catalogo de partes w-750.pdf

FOREMOST Industries Inc.Technical Publications

PartsBook

ProspectorReverse Circulation Drill

UNCONTROLLED COPY All information subject to changewithout notice. © 1998 FOREMOST INDUSTRIES INC

Standard Warranty Policy

On components and equipment manufactured by Vendor, Vendor warrants them to be free

from defects in material and workmanship for a period of 6 months or one thousand hours of

operation, whichever occurs first from the date of delivery to the first Buyer. This warranty

excludes damage or failure due to negligence, misuse, accident, improper operation,

improper application or installation caused by the Buyer. On Components manufactured by

others, Vendor assigns to the Buyer, to the extent assignable, the manufacturers standard

warranty.

Buyer acknowledges that the equipment is of a size, design, and type selected by Buyer and

agrees that there are no other warranties, expressed or implied, including those of mer-

chantability or fitness for a particular use, which Vendor hereby disclaims.

In the event the equipment fails to perform through no fault of the Buyer, within the estab-

lished warranty period, Buyer’s sole remedy and Vendor’s sole liability shall be repair or

replacement, at Vendor’s discretion, as shall appear defective in its inspection after return to

the Vendor, of parts or equipment at the nearest authorized repair facility, or at the location of

use of the equipment, at Vendor’s discretion. The Buyer shall pay all expenses of removal,

installation and/or transportation cost to and from the location where warranty service is per-

formed. Such repair or replacement shall be done at the soonest practical time. Defective

goods will be returned to Foremost, freight prepaid for inspection and credit if applicable.

Under no circumstances will Vendor be liable for incidental or consequential damages.

Buyer agrees that Vendor is entitled to make changes and improvements in Vendor’s prod-

uct.

The Buyer hereby agrees to remiss, release, and forever discharge Vendor, its successors,

and assigns, of and from all actions, causes of actions, claims, and demands of every nature

or kind arising out of or in any way related to or connected with the purchase and use of said

goods or any work performed by Vendor’s personnel.

CALIFORNIA

Proposition 65 Warning

Diesel engine exhaust and some of itsconstituents are known to the State ofCalifornia to cause cancer, birth defects,and other reproductive harm.

Parts Orders

All orders should be placed through:

Foremost Industries

1225 - 64th Ave. N.E.Calgary, Alberta

Canada, T2E 8P9

Telephone: 403-295-5800

Parts Department Fax: 403-295-5831

Head Office Fax: 403-295-5810

Telex: 038-22772

Your parts order will be handled more efficiently, if your faxed orders are typewritten andnot handwritten, and if you provide the:

1. Serial Number of the Drill Rig or Vehicle,2. Module number in which the part is specified,3. Assembly (ASSY) number and, if applicable, Sub-assembly

(SUB-ASSY) number in which the part is specified.4. Item Number, Part Number, and complete Description for

the part needed, and5. Complete shipping instructions.

We cannot guarantee the correct parts without this information.

Foremost uses major components, i.e., axles, which have been designed specifically forour vehicles and drills. These designs are based on research and field experience, andas a result, our design configurations assure optimum performance. Do not compromiseyour performance or warranty by substituting substandard service parts - use only Foremostreplacement parts.

Original Equipment Manufacturer (OEM) parts books and service manuals are providedfor parts that are not manufactured by Foremost Industries.

How to use the Foremost Parts Book

The Foremost Parts Book is divided into numbered modules. The table of contents of these modules is at the beginning of each parts book. Modules reflect assemblies which generally reflect the function the assembly does. Each module is further divided into sub-assemblies. To find a part use the following steps:

Step 1

First search to locate the appropriate module. ENGINE AND PARTS

Step 2

Then match the module description to the module number. 0500 ENGINE AND PARTS

Step 3

Check to see if the modulecontains the appropriate sub-assembly. AIR CLEANER...05-99-293209

Step 4

Turn to the module using the module number. 0500 ENGINE AND PARTS

Step 5

Locate the part in the illustrationand match to the part numberin the parts listing. #2 ELEMENT - FILTER

Step 6

If a sub-assembly has an OEMmanual it will indicated in the index.

The OEM manual can be found in the binder labelled OEM MANUALS.

SEE OEM FOR

I

Contents

Module Description

Parts Book

0000 Miscellaneous

2A-0000-000 CONSUMABLE ITEMS - QUICK REFERENCE....................... 0000-2

0100 Suspension & Parts

2A-0100-200 WHEEL & TIRE ASSY.............................................................. 0100-2

2A-0110-020 SUSPENSION ASSY................................................................ 0100-4

0200 Axle & Parts

2A-0230-100 DRIVE AXLE ASSY - FRONT / REAR ..................................... 0200-2

0400 Frame & Parts

2A-0400-160 FRAME ASSY........................................................................... 0400-2

ARTICULATION ASSY & PARTS ............................................ 0400-4

0500 Engine & Parts

2A-0500-060 ENGINE ASSY ......................................................................... 0500-2

2A-0510-160 ACCESSORIES DRIVE COMPONENTS ................................. 0500-6

2A-0514-060 FAN ASSY - MULTIWING 40" .................................................. 0500-8

2A-0516-060 AIR COMPRESSOR............................................................... 0500-10

2A-0522-060 FUEL SYSTEM....................................................................... 0500-12

2A-0522-100 ENGINE STARTING AID - ELECTRONICALLY OPERATED 0500-14

2A-0524-060 AIR CLEANER ASSY ............................................................. 0500-16

2A-0526-060 EXHAUST SYSTEM ............................................................... 0500-18

2A-0528-060 ENGINE & TRANSMISSION MOUNTING.............................. 0500-20

TRANSMISSION MOUNTING................................................ 0500-22

0600 Transmission & Drive Boxes

2A-0600-001 TRANSMISSION ASSY............................................................ 0600-2

2A-0650-001 CLUTCH ASSY......................................................................... 0600-4

2A-0682-010 TRANSFER CASE.................................................................... 0600-6

0800 Drive Shafts

2A-0800-001 DRIVE SHAFTS ASSY ............................................................. 0800-2

HANGER BEARING ASSY - 1710 SERIES ............................. 0800-4

HANGER BEARING ASSY....................................................... 0800-6

0900 Electrical

2A-0910-060 ALTERNATOR GROUP ........................................................... 0900-2

2A-0912-001 ELECTRICAL CONNECTOR PARTS ...................................... 0900-4

2A-0916-004 HEADLIGHT ASSY................................................................... 0900-6

PROSPECTOR W750

Contents

Module Description

II

Parts Book

2A-0916-080 DOME LIGHT............................................................................0900-8

2A-0916-800 LIGHTING PACKAGE - HIGHWAY ........................................0900-10

2A-0920-001 INSTRUMENT PANEL - MAIN................................................0900-12

2A-0922-001 MASTER CIRCUIT BREAKER - 120 AMP AUTO RESET .....0900-14

2A-0928-001 BATTERY GROUP .................................................................0900-16

2A-0940-010 AIR HORN...............................................................................0900-18

2A-0941-001 ALARM - BACK-UP.................................................................0900-20

2A-0950-001 CAB SHELL - STANDARD ELECTRICAL ..............................0900-22

2A-0999-010 ELECTRICAL 12 VOLT - REAR CONSOLE & DRILL ............0900-24

1000 Heating & Cooling

2A-1000-060 HEATING & COOLING - ENGINE ............................................1000-2

2A-1040-001 TRANSMISSION COOLING .....................................................1000-6

2A-1040-200 TRANSFER CASE COOLING ..................................................1000-8

1100 Cab & Accessories

2A-1128-100 WINDSHIELD ASSY - 1 MAN OPEN TYPE CAB.....................1100-2

2A-1132-001 SEAT ASSY ..............................................................................1100-4

2A-1132-102 SEAT BELTS - RETRACTABLE TYPE.....................................1100-6

2A-1142-010 CAB EXTERIOR PARTS ..........................................................1100-8

2A-1150-060 ENGINE HOOD ASSY ............................................................1100-10

1200 Controls (Air, Hydraulic & Mechanical)

2A-1200-001 STEERING CYLINDER & PARTS ............................................1200-2

2A-1210-062 HYDRAULIC SCHEMATICS.....................................................1200-4

HYDRAULIC SCHEMATIC - SETUP FUNCTIONS ..................1200-6

HYDRAULIC SCHEMATIC - PIPE RACK SLIDE .....................1200-8

HYDRAULIC SCHEMATIC - PIPE RACK RAISE ...................1200-10

HYDRAULIC SCHEMATIC - WINCH......................................1200-12

HYDRAULIC SCHEMATIC - BREAKOUT WRENCH .............1200-14

HYDRAULIC SCHEMATIC - WATER PUMP..........................1200-16

HYDRAULIC SCHEMATIC - BRAKES ...................................1200-18

HYDRAULIC SCHEMATIC - DOZER .....................................1200-20

HYDRAULIC SCHEMATIC - STEERING................................1200-22

HYDRAULIC SCHEMATIC - COMPRESSOR FAN................1200-24

HYDRAULIC SCHEMATIC - PULL UP/PULL DOWN.............1200-26

HYDRAULIC SCHEMATIC - ROTARY ...................................1200-28

HYDRAULIC SCHEMATIC - HYDRAULIC TANK...................1200-30

2A-1210-162 AIR SYSTEM - SCHEMATICS................................................1200-32

AIR SCHEMATIC - TRANSFER CASE...................................1200-34

AIR SCHEMATIC - PTO CONTROL.......................................1200-36

PROSPECTOR W750

III

Contents

Module Description

Parts Book

AIR SCHEMATIC - PARK BRAKE ......................................... 1200-38

AIR SCHEMATIC - COMPRESSOR GROUP ........................ 1200-40

AIR SCHEMATIC - CYCLONE DOOR ................................... 1200-42

AIR SCHEMATIC - INDEX PIN CYLINDER ........................... 1200-44

AIR SCHEMATIC - AIR HORN............................................... 1200-46

2A-1216-020 STEERING WHEEL ASSY ..................................................... 1200-48

2A-1230-001 AIR RESERVOIR & AIR DRYER GROUP ............................. 1200-50

2A-1244-001 TRANSMISSION SHIFT ASSY - EATON RTX....................... 1200-52

2A-1246-001 CLUTCH CONTROLS ............................................................ 1200-54

2A-1250-001 PTO ASSY.............................................................................. 1200-56

1800 Tanks & Parts

2A-1800-001 FUEL TANK ASSY ................................................................... 1800-2

2A-1850-001 HYDRAULIC TANK ASSY........................................................ 1800-4

HAND PUMP ASSY - HYDRAULIC FLUID .............................. 1800-6

1900 Attachments

2A-1900-001 TOOLS...................................................................................... 1900-2

2A-1902-310 TOOL/CHAIN BOX LHS & CHAIN BOX RHS .......................... 1900-4

2A-1929-020 OUTRIGGER & CARRYING BEAM ASSY............................... 1900-6

OUTRIGGER PLUMBING ........................................................ 1900-8

2A-1936-020 FENDER ASSY - FRONT....................................................... 1900-10

2A-1936-022 FENDER EXTENSION - FRONT............................................ 1900-12

2A-1936-200 FENDER ASSY - REAR WITH TERRA TIRES ...................... 1900-14

2A-1936-210 FENDER EXTENSION - REAR .............................................. 1900-16

2A-1940-004 DOZER ASSY......................................................................... 1900-18

2A-1948-010 MAST REST ........................................................................... 1900-20

2A-1950-020 DECK SLIDE & MAST TURRET ASSY.................................. 1900-22

SLEWING DRIVE ASSY......................................................... 1900-26

2000 Compressor

2A-2000-010 COMPRESSOR ASSY ............................................................. 2000-2

COMPRESSOR COOLER ASSY ............................................. 2000-4

FAN MOTOR MOUNTING ASSY ............................................. 2000-6

AIR SCHEMATIC - DRILL COMPRESSOR ............................. 2000-8

2A-2000-800 AIR CLEANER ASSY - COMPRESSOR ................................ 2000-10

2100 Circulation Systems

2A-2100-010 WATER PUMP ASSY - 20 GPM .............................................. 2100-2

2A-2160-020 BOOST AIR PLUMBING - COMPRESSOR TO MAST ............ 2100-4

AIR PLUMBING - COMPRESSOR TO RECEIVER TANK....... 2100-6

PROSPECTOR W750

Contents

Module Description

IV

Parts Book

AIR PLUMBING - RECEIVER TANK TO DECK .......................2100-8

AIR PLUMBING - DECK .........................................................2100-10

AIR PLUMBING - DECK THRU MAST TURRET....................2100-12

AIR PLUMBING - DECK THRU MAST BULKHEAD...............2100-14

AIR PLUMBING - MAST TO AIR SWIVEL..............................2100-16

2A-2170-001 OILER ASSY...........................................................................2100-18

2A-2180-020 CYCLONE ASSY - VERTICAL OUTRIGGER MOUNTS ........2100-20

CYCLONE ASSY ....................................................................2100-22

2200 Mast & Parts

2A-2200-050 MAST ASSY - 22’-1” STROKE .................................................2200-2

CYLINDER & PULL-UP ASSY..................................................2200-4

LIFT CYLINDER ASSY - ROD END .........................................2200-6

PULL-DOWN ASSY ..................................................................2200-8

SWINGING SANDLINE ASSY ................................................2200-10

SHEAVE ASSY .......................................................................2200-12

TOP MOUNT SLOT WRENCH ASSY ....................................2200-14

2A-2200-406 SLOT WRENCH......................................................................2200-16

2A-2200-436 PIPE GUIDE............................................................................2200-18

2A-2224-004 PIPE WRENCH BREAKOUT ASSY - LEFT HAND MOUNT ..2200-20

2300 String Drives

2A-2310-030 CARRIAGE & TOP DRIVE ASSY - DUAL MOTOR..................2300-2

DUAL MOTOR TOP DRIVE ASSY ...........................................2300-6

ASSEMBLY PROCEDURES - DUAL MOTOR TOP DRIVE...2300-10

2400 Drill Controls

2A-2400-030 CONTROL CONSOLE ASSY ...................................................2400-2

2A-2400-500 PLATFORM - REAR CONSOLE...............................................2400-6

2600 Pipe Handling Accessories

2A-2630-100 PIPE TUB ASSY .......................................................................2600-2

2700 Drill Accessories

2A-2710-008 AIR SWIVEL ASSY ...................................................................2700-2

AIR SWIVEL ASSY - 4”.............................................................2700-4

2A-2720-020 CASING SEAL ASSY................................................................2700-6

9000 Tooling

2A-9000-018 BREAKOUT WRENCH’S ..........................................................9000-2

PROSPECTOR W750

Module

Contents

FOREMOST Industries Inc.Parts Book – PROSPECTOR W750

2A-0000-000 CONSUMABLE ITEMS - QUICK REFERENCE .......................0000-2

0000

Miscellaneous

Revision Date:

0000-2

Parts Book – PROSPECTOR W750

FOREMOST Industries Inc.

Item Part Number Description Qty.

2A-0000-000

09SEP97

ENGINE

05-04-257675 FUEL FILTER - SECONDARY 1

05-04-274592 FUEL SEPARATOR CARTRIDGE 1

05-36-193232 ETHER CARTRIDGE 1

05-24-285045 AIR ELEMENT - PRIMARY 2

05-24-285046 AIR ELEMENT - SECONDARY 2

306024 OIL FILTER 2

AIR COMPRESSOR

19-51-290144 OIL FILTER 1

19-51-294695 ELEMENT - WATER 1

05-24-285045 AIR ELEMENT - PRIMARY 2

05-24-285046 AIR ELEMENT - SECONDARY 2

HYDRAULICS

15-15-279152 ELEMENT - CHARGE PUMP 1

15-15-281269 ELEMENT - ROTARY PUMP 1

15-15-287896 RETURN FILTER - SPIN ON 2

TOP DRIVE

307976 FLINGER 1

14-04-297306 TOP SEAL 1

14-04-290929 ‘O’ RING - LOWER 1

14-04-288601 ‘O’ RING - LOWER 1

14-04-288600 ‘O’ RING - LOWER 1

14-04-278088 LOWER SEALS 2

AIR SWIVEL

14-18-279185 WEAR BUSHING 1

14-21-279186 RUBBER DOUGHNUTS 2

14-20-279144 V-PACKING 8

17-52-280986 DISCHARGE PLUG 1

9642-00-0510 TEE - 3" 1

20-29-284889 NIPPLE - 3" 1

19-55-290742 PIPE WIPERS - 4" 2

TOOLING

20-29-288728 SAVER SUB - 4" CIP 1

20-29-288739 CENTER TUBE - 4" CIP 1

14-07-288639 ‘O’ RING - CENTER TUBE TOP 2

14-07-254867 ‘O’ RING - CENTER TUBE & PIPE 2

0000

CONSUMABLE ITEMS - QUICK REFERENCE


0000-3

2A-0000-000

CONSUMABLE ITEMS - QUICK REFERENCE

ILLUSTRATION NOT AVAILABLE

Notes

0000-4

Parts Book – PROSPECTOR W750FOREMOST Industries Inc.

Module

Contents


2A-0100-200 WHEEL & TIRE ASSY ..............................................................0100-2

2A-0110-020 SUSPENSION ASSY ................................................................0100-4

0100

Suspension & Parts

Revision Date:

0100-2




2A-0100-200

ASSY #01-99-295022

31JUL97

01 01-10-285216 WHEELBASE - C/W CENTER 1

02 01-10-255847 RING - BEAD SEAT 1

03 01-10-255845 RING - SIDE 2

04 01-10-255846 RING - LOCK 1

05 01-10-256502 DRIVER 1

06 01-10-256555 POCKET 2

07 01-11-253235 TERRA TIRE - 66-43-25-20 PLY 1

08 01-11-295079 NUT - SPUD FOR SWIVEL VALVES 1

09 14-11-199443 O-RING - SILICON 1

10 01-11-295078 VALVE STEM - LARGE BORE 1

11 01-11-172502 ADAPTOR 1

12 01-11-256629 CAP - VALVE STEM 1

13 9150-00-3830 CAPSCREW HXHD GR8 NC 3/4 X 2 1/4 14

14 16-25-243647 WASHER FLAT HARDENED 3/4 14

NOTE: QTY SHOWN FOR 1 TIRE

0100

WHEEL & TIRE ASSY


0100-3

07

09

10

12

02

04

05

08

03

01,06

11

01-10-294895

14

13

2A-0100-200

WHEEL & TIRE ASSY

ASSY #01-99-295022

Revision Date:

0100-4




2A-0110-020

05MAY97

01 9151-00-3860 CAPSCREW HXHD GR8 NF 3/4" X 4" 12

02 9668-00-0305 WASHER FLAT FEDALLOY 3/4" 12

03 9676-00-0305 WASHER LOCK FEDALLOY 3/4" 12

04 9367-00-0305 NUT HEX GR8 NF 3/4" 12




08 9361-00-0325 NUT DEEP NF 7/8" 8

0100

SUSPENSION ASSY


0100-5

2A-0110-020

SUSPENSION ASSY


Notes

0100-6


Module

Contents


2A-0230-100 DRIVE AXLE ASSY - FRONT / REAR......................................0200-2

0200

Axle & Parts

Revision Date:

0200-2




2A-0230-100

05MAY97

01 02-01-288146 AXLE - FRONT, NO SPIN - JOHN DEERE 1200 SERIES 1

02 02-01-288147 AXLE - REAR - JOHN DEERE 1400 SERIES 1

03 02-11-282373 BUSHING - PIVOT 4

04 9285-00-0629 GREASE ZERK 1/4 NPT 67.5 DEG 4

0200

DRIVE AXLE ASSY - FRONT / REAR


0200-3

2A-0230-100

DRIVE AXLE ASSY - FRONT / REAR


Notes

0200-4


Module

Contents


2A-0400-160 FRAME ASSY ...........................................................................0400-2

ARTICULATION ASSY & PARTS.............................................0400-4

0400

Frame & Parts

Revision Date:

0400-2




2A-0400-160

ASSY #04-05-291970

28JAN97

01 04-01-291977 FRONT FRAME EXTENSION 1

02 05-26-288332 MOUNT - ENGINE - REAR LOWER LHS 1

03 05-26-288333 MOUNT - ENGINE - REAR LOWER RHS 1

04 04-09-282482 MOUNT - FRONT AXLE 1

05 04-05-291971 FRAME RAIL & LINER, FRONT LHS 1

06 04-05-291972 FRAME RAIL & LINER, FRONT RHS 1

07 18-07-284799 MOUNT - FUEL TANK 2

08 04-09-273792 CROSSMEMBER - STEERING CYLINDER 1

09 04-01-294175 ARTICULATION ASSY & PARTS 1

Note: Breakdown of “

ARTICULATION ASSY & PARTS

” on page 0400-4

10 04-15-282485 TRANSFER CASE - MOUNT LHS 1

11 04-15-282486 TRANSFER CASE - MOUNT RHS 1

12 19-01-282489 DECK - RIGHT WING 1

13 19-01-285195 DECK - LEFT WING 1

14 19-52-285215 MAST REST 1

15 04-05-291973 FRAME RAIL & LINER - REAR LHS 1

16 04-05-291974 FRAME RAIL & LINER - REAR RHS 1

17 04-09-282481 MOUNT - REAR AXLE 2

18 04-09-283446 MOUNT - COMPRESSOR FRONT 1

19 04-09-282484 MOUNT - COMPRESSOR 1

20 19-01-282413 SLIDE DECK 1

21 04-09-282458 BEAM - OUTRIGGER 1

22 04-09-282352 CROSSMEMBER - END 1

23 19-04-283206 HOSE GUARD - FRAME 1

24 04-15-291975 BRACKET - DOZER LHS 1

25 04-15-291976 BRACKET - DOZER RHS 1

26 04-10-283175 MOUNT - TOW HOOKS 2

27 19-15-283179 MOUNT - DECK SLIDE 4

28 19-15-283180 SPACER - DECK SLIDE MOUNT 2

29 12-17-293855 MOUNT - AIR DRYER 1

30 19-52-294706 REST - PIPE TUB 1

0400

FRAME ASSY


0400-3

2A-0400-160

FRAME ASSY

ASSY #04-05-291970

03 06 07 11 12 16

01

292524 02 04 05

08

09

10

13

14

15 17

18 19

47

20

21

23 22

27 28 26

Revision Date:

0400-4




2A-0400-160

SUB-ASSY #04-01-294175 OF ASSY #04-05-291970

28JAN97

01 04-25-226335 PIN - SELF ALIGNING - BUSHING 2

02 9150-00-3110 CAPSCREW HXHD GR8 NC 1/2" X 1 1/4" 4


04 04-22-145947 LOCKSTRAP 2

05 13-20-145785 BUSHING - SELF ALIGNING 2

06 5751-00-0430 PIPE SCH 40 2” 2

07 16-60-107271 SHIM - ARTICULATION PIVOT 2

08 16-59-107263 WASHER - THRUST 2

09 04-01-284610 ARTICULATION ASSY - FRONT 1

10 04-01-284611 ARTICULATION ASSY - REAR 1

11 04-09-273792 CROSSMEMBER - STEERING 1

12 04-27-202274 BUMPER PAD 2

Note: Items 11 & 12 not shown

13 04-25-292509 PIN - LOCK UP BAR STORAGE 1

14 9285-00-0610 GREASE ZERK - 1/8" NPT STRAIGHT 1

15 17-50-260467 GREASE ZERK - 1/8" NPT 90 DEG 1

16 19-39-273903 LOCKUP ARM 1

17 04-25-239828 PIN - LOCKUP BAR 2

18 16-58-242195 PIN - HITCH 2

0400



0400-5

2A-0400-160


SUB-ASSY #04-01-294175 OF ASSY #04-05-291970

01 0605 04 02,03

09 15

13,16,17,18

14

15

01 02,03 04

050708

10

FRONT HINGE REAR HINGE

Notes

0400-6


Module

Contents


2A-0500-060 ENGINE ASSY..........................................................................0500-2

2A-0510-160 ACCESSORIES DRIVE COMPONENTS..................................0500-6

2A-0514-060 FAN ASSY - MULTIWING 40" ..................................................0500-8

2A-0516-060 AIR COMPRESSOR ...............................................................0500-10

2A-0522-060 FUEL SYSTEM .......................................................................0500-12

2A-0522-100 ENGINE STARTING AID - ELECTRONICALLY OPERATED 0500-14

2A-0524-060 AIR CLEANER ASSY..............................................................0500-16

2A-0526-060 EXHAUST SYSTEM................................................................0500-18

2A-0528-060 ENGINE & TRANSMISSION MOUNTING ..............................0500-20

TRANSMISSION MOUNTING ................................................0500-22

0500

Engine & Parts

Revision Date:0500-2 Parts Book – PROSPECTOR W750FOREMOST Industries Inc.


2A-0500-060

28JAN97

01 05-02-292913 ENGINE ASSY - DETROIT DIESEL1

02 6A5 6004 ENGINE FILTER BRACKET

03 6B 6009 FLYWHEEL HOUSING #1

04 6C1 6014 CRANKSHAFT

05 6C2 6002 VIBRATION DAMPER

06 6C3 6009 FLYWHEEL FLAT TYPE #23507442

07 6D 6026 CON RODS & PISTONS

08 6E 6016 OIL PAN 30 DEG.

09 6G1 6010 OIL DISTRIBUTION

10 6G2 6011 OIL FILLER

11 6G3 6500 OIL COOLER

12 6G4 6020 DIPSTICK ASSY

13 6G5 6011 OIL FILTER

14 6J 6012 FRONT COVER ENGINE

15 6K1 6019 FAN HUB ONLY 1.06 FAN RATIO

16 6K1A 6014 CRANK PULLEY POLY V 188MM

17 6K1B 6003 FAN BELT #23517136

18 6K2 6015 WATER PUMP

19 6K2A 6002 WATER CONNECT.

20 6K3A 6002 WATER BYPASS TUBE

21 6K3B 6003 THERMOSTAT HOUSING

22 6K4 6018 COOLANT FILTER

23 6L 6016 EXHAUST MANIFOLD

24 6M4 6003 FUEL PUMP

25 6M6 6014 INJECTORS FUEL

26 6M7C 6059 TURBOCHARGER

27 6M9 6099 FUEL FILTERS

28 6M10 6010 AIR INLET HOUSING

29 6N4 6051 GOVERNOR

30 6N4D 6110 350/475 HP RATING

31 6N4M 6474 475 H.P. @ 2100 RPM

32 6Q 6004 MOUNTS ENGINE

33 6T 6025 FUEL PUMP DRIVE

34 6T 6054 AIR COMP. 16CFM

35 6X1B 6015 CAMSHAFT & VV.

36 6X3 6039 JAKE BRAKE

0500

ENGINE ASSY

FOREMOST Industries Inc.Parts Book – PROSPECTOR W750 0500-3

2A-0500-060ENGINE ASSY




2A-0500-060

28JAN97

37 6X3A 6000 ROCKER COVER

38 6X4 6009 ACCESSORY DR. MOUNT-C

39 6X4 6022 ACCESSORY DR. MOUNT-H

40 6X4 6016 ACCESSORY DR. COUPLE

41 6Y1 6014 MOUNTING ARRG’T ONLY (ALTERNATOR)

42 6Y2A 6005 STARTER - 12V 50MT

43 8C 6000 EXH. CLAMP

44 16PD 2060 SKID SHIPPING

45

46

47 WATEROUS - ADD ON

48 J12261 JAKE CLUTCH SWITCH

49 J17328 JAKE DDEC III SWITCH GROUP

50 5142040 FAN BLADE 40” BLOWER

51 WIL319593 FOOT PEDAL DDEC

52 M305662 MORSE THROTTLE CONTROL

53 23515398 COOLANT SENSOR

54 23515327 DDEC KIT

55 23507136 CAVITY PLUG

56 23505047 CHECK VALVE FUEL

57 W1W3M RESISTOR X2

58 123512138 PENCOOL PREMIX 10 US GAL

59 M306777 MORSE CONTROL CONNECTOR

60 6Y1 6515 ALTERNATOR 12V-100 AMP 1

61 12-26-295773 VANDAL GUARD - ENGINE OIL FILL 1

62 09-13-294587 MOUNT - DIAGNOSTIC PLUG DDEC ENGINE 1

63 306024 FILTER - ENGINE OIL 1

64 306027 FILTER - FUEL - PRIMARY 1

65 306028 FILTER - FUEL - SECONDARY 1

66 306029 FILTER - COOLANT 1

0500

ENGINE ASSY


2A-0500-060ENGINE ASSY




2A-0510-160ASSY #2A-0510-160

23MAR98

01 20-12-294022 SHEAVE 1

02 20-15-292308 BUSHING - TAPER LOCK (MODIFIED) 1

03 20-16-294023 V-BELT - ALTERNATOR 1

04 12-17-289292 MOUNTING BRACKET 1

05 05-32-292386 MOUNT - BELT DRIVEN PUMP 1

Note: Item 05 not shown

0500

ACCESSORIES DRIVE COMPONENTS


2A-0510-060ACCESSORIES DRIVE COMPONENTS

ASSY #2A-0510-160

01

02

03

04



2A-0514-060ASSY #2A-0514-060

28JAN97

01 05-17-291991 FAN - 40” MULTI-WING 1

02 05-17-292257 SPACER - FAN 1

03 20-16-294507 BELT - POLY - V 1

04 9148-00-2547 CAPS HXHD GR5 NC 5/16 X 3 1/2 6

05 16-25-274628 WASHER - FLAT HEAVY DUTY 6

06 10-02-283247 GUARD - FAN ASSY LHS 1

07 10-02-283246 GUARD - FAN ASSY RHS 1

0500

FAN ASSY - MULTIWING 40"


2A-0514-060FAN ASSY - MULTIWING 40"ASSY #2A-0514-060

6

07

6

01

05

04

2

03



2A-0516-060ASSY #2A-0516-060

28JAN97

01 AIR COMP. 16CFM ENGINE 60 SER. SPEC. NO. 6T 6054 1

02 19-13-214124 AIR GOVERNOR 1

03 19-13-256129 GASKET 2

04 18-06-226092 BREATHER, 1/8” NPT 1

0500

AIR COMPRESSOR


2A-0516-060AIR COMPRESSORASSY #2A-0516-060

01

03

04

02



2A-0522-060ASSY #05-99-294627

02MAR98

01 17-61-268050 VALVE - CHECK 1

02 PUMP - FUEL 1

03 306028 FILTER - FUEL - SECONDARY 1

04 05-04-274591 FILTER - FUEL AND WATER SEPARATOR 1

05-04-274592 CARTRIDGE - FILTER

05 10-06-263553 COOLER - FUEL 1

06 VALVE - CHECK 1

07 12-09-180467 VALVE - BALL 1" NPT 2

08 311752 PRIMER KIT - FUEL PUMP 1

0500

FUEL SYSTEM


FUEL INJECTORS ONCYLINDER HEAD

RESTRICTED FITTING0.80" DIA

63

14

2 21

22

20

23

5

7

8

5/8"

ECM

3/8"

3/8"

5/8"

2A-0522-060FUEL SYSTEMASSY #05-99-294627

NOTE: TO ORDER HOSES USE DRAWING NUMBER THEN HOSE NUMBER



2A-0522-100ASSY #2A-0522-100

31JUL97

01 05-36-259068 KIT - ELECTRIC AID STARTER 1

02 05-36-265970 VALVE - ELECTRIC 1

03 05-36-270144 ATOMIZER 1

04 05-36-193232 CARTRIDGE - ETHER 1

05 05-36-263344 THERMOSTAT 1

06 09-08-264901 SWITCH - ETHER START 1

07 05-36-270140 ELBOW - FITTING 1

08 05-36-270141 TUBING - NYLON 1

09 05-36-270142 CLAMP - ETHER CARTRIDGE 1

10 05-36-270143 CRADLE - ETHER CART. 1

11 9148-00-2450 CAPSCREW HXHD GR5 NC 5/16" X 1/2" 2

12 308147 ATOMIZER - ETHER 1


0500

ENGINE STARTING AID - ELECTRONICALLY OPERATED


2A-0522-100ENGINE STARTING AID - ELECTRONICALLY OPERATEDASSY #2A-0522-100

��

��

��yy

yy

yy

02

03

05

06

07

08

09

11

11

04

10



2A-0524-060ASSY #2A-0524-060

12MAY97

01 05-24-282280 AIR CLEANER ASSY 2

05-24-285045 ELEMENT - PRIMARY 2

05-24-285046 ELEMENT - SECONDARY 2

02 05-25-170257 INDICATOR - CONDITION 1

03 05-25-264205 HOOD - 7” 2

04 05-25-283130 TEE - AIR INTAKE 7” 1

05 05-25-288991 ELBOW - RUBBER 90 DEG 7" X 5" 1

06 05-25-263646 ELBOW - 90 DEG 7" 3

07 05-25-283159 MOUNT - AIR CLEANER LHS 2

08 05-25-283160 MOUNT - AIR CLEANER RHS 2

09 10-12-286791 CLAMP - T BOLT 9

10 10-12-256907 CLAMP - HOSE 1

11 307865 ALUMINUM TUB RND 7" x 14" 1

12 05-32-292694 SUPPORT - AIR INTAKE 1

13 10-12-260645 CLAMP - HOSE 2

0500

AIR CLEANER ASSY


2A-0524-060AIR CLEANER ASSYASSY #2A-0524-060

01

12

03

13

10

05

11

06

06

02

04

09

07

08



2A-0526-060ASSY #2A-0526-060

31JUL97

01 05-23-282276 MUFFLER 1

02 05-20-285021 STACK - EXHAUST 5” 1

03 05-32-274032 MOUNT - MUFFLER 2

04 05-44-296460 MOUNT SUPPORT - MUFFLER LHS 1

05 05-22-258089 ELBOW - EXHAUST 1

06 05-22-272133 ELBOW - 5” 45 DEG. 1

07 05-22-292604 PIPE - EXHAUST TURBO 1

08 05-22-255178 CLAMP - BAND EXHAUST 3

09 05-22-126985 U-CLAMP 4

10 CLAMP - TURBO EXHAUST - SUPPLIED W/ ENGINE 1

11 05-22-292634 PIPE EXHAUST - ELBOW 1

12 NOT USED 1

13 5883-00-0630 TUBE EXHAUST FLEX 5" 2

14 05-44-296461 MOUNT SUPPORT - MUFFLER RHS 1

15 05-32-292770 BRACKET SUPPORT - EXHAUST PLUMBING 1

16 308498 SUPPORT - EXHAUST 1

0500

EXHAUST SYSTEM


2A-0526-060EXHAUST SYSTEMASSY #2A-0526-060

01

02

0304

05

06

07 08

09

11

14

15

13

16

08



2A-0528-060ASSY #2A-0528-060

28JAN98

01 05-99-292636 ENGINE MOUNTING ARRANGEMENT - FRONT 1

05-26-292133 MOUNT - ENGINE FRONT 1

02 16-25-199605 WASHER - MOUNT 2

03 05-27-199389 MOUNT - INSULATOR 4

04 9149-00-3870 CAPSCREW HXHD GR5 NF 3/4" X 4 1/2" 2

05 9391-00-0305 NUT NYLON LOCK NF 3/4" 4

06 9149-00-3845 CAPS HXHD GR5 NF 3/4" X 3" 2

07 05-26-292596 MOUNT - ENGINE FRONT 1

08 05-26-292019 MOUNT - REAR UPPER 1

09 05-26-293202 MOUNT - ENGINE REAR UPPER LHS 1

10 05-26-288333 MOUNT - ENGINE REAR LOWER RHS 1

11 05-26-288332 MOUNT - ENGINE REAR LOWER LHS 1

12 06-99-292057 TRANSMISSION MOUNTING ASSY 1

Note: Breakdown of “TRANSMISSION MOUNTING ” on page 0500-22

0500

ENGINE & TRANSMISSION MOUNTING


2A-0528-060ENGINE MOUNTINGASSY #2A-0528-060

07

06

01

02

03

05

04

08 09

10, 11



2A-0528-060ASSY #06-99-292057

28JAN97

01 9148-00-3120 CAPS HXHD GR5 NC 1/2 X 1 1/2 2

02 9390-00-0260 NUT NYLON LOCK NC 1/2” 2

03 9666-00-0260 WASHER FLAT SAE 1/2 2

04 06-04-292055 MOUNT - TRANSMISSION 2

05 06-04-283049 SPRING - LEAF TRANSMISSION SUPPORT 1

06 06-04-292056 STRAP - TRANSMISSION MOUNT 1

07 9666-00-0280 WASHER - FLAT SAE 5/8 2

0500

TRANSMISSION MOUNTING


2A-0528-060TRANSMISSION MOUNTINGASSY #06-99-292057

07

06

05

04

01,02,03

CAB WELDMENT TRANSMISSION

Notes

0500-24 Parts Book – PROSPECTOR W750FOREMOST Industries Inc.

Module

Contents


2A-0600-001 TRANSMISSION ASSY ............................................................0600-2

2A-0650-001 CLUTCH ASSY .........................................................................0600-4

2A-0682-010 TRANSFER CASE ....................................................................0600-6

0600

Transmission & Drive Boxes



2A-0600-001ASSY #06-01-291938

24JAN97

01 06-01-291938 TRANSMISSION - EATON 1

0600

TRANSMISSION ASSY


2A-0600-001TRANSMISSION ASSYASSY #06-01-291938

EATON STANDARD TRANSMISSION

Model No. RTXF-14609BSAE#1 Non-nodal Flywheel AssemblyPull Type Clutch Release Kit2” - 10 Input SplineSpeedo SpacerFull Round 1710 Yoke With SlingerSRC-118, Right-Rear Remote Shifting UnitMagnetic Plug & BreatherRange Valve with Fittings, Tubing & SheathingK-1956 Oil Cooler KItInternal Oil Pump for High Angle Loop LubricationNeutral Start Switch #22941Reverse Light Switch #22940High Angle Lube KitNote: For further information see OEM Manual



2A-0650-001ASSY #05-05-282019

20FEB98

01 05-05-282019 CLUTCH - SPICER 1

02 13-09-260993 BEARING 1

0600

CLUTCH ASSY


2A-0650-001CLUTCH ASSYASSY #05-05-282019

SPICER CLUTCH

Type: AS 1552SASize: 15 1/2 Two PlatesSpline: 2” x 10 SAEBrake Kit: 127760XInstallation: 108391-74Cover Assy: 155078-4Driven Disc: CeramicFront: 128257Rear: 128258Type: DCF-CO-FTBearing: 13-09-260993Note: For further information see OEM Manual



2A-0682-010ASSY #2A-0682-010

12MAY97

01 06-03-282021 TRANSFER CASE - DANA 785 1


03 16-25-199605 WASHER - MOUNT 4


05 9391-00-0305 NUT NYLON LOCK NF 3/4" 4

06 06-04-284950 BRACKET - TRANSFER CASE LHS 1

07 06-04-284951 BRACKET - TRANSFER CASE RHS 1

08 16-60-286708 SHIM - ENGINE MOUNT 16 GA 4

09 16-60-286709 SHIM - ENGINE MOUNT 10 GA 4

Note: Items 08 & 09 not shown

0600

TRANSFER CASE


2A-0682-010TRANSFER CASEASSY #2A-0682-010

02

02

03

04

05

02

06,07

Notes


Module

Contents


2A-0800-001 DRIVE SHAFTS ASSY..............................................................0800-2

HANGER BEARING ASSY - 1710 SERIES..............................0800-4

HANGER BEARING ASSY .......................................................0800-6

0800

Drive Shafts



2A-0800-001ASSY #08-99-288632

28JAN97

01 08-34-285941 DRIVE SHAFT -TRANSMISSION TO HANGER BEARING 1

08-12-205338 JOURNAL KIT 2

08-14-259071 DUST CAP 1

02 08-17-285943 HANGER BEARING ASSY - 1710 SERIES 1

Note: Breakdown of “HANGER BEARING ASSY - 1710 SERIES ” on page 0800-4

03 08-34-285942 DRIVE SHAFT - UPPER ARTICULATION 1

08-12-205338 JOURNAL KIT 2

08-14-259071 DUST CAP 1

08-08-270062 FLANGE YOKE 1

04 08-09-288631 FLANGE YOKE - 1710 SERIES 2

05 08-34-293792 DRIVE SHAFT - SHORT COUPLED 1

08-08-286008 FLANGE YOKE 2

08-12-205338 JOURNAL KIT 2

06 08-02-283094 DRIVE SHAFT ASSY - FRONT AXLE 1

08-12-165085 UNIVERSAL JOINT 1

08-14-152196 CAP - DUST & WASHER 1

08-12-029602 JOURNAL KIT 1

07 08-17-246433 HANGER BEARING ASSY 1

Note: Breakdown of “HANGER BEARING ASSY ” on page 0800-6

08 08-02-283095 DRIVE SHAFT ASSY - LOWER 1

08-12-029602 JOURNAL KIT 2

08-14-152196 CAP - DUST & WASHER 1

08-08-270061 FLANGE YOKE 1

09 08-09-288630 FLANGE YOKE - 1610 2

10 08-02-288295 DRIVE SHAFT - REAR AXLE 1

08-29-292464 U-JOINT KIT 1

11 08-22-286015 ADAPTER FLANGE - COMPRESSOR 1

12 08-13-295197 FLINGER 4

0800

DRIVE SHAFTS ASSY


2A-0800-001DRIVE SHAFTS ASSYASSY #08-99-288632

COMPRESSOR

TRANSMISSION

FRONT AXLE REAR AXLE

TRANSFERCASE

01

06 07 08 09,12 09,12 10

02 03 04,12 05 11



2A-0800-001SUB-ASSY #08-17-285943 OF ASSY #08-99-288632

28JAN97

01 08-07-285944 YOKE END - 1710 REWORKED 2

02 16-35-285798 NUT - LOCKING 1 1/4" - 18 2

03 08-21-270454 WASHER - FLAT 2

04 14-03-285947 SEAL 2

05 13-02-285948 BEARING 2

06 9285-00-0610 GREASE ZERK 1/8" NPT STRAIGHT 3

07 12-09-256882 VALVE - RELIEF 2

08 08-17-285949 SHAFT 1

09 16-39-285950 SNAP RING 1

10 08-17-285951 HOUSING - HANGER BEARING 1

0800

HANGER BEARING ASSY - 1710 SERIES


NOTE:PACK BEARINGS BEFORE ASSEMBLING.TORQUE NUTS TO 100 LB-FTUSE LOCTITE #262 (RED).

01 02 03 04 05 06 07 08 09 10

~

2A-0800-001HANGER BEARING ASSY - 1710 SERIESSUB-ASSY #08-17-285943 OF ASSY #08-99-288632



2A-0800-001SUB-ASSY #08-17-246433 OF ASSY #08-99-288632

28JAN97

01 08-17-246433 HANGER BEARING ASSY 1

02 16-25-243647 WASHER, HARDENED FLAT 3/4" DIA 2

03 08-07-149977 YOKE ASSY - END 2

04 14-02-167401 SEAL 2

05 13-09-037907 BEARING - BALL 2


07 08-17-140716 SHAFT - HANGER BEARING 1

08 08-17-240346 HOUSING - HANGER BEARING 1

09 08-15-029599 U BOLT 4

10 9674-00-0250 WASHER LOCK REGULAR 7/16" 2

11 9365-00-0250 NUT HEX GR5 NF 7/16" 2





0800

HANGER BEARING ASSY


2A-0800-001HANGER BEARING ASSYSUB-ASSY #08-17-246433 OF ASSY #08-99-288632

1213

02

03

03

09

09

10

10

11

11

04

04

05

05

0806

07

Notes


Module

Contents


2A-0910-060 ALTERNATOR GROUP............................................................0900-2

2A-0912-001 ELECTRICAL CONNECTOR PARTS.......................................0900-4

2A-0916-004 HEADLIGHT ASSY ...................................................................0900-6

2A-0916-080 DOME LIGHT............................................................................0900-8

2A-0916-800 LIGHTING PACKAGE - HIGHWAY.........................................0900-10

2A-0920-001 INSTRUMENT PANEL - MAIN................................................0900-12

2A-0922-001 MASTER CIRCUIT BREAKER - 120 AMP AUTO RESET......0900-14

2A-0928-001 BATTERY GROUP..................................................................0900-16

2A-0940-010 AIR HORN...............................................................................0900-18

2A-0941-001 ALARM - BACK-UP.................................................................0900-20

2A-0950-001 CAB SHELL - STANDARD ELECTRICAL ..............................0900-22

2A-0999-010 ELECTRICAL 12 VOLT - REAR CONSOLE & DRILL ............0900-24

0900

Electrical



2A-0910-060ASSY #2A-0910-060

28jan97

01 05-09-291925 ALTERNATOR - 14V/145AMP 1

02 05-29-292463 PULLEY - ALTERNATOR 1

03 ALTERNATOR MOUNTING ARRG’T - SPEC. NO. 6Y1 6014 1


0900

ALTERNATOR GROUP


2A-0910-060ALTERNATOR GROUPASSY #2A-0910-060

-+

01

02



2A-0912-001

10FEB97

01 09-15-268028 CONNECTOR - PLUG SINGLE FARGO CN01FL LOCK TYPE 2

02 09-15-268029 CONNECTOR - CAP SINGLE FARGO CNO1ML LOCK TYPE 2

03 09-15-268030 CONNECTOR - PLUG DOUBLE FARGO CN02FLT LOCK TYPE 6

04 09-15-268031 CONNECTOR - DOU FEMALE FARGO CN02MLT LOCK TYPE 6

05 12-18-259030 BOOT - #24 CONNECTOR JEB1912 6

06 09-15-259008 PLUG - SEALING DEUT 114017 2

07 09-15-258993 NUT - PANEL #24 DEUT 112263-90 3

08 09-15-258995 WASHER - PANEL #24 DEUT 112264 3

09 09-15-286382 CONNECTOR - RECEPTACLE DEUT HD34-24-19-SN 1

10 09-15-286383 CONNECTOR - PLUG DEUT HD36-24-19-PN 1

11 09-15-286384 CONNECTOR - RECEPTACLE DEUT HD34-24-31-ST 1

12 09-15-286385 CONNECTOR - PLUG DEUT HD36-24-31-PN 1

13 09-15-286386 PIN - CONTACT #12 DEUT 0460-204-12141 10

14 09-15-286387 SOCKET - CONTACT #12 DEUT 0462-203-12141 10

15 09-15-286388 PIN - CONTACT #16 DEUT 0460-202-16141 61

16 09-15-286389 SOCKET - CONTACT #16 DEUT 0462-201-16141 61

0900

ELECTRICAL CONNECTOR PARTS


2A-0912-001ELECTRICAL CONNECTOR PARTS




2A-0916-004ASSY #2A-0916-004

28JAN97

01 09-09-280263 HEADLAMP - KIT SNOW PLOW 1

0900

HEADLIGHT ASSY


2A-0916-004HEADLIGHT ASSYASSY #2A-0916-004



2A-0916-080ASSY #2A-0916-080

28JAN97

01 09-09-074608 LIGHT - DOME 1

0900

DOME LIGHT


2A-0916-080DOME LIGHTASSY #2A-0916-080



2A-0916-800

28JAN98

01 09-08-256057 SIGNAL SWITCH DA 70-8034 1

02 09-11-014656 CIRCUIT BREAKER 20 AMP CH HERSEE 30056-20 1

03 09-25-212474 FLASHER DA 74-3001 1

04 09-25-187208 RECEPTACLE - FLASHER DA 76-4029 1

05 09-09-289364 LIGHT - TAIL, SIGNAL, DIRECT DA 70-6001 2

06 09-15-258994 LOCKWASHER - PANEL #8 DEUT 114021 1

07 09-15-258984 CONNECTOR - PLUG DEUT HD56-18-8PN 1

08 09-15-258977 CONNECTOR - RECEPTACLE DEUT HD54-18-SN 1

09 09-15-258992 NUT - PANEL #18 DEUT 114020-90 1

0900

LIGHTING PACKAGE - HIGHWAY


2A-0916-800LIGHTING PACKAGE - HIGHWAY




2A-0920-001

28JAN97




04 09-11-261977 BREAKER - 40 AMPS AUTO RESET CH HERSEE 30056-40 1

05 09-11-263278 BAR - BREAKER 2 2

06 09-11-263277 BAR - BREAKER 3 3

07 09-11-264227 BAR - BREAKER 4 1

08 09-11-159794 BRACKET - BREAKER 6 CH HERSEE 30090-6 1

09 09-06-260038 TERMINAL BLOCK AMP 1-601805-1 2

10 09-06-260037 TERMINAL BLOCK AMP 1-604101-1 5

11 09-30-262503 RESISTOR DALE CW10-39R 1

12 09-08-258772 SOLENOID, CONTINUOUS CH HERSEE 24059 1

13 09-08-277497 SWITCH CH M489-03 1

14 09-09-226602 LIGHT - INDICATOR, RED AMP 1-380643-2 RED 1

15 09-09-226602 LIGHT - INDICATOR, RED AMP 1-380643-2 RED 1

16 09-19-226491 BUZZER - LOW AIR DELCO 2072630 1

17 16-01-265283 CAPSCREW SPAE HX-212 #10-24 X 3/4 16

18 16-33-267416 SPRING NUT SPAE TN 34 16

19 9140-00-2115 CAPS FLT HD SCKT NC 1/4-20 X 1 8

20 09-08-175196 SWITCH - PRESSURE CH HERSEE 8640 2

21 09-08-277662 BOOT - RUBBER 13/16 CH HERSEE M83288 1

0900

INSTRUMENT PANEL - MAIN


2A-0920-001INSTRUMENT PANEL - MAIN




2A-0922-001ASSY #2A-0922-001

28JAN97

01 09-11-270233 BREAKER 1

0900

MASTER CIRCUIT BREAKER - 120 AMP AUTO RESET


2A-0922-001MASTER CIRCUIT BREAKER - 120 AMP AUTO RESETASSY #2A-0922-001

01



2A-0928-001ASSY #2A-0928-001

28JAN97

01 09-02-016233 BATTERY - 80A WET 2

02 09-08-255302 SWITCH - RELAY 1

USED FOR STARTER MOTOR

03 19-99-277426 BATTERY BOX - ASSY 1

04 11-11-053597 CATCH - HOOD C/W STRIKER 2

05 19-15-277412 LID - BATTERY BOX 1

06 9586-08-1305 SCRW TPG TYP AB SQ SKT #10 X 1/2 PAN 8

07 19-15-277411 BATTERY BOX - WELDMENT 1

08 22-13-278602 RUBBER - NEOPRENE PAD 1

09 09-06-258882 CONNECTOR - POSITIVE AMP 29712 2

10 09-06-258884 CONNECTOR - NEGATIVE 2

11 09-03-148652 CABLE - COLD WEATHER 12

12 09-03-225762 CABLE - COLD WEATHER 8

13 09-06-258881 TERMINAL - NEGATIVE AMP 29711 2

14 09-08-292559 SWITCH - DISCONNECT (KEY) 1

15 09-13-292580 MOUNT - DISCONNECT SWITCH 1

0900

BATTERY GROUP


2A-0928-001BATTERY GROUPASSY #2A-0928-001

�@�À�@�À�@�À�y14

1511

01

10

10

9

9

06

05

04

03

8

02

12

-+



2A-0940-010ASSY #2A-0940-010

31JUL97

01 09-19-257277 AIR HORN 1

02 12-08-272619 VALVE - ELEC/AIR (HORN) 1

03 17-63-082112 ADAPTER - BULKHEAD 1

04 09-08-277502 SWITCH 1

05 17-17-082872 FITTING 1

06 17-05-031295 ELBOW - MALE 2

07 17-05-084812 FITTING 1

08 17-56-082821 NIPPLE - HEX BRASS 1

09 09-08-262329 RELAY 1

10 09-13-262330 MODULE - RELAY 1

0900

AIR HORN


01

02

03

04

05

06

06

07

08

09

10

2A-0940-010AIR HORNASSY #2A-0940-010



2A-0941-001

28JAN97

01 09-19-215783 ALARM - BACK-UP DA 777084 1

02 09-15-263967 CONNECTOR - CLEAR PICO 1268C 1

0900

ALARM - BACK-UP


2A-0941-001ALARM - BACK-UP




2A-0950-001

28JAN97

01 11-04-263153 BULKHEAD - ELECTRICAL 1

02 09-06-262804 TERMINAL C/W STUDS 1

03 09-23-263162 RUBBER TIP 2

04 16-01-265283 CAPSCREW 4

05 16-33-267416 SPRING NUT 4

0900

CAB SHELL - STANDARD ELECTRICAL


2A-0950-001CAB SHELL - STANDARD ELECTRICAL




2A-0999-010

28JAN97

01 09-99-292914 SCHEMATIC - ELECTRICAL 1

Note: Illustration of item 01 in OEM manual

02 09-12-281595 SENDER - OIL PRESSURE 5-100 PSI 1

03 09-12-287506 SENDER - TEMPERATURE 100-280F 12V 1

04 12-08-290397 PRESSURE STAT 1

05 09-08-292563 SWITCH - TOGGLE 1

06 09-09-226602 LIGHT - INDICATOR, RED 1

07 KIT - ETHER START 12VDC START PILOT 1

08 09-01-284790 TACHOMETER-12V (USED W/DDEC) 1

09 SENDER - SUPPLIED W/ TACH. 1

10 09-10-266001 LIGHT KITS 1

11 09-08-283714 SWITCH - TOGGLE 1

12 09-08-277502 SWITCH 3

13 09-08-277615 SWITCH TOGGLE 3

14 09-08-277636 SWITCH - TOGGLE 1


16 09-09-283090 LIGHT - INDICATOR, GREEN 1

17 09-09-277611 LIGHT - INDICATOR, AMBER 2

18 09-11-146463 20 AMP CIRCUIT BREAKER 1

19 09-11-264780 BREAKER 1

20 09-09-286022 LAMP - 12V HALOGEN 8

21 09-09-277656 LAMP 2

22 09-09-277637 LIGHT - DOME 1

23 09-08-277665 BOOT-RUBBER 2

24 09-08-277499 BOOT - RUBBER 7

25 09-06-260037 TERMINAL BLOCK 1

26 09-06-260038 TERMINAL BLOCK 1

27 09-06-260039 STOP - ONE END 1

28 09-15-286382 CONNECTOR - RECEPTACLE 1

29 09-15-286383 CONNECTOR - PLUG 1

30 09-08-262329 RELAY 2

31 09-13-262330 MODULE, RELAY 2

32 09-08-277615 SWITCH TOGGLE 2

33 09-08-277663 BOOT - RUBBER BLACK 2

0900

ELECTRICAL 12 VOLT - REAR CONSOLE & DRILL


2A-0999-010ELECTRICAL 12 VOLT - REAR CONSOLE & DRILL

SEE OEM MANUAL FOR ILLUSTRATION

Notes


Module

Contents


2A-1000-060 HEATING & COOLING - ENGINE ............................................1000-2

2A-1040-001 TRANSMISSION COOLING .....................................................1000-6

2A-1040-200 TRANSFER CASE COOLING...................................................1000-8

1000

Heating & Cooling



2A-1000-060ASSY #2A-1000-060

07AUG97

01 10-01-291984 RADIATOR ASSY W/ MOUNT 1

02 10-02-292285 SHROUD - RADIATOR SER 60 1

03 10-15-296389 DEFLECTOR AIR - RADIATOR LHS 1

04 10-15-296399 ANGLE - MOUNTING AIR DEFLECTOR LHS 1

05 10-15-296390 DEFLECTOR AIR - RADIATOR RHS 1

06 10-15-296400 ANGLE - MOUNTING AIR DEFLECTOR RHS 1

07 10-11-292458 MOUNT - TIE ROD - ENGINE 1

08 10-11-292648 MOUNT - TIE ROD - RADIATOR 1

09 10-11-292444 TIE ROD - RADIATOR / ENGINE 1

10 12-04-010278 CLEVIS YOKE 1/2" 2

11 10-07-292440 PIPE - UPPER - ENGINE 1

12 9297-00-0470 HOSE RAD H.D. 2 1/2" 2

13 10-12-264808 CLAMP 4

14 10-07-292439 PIPE - LOWER - ENGINE 1

15 9297-00-0510 HOSE RAD H.D. 3" 1

16 NOT USED

17 10-12-224413 CLAMP - HOSE 4

18 17-43-026522 HOSE END 2

19 17-48-075361 HOSE 5

20 17-48-275225 HEATER HOSE 1" 6

21 17-46-140244 HOSE END 1

22 10-21-292013 CHARGE AIR COOLER 1

23 10-07-292617 ELBOW - RUBBER 4" 90 DEG. 1

24 10-21-292606 PIPE - CHARGE AIR TO TURBO 1

25 10-21-292605 PIPE - CHARGE AIR TO INTAKE 1

26 10-12-289714 HUMP HOSE - CHARGE AIR 3

27 10-12-286058 CLAMP 16


29 10-11-292655 SUPPORT - CHARGE AIR PIPE - UPPER 1

30 10-11-292654 SUPPORT - CHRGE AIR PIPE - LOWER 1

31 10-11-292661 VANDAL GUARD - COVER RADIATOR 1

32 10-20-293265 MOUNTING - COOLERS / CHARGE AIR 1

33 10-20-293263 MOUNTING RAIL - CHARGE AIR 2

34 10-20-293264 MOUNTING FRAME - CHARGE AIR 1

35 10-11-295047 MOUNT - CHARGE AIR COOLER 4


1000

HEATING & COOLING - ENGINE


2A-1000-060HEATING & COOLING - ENGINEASSY #2A-1000-060

14

13

1312

12

2120

1511

05

06

8

10

09

07

02

0104

03

24

29

36

33

2230

23

35

28

37

25

2627

38

31

39

40

41

42



2A-1000-060ASSY #2A-1000-060

07AUG97

37 9364-00-0260 NUT HEX GR 5 NC 1/2" 4

38 9666-00-0260 WASHER FLAT SAE 1/2" 8


40 9390-00-0235 NUT NYLON LOCK NC 3/8" 10



1000

HEATING & COOLING - ENGINE


2A-1000-060HEATING & COOLING - ENGINEASSY #2A-1000-060

14

13

1312

12

2120

1511

05

06

8

10

09

07

02

0104

03

24

29

36

33

2230

23

35

28

37

25

2627

38

31

39

40

41

42



2A-1040-001ASSY #307773

20FEB98

01 10-06-263553 OIL COOLER 1

1000

TRANSMISSION COOLING


10

01

11

2A-1040-001TRANSMISSION COOLINGASSY #307773



2A-1040-200ASSY #307775

20FEB98

01 10-06-263553 OIL COOLER 1

1000

TRANSFER CASE COOLING


2A-1040-200TRANSFER CASE COOLINGASSY #307775

01

12

11

10

Notes


Module

Contents


2A-1128-100 WINDSHIELD ASSY - 1 MAN OPEN TYPE CAB.....................1100-2

2A-1132-001 SEAT ASSY ..............................................................................1100-4

2A-1132-102 SEAT BELTS - RETRACTABLE TYPE.....................................1100-6

2A-1142-010 CAB EXTERIOR PARTS...........................................................1100-8

2A-1150-060 ENGINE HOOD ASSY ............................................................1100-10

1100

Cab & Accessories



2A-1128-100

31JUL97

01 11-02-285124 WINDSHIELD - PLEXI GLASS 1

02 16-70-265115 BOLT - SHOULDER, CADMIUM PLATED 8

03 9666-00-0220 WASHER FLAT SAE 5/16" 8

04 09-23-259067 GROMMET 16

1100

WINDSHIELD ASSY - 1 MAN OPEN TYPE CAB


2A-1128-100WINDSHIELD ASSY - 1 MAN OPEN TYPE CAB




2A-1132-001

06FEB97

01 11-03-277428 SEAT 1

02 9364-00-0220 NUT HEX GR5 NC 5/16" 4


1100

SEAT ASSY


2A-1132-001SEAT ASSY




2A-1132-102ASSY #2A-1132-102

06FEB97

01 11-03-245577 SEAT BELT - RETRACTABLE 1

02 11-03-261189 ANCHOR - SEAT BELT 2

1100

SEAT BELTS - RETRACTABLE TYPE


2A-1132-102SEAT BELTS - RETRACTABLE TYPEASSY #2A-1132-102

01

02



2A-1142-010

06FEB97

01 11-08-187305 MIRROR HEAD - HEATED 2

02 11-08-171638 BRACKET - MIRROR HEAD 2

03 11-08-288838 MOUNT - MIRROR CAB - LHS 1

04 11-08-288839 MOUNT - MIRROR CAB - RHS 1

1100

CAB EXTERIOR PARTS


2A-1142-010CAB EXTERIOR PARTS




2A-1150-060ASSY #11-04-295969

06FEB97

01 11-04-295963 FRAME - ENGINE HOOD 1

02 11-04-295970 DOOR HOOD, LHS 1

03 11-04-295971 DOOR HOOD, RHS 1

04 16-31-179841 HOOD FASTENER - RUBBER 4

1100

ENGINE HOOD ASSY


2A-1150-060ENGINE HOOD ASSYASSY #11-04-295969


Notes


Module

Contents


2A-1200-001 STEERING CYLINDER & PARTS ............................................1200-2

2A-1210-062 HYDRAULIC SCHEMATICS.....................................................1200-4

HYDRAULIC SCHEMATIC - SETUP FUNCTIONS ..................1200-6

HYDRAULIC SCHEMATIC - PIPE RACK SLIDE......................1200-8

HYDRAULIC SCHEMATIC - PIPE RACK RAISE ...................1200-10

HYDRAULIC SCHEMATIC - WINCH......................................1200-12

HYDRAULIC SCHEMATIC - BREAKOUT WRENCH .............1200-14

HYDRAULIC SCHEMATIC - WATER PUMP..........................1200-16

HYDRAULIC SCHEMATIC - BRAKES....................................1200-18

HYDRAULIC SCHEMATIC - DOZER......................................1200-20

HYDRAULIC SCHEMATIC - STEERING................................1200-22

HYDRAULIC SCHEMATIC - COMPRESSOR FAN................1200-24

HYDRAULIC SCHEMATIC - PULL UP/PULL DOWN.............1200-26

HYDRAULIC SCHEMATIC - ROTARY ...................................1200-28

HYDRAULIC SCHEMATIC - HYDRAULIC TANK...................1200-30

2A-1210-162 AIR SYSTEM - SCHEMATICS................................................1200-32

AIR SCHEMATIC - TRANSFER CASE...................................1200-34

AIR SCHEMATIC - PTO CONTROL.......................................1200-36

AIR SCHEMATIC - PARK BRAKE..........................................1200-38

AIR SCHEMATIC - COMPRESSOR GROUP.........................1200-40

AIR SCHEMATIC - CYCLONE DOOR....................................1200-42

AIR SCHEMATIC - INDEX PIN CYLINDER............................1200-44

AIR SCHEMATIC - AIR HORN ...............................................1200-46

2A-1216-020 STEERING WHEEL ASSY......................................................1200-48

2A-1230-001 AIR RESERVOIR & AIR DRYER GROUP..............................1200-50

2A-1244-001 TRANSMISSION SHIFT ASSY - EATON RTX .......................1200-52

2A-1246-001 CLUTCH CONTROLS.............................................................1200-54

2A-1250-001 PTO ASSY ..............................................................................1200-56

1200

Controls (Air, Hydraulic & Mechanical)



2A-1200-001ASSY #2A-1200-001

06FEB97

01 12-06-279410 BARREL - CYLINDER 4B X 16ST 2

02 12-06-279362 ROD - HYDRAULIC CYLINDER 2" X 16" 2

03 12-06-279414 PISTON - CYLINDER 4" DIA. 2

04 12-06-276896 HEAD 2

05 9149-00-4660 CAPSCREW HXHD GR5 NF 1 1/4" X 3" 2

06 14-17-279412 SEAL KIT - CYLINDER 4B X 2R 2

07 04-25-236713 PIN - STEERING CYLINDER 4

08 04-22-236721 LOCKSTRAP - STEERING CYLINDER 4

09 13-20-163333 BUSHING - SELF ALIGNING 4

10 9148-00-2670 CAPSCREW HXHD GR5 NC 3/8" X 1" 8


12 9285-00-0610 GREASE ZERK STRAIGHT1/8" NPT 4

1200

STEERING CYLINDER & PARTS


2A-1200-001STEERING CYLINDER & PARTSASSY #2A-1200-001

01

02

03

04

05

0607

08

09

10

11

12



2A-1210-062ASSY #15-99-294064

06FEB97

01 15-99-296917 SET-UP FUNCTIONS 1

02 15-99-296918 PIPE RACK SLIDE 1

03 15-99-296980 PIPE RACK RAISE 1

04 15-99-296919 WINCH 1

05 15-99-296920 BREAKOUT WRENCH 1

06 15-99-296921 WATER PUMP 1

07 15-99-296922 BRAKES 1

08 15-99-296923 DOZER 1

09 15-99-296926 STEERING 1

10 15-99-296927 COMPRESSOR FAN 1

11 15-99-296924 PULL UP/PULL DOWN 1

12 15-99-296925 ROTARY 1

13 15-99-296928 HYDRAULIC TANK 1

Note: Breakdown of items 01-13 in this module

1200

HYDRAULIC SCHEMATICS


2A-1210-062HYDRAULIC SCHEMATICSASSY #15-99-294064

SEE OEM MANUAL FOR ILLUSTRATION



2A-1210-062SUB-ASSY #15-99-296917 OF ASSY #15-99-294064

20FEB98

01 15-01-291960 PUMP - HYDRAULIC - REXROTH S20S-15AH81R 1

02 12-09-281133 VALVE - RELIEF 1

03 VHCH12 VALVE - CHECK 3/4" 1

04 12-09-280163 VALVE - COMPRESSOR 1

05 12-09-285612 SUBPLATE 1

06 09-20-277355 GAUGE - PRESSURE 0-5000 PSI 1

07 12-09-284667 VALVE - BANK - SET-UP 1

08 12-06-278577 CYLINDER - FRONT OUTRIGGER 2

309944 SEAL KIT - GLAND

308600 SEAL KIT - PISTON

09 15-24-288143 MOTOR - MAST ROTATE - CHAR-LYNN 104-1032 1

10 12-09-288851 VALVE - BANK - AUXILIARY 1

11 12-06-277204 CYLINDER - SLOT WRENCH 1

14-17-293646 SEAL KIT - GLAND


12 NOT USED

13 12-06-284665 CYLINDER - TILT, TOP DRIVE 2


14-17-293647 SEAL KIT - PISTON

14 12-06-282176 CYLINDER - DECK SLIDE 2

306413 SEAL KIT

15 12-09-277233 VALVE - DOUBLE CENTER BALANCE 2

16 12-06-294057 CYLINDER - MAST SLIDE 1

14-17-293648 SEAL KIT

14-17-293649 SEAL KIT

17 12-06-277209 CYLINDER - MAST RAISE 2



18 17-51-285569 QUICK COUPLING - BREAK AWAY 1/2" 2

309606 QUICK COUPLER - MALE PORTION

309608 DUST PLUG - QUICK COUPLER - FEMALE PORTION

19 12-09-289362 VALVE - FLOW CONTROL 1

20 12-09-277286 FLOW CONTROL - 1/2" REVERSE CHECK 2

1200

HYDRAULIC SCHEMATIC - SETUP FUNCTIONS


14 17

15

18

19

11

10

06

07

09 16

20 1304,05

03

01 02

08

2A-1210-062HYDRAULIC SCHEMATIC - SETUP FUNCTIONSSUB-ASSY #15-99-296917 OF ASSY

Note: To order hoses, use schematic number then hose number



2A-1210-062SUB-ASSY #15-99-296918 OF ASSY #15-99-294064

06FEB97

01 12-09-288286 FLOW CONTROL - 1/2” REVERSE CHECK 1

02 12-06-288145 CYLINDER - TUB SLIDE 1

288145/K SEAL KIT

1200

HYDRAULIC SCHEMATIC - PIPE RACK SLIDE


02

01

2A-1210-062HYDRAULIC SCHEMATIC - PIPE RACK SLIDESUB-ASSY #15-99-296918 OF ASSY #15-99-294064




2A-1210-062SUB-ASSY #15-99-296980 OF ASSY #15-99-294064

06FEB97

01 12-09-277286 FLOW CONTROL - 1/2” REVERSE CHECK 2

02 12-06-285254 CYLINDER - PIPE TUB RAISE 2

14-17-293644 SEAL KIT

1200

HYDRAULIC SCHEMATIC - PIPE RACK RAISE


02

01

01

2A-1210-062HYDRAULIC SCHEMATIC - PIPE RACK RAISESUB-ASSY #15-99-296980 OF ASSY #15-99-294064




2A-1210-062SUB-ASSY #15-99-296919 OF ASSY #15-99-294064

08AUG97

01 19-08-277583 WINCH - PULLMASTER PL2 1

1200

HYDRAULIC SCHEMATIC - WINCH


01

2A-1210-062HYDRAULIC SCHEMATIC - WINCHSUB-ASSY #15-99-296919 OF ASSY #15-99-294064




2A-1210-062SUB-ASSY #15-99-296920 OF ASSY #15-99-294064

06FEB97

01 12-06-277269 CYLINDER - BREAKOUT WRENCH 1



1200

HYDRAULIC SCHEMATIC - BREAKOUT WRENCH


01

2A-1210-062HYDRAULIC SCHEMATIC - BREAKOUT WRENCHSUB-ASSY #15-99-296920 OF ASSY #15-99-294064




2A-1210-062SUB-ASSY #15-99-296921 OF ASSY #15-99-294064

06FEB97


02 15-02-296538 MOTOR - HYDRAULIC - CHAR-LYNN 103-1026 1

1200

HYDRAULIC SCHEMATIC - WATER PUMP


02

01

2A-1210-062HYDRAULIC SCHEMATIC - WATER PUMPSUB-ASSY #15-99-296921 OF ASSY #15-99-294064




2A-1210-062SUB-ASSY #15-99-296922 OF ASSY #15-99-294064

06FEB97

01 12-09-291964 VALVE - ACCUMULATOR 1

02 15-34-291965 ACCUMULATOR 1

03 09-08-291966 SWITCH - PRESSURE, 1050 PSI 1

04 12-09-277274 VALVE - FLOW CONTROL 1/2” 1

05 12-09-284669 BRAKE PEDAL VALVE 1

06 09-08-292191 SWITCH - PRESSURE 250 PSI ASCENDING 1

1200

HYDRAULIC SCHEMATIC - BRAKES


02

01 03 06

04 05

2A-1210-062HYDRAULIC SCHEMATIC - BRAKESSUB-ASSY #15-99-296922 OF ASSY #15-99-294064




2A-1210-062SUB-ASSY #15-99-296923 OF ASSY #15-99-294064

06FEB97

01 12-09-291963 VALVE - BLADE RAISE CONTROL 1

02 12-09-277082 VALVE - RELIEF 1

03 12-06-276998 CYLINDER - DOZER RAISE 2

14-17-294563 SEAL KIT

1200

HYDRAULIC SCHEMATIC - DOZER


01 02 03

2A-1210-062HYDRAULIC SCHEMATIC - DOZERSUB-ASSY #15-99-296923 OF ASSY #15-99-294064




2A-1210-062SUB-ASSY #15-99-296926 OF ASSY #15-99-294064

06AUG97

01 15-01-291959 PUMP - HYDRAULIC - REXROTH S20S-15AH91L 1

02 12-09-281133 VALVE - RELIEF 1

03 VHCH12 VALVE - CHECK 1


05 12-09-285612 SUBPLATE 1

06 12-09-291998 ORBITROL - STEERING 1

07 12-09-283191 VALVE - CROSS PORT RELIEF 1

08 12-06-279409 CYLINDER - STEERING 2

14-17-279412 SEAL KIT

09 306387 QUICK COUPLING 1

10 306384 QUICK COUPLING DUST CAP 1

1200

HYDRAULIC SCHEMATIC - STEERING


04,05 06 07

8

03 02

01

2A-1210-062HYDRAULIC SCHEMATIC - STEERINGSUB-ASSY #15-99-296926 OF ASSY #15-99-294064




2A-1210-062SUB-ASSY #15-99-296927 OF ASSY #15-99-294064

06FEB97


02 12-09-285612 SUBPLATE 2

03 15-02-277255 MOTOR - HYDRAULIC - VICKERS MFE-19-2-30 1

04 12-09-277268 VALVE - CHECK 1/2" 1

1200

HYDRAULIC SCHEMATIC - COMPRESSOR FAN


01,02 03

04

2A-1210-062HYDRAULIC SCHEMATIC - COMPRESSOR FANSUB-ASSY #15-99-296927 OF ASSY #15-99-294064




2A-1210-062SUB-ASSY #15-99-296924 OF ASSY #15-99-294064

06AUG97

01 15-01-282030 PUMP - HYDRAULIC - REXROTH A10V0 1

02 12-09-277273 VALVE - BALL 1/2" 2

03 12-09-277285 FLOW CONTROL - 1/2" 1

04 17-51-285569 QUICK COUPLING - BREAK AWAY 1/2" 1

05 12-09-277288 VALVE - SHUTTLE 1

06 12-09-277272 SELECTOR - PRESSURE CONTROL 1

07 12-09-285417 VALVE - RELIEF 2


09 12-09-294170 VALVE 1

10 12-06-296074 CYLINDER - FEED 2



11 12-12-277280 JOYSTICK - DOUBLE 1

12 12-09-295167 VALVE - BALL, FOUR WAY 1

13 12-09-295680 PLUG - AUXILIARY 2

1200

HYDRAULIC SCHEMATIC - PULL UP/PULL DOWN


12

11

10

0813

02

08

07

04

03

01

05 09

06

07

02

2A-1210-062HYDRAULIC SCHEMATIC - PULL UP/PULL DOWNSUB-ASSY #15-99-296924 OF ASSY #15-99-294064




2A-1210-062SUB-ASSY #15-99-296925 OF ASSY #15-99-294064

15AUG97

01 15-01-293844 PUMP - HYDRAULIC - REXROTH AA4VG 1

02 15-14-282075 FILTER 1

15-15-279152 ELEMENT - FILTER 1

03 09-20-277355 GAUGE - PRESSURE, 0-5000 PSI 1

04 09-20-277354 GAUGE - PRESSURE, 0-1000 PSI 1

05 12-09-277272 SELECTOR - PRESSURE CONTROL 1

06 12-09-277270 CARTRIDGE - VALVE 1

07 15-14-281268 FILTER - HIGH PRESSURE 1

15-15-281269 ELEMENT - FILTER 1


09 17-58-294504 ADAPTER - M22 ORB #12JIC 1

10 12-09-277271 VALVE - BODY 1

11 VHRL19 VALVE - PRESSURE RELIEF 1

1200

HYDRAULIC SCHEMATIC - ROTARY


04

11

05

03

06,10

09 02 07

0801

2A-1210-062HYDRAULIC SCHEMATIC - ROTARYSUB-ASSY #15-99-296925 OF ASSY #15-99-294064




2A-1210-062SUB-ASSY #15-99-296928 OF ASSY #15-99-294064

06AUG97

01 15-14-277258 FILTER ASSY 1

15-15-287896 ELEMENT - CARTRIDGE 1

02 10-06-282057 OIL COOLER 1

03 05-46-277357 VALVE - TEMP, 120 DEG. 1

04 17-44-262484 VALVE - GATE 1

05 15-01-277260 PUMP - TRANSFER - GREAT PLAINS INDUSTRIES HP-100 1

06 12-09-295127 VALVE - CHECK 1

07 19-80-293693 PIPE - HAND PUMP 1

08 17-73-277310 MANIFOLD - CASE DRAIN 2

09 307177 MANIFOLD - PILOT LINE 1

10 17-73-278302 MANIFOLD - RETURN, CASE 1

11 17-73-277301 MANIFOLD - CONSOLE 1

12 12-09-277268 VALVE - CHECK 1

1200

HYDRAULIC SCHEMATIC - HYDRAULIC TANK


12

06

03

02

08

11

01040507

11

10

2A-1210-062HYDRAULIC SCHEMATIC - HYDRAULIC TANKSUB-ASSY #15-99-296928 OF ASSY #15-99-294064




2A-1210-162ASSY #12-22-288583

10SEP97

01 12-22-296882 AIR SYSTEM - TRANSFER CASE 1

02 12-22-296883 AIR SYSTEM - PTO CONTROL 1

03 12-22-296884 AIR SYSTEM - PARK BRAKE 1

04 12-22-296885 AIR SYSTEM - COMPRESSOR GROUP 1

05 12-22-296886 AIR SYSTEM - CYCLONE DOOR 1

06 12-22-296887 AIR SYSTEM - INDEX PIN 1

07 NOT USED

08 12-22-296900 AIR SYSTEM - AIR HORN 1


1200

AIR SYSTEM - SCHEMATICS


DIS

CO

NN

EC

TC

OM

PR

ES

SO

R

DIS

CO

NN

EC

TR

EA

R A

XLE

DIS

CO

NN

EC

TF

RO

NT

AX

LE

PT

O C

ON

TR

OL

PT

O S

HIF

TE

R

AX

LE

TR

AN

SF

ER

CA

SE

AIR

SE

RV

ICE

OU

TLE

T

3/8

PA

RK

BR

AK

E

FR

ON

T D

AS

H

SH

IFT

VA

LVE

ON

TR

AN

SM

ISS

ION

BR

AK

E T

OS

ET

UP

VA

LVE

FAN

VA

LVE

ST

EE

RIN

G T

O

FAN

IND

EX

PIN

CY

LIN

DE

RD

OO

RC

YC

LON

E

BU

LKH

EA

DF

RA

ME

BU

LKH

EA

D

BU

LKH

EA

DF

RO

NT

CA

B

AIR

HO

RN

AIR

PR

ES

SU

RE

GA

UG

E C

AB

04

05 03

0201

08

06

2A-1210-162AIR SYSTEM - SCHEMATICSASSY #12-22-288583



2A-1210-162SUB-ASSY #12-22-296882 OF ASSY #12-22-288583

06FEB97

01 12-08-264469 VALVE - AIR 3

1200

AIR SCHEMATIC - TRANSFER CASE


010101

2A-1210-162AIR SCHEMATIC - TRANSFER CASESUB-ASSY #12-22-296882 OF ASSY #12-22-288583




2A-1210-162SUB-ASSY #12-22-296883 OF ASSY #12-22-288583

06FEB97

01 12-08-264469 VALVE - AIR 1

02 09-08-277651 PRESSURE SWITCH 1

1200

AIR SCHEMATIC - PTO CONTROL


01

02

2A-1210-162AIR SCHEMATIC - PTO CONTROLSUB-ASSY #12-22-296883 OF ASSY #12-22-288583




2A-1210-162SUB-ASSY #12-22-296884 OF ASSY #12-22-288583

06FEB97

01 12-08-227218 VALVE - PARK BRAKE 1

02 12-07-282425 AIR CHAMBER 1

1200

AIR SCHEMATIC - PARK BRAKE


01

02

2A-1210-162AIR SCHEMATIC - PARK BRAKESUB-ASSY #12-22-296884 OF ASSY #12-22-288583




2A-1210-162SUB-ASSY #12-22-296885 OF ASSY #12-22-288583

06FEB97

01 19-13-257120 RESERVOIR - AIR 2

02 COMPRESSOR - SUPPLIED WITH ENGINE 1

03 19-13-286625 DRYER - AIR - BENDIX AD9 1

19-13-287904 CARTRIDGE - DESSICANT 1

04 17-64-245895 CAP - AIR SERV OUTLET 1

05 GOVERNOR - COMPRESSOR - SEE ENGINE MODULE 1

06 12-08-096717 VALVE - RELIEF 1

07 19-13-278168 ALCOHOL - INJECT 40 OZ. 1

08 12-08-168858 VALVE - CHECK 1

09 17-51-208167 NIPPLE 1

10 17-51-208159 COUPLING - QUICK FEMALE, 1/4 NPT 1

1200

AIR SCHEMATIC - COMPRESSOR GROUP


5

03,04

07 08 01

01

04,09,10

06

REAR AIR TANK

FRONT AIR TANK

2A-1210-162AIR SCHEMATIC - COMPRESSOR GROUPSUB-ASSY #12-22-296885 OF ASSY #12-22-288583




2A-1210-162SUB-ASSY #12-22-296886 OF ASSY #12-22-288583

07AUG97

01 12-08-264469 VALVE - AIR 1

02 12-06-278566 CYLINDER 1



1200

AIR SCHEMATIC - CYCLONE DOOR


01

02

2A-1210-162AIR SCHEMATIC - CYCLONE DOORSUB-ASSY #12-22-296886 OF ASSY #12-22-288583




2A-1210-162SUB-ASSY #12-22-296887 OF ASSY #12-22-288583

06FEB97

01 12-08-264469 VALVE - AIR 1

02 12-06-288228 CYLINDER - ACTUATOR AIR 1

1200

AIR SCHEMATIC - INDEX PIN CYLINDER


01

2

2A-1210-162AIR SCHEMATIC - INDEX PIN CYLINDERSUB-ASSY #12-22-296887 OF ASSY #12-22-288583




2A-1210-162SUB-ASSY #12-22-296900 OF ASSY #12-22-288583

06FEB97

01 12-08-272619 VALVE - ELEC/AIR (HORN) 1

02 09-19-257277 AIR HORN 1

1200

AIR SCHEMATIC - AIR HORN


01 02

2A-1210-162AIR SCHEMATIC - AIR HORNSUB-ASSY #12-22-296900 OF ASSY #12-22-288583




2A-1216-020ASSY #2A-1216-020

03APR97

01 12-15-282114 STEERING WHEEL 1

02 12-15-291999 COLUMN - STEERING WHEEL 1

03 12-15-226068 CAP 1

1200

STEERING WHEEL ASSY


2A-1216-020STEERING WHEEL ASSYASSY #2A-1216-020

01

03

02



2A-1230-001ASSY #2A-1230-001

07AUG97

01 19-13-286625 DRYER - AIR - BENDIX AD9 1

02 19-13-287904 CARTRIDGE - DESSICANT 1

03 19-13-257120 RESERVOIR - AIR 2

04 19-13-092975 RESERVOIR - AIR 2

05 12-17-204358 BRACKET - KIT, AIR RESERVOIR 2

06 12-14-270646 SPACER - AIR RESERVOIR, MOUNTING 8

07 12-14-274342 SPACER - AIR TANK TO FRAME 4

08 17-44-031325 DRAIN COCK 2

1200

AIR RESERVOIR & AIR DRYER GROUP


2A-1230-001AIR RESERVOIR & AIR DRYER GROUPASSY #2A-1230-001

05

07

0604

03

08

01,02



2A-1244-001ASSY #2A-1244-001

06FEB97

01 06-22-284816 SHIFTER - REMOTE 1

02 08-06-275842 PLATE - BOOT TRIM 1

03 12-18-270716 BOOT 1

04 12-01-292590 SHAFT - TRANSMISSION SHIFTER 1

1200

TRANSMISSION SHIFT ASSY - EATON RTX


2A-1244-001TRANSMISSION SHIFT ASSY - EATON RTXASSY #2A-1244-001



2A-1246-001ASSY #2A-1246-001

22MAY97

01 12-21-258890 PEDAL - CLUTCH ASSY 1

02 12-11-254980 SPRING - STEERING LEVER 1

03 12-04-225436 CLEVIS - YOKE 5/8" NF C/W 1/2" DIA. PIN & COTTER PIN 2

04 12-17-263672 MOUNT - CLUTCH PEDAL 1

05 13-16-292161 BUSHING 1

06 12-02-283117 LEVER - CLUTCH 1

07 12-02-283116 LEVER - CLUTCH PEDAL 1

08 12-19-283118 SHAFT - CLUTCH PEDAL 1

09 12-01-292589 ROD - CLUTCH 1


11 9666-00-0260 WASHER FLAT SAE 1/2" 6

12 9390-00-0260 NUT NYLON LOCK NC 1/2" 2

13 9379-00-0280 NUT JAM NF 5/8" 2




17 9390-00-0235 NUT NYLON LOCK NC 3/8" 2

18 9364-00-0235 NUT HEX GR5 NC 3/8" 1


20 9666-00-0235 WASHER FLAT SAE 3/8" 3


22 9365-00-0235 NUT HEX GR5 NF 3/8" 1

1200

CLUTCH CONTROLS


2A-1246-001CLUTCH CONTROLSASSY #2A-1246-001

06

19

22

21 03

13

09

0302

20

17

15

20

16

1820

17

07

10

08

01

12

05

14

11 12

04

11

13



2A-1250-001ASSY #2A-1250-001

06FEB97

01 12-08-264469 VALVE - AIR 1

02 20-17-294209 SPLINE ADAPTER - PTO TO PUMP 1

03 20-01-291926 POWER TAKEOFF (LESS “S” FLANGE) 1

04 11-09-292010 DECAL - PTO OPERATION 1

05 20-17-294183 ADAPTER - PTO TO PUMP 1

06 14-09-292014 O-RING 1

07 14-09-045012 O-RING 1

08 13-05-240028 CUP - BEARING 1

09 14-02-292127 SEAL 1

10 13-02-155594 CONE - BEARING 1

1200

PTO ASSY


2A-1250-001PTO ASSYASSY #2A-1250-001

02

01

03

04

05

06

07

0809

10

Notes


Module

Contents


2A-1800-001 FUEL TANK ASSY....................................................................1800-2

2A-1850-001 HYDRAULIC TANK ASSY ........................................................1800-4

HAND PUMP ASSY - HYDRAULIC FLUID...............................1800-6

1800

Tanks & Parts



2A-1800-001ASSY #2A-1800-001

06FEB97

01 18-99-284801 FUEL TANK - C/W LADDER - LHS 1

02 18-99-294040 FUEL TANK - C/W LADDER - RHS 1

03 18-07-284799 MOUNT - FUEL TANK 2

04 17-74-146188 PLUG - SIGHT GLASS 1" NPT W/ BAFFLE 10

05 12-09-180467 VALVE - BALL 1" NPT 2

06 18-05-284270 CAP - FUEL TANK 2

1800

FUEL TANK ASSY


01

02

04

05

06

03

2A-1800-001FUEL TANK ASSYASSY #2A-1800-001



2A-1850-001ASSY #18-02-282547

06FEB97

01 18-02-282547 TANK ASSY - HYDRAULIC 120 GAL. 1

02 17-74-150762 GAUGE - HYDRAULIC FLUID LEVEL 1

03 18-02-281168 BAFFLE ADAPTER 1

04 18-02-281043 COVER - C/W GASKET 1


06 9260-00-0365 ELBOW STRT NPT 90 150# 1 1/4" 1

07 17-03-251585 DIFFUSER - HYDRAULIC RETURN LINE 1


09 9390-00-0220 NUT NYLON LOCK NC 5/16" 2

10 18-05-282545 BREATHER - PRESSURIZED 1

11 17-44-031325 DRAIN COCK 1

12 19-80-294480 HAND PUMP ASSY - HYDRAULIC FLUIDS 1

Note: Breakdown of “HAND PUMP ASSY - HYDRAULIC FLUID ” on page 1800-6

13 10-11-278199 STRIP - NEOPRENE 60 DURO 1/2" X 2" X 49" 1

14 16-58-242195 PIN - HITCH 2

Note: Items 10-14 not shown

1800

HYDRAULIC TANK ASSY


2A-1850-001HYDRAULIC TANK ASSYASSY #18-02-282547

02

03 04 05

06

07

08,09



2A-1850-001SUB-ASSY #19-80-294480 OF ASSY #18-02-282547

06FEB97

01 15-01-277260 PUMP - TRANSFER - GREAT PLAINS INDUSTRIES HP-100 1

02 17-40-095095 ADAPTER 1

03 17-40-156574 PIPE - MALE TO MALE JIC 1

04 15-41-277348 HOSE - ASSY - 72" 1

05 17-40-270885 CONNECTOR 1

06 19-80-293693 PIPE - HAND PUMP 1

07 9106-00-0305 CAP - STEEL NPT 3000# 3/4" 1

1800

HAND PUMP ASSY - HYDRAULIC FLUID


2A-1850-001HAND PUMP ASSY - HYDRAULIC FLUIDSUB-ASSY #19-80-294480 OF ASSY #18-02-282547

01

03

02

04

050607

Notes


Module

Contents


2A-1900-001 TOOLS ......................................................................................1900-2

2A-1902-310 TOOL/CHAIN BOX LHS & CHAIN BOX RHS...........................1900-4

2A-1929-020 OUTRIGGER & CARRYING BEAM ASSY ...............................1900-6

OUTRIGGER PLUMBING.........................................................1900-8

2A-1936-020 FENDER ASSY - FRONT .......................................................1900-10

2A-1936-022 FENDER EXTENSION - FRONT ............................................1900-12

2A-1936-200 FENDER ASSY - REAR WITH TERRA TIRES.......................1900-14

2A-1936-210 FENDER EXTENSION - REAR...............................................1900-16

2A-1940-004 DOZER ASSY .........................................................................1900-18

2A-1948-010 MAST REST............................................................................1900-20

2A-1950-020 DECK SLIDE & MAST TURRET ASSY ..................................1900-22

SLEWING DRIVE ASSY .........................................................1900-26

1900

Attachments



2A-1900-001ASSY #2A-1900-001

06FEB97

01 19-14-278296 WHEEL WRENCH 1

02 19-14-134333 HANDLE - WHEEL WRENCH 1

03 19-14-284742 TOOL BOX 1

1900

TOOLS


2A-1900-001TOOLSASSY #2A-1900-001

01

02



2A-1902-310

24FEB98

01 04-08-295879 TOOL/CHAIN BOX - LHS 1

02 04-08-288302 CHAIN BOX W/ STEP - RHS 1

03 16-58-202657 PIN - LYNCH C/W CHAIN 1

04 19-14-295947 TOOL BOX WITH SLIDES 1

1900

TOOL/CHAIN BOX LHS & CHAIN BOX RHS


2A-1902-310TOOL/CHAIN BOX LHS & CHAIN BOX RHS




2A-1929-020ASSY #19-99-288223

06FEB97

01 04-09-288225 OUTRIGGER CARRYING BEAM WELDMENT 1

02 19-43-277094 FOOT - OUTRIGGER 2

03 16-58-277062 PIN - OUTRIGGER 2

04 9400-00-1780 PIN - COTTER 5/32 X 2 1/4 8

05 19-43-284746 LOWER OUTRIGGER CASE 2

06 15-99-284747 OUTRIGGER PLUMBING 2

Note: Breakdown of “OUTRIGGER PLUMBING ” on page 1900-8

07 16-58-277061 PIN - TOP OUTRIGGER 2

1900

OUTRIGGER & CARRYING BEAM ASSY


2A-1929-020OUTRIGGER & CARRYING BEAM ASSYASSY #19-99-288223

04,07

01

06

05

03,04

02



2A-1929-020SUB-ASSY #15-99-284747 OF ASSY #19-99-288223

07AUG97

01 17-09-083437 ELBOW 2

02 BUSHING - STEEL 2

03 17-71-277903 FITTING 2

04 17-65-266476 SLEEVE 4

05 17-47-266475 NUT 4

06 10-12-224863 CLAMP - HOSE 2

07 12-14-277221 SPACER - OUTRIGGER 2

08 12-06-278577 CYLINDER - 4.00 T2HLUS23A X 36" 2

09 5885-00-3755 TUB HYD LINE 3/4" X .083" X 36 5/8" 1

10 17-40-156396 ELBOW 90 DEG. SHORT 2

1900

OUTRIGGER PLUMBING


2A-1929-020OUTRIGGER PLUMBINGSUB ASSY #15-99-284747 OF ASSY #19-99-288223

01

02

08

03

04,05

04,05

10

07

06

09



2A-1936-020

20FEB98

01 19-34-295754 FENDER WELDMENT WIDE - LHS 1

02 19-34-295755 FENDER WELDMENT WIDE - RHS 1

1900

FENDER ASSY - FRONT


2A-1936-020FENDER ASSY - FRONT




2A-1936-022ASSY #309965

05NOV97

01 19-34-295373 FENDER SIDE EXTENSION - LH FRONT 1

02 19-34-295374 FENDER SIDE EXTENSION - RH FRONT 1


04 9390-00-0200 NUT NYLON LOCK NC 1/4" 16

05 9666-00-0200 WASHER FLAT SAE 1/4" 32

06 PL-0250-UHMW UHMW POLYETHYLENE 1/4" - 11 X 42 5/8" 2

1900

FENDER EXTENSION - FRONT


2A-1936-022FENDER EXTENSION - FRONTASSY #309965

06

01

02

03,04,05

03,04,05 06

RH - PASSENGER SIDE

LH - DRIVER SIDE



2A-1936-200

06FEB97

01 19-34-295221 FENDER WELDMENT REAR - RHS 1

02 19-34-295220 FENDER WELDMENT REAR - LHS 1

1900

FENDER ASSY - REAR WITH TERRA TIRES


2A-1936-200FENDER ASSY - REAR WITH TERRA TIRES




2A-1936-210ASSY #309969

05NOV97

01 19-34-295248 FENDER SIDE EXTENSION - RH REAR 1

02 19-34-295374 FENDER SIDE EXTENSION - LH REAR 1

03 PL-0250-UHMW UHMW POLYETHYLENE 1/4" - 11 X 94" 2


05 9390-00-0200 NUT NYLON LOCK NC 1/4" 46

05 9666-00-0200 WASHER FLAT SAE 1/4" 92

1900

FENDER EXTENSION - REAR


2A-1936-210FENDER EXTENSION - REARASSY #309969

RH - PASSENGER SIDE

LH - DRIVER SIDE

01 04,05,06 03

03 02 04,05,06



2A-1940-004ASSY #2A-1940-004

31JUL97

01 308209 BLADE - DOZER 1

02 19-37-270481 PIN 2

03 16-58-276987 PIN - BLADE CYLINDER 2

04 19-37-285168 PIN - PUSH FRAME - REAR 2

05 19-37-285167 PIN - BLADE RAISE CYLINDER - ROD END 2

06 19-37-285166 PUSH FRAME WELDED ASSY 1

07 16-60-292436 BUSHING - MACHINERY 4


1900

DOZER ASSY


2A-1940-004DOZER ASSYASSY #2A-1940-004

02

04

05

06

01

03



2A-1948-010ASSY #19-52-285215

06FEB97

01 19-52-285215 MAST REST 1

02 19-01-283158 WEAR PLATE 2

03 9158-00-2475 CAPSCREW HEXSOCKETHD NC 5/16" X 1" 2

04 19-52-296132 MAST SUPPORT EXTENSION RHS 1

05 19-52-296131 MAST SUPPORT EXTENSION LHS 1

06 19-52-296151 PIN - MAST EXTENSION 5

07 16-58-277515 QUICK PIN C/W CHAIN 5


1900

MAST REST


2A-1948-010MAST RESTASSY #19-52-285215

01

02,03



2A-1950-020ASSY #19-99-293806

07FEB97

01 19-01-282413 DECK SLIDE 1

02 19-52-293795 DECK SLIDE PLATE - W/ INA SLEWING RING 1

03 19-99-293807 MAST TURRET 1

04 19-99-293821 SLEWING DRIVE ASSY 1

Note: Breakdown of “SLEWING DRIVE ASSY ” on page 1900-26

05 19-52-294058 MAST SLIDE 1

06 19-52-277115 SPACER - MAST SLIDE

07 19-52-277116 SHIM - MAST 2

08 19-52-277114 STRIP - RETAINER

09 12-06-282176 CYLINDER - DECK SLIDE 2

306413 SEAL KIT

10 16-58-282400 PIN - DECK SLIDE CYLINDER 2

11 9400-00-1900 PIN - COTTER 3/16" X 1 1/2" 10

12 05-22-053864 CLAMP - MUFFLER 3" 2

13 19-99-282183 PIN - DECK SLIDE PLATE 2

14 16-58-277041 PIN - MAST SLIDE CYLINDER 3

15 12-06-277209 CYLINDER - MAST RAISE 2

14-17-293648 SEAL KIT

14-17-293649 SEAL KIT

16 12-06-294057 CYLINDER - MAST SLIDE 1

14-17-293648 SEAL KIT

14-17-293649 SEAL KIT

17 19-52-279163 WELD PLATE - S.A.F.E.0200 1

18 19-52-277140 SELF ALIGNING FLANGE-END 1

19 9158-00-2730 CAPSCREW HXSCKTHD NC 3/8" X 2 1/2" 12

20 9678-00-0235 WASHER LOCK HIGH COLLAR 3/8" 12

21 9285-00-0610 GREASE ZERK 1/8" NPT STRGHT 8

22 16-58-277043 PIN - PIVOT, MAST RAISE 2

23 16-58-277069 WASHER - RETAINER 4

24 16-58-277044 PIN - PIVOT 2



27 19-52-277117 MOUNT - CYLINDER MAST 1



30 9666-00-0260 WASHER FLAT SAE 1/2" 4

1900

DECK SLIDE & MAST TURRET ASSY


2A-1950-020DECK SLIDE & MAST TURRET ASSYASSY #19-99-293806

17

04

15 11,1411,14

05

02

13,29,30,33011209

16

21 03

18 19,20

27,28,29,30

DETAIL 'B'

DETAIL 'A'

DETAIL 'A'TYP-26 PLACES

DETAIL 'B'TYP-2 PLACES

DETAIL 'C'TYP-2 PLACES

DETAIL 'C'

05 32

06

23

25,26

22

21

24

21

05

23

25,26

04

05

15

070831



2A-1950-020ASSY #19-99-293806

07FEB97


32 9390-00-0280 NUT NYLON LOCK NC 5/8" 26


1900

DECK SLIDE & MAST TURRET ASSY


2A-1950-020DECK SLIDE & MAST TURRET ASSYASSY #19-99-293806

17

04

15 11,1411,14

05

02

13,29,30,33011209

16

21 03

18 19,20

27,28,29,30

DETAIL 'B'

DETAIL 'A'

DETAIL 'A'TYP-26 PLACES

DETAIL 'B'TYP-2 PLACES

DETAIL 'C'TYP-2 PLACES

DETAIL 'C'

05 32

06

23

25,26

22

21

24

21

05

23

25,26

04

05

15

070831



2A-1950-020SUB-ASSY #19-99-293821 OF ASSY #19-99-293806

09SEP97

01 19-52-293795 DECK SLIDE PLATE - W/ INA SLEWING RING

02 19-99-293807 MAST TURRET

03 19-52-288202 STOP - TURRET 1

04 19-52-288188 STOP - TURRET 2

05 19-52-277119 SPACER - DECK SLIDE

06 19-52-277120 SHIM - DECK SLIDE 2

07 19-52-277121 STRIP - RETAINER

08 19-52-277122 SPACER - INNER DECK SLIDE

09 19-52-277123 SHIM - DECK SLIDE 4

10 19-52-277124 RETAINER - INNER

11 12-04-288171 CLEVIS 2

12 19-80-290585 SLEWING RING 1

13 NOT USED

14 19-52-288208 PIN MOUNT - INDEXING CYLINDER DECK SLDE 1

15 12-06-288228 CYLINDER - ACTUATOR AIR 1

16 9365-00-0235 NUT HEX GR 5 NF 3/8" 1

17 19-52-288206 PIN - INDEXING 1

18 02-08-288141 PLANETARY DRIVE - FAIRFIELD S1C564S6 1

19 15-24-288143 MOTOR - MAST ROTATE - CHAR-LYNN 104-1032 1

20 02-07-288220 ROLLER CHAIN SPROCKET 1

21 19-80-292365 KEY - STEP 3/8" X 1/2" 1

22 60-2 CHAIN 10

23 60-2CL CONNECTOR LINK 2

24 19-52-294120 GUARD CHAIN 1

25 9666-00-0340 WASHER FLAT SAE 1" 2

26 9366-00-0340 NUT HEX GR 8 NC 1" 4


28 9390-00-0280 NUT NYLON LOCK NC 5/8" 26


30 9367-00-0260 NUT HEX GR 8 NF 1/2" 70







1900

SLEWING DRIVE ASSY


2A-1950-020SLEWING DRIVE ASSYSUB-ASSY #19-99-293821 OF ASSY #19-99-293806

B 51

33,34,3504 30,31,33

27,28

0506070829,30,3333,35,3603

0910

41,42,42,43

DETAIL 'F'

BDETAIL 'E'

SECTION 'A'

AA

C

C



2A-1950-020SUB-ASSY #19-99-293821 OF ASSY #19-99-293806

09SEP97


38 9390-00-0260 NUT NYLON LOCK NC 1/2" 1



41 NOT USED

42 9666-00-0220 WASHER FLAT SAE 5/16" 4

43 9364-00-0220 NUT HEX GR 5 NC 5/16" 2

44 16-65-276917 BOSS - 3/8" UNC 2

45 16-70-294048 PAD - CHAIN GUIDE 2

46 9140-00-2680 CAPSCREW FLTHDSCKT NC 3/8" X 1 1/4" 4

47 16-38-001384 RETAINING RING 1

48 14-05-292335 O-RING 1



51 05-22-053864 CLAMP - MUFFLER 3" 1


1900

SLEWING DRIVE ASSY


2A-1950-020SLEWING DRIVE ASSYSUB-ASSY #19-99-293821 OF ASSY #19-99-293806

24 12

18

33,52

17

15,16 1122 2325,26

37,3839,4014

D

SECTION 'B'

SECTION 'C' SECTION 'D' DETAIL 'E'

DETAIL 'F'

D

48

19,49,50

34,35 20,21,47

444546

Notes


Module

Contents


2A-2000-010 COMPRESSOR ASSY..............................................................2000-2

COMPRESSOR COOLER ASSY..............................................2000-4

FAN MOTOR MOUNTING ASSY..............................................2000-6

AIR SCHEMATIC - DRILL COMPRESSOR..............................2000-8

2A-2000-800 AIR CLEANER ASSY - COMPRESSOR.................................2000-10

2000

Compressor



2A-2000-010ASSY #2A-2000-010

24FEB98

01 19-51-283056 AIR COMPRESSOR - SULLAIR 900/350 1

02 19-51-284999 TANK - RECEIVER 1

03 19-51-291229 COUPLER - RECEIVER TANK TO THERMO VALVE 1

04 19-39-292747 VANDAL COVER - RECEIVER TANK 1

05 17-73-277311 MANIFOLD - (3) 1/2" PORTS 2

06 09-12-264773 SENDER - TEMP 100-280/140-320F 1/2 NPT 1

07 10-03-277655 ALARMSTAT - 240 DEG F 1

08 10-03-277654 ALARMSTAT - 250 DEG F 1

09 15-15-295029 HOSE - COMPRESSOR COOLER 61" 1

10 15-15-295030 HOSE - COMPRESSOR THERMO VALVE 50" 1

11 17-41-257873 O-RING ADAPTER 5


12 10-99-283409 COMPRESSOR COOLER ASSY 1

Note: Breakdown of “COMPRESSOR COOLER ASSY ” on page 2000-4

13 12-22-296859 AIR SCHEMATIC - DRILL COMPRESSOR

Note: Breakdown of “AIR SCHEMATIC - DRILL COMPRESSOR ” on page 2000-8

2000

COMPRESSOR ASSY


2A-2000-010COMPRESSOR ASSYASSY #2A-2000-010

01

02

03

04

05

06

07,08



2A-2000-010ASSY #10-99-283409

07FEB97

01 10-06-277699 SYSTEM - OIL COOLING 1

02 05-17-277701 BLADE - FAN 40" 1

03 05-17-277703 ADAPTER - 3" CENTERING 1

04 10-06-293670 UPPER GRILL - FAN 1

05 10-06-293671 LOWER GRILL - FAN 1

06 10-20-294234 OIL COOLER WELDMENT 1

07 10-11-277705 STRIP - NEOPRENE 60 DURO 2



10 9364-00-0305 NUT HEX GR 5 NC 3/4" 7

11 10-11-278199 STRIP - NEOPRENE 60 DURO 1

12 17-40-272901 CONNECTOR 2



15 10-11-277704 PLATE - SPACER MOTOR MOUNT 1


17 10-11-277518 SUPPORT - HYDRAULIC FAN MOTOR 1


19 10-11-277527 FAN MOTOR MOUNTING ASSY 1

Note: Breakdown of “FAN MOTOR MOUNTING ASSY ” on page 2000-6

2000

COMPRESSOR COOLER ASSY


2A-2000-010COMPRESSOR COOLER ASSYASSY #10-99-283409

12 11 07 08,09,10

05 13,14 15

16

06

17

18

19 03

02

01

04



2A-2000-010SUB-ASSY #10-11-277527 OF ASSY #10-99-283409

07FEB97



03 10-11-277528 SPINDLE - COOLER FAN 1

04 13-09-277529 BEARING 2

05 10-11-277530 HOUSING - FAN & MOTOR 1

06 10-11-277531 SPACER - BEARING 1

07 16-39-030473 SNAP RING 1

08 16-38-280696 SNAP RING - EXT 1 1/2" 1

09 NOT USED

10 9285-00-0610 GREASE ZERK 1/8” NPT STRAIGHT 1


12 17-40-182192 CONNECTOR - MALE STEEL 1

13 17-40-177873 FITTING - ELBOW 1

2000

FAN MOTOR MOUNTING ASSY


2A-2000-010FAN MOTOR MOUNTING ASSYSUB-ASSY #10-11-277527 OF ASSY #10-99-283409

09

03

0202

01

11

05

06

04

04

07

08



2A-2000-010ASSY #12-22-296859

13MAY97

01 12-09-277290 VALVE - 3-WAY 1

02 09-20-296166 SERVICE AIR REGULATOR 1

03 15-15-295027 HOSE - COMPRESSOR COOLING RECEIVER TANK TO THERM VALVE 1

04 15-15-295028 HOSE - COMPRESSOR COOLING THERM VALVE TO COMP. FILTER 1

05 15-15-295029 HOSE - COMPRESSOR COOLING COOLER TO THERM VALVE 1

06 15-15-295030 HOSE - COMPRESSOR COOLING THERM VALVE TO COOLER 1

2000

AIR SCHEMATIC - DRILL COMPRESSOR


3

23

20

22

6

4 5

29

2726

28

38

24

40

21

2539

32

01

02

33

3031

2A-2000-010AIR SCHEMATIC - DRILL COMPRESSORASSY #12-22-296859




2A-2000-800ASSY #2A-2000-800

07FEB97

01 05-24-282280 AIR CLEANER ASSY 2

05-24-285045 ELEMENT - PRIMARY 1

05-24-285046 ELEMENT - SECONDARY 1

02 05-25-170257 INDICATOR - CONDITION 1

03 05-25-264205 HOOD - 7" 2

04 05-25-283159 MOUNT - AIR CLEANER LHS 2

05 05-25-283160 MOUNT - AIR CLEANER RHS 2

06 05-25-292414 TEE - 7" AIR INTAKE 1

07 05-25-263646 ELBOW - 90 DEG 7" 3

08 05-25-257447 HOSE - HUMP STRAIGHT 7" 2

09 10-12-286791 CLAMP - T BOLT 10

10 10-12-053848 CLAMP - HOSE 2

11 5115-00-5975 ALUMINUM TUBING 7" 3

12 19-24-292772 BRACKET SUPPORT - AIR INTAKE 1

2000

AIR CLEANER ASSY - COMPRESSOR


2A-2000-800AIR CLEANER ASSY - COMPRESSORASSY #2A-2000-800

CompressorInlet

01

01

02

03

03

04

04

05

05

06

07

07

07

08

08

09 typ

10

10

11

12

Notes


Module

Contents


2A-2100-010 WATER PUMP ASSY - 20 GPM...............................................2000-2

2A-2160-020 BOOST AIR PLUMBING - COMPRESSOR TO MAST.............2000-4

AIR PLUMBING - COMPRESSOR TO RECEIVER TANK .......2000-6

AIR PLUMBING - RECEIVER TANK TO DECK .......................2000-8

AIR PLUMBING - DECK .........................................................2000-10

AIR PLUMBING - DECK THRU MAST TURRET....................2000-12

AIR PLUMBING - DECK THRU MAST BULKHEAD...............2000-14

AIR PLUMBING - MAST TO AIR SWIVEL..............................2000-16

2A-2170-001 OILER ASSY...........................................................................2000-18

2A-2180-020 CYCLONE ASSY - VERTICAL OUTRIGGER MOUNTS ........2000-20

CYCLONE ASSY ....................................................................2000-22

2100

Circulation Systems



2A-2100-010ASSY #15-99-296263

20FEB98



03 20-15-280753 COUPLING - FLEXIBLE DISK 1

04 20-15-280754 BUSHING 1

05 20-15-280755 BUSHING 1

06 15-16-295295 GUARD - COUPLING 1

07 15-16-296248 BASE - WATER PUMP 1

08 15-01-280757 PUMP - WATER - BEAN L0918B 1

09 15-16-296251 MOUNT - HYDRAULIC MOTOR 1




13 15-16-295297 SHIM - MOTOR MOUNT 2

14 9666-00-0235 WASHER FLAT SAE 3/8" 4

15 12-09-277767 VALVE - BALL 600 WOG 2

16 12-09-277457 VALVE - RELIEF 1

17 306353 GAUGE - PRESSURE 0-1000 PSI 1

18 15-38-285170 WASH DOWN HOSE 1

19 15-38-285221 SUCTION HOSE 1

20 12-09-279009 FOOT VALVE (INSTALLED ON SUCTION HOSE) 1

21 C-075DP DUST PLUG 3/4" 1

22 C-125DP DUST PLUG 1 1/4" 1


2100

WATER PUMP ASSY - 20 GPM


2A-2100-010WATER PUMP ASSY - 20 GPMASSY #15-99-296263

01

0305

04

06

07

08

11

10

09

02

12

14

13



2A-2160-020

07FEB97

01 15-99-297126 AIR PLUMBING - COMPRESSOR TO RECEIVER TANK 1

02 15-99-297127 AIR PLUMBING - RECEIVER TANK TO DECK 1

03 15-99-297128 AIR PLUMBING - DECK 1

04 15-99-297129 AIR PLUMBING - DECK THRU MAST TURRET 1

05 15-99-297130 AIR PLUMBING - DECK THRU MAST BULKHEAD 1

06 12-99-285228 AIR PLUMBING - UP MAST TO AIR SWIVEL 1


2100

BOOST AIR PLUMBING - COMPRESSOR TO MAST


2A-2160-020BOOST AIR PLUMBING - COMPRESSOR TO MAST

SEE FOLLOWING PAGESFOR BREAKDOWN



2A-2160-020ASSY #15-99-297126

07FEB97

01 19-51-292732 FLANGE - RECEIVER TANK 1

02 19-51-292798 PIPE - EXPANSION JOINT TO COMPRESSOR 1

03 19-51-291229 COUPLER - RECEIVER TANK TO THERMAL VALVE 1

04 19-51-292799 PIPE - CHECK VALVE TO EXPANSION JOINT 1

05 19-80-292797 SAFETY BAR 1

06 19-51-292805 PIPE - RECEIVER 1

2100

AIR PLUMBING - COMPRESSOR TO RECEIVER TANK


2A-2160-020AIR PLUMBING - COMPRESSOR TO RECEIVER TANKASSY #15-99-297126

02

04

03

05

06

1

COMPRESSOROUTLET

01



2A-2160-020ASSY #15-99-297127

28NOV97

01 9100-00-5247 BUSHING STEEL NPT 2 1/2" X 2" 1

02 9340-00-0430 NIPPLE CLOSE XSTG BLK 2" 2

03 9255-00-0430 ELBOW STEEL NPT 45 3000# 2" 4

04 17-73-282943 MANIFOLD - 2" W/ 3 OUTLET 2

05 17-61-277751 VALVE - BALL 2" 1

06 17-68-278953 MALE BOSS STEM 2" 4

07 17-68-277195 BOSS CLAMPS 2" 5

08 17-68-277198 HOSE - HARDROCK 2"

09 17-68-286448 SPUD NUT - 2" MALE 1

10 17-68-277193 STEM 2" 1

11 17-68-277194 WING NUT 2" 1

12 17-68-277196 WHIPCHECK - SAFETY CABLE 1

13 12-17-292744 SUPPORT - AIR PLUMBING 1

14 9345-00-5101 NIPPLE LONG XSTRG BLK 2" X 10" 1

2100

AIR PLUMBING - RECEIVER TANK TO DECK


2A-2160-020AIR PLUMBING - RECEIVER TANK TO DECKASSY #15-99-297127

01

02

03

03

04

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05

0910 11 07

07

08

08

08

08

06

07

07

06

06

02

03

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12

13

A



2A-2160-020ASSY #15-99-297128

28NOV97

01 17-68-277198 HOSE - HARDROCK 2" 2

02 17-68-277195 BOSS CLAMPS 2" 2

03 17-68-277194 WING NUT 2" 2

04 17-68-277193 STEM 2" 2

05 17-68-286448 SPUD NUT - MALE 2" 2

06 9255-00-0430 ELBOW STEEL NPT 45 3000# 2" 2


08 9261-00-0430 ELBOW STRT NPT 90 3000# 2" 1


2100

AIR PLUMBING - DECK


2A-2160-020AIR PLUMBING - DECKASSY #15-99-297128

01

02

03

04

05

06

07

08

06

05

04

03

02

01

09

A

B



2A-2160-020ASSY #15-99-297129

28NOV97

01 17-68-277198 HOSE - HARDROCK 2" 2

02 17-68-277195 BOSS CLAMPS 2" 2

03 17-68-277194 WING NUT 2" 2

04 17-68-277193 STEM 2" 2

05 17-68-286448 SPUD NUT - MALE 2" 2

06 17-29-283104 CHICKSAN SWIVEL STYLE 30 2" NPT 600PSI MI 1



09 9261-00-0430 ELBOW STRT NPT 90 3000# 2" 3

10 9210-00-0430 COUPLING STL NPT 3000# 2"

2100

AIR PLUMBING - DECK THRU MAST TURRET


2A-2160-020AIR PLUMBING - DECK THRU MAST TURRETASSY #15-99-297129

01

07

07

02

03

04

05 09

09

08

06

05

04

03

0201

07

10

B

C



2A-2160-020ASSY #15-99-297130

28NOV97

01 17-68-286448 SPUD NUT - MALE 2" 2

02 9210-00-0430 COUPLING STEEL NPT 3000# 2" 1


04 17-73-282260 MANIFOLD - 2" W/5 OUTLET 1

05 12-09-277751 VALVE - BALL 2" 1


07 9255-00-0430 ELBOW STEEL NPT 45 DEG 3000# 2" 1

08 17-68-277193 STEM - 2" 1

09 17-68-277194 WING NUT 2" 1

10 17-68-277195 BOSS CLAMPS 2" 1

11 17-68-277198 HOSE - HARDROCK 2"

12 12-09-180467 VALVE - BALL 1" 1

13 17-61-285402 VALVE - SWING CHECK 1" 1

14 17-56-121521 NIPPLE 3

15 17-04-276383 ELBOW - MALE 90 2

16 9339-00-0340 NIPPLE CLOSE STD BLK 1" 1

17 9267-00-0340 ELBOW STRT NPT 90 300# 1" 2

2100

AIR PLUMBING - DECK THRU MAST BULKHEAD


2A-2160-020AIR PLUMBING - DECK THRU MAST BULKHEADASSY #15-99-297130

01

03

02

0405

06

07

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08

09

10

11

14

14

14

17

17

16

12

15

15

13

C

D



2A-2160-020ASSY #12-99-285228

28NOV97

01 9257-00-0430 ELBOW STEEL NPT 90 3000# 2" 1

02 9255-00-0510 ELBOW STEEL NPT 45 3000# 3" 1



05 9255-00-0430 ELBOW STEEL NPT 45 3000# 2" 1

06 17-68-277193 STEM 2" 4

07 17-68-277194 WING NUT 2" 4

08 17-68-277195 BOSS CLAMPS 2" 4

09 17-68-277198 HOSE - HARDROCK 2" 1


11 17-68-286448 SPUD NUT - MALE 2" 3


13 17-68-277201 SPUD NUT - FEMALE 3" 2

14 17-68-277200 FEMALE STEM 3" 2

15 17-68-277199 WING NUT 3" 2

16 17-68-277202 CLAMPS 3" 2

17 17-68-277203 HOSE - DISCHARGE 3" X 50’ 1

18 19-31-277192 CLIP - WIRE ROPE 1

19 17-68-277198 HOSE - HARDROCK 2” X 21’ 1

20 19-52-277168 SAFETY CABLE LATCH 1

2100

AIR PLUMBING - MAST TO AIR SWIVEL


2A-2160-020AIR PLUMBING - MAST TO AIR SWIVELASSY #12-99-285228

19

08

07

06

0510

01

04

02

03 20

11

13

13

14

14

15

15

16

16

12

12

17

07

08

06

11

07

07

08

08

06

06

11

11

19

09

18

TOCYCLONE

TOTOP DRIVE

D



2A-2170-001ASSY #2A-2170-001

31JUL97

01 306219 OILER - PORTADRILL 1

02 9148-00-2660 CAPSCREW HEXHEAD GR5 NC 3/8" X 3/4" 4

03 9364-00-0235 NUT HEX GR5 NC 3/8" 4


05 9671-00-0235 WASHER FLAT USS PLATE 3/8" 4

06 19-52-292177 SPACER - OILER 2

07 17-74-295177 SIGHT GLASS 1

08 VHCH01 VALVE - CHECK 1/4" 1

09 17-56-273159 NIPPLE - HEX STEEL 1

10 17-04-274294 ELBOW - MALE 90 1

11 17-40-129832 ADAPTERS 1

2100

OILER ASSY


2A-2170-001OILER ASSYASSY #2A-2170-001

02

03

06

04

05

01

07

08

09

10

11



2A-2180-020ASSY #19-53-296016

23FEB98

01 19-53-295401 CYCLONE ASSY 1

Note: Breakdown of “CYCLONE ASSY ” on page 2100-22

02 19-53-295510 HOOK - OVER CENTER CLAMP 2

03 19-53-278726 CHIMNEY - ON CYCLONE 1



06 9364-00-0260 NUT HEX GR 5 NC 1/2" 8

07 19-53-278727 ADAPTER - DISCHARGE 1

08 17-86-278728 COUPLING - GRUVLOCK 5" 1

09 17-86-278729 GASKET - GRUVLOCK 5’ FIG 7000-E 1

10 19-53-296017 MOUNT CYCLONE 1

11 16-58-296019 PIN - PULL (BENT) 1


13 19-53-296020 ARM - CYCLONE 1

14 19-53-278698 PIN - CYCLONE MOUNT 1

15 16-58-285185 PIN - CYCLONE HINGE UPPER 1

16 19-53-292251 MOUNT - CYCLONNE (VERT) UPPER 1

17 9400-00-2295 PIN - COTTER 1/4" X 3" 2

18 16-58-296022 PIN - CYCLONE HINGE, LOWER 1

19 19-53-296023 MOUNT - CYCLONE LOWER 1

20 19-53-292633 LOCK SUPPORT - CYCLONE 1

21 12-05-292632 PIN 2

22 19-53-295842 CYCLONE FUNNEL 1

2100

CYCLONE ASSY - VERTICAL OUTRIGGER MOUNTS


2A-2180-020CYCLONE ASSY - VERTICAL OUTRIGGER MOUNTSASSY #19-53-296016

0304,05,06

070102

11,12 13 20,21 19

L.H. OUTRIGGER

18

17

161514

10

08,09

22



2A-2180-020SUB-ASSY #19-53-295401 OF ASSY #19-53-296016

23FEB98

01 19-53-295237 CYCLONE WELDMENT 1

02 12-06-278566 CYLINDER 1



03 19-53-285841 LINK - CYCLONE DOOR 1

04 12-01-295538 ROD - CONTROL DOOR 2

05 12-04-010243 CLEVIS YOKE 3/8" 4

06 12-05-068497 CLEVIS PIN - UNIVERSAL 4

07 9400-00-1500 PIN - COTTER 3/32" X 1" 4


09 9364-00-0260 NUT HEX GR 5 NC 1/2" 1

10 16-58-295539 PIN - DOOR HINGE 2

11 9400-00-1590 PIN - COTTER 1/8" X 1" 4

12 9365-00-0305 NUT HEX GR 5 NF 3/4" 1

13 19-53-295542 DOOR ASSY - CYCLONE LHS 1

14 19-53-295543 DOOR ASSY - CYCLONE RHS 1

15 19-53-295524 BAR - HODING WEAR PLATE 1

16 19-53-295525 BAR - HODING WEAR PLATE 1

17 19-53-295526 PLATE - CYCLONE INLET TOP 1


19 9364-00-0260 NUT HEX GR5 NC 1/2" 4

2100

CYCLONE ASSY


2A-2180-020CYCLONE ASSYSUB-ASSY #19-53-295401 OF ASSY #19-53-296016

01

02

1918

1517

16

12

09

08

0305

06

14

13

07

04

11

1110

Notes


Module

Contents


2A-2200-050 MAST ASSY - 22’-1” STROKE..................................................2200-2

CYLINDER & PULL-UP ASSY..................................................2200-4

LIFT CYLINDER ASSY - ROD END .........................................2200-6

PULL-DOWN ASSY ..................................................................2200-8

SWINGING SANDLINE ASSY ................................................2200-10

SHEAVE ASSY .......................................................................2200-12

TOP MOUNT SLOT WRENCH ASSY.....................................2200-14

2A-2200-406 SLOT WRENCH......................................................................2200-16

2A-2200-436 PIPE GUIDE............................................................................2200-18

2A-2224-004 PIPE WRENCH BREAKOUT ASSY - LEFT HAND MOUNT ..2200-20

2200

Mast & Parts



2A-2200-050ASSY #19-99-296073

24FEB98

01 19-52-296030 MAST WELDMENT 1

02 19-99-288561 CARRIAGE & TOP DRIVE ASSY W/ DUAL MOTOR

NOTE: BREAKDOWN OF ITEM 2 IN MODULE 2A-2310-030

03 19-99-296090 CYLINDER & PULL-UP ASSY 1

Note: Breakdown of “CYLINDER & PULL-UP ASSY ” on page 2200-4

04 19-99-296091 PULL-DOWN ASSY 1

Note: Breakdown of “PULL-DOWN ASSY ” on page 2200-8

05 19-52-288347 SWINGING SANDLINE ASSY 1

Note: Breakdown of “SWINGING SANDLINE ASSY ” on page 2200-10

06 19-99-277170 TOP MOUNT SLOT WRENCH ASSY 1

Note: Breakdown of “TOP MOUNT SLOT WRENCH ASSY ” on page 2200-14

07 19-52-284757 BOOT - HOSE 20" X 13’-6" 1

08 19-52-284758 BOOT - HOSE 4 1/2" X 14’ 1

09 19-52-285826 CYLINDER - GUIDE PLATE 2

10 19-52-285825 GUIDE - CYLINDER IN MAST 1



13 12-99-285228 AIR PLUMBING ON MAST 1

Note: breakdown of item 13 in module 2A-2160-020

14 19-52-294068 TILT CYLINDER ASSY MOUNTING - LHS 1

12-06-284665 CYLINDER - TILT, TOP DRIVE 1



15 19-52-294042 ADJUSTABLE LEG WELDMENT 2

16 17-99-292612 HYDRAULIC TUBING INSTALLATION 1

17 19-52-294069 TILT CYLINDER ASSY MOUNTING - MAST RHS 1

12-06-284665 CYLINDER - TILT, TOP DRIVE 1



18 19-52-288374 PIN INDEXING - MAST LEG 2

19 16-58-279864 PIN - HITCH 2

20 19-52-285824 GUIDE - CYLINDER IN H.D. MAST 1

21 19-32-286335 RATCHET STRAP - 4000 LBS 1

22 306312 HOSE SOCK 10’ 1

23 19-05-277157 EYE BOLT - 7/8" THREADED 2

24 22-11-295536 SASH CORD - 3/8" COTTON 100

2200

MAST ASSY - 22’-1” STROKE


2A-2200-050MAST ASSY - 22’-1” STROKEASSY #19-99-296073

05 04 01 09 10,11,12,20 03 14,17 02 06 18,19 15



2A-2200-050SUB-ASSY #19-99-296090 OF ASSY #19-99-296073

07FEB97

01 19-52-280683 LIFT CYLINDER ASSY - ROD END 2

Note: Breakdown of “LIFT CYLINDER ASSY - ROD END ” on page 2200-6

02 12-06-296074 CYLINDER - FEED 2

14-17-293655 SEAL KIT

14-17-293653 SEAL KIT

03 19-07-283291 6X36 BLUE STRAND ROPE IPS RRL, 3/4" X 27’-3" 1

04 19-07-283291 6X36 BLUE STRAND ROPE IPS RRL, 3/4" X 37’-3" 1

05 19-31-283292 WEDGE - CABLE 2

06 19-31-280702 CLIP - WIRE ROPE 3/4" 6

07 19-31-280703 THIMBLE - WIRE ROPE 2

08 19-05-280704 TURNBUCKLE - 1" EYE 1

2200

CYLINDER & PULL-UP ASSY


2A-2200-050CYLINDER & PULL-UP ASSYSUB-ASSY #19-99-296090 OF ASSY #19-99-296073

01 02 03 04 07 08 06 05



2A-2200-050SUB-ASSY #19-52-280683 OF ASSY #19-99-296090

07FEB97

01 19-52-280684 ROD END - CYLINDER LIFT 1

02 19-52-280685 SHEAVE - CABLE 1

03 16-58-280686 SHEAVE - ANCHOR PIN 1

04 16-58-280687 WASHER - RETAINING 1

05 16-12-280690 BOLT - REWORK 1

06 19-52-280688 ROLLER 1

07 19-52-280689 RETAINER - BEARING 1

08 19-52-280691 CABLE - SHEAVE 6" X 1/2" 1


10 19-52-280693 PIN - ANCHOR 6" SHEAVE 1

11 13-09-277185 BEARING - BALL SINGLE 1

12 13-11-280416 BEARING 1

13 13-11-278929 BEARING - NEEDLE 1

14 13-11-280694 BEARING 1

15 13-11-280695 BEARING 1

16 16-38-280696 SNAP RING - EXTERNAL 1 1/2" 1

17 16-39-277184 RING - RETAINING INTERNAL 2

18 NOT USED







25 19-52-280697 SPACER - SHEAVE 6" 2

26 19-52-280698 END COUPLING 1


2200

LIFT CYLINDER ASSY - ROD END


2A-2200-050LIFT CYLINDER ASSY - ROD ENDSUB-ASSY #19-52-280683 OF ASSY #19-99-296090

2514

15

0825

19

16

09

1024

2301 03

0420

0518

26

27

26

1213

02

17

11

06

17

0722

21



2A-2200-050SUB-ASSY #19-99-296091 OF ASSY #19-99-296073

07FEB97

01 19-07-283293 6X36 BLUE STRAND ROPE IPS RRL 2

02 19-05-277157 EYE BOLT - THREADED 7/8" 2

03 19-52-280691 CABLE - SHEAVE 6" X 1/2" 4


05 19-52-280693 PIN - ANCHOR 6" SHEAVE 4

06 19-31-033006 CLAMP - WINCH CABLE 1/2" 12

07 19-31-279961 THIMBLE - WIRE ROPE 2

08 9364-00-0305 NUT HEX GR 5 NC 3/4" 4

09 13-11-280695 BEARING 4

10 13-11-280694 BEARING 4


12 16-38-280696 SNAP RING - EXTERNAL 1 1/2" 4



2200

PULL-DOWN ASSY


2A-2200-050PULL-DOWN ASSYSUB-ASSY #19-99-296091 OF ASSY #19-99-296073

A A

SECTION 'A'TYP - 4 PLACES

08 02 07 06 01

09 10 05 13,14

111203 04



2A-2200-050SUB-ASSY #19-52-288347 OF ASSY #19-99-296073

31JUL97

01 19-99-277161 SHEAVE ASSY 1

Note: Breakdown of “SHEAVE ASSY ” on page 2200-12

02 19-52-288346 FRAME SWINGING SANDLINE 1

307418 PIN - SWINGING SANDLINE 10

03 19-07-278531 CABLE - WINCH 1

04 19-08-277583 WINCH - PULLMASTER PL2 1

05 9390-00-0235 NUT NYLON LOCK NC 3/8" 4



08 19-52-288351 WASHER SANDLINE SWIVEL 1

09 NOT USED

10 9666-00-0390 WASHER FLAT SAE 1 1/2" 1

11 9385-00-0390 NUT SLOTTED THICK NF 1 1/2" 1

12 9400-00-1625 PIN - COTTER 1/8" X 2" 1

2200

SWINGING SANDLINE ASSY


2A-2200-050SWINGING SANDLINE ASSYSUB-ASSY #19-52-288347 OF ASSY #19-99-296073

05,06,07

0804

03

02

01

10

11

12



2A-2200-050SUB-ASSY #19-99-277161 OF ASSY #19-52-288347

07FEB97

01 19-52-277162 SHEAVE - 7" 1

02 16-58-277046 PIN - SHEAVE 1


04 19-52-277163 SPACER 2

05 13-11-277180 SHEAVE BEARING 1

06 13-11-277181 SHEAVE BEARING 1

07 16-58-277070 RETAINER 1



2200

SHEAVE ASSY


2A-2200-050SHEAVE ASSYSUB-ASSY #19-99-277161 OF ASSY #19-52-288347

0302

04

06

05

01

04

0709

08



2A-2200-050SUB-ASSY #19-99-277170 OF ASSY #19-99-296073

23FEB98

01 12-06-277204 CYLINDER - SLOT WRENCH 1





04 19-14-277171 COVER - SLOT WRENCH 1

05 9148-00-3135 CAPSCREW HXHD GR5 1/2" X 2 1/4" 4


07 19-14-277172 GUIDE - SLOT WRENCH 2

08 SLOT WRENCH SEE BELOW FOR CORRECT WRENCH WITH PIPE SIZE

W14113C WRENCH - 3 1/2" MPD PIPE SLOT

W13459C WRENCH - 3 3/4" MPD PIPE SLOT

19-14-278536 WRENCH - 4 1/2" MPD PIPE SLOT

19-14-286240 WRENCH - SLOT 3 1/4" MATRIX PIPE

19-14-279751 WRENCH - SLOT 3 3/4" MATRIX PIPE

09 19-14-277174 CLEVIS - SLOT WRENCH 1

10 16-58-277068 PIN - CLEVIS 1

11 PIN - COTTER 1/8" X 1" 2

12 NOT USED

13 NOT USED

14 PIPE GUIDE SEE BELOW FOR CORRECT GUIDE WITH PIPE SIZE

W9325C PIPE GUIDE - 3 1/2" MPD


W9016C PIPE GUIDE - 4" MATRIX

19-52-285032 PIPE GUIDE - 4 1/4" MATRIX

19-52-278533 PIPE GUIDE - 4 1/2" MPD


2200

TOP MOUNT SLOT WRENCH ASSY


2A-2200-050TOP MOUNT SLOT WRENCH ASSYSUB-ASSY #19-99-277170 OF ASSY #19-99-296073

0506

07

10

11

09

01

14

08

04

0203



2A-2200-406ASSY #2A-2200-406

07FEB97

01 19-14-286240 WRENCH - SLOT 3 1/4" MATRIX PIPE 1

02 19-14-286284 HAND WRENCH - FOR 3 3/4" MATRIX PIPE W/ 3 1/4" OPEN 1

2200

SLOT WRENCH


2A-2200-406SLOT WRENCHASSY #2A-2200-406

01

02



2A-2200-436ASSY #19-52-285032

07FEB97

01 19-52-285032 PIPE GUIDE - 4 1/4” MATRIX PIPE 1

2200

PIPE GUIDE


2A-2200-436PIPE GUIDEASSY #19-52-285032

1

2



2A-2224-004ASSY #19-99-285742

07FEB97

01 19-56-280884 SLIDE - ANGLE HD MAST 1

02 19-24-280892 WELDMENT - SLIDE FRAME 1


04 12-06-277269 CYLINDER - BREAKOUT WRENCH 1

14-17-293650 SEAL KIT -GLAND


05 HOSE ASSY - CAP END 1

06 HOSE ASSY - ROD END 1

07 17-40-266465 FITTING 2

08 19-56-280883 TUBE - SLIDE 1

09 19-24-285741 MOUNTING BRACKET - LOWER 1

10 19-54-295176 BREAKOUT WRENCH 48” 1

11 16-58-277066 PIN - CLEVIS END 1


13 19-56-277834 ROD END 1

14 19-24-280893 BRACKET - TOP 1

15 FLAT BAR 1



18 PIPE SCH 40 1/2" NOM. 1


20 9390-00-0260 NUT NYLON LOCK NC 1/2" 4

21 NOT USED

22 16-58-277067 PIN - BENT PULL 1


24 CHAIN COIL PROOF 1/8" X 5" 2

25 16-58-295133 PIN - PIPE WRENCH BREAKOUT 1

2200

PIPE WRENCH BREAKOUT ASSY - LEFT HAND MOUNT


2A-2224-004PIPE WRENCH BREAKOUT ASSY - LEFT HAND MOUNTASSY #19-99-285742

14,15 16,17

19,20

22

23

24

18

11,24

12

10

13090806

0705

04

03

02

01

25

24

Notes


Module

Contents


2A-2310-030 CARRIAGE & TOP DRIVE ASSY - DUAL MOTOR..................2300-2

DUAL MOTOR TOP DRIVE ASSY ...........................................2300-6

ASSEMBLY PROCEDURES - DUAL MOTOR TOP DRIVE...2300-10

2300

String Drives



2A-2310-030

2300

CARRIAGE & TOP DRIVE ASSY - DUAL MOTORASSY #19-99-295190

10JUN97



03 19-52-278122 BLOCK - PIVOT ASSY 2

04 14-04-288623 O-RING 4

05 19-52-278126 SLIDE AIR SWIVEL TORQUE 1


07 19-52-289646 SIDE PLATE WELDMENT - RH 1

08 NOT USED

09 NOT USED

10 19-52-294068 TILT CYLINDER ASSY MOUNTING 1

12-06-284665 CYLINDER - TILT - TOP DRIVE 1

14-17-293646 SEAL KIT

14-17-293647 SEAL KIT

11 19-52-294069 TILT CYLINDER ASSY MOUNTING 1

12-06-284665 CYLINDER - TILT - TOP DRIVE 1

14-17-293646 SEAL KIT

14-17-293647 SEAL KIT

Note: Items 12-18 not used

19 9550-00-2680 SCREW-SET SOCKET HD 3/8" X 1 1/4” 4

20 19-52-279063 BAR - GUIDE 2

21 19-99-288325 DUAL MOTOR TOP DRIVE ASSY 1

Note: Breakdown of “DUAL MOTOR TOP DRIVE ASSY ” on page 2300-6




25 19-52-288566 MOUNT - MOTOR 1

26 19-52-288559 COUPLING - INPUT PINION 2

27 16-38-288624 SNAP RING 2



30 19-52-288552 MOUNT - MOTOR 1

31 19-52-289643 SIDE PLATE WELDMENT - LHS 1

32 9365-00-0305 NUT HEX GR 5 NF 3/4" 4


34 307053 KIT - CARRIAGE ROLLER 4

35 NOT USED


3022

36

3748

49

50

51

52

61

62

63

23,24

25

26

27

1910,11

12,13,1415

07

03

01,02,04

060544

20 21

28,2931

45,46

47

32

33

34

43

38

39,40,41

42

53

56

57

58

2A-2310-030CARRIAGE & TOP DRIVE ASSY - DUAL MOTORASSY #19-99-295190



2A-2310-030

2300

CARRIAGE & TOP DRIVE ASSY - DUAL MOTORASSY #19-99-295190

36 17-58-154419 ADAPTER - 180 M/JIC/ORB 2

37 17-75-288625 ADAPTER - M-JIC/ORB 2

38 17-60-278142 ELBOW - 90 DEG M/JIC TO SWL 4

39 17-65-258738 SLEEVE 8

40 17-47-258737 NUT 8

41 5885-00-4296 TUBE - HYD LINE 1" DIA 2

42 17-15-278978 TEE - M/JIC 2

43 15-56-278184 TUBE - 1" BEND 2

44 19-52-278127 BUMPER - GEAR BOX 2

45 9400-00-1600 PIN - COTTER 1/8" X 1 1/4" 4

46 19-52-289633 PIN - CABLE ANCHOR - SIDE PLATE 4

47 19-52-289625 CABLE ANCHOR - SIDE PLATE 2

48 17-60-266566 ADAPTER 2

49 19-52-289666 HOSE ASSY - CASE DRAIN - RHS MOTOR 1

50 9344-00-2255 NIPPLE LONG STD BLK 1/4" 1

51 17-08-289658 ELBOW - 90 DEG 1

52 17-56-273159 NIPPLE - HEX STEEL 1

53 17-40-191825 ELBOW 3

54 NOT USED

55 17-40-274539 ELBOW - MALE 45 DEG STEEL 1

56 17-43-026522 HOSE END 4

57 17-48-075361 HOSE 4

58 17-15-289683 TEE - BRANCH FEMALE 1

59 NOT USED

60 NOT USED

61 19-52-289667 HOSE ASSY - CASE DRAIN - LHS MOTOR 1

62 17-15-285858 TEE - BULKHEAD/JIC ALL ENDS 1

63 307071 ROTARY BULKHEAD 1


3022

36

3748

49

50

51

52

61

62

63

23,24

25

26

27

1910,11

12,13,1415

07

03

01,02,04

060544

20 21

28,2931

45,46

47

32

33

34

43

38

39,40,41

42

53

56

57

58

2A-2310-030CARRIAGE & TOP DRIVE ASSY - DUAL MOTORASSY #19-99-295190



2A-2310-030SUB-ASSY #19-99-288325 OF ASSY #19-99-295190

15JAN98

01 19-52-288326 DUAL MOTOR GEARBOX 1

02 19-52-288535 PLUG, FILLER AND DIPSTICK 2

03 19-80-290686 BREATHER 1

04 19-52-288491 INSIDE OIL TUBE 1

05 9148-00-2100 BOLT HEX HD 1/4" X 5/8" 1

06 9674-00-0200 WASHER LOCK 1/4" 1

07 14-05-288595 O-RING 4

08 19-52-278782 OIL PUMP SUCTION SCREEN 1

9149-00-2115 CAPSCREW 1

9365-00-0200 ESNA NUT 1

09 19-52-288419 BULL GEAR 1

10 9158-00-3515 CAPSCREW SCKTHD GR5 NC 5/8" X 2" 12

11 14-04-278088 OIL SEAL 2

12 14-04-297301 OIL SEAL MODIFICATION 1

13 19-52-288495 HOLLOW DRIVE SPINDLE 1

14 13-01-278080 TAPERED ROLLER BEARING - CONE 1

15 13-05-278081 TAPERED ROLLER BEARING - CUP 1

16 19-52-288413 PINION - HELICAL 2

17 19-52-288533 PINION INPUT KEY 2

18 13-03-178594 TAPERED ROLLER BEARING - CONE 2

19 13-07-178586 TAPERED ROLLER BEARING - CUP 2

20 13-09-288599 TAPERED ROLLER BEARING 1

21 19-52-288424 THRUST NUT 1

22 14-04-288600 O-RING 1

23 19-52-288420 THRUST FLANGE 1

24 9158-00-3120 CAPSCREW SCKTHD 1/2" X 1 1/2" 16

25 19-52-288430 LOCK AND SEAL RING 1

26 9148-00-2465 BOLT HXHD 5/16" X 3/4" 8

27 9674-00-0220 LOCKWASHER 5/16" 8

28 14-04-288601 O-RING 2

29 19-52-288487 LOCK FLANGE 2

30 14-04-288602 O-RING 2

31 19-52-288486 THRUST NUT 2

32 17-52-288604 MAGNETIC PLUG 2

33 16-52-288605 WASHER NYLON 2

34 9158-00-2100 CAPSCREW SCKTHD 1/4" X 3/4" 32

2300

DUAL MOTOR TOP DRIVE ASSY


24

26

28

49

25

23

2221

11

56

12

20

10

09

13

14

15

54

57

55

03

02

01

41

32

29

30

37

31

36

38

40

39

4243

44

16

17

19

18

35

34

08

07

04

07

06

05 47

1918

1716

43

42

46

4536

31

37

30

29

3233

27

50

01

53

33

53

51

52

9365-00-02009149-00-2115

2A-2310-030DUAL MOTOR TOP DRIVE ASSYSUB-ASSY #19-99-288325 OF ASSY #19-99-295190



2A-2310-030SUB-ASSY #19-99-288325 OF ASSY #19-99-295190

15JAN98

35 9158-00-2660 CAPSCREW HXHD GR 5 NF 3/8" X 3/4" 6

36 14-04-288603 O-RING 2

37 19-52-288482 THRUST FLANGE PINION 2

38 19-52-288480 GEROTOR HOUSING 1

39 9403-00-1940 ROLL PIN 3/16" X 1 7/8" 1

40 15-18-278128 GEROTOR GEAR AND RING 1

41 19-52-288440 LUBE PUMP OIL INTAKE PLATE 1

42 13-05-288606 TAPERED ROLLER BEARING CUP 2

43 13-01-288607 TAPERED ROLLER BEARING CONE 2

44 19-52-278778 SQUARE KEY 1/8" 1

45 9403-00-1880 ROLL PIN 3/16" X 1" 1

46 19-52-288488 BEARING SPACER 1

47 9446-00-0305 PIPE PLUG 1/4" 1

48 9446-00-0305 PIPE PLUG 3/4" 1


49 14-04-290929 O-RING 1

50 9678-00-0200 LOCK WASHER HIGH COLLAR 1/4" 32

51 19-14-288993 PINION WRENCH 1

52 10-14-288994 SPINDLE WRENCH 1

53 16-58-279462 DOWEL PIN 2

54 9158-00-2700 CAPSCREW HEXHD 3/8" X 2" 16

55 9678-00-0235 LOCKWASHER HIGH COLLAR 3/8" 16

56 14-04-297299 OIL SEAL MODIFICATION 1

57 20-29-297300 SEAL RING AND FLINGER 1

2300

DUAL MOTOR TOP DRIVE ASSY


24

26

28

49

25

23

2221

11

56

12

20

10

09

13

14

15

54

57

55

03

02

01

41

32

29

30

37

31

36

38

40

39

4243

44

16

17

19

18

35

34

08

07

04

07

06

05 47

1918

1716

43

42

46

4536

31

37

30

29

3233

27

50

01

53

33

53

51

52

9365-00-02009149-00-2115

2A-2310-030DUAL MOTOR TOP DRIVE ASSYSUB-ASSY #19-99-288325 OF ASSY #19-99-295190

Revision Date:2300-10 Parts Book – DISCOVERER MPD1500FOREMOST Industries Inc.

2A-2310-030ASSY #19-99-288325

15JAN98

ASSEMBLY PROCEDURES - DUAL MOTOR TOP DRIVE

PRE-ASSEMBLY

Numbers within the square brackets [ ] refer to the item numbers on the exploded view drawing found on pages 2and 4.

1. Grade 8 bolts should be used throughout the assembly.

2. Use Loctite 271 on all internal bolts and Loctite 241 on all external bolts.

Use a degreaser, i.e., Tolene or Brãkleen, when cleaning the inter-nal surfaces of both the gearbox and lid.

3. Thoroughly clean the inside of the box with a suitable degreaser and spraypaint all the unmachined surfaces with glyptal paint.

ASSEMBLY

1. Place the gearbox on a bench or stand that will support the final weight ofthe assembly 195 kg (425 lbs.)

The gearbox should be placed upside down, i.e., with the lid open-ing on the bottom.

2. Screw the output spindle thrust nut [21] all the way into the hollow spindle thrustflange [23].

3. Fit the o-ring [22] into its groove on the hollow spindle thrust flange and installthe hollow spindle thrust flange into the gearbox.

4. Attach the hollow spindle thrust flange to the gearbox with 16 socket headbolts [24].

5. Screw the two pinion thrust nuts [31] into the two pinion thrust flanges [37].Fit the two o-rings [36] into their grooves on each pinion thrust flange andinstall the two pinion thrust flanges into the gearbox’s two pinion bores.

6. Attach each pinion thrust flange to the bottom of the gearbox with six sockethead capscrews [35].

7. Install the drain plug [48] in the bottom of the gearbox.

Drain plug [48] is not shown on the illustration on pages 2 and 4.

INFO

INFO

INFO


2A-2310-030ASSEMBLY PROCEDURES - DUAL MOTOR TOP DRIVEASSY #19-99-288325

8. Turn the gearbox so the lid opening is on the top and place it on blocks so itis 4.5 cm to 6 cm (3 in. to 4 in.) off the bench.

9. Install the oil pump suction screen [08] into the gearbox. Align the oil pumpsuction screen tube with the bearing lubrication pump inlet port as youinstall the screen.

10. Attach the oil pump suction screen to the gearbox with capscrew[9149-00-2115] and Esna nut [9365-00-0200] from oil suction screenassembly [19-52-278782].

11. Lubricate four o-rings [07] with 75W90 (API rating: GL-5) gear oil. Fit twoo-rings [07] onto each end of the inside oil tube [04].

12. Install the inside oil tube [04] into the 3/4" bore between the two pinionbores in the bottom of the gearbox. Attach the inside oil tube to the gear-box with a capscrew [05] and a lockwasher [06].

13. Install the roll pin [39] into the geroter housing [38] and install the geroterhousing into the gearbox’s pump bore.

The roll pin must protrude 11 mm (7/16 in.) from the bottom of thegerotor housing and fit into the roll pin hole in the pinion thrustflange [37].

14. Install the roll pin [45] into the bearing spacer [46] and install the spacerinto the empty pinion bore.

15. Lubricate the geroter gear and ring [40] with 75W90 (API rating: GL-5)gear oil. Install the geroter gear and ring into the geroter housing. Placethe oil intake plate [41] over the geroter housing.

Ensure the geroter spring pin fits into the hole in the oil intakeplate.

16. Install one bearing cup [42] into each of the two pinion bores in the bottomof the gearbox. Install the bottom output bearing cup [20] into the largestbore in the bottom of the gearbox.

17. Fit the bullgear [09] onto the hollow drive spindle [13] and attach thebullgear with 12 socket head capscrews [10]. Torque to 160–170 lbf•ft.

18. Fit the upper and lower bearing cones [20] onto the hollow drive spindle.Lower the spindle into the gearbox.

19. Fit the two upper [18] and lower [43] bearing cones onto the two helicaldrive pinions [16].

CAUTION

CAUTION


2A-2310-030 ASSEMBLY PROCEDURES - DUAL MOTOR TOP DRIVEASSY #19-99-288325

20. Install the lube pump drive key [44] into one of the helical drive pinions.Install the helical drive pinion with the key into the gearbox’s pump bore.Install the other pinion into the empty bore of the gearbox.

Be sure the key enters the key slots in the gerotor pump.

21. Install the top bearing cups [15 and 19] into their bores in the gearbox lid.

The bearing cups must be installed from the inside of the lid.

22. Install the pipe plug [47] into the small threaded hole between the two pin-ion bores.

23. Coat the contact surfaces of the gearbox lid and the gearbox with Loctite515. Coat the two dowel pins [53] with Loctite 680. Wipe away any excess.Place the gearbox lid onto the dowel pins and secure the lid with 16 cap-screws [54] and high collar lockwashers [55].

24. Place the gearbox on its end. This will enable you to adjust the three sets ofspindle bearings.

25. Tighten the thrust nut [21] until there is no bearing end play.

26. Tighten the spindle thrust nut until there is between .002" and .004" pre-load. To establish preload choose one of the 32 equally-spaced thrust nutholes. The choosen hole will be either aligned with a locking plate retainingbolt hole or slightly to the right of a locking plate retaining bolt hole.

The thrust nut [21] holes are spaced so when you tighten thethrust nut by half a hole you establish a preload of .001". As aresult, if you tighten the thrust nut the distance of 11/2 holes, youhave established .003" preload.

If the choosen bore ("B" on the graphic to the left.)is aligned with a lockingplate retaining bolt hole ("A" on the graphic to the left.):

a. Insert a spindle wrench pin into a thrust nut bore which is twoholes to the left of the aligned thrust nut bore. ("C" on thegraphic to the left.)

b. Tighten the thurst nut (clockwise) until "C" is aligned with "A".

c. The established preload is .004".

CAUTION

CAUTION

INFO

A BC THRUST FLANGE

THRUST NUT

A PRELOAD OF .004".

008

15JAN98



If there isn’t a hole aligned with a locking plate retaining bolt hole ("A" on thegraphic to the left) chose a hole which is slightly to the right ("B" on thegraphic to the left):

a. Insert a spindle wrench pin into a thrust nut hole which is twoholes to the left of the choosen thrust nut hole. ("C" on thegraphic to the left.)



27. Install one of the two oil seals [11] into the lock and seal ring [25]. Pack theseal with EP2 grease. Install the second oil seal [11].

28. Fit the two o-rings [28 and 49] onto the seal ring [25]. Place the lock andseal ring [25] over the hollow drive spindle [13].

29. Position the lock and seal ring [25] over the hollow spindle thrust flange[23].

The lock and seal ring’s mounting holes must be aligned with thethrust flange’s threaded holes. Also, the lock and seal ring pinsmust be inserted into the same holes the spindle wrench pins werein while establishing preload.

30. Attach the lock and seal ring [25] to the hollow spindle thrust flange witheight capscrews and lockwashers [26 and 27].

31. Tighten the two pinion thrust nuts [31] until neither have bearing end-play.

32. Tighten the two pinion thrust nuts between 1/4 to 1/2 a hole.

The pinion thrust nut [31] has six equally-spaced holes. Theseholes are spaced so when you tighten the pinion thrust nut by onehole you have establish a preload of .004". As a result, when youtighten the thrust nut between 1/4 and 1/2 a hole, you have establish.001" – .002" preload.

33. Fit the two o-rings [30] into the o-ring grooves on the two lock flanges [29]

34. Install the two pinion lock flanges [29] into the two pinion thurst flanges [37].

The lock pin must be inserted into a pinion thrust nut hole which isaligned with a hole in the pinion lock flange.

A B

C THRUST FLANGETHRUST NUT

A PRELOAD OF .003".

009

CAUTION

INFO

CAUTION



35. Attach the two pinion lock flanges to the two pinion thurst flanges with 16capscrews [34] and high collar lockwashers [50].

36. Install the two magnetic plugs [32] and nylon washers [33] into the pinionlocking flanges [29].

37. Place the gearbox right side up, i.e., with the lid opening on the top.

38. Install the top oil seals [12 and 56] over the top of the hollow drive spindle[13] and into the gearbox lid.

39. Align the four key slots in the seal ring and flinger [57] and the key slots inthe hollow drive spindle [13]. Install the seal ring and flinger [57] onto thehollow drive spindle.

40. Install the pinion drive keys [17] into the key slots in the helical pinion shaft[16].

41. Install the dipstick [02] and breather [03] into the gearbox lid.

15JAN98



SPINDLE BEARING ADJUSTMENT PROCEDURES

The spindle bearing must be adjusted after 200 hours, if any sideplay or endplay is seen or felt in the output shaft.Check bearing endplay every 500 hours.

Pre-adjustment

1. If not doing this with the gearbox attached to the mast, place the gearboxon a bench or stand that will support the weight of the assembly 249.5 kg (550lbs.)

2. If not doing this with the gearbox attached to the mast, place the gearboxon its pinion end.

Adjustment

1. Tighten the thrust nut [21] until there is no bearing end play.

2. Tighten the spindle thrust nut until there is between .002" and .004" pre-load. To establish preload choose one of the 32 equally-spaced thrust nutholes. The choosen hole will be either aligned with a locking plate retainingbolt hole or slightly to the right of a locking plate retaining bolt hole.

The thrust nut [21] holes are spaced so when you tighten thethrust nut by half a hole you establish a preload of .001". As aresult, if you tighten the thrust nut the distance of 11/2 holes, youhave established .003" preload.

If the chosen bore ("B" on the graphic to the left.)is aligned with a lockingplate retaining bolt hole ("A" on the graphic to the left.):

a. Insert a spindle wrench pin into a thrust nut bore which is twoholes to the left of the aligned thrust nut bore. ("C" on thegraphic to the left.)



If there isn’t a hole aligned with a locking plate retaining bolt hole ("A" onthe graphic to the left) chose a hole which is slightly to the right ("B" on thegraphic to the left):

a. Insert a spindle wrench pin into a thrust nut hole which is twoholes to the left of the choosen thrust nut hole. ("C" on thegraphic to the left.)



INFO

A BC THRUST FLANGE

THRUST NUT

A PRELOAD OF .004".

008

A B

C THRUST FLANGETHRUST NUT

A PRELOAD OF .003".

009



3. Install one of the two oil seals [11] into the lock and seal ring [25]. Pack theseal with EP2 grease. Install the second oil seal [11].

4. Fit the two o-rings [28 and 49] onto the seal ring [25]. Place the lock andseal ring [25] over the hollow drive spindle [13].

5. Position the lock and seal ring [25] over the hollow spindle thrust flange [23].

The lock and seal ring’s mounting holes must be aligned with thethrust flange’s threaded holes. Also, the lock and seal ring pinsmust be inserted into the same holes the spindle wrench pins werein while establishing preload.

6. Attach the lock and seal ring [25] to the hollow spindle thrust flange witheight capscrews and lockwashers [26 and 27].

CAUTION

15JAN98



15JAN98

PINION BEARING ADJUSTMENT PROCEDURES

The pinion bearings should be checked and adjusted after the first 200 hours and then whenever the spindle bearingsare checked and adjusted.

Pre-adjustment

1. If not doing this with the gearbox attached to the mast, place the gearboxon a bench or stand that will support the weight of the assembly 249.5 kg(550 lbs.)

2. The gearbox should be placed on its pinion end.

Adjustment

1. Tighten the two pinion thrust nuts [31] until neither have bearing end-play.

2. Tighten the two pinion thrust nuts between 1/4 to 1/2 a hole.

The pinion thrust nut [31] has six equally-spaced holes. Theseholes are spaced so when you tighten the pinion thrust nut by onehole you have establish a preload of .004". As a result, when youtighten the thrust nut between 1/4 and 1/2 a hole, you have establish.001" – .002" preload.

3. Fit the two o-rings [30] into the o-ring grooves on the two lock flanges [29].

4. Install the two pinion lock flanges [29] into the two pinion thurst flanges[37].

The lock pin must be inserted into a pinion thrust nut hole which isaligned with a hole in the pinion lock flange.

5. Attach the two pinion lock flanges to the two pinion thurst flanges with 16capscrews [34] and high collar lockwashers [50].

6. Install the two magnetic plugs [32] and nylon washers [33] into the pinionlocking flanges [29].

7. Place the gearbox right side up, i.e., with the lid opening on the top.

INFO

CAUTION



8. Install the top oil seals [12 and 56] over the top of the hollow drive spindle[13] and into the gearbox lid.

9. Align the four key slots in the seal ring and flinger [57] and the key slots inthe hollow drive spindle [13]. Install the seal ring and flinger [57] onto thehollow drive spindle.

10. Install the pinion drive keys [17] into the key slots in the helical pinion shaft[16].

11. Install the dipstick [02] and breather [03] into the gearbox lid.

15JAN98



MAINTENANCE SCHEDULE

DAILY

• Check lube pump operation.• Check gearbox oil level.

8 HOURS

• Grease the swivel seals.

300 HOURS

• Change the gearbox oil.• Check hollow spindle endplay.

Use Mobil 5SHC 50W Oil*

* Mobil SHC oil is a fully synthetic oil with superior anti-foaming properties. It is the preferred

oil. However, due to limited availability, the oils listed below may also be used:

1) Esso GX EXTRA 75W90 (API rating: GL-6),

2) Petro-Canada Syngear with Thermal Oxidative Spalling (TOS) 75W90,

3) any 75W90 gear oil with an API rating of GL-5.


2A-2310-030 MAINTENANCE SCHEDULE - DUAL MOTOR TOP DRIVEASSY #19-99-288325

MAINTENANCE LOG

Service Hours

Item Serviced Date Initials

15JAN98

Module

Contents


2A-2400-030 CONTROL CONSOLE ASSY....................................................2400-2

2A-2400-500 PLATFORM - REAR CONSOLE...............................................2400-6

2400

Drill Controls



2A-2400-030ASSY #11-99-288786

07AUG97

01 NOT USED

02 307406 MANIFOLD - RETURN LINES 1

03 11-04-282422 COVER - REAR CONSOLE 1

04 12-09-284666 VALVE BANK - AUXILIARY 1

05 12-16-277618 HANDLE - MODIFICATION 1

06 12-16-294295 HANDLE - MODIFIED, RACINE VALVE 2

07 12-09-277270 CARTRIDGE - VALVE 1

08 09-01-262443 GAUGE - OIL TEMPERATURE TRANSMISSION 140-320 DEG F 1


10 12-14-277630 SPACER 2

11 12-14-277629 RING - CONTROLLER MOUNTING 1

12 12-09-284667 VALVE - BANK, SET UP 1

13 12-09-284734 HANDLE - VALVE BANK 1

14 16-51-277489 RIVET - POP 119

15 11-09-284719 NAME PLATES - 750 CONSOLE 1

16 09-10-266001 LIGHT KITS 1

17 09-08-283714 SWITCH - TOGGLE 1

18 STOP ENGINE, RED - 12 V - DDEC 2 REF


20 12-09-277290 VALVE - 3 WAY SEL 2

21 12-09-286083 CLAMPING PLATE 2


23 9364-00-0200 NUT HEX GR 5 NC 1/4" 17

24 12-09-277273 VALVE - BALL 1/2" 1

25 09-20-277354 GAUGE - PRESSURE 0-1000PSI 2


27 12-10-290161 HAND THROTTLE - DDEC 1

28 12-12-277280 JOYSTICK - DOUBLE 1

29 12-17-277631 BRACKET - MODULE PILOT 1

30 09-20-277353 GAUGE - 0-600 PSI 1

31 09-99-283466 FLOODLIGHT - INSTALLATION 1


33 12-09-285417 VALVE - RELIEF 2

34 09-09-277637 LIGHT - DOME 1

35 09-01-284790 TACHOMETER-12V (USED W/DDEC) 1

36 11-04-288789 CONSOLE FRAME ASSY 1

2400

CONTROL CONSOLE ASSY


2A-2400-030CONTROL CONSOLE ASSYASSY #11-99-288786

36504932313408,5633

14

03

15

30

46,47

20

47,60

21,22,23

24

05,06

0451

2606

48

57

25

09

10

28

01 02 29 47 12,13

14

37

44

18

38

39

41,42

40,41

17

43,45

16,35

52

07,55

27

48

19

SHUT DOWN INDICATOR1. COMP. HIGH TEMP (1ST STAGE)2. COMP. HIGH TEMP. (2ND STAGE)3. CHECK ENGINE4. STOP ENGINE



2A-2400-030ASSY #11-99-288786

07AUG97


38 09-09-283090 LIGHT - INDICATOR, GREEN 1

39 09-09-277611 LIGHT - INDICATOR, AMBER 1

40 09-08-277615 SWITCH - TOGGLE 3

41 09-08-277499 BOOT - RUBBER 2

42 09-08-277636 SWITCH - TOGGLE 1

43 09-08-277644 SWITCH - PUSH BUTTON 1

44 CHECK ENGINE LIGHT - YELLOW, DDEC 2., 12V REF

45 09-08-277665 BOOT - RUBBER 1

46 12-10-283258 CABLE 1

47 12-16-294335 HANDLE - CABLE CONTROL 2

48 12-08-264469 VALVE - AIR 2

49 09-01-236497 GAUGE - OIL PRESSURE 0-100 PSI 1

50 09-01-236519 GAUGE - WATER TEMP 100-240 DEG F 1

51 09-28-289369 ELECTRICAL BOX - 6"X6"X4" 1

52 12-14-292601 SLEEVE - CYLINDER SPOOL STOP 1

53 12-17-277706 BRACKET - MOUNTING 3

54 09-26-292637 CLAMP RUBBERIZED 10

55 12-09-277271 VALVE - BODY 1

56 09-13-295154 MOUNT - GAUGE 2 1/2" TO 2 1/16" 1

57 12-09-295167 VALVE - BALL FOUR WAY 1

58 NOT USED

59 NOT USED

60 12-10-295123 CABLE - CONTROL 1

2400

CONTROL CONSOLE ASSY


2A-2400-030CONTROL CONSOLE ASSYASSY #11-99-288786

36504932313408,5633

14

03

15

30

46,47

20

47,60

21,22,23

24

05,06

0451

2606

48

57

25

09

10

28

01 02 29 47 12,13

14

37

44

18

38

39

41,42

40,41

17

43,45

16,35

52

07,55

27

48

19

SHUT DOWN INDICATOR1. COMP. HIGH TEMP (1ST STAGE)2. COMP. HIGH TEMP. (2ND STAGE)3. CHECK ENGINE4. STOP ENGINE



2A-2400-500

11FEB97

01 19-26-288586 PLATFORM - REAR CONSOLE 1

02 19-26-296162 MOUNT - PLATFORM CONSOLE LHS 1

03 19-26-296163 MOUNT - PLATFORM CONSOLE RHS 1

2400

PLATFORM - REAR CONSOLE


2A-2400-500PLATFORM - REAR CONSOLE


Notes


Module

Contents


2A-2630-100 PIPE TUB ASSY .......................................................................2600-2

2600

Pipe Handling Accessories



2A-2630-100ASSY #19-54-288096

10FEB97

01 19-54-288152 TUB - PIPE RACK 1

16-25-277486 WASHER FLAT TYPE CC 2

9400-00-1590 PIN - COTTER 1/8" X 1" 2

19-54-288165 PIN - DOOR HINGE 1

19-32-277487 LOAD BINDER 3/8" 1

02 19-54-288103 PIPE RACK SLIDE BASE WELDMENT 1

03 12-06-288145 CYLINDER - TUB SLIDE 1

12-06-288145/K SEAL KIT

04 12-06-285254 CYLINDER - PIPE TUB RAISE 2

14-17-293644 SEAL KIT

05 16-58-277058 PIN - TUB, CYLINDER 1

06 9400-00-1600 PIN - COTTER - 1/8" X 1 1/4" 2



09 16-58-285271 PIN - PIPE TUB RAISE CYLINDER - ROD END 2


11 16-58-285368 PIN - PIPE TUB HINGE 2

12 16-58-285272 PIN - PIPE TUB RAISE CYLINDER - BUTT END 2

2600

PIPE TUB ASSY


2A-2630-100PIPE TUB ASSYASSY #19-54-288096

01 02 11 12 04 09,10 03 07,08 05,06

Notes


Module

Contents


2A-2710-008 AIR SWIVEL ASSY ...................................................................2700-2

AIR SWIVEL ASSY - 4”.............................................................2700-4

2A-2720-020 CASING SEAL ASSY................................................................2700-6

2700

Drill Accessories



2A-2710-008ASSY #20-99-288634

20AUG97

01 20-29-278448 RING ASSY - SPLIT THRUST 1

02 20-29-278449 PLATE 1

03 20-29-288543 SPINDLE DRIVE (FLOATING) 4" - DOUBLE MOTOR TOP DRIVE 1

04 20-29-284913 AIR SWIVEL ASSY - 4" 1

Note: Breakdown of “AIR SWIVEL ASSY - 4” ” on page 2700-4

05 14-07-288639 O-RING 2

06 ORIN363 O-RING 1

2700

AIR SWIVEL ASSY


AIR SWIVEL ASSYASSY #20-99-288634

01 02 06 03 05 04



2A-2710-008SUB-ASSY #20-29-284913 OF ASSY #20-99-288634

10FEB97

01 20-29-284873 SHAFT - 3 3/4" MPD AIR SWIVEL 1

02 20-29-279170 AIR SWIVEL BODY 1

03 20-29-279174 RETAINER - PACKING 1

04 20-29-279175 RING - LANTERN 2

05 20-29-279176 HOUSING - BEARING 1

06 20-29-279177 HOUSING - TOP SWIVEL 1

07 20-29-284914 CAP - SWIVEL 1

08 20-29-284895 FLINGER JAM NUT 3 3/4" 1

09 20-29-279180 HOUSING - SEAL 1

10 20-29-284889 NIPPLE - DISCHARGE AIR SWIVEL 1

11 20-29-284901 NUT SHAFT - DISCHARGE AIR SWIVEL 1

12 20-29-279183 STUD - LONG 4

13 20-29-279184 STUD - SHORT 4

14 14-18-279185 BUSHING - WEAR 1

15 14-21-279186 PACKING - RUBBER 2

16 14-20-279144 VEE PACKING COTTON 8

17 14-18-279187 WEAR RING - MOLYGUARD 1

18 16-35-285458 LOCKNUT 1

19 14-07-278689 O-RING 1

20 14-02-279141 SEAL - MECHANICAL 2

21 13-22-279143 BEARING 2

22 16-25-278955 DISC - SPRING 32


24 9403-00-1575 PIN SPRING TENSION 1/8" X 3/4" 1

25 20-29-294249 STUD 4

26 9551-00-2645 SCREW - SET SOCKET NF 3/8" X 1/2" 2

27 NOT USED

28 9390-00-0260 NUT NYLON LOCK NC 1/2" 8


30 NOT USED

31 9642-00-0510 TEE STL NPT 3000# 3" 1

32 17-52-280986 PLUG - DISCHARGE 1

2700

AIR SWIVEL ASSY - 4”


10

31

32

19

20

04

21

21

20

15

15

14

01

03

07

09

09

12

13

16

22

22

25

28,29

23

18

17

08

11

02

05

06

2A-2710-008AIR SWIVEL ASSY - 4” FOR 3 3/4” MATRIX PIPESUB-ASSY #20-29-284913 OF ASSY #20-99-288634



2A-2720-020ASSY #19-55-294331

14OCT97

01 19-55-294332 COVER PLATE - CASING SEAL 1

02 19-55-290742 WIPER - RUBBER 4" 2

03 19-55-294333 HOUSING - CASING SEAL 1

04 17-86-278095 COUPLING - GRUVE LOCK 6" FIG 7000-E GASKET 1

05 19-55-285390 GRUVE LOCK - EXTENSION NIPPLE 22" LG 1

06 19-55-285391 GRUVE LOCK - EXTENSION NIPPLE 46" LG 1

2700

CASING SEAL ASSY


2A-2720-020CASING SEAL ASSYASSY #19-55-294331

01 02 03 04 05,06

Notes


Module

Contents


2A-9000-018 BREAKOUT WRENCH’S ..........................................................9000-2

9000

Tooling



2A-9000-018ASSY #2A-9000-018

17JUN97

01 W08524C BREAKOUT WRENCH - 4 1/4" & 4 1/2" TRICONE BITS 1

02 306255 BREAKOUT WRENCH - BIT/BLANK DTH HAMMER BITS 1

9000

BREAKOUT WRENCH’S


2A-9000-018BREAKOUT WRENCH’SASSY #2A-9000-018

01

02

Notes


catalogo de partes w-750.pdf

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