - - -OE-SD3

-0.05 - 1 0.25 1.20 - - -OE-S2 Ni1

-0.065 - 0.60 0.25 2.70 - - -OE-S2 Ni2

-0.06 - 0.60 0.25 3.50 0.15 - -OE-S2 Ni3

-0.06 - 1.50 0.30 1 0.60 - -OE-SD3NiMo1

-0.07 0.60 1.40 0.40 2.20 0.50 - -OE-SD3 2NiCrMo

-0.05 - 0.80 0.20 - 0.50 - -OE-S2Mo

-0.05 1 0.80 0.20 - 0.50 - -OE-S2CrMo1

-0.05 2.20 0.70 0.20 - 1 - -OE-S1CrMo2


388



OP 121TT W


As Welded 450 - 550 360 28OE-S2

As Welded 560 - 640 450 25OE-SD3

As Welded 500 - 600 420 24OE-S2 Ni1

PWHT 580-620°C 480 - 580 380 26OE-S2 Ni1

PWHT 580-620°C 480-660 400 22OE-S2 Ni2

As Welded 480-660 400 22OE-S2 Ni2

As Welded 565 - 645 460 24OE-S2 Ni3

PWHT 580-620°C 500 - 610

430

26OE-S2 Ni3 As Welded 650 - 750 540 20OE-SD3NiMo1

PWHT 580-620°C 630 - 730 540 22OE-SD3NiMo1

As Welded 830 - 870 720 18OE-SD3 2NiCrMo

PWHT 600°C X 2 H 780 - 820 690 19OE-SD3 2NiCrMo

As Welded 580-680 500 20OE-S2Mo

PWHT 920°C/air+710°C 530 - 630 380 24OE-S2CrMo1

PWHT 940°C/air+740°C 550 - 650 450 22OE-S1CrMo2

Heat Treatment TensileStrengthN/mm

2

Yield StrengthN/mm

2Elongation A5

(%)Wire

25kg PLASTIC BAGS

25kg DRYBAG ON DEMAND

Packaging data

DC+; AC

Current condition


Charpy Notch


As Welded 160 min 140 min 100 min 70 minOE-SD3

As Welded 130 min 100 min 70 min 50 minOE-S2 Ni1

PWHT 140 minOE-S2 Ni1

As Welded 140 min 120 min 100 min 70 min 50 min50 minOE-S2 Ni3

PWHT 160 min 140 min 120 min 90 min 60 min70 minOE-S2 Ni3

As Welded 120 min 90 min 70 min 47 minOE-SD3NiMo1

PWHT 140 min 120 min 90 min 70 minOE-SD3NiMo1As Welded 50 minOE-SD3 2NiCrMo

PWHT 50 minOE-SD3 2NiCrMo

As Welded 120 min 100 min 70 min 50 minOE-S2Mo

PWHT 150 min 40 minOE-S2CrMo1

PWHT 100 min 50 minOE-S1CrMo2

0 - 18 - 20 - 40 - 60 - 80 - 101


HeatTreatment +20

389



OP 122

AWS A5.17: F7A5-F6P5 EM 12K OE-S2AWS A5.17: F7A4-F6P4 EH 12K OE-SD3AWS A5.23: F7 A2 - EA2 A2OE-S2MoEN 760: SA FB 1 65 AC H5

OP 122 is an agglomerated fluoride-basic type flux for joint welding general structural steels, pressure vessel steels, pipesteels and fine-grain steels. OP 122 has a high current-carrying capacity and is therefore also suited to welding fillets with alarge throat thickness in steel constructions. The flux has an easily detachable slag. As the bulk density is low, so is theconsumption rate. OP 122 can be welded on DC + pole and AC at up to 1200 A. The special production method ensuresthat the flux has low moisture pick-up and the weld metal a low hydrogen content. Dump flux must be redryed at 300-350°C. Grain size according to EN 760: 2-20.

Wire Classification




20 %CaF2

25 %Al2O3 + MnO

30 %CaO + MgO

20 %SiO2 + TiO2

Flux Analysis


390



OP 122




General structural steelsOE-S2 St 52-3








Fine-grain structural steelsOE-SD3 T St E 315, T St E 355

Pipe steelsOE-SD3 St E 320.7, St E 360.7, St E 385.7

Fine-grain structural steelsOE-SD3 St E 380, W St E 380

Fine-grain structural steelsOE-SD3 T St E 380


Pipe steelsOE-SD3 St 52, St 52.4


Pipe steelsOE-S2Mo X 60, X 65, X 70Pipe steelsOE-S2Mo X 42

Fine-grain structural steelsOE-S2Mo St E 420, W St E 420


Pipe steelsOE-S2Mo X46, X 52, X 56

Pipe steelsOE-S2Mo St E 415.7, St E 445.7, St E 480.7


Wire Product


Grade


-0.04 - 0.80 0.10 - - - -OE-S2

-0.04 - 1.30 0.15 - - - -OE-SD3

-0.04 - 0.80 0.10 - 0.50 - -OE-S2Mo


391



OP 122


As Welded 450 - 550 400 24OE-S2

As Welded 500 - 600 400 24OE-SD3

As Welded 550 - 650 480 20OE-S2Mo


2

Yield StrengthN/mm

2Elongation A5

(%)Wire

25Kg PLASTIC BAGS

Packaging data

DC+; AC

Current condition


Charpy Notch

As Welded 110 min 90 minOE-S2 150 minAs Welded 130 min 100 min 70 minOE-SD3 160 min


0 - 18 - 20 - 40 - 60 - 80 - 101


HeatTreatment +20

392



OP 123

AWS A5.17:F7AZ-F7PZ EL 12OE-S1AWS A5.17:F7AZ-F7PZ EM 12K OE-S2AWS A5.23:F8A2-EA2-A2OE-S2MoEN 760: SA AB 1 67 AC

OP 123 is an agglomerated aluminate-basic type flux for welding general structural steels, pipe steels, pressure vesselsteels as well as fine-grain steels. The slag characteristic results in slight silicon and medium manganese pick up to occur.On account of its metallurgical behaviour, OP 123 can be used with OE-S1, OE-S2, OE-S2 Mo wire electrodes.It is suitable for submerged-arc single-wire, tandem and multi-wire welding as well as when using the two-run technique, e.g. in the production of large pipes.OP 123 has a fast freezing slag i.e. circumferantial welding can be carried out on small-diameter workpieces. OP 123 canbe welded on DC and AC at up to 1000A. Dump flux must be redryed at 300-350°C. Grain size according to EN 760: 2-20.

Wire Classification




Pipe steelsOE-S1 X 42


General structural steelsOE-S2 St 37-3, St 44-2, St 44-3, St 52-3


Pipe steelsOE-S2 X46, X 52, X 56


Pipe steelsOE-S2 St 44, St 44.4, St 45.8Boiler steelsOE-S2 H I, H II

General structural steelsOE-SD3 St 37-2, U St 37-2, R St 37-3

Pipe steelsOE-S2Mo X 60, X 65, X 70



Wire Product


Grade



20 %CaO + MgO

10 %CaF2

20 %SiO2 + TiO2

45 %Al2O3 + MnO

Flux Analysis

OE-S1 TÜVOE-S2 TÜVOE-S2Mo TÜV


393



OP 123


As Welded 420 - 520 360 24OE-S1

As Welded 500 - 600 400 22OE-S2As Welded 600 - 700 450 18OE-S2Mo


StrengthN/mm

2

Yield Strength

N/mm2

Elongation A5(%)

Wire


-0.05 - 0.70 0.20 - - - -OE-S1

-0.05 - 1.20 0.20 - - - -OE-S2

-0.05 - 1.20 0.20 - 0.50 - -OE-S2Mo


25kg PLASTIC BAGS

Packaging data

DC+; AC

Current condition


Charpy Notch

As Welded 50 min 35 minOE-S1 90 min

As Welded 50 min 35 minOE-S2 90 min


0 - 18 - 20 - 40 - 60 - 80 - 101


HeatTreatment +20

394



OP 126

AWS A5.17: F7A8 EH12K OE-SD3EN 760: S A FB 1 55 AC H5

OP 126 is an agglomerated basic type flux most suited to welded joints on high-tensile, fine-grain steels as well as steelswhich are tough at sub-zero temperatures and resistant to ageing.The neutral behaviour of OP 126 in terms of silicon and manganese pick-up and burn-out mean that it should be weldedwith wires such as OE-SD3. The flux is particularly well- suited to welding with tandem and multi-wire processes. ExcellentC.T.O.D. fracture toughness is obtained with OE-SD3 and OP 126 is widely used for welding offshore applications. The fluxcan be welded on DC and AC. Dump flux must be redryed at 300-350°C. Grain size according to EN 760: 2-20.

Wire Classification


General structural steelsOE-SD3 St E 500, W St E 500General structural steelsOE-SD3 St E 285, W St E 285

General structural steelsOE-SD3 St E 255. W St E 255







Ageing resistant steelsOE-SD3 A St 45. A St 52

General structural steelsOE-SD3 T St E 500General structural steelsOE-SD3 St E 420, W St E 420

Ageing resistant steelsOE-SD3 A St 35, A St 41






Wire Product


Grade



4 %Mn

28 %MgO

25 %CaFe2

18 %CaO

15 %SiO2

Flux Analysis

OE-SD3 DNV


395



OP 126


As Welded 540 - 640 450 25OE-SD3


StrengthN/mm

2

Yield Strength

N/mm2

Elongation A5(%)

Wire


-0.05 - 1.30 0.25 - - - -OE-SD3


25kg PLASTIC BAGS

Packaging data

DC+; AC

Current condition


Charpy Notch

As Welded 180 min 140 min 100 min 70 minOE-SD3 200 min

0 - 18 - 20 - 40 - 60 - 80 - 101Charpy V Notch Impact Strength (J)With Wire HeatTreatment +20

396



OP 132

AWS 5.17: F6A2-EL12OE-S1AWS 5.17: F6A4-EM12K OE-S2AWS 5.17: F7A5-EH12K OE-SD3AWS 5.17: F7A4-EH14OE-S4AWS 5.23: F8A4-EA2-A2OE-S2MoAWS 5.23 F9A6-EA4-A4OE-SD3MoEN 760: SA AB 67 AC H5

OP 132 is an agglomerated aluminate-basic type flux designed for welding of line pipes using the DSAW technique.OP 132 is used with currents up to 1500A on the lead wire in multi-wire welding. Even at very high currents the weldingprocess remains stable, smooth and straight. The cap of the weld is very smooth and shows very good wetting of the basematerial.OP 132 contains specific components which decompose during welding and create protective gases. This feature prohibitsthe access of atmospheric nitrogen to the weld pool and thus guarantees optimum toughness particularly with Tibor 33 wirein DSAW welds.The slag is self-releasing and detaches in long pieces. Dump flux must be redryed at 300-350°C. Grain size according toEN 760: 2-20.

Wire Classification


Pipe steelsTIBOR 33 X 60, X 65, X 70,X80




Pipe steelsOE-S2 St 52, St 52.4Pipe steelsOE-S2 X 46, X 52, X 56









General structural steelsOE-S2 St 37-3, St 44-2, St 44-3,S235Boiler steelsOE-S2Mo 15 Mo 3

Wire Product


Grade



35 %Al2O3 + MnO

20 %SiO2 + TiO2 15 %CaF2

25 %CaO + MgO

Flux Analysis

OE-S2 DBOE-S2Mo DBOE-S2 TÜVOE-S2Mo TÜV


397



OP 132


AW 460 - 500 360 27OE-S1

AW 470 - 510 390 27OE-S2

AW 530 - 580 470 25OE-SD3

AW 560 -600 480 25OE-S4

AW 610 - 660 510 21OE-S2Mo

AW 620 - 660 520 23OE-SD3Mo


StrengthN/mm

2

Yield Strength

N/mm2

Elongation A5(%)

Wire


-0.05 - 1.60 0.40 - 0.40 - -TIBOR 33

-0.06 - 0.80 0.15 - - - -OE-S1

-0.07 - 1.30 0.20 - - - -OE-S2

-0.07 - 1.80 0.40 - - - -OE-SD3

-0.07 - 1.80 0.30 - - - -OE-S4

-0.07 - 1.30 0.20 - 0.50 - -OE-S2Mo

-0.05 - 1.70 0.40 - 0.40 - -OE-SD3Mo


25kg PLASTIC BAGS25kg DRYBAG ON DEMAND

Packaging data

AC; DC+

Current condition


Charpy Notch

AW 150 min 80 minOE-S1


AW 70 minOE-SD3


AW 110 min 80 minOE-S2Mo

AW 60 min 40 minOE-SD3Mo

0 - 18 - 20 - 40 - 60 - 80 - 101


HeatTreatment +20

398



OP 139

AWS 5.17 F6A4 EM12K OE-S2AWS 5.17 F7A4 EH 14OE-S2AWS 5.23 F8A4 EA2-A2OE-S2MoEN 760: SA AB 167 AC H5

OP 139 is an agglomerated aluminate basic flux which has been designed for submerged arc processes with high depositionrates such as Twin-wire, Tandem or Multi-wire. It can be used for both longitudinal and circumferential seams. Even at highspeeds the wetting at the toe of the weld remains smooth and straight. The slag comes off very easily in long pieces even infillet welds.OP 139 can be used for all kinds of structural, pipe and boiler steels as for fine grained steels. There is a slight donation ofManganese and Silicon. In multilayer welds OP 139 is used in conjunction with OE-S2 and in DSAW with OE-S2Mo. Dumpflux must be redryed at 300-350°C. Grain size according to EN 760: 2-20.

Wire Classification


















Wire Product


Grade



25 %CaO + MgO

35 %Al2O3 + MnO

15 %CaF2

20 %SiO2 + TiO2

Flux Analysis

OE-S2 DBOE-S2Mo DBOE-S2 GLOE-S2 LRSOE-S2 TÜVOE-S2Mo TÜV


399



OP 139


AW 470 - 510 390 27OE-S2

AW 560 - 600 480 25OE-S4AW 610 - 660 510 21OE-S2Mo


StrengthN/mm

2

Yield Strength

N/mm2

Elongation A5(%)

Wire


-0.06 - 1.30 0.30 - - - -OE-S2

-0.07 - 1.80 0.40 - - - -OE-S4

-0.06 - 1.30 0.30 - 0.40 - -OE-S2Mo


25kg PLASTIC BAGS

Packaging data

AC; DC+

Current condition


Charpy Notch



AW 110 min 80 minOE-S2Mo

0 - 18 - 20 - 40 - 60 - 80 - 101


HeatTreatment +20

400



OP 180S

AWS 5.17: F6A0 EL12OE-S1

AWS 5.17: F7A0 EM12K OE-S2AWS 5.25: F8A0 EA2-A2OE-S2MoEN 760: SA AB 1 67 AC

OP 180 S is an agglomerated aluminate- basic type flux for welding of general structural steels, boiler and pipe steels,shipbuilding steels, as well as fine grain structural steels. It produces a low silicon pick-up and a moderate manganese pick-up, so that it can be used in combination with OE-S1 and OE-S2 wire electrodes. OP 180 S is preferably used inshipbuilding, being suitable for twin wire, tandem and multi-wire welding, as well as for welding from both sides in one pass.Lower strength shipbuilding steels are welded with OP180S + OE-S1 wire electrodes, the higher strength steels are weldedin conjunction with OE-S2 wire electrodes . The weld metal is not susceptible to cracking. Slag removal is good. OP 180S issuitable for use on either DC+ or AC up to about 1000 A. Dump flux must be redryed at 300-350°C. Grain size accordingto EN 760: 2-20.

Wire Classification




15 %CaO + MgO 40 %Al2O3 + MnO

25 %SiO2 + TiO2

15 %CaF2

Flux Analysis

OE-S2 ABS

OE-S2 BVOE-S2 DBOE-S2 DNVOE-S2 GLOE-S2 LRSOE-S2 PROE-S2 RSOE-S2 TÜV


401



OP 180S


AW 430 - 530 360 25OE-S1

AW 520 - 620 400 22OE-S2

AW 600 - 700 450 20OE-S2Mo


StrengthN/mm

2

Yield Strength

N/mm2

Elongation A5(%)


General structural steelsOE-S1 A, B, D, E

Pipe steelsOE-S1 St 37, St 37.4, St 35.8, P235






General structural steelsOE-S2 S355,P355General structural steelsOE-S2 St 37-3, St 44-2, St 44-3,S235

General structural steelsOE-S2 A32, D32, E32

Pipe steelsOE-S2 S235, P235





General structural steelsOE-S2 A36, D36, E36


Boiler steelsOE-S2Mo 15 Mo 3Fine-grain structural steelsOE-S2Mo S420

Wire Product


Wire

Grade


-0.05 - 1 0.20 - - - -OE-S1

-0.05 - 1.40 0.30 - - - -OE-S2

-0.05 - 1.40 0.30 - 0.50 - -OE-S2Mo


402



OP 180S

25kg PLASTIC BAGS

Packaging data

AC; DC+

Current condition


Charpy Notch




0 - 18 - 20 - 40 - 60 - 80 - 101


HeatTreatment +20

403



OP 192

AWS A5.17:F6A2 F6P2-EL12OE-S1AWS A5.17: F7A4 F7P4 - EM12K OE-S2AWS A5.17:F7A6 F7P6-EH12K OE-SD3

AWS A5.23:F8A2 F8P2-EA2 A2OE-S2Mo AWS A5.23:F7A2 - EG-GOE-S48EN 760:S A AB 1 67 AC H5

OP 192 is an agglomerated semi basic type flux for joint welding of general structural steels, pressure vessel steels, pipesteels and fine-grain steels. The flux behaviour in terms of manganese is neutral, the use of wires with a relatively highmanganese content is therefore required (OE-S1 - OE-SD3) OP 192 is suitable for submerged- arc twin-wire, tandem andmulti-wire welding a well as for welding with the two-run techinique, e.g. in the production of large pipes. OP 192 can bewelded on DC and AC. Dump flux must be redryed at 300-350°C. Grain size according to EN 760: 2-20.

Wire Classification




20 %SiO2

39 %CaO + CaF2 + MgO

9 %MnO + FeO

30 %Al2O3 + TiO2 + ZrO2

Flux Analysis

OE-S2 ABSOE-S2 GLOE-S2 / OE-S2 LRS

OE-S2 / OE-S2 RINAOE-S2 TÜV


404



OP 192








General structural steelsOE-S2 St 52-3



Boiler steelsOE-S2 17 Mn 4

Pipe steelsOE-SD3 St E 320.7, St E 360.7, St E 385.7

Pipe steelsOE-SD3 St 52, St 52.4





Fine-grain structural steelsOE-SD3 T St E 380

Boiler steelsOE-SD3 19 Mn 5

Fine-grain structural steelsOE-S2Mo St E 420, W St E 420


Pipe steelsOE-S2Mo X 46, X52, X 56

Pipe steelsOE-S2Mo X 42


Pipe steelsOE-S2Mo St E 415.7, St E 445.7, St E 480.7

Wire Product


Grade


-0.03 - 1 0.40 - - - -OE-S1

-0.03 - 1.60 0.40 - - - -OE-S2

-0.04 - 1.30 0.40 - - - -OE-SD3

-0.04 - 1.10 0.40 - 0.40 - -OE-S2Mo

-0.04 - 1.30 0.40 - 0.40 - -OE-SD3Mo

0.400.04 - 1.40 0.40 0.70 - - -OE-S48


405



OP 192


As Welded 450 - 550 360 24OE-S1

620°C x 1 h 420 - 550 330 22OE-S1

620°C x 1 h 490 - 650 400 22OE-S2

As Welded 520 - 620 430 24OE-S2

620°C x 1 h 510 - 650 420 22OE-SD3

As Welded 530 - 650 440 22OE-SD3

As Welded 560 - 680 500 22OE-S2Mo

620°C x 1 h 560 - 690

480

20OE-S2Mo As Welded 560 - 680 490 22OE-SD3Mo

As Welded 500 - 600 450 25OE-S48


StrengthN/mm

2

Yield Strength

N/mm2

Elongation A5(%)

Wire

25 kg PLASTIC BAGS

Packaging data

DC+; AC

Current condition


Charpy Notch

620°C x 1 h 80 minOE-S1


620°C x 1 h 100 min 47 minOE-S2


620°C x 1 h 60 minOE-SD3

As Welded 90 min 70 minOE-SD3

620°C x 1 h 90 minOE-S2Mo

As Welded 100 minOE-S2Mo

As Welded 80 minOE-SD3Mo


0 - 18 - 20 - 40 - 60 - 80 - 101


HeatTreatment +20

406



OP CROMO F537

AWS A5.23: F9P2 EB3RB3ROE CROMO S225AWS A5.23: F9P2EGR GRETC AL CROMO SAWS A5.23: F9P2 EGR GROE-CROMO S300VAWS A5.23: F8P0EB6B6OE-S1CrMo5EN 760: SA FB 1 55 AC H5

OP CROMO F537 is a special agglomerated fluoride-basic type flux best suited to welding heat-resistant steels after stepcooling. Exceptionally low silicon pick-up and neutral behaviour in terms of manganese are typical of the metallurgicalproperties of this flux. It can be welded on D.C. and A.C. at up to 800 A. As the bulk density of this flux is low, so is the rateof consumption. The flux can be welded with the twin-wire process and can also be used for tandem welding with two ormore wire electrodes. Damp flux should de redried at 300-350°C. Grain size in accordancc with DIN 32 522: 2-20.Controlled X and J factor to satisty step cooling requirement. Dump flux must be redryed at 300-350°C. Grain sizeaccording to EN 760: 2-20.

Wire Classification

Basicity to Boniszewski ~ 2,6

Creep resistant steelsOE-CROMO S225 SA 387 Gr 22

Creep resistant steelsOE-CROMO S225V SA 541 Gr 22 V

Creep resistant steelsOE-CROMO S225V 12 Cr MoV 9 10

Creep resistant steelsOE-CROMO S225V SA 336 F 22 V

Creep resistant steelsOE-CROMO S300V SA 832 Gr 21 V

Creep resistant steelsOE-CROMO S300V SA 182 Gr F 3 V

Creep resistant steelsOE-CROMO S300V SA 542 Tp 4 Cl 4a

Creep resistant steelsOE-S1CrMo5 SA 387 Gr 5

Wire Product


Grade


- 0.12 2.20 1 0.25 - 1 - -OE-CROMO S225

- 0.12 2.40 1 0.25 - 1 0.01 -OE-CROMO S225V

- 0.12 3 1 0.25 - 1 0.01 -OE-CROMO S300V

- 0.12 5 1 0.50 - 0.50 - -OE-S1CrMo5


SAW Basic Fluxes


20 %Al2O3 + MnO

15 %SiO2 + TiO2

40 %CaO + MgO

25 %CaF2

Flux Analysis

OE-CROMO S225 TÜV


407



OP CROMO F537


PWHT 690°C x 8h 620 - 750 540 18OE-CROMO S225

PWHT 710°C x 8h 620 - 750 540 18OE-CROMO S225V

PWHT 710°C x 8h 620 - 750 540 18OE-CROMO S300V

PWHT 760°C x 2h 550 - 700 470 20OE-S1CrMo5


StrengthN/mm

2

Yield Strength

N/mm2

Elongation A5(%)

Wire

25kg PLASTIC BAGS25kg DRYBAG ON DEMAND

Packaging data

DC+; AC

Current condition


Charpy Notch

PWHT 100 min 100 min 50 minOE-CROMO S225

PWHT 100 minOE-CROMO S225V

PWHT 100 minOE-CROMO S300V

PWHT 54 minOE-S1CrMo5

0 - 18 - 20 - 40 - 60 - 80 - 101

Charpy V Notch Impact Strength (J)

With Wire

Heat

Treatment +20

408



OP 33

EN 760: SA AF 2 54 DC

OP 33 is a special semi-basic welding flux used for welding stainless and heat resistant steels in combination with wireelectrodes according to AWS A5.9. In respect to the carbon content of the weld metal, OP 33 is neutral.The welds are smooth and have a fine ripple without undercuts at the toes of the base plates and without slag residues.Slag detachability is superb, therefore this flux is ideal for fillet welding on DC with up to 800 A. Dump flux must be redryedat 300-350°C. Grain size according to EN 760: 2-20.

Wire Classification


SAW Fluxes


1.4462OE-S 22 09 1.4462X 2 Cr Ni Mo N 22 5

1.4541OE-347 X 10 Cr Ni Ti 18 91.4573OE-318 1.4576X 10 Cr Ni Mo Ti 18 12

1.4306OE-308 H 1.4316X 2 Cr Ni 18 9

1.4583OE-318 X 10 Cr Ni Mo Nb 18 12

1.4301OE-308 L X 5 Cr Ni 18 8

1.4571OE-318 X 10 Cr Ni Mo Ti 18 10

1.4550OE-347, OE-318 X 10 Cr Ni Nb 18 9

1.4435OE-316L X 2 Cr Ni Mo 18 12

1.4580OE-318 X 10 Cr Ni Mo Nb 18 l0

1.4300OE-308 L 1.4302X 2 Cr Ni 18 8

1.4543OE-347 1.4551X S Cr Ni Nb 18 9

1.4404OE-316L 1.4430X 2 Cr Ni Mo 18 10

1.4870OE-347, OE-318 X 12 Cr Ni Ti 18 9

Wire Material no.


Material no.Material

50 %CaF2

10 %SiO2 + TiO2

35 %Al2O3 + MnO

Flux Analysis

OE-S 22 09 RINAOE-316L N RINAOE-309LMo RINA

OE-316L TÜV


409



OP 33


As Welded 500 350 35OE-308L

As Welded 600 420 25OE-309LMo

As Welded 575 370 30OE-347


As Welded 600 370 30OE-318

As Welded 680 500 25OE-S 22 09


As Welded 570 390 35OE-316LN


StrengthN/mm

2

Yield Strength

N/mm2

Elongation A5(%)

Wire


- 0.03 18 - - 9 - - -OE-308L

- 0.03 21 - - 15 3 - -OE-309LMo

- 0.03 18 - - 10 2.50 - -OE-316L

- 18.80 5 0.60 15 2.75 0.025 0.15OE-316LN

- 0.07 18 - - 10 2.50 - -OE-318

- 0.07 18 - - 9 - - -OE-347

1.50 19 - - 22 4 - -OE-904L

- 0.03 23 - - 9 3 - -OE-S 22 09


25 Kg PLASTIC BAGS

Packaging data

DC+

Current condition


Charpy Notch

As WeldedOE-308L 75

As WeldedOE-309LMo 80

As WeldedOE-316L 75

As WeldedOE-316LN 70 min

As WeldedOE-318 65

As WeldedOE-347 65

As Welded 100OE-904L

As Welded 70OE-S 22 09

0 - 18 - 20 - 40 - 60 - 80 - 101


HeatTreatment +20

410



OP 70Cr Spezial


AW 520 - 670 210 30OE-308L

EN 760: SA FB 2 57 H5


StrengthN/mm

2 Yield StrengthN/mm

2

OP 70Cr Spezial is an agglomerated flux of the fluoride-basic type for welding of austenitic stainless and heat resistingsteels. Regarding the carbon and silicon content of the weld metal, OP 70CR Spezial is strictly neutral, which means thatneither pick-up nor burn-out will occur. OP 70 Cr Spezial donates a small amount of Manganese and contains Chromiumcomponents to assure that the Chromium level of the wire will be maintained in the deposit.The high resistance to cracking and low diffusible hydrogen level of the deposited weld metal makes OP 70Cr Spezial theideal flux for welding heavy sections of stainless steels. Due to its good slag release OP 70Cr Spezial is particularly suited fornarrow gap applications. Weld seams are smooth and finely rippled without any undercuts into the base metal. DC+ isrecommended. Dump flux must be redryed at 300-350°C. Grain size according to EN 760: 2-20.

Elongation A5(%)

Wire Classification


Wire


-0.027 19.20 1.60 0.30 10.50 - - -OE-308L


SAW Fluxes


25kg PLASTIC BAGS

Packaging data

DC+

Current condition

1.4300OE-308L 1.4316X 2 Cr Ni 18 81.4301OE-308L 1.4316X 5 Cr Ni 18 8

1.4306OE-308L 1.4316X2 CrNi19-11

Wire Material no.



10 %SiO2 + TiO2

20 %Al2O3 + MnO

30 %CaF2

35 %CaO + MgO

Flux Analysis


Charpy Notch

AWOE-308L 25 min

0 - 18 - 20 - 40 - 60 - 80 - 101


HeatTreatment +20

411



OP 76

AWS A5.23: F 62PZ EB9R-B9OE-KV7MEN 760: SA FB 2 55 AC H5

OP 76 is a special agglomerated, fluoride-basic type flux for welding stainless and heat-resistant steels when used inconjunction with wire electrodes according to AWS A5.9. In terms of weld metal C content, the behaviour of OP 76 can bedescribed as neutral, thus if suitable wires are used, ELC quality steels may be welded.In terms of silicon and manganese, the metallurgical behaviour is neutral, i.e. there is neither pick-up nor burn-out.Manganese burn-out only occurs when wires with a high manganese content are used.OP 76 is intended for joint welding large cross-sections. It is one of the range of controlled-hydrogen fluxes, which deposit aweld metal with a low diffusible hydrogen content.OP 76 is particularly suited to tandem and multi-wire welding. Smooth welds with a good finish and free from notches in thetransition zone are a further advantage of this flux.It is equally suited to welding on DC+ and AC at up to 800A.Damp flux should be redried at 300-350°C. Grain size in accordance with EN 760: 2-20.

Wire Classification

Basicity to Boniszewski ~ 2,7

SAW Fluxes


20 %Al2O3 + MnO

40 %CaO + MgO

25 %CaF2

15 %SiO2 + TiO2

Flux Analysis

412



OP 76


-0.03 22 - 74 74 - 2.50 -NIFIL 600

-0.03 23 - 60 60 10 3.50 -NIFIL 625

-0.03 20 - 16 16 3 - 0.15OE-20 16 Nc

-0.03 - - 9 9 - - -OE-308L

-0.03 - - 10 10 - - -OE-316L

-0.07 - - 10 10 - - -OE-318

-0.07 - - 9 9 - - -OE-347

1.500.025 20 - 25 25 4.60 - 0.13OE-904L

-0.03 23 - 9 9 3 - 0.10OE-S 22 09

-0.04 25 0.50 0.50 10 4 0.02 0.25OE-S 25 10

0.250.13 9.50 1.10 1 1 1.20 0.30 0.07OE-KV7M


1.4306OE-308L X 2 Cr Ni 18 9

1.5637OE-20 16 Nc 1.445510 Ni 14

1.4410OE-S 25 10 S 32750X 2 CrNiMoN 25 7 4

1.4435OE-316L X 2 Cr Ni Mo 18 12

1.4580OE-318 X 10 Cr Ni Mo Nb 18 10

1.4571OE-318 X 10 Cr Ni Mo Ti 18 10

1.4878OE-347 X 12 Cr Ni Ti 18 9

1.4573OE-318 X 10 Cr Ni Mo Ti 18 12

1.4541OE-347 X 10 Cr Ni Ti 18 9

1.4541OE-347 X 10 Cr Ni Ti 18 9

1.4550OE-347 X 10 Cr Ni Nb 18 9

1.4583OE-318 X 10 Cr Ni Mo Nb 18 12

1.4543OE-347 l.4551X 5 Cr Ni Nb 18 9

1.4404OE-316L 1.4455X 2 Cr Ni Mo 18 10

1.4583OE-318 X 10 Cr Ni Mo Nb 18 12

1.4550OE-347 X 10 Cr Ni Nb 18 9

1.4573OE-318 1.4576X 10 Cr Ni Mo Ti 18 12

1.4401OE-316L X 5 Cr Ni Mo 18 10

1.4306OE-308L 1.4316X 2 Cr Ni 19 11

1.4301OE-308L 1.4302X 5 Cr Ni 18 8

1.5680OE-308L 12 Ni 19

1.4301OE-308L X 5 Cr Ni 18 8

1.4878OE-347 X 12 Cr Ni Ti 18 9

1.4543OE-347 X 5 Cr Ni Nb 18 9

1.4404OE-316L 1.4430X 2 Cr Ni Mo 18 10

1.4571OE-318 X 10 Cr Ni Mo Ti 18 10

Wire Material no.



413



OP 76




As Welded 650 350 25OE-S 22 09

As Welded 575 370 30OE-347


As Welded 760 450 23NIFIL 625

As Welded 650 550 20OE-S 25 10

As Welded

600

370

30OE-318 As Welded 600 410 30OE-20 16 Nc

PWHT 750°Cx4h 680 550 22OE-KV7M


2

Yield StrengthN/mm

2Elongation A5

(%)Wire

25 kg PLASTIC BAGS

Packaging data

DC+; AC

Current condition


Charpy Notch

As WeldedNIFIL 625 60 min

As WeldedOE-20 16 Nc 120 min

As WeldedOE-308L 75 min


As WeldedOE-318 65 min


As Welded 70 minOE-904L 60 min

As WeldedOE-S 22 09 100 min

As Welded 50minOE-S 25 10

0 - 18 - 20 - 40 - 60 - 80 - 101


HeatTreatment +20

414



OP F500

EN 760: S A FB 2 53 AC

OP F500 is a special agglomerated flux for welding austenitic stainless steels even when stabilised. OP F500 has achromium compensation and the flux is particularly well-suited to welding with single wire and multiwire. Suitable forwelding thin plates at high travel speeds. Excellent slag detachability even from hot plates. Dump flux must be redryed at300-350°C. Grain size according to EN 760: 2-20.

Wire Classification



0.350.03 18 2 0.80 9 - - -OE-308L

-0.03 21 2 0.80 15 3 - -OE-309LMo

-0.03 18 2 0.80 10 2.50 - 0.06OE-316L

-0.07 18 2 0.80 10 2.50 - -OE-318

0.350.07 18 2 0.80 9 - 1 0.06OE-347

1.500.025 19 2 0.80 24 4 - -OE-904L

-0.03 21.50 1.50 0.80 8 3 - 0.18OE-S 22 09


SAW Fluxes


1.4301OE-308L X 5 Cr Ni 18 8

1.4541OE-347 X 10 Cr Ni Ti 18 9

1.4870OE-347 X 12 Cr Ni Ti 18 9

1.4306OE-308H 1.4316X 2 Cr Ni 18 9

1.4550OE-347 X 10 Cr Ni Nb 18 9

1.4404OE-316L 1.4430X 2 Cr Ni Mo 18 10

1.4435OE-316L X 2 Cr Ni Mo 18 12

1.4580OE-318 X 10 Cr Ni Mo Nb 18 l0

1.4543OE-347 l.4551X S Cr Ni Nb 18 9

1.4573OE-318 1.4576X 10 Cr Ni Mo Ti 18 12

1.4583OE-318 X 10 Cr Ni Mo Nb 18 12

1.4401OE-316L 1.4403X S Cr Ni Mo 18 10

1.4462OE-S 22 09 ~ 1.4462X 2 Cr Ni Mo N 22 5

1.4571OE-318 X 10 Cr Ni Mo Ti 18 10

1.4300OE-308L 1.4302X 2 Cr Ni 18 8

Wire Material no.



37 %Al2O3

7 %SiO254 %CaO + CaF2 + MgO

Flux Analysis

OE-316L TÜV


415



OP F500




As Welded 600 370 25OE-309LMo


As Welded 690 400 25OE-S 22 09

As Welded 575 500 30OE-347

As Welded 600 390 30OE-318


StrengthN/mm

2

Yield Strength

N/mm2

Elongation A5(%)

Wire

25kg PLASTIC BAGS

Packaging data

DC+; AC

Current condition


Charpy Notch


As WeldedOE-309LMo 65

As WeldedOE-316L 75

As Welded 100 minOE-318

As Welded 70 minOE-347


0 - 18 - 20 - 40 - 60 - 80 - 101


HeatTreatment +20

416



AST 300

DIN 32522: BCS 5 83255 DC+ 13 B-3

This flux is used in conjunction with austenitic stainless strip (308L, 309L, 309LMo, 316L, etc). The AST 300 fluxcomposition compensates for chromium and nickel oxidation during welding and enhances the weld bead profile, slagresidues are self releasing.AST 300 is used for submerged arc strip cladding of pressure vessels, chemical and petrochemical reactor vessels. Dumpflux must be redryed at 300-350°C. Grain size according to EN 760: 2-20.

Wire Classification

Basicity to Boniszewski 1


-0.014 19 1.40 0.90 10.70 - - -SUPRASTRIP 308L 2° Layer

-0.02 17.30 0.90 0.70 10.40 - - -SUPRASTRIP 309L 1° Layer


SAW Fluxes

Cladding

25kg DRUM

Packaging data

DC+

Current condition

Flux Analysis


417



OP 87

EN 760: SA CS 2 99 Cr AC

OP 87 is an agglomerated flux for joint welding and strip cladding with chromium, chromium nickel, and chrome nickelmolybdenum consumables. It is also suitable for cladding with nickel-based alloys and the best results are obtained on DC(+ pole). The flux has a bulk density of approx. 1 kg/dm3. Flux consumption is aproximately 650g per kg weld metal. OP 87has chromium compensation. This flux may be welded on either AC or DC. The flux can be supplied in metal drums toprevent moisture pick-up.Damp flux should be redried at 300-350°C. Dump flux must be redryed at 300-350°C. Grain size according to EN 760:-20.

Wire Classification



-0.03 18 - - 9 - - -OE-308L

-0.03 18 - - 10 2.50 - -OE-316L

-0.07 18 - - 10 2.50 - -OE-318

-0.07 18 - - 9 - - -OE-347


SAW Fluxes

Cladding

1.4435OE-316L X 2 Cr Ni Mo 18 12

1.4580OE-318 X 10 Cr Ni Mo Nb 18 l01.4878OE-347 X 12 Cr Ni Ti 18 9

1.4573OE-318 1.4576X 10 Cr Ni Mo Ti 18 12

1.4306OE-308L 1.4316X 2 Cr Ni 19 11

1.4404OE-316L 1.4430X 2 Cr Ni Mo 18 10

1.4571OE-318 X 10 Cr Ni Mo Ti 18 10

1.4550OE-347 X 10 Cr Ni Nb 18 9

1.4583OE-318 X 10 Cr Ni Mo Nb 18 12

1.4541OE-347 X 10 Cr Ni Ti 18 9

1.4543OE-347 l.4551X 5 Cr Ni Nb 18 9

Wire Material no.



35 %SiO2 + TiO2

20 %CaO + MgO

10 %CaF2

25 %Al2O3 + MnO

Flux Analysis

418



OP 87



As Welded 600 370 30OE-318

As Welded 575 350 30OE-347



StrengthN/mm

2

Yield Strength

N/mm2

Elongation A5(%)

Wire

25kg PLASTIC BAGS

Packaging data

DC+; AC

Current condition


Charpy Notch





0 - 18 - 20 - 40 - 60 - 80 - 101

Charpy V Notch Impact Strength (J)

With WireHeat

Treatment +20

419



OP 1250A

EN 760: SA CS 3 97 CCrMo AC

OP 1250A is an agglomerated alloy bearing flux used for hard facing applications in combination with low alloy OE-S2 andS2Mo wire electrodes. Applications include the hard facing of machine gear parts, rails, etc. The alloying effect of the fluxdepends, to a large degree, on the welding parameters chosen. For instance, optimum welding parameters for a 4 mm wireelectrode are approximately 600 A, 32 V, 50 cm/min. welding speed. OP 1250A is suitable for use on both DC and AC.Dump flux must be redryed at 300-350°C. Grain size according to EN 760: 2-20.

Wire Classification


-0.10 0.30 1.30 0.50 - 0.10 - -OE-S2-1st

-0.10 0.50 1.40 0.70 - 0.20 - -OE-S2-2nd

-0.10 0.80 1.50 0.90 - 0.30 - -OE-S2-3rd

-0.10 0.50 1.40 0.50 - 0.30 - -OE-S2Mo-1st-0.10 0.50 1.40 0.50 - 0.40 - -OE-S2Mo-2nd

-0.10 0.70 1.50 0.70 - 0.50 - -OE-S2Mo-3rd


SAW Fluxes

Cladding

25kg PLASTIC BAGS

Packaging data

AC; DC+

Current condition

20 %Al2O3 + MnO

10 %CaF2

40 %SiO2 + TiO2

30 %CaO + MgO

Flux Analysis


AWOE-S2-1st 220 HB

AWOE-S2-2nd 225 HB

AWOE-S2-3rd 250 HB

AWOE-S2Mo-1st 225 HBAWOE-S2Mo-2nd 230 HB

AWOE-S2Mo-3rd 260 HB


StrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Wire Hardness


420



OP 1300A

EN 760: SA CS 3 87 CCRMo AC

OP 1300A is an agglomerated alloy bearing flux used for hardfacing in combination with low alloy OE-S2 and S2Mo wireelectrodes. Applications include the hardfacing of machine gear parts, rails, and support rolls of cater pillars, etc. Thealloying effect of the flux depends, to a large degree, on the weld parameters chosen. For instance, optimum weldingparameters for a 4 mm wire electrode are approximately 600 A, 32 V, 50 cm/min. welding speed. OP 1300A is suitable tobe used on both DC and AC. Dump flux must be redryed at 300-350°C. Grain size according to EN 760: 2-20.

Wire Classification


-0.10 1.10 1.20 0.50 - 0.10 - -OE-S2 -1st

-0.10 1.40 1.30 0.60 - 0.20 - -OE-S2 -2nd

-0.10 1.80 1.50 0.70 - 0.30 - -OE-S2 -3rd

-0.10 1.30 1.20 0.50 - 0.30 - -OE-S2Mo -1st

-0.10 2 1.30 0.70 - 0.50 - -OE-S2Mo -2nd

-0.10 2.10 1.40 0.80 - 0.60 - -OE-S2Mo -3rd


SAW Fluxes

Cladding

25kg PLASTIC BAGS

Packaging data

AC; DC+

Current condition

30 %CaO + MgO

20 %Al2O3 + MnO

10 %CaF2

40 %SiO2 + TiO2

Flux Analysis


AWOE-S2 -1st 230 HB

AWOE-S2 -2nd 280 HB

AWOE-S2 -3rd 290 HB

AWOE-S2Mo -1st 260 HBAWOE-S2Mo -2nd 350 HB

AWOE-S2Mo -3rd 360 HB


StrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Wire Hardness


421



OP 1350A


OP 1350A is an agglomerated alloy bearing flux used for hardfacing in combination with low alloy OE-S2 and S2Mo wireelectrodes. Applications include the hardfacing of machine gear parts, rails, supports rolls of cater pillars, etc. The alloyingeffect of the flux depends, to a large degree, on the weld parameters chosen. For instance, optimum welding parameters fora 4 mm wire electrode are approximately 600 A, 32 V, 50 cm/min. welding speed. OP 1350A is suitable for use on both DCand AC. Dump flux must be redryed at 300-350°C. Grain size according to EN 760: 2-20.

Wire Classification


-0.10 1.90 1.90 - 0.30 - -OE-S2 -3rd

-0.10 1.20 1.50 - 0.20 - -OE-S2-1st

-0.10 1.40 1.70 - 0.20 - -OE-S2-2nd

-0.10 1.30 1.50 - 0.40 - -OE-S2Mo -1st

-0.10 1.50 1.70 - 0.50 - -OE-S2Mo -2nd

-0.10 2.10 1.90 - 0.60 - -OE-S2Mo -3rd


SAW Fluxes

Cladding

25kg PLASTIC BAGS

Packaging data

AC; DC+

Current condition

30 %CaO + MgO

20 %Al2O3 + MnO

10 %CaF2

40 %SiO2 + TiO2

Flux Analysis


AWOE-S2-1st 260 HB

AWOE-S2-2nd 320 HB

AWOE-S2-3rd 330 HB

AWOE-S2Mo-1st 280 HBAWOE-S2Mo-2nd 370 HB

AWOE-S2Mo-3rd 390 HB


StrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Wire Hardness


422



OP 1450A


OP 1450A is an agglomerated alloy bearing flux used for hardfacing in combination with low alloy OE-S2 and S2Mo wireelectrodes. Applications include the hardfacing of piston rod ends and earth moving equipment, etc. The alloying effect ofthe flux depends, to a large degree, on the weld parameters chosen. For instance, optimum welding parameters for a 4 mmwire electrode are approximately 600 A, 32 V, 50 cm/min. welding speed. OP 1450A is suitable for use on both DC and AC.Dump flux must be redryed at 300-350°C. Grain size according to EN 760: 2-20.

Wire Classification


-0.14 1.90 1.20 0.40 - 0.10 - -OE-S2 -1st

-0.18 2.80 1.30 0.50 - 0.20 - -OE-S2 -2nd

-0.19 2.80 1.30 0.60 - 0.30 - -OE-S2 -3rd

-0.17 1.90 0.90 0.40 - 0.30 - -OE-S2Mo -1st

-0.19 2.60 1.10 0.60 - 0.60 - -OE-S2Mo -2nd

-0.20 2.90 1.20 0.70 - 0.60 - -OE-S2Mo -3rd


SAW Fluxes

Cladding

25kg PLASTIC BAGS

Packaging data

AC; DC+

Current condition

40 %SiO2 + TiO2

30 %CaO + MgO

20 %Al2O3 + MnO

10 %CaF2

Flux Analysis


AWOE-S2 - 1st 280 HB

AWOE-S2- 2nd 350 HB

AWOE-S2- 3rd 370 HB

AWOE-S2Mo -1st 310 HBAWOE-S2Mo -2nd 440 HB

AWOE-S2Mo -3rd 450 HB


StrengthN/mm

2

YieldStrengthN/mm

2

Elongation A5 (%)

Wire Hardness


423



OP 10U

EN 760: SA CS 1

OP 10U is an agglomerated flux for use as the backing medium in the single-sided submerged arc welding process. Forsingle-sided welding the backing medium is spread as a thin layer of a few millimetres in thickness on a copper backing barwhich is pressed against the underside of the weld joint. After welding the slag detaches easily and the root of the weldexhibits a uniform profile. OP 10U is suitable for use with single, tandem and multi-wire submerged arc welding processes.The optimised grain size in combination with the flux chemistry of OP 10U ensures that the weld profile is straight, withclean weld toes and a smooth cosmetically acceptable surface.

Wire Classification

SAW Fluxes

Backing

25kg PLASTIC BAGS

Packaging data

AC; DC+

Current condition

35 %CaO + MgO32 %SiO2 + TiO2

5 %Al2O3 + MnO

7 %CaF2

Flux Analysis


424



notes

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