catálogo gf - xenios usa xfloor

Xenios USA® is a registered trademark owned by and used under license from Xenios USA LLC (NY - USA)

www.xeniosusa.com2

accessories that make a differencewww.xeniosusa.comwww.xeniosusa.com

accessories that make a difference

EVERYTHING BUT THE MACHINES,

This is our motto and our goal! Xenios USA® is a brand-new company and your one stop source for everything concerning Functional, Free-weight and Body-Weight workout. Xenios USA was born aiming to break-through the market with a real com-prehensive and revolutionary range of workout tools.Xenios USA® was born on beginning of 2010, collecting all the ideas, training methods, trends, and new solutions of the workout worldwide market, learning from the origins of gym training and surfing the new wave of functional, CrossFit® and performance training methods. Without forgetting the old school and always seeking to improve, Xenios USA® hired a team of experienced master trainers, biomechanical engineers, product managers, and marketing managers in order to offer a full range of products for “heavy” and “light” workouts.Xenios USA® products were developed thanks to a joint venture between an Italian team of product designers and a US team of biomechanics, physiologists, master trainers, and product construction professionals. Xenios USA® started launching several of its own patented product designs with the purpose of offering a new look for often considered “simple” products as well as providing many interesting functionality and ergonomic product improvements. At Xenios USA® we believe the signature of our products means exclusivity and quality identification.One of the big advantages Xenios USA® decided to focus on is the width of its product range. Xenios USA® wants trainers and gym owners to find everything they need, enjoying a one stop source and counting on a consistent style and quality standard of its products. Xenios USA’s catalogues offer customers a wide range of product solutions, price levels, materials, and workout purposes.Xenios USA® aspires to become one of the leading brands for the Functional, Free-Weight and Body-Weight training tools market, which is also its unique identity! At Xenios USA® we believe workout accessories can really make a difference.All the Xenios USA® products were designed to offer our customers the highest quality materials and production methods. Each element of the Xenios USA® catalogue was developed by having listened to the needs of the users. Each product was developed to offer the users what they really need, whether they are huge weight lifters or functional trainers, or yoga lovers.Xenios USA® is not just a supplier, we’re your ideal business partner, where the R&D of products never stop and all customers’ suggestions are welcomed to make good ideas true.Discover Xenios USA® products and Xenios USA® services and also be part of the Xenios USA® project by joining the Xenios Lab.




www.xeniosusa.com3

Used rubber tyres are chopped, granulated, savied and separated using the most advanced technologies. The result of this process is clean rubber granulate and powder. The granulate can come out with different crumb sizes, according to the several uses they are going to be employed for.Once the right granulate and powder is chosen, the second production step of the XFloors change according to the final product that is going to be manufactured. To make the rubber mats (either rolls and die-cut tiles) urethane binding compounds are mixed with the rubber granulate, in order to produce rubber bales. During the above production phase, the black color granulate is also mixed together with pure EPDM chips in order to give the finished mats their black/colored outlook (the higher is the percentage of the EPDM chips, the wider will be the color of the floor mat. Xenios USA XFloor EPDM rolls and tiles are made with 20% of EPDM chips but they can be also made with a higher ratio according to the special needs of the customers). EPDM additive is also used to make the floor mats stronger and longer lasting. EPDM stands for Ethylene-Propylene Diene Monomer. It is a synthetic kind of rubber and they are mostly used to provide rubber mats (either for flooring and for insulation) more resistance to the heat, the elements, the UV-rays and the steam. Once ready, rubber bales are then pressed in to huge streching press machines so to have the rolls manufactured.EPDM mixed rubber puzzle tiles are made starting from the rubber mat rolls. They are made by using die-cutting molds all, having the Xenios USA XFloor special designed edges.

XFloors are all made in Europe by following strictly quality and enviroment-friendly processes. Xenios USA selected some long-term expe-rienced factories, all able to handle the full production process: from raw material sourcing and processing up to mass production of the finished products. XFloors are made by using raw rubber granulate and powder, both produced thru a mechanical and chemical process whithin which used car tyres are involved. Just younger than 5 years used tyres are sourced to perform such process and they are not mixed with any other kind of recylced rubber, such as poor quality shoes’ soles. Recylced tyres are collected and processed by the more strictly recycled material disposal and collecting regulations to protect the enviro-ment.Factories involved with this special process are all working in compliance with DIN EN ISO 9001:2008 and 14001:2005 certification rules.One of the factories who was chosen by Xenios USA as XFloor maker, is every year producing 1.5 million of square meters of rubber mats for many kind of uses: public areas, sport areas, kid playgrounds, constructions etc.

HOW IT’S MADE

Thanks to the recycling processes, a new life is given to used car tyres.

Pure EPDM and binding compounds are mixed with rubber granulates to become first bales, then rubber mats.


www.xeniosusa.com4



Besides the EPDM-mixed rubber mat rolls and tiles, XFloor range lists also some kind of special heavy-duty thick tiles, developed and made to bear severe workouts. There are the flat-bottom “weight drop” tiles and the dimpled-bottom “heavy duty shock absorbing” tiles. To make such kind of tiles, either with a flat bottom or with a dimpled one, the production process concern the use of special molds and high-torque hydraulic press-machines.The rubber granulate crumbs involved within this process have a big-ger diameter and shape, than the ones involved with the making of the EPDM-mixed rubber mats. The so-made rubber granulate is mixed with binding compunds and a percentage of virgin SBR (stirene-butadiene

rubber), that is also the orig-inal raw material used to make the new tyres. The so-mixed granulate is then hot pressed in to the molds and it comes out with the shape of the tile. When color is re-

quired, the granulate is mixed together with a colored pigment.The thick tiles, once out from the mold, are further handled to be ready to become an heavy duty workout floor. First the left-over mold edges lines are cut, then the side faces of the tiles are drilled and pin-equipped in order to be locked each other once put in place.For some special uses, the thick tiles can also be made by adding in to the mold a top layer of pure EPDM granulate so to have a tile topped with a stronger (than SBR) top layer, really hard to be scratched and worn. Up to customer needs, the above said top layer can be also added in a second phase, after having molded the tile, by glueing cut pieces of the EPDM-mixed rubber mats (usually 4 to 5 mm. thick).Thickness, shape, sizes of the thick tiles can be made according to customers’ needs. XFloor heavy duty tiles come with 20 and 30 mm. thickness flat-bottom tiles and with 50 mm. thickness dimpled-bottom tiles.

The dimpled bottom of the XFloor heavy duty tiles was drawn just thinking to the weightlifting uses, so it protects bar and plates while dropped and it prevents under-floor damages.

HOW IT’S MADE

All components used during the production processes, such as binding compounds, EPDM granulate, SBR etc.. are sourced just among the best European raw material makers, and they are all tested and certified by the EU regulations.




www.xeniosusa.com5


www.xeniosusa.com6



XFloor range includes several kind of items to cover and to protect the work-out areas. The 20% EPDM-mixed floor mats can come either as a roll or as die-cut tiles, drawn with the Xenios USA proprietary interlocking puz-zle-edges design. Either rolls and tiles can be made with several thickness-es, from 6 up to 12 mm. Both are made just with a rubber density of 1050 Kg./m3. The right one to let the floor mats have a really long lifespan. A lower density may result in to wide pores rubber surfaces, easy to be affected by the elements and the usage. The standard color of the EPDM chips mixed with the black rubber granulate crumbs is the Xenios USA navy blue, but they can have any color (even two or three mixed together), according to customers’ demands.

Puzzle tiles are cut out from the rolls. The desing of the puzzle profile was thought to let all tiles be bond each other once put in place and to avoid any sliding/lifiting of the tiles’ edges while stressed by the usage.Both rolls and tiles can be either set on any kind of floor, for instance wood, con-crete, tiles etc.. The higher is the thickness the more stable the rubber mat floor will be. Xenios USA always recommends to glue the rubber mats on to the under-floor surface. Among XFloor rubber mats, there is also a special kind of mat, made with the same production

process of the EPDM-mixed ones. It is called “Acoustic Mat” and it comes just as a roll. This special mat is made by using a special density of the granulate, and, sometimes, it is also mixed with cork crumbs. This mat is 15 mm. thick (and it can be also made thinner or thicker according to customers’ needs). The main purpose of this mat is the insulation from vibration and noise that can rise up from workout uses. This Acoustic layer can be put under the EPDM-mixed mat (rolls or puzzle-tiles) and it can be glued on raw floor. EPDM-mixed mat can be further glued on top of the acoustic mat. It is the perfect way to avoid vibrations and noises to pass thru the floor and to get in to lower enviroments, especially when gyms are set in to multi-floors buildings. Accessories for rubber mats: Xenios USA tested several kind of glues and then selected a special 2-components urethane glue for rubber floor mats, produced by the French Stockmeier. Stockmeir glue is the most suitable for EPDM-mixed rubber mats and, moreover is one of the few products suitable for indoor uses.Due to the long term experience with rubber floor producing of the XFloor makers, Xenios USA was even able to introduce some special “tool” to finish rubber mats and to let them really last longer and longer. Thanks to the several tests made on the EPDM-mixed XFloor, Xenios USA could add to its range of products, a special compound, made by the German BASF, developed to seal the top surface of rubber mats, so to close all the micro-pores of the mat and to protect the rubber for years. This innovating treatment can even make the rubber mat a fully-washable surface, without reducing the grip provided by the rubber mats. BASF is one of the leading chemical company to produce painitngs, primers and liquid toppers for any kind of surfaces. The one cho-sen by Xenios USA is a 2-components urethane compound with a neutral color. Once having mixed the two components it can be applied on to the rubber mat with a painting roll. After 24 hours drying, the surface of the rubber mat will result slightly laqued and it will last 40% to 50% longer than without it. Same as the glue, Xenios USA technicians looked for a water-based resin in order to be really suitable for indoor uses: odorless and chemical-vapors less.

THE RANGE

AcousTic MATs AvAilAblE Also cork grAnulATE MixED




www.xeniosusa.com7

Besides the above kinds of flooring solutions, XFloor range comes also with some special high-thickness tiles for heavy duty uses. Thick tiles are all made by using the same rubber granulate involved with the making of the EPDM-mixed rolls and puzzle-tiles it has just a different diameter and shape and it is not mixed with EPDM chips. Thick tiles are made by mixing the so said granulate with virgin SBR and with binding compounds. According to cusotmer’s special needs, tiles can also be manufactured with a top layer of pure EPDM granulate or EPDM-mixed cut rubber mat, especially when a stronger top-layer of the tiles is needed for high-impact uses.Thick tiles can be also made by mixing the granulate with special kind of color pigment so to have a full colored tile. Navy blue color is the one provided as standard within XFloor range but any color can be made according to costumers’ demand. Thick tiles for heavy duty uses can be made either with a solid-flat-bottom (“Weight Drop tile”) or with a dimpled-bottom (“Heavy Duty shock Absorber tile”).These heavy-duty tiles are made by hot-molding the granulate in to big hydraulic press-machines.XFloor weight drop tiles come in 20 mm. or 30 mm. thickness while the specialHeavy Duty Shock Absorbing dimpled-bottom tiles come in 50 mm. thickness. Either the 30 mm. thick tiles with flat bottom and the 50 mm. thick tiles with dimpled bottom, can come with with pre-drilled holes on each side. They are made to host special pins for interlock-ing purposes. Pins are made of an high resistance plasitic polimer. Pins are M8 x 70 or M15 x 85, they carry special extruded rings to avoid tiles to move apart. There are 8 pins per each square meter.Interlocking pins are sold as an option.The Weight Drop tiles are also provided with a lower-cost formula. Their features are lower-end than the standard Xenios USA proprietary one, but they can better match lower budgets needs.The shock-absorbing heavy duty tiles feature a first 25 mm. thick solid layer. This high-thickness top layer is made with a really high density rubber so to provide enuogh stability while exercising on it. Most of shock-absorbing tiles on the market, even with dimpled bottom, are thought to protect kids from falls while playing on outdoor playgrounds. Xenios USA developed a tile for workout purposes: it must provide a stable and firmly top-surface together with a shock absorbing bottom side. The tiles must absorbe over-head loaded bar drops so to either preserve bars and bumper plates from earlier worn and to protect the underlayer original floor of the gym. These kinds of tiles can be also put on top of a rubber mat (roll or puzzle tiles) to have an even more high resistance to the drops of the loaded bars. The special design of the dimpled bottom is thought to spread the fall-power all along the edges of the dig areas. The principle involved within this process is the same used by architeths when projecting bridges. Dig areas absorbe the hits of the bumper plates, preserving them from earlier worn (bending and/or breackages).Either Weight Drop tiles and Heavy Duty Shock Absorbing tiles come in two several sizes: 50x50 and 100x100 cm.

One of the special feature of all Xenios USA thick tiles is the seamless edge. All tiles are molded with 90° cut-egdes so to provide a totally seamless flooring when put in place among the range of thick tiles flooring there are also several options and special features that can be chosen by custom-ers. Tiles can be manufactured with a color-epdm-granules mixed surface (20%); or, even coupled in to the mold, with a top layer made with the 20% epdm-mixed rubber roll (6 mm.).

THE RANGE

HEAvy DuTy sHock Absorbing TilEs:ProPriETAry DEsignED DiMPlED boTToM

Abs inTErlocking Pins

sEAMlEss EDgEs


www.xeniosusa.com8



In order to match all workout flooring needs, we have developed and tested also a full range of Acoustic and Insulating Underneath Mats that are helpful to reduce the spreading of noise and vibrations on closer areas and floors, such as below floors when gyms are set in to multi-floor buildings, or wall-to-wall areas. We have developed and tested two solutions. The first one is an SBR-rubber granulate Roll. It comes in a standard thickness of 15 mm. and but it can be made also according to special customer’s require-ments. Such roll can be put directly on to the concrete floor, just before to have the workout surface rubber flooring on top. Thanks to its special density and kind of granulate, it can reduce the noise pro-duced by the weight dropping activities. Its surface is quite “grippy” and it lets the above rubber flooring layer to be stable and not easy to get moved, even in those cases where glue and/or tape is not used. Keep going on with the Xenios USA several underneath flooring solutions, the next item is made of a special and high density (250 Kg./cbm) PU-Foam and it comes either as a roll or as a tile (for higher thicknesses). This kind of special flooring can help to reduce and absorb either noise and vibrations that can be spread by working out and/or weight dropping. Even in this case, any kind of workout rubber flooring can be put on top, and, in case of high thickness (so weight) rubber flooring, neither tape nor glue will be necessary to avoid each-other flooring moves. Notwithstanding the Xenios USA underneath floorings are thought and developed to reduce, and help to reduce, noise and vibrations, it is not totally guaranteed that neigh-bors’ claims will be avoided. Noise and vibrations produced by the weight dropping are really intense and, due to their low-frequency, they can run for dozens of meters along concrete flooring and/or brick walls. Any time a Fucntional or Crossfit® or Weight Lifting facility is going to be opened, it is duly recommended to perform some noise and vibration test and to check which kind of interventions could be necessary to reduce and/or to stop the same. Sometimes an anti-vibes or acoustic underneath flooring can fix issues, while in some other cases more structure intervention may be necessary.

In order to provide to our customers a really comprehensive range of professional workout floorings, we have thought and developed also a range of speciality flooring. The Artificial Turf rolls, for example, were developed to be employed with the heavy duties uses of Functional and Crossfit® areas. The Xenios USA TURF is of course suitable for running and sprint tracks. Thanks to its low-height yards and to the high density (number of yards per cm.) and strength of the same, it is also perfect to be used for sled dragging and pushing. Since it was made with water resistance materials, it can be installed either indoor and outdoor. When the R&D dept. of Xenios USA developed such kind of artificial Turf, the focus was put especially on loaded-sled-uses. Turf should be able to bear heavy pressures and to stay flat while sleds are pushed or pulled. The TURF Rolls are quite thin (10 mm.) so easy to be managed either when installed on side of a Rubber Roll Mat or on top of any Workout Rubber Thick Tile. The bottom layer of the TURF is made of a special anti-slip pvc-rubber material. It provides a high grip, even in those cases where the roll is not stuck by using glue and/or tape. The several available colors, make the Xenios USA TURF even ready to match any outlook requirement. Turf Rolls come either in 2 m. width and in 4 m. width.

Besides the TURF, at Xenios USA we have also thought to those who need to have a Martial Art Workout area or a “pure” Bodyweight Workout area. We have developed a full range of TATAMI. Our TATAMI range can count on several kind of items. The first on the list is a Puzzle-Edged Tile made of EVA, suitable especially for those who need to match a low budget or for those who need a softer feeling surface. They are made just by using a virgin EVA so to be a no-smell option. They come either in 2 or 3 or 4 cm. thickness and they are all made with the typical dual-face color feature of the Tatami. The surface of the EVA Tatami is molded with a special kind of texture in order to either be gently with the skin of the users and to provide enough grip. A special wood-like surface option can be chosen in order to increase the friction with hands or feet. The professional Tatami Puzzle-edged tiles made of XPE (a special kind of closed cells Poly-Ethylene) represent the choice for those who need to get closer to traditional Martial Arts Tatami features. Thanks to the XPE raw material tiles can be made either with a one-only density or with a dual density (harder on top and bottom sides, and softer in the middle). The dual density option let the Tatami tiles be stronger on their surface (so even more durable), and meanwhile to have a softer core, that can better absorb the falls of athletes. The XPE Tatami tiles are all texturized with the traditional rice-straw surface that provide the perfect grip for all martial arts such as Judo, Karate, MMA and so on. XPE Tiles come also in several color options, all “dual faced”. Available thicknesses arte 2, 3,4 and 5 cm. Either the EVA and the XPE tiles feature a special proprietary design of the puzzle edges. It is cut by CNC and thanks to its shape it is really strong in keep tiles bonded each other. Thanks to such special design of the puzzle, tiles keep also being easy to be put on and off place and that is an important feature for those who need to set up a Tatami

area in to a multi-purposes room. All puzzled-edged tiles come with their closing edges. The last and best kind of TATAMI choice is the one we use to call “Legacy”. That is the really genuine one for martial arts and contest rooms. It is made of 200x100 cm. (100x100 cm. size is available on request) tiles with flat edges. Tiles are made either of PU-Foam (Polyurethane Foam) or of PU-Foam + PE-Foam (closed cells Polyethylene foam). The former ensure the higher density, while the latter combines such hard density with the lighter one provided by the PE-Foam. The PU+PE Tatami was thought to reduce the tiles’ weight and so to help those who frequently need to move in and out of the workout rooms the Tatami.All Legacy Tatami tiles are then coated with a high-quality PVC, rice-straw texturized on top, and equipped with a pvc-rubber bottom layer that let the tiles have a high friction on the underneath flooring, even in case it is a wood flooring. Legacy Tatami tiles come just in 4 cm. thickness that is the more common for Martial Arts contests, including Judo, where falls are very frequently. Several color options are of course available.The Legacy Tatami is approved and certified by the C.R.I.T.T. (Regional Center of Inno-vation and Technology Transfer - France) as Martial arts contests surface. The C.R.I.T.T. certification is mandatory for contest uses.

THE RANGE




www.xeniosusa.com9


www.xeniosusa.com10



PRODUCT DATA SHEET - RUBBER FLOORING

5 year: EPDM Rubber Rolls and Tiles; Weight Drop (but “BASIC” models) and Shock Absorber Tiles; Underneath Rubber Mats (rolls and sheets), Underneath Foam Mats (rolls and sheets), TATAMI (“Legacy” model). 2 year: Weight Drop Rubber Tiles (“BASIC” models), TATAMI (XPE and EVA Models)6 month: Weight Drop and Shock Absorber Rubber Tiles (Interlocking Pins); Artificial Turf Warranty covers only rubber breakages. Rubber chipping or rubber color fading is considered a normal wear by the use so not covered under warranty.Warning: rubber is always subjected to size adjustments, due to its natural features and due to weather and environment temperature changes. Rolls and tiles may get shorter or longer or narrower or larger during their life. Such natural rubber behaviors are not covered by the Warranty.

ITEM xsrbMrl... - xFloor 20% EPDM rubber Mat roll

COLORS- black with navy blue color EPDM granulate (standard) - black w/ navy blue + red + White color EPDM granulate (special xenios usA proprietary) (custom colors available on request)

Applications Indoor & outdoor workout areas

Material Recycled rubber granulate with coloured EPDM. Bonded with a cold-cure PUR

granulate structure Fine with up to 40 % EPDM content (Xenios USA XFloor: 20%)

Mass density kg/m³ (Din En iso 845) 1050 ͋ 1100 kg/m³ ± 5 %

standard dimension Rolls: width: 1250 mm, length 8 or 10 m. (According to mat thickness) (Other dimensions upon request)

Weight ± 8.3 kg/m2 on 8 mm. thickness

Dimensional tolerance (Din 7715-5) ± 1.5 %

Material thickness 3 - 15 mm ± 0.3 mm (Xenios USA XFloor: 6-8-10 mm.)

Testing thickness (Din 53534) 10 mm

compression test (Din En iso 3386-2) CC25

1877 kPa / CC40

4706 kPa / CC50 9142 kPa

compression at 10% pressure (Din 53421) 0.96 MPa / 12.0 MPa (E-Module)

Tensile strength (Din En iso 1798) 1.3 MPa (average)

Elongation at break (Din En iso 1798) - 40°C to +110°C

Fire classification (Din 4102-1) section 6.2 62 % (average)

Temperature stability - 40°C to +110 ºC

Water/Damp test Water proof

Fire classification (Din 4102) B2

Pros:

- High density material w/ fine rubber pores- Easy-to-clean surface- Comfortable-touch surface- Glue-free installation (from 8 mm. on)

cons:- Limited thickness- Not really suitable for bars and bumpers long lasting- Not really suitable for underneath concrete flooring long lasting

bEsT For: - All workout areas but bars-dropping ones

* Rubber mats can be sealed with a rubber floor sealant to guarantee no moisture absorption and longer lasting.* Rubber mats can be glued on to underneath floor, to prevent mat moving.(XFloor compatible sealant and glue are available on Xenios USA catalogue)




www.xeniosusa.com11



Application Indoor & outdoor workout areas

Material Recycled rubber granulate with coloured EPDM. Bonded with a cold-cure PUR

granulate structureFine with up to 40 % EPDM content(Xenios USA XFloor: 20%)

Mass density kg/m³ (Din En iso 845) 1050 ͋ 1100 kg/m³ ± 5 %

standard dimension Tiles: 60 x 60 cm. (Including puzzle edges)

Weight ± 8.3 kg/m2 on 8 mm. thickness

interlocking system Puzzle edges with locking spots and corners


Material thickness 3 - 15 mm ± 0.3 mm (Xenios USA XFloor: 6-8-10 mm.)


compression test (Din En iso 3386-2) CC25

1877 kPa / CC40

4706 kPa / CC50 9142 kPa

compression at 10% pressure (Din 53421) 0.96 MPa / 12.0 MPa (E-Module)

Tensile strength (Din En iso 1798) 1.3 MPa (average)

Elongation at break (Din En iso 1798) - 40°C to +110°C

Fire classification (Din 4102-1) section 6.2 62 % (average)

Temperature stability -40°C to +110 ºC

Water/Damp test Water proof (no water proof on tiles puzzle-edges)

Fire classification Din 4102 B2

ITEM xsrbMPTl... - xFloor 20% EPDM rubber Mat Puzzle Tile

COLORS- black with navy blue color EPDM granulate (standard) - black w/ navy blue + red + White color EPDM granulate (special xenios usA priprietary) (custom colors available on request)

Pros:

- High density material w/ fine rubber pores- Easy-to-clean surface- Comfortable-touch surface- Glue-free installation (from 8 mm. on)

cons:- Limited thickness- Not really suitable for bars and bumpers long lasting- Not really suitable for underneath concrete flooring long lasting

bEsT For:- All workout areas but bars-dropping ones- Workout areas that need to be often put on/off place

* Rubber mats can be sealed with a rubber floor sealant to guarantee no moisture absorption and longer lasting.* Rubber mats can be glued on to underneath floor, to prevent mat moving.(XFloor compatible sealant and glue are available on Xenios USA catalogue)


www.xeniosusa.com12



ITEM xsWDrbTl... - xFloor Weight Drop rubber Tile - bAsic -

COLORS- black- navy blue (custom colors available on request)


Application Indoor & outdoor heavy duty workout areas

Material Recycled SBR rubber granulate bonded with a cold-cure PUR (Pigmented SBR or EPDM mixed blend are available upon request)

granulate structure Fine-Medium with raw surface

Mass density (Din En iso 845) 800 ͋ 900 kg/m³ ± 5 %

standard dimension Tiles: 50 x 50 cm. / 100 x 100 cm. (Other dimensions upon request)

Weight 20 mm. thickness - 16 kg/sqm. / 30 mm. thickness - 20 kg/sqm.

Dimensional tolerance (Din 7715-2 M4) ± 1.5 %

Material thickness 10 - 80 mm ± 5% (Xenios USA XFloor: 20 - 30 mm.)


Temperature stability - 20°C to +70°C

Water/Damp test No water proof

Pros:- Low budget matching product- High thicknesses tiles

cons:- Low density and medium-sized SBR granulate- Limited water proof (moisture can pass-thru)- Easy to get chipped

bEsT For:

- Weight drop workout areas- Outdoor uses (where water or moisture need to pass-thru)- Bar and bumper long lasting and care- Underneath concrete flooring long lasting and care

oPTion / AccEssoriEs

xFloor rubber ramp w/pin-interlocking system- Weight: 5 kg. (30 mm.) / 9 kg. (50 mm.)- Thickness: 30/50 mm.- size: 50x50 cm. - colors: According to tiles to be coupled with.

xFloor rubber corner w/pin-interlocking system- Weight: 5 kg. (30 mm.) / 9 kg. (50 mm.)- Thickness: 30/50 mm.- size: 50x50 cm. - colors: According to tiles to be coupled with.

xFloor rubber Edges- Thickness: 20/30/50 mm.- size: 5 cm. (w.) / 10 cm. (w.) / 12.5 cm. (w.) / 15 cm. (w.) / 25 cm. (w.) x 100 cm.- colors: According to tiles to be coupled with.

rounDED EDgEs

DiMPlED boTToM on30 mm. THicknEss

MEDiuM sizED grAnulATE





www.xeniosusa.com13

ITEM xsWDrbTl... - xFloor Weight Drop rubber Tile - Pro -



Application Indoor & outdoor heavy duty workout areas

Material Recycled SBR rubber granulate bonded with a cold-cure PUR (Pigmented SBR or EPDM mixed blend are available upon request)

granulate structure Fine with raw surface

Mass density (Din En iso 845) 900 ͋ 1000 kg/m³ ± 5 %

standard dimension Tiles: 50 x 50 cm. / 100 x 100 cm. (Other dimensions upon request)

Weight 20 mm. thickness - 17 kg/sqm. / 30 mm. thickness - 25 kg/sqm.

Dimensional tolerance (Din 7715-2 M4) ± 1.5 %

interlocking system (option) ABS pins - M15x85 (8 pins per sqm.)

Material thickness 10 - 80 mm ± 5% (Xenios USA XFloor: 20 - 30 mm.)



Water/Damp test Water proof (no water proof on tiles edges)

Pros:- High density and fine-sized SBR granulate- High thicknesses tiles- Seamless-like edges / Interlocking Pins (option) / Water proof

bEsT For:- Weight drop workout areas- Bar and bumper long lasting and care- Underneath concrete flooring long lasting and care

sEAMlEss-likE EDgEs





interlocking Pins

20% EPDM-Mixed color granulate surface

20% EPDM mat (6 mm. thickness) coupled surface

M15 x 85 Abs inTErlocking PinssolD As An oPTion



www.xeniosusa.com14



Pros:

- High density and fine-sized SBR granulate- High thicknesses tiles- Seamless-like edges / Interlocking Pins (option) / Water proof- Dimped bottom with special to absorbe drops power

bEsT For:- Weight drop workout areas / Special for weightlifting- Bar and bumper long lasting and care- Underneath concrete flooring long lasting and care


Application Indoor & outdoor heavy duty and weight lifting workout areas

MaterialRecycled SBR rubber granulate bonded with a cold-cure PUR (Pigmented SBR or EPDM mixed blend are available upon request)

granulate structure Fine with raw surface

Mass density kg/m³ (Din En iso 845) 1000 kg/m³ ± 5 % on top side of the tile / 800 kg/m³ ± 5 % on lower dimpled side of the tile

standard dimensionTiles: 50 x 50 cm. / 100 x 100 cm.(Other dimensions upon request)

Weight 32 kg/sqm.

interlocking system (option) ABS pins - M15 x 85 (8 pins per sqm.)


Material thickness 50 mm ± 5%


Temperature stability -20°C to + 70 ºC

Water/Damp test Water proof (no water proof on tiles edges)

ITEM xsHDrbTl... - xFloor Heavy Duty shock Absorber Tile


sEAMlEss-likE EDgEs

DuAl DEnsiTy TilE

ProPriETAry DEsignDiMPlED boTToM





interlocking Pins

20% EPDM-Mixed color granulate surface

20% EPDM mat (6 mm. thickness) coupled surface

M15 x 85 Abs inTErlocking PinssolD As An oPTion





www.xeniosusa.com15

ITEM xsrAbMrl... - xFloor Acoustic rubber MatCOLOR black

PRODUCT DATA SHEET - RUBBER UNDERNEATH FLOORING

Pros:- Noise absorbtion- Several thickness available

cons:- Low density and medium-sized SBR granulate- Limited water proof (moisture can pass-thru)- Not suitable to be used as a workout surface

bEsT For:- Weight drop workout area where noise need to be reduced- Indoor uses- Underneath concrete flooring long lasting

Application Anti-vibration mat / sound insulation - indoor uses

MaterialRecycled rubber granulate bonded with a cold-cure PUR(Cork granulate mixed blend is available on demand for comfort-feeling uses)

granulate structure Coarse: Best to absorb vibrations Fine: Best for sound insulation

Footfall sound insulation (Din En iso 140-8) (Fine granulate) 21 dB at 3 und 5 mm. under 7 mm. standard laminate flooring

Mass density (Din En iso 845) 820 kg/m³ ± 5 %

standard dimensionRubber Sheet: 1000x1250 mm. x 15 mm. thickness(Rolls/Sheets - custom sizes available on demand)

Dimensional tolerance (Din 7715-2 M4)

± 1.5 %

Material thickness5 - 20 mm ± 0.3 mm(Xenios USA XFloor: 15 mm.)

Testing thickness (Din 53534) 6 and 10 mm

compression test according(Din En iso 3386-2)

for 6mm: for 10 mm:CC

25 = 1206 kPa CC

25 = 933 kPa

CC40

= 4887 kPa CC40

= 2891 kPaCC50 = 9381 kPa CC50 = 6070 kPa

compression set (at 10% pressure)(Din 53421)

at 6mm: at 10 mm:0.54 MPa 0.44 MPa(E-module) 11.4MPa (E-module) 5.49 MPa

Tensile strength (Din En iso 1798)at 6 mm: at 10 mm:0.75 MPa (average) 0.89MPa (average)

Elongation at break (Din En iso 1798) 60 % (average)



Fire classification (Din 4102-1)section 6.2

B2

* Rubber mats can be glued on to under-floor, to prevent mat moving.(XFloor compatible sealant and glue is available on Xenios USA catalogue)

unDErnEATH AcousTic MAT

rubbEr Flooring(WorkouT surFAcE)



www.xeniosusa.com16



PRODUCT DATA SHEET - RUBBER UNDERNEATH FLOORING

ITEM xsAnvFM... - xFloor - High Denisty Foam TilesCOLOR n. A.

Pros:- Noise and vibrations absorbtion- High thickness and density PU foam

cons: - Not suitable for outdoor uses

bEsT For:- Weight drop workout area where noise and/or vibrations need to be reduced- Bar and bumper long lasting and care- Underneath concrete flooring long lasting

Application Anti-vibration mat / sound insulation - indoor uses

Material PU Foam

Mass density (uni En iso 845) 250 kg/m³ ± 5 %

standard dimensionRolls: width 100/200 cm.; length 10 m.;Tiles: 100x100 cm. (Other dimensions upon request)

Dimensional tolerance ± 0.5 %

Material thicknessRolls: 1.5 cm.Tile: 3/5 cm.

Tensile strength (Din En iso 1798) 130 KPa (available)



Fire specs Inflammation temp: 315°C/370°C

rubbEr Flooring(WorkouT surFAcE)

unDErnEATH AnTivibE Pu FoAM





www.xeniosusa.com17

PRODUCT DATA SHEET - ARTIFICIAL TURFITEM xsHDAT... - xFloor - Heavy Duty Artificial Turf PP-roll

COLORS- green (standard)- blue/red/orange (option)

Pros:

- Low height yards- High resistence nylon yards- Anti-slip PVC-rubber bottom- Easy to be put on/off place- Can be aligned to rubber rolls due to the limited thickness- Can be stuck on underneath flooring by using double-face tape- Several colors available

bEsT For:- Indoor and outdoor uses- Running and sprint tracks- Sled pushing/dragging tracks

MAin sPEcs

Application Indoor and Outdoor Running tracks / Sled tracks

yards height 10 mm. +/- 10%

kind of manufacturing Tufted non filled

yards along 10 cm. (lenght) 32 nr. +/- 1 nr.

Points/m2 80640 nr. + / - 5%

Weight 1814 gr/m2 +/- 5%

Tensile strenght +/- 55 N

Water proof 60 l/min/ 100 cm2

TurF yArDs sPEcs

kind 5.000/8 dtex (UV stabilized)

raw material 100% PP monofilament curled (UV stabilized)

Thickness 12 mm. +/- 10%

Weight 900 gr/m2

TurF bAsE sPEcs

raw material Polipropilene thiobac nero, res. U.V.

Weight 164 gr./m2 +/- 2%

bottom side raw material Latex - SBR

bottom weight 750 gr./m2 +/- 5%

AnTi-sliP Pvc-rubbEr boTToM5 year: EPDM Rubber Rolls and Tiles; Weight Drop (but “BASIC” models) and Shock Absorber Tiles; Underneath Rubber Mats (rolls and sheets), Underneath Foam Mats (rolls and sheets), TATAMI (“Legacy” model). 2 year: Weight Drop Rubber Tiles (“BASIC” models), TATAMI (XPE and EVA Models)6 month: Weight Drop and Shock Absorber Rubber Tiles (Interlocking Pins); Artificial Turf Warranty covers only rubber breakages. Rubber chipping or rubber color fading is considered a normal wear by the use so not covered under warranty.Warning: rubber is always subjected to size adjustments, due to its natural features and due to weather and environment temperature changes. Rolls and tiles may get shorter or longer or narrower or larger during their life. Such natural rubber behaviors are not covered by the Warranty.


www.xeniosusa.com18



PRODUCT DATA SHEET - TATAMIITEM TATAMEvA... - TATAMi Puzzle - EvA

COLORS- blue/red (Dual face)- yellow/green (Dual face)

Pros:

- Low budget matching product- No-smell virgin EVA- Soft-touch surface- Proprietary puzzle design for safety and long lasting interlocking

cons: - Limited-grip surface

bEsT For:- Martial arts areas- Bodyweight workout areas

Application Martial art and bodyweight workout areas - indoor uses

Material EVA


standard dimension Puzzle tiles: 100x100 cm.

Material thickness 2 cm. / 2.5 cm. / 4 cm.


Puzzle edges CVC w/ locking corners

surface finishing Anti-slip molded texture

Hic test (En 1177)2 cm.: 1000 HIC from 800 cm. off the ground2.5 cm.: 1000 HIC from 1000 cm. off the ground4 cm.: 1000 HIC from 1200 cm. off the ground

others Puzzle-edged rims included

soFT-ToucH surFAcE





www.xeniosusa.com19

ITEM TATAMEvA... - TATAMi Puzzle - EvACOLOR - Wood

PRODUCT DATA SHEET - TATAMI

Pros:

- Low budget matching product- No-smell virgin EVA- Soft-touch surface- Proprietary puzzle design for safety and long lasting interlocking

cons: - Limited-grip surface



Material EVA


standard dimension Puzzle tiles: 100x100 cm.

Material thickness 2 cm. / 2.5 cm. / 4 cm.



surface finishing Anti-slip molded texture

Hic test (En 1177)2 cm.: 1000 HIC from 800 cm. off the ground2.5 cm.: 1000 HIC from 1000 cm. off the ground4 cm.: 1000 HIC from 1200 cm. off the ground

others Puzzle-edged included

AnTi-sliP WooD-likE FinisHing



www.xeniosusa.com20



PRODUCT DATA SHEET - TATAMI

ITEM TATAMxPE... - TATAMi Pro Puzzle Tile - xPE

COLORS

- green/red (Dual face)- red/blue (Dual face)- green/White/red (Dual face)- red/White/blue (Dual face)- yellow/White/blue (Dual face)

Pros:

- Easy to put on/off- High grip rice-straw texture surface- Proprietary puzzle design for safety and long lasting interlocking- High quality closed cells PE material

cons: - Not suitable for all workouts where a grippy surface can hurt the skin



Material Closed cells PE

Mass density (Din En iso 845) 20/70 kg/m³ ± 5 %

standard dimension Tiles: 100x100 cm.

Material thickness 2 cm. / 3 cm. / 4 cm. / 5 cm.



surface finishing Rice-straw texture

Hic test (En 1177)

2 cm.: 1000 HIC from 1000 cm. off the ground3 cm.: 1000 HIC from 1200 cm. off the ground4 cm.: 1000 HIC from 1500 cm. off the ground5 cm.: 1000 HIC from 1700 cm. off the ground

others Puzzle-edged rims included

2 cm. th. - onE DEnsiTy

3 cm. th. on - DuAl DEnsiTy

A

A

b

3 cm. th. on - DuAl DEnsiTy

A

A

b

A = 70 kg./m3

b = 20 kg./m3





www.xeniosusa.com21

PRODUCT DATA SHEET - TATAMIITEM TATAMTl... - TATAMi legacy - Pu+PE

COLORS

- Dark green- red- yellow- blue

Pros:

- Easy to put on/off- PVC coated w/ rice-straw top surface- Available also in PU+PE material for lighter weight tiles- Anti-slip PVC-rubber bottom

bEsT For:- Martial arts areas (ready for contest areas)- Bodyweight workout areas


Material- PU- PU+PE

Mass density (Din En iso 845) (PU) 230 kg/m³ ± 5 % / (PE) 30 kg/m³ ± 5 %

standard dimensionTiles: 200x100 cm.Tiles: 100x100 cm. (upon request)

Material thickness 40 mm.


Weight- 13 Kg. PU+PE (200x100 cm.)- 20 Kg. PU (200x100 cm.)

surface finishing Rice-straw grip-texture

certification C.R.I.T.T. - Ready for martial arts contest

options Velcro taped sides for best interlocking

Pu FoAM

Pu FoAM (230 kg./m3)

PE FoAM (30 kg./m3)

Pvc coATing W/ TrADiTionAl ricE-sTrAW surFAcE

AnTi-sliP Pvc-rubbEr boTToM lAyEr



www.xeniosusa.com22






www.xeniosusa.com23

Polyol(coMPonEnT-A)

isocyAnATE(coMPonEnT-b)

MixTurE

Density g/cm3 (Din 53217/2) 1.44 1.23 1.40

viscosity [mPa.s] (Din 53018/1+2) 12000 250 4800

Mixing ratio 100 25 by weight

Polyol(coMPonEnT-A)


PoT liFE

Pot life [20° c] (Din 16945/1) 160.0 gr. 40.0 gr. approx. 45 min.

Polyol(coMPonEnT-A)


change in condition:- Melting point / Melting range- boiling point / boiling range

Undetermined351°C

Undetermined300°C

ignition temperature 450°C 400°C

Density at 20°c:- relative density- vapour density

- Evaporation rate

1.44 g/cm3 (DIN 53217)Not determinedNot determinedNot determined

1.23 g/cm3 (DIN 53217)Not determinedNot determinedNot determined

solvent content:organic solvents:

Water:other information:

solids content:

0.1%

No further relevant information available55.1%

0.0%20.0%No further relevant information available

color Neutral

Physical properties Shore hardness - DIN 53505 - 80°

Material consumption Average covering 0.8 - 1.2 kg/m2. Exact quantities depend on application and surface type

curing18 - 24 hours at 20 °C(full curing after 4-7 days)

stabilityOriginal closed drums stored between 10 - 30°C; protected against frost and humidity: storage stability 6 months. After a long storage period, the resin component should be stirred well before using

Packaging Working kits 25 kg. (20 kg. A-component + 5 kg. B-component)

PRODUCT DATA SHEET - FLOORING ACCESSORIESITEM xsPlgluE... - xFloor s113 stockmeier 2-components urethane AdhesiveCOLOR neutralMAIN SPECS urethane adhesive for sbr/EPDM rubber granulate mat floorings


www.xeniosusa.com24



PRODUCT DATA SHEET - FLOORING ACCESSORIESITEM

xsPlvrs... - xFloor bAsF Masterstop Tc 407 W 2-components urethane Finish-ing

COLOR clear (Pigmented finishing available upon request)MAIN SPECS rubber mat sealant - 2 components - polyurethane

Features and benefits

- Matt finish- NMP, APEO, VOC, glycol- and solvent free- Very low emission (according AgBB)- Abrasion resistant- Improves scratch and wear resistance- UV- stable- Good adhesion to non-porous sub-strates- Low viscosity- Easy to clean an maintain

solid contentClear Pigmented (available on request)

48 %50 %

DensityClear at 23°CPigmented at 23°C (available on request)

1.06 g/cm³ 1.2 g/cm³

viscosity 4 mm Din cupClear at 23°C Pigmented at 23°C (available on request)

45 - 55 s35 - 45 s

Working time at 20 °C 45 min.

Ambient and substrate temperatures

10 °C min. 30 °C max.

re-coating interval at 20 °Ch min.16 °Ch max. 24 °C

light pedestrian trafficat 12 °C/50 % r.h. at 23 °C/50 % r.h. at 30 °C/50 % r.h.

24 h18 h12 h

Fully cured at 23 °C 7 d

Max. relative humiditymin. 30 %max. 80 %

surface properties matt, light structure

Eu-regulation compliance 2004/42/EG

consumption ca. 0,10 – 0,14 kg/m² pigmented: ca. 0,09 – 0,11 kg/m²

Packaging 10 kg. working packs (2-components)

* The above figures are intended as a guide only and should not be used as a basis for specifications.




www.xeniosusa.com25

PRODUCT DATA SHEET - FLOORING ACCESSORIES

ITEMxsPlvrs01 - xFloor bAsF Masterstop Tc 407 W 2-components urethane Fin-ishing

COLOR clear (Pigmented finishing available upon request)MAIN SPECS rubber mat sealant - 2 components - polyurethane

HoW THE rubbEr Floor Will bE AFTEr HAving sEAlED WiTHxFloor bAsF MAsTErsToP Tc 407 W 2-coMPonEnTs urETHAnE FinisHing.

HoW iT WAs bEForE.

After having sealed the rubber mat with xfloor BASF Masterstop TC 407 W 2-Components Urethane Finishing the surface will result less grippy but water and/or damp will swipe-out itself easily.


www.xeniosusa.com26






www.xeniosusa.com27

xenios usa warrantyThanks for choosing a Xenios USA product!

rev. 2014/04/01

All Xenios USA® products must be periodically inspected and maintained for longer lifespan, to avoid any kind of earlier wearing and to make sure products keep being safe for users. For a proper care of all the Xenios USA® products, please refer to our web site, www.xeniosusa.com, where all the care and maintenance guides can be downloaded from. Warranty will void in case of unproper care and maintenance of Xenios USA® products. Xenios USA® recommends to follow all safety and usage instructions before to use any Xenios USA® product. Safety and usage guides can be downloaded at www.xeniosusa.com. Any Xenios USA® product carry a user and assembly manual (when required by the kind of the item), along with a warranty cards.Xenios USA LLC recommends/to carefully read them before to install, assembly and use any product.A daily basis inspection and maintenance of the Xenios USA® products will let them last longer and it will also avoid any kind of damage and/or personal injury by using them. Xenios USA LLC or his international licensers, agents and/or dealer will not be responsible for any kind of damage and/or personal injuries caused by the use of a careless or maintenance-less product.

Xenios USA® reserves the right to change product design, construction materials and specifications at any time without notice. While every effort has been made to ensure that all graphic representations and descriptions of goods available from Xenios USA® correspond to the actual goods, Xenios USA® and/or its dealers and/or its international agents are not responsible for any variations from these descriptions. Error & omissions excepted. Some of the products could not be available within all countries.

Xenios USA® products, except for what mentioned in written for some special items*, carry a limited two years warranty against breakages and damages, just for the original owner (who need to prove his status by having the original purchase document). Xenios USA® warranty’s rights are not transferable.Xenios USA® warranty time-frame starts from the date of purchase of each product. As stated on to the original purchase document. Xenios USA® products carry a limited 30 days warranty against evident by-factory manufacturing defects, for the original owner. Should any defects be present on items’ delivery, due to problems occurred during shipment, evidenced by a damaged and/or mishandled packaging, warranty will be effective just if the delivery was checked and accepted by the recipient by following the goods-checking rules. The delivery and goods-checking rules sheet is always attached to the shipped parcel/s. A copy of the same can be anyway downloaded from our website: www.xeniosusa.com Xenios USA® warranty doesn’t provide to the customers any product returning right but in case of evident breakages and/or damages of the same.Any product returning policy will be stated and ruled by each Xenios USA® Dealer and/or Re-seller according to his own Country Laws and Regulations about the consumers’ rights care. Xenios USA LLC or one of its International Licensers, Agents and/or Dealers (local and/or international), in case of any warranty intervention, will repair or replace the damaged and/or broken items, previously returned by the customers, at their own, so to be inspected by Xenios USA LLC or one of his International Licensers, Agents and/or Dealers (local and/or international), in order to evaluate the validity of the warranty terms. Xenios USA LLC, its International Licensers, Agents and/or Dealers will not be bound by further purchaser’s own Country laws and regulations on products’ warranty, unless they are issued by the same Country from where goods are invoiced and/or shipped. Xenios USA® products are not guaranteed against any kind of damage and/or breakage and/or consequence, resulting from an improper use and/or a misuse, and/or a mishandling, misapplication, alteration or modification, and/or abuse of them and/or a shortage of care and maintenance (Please refer also to the “Safety and Usage Guide” and “Care and Maintenance Guide” for the Xenios USA® products. Both can be downloaded from our website www.xeniosusa.com). Xenios USA® Warranty will not cover any damage occurred to properties and/or persons and/or animals, during the assembling and/or installing procedures of the Xenios USA® products (made by the users) and/or while they are used. Any Xenios USA® product carry its own User and Assembly Manual (where required by the kind of the item), along with the Warranty Card, where special warranties about the assembling, installing and use of the same product are mentioned on. The Xenios USA® products are training tools and they need to be used for such purpose. They are not a toy and so children should always use the same being looked after by adults. Xenios USA® always recommend to use any workout tools under the guide of expert trainers and just by keep being checked-up by a physician on a regular basis. Xenios USA® warranty doesn’t cover the considered standard wear consequences, (as mere example: chipping or fading out of painting and/or colors and/or chrome-finishing is considered normal wear by the use).Xenios USA® warranty validity is always subjected to the previous inspection of the damaged and/or broken products, by Xenios USA LLC or one of his International Licensers, Agents and/or Dealers. Xenios USA® Warranty doesn’t cover costs of removal and/or transportation for the Xenios USA® products sent by the customers to be inspected (just when needed). In case of any failure or breakage of any Xenios USA® product, which may be covered under warranty, a formal warranty claim should be submitted to Xenios USA LLC, through the warranty form, at www.xeniosusa.com or directly at one of the Xenios USA® international Licensers, Agents and/or Dealers from where the product was bought. Xenios USA LLC reserves the right to make changes on the design and/or materials and/or features and/or sizes of any Xenios USA® product, without any formal notice. Xenios USA® warranty will not cover any claim for products’ specs and/or feature and/or outlook differences compare with the ones published on to any Xenios USA® marketing mean. The here above Warranty rules are not applicable to the Dealers and Re-sellers purchases that will be ruled by the relevant Laws and regulations about wholesalers’ business kind.

care, maintenance, safety and usage

ACCESSORIES THAT MAKE A DIFFERENCE®

© XENIOS USA LLC – NY (USA) all rights reserved. The use and the copy of all the contents are not allowed, without the authorization of XENIOS USA LLC.

XENIOS USA® trademark and all the Registered Design Patents are owned by and usedunder the license from XENIOS USA LLC – NY (USA)

www.xeniosusa.com Follow us on:

catálogo gf - xenios usa xfloor

Documents

xenios usa services

xenios usa project

xenios usa catalogue

discover xenios usa

big advantages xenios

xenios usa llc ny usawww

xenios usas catalogues

range of products