catalogo tyco

AMP Circular Connectors for Commercial Signal & Power Applications

RoHSReady

Tyco Electronics CorporationHarrisburg, PA

tycoelectronics.com

82021-XXX-MS-FP-Rev. 6-07 OG3B

AMP Circular Connectors forCommercial Signal and Power Applications

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Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Introduction

Note: All part numbersare RoHS Compliant.

n Certified by Canadian Standards Association,File No. LR 7189

n Certain products meetVDE Standard 062

Six connector series fordifferent interconnectionrequirements:n Series 1—Standard density,

signal and low-currentapplications using durableMultimate contacts (.062 [1.57]pin diameter)

n Series 2—High densityapplications using Size 20 DM and 20 DF contacts (.040[1.02] pin diameter)

n Series 3—Low density, powerapplications with Type XIIcontacts capable of carrying up to35 amperes of current

n Series 4—Combination ofstandard and power densityapplication with Type III+ andType XII contacts

n Series 5—Power densityapplication with Size 8 screwmachined and precision formedcontacts

n Series 6—Combination ofstandard and power densityapplication with Type III+ andSize 8 contacts

Product Factsn Lightweight, all-plastic and

metal-shell connectors

n CPC connectors are UL 94V-0 rated and made ofstabilized, heat resistant, self-extinguishing thermoplasticmaterial

n Metal-shell CPC connectorhousings made of UL 94V-0 ratedthermoplastic

n Operating temperature range: -40°C to +105°C

n Available in panel or chassismount and free-hangingconfigurations

n Quick connect/disconnectcapability with thread assist,positive detent coupling

n Built-in pin and socket protection

n Polarized for proper mating ofconnector halves

n Special connector configurationsoffer special solder and postedcontacts, special receptacleswith or without threaded inserts

n Full complement of optionalaccessories

n Recognized under theComponent Program ofUnderwriters Laboratories Inc. for 250 VAC, rms or 250 VDC, Service‡;Series 1 and Series 3 (600 V);Series 4 (600 V) and Series 2, Series 6 (250 V) File No. E28476

‡Select connectors are recognizedfor 600 volts service.

MIL-C-5015 Style CircularPlastic Connectors (CPC)

Product Factsn Intermateable with Metal-Shell

sizes 20-14 and 18-10, MIL-C-5015 Styleconnectors

n High impact resistantplastic housing made ofUL 94V-0 rated material

n Lightweight

n Lower cost than standard MIL-C-5015 connectors

n Industry accepted Type III+ pinand socket contacts, availableon reels in strip form for highvolume, low cost, automaticmachine terminations, or inloose piece form for lowvolume, prototype ormaintenance and repair

n Improved alignment (U.S.Standard MIL-C-5015Connectors) prevents mismatingwith other housing insertarrangements

n Recognized under theComponent Program ofUnderwriters Laboratories Inc., File No. E28476

n Certified by Canadian StandardsAssociation,File No. LR 7189

Miniature CPCConnectors

Product Factsn Compact, high contact density,

environmentally sealedconnectors

n Uses existing Mini-UniversalMATE-N-LOK stamped andformed pin and socket contacts

n Two shell sizes—availablein 1 to 4 and 5 to 9 positionconfigurations

Need more information?

Call Technical Support.

They are staffed with specialistswell versed in Tyco Electronicsproducts. They can provide:

n Technical Supportn Catalogsn Technical Documentsn Product Samplesn Authorized Tyco Electronics

Distributor Locations

©1973, 1975, 1976, 1978, 1981, 1983, 1985,1989, 1990, 1991, 1992, 1995, 1996, 1999, 2000,2001, 2002, 2004, 2006 and 2007 by TycoElectronics Corporation. All Rights Reserved.AMP, AMPOMATOR, AMP-O-LECTRIC, AMP-O-MATIC, AMP-TAPETRONIC, CERTI-CRIMP, COAXICON, MATE-N-LOK,POWERBAND, PRO-CRIMPER and TYCO aretrademarks.Komax and TopWin are trademarks of Komax AG.TETRASEALS is a trademark of Parker Hannifin Corporation.AIRflex, FLEXAgraff, FLEXAquick, and ROHRflexare trademarks of Flexa GmbH & Co.Other products, logos, and Company namesmentioned herein may be trademarks of theirrespective owners.

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n Produced under a QualityManagement System certifiedto ISO 9001

n A copy of the certificate is available upon request.

ISO9001Certifi

ed

Restriction on the use ofHazardous Substances (RoHS)At Tyco Electronics, we’reready to support your RoHSrequirements. We’ve assessedmore than 1.5 million enditems/components for RoHScompliance, and issued newpart numbers where anychange was required toeliminate the restrictedmaterials.

Part numbers in this catalog areRoHS Compliant, unlessmarked otherwise. Theseproducts comply with EuropeanUnion Directive 2002/95/EC asamended 1 January 2006 thatrestricts the use of lead,mercury, cadmium, hexavalentchromium, PBB, and PBDE in

certain electrical and electronicproducts sold into the EU as of1 July 2006.

Note - For purposes of thisCatalog, included within thedefinition of RoHS Compliantare products that are clearly“Out of Scope” of the RoHSDirective such as hand toolsand other non-electricalaccessories. Informationregarding RoHS compliance isprovided based on reasonableinquiry of our suppliers andrepresents our current actualknowledge based on theinformation provided by oursuppliers. This information issubject to change. For latestcompliance status, refer to ourwebsite referenced at right.

Getting the Information You NeedOur comprehensive on-lineRoHS Customer Support Centerprovides a forum to answeryour questions and supportyour RoHS needs. A RoHS FAQ(Frequently Asked Questions) isavailable with links to moredetailed information. You canalso submit RoHS questionsand receive a response within24 hours during a normal workweek. The Support Center alsoprovides:

n Cross-Reference from Non-compliant to CompliantProducts

n Ability to browse RoHSCompliant Products in our on-line catalog

n Downloadable Technical Data

n Customer InformationPresentation

n More detailed informationregarding the definitions usedabove

So whatever your questionswhen it comes to RoHS, we’vegot the answers atwww.tycoelectronics.com/leadfree


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Table of Contents


Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3Connector Series and Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4, 5Performance Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6Internal Protection (IP) Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7Current Carrying Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8Example of New Current Rating Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9CPC, Series 1Cable or Panel Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10, 11Printed Circuit Board Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12, 13Square Flange Receptacles with Round Posted Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13Square Flange Receptacles with Solder Cup Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14Feed-Thru Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14Square Flange Receptacles, Right-Angle, Posted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15,16Contacts, Type III+ (including Lead Free and Enhanced High Current) . . . . . . . . . . . . . . . . . . . . . . . .17-20Contacts, Type II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21Contacts, Subminiature Coaxial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22, 23Contact Arrangements, Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24Component Dimensions, Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25CPC, Series 2Cable or Panel Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26Printed Circuit Board Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27Square Flange Feed-Thru Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28Contacts, Size 20 DF Crimp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29Contacts, Size 20 DM Crimp and 20 DF Solder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30Contact Arrangements, Series 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31Component Dimensions, Series 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32CPC, Series 3Plugs and Receptacles, Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33Power Contacts, Type XII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34, 35Contact Arrangements, Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35Component Dimensions, Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36CPC, Series 4Plugs and Receptacles, Series 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37Contact Arrangements, Series 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38CPC Connector AccessoriesCable Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38, 39Back-Shell Extender and Panel Mount Flanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40Flexible Cable Boots and Internal Cable Grips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41Keying Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42Sealed CPC ConnectorsOne-Piece Sealed CPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43-45 Two-Piece Sealed CPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

.125 POWERBAND Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47Connectors, Series 5 and Wire Entry Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48Connectors, Series 6 and Wire Entry Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49Connectors, Special Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50Wire Entry Seal Kits and Flange Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

CPC Connector Sealing AccessoriesSealing Caps and Cable Entry Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52Jacketed Cable Seals and Rubber Boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53Flexible Cable Protection System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54MIL-C-5015 Style Circular Plastic ConnectorsIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55Connectors, Plugs and Receptacles—Shell Size 20-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56Connectors, Plugs and Receptacles—Shell Size 18-10, and Type III+ Contacts . . . . . . . . . . . . . . . . . . .57Metal-Shell Circular Plastic ConnectorsIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58Receptacles and Plugs, Series 1, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59Receptacles and Plugs, Series 1, Reverse Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60Contact Arrangements, Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61Receptacles and Plugs, Series 2, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62Receptacles and Plugs, Series 2, Reverse Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63Contact Arrangements, Series 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64Receptacles and Plugs, Series 3, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65Receptacles and Plugs, Series 3, Reverse Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66Contact Arrangements, Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67Receptacles and Plugs, Series 4, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68Contact Arrangements, Series 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69Component Dimensions, Series 1, 2, 3 and 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70Metal-Shell CPC Connector AccessoriesCable Clamps, Cable Entry Seals and Protective Cap Assemblies . . . . . . . . . . . . . . . . . . . . . . . .38, 39, 71Miniature CPC ConnectorsIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72Plugs, Receptacles and Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73-75Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75

Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76-79

Technical Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80

Part Number IndexProducts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81, 82Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83

Part Number Cross Reference (Non-Compliant to RoHS Compliant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83

Global Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84


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Connector Series and Types


Series 1—Size 16 ContactsSeries 1 connectors permitthe use of multiple combina-tions of signal and coaxialcircuits in the same housingby accepting durableMultimate contacts. Thesepin and socket contactsinclude Type III+ and

Series 2—Size 20 ContactsSeries 2 connectors acceptSize 20 DF (precisionformed) and Size 20 DM(screw-machined) pin andsocket contacts with a .040[1.02] pin diameter, Size 20DF contacts are available incrimp and solder versions,as well as a posted version

Series 3—Power ContactsSeries 3 connectors acceptType XII power contactswhich can carry up to 25amps per contact. Thesecontacts will accommodatea wire size range of 16 to

Series 4—Combination Size 16 and Power ContactsSeries 4 connectors acceptSize 16 Multimate and Type XII power contacts,combining the signal andcoaxial circuit capabilities ofSeries 1 connectors with the

subminiature coaxialcontacts, interchangeable inthe same Multimate contactcavity. Type III+ contacts(.062 [1.57] pin diameter)are capable of carrying amaximum of 13 ampereswhen crimped in wire.

for wrap-type and pc boardapplications. Maximumcurrent carrying capabilityis 7.5 amperes. Manyconnector arrangementsoffer both standard andreverse sex contactloading—from 8 thru 63positions.

10 AWG [1.4 to 5 mm2]. Two connector sizes areavailable in both standardand reverse sex connectorarrangements 3 and 7 positions.

power circuit capabilities ofSeries 3 connectors.Available in two connectorsizes offering power mixingcombinations totaling 16and 22 positions.

Type III solder contacts and posted contacts for pcboard applications are alsoavailable. Many connectorarrangements offer bothstandard and reverse sexcontact loading—from 4thru 37 positions.

1

4

6

12

3

7

11

14

1

9

15

21

26 28

25

20

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3

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5

7

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2 3

4 5

6

11

14 16

13

8

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Connector Series and Types (Continued)

Miniature CPC ConnectorsThese compact connectorsaccept existing Mini-Universal MATE-N-LOK pinand socket contacts, 30-18 AWG [.05-.8 mm2].

Two shell sizes (8 or 11) areavailable, accommodatingfrom 1 to 4 and 5 to 9positions.

Featuring high contactdensity and IP67 sealing,these durable connectorsare well suited for manywire-to-wire, wire-to-board,and wire-to-panelapplications.

Series 5—Power Contacts.125 POWERBANDSeries 5 connectors combinethe revolutionaryperformance of the newAMP POWERBANDContact, high currentcontact in configurationssimilar to the Series 3connectors. AMPPOWERBAND contactsoffer the electrical

Series 6—Combination,Size 16 and .125POWERBAND ContactsSeries 6 combines the highcurrent and environmentalsealing capability of Series 5, POWERBANDcontacts, and the reliabilityof signal carrying, lowcurrent Type III+ contacts.

MIL-C-5015 Style—Size 16ContactsThis new addition to the AMPCircular Plastic Connector Lineis specifically designed to beintermateable with Metal-Shell size 20-14 and 18-10,MIL-C-5015 Style connectorsystems. The high impactresistant plastic housing offersthe advantages of light weight

Metal-Shell, CircularPlastic ConnectorsMetal-Shell CPC connectorsconsist of a blackthermoplastic insert in anickel-plated, zinc alloyshell. These connectors are currently available in

performance of the best MilSpec Size 8 screw-machinedcontacts with the economyand productivity of strip-fed,precision formed contacts.

Series 5 connectors areenvironmentally sealable tomeet IEC IP 65 and IP 67specifications.

This combination of powerand signal contacts isoffered in one connectorconfiguration containingtwo .125 POWERBANDcontacts and eight Type III+ signal pin andsocket contacts.

and lower cost than existingmetal-shell connectors. Inaddition the connector designprevents mismating whenused with other insertarrangements. As part ofthe AMP Multimate family ofconnectors, the MIL-C-5015style connector offers the

shell sizes 14, 22 and 28,and in two basicconfigurations consistingof plugs and squareflange receptacles.

Rated at 600 VAC or VDC,45 amperes maximum ina single contact, theconnectors are available infree-hanging and panel-mount applications—oneconnector configurationcontaining three .125POWERBAND contacts.

economies of crimp Type III+ pin and socketcontacts in reel-mounted,strip-form for high volumeautomatic machinetermination, as well as in loosepiece-form for low volume,prototype or maintenance andrepair.

11 22

33

12

3

89

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Performance Characteristics — CPC and Metal-Shell CPC Connectors


More information on theperformance of AMP CPCand metal-shell CPCconnectors is available byrequesting the followingAMP Product Specifications:

108-10024––CPC Connectors108-10037––Type XII Contacts108-10020––Size 20 DM and 20 DFContacts108-10040––Metal-Shell CPCConnectors108-10042––Type III+ Contacts108-1579––Sealed CPC Connectorswith Removeable Contacts

Test Description Procedure RequirementsMaintenance Contacts removed and No damage to contactsAging reinserted 10 times using or housings. Contact

applicable tools retention maintained

Contact Retention Axial load applied to Contacts remain incontact to displace to the place when subjected torear of the connector a minimum 10 lb. load*

Dielectric Withstanding Connectors subjected to No breakdown orVoltage (MIL-STD-1344, 1500 volts rms at sea flashoverMethod 3001) level

Thermal Shock Connectors subjected to No damagefive cycles of temperaturechange (-55°C and +125°C)

Vibration Connectors vibrated No damage or loosening of (MIL-STD-202, (wired and mated). parts. No interruptionMethod 204, Contacts wired in series of electrical continuityTest Condition B) with 100 milliamperes longer than 10 microseconds

flowing during the test

Physical Shock Connectors shocked No damage or loosening(MIL-STD-202, 50 G (wired and mated). of parts. No interruption ofMethod 213A, Contacts wired in series electrical continuity longerTest Condition A) with 100 milliamperes than 10 microseconds

flowing during the test

Durability Connectors mated and No wear throughunmated 25 times with tin damage to platingplated contacts and 500 times with gold plated contacts

Corrosion (Salt Spray) Mated connectors No damage(MIL-STD-202, Method 101, subjected to 5% saltTest Condition B) spray for 48 hours

Protection Against a. Test wire is pushed a. Must not touch live partsSolids into mated connectors b. No dust deposits

b. Mated connectors observed on mating subjected to circulating surfaces talcum powder

Protection Against Water is projected through No water deposits shallWater jets against mated be observed on mating

connector from any direction surfaces of contactsand then temporarily or housingsimmersed in water

Temperature Life Mated connectors No damagesubjected to a temperature of +125°C for 200 hours

Insulation Resistance Measurement made 5000 megohms(MIL-STD-1344, between adjacent contacts minimum ambientMethod 3003) with connector mated temperature

Humidity Mated connectors Minimum insulation(MIL-STD-202, Method 103, subjected to 10 days resistance ofTest Condition B) moisture test 100 megohms

*For size 16 contacts. Size 8 contacts 25 lb. load, min.

7




Levels of Protection for Electric Operating Material According to IEC 60529 and IEC 60947, Appendix C

X1Degree of Protection

against ingress of solidforeign objects

X2

Degree of Protectionagainst ingress of water

IP Codes

Environmentally ProtectedCircular Plastic Connectors,for Mated CPC ConnectorsUtilizing Peripheral Sealsand either Wire Entry Seals(for Discrete WireApplications) or HeatShrink Boots (for JacketedCable Applications).Available are VariousSizes, Series 1, 5 and 6.

Degree ofProtection, X1

1

2

3

4

5

6

Protection against ingress ofsolid foreign objects

No Protection

Protection against objects>50mm diameter—

including inadvertentlytouched by hands

Protection against objects>12.5mm—including fingers

Protection against objects>2.5mm diameter including tools

Protection against objects>1.0mm diameter—

including grains

Protection against ingress of solid foreign bodies

Protection against ingress of dust

Degree ofProtection, X2

0

1

2

3

4

5

6

7

Protection againstingress of water

No Protection

Vertical Dripping—Protection against vertical

drops of water

Dripping <15°—Protection against drippingwater when the enclosure is

tilted 15° from vertical

Spraying at an angle upto 60° from vertical

Splashing—Protectionagainst water splashed

from any direction

Jetting—Protection againstwater stream out of a nozzle,

from any direction

Powerful Jetting—Protectionagainst temporary flooding dueto powerful jet streams out ofa nozzle from any direction

Temporary immersion—Protectionagainst temporary immersion

Internal Protection (IP)Definition:n Per IEC 60947, Appendix C—

Pertains to low voltage switchgear andcontrol gear.

n Per IEC 60529—Pertains to degreesof protection provided by enclosures(IP code).

Sample Designation:(Where x is a numeral value), i.e. IP 65

IPIndex Letter



8



Current Carrying Capabilities


The total current capacity ofeach contact in a givenconnector is dependent uponthe heat rise resulting from thecombination of electrical loadsof the contacts in the connectorarrangement and the maximumambient temperature in whichthe connector will be operating.Caution must be taken so thatthis combination of conditionsdoes not cause the internaltemperature of the connector toexceed the maximum operatingtemperature of the housingmaterial. Several variableswhich must be consideredwhen determining thismaximum current capability foryour application are:

n Wire Size—Larger wire willcarry more current since ithas less internal resistance to current flow and generatesless heat. The wire alsoconducts heat away from theconnector.

n Connector Size—In general,with more circuits in aconnector, less current percontact can be carried.

n Current Load Distribution—Spreading those lines withgreater current loads through-out the connector, particularlyaround the outer perimeter,will enhance heat dissipation.

n Ambient Temperature—Withhigher ambient temperatures,less current can be carried.

Current Rating VerificationCan a contact rated at 10 ampscarry 10 amps?Maybe yes, but probably not.The reason lies in the testconditions used to rate thecontact. If these conditions donot adequately reflect the appli-cation conditions, the actualallowable current levels may belower than specified levels. Forexample, many manufacturers,including Tyco Electronics, testa single contact in air. Thisgives an accurate measure ofthe basic current-carryingcapacity of the contact. Use thecontact alone in air and it cancertainly carry 10 ampere. Useit in a multi-position connectorsurrounded by other current-carrying contacts or in highambient temperatures, and thecontact should carry lesscurrent.

Similarly, as the contact agesand stress relaxation, environ-mental cycling, and otherdegradation factors take theirtoll, the contact’s current-carrying capacity decreases.A prudent design must setcurrent levels for such end-of-

design-life (EODL) conditions.Practical current-carrying capac-ity is not an absolute, but anapplication-dependent condition.

New Method Simplifies RatingsTo help the designer set theappropriate current level, TycoElectronics has developed amethod of specifying current-carrying capacity. This methodtakes into account the variousapplication factors that influ-ence current rating.

The method can be summarized as follows:n The contact is aged to EODL

conditions by durabilitycycling, thermal cycling, andenvironmental exposure.

n The contact’s resistancestability is verified.

n The current necessary toproduce the specified tempera-ture rise is measured. This T-rise is usually 30°C.

n A rating factor is determinedto allow derating of multiplecontacts in the same housingand for different conductorsizes.

TemperatureOne other factor influencingcurrent levels is the maximumoperating temperature, forexample, 105°C. If the appli-cation has a high ambienttemperature (over 75°C) thecontact’s T-rise is limited bythe maximum operatingtemperature. For example, anapplication temperature of90°C limits the contact T-riseto 15°C. Since currentproduces heat (the I2R law), thecurrent must be lowered tolimit the T-rise.A contact’s T-rise depends notonly on its I2R Joule heating, but also on its ability to dissipatethe heat. Consider a contact ina multi-contact housing. Jouleheating in multiple contacts willraise the local ambient temper-ature. Since the contact will notbe able to dissipate its ownheat as well by convection, themaximum T-rise will be realizedat a lower current level. Conse-quently, the allowable currentlevel must be lower to maintainan acceptable T-rise.For a given connector, thecurrent level will be set by the

loading density. A connectorcontaining 50% current-carryingcontacts will permit highercurrents (per contact) than aconnector will at 75% loading.The loading percentage assumesan even distribution of contactswithin the housing. If all 10contacts are grouped together inone section of a 20-positionconnector, the loading densitymay approach 100%.

The Importance of EODLAs stated, T-rise in a contactdepends on both resistance andcurrent. As it ages, a contact’sresistance will increase. Thecontact designer will specify amaximum resistance for thecontact, this level is the end-of-design-life resistance. Beforethe contact is tested for current,Tyco Electronics subjects it to asequence of tests that exercisesthe major failure mechanismsand thereby simulates EODLconditions. Conditioningincludes mating cycling, indus-trial mixed-flowing gases,humidity and temperaturecycling, and vibration tosequentially introduce wear,corrosion, stress relaxation,and mechanical disturbance.

75

6056

50

45

35

23

7.5

60

45

30

15

0

Type XII Upgrade

Size 8 Upgrade

.125 POWERBAND Contact

Size 8

Type XII

Type I, Type II/III+Upgrade

Type III+, Type II, Type III+ Posted

Size 20 Upgrade

20 DF

CONTACT CURRENT GUIDE Maximum Current (Amperes) for Largest Wire Size

1311.85


9



Presentation — An Example*


The presentation of current-carrying capacity in AMP product specifications includestwo parts:

n First, a base curve showingcurrent levels versus T-rise fora single circuit and the largestwire size (See figure 1). Thisrepresents the maximumcurrent capacity of thecontact. The curve is usuallyflat up to 75°C ambient andthen drops off. Up to 75°C, the30°C T-rise limits the amountof current, and above 75°Cthe current must be reducedto keep the combination ofambient temperature and T-rise from exceeding themaximum operating tempera-ture of 105°C.

n Next are rating factors, atable of multipliers to accountfor connector loading and forsmaller wire sizes (See figure 2).The designer first determinesthe base current for theambient conditions of theapplication; then multipliesthis base current by the ratingfactors to find the currentlevel for the application’sloading factor and wire size.

Graph shows the relationship between base current, ambient temperature, and contact T-rise.

Figure 1

Rating factors allow the base current to be adjusted for various connector loading and wire sizes.

Practical ValuesThe current-rating methodgives designers practicalvalues applicable to their appli-cations. While the specifiedcurrent levels for a contact maybe lower than for other testingmethods, they are more practi-cal and simplify the systemdesign process.“Spec-manship” is replacedby a realistic assessment of thecurrent-carrying capacity of acontact under varying condi-tions of temperature, connectorloading, and wire size.Specific current-carrying databased on EOL and % loading isavailable from Tyco Electronics.Please contact your local Tyco Electronics Sales Engineeror call Tyco Electronics.

Connector/Contact AcceptabilityAs previously stated, choosingthe correct connector/contactcombination is fundamentalto the successful function ofall connectors. The SelectorChart shown at right, isdesigned to simplify your choice

*Note: Data is not typical of aspecific CPC connector configu-ration. For specific current rating information based on %connector loading, contact Tyco Electronics.

To demonstrate the method ofspecifying current, consider thefollowing application conditions;an ambient temperature of 65°C,a 50% loading of contacts inthe housing, and 20 AWG[0.6mm2] wire.

n From Figure 1, the basecurrent rating is 14 amperewith 18 AWG [0.8mm2] wire.

n Figure 2, the rating factor for50% loading and 20 AWG[0.6mm2] wire is 0.68.

n The specific rating for thisapplication is the product ofthe base rating and the ratingfactor:

14 x 0.68 = 9.5 ampere

n Each of the contacts cancarry 9.5 ampere.

n However, if the ambient temper-ature is 80°C the allowable T-rise becomes 25°C. The basecurrent must be lowered to 12.8 ampere so that the 105°Cmaximum operating tempera-ture is not exceeded. Thecurrent rating then becomes:

12.8 x 0.68 = 8.7 ampere.

Connector Posted Sub-Mini POWERBANDType 20 DF Type I Type II Type III+ Type III+ Type XII Coax Contacts

CPC Series 1 4 4 4 4

CPC Series 2 4

CPC Series 3 4


CPC Series 5 4


CPC 5015 4

CMC Series 1 4 4 4 4

CMC Series 2 4

CMC Series 3 4

CMC Series 4 4 4 4 4

18 20 22 24 26

Single 1 .83 .69 .59 .50

30% .97 .80 .66 .57 .49

50% .83 .68 .57 .48 .42

70% .65 .53 .45 .38 .33

100% .55 .45 .38 .32 .28

AWG%

Lo

adin

g

Figure 2

Contact Selector Chart

Current Rating

0 10 20 30 40 50 60 70 80 90 100 0

5

10

15

Single Contact 18 AWG

Ambient Temperature (°C)

Cu

rren

t R

atin

g (

Am

per

es)

of connectors and their accept-able contacts. Once you haveselected the wire size, current-carrying capacity need,number of positions required,and the type of contactsneeded in your choice ofconnector, refer to this matrixfor a quick look at exactly whatis acceptable in a givenconnector type.

CPC

Serie

s1

10



Circular Plastic Connectors, Size 1



CPC Connectors, Series 1for Cable or Panel Mount(Accepts Type III+, High-Current Power, Type II andSubminiature CoaxContacts)

Listed part numbers are forconnectors only; contactsmust be ordered separately.

MaterialHousing—Thermoplastic, 94V-0 rated,black

Related Product DataContacts—Pages 17-23Contact Arrangement—Page 24Component Dimensions—Page 25*Accessories—Pages 38-42, 52-54Performance Characteristics—Page 6Application Tooling—Pages 76-79Technical Documents—Page 80

Replacement Coupling RingsShell Size Part No.

11 213811-113 213813-117 213810-123 213812-1

*M Max.

*N Max.

*Thread Size(See chart)

*J Dia.

Panel Cutout

*L Max.

*KMax.

Free-Hanging Receptacle

*Panel Thk..125[3.18] Max.

*EMax.

*AMax.



*E Max.

Standard Sex Connectors (Receptacles accept pin contacts, Plugs accept socket contacts)

Square Flange ReceptacleFree-Hanging

Arrangement Keying With Threaded With Mounting ReceptaclePlugShell No. of

Inserts1 HolesSize Positions

11-4 A 208130-1 206061-1 206153-1 206060-113-9 A 208131-1 206705-1 206705-2 206708-1

17-16A 206036-8 206036-1 206036-3 206037-1B — 213862-1 — 213849-1

23-24A 211839-1 206838-1 206838-2 206837-1B — 213866-1 — 213851-1

23-37A 787610-1 206151-1 206151-2 206150-1B — 213860-1 — 213848-1

Reverse Sex Connectors (Receptacles accept socket contacts, Plugs accept pin contacts)

Square Flange ReceptacleFree-Hanging

Arrangement Keying With Threaded With Mounting ReceptaclePlugShell No. of

Inserts1 HolesSize Positions

11-4 A 211102-1 206430-1 206430-2 206429-1

17-14A 211103-1 206043-1 206043-3 206044-1B — 796437-2 — 796449-1

23-37A 206306-5 206306-1 206306-2 206305-1B — 213864-1 — 213850-1

1Four 4-40 threaded inserts per receptacle.Key Style “A” is the Standard 5 Locating Key arrangement. Key Style “B” is the 4 Locating Key arrangement.

*Note:See page 25 for callout dimensions

1Four 4-40 threaded inserts per receptacle.

KeyingMolded-in keying in two configurations:

A—Standard Configuration: 5 Keys

B—Optional Configuration: 4 Keys toprevent mismating of standard andreverse sex.

*D ±.010[±0.25]

*D ±.010[±0.25]

*H +.007–.000[+0.18]

Dia.

*B ±.015[±0.38]

*C ±.010[±0.25]

*G ±.025[±0.64]

*F ±.010[±0.25]

*F ±.010[±0.25]

Plug

Square Flange Receptacle

*AMax.

*B ±.015[±0.38]

*C ±.010[±0.25]

Standard Sex Connectors (Receptacles accept pin contacts, Plugs accept socket contacts)

Arrangement Square Flange ReceptacleShell No. of Keying With Threaded With Mounting PlugSize Positions Inserts1 Holes

13-7 A 211401-4 211401-1 211399-117-9 A 211767-2 211767-1 211766-1

23-19A 211771-2 211771-1 211770-2B — 213870-1 213853-1

Reverse Sex Connectors (Receptacles accept socket contacts, Plugs accept pin contacts)

Arrangement Square Flange ReceptacleFree-Hanging

Shell No. of Keying With Threaded With Mounting Receptacle PlugSize Positions Inserts1 Holes

13-7 A 211398-4 211398-1 211398-2 211400-1

17-9A — 211769-1 211769-3 211768-1B — 796439-2 — 796450-1

23-19A — 211773-1 — 211772-1B — 213868-1 — 213852-1

1Four 4-40 threaded inserts per receptacle.Key Style “A” is the Standard 5 Locating Key arrangement. Key Style “B” is the 4 Locating Key arrangement.

CPCSeries

1

11



Circular Plastic Connectors, Series 1, VDE Tested



KeyingA—Standard Configuration: 5 KeysB—Optional Configuration: 4 Keys

CPC Connectors, Series 1,for Cable or Panel Mount(Accepts Type III+, High-Current Power, Type II andSubminiature CoaxContacts)

n Designed to meetrequirements of VDE asshown in DINSpecification 57627

n Recognized under theComponent Program ofUnderwritersLaboratories Inc. for 600 VAC and 600 VDC service, File No. E28476

n Certified by Canadian StandardsAssociation, File No. LR 7189

Listed part numbers are forconnectors only; contactsmust be ordered separately.


Related Product DataContacts—Pages 17-23Contact Arrangement—Page 24Component Dimensions—Page 25*Accessories—Pages 38-42, 52-54Performance Characteristics—Page 6Application Tooling—Pages 76-79Technical Documents—Page 80

Replacement Coupling RingsShell Size Part No.

13 213813-117 213810-123 213812-1

R

R Plug*M Max.

*N Max.


*J Dia.

Panel Cutout

*L Max.

*KMax.


*Panel Thk..125[3.18] Max.

*E Max.

*AMax.

*AMax.



*E Max.


*D ±.010[±0.25]

*B ±.015[±0.38]

*B ±.015[±0.38]

*C ±.010[±0.25]

*C ±.010[±0.25]

*D ±.010[±0.25]

*G ±.025[±0.64]

*F ±.010[±0.25]

*F ±.010[±0.25]

*H +.007–.000[+0.18]

Dia.



CPC

Serie

s1

12



Circular Plastic Connectors, Series 1



Standard Sex (Posted Pin Contacts)Receptacle Assemblies Dimensions ContactArrangement

Mounting 4-40 ThreadedKeying

A BFinish Peripheral

No.Holes Inserts

Style Code Seal

11-4 — 207825-9 .119 .816 A NA 3.02 20.73

13-7 — 1-796433-1 .220 .816 A NA 5.59 20.73

208223-9 — .220 .816 A N13-9

A 5.59 20.73

— 1-208223-0 .220 .816 A NA 5.59 20.73— 1-207303-4 .220 .816 A

N17-16

1-207303-5 — A 5.59 20.73 C1-207303-3 — A .220 .816 A N213855-4 213855-3 B 5.59 20.73

213782-4 — .429 .679 A NA 10.90 17.2423-19

213859-2 — .618 .674 A NB 15.70 17.12

— 213588-2 .220 .654 C NA 5.59 16.61

213798-3 — .618 .679 A NA 15.70 17.2423-24

213780-2 — .220 .654 A NA 5.59 16.61

213857-2 — .429 .679 A NB 10.90 17.24

1-206934-1 — .220 .654 A NA 5.59 16.61206934-5 — .119 .654 A N

— 1-206934-7 A 3.02 16.61 Y

23-37 208132-2 — A.429 .654

C1-206934-8 — A A N213854-3 — B

10.90 16.61A

1-206934-9 — .618 .654 A NA 15.70 16.61

Note: Posts are .017 [0.43] offset from centerline of contacts. All posts must be oriented in the same plane for propercontact/post location.

Square FlangeReceptacles, PrintedCircuit Board Mountwith .025 [0.64] sq. solder tails

Material and FinishHousing—Thermoplastic, 94V-0 rated,blackContacts—A—Duplex plated gold flash on entirecontact with .000030 [0.00076] min.gold on contact engagement area, tin onthe termination areaC—Plated tin on the entire contact, tinon the termination area

Related Product DataContact Arrangement—Page 24Performance Characteristics—Page 6Technical Documents—Page 80

Other Available PostedContacts

Tyco Electronics can makeavailable contacts withvarious solder tail lengthsfor loading into the standardor reverse sex, squareflange receptacles forapplications requiringcustom solder tail lengths.

.150[3.81]

Dia.

4 Holes

1.125±.010

[28.58±0.25]Typ.

1.435±.015

[36.45±0.38]

1.125±.010

[28.58±0.25]Typ.

.420±.015

[10.67±0.38]

.094[2.39]

1.050±.010

[26.67±0.25]Dia.

.125[3.18]

Max.

Panel Thk.

A

B

KeyingMolded-in keying in two configurations:

A—Standard Configuration: 5 Keys

B—Optional Configuration: 4 Keys toprevent mismating of standard andreverse sex.

1.435±.015

[36.45±0.38]

.119 [3.02]

Min.

.618 [15.70]

Max.

CPCSeries

1

13



Circular Plastic Connectors, Series 1 (Continued)



Special CPC Connectors,Square Flange Receptacles, Printed Circuit Board MountWith Round Posted Contacts(Size 16), ContactArrangement 17-16

Material and FinishHousing—Thermoplastic, 94V-0 rated,heat-stabilized, fire-resistant, self-extinguishing, blackContacts—BrassPlating—Connector Part No. 207292-1—Plated tin over .000050 [0.00127] min.nickel on entire contact Connector Part No. 207292-2—Plated .000030 [0.00076] min. goldover .000050 [0.00127] min. nickel onentire contactNotes: 1. Connector can be used for

pressure bulkhead feed-thru (sealed) applications.

Notes: 2. Receptacle is StandardSex, supplied preloadedwith 16 special roundposted pin contacts,.030 [0.76] diameter.

Reverse Sex (Posted Socket Contacts)Receptacle Assemblies Dimensions ContactArrangement

Mounting 4-40 ThreadedKeying

A BFinish Peripheral

No.Holes Inserts

Style Code Seal

208283-4 — A .159 .536 A N4.04 13.6111-4

1-788130-1 — A .704 .541 C N17.88 13.74

17-9 1-213826-1 — A .220 .536 C Y5.59 13.61

213729-9 213729-6 A .368 .536 A N9.35 13.61

17-14 1-213825-7 — A .220 .536 C Y5.59 13.61

— 213729-8 A .159 .536 C N4.04 13.61

213858-3 — B .645 .394 A N16.38 10.00

23-19 213781-9 — A .557 .374 C N14.15 9.50

213827-8 — A .368 .374 C Y9.35 9.502-208224-1 — A .557 .374 A N213856-4 — B 14.15 9.50

1-208224-2 — A .368 .374 C N23-37 9.35 9.50

1-213828-6 — A .368 .374 C Y9.35 9.50

207890-2 — A .159 .374 A N4.04 9.50

Note: Posts are .017 [0.43] offset from centerline of contacts. All posts must be oriented in the same plane for propercontact/post location.

Square FlangeReceptacles, PrintedCircuit Board Mountwith .025 [0.64] sq. solder tails

Material and FinishHousing—Thermoplastic, 94V-0 rated,blackContacts—A—Duplex plated gold flash on entirecontact with .000030 [0.00076] min.gold on contact engagement area, tin onthe termination areaC—Plated tin on the entire contact, tinon the termination area

Related Product DataContact Arrangement—Page 24Performance Characteristics—Page 6Technical Documents—Page 80Keying—Page 12

1.435±.015[36.45±0.38]

1.125±.005[28.58±0.13]

1.435±.015[36.45±0.38]

1.125±.005[28.58±0.13]

1.110[28.19]

Max. Dia.

.125[3.18]Max.Thk.

Panel

B

1.050±.005[26.67±0.13]

Dia.

±.030 A [±0.76] Typ.

.094±.005[2.39±0.13]

.420±.005[10.67±0.13]

1.050[26.67]

CPC

Serie

s1

14






Special CPC Connectors,Feed-ThruPressure Rating up to 30 psi

Material and FinishHousing—Thermoplastic, 94V-0 rated,blackContacts—Copper alloy, gold overnickel plated

ArrangementStandard Reverse

Numbering Numbering Feed-ThruPlug Plug Receptacle

11-4 206060-1 206516-1 206518-217-16 206037-1 206554-1 206552-1

H Max.

J Max.

Thread Size(See Chart)

Note: Feed-Thru Receptacles arefully loaded with Size 16,feed-thru pin contacts. OrderSize 16 crimp, snap-in socketcontacts for plugs separately.

ArrangementDimensions Thread

A B C D E F G H J Size

11-4 1.209 .687 .094 .844 1.125 .125 .840 1.080 .975 5/8-2430.71 17.45 2.39 21.44 28.58 3.18 21.34 27.43 24.77 UNEF-2A

17-16 1.209 1.050 .094 1.125 1.435 .150 1.210 1.080 1.349 15/16-2030.71 26.67 2.39 28.58 36.45 3.81 30.73 27.43 34.26 UNEF-2A

Receptacle, Feed-Thru

Plug

Part Numbers

Dimensions

Panel Thk..125[3.18]

Max.

G Dia.

F Dia.(4 Holes)

A Max.

Pin Both Sides

B .010[0.25]

C .010[0.25]

D .010[0.25]

E .025[0.64]

Panel Cutout

Special CPC Connectors,Square Flange Receptacles,With Solder Type Contacts(Size 16), ContactArrangement 17-16

Notes: 1. Connector can be used forpressure bulkhead feed-thru (sealed) applications.

Notes: 2. Receptacle is standardsex, supplied preloadedwith 16 special solder cuppin contacts.

Material and FinishHousing—Thermoplastic, 94V-0 rated,heat-stabilized, fire-resistant, self-extinguishing, blackContacts—BrassPlating—Connector Part No. 206404-1—Plated .000030 [0.00076] min. gold over.000030 [0.00076] min. nickel on entirecontactConnector Part No. 206404-2—Plated tin over .000100 [0.00254] min.copper on entire contact

.250±.015

[6.35±0.38]

.420±.015

[10.67±0.38]

.094±.010

[2.39±0.25]

1.090±.010

[27.69±0.25] Dia.

.156[3.96]

Solder CupContact

Panel Thk..125[3.18]

Max.

1.050±.010

[26.67±0.25]Dia.

CPCSeries

1

15





Circular Plastic Connectors, Series 1 (Continued)Square Flange Receptacles,Right-Angle, Postedwith .025 [0.64] sq. solder tails

Material and FinishHousing—Thermoplastic, 94V-0 rated,blackLocation Wafer—Phenolic, blackContact Posts—.000100 [0.00254]min. tin over .000100 [0.00254] min.copperContact Body—A—.000100 [0.00254] min. tin over.000050 [0.00127] min. nickelB—.000030 [0.000762] min. gold for alength of .200 [5.08] min. from matingend, with remainder gold flash, bothover .000050 [0.00127] min. nickel

Related Product DataContact Arrangements—Page 24Component Dimensions—Page 25*Performance Characteristics—Page 6Keying—Standard Configuration: 5 Keys

Technical Documents—Page 80 Standard Sex (Posted Pin Contacts)

ArrangementReceptacle Assemblies

Contact BodyMounting 4-40 Threaded Finish CodeMating Plug

No. Holes Inserts Part No.

11-4 1-796403-1 1-796403-2 B 206060-113-7 1-796435-1 1-796435-2 B 211399-113-9 1-796375-1 1-796375-2 B 206708-117-9 1-796497-1 — B 211766-117-16 1-796404-1 — B 206037-123-19 1-796405-1 — B 211770-2

23-24 1-796387-1 — A 206837-11-796387-2 — B

23-37 1-796406-1 — B 206150-1

Reverse Sex (Posted Socket Contacts)

ArrangementReceptacle Assemblies

Contact BodyMounting 4-40 Threaded Finish CodeMating Plug

No. Holes Inserts Part No.

11-4 1-796407-1 — B 206429-113-7 1-796500-1 — B 211400-117-9 1-796501-1 — B 211768-1

17-14 (shown) 796348-3 — A 206044-1796348-2 — B

23-19 1-796502-1 — B 211772-123-37 1-796409-1 — B 206305-1

*A Max.

*C*B

*D Max. *E Max.

.125[3.18] Max.

Thk. Panel.025[0.64]

Sq.

Post Typ. Contact

Location Wafer

*G

*F

4 Holes

.150[3.81]

*F

*H Dia.

*J Dia.

Panel Cutout


CPC

Serie

s1

16






Material and FinishHousing—Thermoplastic, 94V-0 rated,blackLocation Wafer—Phenolic, blackContact Posts—.000100 [0.00254]min. tin over .000100 [0.00254] min.copperContact Body—A—.000100 [0.00254] min. tin over.000050 [0.00127] min. nickelB—.000030 [0.000762] min. gold for alength of .200 [5.08] min. from matingend, with remainder gold flash, bothover .000050 [0.00127] min. nickel

Technical Documents—Page 80

Square Flange Receptacles,Right-Angle, Postedwith .045 [1.14] sq. solder tails.For Higher Current Applications

Standard Sex (Posted Pin Contacts)

Arrangement Receptacle Assemblies Contact Body Mating PlugNo. Mounting Holes Finish Code Part No.13-7 1776903-1 B 211399-117-16 1776904-1 B 206037-123-24 1776905-1 B 206837-123-37 1776906-1 B 206150-1

.125[3.18] Max.

Thk. Panel.045[1.14]

Sq.

Post Typ.

Ø .150—157[3.81—3988]

4 Holes

.16[4.064]

RecommendedPanel Cutout

Mating Face

ReceptacleMail: ThermoplasticColor: Black

Major Key

1.438[36.525]2 PLC

1.750±.025[44.45±.635]

2 PLC

Location WaferMaterial: Phenolic

Color: Black

Contact24 PLC

2.43[61.72]

Ref.

1.33[33.78]

Max..520±.015[13.2±.381]

Ø 1.45[36.83]

Max. Ø 1.51[38.35]

Max.

.156[3.96]

1.438[36.525]2 PLC

Ø 1.61[40.89]

CPCSeries

1

17





Signal Contacts

Material and Finish — See chart.Contact Body—Brass or phosphor bronzeRetention Spring—Stainless steel

Application Tooling—Pages 76-79Technical Documents114-10004 Application Specification108-10042 Product Specification

Type III+, Crimp, Snap-In

Pin

Socket

[.0625+.0010–.0020

[1.588+0.025]–0.051

Dia.

Max.Dia.

Pin BodySpring, Stainless Steel

Spring,Stainless Steel

Ferrule, Brass,Nickel Flash

.530±.010

[13.46±0.25]

.113[2.87]

.390[9.91]

Min.

Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡ Wire Size Ins. Contact

Strip Form Loose Piece Tooling Part No.Range Dia. Finish

Contact No. Contact No. Loose Piece Strip FormAWG mm2 Range Pin Socket Pin Socket Hand Tool Applicators

.015-.030 Gold/Nickel2 788085-3 788088-2 — — 567867-1***30-28 0.05-0.09

0.38-0.76 Sel. Gold/Nickel3 788085-1 788088-1 788085-4 788088-390716-1 or 567947-1***

or 680602-□***Bright Tin 1-66425-2 1-66424-1 — —

.040-.0601Gold/Nickel2 66425-7 66424-7 66429-3 66428-3 91515-16 466598-□***

30-26 0.05-0.15 1.02-1.52 Sel. Gold/Nickel3 66425-8 66424-8 66429-4 66428-4.014-.0301 Gold/Nickel2 66393-7 66394-7 — —0.36-0.76 Sel. Gold/Nickel3 66393-8 66394-8 66406-4 66405-4

90225-26 466585-3***

Bright Tin 1-66106-5 1-66108-5 1-66107-1 1-66109-791515-16 466321-□***

26-24 0.12-0.2 .035-.0551 Gold/Nickel2 66106-7 66108-7 66107-3 66109-3or or

0.89-1.40 Sel. Gold/Nickel3 66106-8 66108-8 66107-4 66109-458495-1* 466908-2***Sel. Gold/Nickel4 — 66108-1 — 66109-1

Bright Tin 2-66102-5 3-66104-0 1-66103-8 1-66105-9.040-.0801 Gold/Nickel2 66102-8 66104-8 66103-3 66105-3 91515-16 466323-□***1.02-2.03 Sel. Gold/Nickel3

66102-9 66104-9 66103-4 66105-4 or or2-66102-2 2-66104-3 1-66103-2 1-66105-3 58495-1* 466907-2***

Sel. Gold/Nickel4 — 66104-1 — 66105-124-20 0.2-0.6

.060-.120 5 Bright Tin 1-66564-2 1-66563-1 66566-7 66565-7 466383-4***

1.52-3.05 Sel. Gold/Nickel3 66564-8 66563-8 66566-4 66565-491542-16 or 466979-1***

or 567363-□***Bright Tin 1-66332-4 1-66331-4 1-66400-0 1-66399-0

91523-16 466324-□***.080-.1001 Gold/Nickel2 66332-7 66331-7 66400-3 66399-3

or or2.03-2.54 Sel. Gold/Nickel3 66332-8 66331-8 66400-4 66399-4 90225-26 466942-1***

Sel. Gold/Nickel4 — 66331-2 — 66399-21-66098-9S

Bright Tin1-66098-8

1-66100-9 1-66099-5 1-66101-991505-16 or 466325-□***

18-16 0.8-1.4.080-.1001

Gold/Nickel2 66098-8 66100-8 66099-3 66101-3 91523-16 or or2.03-2.54Sel. Gold/Nickel3 66098-9 66100-9 66099-4 66101-4 58495-1* 466906-1***Sel. Gold/Nickel4 66098-6 — 66099-1 —

1-66359-4 1-66358-6 1-66361-2 1-66360-2.080-.1001 Bright Tin 1-66359-5 1-66358-8 66361-7 66360-7

466326-□***Gold/Nickel2 66359-9 66358-9 66361-3 66360-391519-16 or2.03-2.54

Sel. Gold/Nickel31-66359-0 1-66358-0 66361-4 66360-4 466923-2***18-14 0.8-2.0 1-66359-2 1-66358-3 66361-8 66360-8

Sel. Gold/Nickel4 — 66358-1 — 66360-1

.110-.150 5 Bright Tin 66597-866598-9

66602-8 66601-9 466958-1***1-66598-0 91521-16 or2.79-3.81

Sel. Gold/Nickel3 66597-2 66598-2 66602-2 66601-2 567364-□***1Overall insulation crimp diameter, including crimp barrel, must notexceed .125 [3.18].

2.000015 [0.00038] gold in the mating area over .000050 [0.00127]min. nickel.

3.000030 [0.00076] gold in the mating area, with gold flash onremainder, over .000050 [0.00127] min. nickel.

4.000030 [0.00076] gold in the mating area, with gold gradient onremainder, over .000050 [0.00127] min. nickel.

5Contacts can ONLY be used in: Metrimate; CPC Series 1 (Arr. 23-24), Series 4 (Arr. 23-13M, 23-16M, 23-22M), and VDE connectors.

6To use with the 626 Pneumatic Tool: remove crimping head from StraightAction Hand Tool (SAHT), order SAHT Adapter Part No. 217201-1,Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without),and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (footactuated).

SStandard reeling of strip form contacts.*Commercial PRO-CRIMPER II hand tool for field repair only. Note:Die Set can be adapted for use with 626 Pneumatic Tool System.

Insertion Tool Part No. 91002-1 (for insulation diameters .070 [1.78]or less), No. 200893-2 (for insulation diameters .090 [2.29] max.). Extraction Tool Part No. 305183. (Instruction Sheet 408-1216)***Call Technical Support for Machine Applicator Part Numbers.

Socket

Pin

‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing.Refer to contact current carrying capability information on page 8.

CPC

Serie

s1

18





Signal Contacts (Continued)

Material and Finish — See chart.Contact Body—Copper Nickel AlloyRetention Spring—Stainless steel

Related Product DataApplication Tooling — Pages 76-79Technical Documents114-10004 Application Specification108-10024-2 Product Specification

Enhanced High CurrentType III+, Crimp, Snap-In

Ratings

Multiplication Rating Factor (F)

Pin

Socket

[.0625+.0010–.0020

[1.588+0.025]–0.051

Dia.

Max.Dia.

Pin BodySpring, Stainless Steel

Spring,Stainless Steel

Ferrule, Brass,Nickel Flash

.530±.010

[13.46±0.25]

.113[2.87]

.390[9.91]

Min.

Contact Size 16—Pin Diameter .062 [1.57] Wire Size Ins. Contact

Strip Form Loose Piece Tooling Part No.Range Dia. Finish

Contact No. Contact No. Loose Piece Strip FormAWG mm2 Range Pin Socket Pin Socket Hand Tool Applicators

466326-□***.080-.1001 Gold 1-66359-6 1-66358-9 1-66361-4 1-66360-4

91519-13 or

18-14 0.8-2.02.03-2.54 Tin 1-66359-9 2-66358-1 1-66361-6 1-66360-6 466923-2***

.110-.1502 Gold 1-66597-0 1-66598-1 66602-9 1-66601-0 466958-1***

2.79-3.81 Tin 1-66597-1 1-66598-2 1-66602-0 1-66601-291521-13 or

567364-□***

Socket

Pin

1 Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18].2 Contacts can ONLY be used in CPC, Series 1 (Arr. 23-24), Series 4 (Arr. 23-13M, 23-16M, 23-22M), and VDE connectors.3 To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly,

order SAHT Adapter Part No. 217201-1, Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated).

*** Call Technical Support for Automatic Machine Applicator Part Numbers.

Voltage: 250 Volts AC/DC600 Volts AC/DC, Series I, VDE tested and select loaded only

Base Current: Type III+ contacts: 17 amperes, 30˚C temperature rise with single contact on 14 AWG wireEnhanced High Current Type III+ contacts: 25 amperes, 30˚C temperature rise with single contact on 14 AWG wire

Temperature: -55˚C to +105˚CVDE 0627: XA/630/4KV/2 - Series I, VDE tested only

Type III+ Contacts (Note: 1 = 17 amperes)Single Circuit ≅ 50% 100%

Shell Size Wire Size Wire Size Wire Size30 AWG 14 AWG 30 AWG 14 AWG 30 AWG 14 AWG

11-4 .291 1 .212 .905 .140 .68413-9 .278 .995 .175 .750 .134 .56717-16 .270 .990 .146 .625 .127 .47223-24 .281 .985 .138 .550 .120 .41623-37 .275 .985 .131 .497 .114 .376

Enhanced High Current Type III+ Contacts (14 AWG wire only - Note: 1 = 25 amperes)

Single Circuit ≅ 50% 100%Shell Size14 AWG 14 AWG 14 AWG

11-4 .880 .840 .64013-9 .880 .640 .48017-16 .880 .520 .40023-24 .880 .520 .40023-37 .880 .440 .320

Percent Connector Loading

Percent Connector Loading

CPCSeries

1

19





Wire Size Range Ins. Grounding Pin Part No. Strip Form Loose PieceDia. Contact Applicator Hand Tool

mm2 AWG Range1 Finish Strip Form Loose Piece Part No. Part No.

.035-.055 Tin 164159-3 164162-1— 91515-15 or0.12-0.2 26-24 0.89-1.4 Sel. Gold/Nickel4 164159-4 164162-2 58495-1*

.045-.070 Bright Tin 164160-3 164163-1 466323-□*** 91515-15 or0.2-0.6 24-20 1.14-1.78 or 91505-15 or

Sel. Gold/Nickel4 164160-4 164163-2 466907-2*** 58495-1*

.078-.098 Tin 164161-3 164164-1 466741-□*** 91523-15 or0.8-1.4 18-16 1.98-2.49 or 91505-15 or

Sel. Gold/Nickel4 164161-4 164164-2 680114-3*** 58495-1*

1Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18].4Gold flash over .000030 [0.00076] min. nickel on entire contact, with .000030 [0.00076] gold in contact area.5To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No. 217201-1,Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated).

*Commercial PRO-CRIMPER II hand tool for field repair only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System.***Call Technical Support for Automatic Machine Applicator Part Numbers.Extraction Tool Part No. 539972-1.


Type III+ (PrecisionFormed, Crimp)

Contact Size—16Pin Diameter—.062 [1.57]

Material and FinishContact Body—Copper alloy, platedtin or goldSpring—Stainless steel

Grounding Pin(make first - break last)

High Current PowerContact—Size 16

The features of the HighCurrent Size 16 contacthave been designed toretrofit into the existingAMP Connectors such asCPC (Circular PlasticConnector), CMC (CircularMetal Connector), G Series,M Series, Metrimate SquareGrid and Drawer Connectorhousings. An initial T-Risetest in free air has showna 23 amp capability with a30° T-Rise. The contact maybe crimped onto14 AWG wire with anAMP hand tool Part No.601967-1. Use turret TH502(1-601967-6) for thepin and turret TH501(1-601967-5) for the socket.

MaterialBody—Copper alloyLouvertac Band—Beryllium copperRetention Spring—Stainless steel

FinishBody—SilverLouvertac Band—Gold

Related Product DataPerformance Characteristics—Page 6Application Tooling—Pages 76-79Technical Documents—Page 80

Contact Part Nos. Crimping ToolWire Range Pin Socket Turret

mm2 AWG Loose Tape Loose Tape Tool for forPiece Mounted Piece Mounted Pins Sockets

0.8-1.4 18-16 796964-1 796964-2 796966-1 796966-2 601967-1 1-601967-5 1-601967-52 14 193844-1 193844-2 193846-1 193846-2 601967-1 1-601967-6 1-601967-5

Extraction Tool Part No. 305183

CPC

Serie

s1

20






Wire SizeContact

Loose PieceRange

FinishContact No.

AWG mm2 Pin Socket26-20 0.12-0.6 Gold/Nickel1 266182-1 266183-118-16 0.8-1.4 Gold/Nickel1 266180-1 266181-1

Solder Tab4 Duplex2 202236-7 202237-7Bright Tin 202236-5 202237-5

1.000030 [0.00076] gold in mating area over .000030 [0.00076] min. nickel.2Duplex plated .000030 [0.00076] gold in mating area over .000030 [0.00076] min. nickel on contact body; bright tin onsolder tab.

3Bright tin on entire contact.4Designed for up to 14 AWG; but, not to exceed current limitation of contact.Note: These contacts can be used in Multimate contact cavities of all connector housings.‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing.Refer to contact current carrying capability information on page 8.

Extraction Tool Part No. 305183

Solder-Type(with Preformed Wire Barrel/Insulation Support)

Solder-Tab

Solder-Tab

Type III+ (PrecisionFormed, Solder)

Pin

Pin

Socket

Pin Socket

SocketContact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡

Contact Size—16Pin Diameter—.062 [1.57]

Material and FinishContact Body—Copper alloy, platedtin or goldSpring—Stainless steel

Related Product DataPerformance Characteristics—Page 6Technical Documents—Page 80

Pin Socket

Solder-Type

CPCSeries

1

21






Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡Tooling Part No.

Wire Size Ins. Tape Mounted Loose Piece Contact Tape Mounted Loose PieceRange Dia. Contact No.2 Contact No. Color Dies for Die Set for HandAWG mm2 Range1 Pin Socket Pin Socket Code AMP-TAPETRONIC 626 Pneumatic ToolMachine 69875 Tool System

.035-.055 —0.89-1.40 201611-4 201611-14 201613-15 Red/Red91538-1*

.048-.065 — —90230-17

or 601967-1*28-24 0.08-0.20 1.22-1.65 201334-14 201332-15 Red/Red 90249-2

.095-.110 — — — 601967-1*2.41-2.79 202410-14 202411-15 Green

.040-.062 — 91538-1*1.02-1.57 201578-4 201578-14 201580-15 Yellow/Red or 58541-1*

24-20 0.2-0.6.055-.088

90249-2 90230-17

or 601967-1*1.40-2.16 201330-6 201328-9 201330-14 201328-15 Yellow/Red

18 0.9-0.9 No. Ins. — — 91539-1*(Two) (Two) Support 202725-14 202726-14 Blue — 90231-27

or 601967-1*.080-.105 — — — 90136-1*2.03-2.67 202507-14 202508-15 — — or 601967-1*

18-16 0.8-1.4 200336-6 200333-8 200336-14 200333-14 Blue/Blue 90250-1 90231-27 91539-1*No Ins.

— — — — —58541-1*

Support ,6204219-15,6 Blue/Blue or 601967-1*3212618-23 201568-3 201570-14 201568-15 Violet/Blue 90250-1 90231-27 91539-1-

No Ins.201570-2 — — — — —

58541-1*14 2 Support †,6,3212618-13,6,† or 601967-1*

1Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18].2For AMP-TAPETRONIC Machine No. 69875, order contacts by Tape Mounted Contact No., plus packaging code “IM REEL” (5000 parts per reel).3Grounding pin is used to provide a make-first/break-last condition when mating and unmating connector halves.4Use turret TH502 (1-601967-6) with hand tool 601967-1.5Use turret TH501 (1-601967-5) with hand tool 601967-1.6Pin length is .630±.005 [16.002±.127] on these two pins.7Die Set requires “C” Head Adapter Part No. 318161-1; Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without); and Power Unit Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated).

*Commercial PRO-CRIMPER II Hand Tool for field repair use only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System.†Does not use Hand Tool 91539-1 or 601967-1.‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capabilityinformation on page 8.

Insertion Tool Part No. 200893-2 (for insulation diameters .070 [1.78] or less).Extraction Tool Part No. 305183.

Type II, Screw Machined,Crimp

MaterialContact Body—BrassRetention Spring—Stainless steel

FinishContact Body—.000030 [0.00076]gold over .000050 [0.00127]nickel. Gold thickness controlledon socket O.D.Retention Spring—Stainless steel

Related Product DataApplication Tooling—Pages 76-79

Pin

Pin

Socket

Socket

.795±.010

[20.19±0.25]

.472±.005

[11.99±0.13]

.062±.001

[1.57±0.03]Dia.

Spring

Spring

Socket Body

Pin Body.107 Max. Dia.[2.72]

1.087±.010

[27.61±0.25]

CPC

Serie

s1

22





Coaxial Contacts

.112+.005

[2.845+.127]Dia.

Subminiature Coax, Size 16Precision Formed, Crimp

MaterialOuter Shell—Brass per MIL-C-50Center Conductor—Beryllium copperper QQ-C-533 (Pin); Brass perQQ-B-626 (Socket)Inner Dielectric—PolypropyleneRetention Spring—Stainless steel perQQ-S-766Ferrule—Copper per QQ-C-576

FinishOuter Shell, Center Conductor—See chartsFerrule†—Bright tin perMIL-T-10727


Pin

FerrulePart No. 5-225088-1—

Part No. 225088-3—

Socket

Socket

Selection Chart for Coaxial CableTooling Part No.

Loose Piece Die Sets forCable Size Contact Contact No. FerruleHand Tool 69710-1 Hand

(RG/U) FinishPin Socket

Part No.or 626 Pneumatic Tool

Tool System or Die Set*

Gold/NickelGold/Copper1 226537-2 51565-2

178, 196Gold/Nickel †

1-332057-0† 69690-27 69656-2

Gold/Copper2 — 51565-5

Gold/Nickel196 Gold/Copper1 226537-2 51565-2

(Double Braid) Gold/Nickel †1-5-225088-1† — 69656-9

Gold/Copper2 — 51565-5


174, 188, 316Gold/Nickel

1-332056-0 696907-2 91911-3*-9

Gold/Copper2 226537-4 51565-4


(Double Braid) Gold/Nickel1-5-225088-3 — 69656-7

Gold/Copper2 226537-4 51565-4


179, 187Gold/Nickel

1-332056-0 69690-17 91911-4*

Gold/Copper2 226537-4 51565-4


(Double Braid) Gold/Nickel †1-5-225088-1† — 69656-8

Gold/Copper2 226537-4 51565-4


161Gold/Nickel

1-332056-0 — —

Gold/Copper2 226537-4 51565-4

1.000030 [0.00076] gold over .000050 [0.00127] nickel—outer shell and socket center conductor; .000030 [0.00076]gold over .000100 [0.00254] copper—pin center conductor.


7Die Set requires “C” Head Adapter Part No. 318161-1; Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1(without); and Power Unit Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated).

†Does not use Hand Tool 91539-1 or 601967-1.*Used with PRO-CRIMPER II Hand Tool Frame Part No. 354940-1.Extraction Tool Part No. 305183

1.010Ref.

[25.65]

Pin

.250[6.35]

.084

.086[2.134][2.184]

Dia..235

[5.969] Max.

0 .107+.005–.000

[2.718+.127]–.000

A±.003±.076

Dia.Dia.

A .120[3.05] Dia.

A .123[3.12]

Dia. FerrulePart No. 1-332057-0

.650 Ref.[16.51]

CPCSeries

1

23





Coaxial Contacts (Continued)

Subminiature Coax, Size 16Precision Formed, Crimp(Continued)

FinishFerrule†—Bright tin perMIL-T-10727


Selection Chart for Twisted Pair and Shielded WireTooling Part No.

Wire Size ContactLoose Piece Die Sets for

AWG mm2 FinishContact No. Ferrule Hand Tool 69710-1 Hand

Pin Socket Part No. or 626 Pneumatic Tool

Tool System or Die Set*

Gold/Nickel30 0.05 Gold/Copper1 226537-3 51565-3

(Twisted Pair, Solid) Gold/Nickel1-332057-0† 69690-27 69656-2

Gold/Copper2 226537-6 51565-6

Gold/Nickel28 0.08-0.09 Gold/Copper1 226537-3 51565-3

(Twisted Pair, Solid) Gold/Nickel1-332057-0† 696907-2 91911-3*-2

Gold/Copper2 226537-6 51565-6

28 0.08-0.09 Gold/Nickel(Twisted Pair, Gold/Copper1 226537-3 51565-3 69690-17 91911-4*

Stranded 7 Str., Gold/Nickel1-332057-0† or or

.0050 [0.13] Dia.) Gold/Copper2 226537-6 51565-6 69690-27 69656-2

26 0.12-0.15 Gold/Nickel(Twisted Pair, Solid Gold/Copper1 226537-3 51565-3

or Stranded 7 Str., Gold/Nickel1-332057-0† 696907-2 91911-3*-2

.0063 [0.16] Dia.) Gold/Copper2 226537-6 51565-6

26 0.12-0.15Gold/Nickel

(Shielded, .075 [1.91]Gold/Copper1 226537-1 51565-1

Max. O.D.) Gold/Nickel1-332057-0† 69690-37 69656-3

Gold/Copper2 226537-4 51565-4



7Die Set requires “C” Head Adapter Part No. 318161-1; Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1(without); and Power Unit Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated).

*Used with PRO-CRIMPER II Hand Tool Frame Part No. 354940-1.Note: A ferrule is required for each pin and socket. Extraction Tool Part No. 305183.

CPC

Serie

s1

24





Contact Arrangements, Series 1

Shell Sizes 11 and 13.150 .000 .150[3.81] [3.81].110 .000 .110

[2.79] [2.79]

.110 [2.79]

.000

.110 [2.79]

.150 [3.81]

.000

.150 [3.81]

.155[3.94]

.160 [4.06]

.000

.160 [4.06]

Shell Size 17

.205 [5.21]

.075 [1.91]

.000

.075 [1.91]

.205 [5.21]

.260 [6.6]

.130 [3.3]

.000

.130 [3.3]

.260 [6.6]

Arrangement 17-14 Arrangement 17-16Max. Wire Ins. Dia. = .100 [2.54] Max. Wire Ins. Dia. = .100 [2.54]

.455 .273 .091 .091 .273 .455[11.56] [6.93] [2.31] [2.31] [6.93] [11.56]

.390 [9.91]

.260 [6.6]

.130 [3.3]

.000

.130 [3.3]

.260 [6.6]

.390 [9.91]

Shell Size 23

.150[3.81] .150 [3.81]

.150[3.81]

.150[3.81]

.225[5.72]

.225[5.72]

.193[4.9]

.268[6.81]

.118[3]

.107[2.72]

.257[6.53]

.043[1.09]

.182[4.62]

.032[0.81]

.075[1.90]

.075[1.90]

.000 .000

.150 [3.81].182 [4.62]

.093[2.36]



Arrangement 23-19Max. Wire Ins. Dia. = .150 [3.81]

.316 [8.03]

.158 [4.01]

.000

.158 [4.01]

.316 [8.03]

.364 .182 .000 .182 .364[9.25] [4.62] [4.62] [9.25]

.450 .300 .150 .000 .150 .300 .450[11.43] [7.62] [3.81] [3.81] [7.62] [11.43]

.375 .225 .075 .075 .225 .375[9.52] [5.72][1.90] [1.90] [5.72][9.52]



.197 .197[5] .000 [5]

.197 [5]

.000

.197 [5]

.342 [8.69]

.171 [4.34]

.000

.171 [4.34]

.342 [8.69]

.394 .197 .000 .197 .394[10.01] [5] [5] [10.01]

.296 .098 .098 .296[7.52] [2.49] [2.49] [7.52]

.185[4.7]

.000

.093[2.36]

.185[4.7]

1 2

3 5

6 7

Note: Contact arrangements shown are for pin mating face (plug or receptacle). Socket mating face is mirror image.

CPCSeries

1

25Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628




Component Dimensions, Series 1

PlugM Max.

N Max.

Thread Size(See chart)

Shell Dimensions ThreadSize Sex

A B C D E F G H J K L M N Size

1.070 1.365Rev. 27.18 .420 .094 .687 .740 .844 1.125 .125 .840 .817 .935 34.67 .975 5/8-24111.350 10.67 2.39 17.45 18.8 21.44 28.58 3.18 21.34 20.75 23.75 1.080 24.77 UNEF-2A

Std. 34.29 27.431.350 .420 .094 .812 .879 .969 1.281 .125 .979 .874 1.072 1.080 1.105 3/4-2013 Std. 34.29 10.67 2.39 20.62 22.33 24.61 32.54 3.18 24.87 22.2 27.23 27.43 28.07 UNEF-2A1.070 1.365

17Rev. 27.18 .420 .094 1.050 1.110 1.125 1.435 .150 1.210 1.161 1.310 34.67 1.349 15/16-20

1.350 10.67 2.39 26.67 28.19 28.58 36.45 3.81 30.73 29.49 33.27 1.080 34.26 UNEF-2AStd. 34.29 27.43

1.070 1.365Rev. 27.18 .520 .156 1.438 1.510 1.438 1.750 .150 1.610 1.505 1.733 34.67 1.788 1-3/8-18231.350 13.21 3.96 36.53 38.35 36.53 44.45 3.81 40.89 38.23 44.02 1.080 45.42 UNEF-2A

Std. 34.29 27.43

Panel Thk..125[3.18] Max.

E Max.

AMax.

J Dia.



Panel Cutout

E Max. L Max.

KMax.


D ±.010[±0.25]

B ±.015[±0.38]

C ±.010[±0.25]

AMax.

B ±.015[±0.38]

C ±.010[±0.25]

D ±.010[±0.25]

F ±.010[±0.25]

F ±.010[±0.25]

G ±.025[±0.64]

*H +.007–.000[+0.18]

Dia.






CPC

Serie

s2

CPC Connectors, Series 2for Cable or Panel Mount(Accepts Size 20 DM or DF Crimp,Snap-In Contacts)

Listed part numbers are for connectors only; contacts must be ordered separately.


Related Product DataContacts—Pages 29-30Contact Arrangement—Page 31Component Dimensions—Page 32*Accessories—Pages 38-42Performance Characteristics—Page 6Application Tooling—Pages 76-79Technical Documents—Page 80

Replacement Coupling Rings

Shell Size Part No.11 213811-117 213810-123 213812-1

Standard Sex Connectors(Receptacles accept Size 20 DM or DF pin contacts, Plugs accept Size 20 DM or DF socket contacts)

Square Flange ReceptacleFree-HangingArrangement With Mounting With Threaded Receptacle Plug

Holes Inserts1

11-8 205841-1 205841-3 205841-2 205838-111-9 206486-1 206852-8 206486-2 206485-117-28 205840-3 205840-4 206152-1 205839-323-63 205843-1 — 205843-2 205842-1

Reverse Sex Connectors(Receptacles accept Size 20 DM or DF socket contacts, Plugs accept Size 20 DM or DF pin contacts)

Square Flange ReceptacleFree-HangingArrangement With Mounting With Threaded Receptacle Plug

Holes Inserts1

11-8 206433-1 206433-3 206433-2 206434-117-28 206038-1 206038-4 206038-2 206039-123-57 206438-1 — 206438-2 206437-1

1Four 4-40 threaded inserts per receptacle.Note: For Standard and Reverse Sex Connectors the maximum wire insulation diameter is .068 [1.73].



Plug

Panel Thk..125

[3.18] Max.

*E Max.

*E Max. *L Max.

*K Max.

*M Max.

*N Max.

*A Max.

*J Dia.




Panel Cutout*A

Max.



*C ±.010[±0.25]

*B ±.015[±0.38]

*D ±.010[±0.25]

*D ±.010[±0.25]

*B ±.015[±0.38]

*C ±.010[±0.25]

*F ±.010[±0.25]

*G ±.035[±0.64]

*F ±.010[±0.25]

*H +.007–.000[+0.18]

Dia.







Receptacles, PrintedCircuit Board Mountwith .025 [0.64] sq. solder tails

Material and FinishHousing—Thermoplastic, 94V-0 rated,black

Contacts—A—Duplex plated gold flash on entirecontact with .000030 [0.00076] min.gold on contact engagement area, tin on the termination area, all over.000050 [0.00127] min. nickel under-platingB—Plated gold flash on the entirecontact, tin on the termination area

Related Product DataContact Arrangement—Page 31Performance Characteristics—Page 6Technical Documents—Page 80Accessories—Pages 38-42

Other Available Posted Contacts

Tyco Electronics can make available contactswith various solder taillengths for loading into thestandard or reverse sex,square flange receptaclesfor applications requiringcustom solder tail lengths.

Standard Sex (Posted Pin Contacts)Arrangement Receptacle Assemblies Dimensions Contact

Shell No. of Mounting 4-40 Threaded A BFinish

Size Positions Holes Inserts1 Code

1-206852-2 — .125 .230 A11-9 3.18 5.84

1-206852-1 — .352 .230 A8.94 5.84

1-207369-1 — .125 .230 A17-28

3.18 5.84

1-207369-3 — .352 .230 A8.94 5.84

1-206455-2 — .227 .338 A23-63 5.77 8.59

1-206455-1 — .449 .338 A11.40 8.591Four 4-40 threaded inserts per receptacle.

Reverse Sex (Posted Socket Contacts)Arrangement Receptacle Assemblies Dimensions Contact

Shell No. of Mounting 4-40 Threaded A BFinish

Size Positions Holes Inserts1 Code

1-208657-1 — .352 .285 A11-8 8.94 7.24

— 1-208657-0 .574 .230 A14.58 7.24

1-207216-6 — .125 .230 B17-28 3.18 5.84

1-207216-7 — .352 .230 A8.94 5.84

23-57 1-796329-1 — .232 .333 A5.89 8.461Four 4-40 threaded inserts per receptacle.

.125 [3.18] Min.

.574 [14.58] Max.

B

A

CPCSeries

2





CPC

Serie

s2

Special CPC Connectors,Series 2(Pressure rated up to 30 psi)

Listed plug connector part numbersare for connectors only; contactsmust be ordered separately.

MaterialHousing—Thermoplastic, 94V-0 rated,blackFeed-Thru Contacts—Copper alloy,plated gold over nickel

Related Product DataSocket Contacts (for Plugs)—Pages 29-30Contact Arrangement—Page 31Performance Characteristics—Page 6Accessories—Pages 38-42Technical Documents—Page 80

Part Numbers

Arrangement Standard Reverse Square Flange

No. Numbering Numbering Feed-ThruPlug Plug Receptacle

11-8 205838-1 206460-1 206458-117-28 206125-1 206126-1 206127-1

Note: One plug must have standard numbering of cavities, and the other plug must have reverse numberingof cavities.

Square Flange Feed-Thru Receptacles(with Permanently Sealed .040 [1.02] Dia. Solid Pins)

A Max.

G Dia.

Panel Thk..125 Max.

[3.18]

Pin BothSides

Plug

Panel Cutout

Arrangement Dimensions ThreadNo. A B C D E F G H J Size

1.035 .688 .188 .844 1.125 .125 .840 .800 .975 5/8-2411-8 26.29 17.48 4.78 21.44 28.58 3.18 21.34 20.32 24.77 UNEF-2A1.040 1.050 .188 1.125 1.435 .150 1.210 .800 1.349 15/16-2017-28 26.42 26.67 4.78 28.58 36.45 3.81 30.73 20.32 34.26 UNEF-2A

H Max.

J Max.


D ±.010[±0.25]

E ±.025[±0.64]

B ±.010[±0.25]

C ±.010[±0.25]

F +.007–.000[+0.18]

Dia.

D ±.010[±0.25]






Signal Contacts

.150[3.81]

MaterialPin Body—BrassSocket—Phosphor bronze

Contact FinishA—Select gold flash over nickelon entire contact, with additional.000030 [0.00076] gold onmating endB—Duplex plated .000030[0.00076] gold on mating end, tinon termination end, with entirecontact nickel underplatedC—Gold flash over nickel on entirecontactD—Duplex plated gold flash onmating end, tin on termination end,with entire contact nickelunderplated

Related Product DataApplication Tooling—Pages 76-79Technical Documents—Page 80Product Specification—108-40005

Insertion/Extraction Tool Part No. 91285-1Instruction Sheet—408-9404This tool includes interchangeabletips to Insert/Extract:Size 22, 28-22 AWG[0.08-0.03 mm2] Crimp ContactsSize 20, 28-20 AWG [0.08-0.6 mm2]Crimp and Solder Cup ContactsSize 20, Posted Contacts

With Insulation Support

Pin

Socket

Contact Part Nos. Tooling ColorWire Ins. ContactPin Socket CodeSize Dia. Code Strip Form Hand (LooseRange Max. Finish

Strip Form Loose Piece Strip Form Loose Piece Applicator†† Tool Piece)

A 66507-3 66507-9 66505-3 66505-9

.040 B 1658540-4 1658540-5 1658538-2 — 466423-□††Blue

28-24 1.02 C 66507-4 1-66507-0 66505-4 1-66505-0 or 466901-1†† 91503-15Dot

AWGD 1658540-1 1658540-2 1658538-3 5-66505-9

or 1016015-1††

[0.08-0.2A 66682-2 66682-4 66683-2 66683-4 466758-2††mm2]

.060B 5066682-9 — 1-5066683-0 — or 466963-1†† 91549-15 Black

1.52D 5066682-6 — 5066683-7 — or 567804-1†† Dot

26-22A 745254-2 745254-6 745253-2 745253-6

AWG .050 B 1658544-2 1658544-1 1658543-2 1658543-1 466968-1††Yellow

[0.12-0.4 1.27 C 745254-3 745254-7 745253-3 745253-7 or 567036-□†† 91525-15Dot

mm2]D 1658544-3 1-745254-6 1658543-3 1-745253-6

or 567849-1††

24-20A 66506-3 66506-9 66504-3 66504-9 466422-□††

AWG .060 B 1658539-1 1658539-3 1658537-3 1658537-4 or 466900-1†† Red[0.2-0.6 1.52 C 66506-4 1-66506-0 66504-4 1-66504-0 or 567801-1††

91503-15Dot

mm2]D 1658539-2 1658539-4 1658537-1 1658537-2 or 1016002-1††

5To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT)Assembly, order SAHT Adapter Part No 217201-1, Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1(without), and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated).

††For complete information on AMP Strip Form Applicators for fully automatic and semiautomatic machines,contact Technical Support.

Note: Commercial PRO-CRIMPER III Maintenance and Repair Hand Tool for Wire Size 28-24 AWG [0.08-0.2 mm2](Ins. Dia. Max. .040 [1.02]), and Wire Size 24-20 AWG [0.2-0.6 mm2] (Ins. Dia. Max. .060 [1.52])—Part No. 58448-2.Note: Die Set Part No. 58448-3 can be adapted for use with the 626 Pneumatic Tool System.

Size 20 DF,Precision Formed, Crimp Contacts

Contact Size—20Pin Diameter—.040 [1.02]*Test Current—7.5 ampere (Single contact, free-air test current; not to be construed as contact ratingcurrent. Use only for testing.)*Note: Total current capacity of eachcontact in any given connector isdependent on the heat rise resultingfrom the combination of electrical loadsof all contacts in the connectorarrangement and the maximum ambienttemperature in which the connector willbe operating. See page 8.

.085[2.16]

Dia.

Max.

.085[2.16]

Dia.

Max.

.390[9.91]

.370[9.34]

.555[14.1]

.575[14.61]

.0400±.0015

[1.02±0.034]Dia.

Localized Gold Plate Area

Localized Gold Plate Area

.100[2.54]

Socket

Pin

CPCSeries

2





CPC

Serie

s2

Size 20 DM, Screw-Machined, Crimp ContactsPin Diameter—.040 [1.02]

Test Current*—7.5 amperes (Singlecontact, free-air test current; not to beconstrued as contact rating current. Use only for testing.)

Material and FinishPin Body—Copper alloy per QQ-B-626Socket Body—Beryllium copper per QQ-C-530Socket Sleeve—Passivated stainlesssteel per QQ-S-766Plating pin and socket body—.000050-.000100 [0.00127-0.00254]min. gold over .000100-.000150[0.00254-0.00381] min. copper

Gold plating per MIL-G-45204Copper plating per MIL-C-14550

Type 20 DF, SolderContactsPin Diameter—.040 [1.02]

Test Current*—7.5 amperes (Singlecontact, free-air test current; not to beconstrued as contact rating current. Useonly for testing.)

Material and FinishPin—Brass, plated gold flash over nickel on entire contact with additional.000030 [0.00076] min. gold on mating endSocket—Phosphor bronze, plated gold flash over nickel on entire contactwith additional .000030 [0.00076] min.gold on mating end

*Note: Total current capacity ofeach contact in a given connector isdependent on the heat rise resultingfrom the combination of electricalloads of all contacts in the connectorarrangement and the maximumambient temperature in which theconnector will be operating. See page 8.

Pin

Socket

PinM39029/64-369

(Supersedes M24308/11-1)

SocketM39029/63-368

(Supersedes M24308/10-1)

Wire Size Tape Mounted Loose Piece Contacts Hand Tool Nos. Positioner Nos.Range1 Ins. Dia. Contact Contacts2

(Max.) Configuration Part Military Part Military Part Military PartAWG mm2 No. No. (M39029/) No. (M22520/) No. (M22520/) No.

24-20 0.2-0.6 .068 Pin 205089-2 64-369 205089-102-01 601966-1 2-08 601966-51.73 Socket 205090-2 63-368 205090-1

1Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18].2.000015 [0.00038] gold in the mating area over .000050 [0.00127] nickel.

Strip Form Loose PieceContact No. Contact No.

Pin Socket Pin Socket66570-2 66569-2 66570-3 66569-3

Note: Contacts to be soldered to wire before being inserted intohousing, 18 AWG [0.8 - 0.9 mm2] max. wire size.

.133[9.58]Max. .580

[14.73]

.390[9.91]

.085[2.16]

Dia.

Max.

.0400±.0015

[1.02±0.034] Dia.

.150[3.81]

LocalizedGold Plate

Area

.085[2.16]

Dia.

Max.

.070[1.78]

Dia.

Max.

.560[14.23]

Ref.







Shell Size 11

Shell Size 17

Note: Contact arrangementsshown are of pin mating face(plug or receptacle). Socketmating face is mirror image.

.124.000

.124[3.15] [3.15]

.141 [3.58]

.033 [0.84].000

.091 [2.31][.334[8.48] Dia.

.124 [3.15]


.248 .124.000

.124 .248[6.3] [3.15] [3.15] [6.3]

.294 [7.47]

.170 [4.32]

.062 [1.57]

.000.062 [1.57]

.170 [4.32]

.294 [7.47] .124 [3.15]


Shell Size 23

.372 .248 .124.000

.124 .248 .372[9.45] [6.3] [3.15] [3.15] [6.3] [9.45]

.434 .310 .186 .062 .062 .186 .310 .434[11.02] [7.87] [4.72] [1.57] [1.57] [4.72] [7.87] [11.02]

.434 .310 .186 .062 .062 .186 .310 .434[11.02] [7.87] [4.72] [1.57] [1.57] [4.72] [7.87] [11.02]

.443 [11.25]

.319 [8.1]

.212 [5.38]

.105 [2.67]

.019 [0.48]

.143 [3.63]

.250 [6.35]

.357 [9.07]

.464 [11.79]

.448 [11.38]

.340 [8.64]

.232 [5.89]

.108 [2.74]

.000

.108 [2.74]

.232 [5.89]

.340 [8.64]

.448 [11.38]


.062 .062[1.57] [1.57]

45°

.496 .372 .248 .124.000

.124 .248 .372 .496[12.6] [9.45] [6.3] [3.15] [3.15] [6.3] [9.45] [12.6]

.000

.124 [3.15].124 [3.15]

.310[7.87]

.310[7.87]

.186[4.72]

.186[4.72]

.062[1.57]

.062[1.57]

CPCSeries

2







Plug

Panel Thk..125

[3.18] Max.

E Max.

E Max. L Max.

KMax.

M Max.

N Max.

A Max.

J Dia.



Panel Cutout

Arrangement Dimensions ThreadNo. A B C D E F G H J K L M N Size11-8 .809 .420 .094 .688 .630 .844 1.125 .125 .840 .817 .935 .800 .975 5/8-2411-9 20.55 10.67 2.39 17.48 16 21.44 28.58 3.18 21.34 20.75 23.75 20.32 24.77 UNEF-2A

.809 .420 .094 1.050 .943 1.125 1.435 .150 1.210 1.161 1.310 .800 1.349 15/16-2017-28 20.55 10.67 2.39 26.67 23.95 28.58 36.45 3.81 30.73 29.49 33.27 20.32 34.26 UNEF-2A23-57 .924 .420 .156 1.438 1.515 1.438 1.750 .150 1.610 1.500 1.733 .915 1.788 1-3/8-1823-63 23.47 10.67 3.96 36.53 38.48 36.53 44.45 3.81 40.89 38.1 44.02 23.24 45.42 UNEF-2A

Note: All dimensions apply to both standard and reverse sex connectors.

AMax.


F ±.010[±0.25]

G ±.025[±0.64]

D ±.010[±0.25]

B ±.015[±0.38]

C ±.010[±0.25]

F ±.010[±0.25]

*H +.007–.000[+0.18]

Dia.

D ±.010[±0.25]

C ±.010[±0.25]

B ±.015[±0.38]


CPC

Serie

s2






CPC Connectors, Series 3

Listed part numbers are for connectors only; contacts must be ordered separately.


Related Product DataContacts—Page 34–35Contact Arrangement—Page 35Component Dimensions—Page 36*Accessories—Pages 38-42Performance Characteristics—Page 6Application Tooling—Pages 76-79Technical Documents—Page 80

Standard Sex Connectors(Receptacles accept Type XII Male/pin contacts, Plugs accept Type XII Female/socket contacts)

Square Flange ReceptacleArrangement With With Free-Hanging Plug

Mounting Holes Threaded Inserts1 Receptacle

17-3 206036-2 213581-1 206207-1 206037-223-7 206137-1 206137-5 206137-2 206136-1

Reverse Sex Connectors(Receptacles accept Type XII Female/socket contacts, Plugs accepts Type XII Male/pin contacts)

Square Flange ReceptacleArrangement With With Free-Hanging Plug

Mounting Holes Threaded Inserts1 Receptacle

17-3 206425-1 206425-5 206425-2 206426-123-7 206227-1 206227-6 206227-2 206226-1

1Four 4-40 threaded inserts per receptacle.Note: Maximum wire insulation diameter is .220 [5.59].

Replacement Coupling Rings

Shell Size Part No.17 213810-123 213812-1



Plug

*J Dia.

Panel Cutout


*E Max.

*E Max. *L Max.

*KMax.

*AMax.



*M Max.

*N Max.


*Note:See page 36 for Callout Dimensions

Plug

*F ±.010[±0.25]

*G ±.025[±0.64]

*H +.007–.000[+0.18]

Dia.

*F ±.010[±0.25]*D ±.010

[±0.25]

*D ±.010[±0.25]

*C ±.010[±0.25]

*B ±.015[±0.38]

*AMax.

*C ±.010[±0.25]

*B ±.015[±0.38]


CPCSeries

3





CPC

Serie

s3

Type XII, PrecisionFormed, Crimp

MaterialCopper

FinishA—TinB—.000030 [0.00076] selective goldover .000030 [0.00076] nickelC—.000100 [0.00254] silver platedcontacts with lubricant added

Test Current RatingSilver or Gold—35 amperes ‡Tin—15 amperes ‡

‡Single contact, free-air test current;not to be construed as contact rating current. Use only for testing.Refer to contact current carryingcapability information, page 8.

Related Product DataApplication Tooling—Pages 76-79Technical Documents—Page 80

Male

Female

Female

Male

Strip Form Contact Part Nos. Loose Piece ToolingWire Size Ins. Heavy Duty Contact Heavy Duty Die Set forRange1 Dia. Contact Standard*** Miniature*** Part Nos. Miniature Hand Tool 69710-1

Range FinishApplicator or 626 Pneumatic

AWG mm2 Male Female Male Female Male Female Tool System66255-1 66740-7 66255-5 1-66740-2 66261-1 66740-8

A266256-12 — 266256-52 — 266262-12 —

16 1.25-1.4 .135-.160 66255-2 66740-5 66255-6 1-66740-1 66261-2 66740-6 90145-23,7

and and3.43-4.06 B

266256-22 — 266256-42 — 266262-22 —567455-□*** and

14-12 2-366255-7 66740-1 66255-8 1-66740-9 66261-4 66740-2

90145-14,7

5C5266256-62 — 266256-72 — 266262-42 —66253-1 66741-7 66253-5 1-66741-2 66259-1 66741-8

A266254-12 — — — 266260-12 —

.190-.220 66253-2 66741-5 66253-6 1-66741-1 66259-2 66741-610 5-64.83-5.59 B

266254-22 — — — 266260-22 —567021-□*** 90140-17

66253-4 66741-1 66253-8 1-66741-9 66259-4 66741-25C5

266254-42 — — — 266260-42 —

1Wire strip length—.281 [7.14].2Ground contact.3Die insert Part No. 90145-2 is for crimping 16 AWG [1.25-1.4 mm2] wire.4Die insert Part No. 90145-1 is for crimping 14-12 AWG [2-3 mm2] wire.5Recommended for high current/vibration applications where fretting corrosion is a problem.7Die Set requires “C” Head Adapter Part No. 318161-1; Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without); and Power Unit Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated).

Extraction Tool No. 91019-3.***Call Technical Support for Automatic Machine Applicator Part Numbers.

.615[15.62]

.637[16.18]

.185[4.7]

.085[2.16]

.200[5.08]

Min.

.230[5.84]

Max.

.230[5.84]

Max.

.230[5.84]

Max.

.978[24.84]

Ref.

1.500[38.1]

Ref.

1.267[32.18]

Ref.

.287±.006

[7.29±0.152]

.287[7.29]

.230[5.84]

Max.

.015[0.38]

Cutoff

(Loose Piece Only)

.027[0.686]

Ref.

.027[0.686]

Ref.

Extraction Tool Part No. 91019-3

Power Contacts, Series 3





Power Contacts, Series 3 (Continued)


Shell Size 17 Shell Size 23

Note: Contact arrangements shown are of pin mating face (plug or receptacle).Socket mating face is mirror image.

.148 .000 .148[3.76] [3.76]

.107 [2.72]

.213 [5.41]

.000



.343 .172 .000 .172 .343[8.71] [4.37] [4.37] [8.71]

.296 [7.52]

.000

.296 [7.52]

High Current Type XII Crimp ContactsThe Multimate features of the HighCurrent Type XII contact have beendesigned to fit into the existing AMPConnectors such as CPC (CircularPlastic Connector), CMC (CircularPlastic Metal-Shell Connector),G Series, M Series, and CMPC(Circular Multipin Connector)housings. An initial T-Rise test infree air has shown a 60 ampcapability with a 30° T-Rise with 8 gage wires. The contact may becrimped onto 8 AWG wire with aDaniels Hand Tool M310 or AMPP/N 356114-1 and PositionerTP1068 or AMP P/N 356119-1.

Current-Carrying CapacityThe graph shows current-carryingcapacity versus temperature rise fora fully energized 3 position CPCplug P/N 206037-2 and receptacleP/N 206036-2. These initialrepresentative amperage ratingswere conducted with 8 AWG wiresthat were 3 feet long.

MaterialBody — Copper AlloyLouvertac Band — Beryllium CopperRetention Spring — Stainless SteelFinishBody — SilverLouvertac Band — Gold

Extraction Tool Part No. 224155-1

Current Rating for 30°C Temperature Rise 100% Energized

3 Circuit Connector (Wire-to-Wire)TEMPERATURE RISE VS CURRENT

CURRENT IN AMPS

TE

MP

ER

AT

UR

ER

ISE

(DE

GR

EE

SC

)

0

10

20

30

40

50

0 10 20 30 40 50 60 70

High Current Type XII Socket

Part No. 193990-2

High Current Type XII Pin

Part No. 193991-4

CPCSeries

3

CPC

Serie

s3






Free Hanging Receptacle


Plug

J Dia.

Panel Cutout


E Max.

E Max. L Max.

KMax.

AMax.



M Max.

N Max.


Arrangement Dimensions ThreadNo. A B C D E F G H J K L M N Size

1.635 .420 .094 1.050 1.110 1.125 1.435 .150 1.210 1.161 1.310 1.645 1.349 15/16-2017-3 41.53 10.67 2.39 26.67 28.19 28.58 36.45 3.81 30.73 29.49 33.27 41.78 34.26 UNEF-2A1.635 .520 .156 1.438 1.510 1.438 1.750 .150 1.610 1.505 1.733 1.645 1.788 1-3/8-1823-7 41.53 13.21 3.96 36.53 38.35 36.53 44.45 3.81 40.89 38.23 44.02 41.78 45.42 UNEF-2A

Note: All dimensions apply to both standard and reverse sex.

F ±.010[±0.25]

G ±.025[±0.64]

F ±.010[±0.25]

*H +.007–.000[+0.18]

Dia.

D ±.010[±0.25]

C ±.010[±0.25]

B ±.015[±0.38]

AMax.

C ±.010[±0.25]

B ±.015[±0.38]

D ±.010[±0.25]


CPCSeries

4






Panel Thk..125

[3.18] Max.

1.438±.010

[36.53±0.25]1.510 Max.

[38.35] Max.

Thread Size1-3/8-18 UNEF-2A

CPC Connectors, Series 4,Standard Sex

Listed part numbers are forconnectors only; contacts mustbe ordered separately.

MaterialHousing—Thermoplastic, 94V-0 rated,black; 23-9M – Nylon 6/6, glass filled,black

Related Product DataContacts—Pages 17-21 and 34–35Contact Arrangements—BelowAccessories—Pages 38-42Performance Characteristics—Page 6Application Tooling—Pages 76-79Technical Documents—Page 80

Arrangement No. of Cavities Square Flange Free-Hanging PlugPower Multimate Receptacle Receptacle

23-9M 6 (POWERBAND) 3 1776247-21 — 206136-423-13M 5 (Type XII) 8 211825-1 211825-2 211824-123-16M 4 (Type XII) 12 207486-1 207486-2 207485-123-22M 2 (Type XII) 20 206613-1 206613-3 206612-1

1Four 4-40 threaded inserts per receptacle. Note: Maximum wire insulation diameter is .150 [3.81] for Multimate contacts; .220 [5.59] for Power contacts.

Contact Arrangements,Series 4Shell Size 23

Square Flange Receptacle (Accepts Type XII Male and Multimate pin contacts)

Free-Hanging Receptacle (Accepts Type XII Male and Multimate pin contacts)

Replacement Coupling RingShell Size Part No.

23 213812-1

.400 [10.16]

.316 [8.03]

.158 [4.01]

.000

.158 [4.01]

.316 [8.03]

.400 [10.16]

.364 .182 .182 .364[9.25] [4.62] .000 [4.62] [9.25]

.382 [9.7]

.316 [8.03]

.158 [4.01]

.000

.158 [4.01]

.316 [8.03]

.382 [9.7]

Arrangement 23-16M Arrangement 23-22MMax. Wire Ins. Dia. = Max. Wire Ins. Dia. =

.150 [3.81] for Multimate Contacts, .150 [3.81] for Multimate Contacts,.220 [5.59] for Power Contacts .220 [5.59] for Power Contacts

.276[7.01]

.276[7.01]

.400[10.16]

.400[10.16]

.455[11.56]

.091[2.31]

.091[2.31]

.455[11.56]

.273[6.93]

.273[6.93]

.184[4.67]

.184[4.67].000

.092[2.34]

.092[2.34]

Panel Cutout

1.438±.010

[36.53±0.25]

1.750±.025

[44.45±0.64]1.438±.010

[36.53±0.25]1.610[40.89] Max.

.520±.015

[13.21±0.38]

.156±.010

[3.96±0.25]

1.438±.010

[36.53±0.25]1.510 Max

[38.35] Max. 1.733 Max.

[44.02] Max.

1.505 Max.

[38.23] Max.Thread Size

1-3/8-18 UNEF-2A

1.635[41.53]Max.

.520±.015

[13.21±0.38].156±.010

[3.96±0.25]

1.635[41.53]Max.

1.645 Max.

[41.78] Max.

1.788Max.

[45.42] Max.

ThreadSize

1-3/8-18UNEF-2A

.407[10.34]

.307[9.4]

.255[6.48]

.407[10.34]

.307[9.4]

.255[6.48].000

.407 [10.34].360 [9.14]

.254 [6.45]

.000

.254 [6.45]

.360 [9.14].407 [10.34]

Note: Contact arrangementsshown are of pin mating face(plug or receptacle). Socketmating face is mirror image.

Arrangement 23-13MMax. Wire Ins. Dia. =

.150 [3.81] for Multimate Contacts,.220 [5.59] for Power Contacts

.150 +.007–.000

[3.81+0.18]Dia.

Plug (Accepts Type XII Female and Multimate socket contacts)

.296[7.52]

.343[8.71]

.343[8.71]

.296[7.52]

.079[2.01]

.000

.000

.079[2.01]

.172[4.37]

.172[4.37]

NEW

Arrangement 23-9M

38

CPC

Conn

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CPC Connector Accessories

Cable ClampsCable clamps provide strainrelief and can be used onall series receptacles andplugs.

MaterialBlack thermoplastic heat-stabilized, fire-resistant, self-extinguishing, UL94V-0 rated

Standard Size

For additional informationconcerning cable clamps, referto Instruction Sheet408-7582.

ClampingInsert

Plug(See Note 3)

ClampingInsert

CableClamp

Cable Part No.Shell Dimensions

O.D. ThreadIndividually BulkSize A B (Max.) SizePackaged Packaged*

.825 1.250 .329 1-206062-7**11 20.96 31.75 8.36 5/8-24 UNEF-2B 1-206062-4 (400)

.950 1.400 .453 206966-9**13 24.13 35.56 11.51 3/4-20 UNEF-2B 206966-7 (200)1.125 1.400 .453 1-206070-0**17 28.58 35.56 11.51 15/16-20 UNEF-2B 206070-8 (200)1.600 1.555 .703 1-206138-0**23 40.64 39.5 17.86 1-3/8-18 UNEF-2B 206138-8 (100)

**Numbers in parentheses specify, in multiples, the minimum quantity of parts that can be ordered.**Packaging includes two screws: shell sizes 11-17, screw length .500 [12.7]; shell size 23, screw length .625 [15.88].Notes: 1. Clamping areas adjustable by inverting or changing clamping inserts. The quantity of inserts supplied with

each assembly is as follows: for size 11 cable clamps, one insert; for all other cable clamps, two inserts.Notes: 2. Components for all cable clamps are packaged unassembled. This includes the cable clamp, two screws

and the clamping inserts.Notes: 3. Cable clamps can be threaded directly onto plugs or receptacles, or onto back-shell extenders (page 40).

4. Replacement screws are available in the following sizes: 3/8 in. [9.52]—5019024-1, 1/2 in. [12.7]—5019024-2, 5/8 in. [15.88]—5019024-3, 1 in. [25.4]—5019024-4, 3/4 in. [19.05]—5019024-5.

Notes: 5. Cable clamp inserts not sold separately.

Large Size

Cable Part No.Shell Dimensions

O.D. ThreadIndividually BulkSize A B (Max.) SizePackaged Packaged*

.850 1.450 .453 206358-6**11 21.59 36.83 11.51 5/8-24 UNEF-2B 206358-5 (200)1.131 1.655 .703 207008-6**13 28.73 42.04 17.86 3/4-20 UNEF-2B 207008-5 (100)1.131 1.655 .703 1-206322-0**17 28.73 42.04 17.86 15/16-20 UNEF-2B 206322-9 (100)1.600 1.655 1.125 206512-6**23 40.64 42.04 28.58 1-3/8-18 UNEF-2B 206512-5 (75)

**Numbers in parentheses specify, in multiples, the minimum quantity of parts that can be ordered.**Packaging includes two screws: shell size 11, screw length .500 [12.7]; shell sizes 13-23, screw length .625 [15.88].Notes: 1. Clamping areas adjustable by inverting or changing clamping inserts. The quantity of inserts supplied with

each assembly is as follows: for size 23 cable clamps, four inserts; for all other cable clamps, two inserts.Notes: 2. Components for all cable clamps are packaged unassembled. This includes the cable clamp, two screws

and the clamping inserts.Notes: 3. Cable clamps can be threaded directly onto plugs or receptacles, or onto back-shell extenders (page 40).

4. Replacement screws are available in the following sizes: 3/8 in. [9.52]—5019024-1, 1/2 in. [12.7]—5019024-2, 5/8 in. [15.88]—5019024-3, 1 in. [25.4]—5019024-4, 3/4 in. [19.05]—5019024-5.

Notes: 5. Cable clamp inserts not sold separately.

±.025 Dia.A [±0.64] Dia.

±.030B [±0.76]

ClampingInsert

Plug(See Note 3)

ClampingInsert

CableClamp

The clamping area can beadjusted by reversing theclamping insert as shownbelow.

A ±.025[±0.64] Dia.

B ±.030[±0.76]

39

CPC Connector Accessories (Continued)

Self-Centering Cable Clamp (for Shell Size 23)The self-centering cable clamp isused in applications where strainrelief protection is required andthe cable or wire bundle is largeand/or stiff.

MaterialBlack thermoplastic, UL 94V-0 rated

Part Numbers207774-3 (individually packaged)207774-4 (bulk packaged)

Right-Angle Cable ClampsRight-angle cable clamps are usedin tight areas where typical 180°cable clamp strain reliefs will not fit.

MaterialBlack thermoplastic, UL 94V-0 rated

Related Product DataTechnical Documents — page 80

1.600±.015 Dia.

[40.64±0.38] Dia.

1.663±.030

[42.24±0.76]

ClampingInsert

Plug(See Note 3)

CableClamp

ClampingInsert

ClampingInsert

Thread Size1-3/8-18 UNEF-2B

AdjustableClamping Area(See Note 1)

Intermediate

AdjustableClamping Area(See Note 1)

Minimum AdjustableClamping Area(See Note 1)

Maximum

Notes: 1. Clamping area is adjustable by inverting clampinginserts; maximum cable diameter is 1.125 [28.58].

2. Components for cable clamp are packagedunassembled. This includes the cable clamp, twoscrews (1.00 [25.4]) and the clamping inserts.

3. Cable clamp can be threaded directly onto plugs orreceptacles, or onto back-shell extenders (page 40).

Shell Dim. Cable O.D. Coupling Ring Part NumberSize A Max. Thread Size Kit Kit w/Cover

11 .900 .329 5/8-24 UNEF-2B 796379-2 1546347-2[22.86] [8.36]

13 1.100 .453 3/4-20 UNEF-2B 796380-2 1546348-2[27.94] [11.51]

17 1.200 .453 15/16-20 UNEF-2B 796381-2 1546349-2[30.48] [11.51]

23 1.500 .703 1-3/8-18 UNEF-2B 796382-2 1546350-2[38.10] [17.86]

Style A Style BPart Number 213982-1(for Shell Size 13)

A

1.025 Dia. Max.[28.04]

Body

1.400±.070 (Assembled)[35.56±1.78]

Clamping Nut

A

Kit Kit w/Cover

CPCConnectorAccessories





40

CPC

Conn

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Back-Shell Extender(for Shell Size 23)A back-shell extender is used with acable clamp in applications whereadded length and/or additional wirebreakout are required.

MaterialBlack glass-filled thermoplastic

Part No. 207055-1

Panel Mount Flanges(for Plugs only)A panel mount flange is used inapplications that require the plughalf of a connector to be panelmounted.

MaterialBlack thermoplastic

D Dia.

C Dia. Max.

Panel MountFlangePlug

1.200±.015

[30.48±0.38]

1.620[41.15]

Dia. Max.

1.450 Max.

[36.83] Max.

CableClampThread Size

1-3/8-18 UNEF-2A

Plug(See Note)

Back-ShellExtender

Thread Size1-3/8-18 UNEF-2B

Note: Back-shell extenders can be threaded directly onto plugs or receptacles and will accept cable clamps of theappropriate size (pages 38 and 39).

.156[3.96]Ref.

.280[7.11]

Shell Dimensions PartSize A B C D No.

.844 1.125 .750 .12511 21.44 28.58 19.05 3.18 207299-1

.969 1.280 .875 .12513 24.61 32.51 22.22 3.18 207299-2

1.125 1.435 1.110 .15017 28.58 36.45 28.19 3.81 207299-3

1.438 1.750 1.510 .15023 36.53 44.45 38.35 3.81 207299-4

A ±.010[±0.25]

(2 Places)

B ±.015[±0.38]

(2 Places)

41


Flexible Cable Boot andInternal Cable Grip(for Shell Size 11)Flexible cable boots, with internalcable grip installed, provide strainrelief capabilities for jacketed cablein applications where aestheticappearance is essential. Theycan be threaded onto plugs orreceptacles.


Cable Range.150-.250 [3.81-6.35] Dia.

Part Numbers207489-1 (Cable Boot)207490-1 (Cable Grip)

Flexible Cable Boot andInternal Cable Grip(for Shell Size 17)Flexible cable boots, with internalcable grip installed, provide strainrelief capabilities for jacketed cablein applications where aestheticappearance is essential. Theycan be threaded onto plugs orreceptacles.


Part Numbers207241-1 (Cable Boot)207387-1 (Cable Grip)

A Dia. = .325 [8.26] for cable rangeof .200-.250 [5.08-6.35]

207387-2 (Cable Grip)A Dia. = .385 [9.78] for cable rangeof .250-.350 [6.35-8.89]

2.750±.031

[69.85±0.79]

2.750±.031

[69.85±0.79]

1.090±.010

[27.69±0.25] Dia.

.400±.010

[10.16±0.25]Dia.

1.795±.010

[45.59±0.25]

.265[6.73] Dia.

.360[9.14] Dia.

.885[22.48] Dia.

.345[8.76] Dia.

.265[6.73] Dia.

.850[21.59]

Dia. 1.795[45.59]

.390[9.91]

Flexible Cable Boot

Flexible Cable Boot

Internal Cable Grip

Internal Cable Grip

Plug

InternalCable Grip

FlexibleCable Boot

JacketedCable

Plug

InternalCable Grip

FlexibleCable Boot

JacketedCable

.050[1.27]

.390[9.91]

A Dia.

1.090[27.69]

Dia.

CPCConnectorAccessories





42

CPC

Conn

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Keying PlugsKeying plugs are used toprovide keying capabilitiesfor all connector series.Keying plugs are used insocket cavities of standardsex plugs and reverse sexreceptacles, except whenused with sealing caps.

1.000[25.4]

Series 1 and Series 4 Keying Plug(for Types III+ and Subminiature COAXICON Contacts)

Series 2 Keying Plug(for Size 20 DM and 20 DF Contacts)

Series 3 and Series 4 Keying Plugs(for Type XII Contacts)

Part No. 200821-1

Part No. 206509-1

Part Nos. 206508-1 (Socket Cavities)—Shown Above207597-1 (Pin Cavities)

.116 Max.[2.95] Dia.

.200±.010

[5.08±0.25]

.053±.001

[1.35±0.03]Dia.

1.733[44.01] Max.

MaterialNylon, natural, UL 94V-2 rated

MaterialPolyphenylene oxide, white, UL 94V-1 rated

Material(206508-1) Nylon, natural, UL 94V-2rated(207597-1) Thermoplastic, black, UL 94V-0 rated

43

One-Piece Sealed Circular Plastic Connectors

Product Factsn Economical environmentally

sealed connector designedfor industrial applications

n Meets major IndustrialStandards

n High strength, impact resistant thermoplastichousing, rated UL 94V-0

n Contains wire entry and peripheral seals

n AMP POWERBAND precisionformed power contact (Series 5 and 6)

n Type III+ precision formedsignal/low current contacts(Series 1 and Series 6)

n Other configurations inSeries 1 can be made available, contact your localTyco Electronics SalesEngineer or Tyco Electronics,Harrisburg, PA

The new Sealed One-PieceCircular Plastic Connectorsare the latest productinnovation to the sealedCPC product family. Thisdesign allows for easyassembly. The housing andthe seal are attached. Anewly designed wire entryseal protects the rear of theconnector and a peripheralseal protects the connectorinterface. Simply crimp thecontact onto a wire andinsert the crimped wirecontact through the sealand into the housing cavity.The connector loads thesame as if the seal wasn’tthere. All connector cavitiescome in a sealed condition.No plugs are required ifyou do not use a positioncavity. We have the

capability to provide thisproduct sealing to you in allthe shell sizes. If you don’tsee your particular sizeconfiguration, contact yourlocal Tyco ElectronicsSales Engineer or call TycoElectronics for the latestinformation.

Industry Standards

One-Piece Sealed CPCproducts meet –

n IP 67 (Temporaryimmersion)

Fluid Protection Against –diesel fuel, gear andengine lubricants, gasoline,anti-freeze, hydraulic fluid,water, salt sprays, etc.

Performance Characteristicsmeets the sameperformance character-istics as shown on page 6.Operating Temperature Range—-50°C to +125°C [-58˚F to +257˚F]UL Voltage Rating—

Series 1 600 V (AC or DC)Series 6 250 V (AC or DC)

.125 POWERBAND Power Contact –45 amps, single contact rating at 30°C T-Rise

Type III+ Contacts – 13 amps, single contact rating at 30°C T-Rise

Flammability Rating—UL 94V-0 ratedSealing Capability—Per IP 67Housing Material—High strength, impact resistant thermoplasticFluid Resistance—Diesel fuel, gear and engine lubricants,gasoline, anti-freeze, hydraulic fluid,water

One-PieceSealed

CPCConnectors





44

One-

Piec

eSe

aled

CPC

Conn

ecto

rs





One-Piece Sealed Circular Plastic Connectors, Series 1

1.705[43.31]

Max.

.094±.010[2.39±0.25]

.844±.010[21.44±0.25]

.844±.010[21.44±0.25]

.687±.010[17.45±0.25

Dia.

.420±.015[10.67±0.38

.844±.010 [21.44±0.25]

Typ.

1.750±.025[44.45±0.64]

.844±.010[21.44±0.25]

Typ.

1.125±.025[28.58±0.64]

1.705[43.31]

Max.

.420±.015[10.67±0.38]

.094±.010[2.39±0.25]

.687±.01017.45±0.25

Dia.

1.425[36.20]

Max.

.453[11.5]

ArrangementSex

Square Flange RecptacleFree-Hanging Plug InsulationShell No. of With Mounting With Threaded

Receptacle DiameterSize Positions Holes Inserts1

11-4Standard 796095-2 – 796096-2 796094-2 .065-.100 [1.65-2.54]Reverse 788154-2 – 788155-2 788153-2 .065-.100 [1.65-2.54]

13-9 Standard 788158-2 – 788159-2 788157-2 .065-.100 [1.65-2.54]17-14 Reverse 796272-1 – 796273-1 796271-1 .065-.100 [1.65-2.54]

17-16Standard 796275-1 796275-3 796276-1 796274-1 .065-.100 [1.65-2.54]Standard 796275-2 – 796276-2 796274-2 .040-.080 [1.01-2.03]

23-24 Standard 796190-1 – 796291-1 796188-1 .065-.120 [1.65-3.04]23-37 Standard 796286-1 – 796287-1 796288-1 .065-.100 [1.65-2.54]


Sealed CPC Receptacles,Special Series 1 with Pre-Installed, BondedPeripheral Seal


Material and FinishHousing—Thermoplastic, UL 94V-0rated, blackSeal—Elastomer, gray

Related Product DataContacts—Pages 17-22 Contact Arrangement—Page 24Component Dimensions—Size 11-4 shown; request CustomerDrawings for other sizesAccessories—Pages 38-42 and 51-54Performance Characteristics—Page 6Application Tooling—Pages 76-79Technical Documents—Page 80

Square Flange Receptacle (Uses Flange Seal Part No. 81665-nn on page 51)

Plug

.935[23.75]

Dia. Max.

.817[20.75]

Max.


.975[24.77]

Dia. Max.

Assembly AccessoriesSeal Protectors are recommended to aidcontact insertion through the wire entryseal. They are reusable.

Wire Entry Seal PlugPart Number 796075-1 (6 per carrier strip)Material—Polypropylene, natural

Recommended Panel Cutout

Part Number 208337-1 (Insert Pins)Part Number 208338-1 (Insert Sockets)

45


1.683[42.75]

Max.

1.783[45.29]

Max.

CPC Connectors, Series 6Sealed

Listed part numbers are for connectors only; contacts mustbe ordered separately.

MaterialHousing—Nylon, glass-filled UL rated94V-0, black

Related Product DataContacts—Pages 17-23 and 47Application Tooling—Pages 76-79Technical Documents—Page 80

1.625[41.28]

Max.

.520[13.21]

.156[3.96]

1.505[38.23]

Max.1.438[36.53]

1.625[41.28]

Max.

.520[13.21]

.156[3.96]

1.505[38.23]

Max.1.438[36.53]

1.500[38.10]

Max.

1.728[43.89]

Max.

Arrangement Insulation Diameter Square Flange Free-Hanging Shell No. of Sex Receptacle PlugSize Positions Power Signal w/Mounting Holes Receptacle

23-16 .095-.205 .065-.100 Standard 796466-1 796207-1 796203-1[2.41-5.21] [1.65-2.54] Reverse — 796330-1 796332-1

ArrangementInsulation Square Flange Free-Hanging

PlugShell No. of Diameter Receptacle ReceptacleSize Positions

17-3.095-.205 [2.41-5.21] 788189-1 796112-1 788188-1.150-.265 [3.81-6.73] 788189-2 796112-2 788188-2

Plug

Free-Hanging Receptacle Square Flange Receptacle


CPC Connectors, Series 5Sealed – Reverse Sex



Related Product DataContacts—Page 47Accessories—Page 51Application Tooling—Pages 76-79Technical Documents—Page 80

Plug

1.435[36.45]

1.125±.010

[28.58±0.25].514

[13.06]

1.050[26.67]

Dia.

.094[2.39]

1.690Max.[42.93]

1.105Dia. Max.[28.07]

1.105 Dia.[28.07]

1.690Max.[42.93]

1.349[34.26]

Max.

Dia.

1.435[36.45]

1.750[44.45] 1.438

[36.53]

1.125±.010

[28.58±0.25]

Square Flange Receptacle (Uses Flange Seal Part No. 81665-2 on page 51)

One-Piece Sealed CPC Connectors





46

Two-

Piec

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CPC

Con

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ors





Two-Piece Sealed Circular Plastic Connectors

Product Factsn Economical environmentally

sealed connector designedfor industrial applications

n Meets major IndustrialStandards

n High strength, impact resistant thermoplastichousing, rated UL 94V-0

n Contains wire entry, peripheral, and full interfacial seals

n AMP POWERBAND precisionformed power contact (Series 5 and 6)

n Type III+ precision formedsignal/low current contacts(Series 6)

n Other configurations inSeries 1 can be made available, contact your localTyco Electronics SalesEngineer or Tyco Electronics,Harrisburg, PA

Sealed CPC connectors arethe latest additions to thegrowing family of AMPCircular Plastic Connectors.Sealed CPC connectorswere developed as part ofthe Series 5 and 6 productline, specifically to meet theincreasing demand for aneconomical environmentallysealed connector.

Sealed CPC connectorsare designed to meet therequirements of UL, CSA,and VDE forenvironmentally sealedconnectors used inindustrial applications.

In addition, sealed CPCconnectors are designedto meet the latest SAE andASAE requirements asoutlined in the standardslisted here.

Sealed CPC connectorsincorporated the latesttechnology in thermoplasticdesign and use the newAMP POWERBANDprecision formed highcurrent contact.

Illustrated above are theSeries 5 (power) and Series 6

(power/signal mix) sealedconnector configurations.Other sizes are available ina Series 1 (signal/low current) configuration.Contact your local TycoElectronics Sales Engineer,or call Tyco Electronics forthe latest designinformation.

Industry Standards

Two-Piece Sealed CPCconnectors meet—n IP65

Performance CharacteristicsOperating Temperature Range—-50°C to +125°C [-58˚F to +257˚F]UL Voltage Rating—

Series 5 600 V (AC or DC)Series 6 250 V (AC or DC)

.125 POWERBAND Power Contact –45 amps, single contact rating at 30°C T-Rise

Type III+ Contacts – 13 amps, single contact rating at 30°C T-Rise

Flammability Rating—UL 94V-0 ratedSealing Capability—Per IP 65Housing Material—High strength, impact resistant thermoplasticFluid Resistance—Diesel fuel, gear and engine lubricants,gasoline, anti-freeze, hydraulic fluid,water

Technical DocumentsInstruction Sheet 408-4317 Two-Piece Sealed CPC

ConnectorsProduct Specification108-1579 Sealed CPC Connectors

with Removable Contacts

47

Sealed Circular Plastic Connectors

Multimate Size 16 ContactsPrecision formed signal/low current

Pin Diameter—.062 [1.57]Test Current—13 amps max.

Specifically designed forAMP CPC Connectors,Series 5 and 6, the new.125 POWERBAND contactoffers the performance of a

MIL-Spec screw machinedSize 8 contact with theeconomy of a stampedand formed, strip-feedcontact. Strip-feed contacts

offer maximum productioncapabilities using standardAMP bench-mount, semi-automatic terminationequipment. For low volume,

prototype or maintenanceand repair requirements,the .125 POWERBANDcontact is available in loosepiece form.

.125 POWERBANDPin Contact

.125 POWERBANDSocket Contact

.125 POWERBAND ContactsPrecision formed high current

Pin Diameter—.125 [3.175] Test Current—50 amps max.

Extraction ToolPart Number 318813-1(Instruction Sheet 408-4374)

Material and FinishContacts—Copper with berylliumcopper spring

Plating CodeA — Post plated .000200 [0.00508]min. silver in mating area with .000050[0.00127] min. silver on remainder ofcontact, all over .000050 [0.00127] min.nickelB — Post plated .000030 [0.00076]min. gold in mating area with gold flashon remainder of contact, all over.000050 [0.00127] min. nickel

Related Product DataApplication Tooling—Pages 76-79Technical Documents—Page 80

See pages 17-23 for complete product information and part numbers of Size 16contacts applicable in Sealed CPC Connectors.

Type III+Precision Formed Contacts

Type IIScrew-Machined Contacts

.125[3.18]Dia.

.400[10.16]

Standard

Extended1

.485[12.32]

.206[5.23]

Dia.

.206[5.23]Dia.

ContactStrip

Serrations

1For use in One-Piece or Two-Piece Sealed Circular Plastic Connectors (CPC), Series 5 and 6.‡Single contact, free-air test current; not to be construed as contact rating current. Use only for testing.Refer to contact current carrying capability information, page 8.

Note: Standard Size 8, High Current Upgrade Size 8, and .125 POWERBAND contacts are not intermateable.*A typical 626 Pneumatic Tool System requires: a power unit (Part No. 189721-2, hand actuated or 189722-2, foot actuated), an adapterholder (Part No. 356304-1, with ratchet), and “C” Head adapter Part No. 318161-1.

Contact Part No. Tooling Part No.Heavy Duty Miniature (HDM) Die Sets forWire Size Contact Pin Strip Loose Piece Applicators (for AMP-O-LECTRIC Hand Tool 69710-1

AWG/mm2 Finish LengthPin Socket Pin Socket

Model G Machine, or 626 Pneumatic ToolBase Part No. 354500) System*

A Standard 213845-1 213847-1 213845-3 213847-3

14-12 B Standard 213845-2 213847-2 213845-4 213847-4680195-3 356612-12-3 A Extended1 213845-5 — 213845-7 —

B Extended1 213845-6 — 213845-8 —A Standard 213841-1 213843-1 213841-3 213843-3

10-8 B Standard 213841-2 213843-2 213841-4 213843-4356611-1 (8 AWG)

5-8 A Extended1 213841-5 — 213841-7 —680197-3 356611-2 (10 AWG)

B Extended1 213841-6 — 213841-8 —

Sealed CPC Connectors





48

Two-

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e Se

aled

CPC

Con

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ors





Two-Piece Sealed Circular Plastic Connectors, Series 5




Related Product DataContacts—Pages 47Accessories—Page 51Application Tooling—Pages 76-79Technical Documents—Page 80


Reverse Sex (Receptacles accept socket contacts, Plugs accept pin contacts)

Arrangement Square Flange Free-Hanging PlugReceptacle Receptacle17-3 - Connector 213889-2 213890-2 213905-1

17-3 - Wire Entry Seal Kit 213899-1 213899-1 213899-1Kit includes (1) Silicon Wire Entry Seal and (1) Pressure Plate.*Wire entry seals require cable clamp kits.

Wire Entry Seals**Cable clamp kit 213902-3required. (Similar to 206322-9. See page 38 for dimensional detailof cable clamp) or cable clamp kit213904-3. (Similar to 206070-8.See page 38 for dimensional detailof cable clamp).

Note: Minimum insulation diameter is .156 [3.96]; Maximum insulation diameter is .260 [6.60].


17-3 213810-1

Plug (With Full Interfacial Seal)

1.435±.015

[36.45±0.38]

1.125±.010

[28.58±0.25]Typ.

.420[10.67]

.280±.010

[7.11±0.25]

1.090±0.15

[27.69±0.38]Dia.

1.050[26.67]

Dia.

.094[2.39].065±.003

[1.65±0.08]Typ.

1.675±.013

[42.54±0.33]Typ.

.094[2.39]

1.050[26.67]

Dia.

1.090±.015

[27.69±0.38]Dia.

.065±.003

[1.65±0.08]Typ.

1.146±.010

[29.11±0.25]

1.295±.010

[32.89±0.25]Dia.

1.675±.013

[42.54±0.33]Typ.

.420[10.67]

.280±.010

[7.11±0.25]

.995[25.27]

.280±.010

[7.11±0.25]

1.609±.015

[40.87±0.38]

1.349[34.26]

Max.

Dia.

Rear ViewReceptacles

.880[22.35]

Dia.

.325[8.26]

1.435±.015

[36.45±0.38]

1.125±.010

[28.58±0.25]Typ.

WhenFlush

Rear ViewPlugs

Side ViewPlugs/Receptacles


49

Two-Piece Sealed Circular Plastic Connectors, Series 6



Plug

Reverse Sex (Receptacles accept socket contacts, Plugs accept pin contacts)

Arrangement Square Flange Free-Hanging PlugReceptacle Receptacle17-10 Connector 213893-2 213894-2 213906-1

17-10 Wire Entry Seal Kit 213900-1 213900-1 213900-1

Wire Entry Seal**Cable clamp kit 213902-3required. (Similar to 206322-9.See page 38 for dimensional detailof cable clamp) or cable clamp kit213904-3. (Similar to 206070-8.See page 38 for dimensional detailof cable clamp).

Rear ViewReceptacles

Rear ViewPlugs

Side ViewPlugs/Receptacles

Note: Minimum insulation diameter is .156 [3.96]; maximum insulation diameter is .260 [6.60] for power contacts.Minimum insulation diameter is .060 [1.50]; maximum insulation diameter is .130 [3.30] for signal contacts.


17-10 213810-1




Related Product DataContacts—Pages 17-21 and 47Accessories—Page 51Application Tooling—Pages 76-79Technical Documents—Page 80

1.435±.015

[36.45±0.38]

.420[10.67]

.280[7.11]

1.090±.015

[27.69±0.38]Dia.

.280±.010

[7.11±0.25]

.065±.003

[1.65±0.08]Typ.

.280±.010

[7.11±0.25]

1.675±.013

[42.55±0.33]

1.675±.013

[42.55±0.33]

.094[2.39]

.420[10.67]

.995[25.27]

1.090[27.69]

Dia.

1.146±.010

[29.11±0.25]

1.295±.010

[32.89±0.25]Dia.

1.349 Max.[34.26] Dia.

.880[22.35]

Dia.

.094[2.39].065

[1.65]

1.609±.015

[40.87±0.38]

1.435±.015

[36.45±0.38]

1.125±.010

[28.58±0.25]Typ.

1.125±.010

[28.58±0.25]Typ.

Kit includes (1) Silicon Wire Entry Seal and (1) Pressure Plate.*Wire entry seals require cable clamp kits.

.325[8.26]

WhenFlush

Two-Piece Sealed CPC Connectors





50

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aled

CPC

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Two-Piece Sealed Circular Plastic Connectors, Special Series 1

Sealed CPC Receptacles,Special Series 1 with Pre-Installed, BondedPeripheral Seal


Material and FinishHousing—Thermoplastic, UL 94V-0rated, blackSeal—Elastomer, gray

Related Product DataContacts—Pages 17-21Contact Arrangement—Page 24Accessories—Pages 38-42 and 51Performance Characteristics—Page 6Application Tooling—Pages 76-79Technical Documents—Page 80

Square Flange Receptacle (Uses Flange Seal Part No. 81665- nn on page 51)


Series I Receptacles with Peripheral SealArrangement

Dimensions Square Flange Part No. Dimensions Free-HangingMates with

Shell No. of A BSex

With Mounting With Threaded C D Part No.Plug Part No.

Size Positions Holes Inserts1

11-4 1.125 .607 Std. 206061-2 – .935 .817 206153-2 206060-128.58 15.42 Rev. 206430-3 – 23.75 20.75 206430-4 206429-1

13-7 1.281 .812 Std. 211401-3 – 1.072 .874 – 211399-113-9 32.54 20.62 Std. 206705-3 208131-2 27.23 22.20 206705-4 206708-117-16 1.435 1.050 Std. 206036-4 – 1.310 1.161 206036-5 206037-117-14 36.45 26.67 Rev. 206043-4 – 33.27 29.49 206043-5 206044-1

23-24 1.750 1.438 Std. 206838-3 – 1.733 1.505 206838-4 206837-1

44.45 36.53 44.02 38.2323-37 Std. 206151-3 – 206151-4 206150-1Rev. 206306-3 – 206306-4 206305-1


Notes: 1. For detailed performance data on peripheral seals, refer to Product Specification No. 108-10024.2. Receptacles mate with Series 1 plugs found on page 10.

Receptacles with pre-installed, bonded peripheral seals are recommended for use in sealing/splash-proof applications, or where connectors will be subjected to vibration.

Seal shown outside of connector for illustration purposes only.

A

Recommended Panel Cutout

Shell DimensionSize E

11 .84421.44

13 .96924.61

17 1.12528.58

23 1.43836.53

E4 Plc.

B

C

D

51

Two-Piece Circular Plastic Connector Sealing Accessories

One-Piece or Two-Piece Sealed CPC Sealing Accessories

Wire Entry Seal Kitsfor Plug and ReceptacleHousings

Material and FinishSeal—Silicon, blackPressure Plate—Nylon, black

Flange Seals

Material Neoprene, black

Related Product DataDimensions—Shell Size 17 shown;request Customer Drawings for othersizes

Arrangement Insulation Dimension Kit for Kit forNo. Dia. Range A Pins Sockets

13-9 .075-.125 .6811.91-3.18 17.30 213926-1 213925-1

17-3 .178-.265 .7904.52-6.73 20.07 213899-1 213899-1

.178-.2654.52-6.73 .79017-10.075-.125 20.07 213900-1 213900-1

1.91-3.18

17-14 .075-.125 .790 .1.91-3.16 20.07 213919-2 213919-1

17-16 .075-.125 .7901.91-3.16 20.07 213920-2 213920-1

Notes: 1. Kits include one Gang Seal and one Pressure Plate marked for cavityidentification.

Notes: 2. Arrangement No. 17-10 Insulation Dia. Range .176-.265 [4.52-6.73] fortwo holes, .075-125 [1.95-3.18] for eight holes.

.250±.010

[6.35±0.25]Dia.

.075[1.94]

1.125[28.58]

1.125[28.58]

1.500[38.1]

1.500[38.1]

Dia.

Shell Size Part No.11 81665-313 81665-417 (shown) 81665-223 81665-5

A ±.010[±0.254]

Seal Pressure Plate

Sealed CPC Connectors



