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Federal US Government Contractor under CCR Chartered Aircraft Engineering & Certification Corporation, Seattle , Washington , USA & DGFT Govt of India Approved PSI Agency Charter Aviation Operator http://www.cayleyaerospace.com March 29, 2013

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Cayley Aerospace Inc is Chartered Engineer Corporation involved in Chartered Engineer Certification,Inspection,Testing,Aircraft Engineering Design and Certification besides provider of Aircraft sourcing,Aircraft parts,Aircraft Completion

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Page 1: Cayley Aerospace Inc USA

Federal US Government Contractor under CCR Chartered Aircraft Engineering & Certification Corporation, Seattle , Washington , USA & DGFT Govt of India Approved PSI Agency Charter Aviation Operator http://www.cayleyaerospace.com

March 29, 2013

Page 2: Cayley Aerospace Inc USA

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SEATTLE

Sydney

Cairo (EGYPT)

Coventry (UK)

Suzhou (China)

Page 3: Cayley Aerospace Inc USA

Founded in Pacific Northwest in Seattle in 2010

Approved US Government Federal Contractor under CCR

DGFT Government of India Approved PSI Agency

Business facilities located in USA,UK,China,Egypt

Strong financial performance with a compounded annual growth rate of 35%

High customer loyalty - 90% revenue from repeat business

70% revenue from North America,10% revenue from Australia,10% from Europe,10% from Asia;

0.5 % of net profits earmarked for fulfilling Social Responsibilities on a Y-o-Y basis

Accredited Training Programs in Aeronautical Engineering & Aviation Science

Airlines program Management & Engineering services AOG support,Certification & Airworthiness compliance support,Check completion for Aircraft at our USA site

Aircraft sourcing ,Engineering ,Pilot,crew service support

Financial support for Airlines and global Airlines support

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“Leading engineering and R&D solutions provider with core engineering DNA”

Presenter
Presentation Notes
Our focus on engineering is reiterated from the fact that 65% of our revenues come from the engineering� business. We are listed on National stock Exchange (NSE) and Bombay stock Exchange (BSE) in India with a Market� capitalization of US $203.96 million (as on June 30th 2009) General Atlantic Partners is a major investor Proven ability to acquire-engage-scale large relationships Growth through strategic customers Enviable reputation for delivery and quality - CMMi Level 5, ISO 9001:2000, ISO 27001, AS 9100, ACE Meeting the customer requirements above and beyond his expectations Build Trust Trust has an important link with organizational success. Our growth is a reflection of the trust, our customers have in us and we do not let them down. For e.g. today, we have a strong 100+ people engagement with Invensys Westinghouse. The engagement started in 2005 when the customer was in the need of a suitable offshore partner with a reasonably good track record since it was early days in the engineering services outsourcing space. Backed by our credentials and past engagements we managed to win the customers confidence and discrete jobs began to flow. I would like to highlight that we did not have enough expertise in signaling then but we gave the customer enough reasons to believe that we can build the capability. With the help of training programs from the client, we soon started delivering. In parallel, we were proactively building the capability. IRSE license is a mandatory requirement for the engineers to work on signaling projects in UK. Initially, there were no IRSE license holders in our group but within 2 and half years we have around 50 license holders. Today, we not only work with various units of Invensys Rail Group globally but handle mission critical projects. Similarly, our largest customer, Pratt & Whitney has indeed confirmed that we were chosen as a vendor because of the trust and later they decided to invest in us. We always believe in creating value for the customer UTC – Cumulative savings of 2 Mn+ USD for the last 2 yrs through cost saving and cost avoidance KPI savings of 14.7 million Euros in the last calendar year for a global rail manufacturer Corporate Social Responsibility (CSR) Infotech believes in giving back to society in some measure that is proportionate to its success in business. Corporate Social Responsibility initiatives are implemented through Infotech Enterprises Charitable Trust. Our focus is on imparting primary education to under privileged strata of society through adoption of schools. We support in terms of Infrastructure, uniforms to school children, Teaching staff etc.
Page 4: Cayley Aerospace Inc USA

Accredited Chartered Aeronautical Engineering Group under Federal US Government

DGFT Govt of India Approved Pre Shipment Inspection Agency for parts export to India

Aeronautical Engineering & other major Training Programs leading Diploma & Degree in Engineering & Aviation Maintenance

All the course works and Degree/Diploma in Aeronautical,Mechanical,Electrical Engineering are Accredited by Ministry of Education and NARIC,UK and accepted in USA as accredited at par with BS Degree program from USA University

Aircraft Maintenance support provided by Skilled Aircraft Mechanics and Aircraft Engineers from Cayley Aerospace Inc through its local subsidiary facilities in the region

Aircraft & Fleet operation support from Cayley Aerospace Inc ,USA within very short time frame

Cayley Aerospace Inc is led by Accredited Licensed Chartered Aeronautical Engineer and all training program through Cayley Group of Companies will have Completion Certificates in Aviation issued by Approved Chartered Engineer & Professional Engineer from UK,USA and Australia region.

Cayley Group of companies provided Engineering Degree training program for people at all level whether its students or employees and these help in Professional & Career Development of Employees,students and trainees.

Aircraft Parts and Inventory support through Cayley Aerospace USA

Cayley Aerospace Inc is Approved Valuation Corporation for Aeroplanes & Aero Engineering 4

Page 5: Cayley Aerospace Inc USA

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Aerospace Focus- Strong Leadership Best-in-Class Engineering Services …

Best-in-class engineering services partner to the global aerospace & defense industry

100000+ person hours delivered on aerospace projects.

Premier Chartered Engineer Professional Development CPD program for Engineers & Managers.

Long-term relationship with major OEMs and Tier-I suppliers .

Recognized as a value creator and top offshore engineering solutions provider by our customers.

Innovative Solutions for entire product life-cycle : “From product definition to after-market

service”

Engineering Software

Technical Publications

Structures Interiors Engines Avionics Systems

Page 6: Cayley Aerospace Inc USA

Aircraft Engineering Services AOG support Charter Airlines operation for both passenger & cargo Program management & compliance support Aircraft certification & compliance Aircraft Sourcing ,sales,leasing,crew resourcing Premier Chartered Aeronautical group with licensing approval

in 5 countries USA,Australia,UK,China,Egypt,Europe & APEC countries Approved by Federal US Government under CCR

DGFT Government of India Approved Pre Shipment Inspection Agency of airplane parts supply.

Financial support for Airlines customers

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Page 7: Cayley Aerospace Inc USA

Cayley Aerospace Inc is DGFT Government of India approved Pre Shipment Inspection Agency involved in metals,non metals and machineries inspection and certification services.

Inspection team are locally registered Professional Engineers and Chartered Engineers with Engineering Council-UK and Engineers Australia

Global offices offer 24/7 customer support

Licensed in Washington state,USA

Global offices present in Seattle,USA,Coventry,UK,Cairo,Egypt,

Suzhou,China and Sydney, Australia

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Page 8: Cayley Aerospace Inc USA

Aerospace Service Portfolio Adding Value in Every Step …

Concept Design Detailed Design Value Engineering Reverse Engineering

Structural Stress Analysis Finite Element Analysis Fatigue & Damage Tolerance Analysis Thermal Analysis, CFD Analysis Impact Analysis

Design for Manufacture and Assembly Computer Aided Process Planning Value Stream Mapping Tooling Services

Post Production Engineering Tool Engineering Scaffolding Design Test Plan

RAMS Service Integrated Logistics Support Service Repair Engineering Technical Publications

Product Definition

Engineering Design

Assembly / Testing

Manufacturing

After Market Services

Page 9: Cayley Aerospace Inc USA

Solutions

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Aerospace Domain Expertise Comfort …

• Seating Systems

• Seating System

• Lighting Systems

• Cabinetry

• Galley Structure

• Overhead System

• Storage Equipment

• System Integration

Conceptual Design

Detailed Design

Structural Substantiating Report

DER Compliance Report

Digital Mock Up (DMU)

Technical Publications

Engines Avionics Systems

Areas of Engagement

Structures Interiors

Why Cayley Aerospace ?

Reduce cost

Reduce Weight & Space

Improve ergonomics

simplifying construction by

introducing modularity.

Page 10: Cayley Aerospace Inc USA

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SERVICES OFFERED

Conceptual Design

3D Models (Shell, Assembly & Installation)

Detailed Design

»Design for manufacturing (DFM)

»General Arrangement Drawings

»Assembly, Installation Drawings

»Component Drawings

Design Validation

»Finite Element Analysis

»Static Stress Calculation

»Fatigue & Damage Tolerance

»Static, Dynamic & Buckling Analysis

Structural Substantiation Reports

Digital Mock Ups

Aircraft Charter operation & Engineering Services support

Technical Publications

Areas of expertise

Page 11: Cayley Aerospace Inc USA

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•Aircraft Structures /Systems Design & Modifications •Airframe Structural Repair Design •Interior Arrangement Design •FAA STC Project Co-ordination & Certification •FAA DER (Designated Engineering Representative Approvals) •Computer Aided Design (Auto Cad Release 2009) •Conventional Design & Drafting Board •Stress Analysis/Report •Certification Plans, Compliance Report, Inspection Reports for STC Projects. •Finite Element Analysis (FEA) Nastran •MathCAD 14 Analysis & Programming •Static Module Testing

FAA STC PROJECT CAPABILITIES

Page 12: Cayley Aerospace Inc USA

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•Strain Gauge Installation, Instrumentation & Testing •Flammability Testing •Evacuation Testing •Weight & Balance Reports •Development of Technical Manuals •Generation of Process Specifications •Support Equipment /Machine Design & Fabrications •Component Qualification & Testing under FAA Open STC Testing Project

FAA STC PROJECT CAPABILITIES

Page 13: Cayley Aerospace Inc USA

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CUSTOMER AIRCRAFT PROGRAM AREA OF ENGAGEMENT

ANOLIS A330-300 Design- Interior Completions

AAC Airbus Corporate Jetliner, BBJ Design & Analysis of interior completions

Albert Mühlenberg A318,A319,A380 CMMs for Aircraft interiors

Mid Coast Bombardier Global Express XRS

Design & Analysis of Interiors Completion

SICMA Aero Seats AIRBUS Design & analysis support along with creation of CMMs for Aero Seats

Boeing Boeing Design & modeling of aero seats

Aero Interior Experience@ Cayley Aerospace

Page 14: Cayley Aerospace Inc USA

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AIRCRAFT PROGRAM MONUMENTS WORKED ON

A330-300 • Galley with pelmet arrangement • Galley G4, G5, G6, G7 • Footwells F1, F2, F3, F4, F5 • Stowage C1, C3, C4, C6

Airbus Corporate Jetliner, BBJ • Side Ledge with Ottoman • Vanity • Closets • Overhead • Bulkhead

A318,A319,A380 CMMs for Aircraft interiors

Bombardier Global Express XRS • Galley • Galley ANNEX • Vanity • Wardrobe • Credenza • Divan • Bulkhead

Areas/ Monuments worked on

Page 15: Cayley Aerospace Inc USA

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A few of the Monuments worked on…

ENTRANCE ENCLOSURE CREW REST

CABINET AFT WARDROBE

AFT LAVATORY

DIVAN END CABINET

CREDENZA CABINET

RH GALLEY

Page 16: Cayley Aerospace Inc USA

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Tools for Design Analysis

Solidworks 2009

CATIA V5- R18/19

CATIA V4- V4.2.4, R2

AUTOCAD 2008

Tools for Stress Analysis

FE MAP

PATRAN 2007, 2008

NASTRAN 2007, 2008

ABAQUS V6.8

ANSYS V10,11

HYPERMESH V8,9

LSDYNA 971

Hand Calculations…

Various Software utilized

Tools for Tech Pub

Arbor Text Editor

Frame Maker

IsoDraw

Acrobat Professional

Page 17: Cayley Aerospace Inc USA

Project Commencement: Apr-2010

Domain : Interiors – Monuments / Galleys /etc

Solutions Offered: Design & Stress Analysis

Aircraft Program working on: A319

Team Size: 36 (average) 40 (peak)

Software Tools used: CATIA V5, Solidworks, NASTRAN, PATRAN, Hypermesh, MS Excel for Hand calculations

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Page 18: Cayley Aerospace Inc USA

Project Commencement : Dec 2010

Domain : Interiors –Galleys, Stowage, Foot wells

Solutions Offered: Detail Design

Aircraft Program working on: A330-300

Team Size: 15 (average) 20 (peak)

Software Tools used: CATIA V5

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Page 19: Cayley Aerospace Inc USA

Project Commencement: April 2010

Domain : Interiors –Vanity, Galleys etc.; Systems –Oxygen, water etc.

Solutions Offered: Detail Design & Stress Analysis

Aircraft Program working on: Bombardier Global Express XRS

Team Size: 30 (average) 40 (peak)

Software Tools used: Solid Works, AutoCAD, NASTRAN/PATRAN, MS Excel

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Page 20: Cayley Aerospace Inc USA

Project Commencement: Pilot project

Domain: Interiors – Air duct assembly

Solutions offered: Design and Stress Analysis

Aircraft Program working on: A350

Team Size: 25

Software Tools used: Catia V5, Nastran, Patran, Hypermesh

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Page 21: Cayley Aerospace Inc USA

Project Commencement: June 2007

Domain: Interiors – Technical Publications

Solutions offered: Creation of CMM for Interiors Monuments

Aircraft Program working on: Airbus & Boeing

Team Size: 12

Software Tools used: Arbortext Editor, Frame Maker, ISO DRAW, Acrobat Professional

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Page 22: Cayley Aerospace Inc USA

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SCOPE

INPUTS

OUTPUTS

• Design, Modeling and drafting of Interior Components.

• Preliminary & Detail design • CATIA V5 models, assembly and layout

drawings, Structural Drawing, Component Drawing

• Proposal drawings and specifications • Required stp and igs files (Space

allocation Models) • Design criteria & Standard Specifications • Required environment models

• CATIA 3D Models assembly • 2D Layout drawings • Structural drawings • Component Drawings

Program : A330-300

Monuments Worked on: • Galleys • Stowage’s • Foot wells

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SCOPE

INPUTS

OUTPUTS

To create the 3D models, Drawings, FEA and Stress Reports for the Interior components.

• Floor schematic, Concept design & XRS document

• Loads

• CAD Models/ drawings & FEA reports • Stress Substantiation Reports

Program : Bombardier Global XRS

METHODOLOGY

• Creation of 3D model • Creation of assemblies & corresponding

drawings • FEA & Stress Analysis

Page 24: Cayley Aerospace Inc USA

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SCOPE

To create the 3D models of side ledge & Ottoman assembly, carry out FEA and Stress analysis.

Program : Airbus Corporate Jetliner

INPUTS

OUTPUTS

• Assembly & elevation drawings • Loads

• CAD Models & drawings • FEA Results • Stress Analysis Reports

METHODOLOGY

• Creation of 3D model • Creation of assemblies & corresponding

drawings • FEA and Stress Analysis

Side Ledge & Ottoman Assembly

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SCOPE

To create 3D shell models, carry out FE Analysis and create stress reports of the all monuments

INPUTS

OUTPUTS

• Floor Schematic and Elevation Drawings • Loads

• CAD Models • FEA Reports • Stress analysis reports

METHODOLOGY

• Study of inputs • Creation of 3D model of shell structure

of monument. • FEA and stress analysis

Shell Models

Program : Boeing Business Jet (B-737)

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SCOPE

To create the 3D models & drawings of overhead cabinet assembly, component installation & Installation.

Program : Boeing Business Jet (B-737)

INPUTS

OUTPUTS

• Floor Schematic and Elevation Drawings

• CAD Models & Drawings

METHODOLOGY

• Study of inputs • Creation of assembly models &

corresponding drawings

Overhead cabinets

Page 27: Cayley Aerospace Inc USA

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SCOPE

Perform Finite Element Analysis for Side ledge, Vanity & Cabinet assemblies

INPUTS

OUTPUTS

• 3D solid STEP format model

• Finite Element model, Stresses and displacements

METHODOLOGY

• Study of inputs • Creation of finite element model • Creation of Finite Element Analysis

Finite Element Model

Program : Boeing Business Jet (B-737)

Page 28: Cayley Aerospace Inc USA

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SCOPE

Software Utilized: • Arbor text Editor • Frame Maker • ISO DRAW

INPUTS

OUTPUTS

METHODOLOGY

Program : AIRBUS Axxx

To Create CMM for Interiors Monuments

• Assembly Drawings, BOM • Sample CMM template • ATA 100, ATA iSpec 2200, ASD-STE100

standards

• Study of Inputs • Creating Authoring text • Create Illustrations

Approved CMM for Interiors Monuments

Page 29: Cayley Aerospace Inc USA

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Please contact for all request: Eur Ing.Bishnujee Singh PE FIEAust FIMechE CEng (UK) CPEng Csci CPhys CMath FCMI FinstlM AFCASI (Canada) 18830 38th Ave W Lynnwood,Washington,98037-7637 Email:[email protected] http://www.cayleyaerospace.com

Page 30: Cayley Aerospace Inc USA

Thank you