catálogo pfisterer catenaria

Product Catalogue Railway Catenary Systems

Edition 2013

PFISTERER provides perfect solutions for railway systems. The technology developed in-house for the production of safe and reliable railway electrification material offers a comprehensive program of clamps and compensating devices. This also includes all necessary auxiliary equipment and tools.

We have extended this line to include a broad range of silicon and section insulators, as well ascatenary geometry measuring devices.

All these products are complemented by a full range of voltage detectors and grounding equipment.

RAILWAY CATENARY SYSTEMS offers you connectors and systems for the electrification of railway lines:

Hangers and Connectors

insulators and Suspensions

tools

tEnSoREX® System

Safety Equipment

Welcome to the RAiLWAY CAtEnARY SYStEM Centre of Competence.

PFISTERER has been supplying products for railway electrification for more than 30 years which has shaped our product program. Our products have been installed worldwide in subway, tramway and high-speed lines becoming a reference for Railway Administrations.

The length of the subway, tramway and high-speed rail networks will more than double worldwide in the next 10 years due to an expanding market and changes in consumer demands. PFISTERER will be present in this growth supplying not only products but knowledge as well.

Our products are adapted to customer needs provi-ding application and design support.

For example our patented tEnSoREX® system has demonstrated a definite improvement in catenary

systems, introducing an innovative solution for the mechanical compensation of catenary cables, increasing efficiency and substantially reducing mainte-nance.

Our hangers and connectors have been success-fully installed by major Railway Administrations both in local tramway, and in high-speed lines satisfying demanding requirements and achieving a high gra-de of performance.

Nowadays, silicon insulators are becoming more and more accepted due to their advantages: custo-mized fittings, light weight, simple installation.

And in safety equipment, we have increased our range including variants to cover all the different operating voltages of the Railway Administrations.

Excellent Products for Excellent Means of transport.

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MW Anchor ClampsPages 23 - 24

Stitch Wire ClampsPages 23 - 24

Fixed Point ClampsPages 23 - 24

HangersPages 19 - 22 Steady Arm Clamps

Page 29

Contents

Solutions for Railway Electrification

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Cantilever FittingsPage 46

insulators1

CW Anchor ClampsPages 27 - 28

Safety EquipmentPages 62 - 96

Contents

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Solutions for Spring tensioning devices

Fixing BracketsPages 59 - 60

insulatorsPage 51

tEnSoREXPages 53 - 58

Contents

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Solutions for Tramway Electrification

Cantilever SupportsPage 48

Parafil End TerminalsPage 33

insulatorsPage 51

delta SupportsPage 48

Cantilever FittingsPage 48

Steady Arm ClampsPage 29delta Suspensions

Page 35

Contents

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Contents

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Spannungsprüfer

Werkzeuge und Montagezubehör

isolatoren

oberleitungsmaterial

Contents

Catenary Connectors

insulators

Section insulators

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iiPage | 51

Page | 52

InsulatorsPage 51

iii

Compression ClampsPage 14 – 18

HangersPage 19 – 22

Messenger Wire ClampsPage 23 – 26

Page | 14 – 50

Contact Wire ClampsPage 26 - 29

Contact Wire SplicePage 30

Feed TerminalsPage 31

Other ClampsPage 32 – 37

Compression JointsPage 38 – 41

Cable LugsPage 42 – 45

Contents

Aluminium FittingsPage 46 – 50

Section InsulatorsPage 52


SpannungsprüferStreckentrenner

SpannungsprüferMessgeräte und Montagehilfsmittel

Sicherheitstechnik für Bahnnetze

Fahrleitungsspannsysteme

Contents

overhead Contact Line tensioning Systems

Measuring Equipment

Safety Equipment

tools

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VPage | 61

Voltage DetectorsPage 62 – 67

Earthing PolesPage 68 – 74

Earthing ClampsPage 87 – 89

Earthing DevicesPage 75 – 86

AccessoriesPage 90 – 96

ViPage | 62 – 96

ViiPage | 97 – 107

Contact Wire Position Laser Measuring Equipment

Page 61

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TENSOREXPage 53 – 54

TENSOREX C+Page 56 – 60

Page | 53 – 60

Deflection PulleysPage 60

TENSOREX-PhantomPage 55

Contents

Manual Compression ToolsPage 97 – 102

Electro-Hydraulic High Pressure Pumps

Page 103 – 106

Come-along ClampsPage 107


Compression terminals (E-Clamps)The compression terminals are used to feed power to the contact wire. As the terminalsdo not only have to give a good electrical contact but also safe mechanical support, theymust be fitted and compressed with a bronze clip (see accessories) between the contactwire and the terminal.

Material:E-Cu; uncoated surfaceClasp: Bz

no. Conductor cross section Contact wire appropriate die for compressing

appropriate die for removing

type

(mm2)

302 381 698 70 F Ri80 - Ri120 302 131 131 302 246 246 b

305 142 002 95 F Ri161 305 802 001 305 803 001 a

302 381 380 35 F Ri80 - Ri120 302 131 131 302 246 246 c

303 802 802 95 Ri107 305 802 001 305 803 001 a

304 618 068 95 Ri65 - Ri100 305 802 001 305 803 001 a

303 802 185 185 Ri107 - Ri150 611.042.231 + 612.045.045 610.044.245 + 610.501.248 -

303 802 225 225 Ri107 - Ri150 611.042.231 + 612.045.045 610.044.245 + 610.501.248 -

303 802 FC150 150 F Ri107 - Ri150 611.042.231 + 612.045.045 610.044.245 + 610.501.248 -

303 802 150 150 Ri107 - Ri150 611.042.231 + 612.045.045 610.044.245 + 610.501.248 -

303 802 FC50 50 F Ri107 - Ri150 611.042.231 + 612.045.045 610.044.245 + 610.501.248 -

303 802 FC70 70 F Ri107 - Ri150 611.042.231 + 612.045.045 610.044.245 + 610.501.248 -

303 802 FC95 95 F Ri107 - Ri150 611.042.231 + 612.045.045 610.044.245 + 610.501.248 -

303 802 95 95 Ri107 - Ri150 611.042.231 + 612.045.045 610.044.245 + 610.501.248 -

303 802 FC86 86,5 F Ri107 - Ri150 611.042.231 + 612.045.045 610.044.245 + 610.501.248 -

303 802 FC125 125 F Ri107 - Ri150 611.042.231 + 612.045.045 610.044.245 + 610.501.248 -

303 802 FC120 120 F Ri107 - Ri150 611.042.231 + 612.045.045 610.044.245 + 610.501.248 -

304 202 006 bolts Ri80 - Ri100 305 802 001 305 803 001 a

304 839 839 120 F Ri80 - Ri100 305 802 001 305 803 001 a

302 381 381 95 F Ri80 - Ri120 302 131 131 302 246 246 a

304 839 001 95 F / 120 Ri80 - Ri100 305 802 001 305 803 001 a

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Catenary Connectors

Please consult for other sections

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Compression tap Connectors (C-Clamps) for Sections up to 120 mm2

The compression dead-end clamps are used to connect Cu or Bz cables with the sameor different cross sections carrying full current. They are installed hydraulically with sizeIII compression tools.

Material: E-Cu, uncoated surface

no. Cable cross section 1 Cable cross section 2 appropriate die for compressing


type

(mm2) (mm2)

303 120 95 F 120 95 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1

303 120 120 120 120 F 302 131 131 302 246 246 c

303 028 028 120 F 70 F / 95 302 131 131 302 246 246 i

302 827 827 150 50 305 730 001 305 729 001 -

304 614 278 50 50 305 730 001 305 729 001 -

302 776 354 50 35 F / 50 302 131 131 302 246 246 d

302 777 777 50 120 F 302 131 131 302 246 246 g

302 776 355 50 95 F / 120 302 131 131 302 246 246 c

302 776 776 50 70 F / 95 302 131 131 302 246 246 e

303 134 001 50 120 F / 150 305 730 001 305 729 001 -

304 993 135 50 120 F 305 730 001 305 729 001 -

303 404 404 50 / 70 F Staku 50 / 40 305 730 001 305 729 001 -

304 594 840 50 / 70 Staku 25 F / 35 305 730 001 305 729 001 -

302 776 909 70 70 F / 95 302 131 131 302 246 246 f

304 800 003 70 95 F / 120 302 131 131 302 246 246 l

304 800 004 70 70 302 131 131 302 246 246 m

304 800 800 70 35 F / 50 302 131 131 302 246 246 k

304 800 910 70 F / 95 95 F / 120 302 131 131 302 246 246 h

304 800 438 70 F / 95 70 F / 95 302 131 131 302 246 246 b

303 95 95 F 95 95 F 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1

303 95 125 F 95 125 F 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1

303 398 397 95 95 610 720 720 + 622 221 001 621 244 001 + 621 267 001 -

303 405 405 95 / 92 95 / 92 305 730 001 305 729 001 -

304 800 906 95 F / 120 95 F / 120 302 131 131 302 246 246 a

304 993 139 Cut 70 / 50 95 F / 120 305 730 001 305 729 001 -

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Compression tap Connectors (C-Clamps) for Sections over 120 mm2

The compression dead-end clamps are used to connect Cu or Bz cables with the sameor different cross sections carrying full current. They are installed hydraulically with sizeIII compression tools.

Material: E-Cu, uncoated surface

no. Cable cross section 1 Cable cross section 2 appropriate die for compressing


type

(mm2) (mm2)

303 150 125 F 150 125 F 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1

303 150 95 150 95 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1

303 150 150 150 150 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1

303 150 95 F 150 95 F 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1

303 150 150 F 150 150 F 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1

304 331 331 150 Staku 92 / Cu 95 305 730 001 305 729 001 -

303 185 120 F 185 120 Flex 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1

303 185 95 185 95 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1

303 185 125 F 185 125 Flex 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1

303 185 185 185 185 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1

303 185 150 185 150 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1

303 185 150 F 185 150 Flex 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1

303 185 240 F 185 240 Flex M. 303 240 Flex D. 303 240 Flex 2

303 185 95 F 185 95 Flex 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1


303 225 185 225 185 M. 303 240 Flex D. 303 240 Flex 2

303 225 225 225 225 M. 303 240 Flex D. 303 240 Flex 2



303 225 95 225 95 M. 303 240 Flex D. 303 240 Flex 2


303 240 185 240 185 M. 303 240 Flex D. 303 240 Flex 2



303 240 225 240 225 M. 303 240 Flex D. 303 240 Flex 2

303 240 95 240 95 M. 303 240 Flex D. 303 240 Flex 2



303 300 225 300 225 M. 303 240 Flex D. 303 240 Flex 2

303 300 185 300 185 M. 303 240 Flex D. 303 240 Flex 2

303 300 240 300 240 M. 303 240 Flex D. 303 240 Flex 2

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Aluminium C-ClampsThe aluminium compression clamps are used to connect aluminium cables with the same or different cross section carrying full current.

Material: A2

no. Cable cross section 1 Cable cross section 2

(mm2) (mm2)

EA.110.R 50 - 70 50 - 70

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Clips

Clips are used to improve the electrical and mechanical connection between components(e.g. between compression E-Clamps and contact wire or with hangers on the messenger wire)

Material: Bz

no. Conductor cross section

(mm2)

619 390 952 95

620 338 001 50 / 70

620 338 002 35



Bimetallic Compression ClampThis clamp is used to connect aluminium cables with copper cables.

Material:Aluminium alloyBimetallic CUPAL plate

no. Copper cable cross section

Aluminium cable cross section

References

(mm2) (mm2)

PB-50.110 50 LA-110 AVE

PB-50.180 50 LA-180 AVE

PB-50.280 50 LA-280 AVE

PB-70.110 70 LA-110 AVE

PB-95F.180 95FLEX LA-180

PB-95F.280 95FLEX LA-280

Catenary Connectors

Bimetallic connection aluminium cable / copper cable

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Conductive Hangers Produced by Cold ForgingHangers are used for the full current carrying suspension / connection between the contact wire and the messenger wire.

Material:CuNi2Si or A2Screws in A2

no. description Messenger wirecross section

Contact wirecross section

Hanger cablecross section

tightening torque

References

(mm2) (mm2) (mm2) (nm)

625 012 ConJ 120 Messenger wire clamp 120 - 10 - 25 * 25 ADIF: 64.313.100AVE

625 012 ConJ 95 Messenger wire clamp 95 - 10 - 25 * 25 AVECHINA

625 012 ConJ 70 Messenger wire clamp 70 - 10 - 25 * 25 AVECHINA

625 012 ConJ 35 Messenger wire clamp 35 - 10 - 25 * 25 AVETURKEY, CHINA

625 012 ConJ 25 Messenger wire clamp 25 - 10 - 25 * 25 AVE

625 012 ConJ Contact wire clamp - 80 - 150 10 - 25 * 30 ADIF: 64.313.100AVE, CHINA

625 012 Con 50CU ALE Messenger and contact wire clamp

50 80 - 150 10 - 25 * - DB: Ebs 07.42.12-4

Catenary Connectors

Conductive Hanger

* Splices, thimbles according to hanger cable sectionPlease consult for other sections

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no. Messenger wire cross section

Contact wire cross section

Hanger cable cross section

tightening torque

References

(mm2) (mm2) (nm)

305 859 120 95 - 120 Ri107 - Ri150 10 - 25* 30305 859 002 150 - 185 Ri107 - Ri150 10 - 25* 30 ADIF: 64.392.011

305 859 002 70 70 Ri107 - Ri150 10 - 25* 30 NETWORK RAIL

305 859 35 35 - 10 - 25* 30 ADIF: 64.392.013

305 859 300 300 - 10 - 25* 30 ADIF: 64.392.012

305 859 PoL 120 - 150 Ri107 - Ri150 10 - 25* 30

Catenary Connectors

Conductive Hangers Produced by Hot ForgingHangers are used for the full current carrying suspension / connection from/to the contact wire on the messenger wire.

Material:CuNi2SiThimble, Splices in CuScrews in A2

* Splices, thimbles according to hanger cable section

Conductive Hanger

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Conductive Hanger Produced by Cold Forging ProcessHangers are used to suspend / connect the contact wire from / to the messenger wire.

Material:CuNiSi

no. description Contact wire Messenger wire cross section

Hanger cablecross section

(mm2) (mm2)

G-Vt.1 Hanger clamps for messenger wire 95 Cu/Bz 25

G-Vt.2 Hanger clamps for messenger wire 35 Cu/Bz 25

625 016 VUP Suspension clamps for messenger wire Ri107 - Ri150 25 - 95 Cu/Bz 25

625 015 VUP Hanger clamps for messenger wire 150 - 184 Cu/Bz 25

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Suspension Clamps for Contact Wire and Messenger WireFull current carrying, easy to fit suspension hanger. They are installed with the mechanical crimping plier PRIMAT O2, O6T or hydraulic compression tool size III.

Material: Cu alloy, uncoated, A2 screw

no. Contact wire Messenger wire cross section

Hanger cable cross section

Clamp length die

(mm2) (mm2) (mm)

302 823 003 Ri80 - Ri120 50 Bz 10f 56 10

302 825 825 Ri80 - Ri120 50 Bz 25 63 13

303 848 002 Ri80 - Ri120 70 - 95 Bz 16 68 13

Catenary Connectors

Suspension Clamps for Messenger WireThe suspension clamp is used to make hangers for 35, 70 und 120 mm2 messenger wire.

Material:CuA2 screws and nuts


(mm2)

625 310 003 35

625 310 004 70

625 310 005 120

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Hanger with Suspension RodEasy to fit hanger clamp for insulated suspended sliding bow-shaped hanger.

Material: CuNi2Si

no. Contact wire Rod diameter

(mm)

EPEn 108 Ri80 - Ri150 5

Suspension SupportMaterial: Polyoxymethylen (POM)

no. description

01.1044 Suspension Support

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High Mechanical Working Load ClampsThis clamp is used for high mechanical load applications providing a full current connection as:■ Messenger wire anchor cable (Z-cable)■ Fixed point■ Stitch wire

Material:CuNi2SiScrews in A2

no. id-code Main cable cross section derived cable cross section tightening torque

Weight References

(mm2) (mm2) (nm) (kg)

332 321 003 KP 25/70 25 / 70 25 / 70 20 0.362 DB: Ebs 07.42.42 Bl.1332 321 005 KP 35/120 25 / 95 50 / 95 20 0.362 NETWORK RAIL

AVE

- KP 35/120# 70 / 120 70 / 120 20 0.362 AVE

Catenary Connectors

Fixed point clamp Stitch wire clamp Messenger wire anchor clamp

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Parallel Groove ClampsThese clamps are used for fixed point and to connect two cables.


(mm2) (mm2)

322 213 213 AL-95 AL-253

322 235 235 153 - 184 48 - 72

Catenary Connectors

Connection and dead End Binding terminalsThese clamps are used to connect the anchor cable (Z-cable) with the messenger wire.

Material:CuNi2SiA2 screws and nutsA2 washersNBR O-ring


(mm2) (mm2)

KP 2x50 50 50

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i Messenger Wire Z-Cable Anchor ClampThis clamp is used to anchor de messenger wire with the Z-cable.

id-code Anchoring cable cross section

(mm2)

GPF2 70/150 70 - 150

Stitch Wire ClampThis clamp is used to connect the messenger wire with the stitch wire

id-code. Messenger wire cross section Stitch wire clamp

(mm2) (mm2)

23-5530 VKP 120 - 150 25 - 35

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Four Wire ConnectorThe clamp is used as a parallel or cross clamp.

no. Cable cross section 1 Cable cross section 2 Angle between axes

(mm2) (mm2)

XC 614001 50 - 70 50 - 70 90°

Catenary Connectors

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Connection ClampThis clamp is used to connect two copper cables.

Material:BrassA2 screws and nuts


(mm2) (mm2)

HLt 10-22 V 35 - 300 35 - 300

Connecting Clamps for Cu CablesThese clamps are used to connect two copper cables.

Material: Cu alloy


(mm2) (mm2)

EPC 15.40 V1 150 - 400 150 - 400

EPC 35.15 35 - 150 35 - 150


Bolt Electrical Connection ClampsThis clamp is used to provide a full current connection between:■ Messenger wire and feeding cable■ Contact wire and feeding cable

Material:BrassScrews in A2


Feeder cable cross section

Contact wire cross section

tightening torque Weight References

(mm2) (mm2) (mm2) (nm) (kg)

HC 107 VM * - 95 - 300 Ri 80 - 150 65 0.5 NETWORK RAILADIF

HC 107 VM * 95 - 300 95 - 300 - 65 0.5 NETWORK RAILADIF

Catenary Connectors

* Codes according to section

CW and MW connections in jumper

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Contact Wire Z-Cable Anchor ClampsThis clamp is used to anchor the contact wire to the Z-cable.

Material:CuNi2SiScrews in A2

no. id-code Contact wirecross section

Anchoring cable cross section

number of bolts tightening torque

Weight References

(mm2) (nm) (kg)

325 102 001 GPF 70/150 Ri 80 - 150 70 - 150 2 65 0.44 NETWORK RAILAVE

- GPF 70/150M Ri 80 - 150 70 - 150 1 65 0.22 -

Catenary Connectors

Z-cable anchorage

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Catenary Connectors

Contact Wire Separator Produced by Hot ForgingThe contact wire separator is used to separate two contact wires.

Material:CuNi2Si, A2

no. Width Contact wire section

(mm)

G-1t2 80 Ri 80-150


Mid-Point Anchor Clamp for Contact WireThe anchor clamp is used as a fixed point clamp to connect the Z-cable to the contact wire.

Material:CuNi2SiA2

no. Cable cross section Contact wire section

(mm2)

75.05.02 A 70 Ri 85-150


Contact Wire Separator Produced by Cold ForgingThe contact wire separator is used to separate two contact wires.

Material:CuNi2Si

no. Width Contact wire section

(mm)

GS.35 35 Ri 80-150GS.40 40 Ri 80-150

GS.50 50 Ri 80-150

GS.170 170 Ri 80-150

GS.200 200 Ri 80-150


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Steady Arm ClampsThis clamp is used to mount the contact wiire with the steady arm with bolts.

Option: hexagonal bolts.

Material:CuNi2SiA2 screws

no. id-code Contact wire cross section

Pivot outside diameter

Pivot inside diameter

tightening torque

Weight References

(mm) (mm) (nm) (kg)

304 741 001 G-1t Ri80 - Ri150 24.5 16 38 0.198 ADIF: 74.024.400SBB, CHINA

304 742 001 G-1tA Ri80 - Ri150 16 10.5 38 0.175 AVE

Catenary Connectors

G-1T on high speedPivot for G-1T Pivot for G-1TA

Hexagonal bolts version available, please consult.

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Contact Wire Splice, Screw-inThe screwed on overhead traction wire splice is used to connect grooved overhead traction wires with full tension.

Material:High strength copper alloy CuNiSi clamping jawsA2 screwsUncoated surface


number of screws

Screws tightening torque Weight References

(mm2) (nm) (kg)

302 537 537 - Ri80 - Ri120 6 M10 44 0.5 ADIF: 64.311.150- 302 537 537 it 80 / 120 6 M10 44 0.9 RFI 774/215

Catenary Connectors

Contact Wire Splice, RivetedThe riveted overhead traction wire splice is used to connect grooved overhead traction wire with full tension.It is fitted hydraulically with size III compression units.

Material:High strength copper alloy clamping jawsCuNiSiCopper rivetUncoated surface


appropriate insert for compressing

appropriate insert for removing

number of rivets

Weight References

(mm2) (kg)

302 391 391 - Ri65 / 80 / 100 / 120 302 346 346 (DB 4 N) 302 345 345 (DB 4 L) 4 0.37 DB 07.42.23- 302 910 910 65 / 120 - - 6 - -

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Feed terminals for Conductor CablesMaterial:Al alloy


(mm2) (mm2)

HGt2 630 200 V 630 200

HGt2 630 250 V 630 250

HGt2 630 350 V 630 350

HGt2 630 400 V 630 400

HGt2 630 480 V 630 480

HGt2 645 100 V 564 - 645 100

HGt2 645 152 V 564 - 645 152

HGt2 645 V 564 - 645 564 - 645

HGt2 800 645 V 800 564 - 645

PtA 25.56 25 - 56 25 - 56

PtA 35.200 35 - 200 35 - 200

PtA 35.300 35 - 300 35 - 300

PtA 50.150 50 - 150 50 - 150

Feed terminals for Fitting to Conductor RailsFor connecting feed lines to conductor rails.

Material:Al alloy

no. Conductor cross section Screw length

(mm2) (mm)

SAt 32 V1 630 60

SAt 32 V2 630 70

SAt 32 V3 630 100

SAt 32 V4 630 130

Catenary Connectors

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Wedge-Shaped End terminalsWedge-shaped end terminals are used for the tension-proof tensioning of copper andcopper alloy contact wires and conductor cables (except for copper magnesium alloys,e.g. RIM – contact wires) or steel cables.

Material: Cast aluminium

Including:

For contact wire and conductor cables: ■ Wedges, Material Bz■ cable bags, Material Al/Cu

For steel cables:■ Wedges, Material Al

no. Cable diameter Hole

(mm) Ø (mm)

GA-10.12 12 20

GA-10.8 8 - 12 20

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Wedge Clamp for Contact WireThis Wedge end clamps is used for the tension-proof tensioning of contact wires.

Material:CuNi2Si, A2

no. Bolt diameter Contact wire section

(mm) (mm2)

75.05.03 A 16 80 - 150

duo Wedge terminal ClampThese clamps are used to strain all types of feeders and line feeders in all overhead lineconstructions.

Material:Clamp bodies, clamping jaws, cover AlMgSi1screws, nuts electroplated steelsplit pin E-Cu

Other types of duo wedge terminal clamps are available on request.

no. nominal force Conductor range Cable cross section

(kn) (mm) (mm2)

439 171 004 100 20,1 - 22,5 240 Al

439 171 006 40 20,1 - 22,5 LA-280

437 582 001 50 16,0 - 18,0 LA-180

437 582 002 50 14,0 - 15,9 LA-110 / LA-145

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Parafil End TerminalThe parafil end terminals are used to be mounted on parafil cables. Material:Aluminium or stainless steelPins in A2

no. Parafil diameter Application References

(mm)

AnPA-07A 7 Headspan suspensions Oran TramwayAnPA-11A 11 Cantilever+ Headspan Oran Tramway

AnPA-13A 13 Cantilever+ Headspan Oran Tramway

Catenary Connectors

Cantilever Parafil Terminal

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Support ClampThis clamp is used to suspend all types of feeders and line feeders in their supportedposition in all overhead line constructions.

Material:Recess, compression piece AlMgSi1A2 hexagonal screws

no. type Cable cross section

(mm2)

438 591 001 c 240 Al185/30 Al/St

438 618 002 a 240 Al185/30 Al/St

438 618 006 c 240 Al185/30 Al/St


Parafil ClampThese clamps are used to be mounted on parafil cables.

Material:Main bodies in polyamide with 30% glass fiber reinforced)Bolt, screws in A2

no. Parafil diameter References(mm)

CPS-11 11 Oran TramwayCPS-13 13 Oran Tramway

Catenary Connectors

Delta suspension in headspan Delta suspension in headspan

Ball-and-Socket Union JointThis union joint is used to connect mechanically two parts lie parafil clamps and delta supports.

Material:A2

no. References

CL16 Oran Tramway

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delta Suspensions

The delta suspensions are used to maintain the contact wire in tramways.

Material:Parafil cableThimble in CuCW clamps in A2 or Cu

no. Length Parafil diameter References(mm) (mm)

Sd-1500 1500 7 Oran TramwaySd-3000 3000 7 Oran Tramway

Sd-1500P 1500 7 Oran Tramway

Sd-3000P 3000 7 Oran Tramway

Catenary Connectors

Simple delta suspension

Please consult for other lengths / parafil diameters

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Cone Coupling for induction JointThis cone coupling is used to provide electrical connection between the rail and an aluminium cable or a copper cable.

Advantages of PFiStERER solution:■ Suitable for copper cables or bimetallic bolts■ Easy to mount■ No special tools required to mount the cone coupling on rail

Material:Brass

Mounting description:Cone coupling ( 2 & 3 ) mounted into the rail 1 . Bimetallic bolt4 or a copper cable mounted with a hammer. Compression ofbimetallic bolt 4 and the lug 6 on an aluminium cable.

no. drilling diameter Bolt diameter Cu cable section(mm) (mm) (mm2)

V 15B 22.5 12 95V 14B 19 12 95

Catenary Connectors

Bimetallic connection Copper cable connection

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Catenary Connectors

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Earthing Clamp to Main ElectrodeMaterial:Copper alloyBronzeBolts inox

no. Sections Conductor diameter(mm2) (mm)

tCt5.120X2.18 95 - 185 14

Connecting Clamp of Horizontal or Vertical Cable to Electrode or tubeMaterial:BronzeBolts inox

no. Electrode diameter Cable cross section

(mm) (mm2)

GPX.2014 16 - 20 35 - 120 1GPP.2014 16 - 20 35 - 120 2

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2


Compression Joints, Cu, tension-Proof, for Copper CableThe crimp connections are used to form a full-tension connection between DIN 48201 Cu cables and hold the cable with at least 85% of the breaking load specified in VDE 0210. Fitting up to 95 mm2 is installed with the PRIMAT O6T manual crimping plier. Above that it is installed with hydraulically size III compression tools.

Material:E-Cu, uncoated surface

DB drawing no.: Ebs 20.01.17

no. Conductor cross section, max

Conductor cross section

tool code no. number of compressions, mech.

number of compressions, hydraulic

(mm2) (mm2)

300 950 950 50 50 14 6-6 -

300 951 001 70 70 16 6-6 -

300 953 953 120 120 22 8-8 4-4

300 954 954 150 150 25 12-12 5-5

300 955 955 - 182 / 185 30H KP.MC - 5-5

300 956 956 - 210 / 228 / 240 34H KP.MC - 6-6

300 957 957 - 299 / 300 38H KP.MC - 7-7

305 513 002 95 95 20 - 4-4

305 573 002 25 25 10 4-4 -

Catenary Connectors

tension-Proof Compression Joints for Grooved Contact Wires and Copper Cables

The crimp connections are used to form a full-tension connection between DIN 48201 Cucables and hold the cable with at least 85 % of the breaking load specified in VDE 0210.Fitting up to 95 mm2 is installed with the PRIMAT 06T manual crimping plier. Above that it is installed hydraulically with size III compression tools.

Material:E-Cu, uncoated surface


Contact wire tool code no. number of compressions, mechanical

number of compressions, hydraulic

(mm2)

300 952 952 95 Ri100 19H KP.MC 8-8 8-8

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Compression Joints, Cufor non-tension connections.

For DIN 48201 compliant circular stranded copper cables and circular stranded/sectors-haped stranded copper conductors in compliance with DIN VDE 0295.

Dimensions according to DIN 46267 Part 1.

no. Conductor cross section Conductor diameter tool code no. number of compressions,mech. / hydr.

(mm2) Ø (mm)

300 891 891 6 2,7 - 3,3 5 2-2/-

300 892 892 10 3,5 - 4,2 6 2-2/-

300 893 893 16 4,5 - 5,3 8 2-2/1-1

300 894 894 25 5,6 - 6,6 10 2-2/1-1

300 895 895 35 6,6 - 7,9 12 2-2/1-1

300 896 896 50 7,7 - 9,1 14 3-3/1-1

300 897 897 70 9,3 - 11 16 3-3/1-1

300 898 898 95 11,0 - 12,9 18 4-4/2-2

300 899 899 120 12,5 - 14,5 20 4-4/2-2

300 900 900 150 13,9 - 16,2 22 4-4/2-2

Compression Joints, Cuwith through hole for non-tension connections of medium-voltage cables.The compression joints are suitable for paper and plastic-insulated cables. They havedouble markings and can be either round compressed or hexagonally compressed,depending on the cable type and voltage level.

no. Surface Conductor cross section

Conductor diameter, max

tool code no. tool code no. round

tool code no. hexagonal

number of compressions, hexagonal mech.

number ofcompressions,hexagonalhydraulic

(mm2) Ø (mm)

305 303 001 uncoated 50 9 14 / 12HR 12 HR 14 3-3 1-1

305 305 001 uncoated 95 12,5 18 / 16HR 16 HR 18 4-4 2-2

305 307 001 uncoated 150 15,8 22 / 21HR 21 HR 22 4-4 2-2

Catenary Connectors

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tension-Proof Compression Joints for Grooved Contact Wires and Bronze CablesThe crimp connections are used to form a full-tension connection between groovedoverhead traction wires and bronze cables Bz I – II. They are installed hydraulically withsize III compression tools.

Material:High strength copper alloy CuNiSiUncoated surface

no. Contact wire Conductor cross section

die number of compressions, hydraulic

(mm2)

304 584 584 Ri100 50 Bz I-II 17 3-3

304 585 585 Ri80 50 Bz I-II 17 3-3

tension-Proof Compression Joints for Bronze Cables and Staku CablesThe crimp connections are used to form a full-tension connection between bronzecables Bz I-II and Staku cables Staku I-III to comply with the strength specified in VDE0115. Absolute fatigue life is achieved by an appropriate design of the inside of the sleeve. They are fitted hydraulically with size III compression tools.

no. Conductor cross section Cable cross section 2 die number of compressions, hydraulic

(mm2) (mm2)

300 293 293 25 Bz I-II, Staku I-III 25 Bz I-II, Staku I-III 13 3-3




300 297 297 95 Bz I-II 95 Bz I-II 21 4-4

303 801 801 120 Bz I-II 120 Bz I-II 23 4-4

304 887 887 50 Bz I-II 50 Bz I-II 17 3-3

Compression Joints for Bronze Cables and Male threads


terminal bolt die number of compressions, hydraulic

Length

(mm2) (mm)

623 284 001 50 Bz I-II M20 17 3 84

623 393 001 95 Bz I-II, Ri100 M20 21 4 100

Catenary Connectors

Material:Brace (CuNi2Si F64)

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Compression Joints, St, non-tensionThe crimp connections are used to form a non-tension connection between solid steelwires and steel cables.

Material:St A2


Wire diameter

Cable cross section 2

die number of compressions, hydraulic

(mm2) Ø (mm) (mm2)

303 427 427 95 F St - 95 F St 19 2-2

304 222 001 - 10 - 16 2-2

Compression Joints, AlFor strong connections in aluminium cables conforming to DIN 48201, Part 5.

Material:Al

Dimensions in according with DIN 48085, Part 2.

Al pressure connectors are supplied filled with additive and sealed in film.

no. Surface Conductor cross section, max

Conductor diameter, max

tool code no. number of compressions, mech. / hydr.

number of compressions, hydraulic wide

number of compressions, hydraulic narrow

(mm2) Ø (mm)

301 036 036 uncoated 120 14,0 25 - 2-2 6-6

301 039 039 uncoated 240 20,3 34 - / 7-7 3-3 7-7

Catenary Connectors

Compression Joints, Al/St, tension-ProofDIN 48085 compression joints are used to form a full-tension connection of Al/St cablesas per DIN 48204.They are installed hydraulically with size III compression tools.

Material:C15K steel sleeveZinc-plated surfaceAl sleeve AlMgSiUncoated surface


number of compressions hydraulic Al

tool no. Al number of compressions hydraulic St

tool no. St

(mm2)

305 231 004 LA 56 9-9 16 6-6 7

305 509 016 LA 110 9-9 25 6-6 13

305 509 018 LA 180 6-6 28 4-4 15

305 522 025 LA 280 7-7 34 4-4 15

305 525 004 LA 380 8-8 42H.KP.MA 2-2 17H.KP.MC

305 231 011 185/30 6-6 30 4-4 15

305 231 015 240/40 7-7 34 4-4 15

305 231 017 300/50 8-8 38 4-4 17

305 232 001 44/32 5-5 25 4-4 15

305 232 004 105/75 5-5 34 4-4 21

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Compression Cable Lug, AlThe Al compression cable lugs are used to connect Cu NYY cables.

Material:AlUncoated surface

no. Conductor cross section die number of compressions, hydraulic

(mm2)

305 738 001 50 22b 1

305 738 002 70 22b 1

Compression Cable Lug Connector, CuThe Cu compression cable lugs are used to connect Cu NYY cables and steel cables.

Material:CuTin-plated surface

no. Conductor cross section die number of compressions, hydraulic

(mm2)

305 075 002 50, Cu 19 2

305 075 003 70, Cu 19 2

305 075 075 95 F, Steel cable 19 2

Catenary Connectors

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Compression Cable Lug, Cu, UncoatedDIN 46235 for DIN 48201 compliant circular stranded copper cables and DIN VDE 0295compliant circular stranded/sector-shaped stranded copper conductors.

no. terminal bolt diameter Conductor cross section, max Conductor diameter tool code no.

(mm) (mm2) Ø (mm)

300 001 001 6 10 3,5 - 4,2 6

300 002 002 6 16 4,5 - 5,3 8

300 002 003 8 16 4,5 - 5,3 8

300 004 004 10 16 4,5 - 5,3 8

300 004 005 12 16 4,5 - 5,3 8

300 006 006 6 25 5,6 - 6,6 10

300 006 007 8 25 5,6 - 6,6 10

300 008 008 10 25 5,6 - 6,6 10

300 008 009 12 25 5,6 - 6,6 10

300 010 010 8 35 6,6 - 7,9 12

300 010 011 10 35 6,6 - 7,9 12

300 012 012 12 35 6,6 - 7,9 12

300 013 013 8 50 7,7 - 9,1 14

300 013 014 10 50 7,7 - 9,1 14

300 013 015 12 50 7,7 - 9,1 14

300 016 016 16 50 7,7 - 9,1 14

300 017 017 10 70 9,3 - 11,0 16

300 017 018 12 70 9,3 - 11,0 16

300 019 019 16 70 11 - 9,3 16

300 021 021 10 95 11 - 12,9 18

300 021 022 12 95 11 - 12,9 18

300 023 023 16 95 11 - 12,9 18

300 023 024 20 95 11 - 12,9 18

300 025 025 12 120 12,5 - 14,5 20

300 025 026 16 120 12,5 - 14,5 20

300 025 359 10 120 12,5 - 14,5 32

300 027 027 20 120 12,5 - 14,5 20

300 028 028 12 150 13,9 - 16,2 22

300 028 029 16 150 13,9 - 16,2 22

300 028 592 10 150 13,9 - 16,2 22

300 030 030 20 150 13,9 - 16,2 22

300 031 031 12 185 15,5 - 18,0 25

300 031 032 16 185 15,5 - 18,0 25

300 031 033 20 185 15,5 - 18,0 25

300 031 593 10 185 15,5 - 18,0 25

300 034 034 12 240 17,8 - 20,6 28

300 034 035 16 240 17,8 - 20,6 28

300 034 036 20 240 17,8 - 20,6 28

Catenary Connectors

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Compression Cable Lug, Cu, tinnedDIN 46235 for DIN 48201 compliant circular stranded copper cables and DIN VDE 0295compliant circular stranded/sector-shaped stranded copper conductors.

no. terminal bolt diameter Conductor cross section, max Conductor diameter tool code no.

(mm) (mm2) Ø (mm)

300 008 289 10 25 5,6 - 6,6 10

300 008 297 12 25 5,6 - 6,6 10

300 013 261 10 50 7,7 - 9,1 14

300 013 262 12 50 7,7 - 9,1 14

300 016 263 16 50 7,7 - 9,1 14

300 017 265 12 70 9,3 - 11,0 16

300 019 266 16 70 9,3 - 11,0 16

300 021 268 10 95 11 - 12,9 18

300 021 269 12 95 11 - 12,9 18

300 025 272 12 120 12,5 - 14,5 20

300 025 273 16 120 12,5 - 14,5 20

300 028 275 12 150 13,9 - 16,2 22

Flat Cable Connection terminalMaterial:Al alloy

no. Conductor cross section number of holes Connection width

(mm2)

178 SCP 000 2 x 150 - 225 1 x 70

178 SCP 001 2 x 120 - 185 4 x 70

178 SCP 099 2 x 240 - 300 1 x 78

178 SCP 100 2 x 185 - 300 4 x 76

178 SCP 400 2 x 400 4 x 80

178 SCP 500 2 x 500 4 x 80

SPtC 2x70-153R 2 x 70 - 150 1 x 70

SPtC 2x70-153R1 2 x 70 - 150 4 x 76

SPtC 4x70-153R 4 x 70 -150 1 x 70

SPtC 4x70-153R1 4 x 70 - 150 4 x 76

Catenary Connectors

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Screw-in Cable Lug for Aluminium CableMaterial:Al alloy


(mm2)

178 SAP 099 2 x 185 - 300 1 x 70

178 SAP 100 2 x 185 - 300 4 x 76

HGt2 645 35 6x1V1 2 x 645 2 x 75

HGt2 645 35 6x2V1 2 x 645 x 2 4 x 75

Brass Screw Cable LugMaterial:Brass


(mm2)

300 317 L 70 - 120 1 40

330 318 L 150 - 310 1 40

330 944 L 70 - 120 1 40

331 245 L 150 - 310 1 40

Catenary Connectors

Bi-Metal Bolted Cable LugMaterial: Al/Cu


(mm2)

330 380 70 - 120 1 40

330 381 150 - 250 1 40

330 916 70 - 120 1 40

330 951 150 - 250 1 40

notch type Cable Lugs for Full Current Carrying dB HangerMaterial: Cu

no. die

625 307 001 DB 10K

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Aluminium Fittings for Railway CantileverPFISTERER provides the whole cantilever aluminium pipe system.

Material:Aluminium alloy

no. description For diameter tube

(mm)

ASM.SSP-01 Top support -

ASM.SiP-01 Bottom support -

ASM.UtA-55R Threaded end fitting 55

ASM.SUt-55 Eye support 55

ASM.SUt-70 Eye support 70

ASM.SUG-70 Eye clamp 70

ASM.StG-01 Ball-and-socket -

ASM.UtA-55 Clevis end fitting 55

ASM.SUS-55 MW support 55

ASM.SGd-55 Hook clip 55

ASM.SRB-55 Adjustable steady arm support 55

ABAtC-XXXXt Steady arm straight -

GSLA 11-21 V V1 Suspension clamp -

Catenary Connectors

Please consult us for other cantilever configurations

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Suspension Clamp for Earthing CableThese clamps are used to hang the aluminium earthing cable.

Material:Aluminium

no. Material Earthing cable section References(mm2)

GSLA 11-21 C Aluminium LA110-LA230 AVE

GSLA 11-21 C V1 Aluminium LA110-LA380 AVEADIF: 64.319.100

Catenary Connectors

Aluminium suspension clamp

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Wedge ClampThe wedge clamps have been developed to tension conductor wires on overheadcatenary systems.

Material:High strength aluminium alloy

no. BR References Wire diameter Working load Conductor Wire(mm) (kn)

406 594 594 A 9.0 - 10.7 90 Copper or Steel

406 594 595 B 10.8 - 12.5 90 Copper or Steel

406 594 597 C 14.4 - 16.1 90 Copper or Steel

406 598 602 D 16.2 - 18.2 90 Aluminium

406 598 604 E 20.5 - 22.5 90 Aluminium

406 594 003 F 18.3 - 20.4 160 Copper or Steel

406 598 598 AS 9.0 - 10.7 90 Aluminium

406 598 599 AL 10.8 - 12.5 90 Copper or Steel

Wedge Clamp Body

no. For wire diameter up to(mm)

438 158 001 9.0 - 24.5

438 158 002 24.5 - 32


Aluminium Fittings for tramway CantileverPFISTERER provides a full range of fittings for tramway cantilever.

Material:Aluminium alloy

no. description tube diameter References

(mm)

Ao-55tRV Eye clamp 55 Oran TramwaySGM-C323 Cantilever Support - Oran Tramway

RG-01tRV Swivel with clevis - Oran Tramway

SA-55tRV Steady arm support 55 Oran Tramway

SBU-03-55 Support for 3 tubes 55 Oran Tramway

Catenary Connectors

Steady arm support SA‐55TRV Eye clamp AO‐55TRV Swivel with clevis RG‐01TRV

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delta Support for tramwayPFISTERER provides delta suspensions support for tramways.

Material:Main body in aluminium alloyPlasticified aluminium alloyWheel in Polyamide or Nylon

no. description tube diameter References(mm)

BS-01tRV Delta support for cantilever

55 Oran Tramway

BS-02tRV Delta support for cantilever with wheel

55 Oran Tramway

PS-01tRV Delta & CW support for cantilever & head span

- Oran Tramway

Delta suspension support CW support in overlap

49www.pfisterer.com

Contact Wire SupportPFISTERER provides a full range of contact wire support for cantilever and head span in tramway.

Material:Main body in Aluminium alloy or PVCPolyamideStainless steel

no. description Application References

PS-11.500t CW support for 11 mm parafil Head span straight Oran TramwayPS-13.500t CW support for 13 mm parafil Head span straight Oran Tramway

QC-09t CW support for 11 mm and 13 mm parafil

Head span smooth curved Oran Tramway

SCA-55HC Insulated Steady arm support for 55 mm tubes

Overlap Oran Tramway

Catenary Connectors

CW support on parafil CW on parafil in smooth curved CW support on tube

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Connecting Clamp from Horn Gap discharger to Earthing Electrode

Material:Aluminium

no. Main cable Main cable diameter

Branch cable Branch cable diameter

(mm) (mm)

330 869 869 Stainless steel 9 L-110 LA 110 14

Catenary Connectors

Connecting Clamp from Horn Gap discharger to Messenger WireMaterial:Aluminium and stamped copper plate

no. Main cable Main cable diameter

Branch cable Branch cable cross section

(mm) (mm2)

330 869 869 Stainless steel 9 Cu 95

Consult for other sections

Cross terminal (Metallic Pole Fixing)Material:Aluminium alloy

no. Sections Conductor diameter(mm)

SXHAt.149 LA 110 - L 110 14

Metallic Pole Fixing Clamp

Material:Aluminium alloyBolts inox

no. Cable Conductor diameter(mm)

GtLA.11.21 LA 110 - 280 14 - 21

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Railway Silicone Composite insulatorsComposite silicone insulators for high speed, railway and tramway lines with the following advantages:

■ Light weight■ Anti-vandalism■ Self cleaned with rain■ Suitable for polluted areas■ Easy to store and handle■ Manufactured according to IEC standards

Material:Steel or aluminum end fittingsSilicone insulators with fiberglass rod core

no. insulation Power frequencywithstand (wet)

Minimum creepage distance

Max. tensile load (StL)

Specified mechanical load (SML)

Specified cantilever load (SCL)

Approx. Weight

References

(kV) 1 min (kV) (mm) (kn) (kn) (kn) (kg)

AM-0750tRV 0.75 35 305 2.4 Oran tramway

144 034 092 1.5 22 94 N/A 30 8 0.5

144 034 025 3 65 406 N/A 54 N/A 5.5

144 034 064 3 38 305 N/A 25 N/A 2.2 ADIF

144 034 066 3 65 300 N/A 135 N/A 1.5 ADIF/Poland

144 034 037 15 60 570 N/A 135 N/A 2.2

144 034 038 15 70 610 N/A 3 N/A 10.1

144 034 001 25 115 1238 N/A 135 N/A 3.1 AVE

144 034 018 25 205 1476 N/A 54 N/A 5.7

144 034 003 25 95 1241 60 N/A 8 6 AVE

144 034 147 25 135 1200 135 N/A 10 4.7

144 034 259 25 175 1597 N/A 60 13.5 14.9 Eurotunnel

144 034 029 25 146 1200 N/A 70 N/A 1.6

144 034 015 50 380 2784 N/A 54 N/A 13.2

insulators

High speed cantilever insulators High speed traction insulator Tramway insulator

Please ask for our complete railway insulators catalogue

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3 kV Section insulators, Single Contact Wire■ 0.6 - 3 kV DC railway catenary section insulator for low speeds■ With an insulating rod made of GRP/PTFE■ Which can be replaced when worn■ Copper skids■ Stainless steel spark conductors■ For single railway catenary with a height adjustment device

no. Contact wire insulating length total length distance between arcing horns

total Width Weight

(mm2) (mm) (mm) (mm) (mm) (kg)

305 422 ddH Sd2 107 955 1820 60 180 15.0

305 422 ddH Sd2 it 107 955 1820 85 180 17.0

3 kV Section insulators, double Contact Wire■ 0.6 - 3 kV DC railway catenary section insulator for low speeds■ with an insulating rod made of GRP/PTFE■ which can be replaced when worn■ copper skids■ Stainless steel spark conductors■ for single railway catenary with a height adjustment device

no. Contact wire insulating length total length distance between arcing horns

total Width Weight

(mm2) (mm) (mm) (mm) (mm) (kg)

305 422 ddH dd2 107 955 1820 60 220 20.0

305 422 ddH dd2 it 107 955 1820 85 220 22.0

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tEnSoREX tR 450tEnSoREX® is a patented automatic tensioning system that uses spring power to exerta constant tension on contact wire and/or bearer cable. Thus the expansion caused bychanges in temperature when switching from day to night as well as seasonal changes iscompensated and the mechanical load in the railway catenary is kept at a constant level.


no. id-code tensile force Regulating length Weight

(kn) (mm) (kg)

305 442 001 000 700 238 6 450 96,0

305 442 002 000 700 301 7,5 450 100,0

305 442 003 000 700 061 10 450 106,0

- 000 700 095-S 11,3 450 118,0

305 442 004 000 700 095 11,3 450 118,0

305 442 005 000 700 115 12 450 110,0

305 442 006 000 700 205 12,8 450 117,0

305 442 007 000 700 194 13 450 116,0

305 442 008 000 700 302 13,8 450 115,0

305 442 009 000 700 192 14,3 450 120,0

305 442 010 000 700 303 15 450 128,0

- 000 700 305-S 18,6 450 161,0

305 442 011 000 700 178 18,8 450 158,0

305 442 012 000 700 304 20 450 149,0

305 442 013 000 700 193 21 450 150,0

305 442 014 000 700 305 22,5 450 155,0

tEnSoREX Spring Charged tensioning SystemModern railways place new demands on tensioning systems: High-speed lines with numerous tunnels require tensioning devices that easily integrate in the tunnel geometry.To an ever increasing extent, urban transport systems are being designed with a focuson aesthetic aspects and require tensioning devices that blend inconspicuously into theoverall scheme. tEnSoREX, the spring-operated tensioning system offers solutions forboth applications.

Further advantages:■ Use of spring tensioning devices for constant tension in contact wires and/or bearer cables■ Suitable for temperature ranges and many span lengths■ Minimum storage and maintenance costs■ Constant tension over entire length of lines■ Highly accurate■ Suitable for all types of catenary poles■ Easy to install - reduced manpower■ Moving parts inaccessible - no protective cage required■ Optional equipment: Telemonitoring system on request

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tEnSoREX tR 750tEnSoREX® is a patented automatic tensioning system that uses spring power to exerta constant tension on contact wire and/or bearer cable. Thus the expansion caused bychanges in temperature when switching from day to night as well as seasonal changes iscompensated and the mechanical load in the railway catenary is kept at a constant level.


no. id-code tensile force Regulating length Weight

(kn) (mm) (kg)

305 443 002 000 700 173 5 750 150,0

305 443 003 000 700 301 7,5 750 160,0

305 443 004 000 700 088 10 750 190,0

305 443 005 000 700 117 12 750 200,0

305 443 006 000 700 352 13,8 750 203,0

305 443 007 000 700 356 14,3 750 200,0

305 443 008 000 700 353 15 750 206,0

305 443 009 000 700 176 15,8 750 220,0

305 443 010 000 700 033 18,8 750 247,0

305 443 001 000 700 354 20 750 247,0

305 443 011 000 700 355 22,5 750 262,0

305 443 012 000 700 355-S 22,5 750 262,0

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tEnSoREX Phantom PH 800tensorex®-Phantom specially for railway catenarys for trams and buses is a patentedautomatic tensioning system which takes up considerably less space. The tensioningsystem is easily installed inside the circular mast. The vertical components are very wellprotected by the mast.

no. tensile force Regulating length Mast sub frameincluded

Set up for streetlighting

Weight

(kn) (mm) (kg)

000 700 253 15 800 yes - 1079,0

000 700 253-1 15 800 yes yes 1110,0

000 700 253-2 15 800 yes yes 1085,0

000 700 253-3 15 800 yes - 1116,0

tEnSoREX Phantom PH 1000tensorex®-Phantom specially for railway catenarys for trams and buses is a patentedautomatic tensioning system which takes up considerably less space. The tensioningsystem is easily installed inside the circular mast. The vertical components are very wellprotected by the mast.

no. tensile force Regulating length Mast sub frameincluded

Set up for streetlighting

Weight

(kn) (mm) (kg)

000 700 251 10 1000 - yes 435,0

000 700 252 7 1000 yes - 860,0

000 700 252-1 7 1000 yes yes 867,0

000 700 252-2 7 1000 yes - 891,0

000 700 252-3 7 1000 yes yes 897,0


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tEnSoREX C+tEnSoREX C+ is a patented, automatic tensioning system that uses the force of a coilspring to constantly tension the railway catenary and/or bearer cable. It therefore effectively compensates the expansion caused by fluctuating daytime and nighttime temperatures as well as the change in the seasons while keeping the tension at a constant level.

Advantages:

■ Very compact, small size: Easy and fast handling from stock to installation site Fast installation It could be lifted up to the pole’s head by a tackle. No needs of crane Low visual impact■ device without weight: Free space at ground level around the pole Vandalism proof■ no maintenance requested■ Accuracy: Low hysteresis effect over pull [P] value■ Purely mechanics: It does not need power supply or /and refill oil or gas No influence from the temperature variation■ Safe and monitoring: It is possible to provide a monitoring system that read pull, position and temperature values remote them to the office

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no. description Compensating length tensile force Weight References(mm) (kgf) (kg)

000 700 674 TR C+ 250/1350 250 13.5 90 -

000 700 422 TR C+ 375/1200 spec. 375 12 90 -

000 700 486 TR C+ 400/1100 400 11 90 -

000 700 487 TR C+ 400/1125 400 11.25 90 RFI

000 700 420 TR C+ 450/750 450 7.5 90 RET / RFI

000 700 421 TR C+ 450/1000 450 10 90 -

000 700 441 TR C+ 450/1000 450 10 120 BVG / LVG

000 700 425 TR C+ 450/1200 450 12 120 ADIF

000 700 671 TR C+ 450/1320 450 13.2 120 -

000 700 772 TR C+ 450/1380 450 13.8 ADIF / RFI

000 700 426 TR C+ 450/1425 450 14.25 ADIF

000 700 423 TR C+ 450/1500 450 15 120 ADIF / RFI

000 700 459 TR C+ 450/1640 450 16.4 120 -

000 700 735 TR C+ 450/1800 450 18 ADIF

000 700 774 TR C+ 450/1875 450 18.75 ADIF / RFI

000 700 424 TR C+ 450/2000 450 20 150 ProRail / RFI

000 700 427 TR C+ 450/2100 450 21 150 ADIF

000 700 776 TR C+ 450/2250 450 22.5 RFI

000 700 738 TR C+ 450/2400 450 24 ADIF

000 700 739 TR C+450/2475 450 24.75 ADIF

000 700 490 TR C+ 500/2250 500 22.5 150 -

000 700 664 TR C+ 550/800 550 8 90 -

000 700 475 TR C+ 550/1200 550 12 120 -

000 700 457 TR C+ 550/2000 550 20 150 -

000 700 453 TR C+ 550/2750 550 27.5 180 -

000 700 497 TR C+ 600/600 600 6 90 -

000 700 782 TR C+ 600/2250 600 22.5 RFI

000 700 478 TR C+ 600/2400 600 24 180 -

000 700 488 TR C+ 600/2500 600 25 180 -

000 700 494 TR C+ 650/1100 650 11 120 -

000 700 680 TR C+ 650/1125 650 11.25 120 -

000 700 438 TR C+ 650/1640 650 16.4 150 -

000 700 449 TR C+ 650/2150 650 21.5 180 -

000 700 450 TR C+ 650/2200 650 22 180 NETWORK RAIL: 091/029007

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tEnSoREX C+

no. description Compensating length tensile force Weight References(mm) (kgf) (kg)

000 700 456 TR C+ 650/2250 650 22.5 180 -

000 700 740 TR C+ 700/1050 700 10.5 ADIF

000 700 751 TR C+ 700/1575 700 15.75 ADIF

000 700 452 TR C+ 700/2100 700 21 180 ADIF

000 700 435 TR C+ 750/450 750 4.5 -

000 700 498 TR C+ 750/600 750 6 120 -

000 700 476 TR C+ 750/750 750 7.5 120 RFI / BV / SNCF

000 700 496 TR C+ 750/800 750 8 120 -

000 700 479 TR C+ 750/850 750 8.5 120 -

000 700 484 TR C+ 750/900 750 9 120 -

000 700 441 TR C+ 750/1000 750 10 120 JBV / BV

000 700 437 TR C+ 750/1100 750 11 150 NETWORK RAIL: 091/029006

000 700 439 TR C+ 750/1200 750 12 150 ADIF / SVEZIA

000 700 455 TR C+ 750/1250 750 12.5 150 -

000 700 672 TR C+ 750/1320 750 13.2 150 -

000 700 454 TR C+ 750/1375 750 13.75 150 -

000 700 778 TR C+ 750/1380 750 13.8 ADIF / RFI

000 700 440 TR C+ 750/1425 750 14.25 150 -

000 700 744 TR C+ 750/1425 750 14.25 ADIF

000 700 442 TR C+ 750/1440 750 14.4 150 JBV

000 700 433 TR C+ 750/1500 750 15 150 ADIF / RFI / SVEZIA

000 700 436 TR C+ 750/1640 750 16.4 180 -

000 700 673 TR C+ 750/1680 750 16.8 180 -

000 700 485 TR C+ 750/1800 750 18 180 ADIF

000 700 780 TR C+ 750/1875 750 18.75 ADIF / RFI

000 700 434 TR C+ 750/2000 750 20 180 ProRail / RFI

000 700 748 TR C+ 750/2100 750 21 ADIF

000 700 749 TR C+ 750/2400 750 24 ADIF

000 700 750 TR C+ 750/2475 750 24.75 ADIF

000 700 669 TR C+ 800/450 800 4.5 90 -

000 700 493 TR C+ 800/1400 800 14 150 -

000 700 489 TR C+ 840/1800 840 18 180 SNCF

000 700 684 TR C+ 900/500 900 5 120 -

000 700 666 TR C+ 900/750 900 7.5 120 -

000 700 663 TR C+ 900/800 900 8 120 -

000 700 683 TR C+ 900/1100 900 11 150 -

000 700 492 TR C+ 900/1200 900 12 150 -

000 700 667 TR C+ 900/1500 900 15 180 -

000 700 480 TR C+ 950/850 950 8.5 120 -

000 700 477 TR C+ 1000/600 1000 6 120 -

000 700 481 TR C+ 1000/750 1000 7.5 120 -

000 700 482 TR C+ 1000/1000 1000 10 150 -

000 700 491 TR C+ 1000/1100 1000 11 150 -

000 700 681 TR C+ 1000/1125 1000 11.25 150 -

000 700 483 TR C+ 1000/1500 1000 15 180 -

000 700 432 TR C+ 1100/1000 1100 10 150 -

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Attachments for tEnSoREX C+

Attachment for Lattice Poles

no.

000 700 463

Attachments for Building Walls and Various types of Steel Poles

no.

000 700 416

Attachments for Steel or Concrete Circular Masts (Strap Retainer)

no.

000 700 414

Attachments for Steel or Concrete Circular Masts (Crossbar and U-Bolt)

no. id-code diameter

(mm)

305 444 012 000 700 408 160

000 700 408-1 215 - 219

000 700 408-2 229


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Attachments for Steel Square and Peiner Masts

no.

000 700 415

Attachments for two tEnSoREX C+ for Steel or Concrete CircularMasts

no.

000 700 461

Deflection Pulley Set

no. Deflection pulley

Axle Washers (2x)

Fork suspension

Suspension pins

Material

Rt-100 U RT-102 U RT-103 U RT-104 U RT-105 U RT-106 U Al


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Measuring Equipment

V

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Contact Wire Position Laser Measuring EquipmentThe laser railway catenary position measuring unit is used to determine(without touching) the height of the contact wires over the upper rail edge and lateralposition (zigzag) using laser measuring technology.The measurements can be taken when the railway catenary is live regardless of weatherconditions.

The „International“ version of the unit is designed for the standard rail gauge of 1435 mm, for height measurements between 4 and 6 m and for maximum contact wire lengths of +/- 75 cm. The „local public transport“ version of the unit is designed for the standard rail gauge of1435 mm, for height measurements between 4 and 6 m and for maximum contact wirelateral position of +/- 60 cm. Versions with wheels are also available. Other track gauges are available on demand.The measuring accuracy for height and side position measurements is +/- 5 mm.The measuring device is also available with bluetooth so the measuring data can besend to the PC.

no. id-code track width Measuring range, on the side

Bluetooth data information dB-drawing no.

(mm) (mm)

304 132 001 GLi-6PK 1435 +/- 750 - - Ebgw 03.41

304 132 002 GLi-6PK.60 1435 +/- 600 - - -

304 132 003 1000 +/- 450 - - -

304 132 007 1435 +/- 600 - case incl. -

304 132 008 GLi-6PK.Fi 1524 +/- 600 - - -

GLi-6PK.B 1435 +/- 750 ■ - -

Stagger measuring Height measuring


Voltage detectors KP-test 5HThe KP-test 5H capacitive voltage detector has universal high voltage application for nominal voltages from 30 to 420 kV. It indicates the presence of operating voltage when brought into contact with the conductor. The KP-test 5H voltage detector is distinguished by its high level of user-friendliness and user safety.

technical description:■ Available for different ranges of nominal voltages from 30 to 420 kV■ Can be used in rain and snow■ Particularly loud, integrated audible signal for reliable voltage tests even in a noisy environment■ Extremely bright LEDs in clear layout to prevent confusion■ Maximum resistance to interference fields through the use of a high-quality contact electrode extension■ Extensive self-test functions at switch-on■ Available separately for use with existing insulating poles■ Available complete with suitable insulating poles in any overall length or carrying length■ Insertion depth Ai = 898 mm■ Nominal frequency 50 Hz, optional 60 Hz

The KP-test 5H is constructed and type-tested to Standard IEC 61243-1.

The KP-test 5H Series voltage detector is also available with a carrying case on request.

Other versions with deviating nominal voltages, ranges of nominal voltage, frequencies and languages are available on request.

no. Version nominal voltage insulating length

total length transporting length

number of insulating poles

suitable bag

Un (kV) Li (mm) LG (mm) Lt (mm)

930 250 001 0136 33 - 66 kV / 50 Hz 975 2478 1485 1 B5

930 250 001 0167 66 - 132 kV / 50 Hz 1802 3700 1855 2 B2

930 250 001 0048 110 kV / 50 Hz 1802 3700 1855 2 B2

930 250 001 0008 110 - 220 kV / 50 Hz 3220 5118 2050 3 B2

930 250 001 0078 220 - 420 kV / 50 Hz 3850 5748 2050 3 B2

930 250 001 0038 400 kV / 50 Hz 3850 5748 2050 3 B2

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Voltage detectors for Railway SystemsElectric railway systems around the world are operated with different voltage systems. PFISTERER can supply voltage detectors for all common voltage systems.

■ 15 kV at 16.7 Hz■ 25 kV at 50 Hz■ 1500 V DC■ 3000 V DC■ Voltage supply for trolley lines■ Voltage supply for urban rail systems with third rail

Depending on type, our voltage detectors are suitable for use on railway catenaries and power lines as well as on switchgear.

Voltage detectors KP-test 5R 25 kV for CatenariesThe KP-test 5R 25 kV 50 Hz capacitive voltage detector designed for use on railway catenaries. It indicates the presence of operating voltage when brought into contact with the conductor.

technical description:■ Bright LEDs for clear recognition■ Particularly loud, integrated audible signal■ Extensive self-test functions at switch-on■ Contact electrode in hook form with contact pin for optimum contact with the catenary■ For single-phase networks

Versions in other languages or with other signal mode are available on request.

no. Version total length transporting length

suitable bag Carrying bag included

LG (mm) Lt (mm)

930 300 001 0007 4795 2460 B3 -

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Voltage detectors KP-test 5R 25 kV for Catenaries, SeparableThe KP-test 5R 25 kV 50 Hz capacitive voltage detector designed for use on railway catenaries. It indicates the presence of operating voltage when brought into contact with the conductor.

For transport in service vehicles the voltage detector can be dismantled into five separate components.

technical description:■ Bright LEDs for clear recognition■ Particularly loud, integrated audible signal■ Extensive self-test functions at switch-on■ Separable contact electrode in hook form with point-contact for optimum contact with the catenary■ For single-phase networks

Versions in other languages or with other signal mode are available on request.

no. Version total length transporting length

suitable bag Carrying bag included

LG (mm) Lt (mm)

930 300 601 0009 4785 1100 B1 -

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Voltage detectors KP-test 5R dCThe KP-test 5R dC double-pole voltage detector is designed for use on the catenary systems of DC voltage railways. It indicates the presence of operating voltage when brought into contact with the conductor. With its extensive, integrated self-tests, the KP-test 5R dC voltage detector ensures maximum user safety.

technical description:■ Double-pole type for the catenary systems of DC voltage railways with nominal voltages between 500 and 4,000 V DC■ Second pole designed with practical magnetic connection to rail (cable length = 6.5 m)■ Hook-type contact electrode with high-quality contact pin for optimum contact■ Self-test at switch-on also checks the connecting cable■ Can be used in rain and snow■ Integrated audible signal for reliable voltage tests even in a noisy environment■ Extremely bright LEDs in clear layout to prevent confusion■ Induced AC voltage signal detection■ Voltage testing possible even with a high proportion of leakage current on disconnected contact wires■ Available separately without insulating pole■ Available separately without insulating pole, but with additional adapters■ Available complete with three-piece insulating pole (poles RP1 and UP; total length about 5,000 mm), or five-piece insulating pole (poles RP2, RP3, RP4 and UP; total length about 4,880 mm)■ Available with convenient carrying case

Other versions with deviating nominal voltages, ranges of nominal voltage and languages are available on request.

no. Version nominal Voltage dC transporting length


suitable bag

Un (V) Lt (mm)

930 350 001 0097 650 - 750 2450 2 B3

930 350 001 0085 1500 2450 2 B3

930 350 001 0077 3000 2450 2 B3 (incl.)

Safety Equipment

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Voltage detectors KP-test 5R dC dualThe KP-test 5R dC dual double-pole voltage detector is similar in design to the KP-test 5R dC. In addition, this voltage detector can be switched between two nominal voltage ranges in two steps. This allows a larger system range to be covered even when there is a high proportion of leakage current.

The KP-Test 5R DC dual has two selectable voltage steps.Step 1:■ Selected by briefly pressing the On button■ LED indicator: 1 x green

Step 2:■ Selected by pressing and holding the On button■ LED indicator: 2 x green

Deliberate voltage level selection at switch-on and the related self-test ensure that the KP-test 5R dC dual displays safe, clear indications.

technical description:■ Double-pole type for the catenary systems of DC voltage railways with nominal voltages between 500 and 4,000 V DC■ Second pole designed for practical magnetic connection to rail (cable length = 6.5 m)■ Voltage range selectable■ Hook-type contact electrode with high-quality contact pin for optimum contact■ Self-test at switch-on also checks the connecting cable■ Can be used in rain and snow■ Integrated audible signal for reliable voltage tests even in a noisy environment■ Extremely bright LEDs in clear layout to prevent confusion■ Induced AC voltage signal detection■ Voltage testing possible even with a high proportion of leakage current on disconnected contact wires■ Available separately without insulating pole■ Available separately without insulating pole, but with additional adapter■ Available complete with three-piece insulating pole (poles RP1 and UP; total length about 5,000 mm), or five-piece insulating pole (poles RP2, RP3, RP4 and UP; total length about 4,880 mm)■ Available with convenient carrying case


no. Version nominal voltage dC Level i

nominal voltage dC Level ii

transporting length


suitable bag

Un (V) Un (V) Lt (mm)

930 350 501 0007 600 1200 1111 - B1

930 350 501 0008 600 1200 2450 2 B3

930 350 501 0009 600 1200 1111 4 B1

930 350 501 0010 750 1,500 1111 - B1

930 350 501 0011 750 1,500 2450 2 B3

930 350 501 0012 750 1,500 1111 4 B1

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Voltage detectors KP-test 5 dCThe KP-test 5 dC double-pole voltage detector is suitable for use on the switchgear of DC voltage railways as well as railway systems with a third rail. It indicates the presence of operating voltage when brought into contact with the conductor. With its extensive, integrated self-tests, the KP-test 5 dC voltage detector ensures maximum user safety. It also provides maximum ease of operation.

technical description:■ Double-pole type for use on the switchgear of DC railways as well as on railways with a third rail and nominal voltages between 500 and 4,000 V DC■ Self-test at switch-on also checks the connecting cable■ Can be used in rain and snow■ Integrated audible signal for reliable voltage tests even in a noisy environment■ Extremely bright LEDs in clear layout to prevent confusion■ Induced AC voltage signals detected


no. Version nominal voltage total length transporting length

Cable length suitable bag

Un LG (mm) Lt (mm) (mm)

930 370 001 0020 750 V DC 815 572 1000 A1

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insulating Poles for Railway Voltage detectorsThese insulating poles can be used with all voltage detectors of the KP-Test 5R series. This allows optimum configuration of the voltage detectors for the respective application.

technical description:■ Hex connection for KP-Test 5 Series voltage detectors■ Yellow or white varnished FRP tubes with optimum leakage values

insulating Pole Base Parts for three-part Voltage detectors, type RP1Insulating pole base part with end cap, hand guard and plug-in connection for insulating pole upper parts UP.

no. total length insulating length Length of handle diameter of insulating element

LG (mm) Li RP1 (mm) LH (mm) d (mm)

620 780 002 1950 480 1465 33

620 780 001 2450 480 1965 33

insulating Pole Base Parts for Five-part Voltage detectors, type RP2Insulating pole base part with end cap, hand guard and plug-in connection for insulating pole intermediate parts RP3.

no. total length Length of handle diameter of insulating element

LG (mm) LH RP2 (mm) d (mm)

623 930 001 1080 955 43

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insulating Pole intermediate Parts for Five-part Voltage detectors, type RP3Insulating intermediate part with plug-in connection for insulating pole intermediate parts RP4.

no. total length Length of handle diameter of insulating element

LG (mm) LH RP3 (mm) d (mm)

623 929 001 1080 955 43

insulating Pole intermediate Parts for Five-part Voltage detectors, type RP4Insulating base part with plug-in connection for insulating pole upper parts UP.

no. total length insulating length Length of handle diameter of insulating element

LG (mm) Li RP4 (mm) LH RP4 (mm) d (mm)

623 929 100 1010 65 945 43

Safety Equipment

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insulating Poles for Voltage detectors KP-test 5R dC and KP-test 5R dC dual

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in-Service tests for Voltage detectorsDepending on national regulations in the country concerned, in-service tests are required for phase comparators with nominal voltages above 1 kV. In Germany, these are obligatory under the „Electrical installations and equipment“ (BGV A3) accident prevention regulations. Voltage detectors must then, within a maximum period of six years, be submitted to another in-service test and specified checks. The appendix of Standard IEC 61243-1 gives a description of these tests.

PFISTERER have been successfully carrying out these in-service tests in their own testing facility for many years. The voltage detectors are tested according to the specifications, and immediately adjusted or repaired if necessary. Whenever extensive repairs are necessary, we give a cost quotation.

When the tests are completed, the results are documented in detail.

To request an In-service test, please contact your local sales representative.

Customers in Germany are requested to use the following mailing address:

PFISTERER Kontaktsysteme GmbHBereich WiederholungsprüfungBahnhofstraße 3089547 Gerstetten - GussenstadtGermany

no. Version Remark

200 000 200 0009 KP-Test II

200 000 200 0099 KP-Test III

200 000 200 0077 KP-GLI

200 000 200 0083 KP-Test II Railway

200 000 200 0075 KP-Test II USE

200 000 200 0280 KP-Test 5

Safety Equipment

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Switching PolesThese switching poles are suitable for use on installations with nominal voltages up to 110 kV.

technical description:■ Suitable for indoor and outdoor installations■ Plastic actuating bolt and hand guard■ End cap made of non-slip rubber■ Switching pole made of yellow fibreglass reinforced polyester tubing

The switching poles are designed to Noem DIN VDE 0681 Parts 1 and 2.

no. nominal voltage

total length Length of insulating element

Length of handle

diameter of insulating element

Un (kV) LG (mm) Li (mm) LH (mm) d (mm)

364 035 004 30 1008 525 400 33

364 035 005 30 1508 525 530 33

364 035 035 30 2008 525 635 33

364 035 036 30 2508 525 750 33

364 035 037 30 3008 525 750 33

364 035 042 110 2008 1300 635 33

364 035 043 110 2508 1300 750 33

364 035 008 110 3508 1300 750 33

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Earthing Poles for Railway SystemsEarthing poles for railway systems are used for connecting railway earthing devices. To do this, the earthing terminals are brought up to the contact wire. These earthing poles are marked with red stripes on a white background. This allows optimum identification of the work site.

technical description:■ Contact wire earthing terminals held by spindle and cross-pin■ Receiving head with roller locking device allows the earthing pole to be easily attached / detached from the contact wire earthing terminal■ Robust construction for use in railway applications

telescoping Earthing Poles, two-pieceEarthing poles for railway systems, in two-piece design. These earthing poles are used mainly for transformers and railway power lines. They are continuously adjustable.

no. Length range

Pole length extended

transporting length

insulating length

Weight dB drawing number

(m) L (mm) Lt (mm) Li (mm) (kg)

362 744 001 1,8 - 3,0 3500 1800 500 3.8 3 Ebgw 01.17

362 744 744 2,6 - 5,0 5000 2600 500 4,3 3 Ebgw 01.12

telescoping Earthing Poles, three-pieceEarthing poles for railway systems, in three-piece design. The upper section of this earthing pole is continuously adjustable.A slider enables the connection between the earthing pole and the contact wire earthing terminal to be locked. The earthing pole can thus be used to mark the work site.

no. Length range

Pole length extended

transporting length

insulating length

Weight

(m) L (mm) Lt (mm) Li (mm) (kg)

362 745 745 2,0 - 5,0 5080 2000 500 5.2

362 745 002 3,2 - 7,0 7000 3200 500 5.2

Safety Equipment

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Earthing Poles, five-pieceEarthing pole for railway systems in five-piece design. Because of the short carrying length, this type is suitable for transport in all common passenger vehicle types.The connection between the earthing pole and the contact wire earthing terminal can be locked using a slider. The earthing pole can thus be used to mark the work site.

no. Length range Pole length transporting length

insulating length

dB drawing number

(m) L (mm) Lt (mm) Li (mm)

364 784 001 4,9 4892 1100 500 3 Ebgw 01.22

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Safety Equipment

According to IEC 61230:2008, portable devices for earthing, or earthing and short-circuiting, are manually useable devices which, without forcible guidance are brought towards connection points of components of electrical systems for the purpose of earthing and short-circuiting, and then connected to these. They consist of earthing and short-circuiting devices (E&S devices) and earthing poles, and represent an essential factor in the realisation of the five basic safety rules for work to be performed in the absence of harmful voltage. PFISTERER earthing and short-circuiting devices are ma-nufactured to user requirementsin accordance with IEC 61230. The right input specification therefore, is accordinglyimportant for the correct configuration.Procedure for the determination of the earthing and short-circuiting device1. number of conductors to be earthed:If on a three-phase system all three lines need to be earthed, a 3-pole earthing andshort-circuiting device should be chosen.2. System short-circuit current: For the determination of the required conductor cross-section the maximum systemshort-circuit current needs to be determined.

3. Line clamp:This clamp connects the earthing cable with the conductor to be earthed. Line clampscan be selected from the summary tables. The maximum short-circuit currents (Ik /1s)must agree for the earthing and short-circuiting cables as well as for the clamps!

4. Earthing clamp:This clamp connects the earthing cable to the connection point of the earthing system.Earthing clamps can be selected from the summary tables. The maximum short-circuitcurrents (Ik /1s) must match for the earthing and short-circuiting cables as well as for theclamps!

5. Cable lengths:The length of the cables can be determined individually according to the particularrequirements. The length of an earthing and short-circuiting device should be at least1.2 times the distance between the two connection points. Nevertheless, the cablelengths should be kept as short as possible as a short-circuit incident can causestrong deflections to occur.

Solid neutralearthing

Compensated network(impedance neutralearthing) 2s 1s >0.5s

25 / 25 25 / 25 3500 4900 7000

35 / 35 35 / 35 4900 6900 10000

50 / 50 50 / 25 7000 9900 14000

70 / 70 70 / 35 9800 13800 19500

95 / 95 95 / 35 13200 18700 26500

120 / 120 120 / 50 16700 23700 33500

150 / 150 150 / 50 20900 29600 42000

Earthing and Short-circuiting devices

1-pole 2-pole 3-pole 4-pole

Highest permissible short-circuit current (A)

over time period (s)

Short-circuiting- / Earthing cable

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Earthing and short-circuiting devices are available in 1- to 5-pole versions with thefollowing types of conductor insulation:

PVC (transparent) standard SILICONE (transparent) TPE (orange)

6. Exchangeability:The connecting cluster in a signal colour serves as protection against inadvertenttouching and mechanical damage to the fastened connecting piece. When necessary,conductor lengths with mechanical damage can be replaced by PFISTERER or at lowercost by the user in accordance with the instruction manual.

7. durability:Extensive and durable protection against the penetration of moisture is achieved by compressing the insulation in the broadened area at the back of the compression cable lug.

notes: Earthing and short-circuiting devices are designed for only one exposure to the rated short-circuit current. Short-circuiting cables of multi-pole earthing and short-circuiting devices must have the same cross-section. The length of an earthing and short-circuiting device should be at least 1.2 times the distance between the two connection points. The cable lengths should also be kept as short as possible as a short-circuit incident can cause strong deflections to occur. If earthing and short-circuiting devices are connected in parallel with conductors in order to achieve a particular total conductor cross-section, the following conditions must be met:

- equal conductor lengths and cross-sections - same connection hardware and locations - installation of the devices close together with parallel cable routing - for each conductor the rated capacity is to be de-rated to a value corresponding to

75% of the conductor cross-section

In the following section earthing and short-circuiting devices without clamps will bedescribed. For the line and earthing clamps, please refer to the summary tables.

Deviating versions with different conductor types, conductor cross-sections, clamps andlengths are available on request.

1 conductor2 line fixed point3 line clamp4 short-circuiting cable5 connecting cluster6 earthing cable7 earthing clamp8 earthing fixed point9 earthing system

10 receiving head11 insulating part12 black marking13 handle14 end cap

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Safety Equipment

overview Earth Clamps

no. type Max.crosssection

Max. short-circuitcurrent

Clam-pingrange

Clam-pingwidth

Weight

(mm2) Ø (mm) Ø (mm) Ø (mm) Ø (mm) (mm) lk 1 s (kA) (mm) (mm) (g)

364 811 001 A1 150 - 16 - - - 29,6 16 - 656

364 544 002 A2 150 - - - 16 - 22 - 29,6 16 - 22 - 736

360 419 004 E2 70 - - - 2 - 30 2 - 30 13,8 2 - 30 - 370

360 416 002 F1 50 - - - - 2 - 20 9,9 2 - 20 - 442

360 628 002 F2 120 - - - - 2 - 22 23,7 2 - 22 - 978

360 414 001 U1 120 20 - 15 5 - 20 2 - 20 23,7 2 - 20 38 720

361 346 001 U2 150 25 - 15 5 - 20 2 - 20 29,6 2 - 20 38 754

364 704 004 U3 120 20 - 15 5 - 20 2 - 20 23,7 2 - 20 38 806

364 704 003 U4 120 25 - 15 5 - 20 2 - 20 23,7 2 - 20 38 836

364 714 002 U5 150 25 - 20 5 - 25 2 - 25 29,6 2 - 25 50 902

361 657 001 M12 150 - - - - - 29,6 - - 210

361 657 002 S12 150 - - - - - 29,6 - - 250

361 659 010 HM12 150 - - - - - 29,6 - - 340

361 659 011 HS12 150 - - - - - 29,6 - - 360

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overview Line Clamps

no. type Max.crosssection


Clam-pingrange

Clam-pingwidth

Weight

(mm2) Ø (mm) Ø (mm) Ø (mm) Ø (mm) (mm) lk 1 s (kA) (mm) (mm) (g)

364 904 001 P1 120 - - - 4 - 20 - 23,7 4 - 20 48 382

364 903 001 P2 150 - - - 6 - 32 - 29,6 6 - 32 57 526

360 330 002 P3 120 20 5 - 20 15 5 - 20 5 - 20 23,7 2 - 20 38 754

360 332 001 P4 150 25 5 - 20 15 5 - 20 5 - 20 29,6 2 - 20 38 782

360 333 002 P5 150 25 5 - 25 20 5 - 25 5 - 25 29,6 2 - 25 50 850

364 309 005 P6 120 - - - 4 - 23 4 - 23 23,7 4 - 23 27 440

363 245 006 P7 150 - - - 4,5 - 35 4,5 - 35 29,6 4,5 - 35 34 714

364 459 009 P8 150 - - - 10 - 85 - 29,6 10 - 85 40 886

360 335 003 P9 95 - - - 10 - 32 10 - 32 18,7 10 - 32 38 968

360 335 004 P11 95 - - - 10 - 32 10 - 32 18,7 10 - 32 38 1010

363 091 297 P12 150 - - - - 10 - 25 29,6 10 - 25 40 914

363 245 010 P13 95 - - - 15 - 60 15 - 60 18,7 15 - 60 35 900

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no. type Max. cross section of connected cable


Clampingrange

Clampingwidth

Weight

(mm2) Ø (mm) lk 1 s (kA) (mm) (mm) (g)

363 418 003 P50 120 4,5 - 35 23,7 4,5 - 35 34 814

361 499 001 P51 50 Ri80 - 150 36,5 (lk 0,12s)

- 30 1070

361 499 499 P52 50 Ri80 - 150 36,5 (lk 0,12s)

- 30 942

362 947 947 P53 50 Ri80 - 150 23,3 (lk 0,12s)

- 30 1968

Safety Equipment

overview Contact Wire Earth Clamps for Railway Systems

overview Rail Earth Clamps for Railway Systems

no. type Max. cross section of connected cable

Rail type Max. short-circuitcurrent

Clam-pingrange

Clam-pingwidth

Weight

(mm2) lk 1 s (kA) (mm) (mm) (g)

363 322 005 R50 50 40(lk 0,12s)

- - 2128

364 901 001 R51 70 13,8(lk 1s)

- - 5000

364 868 001 R52 50 40(lk 0,12s)

- - 858

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Single-Pole Earthing and Short-Circuiting CablesUtmost flexibility for assembling customer-specific earthing and short-circuiting devices. With a range of more than 25 line and earth clamps, conductor cross-sections are available from 25 to 150 mm2 in any length.

The standard conductor lengths are:Earthing cable: c = 5,000 mm

For line and earth clamps please refer to the summary tables.

no. Version Cable cross section Max. short-circuit current

(mm2) iK 1s (kA)

369 201 001 0024 25 4.9

369 201 001 0029 35 6.9

369 201 001 0001 50 9.9

369 201 001 0113 70 13.8

369 201 001 0002 95 18.7

369 201 001 0115 120 23.7

369 201 001 0520 150 29.6

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three-Pole Earthing and Short-Circuiting Conductors with Cross-Section-Reduced Earthing ConductorUtmost flexibility for assembling customer-specific earthing and short-circuiting devices. With a range of more than 25 line and earth clamps, conductor cross-sections are available from 25 to 150 mm2 in any length.

The standard conductor lengths are:Short-circuiting cables: a = b = d = 600 mmEarthing cable: c = 1500 mm



(mm2) iK 1s (kA)

369 203 001 0020 50 / 25 9.9

369 203 001 0066 70 / 35 13.8

369 203 001 0067 95 / 35 18.7

369 203 001 0697 120 / 50 23.7

369 203 001 0700 150 / 50 29.6

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three-Pole Earthing and Short-Circuiting Conductors with non-Reduced Earthing Conductor Cross-SectionUtmost flexibility for assembling customer-specific earthing and short-circuiting devices. With a range of more than 25 line and earth clamps, conductor cross-sections are available from 25 to 150 mm2 in any length.

The standard conductor lengths are:Short-circuiting cables: a = b = d = 600 mmEarthing cable: c = 1500 mm



(mm2) iK 1s (kA)

369 203 001 0062 25 / 25 4.9

369 203 001 1539 35 / 35 6.9

369 203 001 1027 50 / 50 9.9

369 203 001 0109 70 / 70 13.8

369 203 001 1640 95 / 95 18.7

369 203 001 0206 120 / 120 23.7

369 203 001 2048 150 / 150 29.6

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Earthing devices for Railway SystemsEarthing devices that meet the highest quality and reliability requirements are a prerequisite for work on the overhead lines of electric railways.PFISTERER has been developing and producing earthing devices for railway systems for decades, and symbolises this kind of quality and reliability. Through an optimised process, we are able to supply the widest variety of types of earthing devices.

technical description:■ Earthing devices for mainline railways with AC or DC voltage, as well as for underground railways and trolley lines■ Copper earthing and short-circuiting cables available with cross-sections from 25 mm2 to 150 mm2

■ Earthing and short-circuiting devices available for non-protruding earthing■ Optimised protection against damage and atmospheric influences on cable ends■ Components suitable for various types of application■ Components dimensioned for high short-circuit currents

Railway Earthing devices for overhead LinesThis railway earthing device is designed for use on overhead catenaries. It can be used for contact wire heights between 4.8 and 6.25 m. The use of rail earthing clamp R50 allows non-protruding earthing, thus allowing diesel locomotive operation in earthed conditions.

technical description:Depending on type, this railway earthing device is made up of the following components:■ 1 contact wire earthing clamp, 361 499 001■ 1 rail earthing clamp, 363 322 005■ 1 earthing cable, 8.5 or 12 m long, 362 138 138■ 1 suspension hook, 360 453 453■ 1 telescopic type earthing pole (two-piece), 362 744 744

no. Remark Length of earthing cable

non-protruding dB drawing number

(m)

364 845 001 with telescopic earthing pole, 2-piece

8.5 - 3 Ebgw 01.11

364 845 006 without earthing pole 8.5 - -

364 845 002 with telescopic earthing pole, 2-piece and suspension hook for earth wire

12 ■ 3 Ebgw 01.11

364 845 005 without earthing polewith suspension hook for earth wire

12 ■ -

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Railway Earthing devices for overhead Lines (Automobile type)This railway earthing device is designed for mobile use and is suitable for transport in cars and service vehicles of emergency services and fire brigades. The use of rail earthing clamp R50 allows non-protruding earthing, thus allowing diesel locomotive operation in earthed conditions. To secure the working site the earthing pole and the ratchet can be removed.

technical description:■ Transport length of 5-piece earthing pole approx. 1,100 mm■ Short-circuit capacity Ik = 36.5 kA/ 0.12 s

Depending on type this railway earthing device consists of the following components:■ 1 segmented earthing pole, No. 364 784 001■ 2 rail earthing clamps, No. 363 322 005■ 2 contact wire earthing clamps, No. 361 499 001■ 2 short-circuiting cables 50 mm2, length 8.5 m or 12 m, with red marking flags■ 1 storage case for earthing pole, No. 364 786 001■ 1 storage case for 2 earthing devices, No. 364 785 001

no. Remark Length of earthing cable


(m)

364 766 001 with plug-in type earthing pole,5-piece

8.5 - 3 Ebgw 01.21

364 766 004 with plug-in type earthing pole,5-piece

12 ■ -

Railway Earthing devices for Railway Power LinesThis railway earthing device is designed for use on railway power lines.

technical description:It is made up of the following components:■ 1 Telescopic type earthing pole, two-piece, No. 362 744 001■ 1 Earth clamp U2, No. 361 346 001■ 1 contact wire earth clamp P50, with feeler rod, No. 363 418 003■ 1 short-circuiting cable 50 mm2, length 4 m

no. Length of earthing cable dB drawing number

(m)

363 571 571 4 3 Ebgw 01.23

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Railway Earthing devices for transformersThis railway earthing device is designed for use on pole-mounted transformers on overhead lines.

technical description:This railway earthing device is made up of the following components:■ 1 telescopic type earthing pole, 362 744 001■ 2 earth connection clamp U2, 361 346 001■ 2 line connection clamps P4, 360 332 001■ 2 short-circuiting cables 50 mm2, length 4 m


(m)

364 844 001 4 3 Ebgw 01.16

Railway Earthing devices for Construction MachinesThis railway earthing device is suitable for the protective earthing of construction machines.

technical description:It is made up of the following components:■ 1 earth terminal clamp U2, 361 346 001■ 1 rail earthing clamp R50, 363 32 005■ 1 short-circuiting cable 50 mm2, length 12 m


(m)

364 843 001 12 3 Ebgw 01.15

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Single-Pole Earthing and Short-Circuiting CablesFitted on both sides with compression type cable lugs with 30° angled palms and 13 mm mounting hole for M12 connecting screw. The conductor egress at the mouth of the cable lugs is provided with bending protection.

no. Cable cross section

Max. short-circuit current

Length of earthing cable


(mm2) ik 0,12 s (A) (m)

362 138 138 50 36500 8.5 - 3 Ebgw 01.11

362 138 529 50 36500 12 ■ 3 Ebgw 01.11

362 138 004 50 36500 13 - -

Suspension HookFor non-protruding suspension of earthing wire.

no. dB drawing number

360 453 453 3 Ebgw 01.11

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Rail Earthing ClampsPFISTERER offers a range of rail earthing clamps for railway lines.

Rail Earth Clamps R50This rail earthing clamp is suitable for all rail base gauges. The small overall height of 35 mm below the rail base makes removal of gravel unnecessary. A separate handle allows easy placing of the clamp and protects the earth wire connection. When tightening the clamp, the annular cutting edge cuts through layers of dirt and oxide, thus ensuring reliable contact. The counter-surface, a hardened metal tip, is spring-mounted and insulated. The clamp is therefore flame-resistant in the event of a short circuit.

no. Max. cross section of connected cable


With ratchet


(mm2) ik 0,12 s (A) (g)

363 322 005 50 40000 ■ 2128 3 Ebgw 01.13

363 322 006 50 40000 - 1706 -

Rail Earth Clamps R51This rail earthing clamp is designed as an earthing magnet for use on trolley lines.



Weight

(mm2) ik 1 s (A) (g)

364 901 001 70 13800 5000

Rail Earth Clamps R52These rail earthing clamps are suitable for use on grooved rails.



Weight

(mm2) ik 0,12 s (A) (g)

364 868 001 50 40000 858

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Contact Wire Earthing terminalsPFISTERER offers contact wire earthing clamps for railway earthing devices. These contact wire earthing clamps are designed for connection to various contact wires.

technical description:■ Contact wire earthing clamps for grooved, circular and shaped contact wires as well as for twin contact wires■ Screw spindle of A2 stainless steel ensures reliable contact between clamp and contact wire■ Compact, robust design■ Easy handling■ Earthing poles available for attaching all types of contact wire earthing clamps

Contact Wire Earthing Clamp P50This contact wire earthing clamp has a twist-proof earthing cable terminal at the front. The frame and thrust block are finely grooved to ensure secure electric contact and firm mechanical grip even when the conductors are corroded.

technical description:■ Conductor range 4.5 – 35 mm■ With feeler rod for verifying absence of voltage to railway-internal specifications



Clamping range

Clamping width


(mm2) ik 1 s (A) (mm) (mm) (g)

363 418 003 120 23700 4,5 - 35 34 814 4 Ebgw 01.26

Contact Wire Earthing Clamp P51This contact wire earthing clamp is fitted with a flexible spindle and is used for grooved, circular or shaped conductors.

technical description:■ With feeler rod for easy application onto the contact wire■ The spring-mounted thrust block is connected to the M12 connecting screw on the back by means of flexible copper straps■ 361 499 002 with shortened feeler rod



Contact wire

Clamping width


(mm2) ik 0,12 s (A) (mm) (g)

361 499 001 50 36500 Ri 80 - 150 30 1070 3 Ebgw 01.14

361 499 002 50 36500 Ri 80 - 150 30 1010 -

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Contact Wire Earthing Clamp P52This contact wire earth clamp is fitted with a rigid spindle and is used for grooved, circular or shaped conductors.

technical description:■ With feeler rod for easy application onto the contact wire■ The spring-mounted thrust block is connected to the M12 connecting screw on the back by means of flexible copper straps



Contact wire Clamping width

Weight

(mm2) ik 0,12 s (A) (mm) (g)

361 499 499 50 36500 Ri 80 - 150 30 942

Contact Wire Earthing Clamp P53This contact wire earthing clamp is designed for use on twin contact wires.



Contact wire Clamping width

Weight

(mm2) ik 0,12 s (A) (mm) (g)

362 947 947 50 23300 Ri 80 - 150 30 1968

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Earthing and Line Fixed PointsPFISTERER has a range of both earthing and line fixed points.Special line fixed points on request.

Maximum installation torqueM10: 33 NmM12: 56 NmM16: 135 Nm

Ball Pin, Straight, with outside threadAccording to DIN 48088 Part 1.

technical description:German Railways licence 4 Ebgw 01.24■ 360 938 095 DB-No. 00 157 503■ 360 938 939 DB-No. 00 157 495■ 360 384 003 DB-No. 00 621 849


Head diameter thread length thread Width across flats


for line clamp

(mm2) (mm) (mm) G (SW) ik 1 s (A)

360 382 004 120 20 28 M12 22 23700 360 330 002

360 382 005 120 20 38 M12 22 23700 360 330 002

360 382 006 120 20 48 M12 22 23700 360 330 002

360 938 095 150 25 25 M16 27 29600 360 332 001360 333 002

360 384 002 150 25 28 M12 27 29600 360 332 001360 333 002

360 384 003 150 25 38 M12 27 29600 360 332 001360 333 002

360 384 004 150 25 48 M12 27 29600 360 332 001360 333 002

360 938 939 150 25 55 M16 27 29600 360 332 001360 333 002

Ball Pin, Straight, with inside threadAccording to DIN 48088 Part 1.


Head diameter thread Width across flats Max. short-circuit current

for line clamp

(mm2) (mm) G (SW) ik 1 s (A)

612 633 005 95 20 M10 22 18700 360 330 002

612 633 004 120 20 M12 22 23700 360 330 002

360 786 003 120 20 M16 24 23700 360 330 002

615 820 001 150 25 M12 27 29600 360 332 001360 333 002

615 822 001 150 25 M16 27 29600 360 332 001360 333 002

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Ball Pin, Angled, with outside thread

no. Bracket Max. cross section of connected cable

Head diameter thread length thread Width across flats


for line clamp

(mm2) (mm) (mm) G (SW) ik 1 s (A)

360 784 001 45° 70 20 38 M12 24 13800 360 330 002

360 385 001 90° 95 25 45 M12 27 18700 360 332 001360 333 002

360 786 001 90° 70 20 35 M12 24 13800 360 330 002

Ball Pin, Angled, with inside thread

no. Bracket Max. cross section of connected cable

Head diameter thread Width across flats


for line clamp

(mm2) (mm) G (SW) ik 1 s (A)

360 385 002 45° 95 25 M12 27 18700 360 332 001360 333 002

360 786 002 90° 70 20 M12 24 13800 360 330 002

611 370 001 45° 70 20 M12 24 13800 360 330 002

t-Bolts, Straight, with outside threadsuitable for universal line clamp P3.


diameter Width thread length thread Max. short-circuit current

(mm2) Ø (mm) (mm) (mm) G ik 1 s (A)

360 372 001 120 15 30 28 M12 23700

360 372 002 120 15 30 48 M12 23700

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t-Bolts, Straight, with inside threadsuitable for universal line clamp P3.


diameter Width thread Max. short-circuit current

(mm2) Ø (mm) (mm) G ik 1 s (A)

615 805 001 120 15 30 M12 23700

610 670 001 150 20 58 M12 29600

t-Bolts, Angled, with outside threadsuitable for universal line clamp P3.




360 567 001 120 15 30 28 M12 23700

360 567 002 120 15 30 48 M12 23700

600 925 001 120 15 30 38 M12 23700

t-Bolts, Straight, with outside threadsuitable for multi-purpose line clamp P5.




360 386 001 150 20 58 28 M12 29600

360 386 002 150 20 58 48 M12 29600

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Cylindrical Earthing Bolt with outside threadAccording to DIN 48088, part 2.with annular groove.suitable for terminal sockets type A1 (No. 364 811 001) and A2 (No. 364 544 002).Diameter = 16 mm

no. thread thread length Width across flats Max. short-circuit current

G (mm) (SW) ik 1 s (A)

360 407 407 M12 40 22 29600

360 408 408 M16 40 27 29600

360 408 003 M16 25 27 29600

Cylindrical Earthing Bolt with inside threadAccording to DIN 48088, part 2.with annular groove.suitable for terminal sockets type A1 (No. 364 811 001) and A2 (No. 364 544 002).Diameter = 16 mm

no. thread Width across flats Max. short-circuit current

G (SW) ik 1 s (A)

610 923 001 M12 22 29600

Earth Coupling Bolt with Radial GrooveAccording to DIN 48088 Part 2.Suitable for connection bolts Type A1 (No. 364 811 001) and Type A2 (No. 364 544 002).Diameter = 16 mm

no. Width across flats Length (mm) Max. short-circuit current

(SW) (mm) ik 1 s (A)

360 409 409 22 145 29600

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Earthing Connector M12, with outside threadAccording to DIN 48088 Part 5.



360 421 421 30 60 23700

Earthing Connector M12, with inside threadAccording to DIN 48088 Part 5.

no. Length (mm) Max. short-circuit current

(mm) ik 1 s (A)

360 425 615 25 23700

Earthing Connection BoltsAccording to DIN 48088 Part 5.



361 206 206 27 85 23700

361 206 001 27 110 23700

361 206 002 27 145 23700

Hex Bolts M12According to DIN 48088 Part 5.



621 007 003 27 40 23700

621 007 004 27 65 23700

621 007 005 27 110 23700

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thread Adapter M12 / M10suitable for all PFISTERER clamps, for the attachment of compression cable lugs with 10 mm spade drilling.

no. Width across flats Length (mm)

(SW) (mm)

360 480 482 22 37

Line Fixed Point for High-Voltage overhead LinesLine fixed points serve as an aid for attachment of line clamps to high-voltage equipment up to 420 kV. They are available in various sizes in curved, straight and hooked form or for bundle conductors in Copper or Aluminium versions.Further versions are available on request, whereby the conductor diameter should always be stated.

no.

360 365 020

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Carrying Cases for Earthing and Short-Circuiting PolesThese storage cases are used for the safe transport and dust-free storage of earthing and short-circuiting devices.

no. Width Height

(mm) (mm)

364 785 005 400 300

364 785 001 520 350

364 785 004 1000 230

Storage Cabinet for Voltage detectors and Earthing devicesThis storage cabinet is designed for the storage of voltage detectors, earthing and short-circuiting devices and earthing rods. It protects the stored equipment against harmful environmental impact and theft by third parties.

Maximum storage volume:■ 2 voltage detectors for overhead lines incl. carrying case■ 2 telescopic insulating poles■ 2 railway earthing devices (set)

The storage cabinet is designed for fixing on walls or masts.

Material:■ Sheet steel, galvanized and paint coated

no. dimensions dB drawing number

(mm)

364 807 001 320 x 464 x 3000 3 Ebgw 04.42

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no. total length nominal compression force

(mm) (kn)

303 088 088 370 25

dies for Compressing notched Sleeves and notch type Cable Lugs for 10 mm2 HangersPRIMAT O2 hand compression tool for oval compression joints.

The tool is used for fitting compression sleeves and compression cable lugs for current-stable hanger connections, 10 mm2 Bz flex.

no. Conductor cross section tool code no. Material

(mm2)

304 328 328 10 Bz flex DB 10 K Case-hardening steel,burnished

dies for Compressing dead Ends and Compression Joints intoan oval ShapeFor oval compression, for hand compression tool, mechanical, PRIMAT 02.

The tool is used to compress Cu compression dead end bindings and compression jointsinto an oval shape.


tool code no. Compression width

Material

(mm2) (mm)

303 414 402 16 Cu / Bz F 16 PO 5 Case-hardening steel,burnished

tools

Manual Compression tool PRiMAt o2Mechanical, open design.The open design of the compression head enables the compression tool to be put on andtaken off the connection to be compressed without removing the dies.

Compressible cross sections:Copper up to 35 mm2

Aluminium up to 50 mm2

Accessories:■ Case for mechanical hand compression tool, PRIMAT 02 and dies■ Holder for mechanical hand compression tool, PRIMAT 02 for clamping the tool into a vice

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Hexagonal Compression diesFor mechanical crimping pliers for copper and steel compression joints.

Compression die, burnished surface for manual crimping plier:Type O2D, width 25 mm, compression width 5 mm

no. tensile compressible cross section, Cu

non-tensile compressiblecross section, Cu


Material

(mm2) (mm2) (mm)

303 109 109 – 10 6 5 Case-hardeningsteel, burnished

303 109 110 10 – 16 16 8 5 Case-hardeningsteel, burnished

303 109 111 25 25 10 5 Case-hardeningsteel, burnished



Storage Casecontent not included. For storing mechanical crimping pliers and dies.

no. Suitable for

303 552 552 Mechanical hand operated compression tool O2 and 12 dies

Bracket for Manual Compression tool PRiMAt o2

no.

303 683 683

tools

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Manual Compression tool type o6The manual crimping plier is equipped with a C-shaped crimping head that can be rotated through 360°. The telescopic handle is released and tightened by simply turning for infinitely variable length adjustment.


Cross section Al Cross section Cu Code no.Cu

Code no.Al

Hexagonal dies max. width

Weight

(mm) (kn) (mm2) (mm2) (mm) (kg)

303 871 002 540 - 750 60 16 - 150 6 - 185 25 25 32 3,2

oval Compression toolsFor mechanical crimping pliers I653, copper compression tap-off connectors (H-shaped)and copper twin compression cable lugs. Die, burnished surface.

no. tool code no. Compression width Conductor cross section Material

(mm) (mm2)

300 463 464 8 PO 5 10 RE Case-hardening steel, burnished

300 463 465 10 PO 5 16 RE / 10 RM Case-hardening steel, burnished

300 463 466 12 PO 5 16 Case-hardening steel, burnished

300 463 467 16 PO 5 25 / 16 F Case-hardening steel, burnished




die o6t for Compressing oval Sleeves on Current-Stable BzHangers


(mm) (mm2)

305 726 001 16 PO 13 16 F Case-hardening steel, burnished

tools

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dies for Compressing Cable Lugs onto Full Current Carrying Bz Hangers with the o6t Hand Compression tool


(mm) (mm2)

305 725 001 10 13 16 Case-hardening steel, burnished

Hexagonal Compression dies o6t

no. tool code no. Compression width tensile compressiblecross section, Cu

non-tensile compressiblecross section, Cu, max

(mm) (mm2) (mm2)

300 438 438 5 5 6 6

300 438 439 6 5 — 10

300 438 441 8 5 10 — 16 16

300 438 443 10 5 25 25

300 438 445 12 5 35 35

300 438 447 14 5 50 50

300 438 448 16 5 70 70

300 438 449 18 5 — 95

300 438 450 19 5 - 95

300 438 451 20 5 95 120

300 438 452 22 5 120 150

300 438 453 25 5 150 185

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Manual Crimping Plier Go6tPFISTERER‘s manual crimping pliers have a C-shaped 360° swivel compression head.For the infinitely-variable length adjustment of the new type of telescopic handles, theseare loosened and tightened respectively by turning.


Cross sections Al

Cross sections Cu

Code no.Cu

Code no.Al

Hexagonal dies max. width

Weight

(mm) (kn) (mm) (kg)

303 871 003 550 - 760 60 16 - 150 6 - 185 25 25 38 3,3

oval Compression tools Go6t

no. Conductor cross section tool code no. Compression width

(mm2) (mm)

300 379 001 10 10 PO 13

300 378 384 50 20 PO 5

300 378 383 35 18 PO 5

300 378 382 25/16 F 16 PO 5

300 385 386 70 22 PO 5

tools

For mechanical crimping pliers I653, copper compression tap-off connectors (H-shaped)and copper twin compression cable lugs. Die, burnished surface.

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Hexagonal Compression diesFor mechanical crimping pliers for copper and steel compression joints.

Compression die, burnished surface for manual crimping plier:Type G06T, width 38 mm, compression width 5 mm

no. tensile compressible cross section Cu

non-tensile compressiblecross section Cu


(mm2) (mm2) (mm)

300 353 364 — 95 18 5

300 353 354 — 10 6 5

300 353 356 10 — 16 16 8 5

300 366 367 120 150 22 5

300 366 368 150 185 25 5

300 353 358 25 25/16 F 10 5

300 353 360 35 35 12 5

300 353 362 50 50 14 5

300 353 353 6 6 5 5

300 353 363 70 70 16 5

300 366 366 95 120 20 5

tools

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Storage Casecontent not included. For storing mechanical crimping pliers and dies.

no. Suitable for

305 293 001 Mechanical hand operated compression tool O6,GO6, GO6-300 and 15 dies

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Electro-Hydraulic High-Pressure Pumps EHP

The high-pressure pump is fitted in a handy carrying case. The well-proven double-hosesystem (flow and return) with control valve and oil-tight coupling joint for connectinga compression head completes the equipment in this component. A pressure reliefvalve protects the high-pressure pump against overload. The electric motor has a powerconsumption of 500 W. The 5 m long connecting cable is suitable for use on constructionsites.

no. operating Voltage Hose length operating pressure Hydraulic oil volume Weight

(V AC) (mm) (bar) (cm3) (kg)

305 853 012 220 3000 850 650 9,6

305 853 013 220 4000 850 650 9,6

305 853 016 230 8000 850 650 9,6

305 853 014 110 3000 850 650 9,6

305 853 017 110 8000 850 650 9,6

two Stage High Pressure PumpsWith size III compression head.

The high pressure unit with an operating pressure of 850 bar for manual operation (handor foot operated) is mounted in a reclined position on a galvanised U-frame.The high pressure hose is equipped with an oil-tight coupler for connecting the compression head. The pump operates with rapid feed up to the start of compression, i.e. few working strokes are required. A pressure relief valve prevents overloading of the press. Two different versions are available „standalone” or „for attaching to a ladder”.

Accessories:Case for high pressure pressPressure gauge, 0-1000 bar

no. Standard Hose length

(mm)

305 800 002 Suspend on conductor 3000

305 800 003 Suspend on conductor 4000

305 800 010 Free fitting 2000

305 800 011 Free fitting 3000

305 800 012 Free fitting 4000

Accessories

no. description

305 762 001 Storage Case

546 022 002 Control manometer for two stage high pressure pump

tools

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Hydraulic die Heads 850 barHydraulic die heads 850 bar with oil-tight coupling plug for two-stage high-pressure pumpZHP, electro-hydraulic high-pressure pump EHP and battery-operated hydraulic high-pressure pump AHP with pump connection (coupling joint).

no. type operatingpressure

Power stroke nominalcompressionforce

Compressiblecross section Al

tensile compressible cross section Al/St

Compressiblecross section Cu

Weight

(bar) (mm) (kn) (mm2) (mm2) (mm2) (kg)

305 671 003 GO6 850 16 60 16 - 150 25/4 - 120/20 6 - 185 3,1

High Pressure Coupling1. Coupling plug for an oil-tight connection to the compression head2. Coupling joint for a manual hydraulic high pressure compression for oil-tight connection to the high-pressure hose3. Coupling joint for an oil-tight connection to the reflux valve in high- pressure compression with a double hose system

no. description operating pressure Male thread internal thread

(bar)

305 066 066 Coupling plug 850 M15 x 1 -

305 067 001 Coupling joint 850 M14 x 1,5 -

305 067 067 Coupling joint 850 - M15 x 1

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Compression Head, Hydraulic, Size iiiThis compression head is fitted with a coupling plug for an oil-tight connection tothe hose.

no. Power stroke nominal compression force

(mm) (kn)

305 678 009 22,5 240


dies for High Pressure Presses, Hydraulic, Size iii for Compressing tap Connectors and Feeder terminalsWith guide, for high pressure compression, hydraulic, size III, for releasing compressiontap connectors (C terminals, X terminals) and compression feeder terminals (E terminals).

no. tool code no. tool code ot tool code Ut Compression width

(mm)

302 131 131 DB 3 - - 44

304 282 139 X - - 18

305 730 001 - E1/C2 C2 44

305 802 001 - E1/C2 E1 44

dies for High Pressure Presses, Hydraulic, Size iii for Removing tap Connectors and Feeder terminalsWith guide, for high pressure compression, hydraulic, size III, for releasing compressiontap connectors (C terminals, X terminals) and compression feeder terminals (E terminals).

no. tool code no. tool code ot tool code Ut Compression width

(mm)

302 246 246 DB 3 - L - - 44

304 343 001 X - L - - 50

305 729 001 - C2 E1/E2/C1/C2 44

305 803 001 - E1 E1/E2/C1/C2 44

tools

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dies for High Pressure Presses, Hydraulic, Size iii for RivetingContact Wire SplicesWith guide, for high pressure compression, hydraulic, size III.For riveting contact wire splices.

no. tool code no.

302 346 346 DB 4-N / UIC-107

dies for High Pressure Presses, Hydraulic, Size iii for RivetingContact Wire Splices

no. tool code no.

302 345 345 DB 4-L / UIC-107


dies for High Pressure Presses, Hydraulic, Size iii for Shearing off18 - 22 mm Steel BoltsWith guide, for high pressure compression, hydraulic, size III.For shearing off 18-22 mm steel bolts

no. tool code no.

302 318 318 DB 5-S

toolsH

igh

Pres

sure

Pum

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Vii

Hexagonal Compression diesFor hydraulic high pressure compression tools for copper, aluminium and ACSR compression joints.Tool surface, burnished

no. tool code no. Compression width

(mm)

300 608 004 13 14

300 608 005 14 14

300 608 006 15 14

300 608 007 16 14

300 608 008 17 14

300 608 009 18 14

300 608 010 19/14 14

300 608 011 20 14

300 608 012 21 14

300 608 013 22B Al 34

300 608 014 22 14

300 608 015 23 14

300 608 016 25 14

300 608 017 27 14

300 608 018 28 14

300 608 019 30 17

300 608 020 32 17

300 608 021 34 17

300 608 022 38 17

300 608 023 42 17

300 608 024 44 17


Come-along Clamps

no. diameter of conductor

Conductor crosssections

Permissible load

Ø (mm) (mm2) (kn)

330 736 736 3.0 - 8 6 - 35 10

330 737 737 5.0 - 11 16 - 70 10

330 738 738 8.0 - 16 50 - 150 25

330 739 001 14.0 - 23 150 - 300 35

330 659 637 9.4 - 10.2 50/8 17

330 659 638 10.9 - 12 70/12 17

330 661 639 13.0 - 13.6 95/15 25

330 640 663 15.5 - 16.3 150/20; 120/20 35

tools

Vii

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PFISTERER worldwide

www.pfisterer.comwww.pfisterer.com 042

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