cdr-2000 & cdr-1550 front operated dough roller operations ... · pdf filecdr-2000 &...

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CDR-2000 & CDR-1550 Front Operated Dough Roller OPERATIONS MANUAL SOMERSET INDUSTRIES 1-3 ESQUI RE RD. • N. BI LLERI CA, MA 01862 • USA • 978-667-3355 Email: [email protected] Web: www.smrset.com WARNING!!! DO NOT CLEAN OR SERVICE THE MACHINE WITHOUT PRESSING THE RED BUTTON AND UNPLUGGING THE ELECTRICAL CORD FROM THE POWER SUPPLY. KEEP YOUR FINGERS AND HANDS FROM THE ROLLER AREA WHEN OPERATING OR SERVICING THE MACHINE. DO NOT OPERATE THE MACHINE WITHOUT THE GUARDS IN PLACE. IF THE MACHINE KEEPS RUNNING WITH SAFETY GUARDS REMOVED, IMMEDIETLY PRESS THE STOP BUTTON AND REMOVE THE PLUG FROM THE POWER SOURCE. CALL THE FACTORY OR A QUALIFIED SERVICE REPRESENTATIVE. DO NOT ATTEMPT TO OPERATE THE MACHINE UNTIL PERMITTED BY THE SERVICE TECHNICIAN.

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Page 1: CDR-2000 & CDR-1550 Front Operated Dough Roller OPERATIONS ... · PDF fileCDR-2000 & CDR-1550 Front Operated Dough Roller OPERATIONS MANUAL SOMERSET INDUSTRIES 1-3 ESQUI RE RD. •

CDR-2000 & CDR-1550

Front Operated Dough Roller

OPERATIONS MANUAL

SOMERSET INDUSTRIES 1-3 ESQUI RE RD. • N. BI LLERI CA, MA 01862 • USA • 978-667-3355

Email: [email protected]

Web: www.smrset.com

WARNING!!! DO NOT CLEAN OR SERVICE THE MACHINE WITHOUT PRESSING THE RED BUTTON AND UNPLUGGING THE ELECTRICAL CORD FROM THE POWER SUPPLY. KEEP YOUR FINGERS AND HANDS FROM THE ROLLER AREA WHEN OPERATING OR SERVICING THE MACHINE. DO NOT OPERATE THE MACHINE WITHOUT THE GUARDS IN PLACE. IF THE MACHINE KEEPS RUNNING WITH SAFETY GUARDS REMOVED, IMMEDIETLY PRESS THE STOP BUTTON AND REMOVE THE PLUG FROM THE POWER SOURCE. CALL THE FACTORY OR A QUALIFIED SERVICE REPRESENTATIVE. DO NOT ATTEMPT TO OPERATE THE MACHINE UNTIL PERMITTED BY THE SERVICE TECHNICIAN.

Page 2: CDR-2000 & CDR-1550 Front Operated Dough Roller OPERATIONS ... · PDF fileCDR-2000 & CDR-1550 Front Operated Dough Roller OPERATIONS MANUAL SOMERSET INDUSTRIES 1-3 ESQUI RE RD. •

MACHINE INSTALLATION

Cut off the Fastener wrapped around the machine and

the base. Lift the machine straight up out of the

wooden base. Install the machine in its final position

or temporarily secure it to a solid surface. Wipe off

any dirt that may have accumulated during shipping.

(Use a soft cloth) Check the nameplate for correct

voltage and frequency. Plug the machine to the proper

power source that matches the nameplate requirements. For the machine to operate verify:

1. All scrapers are installed & secured properly. 2. The safety cover is closed & secured with two thumbscrews. 3. The emergency stop (E-Stop) is in RESET. (Turn clockwise to verify)

Press the green button (start) switch and the machine will start. MACHINE SET UP

The thickness of the final product is determined by the gap between the

rollers. Machines leaving the factory are adjusted as follows:

The top roll dial is aligned with the number 4.

The bottom roll dial is aligned with the number 2.

If these numbers are not correct or your product requires other adjustments, please make

adjustments as follows:

• Loosen the bottom clamping knob

• Move the handle such that the dial points close to your desired line.

• Tighten the clamping knob

You may adjust both handles in any direction to produce the final product thickness you require. Please note that the dial numbers are for reference only. With very little practice,

the rollers can be adjusted so that a perfectly round piece of dough can be made with no

waste.

Make sure the safety cover is closed and secured by the two thumbscrews when operating the

machine.

!! Machine w ill not operate w hen saf ety cover is open or not secure !!

!! Check that Emergency Stop is not pressed in !!

Page 3: CDR-2000 & CDR-1550 Front Operated Dough Roller OPERATIONS ... · PDF fileCDR-2000 & CDR-1550 Front Operated Dough Roller OPERATIONS MANUAL SOMERSET INDUSTRIES 1-3 ESQUI RE RD. •

DOUGH P REP ARATION

For best results, the dough to be rolled should be at room temperature.

The size and shape of the dough ball affects the size and shape of the finished crust. For

round crusts, take a round piece of dough and flatten it slightly.

Dust the dough pieces with flour before putting them in the machine.

OP ERATING P ROCEDURE

The dough comes through the first pair of rollers, oblong in shape, and from the second set of

rollers round in shape.

The rollers are easily adjustable to any thickness of pizza dough or crust you may need.

For example, if making a 10” diameter of dough, set the top roller adjustment so that the

dough comes out 10” long, and set the bottom roller adjustment so that it stretches to 10” in

the other direction. The machine has the most success by setting the dough thickness on the handles using a 2 to 1 ratio of the top and bottom roll settings. This set up will give you the most success for getting a perfectly round piece of dough

If dough does not slide easily on the discharge trays, dust the trays with flour.

If the dough tears or the machine makes a thumping sound, this indicates that the dough is too

thick to go through that particular setting of the rollers, which means your roller adjustment

has to be opened more, or the dough is too cold and stiff and may require a longer rest period

before use.

OP ERATION

LOAD THE DOUGH INTO THE CHUTE

The dough is rolled through the first set of rollers, turn the elongated piece of dough ¼ of a turn, and at the same time push it back to wards the second set of rollers.

The rounded piece of dough

comes out on the discharge tray.

!!WARNING!!

Never operate the machine

without the guards, safety

cover, or scrapers in place!

Keep your hands and

fingers away from the

chute!

Never force the dough

down into the chute with

your hands!

!!WARNING!!

TIP: If your application requires an elongated piece of dough, Do not rotate the dough for the

second pass.

Page 4: CDR-2000 & CDR-1550 Front Operated Dough Roller OPERATIONS ... · PDF fileCDR-2000 & CDR-1550 Front Operated Dough Roller OPERATIONS MANUAL SOMERSET INDUSTRIES 1-3 ESQUI RE RD. •

!!WARNING!!

Never operate the machine without the guards, safety cover, or scrapers in

place!

Keep your hands and fingers away from the chute!

Never force the dough down into the chute with your hands!

If the dough gets stuck:

1. Press the red switch to stop the machine.

2. Open the safety cover.

3. Remove the dough

Use the EMERGENCY STOP (E-STOP) only for emergencies

Never use oil or grease on any of the mechanical parts of the machine

!!WARNING!!

CLEANING

After all the Scrapers are removed:

1. Clean the rolls with a clean cloth

DO NOT USE WATER WITH THE CLOTH

APPLY A THIN FILM OF COOKING OIL WITH A CLOTH

2. Brush or wipe the sides of the machine and the trays

3. Clean all the scrapers and verify they are not worn

4. All beveled edges should be smooth and not knicked.

5. Install the scrapers in the opposite order of removal.

6. Close the safety cover and secure it with the two thumb screws.

7. Press the green start switch when the machine is ready to use.

Equipment food-contact surfaces should be clean to sight and touch. Equipment food-contact surfaces should be sanitized.

!! CAUTION !!

THIS MACHINE IS MAINTENANCE FREE.

NEVER USE OIL OR GREASE ON ANY OF THE MECHANICAL PARTS OF

THE MACHINE.

ALL MECHANICAL PARTS ARE PERMANENT SELF LUBRICATED.

Page 5: CDR-2000 & CDR-1550 Front Operated Dough Roller OPERATIONS ... · PDF fileCDR-2000 & CDR-1550 Front Operated Dough Roller OPERATIONS MANUAL SOMERSET INDUSTRIES 1-3 ESQUI RE RD. •

Removing & Installing scrapers

!! CAUTION !!

DISCONNECT THE POWER CORD OF THE MACHINE BEFORE

Open the safety cover by loosening the two thumb screws.

Scraper # 1

All scrapers are readily removable.

#1 is located behind the rollers in the

back of the machine.

This scraper should sit on top of the

scraper pins and point between the

middle and bottom rolls.

When springs are latched, the

beveled side of the scraper will push

up against the middle roll.

Scraper # 2 & 3

Scraper # 4

#2 & #3 attach to one another. The

#2 scraper lies on top of the scraper

pins and the beveled edge pushes

towards the top roll.

The springs from the #2 scraper attach to the #3 Scraper forcing the

slots in the shaft to go inside the

scraper pins. The #3 beveled edge

pushes against the middle roll and

acts as a guard also.

#4 is located under the discharge

tray and presses up against the

bottom roll.

The slots on the scraper rest on top

of the scraper pins pushing the

plastic blade against the bottom

roll. The springs latch onto the

slotted pins under the scraper pins.

Page 6: CDR-2000 & CDR-1550 Front Operated Dough Roller OPERATIONS ... · PDF fileCDR-2000 & CDR-1550 Front Operated Dough Roller OPERATIONS MANUAL SOMERSET INDUSTRIES 1-3 ESQUI RE RD. •

Quick Tips & Troubleshooting

Never use the emergency stop as an on and off switch. The emergency stop is to be

used only in emergency situations.

Clean the rolls with a dry cloth. (NEVER USE WATER)

Install the scrapers in the opposite order of their removal.

Close the safety cover and secure it with the 2 thumb screws.

Turn the power ON, and the machine is ready to use.

If the machine does not start:

1. Check if the AC Power is available

2. Is the plug connected?

3. Make sure the cover is down securely

4. All scrapers are installed properly

If rolls ever start to squeal due to dryness, remove and clean the scraper blades thoroughly and rub the beveled edge with cooking oil, like vegetable or canola. This technique will remove the squealing sound you get from friction between the roller and the dry scraper.

!! CAUTION !! THIS MACHINE IS MAINTENANCE FREE.

NEVER USE OIL OR GREASE ON ANY OF THE MECHANICAL PARTS OF

THE MACHINE.

ALL MECHANICAL PARTS ARE PERMANENT SELF LUBRICATED.

Page 7: CDR-2000 & CDR-1550 Front Operated Dough Roller OPERATIONS ... · PDF fileCDR-2000 & CDR-1550 Front Operated Dough Roller OPERATIONS MANUAL SOMERSET INDUSTRIES 1-3 ESQUI RE RD. •

N/A

REV

D 2

00

0-P

AR

T N

EW

--

C

C

8 7 6 5 4 3 2 1

REVISIONS

35 5

48

47

F

REV. DESCRIPTION DATE APPROVED

F

6

10 50

28

43

E 22 E

9

14 24

42

32 49

40 3 27

D D

58 23

21 20

8

26 12 13 15

58 11

C 16 20

60 2

17 33

36

B

41 B

12 7

13 11

25 44 52 30

34 64

58 4 21

20 61 59 31 29 18

A

51 57 45 9 39

37

UNLESS OTHERWISE SPECIFIED:

DIMENSIONS ARE IN INCHES [MILLIMETER]

.XX .015 [ .4]

.XXX .005 [ .13] FRACTIONAL 1/32 [ .8]

.XXXX .0005 [ .013] ANGULAR: 1

SOMERSET INDUSTRIES, INC. A

NORTH BILLERICA, MA 01862

TITLE:

2000 EXPLODED PROPRIETARY AND CONFIDENTIAL

INTERPRET DRAWING PER: NAME DATE

10 56 1 54 THE INFORMATION CONTAINED IN THIS DRAWING AND ASSOCIATED CAD DATA FILES IS THE SOLE PROPERTY OF SOMERSET INDUSTRIES. IT MAY NOT BE REPRODUCED IN PART, OR AS A

ANSI Y14.5M - 1982

MATERIAL

SEE NOTES FINISH

DRAWN

CHECKED

ENG APPR.

G. HURLEY 12/18/2012 SIZE

D DWG. NO.

2000-PART

REV

C

8 7 6 5

WHOLE, OR SENT TO ANY OTHER VENDOR, WITHOUT THE EXPRESS WRITTEN CONSENT OF SOMERSET INDUSTRIES.

4 3 2

DATABASE:SOLIDWORKS

MFG APPR.

Q.A.

SCALE: 1:2.2W5 EIGHT N/A

1

SHEET 1 OF 2

Page 8: CDR-2000 & CDR-1550 Front Operated Dough Roller OPERATIONS ... · PDF fileCDR-2000 & CDR-1550 Front Operated Dough Roller OPERATIONS MANUAL SOMERSET INDUSTRIES 1-3 ESQUI RE RD. •

1

3

11

2

1

1

1

N/A

REV

D 2

00

0-P

AR

T N

EW

--

C

F

2

1

1

8 7 6 5 4 3 2 1

ITEM

NO. PART NUMBER DESCRIPTION QTY.

1 2000-010 FRAME CDR-2000 MAIN

WELDMENT BASE, RIGHT SIDE 1

2000-015 LOCATOR PLATE 1

3000-409 SCREW, 3/8-16X1 HEXHD SS 4

3010-203 PEM, FHS-207-8 4

3010-201 PEM, YC3-16144 2

3010-206 PEM, FHS 420-12 4

2000-024 SUPPORT CHANNEL 1

SIDE, LEFT 1

2000-014 FILLER, LEFT SIDE 1

3010-203 PEM, FHS-207-8 4

3010-201 PEM, YC3-16144 2

3010-212 PEM, FHS-440-6 4

3010-205 PEM, FHS-832-6 6 3010-204 PEM, FHS-0518-8 4

E

0500-015 LOCATOR HSG #10 2 PARTITION, LASERED 1

ANGLE, BACK LASERED 1

CHANNEL, TOP 1

CHANNEL, HINGE 1

CHANNEL, INTAKE 1

2000-035 BOARD, DISCHARGE 1

3000-303 NUT, FLANGE 1/4-20 2 3010-153 STUD, SCRAPER 2" 1

2000-431 SHAFT,ALIGNMENT, IDLER

SUPPORT

D 3000-102 WASHER, LOCK SPLIT 5/16 3 3000-406 SCREW, 5/16-18 X 3/4 HEXHD GR8 3

3000-401 SCREW, 6 X 3/8 HEX WSH SLOTTED

SELFTAP 4000-233 SPACER, HEX 0.5 X 1.0 4

2000-415 LEG, ASM COMPLETE 4

4000-200 INSERT, LEG ADJ 1

2000-413 LEG, WELDMENT TUBE&PLUG 1

2 2000-401 ROLL ASM LOWER 1

2000-407 SHAFT, UPPER AND LOWER 1

2000-457 ROLL SYNTHETIC/PIPE 20" 1

2000-403 PIPE ROLL 21.110 1 2000-451 ROLL ETF 00039TIVAR 20.125 1

ITEM

NO. PART NUMBER DESCRIPTION QTY.

BRACKET, DISK 2 3010-302 PIN, 21S 187-125 1

5 2000-120 COVER,SAFETY ASSY 1

COVER, SAFETY 1

HOPPER, SAFETY 1

2000-124 BAR, SAFETY 1/4 3

4000-150 MAGNET,SAFETY COVER 1

3010-500 RIVET, 1/8 X .375 1

2000-123 HINGE, SAFETY COVER 2

6 2000-301 PANEL, LOUVERED 1

7 2000-302 COVER, HOUSING 1

8 2000-231 ECCENTRIC PLATE 2000 1

9 3000-101 WASHER LOCK #10 INT TOOTH 18

10 3000-402 SCREW, 10-32 X 3/8 TRUSS PH SS 19

11 3000-201 WASHER, FLAT 3/8 2

12 3000-103 WASHER, LOCK SPLIT 3/8 2

13 3000-409 SCREW, 3/8-16X1 HEXHD SS 2

14 2000-500 SCRAPER COMPLETE #1 1

2000-520 SHAFT, SCRAPER #1 2000 1

2000-510 SCRAPER #1 1

3010-202 PEM, FHS-0420-16 8

3000-303 NUT, FLANGE 1/4-20 8

3010-150 STUD, SCRAPER 6 1/4" BENT 2

3000-306 NUT, HEX 1/4-20 2

4000-251 SPRING, SCRAPER 2

15 2000-501 SCRAPER,COMPLETE #2 1

2000-521 SHAFT, SCRAPER #2 2000 1

2000-511 SCRAPER #2 1

3010-202 PEM, FHS-0420-16 8

3000-303 NUT, FLANGE 1/4-20 8

3010-100 STUD,SCRAPER 21/32 BENT 2

4000-251 SPRING, SCRAPER 2

3000-306 NUT, HEX 1/4-20 2

16 2000-502 SCRAPER,COMPLETE #3 1

2000-512 SCRAPER #3 1

2000-522 SHAFT, SCRAPER #3 2000 1

3010-202 PEM, FHS-0420-16 8

3000-303 NUT, FLANGE 1/4-20 8 3010-151 STUD, SCRAPER 1 3/8" 2

ITEM

NO. PART NUMBER DESCRIPTION QTY.

23 2000-417 PLATE, ADJUST 2 24 2000-423 HANDLE, ROLL ADJUST 2

25 2000-230 PLATE, TAKEUP SUPPORT 1

26 4000-521 SPROCKET 41B11 W/ BUSHING 1

4000-501 SPROCKET 41B11H TAKEUP 1 4000-551 BUSHING 08DU14 GARLOCK 1

27 3000-408 SCREW, 3/8-16 X 3/4 CARRIAGE

BOLT 28 4000-400 KNOB, LOCKING 2

29 2000-627 SWITCH PLATE, GEN 2 1

2000-335 SWITCH PLATE 1

SWITCH POWER RED 1

SWITCH POWER GREEN 1

5000-226 E-STOP 1

5000-228 LABEL, E-STOP 2

30 5000-225 SWITCH, ELECTRONIC 2

31 3000-204 WASHER, FLAT #4 4

32 2000-632 RELAY 110 VAC 1

2000-328 BRACKET, RELAY 1

3010-205 PEM, FHS-832-6 3

3010-206 PEM, FHS 420-12 1

5000-230 HARNESS, POWER MOLDED 1

5000-150 RELAY, 120 VAC 1

3000-416 SCREW, 8-32 X 1 PAN HD PH 1

3000-300 NUT, FLANGE 8-32 3 33 4000-502 SPROCKET 41B16H X 3/4 W/ KEY 1

34 4000-361 CHAIN 41 RIV 86 INCL 1 C/L

(2000) 35 4000-301 BUMPER, 3M 2

36 5000-130 MOTOR/BASE ASSY BALDOR

3/4HP 5000-108 GEARMOTOR, BALDOR 3/4HP 1 3000-414 SCREW, 5/16-18 X 1 HEXHD 4

3000-305 NUT, FLANGE 5/16-18 4

2000-019 BASE, MOTOR W/ STUDS 1

2000-018 BASE,MOTOR 1

3010-215 PEM, FH 518-8 ZI 9

37 3000-305 NUT, FLANGE 5/16-18 9

38 5000-276 BUSHING, 90 STR REL HEYCO1320 1

39 5000-278 BUSHING, FINGER .625 HOLE 1

ITEM

NO. PART NUMBER DESCRIPTION QTY.

63 5000-272 CABLE TIE, 3M 5

64 3000-104 WASHER, LOCK SPLIT #4 4

65 5000-261 ORANGE WIRE NUT 5

F

E

D

C 4000-100 BEARING, R12RS ROLL 2

2000-412 SPROCKET 41B18H ROLL 1

2000-317 DISC LOWER COMPLETE 1

2000-321 DISC, LOWER 1

2000-023 BRACKET, DISC 2

3010-302 PIN, 21S 187-125 3

3000-225 WASHER, NYLATRON 1.50 2

2000-411 ECCENTRIC, UNIVERSAL 2

3 2000-400 ROLL ASM UPPER 1 2000-407 SHAFT, UPPER AND LOWER 1

3000-306 NUT, HEX 1/4-20 2

4000-151 MAGNET,SCRAPER SHAFT 1

17 2000-503 SCRAPER, COMPLETE #4 1

2000-523 SHAFT SCRAPER #4 2000 1

2000-513 SCRAPER #4 1

3010-202 PEM, FHS-0420-16 8

3000-303 NUT, FLANGE 1/4-20 8

3010-152 STUD, SCRAPER 2 1/2" 2

3000-306 NUT, HEX 1/4-20 2 4000-251 SPRING, SCRAPER 2

40 3000-403 SCREW, 1/4-20 X 1/2 THUMB C

W/SHOULDER 41 3000-303 NUT, FLANGE 1/4-20 8

42 3000-302 NUT, ACORN 1/4-20 4

43 3000-404 SCREW, 1/4-20 X 3/4 HEXHD 4

44 3000-309 NUT, HEX 4-40 4

45 5000-317 LABEL, NSF 1

46 5000-314 LABEL, "DO NOT OPERATE..." 1

47 5000-312 LABEL, "SOMERSET" 3" 1 48 5000-313 LABEL, "KEEP FINGERS..." 1

LABEL, CCW INDICATOR

2000-457 ROLL SYNTHETIC/PIPE 20" 1 18 2000-600 TRAY, INTAKE ASSY 1 49 5000-316 GRADUATED 1

2000-403 PIPE ROLL 21.110 1

B 2000-451 ROLL ETF 00039TIVAR 20.125 1

4000-100 BEARING, R12RS ROLL 2

2000-412 SPROCKET 41B18H ROLL 1

2000-318 DISC, TOP COMPLETE 1 2000-320 DISC, TOP 1

2000-300 TRAY, INTAKE 1

3010-206 PEM, FHS 420-12 7

2000-304 BOARD, INTAKE 1

2000-303 BOARD, INTAKE 1 3010-206 PEM, FHS 420-12 2

SCREW, 6 X 3/8 HEX WSH SLOTTED

50 5000-315 LABEL, CW INDICATOR

GRADUATED B

51 5000-311 LABEL, ETL 1 52 2000-119 GUARD, OPTIONAL LWR RLR 1

53 3000-106 WASHER, LOCK SPLIT 1/4 2

54 3000-410 SCREW, 1/4-20 X 1/2 HEXHD 2

2000-023 BRACKET, DISC 2 3000-401 SELFTAP 6

55 3000-340 SCREW, 10-32 X 1/4 SET HEX 4

3000-225 WASHER, NYLATRON 1.50 2

3010-302 PIN, 21S 187-125 3

2000-411 ECCENTRIC, UNIVERSAL 2

4 2000-402 ROLL,ASM MIDDLE UHMW 20" 1

3000-306 NUT, HEX 1/4-20 2

19 3000-300 NUT, FLANGE 8-32 9

20 3000-102 WASHER, LOCK SPLIT 5/16 7

21 3000-405 SCREW, 5/16-18 X 1/2 HEXHD 7

56 4000-300 LEG TIP RUBBER 4 57 4000-011 SPACER .50ID X .78OD X .123 PL 1 58 3000-225 WASHER, NYLATRON 1.50 3

59 2000-630 SPROCKET 41B11H IDLER

W/BUSHING 2000-408 SHAFT, MIDDLE 20 1

A 2000-457 ROLL SYNTHETIC/PIPE 20" 1

22 2000-418 SPACER TUBING 4 2000-430 SPROCKET 41B11H IDLER 1 4000-550 BUSHING, GARLOCK 1 UNLESS OTHERWISE SPECIFIED:

SOMERSET INDUSTRIES, INC. A NORTH BILLERICA, MA 01862

2000-403 PIPE ROLL 21.110 1 2000-451 ROLL ETF 00039TIVAR 20.125 1 60 4000-252

SPRING, EXTENSION, 4LG X .5 DIA. X .063

DIMENSIONS ARE IN INCHES [MILLIMETER]

.XX .015 [ .4]

.XXX .005 [ .13] FRACTIONAL 1/32 [ .8]

.XXXX .0005 [ .013] ANGULAR: 1

TITLE:

2000 EXPLODED

4000-100 BEARING, R12RS ROLL 2 61 2000-428 ARM, IDLER 1 PROPRIETARY AND CONFIDENTIAL INTERPRET DRAWING PER: NAME DATE

2000-412 SPROCKET 41B18H ROLL 1 2000-316 DISC MIDDLE COMPLETE 1

62 4000-303 LEG, BUMPER 1 THE INFORMATION CONTAINED IN THIS DRAWING AND ASSOCIATED CAD DATA FILES IS THE SOLE PROPERTY OF SOMERSET INDUSTRIES. IT MAY NOT BE REPRODUCED IN PART, OR AS A

ANSI Y14.5M - 1982

MATERIAL

SEE NOTES FINISH

DRAWN

CHECKED

ENG APPR.

G. HURLEY 12/18/2012 SIZE

D DWG. NO.

2000-PART

REV

C

2000-319 DISC, MIDDLE 1

WHOLE, OR SENT TO ANY OTHER VENDOR, WITHOUT THE EXPRESS WRITTEN CONSENT OF SOMERSET INDUSTRIES.

DATABASE:SOLIDWORKS

MFG APPR.

Q.A. SCALE: 1:2.5WEIGHT N/A SHEET 2 OF 2

8 7 6 5 4 3 2 1

Page 9: CDR-2000 & CDR-1550 Front Operated Dough Roller OPERATIONS ... · PDF fileCDR-2000 & CDR-1550 Front Operated Dough Roller OPERATIONS MANUAL SOMERSET INDUSTRIES 1-3 ESQUI RE RD. •

N/A

REV

D 1

55

0-P

AR

T N

EW

--

D

D

8 7 6 5 4 3 2 1

REVISIONS

REV. DESCRIPTION DATE APPROVED

33

F 12

57

9 27 F

28

34 33

E

45 19

18 30 14 46

47 E

22

48 5

15

31 D

2

13 39

38

16

17

36 59

C 11 37

36 37

6 40

C

7

3

8

B 39 38 56

40 B

26

A

34 33

37 36

20 55

54 23 41

21

1

53 25

44 42

43

35 61

58 32

52

4

10

UNLESS OTHERWISE SPECIFIED:

DIMENSIONS ARE IN INCHES [MILLIMETER]

.XX .015 [ .4]

.XXX .005 [ .13] FRACTIONAL 1/32 [ .8]

.XXXX .0005 [ .013] ANGULAR: 1

SOMERSET INDUSTRIES, INC. A

NORTH BILLERICA, MA 01862

TITLE:

1550 EXPLODED PROPRIETARY AND CONFIDENTIAL

INTERPRET DRAWING PER: NAME DATE

60 THE INFORMATION CONTAINED IN THIS

DRAWING AND ASSOCIATED CAD DATA FILES IS THE SOLE PROPERTY OF SOMERSET INDUSTRIES. IT MAY NOT BE REPRODUCED IN PART, OR AS A

ANSI Y14.5M - 1982

MATERIAL

SEE NOTES FINISH

DRAWN

CHECKED

ENG APPR.

G. HURLEY 12/18/2012

SIZE

D

DWG. NO.

1550-PART

REV

D

8 7 6 5

WHOLE, OR SENT TO ANY OTHER VENDOR, WITHOUT THE EXPRESS WRITTEN CONSENT OF SOMERSET INDUSTRIES.

4 3 2

DATABASE:SOLIDWORKS

MFG APPR.

Q.A.

SCALE: 1:2

1

WEIGHT N/A

SHEET 1 OF 2

Page 10: CDR-2000 & CDR-1550 Front Operated Dough Roller OPERATIONS ... · PDF fileCDR-2000 & CDR-1550 Front Operated Dough Roller OPERATIONS MANUAL SOMERSET INDUSTRIES 1-3 ESQUI RE RD. •

2000-015 LOCATOR PLATE 1

3010-219 PEM, HFH-0616-16ZI 4

3010-201 PEM, YC3-16144 2

3010-203 PEM, FHS-207-8 4

3010-206 PEM, FHS 420-12 4

3

11

2

6

N/A

REV

D 1

55

0-P

AR

T N

EW

--

D

1

1

1

1

8 7 6 5 4 3 2 1

ITEM

NO. PART NUMBER DESCRIPTION QTY.

1 1550-010 FRAME CDR-1550 MAIN 1

1550-011 BASE, RIGHT SIDE 1

F

ITEM

NO. PART NUMBER DESCRIPTION QTY.

4 1500-402 ROLL, ASM MIDDLE 1

1500-408 SHAFT, MIDDLE 1

1500-450 ROLL SYNTHETIC/PIPE 1

1500-403 PIPE ROLL 1 1500-451 ROLL ETF 00039TIVAR 20.125 1

ITEM

NO. PART NUMBER DESCRIPTION QTY.

16 2000-632 RELAY 110 VAC 1 2000-328 BRACKET, RELAY 1

3010-205 PEM, FHS-832-6 3

3010-206 PEM, FHS 420-12 1 5000-230 HARNESS, POWER MOLDED 1

ITEM

NO. PART NUMBER DESCRIPTION QTY.

53 4000-521 SPROCKET 41B11 W/ BUSHING 1

4000-501 SPROCKET 41B11H TAKEUP 1

4000-551 BUSHING 08DU14 GARLOCK 1 F

4000-100 BEARING, R12RS ROLL 2 5000-150 RELAY, 120 VAC 1 54 2000-630 SPROCKET 41B11H IDLER

W/BUSHING

2000-012 SIDE, LEFT 1

2000-014 FILLER, LEFT SIDE 1

3010-203 PEM, FHS-207-8 4

3010-201 PEM, YC3-16144 2

3010-212 PEM, FHS-440-6 4

3010-205 PEM, FHS-832-6 6

3010-204 PEM, FHS-0518-8 4

0500-015 LOCATOR HSG #10 2 E 1550-013 PARTITION 1

1550-016 ANGLE, BACK 1

CHANNEL, HINGE 1

CHANNEL, INTAKE 1 1500-017 CHANNEL, TOP 1

2000-316 DISC MIDDLE COMPLETE 1

2000-319 DISC, MIDDLE 1

2000-023 BRACKET, DISK 2

2000-412 SPROCKET 41B18H ROLL 1

3010-302 PIN, 21S 187-125 1

5 1550-500 SCRAPER COMPLETE #1 1

1550-520 SHAFT, SCRAPER #1 1

1550-510 SCRAPER, #1 1550 1

3010-202 PEM, FHS-0420-16 6

3000-303 NUT, FLANGE 1/4-20 6

3000-306 NUT, HEX 1/4-20 2

3010-150 STUD, SCRAPER 6 1/4" BENT 2

3000-416 SCREW, 8-32 X 1 PAN HD PH 1

3000-300 NUT, FLANGE 8-32 3 17 2000-230 PLATE, TAKEUP SUPPORT 1 18

5000-136 MOTOR/BASE ASSY BALDOR

1/2HP (115) 1

5000-114 GEARMOTOR, 1/2HP 115VAC 1

3000-414 SCREW, 5/16-18 X 1 HEXHD 4

3000-305 NUT, FLANGE 5/16-18 4

2000-019 BASE, MOTOR W/ STUDS 1

2000-018 BASE,MOTOR 1

3010-215 PEM, FH 518-8 ZI 9 TERMINAL, RING TONGUE, 16-14

2000-430 SPROCKET 41B11H IDLER 1 4000-550 BUSHING, GARLOCK 1

55 2000-428 ARM, IDLER 1

56 4000-252 SPRING, EXTENSION, 4LG X .5 DIA.

X .063 57 4000-301 BUMPER, 3M 2 58 2000-627 SWITCH PLATE, GEN 2 1

2000-335 SWITCH PLATE 1

SWITCH POWER RED 1

SWITCH POWER GREEN 1 E

5000-226 E-STOP 1

5000-228 LABEL, E-STOP 1

59 2000-231 ECCENTRIC PLATE 2000 1 60 5000-225 SWITCH, ELECTRONIC 2

1550-035 BOARD, DISCHARGE 1 4000-251 SPRING, SCRAPER 2 5000-264 AWG FOR #8 STUD 1

61 3000-303 NUT, FLANGE 1/4-20 6

4000-233 SPACER, HEX 0.5 X 1.0 4

3000-102 WASHER, LOCK SPLIT 5/16 3

3000-406 SCREW, 5/16-18 X 3/4 HEXHD GR8 3

2000-431 SHAFT,ALIGNMENT, IDLER

SUPPORT

6 1550-501 SCRAPER COMPLETE #2 1

1500-521 SHAFT, SCRAPER #4 1500 1

1550-511 SCRAPER, #2 1550 1

3010-202 PEM, FHS-0420-16 6

3000-303 NUT, FLANGE 1/4-20 6 3000-306 NUT, HEX 1/4-20 2

19 4000-400 KNOB, LOCKING 2

20 4000-011 SPACER .50ID X .78OD X .123 PL 1

21 4000-300 LEG TIP RUBBER 4

22 4000-502 SPROCKET 41B16H X 3/4 W/ KEY 1 CHAIN 41 RIV 89 INCL 1 C/L

62 5000-272 CABLE TIE, 3M 5

63 5000-261 ORANGE WIRE NUT 5

D 2000-415 LEG, ASM COMPLETE 4 4000-200 INSERT, LEG ADJ 1 3010-100 STUD,SCRAPER 21/32 BENT 2

23 4000-360 (2000) 1 D

2000-413 LEG, WELDMENT TUBE&PLUG 1

3000-401 SCREW, 6 X 3/8 HEX WSH SLOTTED

SELFTAP 2 1550-400 ROLL ASM UPPER 1

1550-407 SHAFT, UPPER AND LOWER 1

1500-450 ROLL SYNTHETIC/PIPE 1

1500-403 PIPE ROLL 1

1500-451 ROLL ETF 00039TIVAR 20.125 1

4000-100 BEARING, R12RS ROLL 2

C 2000-412 SPROCKET 41B18H ROLL 1

2000-318 DISC, TOP COMPLETE 1

2000-320 DISC, TOP 1

2000-023 BRACKET, DISC 2

3000-225 WASHER, NYLATRON 1.50 2

3010-302 PIN, 21S 187-125 2

2000-411 ECCENTRIC, UNIVERSAL 2

3 1550-401 ROLL ASM LOWER 1

1550-407 SHAFT, UPPER AND LOWER 1

1500-450 ROLL SYNTHETIC/PIPE 1

1500-403 PIPE ROLL 1 B

1500-451 ROLL ETF 00039TIVAR 20.125 1

4000-100 BEARING, R12RS ROLL 2

2000-412 SPROCKET 41B18H ROLL 1

2000-317 DISC LOWER COMPLETE 1

2000-321 DISC, LOWER 1

2000-023 BRACKET, DISC 2

3000-225 WASHER, NYLATRON 1.50 2 3010-302 PIN, 21S 187-125 2

4000-251 SPRING, SCRAPER 2

7 1550-502 SCRAPER COMPLETE #3 1

1550-522 SHAFT, SCRAPER #3 1

1550-512 SCRAPER, #3 1550 1

3010-202 PEM, FHS-0420-16 6

3000-303 NUT, FLANGE 1/4-20 6

3000-306 NUT, HEX 1/4-20 2

3010-151 STUD, SCRAPER 1 3/8" 2

4000-151 MAGNET,SCRAPER SHAFT 1

8 1550-503 SCRAPER COMPLETE #4 1

1500-523 SHAFT, SCRAPER #2 1

1550-513 SCRAPER, #4 1550 1

3010-202 PEM, FHS-0420-16 6

3000-303 NUT, FLANGE 1/4-20 6

3000-306 NUT, HEX 1/4-20 2

3010-152 STUD, SCRAPER 2 1/2" 2

4000-251 SPRING, SCRAPER 2

9 1550-120 COVER, SAFETY COMPLETE 1

1550-121 COVER, SAFETY 1

2000-122 HOPPER, SAFETY 1

2000-124 BAR, SAFETY 1/4 3

4000-150 MAGNET,SAFETY COVER 1

3010-500 RIVET, 1/8 X .375 1

2000-123 HINGE, SAFETY COVER 2

10 1550-600 TRAY, INTAKE COMPLETE 1

1550-300 TRAY, INTAKE 1

3010-206 PEM, FHS 420-12 5

1550-304 BOARD, INTAKE 1

3010-206 PEM, FHS 420-12 2

24 5000-276 BUSHING, 90 STR REL HEYCO1320 1

25 5000-278 BUSHING, FINGER .625 HOLE 1

26 5000-311 LABEL, ETL 1

27 5000-312 LABEL, "SOMERSET" 3" 1

28 5000-313 LABEL, "KEEP FINGERS..." 1

29 5000-314 LABEL, "DO NOT OPERATE..." 1

30 5000-315

LABEL, CW INDICATOR GRADUATED

31 5000-316

LABEL, CCW INDICATOR GRADUATED

32 5000-317 LABEL, NSF 1 C

33 3000-101 WASHER LOCK #10 INT TOOTH 18

34 3000-402 SCREW, 10-32 X 3/8 TRUSS PH SS 18

35 3000-300 NUT, FLANGE 8-32 9

36 3000-102 WASHER, LOCK SPLIT 5/16 7

37 3000-405 SCREW, 5/16-18 X 1/2 HEXHD 7

38 3000-201 WASHER, FLAT 3/8 2

39 3000-103 WASHER, LOCK SPLIT 3/8 2

40 3000-409 SCREW, 3/8-16X1 HEXHD SS 2

41 3000-305 NUT, FLANGE 5/16-18 9 B

42 3000-204 WASHER, FLAT #4 4

43 3000-104 WASHER, LOCK SPLIT #4 4

44 3000-309 NUT, HEX 4-40 4 45 3000-302 NUT, ACORN 1/4-20 4

46 3000-408 SCREW, 3/8-16 X 3/4 CARRIAGE

BOLT

47 3000-404 SCREW, 1/4-20 X 3/4 HEXHD 4 SCREW, 1/4-20 X 1/2 THUMB

2000-411 ECCENTRIC, UNIVERSAL 2 3000-401 SCREW, 6 X 3/8 HEX WSH SLOTTED

SELFTAP 48 3000-403 W/SHOULDER

2

3000-306 NUT, HEX 1/4-20 2 A 11 2000-302 COVER, HOUSING 1

12 1550-301 PANEL, LOUVERED 1

13 2000-417 PLATE, ADJUST 2

49 2000-424 STOP, HANDLE ADJ POSITION 4

50 3000-340 SCREW, 10-32 X 1/4 SET HEX 4

51 4000-420 WRENCH,ALLEN 3/32 1

UNLESS OTHERWISE SPECIFIED:

DIMENSIONS ARE IN INCHES [MILLIMETER]

.XX .015 [ .4]

.XXX .005 [ .13] FRACTIONAL 1/32 [ .8]

.XXXX .0005 [ .013] ANGULAR: 1

SOMERSET INDUSTRIES, INC. A

NORTH BILLERICA, MA 01862

TITLE:

1550 EXPLODED 14 2000-418 SPACER TUBING 4 52 3000-225 WASHER, NYLATRON 1.50 3 PROPRIETARY AND CONFIDENTIAL INTERPRET DRAWING PER: NAME DATE

15 2000-423 HANDLE, ROLL ADJUST 2 THE INFORMATION CONTAINED IN THIS DRAWING AND ASSOCIATED CAD DATA FILES IS THE SOLE PROPERTY OF SOMERSET INDUSTRIES. IT MAY NOT BE REPRODUCED IN PART, OR AS A

ANSI Y14.5M - 1982

MATERIAL

SEE NOTES FINISH

DRAWN

CHECKED

ENG APPR.

G. HURLEY 12/18/2012 SIZE

D DWG. NO.

1550-PART

REV

D

8 7 6 5

WHOLE, OR SENT TO ANY OTHER VENDOR, WITHOUT THE EXPRESS WRITTEN CONSENT OF SOMERSET INDUSTRIES.

4 3 2

DATABASE:SOLIDWORKS

MFG APPR.

Q.A.

SCALE: 1:2

1

WEIGHT N/A

SHEET 2 OF 2