catalogue valid from 15 june 2011 - yellow...long) and heavy duty backing tape (2.4 mm weave/12.5 m...
TRANSCRIPT
Weldwide Solutions Limited Product Catalogue
1
Valid from 15 June 2011 CATALOGUE
Weldwide Solutions Limited Product Catalogue
2
Weld Purging Products 3 Weld Gas Analysers 3 Weld Gas Analyser spares and maintenance 4 Inflatable Purge Systems 5 Ring Purge 6 Multi-size Ring Purge 6 Rigid Silicone Purge Systems 7 Water-soluble paper dams 8 Weld Backing 9 Trailing shield 10
Pipe alignment products 11 Pipe clamps 11
Pipe fits 11 Single Chain Clamps 12 Double Chain Clamps 13 Hydraulic Clamps 13 Foldable Pipe Stands 14
Pipe stopping products 15 Aluminium pipe stoppers 15
Inflatable canvas stopper bags 15 Multi-size inflatable pipe stopper 16
Multi-size inflatable purge stopper 16
Pipe freezing products 17 Pipe Freezing kits (3/8” to 8”) 17
Accu Freezer kits (8” to 12”) 17 Pipe cutting/bevelling 18 Orbital pipe bevelling machine 18 Orbital pipe cutting machine 18
Tungsten Grinders 19 Portable Tungsten Grinder (with dust extraction) 19
Tungsten Grinder/Cutter (with dust extraction) 19 Tungsten grinder with optional dust extraction 20
CONTENTS
Weldwide Solutions Limited Product Catalogue
3
Argone Weld Gas Analyser
Accurately and reliably displays oxygen content from 20.90 % to 0.01 %
Easy operation and light-weight for use on site
Quick response to changes in oxygen levels
Familiar, well-proven design
Kit complete with transport and storage case, lanyard, flow adapter, aspirator bulb, 2m rubber hose and steel probe as well as operating instructions and calibration certificates
Argo-Naught Weld Gas Analyser
Accurately, fast and reliably displays oxygen content from 20.9 % to 0.1 %
Robust, air and water-tight housing
Easy and cost-effective maintenance
State of the art electronics and design
Kit complete with transport and storage case, lanyard, flow adapter, aspirator bulb, 2m rubber hose and steel probe as well as operating instructions and calibration certificates
WELD GAS ANALYSERS (WGA)
WELD PURGING CATALOGUE
Weldwide Solutions Limited Product Catalogue
4
Replacement screw-in sensors (A + B) for Argone WGA and similar models
Replacement push-in sensors (C) for Argo-Naught WGA
All replacement parts incl. steel probes, flow adapters, lanyards, aspirator bulbs and rubber hose
Calibration service for Argone and Argo-Naught WGA and all similar models
Cost-effective calibration and sensor change packages
WELD GAS ANALYSERS (WGA) – SPARES and MAINTENANCE
Weldwide Solutions Limited Product Catalogue
5
Made from fire-retardant “Flameshield” proban cotton for increased resistance to damage from scorching and burning
Armoured, robust connection hose
Bypass hose for additional gas inlet/exhaust
Reinforced stitching and crimping for improved tear-resistance
Strong eyelet pull loops
Reduces flow rate during hot passes to 5 to 10 lpm
Available for pipe diameters from 2” to 96”
Special hose barb connections available for easy connection to gas source
Manufactured to ISO standards in the UK
Especially insulated heat covered inflatable purge system for purging applications in pre-heated pipes can be supplied upon request.
INFLATABLE PURGE SYSTEMS
Weldwide Solutions Limited Product Catalogue
6
Ring purge system
The original, patented product
Cuts down considerably on purge gas and time by reducing pipe length and pipe diameter that needs purging
Pre-set non-tamper valves minimise risk of bursting of dams
Available for pipe diameters between 8“ and 80“
Heat-covered version available upon request for use in pre-heated pipes
Manufactured in the UK
Multi-size ring purge system
One system can be used for up to 8 pipe diameters due to new Sentinel technology!
Offers all the advantages of the original Ring Purge
Get more for your money!
Available for pipe diameters between 8“ and 80“
Manufactured in the UK
RING PURGE and MULTI-SIZE RING PURGE
Weldwide Solutions Limited Product Catalogue
7
EZ-Purge (pictures below) Flexible silicone ball for air-tight seal
Unique patented modular system – one basic unit can be fitted for several pipe diameters
Purge achieved in less than 2 minutes in pipes up to 8” diameter
Silicone disc systems 120, 180 and 200 (top right)
Modular systems – one basic unit can be fitted for several pipe diameters
Basic spinal units and silicone dams can be purchased separately
Available for pipe diameters between ¾” and 12”
Silicone disc system 210 (bottom right)
Flexible silicone rings for air-tight seal
Unique system for larger diameter pipes
Cylinder design considerably reduces purge gas and time required
Available for pipe diameters between 9” and 34”
RIGID SILICONE PURGE SYSTEMS
Weldwide Solutions Limited Product Catalogue
8
Purge paper
Cost effective option for single welds
Easy set-up and handling
Available in light-weight (for pipes up to 4” diameter) and heavy weight (for pipes of 4” diameter and larger)
Available as rolls or sheets of different size
Self-adhesive tape completely dissolves in water
Soluble in hot and cold water for easy removal
Paper cones
Prefabricated for all standard pipe diameters up to 18”
Easy and quick installation
Cone-shape provides tough barrier
Soluble in hot and cold water for easy removal
WATER-SOLUBLE PAPER DAMS
Weldwide Solutions Limited Product Catalogue
9
Weld backing tape
Supports the weld root and reduces oxidation of the weld bead
Eliminates back gouging
Width: 3” (75 mm)
1” (25 mm) wide woven fibre glass backing
Available as standard backing tape (0.7 mm weave thickness/25 m long) and heavy duty backing tape (2.4 mm weave/12.5 m long)
Ceramic backing tiles
Support the weld root and reduce oxidation of the weld bead
Eliminate back gouging
Designed for welding processes that require higher amperages and faster weld deposition rates
Allow for single sided welding
Available in various different shapes and profiles to suit any application
WELD BACKING
Weldwide Solutions Limited Product Catalogue
10
Straight trailing shields
Suitable for any sheet and plate metal applications
Suitable for all reactive metals
Reduce gas use and weld oxidation
Helps produce clean, oxygen-free welds
Curved trailing shields
For welding of internal and external pipes and vessels
Suitable for all reactive metals
Reduce gas use and weld oxidation
Helps produce clean, oxygen-free welds
Available for various pipe sizes
TRAILING SHIELDS
Weldwide Solutions Limited Product Catalogue
11
Product colour may vary.
Pipe clamp Pipe fit
Quickly and easily adjusts and aligns pipe to pipe and pipe to fittings
Stainless steel contacts and adjustable screws prevent scratching and contamination of stainless steel pipes
Fine adjustment screws for quick fit up
Can be used for all kinds of pipe material
One clamp can be used for several pipe diameters
3 pipe clamp sizes cover pipe diameters from 1” (25 mm) to 12” (300 mm)
Quickly and easily adjusts and aligns fittings to fittings (e.g. two 90° fittings or a 90° fitting to a T)
Stainless steel contacts and adjustable screws prevent scratching and contamination of stainless steel pipes
Fine adjustment screws for quick fit up
Can be used for all kinds of pipe material
One clamp can be used for several pipe diameters
3 pipe clamp sizes cover pipe diameters from 1” (25 mm) to 12” (300 mm)
PIPE CLAMPS - PIPE CLAMPS AND PIPE FITS
PIPE ALIGNMENT CATALOGUE
Weldwide Solutions Limited Product Catalogue
12
Standard single chain clamp
Clamping force of 2500 kg
Jack bars made from stainless steel
One clamp can be used for several pipe diameters
Aligns and adjusts pipes with wall thickness up to ½”
Available for pipe diameters from 5” to 60”
Available for carbon steel and stainless steel pipes
Adjustable length single chain clamp
Robustly forged and electro galvanised
Modular system allows 100 % flexibility
One clamp can be adapted to all pipe diameters by simply adding or removing chain links and jack bars
Clamping force of 2500 kg
Available for pipe diameters from 8” to 60”
PIPE CLAMPS – SINGLE CHAIN CLAMPS
Weldwide Solutions Limited Product Catalogue
13
Double chain clamp
Easy tool for clamping pipe to pipe, pipe to bend, pipe to tee and pipe to flange
Align and adjust pipes with wall thicknesses up to 1⁄2"
Clamping force of 2500 kg
Jack-bars made from stainless steel
Two types of alignment screws (plain cylinder and ball-point)
One clamp can be used for several pipe diameters by removing/adding jack bars
Available for pipe diameters from 5" to 60"
Hydraulic double chain clamp
Align and adjust ready for welding in less than 10 minutes
One system fits all pipe sizes by simply varying chain length and number of jack-bars
All contact points with pipe made from stainless steel
No cranes needed due to very low weight
Choose from 2 types of alignment screws (plain cylinder and ball-point)
Available for pipe diameters from 6” to 60”
PIPE CLAMPS – DOUBLE CHAIN CLAMPS
Weldwide Solutions Limited Product Catalogue
14
Product colour may vary.
2500 lbs (1135 kg) capacity Light weight allows easy handling and moving
Slim design and foldable for easy storage and transportation
1" (2.5 cm) square tube base construction
Quick-action lock washer for quick height positioning
Patented Fall Guard™ feature allows 1" (25 mm) safety zone around lockwasher
1 ½" (38 mm) fine adjustment thread Large, convenient adjustment handle
Set screw for double margin of safety
Set screw can lock jack head to stand for transportation – no loose pieces
Jack independently load tested for quality assurance
CE rated Carrying handle for ease of transporting
Complete with V-head and wide base for robust stand and stable hold of pipe
Interchangeable head styles available (roller kits)
FOLDABLE PIPE STANDS
Weldwide Solutions Limited Product Catalogue
15
Aluminium pipe plugs
Made from cast aluminium Expanding rubber ring for tight seal
inside the pipe Steel wing arms for easy expanding Hollow shaft for purging
applications Plastic cap closes shaft for leak
testing Suitable for sealing inside pipes for
gas purging and low-pressure sealing applications
High quality products manufactured in the UK to British standards
Available for pipe diameters from 1.5" to 36”
Inflatable pipe stoppers
Suitable for sealing inside pipes for gas purging and low-pressure sealing and testing applications
Rot and waterproofed Manufactured in the UK to ISO
standards Available for pipe diameters from 2”
up to 96” Can be produced in various materials
including canvas and PU coated nylon to suit your application
Available upon request with internal spines for better stability
PIPE STOPPING CATALOGUE
PIPE STOPPERS
Weldwide Solutions Limited Product Catalogue
16
Multi-size inflatable stopper Multi-size inflatable purge stopper
One stopper can be used for several pipe diameters due to Sentinel neoprene technology
Suitable as pipe stopper for no or low pressure applications and as blank end pipe seal when purging
Available for pipe diameters from 8” to 80” diameter
One purge stopper can be used for several pipe diameters
Suitable as single purge dam
Once single purge stopper is inflated valve will release purge gas in the purge environment
Available for pipe diameters from 8” to 80” diameter
MULTI-SIZE PIPE STOPPERS
Weldwide Solutions Limited Product Catalogue
17
Pipe freezing kits (3/8” to 8”)
Uses liquid CO2 to locally freeze liquid
within a pipe Easy and quick repairs of liquid-filled
pipe systems Avoids drainage of whole systems and
system downtime Eliminates handling of vast amounts of
waste fluids Available for single and double freeze
application CO2 bottles can be purchased separately
Accu Freeze (8” to 12”)
Uses liquid nitrogen to locally freeze liquid within large diameter pipes
Easy and quick repairs of liquid-filled pipe systems
Avoids drainage of whole systems and system downtime
Eliminates handling of vast amounts of waste fluids
Powerful freezing system with automatic freeze control
Controlled freezing will avoid damage to the pipe
PIPE FREEZING CATALOGUE
Weldwide Solutions Limited Product Catalogue
18
Orbital bevelling machine
Bevels 10 times faster than HSS tools due to carbide technology
Bevels V (30°, 37.5° and 45°) and J (10°) preps
Can be adapted for cutting and welding
Electric motors available for 220V or 110V
Suitable for pipe diameters from ½” to 12” and pipe thicknesses between 2 and 8 mm
Integrated tracking system ensures perfect bevel on out-of-round pipes
Pipe cutting machine
11 models cut pipes from 3/16” to 44”
Clamps without pipe deformation due to multiple concentric clamping contacts
Standard stainless steel jaws avoid corrosion of reactive metal pipes
Motor with gear reduction ensures even advance around the pipe and high quality cuts and increases lifetime of cutting blade
Interchangeable motors allow cutting of hard metals and adaption of machine for bevelling or welding
Electric motors available for 220V or 110V
PIPE CUTTING/BEVELLING CATALOGUE
Weldwide Solutions Limited Product Catalogue
19
Portable tungsten grinder
Light-weight, easy to use and portable
Integrated exhaust with replaceable dust filter
Grinds quality points on tungsten electrodes
Able to grind electrodes as short as 8 – 15 mm
See-through cover allows inspection of grinding operation
Adjustment of grinding position on wheel triples diamond wheel life expectancy
Manufactured to meet all EU directives
Power supply: 110/230 V; Motor: 850 W; Rpm: 2800
Tungsten grinder/cutter
Integrated dust extraction Precise longitudinal grinding
eliminates any concavity of the electrode tip
Cuts and grinds electrodes as short as 10mm in length
Adjustment of grinding position on wheel triples diamond wheel life expectancy
Manufactured to meet all EU directives
Power Supply 230 V/50-60 Hz Speed: 10,000 Rpm
TUNGSTEN GRINDERS CATALOGUE
Weldwide Solutions Limited Product Catalogue
20
Light-weight and easy to use
Integrated exhaust with replaceable dust filter available
Grinds quality points on tungsten electrodes for TIG and plasma welding
Able to grind short electrodes using the collet accessory which increases tungsten life
Powerful motor will grind tungstens up to 6 mm diameter
See-through cover allows inspection of grinding operation
Dedicated tungsten grinder avoids contamination of tungstens
Repeatedly smooth tungsten tips ensure constant arcs and perfect welds
Manufactured in the UK
CE marked
Power supply: 110/220 V
Filter: 5-7 micron self-change after about 160 hours of operation
Tungsten diameters: 1.6 to 4 mm (up to 6 mm possible)
TUNGSTEN GRINDER WITH OPTIONAL DUST EXTRACTION
Contact us
Telephone: +44 (0)1554 700 350 Email: [email protected]
Fax: +44 (0)1554 754 276 http://www.weldwidesolutions.com