catalogo lincoln electric completo ingles

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2011 EQUIPMENT

CATALOGE1.10

Availability and/or specifications of products listed in this catalog are subject to change at any time without notice.

WELD

ING GEAR C

A

TALOG Take the removable

Welding Gear catalogwith you!

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Welding

1840 BLACKK3023-1

1840 PATRIOT™

K3026-1

TRIBAL™

K3024-1

2450 BLACKK3028-1

2450 PATRIOT™

K3032-1 HEMISFEAR™

K3030-1

PATRIOTAK3026 1

HEAVY METAL™

K3029-1 STREET ROD™

K3035-1

CRUZIN STICKS™ K3025-1

2450 PAPATRIOTATRIOTA ™

K3032-1

TRIBALK3024-1

AMP ANGEL™

K3027-1

1840

2450

KK3026-1

ET ROD™

K3035-1

25-1

2 | www.lincolnelectric.com

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Welding Jackets | Welding Gloves | Caps & Doo Rags | Safety Glasses

CC ACkW

5.11 P

For constant current stick and TIG processes

Alternating currentwelding output

Peak auxiliary power output

2-Roll Wire Feeder

CV DC 5.5skW

For constant voltage MIG, flux-cored and subarc processes

Direct current welding output

Surge auxiliary power output

4-Roll Wire Feeder

CVCC AC

DC10kW

For multiprocess constant current or constant voltage applications

Alternating or direct current welding output

Continuous auxiliary power output

1PHASE

115VAC 50

Hz

Single phase input power

115 Volt AC Wire feeder input power

50 Hertz input power Engine Driven –Gas, Diesel or LPG

3PHASE

42VAC 60

Hz

Three phase input power

42 Volt ACWire feeder input power

60 Hertz input power

1 3PHASE

40VDC 60

50Hz

Single or three phase input power

40 Volt DC Wire feeder input power

50/60 Hertz input power

Output Icons

Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PageNew Welding Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Table of Contents & How To Use This Catalog . . . . . . . . . . . 3Stick Welders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8TIG Welders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-15MIG: Wire Feeder/Welders . . . . . . . . . . . . . . . . . . . . . . 16-20MIG & FCAW: Industrial Welders . . . . . . . . . . . . . . . . . . 21-23Multi-Process Welders . . . . . . . . . . . . . . . . . . . . . . . . . 24-27Advanced Process Welders . . . . . . . . . . . . . . . . . . . . . . 28-32Multi-Operator Welding Systems . . . . . . . . . . . . . . . . . 33-35Engine Drives: Commercial/Small Contractors . . . . . . . 36-41Engine Drives: Industrial/Construction . . . . . . . . . . . . . 42-49Semiautomatic Wire Feeders . . . . . . . . . . . . . . . . . . . . 50-58Submerged Arc & Automatic Equipment . . . . . . . . . . . 59-68Plasma Cutting Systems . . . . . . . . . . . . . . . . . . . . . . . . 69-70Welding Helmets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71-73Guns & Torches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74-80Automated Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . 81-90Weld Fume Control . . . . . . . . . . . . . . . . . . . . . . . . . . . 91-100Recommended Equipment Options . . . . . . . . . . . . . .101-114Welding Consumables . . . . . . . . . . . . . . . . . . . . . . . . . .115-140

Welding Safety Checklist . . . . . . . . . . . . . . . . . . . . . . . . . 141District Sales Offices . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

TIG WELDERS

1

Square Wave™ TIG 175Sets the Standard for Premium, Economical TIG Welding Performance

Processes• Stick • TIG

Output Input

Unit Includes• Series 17 TIG Torch, 12.5 ft (3.8 m),with one-piece cable• 3/32 in (2.4 mm) Collet Body• 3/32 in (2.4 mm) Collet• 3/32 in (2.4 mm) x 7 in (177 mm)Ceriated Tungsten Electrode• Long Backcap• 7/16 in (11.1 mm) diameter AluminaGas Cup Nozzle• Twist Mate™ Torch Adapter• Foot Amptrol™ with 15 ft (4.6 m)cable • Gas Regulator & Hose • Stick Electrode Holder (200 amp)with 10 ft (3.1 m) cable and Twist Mate™ Connector • Work Clamp & 10 ft (3.0 m) Cable• 6 ft (1.8 m) Input Cable with NEMA6-50P Plug

Key Options• K964-1 Undercarriage• KP508 PTA-17 Parts Kit•More options at end of section

LiteratureE3.35

CC AC

DC1

PHASE

60Hz

• Top TIG Welding Performance

- Square Wave™ Technology – Delivers a low peak current and fast transition time. Experience reduced tungsten spitting, tungsten erosion and a smooth, stable AC welding arc.

- Standard Auto Balance® control automatically delivers optimal mix of cleaning action vs. penetration.

- Excellent low amperage starting performance – down to 10 amps.

• It’s Like Getting a Stick Welder for FREE! You can tackle AC/DC steel, stainless, cast iron and hardfacing applications, including AWS E6010 applications (Fleetweld® 5P+).

• Standard Foot Amptrol™ – Remotely controlling your current level with a foot control is an added expense with other TIG welders in this class.

• Enhanced TIG Torch Handling – Includes a rugged,removable Series 17 torch with Ultra-Flex™ cable.

Back by popular demand, this great little AC/DC TIG and stick welder delivers a classic smooth DC and stable AC square wave welding output – outstanding TIG performance as well as stick welding – it's like getting a stick welder for FREE!

Product Product Input Power Rated Output(1) Input Current @ H x W x D Net Weight Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output(2) Output Range inches (mm) lbs.(kg)

Square Wave™ TIG 175 K1478-5 208/230/1/60 150A/26V/25% 64/57A DC: 10-175A 19.5 x 13.7 x 25.0 185 AC: 10-175A (495 x 348 x 635) (84) Max. OCV: 59V DC Max. OCV: 74V AC

• Automatic Remote Sensing – The unit automaticallysenses when a remote current control, such as a footor hand Amptrol™, has been connected.

• Shielding gas pre-flow and post-flow – Built-in 0.50second pre-flow and 15 second post-flow timers purge and protect the weld and tungsten.

Shown:K1478-5 Square Wave™ TIG 175

Catalog SectionIdentifies catalog section for easy-to-find products.

Product NameOfficial Lincoln product name.

Product DescriptionBrief description of the product.

Opening ParagraphThis is a general description of the product. It may include features and applications of the product.

Key FeaturesThis section highlights the key features and benefits of the product.

Product PictureDetailed photo of Lincoln product.

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4

5

1

6

72

3

4

5

11

8

9

10

ProcessesRecommended arc welding processes for the product.

Input & Output IconsSee below for descriptions.

Unit Includes/Key OptionsThese sections list options that are included or are the most popular options requested for each product.

Literature NumberOrder number to request more information.

Technical SpecificationsCommon specifications, ratings, dimensions and weight for the product.

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8

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How To Use This Catalog

Icons

Table of Contents

www.lincolnelectric.com | 3

Stick . . . . . . . . . . . . . . . 116-118MIG & TIG . . . . . . . . . . . 119-120Metal-Cored. . . . . . . . . . . . . 121Flux-Cored . . . . . . . . . . 122-125Submerged Arc . . . . . . 126-129

Stainless, Nickel& High Alloy . . . . . . . . . 130-133Hardfacing . . . . . . . . . . 134-138Aluminum, Cast Iron & Non-Ferrous . . . . . . . 139-140

Lincoln Electric’s Green Initiative Awareness Program is designed to promote the company’s initiatives to reduce environmental impact of its manufacturing processes and products. The continued investment in technological advance-ment for its welding products has resulted in lower environmental impacts for its customers and underlines its commitment to creating products that help customers reduce welding costs and adhere to environmental standards. To help customers easily identify the products connected to these initiatives, Lincoln Electric is labeling them with a new “Green Initiative” logo that clearly states the product’s green advantage.

Input Icons

Check Out Our 2011

EquipmentCATALOG

Available for Download atwww.lincolnelectric.com

ELECTRONIC

ONLINE!

1-Phase

Transformer

3-Phase

Transformer

Stick

TIG Scratch

Touch StartTIG®

TIG Hi-Freq™

Arc Gouge

Phase

Hertz

Compact

115/230 Volt

Auto-Sensing

Hot Start

Arc Force

Meters

7-Yr. W

arranty

(on Power Rectifier)

Polarity Sw

itch

Mode

Polarity

MODEL PROCESS INPUTOUTPUT FEATURES

AC-225

AC/DC 225/125

Idealarc® 250

Invertec® V155-S

Invertec® V275-S

Idealarc® R3R-400

Idealarc® R3R-500

40-225 AC

5-155 DC

1 50,60

1 50,60

1 60

1 50,60

1/3 50/60

60

60

3

3

ACCC

AC/DCCC

AC/DCCC

DCCC

DCCC

DCCC

DCCC

5-275 DC

60-500 DC

75-625 DC •

•

•

•

•

••

•

•

•

•

•

•

•

•

30-125 DC

40-225 AC

40-250 DC

35-300 AC

Current Range(Amps)

Inverter

KEY: Excellent Good Optional

STICK WELDERSVersatile Stick Welders for Shop or Field• Weld a Wide Range of Materials and

Thicknesses• Conventional or Inverter Models

COMMERCIAL

INDUSTRIAL

4 | www.lincolnelectric.com/stick-welders

AC-225AC General Purpose Welding

Idealarc ® 250Basic Industrial Stick Welding

Invertec ® V155- SPortable. Professional. Rugged. Affordable.

Invertec ® V275-SWeather-Resistant Stick and TIG Welder

Idealarc ® R3R-400 & R3R-500Heavy Duty Stick Welding and Arc Gouging

AC/DC 225/125Tackle more tasks with AC/DC

www.lincolnelectric.com/stick-welders | 5

AC/DC 225/125Select DC polarity for extremely stable arc action or out-of-position welding with Lincoln ElectricFleetweld® 5P+. Choose AC polarity for welding onheavier plate, greater deposition or faster travel speeds with Lincoln Electric Fleetweld® 35. Great choice for stick welding on mild steel, low alloy andstainless steels as well as cast iron and hardfacing for maintenance, repair and light fabrication projects.

Tackle More Tasks with AC/DC

• 40-225 amps AC and 30-125 amps DC stepped output control is enough for 3/16 in. (4.8 mm) mildsteel general purpose electrode diameters and select5/32 in. (4.0 mm) diameter electrodes.

• Weld 16 gauge sheet metal to heavy plate on mildsteel, low alloy stainless, cast iron and hardfacingapplications.

• Includes integrated input power cable with plugand receptacle for wall-mounting.

Processes• Stick• TIG

Output Input

Unit Includes• Insulated electrode holder and cable• Heavy duty work clamp and cable• Helpful Welder’s Guide• Input Cable with integrated plug andreceptacle

Key Options• K761 Wheel Kit•More options at end of section

LiteratureE2.60

Product Product Input Power Rated Output Input Current @ H x W x D Net WeightName Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)

AC/DC K1297 230/1/60 AC: 225A/25V/20% AC: 50A 40-225 Amps AC 24 x 17.25 x 12 124225/125 DC: 125A/25V/20% DC: 36A Max. OCV: 79V (610 x 438 x 305) (56.3)

30-125 Amps DCMax. OCV: 73V

AC

DC1

PHASE

60Hz

CC

AC-225Use our popular AC-225 to stick weld mild steel,low alloy and stainless steels as well as cast ironfor common repair and hobby projects.

AC General Purpose Welding

• 40-225 amps AC stepped output control is enough for 3/16 in. (4.8 mm) diameter mild steelgeneral purpose stick electrodes and select 5/32 in. (4.0 mm) diameter electrodes.

• Weld 16 gauge sheet metal to heavy plateon mild steel, low alloy stainless, cast iron and hardfacing applications.

Processes• Stick

Output Input

Unit Includes• Insulated electrode holder and cable• Heavy duty work clamp and cable• Helpful Welder’s Guide• Input Cable with integrated plug

Key Options• K761 Wheel Kit •More options at end of section

LiteratureE2.30


AC-225 K1170 230/1/60 225A/25V/20%(1) 50A 40-225 Amps 24 x 17.25 x 12 109Max. OCV: 79V (610 x 438 x 305) (49.5)

(1)Except 75 amp setting which can be used continuously for 1 hour.

AC 1PHASE

60Hz

CC

Shown:K1170 AC-225

Shown:K1297 AC/DC 225/125

STICK WELDERS

Wheel KitIncludes axle, two wheels, and assemblyhardware. Can be installed in minutes.Order K761 for AC-225, AC/DC 225/125

Processes• Stick • Gouging• TIG (optional)

Output Input

Key Options• K704 Accessory Kit, 400 Amp• K930-2 TIG Module•More options at end of section

LiteratureE2.70


STICK WELDERS

Invertec® V155- SThe Invertec® V155-S offers much more than you would expect from a welder this size. Weighingin at just under 15 lbs. (6.8 kg) the Invertec® V155-S is no lightweight contender. It packs the fullpunch of a heavyweight professional that you can take to the most demanding job sites. It features120/230V auto reconnect operation and can operate from a portable generator. It can also plug intoa 200 ft. (61 m) 230V extension cord so you can weld just about anywhere.

Portable. Professional. Rugged. Affordable.

• Two stick modes, SOFT and CRISP, provide the right arccharacteristics for different types of electrodes.

• Fan-As-Needed™ (F.A.N.™) reduces noise and dust inside the machine.

• Auto-Adaptive Arc Force minimizes electrode sticking in the puddle without compromising arc stability or increased spatter.

• Automatic Hot Start boosts the current during starting to make striking an arc easier.

• Touch Start TIG® mode – it’s like getting a TIG welder for free!

Processes• Stick• DC TIG

Output Input

Base Unit Includes• Invertec® V155-S (K2605-1).• Stick electrode holder, cable andTwist Mate™ plug.

• Work cable and clamp with Twist Mate™ plug.

• Fully adjustable shoulder strap.• 120/230V input cord, 6.6 ft. (2 m)with a 120V 15 Amp plug.

• Extra 120V 20 Amp plug.

Key Options• K2275-1 Welding Cart • K852-25 Twist Mate™ Cable Plug Kit

• TIG Ready-Pak® (K2606-1) (see TIG Welders Section for details).

•More options at end of section

LiteratureE2.141

DC 1PHASE

6050Hz

CC

Product Product Input Power Rated Output Input Current @ H x W x D Net WeightName Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output(1) Output Range inches (mm) lbs.(kg)

Invertec® K2605-1 120V/1/50/60 75A/23.0V/100% Stick 24.0A 5-155 Amps DC 11.3 x 6.2 x 15.4 14.7V155-S (machine only) 100A/24.0V/30% Stick 33.8A Max. OCV: 75V (288 x 158 x 392) (6.7)

and 105A/14.2V/100% TIG 21.5AK2606-1 130A/15.2V/30% TIG 28.8A

Ready-Pak® 230V/1/50/60 100A/24.0V/100% Stick 21.0A145A/25.8V/30% Stick 31.0A100A/14.0V/100% TIG 14.1A155A/16.2V/30% TIG 22.8A(1) Input amps on 60 Hz input.

Shown:K2605-1 Invertec® V155-S

Base Unit with Stick Accessories

Idealarc® 250The Idealarc® 250 delivers up to 300 amps AC (250 amps DC) for stick welding in vocational education, industrial production, maintenance and repair or farm shop environments.

Basic Industrial Stick Welding

• Plenty of output—300 amps AC and 250 amps DC is enough for up to 1/4 in. (6.4 mm) diameter of some stick electrode types.

• Run every type of stick electrode, including cellulosic and low hydrogen, and those for stainless steel, hardfacing and cast iron applications.

• Easy to use full range continuous control provides precise command of heat input in the weld.

• Stackable case design can be stacked up to three high to save valuable floor space.


Idealarc® 250 K1053-9 (w/PFC) 208/230/460/1/60 AC: 250A/30V/30% 75/68/34A 35-300 Amps AC 27 x 19 x 21.5 350DC: 250A/30V/30% Max. OCV: 72V (686 x 483 x 546) (159)

K1053-8 230/460/575/1/60 86/43/34A 40-250 Amps DCMax. OCV: 70V

Shown:K1053-9 Idealarc® 250

AC

DC1

PHASE

60Hz

CC

UndercarriageFor hand moving.Includes handle, axle,wheels, front bracketand mounting hardware.Order K866 forIdealarc® 250

www.lincolnelectric.com/green

www.lincolnelectric.com/stick-welders | 7

STICK WELDERS

Invertec® V275-SWeather-Resistant Stick and TIG Welder

Idealarc® R3R-400 & R3R-500Look to the R3R-400 and R3R-500 for your heavy-duty stick welding needs. Whether you are usingcellulosic, low hydrogen, stainless steel or hardfacing electrodes, the Idealarc® R3R-400 and R3R-500 produce a smooth, quality arc for consistent results day-in and day-out.

Heavy Duty Stick Welding and Arc Gouging

• Substantial amperage ranges include the R3R-400 at 60-500 amps and the R3R-500 at 72-625 amps.

• Easy to operate—Calibrated current control knob makes procedure setting simple and easy.

• Polarity switch, voltmeter and ammeterare standard on the K1285-16 R3R-400 and K1286-16 R3R-500.

• Arc gouge with the R3R-400 using up to 5/16 in. (7.9 mm) diameter carbon electrode and the R3R-500 using up to 3/8 in. (9.5 mm) diameter carbon electrode.

• Seven-year warranty on the power rectifier.

Processes• Stick • TIG• Gouging

Output Input

Key Options• K841 Undercarriage – Hand moving

• K2149-1 Work Lead Package • K704 Accessory Kit, 400 Amp • K857-1 Remote Output Control, 6-pin, 100 ft. (30 m)


LiteratureE2.100

Product Product Input Power Rated Output Input Current @ H x W x D Net Weight Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)

Invertec® K2269-1 208/230/460/ 275A/31V/35% 38/37/19/16A 5-275A 13.6 x 9.0 x 20.25 54.5 V275-S 575/3/60 250A/30V/60% 34/33/17/14A (345 x 229 x 514) (24.7) 200A/28V/100% 27/25/13/11A or or 208/230/460/ 275A/29-31V/35% 68/67/38/31A 575/1/60 250A/30V/60% 63/62/33/27A Invertec® 200A/28V/100% 49/48/26/21A V275-S K2269-3 220/380/400/ 250A/30V/35% 32/20/19/18/17A (Tweco®)(1) 415/440/3/50 200A/28V/100% 25/15/15/14/13A 220/380/400/ 63/42/40/38/36A 415/440/1/50 48/32/30/29/27A

Product Product Input Power Rated Output Input Current @ H x W x D Net Weight Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)

Idealarc® K1285-16 230/460/3/60 400A/36V/60% 74/37A 60-500A 27.5 x 22.3 x 32 402 (183) R3R-400 Max. OCV: 67V (699 x 566 x 813) Idealarc® K1286-16 500A/40V/60% 88/44A 72-625A 446 (203) R3R-500 K1286-25 230/460/575/3/60 Max. OCV: 67V

The V275-S Stick and TIG power source is ideal for outdoor construction sites—it’s IP23S ratedand equipped with weather resistant features. Up to 275 amps of output gives you access to agreater number of stick electrodes, including outstanding E6010 performance.

• Outstanding AWS E6010 and AWS E7018 performanceusing up to 7/32 in. (5.6 mm) diameter electrode.

• Touch Start TIG® DC allows the welding arc to be established without high frequency starting.

• Air Carbon Arc Cutting and Gouging with up to 3/16 in. (4.8 mm) diameter carbon electrode.

• Selectable Hot Start—Turn it off for thin material or flip it on for thick, rusty or dirty material.

• Variable Arc Force—Dial in the “soft” or “crisp” arc you want.

• All-in-one machine—208/220/230/380/400/415/440/460/575 input volt settings—no single phase de-rating.

DC 1 3PHASE

6050Hz

CC

DC 3PHASE

60Hz

CC

Processes• Stick • TIG• Gouging

Output Input

Key Options• K852-70 Twist Mate™ Cable Plug for1/0-2/0, 50-70 mm2 cable

• K1759-70 Twist Mate™ Receptaclefor 1/0-2/0, 50-70 mm2 cable

• K2394-1 Stick Electrode Holder,Work Clamp, Cable and Twist Mate™ Set

• K857 Remote Output Control, 6-pin, 25 ft (7.6 m)

• K2265-1 TIG-Mate™ 17V TIG TorchStarter Kit (air-cooled)


LiteratureE2.161

NOTE: 50 Hertz models available.

(1)With Tweco®-style output connectors. Tweco® is a registered trademark of Thermadyne.

Shown:K2269-1 Invertec® V275-S

Shown:K1285-16 Idealarc®

R3R-400Shown:

K1286-16 Idealarc® R3R-500



STICK WELDERS

AC-225General OptionsK761 Wheel Kit— Weld Fume Control System

AC/DC 225/125General OptionsK761 Wheel Kit— Weld Fume Control System

Idealarc® 250General OptionsK866 Undercarriage— Weld Fume Control System

Stick OptionsK875 Accessory Kit, 150 AmpK704 Accessory Kit, 400 Amp

TIG OptionsK930-2 TIG ModuleK938-1 Contactor KitK936-4 Control Cable (9-pin to 115V plug)

Invertec® V155-SGeneral OptionsK2275-1 Welding Cart 80 cu. ft. (24.4 m) bottle capacity— Weld Fume Control System

TIG OptionsK1782-13 PTA-17FV Flex Head Gas Valve TIG Torch

w/Ultra-Flex™ Cable (12.5 ft., 1 pc.)K960-2 Small Twist Mate™ Torch Adapter

(with separate gas)KP508 Parts Kit for PTA-17 Series TorchesK852-25 Twist Mate™ Cable Plug Kit for 6-4 cableK586-1 Deluxe Adjustable Gas Regulator and

Gas Hose Kit, 4.3 ft. (1.3 m)

Invertec® V275-SRack OptionsK2665-1 Caster Kit

General OptionsK852-70 Twist Mate™ Cable Plug, for 1/0-2/0,

50-70 mm2 cableK852-95 Twist Mate™ Cable Plug, for 2/0-3/0,

70-95 mm2 cableK1759-70 Twist Mate™ Receptacle, for 1/0-2/0,

50-70 mm2 cableK1759-95 Twist Mate™ Receptacle, for 2/0-3/0,

70-95 mm2 cable— Weld Fume Control System

Stick OptionsK2394-1 Stick Electrode Holder, Work Clamp,

Cable & Twist Mate™ SetK704 Accessory Kit, 400 AmpK875 Accessory Kit, 150 AmpK857 Remote Output Control, 6-pin, 25 ft. (7.6 m)K857-1 Remote Output Control, 6-pin, 100 ft. (30 m)

TIG OptionsK2265-1 TIG-Mate™ 17V TIG Torch Starter Kit (air-cooled)K960-1 Twist Mate™ Torch Adapter (with separate gas)K870 Foot Amptrol™

K963-3 Hand Amptrol™ (Rotary Track Style)

Idealarc® R3R-400 and R3R-500General OptionsK841 Undercarriage – Hand movingK2149-1 Work Lead Package 15 ft. (4.6 m) 4/O Cable— Weld Fume Control System

Stick OptionsK704 Accessory Kit, 400 AmpK857 Remote Output Control, 6-pin, 25 ft. (7.6 m)K857-1 Remote Output Control, 6-pin, 100 ft. (30 m)

TIG OptionsK930-2 TIG ModuleK939-1 Docking KitK963-3 Hand Amptrol™ (Rotary Track Style)K870 Foot Amptrol™

K938-1 Contactor KitK936-3 Control Cable (9-pin to 6-pin and 115V plug)K937-45 Control Cable Extension, 45 ft. K586-1 Deluxe Adjustable Gas Regulator and Hose Kit

Stick OptionsSee the “Recommended Equipment Options” section for descriptions.

TIGWELDERS

Lincoln TIG Welders Give You the Power to Perform! SM

• Precision Arc Control • Code Quality Results• Convenient High Value Features

Conventional

Rectifier

Inverter

Stick

Touch Start TIG

®

TIG Hi-Freq™

TIG Pulse

Phase

Hertz

Micro-Start™

II

Auto-Balance

®

Auto-Reconnect

™

Variable AC

Frequency

Ready-Pak®

One-Pak®

Mode

Polarity


Square Wave™ TIG 175

Precision TIG® 225

Precision TIG® 275

Precision TIG® 375

Invertec® V155-S

Invertec® V160-T

Invertec® V205-T DC

Invertec® V205-T AC/DC

•

•

•

•

•

•

• ••

•

••

•

•

• • •

Current Range(Amps)

RECTIFIER

TECHNOLOGY

INVERTER

TECHNOLOGY

www.lincolnelectric.com/tig-welders | 9


Precision TIG ® 275Serious TIG Performance

Precision TIG ® 375Precision Arc — Maximum Control

Invertec ® V205-T AC/DCCode Quality AC/DC TIG Welding

Precision TIG ® 225Great for Motorsports andCustom Fabricators

Square Wave™ TIG 175Sets the Standard for Premium, Economical

TIG Welding Performance

Invertec ® V205-T DCCode Quality DC TIG Welding

Invertec ® V155-S Portable. Professional. Rugged. Affordable.

Invertec ® V160-TSerious DC TIG Arc –

Extremely Small Package

2-340

2-420

5-160

6-200

6-200

50,60

50,60

50,60

50,60

50,60

AC/DC

AC/DC

DC

AC/DC

DC

CC

CC

CC

CC

CC

AC/DCCC

1

1

1

1

1

50,601

5-230

5-155 50,60DCCC 1

•60AC/DCCC 110-175

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TIG WELDERS

10 | www.lincolnelectric.com/tig-welders

Square Wave™ TIG 175Sets the Standard for Premium, Economical TIG Welding Performance


Output Input

Unit Includes• Series 17 TIG Torch, 12.5 ft (3.8 m),with one-piece cable

• 3/32 in (2.4 mm) Collet Body• 3/32 in (2.4 mm) Collet• 3/32 in (2.4 mm) x 7 in (177 mm)Ceriated Tungsten Electrode

• Long Backcap• 7/16 in (11.1 mm) diameter AluminaGas Cup Nozzle

• Twist Mate™ Torch Adapter• Foot Amptrol™ with 15 ft (4.6 m)cable

• Gas Regulator & Hose • Stick Electrode Holder (200 amp)with 10 ft (3.1 m) cable and Twist Mate™ Connector

• Work Clamp & 10 ft (3.0 m) Cable• 6 ft (1.8 m) Input Cable with NEMA6-50P Plug

Key Options• K964-1 Undercarriage• KP508 PTA-17 Parts Kit•More options at end of section

LiteratureE3.35

CC AC

DC1

PHASE

60Hz

• Top TIG Welding Performance

- Square Wave™ Technology – Delivers a low peak current and fast transition time. Experience reduced tungsten spitting, tungsten erosion and a smooth, stable AC welding arc.

- Standard Auto Balance® control automatically delivers optimal mix of cleaning action vs. penetration.

- Excellent low amperage starting performance – down to 10 amps.

• It’s Like Getting a Stick Welder for FREE! You can tackle AC/DC steel, stainless, cast iron and hardfacing applications, including AWS E6010 applications (Fleetweld® 5P+).

• Standard Foot Amptrol™ – Remotely controlling your current level with a foot control is an added expense with other TIG welders in this class.

• Enhanced TIG Torch Handling – Includes a rugged,removable Series 17 torch with Ultra-Flex™ cable.

Back by popular demand, this great little AC/DC TIG and stick welder delivers a classic smooth DC and stable AC square wave welding output – outstanding TIG performance as well as stick welding – it's like getting a stick welder for FREE!

Product Product Input Power Rated Output(1) Input Current @ H x W x D Net WeightName Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output(2) Output Range inches (mm) lbs.(kg)

Square Wave™ TIG 175 K1478-5 208/230/1/60 150A/26V/25% 64/57A DC: 10-175A 19.5 x 13.7 x 25.0 185AC: 10-175A (495 x 348 x 635) (84)

Max. OCV: 59V DCMax. OCV: 74V AC

(1)Based on a 10 minute period. Additional ratings include: 110A/25V/60% and 90A/24V/100%. All ratings at 104˚F (40˚C).(2) The National Electrical Code permits operation at rated output and duty cycle from a 50 amp receptacle when supply lines and fuses are properly sized. See Power Source operator’s manual.

• Automatic Remote Sensing – The unit automaticallysenses when a remote current control, such as a footor hand Amptrol™, has been connected.

• Shielding gas pre-flow and post-flow – Built-in0.50 second pre-flow and 15 second post-flow timers purge and protect the weld and tungsten.

Shown:K1478-5 Square Wave™ TIG 175


TIG WELDERS

Precision TIG® 225Great for Motorsports and Other Custom Fabricators

Shown:K2535-2 Ready-Pak® w/Cart Pkg.

Product Product Input Power Rated Output(1) Input Current @ H x W x D Net WeightName Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output(2) Output Range inches (mm) lbs.(kg)

Precision TIG® 225 K2535-1 208/230/1/60 90A/23.4V/100% 42/39A 5-230 Amps AC 20.7 x 14.5 x 25.6 212Ready-Pak® Pkg. 5-230 Amps DC (526 x 368 x 650) (96)

Precision TIG® 225 K2535-2Max. OCV: 75V

31.2 x 19.8 x 38 258Ready-Pak® w/Cart Pkg. (794 x 503 x 966) (117)

Precision TIG® 225 K2533-2 460/575/1/60 18/15A 20.7 x 14.5 x 25.6 192Base Model K2534-1 380/400-415/1/50/60 21/20-19A (526 x 368 x 650) (87)

(1)Tested at 104°F (40°C). (2)Inputs and ratings are based on the 115 volt auxiliary receptacle being loaded to its full rating. 208/230V model feature a 20 amp rated auxiliary. 460/575V models feature a 6 amp auxiliary.

Build Your Own Package

+ + + +

1 2 3 4 5Select Precision TIG® 225 Optional Under- Select Remote Select TIG Torch Starter Pack Select Water CoolerMachine storage Cart Control DeviceK2533-2 460/575/1/60 K2348-1 K870 Foot Amptrol™ Air-Cooled K2266-1 N/AK2534-1 380/400-415/1/50/60 K963-3 Hand Amptrol™ TIG-Mate™ 17

K814 Arc Start™ Switch Water-Cooled K2267-1 K1813-1 Cool Arc® 40TIG-Mate™ 20 115V 50/60Hz

K2187-1 Cool Arc® 40230V 50/60Hz

Do you need to customize your own package to fit your performance needs or budget?Here’s everything you need to pick and choose the accessories you want.

• 5-230 amps is the widest welding range in its class.

• Patented Micro-Start™ II Technology deliversextremely stable low amperage starting, welding and cratering for AC and DC welding.

• AC Auto-Balance® automatically sets the optimal cleaning action vs. penetration levels for great looking aluminum welds.

• FREE! Built-in TIG pulser helps control heat input in the weld.

• 115 volt auxiliary power receptacles with 20 amp service reliably powers water coolers or other tools. (208/230V models only. 460/575V models feature 6 amp service).

The Precision TIG® 225 gives you The Power to PerformSM. Choose Precision TIG®

for general fabrication, automotive/motorsports, vocational schools or serious hobby work. Micro-Start™ II Technology delivers precision arc performance to improve arc starting, welding and weld cratering.


Output Input

Ready-Pak® Pkg. (K2535-1)Includes• Precision TIG® 225 • Removable Lift Eye• 10 ft. (3.0 m) Work Cable & Clamp• NEMA 6-50R Receptacle (208/230V models only)

• TIG Procedure Guide• GTAW (TIG) Handbook• PTA-17 One-Piece TIG Torch• Gas Regulator/Hose• Foot Amptrol™

Ready-Pak® w/Cart Pkg. (K2535-2) Includes• Everything Listed Above (K2535-1)• Understorage Cart

Key Options• K2266-1 TIG-Mate™ 17 Air-CooledTIG Torch Starter Pack

• K870 Foot Amptrol™

• K963-3 Hand Amptrol™

• K2348-1 Understorage Cart • Weld Fume Control System •More options at end of section

LiteratureE3.37

CC AC

DC1

PHASE

60Hz

6050Hz


TIG WELDERS

Precision TIG® 275 & 375For fabrication, aerospace, production, motorsports or vocational education, Precision TIG® models help you deliver serious code-level quality.

Product Product Input Power Rated Output(1) Input Current @ H x W x D Net WeightName Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)

Precision TIG® 275 K2618-1 208/230/460/1/60 275A/31V/40% 80/72/36A with PFC DC: 2-340A 49.7 x 28 x 41 641Ready-Pak® w/Cart Pkg. 104/94/47A w/o PFC AC: 2-340A (1262 x 711 x 1041) (291)

K2619-1 208/230/460/1/60 80/72/36A with PFCMax. OCV: 75V

104/94/47A w/o PFC 31 x 22 x 26 397Precision TIG® 275 K2619-2 460/575/1/60 35/28A with PFC (787 x 559 x 660) (180)

47/38A w/o PFCK2620-1 220-230/380-400/ 80/46/43A with PFC

415/1/50/60 95/55/50A w/o PFC

Precision TIG® 375 K2624-1 208/230/460/1/60 375A/35V/40% 102/92/46A with PFC 49.7 x 28 x 41 751Ready-Pak® w/Cart Pkg. (1262 x 711 x 1041) (340)

K2622-1 208/230/460/1/60 DC: 2-420AAC: 2-420A 31 x 22 x 26 507

Precision TIG® 375 K2622-2 230/460/575/1/60 102/51/41A with PFC Max. OCV: 80V (787 x 559 x 660) (230)

K2623-1 220-230/380-400/ 119/69/63A with PFC415/1/50/60


Output Input

Precision TIG® 275 Water-Cooled Ready-Pak® w/Cart Includes• K2619-1 Precision TIG® 275• Under-Cooler Cart• Foot Amptrol™

• Gas Regulator/Flowmeter/Hose • PTW-20 Pro-Torch™ TIG Torch • Zippered Torch Cover• Parts Kit• Water Hose (2 included)• 15 ft. (4.5 m) 2/0 Work Cable/Clamp• PTA-9 or -17 Torch Adapter

Precision TIG® 375 Water-Cooled Ready-Pak® w/Cart Includes• K2622-1 Precision TIG® 375 • Under-Cooler Cart • Foot Amptrol™

• Gas Regulator/Flowmeter/Hose• PTW-20 Pro-Torch™ TIG Torch • Zippered Torch Cover• Parts Kit• Water Hose (2 included)• 15 ft., (4.5 m) 2/0 Work Cable/Clamp• PTA-9 or -17 Torch Adapter

Key Options• K2621-1 Advanced Control Panel(275 model only)


• K704 Stick Welding Accessory Kit•More options at end of section

LiteratureE3.42 (Precision TIG® 275)E3.51 (Precision TIG® 375)

Shown:K2618-1 Ready-Pak®

w/Cart Pkg.

AC

DC1

PHASE

60Hz 60

50Hz

CC

• Patented Micro-Start™ II Technologydelivers extremely stable low amperage starting, welding and cratering for AC and DC welding.

• AC Auto-Balance® automatically sets the optimal cleaning vs. penetration levels for great looking aluminum welds.

• Widest Output Range in class – 3-340 amps for 275 model and 2-420 amps for 375 model.

• Highest duty cycle – 275 @ 40% for 275 model and 375 amps @ 40% for 375 model.

• FREE! Built-in TIG pulser helps control heat input in the weld to reduce distortion and burnthrough on thin materials. Optional on 275 model.

• Neat/organized cable managementwith integrated torch holster.

• Built-in storage compartment with removable tray for torch consumables.

• Fan-As-Needed™ (F.A.N.™) prevents overheating. F.A.N.™ reduces power consumption, noise, motor wear and dust in the machine

Precision Arc – Maximum Control

Shown:K2624-1 Ready-Pak®

w/Cart Pkg.

Advanced Control PanelStandard on Precision TIG® 375Optional on Precision TIG® 275

1) Trigger Switch (2-step/4-step)

2) Pulse/Spot Time Mode Switch

3) Pulse Frequency Control

4) Pulse % On Time Control

5) Pulse Background Current Control

6) Downslope Time, In Seconds

7) Spot Time

1 2 3 4 & 7 5 6

(1)Tested at 104°F (40°C).


TIG WELDERS

Invertec® V160-TThe Invertec® V160-T is a full function DC TIG inverter intended for alloy fabrication or critical maintenance work.

Serious DC TIG Arc—Extremely Small Package

• Advanced inverter technology delivers superior TIG performance.

• Selectable Touch Start TIG® starting or high frequency starting makes it easy to establish an arc under a variety of conditions.

• Built-in pulsing functions give you greater control over thin materials.

• Auto-reconnect between 115/230V 50/60Hz input power eliminates operator error.

• Auto restore fuse protects the machine from high input currents.

• Integral gas and power connector for simple torch connections and quick changes between TIG and stick welding.


Invertec® K1845-1 115/1/50/60 90A/13.6V/100% TIG 20A 5-160 Amps DC 13 x 8 x 17 24V160-T 20A Branch Circuit 60A/22.4V/100% Stick Max OCV: 48V (330 x 203 x 432) (10.8)

115/1/50/60 110A/14.4V/100% TIG 25A30A Branch Circuit 80A/23.2V/100% Stick

230/1/50/60 130A/15.2V/100% TIG 25A30A Branch Circuit 130A/25.2V/100% Stick


Output Input

Unit Includes• 115V Input Cord (10 ft.) & Plug(NEMA 5-15P)

• 20 Amp Plug (NEMA 5-20P)• Twist Mate™ Torch Adapter for PTA-9 or -17 one-piece torch

• Adjustable Shoulder Strap•Work Clamp & Cable

Key Options• TIG-Mate™ 17 Air-Cooled TIG TorchStarter Pack (K2266-1)

• Foot Amptrol™ (K870)• Hand Amptrol™ (K963-3)• Weld Fume Control System•More options at end of section

LiteratureE3.105

CC DC 1PHASE

6050Hz

(1)Input amps on 60 Hz input.

Invertec® V155-SThe Invertec® V155-S offers much more than you would expect from a welder this size. It features120/230V Auto-Reconnect™ operation and can operate from a portable generator. It can also plug into a 200 ft. (61 m) 230V extension cord so you can weld just about anywhere. The Invertec® V155-S is available in two models: a base unit with stick accessories or a complete Stick/TIG ready to weld package in an Easy-Store/Easy-Carry Suitcase.

Portable. Professional. Rugged. Affordable.

• Touch Start TIG® DC operation allows you to strike the arc easily without high frequency or tungsten contamination.

• Dent resistant case is IP23 rated for outdoor use.

• Fan-As-Needed™ (F.A.N.™) reduces noise and dust inside the machine.

• Two stick modes, SOFT and CRISP, provide the right arc characteristics for different types of electrodes.

• Auto-Adaptive Arc Force minimizes electrode sticking in the puddle without compromising arc stability or increased spatter.

• Automatic Hot Start boosts the current during starting to make striking an arc easier.

6050Hz


Invertec® K2606-1 120/1/50/60 75A/23.0V/100% Stick 24.0A 5-155 Amps DC 11.3 x 6.2 x 15.4 14.7V155-S (machine only) 100A/24.0V/30% Stick 33.8A Max. OCV: 75V (288 x 158 x 392) (6.7)

and 105A/14.2V/100% TIG 21.5AK2605-1 130A/15.2V/30% TIG 28.8A

Ready-Pak® 230/1/50/60 75A/23.0V/100% Stick 21.0A100A/24.0V/30% Stick 31.0A105A/14.2V/100% TIG 14.1A130A/15.2V/30% TIG 22.8A(1)Input amps on 60 Hz input.

Shown: K2606-1Ready-Pak® Pkg.

Processes• Stick • DC TIG

Output Input

TIG Ready-Pak® Welding Package (K2606-1) Includes• Invertec® V155-S (K2605-1)• Stick electrode holder & cable, 10 ft. (3.0 m) with Twist Mate™ plug

• Work clamp and cable, 10 ft. (3.0 m) with Twist Mate™ plug

• Fully adjustable shoulder strap• 120/230V input cord [6.6 ft. (2 m)]with a 120V 15 Amp plug

• Extra 120V 20 Amp plug• Gas Regulator• PTA-17V TIG torch with Ultra-Flex™

cable and Twist Mate™ adapter• PTA-17 TIG Accessory Kit (KP508)• Easy-Store/Easy-Carry Suitcase

Key Options• K2275-1 Welding Cart • K852-25 Twist Mate™ Cable Plug Kit

• K1782-13 PTA-17FV Flex Head Gas Valve Torch


Literature: E2.141

CC DC 1PHASE

Shown: K1845-1 Invertec® V160-T




Invertec® V205-T DC& V205-T AC/DCThese compact AC/DC or DC only model TIG power sources are intended for critical TIG welding in maintenance, fabrication, motorsports, aerospace, nuclear piping and shipbuilding.

Code Quality TIG Welding

Processes• Stick• TIG

Output (1) (2)

Input

DC Model (K2671-1) One-Pak® Pkg. Includes• K2629-1 Invertec® V205-T DC• K2266-1 TIG-Mate™ 17 air-cooledTIG Torch Starter Kit


AC/DC Model (K2350-2) One-Pak® Pkg. Includes• K1855-4 V205-T AC/DC• 230V Input Cord & Plug• Adjustable Shoulder Strap• K870 Foot Amptrol™

• K2266-1 TIG Mate™ 17 TIG TorchStarter Kit

Key Options• K2266-1 TIG Mate™ 17 Air-CooledTIG Torch Starter Kit (AC/DC model)



•Weld Fume Control System •More options at end of section

LiteratureE3.110.1 (Invertec® V205-T DC)E3.110 (Invertec® V205-T AC/DC)

CC DC 1PHASE

6050Hz


Invertec® K2629-1 115/1/50/60 150A/16.0V/40% TIG 34.0A 6-200A DC 15.0 x 8.5 x 19.0 38V205-T DC 120A/14.8V/60% TIG 25.0A Max OCV: 53.7V (381 x 216 x 483) (17.3)

or 100A/14.0V/100% TIG 20.0A230/1/50/60(2) 200A/18.0V/40% TIG 30.0A

K2671-1 170A/16.0V/60% TIG 18.0AOne-Pak® 140A/15.6V/100% TIG 15.0APkg. 115/1/50/60 110A/24.4V/35% Stick 34.0A

90A/23.6V/60% Stick 28.0A70A/22.8V/100% Stick 20.0A

230/1/50/60(2) 180A/27.2V/35% Stick 30.0A150A/26.0V/60% Stick 23.0A130A/25.2V/100% Stick 19.0A

Invertec® K1855-4 115/1/50/60 150A/16.0V/40% TIG 34.0A 6-200A AC/DC 15.0 x 8.5 x 19.0 38V205-T AC/DC 120A/14.8V/60% TIG 25.0A Max OCV: 53.7V (381 x 216 x 483) (17.3)

or 100A/14.0V/100% TIG 20.0A230/1/50/60(2) 200A/18.0V/40% TIG 30.0A

K2350-2 170A/16.0V/60% TIG 18.0AOne-Pak® 140A/15.6V/100% TIG 15.0APkg. 115/1/50/60 110A/24.4V/35% Stick 34.0A

90A/23.6V/60% Stick 28.0A70A/22.8V/100% Stick 20.0A

230/1/50/60(2) 180A/27.2V/35% Stick 30.0A150A/26.0V/60% Stick 23.0A130A/25.2V/100% Stick 19.0A

• Stick Crisp Mode for exceptional Fleetweld®5P and 5P+ (E6010) performance.

• Adjustable DC strike mode – Allows adjustment for a hotter or colder start depending on the tungsten diameter.

• Voltage Reduction Device™ (VRD™) – Reduces the open circuit voltage in STICK mode for use in electrically hazardous conditions or when the use of a VRD™ is required.

• 200 amps @ 40% duty cycle – highest output rating in this machine class.

• Auto-Reconnect – For single phase 115V or 230V 50/60Hz input power.

• Fan-As-Needed™ (F.A.N.™) – Fan only operates when needed to reducepower consumption, noise and dust in machine.

(1)Input current on 60 hertz input. (2)Also operates on 208V input.

AC

DC

(1)Invertec® V205-T DC. (2)Invertec® V205-T AC/DC

TIG WELDERS

TIG-Mate™ 17 Air-Cooled TIG Torch Starter Kit

TIG-Mate™ 20 Water-Cooled TIG Torch Starter Pack

TIG-Mate™ Starter KitsGet everything you need for TIG welding inone complete easy-to-order kit packaged in its own portable carrying case.

Shown: K2629-1 Invertec®

V205-T DC

Shown: K1855-4 Invertec®

V205-T AC/DC



TIG WELDERS

Square Wave™ TIG 175General OptionsK964-1 Undercarriage— Weld Fume Control System

TIG OptionsK963-3 Hand Amptrol™ (Rotary Track Style)K870 Foot Amptrol™

K814 Arc Start™ SwitchK1781-9 PTA-9F Flex Head™ w/Ultra-Flex Cable

TIG Torch Package, 12.5 ft. (3.8 m), 1pcK1622-1 Twist Mate™ Torch Adapter, PTA-9, -17KP507 Parts Kit For PTA-9 Series TorchesKP508 Parts Kit For PTA-17 Series TorchesKP2414-1 PTA-9/PTW-20 Gas Lens Parts Kit— Cut Length Consumables

Precision TIG® 225General OptionsK2348-1 Understorage CartK2617-1 Dual Cylinder CartK2378-1 Medium Canvas Cover— Weld Fume Control System

Stick OptionsK2374-1 Stick Electrode Holder and Cable

TIG OptionsK2266-1 TIG-Mate™ 17 TIG Torch Starter Kit (air-cooled)K2267-1 TIG-Mate™ 20 TIG Torch Starter Kit (water-cooled)K1781-9 PTA-9F Flexible Head w/Ultra-Flex™ Cable Torch

Package, 12.5 ft. (3.8 m), 1pcKP2414-1 PTA-9/PTW-20 Gas Lens Parts KitKP508 Parts Kit For PTA-17 Series TorchesKP509 Parts Kit For PTW-18 and PTA-26 Series TorchesK870 Foot Amptrol™

K963-3 Hand Amptrol™ (Rotary Track Style)K814 Arc Start™ SwitchK1813-1 Cool Arc® 40 Water Cooler 115/1/50/60— Cut Length Consumables

Precision TIG® 275General OptionsK2621-1 Advanced Control PanelK1869-1 UndercarriageK2150-1 Work Clamp and Cable Assembly— Weld Fume Control System

Stick OptionsK875 Accessory Kit, 150 AmpK704 Accessory Kit, 400 AmpK857 Remote Output Control, 25 ft. (7.6 m)K857-1 Remote Output Control, 100 ft. (30 m)

TIG Options— Pro-Torch™ Air and Water-Cooled TIG TorchesK2166-3 PTA-9, -17 One Cable Torch AdapterK2166-2 PTA-9, -17, -26 Two Cable Torch AdapterK2166-1 PTA-26 One Cable Torch AdapterK1828-1 Under-Cooler Cart Water Cooler3100211 Harris® Argon/CO2 Flowmeter Regulator & Hose KitK870 Foot Amptrol™

K963-3 Hand Amptrol™ (Rotary Track Style)K814 Arc Start™ Switch— Cut Length Consumables

Precision TIG® 375General OptionsK1869-1 UndercarriageK2150-1 Work Clamp and Cable Assembly— Weld Fume Control System

Stick OptionsK704 Accessory Kit, 400 AmpK857 Remote Output Control, 25 ft. (7.6 m)K857-1 Remote Output Control, 100 ft. (30 m)

TIG Options— Pro-Torch™ Air and Water-Cooled TIG TorchesK2166-3 PTA-9, -17 One Cable Torch AdapterK2166-2 PTA-9, -17, -26 Two Cable Torch AdapterK2166-1 PTA-26 One Cable Torch AdapterK1828-1 Under-Cooler Cart Water Cooler3100211 Harris® Argon/CO2 Flowmeter Regulator & Hose KitK870 Foot Amptrol™

K963-3 Hand Amptrol™ (Rotary Track Style)K814 Arc Start™ Switch— Cut Length Consumables

Invertec® V155-SGeneral OptionsK2275-1 Welding Cart (80 cu ft bottle capacity)— Weld Fume Control System

TIG OptionsK1782-13 PTA-17FV Flex Head Gas Valve TIG Torch

w/Ultra-Flex™ Cable, 12.5 ft. (3.8 m), 1 pc.K960-2 Small Twist Mate™ Torch Adapter (w/separate gas)KP508 Parts Kit for PTA-17 Series TorchesK852-25 Twist Mate™ Cable Plug Kit for 6-4 CableK586-1 Deluxe Adjustable Gas Regulator and Gas Hose Kit— Cut Length Consumables

Invertec® V160-TGeneral OptionsK2275-1 Welding Cart (80 cu ft. bottle capacity)K520 Utility Cart (150 cu ft. bottle capacity)K2377-1 Small Canvas Cover

— Weld Fume Control System

Stick OptionsK2394-1 Stick Electrode Holder, Work Clamp, Cable

& Twist Mate™ Set

TIG OptionsK2266-1 TIG-Mate™ 17 TIG Torch Starter Kit (air-cooled)K2267-1 TIG-Mate™ 20 TIG Torch Starter Kit (water-cooled)3100211 Harris® Argon/CO2 Flowmeter Regulator & Hose KitK870 Foot Amptrol™

K963-3 Hand Amptrol™ (Rotary Track Style)K814 Arc Start™ SwitchK1813-1 Cool Arc® 40 Water Cooler 115/1/50/60— Cut Length Consumables

Invertec® V205-T DCGeneral OptionsK2275-1 Welding Cart (80 cu ft. bottle capacity)K520 Utility Cart (150 cu ft. bottle capacity)K2377-1 Small Canvas Cover— Weld Fume Control System


Cable & Twist Mate™ Set

TIG OptionsK2266-1 TIG-Mate™ 17 TIG Torch Starter Kit (air-cooled)K2267-1 TIG-Mate™ 20 TIG Torch Starter Kit (water-cooled)K870 Foot Amptrol™

K963-3 Hand Amptrol™ (Rotary Track Style) K814 Arc Start™ Switch K1813-1 Cool Arc® 40 Water Cooler 115/1/50/60 K1859-2 Water Hose Kit, 25 ft. (5/8 LH CGA to 5/8 LH CGA)K1781-1 PTA-9 TIG Torch, 12.5 ft. (3.8 m), 1pcK1782-1 PTA-17 TIG Torch, 12.5 ft. (3.8 m), 1pcK1622-1 Twist Mate™ Torch Adapter, PTA-9 and -17K1783-1 PTA-26 TIG Torch, 12.5 ft. (3.8 m), 1pcK1622-3 Twist Mate™ Torch Adapter, PTA-26K1784-3 PTW-20 Braided TIG Torch, 12.5 ft. (3.8 m), 3pcK1622-4 Twist Mate™ Torch Adapter - Water-Cooled— Cut Length Consumables

Invertec® V205-T AC/DCGeneral OptionsK2275-1 Welding Cart (80 cu ft. bottle capacity)K520 Utility Cart (150 cu ft. bottle capacity)K2377-1 Small Canvas Cover— Weld Fume Control System


Cable & Twist Mate™ Set

TIG OptionsK2266-1 TIG-Mate™ 17 TIG Torch Starter Kit (air-cooled)K2267-1 TIG-Mate™ 20 TIG Torch Starter Kit (water-cooled)K870 Foot Amptrol™

K963-3 Hand Amptrol™ (Rotary Track Style)K814 Arc Start™ SwitchK1813-1 Cool Arc® 40 Water Cooler 115/1/50/60K1781-1 PTA-9 TIG Torch (12.5 ft., 1 pc.)K1622-1 Twist Mate™ Torch Adapter, PTA-9 and -17K1782-1 PTA-17 TIG Torch, 12.5 ft. (3.8 m), 1 pc.K1783-1 PTA-26 TIG Torch, 12.5 ft. (3.8 m), 1 pc. K1622-3 Twist Mate™ Torch Adapter, PTA-26 K1784-3 PTW-20 Braided TIG Torch, 12.5 ft. (3.8 m), 3 pc. K1622-4 Twist Mate™ Torch Adapter, Water-CooledK1859-2 Water Hose Kit, 25 ft. (7.6 m)

(5/8 LH CGA to 5/8 LH CGA)— Cut Length Consumables

TIG OptionsSee the “Recommended Equipment Options” section for descriptions.

16 | www.lincolnelectric.com/mig-welders

MIG WIRE FEEDER WELDERSPOWER MIG® – The Professional’s Choice!SM

• Typical applications include – home, farm, autobody, maintenance or fabrication

• Diamond Core Technology™ delivers a superior arc

• Professional Drive System• Spool Gun Ready• Three Year Warranty

120 Volt

Input

208-230 Volt

Input

MIG

MIG Pulsed

Flux-Cored

Stick

Touch StartTIG®

Phase

Hertz

Portable

Locking Tool Storage

Meters

Synergic Control

Push-Pull M

odel

Diam

ond Core

Technology

™

Chopper Technology®


SP-140T

POWER MIG® 140C

SP-180T

POWER MIG® 180C

POWER MIG® 216

POWER MIG® 255XT

POWER MIG® 350MP

30-140

30-140

30-180

1 60

1 60

1 60

1 60

1 50/60

1 60

1 50/60

30-250

30-300

5-350

30-180

•

• •

•

• •

•

• • •

• • • • •

Current Range(Amps)

Wire Feed Speed Rangeipm (m/min)

Solid Wire Size Rangein. (mm)

Cored Wire Size Rangein. (mm)

50-500(1.3-12.7)50-500(1.3-12.7)50-500(1.3-12.7)50-500(1.3-12.7)50-700(1.3-17.7)50-700(1.3-17.7)50-700(1.3-17.7)

.023-.035(0.6-0.9).023-.035(0.6-0.9).023-.035(0.6-0.9).023-.035(0.6-0.9).023-.045(0.6-1.2).023-.045(0.6-0.9).023-.045(0.6-1.2)

.035(0.9).035(0.9)

.035-.045(0.9-1.2).035-.045(0.9-1.2).035-.045(0.9-1.2).035-.045(0.9-1.2).035-.045(0.9-1.2)


POWER MIG ® 140CPremium 120 Volt Input Wire

Welder with Continuous Controls

POWER MIG ® 180CPremium 230 Volt Input Wire Welder

with Continuous Controls

SP-180T230 Volt Input Wire Welder with Tapped Voltage Control

POWER MIG ® 216The Professional’s Choice!SM for Autobody and

Sheetmetal Welding

POWER MIG ® 255XTMore Power for Job Shop Fabrication

POWER MIG ® 350MPStick, TIG, MIG, Flux-Cored and Advanced Process

with Power Mode and Pulse-on-Pulse

SP-140T120 Volt Input Wire Welder with

Tapped Voltage Control

PORTABLE

MOBILE

www.lincolnelectric.com/mig-welders | 17

MIG: WIRE FEEDER / WELDERS

SP-140T & SP-180T 120 or 208/230 Volt Compact Wire Welders


SP-140T K2688-1 120/1/60 90A/19.5V/20% 20A 30-140 Amps DC 13.7 x 10.15 x 17.9 5450-500 ipm WFS (347 x 258 x 454) (24.5)(1.3-12.7 m/min)Max. OCV: 33V

SP-180T K2689-1 208/230/1/60 208V: 130A/17V/30% 20A 30-180 Amps DC 13.7 x 10.15 x 17.9 64230V: 130A/20V/30% 50-500 ipm WFS (347 x 258 x 454) (29)

(1.3-12.7 m/min)Max. OCV: 34V

Choose these great little welders for project or repair welding in your garage, barn or shop using MIG or self-shielded flux-cored wire welding.

• Ready to Weld! Includes mild steel MIG and flux-cored wire spools and regulator. Just add shielding gas for MIG welding (sold separately).

• Easy to Set – 5 position tap voltage control and continuous full-range wire feed speed control help you dial in your application.

• MIG weld 24 gauge up to 10 gauge with the SP-140T or 3/16 in. (4.8 mm) with the SP-180T in a single pass. Weld up to 5/16 in. (7.9 mm) or 1/2 in. (12.8 mm) steel using self-shielded Innershield® wire (FCAW-S).

• Spool Gun Ready – add the optional Magnum® 100 SG spool gun for reliable aluminum welding.

Processes•MIG • Flux-Cored

Output Input

Unit Includes• Magnum® 100L gun 10 ft. (3.0 m)• .025 in. (0.6 mm) Contact Tips (Qty. 3) • .035 in. (0.9 mm) Contact Tips (Qty. 3) • Gasless Nozzle for Innershield®

• Gas Nozzle for MIG • Spindle Adapter, 8 in. (203 mm) Dia. Spools • .025-.030 in. (0.6-0.7 mm) MIG Drive Roll • .035 in. (0.9 mm) MIG Drive Roll • .030-.045 in. (0.7-1.1 mm) Knurled Drive Roll

• Adjustable Gas Regulator & Hose • 2 lb. (0.9 kg) Spool of SuperArc®

L-56® MIG wire • 1 lb. (0.45 kg) Spool NR®-211-MP • Work Clamp & 10 ft. (3.0 m) Cable • Learn-To-Use DVD

Key Options• K2532-1 Magnum® 100SG Spool Gun•More options at end of section

LiteratureE7.62 (SP-140T) E7.63 (SP-180T)

DC 1PHASE

60Hz

CV

Shown: K2689-1SP-180T

POWER MIG® 140C & 180CPremium 120 or 208/230 Volt Wire Welders


POWER MIG® 140C K2471-1 120/1/60 90A/19.5V/20% 20A 30-140 Amps DC 14 x 10.15 x 18.6 5850-500 ipm WFS (357 x 258 x 472) (26.3)(1.3-12.7 m/min)Max. OCV: 33V

POWER MIG® 180C K2473-1 208/230/1/60 208V: 130A/17V/30% 20A 30-180 Amps DC 14 x 10.15 x 18.6 66230V: 130A/20V/30% 50-500 ipm WFS (357 x 258 x 472) (30)

(1.3-12.7 m/min)Max. OCV: 34V

Select the POWER MIG® 140 for home projects and repair, sheet metal or autobody work. Step up to the 230 volt POWER MIG® 180C for farm, shop and light fabrication.

• Exclusive Diamond Core Technology™ delivers an outstanding arc you’ll immediately notice:- Great arc starts.- Wide voltage ‘sweet spot’ gives you a very forgiving arc.

• Wide Welding Output Range – 30-140 amps for the 140C model and 30-180 for the 180C model.

• MIG weld 24 gauge up to 10 gauge with the 140C model or 3/16 in. (4.8 mm) with the 180C model in a single pass. Weld up to 5/16 in. (7.9 mm) or 1/2 in. (12.8 mm) steel using self-shielded Innershield® wire.

• Spool Gun Ready – add the optional Magnum® 100 SG spool gun for reliable aluminum welding.

Shown:K2471-1

POWER MIG® 140C


Output Input

Unit Includes•Magnum® 100L Gun, 10 ft. (3.0 m)• Gas and Gasless Nozzles• Cable Liner• Contact Tips•Work Cable and Clamp• Adjustable Gas Regulator & Hose• Spindle Adapter• 2 lb. (0.90 kg) Spool of SuperArc®

L-56® Mild Steel MIG Wire• 1 lb. (0.45 kg) Spool NR®-211-MP Flux-Cored Wire

• Learn-To-Use DVD

Key Options• K520 Utility Cart, 150 cu ft. bottle capacity • K2377-1 Small Canvas Cover • K2525-1 Spot Timer Kit • K2532-1 Magnum® 100SG Spool Gun •More options at end of section

LiteratureE7.23 (140C) • E7.24 (180C)

DC 1PHASE

60Hz

CV

Spool Gun Ready

Medium Duty

Magnum® 100SG

Spool Gun Ready

Medium Duty

Magnum® 100SG

Shown: K2688-1 SP-140T

Shown: K2473-1POWER MIG®180C



POWER MIG® 255XTThe Professional’s Choice!SM for Job Shop Fabrication

• Timer Functions – Adds 4-step interlock, spot mode, adjustable run-in speed for smoother arc starting and adjustable burnback timer.

• Digital meters display – Preset wire feed speed and voltage, and actual amperage and voltage while welding.

• Spool Gun Ready – Electronics and second gas solenoid are built-in to drive either the Magnum® SG or Magnum®

250LX™ spool gun.

• 115V auxiliary receptacle (208/230V model only) powers a grinder or other equipment.


POWER MIG® 255XT K2701-1 208/230/1/60 250A/26V/40% 56/52A 30-300 Amps 31.8 x 18.9 x 38.8 240 (109)K2701-2 230/460/575/1/60 50/24/19A 50-700 ipm WFS (808 x 480 x 985) (with gun)

POWER MIG® 255XT K2702-1 208/230/1/60 56/52A (1.3 -17.7 m/min) — —One-Pak® w/Spool Gun Max. OCV: 40V

The POWER MIG® 255XT sets the standard for MIG and flux-cored welding in industrial production, job shop fabrication, maintenance or repair work.


Output Input

One-Pak® Spool Gun Pkg. Includes• POWER MIG® 255XT (K2701-1)• Magnum® 250XL Spool Gun• Spool Gun Holder• Dual Cylinder Mounting Kit• Adjustable Gas Regulator & Hose Kit

Unit Includes•Magnum® 250L Gun • Work Clamp and Cable, 10 ft. (3.0 m)

• 230V Input Power Cable w/Plug(208/230V model only)

• Drive Rolls & Guide for Steel• Adjustable Gas Regulator & Hose

Key Options• K1702-1 Dual Cylinder Kit• K2378-1 Medium Canvas Cover• K2490-1 Magnum® 250LX™

Spool Gun• K487-25 Magnum® SG Spool Gun• K2445-1 POWER MIG® SG SpoolGun Control Cable Adapter


Literature: E7.54

DC 1PHASE

60Hz

CV

(1)Input current is at the rated output with the 115V auxiliary receptacle also drawing 15 amps.

Spool Gun CapableSpool Gun Capable

Medium Duty

Magnum® SG Magnum® 250LX™

Heavy Duty

Spool Gun Ready

Medium Duty

POWER MIG® 216POWER MIG®. The Professional’s Choice!SM


Output Input

Unit Includes•Magnum® 250L Gun • Work Clamp and Cable, 10 ft. (3.0 m)

• 230V Input Power Cable w/Plug(208/230V model only)


Key Options• K466-6 Magnum® Connection Kit• K2703-1 POWER MIG® Spool GunAdapter

• K468 Spindle Adapter for 8 in. O.D. Spools

• K1702-1 Dual Cylinder Mounting Kit• K2378-1 Medium Canvas Cover• K2532-1 Magnum® 100SG Spool Gun

• K487-25 Magnum® SG Spool Gun• K2490-1 Magnum® 250LX™ Spool Gun•More options at end of section

LiteratureE7.52

1PHASE

CV

• Diamond Core Technology™ – Delivers a forgiving arc, excellent out-of-position arc action, low spatter and a wide voltage sweet spot for steel, stainless steel or aluminum.

• More Output and Better Efficiency – Compare the best in class rated output, wide amperage range and efficiency.

• Great Value-Adding Features – Coil Claw™ Cable Management system keeps your workstation organized. Note the convenient top-mounted gun expendables tray and all metal case front.

DC

The POWER MIG® 216 offers the autobody and sheet metal fabrication industriestop welding performance with a host of professional features.

Product Product Input Power Rated Output Input Current @ Max. Open Output Wire Feed Speed H x W x D Net WeightName Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Circuit Voltage Range ipm (m/min) inches (mm) lbs.(kg)

POWER MIG® K2816-1 208/230/1/60 170A/24VDC/60% 208V:33A @ 170A/24VDC/60% 36VDC 30-250A 50-700 32.56 x 19.15 x 39.92 206.5216 220/1/50 216A/22VDC/30% 208V:40A @ 216A/22VDC/30% (1.3-17.8) (827 x 487 x 1,014) (93.7)

230V:30A @ 170A/24VDC/60%230V:36A @ 216A/22VDC/30%

6050Hz

TM

Shown:K2816-1 POWER MIG® 216

Shown:K2701-1 POWER MIG® 255XT

Magnum® 100SG

Spool Gun Ready Spool Gun Capable

Medium Duty

Magnum® SGMagnum® 250LX™

Heavy Duty


POWER MIG® 350MPWhen you want more than just a MIG machine, the POWER MIG® 350MP is the choice for you.Lincoln’s Chopper Technology® delivers more welding processes: Stick, TIG, MIG, Flux-cored, and Advanced Processes such as Power Mode® and Pulse-On-Pulse®.

The Professional’s Choice!SM

• Pulse-on-Pulse® – Improves cleaning action when welding aluminum and delivers a TIG-like appearance to the MIG weld beads.

• Synergic control of voltage and wire feed speed allows you to set weld procedures with one control.

• Push-Pull or Spool Gun Ready – A second gas solenoid and other electronics are built-in to drive either a spool gun or push-pull gun.

• 115V auxiliary receptacle – Powers a grinder or other equipment.

• Dual Procedure capable – Select between either two welding procedures or two welding modes.

(1)40% on 208V input. Ratings based on 60 Hz operation.

Processes• Stick • Pulsed• TIG • Flux-Cored•MIG

Output Input

Unit Includes• POWER MIG® 350MP • Magnum® 300 Gun • Work Clamp and Cable • 230V Input Power Cable w/Plug(208/230V model only)


Key Options• K1702-1 Dual Cylinder Kit• K2378-1 Medium Canvas Cover• K3038-2 Python®-Plus Air-CooledGun, 25 ft. (7.6 m)

• K2490-1 Magnum® 250LX™

Spool Gun •More options at end of section

LiteratureE7.57

DC 1PHASE

6050HzCV

CC


POWER MIG® 350MP K2403-1 208/230/460/575/1/50/60 300A/32V/60%(1) 72/62/31/25A 5-350 Amps DC 31.8 x 18.9 x 38.8 25550-700 ipm WFS (808 x 408 x 985) (116)(1.3 -17.7 m/min)Max. OCV: 67V

Chopper Technology

®

Shown:K2403-1 POWER MIG® 350MP

Push-Pull GunBest performance for production aluminum welding. (use larger spools.)

Spool GunBetter feeding with integrated 2 lb. spools

Push GunGood for occasional aluminum work

BETTER BESTGOOD

Magnum® 250LX™ Spool Gun

280 amps, 60% duty cycle. Feeds .025-3/64 in. (0.6-1.2 mm) diameteraluminum wire on 2 lb. (0.9 kg) spools.With remote wire feed speed control. 25 ft. (7.6 m) cable.

Order K2490-1

Magnum® PRO Curve™ guns are intendedfor most .035-.045 in. (0.9-1.1 mm) wire diameter applications in job shops, production or manufacturing.

Order:K2951-2-6-45 for Magnum® PRO Curve™

300 Gun, 15 ft. (4.6 m), .035-.045 in. (0.9-1.1 mm)

3 WAYS TO FEED ALUMINUM


Python®, Python®-Plus and Cougar™ Push-Pull Guns

Select Python® gooseneck-style guns for advanced aluminum welding applications. Cougar™ push-pullguns are intended for operators who prefer an uprightpistol-grip design. Air-cooled rated 300A @ 60% dutycycle w/Argon. Water-cooled rated 400A @100% duty-cycle w/Argon.

Order:K2212-2 Python® Water-Cooled, 25 ft. (7.6 m)K3038-1 Python®-Plus Air Cooled, 15 ft. (4.5 m)K3038-2 Python®-Plus Air Cooled, 25 ft. (7.6 m)K3038-3 Python®-Plus Air Cooled, 50 ft. (15.2 m)K2704-2 Cougar™ Air Cooled, 25 ft. (7.6 m)K2704-3 Cougar™ Air Cooled, 50 ft. (15.2 m)

Spool Gun Ready

Magnum® 250LX™

Heavy Duty



SP-140T and SP-180TGeneral OptionsK2275-1 Welding Cart (80 cu. ft. bottle capacity)K520 Utility Cart (150 cu. ft. bottle capacity)K2377-1 Small Canvas CoverK2525-1 Spot Timer KitKP2529-1 Drive Roll, .025-.030 in.

(0.6-0.8 mm) SmoothKP2529-2 Drive Roll, .035 in. (0.9 mm) SmoothKP2529-3 Drive Roll, .030-.045 in.

(0.8-1.1 mm) Knurled— Weld Fume Control System

Wire Feeder OptionsK2532-1 Magnum® 100SG Spool GunK2528-1 .045 in. (1.1 mm) Innershield® Welding Kit

(SP-180T only)

POWER MIG® 140C and POWER MIG® 180CGeneral OptionsK2275-1 Welding Cart (80 cu. ft. bottle capacity)K520 Utility Cart (150 cu. ft. bottle capacity)K2377-1 Small Canvas CoverK2525-1 Spot Timer KitKP2529-1 Drive Roll, .025-.030 in.

(0.6-0.8 mm) SmoothKP2529-2 Drive Roll, .035 in. (0.9 mm) SmoothKP2529-3 Drive Roll, .030-.045 in.

(0.8-1.1 mm) KnurledKP2531-1 Inner Wire Guide, .025-.035 in.

(0.6-0.9 mm) SteelKP2531-2 Inner Wire Guide, .045 in. (1.1 mm) Steel— Weld Fume Control System

Wire Feeder OptionsK2532-1 Magnum® 100SG Spool GunK2528-1 .045 in. (1.1 mm ) Innershield® Welding Kit

(POWER MIG® 180C only)

POWER MIG® 216General OptionsK2378-1 Medium Canvas CoverK466-6 Connector Kit – POWER MIG®

K468 8 in. (203.2 mm) O.D. Spool AdapterK1702-1 Dual Cylinder Mounting KitKP1696-030S Drive Roll Kit, .023-.030 in.

(0.6-0.8 mm) Solid WireKP1696-035S Drive Roll Kit, .035 in. (0.9 mm) Solid WireKP1696-1 Drive Roll Kit, .035 and .045 in.

(0.9 and 1.1 mm) Solid WireKP1696-2 Drive Roll Kit, .040 in. (1.0 mm) Solid WireKP1696-045S Drive Roll Kit, .045 in. (1.1 mm) Solid WireKP1697-035C Drive Roll Kit, .030-.035 in.

(0.8-0.9 mm) Cored WireKP1697-045C Drive Roll Kit, .040-.045 in.

(1.0-1.1 mm) Cored WireKP1695-3/64A Drive Roll Kit, 3/64 in. (1.2 mm)

Aluminum Wire— Weld Fume Control System

Spool Gun OptionsK2532-1 Magnum® 100SG Spool GunK487-25 Magnum® SG Spool Gun, Air-Cooled,

w/Remote, 25 ft. (7.6 m)K2490-1 Magnum® 250LX™ Spool GunK2703-1 Adapter Kit for Magnum® SG or

Magnum® 250LX™ Spool Gun

POWER MIG® 255XTGeneral OptionsK1702-1 Dual Cylinder Mounting KitK2378-1 Medium Canvas CoverK466-6 Connector Kit – POWER MIG®

K468 8 in. (203.2 mm) O.D. Spool AdapterKP1696-030S Drive Roll Kit, .023-.030 in.





Aluminum Wire— Weld Fume Control System

Spool Gun OptionsK2490-1 Magnum® 250LX™ Spool GunK2519-1 Control Cable Extension, 25 ft. (7.6 m)K487-25 Magnum® SG Spool Gun, Air-Cooled,

w/Remote, 25 ft. (7.6 m)K2445-1 POWER MIG® 255XT/Magnum® SG Spool

Gun Control Cable AdapterK1738-1 Spool Gun Holder

POWER MIG® 350MPGeneral OptionsKP1696-030S Drive Roll Kit, .023-.030 in.





Aluminum WireK1702-1 Dual Cylinder Mounting KitK2378-1 Medium Canvas Cover— Weld Fume Control System

Stick OptionsK875 Accessory Kit, 150 AmpK704 Accessory Kit, 400 AmpK857 Remote Output Control, 25 ft. (7.6 m)K857-1 Remote Output Control, 100 ft. (30 m)

TIG Options— Pro-Torch™ TIG TorchesKP508 Parts Kit For PTA-17 Series TorchesKP509 Parts Kit For PTW-18 and -26 Series TorchesK870 Foot Amptrol™

K963-3 Hand Amptrol™ (Rotary Track Style)K814 Arc Start Switch— Cut Length Consumables

Wire Feeder OptionsK489-8 Fast-Mate™ Adapter For POWER MIG®

K2212-2 Python® Water-Cooled, 25 ft. (7.6 m)K3038-1 Python®-Plus Air Cooled, 15 ft. (4.5 m)K3038-2 Python®-Plus Air Cooled, 25 ft. (7.6 m)K3038-3 Python®-Plus Air Cooled, 50 ft. (15.2 m)K2704-2 Cougar™ Air Cooled, 25 ft. (7.6 m)K2704-3 Cougar™ Air Cooled, 50 ft. (15.2 m)K2154-1 Push-Pull Gun Connection KitK468 8 in. (203.2 mm) O.D. Spool Adapter

Spool Gun OptionsK2490-1 Magnum® 250LX™ Spool GunK2519-1 Control Cable Extension, 25 ft. (7.6 m)K1738-1 Spool Gun Holder

MIG: Wire Feeder/Welder OptionsSee the “Recommended Equipment Options” section for descriptions.

MIG & FCAWINDUSTRIAL WELDERS

MIG

Flux-Cored

Subm

erged Arc

Arc Gouging

Phase

Hertz

Digital Display

Stackable

7-Yr. W

arranty

(on Power

Rectifier)

Mode

Polarity

MODEL PROCESS INPUT FEATURES

CV-305

CV-400

CV-655 50,60

DCCV

DCCV

DCCV 3

603

60

3

OUTPUT

Current Range(Amps)

60-500

70-815

•

•

•

•

•

•

50-400

• Recommended for industrial job shops and manufacturing applications

• Optimized for CV processes• Designed for use with a variety of

wire feeders• 100% Duty Cycle

•

•Optional



CV-305315 Amps @ 100% Duty Cycle Rated for

All Day Long MIG Welding

CV-400400 Amps @ 100% Duty Cycle Rated

for Wire Welding

CV-655650 Amps @ 100% Duty Cycle Rated –Dependable High Output MIG Welding


MIG & FCAW INDUSTRIAL WELDERS

CV-305, CV-400 & CV-655Reliability and exceptional wire welding performance set Lincoln Electric CV series welders apart. Tackle MIG and flux-cored wire welding for fabrication and production in transportation, heavyequipment, structural steel, railroad and furniture.


CV-305 K2400-1 208/230/460/3/60 315A/32.6V/100% 52/48/24A 50-400A 24.6 x 19.5 x 27.0 330K2400-2 230/460/575/3/60 48/24/19A 7-37V (625 x 495 x 686) (149)

CV-305/LF-72 K2395-2 208/230/460/3/60 52/48/24A 47.7 x 25.5 x 33.0 448Ready-Pak® Pkg. (1212 x 648 x 838) (203)

CV-400 K1346-22 230/460/575/3/60 400A/36V/100% 77/39/31A 80/40/32A 60-500A 27.5 x 22.2 x 32 383K1346-13 230/460/3/60 450A/38V/60% 77/39A 12-42V (699 x 564 x 813) (174)

CV-400/LF-72 K2439-2 80/40A 22.5 x 36.5 x 53 490Ready-Pak® Pkg. (571 x 927 x 1346) (222)CV-400/LF-74 K2496-2 27.5 x 36.5 x 53 490Ready-Pak® Pkg. (699 x 927 x 1346) (222)

CV-655 K1480-1 230/460/3/60 650A/44V/100% 94/47A 70-815A 27.5 x 22.2 x 38.0 65213-44V (699 x 565 x 965) (296)

Max. OCV: 48V


Output Input

CV-305 Ready-Pak® Package(K2395-2) Includes• CV-305 Power Source (K2400-1)• LF-72 Bench Model (2-Roll) Wire Feeder with standard Wire Reel Stand

• Control Cable, 10 ft. (3.0 m) • .035-.052 in. (0.9-1.3 mm) solidwire Drive Roll and Guide Tube Kits.

• 15 ft. (4.5 m) Magnum® PRO 350gun and cable assembly with.035-.045 in. (0.9-1.2 mm) liner.

• Work, 15 ft. (4.6 mm) and WireFeeder, 10 ft. (3.0 m) Power CablesPackage

• Harris® Flowmeter Regulator andGas Hose.

CV-400 Ready-Pak® Package(K2439-2) Includes• CV-400 Power Source (K1346-13)• LF-72 Bench Model, Heavy Duty(Heavy Duty Wire Reel Stand)

• .035-.045 in. Drive Rolls for Solid Wire

• Heavy Duty Wire Reel Stand• Control Cable, 10 ft. (3.0 m)• Weld Power Cable, 10 ft. (3.0 m) • Work Clamp• 15 ft. (4.5 m) Magnum® PRO 350gun and cable assembly with.035-.045 in. (0.9-1.2 mm) liner.

• Harris® Flowmeter Regulator andGas Hose

Key Options• K857 Remote Output Control

CV-305 Only:• K852-70 Twist Mate™ Welding Cable Connectors

• K852-90 Twist Mate™ Welding Cable Connectors

CV-400 Only:• K864 Remote Control Adapter• K841 Undercarriage

CV-655 Only:• K1842-1 Digital Meter Kit• K1486-1 Air Filter Kit• K1528-1 Dual Process Switch•More options at end of section

LiteratureE4.22 (CV-305)E4.30 (CV-400)E4.40 (CV-655)

NOTE: 50 Hertz models available for the CV-305 and CV-400.

Dependable High Output Wire Welding

CV-400

• Connect wire feeders via either14-pin MS-type or terminal strip.

• 115V and 42V wire feeder auxiliary power with circuitbreaker protection.

• Internal components, includingwindings, rectifiers and circuitboards, are coated to protectagainst moisture and corrosion.

• Electronic and thermostaticprotection.

• Seven-year warranty on powerrectifier.

CV-655

• Calibrated output control letsoperator accurately regulatepower levels.

• Line voltage compensationmaintains weld consistency.

• 115-volt duplex receptacleprovides 20 amps of auxiliarypower.

• Separate output studs allowthe operator to select high or low inductance.


CV-305

• Digital Ammeter/Voltmeter –view voltage presets.

• Easy access Twist Mate™connections on the front of the machine.

• Two output connectors allowyou to connect to high or lowinductance for optimal arc control.

• Stack them three-high.

• Compact unit is 20 lbs. (9.0 kg)lighter and significantly smallerthan competitive models.


DC 3PHASE

60Hz 60

50Hz

CV

Shown:K1346-13 CV-400

Shown:K1480-1 CV-655

Shown:K2400-1 CV-305


MIG & FCAW INDUSTRIAL WELDERS

CV-305General OptionsK857 Remote Output Control, 25 ft. (7.6 m)K857-1 Remote Output Control, 100 ft. (30 m)K864 Remote Control Cable AdapterK1803-1 Work and Wire Feeder 2/0 Weld Cable

Package, 10 ft. (3.0 m)K852-70 Twist Mate™ Cable Plug for 1/0-2/0,

50-70 mm2 cableK852-95 Twist Mate™ Cable Plug for 2/0-3/0,

70-95 mm2 cableK484 Jumper Plug KitK867 Universal Adapter PlugK874 Undercarriage – Hand moving— Weld Fume Control System

Wire Feeder Options— LF-72 and LF-74, LN-25 PROK487-25 Magnum® SG Spool Gun, Air-Cooled,

w/Remote, 25 ft. (7.6 m)

CV-400General OptionsK857 Remote Output Control, 25 ft. (7.6 m)K857-1 Remote Output Control, 100 ft. (30 m)K864 Remote Control Cable AdapterK841 Undercarriage – Hand movingK484 Jumper Plug KitK2149-1 Work Lead Package— Weld Fume Control System

Wire Feeder Options— LF-72 and LF-74, LN-8, LN-9, LN-10 and

DH-10, LN-25 PRO

CV-655General OptionsK1482-1 Digital Meter KitK1486-1 Air Filter KitK1528-1 Dual Process SwitchK857 Remote Output Control, 25 ft. (7.6 m)K857-1 Remote Output Control, 100 ft. (30 m)K864 Remote Control Cable AdapterK842 Undercarriage – Hand movingK1737-1 All-Terrain Undercarriage— Weld Fume Control System


DH-10, LN-25 PRO

MIG & FCAW Industrial Welders OptionsSee the “Recommended Equipment Options” section for descriptions.

24 | www.lincolnelectric.com/multi-process-welders

• For Heavy Manufacturing and Fabrication• One Machine For Stick, TIG, Wire Welding

and Arc Gouging • Ruggedly Built For Tough Environments

Stick

TIG

MIG

MIG Pulsed

Flux-Cored

Subm

erged Arc

Arc Gouge

Phase

Hertz

Mode

Polarity


Invertec® V350-PRO

Flextec™ 450

Idealarc® DC-400

Idealarc® DC-600

Idealarc® DC-655

1/3 50/60

3 50/60

3 50,60

3 50/60

3 50,60

CCCVCCCV

CCCV

CCCV

CCCV

DC

DC

DC

DC

DC

Current Range(Amps)

5-425

5-500

60-500

70-850

50-815

Stackable

Inverter

7-Yr. W

arranty

on Power

Rectifier

•

•

• •

• •

• •


MULTI-PROCESSWELDERS

Invertec ® V350-PRO350 Amps @ 60% Duty Cycle. Designed Smart. Built Tough.

Idealarc ® DC-400400 Amps @ 100 Duty Cycle

Flextec ™ 450FLEXible TEChnologyTM

Idealarc ® DC-600600 Amps @ 100 Duty Cycle for

Industrial Manufacturing

Idealarc ® DC-655Efficiently delivers 650 Amps

@ 100% Duty Cycle

INVERTER

TECHNOLOGY

CONVENTIONAL

RECTIFIER

www.lincolnelectric.com/multi-process--welders | 25

MULTI-PROCESS WELDERS

Invertec® V350-PRODesigned Smart. Built Tough.

Product Product Input Power Rated Output Input Current @ H x W x D Net WeightName Number Model Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)

Invertec® V350-PRO K1728-5 Construction 200-208/230/380-415/ 350A/34V/60% 3-ph: 50/42/28-26/23/18 5-425A 14.8 x 13.3 x 27.9 81K1728-6 Factory 460/575/3/50/60 1-ph: 94/85/54/42/37 Max OCV: (376 x 338 x 709) (36.7)K1728-7 Advanced Process 208/230/415/ 300A/32V/100% 3-ph: 41-39/36/23-22/19/16 80V DCK1728-13 Factory (Tweco®) 460/575/1/50/60 1-ph: 76/69/41/36/31

Invertec® V350-PRO/LF-72 K2437-2 Factory 55.2 x 28.5 x 55.5 370Ready-Pak® Pkg. (1403 x 724 x 1410) (168)

Invertec® V350-PRO K1728-8 200-220/380-400/ 350A/34V/60% (3ph) 3ph: 48/28-27/26-24 14.8 x 13.3 x 27.9 86.5415-440/1/3/50/60 320A/33V/60% (1ph) (376 x 338 x 709) (37.4)

300A/32V/100% (3ph) 3ph: 41-37/28-22/22-21275A/31V/100% (1ph)

Processes• Stick • Pulsed (Advanced• TIG Process Panel only)• MIG • Flux-Cored

• Gouging

Output Input

Ready-Pak® Package (K2437-2) Includes• V350-PRO Factory Model (K1728-6)• LF-72 Heavy Duty Wire Feeder (K2327-6) • Magnum® PRO 350 Gun & CableAssembly, 15 ft. (4.6 m)

• Work & Wire Feeder 2/0 Welding CablePackage, 10 ft. (3.0 m)

• Harris® Flowmeter/Regulator w/Adapterand Hose, 10 ft. (3.0 m)

• Inverter and Wire Feeder Cart •More options at end of section

LiteratureE5.91

• All input voltages and frequencies are both single and three phase rated—no phase derating necessary on single phase.

• 5-425 amp output range for all recommended processes from DC TIG to arc gouging.

• Input voltage from 208-575V—this one machine is capable of running on virtually any input power supply.

• 50 and 60 Hz operation—can be connected anywhere in the world.

• Touch Start TIG® for contamination-free starts.

• 88% efficiency—low power consumption for energy savings.


The multi-process Invertec® V350-PRO is an efficient, lightweight and portable choicefor training, fabrication or construction applications. Available in four models:Construction, Factory, Factory (Tweco®) and Advanced Process.

DC 1 3PHASE

6050Hz

CVCC

Flextec™ 450 This multi-process welder delivers up to 500 amps of welding power for a variety ofapplications, including construction and fabrication. It features an IP23 rating foroutdoor operation and storage, and the latest inverter technology will save you real dollars on the utility costs associated with your welding operations.

FLEXible TEChnology™

Processes• Stick • Flux-Cored• DC TIG • Gouging•MIG

Output Input

Flextec™ 450/LF-72 Heavy Duty Wire Feeder One-Pak® Package(K2959-1) Includes• Flextec™ 450 (K2882-1)• LF-72 Bench Model, Heavy Duty (K2327-6)- Heavy Duty Wire Reel Stand- Drive Roll and Wire Guide Kit .035-.045 in. (0.9-1.1 mm)

- Magnum® PRO 350 Gun & Cable Assembly- Control Cable 10 ft. (3.0 m)

• 2/0 Welding Cable • Work Lead Package • Harris® Flowmeter Regulator & Hose• Heavy Duty Inverter/Wire Feeder Cart (K1764-1)

Key Options• K1764-1 Inverter/Wire Feeder Cart• K857-1 Remote Output Control, 100 ft. (30.5 m) •More options at end of section

Wire FeedersLF-72, LF-74, LN-10, DH-10, LN-15, LN-25 PRO, LN-25 PRO Dual Power, LN-25 Pipe (115 volt input wire feeders are not supported)

LiteratureE5.95

• Flexible Multi-Process Capability – Including stick, Touch Start TIG® (DC), MIG, flux-cored welding and carbon arc gouging with up to a 3/8 in. (9.5 mm) carbon.

• The Future is NowSM – You no longer have to pay a price premium to gain the advantages of inverter technology over conventional welders. - Faster Arc Response, Low Power Consumption and Enhanced Portability.

• Compact, Durable Case – Tough IP23 enclosure rating for extreme field environments.

• Selectable Hot Start – Turn it off for thin material or flip it on to get the extra starting amperage you need for thick, rusty or dirty material.

• Variable Arc Control – In stick mode, vary the arc force to obtain a “soft” or “crisp” arc. In CV modes, vary the pinch or inductance to control spatter, fluidity and bead appearance.

• Full-Featured Remote Control Capability – Use a foot pedal or hand control to remotely vary output up to 100 ft. (30.5 m) away.

• Desert Duty™ Rated – Welding outputs are rated for extreme temperature operation up to 55°C (131°F).

Shown:K2882-1 Flextec™ 450


DC 3PHASE

6050HzCV

CC


Flextec™ 450 K2882-1 380/460/575/3/50/60 450A/38V/60% 37/27/22A 5-500 Amps 18.8 x 14 x 26.5 125Flextec™ 450/LF-72 Heavy Duty K2959-1 400A/36V/100% 29/21/17A (477 x 356 x 673) (56.8)Wire Feeder One-Pak® Pkg. w/Cart Desert Duty™ Rated:Flextec™ 450/LF-72 Standard Duty K2960-1 340A/34V/100%/55°C

Wire Feeder One-Pak® Pkg. 375A/35V/60%/55°CFlextec™ 450/LF-74 Heavy Duty K3033-1 400A/36V/40%/55°CWire Feeder One-Pak® Pkg. w/Cart 450A/38V/20%/55°C

Shown: K1728-6 Invertec® V350-PRO(Factory Model)



Idealarc® DC-400,DC-600,DC-655Industrial DC Multi-Process Welders

Processes• Stick• TIG•MIG• Flux-Cored• Submerged Arc• Gouging

Output Input

Key Options

DC-400• K804-1 Multi-Process Switch• K841 Undercarriage

DC-600• K804-1 Multi-Process Switch• K1611-1 Paralleling Kit (for codes above 10500)

• K842 Undercarriage

DC-655• K1482-1 Digital Meter Kit• K1528-1 Dual Process Switch• K1611-1 Paralleling Kit• K842 Undercarriage•More options at end of section

LiteratureE5.20 (Idealarc® DC-400)E5.40 (Idealarc® DC-600)E5.46 (Idealarc® DC-655)

DC 3PHASE

50Hz

60HzCV

CC

Rugged construction, simple controls and a 100% duty cycle output rating make thesemachines a sound investment for heavy duty shop applications.

Shown:K804-1 Multi-Process Switch

Shown:K1308-25

Idealarc® DC-400 Shown:K1609-2

Idealarc® DC-655Shown:

K1288-17Idealarc® DC-600

Idealarc® DC-400

• Large, conveniently located controls make it easy to changebetween CC (Stick/TIG/arc gouging), CV (MIG/flux-cored) and CV Submerged Arc modes.

• Arc force control adjusts shortcircuit current for a soft arc or a forceful driving arc in the CC(Stick/TIG) mode.

• Arc control adjustment changespinch effect of the arc to controlspatter, fluidity, and bead shape in the MIG/Flux-Cored mode.

• ±10% input line voltage compensation for maintaining weld consistency.

• Low profile case allows stackingmachines up to three high to conserve floor space.


Idealarc® DC-655

• CC Arc Force Control Knobwith built-in “Hot Start”.

• “Idle Shut Down mode”automatically shuts machine off when not in use to minimizepower consumption.

• Fan-As-Needed™ (F.A.N.™) – solidstate thermally controlled coolingfan operates only when required.Minimizes power consumption,operating noise and dust intake.

• Separate output studs let youchoose low or high inductance.

• Remote and other switches arebehind front latched panel, foradded protection.



Idealarc® DC-600

• 115V, 15 amps, duplex auxiliarypower receptacle (60Hz models)makes it easy to power lights,grinders and other shop tools at your work station.

• Full range output voltage control for easy operation and precise control.

• Standard analog ammeter and voltmeter.

• Mode switch for selecting desired output characteristics.

• Windings and rectifiersprotected against moisture and corrosive environments.

• Flat-top case with a small footprint can be placed under a workbench or stacked up to 3 high on top of each other.

•Seven-year warranty on powerrectifier.


Idealarc® DC-400 K1308-25 230/460/3/60 400A/36V/100% 78/39A 60-500A 27.5 x 22.3 x 33.1 473K1308-12 (450A/38V/60%) 12-42V (698 x 566 x 840) (215)

w/Multi-Process Switch (500A/40V/50%)Idealarc® DC-600 K1288-18 230/460/3/60 600A/44V/100% 108/54A CV: 30.7 x 22.2 x 38 522

w/Multi-Process Switch 680A/44V/60% 70-850A, 13-44V (781 x 565 x 965) (237)Idealarc® DC-600 K1288-17 230/460/575/3/60 CC:

w/Meters K1288-22 108/54/43.2A 90-850A, 24-42VIdealarc® K1288-28

DC-600 VRDIdealarc® DC-655 K1609-2 230/460/575/3/60 650A/44V/100% 122/61/49A 50-815A 27.5 x 22.2 x 38 720

(815A/44V/60%) 13-44V (699 x 564 x 965) (327)Max. OCV: 46V (CV)

68V (CC)

www.lincolnelectric.com/multi-process-welders | 27


Invertec® V350-PROGeneral OptionsK1763-1 Advanced Process PanelK586-1 Deluxe Adjustable Gas Regulator & Hose Kit,

4.3 ft. (1.3 m)K1803-1 Work and Wire Feeder 2/0 Weld Cable Package,

10 ft. (3.0 m)K852-70 Twist Mate™ Cable Plug for 1/0-2/0,


70-95 mm2 cableK1759-70 Twist Mate™ Receptacle for 1/0-2/0,


70-95 mm2 cableK2176-1 Twist Mate™ to Lug Cable AdapterK1764-1 Inverter and Wire Feeder CartK1702-1 Dual Cylinder Mounting KitK867 Universal Adapter Plug— Weld Fume Control System

Stick OptionsK704 Accessory Kit, 400 AmpK857 Remote Output Control, 25 ft. (7.6m)K857-1 Remote Output Control, 100 ft. (30m)K864 Remote Control Cable Adapter

TIG OptionsK930-2 TIG ModuleK936-1 Control Cable (9-pin to 14-pin)K936-4 Control Cable (9-pin to 115V plug)K963-3 Hand Amptrol™ (Rotary Track Style)K870 Foot Amptrol™

K814 Arc Start™ SwitchK1762-2 Invertec® TIG Solenoid Kit K1622-1 Twist Mate™ Torch Adapter, PTA-9, -17K1622-3 Twist Mate™ Torch Adapter, PTA-26K1622-4 Twist Mate™ Torch Adapter, Water-CooledK960-1 Twist Mate™ Torch Adapter (with separate gas)K2265-1 TIG-Mate™ 17V TIG Torch Starter Kit (air-cooled)K2266-1 TIG-Mate™ 17 TIG Torch Starter Kit (air-cooled)K2267-1 TIG-Mate™ 20 TIG Torch Starter Kit

(water-cooled)

Wire Feeder Options— LF-72 and LF-74, LN-10 and DH-10, LN-15

and LN-25 PRO

Flextec™ 450General OptionsK586-1 Deluxe Adjustable Gas Regulator & Hose Kit,

4.3 ft. (1.3 m)K1764-1 Inverter and Wire Feeder Cart— Weld Fume Control System

Stick OptionsK704 Accessory Kit, 400 AmpK875 Accessory Kit, 150 AmpK857 Remote Output Control, 25 ft. (7.6 m)K857-1 Remote Output Control, 100 ft. (30.5 m)

TIG Options— Pro-Torch™ TIG TorchesK963-3 Hand Amptrol™ (Rotary Track Style)K870 Foot Amptrol™

K814 Arc Start™ Switch

Wire Feeder Options— LF-72, LF-74, LN-10, DH-10, LN-15, LN-25 PRO,

LN-25 PRO Dual Power and LN-25 Pipe

Idealarc® DC-400General OptionsK804-1 Multi-Process SwitchK841 Undercarriage – Hand movingK2149-1 Work Lead Package— Weld Fume Control System

Stick OptionsK704 Accessory Kit, 400 AmpK857 Remote Output Control, 25 ft. (7.6 m)K857-1 Remote Output Control, 100 ft. (30 m)K864 Remote Control Cable Adapter

TIG OptionsK930-2 TIG ModuleK936-1 Control Cable (9-pin to 14-pin)K1798 Adapter Cable – Male 14-pin Control Cable to

Terminal StripK937-45 Control Cable Extension, 45 ft. (13.7 m)K939-1 Docking KitK963-3 Hand Amptrol™ (Rotary Track Style)K870 Foot Amptrol™

K864 Remote Control Cable AdapterK843 Amptrol™ Adapter KitK586-1 Deluxe Adjustable Gas Regulator & Hose Kit


DH-10, LN-15 and LN-25 PRO, LN-23P, LN-35, NA-3S, NA-5, LT-7

Idealarc® DC-600General OptionsK804-1 Multi-Process SwitchK842 Undercarriage – Hand movingK1737-1 All-Terrain UndercarriageK1611-1 Paralleling Kit (codes above 10500)K1897-1 Paralleling Kit (codes below 10500)— Weld Fume Control System



Terminal StripK937-45 Control Cable Extension, 45 ft. (13.7 m)K939-1 Docking KitK963-3 Hand Amptrol™ (Rotary Track Style)K870 Foot Amptrol™

K843 Amptrol™ Adapter KitK586-1 Deluxe Adjustable Gas Regulator & Hose Kit,

4.3 ft. (1.2 m)


DH-10, LN-15 and LN-25 PRO, LN-23P, LN-35, NA-3 and NA-5, LT-7

Idealarc® DC-655General OptionsK1482-1 Digital Meter KitK1486-1 Air Filter KitK1528-1 Dual Process SwitchK1611-1 Paralleling KitK842 Undercarriage – Hand movingK1737-1 All-Terrain Undercarriage— Weld Fume Control System



Terminal StripK937-45 Control Cable Extension, 45 ft. K939-1 Docking KitK963-3 Hand Amptrol™ (Rotary Track Style)K870 Foot Amptrol™

K864 Remote Control Cable AdapterK843 Amptrol™ Adapter KitK586-1 Deluxe Adjustable Gas Regulator & Hose Kit


DH-10, LN-15 and LN-25 PRO, LN-23P, LN-35, NA-3 and NA-5, LT-7

Multi-Process Welder Options See the “Recommended Equipment Options” section for descriptions.

ADVANCEDPROCESS WELDERS

Stick

TIG

MIG

MIG/STT

®

Pulsed

Flux-Cored

Arc Gouge

Phase

Hertz

Waveform Control

Technology

®

ArcLink®Digital

Communication

Inverter

Efficiency

Mode

Polarity


Invertec® STT ®II

Power Wave® 455M/STT ®

Power Wave® STT ® Module

Power Wave® C300

Power Wave® S350

Power Wave® 355M

Power Wave® 455M

1,3 50,60

1,3 50,60

3 50,60

3 50,60

3 50,60

CCCV

CCCV

STT®

STT®

CCCV

DC

DC

DC

DC

D C

Current Range(Amps)

5-425

N/A N/A

5-570

5-570

•

•

•

•

•

•

• •

•

•• •

•• •

•

•

• A Wide Variety Of Welding Waveforms For Every Application

• Fast, Reliable Digital Communication • Multi-Process Welding On A Variety Of

Materials

0-450 PEAK0-125 BKGRND

1,3 50,60CCCV

DC 5-350

CCCV

DC 5-300

•• •

STT®

MULTI-PRO

CESS



Invertec ® STT ® IIDedicated Surface Tension Transfer® (STT®)

Process Welder. 225 Amps @ 60% Duty Cycle.

Power Wave ® STT ® ModuleGain outstanding puddle control for critical sheet metal or pipe root pass welding. For Power Wave® S350.

Power Wave ® S350Latest Industrial Inverter Power Source.

350 Amps @ 40% Duty Cycle.

Power Wave ® 355MCompact, Multi-Process Inverter. 350 Amps @ 60% Duty Cycle.

Power Wave ® 455M Powerful Multi-Process Power Source.

450 Amps @ 100% Duty Cycle.

Power Wave ® 455M/STT ®

Multi-Process including STT®. 450 Amps @ 100% Duty Cycle.

Power Wave ® C300Portable, Powerful, Compact Wire Feeder/Welder. 300 Amps

@ 40% Duty Cycle.

Shown:K2921-1 CE Model

Shown:K2902-1 US/International ModelIN

CLUDES STT®

PROCESS

MULTI-PROCESS

Power Wave® C300Portable. Powerful. Compact. One Machine Does it All!

Product Product Input Power Rated Output Input Current @ Wire Feed Speed Range Wire Size Range H x W x D Net WeightName Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output ipm (m/min) inches (mm) inches (mm) lbs.(kg)

Power Wave® K2675-2 3 Ph 50/60: 300A/29V/40% 3 Ph/40% Duty Cycle: 50-700 Solid: 18.8 x 14 x 27.4 100C300 208/220-230/380-415/ 250A/27V/100% 30/28/16/14/11A (1.27-17.8) .023-.045 (478 x 356 x 697) (47.6)

460/575 (0.6-1.2)Power Wave® K2774-2 1 Ph/40% Duty Cycle: Cored: 40.2 x 24 45.2 180C300 Steel 1 Ph 50/60: 53/48/29A .035-.045 (1021 x 609 x 1148) (81.6)

Ready-Pak® Pkg. 208/220-230 (0.9-1.2)

Power Wave® K2774-4C300 EducationalReady-Pak® Pkg.

Processes• Stick • Pulsed MIG• DC TIG • MIG• Pulsed • Flux-CoredDC TIG

Output Input

Steel Ready-Pak® Package (K2774-2) Includes• Power Wave® C300 (K2675-2)• Power Wave® C300 Undercarriage• Magnum® PRO Curve™ 300 Gun Package

• Harris® Flowmeter & Hose

Unit Includes• Drive Roll Kit, .035/.045 in. (0.9/1.2 mm)

• Input Cord, 10 ft. (3.0 mm)•Work Lead & Clamp, 10 ft. (3.0 m)

Key Options• K2734-2 Understorage Cart• Pro-Torch™ TIG Torches• K870-2 Foot Amptrol™



Literature: E5.100

1 3PHASE

6050HzCV

CC

• PowerConnect™ Technology (Patent-Pending) – Automaticallyadjusts to input power from 200-600V, 50 or 60 Hz, single phaseor three phase. Welding output remains constant through theentire input voltage range.

• Tribrid™ Power Module – Exceptional welding performance with high power factor and efficiency.

• Production Monitoring™ 2 – Track equipment usage, store weld data and configure fault limits to aid in production analysis and process improvements.

• Compact and Durable Case – IP23 rated to withstand harsh environments.

• Integrated TIG Torch and Spool Gun Solenoid – Makes for fast changeovers to TIG welding or spool gun operation.

The Power Wave® C300 is an advanced compact multi-process power source with an integrated wire feeder. It’s ideal for welding on a wide variety of materials, including aluminum, stainless, and nickel materials – where arc performance is critical.

DC

Invertec® STT ® IIThe Invertec® STT® II power source combines high frequency inverter technology with advancedWaveform Control Technology® to provide a better welding solution than traditional short arc MIG.

Featuring Surface Tension Transfer ® (STT ®) Process

• Controlled penetration and outstanding heat input control—Ideal for welding joints with open root, gaps, or on thin material with no burnthrough.

• Reduced spatter and fumes—Current is controlled to achieve optimal metal transfer.

• Various shielding gases—STT® may be used with various gas blends including 100% CO2 and Argon or Helium blends. Larger diameter wires can typically be used.

• Good bead control and faster travel speeds—Can replace TIG (GTAW) in many applications without sacrificing appearance or quality.

• Background and Tailout Current—accurately control fine and coarse heat input for reduced distortion and burnthrough as well as proper penetration.

• Adjustable Hot Start controls the heat at the start of the weld.


Invertec® STT® II K1525-1 208/230/460/3/60 225A/29V/60% 32/30/16A Peak Current: 0-450A 23.2 x 13.2 x 24.4 117K1526-1 200-208/220-230/380-415/440-460/3/50/60 200A/28V/100% 33/30/15/17/16A Background Current: (589 x 336 x 620) (53)K1526-2 200/208/380/400/415/3/50/60 36/34/20/19/18A 0-125A

Invertec® STT® II K1527-1 200/220/380/415/440/3/50/60 33/30/18/17/16A Max. OCV: 85VK1527-2 200/208/380/400/415/3/50/60 36/34/20/19/18A

DC 3PHASE

6050Hz

60Hz

STT

Shown:K1525-1 Invertec® STT ® II


ADVANCED PROCESS WELDERS

Processes•MIG-STT®

Output Input

Unit Includes• Twist Mate™ Cable Plugs (qty.2)• STT® II Sense Lead Kit, 25 ft. (7.6 m)

Key Options• K1560-2 STT® 10 Wire Feeder• K2614-1 LN-25 PRO Dual Power• K1759-xx Twist Mate™ CableReceptacles

• K2593-100 Coaxial Power #1Cable, 100 ft. (30.5 m), 300 amps

• K852-xx Twist Mate™ Welding Cable Plugs


LiteratureE4.52

Shown: K2774-2Power Wave® C300

Steel Ready-Pak® Pkg.





ProductName

Product Number

InputVoltage

Input Current@ Rated Output

Rated Output Current/Voltage/Duty Cycle

OutputRange(3)

H x W x Dinches (mm)

Net Wt.lbs. (kg)

Power Wave®

S350 K2823-3208/230/380-415/460/575/1/3/50/60

3 Ph / 40% Duty Cycle: 39/35/19/17/143 Ph / 100% Duty Cycle: 31/28/15/14/111 Ph / 40% Duty Cycle: 60/671/NA/NA/NA1 Ph / 100% Duty Cycle: 60/53/NA/NA/NA

GMAW: 350A/31.5V/40%2

GMAW: 300A/29V/100%SMAW: 325A/33V/40%2

SMAW: 250A/30V/100%GTAW-DC: 350A/24V/40%GTAW-DC: 300A/22V/100%

5-350A 20.40 x 14 x 24.80 (518 x 356 x 630)

85(38.6)

Power Wave®

S350One-Pak®

(steel)

K3005-1 208/230/380-415/460/575/1/3/50/60

52 x 39 x 26 (1321 x 991 x 660)

450(204.1)

Power Wave® S350The multi-process Power Wave® S350 provides an extremely fast arc response, includes over 65standard welding waveforms for optimized performance on almost any application and efficientlyconverts input power to reduce operational costs – all in a compact, rugged case.

Portable, Powerful, Multi-Process.

Processes• Stick • MIG• DC TIG • Pulsed MIG• Pulsed DC TIG • Flux-Cored

Output Input

Base Unit (K2823-3) Includes• Input Power Cord, 10 ft. (3.0 m)

Key Options• K3001-1 S-Series User Interface Kit• K2902-1 Power Wave® STT® Module• K2829-1 115V Auxiliary Kit• K1764-1 Inverter & Wire Feeder Cart• K875 Accessory Kit• K857-2 Remote Output Control• K870-2 Foot Amptrol™

• Magnum® PRO Semiautomatic Guns• Pro-Torch™ TIG Torches•More options at end of section

Wire FeedersPower Feed™ 10M, Power Feed™ 25M

LiteratureE5.110

6050Hz

1 3PHASE

DCCVCC

Shown: K2823-1Power Wave® S350


(1) Based on the U.S. National Electrical Code (2) 230 Volt/1 Phase inputs, the peak rating is at 30% duty cycle, except for GTAW. (3) On 208 Volt inputs, the maximum output is limited to 300 amps.

• PowerConnect™ Technology (Patent-Pending) – Automatically adjusts to input power from 200-600V, 50 or 60 Hz, single phase or three phase. Welding output remains constant through the entire input voltage range.

• Tribrid™ Power Module – Exceptional welding performance with high power factor and efficiency.

• Production Monitoring™ 2 – Track equipment usage, store weld data and configure fault limits to aid in production analysis and process improvements.

• Optional 115V (10A) AC Duplex Auxiliary Power Receptacle –Patent-pending Surge Blocker™ Technology ensures simultaneous welding performance is not compromised by high starting current devices such as grinders (typically requiring 60A or more peak surge current).

• Compact and Durable Case – IP23 rated to withstand harsh environments.

• Standard Ethernet – Allows for effortless software upgrades through www.powerwavesoftware.com.

Power Wave® STT ® ModuleAdd STT® (Surface Tension Transfer®) process capability to any compatible Power Wave® S-Seriespower source to gain outstanding puddle control for critical sheet metal or pipe root pass welding.

Add STT® Process Capability

Product Product Rated Output(1) H x W x D Net WeightName Number Input Power Current/Voltage/Duty Cycle inches (mm) lbs.(kg)

Power Wave® K2902-1 40V DC 100% Duty Cycle: 450A 11.5 x 13.9 x 25.4 47STT® Module US/International 60% Duty Cycle: 500A (292 x 353 x 645) (21.3)

40% Duty Cycle: 550AK2921-1 Peak (MAX.): 750ACE Model

Processes• GMAW-STT®

Output Input

U.S./International Model (K2902-1) Includes• Power Source Output Pigtail AdapterCable (Tweco®-style)

• Remote Voltage Sense Lead, 25 ft. (3.7 m)

CE Model (K2921-1) Includes• Sync Tandem/STT® Receptacle• ArcLink® Receptacle• Sense Lead

LiteratureE5.190

DC 40VDCSTT

• Exceptional Arc Control - Outstanding burnthrough control on thin metal or critical pipe welding.

• UltimArc™ - In synergic STT® modes, it dynamically and simultaneously controls all heat input parameters together, including peak, background and tailout currents. The result is easy procedure setting for the operator.

• Modular Design - Allows easy connection and fast digital ArcLink® communication with compatible S-Series Power Wave® power sources, Power Feed™

wire feeders, and water coolers. Add STT® capability without having to purchase a second power source.

• Compact Footprint - Securely connects directly below Lincoln S-Series Power Wave® models, without taking valuable floor space.

• Self-Protecting Circuits - The module will protect itself from the excessive transient voltages associated with highly inductive weld circuits.

Shown: K2902-1US/International Model

Shown: K2921-1CE Model

(1) Dependent on host welding power source output.



Power Wave® 355MSuperior Arc Performance. Revolutionary Communication.

• Waveform Control Technology® gives you the ability to select the right waveform for each application—thatmeans the arc has been optimized for each wire type and size for exceptionally smooth arc performance.

• Utilizes ArcLink®—the leading digital communication protocol for welding, making it the best choice for seamless, time critical integration with the wire feeder.

• Push-pull capability for ultimate aluminum welding with the Power Feed™ 10M or Power Feed™ 25M wire feeder.

• Pulse-On-Pulse® welding mode improves cleaning action when welding aluminum and delivers a TIG-like bead appearance.

• Power Mode® maintains a stable, smooth arc for short arc welding on thin materials.

• State-of-the-art inverter technology provides high power efficiency, excellent welding performance and a lightweight, compact design.

• Rigorous environmental, mechanical and weld testing ensures ruggedness and reliability.


Power Wave® 355M K2368-1 3 ph: 200/208-230/380-400/ 350A/34V/60% 3 ph: 50/50-42/28-27/26-23/18A 5-425A 14.8 x 13.3 x 27.9 81.5415-460/575/3/50/60 (300A/32V/100%) 1 ph: 94-85/64-42/37A (376 x 338 x 709) (37)

Power Wave® 355M/ K2372-1 1 ph: 208-230/415-460/575/ 350A/34V/60% — 250Power Feed™ 10M (for steel) 1/50/60 (300A/32V/100%) — (113)Ready-Pak® Pkg.

Processes• Stick • Pulsed• TIG • Flux-Cored•MIG • Gouging

Output Input

Ready-Pak® Package for Steel(K2372-1) Includes• Power Wave® 355M (K2368-1)• Power Feed™ 10M Bench (K2230-1) • .035 and .045 in. (0.9 and 1.1 mm)Drive Roll & Spilt Wire Guide Kit

• Magnum® 400 Gun Pkg., 15 ft. (4.5 m)•Work & Wire Feeder Power Cable Pkg. • Harris® Flowmeter/Regulator, 10 ft. (3.0 m)• Inverter and Wire Feeder Cart • 10 ft. (3.0 m) Power Input Cord

Key Options• K586-1 Deluxe Adjustable Gas Regulator and Hose Kit

• K1764-1 Inverter & Wire Feeder Cart • K1803-1 Work & Feeder Cables Pkg. • K2436-1 Ethernet/DeviceNet™ Interface •More options at end of section


Literature: E5.146

DC 1 3PHASE

6050HzCV

CC

COMMUNICATIONS PROTOCOL

Shown:K2368-1 Power Wave® 355M


Choose the compact, efficient Power Wave® 355M inverter-based welding power source foradvanced process semiautomatic welding, including aluminum push-pull capability.

Power Wave® 455M &Power Wave® 455M/STT ®

Superior Arc Performance. Revolutionary Communication.• Waveform Control Technology® gives you the ability to select the right waveform for each application, enabling patented processes like Pulse-On-Pulse®, Power Mode® and RapidArc®.

• Choose from over 60 standard welding waveform programsthat offer a broad range of electrode size, type and shielding gas combinations to give you optimal appearance, penetration, beadshape and travel speed for each application.

• Optional communication modules provide networking and process monitoring capabilities via DeviceNet™ or Ethernet.

• Push-Pull capability delivers ultimate aluminum welding with the Power Feed™ 10M and Power Feed™ 25M wire feeder.

• Utilizes ArcLink®—the leading digital communication protocol for welding, making it the best choice for seamless, time critical integration with the wire feeder.

Processes• Stick • STT® (455M/STT® only)• TIG • Flux-Cored•MIG • Gouging• Pulsed

Output Input

Ready-Pak® Pkg. (K2375-1) Includes• Power Wave® 455M (K2202-1)• Power Feed™ 10M Bench (K2230-1) • .040-.045 in. (1.0-1.1 mm) Drive Roll & Guide Tube Kit

• Magnum® 400 Gun Pkg.,15 ft. (4.5 m) • Work Lead Package • Harris® Flowmeter/Regulator, 10 ft. (3.0 m)

Key Options• K2149-1 Work Lead Package• K2207-2 Ethernet/DeviceNet™ Module • K1570-1 Dual Cylinder Undercarriage • K1813-1 Cool Arc® 40 •More options at end of section


Literature: E5.161

DC 3PHASE

6050HzCV

CC


Power Wave® 455M K2202-1 208/230/460/575/3/50/60 60Hz: 450A/38V/100% 60Hz: 5-570A 26.1 x 19.9 x 32.9 286 (130)Power Wave® 455M/ (570A/43V60%) 58/53/25/22A (663 x 505 x 835) 477 (216)

Power Feed™ 10M Ready-Pak® K2375-1 50Hz: 400A/36V/100% (82/78/37/31A)Power Wave® 455M/STT® K2203-1 (500A/40V/60%) 50Hz: 293 (133)Power Wave® 455M/STT® K2792-1 49/45/23/18A 549 (249)Pipefab™ Ready-Pak® (67/61/31/25A)Power Wave® 455M K2202-2 380/415/3/50/60 60Hz & 50Hz: 400A/36V/100% 60Hz & 50Hz: 36/33A 280 (127)

Power Wave® 455M/STT® K2203-2 (500A/40V/60%) (48/44A) 340 (154)

Shown:K2203-1 Power Wave®

455M/STT®





Production Monitoring™ 2 SoftwareAdvanced weld data collection and monitoring allows fabricators to analyze and improve their welding operations and processes.

Features

• Collect short- and long-term welding logs – Complete with statistics for each recorded weld.

• Set logical limits – Monitor arc current, arc voltage and wire feed speed and set acceptable fault limits for alerts,reports and corrective actions.

• Build up to thirty-two (32) distinct Weld Profiles – Withseparate limit settings for each profile (number of profiles is dependent on system configuration).

• Power Wave® Email Functionality – Send various emailalerts regarding weld limit faults and other error data to multiple users.

• Track wire usage – Automatically monitor wire consumption and deliver email notification to appropriatepersonnel to minimize downtime.

Invertec® STT® IIGeneral OptionsK1764-1 Inverter and Wire Feeder CartK1702-1 Dual Cylinder Mounting KitK940-25 Sense Lead Kit, 25 ft. (7.6 m)K940-75 Sense Lead Kit, 75 ft. (22.9 m)K1796-25 Coaxial Weld Power Cable (350A), 25 ft. (7.6 m)K1796-50 Coaxial Weld Power Cable (350A), 50 ft. (15.2 m)K1796-75 Coaxial Weld Power Cable (300A), 75 ft. (22.9 m)K1796-100 Coaxial Weld Power Cable (300A),

100 ft. (30.5 m)K2593-100 Coaxial Weld Power Cable (#1, Lug to Lug),

100 ft. (30.5 m) K852-70 Twist Mate™ Cable Plug for 1/0-2/0,




70-95 mm2 cableK2176-1 Twist Mate™ to Lug Cable Adapter— Weld Fume Control System

Wire Feeder Options— STT®-10, LN-25 PRO Dual Power

Power Wave® C300General OptionsK2378-1 Medium Canvas CoverK2734-2 Understorage CartK2909-1 12-pin to 6-pin Adapter CableK2910-1 12-pin to 7-pin Adapter Cable— Weld Fume Control System

Stick OptionsK875 Accessory Kit, 150 ampsK857-2 Remote Output Control, 12-pin, 25 ft. (7.6 m)

TIG OptionsK1782-2 PTA-17, 150 Amp, Air-Cooled TIG Torch,

12.5 ft. (3.8 m) length, 2-cableK1782-4 PTA-17, 150 Amp, Air-Cooled TIG Torch,

25 ft. (7.6 m) length, 2-cableK1783-2 PTA-26, 200 Amp, Air-Cooled TIG Torch,

12.5 ft. (3.8 m) length, 2-cableK1783-4 PTA-26, 200 Amp, Air-Cooled TIG Torch,

25 ft. (7.6 m) length, 2-cableKP508 Parts Kits for PTA-17 Series TorchesKP509 Parts Kits for PTA-26 and PTW-18 Series TorchesK870-2 Foot Amptrol™ 12-pinK963-4 Hand Amptrol™ 12-pinK814 Arc Start™ SwitchK2505-3 TIG Torch Twist Mate™ to Stud Adapter Cable,

2 ft. (0.61 m) Gas Hose

Power Wave® C300, con’t.

Wire Feeder OptionsK489-8 Fast-Mate™ AdapterK2490-1 Magnum® 250LX™ Spool GunK2519-1 Magnum® 250LX™ Spool Gun Control

Cable Extension, 25 ft. (7.6 m)K3038-1 Python®-Plus Push-Pull Gun,

Air-Cooled, 15 ft. (4.6 m)K3038-2 Python®-Plus Push-Pull Gun,

Air-Cooled, 25 ft. (7.6 m)K3038-3 Python®-Plus Push-Pull Gun,

Air-Cooled, 50 ft. (15.2 m)K2704-2 Cougar™ Push-Pull Gun, Air-Cooled,

25 ft. (7.6 m)K2704-3 Cougar™ Push-Pull Gun, Air-Cooled,

50 ft. (15.2 m)

Power Wave® S350General OptionsK3001-1 S-Series User Interface KitK2902-1 Power Wave® STT® ModuleK2829-1 115V Auxiliary Power KitK2827-1 DeviceNet™ KitK1764-1 Inverter and Wire Feeder CartK586-1 Deluxe Adjustable Gas Regulator & Hose Kit,

4.3 ft. (1.3 m)K1803-2 Work and Wire Feeder Weld Cable Package

with Tweco®-Style PlugsK2946-1 Tweco®-Style Adapter PlugK2909-1 12-pin to 6-pin Adapter CableK940-25 Sense Lead Kit, 25 ft. (7.6 m)K1811-100 Heavy Duty Process Sense Lead, 100 ft. (30.5 m)— Weld Fume Control System

Stick OptionsK875 Accessory Kit, 150 AmpK857-2 Remote Output Control, 12-pin, 25 ft. (7.6 m)

TIG OptionsK1782-1 PTA-17 TIG Torch, 12.5 ft. (3.8 m)K1782-3 PTA-17 TIG Torch, 25 ft. (7.6 m)KP508 Parts Kit For PTA-17 Series Torches K1783-1 PTA-26 TIG Torch, 12.5 ft. (3.8 m), 2 pcK1783-3 PTA-26 Pro-Torch TIG Torch, 25 ft. (7.6 m), 2 pcKP509 Parts Kit For PTW-18 and PTA-26 Series TorchesK870-2 Foot Amptrol™ 12-pinK963-4 Hand Amptrol™ 12-pin K960-3 Tweco®-Style TIG Torch Adapter

Wire Feeder Options — Power Feed™ 10M, Power Feed™ 25M

Power Wave® 355MGeneral OptionsK586-1 Deluxe Adjustable Gas Regulator & Hose Kit,

4.3 ft. (1.3 m)K1764-1 Inverter and Wire Feeder CartK1702-1 Dual Cylinder Mounting KitK852-70 Twist Mate™ Cable Plug for 1/0-2/0,

50-70 mm cableK852-95 Twist Mate™ Cable Plug for 2/0-3/0,

70-95 mm cableK1759-70 Twist Mate™ Receptacle for 1/0-2/0,

50-70 mm cableK1759-95 Twist Mate™ Receptacle for 2/0-3/0,

70-95 mm cableK2176-1 Twist Mate™ to Lug Cable AdapterK940-25 Sense Lead Kit, 25 ft. (7.6 m)K940-75 Sense Lead Kit, 75 ft. (22.9 m)K1811-50 Heavy Duty Process Sense Lead, 50 ft. (15.2 m)K1811-100 Heavy Duty Process Sense Lead, 100 ft. (30.5 m)K1803-1 Work and Wire Feeder 2/0 Weld Cable Package,

10 ft. (3.0 m)K2436-1 Ethernet/DeviceNet™ Communication Interface— Weld Fume Control System

Stick OptionsK704 Accessory Kit, 400 Amp

TIG OptionsK2265-1 TIG-Mate™ 17V TIG Torch Starter Kit (air-cooled)

Wire Feeder Options— Power Feed™ 10M, Power Feed™ 25M

Power Wave® 455M & 455M/STT®

General OptionsK2207-2 Ethernet/DeviceNet™ Interface ModuleK1570-1 Dual Cylinder Platform UndercarriageK1813-1 Cool Arc® 40 Water Cooler 115/1/50/60K2149-1 Work Lead PackageK1811-50 Heavy Duty Process Sense Lead, 50 ft. (15.2 m)K1811-100 Heavy Duty Process Sense Lead, 100 ft. (30.5 m)— Weld Fume Control System


TIG OptionsK1782-7 PTA-17V TIG Torch, 12.5 ft. (3.8 m), 2 pcK1783-7 PTA-26V TIG Torch, 12.5 ft. (3.8 m), 2 pc

Wire Feeder Options— Power Feed™ 10M, Power Feed™ 25M

Advanced Process Welder OptionsSee the “Recommended Equipment Options” section for descriptions.

Visit the demo site for a test drive:www.lincolnproductionmonitoring.com

MULTIOPERATOR

WELDING SYSTEMS• Great For Field or Shop

Applications• Multiple Arcs • Simultaneous Welding with

a Number of Operators

Stick

TIG

MIG

Pulsed

Flux-Cored

Arc Gouge

Phase

Hertz

DC+ Welding

Only

Touch-Start

TIG®

One Disconnect

Switch

Mode

Polarity


Multi-Weld™ 350

Invertec® V275-S

Invertec® V350-PRO

Flextec™ 450

— —

1/3 50,60

1/3 50/60

3 50/60

CCCVCCCV

CC

CCCV

DC

DC

DC

DC+only

Current Range(Amps)

30-350

5-275

5-425

10-500

•

•

•

•

•

Multi-Weld ™ 350Connect Several DC+ Welders to

One Power Supply

MULTI

ARC

RACKS

www.lincolnelectric.com/racks | 33


Invertec ® V275-SCompact Stick/TIG Welding. Select 4 or 8 Pack.

Invertec ® V350-PROCompact multi-process welding. Select 4 or 6 Pack.

Flextec ™ 450Compact multi-process welding.

Select 4 or 6 Pack.

MULTI-ARC

SYSTEMS

POWER SOURCE

RACK SYSTEMS

COMING SOON!

34 | www.lincolnelectric.com/racks

MULTI-OPERATOR WELDING SYSTEMS

Multi-Weld ™ 350Connect Several DC+ Welders to One Power Supply

Inverter Racks

Ideal for grouping several inverter power sources in a portable industrial-grade package. These inverter racks are constructed of heavy gauge square tubular steel to ensure long life, yet maintain an extremely compact size.

Featuring Invertec® V275-S or V350-PRO Power Sources with Tweco® Output Connectors

Processes:

Invertec® V275-S• Stick• TIG • Gouging

Output Input

Invertec® V350-PRO• Stick • Flux-Cored• TIG • Gouging•MIG

Output Input

Key Options• K2665-1 Caster Kit• More options at end of section

LiteratureE5.92

Product Product Rated Output Input Current @ H x W x D Net WeightName Number Input Volts Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)

Multi-Weld™ K1735-1 80V DC 350A/34V/100% 165A 15-40 Volts 11.6 x 10 x 21.5 59350 (DC+ only output) 30-350 Amps (295 x 254 x 546) (27)

Max. OCV: 76V

The Multi-Weld™ 350 system offers a cleaner, safer job site, and allows operators to have high performance welding control right where they need it – at the arc.

Product Product Rated Output Rack Input Current H x W x D Net WeightName Number Rack Input Power(1) Current/Voltage/Duty Cycle(2) @ Rated Output Output Range in. (mm) lbs.(kg)

4-Pack Rack K2666-1 208/230/460/575/3/60 275A/31V/35% 96/89/46/39A 5-275A 60.0 x 38.0 x 33.5 483V275-S 220/380/400/415/440/3/50 250A/30V/35% 89/53/53/50/46A (1524 x 965 x 851) (219)

8-Pack Rack K2666-2 208/230/460/575/3/60 275A/31V/35% 161/149/77/65A 60.0 x 59.0 x 33.5 986V275-S 220/380/400/415/440/3/50 250A/30V/35% 149/89/89/83/77A (1524 x 1499 x 851) (447)

4-Pack Rack K2667-1 208/230/380-415/460/575/3/50/60 350A/34V/60% 128/67/57A 5-425A 60.0 x 44.5 x 33.5 796V350-PRO (1524 x 1130 x 851) (361)6-Pack Rack K2667-2 171/90/76A 60.0 x 59.0 x 33.5 1,039V350-PRO (1524 x 1499 x 851) (471)

(1)Fused for 380/460/575/3/50/60 VAC operation. For 230 or 208 VAC operation, primary fuses must be changed. (2)Based on a 10 minute period. Output is for each individual machine.

DC 80VDCCV

CC

• One easy connection allows power sources to be connected with one easy primary drop.

• The power sources are factory installed in the rack and wired to the main power distribution panel.

• Weather-resistant IP-23 S-rated power sources.

• Entire system meets National Electrical Code (NEC).

• 200 amp, 600 volt, 3-phase main disconnect switch.

• Individual fuses provide overcurrent protection for eachpower source.

• Standard length input cord insures the power sourcescan be placed in any position on the rack.

DC 3PHASE

50Hz

60Hz

CC

DC 3PHASE

6050HzCV

CC

Shown:K2667-2 V350-PRO Tweco® 6-Pack Rack

Shown:K1735-1 Multi-Weld™ 350

Processes (DC+ only)• Stick• MIG• Flux-Cored• Gouging

Output Input

Key Options• K1736-1 Distribution Box • K852-70 Twist Mate™ WeldingCable Connectors

• K1759-70 Twist Mate™ FemalePlug

• K857 Remote Output Control • More options at end of section

Power SourcesIdealarc® DC-655, Idealarc® DC-1000, Idealarc® DC-1500, SAE-400®, SAE-500®, Vantage® 500

Wire FeedersLN-25 PRO

LiteratureE5.302

• Independent arcs. Starting or stopping one Multi-Weld™doesn’t affect the welding of the others.

• The Multi-Weld™ 350 is capable of continuous operationat 350 amps in 122°F (50°C) air temperature.

• No control cables are needed. Single weld cable output from the power source to one or several Multi-Weld™ 350s.

• Controls are located close to the operator for quick access.

• High efficiency design uses less than half the power of other grid systems.

• Lincoln® Chopper Technology® for quality welds with instant control of the arc for superior welding results.

• Additional stick welding controls include hot start, arc force, and electrode type selection (E7018 & E6010).


Chopper Technology

®

www.lincolnelectric.com/racks | 35

MULTI-OPERATOR WELDING SYSTEMS

Multi-Weld™ 350 General OptionsK1736-1 Distribution BoxK852-70 Twist Mate™ Cable Plug for 1/0-2/0,




70-95 mm2 cableK857 Remote Output Control, 25 ft. (7.6 m)K857-1 Remote Output Control, 100 ft. (30 m)— Weld Fume Control System

Power Source OptionsDC-655, DC-1000 & DC-1500SAE-400®, SAE-500®, Vantage® 500

Wire Feeder OptionsK2613-1 LN-25 PRO Wire Feeder

Inverter Racks Power Source OptionsK2269-3 Invertec® V275-SK1728-13 Invertec® V350-PROK2882-1 Flextec™ 450

General OptionsK2665-1 Caster Kit

Multi-Operator OptionsSee the “Recommended Equipment Options” section for descriptions.

Flextec™ 450 Racks DC 3

PHASE60

50HzCV

CC

Product Product Rack Input Power Rated Output Input Current H x W x D Net WeightName Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle @ Rated Output Output Range in. (mm) lbs.(kg)

4-Pack Rack K2956-1 380/460/575/3/50/60 450A/38V/60% 103/75/61A 5-500 Amps 70.25 x 37.5 x 33.0 800Flextec™ 450 400A/36V/100% (1,784 x 952 x 838) (363)

6-Pack Rack K2957-1 138/100/81A 70.25 x 49.5 x 33.0 1,100Flextec™ 450 (1,784 x 1257 x 838) (499)

Processes• Stick• DC TIG• MIG• Flux-Cored• Gouging

Output Input

Gasoline

LPG

Diesel

36 | www.lincolnelectric.com/engine-drives

Bulldog® 140

Outback® 145

Outback® 185

Ranger® 225

Ranger® 250 GXT

Ranger® 305 G

Ranger® 305 LPG

Ranger® 305 D

Stick

Pipe

DC TIG Scratch Start

DC Touch StartTIG®

AC TIG

MIG

Flux-Cored

Arc Gouge

in. (mm)

Polarity

Mode

MODEL PROCESSOUTPUT

Current Range(Amps)

AC Generator Power (In Watts)(C)=Continuous

(P)=Peak (S)=Surge Re

actor Technology


Tube Frame

Enclosed Case

Electric Fuel Gauge

Remote Capable

Downhill Pipe Mode

Arc Force Control

Hot Start

Digital M

eters

FEATURES

• • • • • ••

• • • • • ••

• • • • • •• •

••CC DC 5,700(P)/5,200(C)

3/16(4.8)

3/16(4.8)10,500(P)/9,500(C)

10,000(P)/9,000(C)

10,000(P)/9,500(C) 3/16(4.8)

50-185 DC

• For Farm, Contractors, and Maintenance • Outstanding Arc For Stick, TIG and

Wire Welding• Plenty of AC Generator Power• Rugged Reliability

••CC DC 4,750(P)/4,250(C)50-145 DC

••CC AC 5,500(S)/4,000(C)70-140 AC

••CC/CV DC 50-225 DC

CC/CV DC

CC/CV DC

20-305 DC

40-300 DC Pipe

20-250 DC TIG

20-305 DC

40-300 DC Pipe

20-250 DC TIG

20-300 DC

40-300 DC Pipe

20-250 DC TIG

CC/CV DC

10,500(P)/9,000(C) 5/32(4.0)

CC/CV AC/DC50-250 DC

50-250 AC11,000(P)/10,000(C) 3/16

(4.8) • • ••

•


Outback ® 185Weld Thicker Material Using DC

Welding / AC Generator

Bulldog ® 140Portable AC Welder / AC Generator

Outback ® 145Smooth DC Welding / AC Generator

Ranger ® 225225 Amps DC Stick Welding

@ 40% Duty Cycle

Ranger ® 305 LPG300 Amps for more DC Stick/Pipe/DC TIG/Wire Welding/AC Generator. Liquid Propane Gas Powered.

Ranger ® 305 D300 Amps for more DC Stick/Pipe/Touch Start TIG®/Wire Welding/AC Generator. Diesel Powered.

Ranger ® 305 G300 Amps for more DC Stick/Pipe/Touch Start TIG®/Wire Welding/AC Generator. Gasoline Powered.

Ranger ® 250 GXT250 Amps AC/DC @100% Duty Cycle

140-225 AMP

MODELS

250-300 AMP

MODELS

ENGINE DRIVES COMMERCIAL

www.lincolnelectric.com/engine-drives | 37

ENGINE DRIVES: COMMERCIAL

Bulldog® 140It’s great for homeowners and anyone who needs portable AC stick welding and AC generator power!

Portable AC Welder / AC Generator

• Low-Lift™ Grab Bars (patent-pending) – More leverage for lifting unit on and off truck beds. Provides extra protection against product damage.

• 1-1/4 in. (32 mm) Diameter Rugged Tube Frame –Great for all-around sturdy protection. Largest diameter tube frame in its class!

• 6.8 Gallon (25.7 Liter) Fuel Tank – For extended run times, less frequent re-fueling. Large fuel fill opening for easy re-fueling, too!

• AC Welding with up to 1/8 in. (3.2 mm) Stick Electrode – Up to 140 amps of AC output for many applications.

• 5,500 Watts Surge (4,000 Watts Continuous) AC Generator Power – For many uses, including grinder, work lights, pump, motor starting or emergency power. Plug in a Lincoln® POWER MIG® 140C or POWER MIG® 180C for wire welding!

Processes• Stick

Output Input

Key Options• K875 Accessory Kit• K2722-1 Undercarriage• K2819-1 Lift Bail Kit• K2804-1 Canvas Cover• K2471-1 POWER MIG® 140C• K2473-1 POWER MIG® 180C • K2532-1 Magnum® 100SG SpoolGun (Requires POWER MIG® 140C or 180C)


LiteratureE6.31

ACCC 5.5skW

G

Outback ® 145 & 185Built for the Outdoors!™

Processes• Stick

Output (1) (2)

Input

Key Options• K875 Accessory Kit• K2793-1 Spark Arrestor Kit (Outback® 185 only)

• K2722-1 Undercarriage• K2819-1 Lift Bail Kit• K2804-1 Canvas Cover• K1690-1 GFCI Receptacle Kit (2 Kits Required)

• K2471-1 POWER MIG® 140C• K2473-1 POWER MIG® 180C• K2532-1 Magnum® 100SG SpoolGun (Requires POWER MIG® 140C or 180C)


LiteratureE6.65 (Outback® 145)E6.70 (Outback® 185)

DCCC 4.7kW

P 5.7PkW

G

Outback® models are great for service trucks, fence contractors, maintenance crews, farmers,ranchers and anyone who needs portable DC stick welding and AC generator power!

ProductName

ProductNumber

Rated OutputCurrent/Voltage/Duty Cycle Output Range Engine Model

Number ofCylinders

HP@ Speed(rpm)

Dimensions - H x W x Dinches (mm)

Net Weightlbs. (kg)

Bulldog® 140 K2708-1 125A AC/20V/30%100A AC/25V/60%

70 - 140A AC5,500 Watts Surge

4,000 Watts Continuous

Subaru®

EX301 10 @ 3,600 25.5 x 21.1 x 31.5

(647 x 536 x 800)205(93)

Product Product Rated Output Type of No. of HP & Speed H x W x D Net WeightName Number Current/Voltage/Duty Cycle Output Range Engine Cyl. (rpm) inches (mm) lbs.(kg)

Outback® 145 K2707-1 80A DC/25V/100% 50-145 DC Subaru® EX30 1 10 @ 3,600 25.5 x 21.1 x 31.5 238100A DC/25V/60% 4,750 Watts Peak (647 x 536 x 800) (108)125A DC/25V/30% 4,250 Watts Continuous

Outback® 185 K2706-1 100A DC/25V/100% 50-185 DC Kohler® CS 12.75 1 12.75 @ 3,600 25.5 x 21.1 x 31.5 310130A DC/25V/60% 5,700 Watts Peak (647 x 536 x 800) (141)150A DC/25V/20% 5,200 Watts Continuous

• Low-Lift™ Grab Bars – More leverage for lifting unit on and off truck beds. Providesextra protection against product damage.

• Outback® 185 model includes electric start switch and choke control. All enginecontrols on front control panel for easy access, especially when mounted on truck beds.

• 1-1/4 in. (32 mm) Diameter Rugged Tube Frame for all-around sturdy protection.

• 6.8 Gallon (25.7 Liter) Fuel Tank for extended run times and less frequent re-fueling. Large fuel fill opening for easy re-fueling, too!

• DC Welding with up to 1/8 in. (3.2 mm) stick electrode on Outback® 145 and 5/32 in. (4 mm) stick electrode on Outback® 185.

• Versatile AC Generator Power – 4,750 Watts Peak (4,250 Watts Continuous) on Outback® 145 and 5,700 Watts Peak (5,200 Watts Continuous) on Outback® 185. Use for many tasks, including powering a grinder, work lights, pump, motor starting, or emergency power. Plug in a Lincoln POWER MIG® 140C or POWER MIG® 180C for wire welding!

Shown:K2708-1 Bulldog® 140

(1)Outback® 145(2)Outback® 185

Shown:K2707-1 Outback® 145

Shown:K2706-1 Outback® 185

Outback®/Bulldog® Canvas CoverTo protect your machine when not inuse. Made from attractive red canvas material that is flame retardant, mildew resistant and water repellent. Order K2804-1



Ranger ® 225Got It Covered!™ Enclosed-Case Welder

Processes• Stick • Flux-Cored• TIG • Gouging• MIG

Output Input

Key Options• K1898-1 Spark Arrestor Kit• K886-2 Canvas Cover• K1737-1 All-Terrain Undercarriage• K704 Accessory Kit• K2613-1 LN-25 PRO Wire Feeder• K126-12 K126-PRO 350 amp Innershield® Gun

• KP1697-068 Drive Roll and GuideTube Kit

• K2473-1 POWER MIG® 180C• K1816-1 Full KVA Adapter Kit• K2532-1 Magnum® 100SG SpoolGun (requires POWER MIG® 140C or 180C)


LiteratureE6.89

DCCVCC

kW5.10 P G

Shown:K2857-1 Ranger® 225

ProductName

ProductNumber


Number ofCylinders

HP@ Speed(rpm)


Net Weightlbs. (kg)

Ranger® 225 K2857-1 225A DC CC/25V/40%210A DC CC/25V/100%200A DC CV/20V/100%

50-225A DC15-25V CV

10,500 watts peak9,000 watts continuous

Kohler®

OHV Command®

CH23S

2 23 @ 3600 29.9 x 21.5 x 42.3(759 x 546 x 1074)

To Top of Exhaust Tube:36.2 (920)

514(233)

• Totally Enclosed Case – The engine is fully protected. The case includes 3 service access doors. Low Noise – 76.4 dBA sound level at 23 ft. (7 m). 100.7 dB sound power (Lwa) at rated output.

• Versatile DC Welding – Smooth DC welding output for a broad range of stick electrode types. The machine is also MIG, Flux-Cored and TIG capable (with optional equipment).

• 10,500 Watts Peak Single-Phase AC Generator Power –Peak for motor starting. Features 9,000 watts continuous power for generator, plasma cutter, inverter welder, lights, grinder, or power tools.

• 23 HP Kohler® Gasoline Engine – 2 cylinder, 4 cycle overhead valve air-cooled design. Includes oil drain extension for easy oil changes. A 12 gallon tank for extended run times. Consumption is only 1.3 gallons/hour at 210 amps DC, 25V, 100% duty cycle. Visual fuel level gauge is on both sides of unit.

• Rugged Reliability – Welding and AC Generator Outputs Rated at 104ºF (40ºC).

A great choice for getting the job done! For construction contractors, maintenance crews, farmers or ranchers, the Ranger® 225 does a variety of basic welding jobs.

Ranger ® 250 GXT

The Ranger® 250 GXT has all of the Xtras you need for construction and maintenance work—250 amps for AC or DC stick and wire welding, 11,000 watts peak AC generator power and aLincoln Electric enclosed case.

XTra Performance! XTra Power! XTra Protection!

Product Product Rated Output Output Type of No. of HP & Speed H x W x D Net WeightName Number Current/Voltage/Duty Cycle Range Engine Cyl. (rpm) inches (mm) lbs.(kg)

Ranger® K2382-4 250 AC/DC CC/25V/100% 50-250A AC/DC Kohler® OHV Command CH23S 2 23 @ 3600 29.9 x 21.5 x 42.3 602250 GXT K2382-5 250A DC CV/25V/100% 14-28V CV (Electric Fuel Pump) (759 x 546 x 1074) (273)

(Stainless Steel Roof, 11,000 watts peak To top of exhaust Case Sides & Engine Doors) 10,000 watts continuous tube: 36.2 (920)

Processes• Stick • TIG•MIG• Flux-Cored• Gouging

Output Input

Key Options• K886-2 Canvas Cover • K930-2 TIG Module• K1737-1 All-Terrain Undercarriage• K704 Accessory Kit, 400 Amp• K857-1 Remote Output Control, 100 ft. (30 m)


LiteratureE6.96

AC

DCCVCC 11

kWP G

• Totally Enclosed Case– Engine is fully protected.– Low Noise – 76.4 dBA sound level at 23 ft. (7 m). 100.7 dB sound power (Lwa) at rated output.

– Choose from painted or stainless steel roof, case sides and engine doors.

• Versatile AC/DC Welding– AC/DC welding output for a broad range of stick electrode types.

– Excellent AC TIG welding with optional TIG Module.– MIG and Flux-Cored capable (with optional equipment).

– Remote ready!

• 11,000 Watts Peak Single-Phase AC Generator Power– 10,000 watts continuous power for generator, plasma cutter or inverter welder.

• 23 HP Kohler® Gasoline Engine– 2 cylinder, 4 cycle overhead valve air-cooled design.– Electric fuel pump avoids vapor lock.– Oil drain extension.– 12 gallon tank for extended run times.– Electric fuel gauge located on control panel.

• Rugged Reliability– Welding and AC Generator Outputs Rated at 104ºF (40ºC).

Shown:K2382-4

Ranger® 250 GXT

Shown: K2382-5Stainless Roof, Sides, Doors



Ranger ® 305 G, 305 LPG & 305 D Whether you run a gasoline or diesel fleet, or require LPG power, these powerful stick, TIG, wire and pipe welders are ready for all day, everyday performance. Rugged and dependable, Ranger®305 G, 305 D and 305 LPG models feature a totally enclosed case for maximum protection and a 12 gallon (45 L) fuel tank to last the entire day.

300 Amp DC Gasoline or Diesel Engine–Driven Welder/Generators

Product Product Rated Output Output Type of No. of HP & Speed H x W x D Net WeightName Number Current/Voltage/Duty Cycle Range Engine Cyl. (rpm) inches (mm) lbs.(kg)

Ranger® 305 G K1726-5 305A DC CC/29V/100% 20-305A DC Kohler® OHV Command® CH23S Gas 2 23 @ 3600 29.9 x 21.5 x 42.3 510300A DC CV/29V/100% 40-300A Pipe Electric Fuel Pump (759 x 546 x 1074) (231)

20-250A DC TIG To top of exhaust14-29V CV tube: 36.2 (920)

Ranger® 305 G K2353-2 10,500 watts peak — —One-Pak® Package 9,500 watts continuousRanger® 305 LPG K2937-1 300A DC CC/25V/100% 20-300A DC Kohler® OHV Command® CH730 LPG 2 25 @ 3600 29.9 x 21.5 x 42.3 480

300A DC CV/25V/100% 40-300A Pipe (759 x 546 x 1073) (218)20-250A DC TIG To top of exhaust14-29V CV tube: 36.2 (920)

Ranger® 305 LPG K2944-1 10,000 watts peak — —One-Pak® Package 9,000 watts continuousRanger® 305 D K1727-3 305A DC CC/29V/100% 20-305A DC Kubota® D722 Diesel 3 18.8 @ 3600 29.9 x 21.5 x 52.3 698

300A DC CV/29V/100% 40-300A Pipe EPA Tier 4 Final (759 x 546 x 1327) (317)20-250A DC TIG To top of exhaust14-29V CV tube: 35.8 (909)

Ranger® 305 D K2352-1 10,000 watts peak — —One-Pak® Package 9,500 watts continuous

Chopper Technology

®

Processes• Stick • Flux-Cored• TIG • Gouging•MIG

Output (1) (2)(3)

Input (1) (2) (3)

Ranger® 305 G One-Pak®

Package Includes• K1726-5 Ranger® 305G• K704 Accessory Kit, 400 Amp• K2613-1 LN-25 PRO Wire Feeder • K126-12 K126™ PRO 350 amp Innershield® Gun

• KP1697-068 Drive Roll Kit • .072 in. (1.8 mm) NR®-232, 25 lb. (11.3 kg) Spool

Ranger® 305 LPG One-Pak®

Package (K2944-1) Includes• K2937-1 Ranger® 305 LPG• K1770-1 Factory Undercarriage • K1745-1 Welding Gas Cylinder/LPG Tank Holder

• K2361-1 LPG Tank Strap • K704 Accessory Kit • ED032589 1/8 in. (3.2 mm)Excalibur® 7018 MR Stick Electrode- Six 10 lb. (4.5 kg) Easy Open Cans

Ranger® 305 D One-Pak®

Package Includes• K1727-3 Ranger® 305 D• K704 Accessory Kit, 400 Amp• K2613-1 LN-25 PRO Wire Feeder• K126-12 K126™ PRO 350 amp Innershield® Gun

• KP1697-068 Drive Roll Kit• .072 in. (1.8 mm) NR®-232, 25 lb. (11.3 kg) Spool

Key Options• K886-2 Canvas Cover (Ranger® 305 G and LPG)

• K704 Accessory Kit, 400 Amp• K857-1 Remote Output Control, 100 ft. (30 m)


LiteratureE6.117 (Ranger® 305 G)E6.119 (Ranger® 305 LPG)E6.118 (Ranger® 305 D)

DCCVCC

kW5.10 P 10

kWP

GLPG

D

(1)Ranger® 305 G (2)Ranger® 305 LPG (3)Ranger® 305 D

• Excellent DC multi-process welding for general purpose stick, downhill pipe (stick), TIG, CV wire weld-ing up to 5/64 in (2.0 mm) diameter electrodes, (100%CO2 and mixed gas) and arc gouging with up to 3/16in. (4.8 mm) carbons.

• Lincoln’s® Chopper Technology® provides easy starts,a smooth arc, low spatter and excellent bead appearance.

• Digital Weld Meters – For amps and volts. Preciselypreset procedures and monitor actual welding output.

• A portable powerhouse –- Ranger 305 G : 10,500 watts peak and 9,500 continuous watts.- Ranger 305 LPG : 10,000 watts peak and 9,000 continuous watts.- Ranger 305 D : 10,000 watts peak and 9,500 continuous watts.

• Arc force control provides a soft or more forceful digging arc.

• Built-in “hot” start for easier starts and restrikes.

• Touch Start TIG® DC – Lift tungsten to start the arc.


Shown:K1726-5

Ranger® 305 G

Shown:K1727-3

Ranger® 305 D

Shown:K2937-1

Ranger® 305 LPG



Bulldog® 140General OptionsK875 Accessory Kit, 150 AmpK2722-1 Undercarriage K2819-1 Lift Bail Kit K2804-1 Canvas Cover

Wire Feeder OptionsK2471-1 POWER MIG® 140C K2473-1 POWER MIG® 180C

Spool Gun OptionsK2532-1 Magnum® 100SG Spool Gun

Outback® 145General OptionsK875 Accessory Kit, 150 AmpK2722-1 Undercarriage K2819-1 Lift Bail Kit K2804-1 Canvas Cover K1690-1 GFCI Receptacle Kit, 120V, 20 Amp (2 required)

Wire Feeder OptionsK2471-1 POWER MIG® 140C K2473-1 POWER MIG® 180C


Outback® 185General OptionsK875 Accessory Kit, 150 AmpK2793-1 Spark Arrestor KitK2722-1 UndercarriageK2819-1 Lift Bail KitK2804-1 Canvas CoverK1690-1 GFCI Receptacle Kit, 120V, 20 Amp (2 required)

Wire Feeder OptionsK2471-1 POWER MIG® 140CK2473-1 POWER MIG® 180C


Ranger® 225General OptionsK802N Power Plug Kit, 20 amp T12153-9 Full-KVA Power Plug (1-phase) K1690-1 GFCI Receptacle Kit, 120V, 20 Amp (2 required)K1898-1 Spark Arrestor Kit K886-2 Canvas Cover K1737-1 All-Terrain Undercarriage K1770-1 Factory Undercarriage K1745-1 Welding Gas Cylinder/LPG Tank Holder K2635-1 Small Two-Wheel Road Trailer with Duo-Hitch™

K2639-1 Fender and Light Kit K2640-1 Cable Rack

Stick OptionsK704 Accessory Kit, 400 AmpK875 Accessory Kit, 150 Amp

TIG OptionsK1783-9 Pro-Torch™ TIG Torch PTA-26V (25ft 2pc) KP509 Parts Kit For PTW-18 and PTA-26 Series TorchesK2535-1 Precision TIG 225 Ready-Pak®

K2350-2 Invertec® V205-T AC/DC One-Pak®

K1816-1 Full-KVA Adapter Kit (1-phase)

Wire Feeder OptionsK2613-1 LN-25 PRO Wire FeederK126-12 K126™ PRO FCAW-SS Gun, 15 ft (4.6 m),

.062-5/64 in. (1.6-2.0 mm) KP1697-068 Drive Roll Kit, .068-.072 in. (1.7-1.8 mm)

Solid/Cored Wire

OR

K2652-2-10-45 Magnum® PRO 350 Ready-Pak®, 15 ft. (4.6 mm),.035-5/64 in. (0.9-2.0 mm). Includes K466-10 Connector Kit

KP1696-1 Drive Roll Kit, .035 in. and .045 in. (0.9 and 1.1 mm) Solid Wire

K2473-1 POWER MIG® 180CK1816-1 Full-KVA Adapter Kit (1-phase) K2532-1 Magnum® 100SG Spool Gun

Ranger® 250 GXTGeneral OptionsK802N Power Plug Kit, 20 AmpT12153-9 Full KVA Power Plug (1-Phase)K1690-1 GFCI Receptacle Kit, 120V, 20 Amp (2 required)K1898-1 Spark Arrestor KitK886-2 Canvas CoverK1737-1 All-Terrain UndercarriageK1770-1 Factory UndercarriageK1745-1 Welding Gas Cylinder/LPG Tank HolderK2635-1 Small 2-Wheel Road Trailer & Duo-Hitch™

Ball/Eye HitchK2639-1 Fender and Light KitK2640-1 Cable Rack

Stick OptionsK704 Accessory Kit, 400 AmpK875 Accessory Kit, 150 AmpK857 Remote Output Control, 25 ft. (7.6 m)K857-1 Remote Output Control, 100 ft. (30 m)K2627-2 Remote Output Control with 120V AC,

100 ft. (30 m), 20 amp capacity

TIG OptionsK1783-4 Pro-Torch™ TIG Torch PTA-26,

25 ft. (7.6 m), 2 pcKP509 Parts Kit For PTW-18 and PTA-26 Series TorchesK930-2 TIG ModuleK936-3 Control Cable (9-pin to 6-pin and 115V plug)K937-45 Control Cable Extension, 45 ft. (13.7 m)K963-3 Hand Amptrol™ (Rotary Track Style)K870 Foot Amptrol™

K938-1 Contactor KitK939-1 Docking Kit

Wire Feeder OptionsK2613-1 LN-25 PRO Wire Feeder with Internal Contactor

& Gas SolenoidK126-12 K126™ PRO FCAW-SS Gun, 15 ft (4.6 m),

.062-5/64 in. (1.6-2.0 mm)KP1697-068 Drive Roll Kit, .068-.072 in. (1.7-1.8 mm)

Cored/SolidKP1697-5/64 Drive Roll Kit, 5/64 in. (2.0 mm) Cored/SolidK2652-2-10-45 Magnum® PRO 350 Ready-Pak®, 15 ft. (4.6 mm),

.035-5/64 in. (0.9-2.0 mm). Includes K466-10 Connector Kit

KP1696-1 Drive Roll Kit, .035 and .045 in. (0.9 and 1.1 mm) Solid

K2473-1 POWER MIG® 180CK1816-1 Full KVA Adapter Kit (required)K2532-1 Magnum® 100SG Spool Gun

Engine Drives: Commercial/Small Contractor OptionsSee the “Recommended Equipment Options” section for descriptions.



Ranger® 305 GGeneral OptionsK802N Power Plug Kit, 20 ampT12153-9 Full KVA Power Plug (1-Phase)K1690-1 GFCI Receptacle Kit, 120V, 20 Amp (2 required)K1898-1 Spark Arrestor KitK886-2 Canvas CoverK1737-1 All-Terrain UndercarriageK1770-1 Factory UndercarriageK1745-1 Welding Gas Cylinder/LPG Tank HolderK2635-1 Small 2-Wheel Road Trailer and Duo-Hitch™

Ball/Eye HitchK2639-1 Fender and Light KitK2640-1 Cable RackK2642-1 Polarity/Multi-Process SwitchK2663-1 Docking Kit

Stick OptionsK704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m)K857-1 Remote Output Control, 100 ft. (30 m)K2627-2 Remote Output Control with 120V AC,


TIG OptionsK1783-9 Pro-Torch™ TIG Torch PTA-26V,

25 ft. (7.6 m), 2 pcKP509 Parts Kit For PTW-18 and PTA-26

Series TorchesK963-3 Hand Amptrol™ (Rotary Track Style)K870 Foot Amptrol™

K2535-1 Precision TIG® 225 Ready-PakK2350-2 Invertec® V205-T AC/DC One-Pak®


Wire Feeder OptionsK2613-1 LN-25 PRO Wire Feeder with Internal

Contactor & Gas SolenoidK126-12 K126™ PRO FCAW-SS Gun, 15 ft (4.6 m),





Spool Gun OptionsK487-25 Magnum® SG Spool Gun, Air-Cooled,

w/Remote, 25 ft. (7.6 m)K488 SG Control ModuleK691-10 Control Module Input Cable, 14-pin

MS-type & Lug, 10 ft. (3.0 m)K2473-1 POWER MIG® 180CK1816-1 Full KVA Adapter Kit (required)K2532-1 Magnum® 100SG Spool Gun

Ranger® 305 LPGGeneral OptionsK802N Power Plug Kit, 20 AmpT12153-9 Full-KVA Power Plug (1-phase)K1898-1 Spark Arrestor KitK886-2 Canvas CoverK1770-1 Factory UndercarriageK1745-1 Welding Gas Cylinder/LPG Tank HolderK2361-1 LPG Tank Strap (requires K1745-1)K2642-1 Polarity/Multi-Process SwitchK2663-1 Docking Kit

Stick OptionsK704 Accessory Kit, 400 AmpK875 Accessory Kit, 150 AmpK857 Remote Output Control, 25 ft. (7.6 m)K857-1 Remote Output Control, 100 ft. (30.5 m)K2627-2 Remote Output Control with 120V AC,

100 ft. (30.5 m)

TIG OptionsK1783-9 PTA-26V Pro-Torch TIG Torch, 25 ft. (7.6 m), 2pcKP509 Parts Kit For PTW-18 and PTA-26 Series TorchesK963-3 Hand Amptrol™ (Rotary Track Style)K870 Foot Amptrol™

K2535-1 Precision TIG® 225 Ready-Pak®

K1816-1 Full-KVA Adapter Kit (1-phase)K2350-2 Invertec® V205-T AC/DC One-Pak®


Wire Feeder OptionsK2613-1 LN-25 PRO Wire FeederK126-12 K126™ PRO FCAW-SS Gun, 15 ft (4.6 m),


Solid/Cored WireKP1697-5/64 Drive Roll Kit, 5/64 in. (2.0 mm) Solid/Cored WireK2652-2-10-45 Magnum® PRO 350 Ready-Pak®, 15 ft. (4.6 mm),


KP1696-1 Drive Roll Kit, .035 & .045 in. (0.9 & 1.1 mm) Solid Wire

Spool Gun OptionsK2473-1 POWER MIG® 180C K1816-1 Full-KVA Adapter Kit (1-phase)K2532-1 Magnum® 100SG Spool GunK487-25 Magnum® SG Spool Gun, Air-Cooled,

w/Remote, 25 ft. (7.6 m)K488 SG Control ModuleK691-10 Control Module Input Cable, 14-pin MS-type &

Lug, 10 ft. (3.0 m)

Ranger® 305 DGeneral OptionsK802N Power Plug Kit, 20 AmpT12153-9 Full KVA Power Plug (1-Phase)K1690-1 GFCI Receptacle Kit, 120V, 20 Amp (2 required)K1898-1 Spark Arrestor KitK2635-1 Small 2-Wheel Road Trailer & Duo-Hitch™

Ball/Eye HitchK2639-1 Fender and Light KitK2640-1 Cable RackK2642-1 Polarity/Multi-Process SwitchK2663-1 Docking Kit

Stick OptionsK704 Accessory Kit, 400 AmpK875 Accessory Kit, 150 Amp K857 Remote Output Control, 25 ft. (7.6 m)K857-1 Remote Output Control, 100 ft. (30 m)K2627-2 Remote Output Control with 120V AC,



25 ft. (7.6 m), qty. 2KP509 Parts Kit For PTW-18 and PTA-26

Series TorchesK963-3 Hand Amptrol™ (Rotary Track Style)K870 Foot Amptrol™

K2535-1 Precision TIG® 225 Ready-Pak®

K1816-1 Full-KVA Adapter Kit (1-phase)K2350-2 Invertec® V205-T AC/DC One-Pak®


Wire Feeder OptionsK2613-1 LN-25 PRO Wire Feeder with Internal

Contactor & Gas SolenoidK126-12 K126™ PRO FCAW-SS Gun, 15 ft (4.6 m),


Cored/SolidKP1697-5/64 Drive Roll Kit, 5/64 in. (2.0 m) Cored/SolidK2652-2-10-45 Magnum® PRO 350 Ready-Pak®, 15 ft. (4.6 mm),


KP1696-1 Drive Roll Kit, .035 in. and .045 in. (0.9 and 1.1 mm) Solid


w/Remote, 25 ft. (7.6 m)K488 SG Control ModuleK691-10 Control Module Input Cable,

14-pin MS-type & Lug, 10 ft. (3.0 m)K2473-1 POWER MIG® 180CK1816-1 Full KVA Adapter Kit (required)K2532-1 Magnum® 100SG Spool Gun

Engine Drives: Commercial/Small Contractor Options, con’t. See the “Recommended Equipment Options” section for descriptions.

200-400 AMP

MODELS

500 AMP

MODELS

ENGINE DRIVES INDUSTRIAL• World’s Most Respected Products

Among Pipe Welders• Built Tough for Extreme Environments• Strong Arc Gouging Capability

Diesel

Stick

Pipe

DC TIG Scratch Start

DC Touch StartTIG®

AC TIG

MIG

Flux-Cored

Arc Gouge

in. (mm)

Mode

MODEL PROCESSOUTPUT

Pipeliner® 200D

Classic® 300D

Vantage® 300

Vantage® 400

Big Red™ 500

SAE-500®

SAE-500®Severe Duty™

Vantage® 500

Vantage® 500 (Compact Case)

Air Vantage® 500

40-350 DC

80-575 DC

80-575 DC

DCCC/CV

DCCC/CV

DCCC/CV

DCCC/CV

DCCC

DCCC

DCCC

DCCC 40-300 DC

30-400 DC

40-300 DC Pipe

20-250 DC TIG

30-500 DC

40-300 DC Pipe

20-250 DC TIG

30-575 DC

40-300 DC Pipe

20-250 DC TIG

30-575 DC

40-300 DC Pipe

20-250 DC TIG

Current Range(Amps)

AC Generator Power(Watts)

(P)=Peak (C)=Continuous Reactor Technology

Pure DC Generator


Stainless Steel Case

Corrosive

Environm

ents

Weld Meters

Voltage Reduction

Device

™(VRD

™)

Air Com

pressor

FEATURES

1-Phase: 3,000 (C)

1-Phase: 3,000 (C)

1-Phase: 3,000 (C)

1,750 DC

3-Phase: 20,000(C)1-Phase: 12,000(C)

3-Phase: 20,000 (C)1-Phase: 12,000 (C)

3-Phase: 19,000(P)/17,000(C)1-Phase: 12,000(P)/11,000(C)

3-Phase: 12,500(P)/11,000(C)1-Phase: 11,500(P)/10,000(C)

5/32(4.0) •

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

3/16(4.8)

1/4(6.3)

3/8(10)

3/8(10)

5/16(8.0)

3/8(10)

3/8(10)

Polarity

DCCC/CV30-575 DC

40-300 DC Pipe

20-250 DC TIG• • •3/8

(10)

60-500 DCDCCC 1-Phase: 3,600 (C) •5/16(8.0)

•

•

•3-Phase: 22,000 (P) / 20,000 (C)1-Phase: 13,000 (P) / 12,000 (C)

Optional

42 | www.lincolnelectric.com/engine-drivesKEY: Excellent Good Optional

Pipeliner ® 200DCross-Country Pipe DC 200 Amp Diesel

Engine Driven Welder

Classic ® 300DExcellent for Pipe, Construction

and Maintenance

Vantage ® 300Compact, Multi-Process

Vantage ® 400Compact, Multi-Process, High Output AC Generator

SAE-500 ®

Heavy Duty Pipe and Construction Welding

Vantage ® 500 andVantage ® 500 (Compact Case)High Output Multi-Process Powerhouse for

Welding and AC Generator Power

Air Vantage ® 500Three in One – Welder,

Generator and Air Compressor

Big Red ™ 500Simple and Rugged. Stick, TIG

and Arc Gouging.

SAE-500 ®

Severe Duty ™

Offshore and Other Corrosive Environments


ENGINE DRIVES: INDUSTRIAL

Pipeliner ® 200DThe Pipeliner® 200D is a direct descendant of Lincoln’s® industry-respected 200 amp pure DC generator welders for cross-countrypipeline welding. It features a DC exciter and runs slower than the common 1800 RPM, as requested by the most discriminating cross-country pipeline operators.

Rich Heritage – 200 Amp DC Diesel Engine

• All copper windings enhance arc stability.

• 200 amps DC @ 60% duty cycle. Weld up to 7/32 in. (5.6 mm) low hydrogen electrode. Gouge with up to 5/32 in. (4.0 mm) carbons.

• Five overlapping current ranges with fine-tuning within each range for precise control.

• Custom Arc® 150 RPM high idle (OCV) adjustment range—enhanced fine tuning for pipe.

• Local/Remote switch and receptacle are factory installed.

• Three-year warranty on welder. (Engine is warranted separately by the manufacturer.)

Processes• Stick • Flux-Cored(1)

• Gouging

Output (1)

Input

Key Options• K2636-1 Medium Two-Wheel RoadTrailer with Duo-Hitch™: Ball/EyeHitch Combo

• K704 Accessory Kit, 400 Amp • K924-4 Remote Control Kit, 100 ft. (30.5 m) (for use w/o WireFeed Module)

• K623-1 Wire Feed Module •More options at end of section

LiteratureE6.132

CVCC DCkW

1.75 D

Product Product Rated Output Type of No. of HP & Speed H x W x D Net WeightName Number Current/Voltage/Duty Cycle Output Range Engine Cylinders (rpm) inches (mm) lbs.(kg)

Pipeliner® 200D K6090-11 200A/40V/60% 40-300A DC Kubota® V2403M Diesel 4 27.8 @ 1600 37.1 x 24.0 x 68.0 1,3021,750 watts DC EPA Tier 4i (943 x 610 x 1727) (590)Auxiliary Power

(1)With Wire Feed Module. Rated at 200 amps, 35 volts at 60% duty cycle. 250 amps, 30 volts at 35% duty cycle.

Classic® 300DExcellent for Pipeline, Construction and Maintenance

(1)With Wire Feed Module. Rated at 300 amps, 35 volts at 60% duty cycle.


Classic® 300D (Perkins®) K1643-7 250A/30V/100% 40-350A DC Perkins® 404D-22 Diesel 4 32.7 @ 1800 37.1 x 24.0 x 65.0 1354 (614)Classic® 300D w/Wire Feed Module K1643-8 300A/32V/60% 3000 watts EPA Tier 4i (943 x 610 x 1651) 1389 (630)

Classic® 300D One-Pak® K1864-3 AC Power To top of exhaust tube: —Classic® 300D Ready-Pak® K2242-3 45.5 (1156)

Classic® 300D (Kubota®) K1643-9 Kubota® V2403M Diesel 35.5 @ 1800 37.1 x 24.0 x 66.4 1320 (599)Classic® 300D w/Wire Feed Module K1643-10 EPA Tier 4i (943 x 610 x 1687) 1355 (615)

Classic® 300D One-Pak® K2386-3 To top of exhaust tube: —Classic® 300D Ready-Pak® K2387-3 45.5 (1156)

Processes• Stick • Flux-Cored(1)

• TIG • Gouging•MIG(1)

Output (1)

Input

Ready-Pak® Package Includes• Classic® 300D • Road Trailer & Combination Ball/EyeHitch

• Fender and Light Kit • Cable Rack • Cable Connectors (qty. 2) • Electrode Cable 2/0, two 50 ft. (15.3 m) lengths

• Electrode Cable 2/0, 10 ft. (3.0 m) • Work Cable 2/0, 50 ft. (15.3 m) • 300A Electrode Holder• 300A Work Clamp


• K704 Accessory Kit, 400 Amp • K924-4 Remote Control Kit, 100 ft. (30.5 m) (for use w/o WireFeed Module)


LiteratureE6.155

CVCC DC 3kW

D

The Classic® 300D, with proven, rugged construction, is recommended for pipeline, construction and maintenance welding. It features Lincoln’s® pure DC generator design for outstanding performance on pipe. Choose Perkins®or Kubota® 4-cylinder, water-cooled industrial diesel engines and add CV wire welding with the optional Wire Feed Module.

• 300 amps @ 60% duty cycle. Welds with up to 7/32 in. (5.6 mm) Fleetweld® 5P+ cellulosic and Excalibur®

low hydrogen electrode.

• 3,000 watts of AC auxiliary power.

• All copper windings enhance arc stability for an extremely smooth arc.

• Five current ranges with overlap and fine-tuning within each range.

• Local/Remote switch and receptacle are factory installed.



Shown:K6090-11

Pipeliner® 200D

Shown:K1643-9

Classic® 300D

To top of exhaust tube: 45.5 (1156)




Vantage® 300 & 400Compact, Multi-Process, Excellent Value


Output (1) (2)

Input

Vantage® 300 Ready-Pak®

Package Includes• Vantage® 300 • Road Trailer with Duo-Hitch™:Ball/Eye Hitch Combo


• Electrode Cable 2/0, 10 ft. (3.0 m) • Work Cable 2/0, 50 ft. (15.3 m) • 300A Electrode Holder• 300A Work Clamp

Vantage® 400 Ready-Pak®

Package Includes• Vantage® 400 • Road Trailer with Duo-Hitch™:Ball/Eye Hitch Combo


• Electrode Cable 3/0, 10 ft. (3 m) • Work Cable 3/0, 50 ft. (15.3 m) • 400A Electrode Holder• 500A Work Clamp


• K2627-2 Remote Output Controlw/120V AC, 100 ft. (30.5 m), 20A capacity


LiteratureE6.206 (Vantage® 300)E6.210 (Vantage® 400)


Vantage® 300 K2409-3 300A/32V/100% 30-400A DC Kubota® V1505 Diesel 4 22 @ 1800 35.9 x 25.3 x 60.0 1,035 (469)350A/28V/100% 40-300A Pipe EPA Tier 4i (913 x 642 x 1524)

Vantage® 300 One-Pak® K2452-3 20-250A DC TIG To top of exhaust tube: —Vantage® 300 Ready-Pak® K2453-3 14-32V CV 44.3 (1124)

3-Phase AC Power:12.5 kW Peak , 11 kW Continuous

1-Phase AC Power:11.5 kW Peak , 10 kW Continuous

Vantage® 400 K2410-3 400A/36V/100% 30-500A DC Perkins® 404D-22 Diesel 4 32.7 @ 1800 35.9 x 25.3 x 60 1,230 (559)450A/32V/100% 40-300A Pipe EPA Tier 4i (913 x 642 x 1524)

Vantage® 400 One-Pak® K2508-3 20-250A DC TIG To top of exhaust tube: —Vantage® 400 Ready-Pak® K2509-3 14-36V CV 46.6 (1184)

Vantage® 400 K2711-1 3-Phase AC Power: Kubota® V2403M 35.5 @ 1800 1,245 (565)19 kW Peak , 17 kW Continuous EPA Tier 4i

Vantage® 400 One-Pak® K2717-3 1-Phase AC Power: —Vantage® 400 Ready-Pak® K2718-3 12 kW Peak , 11 kW Continuous

DCCVCC

kW5.21 P D

Chopper Technology

®

• Compact Case with stainless steel enclosure.

• Lincoln’s® Chopper Technology® delivers great arcstarts and a smooth arc for stick, TIG or wire welding.

• Multi-Process Welding – Five process modes, including: - CC-Stick (3/16 in./4.8 mm with Vantage® 300, 1/4 in./6.4 mm with Vantage® 400)- Downhill Pipe (for stick)- Touch Start TIG® DC - CV-Wire (5/64 in./2.0 mm with Vantage® 300, 3/32 in./2.4 mm with Vantage® 400)

- Arc Gouging – Carbon sizes up to 1/4 in. (6.4 mm) with Vantage® 300 and 5/16 in. (8.0 mm) with the Vantage® 400.

• Plenty of AC Generator PowerVantage® 300– 12.5 kW peak (11 kW continuous) 3-phase 240V AC

– 11.5 kW peak (10 kW continuous) 1-phase 120/240 AC

Vantage® 400– 19 kW peak (17 kW continuous) 3-phase 240V AC

– 12 kW peak (11 kW continuous) 1-phase 120/240V AC

• Low Noise – As low as 99.1 dBA Lwa sound power (74.8 dB at 23 ft./7 m) with Vantage® 400.

kW19P

(1)Vantage® 300 (2)Vantage® 400

Quiet, compact Vantage® 300 & 400 models are an idealchoice for construction teams, pipe rig owners and rentalfleet managers. Select your choice of proven 4 cylinder1800 RPM diesel engines.

Shown:K2410-3

Vantage® 400

Shown:K2409-3

Vantage® 300




Big Red ™ 500

• Simple, Rugged Design – Proven reactor technology. No PC boards. Heavy gauge steel base, frame, casesides and roof.

• High-Output Welding and Arc Gouging –500 Amps DC stick and DC TIG welding. 8 mm (5/16 in.) carbon arc gouging.

• Desert Duty™ Rated – Rated welding outputs for extreme temperature operation up to 55°C (131°F).

• Versatile Receptacle Connections for 60 Hz AC Generator Power – Operate common construction tools with:- 2,400 watts, 120V Euro and NEMA receptacles, both GFCI protected.- 3,600 watts, 240V Euro receptacle, RCD (Residual Current Device) port for easily adding this item.

• Popular Deutz® Industrial Diesel Engine –Deutz® D2011L3i, 32 HP, 1800 RPM. 3-cylinder, oil/air-cooled. EPA Tier 4i. Engine protection for low oil pressure and high temperature. Low maintenance and long life.

Processes• Stick• TIG • Gouging

Output Input

Key Options• K2861-1 Remote Control Kit100 ft. (30 m)

• K2636-1 Two-Wheeled Road Trailer with Duo-Hitch™: Ball/Eye HitchCombo

• K2639-1 Fender & Light Kit• K2640-1 Cable Rack• K2863-1 Analog Weld Meters Kit• K2864-1 Spark Arrestor Kit• K704 Accessory Kit, 400 Amp•More options at end of section

LiteratureE6.225

Shown:K2810-1 Big Red™ 500

ProductName

ProductNumber


Number ofCylinders

HP@ Speed(rpm)

H x W x Dinches (mm)

Net Weightlbs. (kg)

Big Red™ 500 K2810-1 At 40º C (104ºF): 500A/30V/40%450A/34V/60%400A/40V/100%

Desert Duty™ Rated: 350A/34V/30%/55ºC400A/36V/30%/50ºC450A/34V/30%/45ºC

65-500A DC3600 watts

Deutz® D2011L3iDiesel

EPA Tier 4i

3 32 @ 1800 36.9 x 28.3 x 65.1(937 x 718 x 1654)

To top of exhaust tube:46.5 in. (1181 mm)

1538(697)

DCCC 3.6kW

D

Built for operation in remote locations, the Big Red™ 500 is a simple, rugged diesel enginedriven welder for stick welding, TIG and arc gouging.

DESERT DUTY™ RATEDUP TO 55°C

Big Red ™ 500

Medium Two-Wheel Trailer For heavy-duty road, off-road, plant and yard use. Includes a Duo-Hitch™ – a 2 in. Ball/Lunette Eye combination hitch.Order K2636-1


Simple and Rugged. Stick, TIG and Arc Gouging.



Shown:K1278-12

SAE-500® Severe Duty™

SAE-500®

& SAE-500® Severe Duty ™

Heavy Duty Industrial Pipe and Construction Stick Welder(Select SAE-500® Severe Duty™ for Off-Shore Salt Spray and other Corrosive Environments.)

For high amperage stick applications in demanding environments, the SAE-500® and SAE-500® Severe Duty™ deliver 500 amps for DC stick welding and 3,000 watts of AC power. Both models are powered by a heavy duty Kubota® industrial turbo-charged diesel engine, offering low maintenance and a long service life.

For offshore salt spray and other corrosive environments, the SAE-500® Severe Duty™(“Silver Bullet”) is the preferred choice – featuring great arc performance, design simplicity, high reliability and extreme ruggedness.


SAE-500® K1278-11 400A/40V/100% 80-575A DC Kubota® V3600-T Turbo Diesel 4 57.8 @ 1800 45.8 x 28 x 83 2,048500A/40V/60% 3,000 Watts EPA Tier 4i (1164 x 711 x 2109) (928)

SAE-500® One-Pak® K2726-3 AC Power To top of exhaust tube: —SAE-500® Ready-Pak® K2730-3 54.3 (1379)

SAE-500® K1278-12 400A/40V/100% 80-575A DC Kubota® V3600-T Turbo Diesel 4 57.8 @ 1800 45.8 x 28 x 83 2,048Severe Duty™ 500A/40V/60% 3,000 Watts EPA Tier 4i (1164 x 711 x 2109) (928)

AC Power To top of exhaust tube:54.3 (1379)

Processes• Stick• TIG• Flux-Cored(1)

• Gouging

Output (1)

Input

SAE-500® Ready-Pak®

Package Includes• SAE-500®

• Road Trailer with Duo-Hitch™:Ball/Eye Hitch Combo


• Electrode Cable 3/0, 10 ft. (3 m) • Work Cable 3/0, 50 ft. (15.3 m) • 400A Electrode Holder• 500A Work Clamp

Key Options• K924-4 Remote Control Kit, 100 ft. (30 m)

• K2637-1 Large Two-Wheeled RoadTrailer with Duo-Hitch™: Ball/EyeHitch Combo

• K704 Accessory Kit, 400 Amp • K385-2 CV Adapter •More options at end of section

LiteratureE6.182 (SAE-500®)E6.184 (SAE-500® Severe Duty™)

CC CV DC 3kW

D

(1)With CV Adapter. Rated at 400 amps, 35 volts at 60% duty cycle. (Not available with upgradesfor severe duty environments.)

Shown:K1278-11 SAE-500®

Both Models

• Rugged Construction – Withstands rough field handling, protecting internal parts.

• High Welding Output – 60% duty cycle at 500 amps for demanding applications.

• Large diameter stick welding and arc gougingwith up to 3/8 in. (10 mm) carbons.

• Dual Continuous Output Control – Continuousadjustment of voltage and current. Select either a soft “buttery” arc or snappy “digging” arc.

• Multiple Arcs – Robust DC weld output makes the SAE-500® the #1 choice for the multi-arc Multi-Weld™ 350 system.

SAE-500® Severe Duty™ Only

• Stainless steel and hot-dip galvanized case and internal sheet metal parts.– Stainless steel brushholder assemblies.– All copper coils.– Coated radiator, laminations and wire connections.– Sealed switches.

• Spark arrestor and engine air intake shutdownper Mineral Management Services Code.

• Remote Control Included



Vantage® 500 Select our full-size Deutz®-driven model or the compact case, turbo-charged Perkins®-driven modelfor truck bed installation where space and weight capacity are limited. Both are rugged weldersintended for demanding construction, rental fleet or repair applications. Both deliver the low maintenance, long service life, easy operation and great arc performance every owner appreciates.

500 Amps at 100% Duty Cycle, 20,000+ Watts AC Generator Power!

• Stainless steel enclosure for corrosion-resistant protection and durability.

• Multi-Process Welding – 500 amps at 100% duty cycle for CC-stick, pipe, CV-wire, DC Touch-Start TIG® and arc gouging.

• Plenty of AC Generator Power:Vantage® 500 (Deutz®)- 20 kW continuous 3-phase 240V AC- 12 kW continuous 1-phase 120/240V AC

Vantage® 500 Compact Case (Perkins®)- 22 kW peak (20 kW continuous) 3-Phase 240V AC- 13 kW peak (12 kW continuous) 1-phase 120/240V AC

• Digital Weld Meters and fuel, oil pressure and engine temperature gauges.


Output Input

Ready-Pak® Package Includes• Vantage® 500 • Road Trailer with Duo-Hitch™: Ball/Eye Hitch Combo

• Fender and Light Kit • Cable Rack • Electrode Cable 3/0, two 50 ft. (15.3 m) lengths

• Electrode Cable 3/0, 10 ft. (3 m) • Work Cable 3/0, 50 ft (15.3 m) • 400A Electrode Holder• 500A Work Clamp

Key Options• K2636-1 Medium Two-Wheel Road Trailerwith Duo-Hitch™: Ball/Eye Hitch Combo

• K704 Accessory Kit, 400 Amp • K857-1 Remote Control, 100 ft. (30.5 m)•More options at end of section

Literature:E6.216 (Vantage® 500)E6.214 (Vantage® 500, Compact Case)

DCCVCC 20

kWD


Vantage® 500 K2405-2 500A/40V/100% 30-575A DC Deutz® D2011 L4i 4 48 @ 1800 42.0 x 31.5 x 63.1 1,532550A/36V/60% 40-300A Pipe Diesel (1069 x 800 x 1603) (695)

Vantage® 500 One-Pak® K2288-3 575A/35V/50% 20-250A DC TIG EPA Tier 4i To top of exhaust tube: —Vantage® 500 Ready-Pak® K2290-3 14-40V CV 50.8 (1290)

3-Phase AC Power: 20 kW Continuous1-Phase AC Power: 12 kW Continuous

Vantage® 500, Compact Case K2686-1 500A/40V/100% 30-525A DC Perkins® 404D-22T 4 43 @ 1,850 35.9 x 25.3 x 60.0 1,290525A/38V/60% 40-300A Pipe Turbo Diesel (913 x 642 x 1524) (586)

Vantage® 500 One-Pak® K2724-3 20-250A DC TIG EPA Tier 4i To top of exhaust tube: —Vantage® 500 Ready-Pak® K2728-3 14-40V CV 46.6 (1184)


Chopper Technology

®

Chopper Technology

®

Shown:K2405-2

Vantage® 500

Shown:K2686-1

Vantage® 500(Compact Case)

Air Vantage® 500 When you need it all, consider the rugged Air Vantage® 500 for railroad, mining, heavy duty construction, and rental fleet use. A compressor pumps plenty of air for arc gouging with up to 3/8 in. (10 mm) carbons, plasma cutting or other air tools. A powerful 500 amps @ 100% duty cycle is enough for almost any stick, TIG, MIG or flux-cored welding project.

It’s Three in One—Welder, Generator and Air Compressor

• Rotary screw compressor rated at 60 CFM, 100 PSI, 100% duty cycle.

• Multi-process powerhouse—500 amps at 100% duty cycle, or 575 amps at 50%.

• Plenty of AC Generator Power– 20 kW continuous 3-phase 240V AC – 12 kW continuous 1-phase 120/240V AC

• Stainless steel corrosion-resistant enclosure.



Air Vantage® 500 K2325-2 500A/40V/100% 30-575A DC Kubota® V3600-T 4 58 @ 1,850 42.0 x 32.7 x 63.1 1,730550A/36V/60% 40-300A Pipe Turbo Diesel (1067 x 831 x 1603) (785)

Air Vantage® 500 One-Pak® K2725-3 575A/35V/50% 20-250A DC TIG EPA Tier 4i To top of exhaust tube: —Air Vantage® 500 Ready-Pak® K2729-3 14-40V CV 48.9 (1243)


Compressor: 60 CFM, 100 PSI

Shown:K2325-2

Air Vantage® 500

Processes • MIG• Stick • Flux-Cored• TIG • Gouging

Output Input

Ready-Pak® Package Includes• Air Vantage® 500• Road Trailer with Duo-Hitch™: Ball/EyeHitch Combo

• Fender and Light Kit • Cable Rack • Cable Connectors (qty. 2) • Electrode Cable 3/0, 50 ft. (15.3 m) (qty. 2) • Electrode Cable 3/0, 10 ft. (3 m) • Work Cable 3/0, 50 ft (15.3 m) • 400A Electrode Holder & 500A Work Clamp

Key Options• K2636-1 Medium Two-Wheel Road Trailerwith Duo-Hitch™: Ball/Eye Hitch Combo

• K704 Accessory Kit, 400 Amp • K857-1 Remote Control, 100 ft. (30.5 m)•More options at end of section

Literature: E6.217

CVCC DC 20

kWD

• Voltage Reduction Device™ (VRD™) for reducedopen circuit voltage (OCV) in the CC-Stick weldmode (Vantage® 500 Compact Case Perkins® only).






Pipeliner® 200D (Kubota®)General OptionsK903-1 Spark Arrestor KitK2636-1 Medium Two-Wheel Trailer & Duo-Hitch™

Ball/Eye HitchK2639-1 Fender and Light KitK2640-1 Cable RackK2423-1 Stainless Steel Sheet Metal Kit

Stick OptionsK704 Accessory Kit, 400 AmpK875 Accessory Kit, 150 AmpK924-4 Remote Control Kit, 100 ft. (30.5 m)

Wire Feeder OptionsK623-1 Wire Feed ModuleK2464-1 Remote Control Kit, 100 ft. (30.5 m)

(use when Wire Feed Module is installed)K2613-1 LN-25 PRO Wire Feeder w/Internal Contactor

& Gas SolenoidK126-12 K126-PRO FCAW-SS Gun, 15 ft (4.6 m),


Cored/SolidKP1697-5/64 Drive Roll Kit, 5/64 in. (2.0 mm) Cored/Solid

Classic® 300D (Perkins® and Kubota®)General OptionsK802D Power Plug KitK903-1 Spark Arrestor KitK2636-1 Medium Two-Wheel Trailer & Duo-Hitch™

Ball/Eye HitchK2639-1 Fender and Light KitK2640-1 Cable RackK2423-1 Stainless Steel Sheet Metal Kit

Stick OptionsK704 Accessory Kit, 400 AmpK924-4 Remote Control Kit, 100 ft. (30.5 m)


25 ft. (7.6 m), 2 pcKP509 Parts Kit For PTW-18 and PTA-26 Series TorchesK930-2 TIG ModuleK936-4 Control Cable (9-pin to 115V plug)K937-45 Control Cable Extension, 45 ft. (13.7 m)K814 Arc Start™ SwitchK938-1 Contactor Kit

Wire Feeder OptionsK623-1 Wire Feed ModuleK2464-1 Remote Control Kit, 100 ft. (30.5 m)

(use when Wire Feed Module is installed)K2613-1 LN-25 PRO Wire Feeder w/Internal Contactor








14-pin MS-type & Lug, 10 ft. (3.0 m)

Vantage® 300 (Kubota®) General OptionsK802N Power Plug Kit, 20 ampT12153-9 Full KVA Power Plug (1-Phase)T12153-10 Full KVA Power Plug (3-Phase)K2636-1 Medium Two-Wheel Trailer & Duo-Hitch™

Ball/Eye HitchK2639-1 Fender and Light KitK2640-1 Cable RackK2641-2 Four-Wheel Yard Trailer with Duo-Hitch™

Ball/Eye HitchK1898-1 Spark Arrestor KitK2467-1 Digital Weld Meters Kit (for K2409-1 & K2499-1)K2642-1 Polarity/Multi-Process SwitchK2663-1 Docking Kit

Stick OptionsK704 Accessory Kit, 400 AmpK857 Remote Output Control, 25 ft. (7.6 m)K857-1 Remote Output Control, 100 ft. (30 m)K2627-2 Remote Output Control with 120V AC,

100 ft. (30.5 m), 20 amp capacity


25 ft. (7.6 m), 2 pcKP509 Parts Kit For PTW-18 and PTA-26 Series TorchesK870 Foot Amptrol™

K963-3 Hand Amptrol™ (Rotary Track Style)K2535-1 Precision TIG® 225 Ready-Pak® PackageK1816-1 Full-KVA Adapter Kit (1-phase)K2350-2 Invertec® V205-T AC/DC One-Pak®


Wire Feeder OptionsK2613-1 LN-25 PRO Wire Feeder w/Internal Contactor









Vantage® 400 (Perkins® and Kubota®)General OptionsK802N Power Plug Kit, 20 ampT12153-9 Full-KVA Power Plug (1-Phase)T12153-10 Full-KVA Power Plug (3-Phase)K2636-1 Medium Two-Wheel Trailer & Duo-Hitch™


Ball/Eye HitchK903-1 Spark Arrestor KitK2642-1 Polarity/Multi-Process SwitchK2663-1 Docking KitK2679-1 Cold Weather Heater and Tarp Kit (Perkins®)K2735-1 Cold Weather Heater and Tarp Kit (Kubota®)




25 ft. (7.6 m), 2 pcKP509 Parts Kit For PTW-18 and PTA-26 Series TorchesK870 Foot Amptrol™

K963-3 Hand Amptrol™ (Rotary Track Style)K2535-1 Precision® TIG 225 Ready-Pak® PackageK1816-1 Full-KVA Adapter Kit (1-phase)K2350-2 Invertec® V205-T AC/DC One-Pak®











Big Red™ 500 (Deutz®)General OptionsK2636-1 Medium Two-Wheel Road Trailer with Duo-Hitch™

K2639-1 Fender and Light Kit K2640-1 Cable Rack K2641-2 Four-Wheeled Steerable Yard Trailer

with Duo-Hitch™

K2863-1 Analog Weld Meters Kit K2864-1 Spark Arrestor Kit K1735-1 Multi-Weld™ 350 (For DC+ Welding Only)

Stick OptionsK704 Accessory Kit, 400 AmpK2861-1 Remote Control Kit, 100 ft. (30 m)

TIG OptionsK1783-9 Pro-Torch™ TIG Torch PTA-26V, 25 ft. (7.6 m), 2pc KP509 Parts Kit For PTW-18 and PTA-26 Series Torches

Engine Drives: Industrial/Construction OptionsSee the “Recommended Equipment Options” section for descriptions.



SAE-500® (Kubota®)General OptionsK802D Power Plug KitK1690-1 GFCI Receptacle Kit, 120V, 20 AmpK2637-1 Large Two-Wheel Trailer & Duo-Hitch™


Ball/Eye HitchK1735-1 Multi-Weld™ 350 (See Bulletin E5.302)

Stick OptionsK704 Accessory Kit, 400 AmpK924-4 Remote Control Kit, 100 ft. (30.5 m)


25 ft. (7.6 m), 2 pcKP509 Parts Kit for PTW-18 and PTA-26 Series TorchesK930-2 TIG ModuleK936-4 Control Cable (9-pin to 115V plug)K937-45 Control Cable Extension, 45 ft. K814 Arc Start™ SwitchK938-1 Contactor Kit

Wire Feeder OptionsK385-2 CV Adapter (with MS-Type connection,

local/remote switch)K2613-1 LN-25 PRO Wire Feeder w/Internal Contactor


.062-5/64 in. (1.6-2.0 mm)KP1697-068 Drive Roll Kit, .068-.072 in. Cored/SolidKP1697-5/64 Drive Roll Kit, 5/64 in. Cored/SolidK2652-2-10-45 Magnum® PRO 350 Ready-Pak®, 15 ft. (4.6 mm),



SAE-500® Severe Duty™ (Kubota®)General OptionsK802D Power Plug KitK1690-1 GFCI Receptacle Kit, 120V, 20 AmpK2637-1 Large Two Wheel Trailer & Duo-Hitch™


Ball/Eye Hitch


Vantage® 500 (Deutz® and Perkins®)General OptionsK802N Power Plug Kit, 20 ampT12153-9 Full-KVA Power Plug (1-Phase)T12153-10 Full-KVA Power Plug (3-Phase) (Perkins®)K2636-1 Medium Two Wheel Trailer & Duo-Hitch™


Ball/Eye HitchK887-1 Ether Start Kit (Deutz)K899-1 Spark Arrestor Kit (Deutz)K903-1 Spark Arrestor Kit (Perkins)K2679-1 Cold Weather Heater & Tarp Kit (Perkins)K2642-1 Polarity/Multi-Process SwitchK2663-1 Docking Kit




25 ft. (7.6 m), 2 pcKP509 Parts Kit for PTW-18 and PTA-26 Series TorchesK870 Foot Amptrol™

K963-3 Hand Amptrol™ (Rotary Track Style)K2535-1 Precision® TIG 225 Ready-Pak® PackageK1816-1 Full-KVA Adapter Kit (1-phase)K2350-2 Invertec® V205-T AC/DC One-Pak®




.062-5/64 in. (1.6-2.0 mm)KP1697-068 Drive Roll Kit, .068-.072 in.

(1.7-1.8 mm) Cored/SolidKP1697-3/32 Drive Roll Kit, 3/32 in. (2.4 mm) Cored/SolidK2652-2-10-45 Magnum® PRO 350 Ready-Pak®, 15 ft. (4.6 mm),






Air Vantage® 500 (Kubota®)General OptionsK802N Power Plug Kit, 20 ampT12153-9 Full-KVA Power Plug (1-Phase)K2636-1 Medium Two Wheel Trailer & Duo-Hitch™


Ball/Eye HitchK2354-2 Air Dryer Kit (Kubota®)K2642-1 Polarity/Multi-Process SwitchK2663-1 Docking Kit




25 ft. (7.6 m), 2 pcKP509 Parts Kit for PTW-18 and PTA-26 Series TorchesK870 Foot Amptrol™

K963-3 Hand Amptrol™ (Rotary Track Style)K2350-2 Invertec® V205-T AC/DC One-Pak®

K1816-1 Full-KVA Adapter Kit (1-phase)K2535-1 Precision TIG® 225 Ready-Pak® Package



.062-5/64 in. (1.6-2.0 mm)KP1697-068 Drive Roll Kit, .068-.072 in.

(1.7-1.8 mm) Cored/SolidKP1697-5/64 Drive Roll Kit, 5/64 in. (2.0 mm) Cored/SolidK2652-2-10-45 Magnum® PRO 350 Ready-Pak®, 15 ft. (4.6 mm),



Spool Gun OptionsK487-25 Magnum® SG Spool Gun, Air-Cooled, w/Remote,

25 ft. (7.6 m)K488 SG Control ModuleK691-10 Control Module Input Cable,


Engine Drives: Industrial/Construction Options, con’t. See the “Recommended Equipment Options” section for descriptions.

SEMIAUTOMATIC WIRE FEEDERS

Digital

MIG

Pulsed MIG

MIG-STT

®

Flux-Cored

Subm

erged Arc

ArcLink®

2-Roll Drive

4-Roll Drive

Digital Display

MODEL PROCESS WIRE FEEDSPEED RANGEipm (m/min)

WIRE SIZE RANGEin. (mm)

FEATURES

LF-72

LF-74

LF-74 Extra Torque

LN-8 and LN-9

LN-10

DH-10

STT®-10

LN-15

LN-23P

LN-25 PRO

LN-25 PRO Extra Torque

LN-25 PRO Dual Power

Power Feed™ 25M

Power Feed™ 10M

Power Feed™ 10M Dual

Analog

Field

.023-1/16 (0.6-1.6)

.025-1/16 (0.6-1.6)

.025-3/32 (0.6-2.4)

.023-1/16 (0.6-1.6)

.023-1/16 (0.6-1.6)

.025-1/16 (0.6-1.6)

.025-3/32 (0.6-2.4)

.023-3/32 (0.6-2.4)

.023-5/64 (0.6-2.4)

.023-.052 (0.6-1.4)

.023-.052 (0.6-1.3)

.023-3/32 (0.6-2.4)

—

.030-3/32 (0.8-2.4)

.030-5/64 (0.8-2.0)

.035-5/64 (0.9-2.0)

.035-.120 (0.9-3.0)

.030-5/64 (0.8-2.0)

.030-5/64 (0.8-2.0)

.035-5/64 (0.9-2.0)

.035-.120 (0.9-3.0)

.035-1/8 (0.9-3.2)

—

.035-1/16 (0.9-1.6)

.030-1/8 (0.8-3.2)

.068-5/64 (1.7-2.0)

75-1200 (2.0-30.5)50-800 (1.27-20.3)75-1200 (2.0-30.5)50-800 (1.27-20.3)

50-800 (1.3-20.3)30-400 (0.76-10.1)

50-800 (1.3-20.3)

100-800 (2.5-20.3)

.023-1/16 (0.6-1.6) .030-3/32 (0.8-2.4)50-400 (1.3-10.1)

35-750 (0.8-19.0)

35-750 (0.8-19.0)

35-500 (0.8-12.7)

50-700 (1.3-17.7)

30-170 (0.76-4.3)

.023-1/16 (0.6-1.6) .030-3/32 (0.8-2.4)50-400 (1.3-10.1)50-200 (1.3-5.0)

.023-1/16 (0.6-1.6) .030-5/64 (0.8-2.0)50-700 (1.3-17.7)50-200 (1.3-5.0)

.023-1/16 (0.6-1.6) .030-5/64 (0.8-2.0)50-700 (1.3-17.7)

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•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

High SpeedLow Speed

High Speed SolidLow Speed Solid

High Speed CoredLow Speed Cored

LF-72 and LF-742 or 4 Roll MAXTRAC® Drives,

Heavy Duty Industrial Applications

LN-10Enhanced Control, Single 4Roll Drive, Bench or Boom

DH-10 Enhanced Control, Dual 4 Roll

Drives, Bench or Boom

LN-15 Compact, for 8 in. (203 mm) spools,

Across Arc or Control cables

LN-23PLightweight, intendedfor erection & pipe.

LN-25 Pipe & LN-25 PROFor construction, ship, rental.

Select Standard, Extra Torque or Dual Power.

LN-8 and LN-9Heavy Duty Recommendedfor Larger Wire Sizes

•

•

•

•

•

•

•

•

Power Feed ™ 25MPortable, Shop or Field, Push-Pull Capable,

2 Roll MAXTRAC® Drive

Power Feed ™ 10MSingle 4 Roll Drive, Bench or Boom

Power Feed ™ 10M Dual Dual 4 Roll Drive, Bench or Boom

.040-3/32 (1.0-2.4) .045-.120 (1.2-3.0)50-600 (1.3-15.2) •LN-9

50 | www.lincolnelectric.com//wire-feedersKEY: Excellent Good Optional

STT ®-10 Specifically for STT® II PowerSource, Single 4 Roll Drive

ANALOG

SHOP MODELS

FIELD

CONSTRUCTION

DIGITAL ARCLINK®

COMPONENT

COMMUNICATION


LF-72 & LF-74Designed for MIG and cored wire welding in job shop and manufacturing environments, therugged LF-72 and LF-74 wire feeders are built to deliver reliable performance day after day.Select the LF-74 for large diameter wires, longer gun cables or long boom conduits.

Heavy Duty Industrial 2-Roll and 4-Roll Wire Feeders

Processes•MIG• Pulsed• Flux-Cored

Output (1) (2)

Input

Required OptionsWeld Power Cable

Key Options• K2330-1 Postflow and BurnbackTimer Kit

• K2329-1 Remote Voltage Control Kit • K1546-1 Incoming Bushing forLincoln Conduit


LiteratureE8.11

Product Product Input Output Capacity Wire Feed Speed Range Wire Size Range H x W x D Net WeightName Number Power Current/Duty Cycle ipm (m/min) in (mm) in. (mm) lbs.(kg)

LF-72 Base Model K2327-4 24-42 VAC 500A/60% 50-800 Solid: .023-1/16 (0.6-1.6) 11.1 x 10.2 x 12.9 24(w/o gun or cable) 50/60 Hz (1.3-20.3) Cored: .030-5/64 (0.8-2.0) (282 x 259 x 328) (11)LF-72 Bench Model K2327-5 9 Amps 12.6 x 10.9 x 22.5 52Standard Duty (320 x 277 x 574) (24)

LF-72 Bench Model K2327-6 15.3 x 13.0 x 27.7 69Heavy Duty (389 x 330 x 704) (31)

LF-72 Bench Model K2327-7 15.3 x 13.0 x 27.7 63Heavy Duty (w/o gun) (389 x 330 x 704) (29)

LF-74 K2426-4 600A/60% 11.1 x 10.2 x 12.9 27Base Model (282 x 259 x 328) (12)

LF-74 Bench Model K2426-5 15.3 x 13.0 x 27.7 63Heavy Duty (389 x 330 x 704) (29)

LF-72 LF-72 Bench Model, LF-72 Bench Model, LF-72 Bench Model, LF-74 LF-74 Bench Model,Model Base Model Standard Duty Heavy Duty Heavy Duty Base Model Heavy Duty

Product Number K2327-4 K2327-5 K2327-6 K2327-7 K2426-4 K2426-5

Application Boom or Bulk Pack General, 45 lb (20 kg) spool General, 60 lb (27 kg) spool General, 60 lb (27 kg) spool Boom or Bulk Pack General, 60 lb (27 kg) spool

Drive Roll & Wire Guide Kit • • • • • •.035/.045 in. (0.9/1.2 mm)

Control Cable, • • • • •10 ft. (3.0 m)

Magnum® PRO 350 Gun • •

Wire Reel Stand, •45 lb. (20.4 kg)

Wire Reel Stand, • • •60 lb. (27 kg)

Shown:K2327-2 LF-72

Bench Model, Standard Duty(shown with optional wire.)

Shown:K2426-3 LF-74

Bench Model Heavy Duty, Extra Torque(shown with optional wire.)

• Patented MAXTRAC® heavy-duty cast aluminum wire drive system provides reliable feeding and durability.

• Brass-to-brass gun connections for better electrical conductivity that results in better arc performance.

• Totally tool-less drive rolls and wire guide installation. Gear-driven wire drive rolls easily slide on and off.

• Calibrated wire feed speed dial for precise and accurate settings.

• In addition to great mild steel performance, these feeders deliver positive arc starting andfeeding with stainless steel, aluminum and flux-cored wires.

MODEL SELECTION

www.lincolnelectric.com/wire-feeders | 51

(1)LF-72 (2)LF-74

6050Hz

24-42VAC

52 | www.lincolnelectric.com//wire-feeders


LN-8 and LN-9 The LN-8 and LN-9 are semiautomatic wire feeders that deliver dependable performance and reliable operation, making them ideal for shop or field operations. Heavy-Duty, recommended for larger size wires.

Semiautomatic Wire Feeders

Processes• Flux-Cored• Submerged Arc

Output Input

Required Options• Drive Roll Kit• Control Cable• Terminal Strip Adapter Cable• Control Extension Cable• Weld Power Cable

Key Options• K1524-3 Heavy Duty Wire Reel Stand

• K1555-1 Insulated Lift Bail • K1556-1 Light Duty Caster Kit • K1557-1 Swivel Platform •More options at end of section

LiteratureE8.30

Product Product Input Output Capacity Wire Feed Speed Range Wire Size Range H x W x D Net WeightName Number Power Current/Duty Cycle ipm (m/min) in. (mm) in. (mm) lbs.(kg)

LN-8 K297 115 VAC 600A/60% 50-600 Solid: .040-3/32 (1.0-2.4) 10.9 x 9.8 x 9.6 3650/60 Hz (1.3-15.2) Cored: .045-.120 (1.2-3.0) (277 x 248 x 244) (16.2)

Hardfacing: 7/64 (2.8)

LN-9 K357-1 11.5 x 11.3 x 11.5 42(292 x 287 x 292) (19)

115VAC

• Completely enclosed case protects the heavyduty wire drive mechanism from damage, yetallows easy access to drive rolls.

• Rugged and durable design recognized throughout the industry for its long life and years of trouble-free wire feeding.

• Standard digital meter can be set to read volts, inches or meters/minute on the LN-9.

• Control of wire feed speed and voltageat the wire feeder eliminates the need to return to the power source to adjust procedures.

Shown:K357-1 LN-9

(shown with options.)

LN-10 & DH-10 The LN-10 and DH-10 semiautomatic wire feeders feature our revolutionary split wire guide andrugged 4 roll drive to deliver precisely aligned, fully supported wire through the entire feedingsystem. Modular construction provides for many mounting options, including boom mounting.Choose the dual feeder DH-10 to weld with two different wires or welding procedures using one power source.

Single and Double Header Wire Feeders

• Split wire guide and 4 driven rolls deliver positive, high traction wire feeding.

• Selectable trigger control for standard 2-step, interlocking 4-step, spot weld andcold feed trigger control.

• Standard dual procedure for each wire drive allows the operator to set different voltage and wire feed speeds and switchbetween the two.

• Standard Dual Digital Displays are easy to read from a distance.

• Standard Preflow/Postflow/Burnback and Spot Timer.

Processes•MIG• Pulsed• Flux-Cored

Output Input

Bench Model Includes• Control Cable, 10 ft. (3.0 m)

Required Options• Drive Roll Kit• Weld Power Cable

Key Options• K1501-10 Control Cable • K1798 Terminal Strip Adapter Cable • K1785-12 Control Cable (Heavy Duty), 12 ft. (3.6 m)

• K1785-16 Control Cable (Heavy Duty), 16 ft. (4.8 m)

• Weld Fume Control System•More options at end of section

LiteratureE8.200

42VAC 60

50Hz

Product Product Input Output Capacity Wire Feed Speed Range Wire Size Range H x W x D Net WeightName Number Power Current/Duty Cycle ipm (m/min) in (mm) in. (mm) lbs.(kg)

LN-10 Bench Model K1559-3 42 VAC 600A/60% 35-750 Solid: .023-3/32 (0.6-2.4) 16 x 15 x 31 6550/60 Hz 500A/100% (0.8-19.0) Cored: .035-1/8 (0.9-3.2) (406 x 381 x 787) (29.5)6 amps

LN-10 K1564-4Generic Boom Package

DH-10 Bench Model K1499-3 42 VAC 600A/60% 35-750 Solid: .023-3/32 (0.6-2.4) 21 x 20 x 32 98DH-10 K1521-7 50/60 Hz 500A/100% (0.8-19.0) Cored: .030-1/8 (0.8-3.2) (533 x 508 x 813) (44.4)

Generic Boom Package 6 Amps

Shown:K1559-3

LN-10 Bench Model(shown with optional wire.)

NOTE: All units include 10 ft. (3.0 m) control cable. Boom packages also include a 25 ft (7.6 m) control cable/welding cable (3/0) assembly.

Shown:K1499-3 DH-10 Bench Model

(shown with optional wire.)

Shown:K297 LN-8




STT ®-10 The sophisticated STT®-10 Process Controller was designed specifically to work with the revolutionary STT® II power source. Its digital displays make the STT®-10 easy to develop optimal procedures and set the range of operator adjustments.

Semiautomatic Wire Feeder

• Presettable background and peak current settings for optimum starting performance.

• Split wire guide and four drive rolls for positive feeding.

• Modular design for many mounting options.

• Range control keeps procedures in the “sweet spot”.

• Four step trigger for “cruise control”on long welds and hard automation.

Processes•MIG-STT®

Output Input

Required OptionsDrive Roll Kit

Key Options• K1758-50 Control Cable, 50 ft. (15.2 m).

• K940-25 Sense Lead Kit, 25 ft. (7.6 m)


LiteratureE4.52

Product Product Wire Feed Speed Range Wire Size Range H x W x D Net WeightName Number ipm (m/min) in. (mm) in. (mm) lbs.(kg)

STT®-10 K1560-2 35-500 Solid: .023-.052 (0.6-1.4) 16 x 15 x 31 65(0.8-12.7) (406 x 381 x 787) (29.5)

42VAC

Shown:K1560-2 STT®-10


LN-15 Portable, Semiautomatic Wire Feeder

The LN-15 is available in both Across-The-Arc and Control Cable versions. Both offer outstanding welding performance, including pulse welding, on a wide variety of steel, stainless steel, and alloy materials.


LN-15 K1870-1 15-110 VDC 300A/60% 50-700 Solid: .023-.052 (0.6-1.3) 12.7 x 8.7 x 23 30Across-The-Arc (1.3-17.8) Cored: .035-1/16 (0.9-1.6) (356 x 188 x 533) (15.4)

LN-15 K1871-1 42 VAC 500A/60% 28Control Cable (12.7)

• Designed for MIG, Pulsed MIG, Flux-Cored, and Metal-Cored welding processes using light weight 8 in. (203 mm) diameter spools.

• Fully enclosed molded case is heat, spatter and impact resistant.

• Full body aluminum roll cageprovides sturdy impact protection and all-around handles for easy portability.

• Adjustable carrying strapmakes it easy to carry and hang.

• Compact unit fits easily through 14 in. diameter manhole/manway.

Processes•MIG• Pulsed•MIG-STT®

(Control Cable Model only)• Flux-Cored

Output Input(1) (2)

Unit Includes • K1500-2 Gun Receiver Bushing• Carrying Strap• Spindle Adapter for 8 in. (203.2 mm)O.D. Spools

Required Options• Drive Roll Kit

Key Options• K1500-1 Gun Receiver Bushing • K1500-2 Gun Receiver Bushing • K1797-25 Control Extension Cable, 25 ft. (7.6 m)

• K1797-50 Control Extension Cable, 50 ft. (15.2 m)


LiteratureE8.60

(1)LN-15 Across-The-Arc (2)LN-15 Control Cable

Shown:K1870-1 LN-15Across-The-Arc

Shown:K1871-1 LN-15

Control Cable

15-110VDC

42VAC

54 | www.lincolnelectric.com/wire-feeders


LN-23PSemiautomatic Wire Feeder

Processes• Flux-Cored

Output Input

Unit Includes• 25 ft. (7.6m) Control Cable• 25 ft. (7.6m) 1/0 Electrode Cable• 3/32 in. (2.4 mm) Drive Rolls andGuide Tubes

Required Options• Adapter Kit• FCAW-SS 90° Nozzle •More options at end of section

LiteratureE8.90


LN-23P K316L-1 14-50V DC 350A/60% 30-170 .068-5/64 20.5 x 9 x 19 27(90V DC Max. OCV) (0.76-4.3) (1.7-2.0) (520 x 230 x 480) (12.3)

• Weighs less than 50 lbs. (22.7 kg) including optional Innershield®gun and 14 lb (6.3 kg) coil of electrode.

• Continuous wire feed speed control, voltage control and analog voltmeter are standard.

• Completely enclosed wire reel keeps the wire free of contaminants.

• Equipped with trigger interlock circuit to reduce operator fatigue.

• Gun-mounted two-position switch allows on-the-fly change to 83% of the preset wire feed speed.

• Electrode and control cable quickly connect to power source.

• One or two LN-23P wire feeders can be directly connected to recommended Lincoln® power sources, but only one can be used at a time.

The LN-23P semiautomatic wire feeder is able to handle the toughestwork sites and is an excellent choice for pipe welding applications. Itis portable, easy to set-up, and ideal for reaching difficult locations.

Shown:K316L-1 LN-23P

(shown with options)

LN-25 PRO & LN-25 Pipe The LN-25 PRO is designed to be simple, reliable and easy to service. It’s ideal for field construction and fabrication, shipyards, and rental companies.

Portable Industrial Wire Feeder

ProcessesLN-25 PRO LN-25 Dual Power•MIG • MIG• Pulsed • Flux-Cored• Flux-Cored • Pulsed STT®

• STT®

Output Input

LN-25 PRO Includes• Internal Contactor• Gas Solenoid• Arc Sensing Lead & Clip, 15 ft. (4.5m)• 2 Gun Bushings (K1500-2 installed;K1500-1 loose)

LN-25 Pipe IncludesAll options in LN-25 PRO plus:• 14 lbs. Innershield® coil adapter • 5/64 in. (2.0 mm) cored wire driverolls and guide kit

Required Options• Drive Roll and Guide Kit

Key Options• K3016-1 Flowmeter•More options at end of section

Power SourcesAll electric or engine drive welderswith CV capability.

Literature E8.105

15-110VDC

24-42VAC

• The LN-25 PRO is available in 4 models:Standard, Extra Torque, Dual Power and Pipe.

• The Extra Torque model features additional torque gearing for reliable feeding of large diameter flux-cored wires.

• The Dual Power model features a voltage control knob for superior arc control, digital meters for increased monitoring, MIG-STT® capability, and can be powered by either a control cable or across the arc.

• Dual range wire feed speed provides more precision at low end wire feed speeds.

• Lightweight, impact and flame resistant polycarbonate case design keeps the internal components protected.

• Potted and trayed PC board protects against moisture and corrosion.

• Case can be replaced in less than 5 minutes – eliminates downtime.

• Timer Kit available – includes preflow, postflow and burnback.

K2613-5LN-25 PRO Standard

Shown:K2614-5

LN-25 Pipe

Product Product Input Output Capacity Wire Feed Speed Range Wire Size Range - in. (mm) H x W x D Net WeightName Number Power Current/Duty Cycle Gas Solenoid ipm (m/min) Solid Cored Aluminum in. (mm) lbs.(kg)

LN-25 PRO K2613-5 15-110V DC 450A/60% YES High: 50-700 (1.3-17.7) .023-1/16 .030-5/64 .035-1/16 15 x 8 x 22 37Standard Low: 50-200 (1.3-5.0) (0.6-1.6) (0.8-2.0) (0.9-1.6) (381 x 203 x 558) (17)

LN-25 PRO K2613-7 High: 50-400 (1.3-10.1) .030-3/32Extra Torque Low: 50-200 (1.3-5.0) (0.8-2.4)

LN-25 PRO K2614-6 15-110V DC 50-700 (1.3-17.7) .030-5/64Dual Power or (0.8-2.0)

24-42V AC

LN-25 Pipe K2614-5 15-110V DC 50-700 (1.3-17.7) .023-1/16 .030-5/64 .(0.6-1.6) . (0.8-2.0) .

VDC



Power Feed ™ 25MLincoln offers this full featured design in a robust package that can meet industrychallenges. The lightweight construction, durable case, as well as the patenteddesign of the MAXTRAC® wire drive system delivers the results you need.

Premium Welding Solution with a Portable Design!

Power Feed ™ 10MWhen you need a versatile, multi-process industrial wire feeder for welding virtually any material,you need the Power Feed™ 10M. Choose the Power Feed™ 10M for automotive manufacturing, shipbuilding, pressure vessels/heavy plate, oil, gas and pipeline construction.

Processes•MIG • Stick• Pulsed • TIG• STT® • Gouging• Flux-Cored

Output Input

Unit Includes• Electrode Pigtail• MSP4 Panel• Dual Procedure/Memory Panel• Push-Pull Gun Connector• Remote Control Connector• Gun Receiver Bushing• Standard & Extra Torque Gearing

Key Options•Magnum® Gun & Cable Assemblies• Self-Shielded Gun & CableAssemblies

• K1543-25 ArcLink®/Linc-Net™

Control Cables • K1733-4 Micro Wire Straightner•More options at end of section

LiteratureE8.271

• Push-Pull Capability is a standard function that delivers premier aluminum performance by offering uniform feeding, as well as a flexible system for extending the gun.

• Hardened and Construction Ready. Built tough for rough environments. From construction to shipbuilding, this design will meet your expectations. Packaged standard with either a durable aluminum or plastic case.

• Internal Lighting. High intensity LEDs illuminate the wire drive.

• Internal heating maintains control of humidity on your consumable by keeping the package warmed and protected in an enclosed case.

• Mode Select Panel (MSP4) allows easy access to the Power Wave® library of waveforms. Advanced controls and set-up options are only a fingertip away!

• Dual Procedure and Memory Buttons allow you to set-up an A and B procedure to simplify “on the-fly” switching.

Product Product Input Wire Feed Speed Range Wire Size Range – Solid Wire Size Range – Cored H x W x D Net WeightName Number Power Gearing ipm (m/min) in. (mm) in. (mm) in. (mm) lbs.(kg)

Power Feed™ 25M K2536-2 40 VDC Standard Speed Solid: 50-800 (2.5-20.3) .023-1/16 (0.6-1.6) .030-5/64 (0.8-2.0) 14.5 x 8.5 x 23.5 35(Aluminum Case) (factory setting) Cored: 50-800 (2.5-20.3) (368 x 216 x 597) (15.9)K2536-3 Extra Torque Solid: 30-400 (1.3-10.4) .023-1/16 (0.6-1.6) .030-3/32 (0.8-2.4)

(Plastic Case) Cored: 30-400 (1.3-10.4)

Product Product Input Output Capacity Wire Feed Speed Range Wire Size Range H x W x D Net WeightName Number Power Current/Duty Cycle in/min (m/min) in. (mm) in. (mm) lbs.(kg)

Power Feed™ 10M K2230-1 40 VDC 600A/60% High Speed: High Speed: 18.5 x 13.5 x 30.5 62Single Bench Model 500A/100% 75-1200 (2.0-30.5) Solid: .025-1/16 (0.6-1.6) (470 x 343 x 775) (28.1)

Low Speed: Cored: .035-5/64 (0.9-2.0)Power Feed™ 10M K2234-1 50-800 (1.27-20.3) Low Speed: 20.0 x 20.0 x 30.7 90Dual Bench Model Solid: .025-3/32 (0.6-2.4) (508 x 508 x 781) (40.8)

Cored: .035-.120 (0.9-3.0)

40VDC

• World-class arc performance on steel, stainless steel, aluminum and other materials.

• Waveform Control Technology® featuring patented processes like Pulse-On-Pulse®, for a TIG-like bead appearance, and Power Mode®, for a stable arc at low current levels.

• Utilizes ArcLink®—the leading digital communication protocol for welding, making it the best choice for seamless, time critical integration with the power source.

• Pulsed MIG process—great for low spatter, low heat input and out-of-position applications—makes virtually any operator a better welder!

• Easy-to-understand standard user interface panel with large numeric displays make it easy to set weld parametersand recall previously saved procedures.

• Features push-pull capability for great performance on aluminum.

Processes•MIG • Stick• Pulsed • TIG• STT® •Gouging• Flux-Cored

Output Input

Dual Bench Model Includes•Wire Reel Stand•MSP4 Panel• Dual Procedure/Memory Panel • ArcLink®/Linc-Net™ Control Cable• Weld Power Cable, 8 ft. (2.4 m)• High Speed Pinion Gear• Power Wave® Utilities CD-ROM with Power Wave® Manager®

Key Options • K1543-XX ArcLink®/Linc-Net™

Control Cable • K1733-1 Wire Straightener • K2593-XX Coaxial Weld PowerCable


LiteratureE8.266

Shown:K2536-2

Power Feed™ 25M(Aluminum Case)

Shown:K2230-1 Power Feed™ 10M

(shown with optional coil adapter and wire)

Shown:K2536-3

Power Feed™ 25M(Plastic Case)

40VDC

Single and Dual Bench Wire Feeders





Power Feed ™ 10MThe Power Feed™ 10M single or dual industrial wire feeders are recommended for multi-processwire welding in the automotive manufacturing, pressure vessels/heavy plate, or job shop fabrication industries, particularly when code quality work is required.

Single and Dual Boom Wire Feeders


Power Feed™ 10M K2314-1 40 VDC 600A/60% High Speed: High Speed: Control: 13.0 x 8.5 x 4.0 8.5Single Boom Model 500A/100% 75-1200 (2.0-30.5) Solid: .025-1/16 (0.6-1.6) (330 x 215 x 105) (3.8)

Low Speed: Cored: .035-5/64 (0.9-2.0) Wire Drive: 7.6 x 12.9 x 13.7 3050-800 (1.27-20.3) Low Speed: (195 x 325 x 345) (13.6)

Power Feed™ 10M K2316-1 Solid: .025-3/32 (0.6-2.4) Control: 13.0 x 8.5 x 4.0 8.5Dual Boom Model Cored: .035-.120 (0.9-3.0) (330 x 215 x 105) (3.8)

Wire Drive: 9.0 x 19.0 x 15.5 50(228 x 483 x 394) (22.7)

Processes•MIG • Stick• Pulsed • TIG• STT® •Gouging• Flux-Cored

Output Input

Dual Boom Model Includes•MSP4 Panel• Dual Procedure/Memory Panel• Gun Trigger Cable• ArcLink®/Linc-Net™ Control Cables, 8 ft. (2.4 m) and 25 ft. (7.6 m)

• Hardware Kit (high speed piniongear, mounting hardware)

• Power Wave® Utilities CD-ROM with Power Wave® Manager®

Key Options•Magnum® Gun & Cable Assemblies• K1733-1 Wire Straightner• K2593-100 Coaxial Weld Power #1 Cable, 100 ft. (30.5 m)

• KP1505-030S Drive Roll Kit – .023-.030 in. (0.6-0.8 mm) Solid Wire


Literature:E8.267

40VDC

• Waveform Control Technology® featuring patented processes like Pulse-On-Pulse®, for a TIG-like bead appearance, and Power Mode®, for a stable arc at low current levels.

• ArcLink® capability for networking welding equipment.

• Pulsed MIG process—great for low spatter, low heat input and out-of-position applications—makes virtually any operator a better welder!

• Easy-to-understand standard user interface panel with large numeric displays make it easy to set weld parameters and recall previously saved procedures.

• Power Wave® Manager software allows for easy system configuration via either the serial port or the ethernet port on the Power Wave®

power source.

Shown:K2314-1 Power Feed™ 10M

Single Boom Model


™



LF-72 and LF-74 Wire FeedersRequired OptionsWeld Power CablesSee Weld Power Cables chart in the “RecommendedEquipment Options” section.

General OptionsK1500-1 Gun Receiver BushingK1500-2 Gun Receiver BushingK1500-3 Magnum® 550 Gun AdapterK1500-4 Miller® Gun Receiver BushingK1500-5 OXO® Gun Receiver BushingK489-7 Dual Schedule Fast-Mate™ Adapter 10 Series— Weld Fume Control System

Drive Roll and Wire Guide KitsSee Drive Roll and Wire Guide Kits chart in the“Recommended Equipment Options” section.

Control Cables and AdaptersSee Control Cables and Adapters chart in the“Recommended Equipment Options” section.K2330-1 Postflow and Burnback Timer KitK2329-1 Remote Voltage Control KitK1546-1 Incoming Bushing for Lincoln® Conduit,

.025-1/16 in. (0.6-1.6 mm) wire K1546-2 Incoming Bushing for Lincoln® Conduit,

1/16-1/8 in. (1.6-3.2 mm) wireK162-1 Spindle Kit, 2 Inch (50.8 mm) HubK586-1 Deluxe Adjustable Gas Regulator & Hose Kit,

4.3 ft. (1.3 m)3100211 Harris® Argon/CO2 Flowmeter Regulator &

Hose Kit, 10 ft. (3.0 m)K2335-1 Adapter for Competitive Power SourcesK1798 Adapter Cable, Male 14-pin Control Cable to

Terminal StripK1520-1 42 Volt Transformer Kit

Additional Options For Base ModelK2328-1 Standard Duty Wire Reel Stand,

44 lbs. (20 kg) spools, max.K1524-3 Heavy Duty Wire Reel Stand,

60 lbs. (27.2 kg) spools, max.

Additional Options For Feeders Equipped With Standard Duty Wire Reel Stand, 44 lbs. (20 kg) spools, max.K163 UndercarriageK435 14 lb. (6.4 kg) Innershield® Coil AdapterK468 8 in. (203 mm) O.D. Spool AdapterK1634-1 Plastic Wire Cover, 30-40 lbs. (13.6-18.1 kg)

Additional Options For Feeders Equipped With Heavy Duty Wire Reel StandK1555-1 Insulated Lift Bail, 60 lbs. 27.2 kg) spools, max.K1556-1 Light Duty Caster KitK1557-1 Swivel PlatformK163 UndercarriageK435 14 lb. (6.4 kg) Innershield® Coil AdapterK468 8 in. (203 mm) O.D. Spool AdapterK1634-1 Plastic Wire Cover, 30-40 lbs. (13.6-18.1 kg)K1504-1 50-60 lb. (22.7-27.2 kg) Coil Adapter,

2 inch (50.8 mm) spindleK1634-2 Plastic Wire Cover, up to 60 lbs. (27.2 kg)

Power Source Options— MIG Welders (CV),

Multi-Process Welders (CC/CV)

LN-8 and LN-9 Wire FeedersRequired Options

Drive Roll and Guide Tube KitsSee Drive Roll and Guide Tube Kits chart in the“Recommended Equipment Options” section.

Control Cables and AdaptersSee Control Cables and Adapters chart in the “Recommended Equipment Options” section.

Weld Power CablesSee Weld Power Cables chart in the “Recommended Equipment Options” section.

General OptionsK1524-3 Heavy Duty Wire Reel Stand K1555-1 Insulated Lift Bail K1556-1 Light Duty Caster Kit K1557-1 Swivel Platform K363P 22-30 lb. (10-13.6 kg) Readi-Reel® Adapter K1504-1 50-60 lb. (22.7-27.2 kg) Coil Adapter,

2 inch (50.8 mm) spindleK435 14 lb. (6.4 kg) Innershield® Coil Adapter K468 8" (203.2 mm) O.D. Spool Adapter K1634-1 Plastic Wire Cover, 30-40 lbs. (13.6-18.1 kg)K1634-2 Plastic Wire Cover, up to 60 lbs. (27.2 kg)K425 Gas Solenoid Kit (for codes above 9131) K261 Wire Feed Speed Meter Kit K202 Burnback Kit K305 Wire Reel and Flux Tank Assembly K163 Undercarriage K110 Mechanized Hand Travel Unit K161-50 Squirtmobile® Power Pack, 50 ft. (15.2 m)K283 Portable Digital Wire Feed Speed Meter

Power Source OptionsMulti-Process Welders (CC/CV) - (excludes Invertec® V350-PRO and Flextec™ 450)

LN-10 and DH-10 Wire FeedersRequired Options


Weld Power CablesSee Weld Power Cables chart in the“Recommended Equipment Options” section.

General Options

Control Cables and AdaptersSee Control Cables and Adapters chart in the“Recommended Equipment Options” section.

K1500-1 Gun Receiver BushingK1500-2 Gun Receiver BushingK1500-3 Magnum® 550 Gun AdapterK1500-4 Miller® Gun Receiver BushingK1500-5 OXO® Gun Receiver BushingK489-7 Dual Schedule Fast-Mate™ Adapter 10 SeriesK1546-1 Incoming Bushing for Lincoln® Conduit,

.025-1/16 in. (0.6-1.6 mm) wire K1546-2 Incoming Bushing for Lincoln® Conduit,

1/16-1/8 in. (1.6-3.2 mm) wireK1733-1 Wire StraightenerK1733-4 Micro Wire StraightenerK162-1 Spindle Kit, 2 Inch (50.8 mm) HubK435 14 lb. (6.4 kg) Innershield® Coil AdapterK363P 22-30 lb. (10-13.6 kg) Readi-Reel® AdapterK438 50-60 lb. (22.7-27.2 kg) Readi-Reel® AdapterK1504-1 50-60 lb. (22.7-27.2 kg) Coil Adapter,

2 inch (50.8 mm) spindleK1634-1 Plastic Wire Cover, 30-40 lbs. (13.6-18.1 kg)K1634-2 Plastic Wire Cover, up to 60 lbs. (27.2 kg)K590-6 Water Connection KitK683-3 Dual Procedure Switch (5-pin)K1520-1 42 Volt Transformer KitK283 Portable Digital Wire Feed Speed MeterK1764-1 Inverter and Wire Feeder Cart— Weld Fume Control System

LN-10 and DH-10 Wire Feeders, con’t.

For LN-10 only:K163 UndercarriageK1557-1 Swivel PlatformK1556-1 Light Duty Caster KitK1555-1 Insulated Lift Bail

Power Source Options— MIG Welders (CV)— Multi-Process Welders (CC/CV)

STT®-10 Wire FeederRequired Options


General OptionsBoom: Drive-to-Control BoxK1567-20 Head to Control, 20 ft. (6.0 m)K1567-25 Head to Control, 25 ft. (7.6 m)

Bench: STT®-10 to Power Source and Boom: Control Box-to-Power SourceK1758-10 Control / Weld Cable, 10 ft. (3.0 m)K1758-25 Control / Weld Cable, 25 ft. (7.6 m)K1758-50 Control / Weld Cable, 50 ft. (15.2 m)

K1500-1 Gun Receiver BushingK1500-2 Gun Receiver BushingK1500-3 Magnum® 550 Gun AdapterK1500-4 Miller® Gun Receiver BushingK489-7 Dual Schedule Fast-Mate™ Adapter 10 SeriesK940-25 Sense Lead Kit, 25 ft.(7.6 m)K940-75 Sense Lead Kit, 75 ft. (22.9 m)K1561-1 Robotic Interface ModuleK468 8 in. (203.2 mm) O.D. Spool AdapterK363P 22-30 lb. (10-13.6 kg) Readi-Reel® AdapterK1504-1 50-60 lb. (22.7-27.2 kg) Coil Adapter,

2 inch (50.8 mm) spindleK1634-1 Plastic Wire Cover, 30-40 lbs. (13.6-18.1 kg)K1634-2 Plastic Wire Cover, up to 60 lbs. (27.2 kg)K683-3 Dual Procedure Switch (5-pin)K1556-1 Light Duty Caster KitK1555-1 Insulated Lift Bail

Power Source Options— Invertec® STT® II

Semiautomatic Wire Feeders OptionsSee the “Recommended Equipment Options” section for descriptions.



LN-15 Wire FeederRequired Options


General OptionsK1733-4 Micro Wire StraightenerK1500-1 Gun Receiver BushingK1500-2 Gun Receiver BushingK1500-3 Magnum® 550 Gun Adapter

Control Cables and AdaptersSee Control Cables and Adapters chart in the “RecommendedEquipment Options” section.

K484 Jumper Plug KitK468 8 in. (203.2 mm) O.D. Spool Adapter

Weld Power CablesSee Weld Power Cables chart in the “RecommendedEquipment Options” section.

K283 Portable Digital Wire Feed Speed Meter— Weld Fume Control System

Power Source Options— CV-400, CV-655, Invertec® STT® II— Engine Driven Welders— Multi-Process Welders (CC/CV)

LN-23P Wire Feeder Required OptionsK345-10 350A FCAW-SS Gun, 10 ft. (3.0 m),

.068-5/64 in. (1.7-2.0 mm)Options for K316L-1 onlyK350 LN-23P Adapter Kit, For Terminal

Strip ConnectionK350-1 LN-23P Adapter Kit, For 14-pin Connection

Power Source Options— MIG Welders (CV)— Multi-Process Welders (CC/CV)— Engine Driven Welders

LN-25 PipeRequired Options

Drive Roll and Wire Guide KitsSee chart in “Recommended Equipment Options” section.

General OptionsK2330-2 Preflow, Postflow and Burnback Timer KitK468 8 in. (203.2 mm) O.D. Spool AdapterK852-95 Twist Mate™ Plug, For 2/0-3/0,

70-95 mm2 CableK3016-1 Flowmeter

LN-25 PRO Wire Feeder (includes Dual Power and Extra Torque models)Required Options

Drive Roll and Wire Guide KitsSee chart in “Recommended Equipment Options” section.

General OptionsK1500-1 Gun Receiver BushingK1500-2 Gun Receiver BushingK1500-3 Magnum® 550 Gun AdapterK1500-4 Miller® Gun Receiver BushingK1500-5 OXO® Gun Receiver BushingK489-7 Dual Schedule Fast-Mate® Adapter 10 SeriesK2330-2 Preflow, Postflow and Burnback Timer KitK484 Jumper Plug KitK363P 22-30 lb. (10.0-13.6 kg) Readi-Reel™ AdapterK435 14 lb. (6.4 kg) Innershield® Coil AdapterK468 8 in. (203.2 mm) O.D. Spool AdapterK2596-2 Plastic Case Replacement KitK852-95 Twist Mate™ Cable Plug, for 2/0-3/0,

70-95 mm2 CableK1733-4 Micro Wire Straightener

Power Feed™ 25M Wire FeederGeneral OptionsPush-Pull GunsSee Push-Pull Guns chart in the “Recommended EquipmentOptions” section.

K590-6 Water Connection KitK2339-1 Push-Pull Gun Adapter KitK586-1 Deluxe Adjustable Gas Regulator & Hose Kit,

4.3 ft. (1.3 m)

ArcLink®/Linc-Net™ Control CablesSee ArcLink®/Linc-Net™ Control Cables chart in the“Recommended Equipment Options” section.


K1796-25 Coaxial Weld Power Cable (350A), 25 ft. (7.6 m)




K2593-100 Coaxial Weld Power Cable (#1, Lug to Lug), 100 ft. (30.5 m)


K1500-1 Gun Receiver BushingK1500-2 Gun Receiver BushingK1500-3 Magnum® 550 Gun AdapterK1500-4 Miller® Gun Receiver BushingK1500-5 OXO® Gun Receiver BushingK489-7 Dual Schedule Fast-Mate™ Adapter 10 SeriesK1733-4 Micro Wire StraightnerK2429-1 ArcLink® “T” Cable ConnectorK2596-2 Replacement Case (Polycarbonate)— Weld Fume Control System

Power Source Options— Power Wave® 355M, 455M, 455M/STT®

Power Feed™ 10M and Power Feed™ 10M DualWire FeedersGeneral Options

Drive Roll and Wire Guide KitsSee Drive Roll and Wire Guide Kits chart in the “RecommendedEquipment Options” section.

ArcLink®/Linc-Net™ Control CablesSee ArcLink®/Linc-Net™ Control Cables chart in the“Recommended Equipment Options” section.






K2593-100 Coaxial Weld Power Cable (#1, Lug to Lug), 100 ft. (30.5 m)

K1500-1 Gun Receiver BushingK1500-2 Gun Receiver BushingK1500-3 Magnum® 550 Gun AdapterK1500-4 Miller® Gun Receiver BushingK1500-5 OXO® Gun Receiver BushingK489-7 Dual Schedule Fast-Mate™ Adapter 10 SeriesK683-3 Dual Procedure Switch (5 pin)K2429-1 ArcLink® “T” Cable ConnectorK1733-1 Wire StraightenerK1733-4 Micro Wire StraightenerK435 14 lb. (6.4 kg) Innershield® Coil AdapterK468 8 in. (203.2 mm) O.D. Spool AdapterK363P 22-30 lb. (10.0-13.6 kg) Readi-Reel® AdapterK438 50-60 lb. (22.7-27.2 kg) Readi-Reel® AdapterK1634-1 Plastic Wire Cover, 30-40 lbs. (13.6-18.1 kg)K1634-2 Plastic Wire Cover, up to 60 lbs. (27.2 kg)K1504-1 50-60 lb. (22.7-27.2 kg) Coil Adapter,

2 inch (50.8 mm) spindle)K1546-1 Incoming Bushing for Lincoln® Conduit

.025-1/16 in. (0.6-1.6 mm) wireK1546-2 Incoming Bushing for Lincoln® Conduit

1/16-1/8 in. (1.6-3.2 mm) wireK590-6 Water Connection KitK1536-1 Flow SensorK283 Portable Digital Wire Feed Speed Meter— Weld Fume Control System

For Single Bench and Dual Bench Models only:K2339-1 Push-Pull Gun Adapter KitK1556-1 Light Duty Caster KitK2320-1 Foot Amptrol® Connector Kit

For Single Bench and Single Boom Models only:K2360-1 Dual Procedure/Memory Panel

For Single Bench Model only:K1557-1 Swivel PlatformK1555-1 Insulated Lift Bail

Power Source Options— Power Wave® 355M, 455M and 455M/STT®

58

Semiautomatic Wire Feeders Options, con’t. See the “Recommended Equipment Options” section for descriptions.

Analog

Digital

Stick

TIG

MIG

Pulsed

Flux-Cored

Subm

erged Arc

Arc Gouge

Phase

Hertz

Mode

Polarity

WELDERMODEL

PROCESS INPUTOUTPUT

Idealarc® DC-600

Idealarc® DC-655

Idealarc® DC-1000

Idealarc® DC-1500

Idealarc® AC-1200

Power Wave®

AC/DC 1000® SD

Current Range(Amps) W

aveform

Control

Technology

®

ArcLink®

Production

Monitoring

Stackable

7-Yr. W

arranty

on Power

Rectifier

CCCVCCCV

DC

DC

70-680

50-815

CCCV DC 150-1300

CCCV DC 200-1500

CCCV AC 200-1500

CCCV

AC/DC 100-1000 3 50/60

3 50/60

3 50,60

3 50,60

3 50,60

1 50,60

• •

• •

•

•

•

•

FEATURES

• •

Semi-

automatic

(Hand-held)

Mechanized

(Tractors)

Automatic

MIG

Flux-Cored

Subm

erged Arc

Power

ArcLink®

Waveform

Control

Technology

®

Digital Display

WIRE FEEDERMODEL

PROCESS INPUTOUTPUT

LN-8 Feeder

LN-9 Feeder

LT-7 Tractor

Cruiser™ Tractor

NA-3 Control & Heads

NA-4 Control & Heads

NA-5 Control & HeadsMAXsa™ 10 Controller & 2 2 Feed HeadMAXsa™ 19 Controller & 29 Feed Head

Wire Feed Speed Range ipm (m/min)

Power SourceRequired

Solid Wire Size Rangein. (mm)

Cored Wire Size Rangein. (mm)

50-600(1.3-15.2)

DC-600, DC-655DC-600, DC-655

.040-3/32(1.0-2.4)

115VAC115VAC

.045-.120(1.2-3.0)

50-600(1.3-15.2)

.040-3/32(1.0-2.4)

.045-.120(1.2-3.0)

100-400(2.5-10.2)

DC-600, DC-655, DC-1000

Power Wave®AC/DC 1000® SD

3/32-3/16(2.4-4.8)

115VAC40VDC

—

15-200(0.4-5.0)

1/16-7/32(1.6-5.6) —

25-600(0.6-15.2)

DC-600, DC-655, DC-1000, DC-1500

AC-1200

1/16-7/32(0.8-5.6)

115VAC115VAC

.045-5/32(1.2-4.0)

Subject to arcvoltage used

1/16-7/32(0.8-5.6) —

DC-600, DC-655,DC-1000, DC-1500

115VAC

25-775(0.6-19.7)

.035-7/32(0.9-5.6)

.045-5/32(1.2-4.0)


40VDC

10-500(0.25-12.7)

.045-7/32(1.1-5.6) —

• •

• •

•

PowerWave ® AC/DC 1000 ® SDMaximum control over deposition and penetration in single or multi-arc environments.

MAXsa™ 10 Controller & MAXsa™ 22 Feed Head

Full control over hard automation applications

MAXsa™ 19 Controller & MAXsa™ 29 Feed HeadRecommended for integrator orrobotic SAW applications

Idealarc ® DC-600600 Amps @ 100 Duty Cyclefor industrial manufacturing

Idealarc ® DC-655Efficiently delivers 650 amps

@ 100% duty cycle

NA-3S, NA-4 & NA-5Control & HeadsAutomatic, High Deposition,

Beam Mountable.

LN-8 and LN-9 Semiautomatic, Shop or Field, Fabrication or Hardfacing

Idealarc ® DC-10001000 amps @ 100% duty cycle

Idealarc ® AC-1200Specifically designed for NA-4 equipment. 1200 amps @ 100% duty cycle.

LT-7 Tractor Self-Propelled, Mechanized Track Capable

FEEDER /

HEADS /

DRIVES

POWER

SOURCES

ADVANCED

PROCESS DIGITAL

EQUIPMENT

FEATURES


40VDC

10-500(0.25-12.7)

.045-7/32(1.1-5.6) — •

•

•

• •

www.lincolnelectric.com/subarc | 59KEY: Excellent Good Optional Analog Digital

Idealarc ® DC-15001500 amps @ 100% duty cycle

SUBMERGED ARCEQUIPMENT

60 | www.lincolnelectric.com/subarc

SUBMERGED ARC & AUTOMATIC EQUIPMENT

Power Wave® AC/DC 1000® SDIncrease Productivity, Quality and Flexibility

• 380-575 VAC, 50/60Hz Voltage Input – Offers the ability to be connected anywhere in the world.

• No Hardware Reconfiguration Required with Easy PolaritySwitching – Eliminates downtime.

• Easy to Parallel Machines or Run Multiple Arcs.

• 3-Phase Voltage Input – Eliminates the imbalance associated with transformer-based AC welding machines.

• 95% Power Factor Correction – Enables connection of multiple machines on the same plant infrastructure for lower installation costs.

• Severe Duty – Can be stored outdoors. IP23 Rated.

• ArcLink®, Ethernet, and DeviceNet™ Communication –Offers remote process monitoring, control and troubleshooting.

• True Energy™ – Measures, calculates and displays instantaneous energy in the weld for critical heat input calculations.

• Production Monitoring™ 2 – Track equipment usage, store weld data and configure limits to assist in welding efficiency analysis.

• Software Based Controls – Can be upgraded as new features become available.

• iARC™ Digital Control – 90 times faster than the previous generation, delivering a responsive arc.

Processes• DC+ Submerged Arc• DC- Submerged Arc• Balanced AC Submerged Arc• Variable AC Submerged Arc

Output Input

Key Options• K3048-1 Cruiser™ Tractor• K2814-1 MAXsa™ 10 Controller• K2370-2 MAXsa™ 22 Feed Head• K2626-2 MAXsa™ 19 Controller• K2312-2 MAXsa™ 29 Feed Head•More options at end of section

LiteratureE9.181

AC

DCCVCC 3

PHASE

Shown:K2803-1 Power Wave®

AC/DC 1000® SD

ProductName

ProductNumber

InputPower

Rated OutputCurrent/Voltage/Duty Cycle

Input Current@ Rated Output

Output Range


Net Weightlbs. (kg)

Power Wave®

AC/DC 1000® SD K2803-1(1) 380/400/460/500/575/3/50/60 1000A/44V/100% 82/79/69/62/55 100-1000A 49.2 x 19.2 x 46.2

(1250 x 488 x 1174)800(363)

6050Hz

Software-driven output delivers maximum control over the depositionrate and penetration in single or multi-arc environments.


(1)Filter is required to meet CE conducted emission requirements. The K2444-3 must be used with the K2803-1.

Cruiser ™ Tractor Submerged Arc Welding Tractor

Processes• Submerged Arc

Output Input

Cruiser™ Unit (K3048-1) Includes• Pendant Control• Butt, Fillet and Lap Joint Tracker• 50-60 Lb. (22.7-27.2 kg) Coil Adapter

• Wire Straightener• Drive Roll/Guide Tube Kit• Contact Nozzle Assembly• Nozzle Extension• Contact Tip

Key Options• K396 Track Section• K1543-XX ArcLink® Control Cable• KP2721-1 Nozzle Extension•More options at end of section

Power Source• K2803-1 Power Wave®

AC/DC 1000® SD

LiteratureE9.181

40VDC

Product Product Rated Output Wire Feed Speed Wire Size Range H x W x D Net WeightName Number Input Power Current/Duty Cycle Gear Box ipm (m/min) Solid - inches (mm) inches (mm) lbs.(kg)

Cruiser™ Tractor K3048-1 40 VDC 1000A/100% 142:1 15-200 1/16-7/32 29 x 23 x 36 140(0.4-5.0) (1.6-5.6) (737 x 584 x 914) (63.5)

Bring the productivity of the Power Wave® AC/DC 1000® SD to field applications. The Cruiser™is an automatic wire feeder tractor for use with the Power Wave® AC/DC 1000® SD.

• Designed for welding big joints on big jobs – Idealfor welding heavy plate on barges, ships, large tanks,bridges, and offshore platforms.

• High deposition rates up to 60 lbs./hr. – Rated output of 1000 amps at 100% duty cycle.

• Versatile travel capabilities – 3 or 4 wheel configuration for use with or without a track.

• Lightweight pendant control with digital meters –Save procedures, apply procedure limits, and lockoutany or all controls.

• Rugged mast and arm – Keeps the wire drive in asteady position and allows flexible adjustment.

• Proven industrial wire drive design – Rotates ontwo heavy duty cross slides for any torch angle andfeeds up to 7/32 in. (5.6 mm) diameter wire.

Basic Automation Solutions

Integrated Solutions Robotic Solutions



www.lincolnelectric.com/subarc | 61


ProductName

Product Number Input Power

Rated OutputCurrent / Duty Cycle


Net Weightlbs. (kg)

MAXsa™ 10 K2814-1 40 VDC N/A 15 x 13 x 4(381 x 259 x 102)

25(11.3)

MAXsa™ 10 Controller

The MAXsa™ 10 controller offers a single monitoring and control point for the entire hardautomation welding system. Operators have full control over AC and DC welding parametersand easy PLC interfacing to control fixture travel, timers and other system commands.

ArcLink®-enabled Controller for Power Wave® AC/DC 1000® SD Systems

• Severe Duty Ready – The controller is IP23 rated and ready for operation in harsh environments.

• Pendant Box – Mount the controller in the standard protective box or remove the pendant for hand-held operation. Extend hand-held operation from 4 feet (1.2 m) up to 100 feet (30.5 m) with an ArcLink® extension cable.

• Eight Procedure Memories – Pre-set and save your optimal welding parameters for repeating applications and recall later for fast changeovers.

• User-Friendly Controls – Clear digital display and controls make it easy to set weld modes, AC operation, strike/start/end options, travel stop/start, timers and other parameters.

• Limit Control – Apply operator procedure limits or lockout on any or all parameters.

• Waveform Control Technology® – Allows the user to choose from a library of pre-programmed weld modes. Parameters for each mode can be adjusted within a limited range to achieve optimal balance between deposition rate and penetration.


Output Input

Key Options• K2462-1 MAXsa™ 10 MountingBracket (Only required for TC-3Travel Carriage)


LiteratureE9.181

40VDC

40VDC

MAXsa™ 22 Feed HeadSubmerged Arc Hard Automation Wire Drive for Power Wave® AC/DC 1000® SD Systems


Output Input

Key Options• K325HCS TC-3 Self-PropelledTravel Carriage (5-75 ipm)

• K389 Flux Hopper for Tandem Arc• K231-1 Submerged Arc Contact Nozzle Assembly


LiteratureE9.181

40VDC

Shown: K2370-2

• Flexible Configuration – Can be used in single, tandem, Twinarc® or multiple arc applications.

• Closed Loop Speed Control – Facilitates full control over starting, running and stopping wire feed speed.

• IP23 Rated – Tested to withstand harsh environments.

• Standard Conversion Kits – Used to change the speed ratio to match the requirements of your application.

• Multi-Axis Rotation – Rotational feed head adjustment in two planes allows flexible, accurate setup for fixturing or arc locating. Additional positioning flexibility can be achieved with the optional horizontal and vertical lift adjuster.

• Standard Accessories – Including an adjustable wire straightener, cross-seam adjuster and electrical valve flux hopper and mounting bracket for TC-3 carriage.

Designed specifically for hard automation applications, the MAXsa™ 22 Wire Drive delivers accuratewire feeding of large diameter submerged arc wires. Based on Lincoln’s proven gearbox and castaluminum feedplate, the MAXsa™ 22 model features a 32VDC permanent magnet, high torque motorthat delivers plenty of traction to push up to 7/32 in. (5.6 mm) diameter solid wire. A top speed of upto 500 ipm (12.7 m/min) can be achieved by changing the gear ratio.

(1)142:1 gear box is standard. Conversion Kit supplied for conversion to 95:1 with Wire Drive (K2370-2, K2312-2, or K2311-1)

Shown:K2814-1

IP23 Rated – Tested and approved to withstand rain,humidity, dust and other environmental conditions.

When placed vertically, the unit can be stored outdoors.

TC-3 The TC-3 travel carriage allows the mounting of up

to two feed heads/controllers and wire reels to abeam for basic hard automation installations.

ProductName

ProductNumber

InputPower


Gear Box

Wire FeedSpeed Range(1)

imp (m/min.)

Wire Size Range(1)

in. (mm)Solid

DimensionsH x W x Dinches (mm)

Net Weightlbs. (kg)

MAXsa™ 22 Head(includes flux hopper)

K2370-2 40 VDC 1000A / 100% 142:1(1) 10-200 (.25-5.08) 5/32-7/32 (4.0-5.6) 12 x 14 x 10(305 x 355 x 254)

80(36.3)95:1(1) 10-300 (.25-7.62) 1/8-5/32 (3.2-4.0)

57:1(1) 40-500 (1-12.7) .045-1/16 (1.1-1.6)





MAXsa™ 19 Controller

The MAXsa™ 19 controller is specifically designed to relay wire feed commands to the MAXsa™ 29when a customer-supplied user interface is used in place of the MAXsa™ 10 controller. Typically, this occurs in a variety of third party integrator solutions that include integration hardware like turning rolls, panel lines, seamers and pipe mills fixturing.

Submerged Arc Systems for Integrators and Robotic Applications for Power Wave® AC/DC 1000® SD Systems

• Compact Size – Makes it easy to position in custom integrator solutions.

• Fast Digital Communication – with the Power Wave® AC/DC 1000® SD via ArcLink®

cable and to the wire drive via a 14 pin control cable.

• Standard I/O Connector Block – for start/stop, forward/reverse feed and shutdown input interfacing with external accessories.

• Standard Status Indicator – aids diagnostic system troubleshooting.



Output Input

Key Options•More options at end of section

LiteratureE9.181

40VDC

40VDC

Shown: K2626-2

MAXsa™ 29 Feed HeadSubmerged Arc Systems for Integrators and Robotic Applications for Power Wave® AC/DC 1000® SD Systems


Output Input

Key Options• K231-1 Submerged Arc Contact Nozzle Assembly


LiteratureE9.181

40VDC

ProductName

ProductNumber

InputPower


Gear Box

Wire FeedSpeed Range(1)

imp (m/min.)

Wire Size Range(1)

in. (mm)Solid

DimensionsH x W x Dinches (mm)

Net Weightlbs. (kg)

MAXsa™ 29 Head K2312-2 40 VDC 1000A / 100%142:1 10 - 200 (.25 - 5.08) 5/32 - 7/32 (4.0 - 5.6)

13 x 16 x 10(330 x 406 x 254)

35(15.9)95:1 10 - 300 (.25 - 7.62) 1/8 - 5/32 (3.2 - 4.0)

57:1 40-500 (1-12.7) .045 - 1/16 (1.1 - 1.6)

• Closed Loop Speed Control – Facilitates full control over starting, running and stopping wire feed speed.

• 32V DC Permanent Magnet, High Torque Motor –Delivers plenty of traction to push up to 7/32 in. (5.6 mm) diameter solid wire. Top speed of up to 500 ipm (12.7 m/min) can be achieved by changing the gear ratio.


• Standard Conversion Kits – Used to change the speed ratio to match the requirements of your application.

• Multi-Axis Rotation – Rotational feed head adjustment in one plane allows flexible, accurate setup for fixturing.

• Standard adjustable wire straightener.

Shown: K2312-2

The compact MAXsa™ 29 Feed Head is intended for integrator solutions as well as the latestsubmerged arc robotic applications.

()142:1 gear box is standard. Conversion Kit supplied for conversion to 95:1 with Wire Drive (K2370-1, K2312-2, or K2311-1)

Contact us at [email protected] more information on robotic applications.

Contact us at [email protected] more information on robotic applications.

ProductName

Product Number Input Power



Net Weightlbs. (kg)

MAXsa™ 19 K2626-2 40 VDC 1000A/100% 9 x 10.5 x 3(229 x 267 x 76)

7(3.2)

Bottom View of K2626-2





Idealarc® DC-600, DC-655, & DC-1000Rugged construction, simple controls and rated 100% duty cycle output make these machinesa sound investment for heavy duty shop applications.

Industrial DC Multi-Process Welders

Processes• Stick • Flux-Cored• TIG • Submerged Arc• MIG • Gouging

Output Input

Key Options

DC-600K804-1 Multi-Process SwitchK1611-1 Paralleling Kit(for codes above 10500)K1897-1 Paralleling Kit(for codes below 10500)K842 Undercarriage

DC-655K1482-1 Digital Meter KitK1528-1 Dual Process SwitchK1611-1 Paralleling KitK842 Undercarriage

DC-1000• K1897-1 Paralleling Kit • K857 Remote Output Control • K843 Amptrol™ Adapter Kit • K1798 Terminal Strip Adapter Cable •More options at end of section

LiteratureE5.40 (Idealarc® DC-600)E5.46 (Idealarc® DC-655)E5.50 (Idealarc® DC-1000)

DC 3PHASE

6050HzCV

CC


Idealarc® DC-600 K1288-18 230/460/3/60 600A/44V/100% 108/54A CV: 70-850A, 13-44V 30.7 x 22.2 x 38 522w/Multi-Process Switch 680A/44V/60% CC: 90-850A, 24-42V (781 x 565 x 965) (237)

Idealarc® DC-600 K1288-17K1288-22 230/460/575/3/60 108/54/43.2A

Idealarc® K1609-2 230/460/575/3/60 650A/44V/100% 122/61/49A 13-44V 27.5 x 22.2 x 38 720DC-655 (815A/44V/60%) 50-815A Max. (699 x 564 x 965) (327)

OCV: 46V (CV)68V (CC)

Idealarc® K1386-3 230/460/3/60 1000A/44V/100% 193/96.5A 16-46V 30.7 x 22.5 x 39 821DC-1000 K1386-4 575/3/60 150-1300A (781 x 572 x 991) (372)

Shown:K1288-17

Idealarc® DC-600Shown:

K1609-2Idealarc® DC-655

NOTE: 50 Hertz models available for the Idealarc® DC-600, DC-655 and DC-1000.

Idealarc® DC-600

• 115V, 15 amps, duplex auxiliarypower receptacle (60Hz models)makes it easy to power lights,grinders and other shop tools atyour work station.

• Full range output voltage control for easy operation andprecise control.

• Standard analog ammeter andvoltmeter.

• Mode switch for selecting desiredoutput characteristics.

• Windings and rectifiersprotected against moisture andcorrosive environments.

• Flat-top case with a small footprint can be placed under aworkbench or stacked up to 3high on top of each other.


Idealarc® DC-655

• CC Arc Force Control Knobwith built-in “Hot Start”.

• “Idle Shut Down mode”automatically shuts machine off when not in use to minimizepower consumption.

• Fan-As-Needed™—solid statethermally controlled cooling fanoperates only when required.Minimizes power consumption,operating noise and dust intake.

• Separate output studs let youchoose low or high inductance.

• Panel switches are behind frontlatched panel, for remote ormachine panel output control, and output “on” or remote “on” selection, and CC, CV Subarc or CV MIG mode selection.



Idealarc® DC-1000

• 500 amp output connectionsprovide enhanced arc characteristics for low amperagesubmerged arc and MIG weldingprocedures.

• Single range control for preciseoutput control and easy operation.

• Terminal strip and output studsfor remote connections and cable.

• Low profile case allows installation of a work-bench andfor stacking up to 2 machines toconserve floor space.

• Removable side panels for easyaccess to internal parts.

• Line voltage compensationmaintains weld consistency, evenwith line voltage changes of±10%.

• Internal components, includingwindings, rectifiers and circuitboards, are coated to protectagainst the effects of moistureand corrosion.


Shown:K1386-3

Idealarc® DC-1000



Idealarc® DC-1500Multi-Process DC Arc Welding Power Source


Output Input

Key Options• K1900-1 Paralleling Kit • K857 Remote Output Control, 25 ft. (7.6 m)

• K857-1 Remote Output Control,100 ft. (30.5 m)

• K843 Amptrol™ Adapter Kit •More options at end of section

LiteratureE5.60

DC 3PHASE

60HzCV

CC

• Full range output voltage control for easy operation and precise output control.

• Mode switch used to select the desired output characteristics for the process being used.

• Line voltage compensation for maintaining weld consistency, even with line voltage changes of ±10%.

• Fan cooled with electronic and thermostatic protection from current overload and excessive temperatures.

• Function lights built into the printed circuit boards speed diagnostics.

• Windings and rectifiers protected against moisture and corrosive environments.

• Removable side panels for easy access to internal parts.

• Recessed front panel protects operating controls.

• Terminal strip and output studs for remote connections and cable.

• Seven-year warranty on power rectifier.

The precise output of the DC-1500 enhances productivity and quality control when usedwith Lincoln NA-3 and NA-5 automatic wire feeders, and the LT-7 tractors.

Shown:K1275

Idealarc® DC-1500


Idealarc® K1275 460/3/60 1500A/44V/100% 184A 200-1500A 57.2 x 22.3 x 38 1420DC-1500 1500A/60V/100% 20-60V (1453 x 566 x 965) (644)

Idealarc® AC-1200Automatic Submerged Arc Welding Power Source


Output Input

Key Options•Weld Fume Control System •More options at end of section

LiteratureE5.70

AC 1PHASE

60Hz

CC

The AC-1200 submerged arc power source is specifically designed for operation with Lincoln Electric’s NA-4 automatic wire feeder. It is a power source that you can count on day-in and day-out to provide proven performance.

• Scott® connection taps standard for two AC welding heads operated in tandem.

• Rheostat adjusts the output settings while welding or at idle.

• Three output studs with overlapping ranges.

• ±10% input line voltage compensation for maintaining weld consistency.

• Thermostatic protection from current overload and excessive temperatures.

• Terminal strip for remote control and wire connections and output studs for welding cables.

• Removable side panels for easy access to internal parts.

• Windings and rectifiers protected against moisture and corrosive environments.

• Seven-year warranty on power rectifier.


Idealarc® K1276 460/1/60 1200A/44V/100% 182A 200-1500A 57.2 x 22 x 38 1570AC-1200 (1453 x 560 x 965) (712)

Shown:K1276

Idealarc® AC-1200

NOTE: 50 Hertz models also available.

NOTE: 50 Hertz models also available.



NA-3S, NA-4 & NA-5 Control & HeadsImprove productivity with the NA-3S, NA-4, or NA-5 automaticwire feeders. These systems have been specially designed to deposit more weld metal at faster travel speeds which eliminates bottlenecks and cuts costs.

Automatic Welding Systems

• Solid state controls allow for precise control of welding procedures, striking characteristics, as well as bead size and shape.

• Easily adjusted for a wide range of processes, feed speeds, and wire sizes.

• Compact units with excellent flexibility to fit into simple fixtures or the most complex automated production lines.

• Rugged construction minimizes downtime and maintenance costs.

Product Product Wire Feed Speed Range Wire Size Range - in. (mm)Name Number ipm (m/min) Solid

NA-3S Controller K210-2 25-650 (0.6-16.5) .035-7/32 (0.9-5.6)

NA-4 Controller K388-2 subject to arc voltage used .035-7/32 (0.9-5.6)

NA-5 Controller K356-2 25-775 (0.6-16.5) .035-7/32 (0.9-5.6)

NA-3S/NA-4 Head K208A subject to arc voltage used 3/32-7/32 (2.4-5.6)

NA-3S/NA-4 Head K208B subject to arc voltage used .035-3/32 (0.9-2.4)

NA-3SF/NA-4F Head K209A subject to arc voltage used 3/32-7/32 (2.4-5.6)

NA-3SF/NA-4F Head K209B subject to arc voltage used .035-3/32 (0.9-2.4)

NA-5S Head K346A 15-290 (0.4-7.4) 3/32-7/32 (2.4-5.6)

NA-5S Head K346B 22-425 (0.6-10.8) 1/16-3/32 (1.6-2.4)

NA-5SF Head K347A 15-290 (0.4-7.4) 3/32-7/32 (2.4-5.6)

NA-5SF Head K347B 22-425 (0.6-10.8) 1/16-3/32 (1.6-2.4)

Shown:K356-2 NA-5

Automatic Welding Systems• 'Set-it and forget it' automatic

welding

• Deposit more metal at faster travel speeds compared to semiautomatic equipment

• Designed to help you increase production, eliminate operational bottlenecks and cut costs.


Output Input

Required Options• Nozzle Assembly• Control Cable• Weld Power Cable• Power Source•Wire Reel(s) and mounting


LiteratureE9.10 (NA-3S, NA-4)E9.30 (NA-5)

115VAC 60

50Hz



The LT-7 Tractor is a self-propelled mechanized wire feeder, designed for the submerged arc process with track system capabilities. It is self-guiding and easy to operate—only one operator is usually required.

Submerged Arc DC Wire Feeder

Product Product Input Output Capacity Wire Feed Speed Range Wire Size Range H x W x D Net WeightName Number Power Current/Duty Cycle ipm (m/min) Solid – inches (mm) inches (mm) lbs. (kg)

LT-7 K227-1 115 VAC 600A/100% 100 - 400 3/32 - 3/16 27.5 x 33 x 14 120Standard 50/60 Hz 1100A/100% (with (2.5 - 10.2) (2.4 - 4.8) (698 x 838 x 356) (54)

water cooling)LT-7 K395-1 130

Track Model (59)

• Feeds 3/32-3/16 in. (2.4-4.8 mm) solid wires, from 100-400 inches per minute (2.5-10.2 m/min) wire feed speed.

• Calibrated tractor drive adjusts travel speeds from 6 in.-70 in. per minute (0.12-1.8 m/min).

• Vertical head lift adjuster for adjusting electrical stick-out from 1/2-5 in. (12.7-127.0 mm).

• Weld angle is up to 50° from vertical on either side; drag angle is up to 30° from vertical.

• Control box can be mounted either left or right, eliminating the need to return to the power source for routine procedure changes.

• Welds butts, horizontal fillet and lap joints to the left or right side of the tractor frame for convenience.

Shown:K395-1 LT-7 Track Model

115VAC


Output Input

Unit Includes• Control Cable, 25 ft. (7.6 m)

Required Options• Nozzle Assembly• Control Cable• Weld Power Cable


LiteratureE9.70

LT-7 Tractor

LN-8 and LN-9 The LN-8 and LN-9 are semiautomatic wire feeders deliver dependable performance and reliable operation, making them ideal for shop or field operations. Heavy-Duty, recommended for larger size wires.

Semiautomatic Wire Feeders


Output Input

Required Options• Drive Roll Kit• Control Cable• Terminal Strip Adapter Cable• Control Extension Cable• Weld Power Cable

Key Options• K1524-3 Heavy Duty Wire Reel Stand

• K1555-1 Insulated Lift Bail • K1556-1 Light Duty Caster Kit • K1557-1 Swivel Platform •More options at end of section

LiteratureE8.30


LN-8 K297 115 VAC 600A/60% 50-600 Solid: .040-3/32 (1.0-2.4) 10.9 x 9.8 x 9.6 3650/60 Hz (1.3-15.2) Cored: .045-.120 (1.2-3.0) (277 x 248 x 244) (16.2)

Hardfacing: 7/64 (2.8)

LN-9 K357-1 11.5 x 11.3 x 11.5 42(292 x 287 x 292) (19)

115VAC

( K357-1 LN-9 and K297 LN-8shown with options.)

• Completely enclosed case protects the heavyduty wire drive mechanism from damage, yetallows easy access to drive rolls.

• Rugged and durable design recognized throughout the industry for its long life and years of trouble-free wire feeding.

• Standard digital meter can be set to read volts, inches or meters/minute on the LN-9.

• Control of wire feed speed and voltageat the wire feeder eliminates the need to return to the power source to adjust procedures.

Shown:K297 LN-8

Shown:K357-1 LN-9



LN-8 and LN-9 Wire FeedersRequired Options

Submerged Arc Gun and Cable Assemblies See Submerged Arc Guns in the “Guns and Torches” section.

Drive Roll and Guide Tube KitsSee Drive Roll and Guide Tube Kits chart in the“Recommended Equipment Options” section.



General OptionsK1524-3 Heavy Duty Wire Reel Stand K1555-1 Insulated Lift Bail K1556-1 Light Duty Caster Kit K1557-1 Swivel Platform K1504-1 50-60 lb. (22.4-27.2 kg) Coil Adapter,

2 inch (50.8 mm) spindle K1634-2 Plastic Wire Cover - up to 60 lbs. (27.2 kg) K261 Wire Feed Speed Meter Kit K202 Burnback Kit K305 Wire Reel and Flux Tank Assembly K163 Undercarriage K110 Mechanized Hand Travel Unit K161-50 Squirtmobile® Power Pack, 50 ft. (15.2 m) K283 Portable Digital Wire Feed Speed Meter

LT-7 TractorRequired Options


K148A Positive Contact Nozzle Assembly for 3/32-1/8 in. (2.4-3.2 mm) Wire

K148B Positive Contact Nozzle Assembly for 5/32-3/16 in. (4.0-4.8 mm) Wire

General OptionsKP2268-1 LT-7 Drive Roll 052-1/16 (2 required)KP2268-2 LT-7 Drive Roll 068-3/32 (2 required)KP2268-3 LT-7 Drive Roll 3/32-3/16 (2 required)KP2268-4 LT-7 Drive Roll 045-052 (2 required)KP1890-1 Drive Roll Center 5/64-3/32 Tiny TwinKP1890-2 Drive Roll Side 5/64-3/32 Tiny TwinKP1984-1 Guide Tube Assembly 068-3/16 IncomingKP1985-1 Guide Tube 3/32-3/16 Outgoing KP1986-1 Guide Tube Outgoing Tiny Twinarc®

KP2127-1 Guide Tube Incoming TinyTwin Tractor

Control Cables and AdaptersSee Control Cables and Adapters chart in the“Recommended Equipment Options” section.

K149-5/32 Nozzle Extension for 5/32 in. (4.0 mm) WireK232 Horizontal Fillet and Lap Adapter KitK229 Flat Fillet Adapter KitK230 Butt Seam Guide KitK396 Track Section - 70 in (1.8m)K285 Concentric Flux Cone Assembly

NA-3S and NA-4Required Options



General OptionsDrive Roll /Guide Tube KitsSee Drive Roll and Guide Tube Kits chart in the“Recommended Equipment Options” section.

K221 Start Controls P.C. Board for AutomaticsK245 Crater Fill Controls P.C. Board for AutomaticsK96 Horizontal Adjuster, 2 in. (50.8 mm)K29 Vertical Lift Adjuster, 4 in. (101.6 mm)K325HCS TC-3 High Capacity Travel Carriage,

Multiple Heads & Controls, 5-75 ipm.K219 Automatic Flux Hopper Assembly K299 Wire Reel Assembly for 50-60 lb. (22.7-27.2 kg)

Coils (without high frequency insulation) K278-1 Spreadarc Oscillator K1733-5 Wire Straightener (Automatics)

Single Electrode OptionsK231-1 Contact Nozzle Assembly for 3/32, 1/8 and

5/32 in. (2.4, 3.2 and 4.0 mm) Wire KP2721-1 Nozzle Extension, 5 in. KP2082-2B1 Contact Tip, 5/64 in. (2.0 mm),

3/8-24 in. (9.5-609.6 mm) thread KP1962-3B1 Nozzle Tip, 3/32 in. (2.4 mm) wire diameter KP1962-1B1 Nozzle Tip, 1/8 in. (3.2 mm) wire diameter KP1962-4B1 Nozzle Tip, 5/32 in. (4.0 mm) wire diameter KP1962-2B1 Nozzle Tip, 3/16 in. (4.8 mm) wire diameter KP1962-5B1 Nozzle Tip, 7/32 in. (5.6 mm) wire diameter K148A Positive Contact Nozzle Assembly for

3/32-1/8 in. (2.4-3.2mm) WireK148B Positive Contact Nozzle Assembly for

5/32-3/16 in. (4.0-4.8mm) Wire K285 Concentric Flux Cone Assembly K386 Narrow Gap Deep Groove NozzleK226R Contact Jaw Assembly for 1/8-7/32 in.

(3.2-5.6 mm) Wire K149-5/32 Nozzle Extension for 5/32 in. (4.0 mm) Wire

Twinarc® OptionsK129-1/16 Tiny Twinarc® Assembly for 1/16 in.

(1.6 mm) WireK129-5/64 Tiny Twinarc® Assembly for 5/64 in.

(2.0 mm) WireK129-3/32 Tiny Twinarc® Assembly for 3/32 in.

(2.4 mm) WireK225 Submerged Arc Twinarc® Nozzle for 5/64, 3/32

and 1/8 in. (2.0, 2.4 and 3.2 mm) WireK281 Tiny Twinarc® Solid Wire Straightener

Tandem Arc OptionsK387 Tandem Arc Framework AssemblyK390 Tandem Arc Wire Reels and MountingsK389 Flux Hopper Assembly

Power Source OptionsFor NA-3S Idealarc® DC-600, DC-655, DC-1000

and DC-1500For NA-4 Idealarc® AC-1200

NA-5General Options

Control Cables and AdaptersSee Control Cables and Adapters chart and Drive Roll and WireGuide Kits Chart in the “Recommended Equipment Options” section.

K2163-35 Weld Power Cable, Lug to Lug (4/0), 35 ft. (10.7 m)

K2163-60 Weld Power Cable, Lug to Lug (4/0), 60 ft. (18.3 m)

K1842-110 Weld Power Cable, Lug to Lug (4/0, 600A, 60%), 110 ft. (33.5 m)

K338-46 Control to Head Cable Extension, 46 ft. (14.0 m)K335-26 Control to Head Cable Extension, 26 ft. (7.9 m)K231-1 Contact Nozzle Assembly for 3/32, 1/8 and

5/32 in. (2.4, 3.2, 4.0 mm) Wire KP2721-1 Nozzle Extension, 5 in. (127 mm) K226R Contact Jaw Assembly for 1/8-7/32 in.

(3.2-5.6 mm) WireK148A Positive Contact Nozzle Assembly

for 3/32-1/8 in. (2.4-3.2 mm) WireK148B Positive Contact Nozzle Assembly

for 5/32.-3/16 in. (4.0-4.8 mm) WireK149-5/32 Nozzle Extension for 5/32 in. (4.0 mm) WireK386 Narrow Gap Deep Groove NozzleKP2095-15 Liner Spring, .133 in. ID, .240 in. OD, 12.60 in.

(3.4 mm ID, 6.1 mm OD, 320.0 mm)KP2108-1B1 Nozzle TipKP1966-2B1 Contact Tip, Pressure Shoe Type, 1/16 in.

(1.6 mm) wire diameterK285 Concentric Flux Cone AssemblyK225 Sub Arc Twinarc Nozzle for 5/64, 3/32 & 1/8 in.

(2.0, 2.4, 3.2 mm) WireK129-1/16 Tiny Twinarc® Assembly, 1/16 in. (1.6 mm) WireK129-5/64 Tiny Twinarc® Assembly, 5/64 in. (2.0 mm) WireK129-3/32 Tiny Twinarc® Assembly, 3/32 in. (2.4 mm) WireK281 Tiny Twinarc® Solid Wire StraightenerK223 Solenoid KitK325HCS TC-3 High Capacity Travel Carriage,

Multiple Heads & Controls, 5-75 ipm.K299 Wire Reel Assembly for 50-60 lb. (22.7-27.2 kg)

Coils (without high frequency insulation).K162-1 Spindle Kit, 2 Inch (50.8 mm) HubK29 Vertical Lift Adjuster, 4 in. (101.6 mm)K96 Horizontal Adjuster, 2 in. (50.8 mm)K278-1 Spreadarc OscillatorK334 Start or Crater ModuleK337-10 Weld Timer Module - maximum time 9.99 sec.K336 Remote Interface ModuleK219 Automatic Flux Hopper Assembly (NA-5N only)K1733-5 Wire Straightener (Automatics)

Submerged Arc & Automatic Equipment OptionsSee the “Recommended Equipment Options” section for descriptions.



Submerged Arc & Automatic Equipment Options, con’t. See the “Recommended Equipment Options” section for descriptions.

MAXsa™ Controllers and HeadsGeneral OptionsK2163-35 Weld Power Cable, Lug to Lug (4/0),

35 ft. (10.7 m), two cables per packageK2163-60 Weld Power Cable, Lug to Lug (4/0),

60 ft. (18.3 m), two cables per packageK1842-110 Weld Power Cable, Lug to Lug

(4/0, 600A, 60%), 110 ft. (33.5 m)

Weld Power Cables, 0-250 ft @ 100% Duty CycleK1842-10 Weld Power Cable, Lug to Lug (3/0, 600A, 60%),

10 ft. (3.0 m), Requires Qty. 3K1842-35 Weld Power Cable, Lug to Lug (3/0, 600A, 60%),

35 ft. (10.7 m), Requires Qty. 3K1842-60 Weld Power Cable, Lug to Lug (3/0, 600A, 60%),

60 ft. (18.3 m), Requires Qty. 3K387 Tandem Arc Framework AssemblyK390 Tandem Arc Wire Reels and MountingsK389 Flux Hopper Assembly K219 Automatic Flux Hopper Assembly

Submerged Arc Contact Nozzle AssemblyK231-1 Contact Nozzle Assembly for 3/32, 1/8 and

5/32 in. (2.4, 3.2, 4.0 mm) Wire KP2721-1 Nozzle Extension, 5 inches K226R Contact Jaw Assembly for 1/8-7/32in.

(3.2-5.6 mm) Wire K148A Positive Contact Nozzle Assembly

for 3/32-1/8 in. (2.4-3.2 mm) Wire K148B Positive Contact Nozzle Assembly

for 5/32-3/16 in. (4.0-4.8 mm) Wire K149-5/32 Nozzle Extension for 5/32 in. (4.0 mm) Wire K386 Narrow Gap Deep Groove NozzleKP2095-15 Liner Spring, .133 in. ID, .240 in. OD, 12.60 in.

(3.4 mm ID, 6.1 mm OD, 320.0 mm)KP2108-1B1 Nozzle Tip KP1966-2B1 Contact Tip, Pressure Shoe Type,

1/16 in. (1.6 mm) wire diameter K285 Concentric Flux Cone AssemblyK225 Sub Arc Twinarc Nozzle for 5/64 in., 3/32 in.

and 1/8 in. WireK129-1/16 Tiny Twinarc® Assembly, 1/16 in. (1.6 mm) WireK129-5/64 Tiny Twinarc® Assembly, 5/64 in. (2.0 mm) WireK129-3/32 Tiny Twinarc® Assembly, 3/32 in. (2.4 mm) WireK281 Tiny Twinarc® Solid Wire Straightener

TC-3 Travel CarriageK325HCS TC-3 High Capacity Travel Carriage, 5-75 ipmK299 Wire Reel Assembly for 50-60 lb.

(22.7-27.2 m) Coils. K162-1 Spindle Kit, 2 Inch Hub K29 Vertical Lift Adjuster, 4 in. (101.6 mm)K96 Horizontal Adjuster, 2 in. (50.8 mm) K278-1 Spreadarc Oscillator K2462-1 Mounting Bracket for TC-3 K1733-5 Wire Straightener (Automatics)

Idealarc® DC-600General OptionsK804-1 Multi-Process SwitchK842 Undercarriage - Hand movingK1737-1 All-Terrain UndercarriageK1611-1 Paralleling KitK1897-1 Paralleling Kit

Wire Feeder Options— LN-8, LN-9, LT-7, NA-3S, NA-5

Idealarc® DC-655General OptionsK1482-1 Digital Meter KitK1486-1 Air Filter KitK1528-1 Dual Process SwitchK1611-1 Paralleling KitK842 Undercarriage - Hand movingK1737-1 All-Terrain Undercarriage

Wire Feeder Options— LN-8, LN-9, LT-7, NA-3S, NA-5

Idealarc® DC-1000General OptionsK1897-1 Paralleling KitK1520-1 42 Volt Transformer KitK857 Remote Output Control, 25 ft., (7.6 m)K857-1 Remote Output Control, 100 ft., (30.5 m)K843 Amptrol™ Adapter KitK1798 Adapter Cable - Male 14-pin Control Cable to

Terminal StripK1770-1 Factory UndercarriageK1737-1 All-Terrain Undercarriage

Wire Feeder Options— LN-9, LT-7, NA-3S, NA-5

Idealarc® DC-1500General OptionsK1900-1 Paralleling KitK857 Remote Output Control, 25 ft. (7.6 m)K857-1 Remote Output Control, 100 ft. (30.5 m)K843 Amptrol™ Adapter Kit

Wire Feeder Options— NA-3S, NA-5, LT-7

Idealarc® AC-1200General Options— Weld Fume Control System

Wire Feeder Options— NA-4

Power Wave® AC/DC 1000® SDGeneral Options

K2444-3 CE Filter K1811-50 Heavy Duty Process Sense Lead, 50 ft. (15.2 m)K1811-100 Heavy Duty Process Sense Lead, 100 ft. (30.5 m)K2683-25 Heavy Duty ArcLink™ Control Cable, 25 ft. (7.6 m)K2683-50 Heavy Duty ArcLink™ Control Cable,

50 ft. (15.2 m)K2683-100 Heavy Duty ArcLink™ Control Cable,

100 ft. (30.5 m)K1785-4 Control Cable (Heavy Duty), 4 ft. (1.2 m)K1785-16 Control Cable (Heavy Duty), 16 ft. (4.9 m)K1785-25 Control Cable (Heavy Duty), 25 ft. (7.6 m)K1785-50 Control Cable, 14-pin, 50 ft. (15.2 m)K1785-100 Control Cable, 14-pin, 100 ft. (30.5 m)

Wire Feeder Options— MAXsa™ Controllers

PLASMA CUTTINGSYSTEMS

• Cut Any Conductive Material

• Fast, Clean Cutting Compared to Oxy-Fuel

• Great for Hobby, Farm, Autobody or Industry

1 - PHASE

Tomahawk ™ 375 AirPlasma Cutting - Anywhere, Anytime

www.lincolnelectric.com/plasma | 69


Tomahawk ™ 625Plasma Cutting - Anywhere, Anytime

1Phase

Standard Cut

Contact Cut

Parts-In-Place

™

Safety

MODEL CUTTING CAPABILITYOUTPUT FEATURES

Tomahawk™ 375 Air

Tomahawk™ 625 10-40 DC

5/16 (7.9) 3/8 (9.5) 1/2 (12.7)

1/2 (12.7) 5/8 (15.9) 3/4 (19.1)

10-25 DC

•

•

Cutting Output Range(Amps)

Maximum Cutting Thickness – in. (mm)

Recommended22 ipm (0.56 m/min)

Maximum14 ipm (0.36 m/min)

Severance5 ipm (0.13 m/min)

PLASMA CUTTING SYSTEMS

70 | www.lincolnelectric.com/plasma

Tomahawk ™ 375 Air Plasma Cutting - Anywhere, Anytime

Processes• Plasma Cutting

Output Input

Unit Includes• Internal air compressor (external air connection also standard)

• Lincoln Electric LC25 Torch with 10 ft. (3.0 m) cable

• Air regulator and pressure gauge• Internal water separator• Work clamp and cable• Spare consumables• Shoulder strap• Input power cord

Key Options• K2886-1 Plasma Circle Cutting Guide Kit• K2377-1 Small Canvas Cover• K2846-1 LC25 Handheld Plasma Torch,10 ft. (3 m)

Consumables Options• KP2842-1 Electrode (LC25)• KP2842-2 Nozzle, 25A (LC25)• KP2842-3 Retaining Cap (LC25)• KP2842-4 Swirl Ring (LC25,LC40)• KP2842-5 Spacer (LC25)

LiteratureE11.100

1PHASE

60Hz

DC

• Ultimate Portability – Internal air compressor enables operation in environments where external compressed air is not available.

• Continuous Output Control – Focus the arc for different material thickness.

• Touch Start system – Reliable plasma arc initiation without high frequency.

• Rapid Arc Restrike – Fast cutting through gaps, even expanded metal.

• Front Panel Purge Control – Makes it easy to set the air flow rate without initiating the plasma arc.

• Cool Operation, Long Consumable Life – New electrode and nozzle design save you money in the long run.

• Added Safety – Our Parts-in-Place system detects correct installation of consumables and torch.

• Engine Drive Compatible – Select a Lincoln Electric®Ranger® or Vantage® to power your Tomahawk™

in remote locations.

The Tomahawk™ 375 Air plasma cutting system arrives ready to go, for fast and precisecutting. With the 375 Air, forget the grinder – simply pick up the torch and cut in seconds.

Shown:K2806-1

Tomahawk™ 375

Product Product Input Power Rated Output Input Current Pilot Output Air Pressure Air Flow H x W x D Net WeightName Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle @ Rated Output Current Range Required Rate in. (mm) (w/o Torch) lbs.(kg)

Tomahawk™ K2806-1 208/230/1/60 [email protected] 100% 21.7A 17A 10-25A 80-110 PSI 70 psi@ 15.2 x 8.5 x 18.9 40375 Air [email protected] 60% (6-7.5 Bar) 125-200 SCFH (385 x 215 x 480) (18)

25A@90V 35% 5 Bar@80 L/min

Tomahawk ™ 625Plasma Cutting - Anywhere, Anytime

Processes• Plasma Cutting

Output Input

Unit Includes• Lincoln Electric LC40 torch, 20 ft. (6.0 m) cable

• Air regulator and pressure gauge• Internal water separator• Work clamp and cable• Spare consumables• Shoulder strap• Input power cord

Key Options• K2886-1 Plasma Circle Cutting Guide Kit• K2377-1 Small Canvas Cover• K2847-1 LC40 Handheld Plasma Torch, 20 ft. (6 m)

Consumables Options• KP2843-1 Electrode (LC40)• KP2843-2 Nozzle, 40A (LC40)• KP2843-3 Nozzle (Direct Contact), 40A (LC40)

• KP2843-5 Retaining Cap (LC40)• KP2842-4 Swirl Ring• KP2843-9 Nozzle (Direct Contact), 25A (LC40)

• KP2843-10 Spacer (LC40, LC65)

LiteratureE11.200

1PHASE

6050Hz

DC

• Continuous Output Control – Focus the arc for different material thickness.

• Touch Start System – Reliable plasma arc initiation without high frequency.

• Rapid Arc Restrike – Fast cutting through gaps, even expanded metal.

• Front Panel Purge Control – Makes it easy to set the air flow rate without initiating the plasma arc.

• Cool Operation, Long Consumable Life – New electrode and nozzle design save you money in the long run.

• Added Safety – Our Parts-in-Place system detects correct installation of consumables and torch.

• Lightweight and Portable – Easily carried by one person.

• Engine Drive Compatible – Select a Lincoln Electric Ranger®or Vantage® to power your Tomahawk™ in remote locations.

Tomahawk™ plasma cutting systems are portable enough to carry to any jobsite. Hook up the compressed air, grab the torch and start cutting right away.

Shown:K2807-1

Tomahawk™ 625

Product Product Input Power Rated Output Input Current Pilot Output Air Pressure Air Flow H x W x D Net WeightName Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle @ Rated Output Current Range Required Rate in. (mm) (w/o Torch) lbs.(kg)

Tomahawk™ K2807-1 208/230/1/50/60 [email protected] 100% 36.8A 17A 10-40A 80-110 PSI 70 psi @ 15.2 x 8.5 x 18.9 34625 [email protected] 60% (6-7.5 Bar) 125-200 SCFH (385 x 215 x 480) (15.42)

[email protected] 35% 5 Bar@80 L/min



AUTO-DARKENING

WELDINGHELMETS

1840 Patriot ™

K3026-1Amp Angel ™

K3027-11840 Black

K3023-1Tribal ™

K3024-1Cruzin Sticks ®

K3025-1

2450 BlackK3028-1

Heavy Metal ™

K3029-1Hemisfear ™

K3030-12450 Patriot ™

K3032-1Street Rod ™

K3035-1

MODEL SHADE CARTRIDGE SIZE

in. (mm)

1840 Series

2450 Series

TIG AMP RATING(amps)

VIEW SIZEin. (mm)

Hard Hat

Adapter Capable

Grind Mode

Bonus Pak

Cheater Lens

Capable

Standard

4.5 x 5.25 Lens

User Replaceable

Batteries

4.33 x 3.54(110 x 90) •

•

•

•

•

•

•

• • •

3.78 x 1.85(96 x 47) 5

4.5 x 5.25(114 x 133)

DIN 9-13Internal 4

DIN 9-13External 2

3.82 x 2.44(97 x 62)

DC: 3AC: 5

ARCSENSORS

www.lincolnelectric.com/helmets | 71

FEATURES

1840 SERIES

2450 SERIES

WELDING HELMETS

72 | www.lincolnelectric.com/helmets

• Continuously variable control for shade, sensitivity and delay – Dial in your preference:– Sensitivity: Adjustable for welding environment.

– Internal Shade Control: 9-13

• Light Weight – 20 oz (567 g).

• Grind mode.

• Cheater lens capable.

• Standard lens size – 4.5 x 5.25 in. (114 x 133 mm)

• Hard hat adapter capability.

• Four arc sensors.

• Continuously variable control for shade, sensitivity and delay – Dial in your preference:– Sensitivity: Adjustable for welding environment.– External Shade Control: 9-13 – Delay: Adjustable for dark back to light state.

• Extremely Light Weight – 18 oz (510 g).

• Magnifying “Cheater” Lens Capable.

• Grind mode.

• Solar powered with battery assist.

• Hard hat adapter capability.

• Two arc sensors.

VIKING ™ Welding Helmets: 2450 Series Light Weight with Large Viewing Area.

All Helmets Come With Great Bonus Items Valued at over $25 Including:

• Sport-pak style helmet bag

• Lincoln Electric®/Foose® bandana.

Viewing Area:Size of Cartridge: UV/IR Protection: Variable Shades:Light To Dark Speed:Light State:Grind Mode:Dark to Light Delay:Variable Sensitivity:TIG Amp Rating:

3.82 x 2.44 in. (97 x 62 mm)4.5 x 5.25 in. (114 x 133 mm)Up to Shade DIN 16 at all timesDIN 9 to 13, Fully Adjustable1/25,000 sec.DIN 3.5DIN 3.50.1-1.0 seconds, fully adjustableFully AdjustableDC<3 amp; AC<5 amp; DC pulse

Arc Sensors:Power Supply:Low Battery Warning:Battery:Operating Temperature:Storing Temperature:Total Weight:

Compliance:Warranty:

4Solar Cells w/replaceable batteriesRed LightCR2450 Lithium (2 required)+14°F (-10°C) to 131°F (+55°C) -4°F (-20°C) to 158°F (+70°C) Black: 20 oz. (567 g)Graphics: 21 oz. (595 g)ANSI Z87.1 and CSA Z94.32 Year

VIKING ™ Welding Helmets: 1840 Series Rugged. Light Weight. Feature-Packed.VIKING™ 1840 series solar-power auto-darkening helmets are intended for welders who prefer external shade control for easy adjustment on the fly with gloved hands.

All Helmets Come With Great Bonus Items Valued at over $25 Including:

• Sport-pak style helmet bag

• Lincoln Electric Tribal™ bandana.

Viewing Area:Size of Cartridge: UV/IR Protection: Variable Shades:Light To Dark Speed:Light State:Grind Mode:Dark To Light Delay:

3.78 x 1.85 in. (96 x 47 mm)4.33 x 3.54 in. (110 x 90 mm)Up to Shade DIN 16 at all timesDIN 9 to 13 and Grind1/25,000 sec.DIN 3.5DIN 3.50.1 - 1.0 sec. Cartridge mounted, fully adjustable

Variable Sensitivity:TIG Amp Rating:Arc Sensors:Power Supply:Operating Temperature:Storing Temperature:Total Weight:

Compliance:Warranty:

Fully Adjustable5 amps2Solar Cells with battery assist+14°F (-10°C) to 131°F (+55°C) -4°F (-20°C) to 158°F (+70°C) Black: 18 oz. (510 g)Graphics: 19 oz. (539 g)ANSI Z87.1 and CSA Z94.32 Year

VIKING™ 2450 series solar-power auto-darkening helmets are designed for welders who prefer internal shade control.

Solar Powered (with battery assist)

ReplaceableLithium Batteries

Shown:K3024-1 Tribal™

Shown:K3029-1 Heavy Metal™

Processes• Stick • Flux-Cored• TIG • Pulsed MIG• MIG • Gouging• Cutting • Grinding

Replacement Parts• KP2929-1 Headgear w/Sweatband• KP2930-1 Sweatband• KP3043-1 Outside Clear Cover Lens• KP3046-100 Cheater Lens, 1.0 MAG• KP3046-125 Cheater Lens, 1.25 MAG• KP3046-150 Cheater Lens, 1.5 MAG• KP3046-175 Cheater Lens, 1.75 MAG• KP3046-200 Cheater Lens, 2.0 MAG• KP3046-225 Cheater Lens, 2.25 MAG• KP3046-250 Cheater Lens, 2.5 MAG• KP2853-1 ADF Cartridge Kit• KP2897-1 Inside Clear Cover Lens• KP3047-1 Hard hat Adapter

LiteratureE12.208

Processes• Stick • Flux-Cored• TIG • Pulsed MIG• MIG • Gouging• Cutting • Grinding

Replacement Parts• KP2929-1 Headgear w/Sweatband• KP2930-1 Sweatband• KP2931-1 Inside Clear Cover Lens• KP2932-1 ADF Cartridge Kit• KP3046-100 Cheater Lens, 1.0 MAG• KP3046-125 Cheater Lens, 1.25 MAG• KP3046-150 Cheater Lens, 1.5 MAG• KP3046-175 Cheater Lens, 1.75 MAG• KP3046-200 Cheater Lens, 2.0 MAG• KP3046-225 Cheater Lens, 2.25 MAG• KP3046-250 Cheater Lens, 2.5 MAG• KP2898-1 Outside Clear Cover Lens• KP3047-1 Hard hat Adapter

LiteratureE12.208

WELDING TOOLS


HydroGuard ™ Rod Ovens

HydroGuard™ rod ovens help you protect your stick electrodesfrom moisture pick up, a potential contributor to weld crackingand porosity. Protect your rods and drive moisture away. Your welds depend on it.

Outstanding Moisture Resistance for Improved Weld Quality

Product Product Input Power Chamber Size Insulation Temperature Heating H x W xD Net WeightName Number Voltage/Phase/Hertz Capacity inches (cm) inches (cm) Range Element inches (mm) lbs.(kg)

HydroGuard™ K2939-1 115/120/1/50/60 10 lbs. (4.5 kg) Dia. / Depth 1.5 (3.8) Preset at 300°F 75 Watt Wire 23.25 x 5.5 x 8 10.5Rod Oven K2939-2 208/230/240/1/50/60 of 18 in. (45.7 cm) 3 x 20 Fiberglass (149°C) Wrapped (518 x 356 x 630) (4.8)

electrode (7.6 x 50.8 cm)

Processes• Stick

Output Preset at 300°F (149°C)

Input

Unit Includes• 6 ft. (1.8 m) Input Cord (K2939-1 includes plug)

• Rod Elevator• Drying Guidelines

LiteratureE12.230

• Compact Design – Easy to transport around the job site.

• Rod Elevator – Makes it easy to extract your stick electrode.

• Preset 300° F (149°C) Temperature.

• Power On Indicator Light – Visually confirms operation.

• Removable, one piece carrying handle.

• Substantial Insulation Layer – Efficiently maintains temperature.

• Tough Powder Coat Finish.

• Durable Steel Construction.

1PHASE

6050Hz

Shown: K2939-1HydroGuard™ Rod Oven

1

Critical projects demand precise control over the arc. In fact, coderequirements in the power generation, shipbuilding and constructionindustries often require the use of a rod oven to help prevent moisturepick up in stick electrode. On many projects, you may only have onechance. Get it right the first time.

HydroGuard™ rod ovens – simple, portable and reliable.

} 10 lb. (4.5 kg) capacity of 18 in. (45.7 cm) electrode} Preset at 300º F (149º C)} Chamber size, dia. x depth: 3 x 20 in. (7.6 x 50.8 cm)

TIG TORCHES



Self-Shielded Flux-Cored GunsProven Innershield® Guns for Construction, Erection, Shipbuilding

Submerged Arc GunsHand-Held Semiautomatic Guns

Spool GunsSelf-Contained Small Spool Aluminum

Welding Drive Systems

PRO-TORCH ™

Light and easy to use.Push-Pull Guns

Premium Aluminum Welding Performance

Fume Extraction GunsRemove welding fume at the source

Gas-Shielded

Spool Guns

Fume

Extraction

Self-

Shielded

Sub

Arc

Push-Pull

MIG

Alum

inum

MIG

Flux-Cored,

Gas-Shielded

Flux-Cored,

Self-Shielded

Subm

erged Arc

Copper Plus™

Tips

Dual Schedule

Dual Procedure

Water-Cooled

Fume Extraction

Locking Trigger

MODEL PROCESSOUTPUT FEATURES

Magnum® PRO 250 GunMagnum® PRO 350 GunMagnum® PRO 450 GunMagnum® PRO 550 GunMagnum® PRO Curve™ 200 GunMagnum® PRO Curve™ 300 GunMagnum® PRO Curve™ 400 GunMagnum® 450WC GunMagnum® 100SG Spool GunMagnum® SG Spool GunMagnum® 250LX™ Spool GunPython-Plus® Air-CooledPython® Water-CooledCougar™ Air-CooledMagnum® PRO Fume 350 GunMagnum® PRO Fume 550 Gun350 Amp Gun450 Amp Gun600 Amp Gun600 Amp Gun

Current Range(Amps)

DutyCycle

Wire Diameter Rangein. (mm)

100%

100%

100%

100%

60%

60%

60%

100%

30%

60%

60%

100%

100%

60%

60%

60%

60%

.035-5/64 (0.9-2.0)

.035-5/64 (0.9-2.0)

.035-5/64 (0.9-2.0)

.035-1/8 (0.9-3.2)

.035-.045 (0.9-1.2)

.035-.045 (0.9-1.2)

.035-5/64 (0.9-2.0)

.030-.035 (0.8-0.9)

.023-3/64 (0.6-1.2)

.023-3/64 (0.6-1.2)

.030-1/16 (0.8-1.6)

.062-3/32 (1.6-2.4)

.035-1/8 (0.9-3.2)

3/32-.120 (2.4-3.0)

7/64-.120 (2.8-3.0)

5/64-3/32 (2.0-2.4)

•

•

••

.035-.045 (0.9-1.2)

100%

60%

100%

.030-1/16 (0.8-1.6)

.035-1/16 (0.9-1.6)

.035-5/64 (0.9-2.0)

ALUMINUM

WELDING

GUNS

SPECIAL

PROCESS /

APPLICATIONS

MIG / FLUX-

CORED GUNS Magnum® PRO Curve™ Semiautomatic

Standard Duty, 60% Duty Cycle, 200-400 AmpsMagnum® PRO Semiautomatic

Heavy Duty 100% Duty Cycle, 250-550 Amps

200

200

250

300

400

450

350

350

600

450

450

250

130

300

350

600

550

550

400

300

••

••••

•••••••

••

K126™ PRO•

GUNS & TORCHES

GUNS AND TORCHES


Welding GunsMagnum® PRO Semiautomatic Guns

Magnum® PRO Curve™ Semiautomatic Guns

Semiautomatic Air-Cooled GunsMagnum® PRO guns for MIG and flux-coredwelding are specifically designed and tested for extreme environment welding applications.These guns are built for high amperage, high duty cycle applications where heat-resistance and fast serviceability are key.

Request Publication E12.01

GunType

ProductNumber

Current Rating (Amps)100% Duty Cycle Wire Diameter Range

Cable Lengthft. (m)

GunConnector

GunLinerCO2 Mixed in. (mm)

Magnum® PRO 250 K2651-1 250 250 .035 - 5/64 (0.9 - 2.0) 10 (3.0) Order Order Magnum® PRO 250 K2651-2 250 250 .035 - 5/64 (0.9 - 2.0) 15 (4.5) Separately SeparatelyMagnum® PRO 350 K2652-1 350 285 .035 - 5/64 (0.9 - 2.0) 10 (3.0)Magnum® PRO 350 K2652-2 350 285 .035 - 5/64 (0.9 - 2.0) 15 (4.5)Magnum® PRO 450 K2653-1 450 325 .035 - 5/64 (0.9 - 2.0) 10 (3.0)Magnum® PRO 450 K2653-2 450 325 .035 - 5/64 (0.9 - 2.0) 15 (4.5)Magnum® PRO 450 K2653-4 450 325 .035 - 5/64 (0.9 - 2.0) 25 (7.6)Magnum® PRO 550 K2655-1 550 375 .035 - 1/8 (0.9 - 3.2) 10 (3.0)Magnum® PRO 550 K2655-2 550 375 .035 - 1/8 (0.9 - 3.2) 15 (4.5)Magnum® PRO 550 K2655-4 550 375 .035 - 1/8 (0.9 - 3.2) 25 (7.6)Magnum® PRO 250

Ready-Pak®

K2651-2-6-45 250 250 .035 - .045 (0.9 - 1.2) 15 (3.0) K466-6 KP44-3545-15

Magnum® PRO 350Ready-Pak®

K2652-2-10-45 350 285 .035 - .045 (0.9 - 1.2) 15 (3.0) K466-10 KP44-3545-15

Magnum® PRO 450Ready-Pak®

K2653-2-10-45 450 325 .035 - .045 (0.9 - 1.2) 15 (3.0) K466-10 KP44-3545-15

Semiautomatic Air-Cooled GunsMagnum® PRO Curve™ guns for MIG or flux-cored welding combine our classiccurved handle with our Copper Plus™

contact tips and Magnum® PRO gunexpendables to deliver long hours offabrication welding with less frequent tip and gun expendable parts changes. Ideal for shop production, maintenance and repair, and construction applications.


ProductName

ProductNumber

Current Rating60% Duty Cycle Wire Diameter Range

Cable Lengthft. (m)

GunConnector

GunLinerCO2 Mixed in. (mm)

Magnum® PROCurve™ 200Ready-Pak®

K2950-2-10-45 200A — .035-.045 (0.9-1.2) 15 (3.0) K466-10 KP42-4045-15


K2951-2-6-45 300A — .035-.045 (0.9-1.2) 15 (3.0) K466-6 KP44-3545-15


K2951-2-10-45 300A — .035-.045 (0.9-1.2) 15 (3.0) K466-10 KP44-3545-15


K2952-2-10-45 400A — .035-.045 (0.9-1.2) 15 (3.0) K466-10 KP44-3545-15

* Results based on the following test parameters: .045 SuperArc® L-56 on 60 lb. spools. Two spools of wire per tip. Pulse program. 350 ipm Wire FeedSpeed (approx. 16 welding hours per tip). 100% duty cycle. Contact tip usage values based on replacing tip after 10% wear. Your actual results may vary.

The trademark Tregaskiss® and Tough Lock™ are the property of Tregaskiss®, wholly owned subsidiary of Illinois Tool Works Inc. Bernard® and Centerfire™

are trademarks of Illinois Tool Works Inc. The trademark Tweco® is the property of Thermadyne Industries Inc. Actual testing was completed by LincolnElectric personnel in Cleveland, Ohio in December 2009. Testing results were complete and accurate at the time of publication in September 2010.

GUNS AND TORCHES


Gun Type Cable Length

Wire Diameter.025-.035 in. (0.6-0.9 mm)

Wire Diameter.035-.045 in. (0.9-1.2 mm)

Wire Diameter.052-1/16 in. (1.3-1.6 mm)

Wire Diameter1/16-5/64 in. (1.6-2.0 mm)

Open-End Fast-Mate™ Package Open-End Fast-Mate™ Package Open-End Fast-Mate™ Package Open-End Fast-Mate™ Package

Magnum® 100L 10 (3.0) K530-5K530-6(1)

K530-3 (FCAW-SS only)

Magnum® 200 10 (3.0)15 (4.5)

K497-2K497-1 K498-1 K497-21(3)

Magnum® 250L 12 (3.6)15 (4.5)

K533-7 (Fixed Gas Nozzle)K533-3 (Adjustable Gas Nozzle)

Magnum® 250SP 12.5 (3.8) K524-5 (Fixed Gas Nozzle)

Magnum® 300 10 (3.0)

15 (4.5)

K470-1

K470-2 K1802-1(2) K470-4 K470-6

Magnum® 400STANDARD

10 (3.0)12 (3.6)15 (4.5)

20 (6.1)25 (7.6)

K471-1

K471-2

K471-10K471-13

K479-2 K2286-1(2)

K471-21(3)K471-4

K471-11K471-14

K479-4 K471-22(3) K471-6

K471-15

K479-6

Magnum® 400 DUAL SCHEDULE

15 (4.5) K575-2

Magnum® 400 DUAL PROCEDURE

15 (4.5) K1722-2

Magnum® 400 SHORT NECK

15 (4.5) K541-3

Magnum® 450WC 15 (4.5) K684-12(4) K684-12(4) K684-12(4)

Magnum® 200 Gun and Cable Assembly A small, lightweight gun intended for light job shop and fabricationapplications. Best suited for weldingon thin materials using .025-.030 in.(0.6-0.8 mm) wire.

Magnum® 100L Gun and Cable Assembly Extremely small, lightweight gun that'sgreat for most home, farm and small shop projects, auto-body work and lightmaintenance or repair applications.Standard equipment on SP-140T and SP-180T, POWER MIG® 140C and 180Cwire feeder/welders. Includes gunconnector.

Magnum® 300 Gun and Cable Assembly This popular Magnum® gun isintended for most .035-.045 in. (0.9-1.1 mm) wire diameterapplications in job shops,production or manufacturing.Standard equipment on the POWER MIG® 350MP wirefeeder/welder.

Magnum® 250L Gun and Cable Assembly Recommended for medium duty jobshop and production applications.Standard equipment on the POWER MIG® 216 and POWER MIG®

255XT wire feeder/welders.Includes gun connector.

Magnum® 400 Gun and Cable Assembly The Magnum® 400 gun is built foroperator comfort when welding withthe greater heat levels generated byhigher amperage applications. Selectthe Magnum® 400 gun for most .045-1/16 in. (1.2-1.6 mm) gas-shielded operations. Available in standard, dual schedule, dualprocedure and short neck models.

(1) Includes 4-pin MS-Type connection for trigger control. (2) Includes K466-1 Connector Kit. (3) Includes K466-10 Connector Kit. (4) .035-1/16 in. (0.9-1.6 mm) Solid Wire, .045-5/64 in. (1.2-2.0 mm) Flux-Cored Wire.

Magnum® 550 Gun and Cable Assembly Choose our 550 gun for highamperage, large wire diameterwelding, including up to .052 in. and .062 in. (1.3 and 1.6 mm) MIG or 3/32-1/8 in. (2.4-3.2 mm) gas-shielded flux-cored applications.

Magnum® 450WC Gun and Cable Assembly The Magnum® 450WC is a water cooled gun and cable assemblydesigned for both gas-shielded solid(GMAW) and gas-shielded, flux-cored(FCAW-GS) continuous feed arc weldingwires. Rated 450 amps @ 100% dutycycle with CO2 shielding gas.


Magnum® MIG GunsRequest Publication E12.10

Magnum® 250SP Gun and Cable Assembly Recommended for medium duty jobshop and production applications.Replacement for welding gun onout-of-production SP-250/255 wirefeeder welders.

Wire Diameter Wire Diameter Wire DiameterCable .035-.045 in. (0.9-1.2 mm) .052-1/16 in. (1.3-1.6 mm) 5/64-3/32 in. (2.0-2.4 mm)

Gun Type Length Gun Connector Gun Connector Gun Connectorft. (m) 600A Open-End 600A Open-End 500A Open-End 600A Open-End 500A Open-End

Magnum® 550 15 (4.5) K598-7 K598-1125 (7.6) K598-4

SG Control ModuleProvides control of wire speed and gas flow.For use with CV power sources and CVEngine Drives with output contactor.Order K488

Control Module Input Cable Terminal Strip and Lug. Required for connection of control module to power source. Consists of control and electrodecables and gas line. 10 ft. (3.0 m). ForLincoln® power sources having terminal strip and lug connections.Order K492-10

Control Module Input Cable14-pin MS-type & Lug. Required for connection of control module to powersource. Consists of control and electrodecables and gas line. 10 ft. (3.0 m). ForLincoln® engine driven power sources with 14-pin MS-type connection, separate115V NEMA receptacles and lug power connections.Order K691-10

Control Module Input Cable14-pin MS-type and Twist Mate™. Requiredfor connection of control module to powersource. Consists of control and electrodecables and gas line. 10 ft. (3.0 m). ForLincoln® power sources having 14-pin MS-type control connections and Twist Mate™ power connections. Order K493-10

GUNS AND TORCHES


Magnum® 100SG Spool Gun The Magnum® 100SG spool gun is the lowest cost way to add reliable and precise spool gun wire feeding performance for soft aluminum wire. It’s easy to set up,does not require a bulky outboard adapter/power moduleand shares gun expendable parts with the standard MIGgun included with the POWER MIG® models.

Request publication E12.21

Spool Guns

Magnum® SG Spool GunThe Magnum® SG – a lightweight, well balanced semiauto-matic spool gun designed for easy and reliable aluminumwire feeding with a variety of CV power sources and engine-driven welders. Rated 250 amps @ 60%, the Magnum® SGfeatures a generous 25 ft (7.5 m) gun cable and integratedwire feed speed control in the handle to cut your trips backto the power source. Easy to set up, operate and maintain...the Magnum® SG is a great addition to your welding tool set.


Magnum® 250LX™ Spool GunThe Magnum® 250LX™ spool gun is a professional gradesolution for feeding small spools of aluminum and steelwire. Featuring a 1-year warranty and a 280A 60% dutycycle rating (Ar), the Magnum® 250LX™ is a combination ofdurability and performance. The gun is well balanced andlightweight, and the unique oval shaped handle with fingerribs ensures both comfort and a sure grip. The Magnum®

250LX™ is an ideal complement to the POWER MIG® 350MPand POWER MIG® 255XT.


Magnum® SG Spool Gun Accessories

Product Length Wire Size Range Rated OutputModel Number ft. (m) in. (mm) Current/Duty Cycle Machine AdapterMagnum® 100SG K2532-1 10 (3.0) .030-.035 130A/30% POWER MIG® 216 None

(0.8-0.9) POWER MIG® 180CPOWER MIG® 140CSP-180T, SP-140T

Magnum® SG K487-25 25 (7.5) .025-3/64 250A/60% POWER MIG® 216 K2703-1(0.6-1.2) POWER MIG® 255XT K2445-1

Magnum® 250LX™ K2490-1 25 (7.5) .025-3/64 CO2: 300A/60% POWER MIG® 350MP None (0.6-1.2) Ar: 280A/60% POWER MIG® 255XT None

Ar: 200A/100% POWER MIG® 216 K2703-1

Spool Guns

GUNS AND TORCHES


Fume Extraction

(See Weld Fume Control Section for other Fume Extraction attachments and accessories)

ProductName

ProductNumber

Current Rating Wire Diameter Range Cable Lengthft. (m)100% Argon in. (mm)

Python®-Plus Air-Cooled K3038-1 200A @ 100% Duty Cycle .030 - 1/16 (0.8 - 1.6) 15 (4.5)Python®-Plus Air-Cooled K3038-2 200A @ 100% Duty Cycle .030 - 1/16 (0.8 - 1.6) 25 (7.6)Python®-Plus Air-Cooled K3038-3 200A @ 100% Duty Cycle .030 - 1/16 (0.8 - 1.6) 50 (15.2)Python® Water-Cooled K2212-2 400A @ 100% Duty Cycle .030 - 1/16 (0.8 - 1.6) 25 (7.6)Cougar™ Air-Cooled K2704-2 300A @ 60% Duty Cycle .035 - 1/16 (0.9 - 1.6) 25 (7.6)

Cougar™ Air-Cooled K2704-3 300A @ 60% Duty Cycle .035 - 1/16 (0.9 - 1.6) 50 (15.2)

Python®-Plus Air-Cooled and Python®

Water-Cooled Push-Pull GunsThe Python®-Plus air-cooled push-pull gunsfeature a Magnum® backend that integratespower, gas and wire conduit into a single easyconnection for direct plug into a POWER MIG®

350MP wire feeder welder, Power Wave® C300or Power Feed™ 10M semiautomatic wirefeeder. The Python® water-cooled push-pull gunhas separate wire and conduit, power and gasconnections and requires a connection adapter.See chart below for specifications.


Cougar™ Pistol-Grip Air-Cooled Push-Pull GunsCougar™ Push-Pull guns are intended for thoseoperators who prefer an upright pistol-grip designfor aluminum welding fabrication or production.Feature Sure-Grip™ handle, integrated strain reliefand multi-turn potentiometer. Rated 300A @ 60%duty cycle w/Argon. See below for ordering.


Push-Pull Guns

350A GunFor welding with Innershield® or Lincore®

electrodes. Rated 350 amps at 60% dutycycle. Use .062-3/32 in. (1.6-2.4 mm) diameter wires. 62° gun tube angle. Includes 15 ft. cable. Order K206

500A GunFor welding with Innershield® or Lincore®

electrodes. Rated 500 amps at 60% dutycycle. Use 5/64-.120 in. (2.0-3.0 mm) diameter wires. 82° gun tube angle. Includes 15 ft. cable.Order K289-1

Magnum® PRO Fume 350The Magnum® PRO Fume 350 gun isdesigned to stand up to high productivityfabrication and production environments.Featuring a 550A contact tip, nozzle and diffuser, it is the choice for MIG (GMAW) andflux-cored (FCAW-GS) semiautomatic weldingwhere long hours of arc time are the norm.Rated 350A at 100% duty cycle (CO2).Includes 15 ft. (4.5 m) cable.Order K2649-1


Magnum® PRO Fume 550The Magnum® PRO Fume 550 gun isdesigned to stand up to high productivityfabrication and production environments. For high amperage MIG (GMAW) and flux-cored (FCAW-GS) semiautomatic weldingapplications. Rated 550A at 100% duty cycle(CO2). Includes 15 ft. (4.5 m) cable.Order K2650-1


GUNS AND TORCHES


Innershield® Guns (Flux-Cored Self-Shielded)

K115:Rated 450 amps. Use .068-.120 in. (1.7-3.0 mm)diameter wires. Choose from 10 or 15 ft. (3 or 4.5 m) cable lengths.

K116:Rated 600 amps. Use 7/64-.120 in. (2.8-3.0 mm) diameter wire. 15 ft. (4.5 m) cable length. Adjustable grip angle.

K345:Rated 350 amps. Use .068-5/64 in. (1.7-2.0 mm) diameter wires. Cable is 10 ft. (3.0 m) in length.Reduced wire feed speed thumb switch.

Submerged Arc Guns

Submerged Arc GunRated 600 amps, 15 ft. (4.5 m) cable. Order K113-1for 5/64 in. (2.0 mm)Order K113-2for 3/32 in. (2.4 mm)

Mechanized SAW GunRated 600 amps, for 5/64 and 3/32 in. (2.0 and 2.4 mm)solid electrode. Includes flux valve interlock switch and receptacle for Hand Travel Unit or Squirtmobile®. Order K114

K126™ PRO:Lincoln Electric has been the leader in self-shielded wire, feeders and guns for more than 50 years. The K126™ PRO guns feature replaceable liners, interchangeable backends, long life Magnum® PRO contact tips, improved heat resistant gun tubes and better trigger lead protection. Select the Lincoln K126™ PRO series for your construction welding applications.


K126™ Classic:Rated 350 amps. Use .062-3/32 in. (1.6-2.8 mm) diameterwires. Choose from 10 or 15 ft. (3 or 4.5 m) cable lengths.

Product Rated Amps Length Feeding Capability - Wire Diameter, in. (mm) TubeName @60% Duty Cycle ft. (m) .062 (1.6) 1/16 (1.6) .068 (1.7) .072 (1.8) 5/64 (2.0) 3/32 (2.4) 7/64 (2.8) .120 (3.0) Angle

K126-11 PRO 350 15 (4.5) • • • • • 62°

K126-12 PRO 350 15 (4.5) • • • • 62°

K126-1 Classic 350 10 (3.0) • • • • • • 62°

K126-2 Classic 350 15 (4.5) • • • • • • 62°

K345-10 350 10 (4.5) • • • 90°

K115-1 450 10 (4.5) • • 82°

K115-2 450 15 (4.5) • • 82°

K115-3 450 10 (4.5) • 82°

K115-4 450 15 (4.5) • 82°

K115-8 450 15 (4.5) • • 45°

K115-10 450 15 (4.5) • 45°

K116-2 600 15 (4.5) • • Straight

The new bulk bag for Lincolnweld® submerged arc flux features a variable spout for easy to control flux flow.

TungstenRated Range Length Number Product

Model Amperage in. (mm) ft. (m) of Cables Number

Air-Cooled TIG TorchesPTA-9 125 .020-1/8 12.5 (3.8) 1 K1781-1

125 25.0 (7.6) 1 K1781-3

PTA-9F 125 .020-1/8 12.5 (3.8) 1 K1781-9Ultra-Flex™(1) (0.8-3.2)

PTA-17 150 .020-5/32 12.5 (3.8) 1 K1782-1150 (0.5-4.0) 12.5 (3.8) 2 K1782-2150 25.0 (7.6) 1 K1782-3150 25.0 (7.6) 2 K1782-4

PTA-17F 150 .020-5/32 25.0 (7.6) 1 K1782-10(0.5-4.0)

PTA-17FV 150 .020-5/32 25.0 (7.6) 1 K1782-11(0.5-4.0)

PTA-17V 150 .020-5/32 12.5 (3.8) 1 K1782-6150 (0.5-4.0) 12.5 (3.8) 2 K1782-7150 25.0 (7.6) 1 K1782-8150 25.0 (7.6) 2 K1782-9

PTA-17 150 .020-5/32 12.5 (3.8) 1 K1782-12Ultra-Flex™ (0.5-4.0)

PTA-26 200 .020-5/32 12.5 (3.8) 1 K1783-1200 (0.5-4.0) 12.5 (3.8) 2 K1783-2200 25.0 (7.6) 1 K1783-3200 25.0 (7.6) 2 K1783-4

PTA-26F 200 .020-5/32 25.0 (7.6) 1 K1783-10(0.5-4.0)

PTA-26FV 200 .020-5/32 25.0 (7.6) 1 K1783-11(0.5-4.0)

PTA-26V 200 (0.5-4.0) 12.5 (3.8) 2 K1783-7200 25.0 (7.6) 1 K1783-8200 25.0 (7.6) 2 K1783-9

Water-Cooled TIG Torches

PTW-18 350 .020-5/32 12.5 (3.8) 3 K1784-1350 (0.5-4.0) 25.0 (7.6) 3 K1784-2

PTW-20 250 .020-1/8 12.5 (3.8) 3 K1784-3250 (0.5-3.2) 25.0 (7.6) 3 K1784-4

GUNS AND TORCHES


TIG TorchesAir-Cooled

PTW-18Water-cooled TIG torch, rated 350 amps at 100% duty cycle.

Water-Cooled

PTW-20Water-cooled TIG torch, rated250 amps at 100% duty cycle.

(1) Pre-configured package with K1622-1 Twist Mate™ adapter and 1/16 in. (1.6 mm) gas lens collet body, collet, and gas lens installed.

Pro-Torch™ TIG TorchesProduct

Model Number

For Precision TIG® 275/375 Power Sources

PTA-26 K2166-1(one-piece power cable)

PTA-9, -17 K2166-3(one-piece power cable)

PTA-9, -17, -26 K2166-2(two-piece power cable)

PTW-18, -20 No adapter required.

For Invertec® V160-T, V205-T AC/DC, V205-T DC & Precision TIG® 225 Power Sources

PTA-9, -17 K1622-1

PTW-18, -20 K1622-4

PTA-26 K1622-3

For TIG Module & Power Sources with 1/2 in. (50.8 mm) Stud Output Terminals

PTW-18, -20 K2505-2 and K1622-4

PTA-26, -26V K2505-2 and K1622-3

PTA-9, -17 K2505-2 and K1622-1

PTA-9, -17, -26 No adapter required(two-piece power cable)

For Invertec® V160-S, V275-S, V350-PRO and Power Sources with Twist Mate™ Power and Separate Gas

PTA-9FV, -17V, -17FV K2505-1 and K1622-1

For Invertec® V155-S and Power Sources with small Twist Mate™ Power and Separate Gas

PTA-9FV, -17V, -17FV K960-2

Lincoln Adapters

PTA-9 & PTA-9FAir-cooled TIG torch, rated125 amps at 60% dutycycle. The PTA-9F isequipped with a flexible head for easymaneuverability into tight places.

PTA-17, PTA-17V , PTA-17F & PTA-17FVAir-cooled TIG torch, rated150 amps at 60% dutycycle. The PTA-17V isequipped with a valve for gas flow control. ThePTA-17F is equipped witha flexible head for easymaneuverability into tightspaces. The PTA-17FV isequipped with both a gasvalve and a flexible head.

PTA-26, PTA-26V, PTA-26F & PTA-26FVAir-cooled TIG torch, rated200 amps at 60% dutycycle. The PTA-26V isequipped with a valve for gas flow control. ThePTA-26F is equipped witha flexible head for easymaneuverability into tightspaces. The PTA-26FV isequipped with both a gasvalve and flexible head.

AUTOMATEDSOLUTIONS

• Drop-In-Place Pre-Engineered Solutions

• Custom Systems Available for Unique Needs

• Resolve Quality, Productivity or Skilled Labor Issues

• Backed by Lincoln Automation Service, Support and Training

Phase

Hertz

MIG

Pulsed

Flux-Cored

STT®

Subm

erged Arc

Waveform

Control

Technology

®

ArcLink®

Production

Monitoring™2

Mode

Polarity

POWER SOURCE MODEL PROCESS INPUTOUTPUT FEATURES

Power Wave® i400

Power Wave® 455M Robotic

Power Wave® 455M/STT ® Robotic

Power Wave® 655 Robotic

Power Wave® AC/DC 1000® SD

3 50,60

3 50,60

3 50,60

3 50, 60CCCV

CCCV

CCCV DC

CCCV DC

DC

DC

Current Range(Amps)

5-570

5-420

5-570

20-880

•

•

•

•

•

•

•

•

• • •

•

POSITIONING

SYSTEMS

FIXED TABLE

SYSTEMS

MIG

Pulsed

Flux-Cored

STT®

Metal-Cored

MAXTRAC

®

ArcLink®

4-Roll Drive

WIRE DRIVE MODEL PROCESS FEATURES

AutoDrive® 4R220

AutoDrive® 4R100

Power Feed™ 10R

• •

•

•

•

• • •

CCCV DC 100-1000 3 50, 60 • • •

WIRE FEEDSPEED RANGEipm (m/min)

WIRE SIZE RANGEin. (mm)





50-1200 (1.3-30.5) 50-1200 (1.3-30.5)

50-800 (1.3-20.3) 50-800 (1.3-20.3)

75-1200 (2.0-30.5)50-800 (1.3-20.3)

75-1200 (2.0-30.5)50-800 (1.3-20.3)

.023-1/16 (0.6-1.6) .035-5/64 (0.9-2.0)

.023-.045 (0.6-1.2) .035-.045 (0.9-1.2)

.025-1/16 (0.6-1.6)

.025-3/32 (0.6-2.4).035-5/64 (0.9-2.0).035-.120 (0.9-3.0)

(1)

www.lincolnelectric.com/automated-solutions | 81KEY: Excellent Good Optional

System 55Dual headstock. Large sized parts.

System 50HPDual headstock. Medium sized parts.

System 30HSDual headstock/Fixed table. Small

to medium sized parts.

eCell ™ LRCompact floor footprint. Small

to medium sized parts.

System 10Small to medium sized parts.

System 20Turntable. Small to medium

sized parts.

System 30Medium sized parts.

System 35Medium to large sized parts.

(1) See “Submerged Arc and Automatic Equipment” section for details.

Robotic Welding SystemsPre-Engineered Solutions

The ideal robotic welding system for your company may be one from our extensive menu of pre-engineered hardware and software configurations. Lincoln’s welding automation experts work with your team to identify the performance and quality characteristics that are most important to you, and then suggest appropriate robotic options for your review.

Lincoln Electric offers a wide spectrum of pre-engineered systems to meet virtually any fabrication need.

SYSTEM 10Dual Zone/Fixed Table SystemProduct #: AD1310-3Literature: E10.140

Small to medium sized parts

Includes:

• Power Wave® i400 Power Source

• AutoDrive® 4R100 Wire Drive

• FANUC® ARC Mate® 100iC Robot

• 500 Amp Air-Cooled Welding Torch

• Torch Guard Software

SYSTEM 30Dual Zone/Fixed Table SystemProduct #: AD1310-4Literature: E10.160

Medium sized parts

Includes:






SYSTEM 35Dual Fixed Table SystemProduct #: AD1310-5Literature: E10.170

Medium to large sized parts

Includes:






EDUCATION CELLFixed Table SystemProduct #: AD1222-36Literature: E10.121

Includes:

• Power Wave® 355M Power Source


• FANUC® ARC Mate® 50iC/5L Robot

• FANUC® Education Bundle Software

• SuperArc® L-56 MIG Wire

• Handshields

• Self-Enclosed Cart

eCELL™ LRDual Zone/Horizontal Table SystemProduct #: AD1222-42Literature: E10.250


Includes:






SYSTEM 5Single Zone/Fixed Table SystemProduct #: AD1310-2Literature: E10.130


Includes:






82 | www.lincolnelectric.com/automated-solutions

AUTOMATED SOLUTIONS

FIXED TABLE SYSTEMS

www.lincolnelectric.com/automated-solutions | 83

AUTOMATED SOLUTIONS

Robotic Welding Systems, con’t.Pre-Engineered Solutions

SYSTEM 15Dual Zone/Manual Turntable SystemProduct #: AD1222-44Literature: E10.145


Includes:






SYSTEM 20Dual Zone/Horizontal Turntable SystemProduct #: AD1222-29Literature: E10.150


Includes:






SYSTEM 40Dual Zone/Horizontal Turntable SystemProduct #: AD1310-6Literature: E10.180


Includes:






SYSTEM 30HSDual Headstock/Fixed Table SystemProduct #: AD1310-7Literature: E10.162


Includes:






SYSTEM 50HPDual Headstock SystemProduct #: AD1310-8Literature: E10.190

Medium sized parts

Includes:






• Bi-fold doors with optional roll curtains

SYSTEM 55Dual Headstock SystemProduct #: AD1310-9Literature: E10.200

Large sized parts

Includes:



• FANUC® ARC Mate®

120iC/10L Robot



POSITIONING SYSTEMSTURNTABLE SYSTEMS

Custom SystemsCombine Lincoln Electric’s industry leading welding and cutting expertise with the most recognized name in robotics, FANUC®, and you have a great robotics solution regardless of your application. We have the ability to seamlessly integrate all aspects of the automated welding/cutting process, from analysis to custom and pre-engineered cells, to software, service, and training.

Custom Robotic SolutionsFrom concept to design and build, Lincoln’s automation engineers work closely with you to understand your manufacturing needs. Correct synergy, creative positioning design and production efficiency are all critical to producing repeatable, high quality, high volume solutions.

• Welding applications evaluation

• Robot feasibility testing

• Sample part welding

• Computer robot simulations

• Return on investment calculations

• Complete system design and build

• Pre-engineered systems

• 24-hour hotline assistance

• Operator training

• Robot repair/rebuild

• In-the-field service support

• In-plant start-up assistance

• Emergency welder/robot part delivery

• Long-term preventative maintenance programs

Complete Single Source Automation Solutions

Shown: Custom robotic welding system with overhead gantry, 2 zones, 2 headstocks

and laser-based vision tracking.


AUTOMATED SOLUTIONS

Robot Arm Selections(6-axes)ARC Mate® 50iC/5L• 5 kg (11.2 lbs) wrist loading capacity• 892 mm (35.1 in.) reach

ARC Mate® 100iC• 10 kg (22.4 lbs) wrist loading capacity• 1420 mm (55.9 in.) reach

ARC Mate® 100iC/6L• 6 kg (13.2 lbs) wrist loading capacity• 1632 mm (64.2 in.) reach

ARC Mate® 120iC• 20 kg (44.8 lbs) wrist loading capacity• 20 kg (44.8 lbs) on J3 casting• 1811 mm (71.3 in.) reach

ARC Mate® 120iC/10L• 10 kg (22.4 lbs) wrist loading capacity• 12 kg (26.5 lbs) on J3 casting• 2009 mm (79.1 in.) reach

ARC Mate® R2000-165F• 165 kg (360 lbs.) wrist loading capacity• 2660 mm (104 in.) reach

ARC Mate® M-710iC/20L• 20 kg (44 lbs.) wrist loading capacity• 3110 mm (122 in.) reach

Regional Service & SupportAutomation Division

Offering a variety of options:} Preventative maintenance} Repair services} Upgrade services} Redeployment capabilities

Lincoln Electric’s welding and automation experts are always as close as your phone – ready to provide fast, professional service and support.

Cleveland, OHPhone: (888) 935-3878Fax: (216) 383-4732

Nashville, TNPhone: (615) 291-9927Fax: (615) 291-9928

Covered equipment includes:} Power Wave® 355M & F355i} Power Wave® i400} Power Wave® 450 & Synergic 7F} Power Wave® 455R} Power Wave® 455M Robotic

and 455M/STT® Robotic} Power Wave® 655 Robotic} Power Wave® AC/DC 1000 ®

(all models)} Power Feed™ 10R} AutoDrive® 4R90} AutoDrive® 4R100 } AutoDrive® 4R220

AUTOMATED SOLUTIONS



Power Wave® i400 K2669-1 200-208/230/380-415/460/575/3/50/60 350A/31.5V/100% 40/37/21/18/15A 5-420A 22.7 x 24.4 x 21.5 209400A/34V/60% 50/45/26/23/18A 10-37V (577 x 620 x 546) (95)

(380-415/3/50/60 420A/35V/40% 54/49/28/25/20Awith CE Filter Kit installed)

Power Wave® i400The Power Wave® i400 delivers Lincoln’s best performance technologies and welding processes all rolled into one highly efficient inverter power source.

Intelligent Robotic Solution

Processes• TIG (Lift Start Only)• MIG• Pulsed-MIG• Flux-Cored•Metal-Cored

Output Input

Key Options• K1785-25 14-pin to 14-pin Control Cable

• K2670-1 CE Filter Kit • K2677-1 Integration Kit•More options at end of section

Wire Feeders• K2685-1 AutoDrive® 4R220• K3002-1 AutoDrive® 4R100• K1780-2 Power Feed™ 10R

LiteratureE10.11

CV DC 3PHASE

6050Hz

• Flexible Design – Designed for simple, seamless integration with the FANUC® Robotics R-30iA Controller, or use as a separated configuration to meet your weld cell requirements.

• Quality and Consistent Welding Results – Lincoln’s Waveform Control Technology® gives you the ability to select the right waveform for each application.

• High Performance Digital Communications – The Power Wave® i400 can communicate via traditional ArcLink® over a CAN-based network or via ArcLink® XT over an industrial Ethernet connection.

• Best in Class Power – 5-420 amps output delivers the power you need for a wide range of processes and materials, with no derating for pulse waveforms.

• Ready to Perform – Auxiliary outlet offers flexibility to add fume extraction, water cooler, computer or other accessories quickly and easily.

Shown:Power Wave® i400 Power Source

Power Wave® 455M Robotic& 455M/STT ® Robotic

Processes•MIG• Pulsed• STT® (K2263-1 only)• Flux-Cored•Metal-Cored

Output Input

Key Options• K2207-2 Ethernet/DeviceNet™

Interface Module • K1570-1 Dual Cylinder PlatformUndercarriage

• K1813-1 Cool Arc® 40 115/1/50/60•More options at end of section


LiteratureE10.90

DC 3PHASE

6050HzCV

CC


Power Wave® K2262-1 208/230/460/575/3/50/60 60Hz: 60Hz: 5-570A 26.1 x 19.9 x 32.9 286455M Robotic 450A/38V/100% 58/53/25/22A (663 x 505 x 835) (130)Power Wave® K2263-1 570A/43V/60% 82/78/37/31A 293

455M/STT® Robotic 50Hz: 50Hz: (133)400A/36V/100% 49/45/23/18A500A/40V/60% 67/61/31/25A

These digitally-controlled inverter-based welding power sources are specifically intended forrobotic and hard automation applications while retaining semiautomatic welding capabilities.

Select the Power Wave® 455M/STT® Robotic model with Lincoln’s STT® (Surface Tension Transfer®) process for applications in which precise heat input control, minimal distortion, reduced spatterand low fumes are essential.

• Choose from over 60 standard welding waveform programs.

• Utilizes ArcLink® – the leading digital communication protocol for welding, making it the best choice for seamless,time critical integration to the power source and networked equipment.

• Software-based controls can be upgraded as new features become available. Go to www.PowerWaveSoftware.comfor the latest software release.


• High efficiency operation – These inverter models operate at a high efficiency (88-90%) with a 95% minimum power factor (at rated output).

Shown: K2263-1 Power Wave®

455M/STT® Robotic

High Performance Robotic and Hard Automation Inverter Power Sources






AUTOMATED SOLUTIONS

Power Wave® 655 RoboticFor Tough Automation Jobs

Processes•MIG• Pulsed MIG• Tandem® MIG• Flux-Cored•Metal-Cored

Output Input

Key Options• K1570-1 Dual Cylinder PlatformUndercarriage

• K1813-1 Cool Arc® 40 115/1/50/60

• K2187-1 Cool Arc® 40 220-240/1/50/60



LiteratureE10.95


Power Wave® K1519-2 460/575/3/60 60Hz: 460/575/60Hz: 20-815A 26.1 x 19.9 x 32.9 306655 Robotic 400/3/50 650A/44V/100% 41/33A (663 x 505 x 835) (139)

815A/44V/60% 53/42A

DC 3PHASE

6050HzCV

CCThe Power Wave® 655 Robotic is a high-performance, digitally controlledinverter power source capable of complex, high-speed waveform control.This Power Wave® connects seamlessly to robot controllers and hardautomation PLCs to create a highly integrated and flexible welding cell.

• Choose from over 60 standard welding waveform programs.

• Utilizes ArcLink®—the leading digital communication protocol for welding, making it the best choice for seamless, time-critical integration to the power source and networked equipment.

• Software-based controls can be upgraded as new features become available. Go to www.PowerWaveSoftware.com for the latest software release.


• A Power Wave® inverter operates at a high efficiency (88-90%)with a 95% minimum power factor (at rated output).

• Excellent power source for heavy-duty Tandem MIG®

applications.(requires additional hardware and software).

• Standard Ethernet/DeviceNet™ capabilities.

Shown: K1519-2 Power Wave®

655 Robotic

AutoDrive® 4R100 & 4R220Industry Leading Design

Processes•MIG• Pulsed MIG• STT®

• Flux-Cored•Metal-Cored

Output Input

Key Options• KP1505-035S Four-Roll Drive & Split Wire Guide Kit (Solid Steel Wire)

• KP1505-045S Four-Roll Drive & Split Wire Guide Kit (Solid Steel Wire)


LiteratureE10.12

40VDC

• Integrated Design – Designed to “nest” in the upper arm of the FANUC® Robotics ARC Mate® iC family of arms.

• Best in Class Torque – Results in faster acceleration and reliably pulls wire through conduit.

• Welding Results – High resolution tachometer for accurate wire feed speed control.

• Durable and Rugged – Patented MAXTRAC® wire drive is precision cast aluminum designed to provide reliable feed force.

• Ease of Use – Unlike competitive models, no tools are required for drive roll, wire guide or pressure arm adjustment.

• High Performance – Brass-to-brass gun connections provide more reliable electrical connectivity and more efficient energy transfer.

• Optimized Robotic Solution – Compact, lighter weight package maximizes robot acceleration performance and throughput.

Product Product Wire Feed Speed Range Wire Size Range – Solid Wire Size Range – Cored H x W x D Net WeightName Number in/min (m/min) inches (mm) inches (mm) inches (mm) lbs.(kg)

AutoDrive® 4R100 K3002-1 50-800 .023-.045 .035-.045 8.4 x 7.5 x 8.1 13.2(1.3-20.3) (0.6-1.2) (0.9-1.2) (213 x 191 x 231) (6.0)

AutoDrive® 4R220 K2685-1 30-1200 .023-1/16 .035-5/64 10.43 x 10.07 x 9.92 20.9(0.8-30.5) (0.6-1.6) (0.9-2.0) (265 x 256 x 252) (9.5)

Shown:K2685-1

AutoDrive® 4R220(mounted on FANUC® arm)

The AutoDrive® 4R100 and 4R220 are powerful yet compact 4-roll wire drives forrobotic and hard automation applications. Both models feature the MAXTRAC®

Wire Drive System. Select the 4R220 for feeding larger diameter wires, pullingwire through long conduits and in applications requiring extra ruggedness.




Power Feed ™ 10RThe Power Feed™ 10R is a high performance, digitally controlled wire feeder designed to be part of a modular, multi-process welding system. It is specifically designed to mount to a robot arm or to use in hard automation applications.

Compact Wire Drive System for Automation

Product Product Wire Feed Speed Range Wire Size Range – Solid Wire Size Range – Cored H x W x D Net WeightName Number in/min (m/min) inches (mm) inches (mm) inches (mm) lbs.(kg)

Power Feed™ 10R K1780-2 50-800 (1.3-20.3) .025-3/32 (0.6-2.4) .035-.120 (0.9-3.0) 8.9 x 10.3 x 8.1 22.475-1200 (2.0-30.5) .025-1/16 (0.6-1.6) .035-5/64 (0.9-2.0) (226 x 261 x 206) (10.2)

Processes•MIG• Pulsed• STT®

• Flux-Cored•Metal-Cored

Output Input

Key Options• K1785-25 Control Cable, HeavyDuty, 25 ft.

• K590-7 Water Connection Kit• K1733-1 Wire Straightner• K1546-1 Incoming ConduitBushings, .025 in.-1/16 in.

• K1546-2 Incoming ConduitBushings, 1/16 in.-3/32 in.


LiteratureE9.160

40VDC

Shown: K1780-2 Power Feed™ 10R mounted on

FANUC® Robot Arm.

• Digitally controlled by the Power Wave® power source, yielding the best performance in the industry.

• Use with Lincoln power sources featuring ArcLink®, the leading digital communications protocol for welding, making it the best choice for seamless integration with the power source and networked equipment.

• Tachometer feedback provides calibration and precise control of wire feed speed.

• Feeder brakes from maximum speed to zero in milliseconds,minimizing the chance of wire sticking in the puddle.

• Select standard or high speed gears for wide wire feed speed range.

• Split wire guides provide trouble-free feeding and offer fast,tool-less wire installation, changeover and maintenance.

• Easy-to-read gauge for accurate drive roll tension.

• Brass-to-brass connections for good connectivity betweenfeeder and gun.

• Self loading wire feature for easy set-up.


AUTOMATED SOLUTIONS

Processes(Power Source Controlled)• Stick• TIG• MIG• Flux-Cored•Metal-Cored• Submerged Arc

Key Options•Work Table with Adjustable OverheadWelding Bracket

• Welding Curtain• Tool Shelves with Torch Holders• Locker Box

LiteratureMC10-87

Welding Booth Effective Production or Training Space with Integrated Weld Fume ControlThe Lincoln Electric Welding Booth is ideal for use in stationary production welding applications, vocational centers, and training facilities. It can be configured with shelving, brackets, hooks, lighting, and air/gas connections to meet the needs of the welding operator or student. Source extraction weld fume control can be easily integrated into the booth, with an extraction arm and connection to a Central System.

Welding Booth

• Rugged Steel Construction – Endures the rigors of production welding operations or training environment.

• Easy Installation – Helps to minimize start-up costs.

• Generously Sized – Plenty of room to maneuverwithin the work or training space. Standard boothsizes of 5 ft. x 5 ft. (1.5 x 1.5 m) and 6 ft. x 6 ft. (1.8 x 1.8 m) meet AWS guidelines for booth width and depth.

Optional Extraction Arms

• Telescopic Arm with 360° Rotatable Hood – Newtelescopic tube design allows maximum extensionand compression. Spring-balanced mechanism provides easy movement and ensures the hood stayswhere it is positioned. Ideal for pipe welding; positionthe arm at the start of the weld and no additionaladjustment is necessary. Arm length is 40-80 inches.

• Rugged Design – Made from durable dent andscratch resistant material.

• Source Capture Solution – More effective than backdraft designs as a means of controlling weld fume. Welding Booth shown with

optional Welding Curtain


Simulates Processes:• SMAW: 6010 and 7018• GMAW: Short arc, spray, pulse & STT®

• FCAW: Gas-shielded & self-shielded

Input

System includes:• VRTEX™ Welding machine• VRTEX™ Welding Stand• VRTEX™ Welding Helmet• VRTEX™ Coupons- Flat Plate- Tee Joint- Groove Joint- 2 in. (50.8 mm) diameter XXS Pipe- 6 in. (152.4 mm) diameter Sch 40 Pipe

LiteratureMC09-98 (VRTEX™ 360)MC10-31 (Upgrade Package)

6050Hz

115V 230V

AUTOMATED SOLUTIONS


VRTEX ™ 360The Revolution in Welding Training is Here...

The VRTEX™ 360 is a virtual reality arc weldingtrainer. This computer based training system is an educational tool designed to allow students to practice their welding technique in a simulatedenvironment. It promotes the efficient transfer ofwelding skills to the welding booth while reducingmaterial waste associated with traditional weldingtraining. The combination of realistic puddle simulation and arc welding sound tied to thewelder’s movement provides a realistic and exciting, hands-on training experience.

Powered by:

Product Product Input Power H x W x D Net WeightName Number Voltage/Phase/Hertz Input Current inches (mm) lbs.(kg)

VRTEX™ 360 Std. AD1332-1 115/230/1/50/60 4/2A Machine: 71 x 30 x 50 (1803 x 762 x 1270) Machine: 360 (163)VRTEX™ 360 Alt. AD1332-2 Stand: 78 x 39 x 47 (1981 x 990 x 1194) Stand (w/o arm): 102 (46)

Annual Upgrade Pkg. AD1332-3 — — — —(optional)


Virtual Weld Training reduces scrap, emissions and energy use.

• Innovation

• Performance

• Eco Friendly

• Flexibility

• Service andSupport

WWW.VRTEX360.COM

Simulate real field welding experiences with Virtual Environments

VRTEX™ 360 Virtual Reality Arc Welding Trainer

The Revolution in Welding Training is here...

Desert Base Welding Booth Construction Site

The VRTEX™ 360 graphs the student’s welding technique and color codes results.

ySt dStudStud t ent e SScor Sue SummaryyStude nt Score Summary

eldWWeWespectionIIns

AUTOMATED SOLUTIONS


Abrasive Saw (VAS), Pipe Cutting Machines (MPM) & Master Tube Plasma Profilers (MTC)Pipe Cutting Solutions from VERNON Tool™

VERNON Abrasive Saw (VAS)• Pipe sizes 1-24 inches (2.5-61 cm) O.D.

• Semiautomatic material handling.

• Uncontaminated machine-likefinish on all pipe materials.

VERNON Pipe Cutting Machine(MPM)• VERNON Tool™ flame-cuttingmachines can supply enoughpipe to satisfy 5 to 10 fit-up and welding stations.

• Product range accommodates up to 60 inch diameter pipe.

• CAD-CAM compatible.

• An excellent tool to improve thespeed and repeatability of eachcontour to feed Robo Pipe™

systems.

VERNON MasterTube Cutter(MTC)• Accommodates up to 6 in. (15.2 cm) circular tube.

• Accommodates up to 4 x 6 in. (10.1 x 15.2 cm) or 5 x 5 in. (12.7 x 12.7 cm) rectangulartube.

• Minimum-Maximum tube lengthis 14-44 ft. (4.3-13.4 m).

With nearly 1,000 installations worldwide, VERNON Tool™ Company is the industry’s preferred source and global supplier of 3D profiling, customized pipe cutting, and metal fabrication machinery. You'll find our products in the process piping, offshore, structural, pressure vessel, and shipbuilding industries.

VERNON Tool™ MasterTube Cutter (MTC)

A Lincoln Electric Company

Additional information can be found at www.VernonTool.com

VERNON Tool™ Abrasive Saw (VAS)

VERNON Tool™ Pipe Cutting Machine (MPM)

VASVernon Abrasive Saw

SCCStraight Cut-Off Machine

PPMPantograph

MECHANIZED

Description: Abrasive wheel cuts pipe while pipe rotates on mechanized rollers. A bevel is thenapplied with grinding wheel leaving a machined finish.

Capacity: 1- 24 in. (2.5-61 cm)

Number of Axes: 1

Operation: Semi-Automatic

Software: NA

Cutting Options: Abrasive

Types of Cuts: Straight

Types of Holes: N/A

Weld Prep/Bevel:Abrasive

Loading/Unloading:Conveyor Assisted

Description: Roller-bed style machine fully supports pipe and utilizes rollers to provide cutting rotation and lifter conveyors for loading/unloading. Manually adjustable torch bracket locates torchand orientates angle. In-feed and out-feed conveyors are available forloading/unloading. Two torch featureallows two simultaneous cuts and out-of-round compensation.

Capacity: 60 in. (152 cm)

Number of Axes: 1

Operation: Mechanized

Software: NA

Cutting Options: Plasma, Oxy/fuel

Types of Cuts: Straight

Types of Holes: N/A

Weld Prep/Bevel:Manual

Loading/Unloading:Automated Option

Description: Roller-bed style machine fully supports pipe and utilizes rollers to provide cutting rotation and lifter conveyors for loading/unloading. Mechanically driven cams and gears position the torch and provide all torch motion. In-feed and out-feed conveyors areavailable for loading/unloading.

Capacity: 2- 48 in. (5-122 cm)

Number of Axes: 2

Operation: Mechanized

Software: NA


Types of Cuts: T-K-Y

Types of Holes: N/A

Weld Prep/Bevel:Manual


CNC CONTROLLED

Description: Roller-bed stylemachine fully supports pipe and utilizes servo driven rollers toprovide cutting rotation and lifterconveyors for automatic loading/unloading. Servo driven profilingaxes position the torch and provideall torch motion and orientation.Automatic, servo driven heightsensing system compensates vertical position for out-of-round pipe. In-feed and out-feed conveyors available for loading/unloading.

Capacity: 2-84 in. (5-213 cm)

Number of Axes: 2, 5 & 6

Operation: CNC Controlled

Software: WinMPM


Types of Cuts: All

Types of Holes: All

Weld Prep/Bevel:Automatic, Manual


Description: A servo drivenrotating chuck provides rotation andlongitudinal motion. Two additional profiling axes provide torch angle and linear motion. Automatic,mechanically driven height sensingsystem compensates verticalposition for out-of-round pipe.

Capacity: 1-8 in. (2.5-20 cm)

Number of Axes: 5

Operation: CNC Controlled

Software: WinMPM


Types of Cuts: All

Types of Holes: All

Weld Prep/Bevel:Automatic

Loading/Unloading:Manual

MPMPipe Cutting Machine

MTCMasterTube Cutter

AUTOMATED SOLUTIONS


Automated Solutions OptionsSee the “Recommended Equipment Options” section for descriptions.

Robotic Welding SystemsK2391-1 Power REAM® Torch Maintenance Center

General OptionsKP2435-1 Reaming Bit, 1/2 in. (12.7 mm) with WasherKP2435-3 Reaming Bit, 5/8 in. (15.9 mm) with WasherKP2435-5 Reaming Bit, 3/4 in. (19.1 mm) with WasherKP2457-1 Anti-Spatter Fluid, 1 gallon (3.8 L)K2433-1 Power REAM® Robotic Cable, 20 ft. (6.1 m)K2434-1 Remote Power REAM® Reservoir Kit

Power Wave® i400 General OptionsK2673-1 Inverter ChassisK2677-1 Integration KitK2670-1 CE FilterK2780-1 DeviceNet KitK940-25 Sense Lead Kit, 25 ft. (7.6 m)K940-25 Sense Lead Kit, 75 ft. (22.9 m)K1785-16 Control Cable, 14-pin to 14-pin, 16 ft. (4.9 m)K1785-25 Control Cable, 14-pin to 14-pin, 25 ft. (7.6 m)K1785-50 Control Cable, 14-pin to 14-pin, 50 ft. (15.2 m)K1785-100 Control Cable, 14-pin to 14-pin, 100 ft. (30.5 m)K1813-1 Cool Arc® 40 Water Cooler 115/1/50/60— Weld Fume Control System

Wire Feeder OptionsK2685-1 AutoDrive® 4R220K3002-1 AutoDrive® 4R100K1780-2 Power Feed™ 10R

Power Wave® 455M Robotic & 455M/STT® Robotic General OptionsK2206-1 DeviceNet™ Interface ModuleK2207-2 Ethernet/DeviceNet™ Interface ModuleK1570-1 Dual Cylinder Platform UndercarriageK1813-1 Cool Arc® 40 Water Cooler 115/1/50/60— Weld Fume Control System


Power Wave® 655 RoboticGeneral OptionsK1570-1 Dual Cylinder Platform UndercarriageK2681-1 22-pin to 14-pin Adapter Cable AssemblyK1813-1 Cool Arc® 40 Water Cooler 115/1/50/60— Weld Fume Control System


AutoDrive® 4R100 and 4R220 Drive Roll and Wire Guide KitsSee chart in “Recommended Equipment Options” section.

General Options

Wire Drive Control Cable (14-pin to 14-pin; for use with FANUCarms having integrated cable)K1785-4 Control Cable (Heavy Duty), 4 ft. (1.2 m)K1785-16 Control Cable (Heavy Duty), 16 ft. (4.9 m)K1785-25 Control Cable (Heavy Duty), 25 ft. (7.6 m)K1785-50 Control Cable, 14-pin, 50 ft. (15.2 m)K1785-100 Control Cable, 14-pin, 100 ft. (30.5 m)

Wire Drive Control Cable (14-pin to 14-pin; for external dressof FANUC arm or hard automation)K2709-25 Wire Drive Cable, 25 ft. (7.6 m)K2709-50 Wire Drive Cable, 50 ft. (15.2 m)K1733-1 Wire StraightenerK1546-1 Incoming Bushing for Lincoln Conduit,

.025-1/16 in. (.64-1.6 mm) wire K1546-2 Incoming Bushing for Lincoln Conduit,

1/16-1/8 in. (1.6-3.2 mm) wireK590-7 Water Connection Kit

Power Source Options— Power Wave® 455M Robotic— Power Wave® 455M/STT® Robotic— Power Wave® 655 Robotic— Power Wave® i400

Power Feed™ 10RDrive Roll and Wire Guide KitsSee chart in “Recommended Equipment Options” section.

General OptionsK590-7 Water Connection KitK1785-2 Robotic Cable Adapter, 18 in. (.46 m)K1785-16 Control Cable, 14-pin to 14-pin, 16 ft. (4.9 m)K1785-25 Control Cable, 14-pin to 14-pin, 25 ft. (7.6 m)K1785-50 Control Cable, 14-pin to 14-pin, 50 ft. (15.2 m)K1785-100 Control Cable, 14-pin to 14-pin, 100 ft. (30.5 m)K1795-10 Control Cable, 10 ft. (3.0 m)K1795-25 Control Cable, 25 ft. (7.6 m)K1795-50 Control Cable, 50 ft. (15.2 m)K1795-100 Control Cable, 100 ft. (30.5 m)K1804-1 Robotic Cable Adapter,

22-pin to 14-pin, 10 ft. (3.0 m)K1804-2 Robotic Cable Adapter,

22-pin to 14-pin, 18 in. (.46 m)K1805-1 Robotic Cable Adapter,

14-pin to 22-pin, 18 in. (.46 m)— Weld Fume Control System

Power Source Options— Power Wave® 455M Robotic— Power Wave® 455M/STT® Robotic— Power Wave® 655 Robotic— Power Wave® i400

Processes:• Plasma cutting• Oxyfuel cutting

System includes:• Straight• Miter• Saddle• Centerline Offset• Multiple Intersection• Round, Rectangular and Overlapping Pipe Holes

• Gusset Slot

Input

LiteratureMC10-112

1PHASE

60Hz

MasterPipe™ Profiler (MPP)Economical CNC Pipe Cutting SolutionThe new MasterPipe™ Profiler from VERNON Tool™ is a 2-axis, CNC pipe cutting machine capableof cutting and profiling pipe having an outside diameter of 1-12 in. and a length of up to 40 ft.

Product Input Power Pipe Capacity Cutting Speed H x W x D Net WeightName Voltage/Phase/Hertz Dimensional Weight ipm (m/min) feet (m) lbs.(kg)

MasterPipe™ 120/1/60 OD: 1-12 in. 600 lbs. max. 200 (5.1) max 6 x 12 x 4 2,500Profiler (MMP) Length: up to 40 ft. 50 lbs./ft. max. (1.83 x 3.66 x 1.22) (1,134)

• Economically priced – great choice for smaller shops.

• Consolidates set-up, programming and cutting into one operation –achieve improvements in productivity and quality.

• Menu-driven WinMPM programming software – easy to use; no special skills required.

• Large pre-loaded cut library – providesmaximum pipe configuration flexibility.

• Ve-Assist™ internet diagnostics – maximizes machine uptime. ™

WELD FUMECONTROL

Mobile

Stationary

Stick

TIG

MIG

Flux-Cored

System

Size

Mobile

Start/Stop

Sensor

Filter Indicator

Guage

Single Arm

System

Dual Arm

System

MODEL PROCESS INPUT

Miniflex®

Mobiflex® 100-NF

Mobiflex® 200-M

Mobiflex® 400-MS

DownFlex™ 100-NF

DownFlex™ 200-M

DownFlex™ 400-MS/A

Statiflex® 200-M

Statiflex® 400-MS

Modular Extraction Hood

130 ft2(12 m2)

—

Disposable 115V/1/60

115V/1/60

208/230/460/3/60

208/230/460/3/60

115V/1/60

115V/1/60

—

—

538 ft2(50 m2)

560 ft2(52 m2)560 ft2(52 m2)

Disposable

325 ft2(30 m2)Self-Cleaning

Disposable

—Non-Filtration Central System

Non-Filtration

Self-Cleaning

538 ft2(50 m2)Disposable

325 ft2(30 m2)Self-Cleaning

FILTER FEATURES

• • •

• • •

• • • •

• • •

•

•

•• •

••

•

•

• •

— ——

The operation of welding fume control equipment is affected by various factors including proper use andpositioning of the equipment, maintenance of the equipment and the specific welding procedure

and application involved. Worker exposure level should be checked upon installation and periodicallythereafter to be certain it is within applicable OSHA PEL and ACGIH TLV limits.

www.lincolnelectric.com/weld-fume-control | 91


DownFlex ®100-NF,200-M & 400-MS/AWorkbench/Downdraft extraction systems – move up to 1750 CFM.

Statiflex ® 200-M& 400 MS

Wall mounted low vacuumsystems extract up to 735 CFM.

Modular Extraction Hood Ideal for robotic, hard automation

and manual applications.

Mobiflex ® 100-NFPortable low vacuum exhaust-only system handles up to 765 CFM

Mobiflex ® 200-M& 400 MS Low vacuum systems move up to 735 CFM.

Miniflex ®

Portable light duty high vacuum system extracts up to 135 CFM.

• Reduces Welding Fume and Dust in The Workplace.

• Engineering Solution to Help Meet OSHA Requirements.

• Portable, Wall Mounted or Shop-Wide Systems.

• Visit www.lincolnelectric.com/safety for more information.

PORTABLE

SYSTEMS

STATIONARY

SYSTEMS

92 | www.lincolnelectric.com/weld-fume-control

WELD FUME CONTROL

Miniflex®

Lincoln Electric’s Miniflex® is a high vacuum system designed for the removal and filtration of welding fumes from light duty welding applications. The Miniflex® excels in performance and ease of handling. It can be completely disassembled in a matter of minutes for cleaning and maintenance. The convenient automatic start/stop function can extend the life of the motor brushes and reduces energy consumption.

Portable Welding Fume Extractor

Product Product Input Power H x W Net WeightName Number Voltage/Phase/Hertz Input Current inches (mm) lbs.(kg)

Miniflex® K2376-1 115/1/50/60 15A 28-3/4 x 16-1/2 38(730 x 420) (17)

Processes• Stick (light duty) • TIG • MIG • Flux-Cored (light duty)

Input

Unit Includes• 9 ft. (2.7 m) cord (AWG 14) with 15 amp plug (NEMA 5-15).

• 8 ft. (2.4 m) length x 1-3/4 in. (44.5 mm) O.D. extraction hose.

• LongLife-H main filter.• HEPA filter.• 2 spare sets of carbon brushes andseals for motors.

Key Options• K2389-8 16 ft. (4.9 m) ExtractionHose

• K2389-9 8 ft. (2.4 m) ExtractionHose

• K2389-5 EN 20 Extraction Nozzle• K2389-6 EN 40 Extraction Nozzle•More options at end of section

LiteratureE13.11

• Five-stage Filtration System – Delivers higher filtration efficiency. Final stage includes a HEPA H12 Class filter.

• Generously Sized Main Filter – Large surface area (130 ft2/12 m2) extends filter's useable life.

• Activated Carbon Filter (optional) – Reduces the recirculation of odors into the environment.

• Current Sensor – Allows convenient automatic start/stop capability by sensing welding current.

• Multiple Extraction Settings – Choose 94 CFM (Low) or 135 CFM (High).

• Quiet Operation – Sound level < 70 dB(A).

• Highly Portable – Standard wheels, handle and light weight make the Miniflex® easy to roll around the shop.

1PHASE

6050Hz

Shown: K2376-1 Miniflex®

X-Tractor ® 1GCLincoln Electric’s X-Tractor® 1GC is a high vacuum extraction system designed for the removal and filtration of welding fume. The 1GC is a great choice for fume removal on the light duty welding applications typically found in shops or companies with a small number of welding stations. The compact size and light weight of the X-Tractor® 1GC make the unit easy to move to where it's needed.

Portable Welding Fume Extraction and Filtration

Product Product Input Power H x W x D Net WeightName Number Voltage/Phase/Hertz Input Current inches (mm) lbs.(kg)

X-Tractor® 1GC K652-1 120/1/50/60 15A 13.4 x 26.8 x 15.8 37(340 x 680 x 400) (17)

K652-2 220/1/50/60 9A

Processes• Stick • TIG • MIG • Flux-Cored

Input

Unit Includes• Adapter for 1-3/4 in. (44.5 mm)hose (S20591-8).

• 8 ft. (2.4 m) long x 1-3/4 in. (44.5 mm) diameter flexible hose.

• 2 spare sets of carbon brushes for motors.

• Filter cartridge.• 12 ft. (3.6 m) power cord.

Key Options• K2389-5 EN 20 Extraction Nozzle• K2389-6 EN 40 Extraction Nozzle• K639-5 SHFA Flat Suction Nozzle• K2389-9 8 ft. (2.4 m) ExtractionHose


LiteratureE13.17

• Simple to Configure – Uses a single fume extractionwelding gun or suction nozzle attachment.

• Filter Cleaning System – Unique rotary air jet system allows the polyester filter to be cleaned using compressed air without removing it from the X-Tractor® 1GC.

• Automatic Start/Stop Sensor – Provides extraction only when needed, extends motor life, and reduces energy consumption.

• Wide Variety of Extraction Nozzles Available – Easily adapt the X-Tractor® 1GC for many different welding applications.

• Low noise operation – 74 dBA.

1PHASE

6050Hz

Shown with optionalK639-5 Suction Nozzle

WELD FUME CONTROL


DownFlex ™ 200-M, 400-MS/A& 100-NFRugged Workbench and Fume Extraction Downdraft Table

Processes• Stick • TIG • MIG • Flux-Cored• Plasma Cutting• Grinding(1)

Input

Unit Includes• Sturdy Welding Table• Backdraft Panel• Side Panels• Filters & Controls

Key Options (for 200-M and 400-MS/A Models)• K2752-1 HEPA Filter Kit• K2752-2 Plasma Cutting Work Grid• K2752-3 Working Light Kit• K2752-6 Wheel Kit•More options at end of section

LiteratureE13.50

(1)Not suitable for use when grinding Aluminum, Magnesium or other explosive materials.

3PHASE

60Hz

The Lincoln Electric DownFlex™ table is a rugged welding workbench and extraction system, all in one self-contained unit. Great for welding, plasma cutting and grinding(1).

Shown:K2751-3

DownFlex™ 400-MS/A

Product Product Filter Type/ Input Power H x W x D Net WeightName Number Filter Size Voltage/Phase/Hertz Input Current inches (mm) lbs. (kg)

DownFlex™ 200-M K2751-2 Cellulose/Polyester Fiber Filter/ 208/230/460/3/60 11/10/5A 36.2 x 54.3 x 39.4 540 (245)560 ft2 (52 m2) (920 x 1380 x 1005)

DownFlex™ 400-MS/A K2751-3 562 (255)

DownFlex™ 100-NF K2751-1 No Filtration N/A — 36.2 x 53.8 x 35.9 330 (150)(920 x 1366 x 911)

X-Tractor ® 3A, 5A, 8A Lincoln Electric’s self contained X-Tractor® units are specifically designed for the removal and filtration of welding fume. These high vacuum, systems are engineered to provide suction for multiple nozzles and fume guns and feature an integrated automatic self-cleaning filter system.They are ideally suited for continuous use in heavy duty welding applications.

Welding Fume Extractors

Product Product Input Power H x W xD Net WeightName Number Voltage/Phase/Hertz Input Current CFM inches (mm) lbs.(kg)

X-Tractor® 3A L12810-1 230/3/60 14A 165 29.1 x 16.9 x 43.3 192L12810-2 460/3/60 6.5A (740 x 430 x 1100) (87)

X-Tractor® 5A L12810-3 230/3/60 20A 285 33.1 x 28.0 x 55.1 242L12810-4 460/3/60 10A (840 x 710 x 1400) (110)

X-Tractor® 8A L12810-5 230/3/60 40A 475 43.3 x 28.0 x 55.1 309L12810-6 460/3/60 21A (1100 x 710 x 1400) (140)


Input

Unit Includes• Extraction Unit • Filter Cartridge • Automatic Filter Cleaning System • Internal Compressed Air Regulator • Automatic Operation Connection • Starter/Overload Switch

Key Options• K2389-5 EN 20 Extraction Nozzle• K2389-6 EN 40 Extraction Nozzle• K639-5 SHFA Flat Suction Nozzle•More options at end of section

LiteratureE13.19

• Integrated automatic filter cleaning.

• Automatic operation capability –Using wire feeder trigger signal.

• For 1 to 8 operators simultaneously.

• Rugged design – For industrial use and impact resistance.

• Wide range of accessories available.

• Compact design – For easy installation in narrow spaces.

• Easy to Empty – Particulate bin is readily accessible.

3PHASE

60Hz

Shown (L-R): X-Tractor® 3A, X-Tractor® 8A,

X-Tractor® 5A

DownFlex™ 200-M and 400-MS/A Models:

• Strong Backdraft (80%) and Downdraft (20%) Extraction Capacity –Ideal for welding, grinding(1), and light duty plasma cutting.

• Innovative 3 Stage Spark Arrestor – Captures hot particulate before it can get into the filter chamber.

• Oval Shaped Filters Deliver an Impressive 560 ft2 (52 m2) of Total Filter Media – Results in longer filter life.

• All Controls and Doors on Front – Offers complete access to filters and collection draws for easy maintenance.

• UL® Approved

DownFlex™ 100-NF:

• Available for customers who need a rugged downdraft table, butprefer to build their own customized extraction system. (no filtration, fan or electrical controls supplied).


WELD FUME CONTROL

Mobiflex® 200-M & 400-MS These low vacuum extractor and filtration systems are designed for light to medium duty extractionof welding fumes. Select the Mobiflex® 400-MS system to add self-cleaning capability. Mobiflex®units are ideal for facilities that require welding fume extraction in multiple locations includingmaintenance departments, general fabrication or job shops and industrial environments.

Mobile Welding Fume Extractors

Product Product Input Power H x W x D Net WeightName Number Filter Type Voltage/Phase/Hertz Input Current inches (mm) lbs. (kg)

Mobiflex® 200-M K1653-2 Cellulose 115/1/60 12A 36 x 32 x 48 243Base Unit K1653-3 High Efficiency Cellulose/Polyester (900 x 810 x 1210) (111)

Mobiflex® 400-MS K1741-1 Cellulose 115/1/60 12A 40 x 32 x 48 286Base Unit K1741-2 High Efficiency Cellulose/Polyester (1020 x 810 x 1210) (130)


Input

Unit Includes• Filter• Plastic housing• 8 in. (203 mm) Flexible Hose• 19 ft. (6 m) 115 VAC Input Power Cord

Required Options• Extraction Arm- K2633-1 LFA 3.1- K2633-2 LFA 3.1 w/Lamp &Arc Sensor

- K2633-3 LFA 4.1- K2633-4 LFA 4.1 w/Lamp &Arc Sensor

Key Options• K1494-3 Starter Overload Switchfor 230V


LiteratureE13.12

(1)CFM level is dependent on extraction arm length, fan type and system maintenance.

1PHASE

60Hz

Shown:Mobiflex® 200-M with

required Extraction Arm

Mobiflex® 100-NF The Mobiflex® 100-NF is a portable, lightweight welding fume extraction unit that provides source capture exhaust only capability. Great for field construction sites, repair & maintenanceoperations and/or shop welding applications where removing welding fumes at the source is needed. No filtration.

Portable Welding Exhaust System

Product Product Filter Type/ Input Power H x W x D Net WeightName Number Filter Size Voltage/Phase/Hertz Input Current inches (mm) lbs. (kg)

Mobiflex® 100-NF K1666-1 Non-Filtration Exhaust Only 115/1/60 10A 23.1 x 18.9 x 18.9 37.5(587 x 480 x 480) (17)


Input

Unit Includes• Exhaust Fan Unit• Carrying Handle• Sturdy Base/Stand

Required Options• K1668-1 Hose & Hood Set, 16 ft. (4.9 m)


LiteratureE13.42

• Lightweight and portable.

• Weighs only 37.5 lbs (17 kg).

• Handle and sturdy base included.

• Great for field or shop welding.

• Exhaust only capability, airflow up to 765 CFM depending onlength of hose(s) used.

• Low noise operation (69dBA).

• One-year warranty.

1PHASE

60Hz

Shown:Mobiflex® 100-NF with

K1668-1 Hose & Hood Set andK1668-2 Extension Hose Kit

Shown:Mobiflex® 400-MS withrequired Extraction Arm

All Models

• Generous 735 CFM airflow with LFA 3.1/4.1 extraction arm(1).

• Internal aluminum mesh spark arrestor.

• Choice of filter types – Cellulose or high efficiency cellulose/polyester.

• One-year warranty on equipment.(30 day warranty on filter cartridge.)

200-M Model

• Large Filter Capacity – 538 ft2 (50 m2).

• Filter Status Indicator – Indicates amount of particulate in filter cartridge to alert for system maintenance and filter replacement.

400-MS Model

• RotaPulse® automatic filter cleaning system.

• Electronic filter pressure system monitors internal static pressure and controls filter cleaning.

• Large Filter Capacity – 325 ft2 (30 m2).

• Indicator Light – Indicates saturated filter.


WELD FUME CONTROL

Statiflex® 200-M & 400-MS The Statiflex® 200-M and 400-MS are stationary, wall-mounted low vacuum systems designed forlight to medium duty extraction and filtration of welding fume(1). A self-cleaning filter is standard on the Statiflex® 400-MS. Statiflex® units are ideal for facilities with fixed location work stationsand little available floor space including general fabrication, job shops, welding schools, and maintenance departments.

Wall-mounted Welding Fume Extractors

Product Product Filter Size H x W x D Net WeightName Number Filter Type ft2 (m2) in. (mm) lbs. (kg)

Statiflex® 200-M K1654-1 Cellulose 538 36 x 32 x 29 66Single Arm Base Unit K1654-3 High Efficiency Cellulose/Polyester (50) (900 x 810 x 730) (30)

Statiflex® 200-M K1654-2 Pretreated Cellulose 538 36 x 32 x 29 66Dual Arm Base Unit (50) (900 x 810 x 730) (30)

Statiflex® 400-MS K1742-1 Cellulose 325 41 x 27 x 26 187Base Unit K1742-2 High Efficiency Cellulose/Polyester (30) (1040 x 670 x 660) (85)


Required Options• Extraction Arm(s)• Stationary Fan• Overload Switch• Lamp Kit with Arc Sensor

Key Options• K1534-2 Air Exhaust Silencer• K1750-1 230V Conversion Kit for SF 2400 Fan


LiteratureE13.14

Shown: Statiflex® 400-MS

Base Unit

Shown: K1654-1 Statiflex® 200-M

Single Arm Base Unit(1) Not suitable for use with cutting or arc

gouging operations.

(2) CFM level is dependent on extraction armlength, fan type and system maintenance.

Fume Extraction ArmsThese flexible extraction arms are built the Lincoln Electric way, rugged and reliable. Designed with the welder in mind, the arms come equipped with the 360° rotatable hood for optimal positioning to the welding point.

Low Vacuum Flexible Extraction Arms

Product Product Arm Length H x W Net Weight CFM with SF 2400 FanName Number ft. (m) inches (mm) lb. (kg) (with no filtration) Use With:

LFA 3.1 K2633-1 10 (3.1) 8 x 118 (208 x 3,000) 33 (15) 760 Mobiflex®

K1655-1 Statiflex®

LFA 3.1 (w/Lamp & Arc Sensor) K2633-2 10 (3.1) 8 x 118 (208 x 3,000) 35 (16) 760 Mobiflex®

LFA 4.1 K2633-3 13 (4.1) 8 x 157 (208 x 4,000) 37.5 (17) 760 Mobiflex®

K1655-2 Statiflex®

LFA 4.1 (w/Lamp & Arc Sensor) K2633-4 13 (4.1) 8 x 157 (208 x 4,000) 39.5 (18) 760 Mobiflex®

LFA 4.1-LC (Low Ceiling) K1655-6 13 (4.1) 8 x 157 (208 x 4,000) 37.5 (17) 760 Statiflex®

LFA 2.0 K1655-5 6.5 (2.0) 8 x 85 (208 x 2,160) 33 (15) 760 Statiflex®

LTA 2.0 K1655-3 Retracts from 3-4.5 (1-1.5) 8 x 39.5-55 (208 x 1,000-1,400) 15.4 (7) 780 Statiflex®


LiteratureE13.16

• Ultra-light positioning.

• Minimal maintenance.

• Dent and scratch resistant material.

• Unique spring-balanced internal mechanism: LFA 3.1/4.1/4.1-LC.

• Unique advanced friction internal mechanism: LTA 2.0/LFA 2.0.

• 360° rotatable hood.

• Airflow throttle valve.

• One-year warranty. LTA 2.0 LFA 2.0

LFA 3.1 LFA 4.1

LFA 4.1-LC

All Models

• Generous airflow – 735 CFM with LFA 3.1 or 4.1extraction arms and SF 2400 fan(2).

• Internal spark arrestor – Also functions as a pre-filter for larger-sized particulate.

• Choice of filter types – Cellulose or high efficiency cellulose/polyester.

• One-year warranty (30 day warranty on filter).

200-M Model

• Filter status indicator – Visual guide to remaining filter life.

• Large filter capacity – 538 ft2 (50 m2).

• Flexible configuration – choose single or dual arm system.

400-MS Model

• RotaPulse® automatic cleaning system – simplifiesfilter maintenance.

• Large filter capacity – 325 ft2 (30 m2)


WELD FUME CONTROL

Robotic Extraction Hoods For Fume Extraction from Robotic Welding Cells

Processes• TIG• MIG• Flux-Cored•Metal-Cored

Key Options• Interior lighting• Statiflex® Filter Bank• Preventive maintenance contract

LiteratureE10.295

Lincoln Electric robotic extraction hoods are the ideal solution for welding fume extraction on robotic cells. There’s a model for each of our pre-engineered cells or one can be customized to fit a nonstandard cell.

For filtration of welding fume, a Statiflex®Filter Bank can be incorporated into the extraction hood design. The Statiflex®Filter Bank’s modular layout, higher efficiency and innovative cartridge cleaning system make it a robust filtration solution.

• Lightweight design.

• Sized to fit Lincoln Electric pre-engineered cells.

• Modular-style hood also available for custom cell designs.

Shown:System 20 shown with extraction hood,

Statiflex® filter bank, interior lighting,and Power REAM® Robotic Torch Maintenance Center.

Modular Extraction HoodFor Containing and Extracting Fume from Metalworking OperationsLincoln Electric’s Modular Extraction Hood is engineered to contain and extract welding, cutting, arc gouging, and grinding(1) fume from the work environment. Its innovative design brings a reliable and practical solution to the market. These units are ideal for robotic, hard automation and manual applications.

• Modular, extruded aluminum construction – Easy to assemble, install, and relocate.

• Unique double panel roof configuration – Acts as an in-line baffle, deflection plate and spark arrestor.

• Lincoln’s innovative perimeter pull technology – Maximizes fume extraction effectiveness at lower overall airflow rates.

• Efficient airflow control – Results in reduced energy consumption and lower capital equipment costs.

• Modular design – Allows for cleaning and servicing of key components.

• Pre-Engineered Statiflex® Filter Banks –Optimized for each hood’s size and airflow requirements.

• One-year warranty.

Product Recommended Recommended Air VelocityName Product Number/Sizes Extraction Capacity in Connected Duct

Modular Extraction Hood See end of section for full list of 290-474 CFM per square meter of hood 2,000 feet/minuteproduct numbers and sizes. (27-44 CFM per square foot of hood) (FPM)

Processes• Stick • Plasma Cutting• TIG • Arc Gouging•MIG • Grinding(1)

• Flux-Cored

Key Options• S28058-24 Light Kit• S28058-25 Leg, 6.56 ft. (2.0 m)• S28058-26 Leg, 8.2 ft. (2.5 m)• S28058-27 Leg, 9.84 ft. (3.0 m)• S28058-52 Leg, 11.48 ft. (3.5 m)• S28058-28 Leg Mounting Kit• S28058-22 Curtain Bracket Kit• S28058-53 Semi-transparent (red)Curtain Strip: 82 ft. Roll (25 m)

• S28058-59 Non-transparent (green)Curtain Strip: 82 ft. Roll (25 m)

LiteratureE13.60


WELD FUME CONTROL


Statiflex® Filter BanksFor Filtering Industrial Welding Fume and Particulate

Processes• Stick • Plasma Cutting• TIG • Arc Gouging• MIG • Grinding(1)

• Flux-Cored

Input

Unit Includes• Filter Bank• Filters• Fan• Cleaning Controls• Starter Controls• Dust Drum

User to supply electrical power, compressed air and ductwork.Assembly required.

LiteratureE13.60


The Statiflex® Filter Bank is ideal for filtering fume and particulate generated by welding, cutting, arc gouging and grinding. Its higher efficiency, innovative cartridge cleaning system, and modular design make the Statiflex® Filter Bank a more robust filtration solution for your metalworking operations.

• Compact, high performance system available in 2, 4, 6, and 8 filter versions.

• Multi-Flow Technology – Disperses incoming air evenlythroughout the filter bank, resulting in longer filter life.

• Self-Cleaning System – Pulse amplifier technology utilizes a uniform high energy pulse of compressed air for filter cleaning.

3PHASE

60Hz

Shown:Statiflex® Filter Bank,

4-Bank

Product Filter Fan SizesName Type HP

Statiflex® Filter Banks MERV 16 Rated Filters 1-1/2, 3, 5, 7-1/2, 10(2, 4, 6 or 8 cartridges)

July 25, 2011 Are You Ready?• Are you welding metals containing cadmium, chromium, lead, manganese or nickel?

• Does your production operation include welding or other “primary processes”?

• Does your facility use 2,000 lbs. or more per year of welding rod containing one or more MFHAP*?

If yes, then the *Metal Fabrication Hazardous Air Pollutants- National Emissions Standard for Hazardous Air PollutantsRule, 40 CFR Part 63 Subpart XXXXXX is important to yourcompany.

The operation of welding fume control equipment is affected by various factorsincluding proper use and positioning of the equipment, maintenance of the equipment and the specific welding procedure and application involved. Workerexposure level should be checked upon installation and periodically thereafter to be certain it is within applicable OSHA PEL and ACGIH TLV limits.

For additional information see:www.lincolnelectric.com/weld-fume-control

www.lincolnelectric.com/safety


WELD FUME CONTROL

Engineered Central Systems Solutions customized to meet your individual needs.

Circulator Systems The Lincoln Electric Circulator System has been custom designed to improve indoor air quality in smaller shops or work areas. The system handles this task by continuously moving cleaner, filtered air into the facility preventingthe formation of a welding fume layer in the ceiling and/or rafters. The filtration is provided by Lincoln Electric’sStatiflex® 6000-MS, which is a self-cleaning central filter unit with a filter surface area of 150 m2 (1614 ft.2).

The Lincoln Electric Circulator System is a smart solution for welding safety, workplace cleanliness and an overall positive manufacturing work environment.

Literature: MC08-88

High Vacuum Central SystemsFor Welding, Cutting and Grinding

High vacuum, low volume central systems are a cost effective choice.These systems use a central turbine and filter, and supply suctionthroughout the plant. Since the airflow is one-tenth the volume of low vacuum systems, and the vacuum pressures are ten times higher, these systems use smaller ductwork and less CFM. Header ducts are frequently one size through the whole system.

Literature: MC09-89

Push/Pull SystemsFor Welding and Fabrication Facilities

Fume and metal particulate from metalworking operations such as welding, plasma cutting, arc gouging and grinding can build-up as a layer in the air of a facility. Eventually, the particulate may settle back to the floor. Lincoln Electric Automation’s Push/Pull System can remove this layer in a controlled manner, filter it and circulate the filtered air back into the facility.

Use a Push/Pull System when:

• Workers are in spaces where effective source capture is difficult.

• Fabricating large weldments and when the welder needs to frequently shift positions.

• Improvement of general workplace air quality by removing welding particulate layer is desired.

Literature: MC08-88 Push/Pull System installed at Elgin Sweeper Company

Low Vacuum Central SystemsFor Schools and Industry

Lincoln Electric offers low vacuum, high volume exhaust systems for source capture applications. They are an ideal solution to address welding fume removal in educational environments and manufacturing plants that require multiple station drops.

Literature: MC09-89

For further information, contact the Environmental Team at: [email protected] or call 216-383-2667

Low Vacuum Central Systems installed at Erie Technical Institute


WELD FUME CONTROL

Weld Fume Control Options

Miniflex®

Expendable PartsKP2390-1 LongLife-H FilterKP2390-2 HEPA FilterKP2390-3 Pre-filter

General OptionsK2389-5 EN 20 NozzleK2389-6 EN 40 NozzleK639-1 SHM-300 Suction Head

for Manual Welding, 12 in. (300 mm)K639-2 SHM-400 Suction Head

for Manual Welding, 16 in. (400 mm)K639-3 SHM-500 Suction Head

for Manual Welding, 20 in. (500 mm)K639-4 SHMS Low Noise Suction NozzleK639-5 SHFA Flat Suction Head with Flexible ArmK639-6 UNM Suction Head for Heavy SmokeK2389-3 NKT Nozzle Kit, 1 in. x 8 ft. Hose,

1-3/4 in. (44.5 mm) Hose AdapterK2389-4 NKC Nozzle Kit, 1 in. x 8 ft. Hose,

1-3/4 in. (44.5 mm) Hose AdapterK2389-8 Extraction Hose, 1-3/4 in. x 16 ft.

(44.5 mm x 4.9 m)K2389-9 Extraction Hose, 1-3/4 in. x 8 ft.

(44.5 mm x 2.4 m)K2389-10 Hose-to-Hose Adapter,

1-3/4 x 1-3/4 in. (44.5 x 44.5 mm)K2389-2 Hose Connection OutletK2389-1 Activated Carbon FilterK2389-7 Wall Mounting Bracket

X-Tractor® 1GCGeneral OptionsK639-1 SHM-300 Suction Head for Manual Welding,

12 in. (300 mm)K639-2 SHM-400 Suction Head for Manual Welding,


20 in. (500 mm)K639-4 SHMS Low Noise Suction NozzleK639-5 SHFA Flat Suction Head with Flexible ArmK639-6 UNM Suction Head for Heavy SmokeK639-20 Gun Mounted Nozzle Kit (OT-25)

Expendable PartsKP2069-1 Filter Cartridge for K652-XX

X-Tractor® 3A, 5A, 8AGeneral OptionsK639-1 SHM-300 Suction Head for Manual Welding,



20 in. (500 mm)K639-4 SHMS Low Noise Suction NozzleK639-5 SHFA Flat Suction Head with Flexible ArmK639-6 UNM Suction Head for Heavy SmokeK639-20 Gun Mounted Nozzle Kit (OT-25)K2389-5 EN 20 NozzleK2389-6 EN 40 NozzleK2389-3 NKT Nozzle Kit, 1 in. x 8 ft. (25.4 mm x 2.4 m)

Hose, 1-3/4 in. (44.6 mm) Hose AdapterK2389-4 NKC Nozzle Kit, 1 in. x 8 ft. (25.4 mm x 2.4 m)

Hose, 1-3/4 in. (44.6 mm) Hose Adapter

( See “Guns and Torches” section for weld fume extraction guns. )

DownFlex™ 200-M and 400-MS/AGeneral OptionsK2752-1 HEPA Filter KitK2752-2 Plasma Cutting Work GridK2752-3 Working Light KitK2752-4 Current Activated Start/Stop Sensor

(400-MS/A only)K2752-5 Motion Activated Start/Stop Sensor

(400-MS/A only)K2752-6 Wheel Kit (max. load 330 lb./149.7 kg)K2752-7 Silencer/Outlet DuctK2752-8 Mounting Kit for Bench ViceK2752-9 Dust Tray Lid

Expendable PartsK2752-13 LongLife Filter K2752-14 HEPA Filter

DownFlex™ 100-NFGeneral OptionsK2752-10 Central System Connection KitK2752-11 Dust ContainerK2752-12 Spark ArrestorK2752-2 Plasma Cutting Work GridK2752-3 Working Light KitK2752-8 Mounting Kit for Bench Vise

Mobiflex® 100-NFRequired OptionsK1668-1 Hose and Hood Set, 16 ft. (4.9 m)K1668-2 Exhaust or Extension Hose Set, 16 ft. (4.9 m)

Mobiflex® 200-M and 400-MSHose/Hood Set or Extraction ArmK1668-3 Hose Kit K2633-1 LFA 3.1 10 ft. (3.0 m) Extraction Arm K2633-2 LFA 3.1 10 ft. (3.0 m) Extraction Arm with

Lamp/Arc Sensor K2633-3 LFA 4.1 13 ft. (4.0 m) Extraction Arm K2633-4 LFA 4.1 13 ft. (4.0 m) Extraction Arm with

Lamp/Arc Sensor

General Options, Both ModelsK1494-3 Starter Overload Switch for 230V

General Options, Mobiflex® 200-M K1673-1 Cellulose FilterK1673-3 High Efficiency Cellulose/Polyester FilterK1852-1 Activated Carbon Filter

General Options, Mobiflex® 400-MS K1673-2 Cellulose FilterK1673-4 High Efficiency Cellulose/Polyester Filter

Statiflex® 200-M Single and Dual Arm FOR A SINGLE ARM PACKAGE, CHOOSE ONE ITEM FROMCATEGORY 2, AND ONE ITEM EACH FROM SYSTEMS 3A OR 3B

FOR A DUAL ARM PACKAGE, CHOOSE TWO ITEMS FROMCATEGORY 2, AND TWO ITEMS EACH FROM SYSTEMS 3A OR 3B

Extraction Arms (Category 2)K1655-3 LTA 2.0 Telescopic Extraction ArmK1655-5 LFA 2.0 6.5 ft. (2.0 m) Extraction ArmK1655-1 LFA 3.1 10 ft. (3.0 m) Extraction ArmK1655-2 LFA 4.1 13 ft. (4.0 m) Extraction ArmK1655-6 LFA 4.1-LC Low Ceiling 13 ft. (4.0 m)

Extraction Arm

Standard System (Category 3A) – requires fan, starting controland mounting bracketsK1656-1 SF 2400 Stationary Fan (1 HP)K1494-2 Starter Overload Switch for 115VK1494-3 Starter Overload Switch for 230VK1669-4 Lamp Kit with Arc Sensor for Wall Mounted ArmsK1657-1 SF 2400 Wall Mounting Bracket

(use with LFA 3.1, 4.1 and 4.1-LC)K1657-2 SF 2400 Wall Mounting Bracket

(use with LTA 2.0 and LFA 2.0)

Extension Crane System (Category 3B) – requires fan, startingcontrol and extension craneK1656-4 SF 4200 Stationary Fan (2 HP)K1494-10 Starter/Overload Switch for SF 4200 FanK1669-10 Lamp with Arc Sensor for SF 4200 FanK1671-1 EC 2 Extension Crane, 7 ft. (2.1 m)K1671-2 EC 4 Extension Crane, 14 ft. (4.3 m) K1672-1 Feeder Hanging Rail

General OptionsK1750-1 230V Conversion Kit for SF 2400 FanK1673-1 Cellulose FilterK1673-3 High Efficiency Cellulose/Polyester FilterK1852-1 Activated Carbon FilterK1534-2 Air Exhaust SilencerK1743-2 Non-Return Valve

Statiflex® 400-MS Single Arm FOR A SINGLE ARM PACKAGE, CHOOSE ONE ITEM FROMCATEGORY 2, AND ONE ITEM EACH FROM CATEGORY 3A OR 3B

(Requires Lamp/Arc Sensor Kit to operate Statiflex® 400-MS Self-Cleaning Controls).

Extraction Arms (Category 2)K1655-3 LTA 2.0 Telescopic Extraction ArmK1655-5 LFA 2.0 6.5 ft. (2.0 m) Extraction ArmK1655-1 LFA 3.1 10 ft. (3.0 m) Extraction ArmK1655-2 LFA 4.1 13 ft. (4.0 m) Extraction ArmK1655-6 LFA 4.1-LC Low Ceiling 13 ft. (4.0 m)

Extraction Arm

Standard System (Category 3A) – requires fan, starting controland mounting bracketsK1656-1 SF 2400 Stationary Fan (1 HP)K1669-4 Lamp Kit with Arc Sensor for Wall Mounted ArmsK1657-1 SF 2400 Wall Mounting Bracket

(use with LFA 3.1, 4.1 and 4.1-LC)K1657-2 SF 2400 Wall Mounting Bracket

(use with LTA 2.0 and LFA 2.0)

Extension Crane System (Category 3B) – requires fan, startingcontrol and extension craneK1656-4 SF 4200 Stationary Fan (2 HP)K1669-10 Lamp with Arc Sensor for SF 4200 FanK1671-1 EC 2 Extension Crane, 7 ft. (2.1 m) K1671-2 EC 4 Extension Crane, 14 ft. (4.3 m) K1672-1 Feeder Hanging Rail

General OptionsK1750-1 230V Conversion Kit for SF 2400 FanK1673-2 Cellulose FilterK1673-4 High Efficiency Cellulose/Polyester FilterK1534-2 Air Exhaust Silencer

WELD FUME CONTROL


Modular Extraction HoodProduct Modular ExtractionNumber Hood Size - ft. (m)

AD1234-80 3.28 x 4.92 (1.0 x 1.5)AD1234-81 3.28 x 6.56 (1.0 x 2.0)AD1234-82 3.28 x 8.20 (1.0 x 2.5)AD1234-83 3.28 x 9.84 (1.0 x 3.0)AD1234-84 3.28 x 11.48 (1.0 x 3.5)





Product Modular ExtractionNumber Hood Size - ft. (m)






Product Modular ExtractionNumber Hood Size - ft. (m)

AD1234-131 18.04 x 11.48 (5.5 x 3.5)AD1234-132 18.04 x 14.76 (5.5 x 4.5)AD1234-133 18.04 x 16.40 (5.5 x 5.0)AD1234-134 18.04 x 18.04 (5.5 x 5.5)

General OptionsS28058-24 Light KitS28058-25 Leg, 6.56 ft. (2.0 m)S28058-26 Leg, 8.2 ft. (2.5 m)S28058-27 Leg, 9.84 ft. (3.0 m)S28058-52 Leg, 11.48 ft. (3.5 m)S28058-28 Leg Mounting KitS28058-22 Curtain Bracket KitS28058-53 Semi-transparent (red),

Curtain Strip: 82 ft. (25 m) RollS28058-59 Non-transparent (green),

Curtain Strip: 82 ft. (25 m) Roll

Weld Fume Control Options

Modular Extraction HoodFor Containing and Extracting Fume from Metalworking Operations

ChallengeContain and extract fume from metalworking operations including:

• Robotic Welding Systems• Hard Automation• Manual Welding Applications• Plasma Cutting and Grinding Applications

SolutionModular Extraction Hoods from Lincoln Electric

Results• Innovative perimeter pull technology maximizes

fume extraction effectiveness at lower overall airflow rates.

• Large selection of hood sizes (up to 18 ft. x 18 ft.) covers a wide variety of applications.

• Modular, extruded aluminum construction makes the hood easy to assemble.

• Multiple installation options minimize interference with application.

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xEExrallauuldduoacting Fume from MetalwFor Containing and Extr

noiiotticarrattrxationsorking Operacting Fume from Metalw

dooHHonations

RECOMMENDED

EQUIPMENT OPTIONS



RECOMMENDED EQUIPMENT OPTIONS

Stick ACCESSORY KITS

Accessory Kit, 400 AmpFor stick welding. Includes 35 ft. (10.7 m) #2/0 electrodecable with lug, 30 ft. (9.1 m)#2/0 work cable with lugs,headshield, filter plate, workclamp and electrode holder.Order K704

Accessory Kit, 150 AmpFor stick welding. Includes 20 ft. (6.1 m) #6 electrodecable with lug, 15 ft. (4.6 m)#6 work cable with lugs,headshield, filter plate, workclamp, electrode holder andsample pack of mild steelelectrode. Order K875

Stick Electrode Holder & CableIncludes 12.5 ft. (3.8 m) electrode cable with Twist Mate™ connectors. Order K2374-1 for Precision TIG® 225

Stick Electrode Holder,Work Clamp, Cable &Twist Mate™ SetIncludes 200 amp stick holder,welding cable, work cable,work clamp and Twist Mate™

connections. Order K2394-1 for Invertec®

V275-S, Invertec® V160-T, Invertec® V205-T AC/DC,Invertec® V205-T DC

REMOTE CONTROLS

Remote Output ControlFor remote output of weldingvoltage. Consists of controlbox with 25 or 100 ft. (7.6 or30 m) of four conductor cableand 6-pin MS-type connector.Order K857 for 25 ft. (7.6 m)Order K857-1 for 100 ft. (30 m)

Remote Output Control with 12-pin UniversalConnectorConsists of a control box with choice of two cable lengths. Permitsremote adjustment of output. 25 ft. (7.6 m) cord.Order K857-2 for Power Wave® C300, Power Wave® S350

Remote Output Controlwith 120V AC ReceptaclesRemote weld output controlbox with two 120V AC receptacles having GFCI(Ground Fault CircuitInterrupter) protection. Onecord for both remote andpower. 100 ft. (30.5 m) long.Permits remote adjustment of weld output and power fortools 20 amp capacity.Order K2627-2 for Ranger®

250 GXT, Ranger® 305 G,Ranger® 305 D, Vantage®

300, Vantage® 400, Vantage®

500, Air Vantage® 500

Remote Control Remote control rheostat permits machine outputchanges up to 100 ft. (30.5 m) from the machine.Includes local/remote switchand receptacle for oldermachine control panels.Order K924-4 for Pipeliner®

200D, Classic® 300D, SAE-500®

Remote Output Control(Stick and Wire Welding) Contains rheostat for stick output, potentiometer for wireoutput, and 100 ft. (30.5 m)long control cable.Order K2464-1 for Pipeliner®

200D, Classic® 300D (Code10911 and up)

Remote ControlRemote control rheostst permits machine outputchanges up to 100 ft. (30.5 m) from the machine.Plugs into receptacle on control panel.Order K2861-1 for Big Red™ 500



TIG

IncludesUltra-Flex

™

Torch!

IncludesUltra-Flex

™

Torch!

TIG GENERAL OPTIONS

Invertec® TIG Solenoid KitMounts inside the back of theInvertec® V350-PRO. Controlsgas flow into the V350-PROthrough the Twist Mate™

connector. Includes gas hoseand solenoid. (Not compatiblewith construction model.)Order K1762-2

TIG MODULES

TIG ModulePortable, high frequency unitwith gas valve for TIG welding.Rated at 300 amps/60% dutycycle.Order K930-2

Control CableConnects TIG Module to power source.Order K936-1 for 9-pin to 14-pinOrder K936-3 for 9-pin to 6-pin plus 115VOrder K936-4 for 9-pin to115V

Control Cable ExtensionAllows the TIG Module to beoperated at distances up to200 ft. (61 m) from the powersource. Available in 45 ft.(13.7 m) sections.Order K937-45

Docking KitAllows you to “dock” the TIGModule on top of a flat-roofedpower source, or any other flatsurface measuring at least 10 x 15 in. (254 x 381 mm).Includes a latch and provisionsfor a user-supplied padlock tolock the TIG Module in place.Order K939-1

Contactor KitInstalls in the K930-2 TIGModule for use with welderswithout a contactor. Makes theTIG torch electrode electrically“cold” until the Amptrol™ isactivated.Order K938-1

TIG REMOTE CONTROLS

Arc Start™ SwitchMay be used in place of theFoot or Hand Amptrol™. Comeswith a 25 ft. (7.6 m) cable and6 pin plug connector. Attachesto the TIG torch for convenientfinger control to start and stopthe weld cycle at the currentset on the machine.Order K814

Amptrol™ Adapter KitAdapts Amptrol™’s 6-pin MS-type plug connection toterminal strip on powersource.Order K843

Foot Amptrol™

Provides 25 ft. (7.6 m) ofremote output control for TIG welding. (6-pin plug connection).Order K870

Foot Amptrol™ with 12-pinUniversal ConnectorProvides 25 ft. (7.6 m) ofremote current control for TIG welding. Order K870-2 for Power Wave® C300, Power Wave® S350

Hand Amptrol™

Provides 25 ft. (7.6 m) ofremote current control for TIG welding. (6-pin plug connection). Velcro strapssecure it to the torch.Order K963-3 (One size fitsall Pro-Torch™ TIG Torches.)

Hand Amptrol™ with 12-pinUniversal ConnectorProvides 25 ft. (7.6 m) ofremote current control for TIG welding. Order K963-4 for Power Wave® C300, Power Wave® S350

TIG WATER-COOLEDOPTIONS

Cool Arc® 40 Water CoolerReliable and affordable watercooler for water-cooled MIG,TIG, or plasma cutting applications.Order K1813-1 for115/1/50/60Order K2187-1 for 220-240/1/50/60

Water Cooler Hoses (CGA to CGA)For 5/8 in. (15.9 mm) LH CGAfitting applications at bothcooler and wire feeder. Kitcontains two 25 ft. (7.6 m)hoses with 5/8 in. left handCGA fittings on both ends of hose.Order K1859-2 for PrecisionTIG® 275, Precision TIG® 375

TIG-MATE™ STARTERPACKS

TIG-Mate™ 17V Air-CooledTIG Torch Starter PackGet everything you need forTIG welding in one completeeasy-to-order kit packaged inits own portable carrying case.Includes: PTA-17V Ultra-Flex™

torch, parts kit, Harris®

flowmeter/regulator, 10 ft. (3.0 m) gas hose, and workclamp and cable. Order K2265-1

TIG-Mate™ 17 Air-CooledTIG Torch Starter PackGet everything you need forTIG welding in one completeeasy-to-order kit packaged inits own portable carrying case.Includes: PTA-17 Ultra-Flex™

torch, parts kit, Harris®

flowmeter/regulator, 10 ft. (3.0 m) gas hose, Twist Mate™

adapter, and work clamp andcable. Order K2266-1

TIG-Mate™ 20 Water-CooledTIG Torch Starter PackGet everything you need forTIG welding in one completeeasy-to-order kit packaged inits own portable carrying case.Includes: PTW-20 torch, partskit, Harris® flowmeter/regulator, 10 ft. (3.0 m) gashose, Twist Mate™ adapter,work clamp and cable and 10 ft. (3.0 m) water hose.Order K2267-1



MIG Wire Feeder/WelderWELDING KITS

.045 in. Innershield®

Welding KitIncludes everything needed toweld with .045 in. (1.1 mm)Innershield® self-shielded flux-cored wire. Includes an.035-.045 in. (0.9-1.1 mm)Magnum® 100L gun liner, a.045 in. (1.1 mm) contact tip,a gasless nozzle, knurled driveroll, .045 in. (1.1 mm) innerwire guide and 10 lb. (4.5 kg)spool of .045 in. (1.1 mm)Innershield® NR®-212 wire.Order K2528-1 for SP-180T,POWER MIG® 180C

POWER MIG® SPOOL GUNSYSTEMS

POWER MIG® 255XT:

Magnum® SG Spool GunLightweight, well-balanced,semiautomatic spool gundesigned primarily for easy,accurate aluminum wire feeding.Order K487-25

Magnum® SG Spool GunControl Cable Adapter PlugAllows K487-25 Magnum® SGspool gun’s 6-pin control cable to plug into the POWERMIG® 255XT’s 7-pin spool guncontrol receptacle.Order K2445-1

OR

Magnum® 250LX™

Spool Gun300 amps, 60% duty cycle.Feeds .035-3/64 in. (0.9-1.2 mm) dia. aluminumwire on 2 lb. (0.9 kg) spools.Order K2490-1

POWER MIG® SPOOL GUNSYSTEMS, CON’T.

POWER MIG® 140C & 180Cand SP-140T & SP-180T:

Magnum® 100SG Spool GunDesigned to easily feed 4 in.(102 mm) diameter 1 lb. (0.45kg) spools of .030 in. (0.8 mm) or .035 in. (0.9 mm) diameterSuperGlaze® aluminum MIGwire. Includes gun, adapter kit,.035 in. (0.9 mm) contact tips (qty. 3), gas nozzle, and a 1 lb. (0.45 kg) spool ofSuperGlaze® 4043 .035 in.(0.9 mm) MIG wire. Packagedin a convenient carrying case.Order K2532-1

POWER MIG® 216:

POWER MIG® 216 Spool Gun AdapterThis kit is designed to allowthe Magnum® SG or Magnum®

250LX™ spool gun to operatewith the POWER MIG® 216.The kit includes the solenoid,gas lines, wiring harness andgun connection panel. The gun connection panel featuresa 6-pin MS-type connector for the Magnum® SG spool gunand a 7-pin MS-type connector for the Magnum®

250LX™ spool gun and a selector switch to choosewhich gun you are using. Order K2703-1 (Note: The K2703-1 spool gun adapter disables theMagnum® 100SG capability.)

POWER MIG® 350MP:

Magnum® 250LX™

Spool Gun300 amps, 60% duty cycle.Feeds .035-3/64 in. (0.9-1.2 mm) dia. aluminumwire on 2 lb. (0.9 kg) spools. Order K2490-1

Spool Gun HolderProvides neat storage of spoolgun cable, and gas hose onpower source. Order K1738-1

POWER MIG® TIMER KIT

Timer KitAdds 4-step trigger interlock,spot mode, adjustable run-inspeed for smoother arc starting, and adjustable burnback time to minimizewire sticking in puddle. Easyto install.Order K1701-1

Spot Timer KitThis timer allows you to set afixed weld time of up to 10seconds that is initiated whenyou pull the gun trigger. Idealfor making consistent spotwelds on thin sheet metal.Order K2525-1 for POWERMIG® 140C, POWER MIG®

180C



Power Sources UNDERCARRIAGES AND CARTS

Wheel KitIncludes axle, two wheels, and assembly hardware. Can be installed in minutes.Order K761 for AC-225,AC/DC-225/125

UndercarriageFor hand moving. Includeshandle, axle, wheels, frontbracket and mounting hardware.Order K866 for Idealarc® 250

UndercarriagePlatform undercarriage withmounting for two gas cylindersat rear of welder.Order K841 for R3R-400,R3R-500, CV-400, DC-400Order K842 for CV-655, DC-600, DC-655Order K874 for CV-305

Dual Cylinder PlatformUndercarriagePlatform undercarriage formounting two gas cylinders at rear of welderOrder K1570-1 for PowerWave® 455M, Power Wave®

455M/STT®

UndercarriageIncludes a dual bottle rackwith chain and front casters,rear wheels and a handle.Order K1869-1 for PrecisionTIG® 275, Precision TIG® 375

Under-Cooler Cart WaterCoolerIncludes “cooler-in-a drawer”with hoses and a lockablestorage drawer on a dual bottle undercarriage.Order K1828-1 for PrecisionTIG® 275, Precision TIG® 375

Valet Style UndercarriageOffers a unique pull-out han-dle. It provides cable storageand the ultimate in portability.Order K1838-1 for Invertec®

V350-PRO, Multi-Weld™ 350,Power Wave® 355M

Understorage CartAdds easy shop mobility andprovides shielding gas bottleplatform, handy storage drawer and two filler rod holders.Order K2348-1 for Precision TIG® 225

Dual Cylinder CartAdds easy shop mobility and provides side-by-side mounting for two full size gas cylinders. Cart includeshandy storage drawer and TIG filler rod holders. Order K2617-1 for Precision TIG® 225.

Utility CartHeavy duty cart stores andtransports welder, 150 cubicfoot shielding gas cylinder,welding cables and accessories. Includes stable platforms for welder and gasbottle, lower tray for addedstorage capacity andadjustable height handle.Order K520 for AC-225C, SP-140T, SP-180T, POWERMIG® 140C, POWER MIG®

180C

Welding CartLightweight cart stores andtransports welder, 80 cubicfoot shielding gas cylinder,welding cables and accessories. Includes anangled top shelf for easyaccess to controls, lower trayfor added storage capacity, a sturdy fixed handle and convenient cable wrap hanger.Order K2275-1 for Invertec®

V155-S, Invertec® V160-S,Invertec® V160-T, Invertec®

V205-T AC/DC, Invertec®

V205-T DC, SP-140T, SP-180T, POWER MIG® 140C,POWER MIG® 180C

Inverter & Wire Feeder CartRear-wheeled cart includesfront casters and no-lift gasbottle platform. Convenienthandles allow for easy cablestorage while full length sidetrays store parts and tools.Shipped fully assembled.Small footprint fits through 30inch door.Order K1764-1 for STT®-II,Invertec® V350-PRO, Power Wave® 355M

Dual Cylinder KitPermits side-by-side mountingof two full size gas cylinders,with easy loading. Order K1702-1 for use withK1764-1 cart and POWERMIG® 216, POWER MIG®

255XT, POWER MIG® 350MPand Power Wave® 355M

Caster KitUsed on Invertec® Racks. Order K2665-1



Power Sources, con’t.CANVAS COVERS

Small Canvas CoverProtect your machine whennot in use. Made from attrac-tive red canvas that is flameretardant, mildew resistantand water repellent. Includes aconvenient side pocket to holdwelding torch or gun.Order K2377-1 for SP-140T,SP-180T, POWER MIG® 140C,POWER MIG® 180C, Invertec®

V160-T, Invertec® V205-TAC/DC, Invertec® V205-T DC

Outback®/Bulldog™

Canvas CoverTo protect your machine whennot in use. Made from attrac-tive red canvas material that isflame retardant, mildew resist-ant and water repellent. Order K2804-1 for Outback® 145, Outback®

185, Bulldog® 140

Medium Canvas CoverProtect your machine whennot in use. Made from attrac-tive red canvas that is flameretardant, mildew resistantand water repellent. Order K2378-1 for POWERMIG® 216, POWER MIG®

255XT, POWER MIG® 350MP,Precision TIG® 225

Ranger® Canvas CoverProtect your machine whennot in use. Made from attrac-tive red canvas that is flameretardant, mildew resistantand water repellent.Order K886-2 for Ranger®

225, Ranger® 250 GXT,Ranger® 305 G, Ranger® 305 LPG

Power Source Options

Advanced Control PanelProvides 2/4-step trigger withadjustable Pulser controls andDownslope timer for TIG welding. Also includesadjustable Hot Start and Arc Force internal panel controls for stick welding, and other user selectable features. Order K2621-1 for Precision TIG® 275

Advanced Process PanelIncludes Pulsed MIG, Pulse-On-Pulse® and PowerMode® capabilities. Alpha-numeric display foraccurate setting. Order K1763-1 for Invertec®

V350-PRO Factory Model

Air Filter KitMounts on the front of themachine and uses cleanable,all metal air filters. Not compatible with dual processswitch.Order K1486-1 for CV-655and Idealarc® DC-655

Digital Meter KitAccurately displays weldingamps and volts.Order K1482-1 for CV-655and Idealarc® DC-655

Dual Process SwitchMounts on front of machineand provides polarity changeor electrical isolation. Great forarc gouging applications andwhere two separate feedersrequire different output polarityor inductance settings. Notcompatible with air filter kit.Order K1528-1 for CV-655and Idealarc® DC-655

Multi-Process Switch3-position switch allows quickand easy change from electrode positive or negativesemiautomatic/automatic wirefeed welding to stick or aircarbon arc gouging. Order K804-1 for Idealarc®

DC-400, Idealarc® DC-600

Paralleling KitPermits paralleling of twopower sources.Order K1611-1 for Idealarc®

DC-600 and Idealarc® DC-655Order K1897-1 for Idealarc® DC-1000 Order K1900-1 for Idealarc® DC-1500

Ethernet/DeviceNet™

Interface ModuleThis module provides allDeviceNet functionality, networking capabilities forWeld Development, DataLogging, Systems Updates,Diagnostics, Weld Settings and Weld Mode Selection.Order K2207-2for Power Wave® 455M,Power Wave® 455M/STT®


RECOMMENDED EQUIPMENT OPT IONS

Engine Drive

120V

115V

FULL KVA KITS

Full-KVA Adapter Kit(1-Phase)Provides convenient connection of Lincoln Electric®

equipment with NEMA 6-50Pplug to Lincoln® engine drivenwelders having a full KVAreceptacle. Order K1816-1 for all engine driven welders with120V/240V AC 1-PhaseReceptacle

Full-KVA Power Plug (1-Phase)One dual voltage plug rated at 120/240V, 50 amps. NEMA14-50P.Order T12153-9 for Ranger®

225, Ranger® 250 GXT,Ranger® 305 G, Ranger® 305LPG, Ranger® 305 D, Vantage®



Full-KVA Power Plug (3-Phase)One plug rated at 240V, 50amps. NEMA 15-50P. Order T12153-10 for Vantage® 300, Vantage®

400, Vantage® 500, Air Vantage® 500

COLD WEATHER KITS

Cold Weather KitFor engine starting and operation in extreme coldweather conditions down to -40˚F/-40˚C (with the use of 0W40 synthetic oil and arctic diesel fuel). Includes120V AC oil pan heater, 120VAC engine block heater, andradiator grill tarp.Order K2679-1 for Vantage®

400 (Perkins®), Vantage® 500(Perkins®) Order K2735-1 for Vantage®

400 (Kubota®)

Ether Start KitProvides maximum coldweather starting assistance forfrequent starting below 10°F(-12°C). Required ether tank is not provided with kit. (ForCummins® engine Ether StartKit cannot be used simultaneously with serviceindicator kit).Order K887-1for Vantage® 500 (Deutz®)

SPARK ARRESTOR KITS

Spark Arrestor KitAttaches to muffler exhausttube. Virtually eliminates sparkemissions.Order K2793-1 for Outback® 185

Spark Arrestor KitAttaches to muffler exhausttube. Virtually eliminates sparkemissions.Order K1898-1 for Ranger®

225, Ranger® 250 GXT,Ranger® 305 G, Ranger® 305LPG, Ranger® 305 D,Vantage® 300

Spark Arrestor KitAttaches to muffler exhausttube. Virtually eliminates sparkemissions.Order K899-1 for Vantage® 500 (Deutz®)

POWER PLUG KITS

Power Plug Kit (20 amp)Provides four 120V plugs ratedat 20 amps each, and one dualvoltage, full KVA plug rated at 120/240V, 50 amps. 120Vplug may not be compatiblewith common householdreceptacles.Order K802N for Ranger®

225, Ranger® 250 GXT,Ranger® 305 G, Ranger® 305LPG, Ranger® 305 D, Vantage®



Power Plug Kit (20 amp)Provides two 115V plugs ratedat 20 amps each, and two230V plugs rated at 15 ampseach. 115V plugs may not becompatible with commonhousehold receptacles.Order K802D for SAE-500®, SAE-500® Severe Duty™, Classic® 300D

GFCI Receptacle KitIncludes one UL approved120V ground fault circuit interrupter duplex type receptacle and installationinstructions. Replaces the factory-installed 120V duplexreceptacle. Each receptacle of the GFCI duplex is rated at 20 amps. Maximum totalcurrent from the GFCI duplex islimited to 20 amps. Two kits required for all 120Vreceptacles on Ranger®

products.Order K1690-1 for Outback®

145, Outback® 185, Ranger®

225, Ranger® 250 GXT,Ranger® 305 G, SAE-500®,SAE-500® Severe Duty™

Engine Drive, con’t.



MISCELLANEOUS KITS

Air Dryer KitMinimizes water content in supply air. Avoids cold weatherair hose ice up and water condensation in air tools during humid weather. Highly recommended for use withplasma cutter. Installs inside themachine for compact operation.Order K2354-2 for Air Vantage® 500 (Kubota®)

Digital Weld Meters KitEasy-to-read digital meters forvolts and amps. Easy to install.Order K2467-1 for Vantage®

300. (K2409-1 and K2499-1)

Analog Weld Meters KitEasy-to-read analog meters forvolts and amps. Easy to install.Order K2863-1 forBig Red™ 500

Stainless Steel Sheet Metal KitStainless steel roof and doors.Also includes decals (mounted),door latches, door hooks,bumpers and all requiredmounting hardware.Order K2423-1 for Pipeliner®

200D, (K6090-9 thru -11),Classic® 300D (K1643-1 thru -10)

Polarity/Multi-ProcessSwitchFor easy polarity switching. 6-pin and 14-pin remote connections can be made tothis unit. For all Lincoln ChopperTechnology® engine-drivenwelders. Mounts on roof withK2663-1 Docking Kit. Order K2642-1 for Ranger®

305 G, Ranger® 305 LPG,Ranger® 305 D, Vantage® 300,Vantage® 400, Vantage® 500,Air Vantage® 500

Docking KitSecures the K2642-1 Polarity/Multi-Process Switch to theengine-driven welder roof.Release latch permits removalof K2642-1 Polarity/Multi-Process Switch. Made fromstainless steel for rust-freeoperation. For all LincolnChopper Technology®

engine-driven welders.Order K2663-1 for Ranger®

305 G, Ranger® 305 LPG,Ranger® 305 D, Vantage® 300,Vantage® 400, Vantage® 500,Air Vantage® 500.

Lift Bail KitEasily installed kit for lifting themachine with a fixed liftingpoint. Order K2819-1 for Bulldog®

140, Outback® 145, Outback®

185

UNDERCARRIAGES

UndercarriagePuncture-proof (foam-filled)tires for easy transport anddurability. Fold downs handlesfor easy storage when notneeded, and convenient holders for wrapping weldingoutput cables.Order K2722-1 for Bulldog®

140, Outback® 145, Outback®

185

All-Terrain UndercarriageFor moving by hand at construction sites. Maneuversover obstacles. Heavy-dutypuncture-resistant tires.Order K1737-1 for Ranger®

225, Ranger® 250 GXT,Ranger® 305 G

Factory UndercarriageFor moving by hand on smoothsurface floors. Heavy-duty,puncture-resistant tires andfront caster. Convenient steering handle.Order K1770-1 for Ranger®

225, Ranger® 250 GXT,Ranger® 305 G, Ranger® 305LPG

SPARK ARRESTOR KITS,CON’T.

Spark Arrestor KitAttaches to muffler exhausttube. Virtually eliminates sparkemissions.Order K903-1 for Pipeliner®

200D (Kubota®), Classic®

300D, Vantage® 400,Vantage® 500 (Perkins®)

Spark Arrestor KitMounts to muffler exhausttube. Virtually eliminates sparkemissions.Order K2864-1 for Big Red™

500

Lockable Fuel Cap/FlashArrestor KitFor use in locations whereflash arrestor safety isrequired. Lockable fuel capprevents tampering with fuel.Green cap color provides avisual reminder to use dieselwhen refueling.Order K2340-1 for Vantage®

500 (Deutz®), Air Vantage®

500

WIRE FEEDER CAPABILITY

CV AdapterProvides constant voltage output for semiautomatic wirewelding. Includes 14-pin MS-Type connection andlocal/remote switch.Order K385-2 for SAE-500®

Wire Feed ModuleProvides constant voltage (CV)output with improved arc sta-bility for Innershield welding.Also excellent for MIG welding.Easy installation. The recommended wire feeder isthe LN-25 PRO.Order K623-1 for Pipeliner®

200D, Classic® 300D



Engine Drive, con’t. UNDERCARRIAGES, CON’T.

Welding Gas Cylinder/LPGTank HolderHolds welding gas cylinder orLPG tank (for products withLPG engine). For LPG: Use one holder for LPG tank and asecond holder for welding gascylinder. Both holders willattach to the K1770-1Undercarriage.Order K1745-1 for Ranger®

225, Ranger® 250 GXT,Ranger® 305 G, Ranger® 305 LPG

LPG Tank StrapMounts to K1745-1 gas cylinder holder to secure LPG tank.Order K2361-1 for Ranger® 305 LPG

ROAD TRAILERS

Small Two Wheel Trailer For heavy-duty road, off-road,plant and yard use. Includespivoting jack stand, safetychains, and 13 in. wheels. Stiff .120 in. welded rectangular steel tube frameconstruction is phosphateetched and powder coat painted for superior rust andcorrosion resistance. Lowsway suspension gives outstanding stability with manageable tongue weight.Wheels bearings packed withhigh viscosity, high pressure,low washout Lubriplate®

grease. Includes a Duo-Hitch™

(2" Ball/Lunette Eye combina-tion hitch). Overall width 60".Order: K2635-1 TrailerK2639-1 Fender & Light KitK2640-1 Cable Rack forRanger® 225, Ranger® 250 GXT,Ranger® 305 G, Ranger® 305 D

Medium Two Wheel Trailer For heavy-duty road, off-road,plant and yard use. Includespivoting jack stand, safetychains, and 13 in. wheels. Stiff.120 in. welded rectangularsteel tube frame constructionis phosphate etched and powder coat painted for superior rust and corrosionresistance. Low sway suspension gives outstandingstability with manageabletongue weight. Wheels bearings packed with high viscosity, high pressure, lowwashout Lubriplate® grease.Includes a Duo-Hitch™ (2"Ball/Lunette Eye combinationhitch). Overall width 60".Order:K2636-1 TrailerK2639-1 Fender & Light KitK2640-1 Cable Rack forPipeliner® 200D, Classic®

300D, Vantage® 300,Vantage® 400, Vantage® 500,Air Vantage® 500, Big Red™

500

Large Two Wheel Trailer For heavy-duty road, off-road,plant and yard use. Includespivoting jack stand, safetychains, and 14 in. wheels. Stiff.120 in. welded rectangularsteel tube frame constructionis phosphate etched and pow-der coat painted for superiorrust and corrosion resistance.Low sway suspension givesoutstanding stability with manageable tongue weight.Wheels bearings packed withhigh viscosity, high pressure,low washout Lubriplate®

grease. Includes a Duo-Hitch™

(2" Ball/Lunette Eye combina-tion hitch). Overall width 60".Order:K2637-1 TrailerK2639-1 Fender & Light KitK2640-1 Cable Rack forSAE-500®, SAE-500® SevereDuty™

Four-Wheeled Steerable Yard TrailerFor off-road, plant and yarduse. Includes an automaticallyengaging drawbar lock whenthe drawbar is raised to thevertical position. 13 in.wheels. Wheel bearings arepacked with high viscosity,high pressure, low washoutLubriplate® grease. Assemblesdirectly to the base of theSAE-500™ or SAE-500™

Severe Duty welder. Alsoincludes a Duo-Hitch™ (a 2"Ball/Lunette Eye combinationhitch). Overall width 55".Order K2641-1 for SAE-500®, SAE-500® SevereDuty™

Four-Wheeled Steerable Yard TrailerFor off-road, plant and yarduse. Includes an automaticallyengaging drawbar lock whenthe drawbar is raised to thevertical position. 13 in.wheels. Wheel bearings arepacked with high viscosity,high pressure, low washoutLubriplate® grease. Stiff 3/16in. welded rectangular steelframe construction is phos-phate etched and powder-coatpainted for superior rust andcorrosion resistance. Alsoincludes a Duo-Hitch™ ( a 2"Ball/Lunette Eye combinationhitch). Overall width 55".Order K2641-2 for Vantage®


500, Air Vantage® 500, BigRed™ 500



Wire FeederDUAL PROCEDURE KITSAND REMOTE PENDANTS

Dual Procedure SwitchAllows the use of two weldingprocedures with one LincolnMagnum® gun. 15 ft. (4.5m).Order K683-3 for LN-10, DH-10, STT®-10, PowerFeed™ 10M

Foot Amptrol™

Connector KitProvides 25 ft. (7.6 m) ofremote output control for TIG welding. (6-pin plug connection).Order K2320-1 for Power Feed™ 10M

GMA TIMER KITS, GASSOLENOID AND BURNBACKKITS

LF-72 and LF-74:

Postflow and Burnback Timer KitProvides adjustable delay ofpower source output shut offto prevent electrode sticking incrater when using high wirefeed speeds. Order K2330-1 for LF-72, LF-74

Remote Voltage Control KitAllows arc voltage to bechanged at the feeder.Order K2329-1 for LF-72, LF-74

LN-7, LN-8, LN-9, LN-25 PRO, LN-25 PRODual Power:

Gas Solenoid AssemblyIncludes solenoid valve andmounting bracket. Order K494 for LN-7

Gas Solenoid KitIncludes solenoid valve andmounting bracket. Order K425 for LN-8, LN-9

Burnback KitProvides adjustable delay ofpower source output shut off to prevent electrode sticking incrater when using high wirefeed speeds. Includes a coldinch switch.Order K202 for LN-8, LN-9

Preflow, Postflow andBurnback Timer KitProvides adjustable delay ofpower source output shut offto prevent electrode sticking incrater when using high wirefeed speeds. Order K2330-2 for LN-25PRO, LN-25 PRO Dual Power

REGULATORS AND WATERCONNECTION KITS

Deluxe Adjustable GasRegulator & Hose KitAccommodates CO2, argon, or argon-blend gas cylinders.Includes a cylinder pressuregauge, dual scale flow gaugeand 4.3 ft. (1.3 m) gas hose.Order K586-1

Harris® Argon FlowmeterRegulatorDeluxe flowmeter/regulator.Includes 10 ft. (3.0 m) hose. Order 3100211

Water Connection KitIncludes quick connect fittingson front and back of wire drivefor use with water-cooledguns and coolers. Kit providesfor one gun.Order K590-6 for LN-10, DH-10, Power Feed™ 10M,Power Feed™ 10M Dual,Power Feed™ 25M



Wire Feeder, con’t. CONTROL CABLES AND ADAPTERS

Description Connection Order No.

Wire Feeder Control Cables

Wire Feeder Control Cable Male 6-pin to Female 14-pin K1818-10 (for LN-7)

Wire Feeder Control Cable Female 8-pin to Male 14-Pin K1819-10 (for LN-742)

Wire Feeder Control Cable Male 9-pin to Female 14-pin K1820-10 (for LN-8, LN-9)

Wire Feeder Control Cable Male 14-pin to Female 9-pin K1501-10 (for LN-10, DH-10)

Wire Feeder Control Cable Male 14-pin to Female 8-pin K2393-1, 25 ft. (for LN-23P [K316L-2])

Wire Feeder Control Cable Male 14-pin to Female 8-pin K2393-2, 75 ft. (for LN-23P [K316L-2])

Extensions and Adapters

Wire Feeder Control Cable Extension Male 14-pin to female 14-pin K1797-10 for 10 ft. (3 m)(May require K1818-10, K1819-10, K1797-25 for 25 ft. (7.6 m)K1820-10 or K1501-10, depending K1797-50 for 50 ft. (15.2 m)on the feeder) K1797-100 for 100 ft. (30.4 m)

Adapter Cable for Control Cable to Male 14-pin control cable to K1798Terminal Strip of Power Source terminal strip

ArcLink®/Linc-Net™ Control Cables

ArcLink®/Linc-Net™ Control Cables For Power Wave®/Power Feed™ K1543-8 for 8 ft. (2.5 m)Systems K1543-25 for 25 ft. (7.6 m)

K1543-50 for 50 ft. (15.2 m)K1543-100 for 100 ft. (30.4 m)

Heavy Duty ArcLink®/Linc-Net™ For Power Wave®/Power Feed™ K2683-25 for 25 ft. (7.6 m)Control Cables Systems K2683-50 for 50 ft. (15.2 m)

K2683-100 for 100 ft. (30.4 m)

14-pin Cables

Submerged Arc Equipment For synchronizing Power Wave® K1785-4 for 4 ft. (1.2 m)AC/DC 1000® SD and K1785-16 for 16 ft. (4.9 m)connecting MAXsa™ Heads. K1785-25 for 25 ft. (7.6 m)

K1785-50 for 50 ft. (15.2 m)K1785-100 for 100 ft. (30.4 m)

Universal Adapter PlugThe adapter plug allows userconnection of any suitableaccessory or wire feeder cableto the output contactor andauxiliary power circuitry ofpower source with 14-pinreceptacle. Consists of a 14-pin MS-type (Amphenol)plug with 8 in. (203mm)stripped leads.Order K867

ArcLink® “T” Connector KitFor connecting multiple feed-ers to a single power source.Order K2429-1

Adapter for CompetitivePower SourcesAllows wire feeder to connectto select Miller Electric® powersources.Order K2335-1 for LF-72, LF-74

CONTROL CABLES ANDADAPTERS

Remote Control CableAdapterY connector adapter for con-necting K857 Remote OutputControl (6 pin plug connection)and wire feeder input cable(14-pin plug connection) topower source 14-pin receptacle.Order K864 for CV-305, CV-400, CV-655, DC-400, DC-600, DC-655

Jumper Plug KitRequired to close the contac-tor in the power source whenthe power source is used witha remote output contactorsuch as the contactor in across-the-arc wire feeders.Order K484 for LN-15, LN-25 PRO, LN-25 PRO DualPower

Sense Lead KitRecommended for extendedcable length. Applicationallows machine to sense volt-age directly at the work piecefor improved arc performance.Order K940-25 for 25 ft. (7.6 m)Order K940-75 for 75 ft. (23 m) for Invertec® STT®-II,Power Wave® 355M, PowerWave® 455M/STT®

Sense Lead KitRequired to accurately monitorvoltage at the arc for heavyduty applications. 25 ft. lengthincluded with Invertec® STT® II. Order K1811-50 for 50 ft.(15.2 m)Order K1811-100 for 100 ft.(30 m) for Power Wave® 355M, PowerWave® S350, Power Wave®

455M, Power Wave®

455M/STT®, Power Wave®

AC/DC 1000® SD



Wire Feeder, con’t.

Connection Description Order No.

Twist-Mate™ to Lug 1/0, 350A, 60% duty cycle, 10 ft. (3.0 m) Order K1840-10

Lug to Lug 3/0, 600A, 60% duty cycle, 10 ft. (3.0 m) Order K1842-103/0, 600A, 60% duty cycle, 35 ft. (10.6 m) Order K1842-353/0, 600A, 60% duty cycle, 60 ft. (18.2 m) Order K1842-604/0, 600A, 60% duty cycle, 110 ft. (33.5 m) Order K1842-110

Twist-Mate™ to Twist-Mate™ 1/0, 350A, 60% duty cycle, 25 ft. (7.6 m) Order K1841-252/0, 350A, 60% duty cycle, 50 ft. (15.2 m) Order K1841-50

WELD CABLES

Coaxial Weld Power CablesRecommended for STT® andpulse welding when using longdistances between feeder and power source. Order K1796-2525 ft. (7.6 m), 350 ampsOrder K1796-5050 ft. (15.2 m), 350 ampsOrder K1796-7575 ft. (22.8 m), 325 ampsOrder K1796-100100 ft. (30.4 m), 300 amps

ADAPTERS AND PACKAGES

Twist Mate™ to Lug AdapterFor connection of lugged cableto Twist Mate™ connectors, 18 in. (457 mm) long.Order K2176-1 for Invertec®

V350-PRO, Power Wave®

355M

Work and Wire Feeder 2/0Weld Cable PackageIncludes Twist Mate™

connectors, work clamp, 15 ft. (4.5 m) work cable and 10 ft.(3.0 m) electrode cable. Rated350 amps, 60% duty cycle.Order K1803-1 for CV-305,Invertec® V350-PRO, Power Wave® 355M

Work Lead Package15 ft. (4.5 m) 4/0 cable with1/2 in. (12.7 mm) stud lugand work clampOrder K2149-1

Work Clamp and CableAssembly15 ft. 2/0 cable with 1/2 in. (12.7 mm) stud lug and work clamp.Order K2150-1

Twist Mate™ Cable PlugFor connecting welding cable to output terminalreceptacles.Order K852-25for #4-#6 cable (Invertec®

V155-S small Twist Mate™).Order K852-50 for #1-#2cable (Invertec® V160-S).

Twist Mate™ Cable PlugFor connecting welding cable to output terminalreceptacles. Order K852-70 for 1/0-2/0(50-70 mm2) cableOrder K852-95 for 3/0 (95 mm2) cable. Order both for Invertec®

V275-S, CV-305, Invertec®

STT®-II, Invertec® V350-PRO,Power Wave® 355M

Twist Mate™ CableReceptacleFor connecting welding cableto Twist-Mate™ cable plug.Order K1759-70 for 1/0-2/0(50-70 mm2) cableOrder K1759-95 for 2/0-3/0(70-95 mm2)

STANDS ANDUNDERCARRIAGES

Heavy Duty Wire ReelStandFor use with Lincoln® 10-60lb. (4.5-27.2 kg) wire pack-ages that use a 2 in. (51 mm)spindle. Hole in stand fits overlift bail.Order K1524-3 for LF-72, LF-74, LN-7, LN-8, LN-9

Insulated Lift BailAllows the entire wire feederto be hung from a crane orhook. Use with Heavy DutyWire Reel Stand.Order K1555-1 for LF-72, LF-74, LN-7, LN-8,LN-9, LN-10, STT®-10, Power Feed™ 10

Swivel PlatformMounts to the lift bail on thepower source and bottom ofthe Heavy Duty Wire ReelStand. Wire feeder may be lifted off if needed. Compatiblewith Light Duty Caster Kit.Includes “lazy susan” partstray.Order K1557-1 for LF-72, LF-74, LN-7, LN-8,LN-9, LN-10, STT®-10, Power Feed™ 10

Caster Kit – Light DutyMounts to the Heavy DutyWire Reel Stand. Allows for easy movement of wire feeder.Order K1556-1 for LF-72, LF-74, LN-7, LN-8,LN-9, LN-10, STT-10, Power Feed™ 10

Standard Duty Wire ReelStandFor use with Lincoln 10-44 lb.(4.5-20 kg) wire packagesthat use a 2 in. (51 mm) spindle. Standard on K2327-5LF-72 wire feeder.Order K2328-1 for LF-72, LF-74

UndercarriageIncludes mounting frame, frontcasters, rear wheels and han-dle for hand towing. For usewith Wire Reel Stand. Order K163 for LF-72, LF-74,LN-7, LN-8, LN-9

Weld Power Cables


Wire StraightenerStraightens wire for better,smoother feeding.Order K1733-1 for LN-10,DH-10, Power Feed™ 10M,Power Feed™ 10R

Micro Wire StraightenerStraightens .035-1/16 in. (0.9-1.6 mm) wire for use with portable feeders.Order K1733-4 for Power Feed™ 25M andLN-25 PRO

Spindle Adapter for Readi-Reels® and Spools2 in. (51 mm) O.D. spindle formounting Readi-Reels® and 2 in. (51 mm) I.D. spools up to60 lb. (27.2 kg) capacity tocustom installations.Order K162-1

Incoming Bushings forLincoln® Conduit Connects directly to Lincolnplastic conduit (not included),for use in boom systems, long distances, or large payoffpackages.Order K1546-1for .025-1/16 in.Order K1546-2for 1/16-1/8 in.

Polycarbonate PortableFeeder Case Replace a damaged casewithout replacing the entire unit. Order K2596-2 for PowerFeed™ 25M, LN-25 PRO(shown), LN-25 PRO DualPower



WIRE ADAPTERS, COVERSAND STRAIGHTENERS

8 in. O.D. Spool AdapterPermits 8 in. (200 mm) O.D.spools to be mounted on 2 in. (51 mm) O.D. spindles.Order K468

14 lb. Innershield® CoilAdapterPermits 14 lb. (6 kg)Innershield® electrode coils tobe mounted on 2 in. (51 mm)O.D. spindles.Order K435

22-30 lb. Readi-Reel®

AdapterAdapts 22-30 lb. (10-14 kg)Lincoln Readi-Reels® of electrode to 2 in. (51 mm)spindle. Order K363P

50-60 lb. Coil Adapter Adapts 50-60 lb. (22.6-27.2 kg) coils ofLincoln® electrode to 2 in. (51 mm) spindle. Order K1504-1

Plastic Wire CoverPlastic enclosure for 30-44 lbs. (13.6-19.9 kg) wire packages.Order K1634-1

Plastic Wire Cover KitPlastic enclosure for up to 60 lb. (27.2 kg) wire packages.Order K1634-2

Portable Digital Wire FeedSpeed Meter When clamped on an exposedsection of continuously fedelectrode, unit reads wire feedspeed in inches per minute. Order K283

Accu-Trak® Drum Payoff Kit A Payoff Kit must be used withAccu-Trak® Drums to ensureprecise feeding. The fitting onthe top of the Payoff Kit has a 1/2-14 NPT internal pipethread to facilitate the connection of the conduit.Order K884-5 for 500 lb.Accu-Trak® DrumsOrder K884-6 for 250 lb. and1,000 lb. Accu-Trak® Drums

Accu-Pak® Box Payoff Kit A Payoff Kit is necessary for our 100% recyclable Accu-Pak® Box to ensure precise feeding. The fitting onthe top of the Payoff Kit has a 1/2-14 NPT internal pipethread to facilitate the connection of the conduit.Order K2175-1 for 500 lb.Accu-Pak® Boxes Order K2175-2 for 1,000 lb.Accu-Pak® Boxes

SUBMERGED ARCACCESSORIES

Flux ConeFits K113 submerged arc gunsfor welding without theContinuous Flux Feed TankAssembly. Order K119

Wire Reel and Flux TankAssemblyIncludes flux tank, under-carriage, wire reel and brakeassembly in open shroud.Order K305




LN-7 GMA, LN-23P, LN-25, LN-35

Description Product Number

Solid Wire.023-.025 in. (0.6-0.9 mm) KP653-025S .030 in. (0.8 mm) KP653-030S.035-.040 in. (0.9-1.0 mm) KP653-035S.045-.052 in. (1.2-1.4 mm) KP653-052S

Cored Wire.035 in. (0.9 mm) KP653-035C.045-.052 in. (1.2-1.4 mm) KP653-052C

Solid or Cored Wire1/16 in. (1.6mm) KP653-1/16.068-3/32 in. (1.7-2.4 mm) KP653-3/32(2)

Hardfacing7/64 in. (2.8 mm) KP653-7/64H(1)

LN-8, LN-9

Solid Wire.040, .045-.052 in. KP502-052(1.0, 1.2-1.4 mm)1/16 in. (1.6 mm) KP502-1/16

Cored Wire.045-.052 in. (1.0-1.4 mm) KP502-052C 1/16-.062 in. (1.6 mm) KP502-1/16C 7/64-.120 in. (2.8-3.0 mm) KP502-120

Solid or Cored Wire.068-3/32 in. (1.7-2.4 mm) KP502-3/32

Hardfacing7/64 in. (2.8 mm) KP502-7/64H

DRIVE ROLL AND GUIDE TUBE KITS DRIVE ROLL AND WIRE GUIDE KITS

POWER MIG® 216, 255XT, 350MP, LN-15,Power Feed™ 25M, LF-72, LN-25 PRO, LN-25 PRO Dual Power


Solid Wire (includes stainless steel) .023-.030 in. (0.6-0.8 mm) KP1696-030S.035 in. (0.9 mm) KP1696-035S.035, .045 in. (0.9, 1.2 mm) KP1696-1(1)

.040 in. (1.0 mm) KP1696-2(1)

.045 in. (1.2 mm) KP1696-045S

.052 in. (1.4 mm) KP1696-052S1/16 in. (1.6 mm) KP1696-1/16S(1)

Cored Wire.030-.035 in. (0.8-0.9 mm) KP1697-035C.040-.045 in. (1.0-1.2 mm) KP1697-045C.052 in. (1.4 mm) KP1697-052C 1/16 in. (1.6 mm) KP1697-1/16C.068-.072 in. (1.7-1.8 mm) KP1697-0685/64 in. (2.0 mm) KP1697-5/643/32 in. (2.4 mm) KP1505-3/32(2)

Aluminum Wire.035 in. (0.9 mm) KP1695-035A.040 in. (1.0 mm) KP1695-040A3/64 in. (1.2 mm) KP1695-3/64A1/16 in. (1.6 mm) KP1695-1/16A(1)

LF-74, LN-10, DH-10, Power Feed™ 10M, Power Feed™ 10M Dual


Solid Wire, Smooth V Groove.023-.030 in. (0.6-0.8 mm) KP1505-030S.035 in. (0.9 mm) KP1505-035S.040-.045 in. (1.0-1.2 mm) KP1505-045S.052 in. (1.4 mm) KP1505-052S1/16 in. (1.6 mm) KP1505-1/16S

Cored Steel Wire, Knurled V Groove.030-.035 in. (0.8-0.9 mm) KP1505-035C.040-.045 in. (1.0-1.2 mm) KP1505-045C.052 in. (1.4 mm) KP1505-052C1/16 in. (1.6 mm) KP1505-1/16C7/64 in. (2.8 mm) Hardfacing KP1505-7/64H(2)

(Knurled V Groove with matching Smooth U Groove)

Cored or Solid Steel Wire, Knurled V Groove.068-.072 in. (1.7-1.8 mm) KP1505-0685/64 in. (2.0 mm) KP1505-5/643/32 in. (2.4 mm) KP1505-3/327/64 in. (2.8 mm) KP1505-7/64(3)

.120 in. (3.2 mm) KP1505-120(3)

Aluminum Wire, Smooth U Groove.035 in. (0.9 mm) KP1507-035A.040 in. (1.0 mm) KP1507-040A3/64 in. (1.2 mm) KP1507-3/64A1/16 in. (1.6 mm) KP1507-1/16A3/32 in. (2.4 mm) KP1507-3/32A(3)

(1) Not for use with the LN-15. (2) Not for use with the LN-15 or LF-72. (3) Not for use with the LF-74.

(1) Not for use with the LN-25 PRO and LN-25 PRO Dual Power(2) For LN-7 only.

2-RollWireDrive

Systems

4-RollWireDrive

Systems

2-RollWireDrive

Systems

NA-3S, NA-4, NA-5


Solid Wire Drive Roll3/32-7/32 in. (2.4-5.6 mm) KP1899-1 1/16, 5/64, 3/32 in. KP1899-2(1.6, 2.0, 2.4 mm).035, .045, .052 in. KP1899-3(0.9, 1.2, 1.4 mm)

Cored Wire Drive Roll.045-.052 in. (1.0-1.4 mm) KP1899-4

Knurled Drive Roll3/32-7/32 in. (2.4-5.6 mm) KP1885-11/16-3/32 in. (1.6-2.4 mm) KP1886-1

Outgoing Guide3/32-7/32 in. (2.4-5.6 mm) KP1963-1

Incoming Guide3/32-7/32 in. (2.4-5.6 mm) KP2116-2

2-RollWireDrive

Systems

For more information on Lincoln Electric’s consumable product offering, please see publication C1.10 available online at www.lincolnelectric.com.

CONSUMABLES

DLEW

GNID


SMAW

Jetweld

® ®

®

®®

®

Jetweld

®

®

®

Stick (SMAW) ElectrodeProduct Name& AWS Class Key Features

Diameters Availablein (mm)

Mild Steel, Cellulosic 5/64(2.0)

3/32 (2.4)

1/8(3.2)

5/32(4.0)

3/16(4.8)

7/32(5.6)

1/4(6.4)

Fleetweld ® 5P(AWS E6010)

• Deep arc penetration• Light slag with minimal arc interference• Excellent vertical and overhead capability

Fleetweld ® 5P+(AWS E6010)

• High operator appeal and control• Easy slag removal• Standard in the pipe welding industry

Pipeliner ® 6P+(AWS E6010)

• Designed for root pass welding of up to X80 and hot, fill and cappass welding of up to X60 grade pipe

• Easy slag removal• Lot controlled and Q2 tested

(1)

Fleetweld ® 180(AWS E6011)

• Performs on low amperages and OCV• AC polarity welding


• Stable arc performance• High operator appeal• DC and AC welding

Fleetweld ® 35LS(AWS E6011)

• Use for tack welds under Innershield® deposits• Light, easy to remove slag• DC and AC welding


• Operable with low amperages on sheet metal• Excellent bead appearance• Slag control accommodates vertical down welding

(1) Manufactured to 2.5 mm diameter.


STICK CONSUMABLES

STICK CONSUMABLES



Mild Steel 3/32 (2.4)

1/8(3.2)

5/32(4.0)

3/16(4.8)

7/32(5.6)

1/4(6.4)


• Forceful, penetrating arc • Optimized for burn-through spot welding• Little slag interference in arc

Jetweld ® 2(AWS E6027)

• High deposition rates• Smooth bead appearance• Easy slag removal in deep groove welds


• High deposition rates• Excellent operator appeal• Easy to use

Jetweld ® 1(AWS E7024-1)

• High deposition rates• Smooth bead appearance• Minimal spatter

Mild Steel, Low Hydrogen 3/32 (2.4)

1/8(3.2)

5/32(4.0)

3/16(4.8)

7/32(5.6)

1/4(6.4)

Pipeliner ® 16P(AWS E7016 H4)

• Designed for root pass welding of up to X80 grade pipe; hot, fill andcap pass welding of up to X60 grade pipe

• Charpy V-Notch impact properties tested to -40°C (-40°F)• Lot controlled and Q2 tested

(1)

Lincoln® 7018AC(AWS E7018 H8)

• AC polarity welding• H8 diffusible hydrogen levels • Minimal spatter

Excalibur ® 7018 MR(AWS E7018 H4R)

• Premium arc performance• Square coating burn-off and effortless slag removal• Easy strike and re-strike

Jetweld ® LH-70(AWS E7018 H4R)

• Low hydrogen• Smooth arc performance

Jet-LH® 78 MR(AWS E7018 H4R)

• Low hydrogen• Smooth arc performance

Excalibur ® 7018-1 MR(AWS E7018-1 H4R)

• Premium arc performance and strikeability • Charpy V-Notch impact properties tested to -46°C (-50°F)• Square coating burn-off and effortless slag removal

Pipeliner ® 17P(AWS E7018-1 H4R)

• Designed for hot, fill and cap pass welding of up to X65 grade pipe• Charpy V-Notch impact properties tested to -46°C (-50°F )• Lot controlled and Q2 tested

Excalibur ® 7028(AWS E7028 H8)

• High deposition rates for increased productivity• Premium arc performance and strikeability• H8 diffusible hydrogen levels

Low Alloy, Cellulosic 3/32 (2.4)

1/8(3.2)

5/32(4.0)

3/16(4.8)

7/32(5.6)

1/4(6.4)

Shield-Arc® HYP+(AWS E7010-P1, E7010-G (3))

• Cellulosic electrode designed for pipe welding• Deep penetration• Clean, visible weld puddle

Shield-Arc® 85(AWS E7010-A1)

• Designed to weld 0.50% molybdenum steel• Cellulosic electrode designed for pipe welding• Deep penetration and superior puddle control

Pipeliner® 7P+ (AWS E7010-P1, E7010-G (3))

• Designed for root pass welding up to X80 grade pipe; and hot, filland cap pass of up to X65 grade pipe

• High stacking efficiency for increased productivity• Lot controlled and Q2 tested

Shield-Arc® 70+(AWS E8010-G)


(2)

Pipeliner® 8P+(AWS E8010-P1, E8010-G (3))

• Designed for root pass welding of up to X80 grade pipe; and hot, filland cap pass welding of up to X70 grade pipe

• High stacking efficiency for increased productivity• Lot controlled and Q2 tested

(2)

Shield-Arc® 90(AWS E9010-G)


(2)

(1) Manufactured to 2.5 mm diameter. (2) Manufactured to 5.0 mm diameter. (3) Also meets.


STICK CONSUMABLES



Low Alloy, Low Hydrogen 3/32(2.4)

1/8(3.2)

5/32(4.0)

3/16(4.8)

7/32(5.6)

1/4(6.4)

Excalibur ® 7018-A1 MR(AWS E7018-A1 H4R)

• Designed for welding 0.50% molybdenum steel• Premium arc performance and strikeability• Square coating burn-off and easy slag removal

Excalibur ® 8018-B2 MR(AWS E8018-B2 H4R)

• Designed to produce a 1.25% chromium, 0.50% molybdenum weld deposit for elevated temperature applications

• Premium arc performance and strikeability • Square coating burn-off and easy slag removal

Excalibur ® 8018-C1 MR(AWS E8018-C1 H4R)

• Designed to produce a nominal 2-1/4% nickel deposit• Premium arc performance and strikeability• Square coating burn-off and easy slag removal

Excalibur ® 8018-C3 MR(AWS E8018-C3 H4R)

• Capable of producing a 1% nickel deposit• Premium arc performance and strikeability• Square coating burn-off and easy slag removal

Pipeliner ® 18P(AWS E8018-G H4R)

• Designed for fill and cap pass welding of up to X70 grade pipe• Charpy V-Notch impact properties tested to -46°C (-50°F)• Lot controlled and Q2 tested

Pipeliner ® LH-D80(AWS E8045-P2 H4R)

• Designed for vertical down, hot, fill and cap pass welding of up toX70 grade pipe

• High productivity• Lot controlled and Q2 tested

(1)

Excalibur ® 9018-B3 MR(AWS E9018-B3 H4R)

• Designed to produce a 2.25% chromium, 1% molybdenum welddeposit for elevated temperature applications

• Premium arc performance and strikeability• Square coating burn-off and easy slag removal

Excalibur ® 9018M MR(AWS E9018M H4R)

• Capable of exceeding 620 MPa (90 ksi) tensile strength deposit• Premium arc performance• Square coating burn-off and easy slag removal



• High productivity • Lot controlled and Q2 tested

(1)

Excalibur ® 10018-D2 MR(AWS E10018-D2 H4R)

• Designed to exceed 690 MPa (100 ksi) yield strength after 12 hours at 635°C (1175°F) for use on 4130 AISI steel


Excalibur ® 11018M MR(AWS E11018M H4R)

• Designed to produce a patented low chrome weld deposit for joining high strength steel


Pipeliner ® 19P(AWS E10018-G H4R)

• Designed for hot, fill and cap pass welding of up to X80 grade pipe• Charpy V-Notch impact properties tested to -46°C (-50°F)• Lot controlled and Q2 tested



• High productivity• Lot controlled and Q2 tested

(1)


Packaging Available for Lincoln Electric Stick (SMAW) Electrode:

• Plastic Tube• Cardboard Carton• Easy Open Hermetic Can


MIG (GMAW) WireProduct Name& AWS Class Key Features


Mild Steel, Bare 0.025(0.6)

0.030(0.8)

0.035(0.9)

0.040(1.0)

0.045(1.1)

0.052(1.3)

1/16(1.6)

SuperGlide® S3(AWS ER70S-3)

• Deoxidizers tolerate clean to light mill scale• Microguard® Ultra provides superior feeding and arc stability• Non-copper coated

SuperGlide® S6(AWS ER70S-6)

• Deoxidizers tolerate medium mill scale• Microguard® Ultra provides superior feeding and arc stability• Non-copper coated

Mild Steel, Copper Coated 0.025(0.6)

0.030(0.8)

0.035(0.9)

0.040(1.0)

0.045(1.1)

0.052(1.3)

1/16(1.6)

SuperArc® L-50(AWS ER70S-3, EM13K)

• Moderate levels of manganese and silicon for deoxidization of clean to light mill scale surfaces

• MicroGuard® Ultra provides superior feeding and arc stability SuperArc® L-56(AWS ER70S-6, EH11K)

• High levels of manganese and silicon deoxidizers tolerate medium toheavy mill scale surfaces

• Excellent toe-wetting provides optimal bead appearance• MicroGuard® Ultra provides superior feeding and arc stability

SuperArc® L-59(AWS ER70S-6)

• High deposition rates similar to metal-cored wire with minimal spatter• Engineered alloy system enhances silicon island management• MicroGuard® Ultra provides superior feeding and arc stability

Pipeliner® 70S-G(AWS ER70S-G)

• Root pass capability up to X100 and hot, fill and cap pass up to X70 grade pipe

• Low silicon level for minimal clean-up• Good back bead shape on STT® root passes

GMAW & GTAW

®


MIG & TIGCONSUMABLES

MIG & TIG CONSUMABLES


Packaging Available for Lincoln Electric MIG (GMAW) Wire:

TIG (GTAW) Cut LengthsProduct Name& AWS Class Key Features


Mild Steel 1/16(1.6)

3/32(2.4)

1/8(3.2)

Lincoln® ER70S-2(AWS ER70S-2)

• Contains zirconium, titanium, and aluminum in addition to silicon and manganese

• Produces x-ray quality welds over most surface conditions• Recommended for TIG welding on all grades of steel

Lincoln® ER70S-6(AWS ER70S-6)

• High levels of silicon and manganese for use on slightly contaminated base materials

• Better puddle fluidity• Excellent wetting action

Packaging Available for Lincoln Electric TIG (GTAW) Cut Lengths:• Cardboard Carton• Plastic Tube

MIG (GMAW) WireProduct Name& AWS Class Key Features


Low Alloy, Copper Coated 0.035(0.9)

0.040(1.0)

0.045(1.1)

0.052(1.3)

1/16(1.6)

Pipeliner® 80S-G(AWS ER80S-G)


• Less than 1% Nickel for NACE applications

Pipeliner® 80Ni1(AWS ER80S-G)


• Impact toughness capable of exceeding 69 -95 J (51 - 70 ft•lbf) at -50°C (-58°F)

(1)

SuperArc® LA-75(AWS ER80S-Ni1 & ENi1K)

• Meets tensile strength requirements of 552 MPa (80 ksi)• Suitable for use in applications requiring less than 1% Ni weld deposits• Microguard® Ultra provides superior feeding and arc stability

SuperArc® LA-90(AWS ER80S-D2, ER90S-D2, EA3K)

• Meets tensile strength requirements of 552-620 MPa (80-90 ksi)• Contains 0.50% molybdenum for strength after stress-relief• Microguard® Ultra provides superior feeding and arc stability

SuperArc® LA-100(AWS ER100S-G, ER110S-G and Military MIL-100S-1)

• Meets tensile strength requirements of 690 MPa (100 ksi)• Excellent for welding quenched and tempered steels and HY-80 base materials

• Microguard® Ultra provides superior feeding and arc stability

• Plastic Spool• Plastic Spool with Vacuum Sealed Foil Bag

• Fiber Spool• Steel Spool

• Coil• Accu-Pak® Box• Accu-Trak® Drum• Speed-Feed® Reel• Precise-Trak™ Reel


METAL-COREDCONSUMABLES

Metal-Cored (GMAW-C) WireProduct Name& AWS Class Key Features


Mild Steel 0.045(1.1)

0.052(1.3)

1/16(1.6)

Metalshield® MC-6(AWS E70C-6M H4)

• Excellent performance in fast follow, high travel speed applications• Optimal wetting action, even at low voltages• H4 diffusible hydrogen level

Metalshield® MC-706(AWS E70C-6M H4)

• High deposition rates and travel speed• Enhanced silicon island management• H4 diffusible hydrogen level

Metalshield® MC-710XL(AWS E70C-6M H16)

• High column strength for excellent feedability• Tolerates moderate amounts of surface contaminants

Low Alloy 0.045(1.1)

0.052(1.3)

1/16(1.6)

Metalshield® MC-900(AWS E90C-G H4)

• Tensile strength of 620 MPa (90 ksi)• Produces welds with Charpy V-Notch toughness tested to -50°C (-58°F)

• Tolerates moderate amounts of surface contaminants

Metalshield® MC-1100(AWS E110C-G H4)

• Capable of producing 760 MPa (110 ksi) tensile strength• Can be used to weld HSLA and quenched and tempered steels• Tolerates moderate amounts of surface contaminants

Packaging Available for Lincoln Electric Metal-Cored (GMAW-C) Wire:

• Fiber Spool• Steel Spool

• Coil• Accu-Trak® Drum

GMAW-C


FCAW-S & FCAW-G

Flux-Cored Self-Shielded (FCAW-S) WireProduct Name& AWS Class Key Features


Mild Steel, Flat and Horizontal 0.068(1.7)

5/64(2.0)

3/32(2.4)

7/64(2.8)

0.120(3.0)

Innershield® NR-5(AWS E70T-3)

• Designed for high speed single pass welding applications• Increased weld metal protection minimizes porosity• Capable of welding up to 4.8 mm (3/16 in) material thickness

Innershield® NS-3M(AWS E70T-4)

• Very high deposition rates• Increased resistance to hydrogen cracking and porosity on steel containing sulfur and contaminants

• Capable of single pass welding on up to 12.7 mm (1/2 in) material thickness


• High deposition rates in the flat and horizontal positions• Smooth arc and low spatter levels• 3/32 in (2.4 mm) diameter meets FEMA 353 and AWS D1.8 seismic requirements and lot waiver requirements


• High deposition rates and fast travels speeds• Capable of fillet, lap and butt welds on 3.2 mm (1/8 in) and thicker steel• Optimal toe wash-in


• Fast travel speeds and high deposition rates• Deep penetration• Capable of single pass welding on 2.8 mm (0.11 in) and greater material thicknesses


FLUX-CORED CONSUMABLES


Flux-Cored Self-Shielded (FCAW-S) WireProduct Name& AWS Class Key Features


Mild Steel, All Position 0.030(0.8)

0.035(0.9)

0.045(1.1)

0.062(1.6)

1/16(1.6)

0.068(1.7)

0.072(1.8)

5/64(2.0)

3/32(2.4)

7/64(2.8)


• Designed for high speed welding of thin galvanized or specially coated steels

• Soft, consistent arc• Capable of single pass welding on materials 0.8 mm (0.030 in) to 4.8 mm (3/16 in) thick

Innershield® NR-211-MP(AWS E71T-11)

• Versatile welding capability on a variety of base materials• High operator appeal and good bead appearance• Capable of welding up to 12.7 mm (1/2 in) material thickness

Innershield® NR-203MP(AWS E71T-8J)

• Designed to handle poor fit-up on heavy wall tubes and gapsup to 9.5 mm (3/8 in) with 6.4 mm (1/4 in) offset

• Fast freezing slag with excellent wash-in• Root bead capability without back-up bars


• Designed for high deposition, out-of-position welding in structural fabrication

• Fast freezing, easy to remove slag system• Meets FEMA 353 and AWS D1.8 seismic requirements and lot waiver requirements


• Designed for high deposition, out-of-position welding in structural fabrication

• Welder-friendly, easy to use and great bead appearance• Meets FEMA 353 and AWS D1.8 seismic requirements and lot waiver requirements

Low Alloy 0.030(0.8)

0.035(0.9)

0.045(1.1)

0.062(1.6)

1/16(1.6)

0.068(1.7)

0.072(1.8)

5/64(2.0)

3/32(2.4)

7/64(2.8)

Innershield® NR-203 Nickel (1%)(AWS E71T8-Ni1)

• Designed to produce weld deposits with less than 1% nickelto meet NACE requirements

• Charpy V-Notch impact properties tested to exceed 27 J (20 ft•lbf) at -29°C (-20°F)

• Color match on weathering steels

Innershield® NR-311 Ni(AWS E70T7-K2, E80TG-K2)

• Designed to provide a nominal 1.5% nickel weld deposit• High deposition rates and fast travel speeds• 3/32 in (2.4 mm) diameter meets FEMA 353 and AWS D1.8seismic lot waiver requirements

Innershield® NR-207(AWS E71T8-K6)

• Designed for vertical down hot, fill and cap passes on X42 toundermatched X70 grade pipe

• Increased productivity

Pipeliner® NR-207+(AWS E71T8-K6)

• Designed for vertical down hot, fill and cap pass welding ofup to X70 grade pipe

• Charpy V-Notch impact properties tested at -29°C (-20°F)• Lot controlled and Q2 tested

Innershield® NR-212(AWS E71TG-G)

• Accommodates a wide range of mild steels up to 3/4 in. (19mm) plate thickness

• Fast freeze characteristics accommodate poor fit-up• Smooth arc performance

Pipeliner® NR-208-P(AWS E81T8-G)


• Charpy V-Notch impact properties tested at -29°C (-20°F)• Lot controlled and Q2 testing

Pipeliner® NR-208-XP(AWS E81T8-G)


• Micro alloyed for more consistent impact properties to meethigher single minimum requirements

• Lot controlled and Q2 tested

Innershield® NR-208-H(AWS E91T8-G-H8)

• Designed for hot, fill and cap pass welding of up to X80 grade pipe

• Capable of exceeding 538 MPa (78 ksi) yield strength when tested at -29°C (-20°F)

• High deposition rates


Packaging Available for Lincoln Electric Flux-Cored Self-Shielded (FCAW-S) Wire:• Plastic Spool• Plastic Spool in Vacuum SealedFoil Bag

• Coil• Coil in Vacuum Sealed Foil Bag• Coil in a Hermetically Sealed Pail

• Fiber Spool in Foil Bag• Steel Spool• Accu-Trak® Drum

• Speed-Feed® Reel• Speed-Feed® Drum


Flux-Cored Gas-Shielded (FCAW-G) WireProduct Name& AWS Class Key Features


Mild Steel, All Position 0.035(0.9)

0.045(1.1)

0.052(1.3)

1/16(1.6)

5/64(2.0)

3/32(2.4)

UltraCore® 71A85(AWS E71T-1M H8, E71T-9M H8)

• Designed for welding with 75-85% Argon/balance CO2 shielding gas• Premium arc performance and bead appearance• Fast freezing slag for out-of-position welding

UltraCore® 71C(AWS E71T-1C H8, E71T-9C H8)

• Designed for welding with 100% CO2 shielding gas• Premium arc performance and bead appearance• Fast freezing slag for out-of-position welding

UltraCore® 71A75 Dual(AWS E71T-1C H8, E71T-1M H8, E71T-9C H8, E71T-9M H8)

• Designed for welding with either 100% CO2 or 75% Argon/balance CO2shielding gas

• Premium arc performance and bead appearance• Fast freezing slag for out-of-position welding

UltraCore® 712C(AWS E71T-1C-JH8, E71T-9C-JH8, E71T-12C-JH8)

• Designed for welding with 100% CO2 shielding gas• Charpy V-Notch impact properties tested to exceed 27 J (20 ft•lbf) at -40°C (-40°F)

• Premium arc performance and bead appearance

UltraCore® 712A80(AWS E71T-1M-JH8, E71T-9M-JH8,E71T-12M-JH8)

• Designed for welding with 75-80% Argon/balance CO2 shielding gas• Charpy V-Notch impact properties tested to exceed 27 J (20 ft•lbf) at -40°C (-40°F)


UltraCore® 712A80-H(AWS E71T-1M-JH4, E71T-9M-JH4, E71T-12M-JH4)

• Designed for welding with 75-80% Argon/balance CO2 gas• H4 diffusible hydrogen levels• Premium arc performance and bead appearance

Outershield® 71 Elite(AWS E71T-1C H8, E71T-9C H8, E71T-1M H8, E71T-9M H8)

• Designed for welding with either 100% CO2 or 75-82% Argon/balance CO2 shielding gases

• Smooth arc transfer and low spatter• Good bead appearance

Outershield® 71M(AWS E71T-1C-J, E71T-1M-J,E71T-9C-J, E71T-9M-J )

• Designed for welding with either 100% CO2 or 75% Argon/balance CO2shielding gas

• Charpy V-Notch impact toughness tested to -40°C (-40°F) • High travel speeds

Pipeliner® G70M(AWS E71T-1M-JH8, E71T-9M JH8)

• Designed for hot, fill and cap pass welding on up to X70 grade pipe • Charpy V-Notch impact properties tested to exceed 27 J (20 ft•lbf) at -40°C (-40°F)

• Lot controlled and Q2 tested

Mild Steel, Flat and Horizontal 0.035(0.9)

0.045(1.1)

0.052(1.3)

1/16(1.6)

5/64(2.0)

3/32(2.4)

UltraCore® 70C(AWS E70T-1C H8, E70T-9C H8)

• Designed for welding with 100% CO2 shielding gas• Premium arc performance, low fume generation and high deposition rates• Meets FEMA 353 and AWS D1.8 seismic requirements and lot waiverrequirements

UltraCore® 75C(AWS E70T-5C-JH4)

• Designed for welding with 100% CO2 shielding gas• H4 diffusible hydrogen levels and high deposition rates• Premium arc performance and bead appearance

Outershield® 70(AWS E70T-1C, E70T-9C)

• Designed for welding with 100% CO2 shielding gas• High deposition rates

Outershield® XLH70(AWS E70T-1C H8, E70T-9C H8)

• Designed for welding with 100% CO2 shielding gas• High deposition rates• Meets FEMA 353 and AWS D1.8 seismic requirements and lot waiverrequirements


Flux-Cored Gas-Shielded (FCAW-G) WireProduct Name& AWS Class Key Features


Low Alloy, All Position 0.045(1.1)

0.052(1.3)

1/16(1.6)

UltraCore® 81Ni1A75-H(AWS E81T1-Ni1M-JH4)

• Designed for welding with 75% Argon/balance CO2 shielding gas• Designed to produce weld deposits with less than 1% nickel to meet NACE requirements

• Capable of producing weld deposits with impact toughness exceeding 88-123 J (65-91 ft•lbf) at -40°C (-40°F)

UltraCore® 81Ni1C-H(AWS E81T1-Ni1C-JH4)

• Designed for welding with 100% CO2 shielding gas• Capable of producing weld deposits with less than 1% nickel to meetNACE requirements

• Capable of producing weld deposits with impact toughness exceeding 84-130 J (62-96 ft•lbf) at -40°C (-40°F)

UltraCore® 81Ni2A75-H(AWS E81T1-Ni2M-JH4)

• Designed for welding with 75% Argon/balance CO2 shielding gas• Charpy V-Notch impact properties tested to exceed 27 J (20 ft•lbf) at -51°C (-60°F)


UltraCore® 81Ni2C-H(AWS E81T1-Ni2C-JH4)

• Designed for welding with 100% CO2 shielding gas• Charpy V-Notch impact properties tested to exceed 27 J (20 ft•lbf) at -51°C (-60°F)


UltraCore® 81K2A75-H(AWS E81T1-K1M-JH4)

• Designed for welding with 75% Argon/balance CO2 shielding gas• Charpy V-Notch impact properties tested to exceed 27 J (20 ft-lbf) at -40°C (-40°F)


UltraCore® 81K2C-H(AWS E81T1-K2C-JH4)

• Designed for welding with 100% CO2 shielding gas• Charpy V-Notch impact properties tested to exceed 27 J (20 ft-lbf) at -40°C (-40°F)


Outershield® 91K2-H(AWS E91T1-K2M H8)

• Designed for welding with 75-95% Argon/balance CO2 shielding gas• Tensile strength capable of exceeding 620 MPa (90 ksi)• Use on high strength, low alloy steel applications

Pipeliner® G80M(AWS E101T1-GM-JH8)

• Designed for hot, fill and cap pass welding of up to X80 grade pipe• Tensile strength capable of exceeding 690 MPa (100 ksi)• Lot controlled and Q2 tested

Pipeliner® G90M(AWS E111T1-K3M-JH8)

• Designed for hot, fill and cap pass welding of up to X80 grade pipe • Tensile strength capable of exceeding 760 MPa (110 ksi)• Lot controlled and Q2 tested

(1)




Packaging Available for Lincoln Electric Flux-Cored Gas-Shielded (FCAW-G) Wire:• Plastic Spool• Plastic Spool in Vacuum Sealed Foil Bag• Coil• Coil in Vacuum Sealed Foil Bag• Fiber Spool in Vacuum Sealed Foil Bag

• Steel Spool• Steel Spool in Vacuum Sealed Foil Bag• Speed-Feed® Drum• Speed-Feed® Reel• Accu-Trak® Drum

SUBMERGED ARCCONSUMABLES

SAW

Submerged Arc (SAW) FluxProduct Name& AWS Class Key Features Packaging Available

700 Series Active Flux PaperBag

PlasticBag

SteelDrum

BulkBag

Lincolnweld® 760 • Highly active and designed to handle rust and mill scale• Helps resist porosity caused by arc blow• Slow freezing slag for good weld appearance

Lincolnweld® 761 • Manganese alloying and carbon reducing flux designed to provide superior crack resistance

• Slow freezing slag for a wide, flat weld• Excellent resistance to cracking in single pass applications

Lincolnweld® 780 • Industry standard for submerged arc welding applications• Fast freezing slag for easy removal and minimized spilling on circumferential welds• When paired with Lincolnweld® L-61 it is recommended for up to three pass welding applications

Lincolnweld® 781 • Features fast follow characteristics that allow for uniform welds at high speeds without undercut or voids

• Recommended for high speed, limited pass welding on clean plate and sheet steel

800 Series Neutral Flux PaperBag

PlasticBag

SteelDrum

Lincolnweld® 860 • Industry standard for submerged arc welding applications• Excellent operating characteristics in a variety of general welding applications• Charpy V-Notch test results exceeding 27 J (20 ft•lbf) @ -40°C (-40°F) with Lincolnweld® L-61

Lincolnweld® 865 • General purpose flux designed to weld butt joints and flat and horizontal fillets• When used with Lincolnweld® L-50 or L-61, it is capable of producing 480 MPa (70 ksi) tensile strength after stress relief

Lincolnweld® 880 • Can be used for both joining and hardfacing welding• Optimal bead appearance when used with solid low alloy steel electrodes with a minimum of 0.20% silicon


SUBMERGED ARC CONSUMABLES

Submerged Arc (SAW) FluxProduct Name& AWS Class Key Features Packaging Available

800 Series Neutral Flux PaperBag

PlasticBag

HermeticallySealed Pail

BulkBag

Lincolnweld® 880M • A basic flux which features industry proven results in multiple pass applications• Recommended for welding with solid mild steel and low alloy electrodes, as well as Lincoln’s LAC series of low alloy flux-cored electrodes

Lincolnweld® 882 • Designed for a variety of welding applications and is known for providing consistent mechanical properties

• Recommended for stainless steel welding and can be paired with both mild and low alloy steel electrodes

Lincolnweld® 888 • Designed for use in critical applications• Recommended for joining mild steel and low alloy steels in as-welded andstress-relieved applications

• Low H4 diffusible hydrogen levels

Lincolnweld® MIL800-H • Capable of providing industry leading H2 diffusible hydrogen levels• Designed for low temperature applications• Recommended for both single and multiple arc welding of both butt and filletwelds

Lincolnweld® 8500 • Capable of providing impact properties necessary for thick weld joints from rootto cap pass

• Operates well on AC and multiple arcs with good resistance to nitrogen porosity

Special Neutral Flux PaperBag

PlasticBag


BulkBag

Lincolnweld® 960 • Low cost, general purpose flux designed to weld butt joints and both single andmultiple pass fillets

• Recommended for automatic and semiautomatic submerged arc welding

Lincolnweld® 980 • Combines many of the features of the 700 and 800 series fluxes and is ideal for semiautomatic submerged arc welding

• Exceptional resistance to flash-through and porosity caused by arc blow in a variety of applications

Lincolnweld® WTX • Neutral submerged arc welding flux designed to meet the specific requirementsof wind tower welding applications

• Recommended for use with Lincolnweld® L-61 electrode on both longitudinaland circumferential seam welds

Flux for Seam Welding of Pipe PaperBag

PlasticBag


BulkBag

Lincolnweld® 761-Pipe • Features the chemical composition of 761 with a particle size optimized forseam welding

• Low-melting slag system produces wide flat welds with superior resistance to cracks and pockmarking

Lincolnweld® P223 • Industry standard for pipe welding on up to X80 grade pipe• Fast freezing and easily removable slag for excellent bead profile• Can be used for welding with up to three arcs

Lincolnweld® SPX80 • Designed to meet the specific requirements of spiral pipe seam welding of up to API X80 grade pipe

• High speed welding capability for increased productivity

Lincolnweld® 995N • A nitrogen limiting flux designed for seam welding of pipe• Recommended for automatic single pass welding with up to five arcs• Produces welds with minimal buildup and good penetration

High Performance / Alloy Flux PaperBag

PlasticBag


BulkBag

Lincolnweld® AXXX-10 • An alloy flux designed to produce a nickel bearing weld deposit• Recommended for use on ASTM A533 Class 1 and A588 weathering steels when combined with Lincolnweld® L-61

Lincolnweld® MIL800-HPNi • When used with Lincolnweld® LA-85 the nickel content will increase from anominal 1% to a minimum 1%

• Use on high performance steel applications, including HPS70W or HPS100W



Submerged Arc (SAW) Solid WireProduct Name& AWS Class Key Features



5/64(2.0)

3/32(2.4)

1/8(3.2)

5/32(4.0)

3/16(4.8)

Lincolnweld® L-50(AWS EM13K)

• A low carbon, medium manganese, medium silicon wire• Pair it with Lincolnweld® 980 flux for the best flux/wire combination when semiautomatic submerged arc welding

Lincolnweld® L-56(AWS EH11K)

• A low carbon, high manganese, very high silicon wire• Can be used with Lincolnweld® 800 series fluxes on welds requiring 480 MPa (70 ksi) tensile strength in stress relieved conditions

Lincolnweld® L-60(AWS EL12; EN 756: S 1)

• A low carbon, low manganese, low silicon general purpose electrode• Provides the lowest hardness and is best suited for use with the Lincolnweld® 700 series of active fluxes

Lincolnweld® L-61(AWS EM12K; EN 756: S 2Si)

• Industry standard for submerged arc welding applications• A low carbon, medium manganese, low silicon general purpose submerged arc electrode

Lincolnweld® L-S3(AWS EH12K; EN 756: S 3Si)

• A low carbon, high manganese, medium silicon electrode designed for use withthe Lincolnweld® 800 series of neutral fluxes

• Capable of producing impact properties exceeding 27 J (20 ft•lbf) at -62°C (-80°F) when used with Lincolnweld® 888™, 8500, and MIL800-H neutral fluxes

Lincolnweld® LA-71(AWS EM14K)

• A low carbon, medium manganese, medium silicon electrode containing approximately 0.1% titanium

• Small addition of titanium allows deposits to be stress-relieved with little loss of strength, even with extended stress relief times

Low Alloy 1/16(1.6)

5/64(2.0)

3/32(2.4)

1/8(3.2)

5/32(4.0)

3/16(4.8)

Lincolnweld® L-70(AWS EA1; EN 756: S 2Mo)

• A low carbon, medium manganese, low silicon, 1/2% molybdenum wire used for single or multiple pass welds

• A standard choice for pipe fabrication and other limited pass applications

Lincolnweld® LA-75(AWS ENi1K)

• A low carbon, medium manganese, high silicon, nickel-bearing electrode designed for use with Lincolnweld® neutral fluxes

• Suitable for use in applications requiring less than 1% Ni wire composition

Lincolnweld® LA-81(AWS EG)

• A low carbon, medium manganese, low silicon, 1/2% molybdenum wire containing small additions of titanium and boron for improved fracture toughness

• Generally used in two pass applications for arctic grade line pipe

Lincolnweld® LA-82(AWS EF2)

• Designed especially for high strength applications• Recommended when over 620 MPa (90 ksi) tensile strength is required in the as-welded condition or when low temperature impact toughness is required in the stress-relieved condition

Lincolnweld® LA-84(AWS EF3; EN 756: S3 Ni1Mo)

• A nickel-bearing electrode with 1/2% molybdenum• Can be used for higher strength weldments where impact properties exceeding 27 J (20 ft•lbf) at -62°C (-80°F) are required

Lincolnweld® LA-85(AWS ENi5)

• A nickel-bearing wire with 0.2% molybdenum designed for use on weathering steels

• Capable of exceeding low temperature Charpy V-Notch requirements and 480-550 MPa (70-80 ksi) tensile strength in the as-welded and stress-relieved conditions

Lincolnweld® LA-90(AWS EA3K)

• A low carbon, high manganese, high silicon, 1/2% molybdenum special purpose wire

• Recommended for seam welding of pipe and for the general welding of high strength plate

Lincolnweld® LA-92(AWS EB2R; EN 12070: Cr Mo1)

• Designed for welding 1-1/4% chromium, 1/2% molybdenum steels in high temperature service applications such as pressure vessels or piping

• The AWS R designator denotes ultra low residuals which will result in a low Bruscato factor (X-factor)

Lincolnweld® LA-93(AWS EB3R; EN 12070: Cr Mo2)

• Designed for high temperature applications such as pressure vessels and piping for 2-1/4% chromium, 1% molybdenum steels

• The AWS R designator denotes ultra low residuals which will result in a low Bruscato factor (X-factor)

Lincolnweld® LA-100(AWS EM2)

• A low carbon, high manganese wire with nickel and molybdenum designed to weld high strength steels such as HY-80 and HSLA-80

• Delivers yield strength greater than 690 MPa (100 ksi)• Low H2 hydrogen levels can be achieved when used with MIL800-H flux


Submerged Arc (SAW) Cored WireProduct Name& AWS Class Key Features



3/32(2.4)

1/8(3.2)

5/32(4.0)

Lincolnweld® LC-72(AWS EC1)

• A cored wire designed to increase deposition rates 10-30% when used with 980 flux

• Designed to provide optimal bead shape, penetration, and slag removal in semiautomatic submerged arc welding

Low Alloy 5/64(2.0)

3/32(2.4)

1/8(3.2)

5/32(4.0)

Lincolnweld® LAC-B2(AWS ECB2)

• A flux-cored wire designed to weld with either single or tandem arcs using aneutral flux

• A cost-effective choice when welding 1-1/4% chromium, 1/2% molybdenumsteels where a low Bruscato factor (X-factor) is not required

Lincolnweld® LAC-M2(AWS ECM2)

• Capable of delivering 690 MPa (100 ksi) yield strength when welded with Lincolnweld® 880, 880M, 888 or MIL800-H fluxes

Lincolnweld® LAC-Ni2(AWS ECNi2)

• A 2% nickel flux-cored wire used primarily in weathering steel applications• When used with 888 flux, it can produce impact properties exceeding 27 J (20 ft•lbf) @ -73°C (-100°F)

Lincolnweld® LAC-690(AWS ECG)

• H4 Diffusible Hydrogen Level – Combine with both Lincolnweld® 888 or MIL800-H flux for low H4 diffusible hydrogen weld deposits

• Low Temperature Impact Properties – Charpy V-notch test results capable ofexceeding 27 J (20 ft•lbf) @ -62°C (-80°F) with Lincolnweld® 888 flux

• Smooth Bead Profile – Achieve optimal bead appearance for interior and exterior welding applications

Packaging Available for Lincoln Electric Submerged Arc (SAW) Wire:• Coil• Speed-Feed® Reel• Speed-Feed® Drum

• Speed-Feed® Stem• Speed-Feed® SlimReel™



Stainless Stick (SMAW) ElectrodeProduct Name& AWS Class Key Features


Stainless Steel 3/32(2.4)

1/8(3.2)

5/32(4.0)

3/16(4.8)

Excalibur® 308/308L-15(AWS E308-15 & E308L-15)

• Flux coating is fast freezing for vertical down welding and slag is self-peeling for easy removal • Smooth bead appearance with evenly spaced ripples and flat face• Versatile electrode designed to weld several types of austenitic steels

Excalibur® 308L-16(AWS E308L-16)

• Flux coating provides smooth arc transfer and slag is self-peeling for easy removal • Versatile electrode designed to weld several types of austenitic steels

Excalibur® 308/308H-16(AWS E308-16 & E308H-16)

• Flux coating provides smooth arc transfer and slag is self-peeling for easy removal• Versatile electrode designed to weld several types of austenitic steels

Excalibur® 308L-17(AWS E308-17, E308L-17)

• Flux coating provides smooth arc transfer in the flat and horizontal positions and slag is self-peeling for easy removal

• Versatile electrode designed to weld several types of austenitic steels

Excalibur® 309/309L-15(AWS E309-15, E309L-15)

• Flux coating is fast freezing for vertical down welding and slag is self-peeling for easy removal• Smooth bead appearance with evenly spaced ripples and flat face• Designed for joining stainless steel to mild or low alloy steel

Excalibur® 309/309L-16(AWS E309-16 & E309L-16)

• Flux coating provides smooth arc transfer and slag is self-peeling for easy removal• Designed for joining stainless steel to mild or low alloy steel



• Designed for joining stainless steel to mild or low alloy steel


• Flux coating is fast freezing for vertical down welding and slag is self-peeling for easy removal • Smooth bead appearance with evenly spaced ripples and flat face• Molybdenum grade for increased corrosion resistance


• Flux coating provides smooth arc transfer and slag is self-peeling for easy removal• Molybdenum grade for increased corrosion resistance



• Molybdenum grade for increased corrosion resistance


Packaging Available for Lincoln Electric Stainless Stick (SMAW) Electrode:• Easy Open Hermetic Can • Tube

STAINLESS & NICKEL CONSUMABLES

NOTE: All Lincoln Electric stainless products are Q2 Lot® controlledand tested with a certificate showing actual deposit chemistry andcalculated ferrite number (FN) available online.

®


Stainless MIG (GMAW) WireProduct Name& AWS Class Key Features


Stainless Steel 0.030(0.8)

0.035(0.9)

0.045(1.1)

1/16(1.6)

Blue Max® MIG 308LSi(AWS ER308Si & ER308LSi)

• Versatile electrode designed to weld CrNi austenitic steels• Proprietary surface lubricant for steady feeding and arc stability


• Designed for joining stainless steel to mild or low alloy steel• Proprietary surface lubricant for steady feeding and arc stability


• Molybdenum grade for increased corrosion resistance• Proprietary surface lubricant for steady feeding and arc stability

Blue Max® LNM 307(Similar to AWS ER307)

• Designed for joining dissimilar steels• 7% Mn increases resistance to hot cracking

(1)

Blue Max® LNM 347Si(AWS ER347-Si)

• Designed for joining Ti or Nb (Cb) stabilized CrNi steels• Excellent resistance to intergranular corrosion and oxidizing environments

(1)

Blue Max® LNM 4462(AWS ER2209)

• Designed for weld 2209 stainless steel• Excellent choice for nuclear and power generation applications

(2)

(1)

(1) Manufactured to 1.2 mm diameter. (2) Manufactured to 1.0 mm diameter.

Packaging Available for Lincoln Electric Stainless MIG (GMAW) Wire:• Accu-Trak® Drum • Plastic Spool

Stainless Gas-Shielded Flux-Cored (FCAW-G) WireProduct Name& AWS Class Key Features



1/16(1.6)

UltraCore® FC 308L(AWS E308LT0-1, E308LT0-4,E308T0-1, E308T0-4)

• Designed for flat and horizontal welding of 304L and other common 18/8 stainless steels

• Enhanced operator appeal and superior weld performance

UltraCore® FCP 308L(AWS E308LT1-1, E308LT1-4,E308T1-1, E308T1-4)

• Designed for all position welding 304L and other common 18/8 stainless steels



• Designed for flat and horizontal welding of dissimilar metals - stainless and mild or low alloy



• Designed for all position welding of dissimilar metals - stainless and mild or low alloy



• Designed for flat and horizontal welding of 1.5 - 3% Mo austenitic stainless steels



• Designed for all position welding of 1.5 - 3% Mo austenitic stainless steels• Enhanced operator appeal and superior weld performance

Packaging Available for Lincoln Electric Stainless Gas-Shielded Flux-Cored (FCAW-G) Wires:• Plastic Spool


NOTE: All Lincoln Electric stainless products are Q2 Lot® controlled and tested with a certificate showing actual deposit chemistry and calculated ferrite number (FN) available online.


Stainless Submerged Arc (SAW) Solid WireProduct Name& AWS Class Key Features



3/32(2.4)

1/8(3.2)

5/32(4.0)

Lincolnweld® S308/308L(AWS ER308, ER308L)

• Designed to be used primarily with basic fluxes• Balanced chromium and nickel levels provide enough ferrite in the weld metal for high resistance to hot cracking


• Designed to be used primarily with basic fluxes that recover nearly all of thewire chromium in the deposit

• Provides good resistance to hot cracking


• Designed to be used primarily with basic fluxes that recover nearly all of thewire chromium in the deposit

• Provides good resistance to hot cracking

Packaging Available for Lincoln Electric Stainless Submerged Arc (SAW) Wire:• Coil

Stainless TIG (GTAW) Cut LengthsProduct Name& AWS Class Key Features



3/32(2.4)

1/8(3.2)

Lincoln® ER308/308L(AWS ER308, ER308L)

• Use on base metals of similar composition• Dual classification ensures the maximum carbon content is 0.03%• Alloy embossed on each end for easy identification after use


• Use for welding similar alloys in wrought or cast form• Occasionally used for welding 18/8 base metals when severe corrosionconditions exist or dissimilar metals

• Alloy embossed on each end for easy identification after use


• Use for welding similar alloys containing approximately 2% molybdenum • Use for high temperature service applications• Alloy embossed on each end for easy identification after use

Packaging Available for Lincoln Electric Stainless TIG (GTAW) Cut Lengths:• Cardboard Carton• Tube


Stainless Submerged Arc (SAW) FluxProduct Name& AWS Class Key Features Packaging Available

Flux PlasticBag


Lincolnweld® P2000 • Produces sound welds with excellent slag removal and bead appearance• Exhibits superior resistance to moisture pickup• Designed for maximum toughness and ductility with duplex stainless steels

Lincolnweld® P3000 • Low dilution into the base material being surfaced• Achieves high alloy and low carbon content deposit even in the first layer of cladding• High ferrite content (4FN), which is desired with 309L strip on carbon steel in one layer

Lincolnweld® P4000 • A neutral flux designed for cladding applications using the electroslag process with stainless steel or nickel-based alloy strip electrodes

Lincolnweld® ST-100 • An alloy flux designed for use with solid stainless steel electrodes to compensate for chromium in the wire that is not recovered in the weld deposit

• Slag removal characteristics are exceptionally good, even on niobium (columbium) bearingsteels which normally cause slag to adhere to the weld metal

• Good performance on seamer applications


Stainless Metal-Cored (GMAW-C) WireProduct Name& AWS Class Key Features

Diameters Availablein. (mm)


Outershield® MC-409(AWS EC-409)

• Designed for joining 409 stainless steel• Improved wetting action• Low spatter and minimal slag

Packaging Available for Lincoln Electric Stainless Metal-Cored (GMAW-C) Wire:• Steel Spool• Accu-Trak® Drum

Nickel-Based TIG (GTAW) Cut LengthsProduct Name& AWS Class Key Features


Nickel-Based 3/32(2.4)

1/8(3.2)

LNT NiCro 60/20(AWS ERNiCrMo-3)

• Designed for joining nickel-based alloys for applications with both high and low temperatures

LNT NiCroMo 60/16(AWS ERNiCrMo-4)

• Designed for welding CrMoW nickel alloys, such as C276• Weld deposits are extremely resistant to corrosive environments including exposure to sulfuric acid and chlorides

Nickel-Based MIG (GMAW) WireProduct Name& AWS Class Key Features


Nickel-Based 0.040(1.0)

0.045(1.1)

LNM NiCro 60/20(AWS ERNiCrMo-3)

• Designed for joining nickel-based alloys for applications with both high and low temperatures

(1)

LNM NiCroMo 60/16(AWS ERNiCrMo-4)

• Designed for welding CrMoW nickel alloys, such as C276• Weld deposits are extremely resistant to corrosive environments including exposure to sulfuric acid and chlorides

(1)

Nickel-Based Submerged Arc (SAW) Solid WireProduct Name& AWS Class Key Features


Nickel-Based 1/16(1.6)

3/32(2.4)

1/8(3.2)

LNS NiCro 60/20(AWS ERNiCrMo-3)

• Designed for joining nickel-based alloys• Depending on the application, it is also suitable for welding fully austenitic stainless steels, 9% Ni-steel and dissimilar joints

• Composition is controlled to produce consistent mechanical properties

Packaging Available for Lincoln Electric Nickel-Based MIG (GMAW) Wire:• Steel Spool


Packaging Available for Lincoln Electric Nickel-Based TIG (GTAW) Cut Lengths:

• Cardboard Carton

Packaging Available for Lincoln Electric Nickel-Based Submerged Arc (SAW) Wire:• Coil• Steel Spool




HARDFACINGCONSUMABLES

HARDFACING WIRE

HARDFACING ELECTRODES®

LINCORE

®

Hardfacing Stick (SMAW) ElectrodeProduct Name Key Features


Build-Up 1/8(3.2)

5/32(4.0)

3/16(4.8)

1/4(6.4)

Wearshield® BU • Build-up with moderate hardness to resist shock and metal-to-metal wear, as in rolling and sliding

• Can be used as underbase for other hardfacing deposits or as final overlay on parts to be machined or forged

• Unlimited layers with proper preheat, interpass temperatures and procedures

Metal-to-Metal Wear 1/8(3.2)

5/32(4.0)

3/16(4.8)

1/4(6.4)

Wearshield® MI • Provides a martensitic deposit with considerable retained austenite• General purpose electrode, a good compromise for metal-to-metal wear, moderate impact and mild abrasion

• Can be used on carbon and low alloy steel parts

Wearshield® Mangjet® • For building up austenitic manganese steel and cladding carbon steels• Produces an austenitic manganese deposit that will work harden in service• Lowest cost austenitic manganese stick electrode

Severe Impact 3/32(2.4)

1/8(3.2)

5/32(4.0)

3/16(4.8)

Wearshield® 15CrMn • Provides a premium austenitic chromium manganese deposit• Resists severe impact or gouging even in a single layer over carbon steel• Used to join Hadfield manganese steel to itself or to carbon steel

Wearshield® FROG MANG • Designed specifically for building up manganese frogs and manganese crossing diamonds in the railroad industry

• Provides a high strength, high alloy austenitic manganese deposit to handle the increased loading of railroad cars

• Unlimited layers with proper preheat, interpass temperatures and procedures


HARDFACING WIRE

HARDFACING ELECTRODES®

LINCORE

®

Hardfacing Metal-Cored (GMAW-C) WireProduct Name Key Features


Abrasion 0.045(1.1)

Lincore® 60-G • Deposits feature higher alloy levels than to resist both abrasion and moderateimpact

• Can be used at temperatures up to 704°C (1300°F)• To be used on carbon, low alloy, manganese and stainless steels and cast iron

Packaging Available for Lincoln Electric Hardfacing Metal-Cored (GMAW-C) Wire:• Plastic Spool

HARDFACING CONSUMABLES

Hardfacing Stick (SMAW) ElectrodeProduct Name Key Features


Abrasion Plus Impact 3/32(2.4)

1/8(3.2)

5/32(4.0)

3/16(4.8)

Wearshield® ABR • Provides good resistance to abrasion, impact and some metal-to-metal wear• Good hot forging properties• Use on carbon, stainless and manganese steels

Wearshield® 44 • Moderate hardness to resist abrasion with impact up to 600°C (1100°F)• Higher alloy results in improved spalling resistance than Wearshield® ABR

Metal-to-Earth Wear 3/32(2.4)

1/8(3.2)

5/32(4.0)

3/16(4.8)

Wearshield® ME • High alloy produces chrome carbides and austenite• Provides greater abrasion resistance than Wearshield® ABR or Wearshield® 44

Severe Abrasion 3/32(2.4)

1/8(3.2)

5/32(4.0)

3/16(4.8)

Wearshield® 60 • Designed to resist severe abrasion• It exhibits higher alloy and higher abrasion resistance than Wearshield® ABR,Wearshield® 44 or Wearshield® ME

Maintenance and Repair 3/32(2.4)

1/8(3.2)

5/32(4.0)

3/16(4.8)

Blue Max® 2100 • High resistance to cracking• High strength• Designed for joining difficult to weld steel

(1)

Packaging Available for Lincoln Electric Hardfacing Stick (SMAW) Electrode:• Easy Open Hermetic Can • Cardboard Carton


Hardfacing Flux-Cored (FCAW-G) Gas-Shielded WireProduct Name Key Features


Build-Up 0.045(1.1)

1/16(1.6)

Lincore® BU-G • Delivers deposits with moderate hardness for build-up or as final overlay• Provides some resistance to metal-to-metal wear and moderate impact• Can be used for the matrix with the Bulk Tungsten Carbide process

Metal-to-Metal 0.045(1.1)

1/16(1.6)

Lincore® 55-G • Produces a deposit which resists metal-to-metal wear and mild abrasion• The deposit results in an even harder material when used with the Bulk Tungsten Carbide process

• To be used on carbon steel and low alloy steel

Packaging Available for Lincoln Electric Hardfacing Flux-Cored (FCAW-G) Gas-Shielded Wire:• Plastic Spool • Accu-Trak® Drum



Hardfacing Flux-Cored (FCAW-S) Self-Shielded WireProduct Name Key Features


Build-Up 0.045(1.1)

1/16(1.6)

5/64(2.0)

7/64(2.8)

Lincore® BU • Provides a tough machinable deposit for build-up or final overlay• Delivers non-severe metal-to-metal wear with outstanding crack resistance• Ideal for rebuilding worn parts to near final dimensions before applying final hardfacing layers which are more wear resistant

Lincore® 33 • Delivers tough machinable deposits for build-up or final overlay intended formetal-to-metal wear

• Use for build-up of steel mill parts such as rougher couplings• Build-up deposit on carbon steel and low alloy steel base metals

Metal-to-Metal 0.045(1.1)

1/16(1.6)

5/64(2.0)

7/64(2.8)

Lincore® 40-O • Higher hardness for metal-to-metal wear and mild abrasion• Used on transfer rollers and guides, crane wheels and shafts• Can be used on low carbon, and low alloy steels

Lincore® 55 • Delivers a deposit which resists metal-to-metal rolling or sliding wear as well as mild abrasion

• To be used on carbon steel, low alloy steel and manganese steel• Unlimited layers with proper preheat and interpass temperatures and procedures

Severe Impact 0.045(1.1)

1/16(1.6)

5/64(2.0)

7/64(2.8)

Lincore® T & D • Delivers a deposit similar to H12 tool steel• For build-up of tool steel dies and edges, or applying wear resistance surface on carbon or low alloy steels

• To be used on carbon steel, low alloy steel or tool steel

Lincore® M • Deposit resists severe impact as well as moderate abrasion• Produces an austenitic manganese deposit that work-hardens• Recommended for build-up and repair of Hadfield-type austenitic manganese materials as well as carbon and low alloy steels

Lincore® 15CrMn • Provides an austenitic manganese deposit which exhibits very good crack resistance• Work-hardens for overlay or joining austenitic manganese steel to itself or to carbon steel

• Can be used as a build-up layer before capping with abrasion resistant alloys

Lincore® FROG MANG® • Designed for repair of manganese frogs and manganese crossing diamonds in the railroad industry

• High alloy austenitic manganese deposit• Can easily handle the increased loading of railroad cars, therefore reducing thefrequency of repairs

Abrasion Plus Impact 0.045(1.1)

1/16(1.6)

5/64(2.0)

7/64(2.8)

Lincore® 50 • Delivers an abrasion resistant deposit, even under conditions of moderate impact• Larger wire diameter sizes may be used for the submerged arc process• Can be used on low carbon, medium carbon, low alloy, manganese and stainless steels

Severe Abrasion 0.045(1.1)

1/16(1.6)

5/64(2.0)

7/64(2.8)

Lincore® 60-O • Deposits feature higher alloy levels than Lincore® 50 to resist both severe abrasion and moderate impact

• Can be used at temperatures up to 704°C (1300°F)• To be used on carbon, low alloy, manganese and stainless steels and cast iron

Lincore® 65-O • Highest abrasion resistance and hardness of all the Lincore® flux-cored line• Deposits include higher carbon and chrome levels than Lincore® 60-O• Recommended for use on wear plate, coal pulverizer rolls, earth engaging tools,and on slurry pipe and elbows

Packaging Available for Lincoln Electric Hardfacing Flux-Cored (FCAW-S) Self-Shielded Wire:• Plastic Spool• Coil• Steel Spool

• Accu-Trak® Drum• Speed-Feed® Drum



Hardfacing Submerged Arc (SAW) Metal-Cored WireProduct Name Key Features


Build-Up 3/32(2.4)

1/8(3.2)

5/32(4.0)

Lincore® 30-S • Intended for build-up before final overlay, and as a final surface for metal-to-metal wear with moderate impact

• For automatic and semiautomatic operation on mild and low alloy steels

Lincore® 32-S • Designed for build-up on 4140 drill stems in the deep hole drilling industry• For automatic and semiautomatic operation on mild and low alloy steels

Metal-to-Metal, Build-Up 3/32(2.4)

1/8(3.2)

5/32(4.0)

Lincore® 35-S • Intended for rolling and sliding metal-to-metal wear with moderate impact and abrasion

• For automatic and semiautomatic operation on mild and low alloy steels

Metal-to-Metal 3/32(2.4)

1/8(3.2)

5/32(4.0)

Lincore® 40-S • Designed for rebuilding heavy equipment undercarriages• Deposit is machinable and hot forgeable and resists rolling and sliding metal-to-metal wear

Lincore® 42-S • Designed for rebuilding heavy equipment undercarriages• The deposit exhibits enhanced crack resistance and toughness compared to Lincore® 40-S

Roll Rebuilding - Build-Up 3/32(2.4)

1/8(3.2)

5/32(4.0)

Lincore® 20 • Metal-cored wire with moderate hardness for build-up before stainless overlay• Good crack resistance and high compressive strength

Lincore® 8620 • Metal-cored wire for build-up on worn rolls• A little softer than Lincore® 20 for easier machining

Lincore® 4130 • Metal-cored wire for general build-up• Can be flame hardened to 38 Rockwell C

Roll Rebuilding - Metal-to-Metal 3/32(2.4)

1/8(3.2)

5/32(4.0)

Lincore® 410 • Metal-cored wire with a 410 martensitic stainless steel deposit• Low carbon content and high corrosion resistance• Soft and easily machined

Lincore® 410NiMo • Metal-cored wire with low carbon deposit, which forms softer, tougher martensite than other roll alloys

• Recommended flux is Lincolnweld® 801 and 802

Lincore® 423L • Metal-cored wire, provides a softer “as-welded” deposit than Lincore® 420• More resistance to softening during tempering above 482°C (900°F)

Lincore® 423Cr • Metal-cored wire with a higher chrome deposit than Lincore® 423L for improved corrosion resistance

• Recommended flux is Lincolnweld® 802

Lincore® 420 • Metal-cored wire that is most widely used for caster roll rebuilding• Flux recommendation is Lincolnweld® 801 and 802

Lincore® 96S • Metal-cored wire which produces a high carbon, 420 stainless steel deposit• Use where a higher hardness is required

Lincore® 102W • Metal-cored wire which produces a tool steel deposit that retains hardness at high working temperatures

• Used for guide rolls and work rolls

Lincore® 102HC • Metal-cored wire with a higher carbon content than Lincore® 102W• Will give a higher hardness tool steel deposit

Packaging Available for Lincoln Electric Hardfacing Submergerd Arc (SAW) Metal-Cored Wire:

• Coil• Speed-Feed® Drum



Hardfacing and Neutral Submerged Arc (SAW) FluxProduct Name Key Features Packaging Available

Hardfacing PaperBag

PlasticBag

SteelDrum

BulkBag

Lincolnweld® A-96-S • Modified Type 420 stainless deposit with a carbon content near the high side for as-welded hardness

• Carbon will be about 0.23%, with about 13% chromium, with proper procedures

Lincolnweld® H-535 • Produces a deposit with good abrasion resistance, allows some machinability• Low carbon martensitic deposit• Hardness range is 24-45 Rockwell C, depending upon the actual welding procedure used

Lincolnweld® H-560 • High alloy flux depositing primary carbides in a martensitic matrix• Excellent material for severe abrasion applications• Resistance to abrasion is 50 to 60 times that of plain carbon steel

Neutral Flux PaperBag

PlasticBag

SteelDrum

BulkBag

Lincolnweld® 801 • Provides smooth beads and excellent slag removal • Fast freezing• Use with Lincore® 20, 30-S, 35-S, 40-S, 42-S, 4130, 8620, 410, 410NiMo, 420 and 96S

Lincolnweld® 802 • Excellent hot slag removal with wire containing columbium, vanadium or very high chrome levels

• Use with Lincore® 102W, 423L, 423Cr and 102HC

Lincolnweld® 803 • Specially designed for Lincore® 60-S on high speed welding applications, suchas the resurfacing of coal crusher rolls and blast furnace bells and hoppers


ALUMINUM, CAST IRON &NON-FERROUS

CONSUMABLES

Packaging Available for Lincoln Electric Cast Iron & Non-Ferrous Stick (SMAW) Electrode:

• Easy Open Hermetic Can• Tube

Cast Iron & Non-Ferrous Stick (SMAW) ElectrodeProduct Name& AWS Class Key Features


Cast Iron 1/8(3.2)

Softweld® 55Ni(AWS ENiFe-Cl)

• Designed for repairing and reclaiming gray cast iron• Creates strong and ductile weld deposits• Multiple pass welds are typically machinable

Softweld® 99Ni(AWS ENi-Cl)

• Provides machinable weld deposits

Ferroweld®(AWS ESt)

• Deposits may be finished by grinding• Cost effective option for repairing cast iron


ALUMINUM, CAST IRON & NON-FERROUS CONSUMABLES

Aluminum MIG (GMAW) WireProduct Name& AWS Class Key Features


Aluminum 0.030(0.8)

0.035(0.9)

0.040(1.0)

3/64(1.2)

0.052(1.3)

1/16(1.6)

SuperGlaze® 4043(AWS ER4043)

• Designed for welding heat-treatable base alloys and more specifically the 6XXX series alloys

• Lower melting point and more fluidity than the 5XXX series filler alloys


• Produces very clean weld deposits• Excellent operator appeal• Creates weld deposits with increased silicon and shear strength over E4043


• High tensile strengths for welding high magnesium alloys• Designed for 5083 and 5654 base materials


• General purpose filler alloy for 5XXX series alloys


• Matching filler alloy for welding 5454 base alloys• Low magnesium content to closely match the base material chemistry• Maximum corrosion performance


• Provides matching tensile strengths for 5XXX alloys• Increased amounts of magnesium and manganese

Aluminum TIG (GTAW) Cut LengthsProduct Name& AWS Class Key Features


Aluminum 1/16(1.6)

3/32(2.4)

1/8(3.2)


• Use on many weldable cast and wrought aluminum alloys• Generally recommended for welding 5052, any 6XXX series alloysand castings

• Embossed on each end for easy identification after use


• Aluminum-magnesium alloy for use on many weldable cast andwrought aluminum alloys

• Generally recommended for welding any 5000 or 6000 series aluminum alloys

• Excellent for color matching after anodizing

Packaging Available for Lincoln Electric Aluminum TIG (GTAW) Cut Lengths:

• Cardboard Carton

Packaging Available for Lincoln Electric Aluminum MIG (GMAW) Wire:

• Accu-Pak® Box• Plastic Spool



The fume plume contains solid particles from the consumables, base metal,and base metal coating. For common mild steel arc welding, depending on the amount and length of exposure to these fumes, most immediate or shortterm effects are temporary, and include symptoms of burning eyes and skin,dizziness, nausea, and fever. Long-term exposure to welding fumes can lead to siderosis (iron deposits in the lungs) and may affect pulmonary function.Bronchitis and some lung fibrosis have been reported.

Compounds which may be in welding fume, and reported health effects ofoverexposure are:

} Barium may cause severe stomach pain, slow pulse rate; irregular heartbeat, ringing of the ears, convulsion and muscle spasms. In extreme cases can cause death.

} Cadmium fumes can be fatal even under brief overexposures, withsymptoms much like metal fume fever.

} Chromium and its compounds are on the IARC (International Agency forResearch on Cancer) and NTP (National Toxicology Program) lists as posing a cancer risk to humans. Some forms of these metals are known or suspected to cause lung cancer in processes other than welding andasthma has been reported.

} Manganese: Manganese overexposure may affect the central nervoussystem, resulting in poor coordination, difficulty in speaking, and tremor of arms or legs. This condition is considered irreversible.

} Nickel: Nickel and its compounds are on the IARC (International Agency for Research on Cancer) and NTP (National Toxicology Program) lists asposing a cancer risk to humans.

} Silica: Overexposure can cause severe lung damage (silicosis). Crystallinesilica is present in submerged arc flux.

} Zinc: Overexposure to zinc may cause metal fume fever with symptomssimilar to the common flu.

Your work area has adequate ventilation when there is enough ventilation and/or exhaust to control worker exposure to hazardous materials in the welding fumes and gases so the applicable limits for those materials is not exceeded. See the MSDS for the legal limits, the OSHA PEL (Permissible Exposure Limit), and the recommended guideline, the ACGIH TLV (Threshold Limit Value). Confirm that if the worker exposure does not exceed the applicable exposure limit for compounds in the fumes and gases by having an industrial hygienist take and analyze a sample of the breathing air. A respirator may be required if exposure cannot be controlled to the PEL or TLV.

Read the product label and material safety data sheet for the electrode posted in the work place or in the electrode or flux container to see what fumes can be reasonably expected from use of the product and to determine if specialventilation is needed. Know what the base metal is, and determine if these isany paint, plating, or coating that could expose you to toxic fumes and/or gases.Remove it from the metal being welded, if possible.

If you start to feel uncomfortable, dizzy or nauseous, you may be overexposed to fumes and gases, or suffering from oxygen deficiency. Stop welding and getsome fresh air immediately. Notify your supervisor and co-workers so thesituation can be corrected and other workers can avoid the hazard. Be sure you are following these safe practices, the consumable labeling and MSDS andimprove the ventilation in your area. Do not continue welding until the situationhas been corrected

Arc Welding Fumes and Gases

HAZARD FACTORS TO CONSIDER PRECAUTION SUMMARY

Electric shock can • Wetness • Insulate welder from workpiece and ground using dry insulation. Rubber kill • Welder in or on workpiece mat or dry wood.

• Confined space • Wear dry, hole-free gloves. (Change as necessary to keep dry.)• Electrode holder and • Do not touch electrically “hot” parts or electrode with bare skin or wet

cable insulation clothing.• If wet area and welder cannot be insulated from workpiece with dryinsulation, use a semiautomatic, constant-voltage welder or stick welderwith voltage reducing device.

• Keep electrode holder and cable insulation in good condition. Do notuse if insulation damaged or missing.

Fumes and gases • Confined area • Use ventilation or exhaust to keep air breathing zone clear, comfortable.can be dangerous • Positioning of welder’s head • Use helmet and positioning of head to minimize fume in breathing zone.

• Lack of general ventilation • Read warnings on electrode container and material safety data sheet • Electrode types, i.e., (MSDS) for electrode,

manganese, chromium, • Provide additional ventilation/exhaust where special ventilationetc. See MSDS requirements exist.

• Base metal coatings, • Use special care when welding in a confined area.galvanize, paint • Do not weld unless ventilation is adequate.

Welding sparks • Containers which have held • Do not weld on containers which have held combustible materials (unlesscan cause fire or combustibles strict AWS F4.1 procedures are followed). Check before welding.explosion • Flammable materials • Remove flammable materials from welding area or shield from sparks, heat.

• Keep a fire watch in area during and after welding.• Keep a fire extinguisher in the welding area.• Wear fire retardant clothing and hat. Use earplugs when welding overhead.

Arc rays can burn • Process: gas-shielded arc • Select a filter lens which is comfortable for you while welding.eyes and skin most severe • Always use helmet when welding.

• Provide non-flammable shielding to protect others.• Wear clothing which protects skin while welding.

Welding Safety Checklist

DISTRICT SALES OFFICES


U.S.A.

ALABAMABIRMINGHAM 35124-1133(205) 988-8232DOTHAN 36303-5533(334) 782-1074JACKSON 39212-9635(601) 506-4598MOBILE 36527-5323(251) 377-8574

ALASKAContact VANCOUVER, WA(360) 693-4712

ARIZONAPHOENIX 85260-1745(480) 348-2004

ARKANSASLITTLE ROCK 72032-4371(501) 764-0480

CALIFORNIAFRESNO 93722-5268(559) 276-0110LOS ANGELES 90670-4062(562) 906-7700NORTHERN CALIFORNIA95762-5706(916) 939-8788

COLORADODENVER 80112-5115(303) 792-2418CEDAREDGE 81413-8266(970) 856-4581

CONNECTICUTNORTH HAVEN 06238-1090(860) 742-8887

DELAWAREContact PHILADELPHIA, PA(888) 935-3881

FLORIDAJACKSONVILLE 32216-4634(904) 642-3177MEDLEY 33178-1175(305) 888-3203MIAMI 33178-1175(305) 888-3203ORLANDO 32714-1954(407) 788-8557TAMPA 33606-2661(888) 935-3860

GEORGIAATLANTA 30122-3811(888) 935-3860SAVANNAH 31324-6525(912) 656-1978

HAWAIIContact LOS ANGELES, CA(562) 906-7700

IDAHOContact SALT LAKE CITY, UT(801) 233-9353

ILLINOISCHICAGO 60440-3538(630) 783-3600BLOOMINGTON 61704-1510(309) 838-3717

INDIANAFT. WAYNE 46825-1551(260) 484-4422INDIANAPOLIS 46250-5536(317) 845-8445EVANSVILLE 47711-2340(216) 287-0227SOUTH BEND 46530-7384(574) 271-3473

IOWACEDAR RAPIDS 52402-3160(319) 362-6804DAVENPORT 52806-1344(563) 386-6522DES MOINES 50021-6835(563) 386-6522

KANSASKANSAS CITY 66214-1629(913) 894-0888WICHITA 67235-9261(316) 789-5954OMAHA 68046-7031(402) 203-6401

KENTUCKYLOUISVILLE 47130-4108(502) 655-9315

LOUISIANABATON ROUGE 70808-3150(225) 922-5151HOUMA 70364-2516(225) 773-5614LAFAYETTE 70507-3126(337) 886-1090NEW ORLEANS 70124-3831(504) 432-4717SHREVEPORT 75692-9313(318) 518-4099

MAINEContact BOSTON, MA(508) 788-9353

MARYLANDBALTIMORE 21202-4747(410) 443-1091

MASSACHUSETTSBOSTON 01581-2658(508) 788-9353

MICHIGANDETROIT 48393-4700(248) 348-2575GRAND RAPIDS 49512-3924(616) 942-8780

MINNESOTAMINNEAPOLIS 55369-5455(763) 391-8384

MISSISSIPPIJACKSON 39212-9635(601) 372-7679

MISSOURIST. LOUIS 63017-7341(563) 386-6522SPRINGFIELD 65804-2309(417) 773-2657DES PERES 63131-1928(314) 704-3090

MONTANAContact VANCOUVER, WA(360) 693-4712

NEBRASKAOMAHA 68046-7031(402) 203-6401

NEW HAMPSHIREContact BOSTON, MA(508) 788-9353

NEW JERSEYLONG BRANCH 07740-5428(732) 841-6951

NEW MEXICOALBUQUERQUE 87120-5360(505) 890-6347

NEW YORKNEW YORK 07002 - 2144(732) 796-5001SYRACUSE 13090-3600(315) 430-2567

NORTH CAROLINACHARLOTTE 28273-3552(704) 588-3251RALEIGH 27540-9649(704) 301-0565

NORTH DAKOTAContact MINNEAPOLIS, MN(763) 391-8384

OHIOSEVILLE 44273-9199(216) 407-9538AKRON(216) 383-2662

OHIO (cont)CINCINNATI 45242-3706(513) 554-4440CLEVELAND 44117-2525(216) 383-2662COLUMBUS 43221-4073(614) 488-7913TOLEDO 43551-1914(419) 874-6331

OKLAHOMAOKLAHOMA CITY 73139-2432(405) 616-1751TULSA 74146-1622(918) 622-9353

OREGONContact VANCOUVER, WA(360) 693-4712

PENNSYLVANIAPHILADELPHIA 19341-1258(610) 524-4600PITTSBURGH 15001-4800(724) 857-2750ERIE 16506-1566(216) 469-1059HARRISBURG 17101-2748(717) 649-1966

RHODE ISLANDContact BOSTON, MA(508) 788-9353

SOUTH CAROLINACOLUMBIA 29063-7806(803) 312-4700

SOUTH DAKOTASIOUX FALLS 57110-4004(262) 227-2807

TENNESSEEMEMPHIS 38119-5811(901) 683-6260NASHVILLE 37228-1708(615) 291-9927TRI-CITIES 37686-4561(423) 612-1204

TEXASALBUQUERQUE 87120-5360(505) 400-5200CORPUS CHRISTI 78412-3931(361) 244-3007DALLAS 75063-2210(817) 329-9353LUBBOCK 76903-7131(325) 260-3667HOUSTON 77060-3143(281) 847-9444MONTGOMERY 77316-2429(713) 724-2350MT. PLEASANT 75455-2189(903) 352-9013

UTAHSALT LAKE CITY 84037-2661(801) 233-9353

VERMONTContact BOSTON, MA(508) 788-9353

VIRGINIAVIRGINIA BEACH 23455-6821(757) 870-5508ROANOKE 24541-6785(434) 441-0227

WASHINGTONVANCOUVER 98661-8023(360) 693-4712SPOKANE 99005-9637(509) 953-7399AUBURN 98282-7290(253) 722-6316

WASHINGTON DCContact PHILADELPHIA, PA(888) 935-3881

WEST VIRGINIABARBOURSVILLE 25504-9665(304) 736-5600

WISCONSINMILWAUKEE 53072-0400(262) 650-9364

CANADA

ALBERTACALGARY(403) 253-9600(877) 600-WELD(9353)

BRITISH COLUMBIAVANCOUVER(360) 693-4712(866) 867-5180

MARITIMESNEW BRUNSWICK(506) 849-4474

MANITOBA / SASKATCHEWAN / NORTHWEST ONTARIOWINNIPEG(204) 488-6398

ONTARIOMISSISSAUGA(905) 565-5600TORONTO(416) 421-2600

QUEBECMONTREAL(450) 654-3121

LATIN AMERICAMIAMI, FLORIDA U.S.A. Phone: (305) 888-3203

MIDDLE EASTDUBAI, UAEPhone: 971 4 883 3317

AFRICASOUTH AFRICAPhone: 27 11 312 0601

ASIA PACIFICSHANGHAIPhone: 86 21 6673 4530AUSTRALIAPhone: 61 2 9772 7222

4501 Quality Place, Mason, Ohio 45040 U.S.A. • Web Site: www.harrisproductsgroup.com Consumables: ph: 1-800-733-8912, fax: (513) 754-8778 • Equipment: ph: 1-800-241-0804, fax: (770) 535-0544

The Harris® Products Group

International HeadquartersEUROPEBARCELONA, SPAIN Phone: 34 93 492 20 00

RUSSIAMOSCOWPhone: 7 495 660 94 04


Environmental Chamber

3 Year WarrantyYou have a right to expect that the welding and cutting equipment,electrode and flux you purchase will be free of defects in workmanshipand material. Standing behind the high quality of our products, LincolnElectric’s warranty commitment to its customers leads the industry inbreadth and scope.

For example, our limited warranty extends to 7 Years on many of ourmain power rectifiers. With few exceptions, all industrial welders andpower sources carry a full 3 Year Lincoln warranty. Electrode, wire andflux are warranted for 1 full year, as are environmental systems.

Extended Warranty AvailableIf you choose, you can extend the duration of the Lincoln warranty onyour Lincoln welder or power source by two years with the LincolnElectric Extended Warranty. Available only in the United States andCanada. Visit our web site for more information.

Quality SystemsChoose welding suppliers wisely. . . look for third party certifications onthe companies and products you select. In fact, some of your projectsor customers may require it. Many Lincoln manufacturing sites havebeen inspected and registered to the world’s ISO standards. In fact, Lincoln Electric was the first welding manufacturer to be registered tothe tough ISO 9001 and 14001 standards.

However, there’s more. Equipment destined for harsh environments isoften tested to IP21, IP23 and IP23S standards. Products intended forthe Canadian market meet stringent CSA (Canadian StandardsAssociation) standards. Electrode is tested to comply with AWS(American Welding Society) and often ASME Boiler Pressure codes,ABS (American Bureau of Shipping), CWB/CSA (Canadian WeldingBureau) and MIL qualifications. Certificates of Conformance areavailable at our web site.

LINCOLN ELECTRIC

ISO 9001:200814001:2004

Warranty Commitment Drop Test

Power Wave® S350 in the testing chamber

The innovative Lincoln Electric Welding Safety InteractiveTraining Program is designed to educate arc weldersabout the safety hazards they may encounter while arcwelding and the safe practices they should follow tominimize those hazards.

The content in the new program is designed to beunderstood by welders at all experience levels, including welding instructors and students, casualwelders, professional welders and their supervisors and employers. Even experienced professionals will learn something new.

Welding Safety Interactive includes more than 120frequently asked questions about welding safety and a safety photo hunt section, which is a series of arcwelding task photos. Each contains a questionablewelding practice that viewers are asked to identify.

To order, visit the Literature Request page atwww.lincolnelectric.com and request MC10-92

Safety Photo Hunt Section

FREE Welding Safety Interactive DVD

MC10-92 8/10 © 2010 The Lincoln Electric Company All Rights Reserved.

Welding SafetyINTERACTIVE DVD

MC10-92: Welding Safety Interactive DVD

E1.10 1/2011 © Lincoln Global Inc. All Rights Reserved.

THE LINCOLN ELECTRIC COMPANY22801 St. Clair Avenue • Cleveland, OH • 44117-1199 • U.S.A.

PH: +1.216.481.8100 • www.lincolnelectric.com

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Lincoln Electric is proud to sponsor the Professional Bull Riders, Inc. (PBR)

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Documents

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