cdb engineering spa · cdb engineering -machinery& tools 17 maggio 2018 13 ... 2 bridge crane...
TRANSCRIPT
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CDB ENGINEERING SPASingle source engineered solutions
May 2018
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CDB COMPANY PROFILE
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CDB is a global provider of customized products, turn-keysolutions and services for the Oil& Gas, Petrochemicaland Power Generation industries.
Strainers andsteam line
OUR BUSINESS UNITS
Process equipmentand packages
Plug valves
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CDB OVERVIEW
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Location Milan Area - Italy
Total number of staff 102
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CDB FACILITIES LAYOUT
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Total built over area 25.000 square metersTotal factory area 10.000 square meters
Max manufacturing capa. per month ~80 tons
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CDB FACILITIES LAYOUT | BUILDING 1
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CDB FACILITIES LAYOUT | BUILDING 2
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CDB FACILITIES LAYOUT | BUILDING 3
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ISO 9001:2008 ISO 14001:2004 OHSAS 18001:2007
CDB QUALITY SYSTEM
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All activities are carried out in conformance with our Quality System:
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CDB QUALITY / PRODUCT
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ASME “U” STAMP ASME “U2” STAMP PED 97/23/EC TS TR 010/2013TS TR 032/2013
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CDB COMPANY PROFILE
Process equipment and packages division
CDB Process Division deliver fully assembled and tested process equipment & packaged units, taking single-point responsibilityof all aspects of turn-key supplies:• Full process and detailed engineering
(including structural, mechanical, electrical and instrumental)
• Project management throughout the design and construction cycle
• Selection and qualification of sub-vendors; material procurement
• Fabrication and assembly in our facilities
• QA/QC monitoring; inspection & testing, expediting
• Commissioning & start-up
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Leading positions in global niche markets
Key partner to worldwide recognized EPC
companies
Strong long term growth drivers in clean energy,
energy efficiency, environmental legislation
& healthcare
Highly differentiated and customised product and
system offerings
Highly developed low cost manufacturing and low
cost procurement capabilities
CDB Engineering - Facts
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CDB Engineering - Machinery & Tools
17 maggio 2018 13
Q.TY DESCRIPTION Q.TY DESCRIPTION
3 Bridge crane 15 tons 10 Spot welder machine
5 Bridge crane 10 tons 40 Welder tig machine
2 Bridge crane 6,3 tons 40 Electrode welder machine
1 Bridge crane 5 tons 40 Welder continous wire machine
1 Bridge crane 3,2 tons 4 Electric dryer for electrodes
3 Jib crane 1 tons 10 Welding positioner
2 Electric forklift 4 tons 3 Positioner roller couples 15 tons
1 Electric forklift 2 tons 4 Positioner roller couples 2 tons
1 Electric forklift 10 tons 3 Oxygen cutting plants
1 Electric forklift 3,5 tons 2 Cutting plasma machine 50
2 Column bottom drill 1 Cutting plasma machine 150
1 Fine thereading machine up to 4” 1 Lathe diam. 300 x 2000mm
2 Fold tube machine “Ercolina” 1 Lathe diam. 1200 x 3000mm
1 Punching cutting machine 1 Seams it calanders diam.120
1 Hydraulic horizontal press 400 bar 1 Seams it calanders diam.90
1 Hydraulic vertical press 700 bar 1 150 tons bending machine
1 Hydraulic vertical press 1250 bar 1 Shears 3000x10mm
1 Cutting‐off machine 3 Floodlight for x‐rays
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CDB Engineering – Vertical Lift Warehouse
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CDB Engineering – Valve Dept. Strategy
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Strong emphasis on design and development
Continual investment in plant and equipment
Increase capacity to meet highest forecast
demand
Direct relationship with End Users & Engineer,
Procurement, Contractors on a worldwide basis
Strong awareness of environment, health and safety issues. ISO 14001
and OHSAS 18001 obtained in 2012
Commitment to employee continuous
training
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CDB PRODUCTS & SERVICES
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LUBRICATED STANDARD TYPE
• Manual operated
• Actuated (Pneumatic, Hydraulic, Electric, Electrohydraulic)
PLUG VALVES
LUBRICATED PRESSURE BALANCED TYPE
• Manual operated
• Actuated (Pneumatic, Hydraulic, Electric, Electrohydraulic)
CDB Plug valves metal-to-metal seats are designed for use in most severe service application, where performances and safety are critical. CDB Engineering offers a complete range of plug valve in-house engineered, to completely cover the customer’s specification.
Thanks to our consolidated expertise in oil and gas supplies to major EPC companies, our extended machining capability, dedicated in-house assembly and test facilities, CDB have included a complete range of plug valves in the products portfolio.
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CDB History and Facts
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2016 : CDB Engineering officially start Plug Valves production activities from acquisition of an Italian isolation valve manufacturing company focused on Oil & Gas business
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CDB PRODUCTS & SERVICES
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Lubricated standard type Lubricated standard type
CDB Plug valves metal-to-metal seats are designed for use in most severe service application, where performances and safety are critical. CDB Engineering offers a complete range of
plug valve in-house engineered, to completely cover the customer’s specification
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CDB Plug Valve Details
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Standard Valve pattern range Main Market
Regular Pattern
Short Pattern
Venturi Pattern
Gas Plant
Refinery
Chemical & Petrochemical
Power Plant
Desalination Plant
Applications
High pressure gas isolation
Bypass Equalizing valves
Slurry Isolation
Dirty Service
Standard product range
Size : ½” to 30”
Pressure Rating : up to class 2500
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CDB Plug Valve Details
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CDB Engineering plug valves have been designed and developed in order to cover a very wide variety of services and applications :
Most Hydrocarbons
Chlorinated and aromatic hydrocarbon solvents
all alkaline solutions
Dilute acids
Nitrating acids
Sulphur acids
Amine
Ammonia and Brine
Methanol
Glycols
Kerosene
Gasoline
Oils & fuel oils (hot)
Tars and bitumen
Sweet gas
Sour gas
Water
Air
Oxidizing elements
Applications: isolation valve, ESDV, SDV
Engineered for most demanding services
Used for application ranging in pressure from vacuum to rating class 2500
Materials availability from A to Z
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CDB Plug Valve Details
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• Design and manufacturing: API 6D, BS 5353• Face to face (end to end): ANSI B 16.10, API6D• Flanged connection: ANSI B16.5 and ANSI B16.47• Butt welded end: ANSI B16.25• Test and inspection: API 598, API 6D• Marking: MSS SP-25
Applicable Standard
Features and benefit
• Bi-directional service - Zero leakage• Capability to operate against full differential pressure• Lubricated seal• Compact body design with no cavities• Suitability for critical application – abrasive and corrosive services• Minimal maintenance requirements - No need of qualified and equipped repair facility
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CDB Standard Plug Valve Product Range
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Rating
2500
1500
900
600
300
150
-46°C -29°C 0°C 60°C 120°C 250°C 340°C
Up to 8 NPS
Up to 10 NPS
Up to 16 NPS
Up to 20 NPS
Up to 24 NPS
Up to 30 NPS
Temperature
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CDB Plug Valve – R&D
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Innovative engineering solutions are performed in compliance with international standard, and thanks to our internal Engineering and R&D department CDB can
successfully approach prototype manufacturing activities.
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CDB Plug Valve – Test
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Facilities are available in-house for hydraulic and gas pressure testing. This means that all CDB-produced valves are supplied after the
successful outcome of tests performed at our testing facility, which is state-of-the-art in terms of testing capabilities for size and pressure class
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CDB Engineering – Valve Testing Facility
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CDB Plug Valve – Key Characteristics
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Strong Financial track record
High percentage ofcustomised or
engineered to orderproduct
Long termrelationships
with Key AccountCustomers
Experiencedmanagement team
withproven capabilities
Focus on niches withhigh barriers to entryand few competitors
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CDB Plug Valve – Winning features
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Quarter Turn operation
Metal Seated
Bi-directional Zero Leakage
Maintenance
According to international standards test results without any visible leakage
Endurance - temperature and pressure
Modern design, lower weight and higher performances
Easy maintenance with no special tools neededMinimal part replacement
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CDB Plug Valve – Winning features
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Increasing process efficiency
• Added value with combined functionality, control and shut off
• Replacement of large size and high pressure ball and gate valves with lubricated pressure balanced plug valve
Environment protection
• Fulfillment of Fugitive emission requirements due to quarter turn movement of the shaft and loaded packing arrangement.
Cost reduction
• Selection of components with a recent and modern design, lower weight and higher performances
• Longer operation time due Less Maintenance requirements
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CDB PRODUCTS & SERVICES
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FILTERS
• Process Filters(Basket, Cartridge, Coalescer, Bag,Automatic type)
• Duplex Basket Filters
• Activated Carbon Filters
SEPARATORS
• Gas Separators (Vane, Demister, Cyclone)
• Gas Filter Separators(Double Stage)
• Three-Phase Separators
HEATERS
• Indirect Heaters(Water Bath Heaters, Intermediate Fluid Heaters,
• Electric Heating Sys.
PIG TRAPS
• Pig Launchers & Receivers
• (Scraper Traps)
PROCESS EQUIPMENT
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CDB PRODUCTS & SERVICES
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GAS TREATMENT
• Fuel Gas Systems(for Gas Turbines –Power Generation plants)
• Gas Dehydration Units(Molecular Sieve / Alumina / Silica gel)
• Gas Pressure Reducing Stations (Industrial plants)
METERING
• Metering Units(Custody Transfer and Fiscal)
UTILITY
• Electro-Chlorination Systems
• Nitrogen Generation Packages
PACKAGES
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CDB PRODUCTS & SERVICES
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STRAINERS
• Duplex Basket Strainers
• Tee type Strainers
• Y type Strainers
• Conical type Strainers
STRAINERS AND STEAM LINE
STEAM LINE - OTHERS
• Steam Separators
• Steam Traps
• Sight Flow Indicators
• Forged Manifolds & Trap Station
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CDB PRODUCTS & SERVICES
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CDB PRODUCTS & SERVICES
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We have extensive experience in cooperating with the major Oil & Gas Companies, EPC Contractors, Engineering firms and GT manufacturers.
OIL&GASCOMPANIES
EPCCONTRACTORS
GTOEM
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CDB FINAL HIGHLIGHTS
Dedicated team of engineers with
Consolidated experience in process design.
Fabrication and assembly facilities.Advanced testing
machineries
Providing efficient technical assistance And complete range
of site services.
Aiming to become long-term partner
in your challenging Oil&Gas projects.
Committed to support you
after the delivery.
Well balanced clients’ portfolio.
Financially solid and trustable.