ce mark: where to start

88
THE THE MARK MARK ********* ********* Where Do I Start? Where Do I Start? Revised 05AUG13el

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Who needs a CE mark and how do I get one? It is EU law that every product that enters the European Union meet the CE Directives and applicable Standards. This mark can only be applied to your product when you have fully complied with all relevant Directives and Standards for the type of system you are marketing and and a Declaration of Conformity has been developed.

TRANSCRIPT

Page 1: CE Mark: Where to Start

THETHE MARKMARK

Where Do I StartWhere Do I Start

Revised 05AUG13el

Real-time diagnostics

as you test

Our Goal is to have your product PASS

all tests required

CERTIFICATIONSCE

FCC Industry Canada

RampTTESafety Listings

C-TickLVD

MACHINERY

PRODUCTS TESTEDMedical Devices

Laboratory EquipmentIndustrial MachineryHousehold Appliances

AudioVideoTransmitters

ReceiversIT

amp More

SERVICESTest amp AssessmentTrainingSeminars

Design ReviewsPerformance

Site SurveyField Evaluations

VerificationsListing Transfers

TESTINGEMCEMI

RadioSafety

Performance

Immunity amp Emissions Testing

WErsquoRE YOUR KEY TO WORLD MARKETSWorld Class testing services with a personal touch

Doing things faster respond quicker and provide you with personal attention We get the job done for you in the time frame that you require

Testing in Damascus Maryland Middlefield Ohio or at YOUR facility

The Choices You MakeNow

Can Provide for a Successful Evaluation

TheBasics

CE stands for Conformiteacute Europeacuteenne which is French for European Conformity A product in one of the controlled product categories cannot

legally be sold in the EU unless it has passed the tests to receive the CE marking

NRTL (Nationally Recognized Test Lab) amp ISO 17025 Laboratories are organizations that have demonstrated as meeting certain Business and Technical Disciplines

bull Capability Technically amp Administrativelybull Control Programsbull Complete Independencebull Reporting amp Complaint Handling bull Procedures to Test and Certify

OSHANRTL amp ISO 17025 Accredited

Labs

Regulatory Mark Or The

CE Mark

Regulatory Mark ndash

bull Issued by an NRTLbull Controlled by OSHAbull Normally US and Canadabull Safety Testing Onlybull 15 Different NRTLs

CE Mark ndash

bull Issued by The Manufacturerbull Controlled by the Manufacturerbull Prefer Accredited Labsbull Safety amp EMC and much morebull One Mark - CE

Who needs a CE mark Who needs a CE mark and how do I get oneand how do I get one

It is EU law that every product that enters the European Union meet the CE Directives and applicable Standards

bull This mark can only be applied to your product when you have fully complied with all relevant Directives and Standards for the type of system you are marketing

bull hellipand a Declaration of Conformity has been developed (other types of Declarations exist)

The European UnionThe European Union

Member States of the EU

Austria Belgium Bulgaria CroatiaCyprus DenmarkCzech RepublicEstonia FinlandFrance GermanyGreece HungaryIreland ItalyLatvia LithuaniaLuxembourgMalta NetherlandsPoland PortugalRomania SlovakiaSpain SwedenUnited Kingdom

December 2009

Countries on the road to EU MembershipIceland Montenegro

Serbia

The former Yugoslav Republic of Macedonia

Turkey

Potential Candidates

Albania Bosnia and Herzegovina Kosovo

The Road to ComplianceThe Road to ComplianceKeep in mind there are more than just EMC amp Safety Keep in mind there are more than just EMC amp Safety

Directives amp StandardsDirectives amp Standards

CE MARK

DECLARATION OF CONFORMITY

TECHNICAL DOCUMENTATION FILE

DIRECTIVES DIRECTIVES

STANDARDS STANDARDS

bull The CE symbol must be affixed on the equipment itself in such a manner that it cannot be easily removed The minimum size is 5 mm (02)

bull Only if your equipment is too small or the usage of a sign is incompatible with the function of your equipment may it be used on any accompanying documentation for identification

5mm

Whatrsquos a Whatrsquos a Directive Directive

A Directive is an EU legally binding documentthat is provided to facilitate the free movement of goods and services - Think of it as the Law

Directives provide for health safety and environmentalrequirements for a wide range of products ranging fromresidential to industrial equipment

Just a few of The DirectivesJust a few of The Directiveshttpwwwnewapproachorgdirectiveshttpwwwnewapproachorgdirectives

HARMONIZED amp

NON-HARMONIZEDSTANDARDS

The StandardsThe Standards

Harmonized Harmonized StandardsStandards

Also known as lsquomandated standardsrsquo Fulfills the requirements of the European Directives The standards are published in the Official European Journal Adopted by the European Committee for Standardization amp the

European Committee for Electrotechnical Standardization Widely accepted throughout the world today

Non-Harmonized Non-Harmonized StandardsStandards

An example ndash American Standards (UL CSA ANSI Mil) Those standards are NOT published in the official European

Journal Have NOT been Adopted by the European Committee for

Standardization or the European Committee for Electrotechnical Standardization

May Require the use of a 3rd party (Known as Notified Body) and possibly some additional documentation between testing and placing the CE mark on your product Normally there are additional costs involved

DDeclaration eclaration oof f CConformityonformity

DOCDOCA Legally Binding Document

gt A sworn statement of fact lt

bull Contains a legal statement that the product complies with the requirements of the applicable Directives (Laws) and Standards (test methods)

bull Must be signed by a responsible person representing the Manufacturer Someone who is accountable for the design testing and validity of the DOC

Information Required Information Required on a on a

DDeclaration eclaration oof f CConformityonformity

Description of the system or product Model NumberPart Number Report number (supplied by the Test Lab) Directives Used (supplied by the Test Lab) Standards Used (supplied by the Test Lab) Signature of the Responsible Person On your Letter Head or another Company Document Dated and signed

TTechnical echnical FFileile

All CE marking directives require the manufacturer of the product to create a technical file which should contain the information required to show that the product properly complies with the requirements of the directives which apply to it

It is important to understand that only the authorities given power to enforce the directives have a right to see the technical file It does not need to be published or given to customers

The Machinery Directive requires manufacturers based outside Europe to appoint someone within Europe to act as the contact point for their technical documents

The purpose of the Technical File is to provide evidence for an enforcement authority that the product has correctly completed the assessment and attestation procedures of the relevant directive(s)

Penalties could lead to any of the following

Shipments Stopped at Port Fines Products Removed From the

Markets No Further Sales Within the

European Union Imprisonment

What happens if I donrsquot CE mark my product

Typical Information Typical Information in a in a TTechnical echnical FFileile

Descriptive Report (include photos ) Product Safety Test Report EMC Test Report RoHS 2 Compliance Documentation Operating Manual Installation Instructions Electrical Schematics Mechanical Drawings Bill of Materials Component Data Sheets CD containing copy of Declaration of Conformity Certificate and CE Mark Declaration of Conformity Certificate

Note

These are controlled documents and proprietary documents that should be part of your

document control program

RAPEXRapid Alert System for non-food products

httpeceuropaeuconsumerssafetyrapexalertsmainindexcfm

PRODUCT ALERT

PROGRAMS

1048708General Content

bull Details of manufacturer nameaddressbull Description of the product Marking EC declaration of conformitybull Determination of the use (purpose)bull Warning on remaining dangers and miss use

Also gt Information on - - -

Transport installation assembly putting into operation trainingoperation maintaining and repairing dismantling recycling

amp if need be disposal

Please note this is not a complete list of requirements

THEINSTRUCTION

MANUAL

MANUALLANGUAGE

REQUIREMENTS

The Language shall be acceptable by the Country in which the equipment is to be installed for use

The Documentation intended for use by Service personnel should be in English

Chinese

Spanish

English

German

French

FIVE COMMON LANUAGES

Cuidado

avertir

Warnung

Caution

警告 告誡

What are the BasicsFor an RFQ

Identify the countries you wish to place the product Draw a simple block diagram

DeviceOr System

ForEvaluation

220VAC50Hz5A

IO in from PC (3m)48VDC Motor Power (10m)

IO out to Actuator (15m)

List all electrical inputs amp outputs and identify if they are power or IO Provide the maximum lengths for each input amp output cable Identify any fluid gas or air requirements and pressures Description of the product and where it is used

120psi air inputCourtesy Power Outlet 220VAC

What Do You Need to do to Prepare

for Testing amp Evaluation

Provide all requested documentation by the date F2 Labs has requested

Ensure that the product functions as close as possible to normal operation for a continuous period of time

Typical EMC Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallation Manual

Typical Safety Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallationMaintenance Manual Electrical Schematics and Wiring Diagrams Mechanical Drawings and Block Diagrams Drawings of all applied labels Bill of Materials (electrical and mechanical) Critical Component Data Sheets such as Filters Power Supplies Transformers etc Lasers ndash CDRH or IEC 60825 report

The The EMCEMC DIRECTIVE DIRECTIVE

The Electro-Magnetic Compatibility Directive applies to all electronic and electrical products that are manufactured

Compliance has been mandatory since January 1 1996

Simply stated - in order to comply with this Directive the product must have an adequate level of immunity amp shall not interfere with any other systems or products

EMCEMC is a is a natural conditionnatural condition that exists when electrical that exists when electrical equipment is performing its designed functions equipment is performing its designed functions

without without

ldquoldquoCausingrdquoCausingrdquo (Emissions) or ldquo (Emissions) or ldquosufferingsufferingrdquo (Immunity) fromrdquo (Immunity) from

unacceptableunacceptable degradation due to electromagnetic interference degradation due to electromagnetic interference toto or or fromfrom other equipment other equipment

BASIC BASIC EElectro-lectro-MMagneticagnetic

CCompatibilityompatibility

EMC (Electro-Magnetic Compatibility)2 conditions must be satisfied The device does not generate electromagnetic noise and does not malfunction due to extraneous noise

EMI (Electro-Magnetic Interference) The device does not generate electromagnetic noise beyond established levels EMS (Electro-Magnetic Susceptibility)The device does not abnormally malfunction due to extraneous noise within the environment the device will be used

EMC EMC -CONTINUED--CONTINUED-

ImmunityImmunityAKAAKA

SusceptibilitySusceptibility

helliphellipa condition that exists when equipment continues to operate withina condition that exists when equipment continues to operate within

acceptable limits of performanceacceptable limits of performance when exposed to interference in when exposed to interference in

which the environment where it is usedwhich the environment where it is used

gtgtgtgtFor ExampleltltltltgtgtgtgtFor Exampleltltltlt

Equipment may work fine in a home but may fail if it is placed inside a Equipment may work fine in a home but may fail if it is placed inside a machine shop Why Equipment is immune to the machine shop Why Equipment is immune to the low levellow level residential residential disturbances but not immune to disturbances but not immune to high levelhigh level industrial-strength industrial-strength disturbancesdisturbances

Emissions AKA

Noise Leaking Radio Frequency

A condition that exists when your equipment suffers from unacceptable degradation of performance as a result of electromagnetic interference

gtgt For Example ltltgtgt For Example ltlt

You run the vacuum cleaner at your house while the television in on and the television screen gets staticky

BASIC CONCEPTBASIC CONCEPT

Electromagnetic Fields Exist EverywhereIt is NORMAL

There are two paths

Radiated Airborne

amp Conducted Wires

TYPICAL TYPICAL EElectro-lectro-MMagneticagnetic

CCompatibility Tesompatibility Teststs

- Radiated Immunity - Harmonics - Conducted Immunity - Flicker - Surge - Radiated Emissions - ESD - Conducted Emissions - EFT - Voltage Dips amp Interrupts

IMMUNITY TESTS EMISSIONS TESTS

Radiated Immunity

Evaluated by controlling a signal source and power levels to generate field levels over a defined set of frequencies

Radiated ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated ImmunityDesign Tips

Conducted Immunity

Evaluates the productrsquos ability to resist electrical signals that may be generated by the switching of inductive loads or contactors

Conducted ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

Conducted ImmunityDesign Tips

Are you using shielded cabling Is your enclosure shielded Are there IO line filters Use ferrites on cabling if needed Use multi-layer PCBs where possible Are you using a power line filter

Surge Immunity

This tests the equipmentrsquos level of resistance or immunity to surges caused by over voltages from switching and lightning transients

Surge ImmunitySimulation

ControlledPulse

Source

Consider the acceptable limits of performance for your device

within the application of use

Pulse injection

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 2: CE Mark: Where to Start

Real-time diagnostics

as you test

Our Goal is to have your product PASS

all tests required

CERTIFICATIONSCE

FCC Industry Canada

RampTTESafety Listings

C-TickLVD

MACHINERY

PRODUCTS TESTEDMedical Devices

Laboratory EquipmentIndustrial MachineryHousehold Appliances

AudioVideoTransmitters

ReceiversIT

amp More

SERVICESTest amp AssessmentTrainingSeminars

Design ReviewsPerformance

Site SurveyField Evaluations

VerificationsListing Transfers

TESTINGEMCEMI

RadioSafety

Performance

Immunity amp Emissions Testing

WErsquoRE YOUR KEY TO WORLD MARKETSWorld Class testing services with a personal touch

Doing things faster respond quicker and provide you with personal attention We get the job done for you in the time frame that you require

Testing in Damascus Maryland Middlefield Ohio or at YOUR facility

The Choices You MakeNow

Can Provide for a Successful Evaluation

TheBasics

CE stands for Conformiteacute Europeacuteenne which is French for European Conformity A product in one of the controlled product categories cannot

legally be sold in the EU unless it has passed the tests to receive the CE marking

NRTL (Nationally Recognized Test Lab) amp ISO 17025 Laboratories are organizations that have demonstrated as meeting certain Business and Technical Disciplines

bull Capability Technically amp Administrativelybull Control Programsbull Complete Independencebull Reporting amp Complaint Handling bull Procedures to Test and Certify

OSHANRTL amp ISO 17025 Accredited

Labs

Regulatory Mark Or The

CE Mark

Regulatory Mark ndash

bull Issued by an NRTLbull Controlled by OSHAbull Normally US and Canadabull Safety Testing Onlybull 15 Different NRTLs

CE Mark ndash

bull Issued by The Manufacturerbull Controlled by the Manufacturerbull Prefer Accredited Labsbull Safety amp EMC and much morebull One Mark - CE

Who needs a CE mark Who needs a CE mark and how do I get oneand how do I get one

It is EU law that every product that enters the European Union meet the CE Directives and applicable Standards

bull This mark can only be applied to your product when you have fully complied with all relevant Directives and Standards for the type of system you are marketing

bull hellipand a Declaration of Conformity has been developed (other types of Declarations exist)

The European UnionThe European Union

Member States of the EU

Austria Belgium Bulgaria CroatiaCyprus DenmarkCzech RepublicEstonia FinlandFrance GermanyGreece HungaryIreland ItalyLatvia LithuaniaLuxembourgMalta NetherlandsPoland PortugalRomania SlovakiaSpain SwedenUnited Kingdom

December 2009

Countries on the road to EU MembershipIceland Montenegro

Serbia

The former Yugoslav Republic of Macedonia

Turkey

Potential Candidates

Albania Bosnia and Herzegovina Kosovo

The Road to ComplianceThe Road to ComplianceKeep in mind there are more than just EMC amp Safety Keep in mind there are more than just EMC amp Safety

Directives amp StandardsDirectives amp Standards

CE MARK

DECLARATION OF CONFORMITY

TECHNICAL DOCUMENTATION FILE

DIRECTIVES DIRECTIVES

STANDARDS STANDARDS

bull The CE symbol must be affixed on the equipment itself in such a manner that it cannot be easily removed The minimum size is 5 mm (02)

bull Only if your equipment is too small or the usage of a sign is incompatible with the function of your equipment may it be used on any accompanying documentation for identification

5mm

Whatrsquos a Whatrsquos a Directive Directive

A Directive is an EU legally binding documentthat is provided to facilitate the free movement of goods and services - Think of it as the Law

Directives provide for health safety and environmentalrequirements for a wide range of products ranging fromresidential to industrial equipment

Just a few of The DirectivesJust a few of The Directiveshttpwwwnewapproachorgdirectiveshttpwwwnewapproachorgdirectives

HARMONIZED amp

NON-HARMONIZEDSTANDARDS

The StandardsThe Standards

Harmonized Harmonized StandardsStandards

Also known as lsquomandated standardsrsquo Fulfills the requirements of the European Directives The standards are published in the Official European Journal Adopted by the European Committee for Standardization amp the

European Committee for Electrotechnical Standardization Widely accepted throughout the world today

Non-Harmonized Non-Harmonized StandardsStandards

An example ndash American Standards (UL CSA ANSI Mil) Those standards are NOT published in the official European

Journal Have NOT been Adopted by the European Committee for

Standardization or the European Committee for Electrotechnical Standardization

May Require the use of a 3rd party (Known as Notified Body) and possibly some additional documentation between testing and placing the CE mark on your product Normally there are additional costs involved

DDeclaration eclaration oof f CConformityonformity

DOCDOCA Legally Binding Document

gt A sworn statement of fact lt

bull Contains a legal statement that the product complies with the requirements of the applicable Directives (Laws) and Standards (test methods)

bull Must be signed by a responsible person representing the Manufacturer Someone who is accountable for the design testing and validity of the DOC

Information Required Information Required on a on a

DDeclaration eclaration oof f CConformityonformity

Description of the system or product Model NumberPart Number Report number (supplied by the Test Lab) Directives Used (supplied by the Test Lab) Standards Used (supplied by the Test Lab) Signature of the Responsible Person On your Letter Head or another Company Document Dated and signed

TTechnical echnical FFileile

All CE marking directives require the manufacturer of the product to create a technical file which should contain the information required to show that the product properly complies with the requirements of the directives which apply to it

It is important to understand that only the authorities given power to enforce the directives have a right to see the technical file It does not need to be published or given to customers

The Machinery Directive requires manufacturers based outside Europe to appoint someone within Europe to act as the contact point for their technical documents

The purpose of the Technical File is to provide evidence for an enforcement authority that the product has correctly completed the assessment and attestation procedures of the relevant directive(s)

Penalties could lead to any of the following

Shipments Stopped at Port Fines Products Removed From the

Markets No Further Sales Within the

European Union Imprisonment

What happens if I donrsquot CE mark my product

Typical Information Typical Information in a in a TTechnical echnical FFileile

Descriptive Report (include photos ) Product Safety Test Report EMC Test Report RoHS 2 Compliance Documentation Operating Manual Installation Instructions Electrical Schematics Mechanical Drawings Bill of Materials Component Data Sheets CD containing copy of Declaration of Conformity Certificate and CE Mark Declaration of Conformity Certificate

Note

These are controlled documents and proprietary documents that should be part of your

document control program

RAPEXRapid Alert System for non-food products

httpeceuropaeuconsumerssafetyrapexalertsmainindexcfm

PRODUCT ALERT

PROGRAMS

1048708General Content

bull Details of manufacturer nameaddressbull Description of the product Marking EC declaration of conformitybull Determination of the use (purpose)bull Warning on remaining dangers and miss use

Also gt Information on - - -

Transport installation assembly putting into operation trainingoperation maintaining and repairing dismantling recycling

amp if need be disposal

Please note this is not a complete list of requirements

THEINSTRUCTION

MANUAL

MANUALLANGUAGE

REQUIREMENTS

The Language shall be acceptable by the Country in which the equipment is to be installed for use

The Documentation intended for use by Service personnel should be in English

Chinese

Spanish

English

German

French

FIVE COMMON LANUAGES

Cuidado

avertir

Warnung

Caution

警告 告誡

What are the BasicsFor an RFQ

Identify the countries you wish to place the product Draw a simple block diagram

DeviceOr System

ForEvaluation

220VAC50Hz5A

IO in from PC (3m)48VDC Motor Power (10m)

IO out to Actuator (15m)

List all electrical inputs amp outputs and identify if they are power or IO Provide the maximum lengths for each input amp output cable Identify any fluid gas or air requirements and pressures Description of the product and where it is used

120psi air inputCourtesy Power Outlet 220VAC

What Do You Need to do to Prepare

for Testing amp Evaluation

Provide all requested documentation by the date F2 Labs has requested

Ensure that the product functions as close as possible to normal operation for a continuous period of time

Typical EMC Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallation Manual

Typical Safety Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallationMaintenance Manual Electrical Schematics and Wiring Diagrams Mechanical Drawings and Block Diagrams Drawings of all applied labels Bill of Materials (electrical and mechanical) Critical Component Data Sheets such as Filters Power Supplies Transformers etc Lasers ndash CDRH or IEC 60825 report

The The EMCEMC DIRECTIVE DIRECTIVE

The Electro-Magnetic Compatibility Directive applies to all electronic and electrical products that are manufactured

Compliance has been mandatory since January 1 1996

Simply stated - in order to comply with this Directive the product must have an adequate level of immunity amp shall not interfere with any other systems or products

EMCEMC is a is a natural conditionnatural condition that exists when electrical that exists when electrical equipment is performing its designed functions equipment is performing its designed functions

without without

ldquoldquoCausingrdquoCausingrdquo (Emissions) or ldquo (Emissions) or ldquosufferingsufferingrdquo (Immunity) fromrdquo (Immunity) from

unacceptableunacceptable degradation due to electromagnetic interference degradation due to electromagnetic interference toto or or fromfrom other equipment other equipment

BASIC BASIC EElectro-lectro-MMagneticagnetic

CCompatibilityompatibility

EMC (Electro-Magnetic Compatibility)2 conditions must be satisfied The device does not generate electromagnetic noise and does not malfunction due to extraneous noise

EMI (Electro-Magnetic Interference) The device does not generate electromagnetic noise beyond established levels EMS (Electro-Magnetic Susceptibility)The device does not abnormally malfunction due to extraneous noise within the environment the device will be used

EMC EMC -CONTINUED--CONTINUED-

ImmunityImmunityAKAAKA

SusceptibilitySusceptibility

helliphellipa condition that exists when equipment continues to operate withina condition that exists when equipment continues to operate within

acceptable limits of performanceacceptable limits of performance when exposed to interference in when exposed to interference in

which the environment where it is usedwhich the environment where it is used

gtgtgtgtFor ExampleltltltltgtgtgtgtFor Exampleltltltlt

Equipment may work fine in a home but may fail if it is placed inside a Equipment may work fine in a home but may fail if it is placed inside a machine shop Why Equipment is immune to the machine shop Why Equipment is immune to the low levellow level residential residential disturbances but not immune to disturbances but not immune to high levelhigh level industrial-strength industrial-strength disturbancesdisturbances

Emissions AKA

Noise Leaking Radio Frequency

A condition that exists when your equipment suffers from unacceptable degradation of performance as a result of electromagnetic interference

gtgt For Example ltltgtgt For Example ltlt

You run the vacuum cleaner at your house while the television in on and the television screen gets staticky

BASIC CONCEPTBASIC CONCEPT

Electromagnetic Fields Exist EverywhereIt is NORMAL

There are two paths

Radiated Airborne

amp Conducted Wires

TYPICAL TYPICAL EElectro-lectro-MMagneticagnetic

CCompatibility Tesompatibility Teststs

- Radiated Immunity - Harmonics - Conducted Immunity - Flicker - Surge - Radiated Emissions - ESD - Conducted Emissions - EFT - Voltage Dips amp Interrupts

IMMUNITY TESTS EMISSIONS TESTS

Radiated Immunity

Evaluated by controlling a signal source and power levels to generate field levels over a defined set of frequencies

Radiated ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated ImmunityDesign Tips

Conducted Immunity

Evaluates the productrsquos ability to resist electrical signals that may be generated by the switching of inductive loads or contactors

Conducted ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

Conducted ImmunityDesign Tips

Are you using shielded cabling Is your enclosure shielded Are there IO line filters Use ferrites on cabling if needed Use multi-layer PCBs where possible Are you using a power line filter

Surge Immunity

This tests the equipmentrsquos level of resistance or immunity to surges caused by over voltages from switching and lightning transients

Surge ImmunitySimulation

ControlledPulse

Source

Consider the acceptable limits of performance for your device

within the application of use

Pulse injection

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 3: CE Mark: Where to Start

The Choices You MakeNow

Can Provide for a Successful Evaluation

TheBasics

CE stands for Conformiteacute Europeacuteenne which is French for European Conformity A product in one of the controlled product categories cannot

legally be sold in the EU unless it has passed the tests to receive the CE marking

NRTL (Nationally Recognized Test Lab) amp ISO 17025 Laboratories are organizations that have demonstrated as meeting certain Business and Technical Disciplines

bull Capability Technically amp Administrativelybull Control Programsbull Complete Independencebull Reporting amp Complaint Handling bull Procedures to Test and Certify

OSHANRTL amp ISO 17025 Accredited

Labs

Regulatory Mark Or The

CE Mark

Regulatory Mark ndash

bull Issued by an NRTLbull Controlled by OSHAbull Normally US and Canadabull Safety Testing Onlybull 15 Different NRTLs

CE Mark ndash

bull Issued by The Manufacturerbull Controlled by the Manufacturerbull Prefer Accredited Labsbull Safety amp EMC and much morebull One Mark - CE

Who needs a CE mark Who needs a CE mark and how do I get oneand how do I get one

It is EU law that every product that enters the European Union meet the CE Directives and applicable Standards

bull This mark can only be applied to your product when you have fully complied with all relevant Directives and Standards for the type of system you are marketing

bull hellipand a Declaration of Conformity has been developed (other types of Declarations exist)

The European UnionThe European Union

Member States of the EU

Austria Belgium Bulgaria CroatiaCyprus DenmarkCzech RepublicEstonia FinlandFrance GermanyGreece HungaryIreland ItalyLatvia LithuaniaLuxembourgMalta NetherlandsPoland PortugalRomania SlovakiaSpain SwedenUnited Kingdom

December 2009

Countries on the road to EU MembershipIceland Montenegro

Serbia

The former Yugoslav Republic of Macedonia

Turkey

Potential Candidates

Albania Bosnia and Herzegovina Kosovo

The Road to ComplianceThe Road to ComplianceKeep in mind there are more than just EMC amp Safety Keep in mind there are more than just EMC amp Safety

Directives amp StandardsDirectives amp Standards

CE MARK

DECLARATION OF CONFORMITY

TECHNICAL DOCUMENTATION FILE

DIRECTIVES DIRECTIVES

STANDARDS STANDARDS

bull The CE symbol must be affixed on the equipment itself in such a manner that it cannot be easily removed The minimum size is 5 mm (02)

bull Only if your equipment is too small or the usage of a sign is incompatible with the function of your equipment may it be used on any accompanying documentation for identification

5mm

Whatrsquos a Whatrsquos a Directive Directive

A Directive is an EU legally binding documentthat is provided to facilitate the free movement of goods and services - Think of it as the Law

Directives provide for health safety and environmentalrequirements for a wide range of products ranging fromresidential to industrial equipment

Just a few of The DirectivesJust a few of The Directiveshttpwwwnewapproachorgdirectiveshttpwwwnewapproachorgdirectives

HARMONIZED amp

NON-HARMONIZEDSTANDARDS

The StandardsThe Standards

Harmonized Harmonized StandardsStandards

Also known as lsquomandated standardsrsquo Fulfills the requirements of the European Directives The standards are published in the Official European Journal Adopted by the European Committee for Standardization amp the

European Committee for Electrotechnical Standardization Widely accepted throughout the world today

Non-Harmonized Non-Harmonized StandardsStandards

An example ndash American Standards (UL CSA ANSI Mil) Those standards are NOT published in the official European

Journal Have NOT been Adopted by the European Committee for

Standardization or the European Committee for Electrotechnical Standardization

May Require the use of a 3rd party (Known as Notified Body) and possibly some additional documentation between testing and placing the CE mark on your product Normally there are additional costs involved

DDeclaration eclaration oof f CConformityonformity

DOCDOCA Legally Binding Document

gt A sworn statement of fact lt

bull Contains a legal statement that the product complies with the requirements of the applicable Directives (Laws) and Standards (test methods)

bull Must be signed by a responsible person representing the Manufacturer Someone who is accountable for the design testing and validity of the DOC

Information Required Information Required on a on a

DDeclaration eclaration oof f CConformityonformity

Description of the system or product Model NumberPart Number Report number (supplied by the Test Lab) Directives Used (supplied by the Test Lab) Standards Used (supplied by the Test Lab) Signature of the Responsible Person On your Letter Head or another Company Document Dated and signed

TTechnical echnical FFileile

All CE marking directives require the manufacturer of the product to create a technical file which should contain the information required to show that the product properly complies with the requirements of the directives which apply to it

It is important to understand that only the authorities given power to enforce the directives have a right to see the technical file It does not need to be published or given to customers

The Machinery Directive requires manufacturers based outside Europe to appoint someone within Europe to act as the contact point for their technical documents

The purpose of the Technical File is to provide evidence for an enforcement authority that the product has correctly completed the assessment and attestation procedures of the relevant directive(s)

Penalties could lead to any of the following

Shipments Stopped at Port Fines Products Removed From the

Markets No Further Sales Within the

European Union Imprisonment

What happens if I donrsquot CE mark my product

Typical Information Typical Information in a in a TTechnical echnical FFileile

Descriptive Report (include photos ) Product Safety Test Report EMC Test Report RoHS 2 Compliance Documentation Operating Manual Installation Instructions Electrical Schematics Mechanical Drawings Bill of Materials Component Data Sheets CD containing copy of Declaration of Conformity Certificate and CE Mark Declaration of Conformity Certificate

Note

These are controlled documents and proprietary documents that should be part of your

document control program

RAPEXRapid Alert System for non-food products

httpeceuropaeuconsumerssafetyrapexalertsmainindexcfm

PRODUCT ALERT

PROGRAMS

1048708General Content

bull Details of manufacturer nameaddressbull Description of the product Marking EC declaration of conformitybull Determination of the use (purpose)bull Warning on remaining dangers and miss use

Also gt Information on - - -

Transport installation assembly putting into operation trainingoperation maintaining and repairing dismantling recycling

amp if need be disposal

Please note this is not a complete list of requirements

THEINSTRUCTION

MANUAL

MANUALLANGUAGE

REQUIREMENTS

The Language shall be acceptable by the Country in which the equipment is to be installed for use

The Documentation intended for use by Service personnel should be in English

Chinese

Spanish

English

German

French

FIVE COMMON LANUAGES

Cuidado

avertir

Warnung

Caution

警告 告誡

What are the BasicsFor an RFQ

Identify the countries you wish to place the product Draw a simple block diagram

DeviceOr System

ForEvaluation

220VAC50Hz5A

IO in from PC (3m)48VDC Motor Power (10m)

IO out to Actuator (15m)

List all electrical inputs amp outputs and identify if they are power or IO Provide the maximum lengths for each input amp output cable Identify any fluid gas or air requirements and pressures Description of the product and where it is used

120psi air inputCourtesy Power Outlet 220VAC

What Do You Need to do to Prepare

for Testing amp Evaluation

Provide all requested documentation by the date F2 Labs has requested

Ensure that the product functions as close as possible to normal operation for a continuous period of time

Typical EMC Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallation Manual

Typical Safety Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallationMaintenance Manual Electrical Schematics and Wiring Diagrams Mechanical Drawings and Block Diagrams Drawings of all applied labels Bill of Materials (electrical and mechanical) Critical Component Data Sheets such as Filters Power Supplies Transformers etc Lasers ndash CDRH or IEC 60825 report

The The EMCEMC DIRECTIVE DIRECTIVE

The Electro-Magnetic Compatibility Directive applies to all electronic and electrical products that are manufactured

Compliance has been mandatory since January 1 1996

Simply stated - in order to comply with this Directive the product must have an adequate level of immunity amp shall not interfere with any other systems or products

EMCEMC is a is a natural conditionnatural condition that exists when electrical that exists when electrical equipment is performing its designed functions equipment is performing its designed functions

without without

ldquoldquoCausingrdquoCausingrdquo (Emissions) or ldquo (Emissions) or ldquosufferingsufferingrdquo (Immunity) fromrdquo (Immunity) from

unacceptableunacceptable degradation due to electromagnetic interference degradation due to electromagnetic interference toto or or fromfrom other equipment other equipment

BASIC BASIC EElectro-lectro-MMagneticagnetic

CCompatibilityompatibility

EMC (Electro-Magnetic Compatibility)2 conditions must be satisfied The device does not generate electromagnetic noise and does not malfunction due to extraneous noise

EMI (Electro-Magnetic Interference) The device does not generate electromagnetic noise beyond established levels EMS (Electro-Magnetic Susceptibility)The device does not abnormally malfunction due to extraneous noise within the environment the device will be used

EMC EMC -CONTINUED--CONTINUED-

ImmunityImmunityAKAAKA

SusceptibilitySusceptibility

helliphellipa condition that exists when equipment continues to operate withina condition that exists when equipment continues to operate within

acceptable limits of performanceacceptable limits of performance when exposed to interference in when exposed to interference in

which the environment where it is usedwhich the environment where it is used

gtgtgtgtFor ExampleltltltltgtgtgtgtFor Exampleltltltlt

Equipment may work fine in a home but may fail if it is placed inside a Equipment may work fine in a home but may fail if it is placed inside a machine shop Why Equipment is immune to the machine shop Why Equipment is immune to the low levellow level residential residential disturbances but not immune to disturbances but not immune to high levelhigh level industrial-strength industrial-strength disturbancesdisturbances

Emissions AKA

Noise Leaking Radio Frequency

A condition that exists when your equipment suffers from unacceptable degradation of performance as a result of electromagnetic interference

gtgt For Example ltltgtgt For Example ltlt

You run the vacuum cleaner at your house while the television in on and the television screen gets staticky

BASIC CONCEPTBASIC CONCEPT

Electromagnetic Fields Exist EverywhereIt is NORMAL

There are two paths

Radiated Airborne

amp Conducted Wires

TYPICAL TYPICAL EElectro-lectro-MMagneticagnetic

CCompatibility Tesompatibility Teststs

- Radiated Immunity - Harmonics - Conducted Immunity - Flicker - Surge - Radiated Emissions - ESD - Conducted Emissions - EFT - Voltage Dips amp Interrupts

IMMUNITY TESTS EMISSIONS TESTS

Radiated Immunity

Evaluated by controlling a signal source and power levels to generate field levels over a defined set of frequencies

Radiated ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated ImmunityDesign Tips

Conducted Immunity

Evaluates the productrsquos ability to resist electrical signals that may be generated by the switching of inductive loads or contactors

Conducted ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

Conducted ImmunityDesign Tips

Are you using shielded cabling Is your enclosure shielded Are there IO line filters Use ferrites on cabling if needed Use multi-layer PCBs where possible Are you using a power line filter

Surge Immunity

This tests the equipmentrsquos level of resistance or immunity to surges caused by over voltages from switching and lightning transients

Surge ImmunitySimulation

ControlledPulse

Source

Consider the acceptable limits of performance for your device

within the application of use

Pulse injection

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 4: CE Mark: Where to Start

TheBasics

CE stands for Conformiteacute Europeacuteenne which is French for European Conformity A product in one of the controlled product categories cannot

legally be sold in the EU unless it has passed the tests to receive the CE marking

NRTL (Nationally Recognized Test Lab) amp ISO 17025 Laboratories are organizations that have demonstrated as meeting certain Business and Technical Disciplines

bull Capability Technically amp Administrativelybull Control Programsbull Complete Independencebull Reporting amp Complaint Handling bull Procedures to Test and Certify

OSHANRTL amp ISO 17025 Accredited

Labs

Regulatory Mark Or The

CE Mark

Regulatory Mark ndash

bull Issued by an NRTLbull Controlled by OSHAbull Normally US and Canadabull Safety Testing Onlybull 15 Different NRTLs

CE Mark ndash

bull Issued by The Manufacturerbull Controlled by the Manufacturerbull Prefer Accredited Labsbull Safety amp EMC and much morebull One Mark - CE

Who needs a CE mark Who needs a CE mark and how do I get oneand how do I get one

It is EU law that every product that enters the European Union meet the CE Directives and applicable Standards

bull This mark can only be applied to your product when you have fully complied with all relevant Directives and Standards for the type of system you are marketing

bull hellipand a Declaration of Conformity has been developed (other types of Declarations exist)

The European UnionThe European Union

Member States of the EU

Austria Belgium Bulgaria CroatiaCyprus DenmarkCzech RepublicEstonia FinlandFrance GermanyGreece HungaryIreland ItalyLatvia LithuaniaLuxembourgMalta NetherlandsPoland PortugalRomania SlovakiaSpain SwedenUnited Kingdom

December 2009

Countries on the road to EU MembershipIceland Montenegro

Serbia

The former Yugoslav Republic of Macedonia

Turkey

Potential Candidates

Albania Bosnia and Herzegovina Kosovo

The Road to ComplianceThe Road to ComplianceKeep in mind there are more than just EMC amp Safety Keep in mind there are more than just EMC amp Safety

Directives amp StandardsDirectives amp Standards

CE MARK

DECLARATION OF CONFORMITY

TECHNICAL DOCUMENTATION FILE

DIRECTIVES DIRECTIVES

STANDARDS STANDARDS

bull The CE symbol must be affixed on the equipment itself in such a manner that it cannot be easily removed The minimum size is 5 mm (02)

bull Only if your equipment is too small or the usage of a sign is incompatible with the function of your equipment may it be used on any accompanying documentation for identification

5mm

Whatrsquos a Whatrsquos a Directive Directive

A Directive is an EU legally binding documentthat is provided to facilitate the free movement of goods and services - Think of it as the Law

Directives provide for health safety and environmentalrequirements for a wide range of products ranging fromresidential to industrial equipment

Just a few of The DirectivesJust a few of The Directiveshttpwwwnewapproachorgdirectiveshttpwwwnewapproachorgdirectives

HARMONIZED amp

NON-HARMONIZEDSTANDARDS

The StandardsThe Standards

Harmonized Harmonized StandardsStandards

Also known as lsquomandated standardsrsquo Fulfills the requirements of the European Directives The standards are published in the Official European Journal Adopted by the European Committee for Standardization amp the

European Committee for Electrotechnical Standardization Widely accepted throughout the world today

Non-Harmonized Non-Harmonized StandardsStandards

An example ndash American Standards (UL CSA ANSI Mil) Those standards are NOT published in the official European

Journal Have NOT been Adopted by the European Committee for

Standardization or the European Committee for Electrotechnical Standardization

May Require the use of a 3rd party (Known as Notified Body) and possibly some additional documentation between testing and placing the CE mark on your product Normally there are additional costs involved

DDeclaration eclaration oof f CConformityonformity

DOCDOCA Legally Binding Document

gt A sworn statement of fact lt

bull Contains a legal statement that the product complies with the requirements of the applicable Directives (Laws) and Standards (test methods)

bull Must be signed by a responsible person representing the Manufacturer Someone who is accountable for the design testing and validity of the DOC

Information Required Information Required on a on a

DDeclaration eclaration oof f CConformityonformity

Description of the system or product Model NumberPart Number Report number (supplied by the Test Lab) Directives Used (supplied by the Test Lab) Standards Used (supplied by the Test Lab) Signature of the Responsible Person On your Letter Head or another Company Document Dated and signed

TTechnical echnical FFileile

All CE marking directives require the manufacturer of the product to create a technical file which should contain the information required to show that the product properly complies with the requirements of the directives which apply to it

It is important to understand that only the authorities given power to enforce the directives have a right to see the technical file It does not need to be published or given to customers

The Machinery Directive requires manufacturers based outside Europe to appoint someone within Europe to act as the contact point for their technical documents

The purpose of the Technical File is to provide evidence for an enforcement authority that the product has correctly completed the assessment and attestation procedures of the relevant directive(s)

Penalties could lead to any of the following

Shipments Stopped at Port Fines Products Removed From the

Markets No Further Sales Within the

European Union Imprisonment

What happens if I donrsquot CE mark my product

Typical Information Typical Information in a in a TTechnical echnical FFileile

Descriptive Report (include photos ) Product Safety Test Report EMC Test Report RoHS 2 Compliance Documentation Operating Manual Installation Instructions Electrical Schematics Mechanical Drawings Bill of Materials Component Data Sheets CD containing copy of Declaration of Conformity Certificate and CE Mark Declaration of Conformity Certificate

Note

These are controlled documents and proprietary documents that should be part of your

document control program

RAPEXRapid Alert System for non-food products

httpeceuropaeuconsumerssafetyrapexalertsmainindexcfm

PRODUCT ALERT

PROGRAMS

1048708General Content

bull Details of manufacturer nameaddressbull Description of the product Marking EC declaration of conformitybull Determination of the use (purpose)bull Warning on remaining dangers and miss use

Also gt Information on - - -

Transport installation assembly putting into operation trainingoperation maintaining and repairing dismantling recycling

amp if need be disposal

Please note this is not a complete list of requirements

THEINSTRUCTION

MANUAL

MANUALLANGUAGE

REQUIREMENTS

The Language shall be acceptable by the Country in which the equipment is to be installed for use

The Documentation intended for use by Service personnel should be in English

Chinese

Spanish

English

German

French

FIVE COMMON LANUAGES

Cuidado

avertir

Warnung

Caution

警告 告誡

What are the BasicsFor an RFQ

Identify the countries you wish to place the product Draw a simple block diagram

DeviceOr System

ForEvaluation

220VAC50Hz5A

IO in from PC (3m)48VDC Motor Power (10m)

IO out to Actuator (15m)

List all electrical inputs amp outputs and identify if they are power or IO Provide the maximum lengths for each input amp output cable Identify any fluid gas or air requirements and pressures Description of the product and where it is used

120psi air inputCourtesy Power Outlet 220VAC

What Do You Need to do to Prepare

for Testing amp Evaluation

Provide all requested documentation by the date F2 Labs has requested

Ensure that the product functions as close as possible to normal operation for a continuous period of time

Typical EMC Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallation Manual

Typical Safety Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallationMaintenance Manual Electrical Schematics and Wiring Diagrams Mechanical Drawings and Block Diagrams Drawings of all applied labels Bill of Materials (electrical and mechanical) Critical Component Data Sheets such as Filters Power Supplies Transformers etc Lasers ndash CDRH or IEC 60825 report

The The EMCEMC DIRECTIVE DIRECTIVE

The Electro-Magnetic Compatibility Directive applies to all electronic and electrical products that are manufactured

Compliance has been mandatory since January 1 1996

Simply stated - in order to comply with this Directive the product must have an adequate level of immunity amp shall not interfere with any other systems or products

EMCEMC is a is a natural conditionnatural condition that exists when electrical that exists when electrical equipment is performing its designed functions equipment is performing its designed functions

without without

ldquoldquoCausingrdquoCausingrdquo (Emissions) or ldquo (Emissions) or ldquosufferingsufferingrdquo (Immunity) fromrdquo (Immunity) from

unacceptableunacceptable degradation due to electromagnetic interference degradation due to electromagnetic interference toto or or fromfrom other equipment other equipment

BASIC BASIC EElectro-lectro-MMagneticagnetic

CCompatibilityompatibility

EMC (Electro-Magnetic Compatibility)2 conditions must be satisfied The device does not generate electromagnetic noise and does not malfunction due to extraneous noise

EMI (Electro-Magnetic Interference) The device does not generate electromagnetic noise beyond established levels EMS (Electro-Magnetic Susceptibility)The device does not abnormally malfunction due to extraneous noise within the environment the device will be used

EMC EMC -CONTINUED--CONTINUED-

ImmunityImmunityAKAAKA

SusceptibilitySusceptibility

helliphellipa condition that exists when equipment continues to operate withina condition that exists when equipment continues to operate within

acceptable limits of performanceacceptable limits of performance when exposed to interference in when exposed to interference in

which the environment where it is usedwhich the environment where it is used

gtgtgtgtFor ExampleltltltltgtgtgtgtFor Exampleltltltlt

Equipment may work fine in a home but may fail if it is placed inside a Equipment may work fine in a home but may fail if it is placed inside a machine shop Why Equipment is immune to the machine shop Why Equipment is immune to the low levellow level residential residential disturbances but not immune to disturbances but not immune to high levelhigh level industrial-strength industrial-strength disturbancesdisturbances

Emissions AKA

Noise Leaking Radio Frequency

A condition that exists when your equipment suffers from unacceptable degradation of performance as a result of electromagnetic interference

gtgt For Example ltltgtgt For Example ltlt

You run the vacuum cleaner at your house while the television in on and the television screen gets staticky

BASIC CONCEPTBASIC CONCEPT

Electromagnetic Fields Exist EverywhereIt is NORMAL

There are two paths

Radiated Airborne

amp Conducted Wires

TYPICAL TYPICAL EElectro-lectro-MMagneticagnetic

CCompatibility Tesompatibility Teststs

- Radiated Immunity - Harmonics - Conducted Immunity - Flicker - Surge - Radiated Emissions - ESD - Conducted Emissions - EFT - Voltage Dips amp Interrupts

IMMUNITY TESTS EMISSIONS TESTS

Radiated Immunity

Evaluated by controlling a signal source and power levels to generate field levels over a defined set of frequencies

Radiated ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated ImmunityDesign Tips

Conducted Immunity

Evaluates the productrsquos ability to resist electrical signals that may be generated by the switching of inductive loads or contactors

Conducted ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

Conducted ImmunityDesign Tips

Are you using shielded cabling Is your enclosure shielded Are there IO line filters Use ferrites on cabling if needed Use multi-layer PCBs where possible Are you using a power line filter

Surge Immunity

This tests the equipmentrsquos level of resistance or immunity to surges caused by over voltages from switching and lightning transients

Surge ImmunitySimulation

ControlledPulse

Source

Consider the acceptable limits of performance for your device

within the application of use

Pulse injection

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 5: CE Mark: Where to Start

CE stands for Conformiteacute Europeacuteenne which is French for European Conformity A product in one of the controlled product categories cannot

legally be sold in the EU unless it has passed the tests to receive the CE marking

NRTL (Nationally Recognized Test Lab) amp ISO 17025 Laboratories are organizations that have demonstrated as meeting certain Business and Technical Disciplines

bull Capability Technically amp Administrativelybull Control Programsbull Complete Independencebull Reporting amp Complaint Handling bull Procedures to Test and Certify

OSHANRTL amp ISO 17025 Accredited

Labs

Regulatory Mark Or The

CE Mark

Regulatory Mark ndash

bull Issued by an NRTLbull Controlled by OSHAbull Normally US and Canadabull Safety Testing Onlybull 15 Different NRTLs

CE Mark ndash

bull Issued by The Manufacturerbull Controlled by the Manufacturerbull Prefer Accredited Labsbull Safety amp EMC and much morebull One Mark - CE

Who needs a CE mark Who needs a CE mark and how do I get oneand how do I get one

It is EU law that every product that enters the European Union meet the CE Directives and applicable Standards

bull This mark can only be applied to your product when you have fully complied with all relevant Directives and Standards for the type of system you are marketing

bull hellipand a Declaration of Conformity has been developed (other types of Declarations exist)

The European UnionThe European Union

Member States of the EU

Austria Belgium Bulgaria CroatiaCyprus DenmarkCzech RepublicEstonia FinlandFrance GermanyGreece HungaryIreland ItalyLatvia LithuaniaLuxembourgMalta NetherlandsPoland PortugalRomania SlovakiaSpain SwedenUnited Kingdom

December 2009

Countries on the road to EU MembershipIceland Montenegro

Serbia

The former Yugoslav Republic of Macedonia

Turkey

Potential Candidates

Albania Bosnia and Herzegovina Kosovo

The Road to ComplianceThe Road to ComplianceKeep in mind there are more than just EMC amp Safety Keep in mind there are more than just EMC amp Safety

Directives amp StandardsDirectives amp Standards

CE MARK

DECLARATION OF CONFORMITY

TECHNICAL DOCUMENTATION FILE

DIRECTIVES DIRECTIVES

STANDARDS STANDARDS

bull The CE symbol must be affixed on the equipment itself in such a manner that it cannot be easily removed The minimum size is 5 mm (02)

bull Only if your equipment is too small or the usage of a sign is incompatible with the function of your equipment may it be used on any accompanying documentation for identification

5mm

Whatrsquos a Whatrsquos a Directive Directive

A Directive is an EU legally binding documentthat is provided to facilitate the free movement of goods and services - Think of it as the Law

Directives provide for health safety and environmentalrequirements for a wide range of products ranging fromresidential to industrial equipment

Just a few of The DirectivesJust a few of The Directiveshttpwwwnewapproachorgdirectiveshttpwwwnewapproachorgdirectives

HARMONIZED amp

NON-HARMONIZEDSTANDARDS

The StandardsThe Standards

Harmonized Harmonized StandardsStandards

Also known as lsquomandated standardsrsquo Fulfills the requirements of the European Directives The standards are published in the Official European Journal Adopted by the European Committee for Standardization amp the

European Committee for Electrotechnical Standardization Widely accepted throughout the world today

Non-Harmonized Non-Harmonized StandardsStandards

An example ndash American Standards (UL CSA ANSI Mil) Those standards are NOT published in the official European

Journal Have NOT been Adopted by the European Committee for

Standardization or the European Committee for Electrotechnical Standardization

May Require the use of a 3rd party (Known as Notified Body) and possibly some additional documentation between testing and placing the CE mark on your product Normally there are additional costs involved

DDeclaration eclaration oof f CConformityonformity

DOCDOCA Legally Binding Document

gt A sworn statement of fact lt

bull Contains a legal statement that the product complies with the requirements of the applicable Directives (Laws) and Standards (test methods)

bull Must be signed by a responsible person representing the Manufacturer Someone who is accountable for the design testing and validity of the DOC

Information Required Information Required on a on a

DDeclaration eclaration oof f CConformityonformity

Description of the system or product Model NumberPart Number Report number (supplied by the Test Lab) Directives Used (supplied by the Test Lab) Standards Used (supplied by the Test Lab) Signature of the Responsible Person On your Letter Head or another Company Document Dated and signed

TTechnical echnical FFileile

All CE marking directives require the manufacturer of the product to create a technical file which should contain the information required to show that the product properly complies with the requirements of the directives which apply to it

It is important to understand that only the authorities given power to enforce the directives have a right to see the technical file It does not need to be published or given to customers

The Machinery Directive requires manufacturers based outside Europe to appoint someone within Europe to act as the contact point for their technical documents

The purpose of the Technical File is to provide evidence for an enforcement authority that the product has correctly completed the assessment and attestation procedures of the relevant directive(s)

Penalties could lead to any of the following

Shipments Stopped at Port Fines Products Removed From the

Markets No Further Sales Within the

European Union Imprisonment

What happens if I donrsquot CE mark my product

Typical Information Typical Information in a in a TTechnical echnical FFileile

Descriptive Report (include photos ) Product Safety Test Report EMC Test Report RoHS 2 Compliance Documentation Operating Manual Installation Instructions Electrical Schematics Mechanical Drawings Bill of Materials Component Data Sheets CD containing copy of Declaration of Conformity Certificate and CE Mark Declaration of Conformity Certificate

Note

These are controlled documents and proprietary documents that should be part of your

document control program

RAPEXRapid Alert System for non-food products

httpeceuropaeuconsumerssafetyrapexalertsmainindexcfm

PRODUCT ALERT

PROGRAMS

1048708General Content

bull Details of manufacturer nameaddressbull Description of the product Marking EC declaration of conformitybull Determination of the use (purpose)bull Warning on remaining dangers and miss use

Also gt Information on - - -

Transport installation assembly putting into operation trainingoperation maintaining and repairing dismantling recycling

amp if need be disposal

Please note this is not a complete list of requirements

THEINSTRUCTION

MANUAL

MANUALLANGUAGE

REQUIREMENTS

The Language shall be acceptable by the Country in which the equipment is to be installed for use

The Documentation intended for use by Service personnel should be in English

Chinese

Spanish

English

German

French

FIVE COMMON LANUAGES

Cuidado

avertir

Warnung

Caution

警告 告誡

What are the BasicsFor an RFQ

Identify the countries you wish to place the product Draw a simple block diagram

DeviceOr System

ForEvaluation

220VAC50Hz5A

IO in from PC (3m)48VDC Motor Power (10m)

IO out to Actuator (15m)

List all electrical inputs amp outputs and identify if they are power or IO Provide the maximum lengths for each input amp output cable Identify any fluid gas or air requirements and pressures Description of the product and where it is used

120psi air inputCourtesy Power Outlet 220VAC

What Do You Need to do to Prepare

for Testing amp Evaluation

Provide all requested documentation by the date F2 Labs has requested

Ensure that the product functions as close as possible to normal operation for a continuous period of time

Typical EMC Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallation Manual

Typical Safety Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallationMaintenance Manual Electrical Schematics and Wiring Diagrams Mechanical Drawings and Block Diagrams Drawings of all applied labels Bill of Materials (electrical and mechanical) Critical Component Data Sheets such as Filters Power Supplies Transformers etc Lasers ndash CDRH or IEC 60825 report

The The EMCEMC DIRECTIVE DIRECTIVE

The Electro-Magnetic Compatibility Directive applies to all electronic and electrical products that are manufactured

Compliance has been mandatory since January 1 1996

Simply stated - in order to comply with this Directive the product must have an adequate level of immunity amp shall not interfere with any other systems or products

EMCEMC is a is a natural conditionnatural condition that exists when electrical that exists when electrical equipment is performing its designed functions equipment is performing its designed functions

without without

ldquoldquoCausingrdquoCausingrdquo (Emissions) or ldquo (Emissions) or ldquosufferingsufferingrdquo (Immunity) fromrdquo (Immunity) from

unacceptableunacceptable degradation due to electromagnetic interference degradation due to electromagnetic interference toto or or fromfrom other equipment other equipment

BASIC BASIC EElectro-lectro-MMagneticagnetic

CCompatibilityompatibility

EMC (Electro-Magnetic Compatibility)2 conditions must be satisfied The device does not generate electromagnetic noise and does not malfunction due to extraneous noise

EMI (Electro-Magnetic Interference) The device does not generate electromagnetic noise beyond established levels EMS (Electro-Magnetic Susceptibility)The device does not abnormally malfunction due to extraneous noise within the environment the device will be used

EMC EMC -CONTINUED--CONTINUED-

ImmunityImmunityAKAAKA

SusceptibilitySusceptibility

helliphellipa condition that exists when equipment continues to operate withina condition that exists when equipment continues to operate within

acceptable limits of performanceacceptable limits of performance when exposed to interference in when exposed to interference in

which the environment where it is usedwhich the environment where it is used

gtgtgtgtFor ExampleltltltltgtgtgtgtFor Exampleltltltlt

Equipment may work fine in a home but may fail if it is placed inside a Equipment may work fine in a home but may fail if it is placed inside a machine shop Why Equipment is immune to the machine shop Why Equipment is immune to the low levellow level residential residential disturbances but not immune to disturbances but not immune to high levelhigh level industrial-strength industrial-strength disturbancesdisturbances

Emissions AKA

Noise Leaking Radio Frequency

A condition that exists when your equipment suffers from unacceptable degradation of performance as a result of electromagnetic interference

gtgt For Example ltltgtgt For Example ltlt

You run the vacuum cleaner at your house while the television in on and the television screen gets staticky

BASIC CONCEPTBASIC CONCEPT

Electromagnetic Fields Exist EverywhereIt is NORMAL

There are two paths

Radiated Airborne

amp Conducted Wires

TYPICAL TYPICAL EElectro-lectro-MMagneticagnetic

CCompatibility Tesompatibility Teststs

- Radiated Immunity - Harmonics - Conducted Immunity - Flicker - Surge - Radiated Emissions - ESD - Conducted Emissions - EFT - Voltage Dips amp Interrupts

IMMUNITY TESTS EMISSIONS TESTS

Radiated Immunity

Evaluated by controlling a signal source and power levels to generate field levels over a defined set of frequencies

Radiated ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated ImmunityDesign Tips

Conducted Immunity

Evaluates the productrsquos ability to resist electrical signals that may be generated by the switching of inductive loads or contactors

Conducted ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

Conducted ImmunityDesign Tips

Are you using shielded cabling Is your enclosure shielded Are there IO line filters Use ferrites on cabling if needed Use multi-layer PCBs where possible Are you using a power line filter

Surge Immunity

This tests the equipmentrsquos level of resistance or immunity to surges caused by over voltages from switching and lightning transients

Surge ImmunitySimulation

ControlledPulse

Source

Consider the acceptable limits of performance for your device

within the application of use

Pulse injection

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 6: CE Mark: Where to Start

NRTL (Nationally Recognized Test Lab) amp ISO 17025 Laboratories are organizations that have demonstrated as meeting certain Business and Technical Disciplines

bull Capability Technically amp Administrativelybull Control Programsbull Complete Independencebull Reporting amp Complaint Handling bull Procedures to Test and Certify

OSHANRTL amp ISO 17025 Accredited

Labs

Regulatory Mark Or The

CE Mark

Regulatory Mark ndash

bull Issued by an NRTLbull Controlled by OSHAbull Normally US and Canadabull Safety Testing Onlybull 15 Different NRTLs

CE Mark ndash

bull Issued by The Manufacturerbull Controlled by the Manufacturerbull Prefer Accredited Labsbull Safety amp EMC and much morebull One Mark - CE

Who needs a CE mark Who needs a CE mark and how do I get oneand how do I get one

It is EU law that every product that enters the European Union meet the CE Directives and applicable Standards

bull This mark can only be applied to your product when you have fully complied with all relevant Directives and Standards for the type of system you are marketing

bull hellipand a Declaration of Conformity has been developed (other types of Declarations exist)

The European UnionThe European Union

Member States of the EU

Austria Belgium Bulgaria CroatiaCyprus DenmarkCzech RepublicEstonia FinlandFrance GermanyGreece HungaryIreland ItalyLatvia LithuaniaLuxembourgMalta NetherlandsPoland PortugalRomania SlovakiaSpain SwedenUnited Kingdom

December 2009

Countries on the road to EU MembershipIceland Montenegro

Serbia

The former Yugoslav Republic of Macedonia

Turkey

Potential Candidates

Albania Bosnia and Herzegovina Kosovo

The Road to ComplianceThe Road to ComplianceKeep in mind there are more than just EMC amp Safety Keep in mind there are more than just EMC amp Safety

Directives amp StandardsDirectives amp Standards

CE MARK

DECLARATION OF CONFORMITY

TECHNICAL DOCUMENTATION FILE

DIRECTIVES DIRECTIVES

STANDARDS STANDARDS

bull The CE symbol must be affixed on the equipment itself in such a manner that it cannot be easily removed The minimum size is 5 mm (02)

bull Only if your equipment is too small or the usage of a sign is incompatible with the function of your equipment may it be used on any accompanying documentation for identification

5mm

Whatrsquos a Whatrsquos a Directive Directive

A Directive is an EU legally binding documentthat is provided to facilitate the free movement of goods and services - Think of it as the Law

Directives provide for health safety and environmentalrequirements for a wide range of products ranging fromresidential to industrial equipment

Just a few of The DirectivesJust a few of The Directiveshttpwwwnewapproachorgdirectiveshttpwwwnewapproachorgdirectives

HARMONIZED amp

NON-HARMONIZEDSTANDARDS

The StandardsThe Standards

Harmonized Harmonized StandardsStandards

Also known as lsquomandated standardsrsquo Fulfills the requirements of the European Directives The standards are published in the Official European Journal Adopted by the European Committee for Standardization amp the

European Committee for Electrotechnical Standardization Widely accepted throughout the world today

Non-Harmonized Non-Harmonized StandardsStandards

An example ndash American Standards (UL CSA ANSI Mil) Those standards are NOT published in the official European

Journal Have NOT been Adopted by the European Committee for

Standardization or the European Committee for Electrotechnical Standardization

May Require the use of a 3rd party (Known as Notified Body) and possibly some additional documentation between testing and placing the CE mark on your product Normally there are additional costs involved

DDeclaration eclaration oof f CConformityonformity

DOCDOCA Legally Binding Document

gt A sworn statement of fact lt

bull Contains a legal statement that the product complies with the requirements of the applicable Directives (Laws) and Standards (test methods)

bull Must be signed by a responsible person representing the Manufacturer Someone who is accountable for the design testing and validity of the DOC

Information Required Information Required on a on a

DDeclaration eclaration oof f CConformityonformity

Description of the system or product Model NumberPart Number Report number (supplied by the Test Lab) Directives Used (supplied by the Test Lab) Standards Used (supplied by the Test Lab) Signature of the Responsible Person On your Letter Head or another Company Document Dated and signed

TTechnical echnical FFileile

All CE marking directives require the manufacturer of the product to create a technical file which should contain the information required to show that the product properly complies with the requirements of the directives which apply to it

It is important to understand that only the authorities given power to enforce the directives have a right to see the technical file It does not need to be published or given to customers

The Machinery Directive requires manufacturers based outside Europe to appoint someone within Europe to act as the contact point for their technical documents

The purpose of the Technical File is to provide evidence for an enforcement authority that the product has correctly completed the assessment and attestation procedures of the relevant directive(s)

Penalties could lead to any of the following

Shipments Stopped at Port Fines Products Removed From the

Markets No Further Sales Within the

European Union Imprisonment

What happens if I donrsquot CE mark my product

Typical Information Typical Information in a in a TTechnical echnical FFileile

Descriptive Report (include photos ) Product Safety Test Report EMC Test Report RoHS 2 Compliance Documentation Operating Manual Installation Instructions Electrical Schematics Mechanical Drawings Bill of Materials Component Data Sheets CD containing copy of Declaration of Conformity Certificate and CE Mark Declaration of Conformity Certificate

Note

These are controlled documents and proprietary documents that should be part of your

document control program

RAPEXRapid Alert System for non-food products

httpeceuropaeuconsumerssafetyrapexalertsmainindexcfm

PRODUCT ALERT

PROGRAMS

1048708General Content

bull Details of manufacturer nameaddressbull Description of the product Marking EC declaration of conformitybull Determination of the use (purpose)bull Warning on remaining dangers and miss use

Also gt Information on - - -

Transport installation assembly putting into operation trainingoperation maintaining and repairing dismantling recycling

amp if need be disposal

Please note this is not a complete list of requirements

THEINSTRUCTION

MANUAL

MANUALLANGUAGE

REQUIREMENTS

The Language shall be acceptable by the Country in which the equipment is to be installed for use

The Documentation intended for use by Service personnel should be in English

Chinese

Spanish

English

German

French

FIVE COMMON LANUAGES

Cuidado

avertir

Warnung

Caution

警告 告誡

What are the BasicsFor an RFQ

Identify the countries you wish to place the product Draw a simple block diagram

DeviceOr System

ForEvaluation

220VAC50Hz5A

IO in from PC (3m)48VDC Motor Power (10m)

IO out to Actuator (15m)

List all electrical inputs amp outputs and identify if they are power or IO Provide the maximum lengths for each input amp output cable Identify any fluid gas or air requirements and pressures Description of the product and where it is used

120psi air inputCourtesy Power Outlet 220VAC

What Do You Need to do to Prepare

for Testing amp Evaluation

Provide all requested documentation by the date F2 Labs has requested

Ensure that the product functions as close as possible to normal operation for a continuous period of time

Typical EMC Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallation Manual

Typical Safety Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallationMaintenance Manual Electrical Schematics and Wiring Diagrams Mechanical Drawings and Block Diagrams Drawings of all applied labels Bill of Materials (electrical and mechanical) Critical Component Data Sheets such as Filters Power Supplies Transformers etc Lasers ndash CDRH or IEC 60825 report

The The EMCEMC DIRECTIVE DIRECTIVE

The Electro-Magnetic Compatibility Directive applies to all electronic and electrical products that are manufactured

Compliance has been mandatory since January 1 1996

Simply stated - in order to comply with this Directive the product must have an adequate level of immunity amp shall not interfere with any other systems or products

EMCEMC is a is a natural conditionnatural condition that exists when electrical that exists when electrical equipment is performing its designed functions equipment is performing its designed functions

without without

ldquoldquoCausingrdquoCausingrdquo (Emissions) or ldquo (Emissions) or ldquosufferingsufferingrdquo (Immunity) fromrdquo (Immunity) from

unacceptableunacceptable degradation due to electromagnetic interference degradation due to electromagnetic interference toto or or fromfrom other equipment other equipment

BASIC BASIC EElectro-lectro-MMagneticagnetic

CCompatibilityompatibility

EMC (Electro-Magnetic Compatibility)2 conditions must be satisfied The device does not generate electromagnetic noise and does not malfunction due to extraneous noise

EMI (Electro-Magnetic Interference) The device does not generate electromagnetic noise beyond established levels EMS (Electro-Magnetic Susceptibility)The device does not abnormally malfunction due to extraneous noise within the environment the device will be used

EMC EMC -CONTINUED--CONTINUED-

ImmunityImmunityAKAAKA

SusceptibilitySusceptibility

helliphellipa condition that exists when equipment continues to operate withina condition that exists when equipment continues to operate within

acceptable limits of performanceacceptable limits of performance when exposed to interference in when exposed to interference in

which the environment where it is usedwhich the environment where it is used

gtgtgtgtFor ExampleltltltltgtgtgtgtFor Exampleltltltlt

Equipment may work fine in a home but may fail if it is placed inside a Equipment may work fine in a home but may fail if it is placed inside a machine shop Why Equipment is immune to the machine shop Why Equipment is immune to the low levellow level residential residential disturbances but not immune to disturbances but not immune to high levelhigh level industrial-strength industrial-strength disturbancesdisturbances

Emissions AKA

Noise Leaking Radio Frequency

A condition that exists when your equipment suffers from unacceptable degradation of performance as a result of electromagnetic interference

gtgt For Example ltltgtgt For Example ltlt

You run the vacuum cleaner at your house while the television in on and the television screen gets staticky

BASIC CONCEPTBASIC CONCEPT

Electromagnetic Fields Exist EverywhereIt is NORMAL

There are two paths

Radiated Airborne

amp Conducted Wires

TYPICAL TYPICAL EElectro-lectro-MMagneticagnetic

CCompatibility Tesompatibility Teststs

- Radiated Immunity - Harmonics - Conducted Immunity - Flicker - Surge - Radiated Emissions - ESD - Conducted Emissions - EFT - Voltage Dips amp Interrupts

IMMUNITY TESTS EMISSIONS TESTS

Radiated Immunity

Evaluated by controlling a signal source and power levels to generate field levels over a defined set of frequencies

Radiated ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated ImmunityDesign Tips

Conducted Immunity

Evaluates the productrsquos ability to resist electrical signals that may be generated by the switching of inductive loads or contactors

Conducted ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

Conducted ImmunityDesign Tips

Are you using shielded cabling Is your enclosure shielded Are there IO line filters Use ferrites on cabling if needed Use multi-layer PCBs where possible Are you using a power line filter

Surge Immunity

This tests the equipmentrsquos level of resistance or immunity to surges caused by over voltages from switching and lightning transients

Surge ImmunitySimulation

ControlledPulse

Source

Consider the acceptable limits of performance for your device

within the application of use

Pulse injection

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 7: CE Mark: Where to Start

Regulatory Mark Or The

CE Mark

Regulatory Mark ndash

bull Issued by an NRTLbull Controlled by OSHAbull Normally US and Canadabull Safety Testing Onlybull 15 Different NRTLs

CE Mark ndash

bull Issued by The Manufacturerbull Controlled by the Manufacturerbull Prefer Accredited Labsbull Safety amp EMC and much morebull One Mark - CE

Who needs a CE mark Who needs a CE mark and how do I get oneand how do I get one

It is EU law that every product that enters the European Union meet the CE Directives and applicable Standards

bull This mark can only be applied to your product when you have fully complied with all relevant Directives and Standards for the type of system you are marketing

bull hellipand a Declaration of Conformity has been developed (other types of Declarations exist)

The European UnionThe European Union

Member States of the EU

Austria Belgium Bulgaria CroatiaCyprus DenmarkCzech RepublicEstonia FinlandFrance GermanyGreece HungaryIreland ItalyLatvia LithuaniaLuxembourgMalta NetherlandsPoland PortugalRomania SlovakiaSpain SwedenUnited Kingdom

December 2009

Countries on the road to EU MembershipIceland Montenegro

Serbia

The former Yugoslav Republic of Macedonia

Turkey

Potential Candidates

Albania Bosnia and Herzegovina Kosovo

The Road to ComplianceThe Road to ComplianceKeep in mind there are more than just EMC amp Safety Keep in mind there are more than just EMC amp Safety

Directives amp StandardsDirectives amp Standards

CE MARK

DECLARATION OF CONFORMITY

TECHNICAL DOCUMENTATION FILE

DIRECTIVES DIRECTIVES

STANDARDS STANDARDS

bull The CE symbol must be affixed on the equipment itself in such a manner that it cannot be easily removed The minimum size is 5 mm (02)

bull Only if your equipment is too small or the usage of a sign is incompatible with the function of your equipment may it be used on any accompanying documentation for identification

5mm

Whatrsquos a Whatrsquos a Directive Directive

A Directive is an EU legally binding documentthat is provided to facilitate the free movement of goods and services - Think of it as the Law

Directives provide for health safety and environmentalrequirements for a wide range of products ranging fromresidential to industrial equipment

Just a few of The DirectivesJust a few of The Directiveshttpwwwnewapproachorgdirectiveshttpwwwnewapproachorgdirectives

HARMONIZED amp

NON-HARMONIZEDSTANDARDS

The StandardsThe Standards

Harmonized Harmonized StandardsStandards

Also known as lsquomandated standardsrsquo Fulfills the requirements of the European Directives The standards are published in the Official European Journal Adopted by the European Committee for Standardization amp the

European Committee for Electrotechnical Standardization Widely accepted throughout the world today

Non-Harmonized Non-Harmonized StandardsStandards

An example ndash American Standards (UL CSA ANSI Mil) Those standards are NOT published in the official European

Journal Have NOT been Adopted by the European Committee for

Standardization or the European Committee for Electrotechnical Standardization

May Require the use of a 3rd party (Known as Notified Body) and possibly some additional documentation between testing and placing the CE mark on your product Normally there are additional costs involved

DDeclaration eclaration oof f CConformityonformity

DOCDOCA Legally Binding Document

gt A sworn statement of fact lt

bull Contains a legal statement that the product complies with the requirements of the applicable Directives (Laws) and Standards (test methods)

bull Must be signed by a responsible person representing the Manufacturer Someone who is accountable for the design testing and validity of the DOC

Information Required Information Required on a on a

DDeclaration eclaration oof f CConformityonformity

Description of the system or product Model NumberPart Number Report number (supplied by the Test Lab) Directives Used (supplied by the Test Lab) Standards Used (supplied by the Test Lab) Signature of the Responsible Person On your Letter Head or another Company Document Dated and signed

TTechnical echnical FFileile

All CE marking directives require the manufacturer of the product to create a technical file which should contain the information required to show that the product properly complies with the requirements of the directives which apply to it

It is important to understand that only the authorities given power to enforce the directives have a right to see the technical file It does not need to be published or given to customers

The Machinery Directive requires manufacturers based outside Europe to appoint someone within Europe to act as the contact point for their technical documents

The purpose of the Technical File is to provide evidence for an enforcement authority that the product has correctly completed the assessment and attestation procedures of the relevant directive(s)

Penalties could lead to any of the following

Shipments Stopped at Port Fines Products Removed From the

Markets No Further Sales Within the

European Union Imprisonment

What happens if I donrsquot CE mark my product

Typical Information Typical Information in a in a TTechnical echnical FFileile

Descriptive Report (include photos ) Product Safety Test Report EMC Test Report RoHS 2 Compliance Documentation Operating Manual Installation Instructions Electrical Schematics Mechanical Drawings Bill of Materials Component Data Sheets CD containing copy of Declaration of Conformity Certificate and CE Mark Declaration of Conformity Certificate

Note

These are controlled documents and proprietary documents that should be part of your

document control program

RAPEXRapid Alert System for non-food products

httpeceuropaeuconsumerssafetyrapexalertsmainindexcfm

PRODUCT ALERT

PROGRAMS

1048708General Content

bull Details of manufacturer nameaddressbull Description of the product Marking EC declaration of conformitybull Determination of the use (purpose)bull Warning on remaining dangers and miss use

Also gt Information on - - -

Transport installation assembly putting into operation trainingoperation maintaining and repairing dismantling recycling

amp if need be disposal

Please note this is not a complete list of requirements

THEINSTRUCTION

MANUAL

MANUALLANGUAGE

REQUIREMENTS

The Language shall be acceptable by the Country in which the equipment is to be installed for use

The Documentation intended for use by Service personnel should be in English

Chinese

Spanish

English

German

French

FIVE COMMON LANUAGES

Cuidado

avertir

Warnung

Caution

警告 告誡

What are the BasicsFor an RFQ

Identify the countries you wish to place the product Draw a simple block diagram

DeviceOr System

ForEvaluation

220VAC50Hz5A

IO in from PC (3m)48VDC Motor Power (10m)

IO out to Actuator (15m)

List all electrical inputs amp outputs and identify if they are power or IO Provide the maximum lengths for each input amp output cable Identify any fluid gas or air requirements and pressures Description of the product and where it is used

120psi air inputCourtesy Power Outlet 220VAC

What Do You Need to do to Prepare

for Testing amp Evaluation

Provide all requested documentation by the date F2 Labs has requested

Ensure that the product functions as close as possible to normal operation for a continuous period of time

Typical EMC Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallation Manual

Typical Safety Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallationMaintenance Manual Electrical Schematics and Wiring Diagrams Mechanical Drawings and Block Diagrams Drawings of all applied labels Bill of Materials (electrical and mechanical) Critical Component Data Sheets such as Filters Power Supplies Transformers etc Lasers ndash CDRH or IEC 60825 report

The The EMCEMC DIRECTIVE DIRECTIVE

The Electro-Magnetic Compatibility Directive applies to all electronic and electrical products that are manufactured

Compliance has been mandatory since January 1 1996

Simply stated - in order to comply with this Directive the product must have an adequate level of immunity amp shall not interfere with any other systems or products

EMCEMC is a is a natural conditionnatural condition that exists when electrical that exists when electrical equipment is performing its designed functions equipment is performing its designed functions

without without

ldquoldquoCausingrdquoCausingrdquo (Emissions) or ldquo (Emissions) or ldquosufferingsufferingrdquo (Immunity) fromrdquo (Immunity) from

unacceptableunacceptable degradation due to electromagnetic interference degradation due to electromagnetic interference toto or or fromfrom other equipment other equipment

BASIC BASIC EElectro-lectro-MMagneticagnetic

CCompatibilityompatibility

EMC (Electro-Magnetic Compatibility)2 conditions must be satisfied The device does not generate electromagnetic noise and does not malfunction due to extraneous noise

EMI (Electro-Magnetic Interference) The device does not generate electromagnetic noise beyond established levels EMS (Electro-Magnetic Susceptibility)The device does not abnormally malfunction due to extraneous noise within the environment the device will be used

EMC EMC -CONTINUED--CONTINUED-

ImmunityImmunityAKAAKA

SusceptibilitySusceptibility

helliphellipa condition that exists when equipment continues to operate withina condition that exists when equipment continues to operate within

acceptable limits of performanceacceptable limits of performance when exposed to interference in when exposed to interference in

which the environment where it is usedwhich the environment where it is used

gtgtgtgtFor ExampleltltltltgtgtgtgtFor Exampleltltltlt

Equipment may work fine in a home but may fail if it is placed inside a Equipment may work fine in a home but may fail if it is placed inside a machine shop Why Equipment is immune to the machine shop Why Equipment is immune to the low levellow level residential residential disturbances but not immune to disturbances but not immune to high levelhigh level industrial-strength industrial-strength disturbancesdisturbances

Emissions AKA

Noise Leaking Radio Frequency

A condition that exists when your equipment suffers from unacceptable degradation of performance as a result of electromagnetic interference

gtgt For Example ltltgtgt For Example ltlt

You run the vacuum cleaner at your house while the television in on and the television screen gets staticky

BASIC CONCEPTBASIC CONCEPT

Electromagnetic Fields Exist EverywhereIt is NORMAL

There are two paths

Radiated Airborne

amp Conducted Wires

TYPICAL TYPICAL EElectro-lectro-MMagneticagnetic

CCompatibility Tesompatibility Teststs

- Radiated Immunity - Harmonics - Conducted Immunity - Flicker - Surge - Radiated Emissions - ESD - Conducted Emissions - EFT - Voltage Dips amp Interrupts

IMMUNITY TESTS EMISSIONS TESTS

Radiated Immunity

Evaluated by controlling a signal source and power levels to generate field levels over a defined set of frequencies

Radiated ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated ImmunityDesign Tips

Conducted Immunity

Evaluates the productrsquos ability to resist electrical signals that may be generated by the switching of inductive loads or contactors

Conducted ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

Conducted ImmunityDesign Tips

Are you using shielded cabling Is your enclosure shielded Are there IO line filters Use ferrites on cabling if needed Use multi-layer PCBs where possible Are you using a power line filter

Surge Immunity

This tests the equipmentrsquos level of resistance or immunity to surges caused by over voltages from switching and lightning transients

Surge ImmunitySimulation

ControlledPulse

Source

Consider the acceptable limits of performance for your device

within the application of use

Pulse injection

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 8: CE Mark: Where to Start

Who needs a CE mark Who needs a CE mark and how do I get oneand how do I get one

It is EU law that every product that enters the European Union meet the CE Directives and applicable Standards

bull This mark can only be applied to your product when you have fully complied with all relevant Directives and Standards for the type of system you are marketing

bull hellipand a Declaration of Conformity has been developed (other types of Declarations exist)

The European UnionThe European Union

Member States of the EU

Austria Belgium Bulgaria CroatiaCyprus DenmarkCzech RepublicEstonia FinlandFrance GermanyGreece HungaryIreland ItalyLatvia LithuaniaLuxembourgMalta NetherlandsPoland PortugalRomania SlovakiaSpain SwedenUnited Kingdom

December 2009

Countries on the road to EU MembershipIceland Montenegro

Serbia

The former Yugoslav Republic of Macedonia

Turkey

Potential Candidates

Albania Bosnia and Herzegovina Kosovo

The Road to ComplianceThe Road to ComplianceKeep in mind there are more than just EMC amp Safety Keep in mind there are more than just EMC amp Safety

Directives amp StandardsDirectives amp Standards

CE MARK

DECLARATION OF CONFORMITY

TECHNICAL DOCUMENTATION FILE

DIRECTIVES DIRECTIVES

STANDARDS STANDARDS

bull The CE symbol must be affixed on the equipment itself in such a manner that it cannot be easily removed The minimum size is 5 mm (02)

bull Only if your equipment is too small or the usage of a sign is incompatible with the function of your equipment may it be used on any accompanying documentation for identification

5mm

Whatrsquos a Whatrsquos a Directive Directive

A Directive is an EU legally binding documentthat is provided to facilitate the free movement of goods and services - Think of it as the Law

Directives provide for health safety and environmentalrequirements for a wide range of products ranging fromresidential to industrial equipment

Just a few of The DirectivesJust a few of The Directiveshttpwwwnewapproachorgdirectiveshttpwwwnewapproachorgdirectives

HARMONIZED amp

NON-HARMONIZEDSTANDARDS

The StandardsThe Standards

Harmonized Harmonized StandardsStandards

Also known as lsquomandated standardsrsquo Fulfills the requirements of the European Directives The standards are published in the Official European Journal Adopted by the European Committee for Standardization amp the

European Committee for Electrotechnical Standardization Widely accepted throughout the world today

Non-Harmonized Non-Harmonized StandardsStandards

An example ndash American Standards (UL CSA ANSI Mil) Those standards are NOT published in the official European

Journal Have NOT been Adopted by the European Committee for

Standardization or the European Committee for Electrotechnical Standardization

May Require the use of a 3rd party (Known as Notified Body) and possibly some additional documentation between testing and placing the CE mark on your product Normally there are additional costs involved

DDeclaration eclaration oof f CConformityonformity

DOCDOCA Legally Binding Document

gt A sworn statement of fact lt

bull Contains a legal statement that the product complies with the requirements of the applicable Directives (Laws) and Standards (test methods)

bull Must be signed by a responsible person representing the Manufacturer Someone who is accountable for the design testing and validity of the DOC

Information Required Information Required on a on a

DDeclaration eclaration oof f CConformityonformity

Description of the system or product Model NumberPart Number Report number (supplied by the Test Lab) Directives Used (supplied by the Test Lab) Standards Used (supplied by the Test Lab) Signature of the Responsible Person On your Letter Head or another Company Document Dated and signed

TTechnical echnical FFileile

All CE marking directives require the manufacturer of the product to create a technical file which should contain the information required to show that the product properly complies with the requirements of the directives which apply to it

It is important to understand that only the authorities given power to enforce the directives have a right to see the technical file It does not need to be published or given to customers

The Machinery Directive requires manufacturers based outside Europe to appoint someone within Europe to act as the contact point for their technical documents

The purpose of the Technical File is to provide evidence for an enforcement authority that the product has correctly completed the assessment and attestation procedures of the relevant directive(s)

Penalties could lead to any of the following

Shipments Stopped at Port Fines Products Removed From the

Markets No Further Sales Within the

European Union Imprisonment

What happens if I donrsquot CE mark my product

Typical Information Typical Information in a in a TTechnical echnical FFileile

Descriptive Report (include photos ) Product Safety Test Report EMC Test Report RoHS 2 Compliance Documentation Operating Manual Installation Instructions Electrical Schematics Mechanical Drawings Bill of Materials Component Data Sheets CD containing copy of Declaration of Conformity Certificate and CE Mark Declaration of Conformity Certificate

Note

These are controlled documents and proprietary documents that should be part of your

document control program

RAPEXRapid Alert System for non-food products

httpeceuropaeuconsumerssafetyrapexalertsmainindexcfm

PRODUCT ALERT

PROGRAMS

1048708General Content

bull Details of manufacturer nameaddressbull Description of the product Marking EC declaration of conformitybull Determination of the use (purpose)bull Warning on remaining dangers and miss use

Also gt Information on - - -

Transport installation assembly putting into operation trainingoperation maintaining and repairing dismantling recycling

amp if need be disposal

Please note this is not a complete list of requirements

THEINSTRUCTION

MANUAL

MANUALLANGUAGE

REQUIREMENTS

The Language shall be acceptable by the Country in which the equipment is to be installed for use

The Documentation intended for use by Service personnel should be in English

Chinese

Spanish

English

German

French

FIVE COMMON LANUAGES

Cuidado

avertir

Warnung

Caution

警告 告誡

What are the BasicsFor an RFQ

Identify the countries you wish to place the product Draw a simple block diagram

DeviceOr System

ForEvaluation

220VAC50Hz5A

IO in from PC (3m)48VDC Motor Power (10m)

IO out to Actuator (15m)

List all electrical inputs amp outputs and identify if they are power or IO Provide the maximum lengths for each input amp output cable Identify any fluid gas or air requirements and pressures Description of the product and where it is used

120psi air inputCourtesy Power Outlet 220VAC

What Do You Need to do to Prepare

for Testing amp Evaluation

Provide all requested documentation by the date F2 Labs has requested

Ensure that the product functions as close as possible to normal operation for a continuous period of time

Typical EMC Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallation Manual

Typical Safety Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallationMaintenance Manual Electrical Schematics and Wiring Diagrams Mechanical Drawings and Block Diagrams Drawings of all applied labels Bill of Materials (electrical and mechanical) Critical Component Data Sheets such as Filters Power Supplies Transformers etc Lasers ndash CDRH or IEC 60825 report

The The EMCEMC DIRECTIVE DIRECTIVE

The Electro-Magnetic Compatibility Directive applies to all electronic and electrical products that are manufactured

Compliance has been mandatory since January 1 1996

Simply stated - in order to comply with this Directive the product must have an adequate level of immunity amp shall not interfere with any other systems or products

EMCEMC is a is a natural conditionnatural condition that exists when electrical that exists when electrical equipment is performing its designed functions equipment is performing its designed functions

without without

ldquoldquoCausingrdquoCausingrdquo (Emissions) or ldquo (Emissions) or ldquosufferingsufferingrdquo (Immunity) fromrdquo (Immunity) from

unacceptableunacceptable degradation due to electromagnetic interference degradation due to electromagnetic interference toto or or fromfrom other equipment other equipment

BASIC BASIC EElectro-lectro-MMagneticagnetic

CCompatibilityompatibility

EMC (Electro-Magnetic Compatibility)2 conditions must be satisfied The device does not generate electromagnetic noise and does not malfunction due to extraneous noise

EMI (Electro-Magnetic Interference) The device does not generate electromagnetic noise beyond established levels EMS (Electro-Magnetic Susceptibility)The device does not abnormally malfunction due to extraneous noise within the environment the device will be used

EMC EMC -CONTINUED--CONTINUED-

ImmunityImmunityAKAAKA

SusceptibilitySusceptibility

helliphellipa condition that exists when equipment continues to operate withina condition that exists when equipment continues to operate within

acceptable limits of performanceacceptable limits of performance when exposed to interference in when exposed to interference in

which the environment where it is usedwhich the environment where it is used

gtgtgtgtFor ExampleltltltltgtgtgtgtFor Exampleltltltlt

Equipment may work fine in a home but may fail if it is placed inside a Equipment may work fine in a home but may fail if it is placed inside a machine shop Why Equipment is immune to the machine shop Why Equipment is immune to the low levellow level residential residential disturbances but not immune to disturbances but not immune to high levelhigh level industrial-strength industrial-strength disturbancesdisturbances

Emissions AKA

Noise Leaking Radio Frequency

A condition that exists when your equipment suffers from unacceptable degradation of performance as a result of electromagnetic interference

gtgt For Example ltltgtgt For Example ltlt

You run the vacuum cleaner at your house while the television in on and the television screen gets staticky

BASIC CONCEPTBASIC CONCEPT

Electromagnetic Fields Exist EverywhereIt is NORMAL

There are two paths

Radiated Airborne

amp Conducted Wires

TYPICAL TYPICAL EElectro-lectro-MMagneticagnetic

CCompatibility Tesompatibility Teststs

- Radiated Immunity - Harmonics - Conducted Immunity - Flicker - Surge - Radiated Emissions - ESD - Conducted Emissions - EFT - Voltage Dips amp Interrupts

IMMUNITY TESTS EMISSIONS TESTS

Radiated Immunity

Evaluated by controlling a signal source and power levels to generate field levels over a defined set of frequencies

Radiated ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated ImmunityDesign Tips

Conducted Immunity

Evaluates the productrsquos ability to resist electrical signals that may be generated by the switching of inductive loads or contactors

Conducted ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

Conducted ImmunityDesign Tips

Are you using shielded cabling Is your enclosure shielded Are there IO line filters Use ferrites on cabling if needed Use multi-layer PCBs where possible Are you using a power line filter

Surge Immunity

This tests the equipmentrsquos level of resistance or immunity to surges caused by over voltages from switching and lightning transients

Surge ImmunitySimulation

ControlledPulse

Source

Consider the acceptable limits of performance for your device

within the application of use

Pulse injection

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 9: CE Mark: Where to Start

The European UnionThe European Union

Member States of the EU

Austria Belgium Bulgaria CroatiaCyprus DenmarkCzech RepublicEstonia FinlandFrance GermanyGreece HungaryIreland ItalyLatvia LithuaniaLuxembourgMalta NetherlandsPoland PortugalRomania SlovakiaSpain SwedenUnited Kingdom

December 2009

Countries on the road to EU MembershipIceland Montenegro

Serbia

The former Yugoslav Republic of Macedonia

Turkey

Potential Candidates

Albania Bosnia and Herzegovina Kosovo

The Road to ComplianceThe Road to ComplianceKeep in mind there are more than just EMC amp Safety Keep in mind there are more than just EMC amp Safety

Directives amp StandardsDirectives amp Standards

CE MARK

DECLARATION OF CONFORMITY

TECHNICAL DOCUMENTATION FILE

DIRECTIVES DIRECTIVES

STANDARDS STANDARDS

bull The CE symbol must be affixed on the equipment itself in such a manner that it cannot be easily removed The minimum size is 5 mm (02)

bull Only if your equipment is too small or the usage of a sign is incompatible with the function of your equipment may it be used on any accompanying documentation for identification

5mm

Whatrsquos a Whatrsquos a Directive Directive

A Directive is an EU legally binding documentthat is provided to facilitate the free movement of goods and services - Think of it as the Law

Directives provide for health safety and environmentalrequirements for a wide range of products ranging fromresidential to industrial equipment

Just a few of The DirectivesJust a few of The Directiveshttpwwwnewapproachorgdirectiveshttpwwwnewapproachorgdirectives

HARMONIZED amp

NON-HARMONIZEDSTANDARDS

The StandardsThe Standards

Harmonized Harmonized StandardsStandards

Also known as lsquomandated standardsrsquo Fulfills the requirements of the European Directives The standards are published in the Official European Journal Adopted by the European Committee for Standardization amp the

European Committee for Electrotechnical Standardization Widely accepted throughout the world today

Non-Harmonized Non-Harmonized StandardsStandards

An example ndash American Standards (UL CSA ANSI Mil) Those standards are NOT published in the official European

Journal Have NOT been Adopted by the European Committee for

Standardization or the European Committee for Electrotechnical Standardization

May Require the use of a 3rd party (Known as Notified Body) and possibly some additional documentation between testing and placing the CE mark on your product Normally there are additional costs involved

DDeclaration eclaration oof f CConformityonformity

DOCDOCA Legally Binding Document

gt A sworn statement of fact lt

bull Contains a legal statement that the product complies with the requirements of the applicable Directives (Laws) and Standards (test methods)

bull Must be signed by a responsible person representing the Manufacturer Someone who is accountable for the design testing and validity of the DOC

Information Required Information Required on a on a

DDeclaration eclaration oof f CConformityonformity

Description of the system or product Model NumberPart Number Report number (supplied by the Test Lab) Directives Used (supplied by the Test Lab) Standards Used (supplied by the Test Lab) Signature of the Responsible Person On your Letter Head or another Company Document Dated and signed

TTechnical echnical FFileile

All CE marking directives require the manufacturer of the product to create a technical file which should contain the information required to show that the product properly complies with the requirements of the directives which apply to it

It is important to understand that only the authorities given power to enforce the directives have a right to see the technical file It does not need to be published or given to customers

The Machinery Directive requires manufacturers based outside Europe to appoint someone within Europe to act as the contact point for their technical documents

The purpose of the Technical File is to provide evidence for an enforcement authority that the product has correctly completed the assessment and attestation procedures of the relevant directive(s)

Penalties could lead to any of the following

Shipments Stopped at Port Fines Products Removed From the

Markets No Further Sales Within the

European Union Imprisonment

What happens if I donrsquot CE mark my product

Typical Information Typical Information in a in a TTechnical echnical FFileile

Descriptive Report (include photos ) Product Safety Test Report EMC Test Report RoHS 2 Compliance Documentation Operating Manual Installation Instructions Electrical Schematics Mechanical Drawings Bill of Materials Component Data Sheets CD containing copy of Declaration of Conformity Certificate and CE Mark Declaration of Conformity Certificate

Note

These are controlled documents and proprietary documents that should be part of your

document control program

RAPEXRapid Alert System for non-food products

httpeceuropaeuconsumerssafetyrapexalertsmainindexcfm

PRODUCT ALERT

PROGRAMS

1048708General Content

bull Details of manufacturer nameaddressbull Description of the product Marking EC declaration of conformitybull Determination of the use (purpose)bull Warning on remaining dangers and miss use

Also gt Information on - - -

Transport installation assembly putting into operation trainingoperation maintaining and repairing dismantling recycling

amp if need be disposal

Please note this is not a complete list of requirements

THEINSTRUCTION

MANUAL

MANUALLANGUAGE

REQUIREMENTS

The Language shall be acceptable by the Country in which the equipment is to be installed for use

The Documentation intended for use by Service personnel should be in English

Chinese

Spanish

English

German

French

FIVE COMMON LANUAGES

Cuidado

avertir

Warnung

Caution

警告 告誡

What are the BasicsFor an RFQ

Identify the countries you wish to place the product Draw a simple block diagram

DeviceOr System

ForEvaluation

220VAC50Hz5A

IO in from PC (3m)48VDC Motor Power (10m)

IO out to Actuator (15m)

List all electrical inputs amp outputs and identify if they are power or IO Provide the maximum lengths for each input amp output cable Identify any fluid gas or air requirements and pressures Description of the product and where it is used

120psi air inputCourtesy Power Outlet 220VAC

What Do You Need to do to Prepare

for Testing amp Evaluation

Provide all requested documentation by the date F2 Labs has requested

Ensure that the product functions as close as possible to normal operation for a continuous period of time

Typical EMC Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallation Manual

Typical Safety Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallationMaintenance Manual Electrical Schematics and Wiring Diagrams Mechanical Drawings and Block Diagrams Drawings of all applied labels Bill of Materials (electrical and mechanical) Critical Component Data Sheets such as Filters Power Supplies Transformers etc Lasers ndash CDRH or IEC 60825 report

The The EMCEMC DIRECTIVE DIRECTIVE

The Electro-Magnetic Compatibility Directive applies to all electronic and electrical products that are manufactured

Compliance has been mandatory since January 1 1996

Simply stated - in order to comply with this Directive the product must have an adequate level of immunity amp shall not interfere with any other systems or products

EMCEMC is a is a natural conditionnatural condition that exists when electrical that exists when electrical equipment is performing its designed functions equipment is performing its designed functions

without without

ldquoldquoCausingrdquoCausingrdquo (Emissions) or ldquo (Emissions) or ldquosufferingsufferingrdquo (Immunity) fromrdquo (Immunity) from

unacceptableunacceptable degradation due to electromagnetic interference degradation due to electromagnetic interference toto or or fromfrom other equipment other equipment

BASIC BASIC EElectro-lectro-MMagneticagnetic

CCompatibilityompatibility

EMC (Electro-Magnetic Compatibility)2 conditions must be satisfied The device does not generate electromagnetic noise and does not malfunction due to extraneous noise

EMI (Electro-Magnetic Interference) The device does not generate electromagnetic noise beyond established levels EMS (Electro-Magnetic Susceptibility)The device does not abnormally malfunction due to extraneous noise within the environment the device will be used

EMC EMC -CONTINUED--CONTINUED-

ImmunityImmunityAKAAKA

SusceptibilitySusceptibility

helliphellipa condition that exists when equipment continues to operate withina condition that exists when equipment continues to operate within

acceptable limits of performanceacceptable limits of performance when exposed to interference in when exposed to interference in

which the environment where it is usedwhich the environment where it is used

gtgtgtgtFor ExampleltltltltgtgtgtgtFor Exampleltltltlt

Equipment may work fine in a home but may fail if it is placed inside a Equipment may work fine in a home but may fail if it is placed inside a machine shop Why Equipment is immune to the machine shop Why Equipment is immune to the low levellow level residential residential disturbances but not immune to disturbances but not immune to high levelhigh level industrial-strength industrial-strength disturbancesdisturbances

Emissions AKA

Noise Leaking Radio Frequency

A condition that exists when your equipment suffers from unacceptable degradation of performance as a result of electromagnetic interference

gtgt For Example ltltgtgt For Example ltlt

You run the vacuum cleaner at your house while the television in on and the television screen gets staticky

BASIC CONCEPTBASIC CONCEPT

Electromagnetic Fields Exist EverywhereIt is NORMAL

There are two paths

Radiated Airborne

amp Conducted Wires

TYPICAL TYPICAL EElectro-lectro-MMagneticagnetic

CCompatibility Tesompatibility Teststs

- Radiated Immunity - Harmonics - Conducted Immunity - Flicker - Surge - Radiated Emissions - ESD - Conducted Emissions - EFT - Voltage Dips amp Interrupts

IMMUNITY TESTS EMISSIONS TESTS

Radiated Immunity

Evaluated by controlling a signal source and power levels to generate field levels over a defined set of frequencies

Radiated ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated ImmunityDesign Tips

Conducted Immunity

Evaluates the productrsquos ability to resist electrical signals that may be generated by the switching of inductive loads or contactors

Conducted ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

Conducted ImmunityDesign Tips

Are you using shielded cabling Is your enclosure shielded Are there IO line filters Use ferrites on cabling if needed Use multi-layer PCBs where possible Are you using a power line filter

Surge Immunity

This tests the equipmentrsquos level of resistance or immunity to surges caused by over voltages from switching and lightning transients

Surge ImmunitySimulation

ControlledPulse

Source

Consider the acceptable limits of performance for your device

within the application of use

Pulse injection

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 10: CE Mark: Where to Start

Countries on the road to EU MembershipIceland Montenegro

Serbia

The former Yugoslav Republic of Macedonia

Turkey

Potential Candidates

Albania Bosnia and Herzegovina Kosovo

The Road to ComplianceThe Road to ComplianceKeep in mind there are more than just EMC amp Safety Keep in mind there are more than just EMC amp Safety

Directives amp StandardsDirectives amp Standards

CE MARK

DECLARATION OF CONFORMITY

TECHNICAL DOCUMENTATION FILE

DIRECTIVES DIRECTIVES

STANDARDS STANDARDS

bull The CE symbol must be affixed on the equipment itself in such a manner that it cannot be easily removed The minimum size is 5 mm (02)

bull Only if your equipment is too small or the usage of a sign is incompatible with the function of your equipment may it be used on any accompanying documentation for identification

5mm

Whatrsquos a Whatrsquos a Directive Directive

A Directive is an EU legally binding documentthat is provided to facilitate the free movement of goods and services - Think of it as the Law

Directives provide for health safety and environmentalrequirements for a wide range of products ranging fromresidential to industrial equipment

Just a few of The DirectivesJust a few of The Directiveshttpwwwnewapproachorgdirectiveshttpwwwnewapproachorgdirectives

HARMONIZED amp

NON-HARMONIZEDSTANDARDS

The StandardsThe Standards

Harmonized Harmonized StandardsStandards

Also known as lsquomandated standardsrsquo Fulfills the requirements of the European Directives The standards are published in the Official European Journal Adopted by the European Committee for Standardization amp the

European Committee for Electrotechnical Standardization Widely accepted throughout the world today

Non-Harmonized Non-Harmonized StandardsStandards

An example ndash American Standards (UL CSA ANSI Mil) Those standards are NOT published in the official European

Journal Have NOT been Adopted by the European Committee for

Standardization or the European Committee for Electrotechnical Standardization

May Require the use of a 3rd party (Known as Notified Body) and possibly some additional documentation between testing and placing the CE mark on your product Normally there are additional costs involved

DDeclaration eclaration oof f CConformityonformity

DOCDOCA Legally Binding Document

gt A sworn statement of fact lt

bull Contains a legal statement that the product complies with the requirements of the applicable Directives (Laws) and Standards (test methods)

bull Must be signed by a responsible person representing the Manufacturer Someone who is accountable for the design testing and validity of the DOC

Information Required Information Required on a on a

DDeclaration eclaration oof f CConformityonformity

Description of the system or product Model NumberPart Number Report number (supplied by the Test Lab) Directives Used (supplied by the Test Lab) Standards Used (supplied by the Test Lab) Signature of the Responsible Person On your Letter Head or another Company Document Dated and signed

TTechnical echnical FFileile

All CE marking directives require the manufacturer of the product to create a technical file which should contain the information required to show that the product properly complies with the requirements of the directives which apply to it

It is important to understand that only the authorities given power to enforce the directives have a right to see the technical file It does not need to be published or given to customers

The Machinery Directive requires manufacturers based outside Europe to appoint someone within Europe to act as the contact point for their technical documents

The purpose of the Technical File is to provide evidence for an enforcement authority that the product has correctly completed the assessment and attestation procedures of the relevant directive(s)

Penalties could lead to any of the following

Shipments Stopped at Port Fines Products Removed From the

Markets No Further Sales Within the

European Union Imprisonment

What happens if I donrsquot CE mark my product

Typical Information Typical Information in a in a TTechnical echnical FFileile

Descriptive Report (include photos ) Product Safety Test Report EMC Test Report RoHS 2 Compliance Documentation Operating Manual Installation Instructions Electrical Schematics Mechanical Drawings Bill of Materials Component Data Sheets CD containing copy of Declaration of Conformity Certificate and CE Mark Declaration of Conformity Certificate

Note

These are controlled documents and proprietary documents that should be part of your

document control program

RAPEXRapid Alert System for non-food products

httpeceuropaeuconsumerssafetyrapexalertsmainindexcfm

PRODUCT ALERT

PROGRAMS

1048708General Content

bull Details of manufacturer nameaddressbull Description of the product Marking EC declaration of conformitybull Determination of the use (purpose)bull Warning on remaining dangers and miss use

Also gt Information on - - -

Transport installation assembly putting into operation trainingoperation maintaining and repairing dismantling recycling

amp if need be disposal

Please note this is not a complete list of requirements

THEINSTRUCTION

MANUAL

MANUALLANGUAGE

REQUIREMENTS

The Language shall be acceptable by the Country in which the equipment is to be installed for use

The Documentation intended for use by Service personnel should be in English

Chinese

Spanish

English

German

French

FIVE COMMON LANUAGES

Cuidado

avertir

Warnung

Caution

警告 告誡

What are the BasicsFor an RFQ

Identify the countries you wish to place the product Draw a simple block diagram

DeviceOr System

ForEvaluation

220VAC50Hz5A

IO in from PC (3m)48VDC Motor Power (10m)

IO out to Actuator (15m)

List all electrical inputs amp outputs and identify if they are power or IO Provide the maximum lengths for each input amp output cable Identify any fluid gas or air requirements and pressures Description of the product and where it is used

120psi air inputCourtesy Power Outlet 220VAC

What Do You Need to do to Prepare

for Testing amp Evaluation

Provide all requested documentation by the date F2 Labs has requested

Ensure that the product functions as close as possible to normal operation for a continuous period of time

Typical EMC Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallation Manual

Typical Safety Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallationMaintenance Manual Electrical Schematics and Wiring Diagrams Mechanical Drawings and Block Diagrams Drawings of all applied labels Bill of Materials (electrical and mechanical) Critical Component Data Sheets such as Filters Power Supplies Transformers etc Lasers ndash CDRH or IEC 60825 report

The The EMCEMC DIRECTIVE DIRECTIVE

The Electro-Magnetic Compatibility Directive applies to all electronic and electrical products that are manufactured

Compliance has been mandatory since January 1 1996

Simply stated - in order to comply with this Directive the product must have an adequate level of immunity amp shall not interfere with any other systems or products

EMCEMC is a is a natural conditionnatural condition that exists when electrical that exists when electrical equipment is performing its designed functions equipment is performing its designed functions

without without

ldquoldquoCausingrdquoCausingrdquo (Emissions) or ldquo (Emissions) or ldquosufferingsufferingrdquo (Immunity) fromrdquo (Immunity) from

unacceptableunacceptable degradation due to electromagnetic interference degradation due to electromagnetic interference toto or or fromfrom other equipment other equipment

BASIC BASIC EElectro-lectro-MMagneticagnetic

CCompatibilityompatibility

EMC (Electro-Magnetic Compatibility)2 conditions must be satisfied The device does not generate electromagnetic noise and does not malfunction due to extraneous noise

EMI (Electro-Magnetic Interference) The device does not generate electromagnetic noise beyond established levels EMS (Electro-Magnetic Susceptibility)The device does not abnormally malfunction due to extraneous noise within the environment the device will be used

EMC EMC -CONTINUED--CONTINUED-

ImmunityImmunityAKAAKA

SusceptibilitySusceptibility

helliphellipa condition that exists when equipment continues to operate withina condition that exists when equipment continues to operate within

acceptable limits of performanceacceptable limits of performance when exposed to interference in when exposed to interference in

which the environment where it is usedwhich the environment where it is used

gtgtgtgtFor ExampleltltltltgtgtgtgtFor Exampleltltltlt

Equipment may work fine in a home but may fail if it is placed inside a Equipment may work fine in a home but may fail if it is placed inside a machine shop Why Equipment is immune to the machine shop Why Equipment is immune to the low levellow level residential residential disturbances but not immune to disturbances but not immune to high levelhigh level industrial-strength industrial-strength disturbancesdisturbances

Emissions AKA

Noise Leaking Radio Frequency

A condition that exists when your equipment suffers from unacceptable degradation of performance as a result of electromagnetic interference

gtgt For Example ltltgtgt For Example ltlt

You run the vacuum cleaner at your house while the television in on and the television screen gets staticky

BASIC CONCEPTBASIC CONCEPT

Electromagnetic Fields Exist EverywhereIt is NORMAL

There are two paths

Radiated Airborne

amp Conducted Wires

TYPICAL TYPICAL EElectro-lectro-MMagneticagnetic

CCompatibility Tesompatibility Teststs

- Radiated Immunity - Harmonics - Conducted Immunity - Flicker - Surge - Radiated Emissions - ESD - Conducted Emissions - EFT - Voltage Dips amp Interrupts

IMMUNITY TESTS EMISSIONS TESTS

Radiated Immunity

Evaluated by controlling a signal source and power levels to generate field levels over a defined set of frequencies

Radiated ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated ImmunityDesign Tips

Conducted Immunity

Evaluates the productrsquos ability to resist electrical signals that may be generated by the switching of inductive loads or contactors

Conducted ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

Conducted ImmunityDesign Tips

Are you using shielded cabling Is your enclosure shielded Are there IO line filters Use ferrites on cabling if needed Use multi-layer PCBs where possible Are you using a power line filter

Surge Immunity

This tests the equipmentrsquos level of resistance or immunity to surges caused by over voltages from switching and lightning transients

Surge ImmunitySimulation

ControlledPulse

Source

Consider the acceptable limits of performance for your device

within the application of use

Pulse injection

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 11: CE Mark: Where to Start

The Road to ComplianceThe Road to ComplianceKeep in mind there are more than just EMC amp Safety Keep in mind there are more than just EMC amp Safety

Directives amp StandardsDirectives amp Standards

CE MARK

DECLARATION OF CONFORMITY

TECHNICAL DOCUMENTATION FILE

DIRECTIVES DIRECTIVES

STANDARDS STANDARDS

bull The CE symbol must be affixed on the equipment itself in such a manner that it cannot be easily removed The minimum size is 5 mm (02)

bull Only if your equipment is too small or the usage of a sign is incompatible with the function of your equipment may it be used on any accompanying documentation for identification

5mm

Whatrsquos a Whatrsquos a Directive Directive

A Directive is an EU legally binding documentthat is provided to facilitate the free movement of goods and services - Think of it as the Law

Directives provide for health safety and environmentalrequirements for a wide range of products ranging fromresidential to industrial equipment

Just a few of The DirectivesJust a few of The Directiveshttpwwwnewapproachorgdirectiveshttpwwwnewapproachorgdirectives

HARMONIZED amp

NON-HARMONIZEDSTANDARDS

The StandardsThe Standards

Harmonized Harmonized StandardsStandards

Also known as lsquomandated standardsrsquo Fulfills the requirements of the European Directives The standards are published in the Official European Journal Adopted by the European Committee for Standardization amp the

European Committee for Electrotechnical Standardization Widely accepted throughout the world today

Non-Harmonized Non-Harmonized StandardsStandards

An example ndash American Standards (UL CSA ANSI Mil) Those standards are NOT published in the official European

Journal Have NOT been Adopted by the European Committee for

Standardization or the European Committee for Electrotechnical Standardization

May Require the use of a 3rd party (Known as Notified Body) and possibly some additional documentation between testing and placing the CE mark on your product Normally there are additional costs involved

DDeclaration eclaration oof f CConformityonformity

DOCDOCA Legally Binding Document

gt A sworn statement of fact lt

bull Contains a legal statement that the product complies with the requirements of the applicable Directives (Laws) and Standards (test methods)

bull Must be signed by a responsible person representing the Manufacturer Someone who is accountable for the design testing and validity of the DOC

Information Required Information Required on a on a

DDeclaration eclaration oof f CConformityonformity

Description of the system or product Model NumberPart Number Report number (supplied by the Test Lab) Directives Used (supplied by the Test Lab) Standards Used (supplied by the Test Lab) Signature of the Responsible Person On your Letter Head or another Company Document Dated and signed

TTechnical echnical FFileile

All CE marking directives require the manufacturer of the product to create a technical file which should contain the information required to show that the product properly complies with the requirements of the directives which apply to it

It is important to understand that only the authorities given power to enforce the directives have a right to see the technical file It does not need to be published or given to customers

The Machinery Directive requires manufacturers based outside Europe to appoint someone within Europe to act as the contact point for their technical documents

The purpose of the Technical File is to provide evidence for an enforcement authority that the product has correctly completed the assessment and attestation procedures of the relevant directive(s)

Penalties could lead to any of the following

Shipments Stopped at Port Fines Products Removed From the

Markets No Further Sales Within the

European Union Imprisonment

What happens if I donrsquot CE mark my product

Typical Information Typical Information in a in a TTechnical echnical FFileile

Descriptive Report (include photos ) Product Safety Test Report EMC Test Report RoHS 2 Compliance Documentation Operating Manual Installation Instructions Electrical Schematics Mechanical Drawings Bill of Materials Component Data Sheets CD containing copy of Declaration of Conformity Certificate and CE Mark Declaration of Conformity Certificate

Note

These are controlled documents and proprietary documents that should be part of your

document control program

RAPEXRapid Alert System for non-food products

httpeceuropaeuconsumerssafetyrapexalertsmainindexcfm

PRODUCT ALERT

PROGRAMS

1048708General Content

bull Details of manufacturer nameaddressbull Description of the product Marking EC declaration of conformitybull Determination of the use (purpose)bull Warning on remaining dangers and miss use

Also gt Information on - - -

Transport installation assembly putting into operation trainingoperation maintaining and repairing dismantling recycling

amp if need be disposal

Please note this is not a complete list of requirements

THEINSTRUCTION

MANUAL

MANUALLANGUAGE

REQUIREMENTS

The Language shall be acceptable by the Country in which the equipment is to be installed for use

The Documentation intended for use by Service personnel should be in English

Chinese

Spanish

English

German

French

FIVE COMMON LANUAGES

Cuidado

avertir

Warnung

Caution

警告 告誡

What are the BasicsFor an RFQ

Identify the countries you wish to place the product Draw a simple block diagram

DeviceOr System

ForEvaluation

220VAC50Hz5A

IO in from PC (3m)48VDC Motor Power (10m)

IO out to Actuator (15m)

List all electrical inputs amp outputs and identify if they are power or IO Provide the maximum lengths for each input amp output cable Identify any fluid gas or air requirements and pressures Description of the product and where it is used

120psi air inputCourtesy Power Outlet 220VAC

What Do You Need to do to Prepare

for Testing amp Evaluation

Provide all requested documentation by the date F2 Labs has requested

Ensure that the product functions as close as possible to normal operation for a continuous period of time

Typical EMC Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallation Manual

Typical Safety Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallationMaintenance Manual Electrical Schematics and Wiring Diagrams Mechanical Drawings and Block Diagrams Drawings of all applied labels Bill of Materials (electrical and mechanical) Critical Component Data Sheets such as Filters Power Supplies Transformers etc Lasers ndash CDRH or IEC 60825 report

The The EMCEMC DIRECTIVE DIRECTIVE

The Electro-Magnetic Compatibility Directive applies to all electronic and electrical products that are manufactured

Compliance has been mandatory since January 1 1996

Simply stated - in order to comply with this Directive the product must have an adequate level of immunity amp shall not interfere with any other systems or products

EMCEMC is a is a natural conditionnatural condition that exists when electrical that exists when electrical equipment is performing its designed functions equipment is performing its designed functions

without without

ldquoldquoCausingrdquoCausingrdquo (Emissions) or ldquo (Emissions) or ldquosufferingsufferingrdquo (Immunity) fromrdquo (Immunity) from

unacceptableunacceptable degradation due to electromagnetic interference degradation due to electromagnetic interference toto or or fromfrom other equipment other equipment

BASIC BASIC EElectro-lectro-MMagneticagnetic

CCompatibilityompatibility

EMC (Electro-Magnetic Compatibility)2 conditions must be satisfied The device does not generate electromagnetic noise and does not malfunction due to extraneous noise

EMI (Electro-Magnetic Interference) The device does not generate electromagnetic noise beyond established levels EMS (Electro-Magnetic Susceptibility)The device does not abnormally malfunction due to extraneous noise within the environment the device will be used

EMC EMC -CONTINUED--CONTINUED-

ImmunityImmunityAKAAKA

SusceptibilitySusceptibility

helliphellipa condition that exists when equipment continues to operate withina condition that exists when equipment continues to operate within

acceptable limits of performanceacceptable limits of performance when exposed to interference in when exposed to interference in

which the environment where it is usedwhich the environment where it is used

gtgtgtgtFor ExampleltltltltgtgtgtgtFor Exampleltltltlt

Equipment may work fine in a home but may fail if it is placed inside a Equipment may work fine in a home but may fail if it is placed inside a machine shop Why Equipment is immune to the machine shop Why Equipment is immune to the low levellow level residential residential disturbances but not immune to disturbances but not immune to high levelhigh level industrial-strength industrial-strength disturbancesdisturbances

Emissions AKA

Noise Leaking Radio Frequency

A condition that exists when your equipment suffers from unacceptable degradation of performance as a result of electromagnetic interference

gtgt For Example ltltgtgt For Example ltlt

You run the vacuum cleaner at your house while the television in on and the television screen gets staticky

BASIC CONCEPTBASIC CONCEPT

Electromagnetic Fields Exist EverywhereIt is NORMAL

There are two paths

Radiated Airborne

amp Conducted Wires

TYPICAL TYPICAL EElectro-lectro-MMagneticagnetic

CCompatibility Tesompatibility Teststs

- Radiated Immunity - Harmonics - Conducted Immunity - Flicker - Surge - Radiated Emissions - ESD - Conducted Emissions - EFT - Voltage Dips amp Interrupts

IMMUNITY TESTS EMISSIONS TESTS

Radiated Immunity

Evaluated by controlling a signal source and power levels to generate field levels over a defined set of frequencies

Radiated ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated ImmunityDesign Tips

Conducted Immunity

Evaluates the productrsquos ability to resist electrical signals that may be generated by the switching of inductive loads or contactors

Conducted ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

Conducted ImmunityDesign Tips

Are you using shielded cabling Is your enclosure shielded Are there IO line filters Use ferrites on cabling if needed Use multi-layer PCBs where possible Are you using a power line filter

Surge Immunity

This tests the equipmentrsquos level of resistance or immunity to surges caused by over voltages from switching and lightning transients

Surge ImmunitySimulation

ControlledPulse

Source

Consider the acceptable limits of performance for your device

within the application of use

Pulse injection

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 12: CE Mark: Where to Start

bull The CE symbol must be affixed on the equipment itself in such a manner that it cannot be easily removed The minimum size is 5 mm (02)

bull Only if your equipment is too small or the usage of a sign is incompatible with the function of your equipment may it be used on any accompanying documentation for identification

5mm

Whatrsquos a Whatrsquos a Directive Directive

A Directive is an EU legally binding documentthat is provided to facilitate the free movement of goods and services - Think of it as the Law

Directives provide for health safety and environmentalrequirements for a wide range of products ranging fromresidential to industrial equipment

Just a few of The DirectivesJust a few of The Directiveshttpwwwnewapproachorgdirectiveshttpwwwnewapproachorgdirectives

HARMONIZED amp

NON-HARMONIZEDSTANDARDS

The StandardsThe Standards

Harmonized Harmonized StandardsStandards

Also known as lsquomandated standardsrsquo Fulfills the requirements of the European Directives The standards are published in the Official European Journal Adopted by the European Committee for Standardization amp the

European Committee for Electrotechnical Standardization Widely accepted throughout the world today

Non-Harmonized Non-Harmonized StandardsStandards

An example ndash American Standards (UL CSA ANSI Mil) Those standards are NOT published in the official European

Journal Have NOT been Adopted by the European Committee for

Standardization or the European Committee for Electrotechnical Standardization

May Require the use of a 3rd party (Known as Notified Body) and possibly some additional documentation between testing and placing the CE mark on your product Normally there are additional costs involved

DDeclaration eclaration oof f CConformityonformity

DOCDOCA Legally Binding Document

gt A sworn statement of fact lt

bull Contains a legal statement that the product complies with the requirements of the applicable Directives (Laws) and Standards (test methods)

bull Must be signed by a responsible person representing the Manufacturer Someone who is accountable for the design testing and validity of the DOC

Information Required Information Required on a on a

DDeclaration eclaration oof f CConformityonformity

Description of the system or product Model NumberPart Number Report number (supplied by the Test Lab) Directives Used (supplied by the Test Lab) Standards Used (supplied by the Test Lab) Signature of the Responsible Person On your Letter Head or another Company Document Dated and signed

TTechnical echnical FFileile

All CE marking directives require the manufacturer of the product to create a technical file which should contain the information required to show that the product properly complies with the requirements of the directives which apply to it

It is important to understand that only the authorities given power to enforce the directives have a right to see the technical file It does not need to be published or given to customers

The Machinery Directive requires manufacturers based outside Europe to appoint someone within Europe to act as the contact point for their technical documents

The purpose of the Technical File is to provide evidence for an enforcement authority that the product has correctly completed the assessment and attestation procedures of the relevant directive(s)

Penalties could lead to any of the following

Shipments Stopped at Port Fines Products Removed From the

Markets No Further Sales Within the

European Union Imprisonment

What happens if I donrsquot CE mark my product

Typical Information Typical Information in a in a TTechnical echnical FFileile

Descriptive Report (include photos ) Product Safety Test Report EMC Test Report RoHS 2 Compliance Documentation Operating Manual Installation Instructions Electrical Schematics Mechanical Drawings Bill of Materials Component Data Sheets CD containing copy of Declaration of Conformity Certificate and CE Mark Declaration of Conformity Certificate

Note

These are controlled documents and proprietary documents that should be part of your

document control program

RAPEXRapid Alert System for non-food products

httpeceuropaeuconsumerssafetyrapexalertsmainindexcfm

PRODUCT ALERT

PROGRAMS

1048708General Content

bull Details of manufacturer nameaddressbull Description of the product Marking EC declaration of conformitybull Determination of the use (purpose)bull Warning on remaining dangers and miss use

Also gt Information on - - -

Transport installation assembly putting into operation trainingoperation maintaining and repairing dismantling recycling

amp if need be disposal

Please note this is not a complete list of requirements

THEINSTRUCTION

MANUAL

MANUALLANGUAGE

REQUIREMENTS

The Language shall be acceptable by the Country in which the equipment is to be installed for use

The Documentation intended for use by Service personnel should be in English

Chinese

Spanish

English

German

French

FIVE COMMON LANUAGES

Cuidado

avertir

Warnung

Caution

警告 告誡

What are the BasicsFor an RFQ

Identify the countries you wish to place the product Draw a simple block diagram

DeviceOr System

ForEvaluation

220VAC50Hz5A

IO in from PC (3m)48VDC Motor Power (10m)

IO out to Actuator (15m)

List all electrical inputs amp outputs and identify if they are power or IO Provide the maximum lengths for each input amp output cable Identify any fluid gas or air requirements and pressures Description of the product and where it is used

120psi air inputCourtesy Power Outlet 220VAC

What Do You Need to do to Prepare

for Testing amp Evaluation

Provide all requested documentation by the date F2 Labs has requested

Ensure that the product functions as close as possible to normal operation for a continuous period of time

Typical EMC Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallation Manual

Typical Safety Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallationMaintenance Manual Electrical Schematics and Wiring Diagrams Mechanical Drawings and Block Diagrams Drawings of all applied labels Bill of Materials (electrical and mechanical) Critical Component Data Sheets such as Filters Power Supplies Transformers etc Lasers ndash CDRH or IEC 60825 report

The The EMCEMC DIRECTIVE DIRECTIVE

The Electro-Magnetic Compatibility Directive applies to all electronic and electrical products that are manufactured

Compliance has been mandatory since January 1 1996

Simply stated - in order to comply with this Directive the product must have an adequate level of immunity amp shall not interfere with any other systems or products

EMCEMC is a is a natural conditionnatural condition that exists when electrical that exists when electrical equipment is performing its designed functions equipment is performing its designed functions

without without

ldquoldquoCausingrdquoCausingrdquo (Emissions) or ldquo (Emissions) or ldquosufferingsufferingrdquo (Immunity) fromrdquo (Immunity) from

unacceptableunacceptable degradation due to electromagnetic interference degradation due to electromagnetic interference toto or or fromfrom other equipment other equipment

BASIC BASIC EElectro-lectro-MMagneticagnetic

CCompatibilityompatibility

EMC (Electro-Magnetic Compatibility)2 conditions must be satisfied The device does not generate electromagnetic noise and does not malfunction due to extraneous noise

EMI (Electro-Magnetic Interference) The device does not generate electromagnetic noise beyond established levels EMS (Electro-Magnetic Susceptibility)The device does not abnormally malfunction due to extraneous noise within the environment the device will be used

EMC EMC -CONTINUED--CONTINUED-

ImmunityImmunityAKAAKA

SusceptibilitySusceptibility

helliphellipa condition that exists when equipment continues to operate withina condition that exists when equipment continues to operate within

acceptable limits of performanceacceptable limits of performance when exposed to interference in when exposed to interference in

which the environment where it is usedwhich the environment where it is used

gtgtgtgtFor ExampleltltltltgtgtgtgtFor Exampleltltltlt

Equipment may work fine in a home but may fail if it is placed inside a Equipment may work fine in a home but may fail if it is placed inside a machine shop Why Equipment is immune to the machine shop Why Equipment is immune to the low levellow level residential residential disturbances but not immune to disturbances but not immune to high levelhigh level industrial-strength industrial-strength disturbancesdisturbances

Emissions AKA

Noise Leaking Radio Frequency

A condition that exists when your equipment suffers from unacceptable degradation of performance as a result of electromagnetic interference

gtgt For Example ltltgtgt For Example ltlt

You run the vacuum cleaner at your house while the television in on and the television screen gets staticky

BASIC CONCEPTBASIC CONCEPT

Electromagnetic Fields Exist EverywhereIt is NORMAL

There are two paths

Radiated Airborne

amp Conducted Wires

TYPICAL TYPICAL EElectro-lectro-MMagneticagnetic

CCompatibility Tesompatibility Teststs

- Radiated Immunity - Harmonics - Conducted Immunity - Flicker - Surge - Radiated Emissions - ESD - Conducted Emissions - EFT - Voltage Dips amp Interrupts

IMMUNITY TESTS EMISSIONS TESTS

Radiated Immunity

Evaluated by controlling a signal source and power levels to generate field levels over a defined set of frequencies

Radiated ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated ImmunityDesign Tips

Conducted Immunity

Evaluates the productrsquos ability to resist electrical signals that may be generated by the switching of inductive loads or contactors

Conducted ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

Conducted ImmunityDesign Tips

Are you using shielded cabling Is your enclosure shielded Are there IO line filters Use ferrites on cabling if needed Use multi-layer PCBs where possible Are you using a power line filter

Surge Immunity

This tests the equipmentrsquos level of resistance or immunity to surges caused by over voltages from switching and lightning transients

Surge ImmunitySimulation

ControlledPulse

Source

Consider the acceptable limits of performance for your device

within the application of use

Pulse injection

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 13: CE Mark: Where to Start

Whatrsquos a Whatrsquos a Directive Directive

A Directive is an EU legally binding documentthat is provided to facilitate the free movement of goods and services - Think of it as the Law

Directives provide for health safety and environmentalrequirements for a wide range of products ranging fromresidential to industrial equipment

Just a few of The DirectivesJust a few of The Directiveshttpwwwnewapproachorgdirectiveshttpwwwnewapproachorgdirectives

HARMONIZED amp

NON-HARMONIZEDSTANDARDS

The StandardsThe Standards

Harmonized Harmonized StandardsStandards

Also known as lsquomandated standardsrsquo Fulfills the requirements of the European Directives The standards are published in the Official European Journal Adopted by the European Committee for Standardization amp the

European Committee for Electrotechnical Standardization Widely accepted throughout the world today

Non-Harmonized Non-Harmonized StandardsStandards

An example ndash American Standards (UL CSA ANSI Mil) Those standards are NOT published in the official European

Journal Have NOT been Adopted by the European Committee for

Standardization or the European Committee for Electrotechnical Standardization

May Require the use of a 3rd party (Known as Notified Body) and possibly some additional documentation between testing and placing the CE mark on your product Normally there are additional costs involved

DDeclaration eclaration oof f CConformityonformity

DOCDOCA Legally Binding Document

gt A sworn statement of fact lt

bull Contains a legal statement that the product complies with the requirements of the applicable Directives (Laws) and Standards (test methods)

bull Must be signed by a responsible person representing the Manufacturer Someone who is accountable for the design testing and validity of the DOC

Information Required Information Required on a on a

DDeclaration eclaration oof f CConformityonformity

Description of the system or product Model NumberPart Number Report number (supplied by the Test Lab) Directives Used (supplied by the Test Lab) Standards Used (supplied by the Test Lab) Signature of the Responsible Person On your Letter Head or another Company Document Dated and signed

TTechnical echnical FFileile

All CE marking directives require the manufacturer of the product to create a technical file which should contain the information required to show that the product properly complies with the requirements of the directives which apply to it

It is important to understand that only the authorities given power to enforce the directives have a right to see the technical file It does not need to be published or given to customers

The Machinery Directive requires manufacturers based outside Europe to appoint someone within Europe to act as the contact point for their technical documents

The purpose of the Technical File is to provide evidence for an enforcement authority that the product has correctly completed the assessment and attestation procedures of the relevant directive(s)

Penalties could lead to any of the following

Shipments Stopped at Port Fines Products Removed From the

Markets No Further Sales Within the

European Union Imprisonment

What happens if I donrsquot CE mark my product

Typical Information Typical Information in a in a TTechnical echnical FFileile

Descriptive Report (include photos ) Product Safety Test Report EMC Test Report RoHS 2 Compliance Documentation Operating Manual Installation Instructions Electrical Schematics Mechanical Drawings Bill of Materials Component Data Sheets CD containing copy of Declaration of Conformity Certificate and CE Mark Declaration of Conformity Certificate

Note

These are controlled documents and proprietary documents that should be part of your

document control program

RAPEXRapid Alert System for non-food products

httpeceuropaeuconsumerssafetyrapexalertsmainindexcfm

PRODUCT ALERT

PROGRAMS

1048708General Content

bull Details of manufacturer nameaddressbull Description of the product Marking EC declaration of conformitybull Determination of the use (purpose)bull Warning on remaining dangers and miss use

Also gt Information on - - -

Transport installation assembly putting into operation trainingoperation maintaining and repairing dismantling recycling

amp if need be disposal

Please note this is not a complete list of requirements

THEINSTRUCTION

MANUAL

MANUALLANGUAGE

REQUIREMENTS

The Language shall be acceptable by the Country in which the equipment is to be installed for use

The Documentation intended for use by Service personnel should be in English

Chinese

Spanish

English

German

French

FIVE COMMON LANUAGES

Cuidado

avertir

Warnung

Caution

警告 告誡

What are the BasicsFor an RFQ

Identify the countries you wish to place the product Draw a simple block diagram

DeviceOr System

ForEvaluation

220VAC50Hz5A

IO in from PC (3m)48VDC Motor Power (10m)

IO out to Actuator (15m)

List all electrical inputs amp outputs and identify if they are power or IO Provide the maximum lengths for each input amp output cable Identify any fluid gas or air requirements and pressures Description of the product and where it is used

120psi air inputCourtesy Power Outlet 220VAC

What Do You Need to do to Prepare

for Testing amp Evaluation

Provide all requested documentation by the date F2 Labs has requested

Ensure that the product functions as close as possible to normal operation for a continuous period of time

Typical EMC Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallation Manual

Typical Safety Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallationMaintenance Manual Electrical Schematics and Wiring Diagrams Mechanical Drawings and Block Diagrams Drawings of all applied labels Bill of Materials (electrical and mechanical) Critical Component Data Sheets such as Filters Power Supplies Transformers etc Lasers ndash CDRH or IEC 60825 report

The The EMCEMC DIRECTIVE DIRECTIVE

The Electro-Magnetic Compatibility Directive applies to all electronic and electrical products that are manufactured

Compliance has been mandatory since January 1 1996

Simply stated - in order to comply with this Directive the product must have an adequate level of immunity amp shall not interfere with any other systems or products

EMCEMC is a is a natural conditionnatural condition that exists when electrical that exists when electrical equipment is performing its designed functions equipment is performing its designed functions

without without

ldquoldquoCausingrdquoCausingrdquo (Emissions) or ldquo (Emissions) or ldquosufferingsufferingrdquo (Immunity) fromrdquo (Immunity) from

unacceptableunacceptable degradation due to electromagnetic interference degradation due to electromagnetic interference toto or or fromfrom other equipment other equipment

BASIC BASIC EElectro-lectro-MMagneticagnetic

CCompatibilityompatibility

EMC (Electro-Magnetic Compatibility)2 conditions must be satisfied The device does not generate electromagnetic noise and does not malfunction due to extraneous noise

EMI (Electro-Magnetic Interference) The device does not generate electromagnetic noise beyond established levels EMS (Electro-Magnetic Susceptibility)The device does not abnormally malfunction due to extraneous noise within the environment the device will be used

EMC EMC -CONTINUED--CONTINUED-

ImmunityImmunityAKAAKA

SusceptibilitySusceptibility

helliphellipa condition that exists when equipment continues to operate withina condition that exists when equipment continues to operate within

acceptable limits of performanceacceptable limits of performance when exposed to interference in when exposed to interference in

which the environment where it is usedwhich the environment where it is used

gtgtgtgtFor ExampleltltltltgtgtgtgtFor Exampleltltltlt

Equipment may work fine in a home but may fail if it is placed inside a Equipment may work fine in a home but may fail if it is placed inside a machine shop Why Equipment is immune to the machine shop Why Equipment is immune to the low levellow level residential residential disturbances but not immune to disturbances but not immune to high levelhigh level industrial-strength industrial-strength disturbancesdisturbances

Emissions AKA

Noise Leaking Radio Frequency

A condition that exists when your equipment suffers from unacceptable degradation of performance as a result of electromagnetic interference

gtgt For Example ltltgtgt For Example ltlt

You run the vacuum cleaner at your house while the television in on and the television screen gets staticky

BASIC CONCEPTBASIC CONCEPT

Electromagnetic Fields Exist EverywhereIt is NORMAL

There are two paths

Radiated Airborne

amp Conducted Wires

TYPICAL TYPICAL EElectro-lectro-MMagneticagnetic

CCompatibility Tesompatibility Teststs

- Radiated Immunity - Harmonics - Conducted Immunity - Flicker - Surge - Radiated Emissions - ESD - Conducted Emissions - EFT - Voltage Dips amp Interrupts

IMMUNITY TESTS EMISSIONS TESTS

Radiated Immunity

Evaluated by controlling a signal source and power levels to generate field levels over a defined set of frequencies

Radiated ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated ImmunityDesign Tips

Conducted Immunity

Evaluates the productrsquos ability to resist electrical signals that may be generated by the switching of inductive loads or contactors

Conducted ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

Conducted ImmunityDesign Tips

Are you using shielded cabling Is your enclosure shielded Are there IO line filters Use ferrites on cabling if needed Use multi-layer PCBs where possible Are you using a power line filter

Surge Immunity

This tests the equipmentrsquos level of resistance or immunity to surges caused by over voltages from switching and lightning transients

Surge ImmunitySimulation

ControlledPulse

Source

Consider the acceptable limits of performance for your device

within the application of use

Pulse injection

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 14: CE Mark: Where to Start

Just a few of The DirectivesJust a few of The Directiveshttpwwwnewapproachorgdirectiveshttpwwwnewapproachorgdirectives

HARMONIZED amp

NON-HARMONIZEDSTANDARDS

The StandardsThe Standards

Harmonized Harmonized StandardsStandards

Also known as lsquomandated standardsrsquo Fulfills the requirements of the European Directives The standards are published in the Official European Journal Adopted by the European Committee for Standardization amp the

European Committee for Electrotechnical Standardization Widely accepted throughout the world today

Non-Harmonized Non-Harmonized StandardsStandards

An example ndash American Standards (UL CSA ANSI Mil) Those standards are NOT published in the official European

Journal Have NOT been Adopted by the European Committee for

Standardization or the European Committee for Electrotechnical Standardization

May Require the use of a 3rd party (Known as Notified Body) and possibly some additional documentation between testing and placing the CE mark on your product Normally there are additional costs involved

DDeclaration eclaration oof f CConformityonformity

DOCDOCA Legally Binding Document

gt A sworn statement of fact lt

bull Contains a legal statement that the product complies with the requirements of the applicable Directives (Laws) and Standards (test methods)

bull Must be signed by a responsible person representing the Manufacturer Someone who is accountable for the design testing and validity of the DOC

Information Required Information Required on a on a

DDeclaration eclaration oof f CConformityonformity

Description of the system or product Model NumberPart Number Report number (supplied by the Test Lab) Directives Used (supplied by the Test Lab) Standards Used (supplied by the Test Lab) Signature of the Responsible Person On your Letter Head or another Company Document Dated and signed

TTechnical echnical FFileile

All CE marking directives require the manufacturer of the product to create a technical file which should contain the information required to show that the product properly complies with the requirements of the directives which apply to it

It is important to understand that only the authorities given power to enforce the directives have a right to see the technical file It does not need to be published or given to customers

The Machinery Directive requires manufacturers based outside Europe to appoint someone within Europe to act as the contact point for their technical documents

The purpose of the Technical File is to provide evidence for an enforcement authority that the product has correctly completed the assessment and attestation procedures of the relevant directive(s)

Penalties could lead to any of the following

Shipments Stopped at Port Fines Products Removed From the

Markets No Further Sales Within the

European Union Imprisonment

What happens if I donrsquot CE mark my product

Typical Information Typical Information in a in a TTechnical echnical FFileile

Descriptive Report (include photos ) Product Safety Test Report EMC Test Report RoHS 2 Compliance Documentation Operating Manual Installation Instructions Electrical Schematics Mechanical Drawings Bill of Materials Component Data Sheets CD containing copy of Declaration of Conformity Certificate and CE Mark Declaration of Conformity Certificate

Note

These are controlled documents and proprietary documents that should be part of your

document control program

RAPEXRapid Alert System for non-food products

httpeceuropaeuconsumerssafetyrapexalertsmainindexcfm

PRODUCT ALERT

PROGRAMS

1048708General Content

bull Details of manufacturer nameaddressbull Description of the product Marking EC declaration of conformitybull Determination of the use (purpose)bull Warning on remaining dangers and miss use

Also gt Information on - - -

Transport installation assembly putting into operation trainingoperation maintaining and repairing dismantling recycling

amp if need be disposal

Please note this is not a complete list of requirements

THEINSTRUCTION

MANUAL

MANUALLANGUAGE

REQUIREMENTS

The Language shall be acceptable by the Country in which the equipment is to be installed for use

The Documentation intended for use by Service personnel should be in English

Chinese

Spanish

English

German

French

FIVE COMMON LANUAGES

Cuidado

avertir

Warnung

Caution

警告 告誡

What are the BasicsFor an RFQ

Identify the countries you wish to place the product Draw a simple block diagram

DeviceOr System

ForEvaluation

220VAC50Hz5A

IO in from PC (3m)48VDC Motor Power (10m)

IO out to Actuator (15m)

List all electrical inputs amp outputs and identify if they are power or IO Provide the maximum lengths for each input amp output cable Identify any fluid gas or air requirements and pressures Description of the product and where it is used

120psi air inputCourtesy Power Outlet 220VAC

What Do You Need to do to Prepare

for Testing amp Evaluation

Provide all requested documentation by the date F2 Labs has requested

Ensure that the product functions as close as possible to normal operation for a continuous period of time

Typical EMC Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallation Manual

Typical Safety Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallationMaintenance Manual Electrical Schematics and Wiring Diagrams Mechanical Drawings and Block Diagrams Drawings of all applied labels Bill of Materials (electrical and mechanical) Critical Component Data Sheets such as Filters Power Supplies Transformers etc Lasers ndash CDRH or IEC 60825 report

The The EMCEMC DIRECTIVE DIRECTIVE

The Electro-Magnetic Compatibility Directive applies to all electronic and electrical products that are manufactured

Compliance has been mandatory since January 1 1996

Simply stated - in order to comply with this Directive the product must have an adequate level of immunity amp shall not interfere with any other systems or products

EMCEMC is a is a natural conditionnatural condition that exists when electrical that exists when electrical equipment is performing its designed functions equipment is performing its designed functions

without without

ldquoldquoCausingrdquoCausingrdquo (Emissions) or ldquo (Emissions) or ldquosufferingsufferingrdquo (Immunity) fromrdquo (Immunity) from

unacceptableunacceptable degradation due to electromagnetic interference degradation due to electromagnetic interference toto or or fromfrom other equipment other equipment

BASIC BASIC EElectro-lectro-MMagneticagnetic

CCompatibilityompatibility

EMC (Electro-Magnetic Compatibility)2 conditions must be satisfied The device does not generate electromagnetic noise and does not malfunction due to extraneous noise

EMI (Electro-Magnetic Interference) The device does not generate electromagnetic noise beyond established levels EMS (Electro-Magnetic Susceptibility)The device does not abnormally malfunction due to extraneous noise within the environment the device will be used

EMC EMC -CONTINUED--CONTINUED-

ImmunityImmunityAKAAKA

SusceptibilitySusceptibility

helliphellipa condition that exists when equipment continues to operate withina condition that exists when equipment continues to operate within

acceptable limits of performanceacceptable limits of performance when exposed to interference in when exposed to interference in

which the environment where it is usedwhich the environment where it is used

gtgtgtgtFor ExampleltltltltgtgtgtgtFor Exampleltltltlt

Equipment may work fine in a home but may fail if it is placed inside a Equipment may work fine in a home but may fail if it is placed inside a machine shop Why Equipment is immune to the machine shop Why Equipment is immune to the low levellow level residential residential disturbances but not immune to disturbances but not immune to high levelhigh level industrial-strength industrial-strength disturbancesdisturbances

Emissions AKA

Noise Leaking Radio Frequency

A condition that exists when your equipment suffers from unacceptable degradation of performance as a result of electromagnetic interference

gtgt For Example ltltgtgt For Example ltlt

You run the vacuum cleaner at your house while the television in on and the television screen gets staticky

BASIC CONCEPTBASIC CONCEPT

Electromagnetic Fields Exist EverywhereIt is NORMAL

There are two paths

Radiated Airborne

amp Conducted Wires

TYPICAL TYPICAL EElectro-lectro-MMagneticagnetic

CCompatibility Tesompatibility Teststs

- Radiated Immunity - Harmonics - Conducted Immunity - Flicker - Surge - Radiated Emissions - ESD - Conducted Emissions - EFT - Voltage Dips amp Interrupts

IMMUNITY TESTS EMISSIONS TESTS

Radiated Immunity

Evaluated by controlling a signal source and power levels to generate field levels over a defined set of frequencies

Radiated ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated ImmunityDesign Tips

Conducted Immunity

Evaluates the productrsquos ability to resist electrical signals that may be generated by the switching of inductive loads or contactors

Conducted ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

Conducted ImmunityDesign Tips

Are you using shielded cabling Is your enclosure shielded Are there IO line filters Use ferrites on cabling if needed Use multi-layer PCBs where possible Are you using a power line filter

Surge Immunity

This tests the equipmentrsquos level of resistance or immunity to surges caused by over voltages from switching and lightning transients

Surge ImmunitySimulation

ControlledPulse

Source

Consider the acceptable limits of performance for your device

within the application of use

Pulse injection

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 15: CE Mark: Where to Start

HARMONIZED amp

NON-HARMONIZEDSTANDARDS

The StandardsThe Standards

Harmonized Harmonized StandardsStandards

Also known as lsquomandated standardsrsquo Fulfills the requirements of the European Directives The standards are published in the Official European Journal Adopted by the European Committee for Standardization amp the

European Committee for Electrotechnical Standardization Widely accepted throughout the world today

Non-Harmonized Non-Harmonized StandardsStandards

An example ndash American Standards (UL CSA ANSI Mil) Those standards are NOT published in the official European

Journal Have NOT been Adopted by the European Committee for

Standardization or the European Committee for Electrotechnical Standardization

May Require the use of a 3rd party (Known as Notified Body) and possibly some additional documentation between testing and placing the CE mark on your product Normally there are additional costs involved

DDeclaration eclaration oof f CConformityonformity

DOCDOCA Legally Binding Document

gt A sworn statement of fact lt

bull Contains a legal statement that the product complies with the requirements of the applicable Directives (Laws) and Standards (test methods)

bull Must be signed by a responsible person representing the Manufacturer Someone who is accountable for the design testing and validity of the DOC

Information Required Information Required on a on a

DDeclaration eclaration oof f CConformityonformity

Description of the system or product Model NumberPart Number Report number (supplied by the Test Lab) Directives Used (supplied by the Test Lab) Standards Used (supplied by the Test Lab) Signature of the Responsible Person On your Letter Head or another Company Document Dated and signed

TTechnical echnical FFileile

All CE marking directives require the manufacturer of the product to create a technical file which should contain the information required to show that the product properly complies with the requirements of the directives which apply to it

It is important to understand that only the authorities given power to enforce the directives have a right to see the technical file It does not need to be published or given to customers

The Machinery Directive requires manufacturers based outside Europe to appoint someone within Europe to act as the contact point for their technical documents

The purpose of the Technical File is to provide evidence for an enforcement authority that the product has correctly completed the assessment and attestation procedures of the relevant directive(s)

Penalties could lead to any of the following

Shipments Stopped at Port Fines Products Removed From the

Markets No Further Sales Within the

European Union Imprisonment

What happens if I donrsquot CE mark my product

Typical Information Typical Information in a in a TTechnical echnical FFileile

Descriptive Report (include photos ) Product Safety Test Report EMC Test Report RoHS 2 Compliance Documentation Operating Manual Installation Instructions Electrical Schematics Mechanical Drawings Bill of Materials Component Data Sheets CD containing copy of Declaration of Conformity Certificate and CE Mark Declaration of Conformity Certificate

Note

These are controlled documents and proprietary documents that should be part of your

document control program

RAPEXRapid Alert System for non-food products

httpeceuropaeuconsumerssafetyrapexalertsmainindexcfm

PRODUCT ALERT

PROGRAMS

1048708General Content

bull Details of manufacturer nameaddressbull Description of the product Marking EC declaration of conformitybull Determination of the use (purpose)bull Warning on remaining dangers and miss use

Also gt Information on - - -

Transport installation assembly putting into operation trainingoperation maintaining and repairing dismantling recycling

amp if need be disposal

Please note this is not a complete list of requirements

THEINSTRUCTION

MANUAL

MANUALLANGUAGE

REQUIREMENTS

The Language shall be acceptable by the Country in which the equipment is to be installed for use

The Documentation intended for use by Service personnel should be in English

Chinese

Spanish

English

German

French

FIVE COMMON LANUAGES

Cuidado

avertir

Warnung

Caution

警告 告誡

What are the BasicsFor an RFQ

Identify the countries you wish to place the product Draw a simple block diagram

DeviceOr System

ForEvaluation

220VAC50Hz5A

IO in from PC (3m)48VDC Motor Power (10m)

IO out to Actuator (15m)

List all electrical inputs amp outputs and identify if they are power or IO Provide the maximum lengths for each input amp output cable Identify any fluid gas or air requirements and pressures Description of the product and where it is used

120psi air inputCourtesy Power Outlet 220VAC

What Do You Need to do to Prepare

for Testing amp Evaluation

Provide all requested documentation by the date F2 Labs has requested

Ensure that the product functions as close as possible to normal operation for a continuous period of time

Typical EMC Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallation Manual

Typical Safety Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallationMaintenance Manual Electrical Schematics and Wiring Diagrams Mechanical Drawings and Block Diagrams Drawings of all applied labels Bill of Materials (electrical and mechanical) Critical Component Data Sheets such as Filters Power Supplies Transformers etc Lasers ndash CDRH or IEC 60825 report

The The EMCEMC DIRECTIVE DIRECTIVE

The Electro-Magnetic Compatibility Directive applies to all electronic and electrical products that are manufactured

Compliance has been mandatory since January 1 1996

Simply stated - in order to comply with this Directive the product must have an adequate level of immunity amp shall not interfere with any other systems or products

EMCEMC is a is a natural conditionnatural condition that exists when electrical that exists when electrical equipment is performing its designed functions equipment is performing its designed functions

without without

ldquoldquoCausingrdquoCausingrdquo (Emissions) or ldquo (Emissions) or ldquosufferingsufferingrdquo (Immunity) fromrdquo (Immunity) from

unacceptableunacceptable degradation due to electromagnetic interference degradation due to electromagnetic interference toto or or fromfrom other equipment other equipment

BASIC BASIC EElectro-lectro-MMagneticagnetic

CCompatibilityompatibility

EMC (Electro-Magnetic Compatibility)2 conditions must be satisfied The device does not generate electromagnetic noise and does not malfunction due to extraneous noise

EMI (Electro-Magnetic Interference) The device does not generate electromagnetic noise beyond established levels EMS (Electro-Magnetic Susceptibility)The device does not abnormally malfunction due to extraneous noise within the environment the device will be used

EMC EMC -CONTINUED--CONTINUED-

ImmunityImmunityAKAAKA

SusceptibilitySusceptibility

helliphellipa condition that exists when equipment continues to operate withina condition that exists when equipment continues to operate within

acceptable limits of performanceacceptable limits of performance when exposed to interference in when exposed to interference in

which the environment where it is usedwhich the environment where it is used

gtgtgtgtFor ExampleltltltltgtgtgtgtFor Exampleltltltlt

Equipment may work fine in a home but may fail if it is placed inside a Equipment may work fine in a home but may fail if it is placed inside a machine shop Why Equipment is immune to the machine shop Why Equipment is immune to the low levellow level residential residential disturbances but not immune to disturbances but not immune to high levelhigh level industrial-strength industrial-strength disturbancesdisturbances

Emissions AKA

Noise Leaking Radio Frequency

A condition that exists when your equipment suffers from unacceptable degradation of performance as a result of electromagnetic interference

gtgt For Example ltltgtgt For Example ltlt

You run the vacuum cleaner at your house while the television in on and the television screen gets staticky

BASIC CONCEPTBASIC CONCEPT

Electromagnetic Fields Exist EverywhereIt is NORMAL

There are two paths

Radiated Airborne

amp Conducted Wires

TYPICAL TYPICAL EElectro-lectro-MMagneticagnetic

CCompatibility Tesompatibility Teststs

- Radiated Immunity - Harmonics - Conducted Immunity - Flicker - Surge - Radiated Emissions - ESD - Conducted Emissions - EFT - Voltage Dips amp Interrupts

IMMUNITY TESTS EMISSIONS TESTS

Radiated Immunity

Evaluated by controlling a signal source and power levels to generate field levels over a defined set of frequencies

Radiated ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated ImmunityDesign Tips

Conducted Immunity

Evaluates the productrsquos ability to resist electrical signals that may be generated by the switching of inductive loads or contactors

Conducted ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

Conducted ImmunityDesign Tips

Are you using shielded cabling Is your enclosure shielded Are there IO line filters Use ferrites on cabling if needed Use multi-layer PCBs where possible Are you using a power line filter

Surge Immunity

This tests the equipmentrsquos level of resistance or immunity to surges caused by over voltages from switching and lightning transients

Surge ImmunitySimulation

ControlledPulse

Source

Consider the acceptable limits of performance for your device

within the application of use

Pulse injection

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 16: CE Mark: Where to Start

Harmonized Harmonized StandardsStandards

Also known as lsquomandated standardsrsquo Fulfills the requirements of the European Directives The standards are published in the Official European Journal Adopted by the European Committee for Standardization amp the

European Committee for Electrotechnical Standardization Widely accepted throughout the world today

Non-Harmonized Non-Harmonized StandardsStandards

An example ndash American Standards (UL CSA ANSI Mil) Those standards are NOT published in the official European

Journal Have NOT been Adopted by the European Committee for

Standardization or the European Committee for Electrotechnical Standardization

May Require the use of a 3rd party (Known as Notified Body) and possibly some additional documentation between testing and placing the CE mark on your product Normally there are additional costs involved

DDeclaration eclaration oof f CConformityonformity

DOCDOCA Legally Binding Document

gt A sworn statement of fact lt

bull Contains a legal statement that the product complies with the requirements of the applicable Directives (Laws) and Standards (test methods)

bull Must be signed by a responsible person representing the Manufacturer Someone who is accountable for the design testing and validity of the DOC

Information Required Information Required on a on a

DDeclaration eclaration oof f CConformityonformity

Description of the system or product Model NumberPart Number Report number (supplied by the Test Lab) Directives Used (supplied by the Test Lab) Standards Used (supplied by the Test Lab) Signature of the Responsible Person On your Letter Head or another Company Document Dated and signed

TTechnical echnical FFileile

All CE marking directives require the manufacturer of the product to create a technical file which should contain the information required to show that the product properly complies with the requirements of the directives which apply to it

It is important to understand that only the authorities given power to enforce the directives have a right to see the technical file It does not need to be published or given to customers

The Machinery Directive requires manufacturers based outside Europe to appoint someone within Europe to act as the contact point for their technical documents

The purpose of the Technical File is to provide evidence for an enforcement authority that the product has correctly completed the assessment and attestation procedures of the relevant directive(s)

Penalties could lead to any of the following

Shipments Stopped at Port Fines Products Removed From the

Markets No Further Sales Within the

European Union Imprisonment

What happens if I donrsquot CE mark my product

Typical Information Typical Information in a in a TTechnical echnical FFileile

Descriptive Report (include photos ) Product Safety Test Report EMC Test Report RoHS 2 Compliance Documentation Operating Manual Installation Instructions Electrical Schematics Mechanical Drawings Bill of Materials Component Data Sheets CD containing copy of Declaration of Conformity Certificate and CE Mark Declaration of Conformity Certificate

Note

These are controlled documents and proprietary documents that should be part of your

document control program

RAPEXRapid Alert System for non-food products

httpeceuropaeuconsumerssafetyrapexalertsmainindexcfm

PRODUCT ALERT

PROGRAMS

1048708General Content

bull Details of manufacturer nameaddressbull Description of the product Marking EC declaration of conformitybull Determination of the use (purpose)bull Warning on remaining dangers and miss use

Also gt Information on - - -

Transport installation assembly putting into operation trainingoperation maintaining and repairing dismantling recycling

amp if need be disposal

Please note this is not a complete list of requirements

THEINSTRUCTION

MANUAL

MANUALLANGUAGE

REQUIREMENTS

The Language shall be acceptable by the Country in which the equipment is to be installed for use

The Documentation intended for use by Service personnel should be in English

Chinese

Spanish

English

German

French

FIVE COMMON LANUAGES

Cuidado

avertir

Warnung

Caution

警告 告誡

What are the BasicsFor an RFQ

Identify the countries you wish to place the product Draw a simple block diagram

DeviceOr System

ForEvaluation

220VAC50Hz5A

IO in from PC (3m)48VDC Motor Power (10m)

IO out to Actuator (15m)

List all electrical inputs amp outputs and identify if they are power or IO Provide the maximum lengths for each input amp output cable Identify any fluid gas or air requirements and pressures Description of the product and where it is used

120psi air inputCourtesy Power Outlet 220VAC

What Do You Need to do to Prepare

for Testing amp Evaluation

Provide all requested documentation by the date F2 Labs has requested

Ensure that the product functions as close as possible to normal operation for a continuous period of time

Typical EMC Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallation Manual

Typical Safety Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallationMaintenance Manual Electrical Schematics and Wiring Diagrams Mechanical Drawings and Block Diagrams Drawings of all applied labels Bill of Materials (electrical and mechanical) Critical Component Data Sheets such as Filters Power Supplies Transformers etc Lasers ndash CDRH or IEC 60825 report

The The EMCEMC DIRECTIVE DIRECTIVE

The Electro-Magnetic Compatibility Directive applies to all electronic and electrical products that are manufactured

Compliance has been mandatory since January 1 1996

Simply stated - in order to comply with this Directive the product must have an adequate level of immunity amp shall not interfere with any other systems or products

EMCEMC is a is a natural conditionnatural condition that exists when electrical that exists when electrical equipment is performing its designed functions equipment is performing its designed functions

without without

ldquoldquoCausingrdquoCausingrdquo (Emissions) or ldquo (Emissions) or ldquosufferingsufferingrdquo (Immunity) fromrdquo (Immunity) from

unacceptableunacceptable degradation due to electromagnetic interference degradation due to electromagnetic interference toto or or fromfrom other equipment other equipment

BASIC BASIC EElectro-lectro-MMagneticagnetic

CCompatibilityompatibility

EMC (Electro-Magnetic Compatibility)2 conditions must be satisfied The device does not generate electromagnetic noise and does not malfunction due to extraneous noise

EMI (Electro-Magnetic Interference) The device does not generate electromagnetic noise beyond established levels EMS (Electro-Magnetic Susceptibility)The device does not abnormally malfunction due to extraneous noise within the environment the device will be used

EMC EMC -CONTINUED--CONTINUED-

ImmunityImmunityAKAAKA

SusceptibilitySusceptibility

helliphellipa condition that exists when equipment continues to operate withina condition that exists when equipment continues to operate within

acceptable limits of performanceacceptable limits of performance when exposed to interference in when exposed to interference in

which the environment where it is usedwhich the environment where it is used

gtgtgtgtFor ExampleltltltltgtgtgtgtFor Exampleltltltlt

Equipment may work fine in a home but may fail if it is placed inside a Equipment may work fine in a home but may fail if it is placed inside a machine shop Why Equipment is immune to the machine shop Why Equipment is immune to the low levellow level residential residential disturbances but not immune to disturbances but not immune to high levelhigh level industrial-strength industrial-strength disturbancesdisturbances

Emissions AKA

Noise Leaking Radio Frequency

A condition that exists when your equipment suffers from unacceptable degradation of performance as a result of electromagnetic interference

gtgt For Example ltltgtgt For Example ltlt

You run the vacuum cleaner at your house while the television in on and the television screen gets staticky

BASIC CONCEPTBASIC CONCEPT

Electromagnetic Fields Exist EverywhereIt is NORMAL

There are two paths

Radiated Airborne

amp Conducted Wires

TYPICAL TYPICAL EElectro-lectro-MMagneticagnetic

CCompatibility Tesompatibility Teststs

- Radiated Immunity - Harmonics - Conducted Immunity - Flicker - Surge - Radiated Emissions - ESD - Conducted Emissions - EFT - Voltage Dips amp Interrupts

IMMUNITY TESTS EMISSIONS TESTS

Radiated Immunity

Evaluated by controlling a signal source and power levels to generate field levels over a defined set of frequencies

Radiated ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated ImmunityDesign Tips

Conducted Immunity

Evaluates the productrsquos ability to resist electrical signals that may be generated by the switching of inductive loads or contactors

Conducted ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

Conducted ImmunityDesign Tips

Are you using shielded cabling Is your enclosure shielded Are there IO line filters Use ferrites on cabling if needed Use multi-layer PCBs where possible Are you using a power line filter

Surge Immunity

This tests the equipmentrsquos level of resistance or immunity to surges caused by over voltages from switching and lightning transients

Surge ImmunitySimulation

ControlledPulse

Source

Consider the acceptable limits of performance for your device

within the application of use

Pulse injection

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 17: CE Mark: Where to Start

Non-Harmonized Non-Harmonized StandardsStandards

An example ndash American Standards (UL CSA ANSI Mil) Those standards are NOT published in the official European

Journal Have NOT been Adopted by the European Committee for

Standardization or the European Committee for Electrotechnical Standardization

May Require the use of a 3rd party (Known as Notified Body) and possibly some additional documentation between testing and placing the CE mark on your product Normally there are additional costs involved

DDeclaration eclaration oof f CConformityonformity

DOCDOCA Legally Binding Document

gt A sworn statement of fact lt

bull Contains a legal statement that the product complies with the requirements of the applicable Directives (Laws) and Standards (test methods)

bull Must be signed by a responsible person representing the Manufacturer Someone who is accountable for the design testing and validity of the DOC

Information Required Information Required on a on a

DDeclaration eclaration oof f CConformityonformity

Description of the system or product Model NumberPart Number Report number (supplied by the Test Lab) Directives Used (supplied by the Test Lab) Standards Used (supplied by the Test Lab) Signature of the Responsible Person On your Letter Head or another Company Document Dated and signed

TTechnical echnical FFileile

All CE marking directives require the manufacturer of the product to create a technical file which should contain the information required to show that the product properly complies with the requirements of the directives which apply to it

It is important to understand that only the authorities given power to enforce the directives have a right to see the technical file It does not need to be published or given to customers

The Machinery Directive requires manufacturers based outside Europe to appoint someone within Europe to act as the contact point for their technical documents

The purpose of the Technical File is to provide evidence for an enforcement authority that the product has correctly completed the assessment and attestation procedures of the relevant directive(s)

Penalties could lead to any of the following

Shipments Stopped at Port Fines Products Removed From the

Markets No Further Sales Within the

European Union Imprisonment

What happens if I donrsquot CE mark my product

Typical Information Typical Information in a in a TTechnical echnical FFileile

Descriptive Report (include photos ) Product Safety Test Report EMC Test Report RoHS 2 Compliance Documentation Operating Manual Installation Instructions Electrical Schematics Mechanical Drawings Bill of Materials Component Data Sheets CD containing copy of Declaration of Conformity Certificate and CE Mark Declaration of Conformity Certificate

Note

These are controlled documents and proprietary documents that should be part of your

document control program

RAPEXRapid Alert System for non-food products

httpeceuropaeuconsumerssafetyrapexalertsmainindexcfm

PRODUCT ALERT

PROGRAMS

1048708General Content

bull Details of manufacturer nameaddressbull Description of the product Marking EC declaration of conformitybull Determination of the use (purpose)bull Warning on remaining dangers and miss use

Also gt Information on - - -

Transport installation assembly putting into operation trainingoperation maintaining and repairing dismantling recycling

amp if need be disposal

Please note this is not a complete list of requirements

THEINSTRUCTION

MANUAL

MANUALLANGUAGE

REQUIREMENTS

The Language shall be acceptable by the Country in which the equipment is to be installed for use

The Documentation intended for use by Service personnel should be in English

Chinese

Spanish

English

German

French

FIVE COMMON LANUAGES

Cuidado

avertir

Warnung

Caution

警告 告誡

What are the BasicsFor an RFQ

Identify the countries you wish to place the product Draw a simple block diagram

DeviceOr System

ForEvaluation

220VAC50Hz5A

IO in from PC (3m)48VDC Motor Power (10m)

IO out to Actuator (15m)

List all electrical inputs amp outputs and identify if they are power or IO Provide the maximum lengths for each input amp output cable Identify any fluid gas or air requirements and pressures Description of the product and where it is used

120psi air inputCourtesy Power Outlet 220VAC

What Do You Need to do to Prepare

for Testing amp Evaluation

Provide all requested documentation by the date F2 Labs has requested

Ensure that the product functions as close as possible to normal operation for a continuous period of time

Typical EMC Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallation Manual

Typical Safety Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallationMaintenance Manual Electrical Schematics and Wiring Diagrams Mechanical Drawings and Block Diagrams Drawings of all applied labels Bill of Materials (electrical and mechanical) Critical Component Data Sheets such as Filters Power Supplies Transformers etc Lasers ndash CDRH or IEC 60825 report

The The EMCEMC DIRECTIVE DIRECTIVE

The Electro-Magnetic Compatibility Directive applies to all electronic and electrical products that are manufactured

Compliance has been mandatory since January 1 1996

Simply stated - in order to comply with this Directive the product must have an adequate level of immunity amp shall not interfere with any other systems or products

EMCEMC is a is a natural conditionnatural condition that exists when electrical that exists when electrical equipment is performing its designed functions equipment is performing its designed functions

without without

ldquoldquoCausingrdquoCausingrdquo (Emissions) or ldquo (Emissions) or ldquosufferingsufferingrdquo (Immunity) fromrdquo (Immunity) from

unacceptableunacceptable degradation due to electromagnetic interference degradation due to electromagnetic interference toto or or fromfrom other equipment other equipment

BASIC BASIC EElectro-lectro-MMagneticagnetic

CCompatibilityompatibility

EMC (Electro-Magnetic Compatibility)2 conditions must be satisfied The device does not generate electromagnetic noise and does not malfunction due to extraneous noise

EMI (Electro-Magnetic Interference) The device does not generate electromagnetic noise beyond established levels EMS (Electro-Magnetic Susceptibility)The device does not abnormally malfunction due to extraneous noise within the environment the device will be used

EMC EMC -CONTINUED--CONTINUED-

ImmunityImmunityAKAAKA

SusceptibilitySusceptibility

helliphellipa condition that exists when equipment continues to operate withina condition that exists when equipment continues to operate within

acceptable limits of performanceacceptable limits of performance when exposed to interference in when exposed to interference in

which the environment where it is usedwhich the environment where it is used

gtgtgtgtFor ExampleltltltltgtgtgtgtFor Exampleltltltlt

Equipment may work fine in a home but may fail if it is placed inside a Equipment may work fine in a home but may fail if it is placed inside a machine shop Why Equipment is immune to the machine shop Why Equipment is immune to the low levellow level residential residential disturbances but not immune to disturbances but not immune to high levelhigh level industrial-strength industrial-strength disturbancesdisturbances

Emissions AKA

Noise Leaking Radio Frequency

A condition that exists when your equipment suffers from unacceptable degradation of performance as a result of electromagnetic interference

gtgt For Example ltltgtgt For Example ltlt

You run the vacuum cleaner at your house while the television in on and the television screen gets staticky

BASIC CONCEPTBASIC CONCEPT

Electromagnetic Fields Exist EverywhereIt is NORMAL

There are two paths

Radiated Airborne

amp Conducted Wires

TYPICAL TYPICAL EElectro-lectro-MMagneticagnetic

CCompatibility Tesompatibility Teststs

- Radiated Immunity - Harmonics - Conducted Immunity - Flicker - Surge - Radiated Emissions - ESD - Conducted Emissions - EFT - Voltage Dips amp Interrupts

IMMUNITY TESTS EMISSIONS TESTS

Radiated Immunity

Evaluated by controlling a signal source and power levels to generate field levels over a defined set of frequencies

Radiated ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated ImmunityDesign Tips

Conducted Immunity

Evaluates the productrsquos ability to resist electrical signals that may be generated by the switching of inductive loads or contactors

Conducted ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

Conducted ImmunityDesign Tips

Are you using shielded cabling Is your enclosure shielded Are there IO line filters Use ferrites on cabling if needed Use multi-layer PCBs where possible Are you using a power line filter

Surge Immunity

This tests the equipmentrsquos level of resistance or immunity to surges caused by over voltages from switching and lightning transients

Surge ImmunitySimulation

ControlledPulse

Source

Consider the acceptable limits of performance for your device

within the application of use

Pulse injection

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 18: CE Mark: Where to Start

DDeclaration eclaration oof f CConformityonformity

DOCDOCA Legally Binding Document

gt A sworn statement of fact lt

bull Contains a legal statement that the product complies with the requirements of the applicable Directives (Laws) and Standards (test methods)

bull Must be signed by a responsible person representing the Manufacturer Someone who is accountable for the design testing and validity of the DOC

Information Required Information Required on a on a

DDeclaration eclaration oof f CConformityonformity

Description of the system or product Model NumberPart Number Report number (supplied by the Test Lab) Directives Used (supplied by the Test Lab) Standards Used (supplied by the Test Lab) Signature of the Responsible Person On your Letter Head or another Company Document Dated and signed

TTechnical echnical FFileile

All CE marking directives require the manufacturer of the product to create a technical file which should contain the information required to show that the product properly complies with the requirements of the directives which apply to it

It is important to understand that only the authorities given power to enforce the directives have a right to see the technical file It does not need to be published or given to customers

The Machinery Directive requires manufacturers based outside Europe to appoint someone within Europe to act as the contact point for their technical documents

The purpose of the Technical File is to provide evidence for an enforcement authority that the product has correctly completed the assessment and attestation procedures of the relevant directive(s)

Penalties could lead to any of the following

Shipments Stopped at Port Fines Products Removed From the

Markets No Further Sales Within the

European Union Imprisonment

What happens if I donrsquot CE mark my product

Typical Information Typical Information in a in a TTechnical echnical FFileile

Descriptive Report (include photos ) Product Safety Test Report EMC Test Report RoHS 2 Compliance Documentation Operating Manual Installation Instructions Electrical Schematics Mechanical Drawings Bill of Materials Component Data Sheets CD containing copy of Declaration of Conformity Certificate and CE Mark Declaration of Conformity Certificate

Note

These are controlled documents and proprietary documents that should be part of your

document control program

RAPEXRapid Alert System for non-food products

httpeceuropaeuconsumerssafetyrapexalertsmainindexcfm

PRODUCT ALERT

PROGRAMS

1048708General Content

bull Details of manufacturer nameaddressbull Description of the product Marking EC declaration of conformitybull Determination of the use (purpose)bull Warning on remaining dangers and miss use

Also gt Information on - - -

Transport installation assembly putting into operation trainingoperation maintaining and repairing dismantling recycling

amp if need be disposal

Please note this is not a complete list of requirements

THEINSTRUCTION

MANUAL

MANUALLANGUAGE

REQUIREMENTS

The Language shall be acceptable by the Country in which the equipment is to be installed for use

The Documentation intended for use by Service personnel should be in English

Chinese

Spanish

English

German

French

FIVE COMMON LANUAGES

Cuidado

avertir

Warnung

Caution

警告 告誡

What are the BasicsFor an RFQ

Identify the countries you wish to place the product Draw a simple block diagram

DeviceOr System

ForEvaluation

220VAC50Hz5A

IO in from PC (3m)48VDC Motor Power (10m)

IO out to Actuator (15m)

List all electrical inputs amp outputs and identify if they are power or IO Provide the maximum lengths for each input amp output cable Identify any fluid gas or air requirements and pressures Description of the product and where it is used

120psi air inputCourtesy Power Outlet 220VAC

What Do You Need to do to Prepare

for Testing amp Evaluation

Provide all requested documentation by the date F2 Labs has requested

Ensure that the product functions as close as possible to normal operation for a continuous period of time

Typical EMC Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallation Manual

Typical Safety Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallationMaintenance Manual Electrical Schematics and Wiring Diagrams Mechanical Drawings and Block Diagrams Drawings of all applied labels Bill of Materials (electrical and mechanical) Critical Component Data Sheets such as Filters Power Supplies Transformers etc Lasers ndash CDRH or IEC 60825 report

The The EMCEMC DIRECTIVE DIRECTIVE

The Electro-Magnetic Compatibility Directive applies to all electronic and electrical products that are manufactured

Compliance has been mandatory since January 1 1996

Simply stated - in order to comply with this Directive the product must have an adequate level of immunity amp shall not interfere with any other systems or products

EMCEMC is a is a natural conditionnatural condition that exists when electrical that exists when electrical equipment is performing its designed functions equipment is performing its designed functions

without without

ldquoldquoCausingrdquoCausingrdquo (Emissions) or ldquo (Emissions) or ldquosufferingsufferingrdquo (Immunity) fromrdquo (Immunity) from

unacceptableunacceptable degradation due to electromagnetic interference degradation due to electromagnetic interference toto or or fromfrom other equipment other equipment

BASIC BASIC EElectro-lectro-MMagneticagnetic

CCompatibilityompatibility

EMC (Electro-Magnetic Compatibility)2 conditions must be satisfied The device does not generate electromagnetic noise and does not malfunction due to extraneous noise

EMI (Electro-Magnetic Interference) The device does not generate electromagnetic noise beyond established levels EMS (Electro-Magnetic Susceptibility)The device does not abnormally malfunction due to extraneous noise within the environment the device will be used

EMC EMC -CONTINUED--CONTINUED-

ImmunityImmunityAKAAKA

SusceptibilitySusceptibility

helliphellipa condition that exists when equipment continues to operate withina condition that exists when equipment continues to operate within

acceptable limits of performanceacceptable limits of performance when exposed to interference in when exposed to interference in

which the environment where it is usedwhich the environment where it is used

gtgtgtgtFor ExampleltltltltgtgtgtgtFor Exampleltltltlt

Equipment may work fine in a home but may fail if it is placed inside a Equipment may work fine in a home but may fail if it is placed inside a machine shop Why Equipment is immune to the machine shop Why Equipment is immune to the low levellow level residential residential disturbances but not immune to disturbances but not immune to high levelhigh level industrial-strength industrial-strength disturbancesdisturbances

Emissions AKA

Noise Leaking Radio Frequency

A condition that exists when your equipment suffers from unacceptable degradation of performance as a result of electromagnetic interference

gtgt For Example ltltgtgt For Example ltlt

You run the vacuum cleaner at your house while the television in on and the television screen gets staticky

BASIC CONCEPTBASIC CONCEPT

Electromagnetic Fields Exist EverywhereIt is NORMAL

There are two paths

Radiated Airborne

amp Conducted Wires

TYPICAL TYPICAL EElectro-lectro-MMagneticagnetic

CCompatibility Tesompatibility Teststs

- Radiated Immunity - Harmonics - Conducted Immunity - Flicker - Surge - Radiated Emissions - ESD - Conducted Emissions - EFT - Voltage Dips amp Interrupts

IMMUNITY TESTS EMISSIONS TESTS

Radiated Immunity

Evaluated by controlling a signal source and power levels to generate field levels over a defined set of frequencies

Radiated ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated ImmunityDesign Tips

Conducted Immunity

Evaluates the productrsquos ability to resist electrical signals that may be generated by the switching of inductive loads or contactors

Conducted ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

Conducted ImmunityDesign Tips

Are you using shielded cabling Is your enclosure shielded Are there IO line filters Use ferrites on cabling if needed Use multi-layer PCBs where possible Are you using a power line filter

Surge Immunity

This tests the equipmentrsquos level of resistance or immunity to surges caused by over voltages from switching and lightning transients

Surge ImmunitySimulation

ControlledPulse

Source

Consider the acceptable limits of performance for your device

within the application of use

Pulse injection

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 19: CE Mark: Where to Start

Information Required Information Required on a on a

DDeclaration eclaration oof f CConformityonformity

Description of the system or product Model NumberPart Number Report number (supplied by the Test Lab) Directives Used (supplied by the Test Lab) Standards Used (supplied by the Test Lab) Signature of the Responsible Person On your Letter Head or another Company Document Dated and signed

TTechnical echnical FFileile

All CE marking directives require the manufacturer of the product to create a technical file which should contain the information required to show that the product properly complies with the requirements of the directives which apply to it

It is important to understand that only the authorities given power to enforce the directives have a right to see the technical file It does not need to be published or given to customers

The Machinery Directive requires manufacturers based outside Europe to appoint someone within Europe to act as the contact point for their technical documents

The purpose of the Technical File is to provide evidence for an enforcement authority that the product has correctly completed the assessment and attestation procedures of the relevant directive(s)

Penalties could lead to any of the following

Shipments Stopped at Port Fines Products Removed From the

Markets No Further Sales Within the

European Union Imprisonment

What happens if I donrsquot CE mark my product

Typical Information Typical Information in a in a TTechnical echnical FFileile

Descriptive Report (include photos ) Product Safety Test Report EMC Test Report RoHS 2 Compliance Documentation Operating Manual Installation Instructions Electrical Schematics Mechanical Drawings Bill of Materials Component Data Sheets CD containing copy of Declaration of Conformity Certificate and CE Mark Declaration of Conformity Certificate

Note

These are controlled documents and proprietary documents that should be part of your

document control program

RAPEXRapid Alert System for non-food products

httpeceuropaeuconsumerssafetyrapexalertsmainindexcfm

PRODUCT ALERT

PROGRAMS

1048708General Content

bull Details of manufacturer nameaddressbull Description of the product Marking EC declaration of conformitybull Determination of the use (purpose)bull Warning on remaining dangers and miss use

Also gt Information on - - -

Transport installation assembly putting into operation trainingoperation maintaining and repairing dismantling recycling

amp if need be disposal

Please note this is not a complete list of requirements

THEINSTRUCTION

MANUAL

MANUALLANGUAGE

REQUIREMENTS

The Language shall be acceptable by the Country in which the equipment is to be installed for use

The Documentation intended for use by Service personnel should be in English

Chinese

Spanish

English

German

French

FIVE COMMON LANUAGES

Cuidado

avertir

Warnung

Caution

警告 告誡

What are the BasicsFor an RFQ

Identify the countries you wish to place the product Draw a simple block diagram

DeviceOr System

ForEvaluation

220VAC50Hz5A

IO in from PC (3m)48VDC Motor Power (10m)

IO out to Actuator (15m)

List all electrical inputs amp outputs and identify if they are power or IO Provide the maximum lengths for each input amp output cable Identify any fluid gas or air requirements and pressures Description of the product and where it is used

120psi air inputCourtesy Power Outlet 220VAC

What Do You Need to do to Prepare

for Testing amp Evaluation

Provide all requested documentation by the date F2 Labs has requested

Ensure that the product functions as close as possible to normal operation for a continuous period of time

Typical EMC Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallation Manual

Typical Safety Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallationMaintenance Manual Electrical Schematics and Wiring Diagrams Mechanical Drawings and Block Diagrams Drawings of all applied labels Bill of Materials (electrical and mechanical) Critical Component Data Sheets such as Filters Power Supplies Transformers etc Lasers ndash CDRH or IEC 60825 report

The The EMCEMC DIRECTIVE DIRECTIVE

The Electro-Magnetic Compatibility Directive applies to all electronic and electrical products that are manufactured

Compliance has been mandatory since January 1 1996

Simply stated - in order to comply with this Directive the product must have an adequate level of immunity amp shall not interfere with any other systems or products

EMCEMC is a is a natural conditionnatural condition that exists when electrical that exists when electrical equipment is performing its designed functions equipment is performing its designed functions

without without

ldquoldquoCausingrdquoCausingrdquo (Emissions) or ldquo (Emissions) or ldquosufferingsufferingrdquo (Immunity) fromrdquo (Immunity) from

unacceptableunacceptable degradation due to electromagnetic interference degradation due to electromagnetic interference toto or or fromfrom other equipment other equipment

BASIC BASIC EElectro-lectro-MMagneticagnetic

CCompatibilityompatibility

EMC (Electro-Magnetic Compatibility)2 conditions must be satisfied The device does not generate electromagnetic noise and does not malfunction due to extraneous noise

EMI (Electro-Magnetic Interference) The device does not generate electromagnetic noise beyond established levels EMS (Electro-Magnetic Susceptibility)The device does not abnormally malfunction due to extraneous noise within the environment the device will be used

EMC EMC -CONTINUED--CONTINUED-

ImmunityImmunityAKAAKA

SusceptibilitySusceptibility

helliphellipa condition that exists when equipment continues to operate withina condition that exists when equipment continues to operate within

acceptable limits of performanceacceptable limits of performance when exposed to interference in when exposed to interference in

which the environment where it is usedwhich the environment where it is used

gtgtgtgtFor ExampleltltltltgtgtgtgtFor Exampleltltltlt

Equipment may work fine in a home but may fail if it is placed inside a Equipment may work fine in a home but may fail if it is placed inside a machine shop Why Equipment is immune to the machine shop Why Equipment is immune to the low levellow level residential residential disturbances but not immune to disturbances but not immune to high levelhigh level industrial-strength industrial-strength disturbancesdisturbances

Emissions AKA

Noise Leaking Radio Frequency

A condition that exists when your equipment suffers from unacceptable degradation of performance as a result of electromagnetic interference

gtgt For Example ltltgtgt For Example ltlt

You run the vacuum cleaner at your house while the television in on and the television screen gets staticky

BASIC CONCEPTBASIC CONCEPT

Electromagnetic Fields Exist EverywhereIt is NORMAL

There are two paths

Radiated Airborne

amp Conducted Wires

TYPICAL TYPICAL EElectro-lectro-MMagneticagnetic

CCompatibility Tesompatibility Teststs

- Radiated Immunity - Harmonics - Conducted Immunity - Flicker - Surge - Radiated Emissions - ESD - Conducted Emissions - EFT - Voltage Dips amp Interrupts

IMMUNITY TESTS EMISSIONS TESTS

Radiated Immunity

Evaluated by controlling a signal source and power levels to generate field levels over a defined set of frequencies

Radiated ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated ImmunityDesign Tips

Conducted Immunity

Evaluates the productrsquos ability to resist electrical signals that may be generated by the switching of inductive loads or contactors

Conducted ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

Conducted ImmunityDesign Tips

Are you using shielded cabling Is your enclosure shielded Are there IO line filters Use ferrites on cabling if needed Use multi-layer PCBs where possible Are you using a power line filter

Surge Immunity

This tests the equipmentrsquos level of resistance or immunity to surges caused by over voltages from switching and lightning transients

Surge ImmunitySimulation

ControlledPulse

Source

Consider the acceptable limits of performance for your device

within the application of use

Pulse injection

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 20: CE Mark: Where to Start

TTechnical echnical FFileile

All CE marking directives require the manufacturer of the product to create a technical file which should contain the information required to show that the product properly complies with the requirements of the directives which apply to it

It is important to understand that only the authorities given power to enforce the directives have a right to see the technical file It does not need to be published or given to customers

The Machinery Directive requires manufacturers based outside Europe to appoint someone within Europe to act as the contact point for their technical documents

The purpose of the Technical File is to provide evidence for an enforcement authority that the product has correctly completed the assessment and attestation procedures of the relevant directive(s)

Penalties could lead to any of the following

Shipments Stopped at Port Fines Products Removed From the

Markets No Further Sales Within the

European Union Imprisonment

What happens if I donrsquot CE mark my product

Typical Information Typical Information in a in a TTechnical echnical FFileile

Descriptive Report (include photos ) Product Safety Test Report EMC Test Report RoHS 2 Compliance Documentation Operating Manual Installation Instructions Electrical Schematics Mechanical Drawings Bill of Materials Component Data Sheets CD containing copy of Declaration of Conformity Certificate and CE Mark Declaration of Conformity Certificate

Note

These are controlled documents and proprietary documents that should be part of your

document control program

RAPEXRapid Alert System for non-food products

httpeceuropaeuconsumerssafetyrapexalertsmainindexcfm

PRODUCT ALERT

PROGRAMS

1048708General Content

bull Details of manufacturer nameaddressbull Description of the product Marking EC declaration of conformitybull Determination of the use (purpose)bull Warning on remaining dangers and miss use

Also gt Information on - - -

Transport installation assembly putting into operation trainingoperation maintaining and repairing dismantling recycling

amp if need be disposal

Please note this is not a complete list of requirements

THEINSTRUCTION

MANUAL

MANUALLANGUAGE

REQUIREMENTS

The Language shall be acceptable by the Country in which the equipment is to be installed for use

The Documentation intended for use by Service personnel should be in English

Chinese

Spanish

English

German

French

FIVE COMMON LANUAGES

Cuidado

avertir

Warnung

Caution

警告 告誡

What are the BasicsFor an RFQ

Identify the countries you wish to place the product Draw a simple block diagram

DeviceOr System

ForEvaluation

220VAC50Hz5A

IO in from PC (3m)48VDC Motor Power (10m)

IO out to Actuator (15m)

List all electrical inputs amp outputs and identify if they are power or IO Provide the maximum lengths for each input amp output cable Identify any fluid gas or air requirements and pressures Description of the product and where it is used

120psi air inputCourtesy Power Outlet 220VAC

What Do You Need to do to Prepare

for Testing amp Evaluation

Provide all requested documentation by the date F2 Labs has requested

Ensure that the product functions as close as possible to normal operation for a continuous period of time

Typical EMC Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallation Manual

Typical Safety Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallationMaintenance Manual Electrical Schematics and Wiring Diagrams Mechanical Drawings and Block Diagrams Drawings of all applied labels Bill of Materials (electrical and mechanical) Critical Component Data Sheets such as Filters Power Supplies Transformers etc Lasers ndash CDRH or IEC 60825 report

The The EMCEMC DIRECTIVE DIRECTIVE

The Electro-Magnetic Compatibility Directive applies to all electronic and electrical products that are manufactured

Compliance has been mandatory since January 1 1996

Simply stated - in order to comply with this Directive the product must have an adequate level of immunity amp shall not interfere with any other systems or products

EMCEMC is a is a natural conditionnatural condition that exists when electrical that exists when electrical equipment is performing its designed functions equipment is performing its designed functions

without without

ldquoldquoCausingrdquoCausingrdquo (Emissions) or ldquo (Emissions) or ldquosufferingsufferingrdquo (Immunity) fromrdquo (Immunity) from

unacceptableunacceptable degradation due to electromagnetic interference degradation due to electromagnetic interference toto or or fromfrom other equipment other equipment

BASIC BASIC EElectro-lectro-MMagneticagnetic

CCompatibilityompatibility

EMC (Electro-Magnetic Compatibility)2 conditions must be satisfied The device does not generate electromagnetic noise and does not malfunction due to extraneous noise

EMI (Electro-Magnetic Interference) The device does not generate electromagnetic noise beyond established levels EMS (Electro-Magnetic Susceptibility)The device does not abnormally malfunction due to extraneous noise within the environment the device will be used

EMC EMC -CONTINUED--CONTINUED-

ImmunityImmunityAKAAKA

SusceptibilitySusceptibility

helliphellipa condition that exists when equipment continues to operate withina condition that exists when equipment continues to operate within

acceptable limits of performanceacceptable limits of performance when exposed to interference in when exposed to interference in

which the environment where it is usedwhich the environment where it is used

gtgtgtgtFor ExampleltltltltgtgtgtgtFor Exampleltltltlt

Equipment may work fine in a home but may fail if it is placed inside a Equipment may work fine in a home but may fail if it is placed inside a machine shop Why Equipment is immune to the machine shop Why Equipment is immune to the low levellow level residential residential disturbances but not immune to disturbances but not immune to high levelhigh level industrial-strength industrial-strength disturbancesdisturbances

Emissions AKA

Noise Leaking Radio Frequency

A condition that exists when your equipment suffers from unacceptable degradation of performance as a result of electromagnetic interference

gtgt For Example ltltgtgt For Example ltlt

You run the vacuum cleaner at your house while the television in on and the television screen gets staticky

BASIC CONCEPTBASIC CONCEPT

Electromagnetic Fields Exist EverywhereIt is NORMAL

There are two paths

Radiated Airborne

amp Conducted Wires

TYPICAL TYPICAL EElectro-lectro-MMagneticagnetic

CCompatibility Tesompatibility Teststs

- Radiated Immunity - Harmonics - Conducted Immunity - Flicker - Surge - Radiated Emissions - ESD - Conducted Emissions - EFT - Voltage Dips amp Interrupts

IMMUNITY TESTS EMISSIONS TESTS

Radiated Immunity

Evaluated by controlling a signal source and power levels to generate field levels over a defined set of frequencies

Radiated ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated ImmunityDesign Tips

Conducted Immunity

Evaluates the productrsquos ability to resist electrical signals that may be generated by the switching of inductive loads or contactors

Conducted ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

Conducted ImmunityDesign Tips

Are you using shielded cabling Is your enclosure shielded Are there IO line filters Use ferrites on cabling if needed Use multi-layer PCBs where possible Are you using a power line filter

Surge Immunity

This tests the equipmentrsquos level of resistance or immunity to surges caused by over voltages from switching and lightning transients

Surge ImmunitySimulation

ControlledPulse

Source

Consider the acceptable limits of performance for your device

within the application of use

Pulse injection

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 21: CE Mark: Where to Start

Penalties could lead to any of the following

Shipments Stopped at Port Fines Products Removed From the

Markets No Further Sales Within the

European Union Imprisonment

What happens if I donrsquot CE mark my product

Typical Information Typical Information in a in a TTechnical echnical FFileile

Descriptive Report (include photos ) Product Safety Test Report EMC Test Report RoHS 2 Compliance Documentation Operating Manual Installation Instructions Electrical Schematics Mechanical Drawings Bill of Materials Component Data Sheets CD containing copy of Declaration of Conformity Certificate and CE Mark Declaration of Conformity Certificate

Note

These are controlled documents and proprietary documents that should be part of your

document control program

RAPEXRapid Alert System for non-food products

httpeceuropaeuconsumerssafetyrapexalertsmainindexcfm

PRODUCT ALERT

PROGRAMS

1048708General Content

bull Details of manufacturer nameaddressbull Description of the product Marking EC declaration of conformitybull Determination of the use (purpose)bull Warning on remaining dangers and miss use

Also gt Information on - - -

Transport installation assembly putting into operation trainingoperation maintaining and repairing dismantling recycling

amp if need be disposal

Please note this is not a complete list of requirements

THEINSTRUCTION

MANUAL

MANUALLANGUAGE

REQUIREMENTS

The Language shall be acceptable by the Country in which the equipment is to be installed for use

The Documentation intended for use by Service personnel should be in English

Chinese

Spanish

English

German

French

FIVE COMMON LANUAGES

Cuidado

avertir

Warnung

Caution

警告 告誡

What are the BasicsFor an RFQ

Identify the countries you wish to place the product Draw a simple block diagram

DeviceOr System

ForEvaluation

220VAC50Hz5A

IO in from PC (3m)48VDC Motor Power (10m)

IO out to Actuator (15m)

List all electrical inputs amp outputs and identify if they are power or IO Provide the maximum lengths for each input amp output cable Identify any fluid gas or air requirements and pressures Description of the product and where it is used

120psi air inputCourtesy Power Outlet 220VAC

What Do You Need to do to Prepare

for Testing amp Evaluation

Provide all requested documentation by the date F2 Labs has requested

Ensure that the product functions as close as possible to normal operation for a continuous period of time

Typical EMC Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallation Manual

Typical Safety Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallationMaintenance Manual Electrical Schematics and Wiring Diagrams Mechanical Drawings and Block Diagrams Drawings of all applied labels Bill of Materials (electrical and mechanical) Critical Component Data Sheets such as Filters Power Supplies Transformers etc Lasers ndash CDRH or IEC 60825 report

The The EMCEMC DIRECTIVE DIRECTIVE

The Electro-Magnetic Compatibility Directive applies to all electronic and electrical products that are manufactured

Compliance has been mandatory since January 1 1996

Simply stated - in order to comply with this Directive the product must have an adequate level of immunity amp shall not interfere with any other systems or products

EMCEMC is a is a natural conditionnatural condition that exists when electrical that exists when electrical equipment is performing its designed functions equipment is performing its designed functions

without without

ldquoldquoCausingrdquoCausingrdquo (Emissions) or ldquo (Emissions) or ldquosufferingsufferingrdquo (Immunity) fromrdquo (Immunity) from

unacceptableunacceptable degradation due to electromagnetic interference degradation due to electromagnetic interference toto or or fromfrom other equipment other equipment

BASIC BASIC EElectro-lectro-MMagneticagnetic

CCompatibilityompatibility

EMC (Electro-Magnetic Compatibility)2 conditions must be satisfied The device does not generate electromagnetic noise and does not malfunction due to extraneous noise

EMI (Electro-Magnetic Interference) The device does not generate electromagnetic noise beyond established levels EMS (Electro-Magnetic Susceptibility)The device does not abnormally malfunction due to extraneous noise within the environment the device will be used

EMC EMC -CONTINUED--CONTINUED-

ImmunityImmunityAKAAKA

SusceptibilitySusceptibility

helliphellipa condition that exists when equipment continues to operate withina condition that exists when equipment continues to operate within

acceptable limits of performanceacceptable limits of performance when exposed to interference in when exposed to interference in

which the environment where it is usedwhich the environment where it is used

gtgtgtgtFor ExampleltltltltgtgtgtgtFor Exampleltltltlt

Equipment may work fine in a home but may fail if it is placed inside a Equipment may work fine in a home but may fail if it is placed inside a machine shop Why Equipment is immune to the machine shop Why Equipment is immune to the low levellow level residential residential disturbances but not immune to disturbances but not immune to high levelhigh level industrial-strength industrial-strength disturbancesdisturbances

Emissions AKA

Noise Leaking Radio Frequency

A condition that exists when your equipment suffers from unacceptable degradation of performance as a result of electromagnetic interference

gtgt For Example ltltgtgt For Example ltlt

You run the vacuum cleaner at your house while the television in on and the television screen gets staticky

BASIC CONCEPTBASIC CONCEPT

Electromagnetic Fields Exist EverywhereIt is NORMAL

There are two paths

Radiated Airborne

amp Conducted Wires

TYPICAL TYPICAL EElectro-lectro-MMagneticagnetic

CCompatibility Tesompatibility Teststs

- Radiated Immunity - Harmonics - Conducted Immunity - Flicker - Surge - Radiated Emissions - ESD - Conducted Emissions - EFT - Voltage Dips amp Interrupts

IMMUNITY TESTS EMISSIONS TESTS

Radiated Immunity

Evaluated by controlling a signal source and power levels to generate field levels over a defined set of frequencies

Radiated ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated ImmunityDesign Tips

Conducted Immunity

Evaluates the productrsquos ability to resist electrical signals that may be generated by the switching of inductive loads or contactors

Conducted ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

Conducted ImmunityDesign Tips

Are you using shielded cabling Is your enclosure shielded Are there IO line filters Use ferrites on cabling if needed Use multi-layer PCBs where possible Are you using a power line filter

Surge Immunity

This tests the equipmentrsquos level of resistance or immunity to surges caused by over voltages from switching and lightning transients

Surge ImmunitySimulation

ControlledPulse

Source

Consider the acceptable limits of performance for your device

within the application of use

Pulse injection

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 22: CE Mark: Where to Start

Typical Information Typical Information in a in a TTechnical echnical FFileile

Descriptive Report (include photos ) Product Safety Test Report EMC Test Report RoHS 2 Compliance Documentation Operating Manual Installation Instructions Electrical Schematics Mechanical Drawings Bill of Materials Component Data Sheets CD containing copy of Declaration of Conformity Certificate and CE Mark Declaration of Conformity Certificate

Note

These are controlled documents and proprietary documents that should be part of your

document control program

RAPEXRapid Alert System for non-food products

httpeceuropaeuconsumerssafetyrapexalertsmainindexcfm

PRODUCT ALERT

PROGRAMS

1048708General Content

bull Details of manufacturer nameaddressbull Description of the product Marking EC declaration of conformitybull Determination of the use (purpose)bull Warning on remaining dangers and miss use

Also gt Information on - - -

Transport installation assembly putting into operation trainingoperation maintaining and repairing dismantling recycling

amp if need be disposal

Please note this is not a complete list of requirements

THEINSTRUCTION

MANUAL

MANUALLANGUAGE

REQUIREMENTS

The Language shall be acceptable by the Country in which the equipment is to be installed for use

The Documentation intended for use by Service personnel should be in English

Chinese

Spanish

English

German

French

FIVE COMMON LANUAGES

Cuidado

avertir

Warnung

Caution

警告 告誡

What are the BasicsFor an RFQ

Identify the countries you wish to place the product Draw a simple block diagram

DeviceOr System

ForEvaluation

220VAC50Hz5A

IO in from PC (3m)48VDC Motor Power (10m)

IO out to Actuator (15m)

List all electrical inputs amp outputs and identify if they are power or IO Provide the maximum lengths for each input amp output cable Identify any fluid gas or air requirements and pressures Description of the product and where it is used

120psi air inputCourtesy Power Outlet 220VAC

What Do You Need to do to Prepare

for Testing amp Evaluation

Provide all requested documentation by the date F2 Labs has requested

Ensure that the product functions as close as possible to normal operation for a continuous period of time

Typical EMC Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallation Manual

Typical Safety Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallationMaintenance Manual Electrical Schematics and Wiring Diagrams Mechanical Drawings and Block Diagrams Drawings of all applied labels Bill of Materials (electrical and mechanical) Critical Component Data Sheets such as Filters Power Supplies Transformers etc Lasers ndash CDRH or IEC 60825 report

The The EMCEMC DIRECTIVE DIRECTIVE

The Electro-Magnetic Compatibility Directive applies to all electronic and electrical products that are manufactured

Compliance has been mandatory since January 1 1996

Simply stated - in order to comply with this Directive the product must have an adequate level of immunity amp shall not interfere with any other systems or products

EMCEMC is a is a natural conditionnatural condition that exists when electrical that exists when electrical equipment is performing its designed functions equipment is performing its designed functions

without without

ldquoldquoCausingrdquoCausingrdquo (Emissions) or ldquo (Emissions) or ldquosufferingsufferingrdquo (Immunity) fromrdquo (Immunity) from

unacceptableunacceptable degradation due to electromagnetic interference degradation due to electromagnetic interference toto or or fromfrom other equipment other equipment

BASIC BASIC EElectro-lectro-MMagneticagnetic

CCompatibilityompatibility

EMC (Electro-Magnetic Compatibility)2 conditions must be satisfied The device does not generate electromagnetic noise and does not malfunction due to extraneous noise

EMI (Electro-Magnetic Interference) The device does not generate electromagnetic noise beyond established levels EMS (Electro-Magnetic Susceptibility)The device does not abnormally malfunction due to extraneous noise within the environment the device will be used

EMC EMC -CONTINUED--CONTINUED-

ImmunityImmunityAKAAKA

SusceptibilitySusceptibility

helliphellipa condition that exists when equipment continues to operate withina condition that exists when equipment continues to operate within

acceptable limits of performanceacceptable limits of performance when exposed to interference in when exposed to interference in

which the environment where it is usedwhich the environment where it is used

gtgtgtgtFor ExampleltltltltgtgtgtgtFor Exampleltltltlt

Equipment may work fine in a home but may fail if it is placed inside a Equipment may work fine in a home but may fail if it is placed inside a machine shop Why Equipment is immune to the machine shop Why Equipment is immune to the low levellow level residential residential disturbances but not immune to disturbances but not immune to high levelhigh level industrial-strength industrial-strength disturbancesdisturbances

Emissions AKA

Noise Leaking Radio Frequency

A condition that exists when your equipment suffers from unacceptable degradation of performance as a result of electromagnetic interference

gtgt For Example ltltgtgt For Example ltlt

You run the vacuum cleaner at your house while the television in on and the television screen gets staticky

BASIC CONCEPTBASIC CONCEPT

Electromagnetic Fields Exist EverywhereIt is NORMAL

There are two paths

Radiated Airborne

amp Conducted Wires

TYPICAL TYPICAL EElectro-lectro-MMagneticagnetic

CCompatibility Tesompatibility Teststs

- Radiated Immunity - Harmonics - Conducted Immunity - Flicker - Surge - Radiated Emissions - ESD - Conducted Emissions - EFT - Voltage Dips amp Interrupts

IMMUNITY TESTS EMISSIONS TESTS

Radiated Immunity

Evaluated by controlling a signal source and power levels to generate field levels over a defined set of frequencies

Radiated ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated ImmunityDesign Tips

Conducted Immunity

Evaluates the productrsquos ability to resist electrical signals that may be generated by the switching of inductive loads or contactors

Conducted ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

Conducted ImmunityDesign Tips

Are you using shielded cabling Is your enclosure shielded Are there IO line filters Use ferrites on cabling if needed Use multi-layer PCBs where possible Are you using a power line filter

Surge Immunity

This tests the equipmentrsquos level of resistance or immunity to surges caused by over voltages from switching and lightning transients

Surge ImmunitySimulation

ControlledPulse

Source

Consider the acceptable limits of performance for your device

within the application of use

Pulse injection

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 23: CE Mark: Where to Start

RAPEXRapid Alert System for non-food products

httpeceuropaeuconsumerssafetyrapexalertsmainindexcfm

PRODUCT ALERT

PROGRAMS

1048708General Content

bull Details of manufacturer nameaddressbull Description of the product Marking EC declaration of conformitybull Determination of the use (purpose)bull Warning on remaining dangers and miss use

Also gt Information on - - -

Transport installation assembly putting into operation trainingoperation maintaining and repairing dismantling recycling

amp if need be disposal

Please note this is not a complete list of requirements

THEINSTRUCTION

MANUAL

MANUALLANGUAGE

REQUIREMENTS

The Language shall be acceptable by the Country in which the equipment is to be installed for use

The Documentation intended for use by Service personnel should be in English

Chinese

Spanish

English

German

French

FIVE COMMON LANUAGES

Cuidado

avertir

Warnung

Caution

警告 告誡

What are the BasicsFor an RFQ

Identify the countries you wish to place the product Draw a simple block diagram

DeviceOr System

ForEvaluation

220VAC50Hz5A

IO in from PC (3m)48VDC Motor Power (10m)

IO out to Actuator (15m)

List all electrical inputs amp outputs and identify if they are power or IO Provide the maximum lengths for each input amp output cable Identify any fluid gas or air requirements and pressures Description of the product and where it is used

120psi air inputCourtesy Power Outlet 220VAC

What Do You Need to do to Prepare

for Testing amp Evaluation

Provide all requested documentation by the date F2 Labs has requested

Ensure that the product functions as close as possible to normal operation for a continuous period of time

Typical EMC Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallation Manual

Typical Safety Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallationMaintenance Manual Electrical Schematics and Wiring Diagrams Mechanical Drawings and Block Diagrams Drawings of all applied labels Bill of Materials (electrical and mechanical) Critical Component Data Sheets such as Filters Power Supplies Transformers etc Lasers ndash CDRH or IEC 60825 report

The The EMCEMC DIRECTIVE DIRECTIVE

The Electro-Magnetic Compatibility Directive applies to all electronic and electrical products that are manufactured

Compliance has been mandatory since January 1 1996

Simply stated - in order to comply with this Directive the product must have an adequate level of immunity amp shall not interfere with any other systems or products

EMCEMC is a is a natural conditionnatural condition that exists when electrical that exists when electrical equipment is performing its designed functions equipment is performing its designed functions

without without

ldquoldquoCausingrdquoCausingrdquo (Emissions) or ldquo (Emissions) or ldquosufferingsufferingrdquo (Immunity) fromrdquo (Immunity) from

unacceptableunacceptable degradation due to electromagnetic interference degradation due to electromagnetic interference toto or or fromfrom other equipment other equipment

BASIC BASIC EElectro-lectro-MMagneticagnetic

CCompatibilityompatibility

EMC (Electro-Magnetic Compatibility)2 conditions must be satisfied The device does not generate electromagnetic noise and does not malfunction due to extraneous noise

EMI (Electro-Magnetic Interference) The device does not generate electromagnetic noise beyond established levels EMS (Electro-Magnetic Susceptibility)The device does not abnormally malfunction due to extraneous noise within the environment the device will be used

EMC EMC -CONTINUED--CONTINUED-

ImmunityImmunityAKAAKA

SusceptibilitySusceptibility

helliphellipa condition that exists when equipment continues to operate withina condition that exists when equipment continues to operate within

acceptable limits of performanceacceptable limits of performance when exposed to interference in when exposed to interference in

which the environment where it is usedwhich the environment where it is used

gtgtgtgtFor ExampleltltltltgtgtgtgtFor Exampleltltltlt

Equipment may work fine in a home but may fail if it is placed inside a Equipment may work fine in a home but may fail if it is placed inside a machine shop Why Equipment is immune to the machine shop Why Equipment is immune to the low levellow level residential residential disturbances but not immune to disturbances but not immune to high levelhigh level industrial-strength industrial-strength disturbancesdisturbances

Emissions AKA

Noise Leaking Radio Frequency

A condition that exists when your equipment suffers from unacceptable degradation of performance as a result of electromagnetic interference

gtgt For Example ltltgtgt For Example ltlt

You run the vacuum cleaner at your house while the television in on and the television screen gets staticky

BASIC CONCEPTBASIC CONCEPT

Electromagnetic Fields Exist EverywhereIt is NORMAL

There are two paths

Radiated Airborne

amp Conducted Wires

TYPICAL TYPICAL EElectro-lectro-MMagneticagnetic

CCompatibility Tesompatibility Teststs

- Radiated Immunity - Harmonics - Conducted Immunity - Flicker - Surge - Radiated Emissions - ESD - Conducted Emissions - EFT - Voltage Dips amp Interrupts

IMMUNITY TESTS EMISSIONS TESTS

Radiated Immunity

Evaluated by controlling a signal source and power levels to generate field levels over a defined set of frequencies

Radiated ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated ImmunityDesign Tips

Conducted Immunity

Evaluates the productrsquos ability to resist electrical signals that may be generated by the switching of inductive loads or contactors

Conducted ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

Conducted ImmunityDesign Tips

Are you using shielded cabling Is your enclosure shielded Are there IO line filters Use ferrites on cabling if needed Use multi-layer PCBs where possible Are you using a power line filter

Surge Immunity

This tests the equipmentrsquos level of resistance or immunity to surges caused by over voltages from switching and lightning transients

Surge ImmunitySimulation

ControlledPulse

Source

Consider the acceptable limits of performance for your device

within the application of use

Pulse injection

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 24: CE Mark: Where to Start

1048708General Content

bull Details of manufacturer nameaddressbull Description of the product Marking EC declaration of conformitybull Determination of the use (purpose)bull Warning on remaining dangers and miss use

Also gt Information on - - -

Transport installation assembly putting into operation trainingoperation maintaining and repairing dismantling recycling

amp if need be disposal

Please note this is not a complete list of requirements

THEINSTRUCTION

MANUAL

MANUALLANGUAGE

REQUIREMENTS

The Language shall be acceptable by the Country in which the equipment is to be installed for use

The Documentation intended for use by Service personnel should be in English

Chinese

Spanish

English

German

French

FIVE COMMON LANUAGES

Cuidado

avertir

Warnung

Caution

警告 告誡

What are the BasicsFor an RFQ

Identify the countries you wish to place the product Draw a simple block diagram

DeviceOr System

ForEvaluation

220VAC50Hz5A

IO in from PC (3m)48VDC Motor Power (10m)

IO out to Actuator (15m)

List all electrical inputs amp outputs and identify if they are power or IO Provide the maximum lengths for each input amp output cable Identify any fluid gas or air requirements and pressures Description of the product and where it is used

120psi air inputCourtesy Power Outlet 220VAC

What Do You Need to do to Prepare

for Testing amp Evaluation

Provide all requested documentation by the date F2 Labs has requested

Ensure that the product functions as close as possible to normal operation for a continuous period of time

Typical EMC Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallation Manual

Typical Safety Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallationMaintenance Manual Electrical Schematics and Wiring Diagrams Mechanical Drawings and Block Diagrams Drawings of all applied labels Bill of Materials (electrical and mechanical) Critical Component Data Sheets such as Filters Power Supplies Transformers etc Lasers ndash CDRH or IEC 60825 report

The The EMCEMC DIRECTIVE DIRECTIVE

The Electro-Magnetic Compatibility Directive applies to all electronic and electrical products that are manufactured

Compliance has been mandatory since January 1 1996

Simply stated - in order to comply with this Directive the product must have an adequate level of immunity amp shall not interfere with any other systems or products

EMCEMC is a is a natural conditionnatural condition that exists when electrical that exists when electrical equipment is performing its designed functions equipment is performing its designed functions

without without

ldquoldquoCausingrdquoCausingrdquo (Emissions) or ldquo (Emissions) or ldquosufferingsufferingrdquo (Immunity) fromrdquo (Immunity) from

unacceptableunacceptable degradation due to electromagnetic interference degradation due to electromagnetic interference toto or or fromfrom other equipment other equipment

BASIC BASIC EElectro-lectro-MMagneticagnetic

CCompatibilityompatibility

EMC (Electro-Magnetic Compatibility)2 conditions must be satisfied The device does not generate electromagnetic noise and does not malfunction due to extraneous noise

EMI (Electro-Magnetic Interference) The device does not generate electromagnetic noise beyond established levels EMS (Electro-Magnetic Susceptibility)The device does not abnormally malfunction due to extraneous noise within the environment the device will be used

EMC EMC -CONTINUED--CONTINUED-

ImmunityImmunityAKAAKA

SusceptibilitySusceptibility

helliphellipa condition that exists when equipment continues to operate withina condition that exists when equipment continues to operate within

acceptable limits of performanceacceptable limits of performance when exposed to interference in when exposed to interference in

which the environment where it is usedwhich the environment where it is used

gtgtgtgtFor ExampleltltltltgtgtgtgtFor Exampleltltltlt

Equipment may work fine in a home but may fail if it is placed inside a Equipment may work fine in a home but may fail if it is placed inside a machine shop Why Equipment is immune to the machine shop Why Equipment is immune to the low levellow level residential residential disturbances but not immune to disturbances but not immune to high levelhigh level industrial-strength industrial-strength disturbancesdisturbances

Emissions AKA

Noise Leaking Radio Frequency

A condition that exists when your equipment suffers from unacceptable degradation of performance as a result of electromagnetic interference

gtgt For Example ltltgtgt For Example ltlt

You run the vacuum cleaner at your house while the television in on and the television screen gets staticky

BASIC CONCEPTBASIC CONCEPT

Electromagnetic Fields Exist EverywhereIt is NORMAL

There are two paths

Radiated Airborne

amp Conducted Wires

TYPICAL TYPICAL EElectro-lectro-MMagneticagnetic

CCompatibility Tesompatibility Teststs

- Radiated Immunity - Harmonics - Conducted Immunity - Flicker - Surge - Radiated Emissions - ESD - Conducted Emissions - EFT - Voltage Dips amp Interrupts

IMMUNITY TESTS EMISSIONS TESTS

Radiated Immunity

Evaluated by controlling a signal source and power levels to generate field levels over a defined set of frequencies

Radiated ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated ImmunityDesign Tips

Conducted Immunity

Evaluates the productrsquos ability to resist electrical signals that may be generated by the switching of inductive loads or contactors

Conducted ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

Conducted ImmunityDesign Tips

Are you using shielded cabling Is your enclosure shielded Are there IO line filters Use ferrites on cabling if needed Use multi-layer PCBs where possible Are you using a power line filter

Surge Immunity

This tests the equipmentrsquos level of resistance or immunity to surges caused by over voltages from switching and lightning transients

Surge ImmunitySimulation

ControlledPulse

Source

Consider the acceptable limits of performance for your device

within the application of use

Pulse injection

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 25: CE Mark: Where to Start

MANUALLANGUAGE

REQUIREMENTS

The Language shall be acceptable by the Country in which the equipment is to be installed for use

The Documentation intended for use by Service personnel should be in English

Chinese

Spanish

English

German

French

FIVE COMMON LANUAGES

Cuidado

avertir

Warnung

Caution

警告 告誡

What are the BasicsFor an RFQ

Identify the countries you wish to place the product Draw a simple block diagram

DeviceOr System

ForEvaluation

220VAC50Hz5A

IO in from PC (3m)48VDC Motor Power (10m)

IO out to Actuator (15m)

List all electrical inputs amp outputs and identify if they are power or IO Provide the maximum lengths for each input amp output cable Identify any fluid gas or air requirements and pressures Description of the product and where it is used

120psi air inputCourtesy Power Outlet 220VAC

What Do You Need to do to Prepare

for Testing amp Evaluation

Provide all requested documentation by the date F2 Labs has requested

Ensure that the product functions as close as possible to normal operation for a continuous period of time

Typical EMC Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallation Manual

Typical Safety Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallationMaintenance Manual Electrical Schematics and Wiring Diagrams Mechanical Drawings and Block Diagrams Drawings of all applied labels Bill of Materials (electrical and mechanical) Critical Component Data Sheets such as Filters Power Supplies Transformers etc Lasers ndash CDRH or IEC 60825 report

The The EMCEMC DIRECTIVE DIRECTIVE

The Electro-Magnetic Compatibility Directive applies to all electronic and electrical products that are manufactured

Compliance has been mandatory since January 1 1996

Simply stated - in order to comply with this Directive the product must have an adequate level of immunity amp shall not interfere with any other systems or products

EMCEMC is a is a natural conditionnatural condition that exists when electrical that exists when electrical equipment is performing its designed functions equipment is performing its designed functions

without without

ldquoldquoCausingrdquoCausingrdquo (Emissions) or ldquo (Emissions) or ldquosufferingsufferingrdquo (Immunity) fromrdquo (Immunity) from

unacceptableunacceptable degradation due to electromagnetic interference degradation due to electromagnetic interference toto or or fromfrom other equipment other equipment

BASIC BASIC EElectro-lectro-MMagneticagnetic

CCompatibilityompatibility

EMC (Electro-Magnetic Compatibility)2 conditions must be satisfied The device does not generate electromagnetic noise and does not malfunction due to extraneous noise

EMI (Electro-Magnetic Interference) The device does not generate electromagnetic noise beyond established levels EMS (Electro-Magnetic Susceptibility)The device does not abnormally malfunction due to extraneous noise within the environment the device will be used

EMC EMC -CONTINUED--CONTINUED-

ImmunityImmunityAKAAKA

SusceptibilitySusceptibility

helliphellipa condition that exists when equipment continues to operate withina condition that exists when equipment continues to operate within

acceptable limits of performanceacceptable limits of performance when exposed to interference in when exposed to interference in

which the environment where it is usedwhich the environment where it is used

gtgtgtgtFor ExampleltltltltgtgtgtgtFor Exampleltltltlt

Equipment may work fine in a home but may fail if it is placed inside a Equipment may work fine in a home but may fail if it is placed inside a machine shop Why Equipment is immune to the machine shop Why Equipment is immune to the low levellow level residential residential disturbances but not immune to disturbances but not immune to high levelhigh level industrial-strength industrial-strength disturbancesdisturbances

Emissions AKA

Noise Leaking Radio Frequency

A condition that exists when your equipment suffers from unacceptable degradation of performance as a result of electromagnetic interference

gtgt For Example ltltgtgt For Example ltlt

You run the vacuum cleaner at your house while the television in on and the television screen gets staticky

BASIC CONCEPTBASIC CONCEPT

Electromagnetic Fields Exist EverywhereIt is NORMAL

There are two paths

Radiated Airborne

amp Conducted Wires

TYPICAL TYPICAL EElectro-lectro-MMagneticagnetic

CCompatibility Tesompatibility Teststs

- Radiated Immunity - Harmonics - Conducted Immunity - Flicker - Surge - Radiated Emissions - ESD - Conducted Emissions - EFT - Voltage Dips amp Interrupts

IMMUNITY TESTS EMISSIONS TESTS

Radiated Immunity

Evaluated by controlling a signal source and power levels to generate field levels over a defined set of frequencies

Radiated ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated ImmunityDesign Tips

Conducted Immunity

Evaluates the productrsquos ability to resist electrical signals that may be generated by the switching of inductive loads or contactors

Conducted ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

Conducted ImmunityDesign Tips

Are you using shielded cabling Is your enclosure shielded Are there IO line filters Use ferrites on cabling if needed Use multi-layer PCBs where possible Are you using a power line filter

Surge Immunity

This tests the equipmentrsquos level of resistance or immunity to surges caused by over voltages from switching and lightning transients

Surge ImmunitySimulation

ControlledPulse

Source

Consider the acceptable limits of performance for your device

within the application of use

Pulse injection

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 26: CE Mark: Where to Start

Chinese

Spanish

English

German

French

FIVE COMMON LANUAGES

Cuidado

avertir

Warnung

Caution

警告 告誡

What are the BasicsFor an RFQ

Identify the countries you wish to place the product Draw a simple block diagram

DeviceOr System

ForEvaluation

220VAC50Hz5A

IO in from PC (3m)48VDC Motor Power (10m)

IO out to Actuator (15m)

List all electrical inputs amp outputs and identify if they are power or IO Provide the maximum lengths for each input amp output cable Identify any fluid gas or air requirements and pressures Description of the product and where it is used

120psi air inputCourtesy Power Outlet 220VAC

What Do You Need to do to Prepare

for Testing amp Evaluation

Provide all requested documentation by the date F2 Labs has requested

Ensure that the product functions as close as possible to normal operation for a continuous period of time

Typical EMC Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallation Manual

Typical Safety Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallationMaintenance Manual Electrical Schematics and Wiring Diagrams Mechanical Drawings and Block Diagrams Drawings of all applied labels Bill of Materials (electrical and mechanical) Critical Component Data Sheets such as Filters Power Supplies Transformers etc Lasers ndash CDRH or IEC 60825 report

The The EMCEMC DIRECTIVE DIRECTIVE

The Electro-Magnetic Compatibility Directive applies to all electronic and electrical products that are manufactured

Compliance has been mandatory since January 1 1996

Simply stated - in order to comply with this Directive the product must have an adequate level of immunity amp shall not interfere with any other systems or products

EMCEMC is a is a natural conditionnatural condition that exists when electrical that exists when electrical equipment is performing its designed functions equipment is performing its designed functions

without without

ldquoldquoCausingrdquoCausingrdquo (Emissions) or ldquo (Emissions) or ldquosufferingsufferingrdquo (Immunity) fromrdquo (Immunity) from

unacceptableunacceptable degradation due to electromagnetic interference degradation due to electromagnetic interference toto or or fromfrom other equipment other equipment

BASIC BASIC EElectro-lectro-MMagneticagnetic

CCompatibilityompatibility

EMC (Electro-Magnetic Compatibility)2 conditions must be satisfied The device does not generate electromagnetic noise and does not malfunction due to extraneous noise

EMI (Electro-Magnetic Interference) The device does not generate electromagnetic noise beyond established levels EMS (Electro-Magnetic Susceptibility)The device does not abnormally malfunction due to extraneous noise within the environment the device will be used

EMC EMC -CONTINUED--CONTINUED-

ImmunityImmunityAKAAKA

SusceptibilitySusceptibility

helliphellipa condition that exists when equipment continues to operate withina condition that exists when equipment continues to operate within

acceptable limits of performanceacceptable limits of performance when exposed to interference in when exposed to interference in

which the environment where it is usedwhich the environment where it is used

gtgtgtgtFor ExampleltltltltgtgtgtgtFor Exampleltltltlt

Equipment may work fine in a home but may fail if it is placed inside a Equipment may work fine in a home but may fail if it is placed inside a machine shop Why Equipment is immune to the machine shop Why Equipment is immune to the low levellow level residential residential disturbances but not immune to disturbances but not immune to high levelhigh level industrial-strength industrial-strength disturbancesdisturbances

Emissions AKA

Noise Leaking Radio Frequency

A condition that exists when your equipment suffers from unacceptable degradation of performance as a result of electromagnetic interference

gtgt For Example ltltgtgt For Example ltlt

You run the vacuum cleaner at your house while the television in on and the television screen gets staticky

BASIC CONCEPTBASIC CONCEPT

Electromagnetic Fields Exist EverywhereIt is NORMAL

There are two paths

Radiated Airborne

amp Conducted Wires

TYPICAL TYPICAL EElectro-lectro-MMagneticagnetic

CCompatibility Tesompatibility Teststs

- Radiated Immunity - Harmonics - Conducted Immunity - Flicker - Surge - Radiated Emissions - ESD - Conducted Emissions - EFT - Voltage Dips amp Interrupts

IMMUNITY TESTS EMISSIONS TESTS

Radiated Immunity

Evaluated by controlling a signal source and power levels to generate field levels over a defined set of frequencies

Radiated ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated ImmunityDesign Tips

Conducted Immunity

Evaluates the productrsquos ability to resist electrical signals that may be generated by the switching of inductive loads or contactors

Conducted ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

Conducted ImmunityDesign Tips

Are you using shielded cabling Is your enclosure shielded Are there IO line filters Use ferrites on cabling if needed Use multi-layer PCBs where possible Are you using a power line filter

Surge Immunity

This tests the equipmentrsquos level of resistance or immunity to surges caused by over voltages from switching and lightning transients

Surge ImmunitySimulation

ControlledPulse

Source

Consider the acceptable limits of performance for your device

within the application of use

Pulse injection

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 27: CE Mark: Where to Start

What are the BasicsFor an RFQ

Identify the countries you wish to place the product Draw a simple block diagram

DeviceOr System

ForEvaluation

220VAC50Hz5A

IO in from PC (3m)48VDC Motor Power (10m)

IO out to Actuator (15m)

List all electrical inputs amp outputs and identify if they are power or IO Provide the maximum lengths for each input amp output cable Identify any fluid gas or air requirements and pressures Description of the product and where it is used

120psi air inputCourtesy Power Outlet 220VAC

What Do You Need to do to Prepare

for Testing amp Evaluation

Provide all requested documentation by the date F2 Labs has requested

Ensure that the product functions as close as possible to normal operation for a continuous period of time

Typical EMC Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallation Manual

Typical Safety Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallationMaintenance Manual Electrical Schematics and Wiring Diagrams Mechanical Drawings and Block Diagrams Drawings of all applied labels Bill of Materials (electrical and mechanical) Critical Component Data Sheets such as Filters Power Supplies Transformers etc Lasers ndash CDRH or IEC 60825 report

The The EMCEMC DIRECTIVE DIRECTIVE

The Electro-Magnetic Compatibility Directive applies to all electronic and electrical products that are manufactured

Compliance has been mandatory since January 1 1996

Simply stated - in order to comply with this Directive the product must have an adequate level of immunity amp shall not interfere with any other systems or products

EMCEMC is a is a natural conditionnatural condition that exists when electrical that exists when electrical equipment is performing its designed functions equipment is performing its designed functions

without without

ldquoldquoCausingrdquoCausingrdquo (Emissions) or ldquo (Emissions) or ldquosufferingsufferingrdquo (Immunity) fromrdquo (Immunity) from

unacceptableunacceptable degradation due to electromagnetic interference degradation due to electromagnetic interference toto or or fromfrom other equipment other equipment

BASIC BASIC EElectro-lectro-MMagneticagnetic

CCompatibilityompatibility

EMC (Electro-Magnetic Compatibility)2 conditions must be satisfied The device does not generate electromagnetic noise and does not malfunction due to extraneous noise

EMI (Electro-Magnetic Interference) The device does not generate electromagnetic noise beyond established levels EMS (Electro-Magnetic Susceptibility)The device does not abnormally malfunction due to extraneous noise within the environment the device will be used

EMC EMC -CONTINUED--CONTINUED-

ImmunityImmunityAKAAKA

SusceptibilitySusceptibility

helliphellipa condition that exists when equipment continues to operate withina condition that exists when equipment continues to operate within

acceptable limits of performanceacceptable limits of performance when exposed to interference in when exposed to interference in

which the environment where it is usedwhich the environment where it is used

gtgtgtgtFor ExampleltltltltgtgtgtgtFor Exampleltltltlt

Equipment may work fine in a home but may fail if it is placed inside a Equipment may work fine in a home but may fail if it is placed inside a machine shop Why Equipment is immune to the machine shop Why Equipment is immune to the low levellow level residential residential disturbances but not immune to disturbances but not immune to high levelhigh level industrial-strength industrial-strength disturbancesdisturbances

Emissions AKA

Noise Leaking Radio Frequency

A condition that exists when your equipment suffers from unacceptable degradation of performance as a result of electromagnetic interference

gtgt For Example ltltgtgt For Example ltlt

You run the vacuum cleaner at your house while the television in on and the television screen gets staticky

BASIC CONCEPTBASIC CONCEPT

Electromagnetic Fields Exist EverywhereIt is NORMAL

There are two paths

Radiated Airborne

amp Conducted Wires

TYPICAL TYPICAL EElectro-lectro-MMagneticagnetic

CCompatibility Tesompatibility Teststs

- Radiated Immunity - Harmonics - Conducted Immunity - Flicker - Surge - Radiated Emissions - ESD - Conducted Emissions - EFT - Voltage Dips amp Interrupts

IMMUNITY TESTS EMISSIONS TESTS

Radiated Immunity

Evaluated by controlling a signal source and power levels to generate field levels over a defined set of frequencies

Radiated ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated ImmunityDesign Tips

Conducted Immunity

Evaluates the productrsquos ability to resist electrical signals that may be generated by the switching of inductive loads or contactors

Conducted ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

Conducted ImmunityDesign Tips

Are you using shielded cabling Is your enclosure shielded Are there IO line filters Use ferrites on cabling if needed Use multi-layer PCBs where possible Are you using a power line filter

Surge Immunity

This tests the equipmentrsquos level of resistance or immunity to surges caused by over voltages from switching and lightning transients

Surge ImmunitySimulation

ControlledPulse

Source

Consider the acceptable limits of performance for your device

within the application of use

Pulse injection

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 28: CE Mark: Where to Start

What Do You Need to do to Prepare

for Testing amp Evaluation

Provide all requested documentation by the date F2 Labs has requested

Ensure that the product functions as close as possible to normal operation for a continuous period of time

Typical EMC Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallation Manual

Typical Safety Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallationMaintenance Manual Electrical Schematics and Wiring Diagrams Mechanical Drawings and Block Diagrams Drawings of all applied labels Bill of Materials (electrical and mechanical) Critical Component Data Sheets such as Filters Power Supplies Transformers etc Lasers ndash CDRH or IEC 60825 report

The The EMCEMC DIRECTIVE DIRECTIVE

The Electro-Magnetic Compatibility Directive applies to all electronic and electrical products that are manufactured

Compliance has been mandatory since January 1 1996

Simply stated - in order to comply with this Directive the product must have an adequate level of immunity amp shall not interfere with any other systems or products

EMCEMC is a is a natural conditionnatural condition that exists when electrical that exists when electrical equipment is performing its designed functions equipment is performing its designed functions

without without

ldquoldquoCausingrdquoCausingrdquo (Emissions) or ldquo (Emissions) or ldquosufferingsufferingrdquo (Immunity) fromrdquo (Immunity) from

unacceptableunacceptable degradation due to electromagnetic interference degradation due to electromagnetic interference toto or or fromfrom other equipment other equipment

BASIC BASIC EElectro-lectro-MMagneticagnetic

CCompatibilityompatibility

EMC (Electro-Magnetic Compatibility)2 conditions must be satisfied The device does not generate electromagnetic noise and does not malfunction due to extraneous noise

EMI (Electro-Magnetic Interference) The device does not generate electromagnetic noise beyond established levels EMS (Electro-Magnetic Susceptibility)The device does not abnormally malfunction due to extraneous noise within the environment the device will be used

EMC EMC -CONTINUED--CONTINUED-

ImmunityImmunityAKAAKA

SusceptibilitySusceptibility

helliphellipa condition that exists when equipment continues to operate withina condition that exists when equipment continues to operate within

acceptable limits of performanceacceptable limits of performance when exposed to interference in when exposed to interference in

which the environment where it is usedwhich the environment where it is used

gtgtgtgtFor ExampleltltltltgtgtgtgtFor Exampleltltltlt

Equipment may work fine in a home but may fail if it is placed inside a Equipment may work fine in a home but may fail if it is placed inside a machine shop Why Equipment is immune to the machine shop Why Equipment is immune to the low levellow level residential residential disturbances but not immune to disturbances but not immune to high levelhigh level industrial-strength industrial-strength disturbancesdisturbances

Emissions AKA

Noise Leaking Radio Frequency

A condition that exists when your equipment suffers from unacceptable degradation of performance as a result of electromagnetic interference

gtgt For Example ltltgtgt For Example ltlt

You run the vacuum cleaner at your house while the television in on and the television screen gets staticky

BASIC CONCEPTBASIC CONCEPT

Electromagnetic Fields Exist EverywhereIt is NORMAL

There are two paths

Radiated Airborne

amp Conducted Wires

TYPICAL TYPICAL EElectro-lectro-MMagneticagnetic

CCompatibility Tesompatibility Teststs

- Radiated Immunity - Harmonics - Conducted Immunity - Flicker - Surge - Radiated Emissions - ESD - Conducted Emissions - EFT - Voltage Dips amp Interrupts

IMMUNITY TESTS EMISSIONS TESTS

Radiated Immunity

Evaluated by controlling a signal source and power levels to generate field levels over a defined set of frequencies

Radiated ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated ImmunityDesign Tips

Conducted Immunity

Evaluates the productrsquos ability to resist electrical signals that may be generated by the switching of inductive loads or contactors

Conducted ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

Conducted ImmunityDesign Tips

Are you using shielded cabling Is your enclosure shielded Are there IO line filters Use ferrites on cabling if needed Use multi-layer PCBs where possible Are you using a power line filter

Surge Immunity

This tests the equipmentrsquos level of resistance or immunity to surges caused by over voltages from switching and lightning transients

Surge ImmunitySimulation

ControlledPulse

Source

Consider the acceptable limits of performance for your device

within the application of use

Pulse injection

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 29: CE Mark: Where to Start

Typical EMC Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallation Manual

Typical Safety Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallationMaintenance Manual Electrical Schematics and Wiring Diagrams Mechanical Drawings and Block Diagrams Drawings of all applied labels Bill of Materials (electrical and mechanical) Critical Component Data Sheets such as Filters Power Supplies Transformers etc Lasers ndash CDRH or IEC 60825 report

The The EMCEMC DIRECTIVE DIRECTIVE

The Electro-Magnetic Compatibility Directive applies to all electronic and electrical products that are manufactured

Compliance has been mandatory since January 1 1996

Simply stated - in order to comply with this Directive the product must have an adequate level of immunity amp shall not interfere with any other systems or products

EMCEMC is a is a natural conditionnatural condition that exists when electrical that exists when electrical equipment is performing its designed functions equipment is performing its designed functions

without without

ldquoldquoCausingrdquoCausingrdquo (Emissions) or ldquo (Emissions) or ldquosufferingsufferingrdquo (Immunity) fromrdquo (Immunity) from

unacceptableunacceptable degradation due to electromagnetic interference degradation due to electromagnetic interference toto or or fromfrom other equipment other equipment

BASIC BASIC EElectro-lectro-MMagneticagnetic

CCompatibilityompatibility

EMC (Electro-Magnetic Compatibility)2 conditions must be satisfied The device does not generate electromagnetic noise and does not malfunction due to extraneous noise

EMI (Electro-Magnetic Interference) The device does not generate electromagnetic noise beyond established levels EMS (Electro-Magnetic Susceptibility)The device does not abnormally malfunction due to extraneous noise within the environment the device will be used

EMC EMC -CONTINUED--CONTINUED-

ImmunityImmunityAKAAKA

SusceptibilitySusceptibility

helliphellipa condition that exists when equipment continues to operate withina condition that exists when equipment continues to operate within

acceptable limits of performanceacceptable limits of performance when exposed to interference in when exposed to interference in

which the environment where it is usedwhich the environment where it is used

gtgtgtgtFor ExampleltltltltgtgtgtgtFor Exampleltltltlt

Equipment may work fine in a home but may fail if it is placed inside a Equipment may work fine in a home but may fail if it is placed inside a machine shop Why Equipment is immune to the machine shop Why Equipment is immune to the low levellow level residential residential disturbances but not immune to disturbances but not immune to high levelhigh level industrial-strength industrial-strength disturbancesdisturbances

Emissions AKA

Noise Leaking Radio Frequency

A condition that exists when your equipment suffers from unacceptable degradation of performance as a result of electromagnetic interference

gtgt For Example ltltgtgt For Example ltlt

You run the vacuum cleaner at your house while the television in on and the television screen gets staticky

BASIC CONCEPTBASIC CONCEPT

Electromagnetic Fields Exist EverywhereIt is NORMAL

There are two paths

Radiated Airborne

amp Conducted Wires

TYPICAL TYPICAL EElectro-lectro-MMagneticagnetic

CCompatibility Tesompatibility Teststs

- Radiated Immunity - Harmonics - Conducted Immunity - Flicker - Surge - Radiated Emissions - ESD - Conducted Emissions - EFT - Voltage Dips amp Interrupts

IMMUNITY TESTS EMISSIONS TESTS

Radiated Immunity

Evaluated by controlling a signal source and power levels to generate field levels over a defined set of frequencies

Radiated ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated ImmunityDesign Tips

Conducted Immunity

Evaluates the productrsquos ability to resist electrical signals that may be generated by the switching of inductive loads or contactors

Conducted ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

Conducted ImmunityDesign Tips

Are you using shielded cabling Is your enclosure shielded Are there IO line filters Use ferrites on cabling if needed Use multi-layer PCBs where possible Are you using a power line filter

Surge Immunity

This tests the equipmentrsquos level of resistance or immunity to surges caused by over voltages from switching and lightning transients

Surge ImmunitySimulation

ControlledPulse

Source

Consider the acceptable limits of performance for your device

within the application of use

Pulse injection

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 30: CE Mark: Where to Start

Typical Safety Supporting Documentation

Needs

Test Sample Set-Up Instructions OperatorInstallationMaintenance Manual Electrical Schematics and Wiring Diagrams Mechanical Drawings and Block Diagrams Drawings of all applied labels Bill of Materials (electrical and mechanical) Critical Component Data Sheets such as Filters Power Supplies Transformers etc Lasers ndash CDRH or IEC 60825 report

The The EMCEMC DIRECTIVE DIRECTIVE

The Electro-Magnetic Compatibility Directive applies to all electronic and electrical products that are manufactured

Compliance has been mandatory since January 1 1996

Simply stated - in order to comply with this Directive the product must have an adequate level of immunity amp shall not interfere with any other systems or products

EMCEMC is a is a natural conditionnatural condition that exists when electrical that exists when electrical equipment is performing its designed functions equipment is performing its designed functions

without without

ldquoldquoCausingrdquoCausingrdquo (Emissions) or ldquo (Emissions) or ldquosufferingsufferingrdquo (Immunity) fromrdquo (Immunity) from

unacceptableunacceptable degradation due to electromagnetic interference degradation due to electromagnetic interference toto or or fromfrom other equipment other equipment

BASIC BASIC EElectro-lectro-MMagneticagnetic

CCompatibilityompatibility

EMC (Electro-Magnetic Compatibility)2 conditions must be satisfied The device does not generate electromagnetic noise and does not malfunction due to extraneous noise

EMI (Electro-Magnetic Interference) The device does not generate electromagnetic noise beyond established levels EMS (Electro-Magnetic Susceptibility)The device does not abnormally malfunction due to extraneous noise within the environment the device will be used

EMC EMC -CONTINUED--CONTINUED-

ImmunityImmunityAKAAKA

SusceptibilitySusceptibility

helliphellipa condition that exists when equipment continues to operate withina condition that exists when equipment continues to operate within

acceptable limits of performanceacceptable limits of performance when exposed to interference in when exposed to interference in

which the environment where it is usedwhich the environment where it is used

gtgtgtgtFor ExampleltltltltgtgtgtgtFor Exampleltltltlt

Equipment may work fine in a home but may fail if it is placed inside a Equipment may work fine in a home but may fail if it is placed inside a machine shop Why Equipment is immune to the machine shop Why Equipment is immune to the low levellow level residential residential disturbances but not immune to disturbances but not immune to high levelhigh level industrial-strength industrial-strength disturbancesdisturbances

Emissions AKA

Noise Leaking Radio Frequency

A condition that exists when your equipment suffers from unacceptable degradation of performance as a result of electromagnetic interference

gtgt For Example ltltgtgt For Example ltlt

You run the vacuum cleaner at your house while the television in on and the television screen gets staticky

BASIC CONCEPTBASIC CONCEPT

Electromagnetic Fields Exist EverywhereIt is NORMAL

There are two paths

Radiated Airborne

amp Conducted Wires

TYPICAL TYPICAL EElectro-lectro-MMagneticagnetic

CCompatibility Tesompatibility Teststs

- Radiated Immunity - Harmonics - Conducted Immunity - Flicker - Surge - Radiated Emissions - ESD - Conducted Emissions - EFT - Voltage Dips amp Interrupts

IMMUNITY TESTS EMISSIONS TESTS

Radiated Immunity

Evaluated by controlling a signal source and power levels to generate field levels over a defined set of frequencies

Radiated ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated ImmunityDesign Tips

Conducted Immunity

Evaluates the productrsquos ability to resist electrical signals that may be generated by the switching of inductive loads or contactors

Conducted ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

Conducted ImmunityDesign Tips

Are you using shielded cabling Is your enclosure shielded Are there IO line filters Use ferrites on cabling if needed Use multi-layer PCBs where possible Are you using a power line filter

Surge Immunity

This tests the equipmentrsquos level of resistance or immunity to surges caused by over voltages from switching and lightning transients

Surge ImmunitySimulation

ControlledPulse

Source

Consider the acceptable limits of performance for your device

within the application of use

Pulse injection

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 31: CE Mark: Where to Start

The The EMCEMC DIRECTIVE DIRECTIVE

The Electro-Magnetic Compatibility Directive applies to all electronic and electrical products that are manufactured

Compliance has been mandatory since January 1 1996

Simply stated - in order to comply with this Directive the product must have an adequate level of immunity amp shall not interfere with any other systems or products

EMCEMC is a is a natural conditionnatural condition that exists when electrical that exists when electrical equipment is performing its designed functions equipment is performing its designed functions

without without

ldquoldquoCausingrdquoCausingrdquo (Emissions) or ldquo (Emissions) or ldquosufferingsufferingrdquo (Immunity) fromrdquo (Immunity) from

unacceptableunacceptable degradation due to electromagnetic interference degradation due to electromagnetic interference toto or or fromfrom other equipment other equipment

BASIC BASIC EElectro-lectro-MMagneticagnetic

CCompatibilityompatibility

EMC (Electro-Magnetic Compatibility)2 conditions must be satisfied The device does not generate electromagnetic noise and does not malfunction due to extraneous noise

EMI (Electro-Magnetic Interference) The device does not generate electromagnetic noise beyond established levels EMS (Electro-Magnetic Susceptibility)The device does not abnormally malfunction due to extraneous noise within the environment the device will be used

EMC EMC -CONTINUED--CONTINUED-

ImmunityImmunityAKAAKA

SusceptibilitySusceptibility

helliphellipa condition that exists when equipment continues to operate withina condition that exists when equipment continues to operate within

acceptable limits of performanceacceptable limits of performance when exposed to interference in when exposed to interference in

which the environment where it is usedwhich the environment where it is used

gtgtgtgtFor ExampleltltltltgtgtgtgtFor Exampleltltltlt

Equipment may work fine in a home but may fail if it is placed inside a Equipment may work fine in a home but may fail if it is placed inside a machine shop Why Equipment is immune to the machine shop Why Equipment is immune to the low levellow level residential residential disturbances but not immune to disturbances but not immune to high levelhigh level industrial-strength industrial-strength disturbancesdisturbances

Emissions AKA

Noise Leaking Radio Frequency

A condition that exists when your equipment suffers from unacceptable degradation of performance as a result of electromagnetic interference

gtgt For Example ltltgtgt For Example ltlt

You run the vacuum cleaner at your house while the television in on and the television screen gets staticky

BASIC CONCEPTBASIC CONCEPT

Electromagnetic Fields Exist EverywhereIt is NORMAL

There are two paths

Radiated Airborne

amp Conducted Wires

TYPICAL TYPICAL EElectro-lectro-MMagneticagnetic

CCompatibility Tesompatibility Teststs

- Radiated Immunity - Harmonics - Conducted Immunity - Flicker - Surge - Radiated Emissions - ESD - Conducted Emissions - EFT - Voltage Dips amp Interrupts

IMMUNITY TESTS EMISSIONS TESTS

Radiated Immunity

Evaluated by controlling a signal source and power levels to generate field levels over a defined set of frequencies

Radiated ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated ImmunityDesign Tips

Conducted Immunity

Evaluates the productrsquos ability to resist electrical signals that may be generated by the switching of inductive loads or contactors

Conducted ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

Conducted ImmunityDesign Tips

Are you using shielded cabling Is your enclosure shielded Are there IO line filters Use ferrites on cabling if needed Use multi-layer PCBs where possible Are you using a power line filter

Surge Immunity

This tests the equipmentrsquos level of resistance or immunity to surges caused by over voltages from switching and lightning transients

Surge ImmunitySimulation

ControlledPulse

Source

Consider the acceptable limits of performance for your device

within the application of use

Pulse injection

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 32: CE Mark: Where to Start

EMCEMC is a is a natural conditionnatural condition that exists when electrical that exists when electrical equipment is performing its designed functions equipment is performing its designed functions

without without

ldquoldquoCausingrdquoCausingrdquo (Emissions) or ldquo (Emissions) or ldquosufferingsufferingrdquo (Immunity) fromrdquo (Immunity) from

unacceptableunacceptable degradation due to electromagnetic interference degradation due to electromagnetic interference toto or or fromfrom other equipment other equipment

BASIC BASIC EElectro-lectro-MMagneticagnetic

CCompatibilityompatibility

EMC (Electro-Magnetic Compatibility)2 conditions must be satisfied The device does not generate electromagnetic noise and does not malfunction due to extraneous noise

EMI (Electro-Magnetic Interference) The device does not generate electromagnetic noise beyond established levels EMS (Electro-Magnetic Susceptibility)The device does not abnormally malfunction due to extraneous noise within the environment the device will be used

EMC EMC -CONTINUED--CONTINUED-

ImmunityImmunityAKAAKA

SusceptibilitySusceptibility

helliphellipa condition that exists when equipment continues to operate withina condition that exists when equipment continues to operate within

acceptable limits of performanceacceptable limits of performance when exposed to interference in when exposed to interference in

which the environment where it is usedwhich the environment where it is used

gtgtgtgtFor ExampleltltltltgtgtgtgtFor Exampleltltltlt

Equipment may work fine in a home but may fail if it is placed inside a Equipment may work fine in a home but may fail if it is placed inside a machine shop Why Equipment is immune to the machine shop Why Equipment is immune to the low levellow level residential residential disturbances but not immune to disturbances but not immune to high levelhigh level industrial-strength industrial-strength disturbancesdisturbances

Emissions AKA

Noise Leaking Radio Frequency

A condition that exists when your equipment suffers from unacceptable degradation of performance as a result of electromagnetic interference

gtgt For Example ltltgtgt For Example ltlt

You run the vacuum cleaner at your house while the television in on and the television screen gets staticky

BASIC CONCEPTBASIC CONCEPT

Electromagnetic Fields Exist EverywhereIt is NORMAL

There are two paths

Radiated Airborne

amp Conducted Wires

TYPICAL TYPICAL EElectro-lectro-MMagneticagnetic

CCompatibility Tesompatibility Teststs

- Radiated Immunity - Harmonics - Conducted Immunity - Flicker - Surge - Radiated Emissions - ESD - Conducted Emissions - EFT - Voltage Dips amp Interrupts

IMMUNITY TESTS EMISSIONS TESTS

Radiated Immunity

Evaluated by controlling a signal source and power levels to generate field levels over a defined set of frequencies

Radiated ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated ImmunityDesign Tips

Conducted Immunity

Evaluates the productrsquos ability to resist electrical signals that may be generated by the switching of inductive loads or contactors

Conducted ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

Conducted ImmunityDesign Tips

Are you using shielded cabling Is your enclosure shielded Are there IO line filters Use ferrites on cabling if needed Use multi-layer PCBs where possible Are you using a power line filter

Surge Immunity

This tests the equipmentrsquos level of resistance or immunity to surges caused by over voltages from switching and lightning transients

Surge ImmunitySimulation

ControlledPulse

Source

Consider the acceptable limits of performance for your device

within the application of use

Pulse injection

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 33: CE Mark: Where to Start

EMC (Electro-Magnetic Compatibility)2 conditions must be satisfied The device does not generate electromagnetic noise and does not malfunction due to extraneous noise

EMI (Electro-Magnetic Interference) The device does not generate electromagnetic noise beyond established levels EMS (Electro-Magnetic Susceptibility)The device does not abnormally malfunction due to extraneous noise within the environment the device will be used

EMC EMC -CONTINUED--CONTINUED-

ImmunityImmunityAKAAKA

SusceptibilitySusceptibility

helliphellipa condition that exists when equipment continues to operate withina condition that exists when equipment continues to operate within

acceptable limits of performanceacceptable limits of performance when exposed to interference in when exposed to interference in

which the environment where it is usedwhich the environment where it is used

gtgtgtgtFor ExampleltltltltgtgtgtgtFor Exampleltltltlt

Equipment may work fine in a home but may fail if it is placed inside a Equipment may work fine in a home but may fail if it is placed inside a machine shop Why Equipment is immune to the machine shop Why Equipment is immune to the low levellow level residential residential disturbances but not immune to disturbances but not immune to high levelhigh level industrial-strength industrial-strength disturbancesdisturbances

Emissions AKA

Noise Leaking Radio Frequency

A condition that exists when your equipment suffers from unacceptable degradation of performance as a result of electromagnetic interference

gtgt For Example ltltgtgt For Example ltlt

You run the vacuum cleaner at your house while the television in on and the television screen gets staticky

BASIC CONCEPTBASIC CONCEPT

Electromagnetic Fields Exist EverywhereIt is NORMAL

There are two paths

Radiated Airborne

amp Conducted Wires

TYPICAL TYPICAL EElectro-lectro-MMagneticagnetic

CCompatibility Tesompatibility Teststs

- Radiated Immunity - Harmonics - Conducted Immunity - Flicker - Surge - Radiated Emissions - ESD - Conducted Emissions - EFT - Voltage Dips amp Interrupts

IMMUNITY TESTS EMISSIONS TESTS

Radiated Immunity

Evaluated by controlling a signal source and power levels to generate field levels over a defined set of frequencies

Radiated ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated ImmunityDesign Tips

Conducted Immunity

Evaluates the productrsquos ability to resist electrical signals that may be generated by the switching of inductive loads or contactors

Conducted ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

Conducted ImmunityDesign Tips

Are you using shielded cabling Is your enclosure shielded Are there IO line filters Use ferrites on cabling if needed Use multi-layer PCBs where possible Are you using a power line filter

Surge Immunity

This tests the equipmentrsquos level of resistance or immunity to surges caused by over voltages from switching and lightning transients

Surge ImmunitySimulation

ControlledPulse

Source

Consider the acceptable limits of performance for your device

within the application of use

Pulse injection

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 34: CE Mark: Where to Start

ImmunityImmunityAKAAKA

SusceptibilitySusceptibility

helliphellipa condition that exists when equipment continues to operate withina condition that exists when equipment continues to operate within

acceptable limits of performanceacceptable limits of performance when exposed to interference in when exposed to interference in

which the environment where it is usedwhich the environment where it is used

gtgtgtgtFor ExampleltltltltgtgtgtgtFor Exampleltltltlt

Equipment may work fine in a home but may fail if it is placed inside a Equipment may work fine in a home but may fail if it is placed inside a machine shop Why Equipment is immune to the machine shop Why Equipment is immune to the low levellow level residential residential disturbances but not immune to disturbances but not immune to high levelhigh level industrial-strength industrial-strength disturbancesdisturbances

Emissions AKA

Noise Leaking Radio Frequency

A condition that exists when your equipment suffers from unacceptable degradation of performance as a result of electromagnetic interference

gtgt For Example ltltgtgt For Example ltlt

You run the vacuum cleaner at your house while the television in on and the television screen gets staticky

BASIC CONCEPTBASIC CONCEPT

Electromagnetic Fields Exist EverywhereIt is NORMAL

There are two paths

Radiated Airborne

amp Conducted Wires

TYPICAL TYPICAL EElectro-lectro-MMagneticagnetic

CCompatibility Tesompatibility Teststs

- Radiated Immunity - Harmonics - Conducted Immunity - Flicker - Surge - Radiated Emissions - ESD - Conducted Emissions - EFT - Voltage Dips amp Interrupts

IMMUNITY TESTS EMISSIONS TESTS

Radiated Immunity

Evaluated by controlling a signal source and power levels to generate field levels over a defined set of frequencies

Radiated ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated ImmunityDesign Tips

Conducted Immunity

Evaluates the productrsquos ability to resist electrical signals that may be generated by the switching of inductive loads or contactors

Conducted ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

Conducted ImmunityDesign Tips

Are you using shielded cabling Is your enclosure shielded Are there IO line filters Use ferrites on cabling if needed Use multi-layer PCBs where possible Are you using a power line filter

Surge Immunity

This tests the equipmentrsquos level of resistance or immunity to surges caused by over voltages from switching and lightning transients

Surge ImmunitySimulation

ControlledPulse

Source

Consider the acceptable limits of performance for your device

within the application of use

Pulse injection

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 35: CE Mark: Where to Start

Emissions AKA

Noise Leaking Radio Frequency

A condition that exists when your equipment suffers from unacceptable degradation of performance as a result of electromagnetic interference

gtgt For Example ltltgtgt For Example ltlt

You run the vacuum cleaner at your house while the television in on and the television screen gets staticky

BASIC CONCEPTBASIC CONCEPT

Electromagnetic Fields Exist EverywhereIt is NORMAL

There are two paths

Radiated Airborne

amp Conducted Wires

TYPICAL TYPICAL EElectro-lectro-MMagneticagnetic

CCompatibility Tesompatibility Teststs

- Radiated Immunity - Harmonics - Conducted Immunity - Flicker - Surge - Radiated Emissions - ESD - Conducted Emissions - EFT - Voltage Dips amp Interrupts

IMMUNITY TESTS EMISSIONS TESTS

Radiated Immunity

Evaluated by controlling a signal source and power levels to generate field levels over a defined set of frequencies

Radiated ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated ImmunityDesign Tips

Conducted Immunity

Evaluates the productrsquos ability to resist electrical signals that may be generated by the switching of inductive loads or contactors

Conducted ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

Conducted ImmunityDesign Tips

Are you using shielded cabling Is your enclosure shielded Are there IO line filters Use ferrites on cabling if needed Use multi-layer PCBs where possible Are you using a power line filter

Surge Immunity

This tests the equipmentrsquos level of resistance or immunity to surges caused by over voltages from switching and lightning transients

Surge ImmunitySimulation

ControlledPulse

Source

Consider the acceptable limits of performance for your device

within the application of use

Pulse injection

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 36: CE Mark: Where to Start

BASIC CONCEPTBASIC CONCEPT

Electromagnetic Fields Exist EverywhereIt is NORMAL

There are two paths

Radiated Airborne

amp Conducted Wires

TYPICAL TYPICAL EElectro-lectro-MMagneticagnetic

CCompatibility Tesompatibility Teststs

- Radiated Immunity - Harmonics - Conducted Immunity - Flicker - Surge - Radiated Emissions - ESD - Conducted Emissions - EFT - Voltage Dips amp Interrupts

IMMUNITY TESTS EMISSIONS TESTS

Radiated Immunity

Evaluated by controlling a signal source and power levels to generate field levels over a defined set of frequencies

Radiated ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated ImmunityDesign Tips

Conducted Immunity

Evaluates the productrsquos ability to resist electrical signals that may be generated by the switching of inductive loads or contactors

Conducted ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

Conducted ImmunityDesign Tips

Are you using shielded cabling Is your enclosure shielded Are there IO line filters Use ferrites on cabling if needed Use multi-layer PCBs where possible Are you using a power line filter

Surge Immunity

This tests the equipmentrsquos level of resistance or immunity to surges caused by over voltages from switching and lightning transients

Surge ImmunitySimulation

ControlledPulse

Source

Consider the acceptable limits of performance for your device

within the application of use

Pulse injection

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 37: CE Mark: Where to Start

TYPICAL TYPICAL EElectro-lectro-MMagneticagnetic

CCompatibility Tesompatibility Teststs

- Radiated Immunity - Harmonics - Conducted Immunity - Flicker - Surge - Radiated Emissions - ESD - Conducted Emissions - EFT - Voltage Dips amp Interrupts

IMMUNITY TESTS EMISSIONS TESTS

Radiated Immunity

Evaluated by controlling a signal source and power levels to generate field levels over a defined set of frequencies

Radiated ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated ImmunityDesign Tips

Conducted Immunity

Evaluates the productrsquos ability to resist electrical signals that may be generated by the switching of inductive loads or contactors

Conducted ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

Conducted ImmunityDesign Tips

Are you using shielded cabling Is your enclosure shielded Are there IO line filters Use ferrites on cabling if needed Use multi-layer PCBs where possible Are you using a power line filter

Surge Immunity

This tests the equipmentrsquos level of resistance or immunity to surges caused by over voltages from switching and lightning transients

Surge ImmunitySimulation

ControlledPulse

Source

Consider the acceptable limits of performance for your device

within the application of use

Pulse injection

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 38: CE Mark: Where to Start

Radiated Immunity

Evaluated by controlling a signal source and power levels to generate field levels over a defined set of frequencies

Radiated ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated ImmunityDesign Tips

Conducted Immunity

Evaluates the productrsquos ability to resist electrical signals that may be generated by the switching of inductive loads or contactors

Conducted ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

Conducted ImmunityDesign Tips

Are you using shielded cabling Is your enclosure shielded Are there IO line filters Use ferrites on cabling if needed Use multi-layer PCBs where possible Are you using a power line filter

Surge Immunity

This tests the equipmentrsquos level of resistance or immunity to surges caused by over voltages from switching and lightning transients

Surge ImmunitySimulation

ControlledPulse

Source

Consider the acceptable limits of performance for your device

within the application of use

Pulse injection

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 39: CE Mark: Where to Start

Radiated ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated ImmunityDesign Tips

Conducted Immunity

Evaluates the productrsquos ability to resist electrical signals that may be generated by the switching of inductive loads or contactors

Conducted ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

Conducted ImmunityDesign Tips

Are you using shielded cabling Is your enclosure shielded Are there IO line filters Use ferrites on cabling if needed Use multi-layer PCBs where possible Are you using a power line filter

Surge Immunity

This tests the equipmentrsquos level of resistance or immunity to surges caused by over voltages from switching and lightning transients

Surge ImmunitySimulation

ControlledPulse

Source

Consider the acceptable limits of performance for your device

within the application of use

Pulse injection

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 40: CE Mark: Where to Start

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated ImmunityDesign Tips

Conducted Immunity

Evaluates the productrsquos ability to resist electrical signals that may be generated by the switching of inductive loads or contactors

Conducted ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

Conducted ImmunityDesign Tips

Are you using shielded cabling Is your enclosure shielded Are there IO line filters Use ferrites on cabling if needed Use multi-layer PCBs where possible Are you using a power line filter

Surge Immunity

This tests the equipmentrsquos level of resistance or immunity to surges caused by over voltages from switching and lightning transients

Surge ImmunitySimulation

ControlledPulse

Source

Consider the acceptable limits of performance for your device

within the application of use

Pulse injection

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 41: CE Mark: Where to Start

Conducted Immunity

Evaluates the productrsquos ability to resist electrical signals that may be generated by the switching of inductive loads or contactors

Conducted ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

Conducted ImmunityDesign Tips

Are you using shielded cabling Is your enclosure shielded Are there IO line filters Use ferrites on cabling if needed Use multi-layer PCBs where possible Are you using a power line filter

Surge Immunity

This tests the equipmentrsquos level of resistance or immunity to surges caused by over voltages from switching and lightning transients

Surge ImmunitySimulation

ControlledPulse

Source

Consider the acceptable limits of performance for your device

within the application of use

Pulse injection

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 42: CE Mark: Where to Start

Conducted ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

Conducted ImmunityDesign Tips

Are you using shielded cabling Is your enclosure shielded Are there IO line filters Use ferrites on cabling if needed Use multi-layer PCBs where possible Are you using a power line filter

Surge Immunity

This tests the equipmentrsquos level of resistance or immunity to surges caused by over voltages from switching and lightning transients

Surge ImmunitySimulation

ControlledPulse

Source

Consider the acceptable limits of performance for your device

within the application of use

Pulse injection

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 43: CE Mark: Where to Start

Conducted ImmunityDesign Tips

Are you using shielded cabling Is your enclosure shielded Are there IO line filters Use ferrites on cabling if needed Use multi-layer PCBs where possible Are you using a power line filter

Surge Immunity

This tests the equipmentrsquos level of resistance or immunity to surges caused by over voltages from switching and lightning transients

Surge ImmunitySimulation

ControlledPulse

Source

Consider the acceptable limits of performance for your device

within the application of use

Pulse injection

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 44: CE Mark: Where to Start

Surge Immunity

This tests the equipmentrsquos level of resistance or immunity to surges caused by over voltages from switching and lightning transients

Surge ImmunitySimulation

ControlledPulse

Source

Consider the acceptable limits of performance for your device

within the application of use

Pulse injection

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 45: CE Mark: Where to Start

Surge ImmunitySimulation

ControlledPulse

Source

Consider the acceptable limits of performance for your device

within the application of use

Pulse injection

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 46: CE Mark: Where to Start

Use pre-approved power supplies Are there surge suppressors installed

Surge ImmunityDesign Tips

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 47: CE Mark: Where to Start

ESD Immunity

Electrostatic Discharges are applied to all relevant points while the apparatus is in operation These are appliedeither by air or by touch (contact)

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 48: CE Mark: Where to Start

ESD ImmunitySimulation

Consider the acceptable limits of performance for your device

within the application of use

Electro-static discharge

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 49: CE Mark: Where to Start

ESD ImmunityDesign Tips

Make sure the enclosure has a common ground planeMake sure the AC mains has the 3rd wire Ground and is used If a plastic enclosure consider conductive coatings With keyboards consider using a ldquoback-planerdquo ground sheet

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 50: CE Mark: Where to Start

EFT(Electrical Fast Transients)

Immunity

EFT is a test process to demonstratethe equipmentrsquos resistance to line transients through the connecting leads simulating relay and contact bounce

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 51: CE Mark: Where to Start

EFT ImmunitySimulation

ControlledSignalSource

Consider the acceptable limits of performance for your device

within the application of use

Signal injection

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 52: CE Mark: Where to Start

EFT ImmunityDesign Tips

Make sure the enclosure has a common ground plane Does your unit have a power line filter Are there transient suppression components employed on the PCBA Use shielded cables Employ multi-layer PCBs Use shielded cables

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 53: CE Mark: Where to Start

Voltage Dips amp Interrupts Immunity

Simulates voltage variations and interruptions caused by short circuits or rapid changes in power This may cause a sudden and extreme increase in current and a reduction in voltage

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 54: CE Mark: Where to Start

Voltage Dipsinterrupts ImmunitySimulation

ControlledVoltageSource

Consider the acceptable limits of performance for your device

within the application of use

Voltage injection

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 55: CE Mark: Where to Start

Voltage Dipsinterrupts Immunity

Design Tips

Use pre-approved power supplies

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 56: CE Mark: Where to Start

HarmonicEmissions

Harmonics is a distortion of a normal sine wave When a product produces distortion it does this at multiples of the power line frequency are generated

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 57: CE Mark: Where to Start

Harmonic EmissionsSimulation

Signal Monitoring

Device

Signal monitoring

Coming from the device

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 58: CE Mark: Where to Start

Harmonics Emissions Design Tips

Use power factor correction circuits The current and voltage wave forms need to be sinusoidal

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 59: CE Mark: Where to Start

FlickerEmissions

The term ldquoflickerrdquo applies touncontrolled intermittent Emissions It is also knownas surge emission

For example when the lights flicker

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 60: CE Mark: Where to Start

Flicker Emission Simulation

CurrentMonitoring

Device

Current monitoring

Coming from the device

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 61: CE Mark: Where to Start

Flicker Emissions Design Tips

Use pre-approved power supplies

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 62: CE Mark: Where to Start

Intentional RadiatorsIntentional Radiators are subject to rules (FCC are subject to rules (FCC RTTE etc) for preventing interference and RTTE etc) for preventing interference and maximizing the available spectrummaximizing the available spectrum

All other electrical products areAll other electrical products are non-intentional non-intentional RadiatorsRadiators such as electrical circuits are not such as electrical circuits are not designed to generate RF energy but do As a designed to generate RF energy but do As a result they result they couldcould interfere with other devices interfere with other devices

RADIATED RADIATED EMISSIONSEMISSIONS

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 63: CE Mark: Where to Start

RadiatedEmissions

Verifies that the products RF emissions do not exceed a level that will interfere with the operation of other electrical devices in the operating environment

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 64: CE Mark: Where to Start

Radiated EmissionsSimulation

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 65: CE Mark: Where to Start

Evaluation of Radiated Emissions at Your

Location ndash Clearance Requirements

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 66: CE Mark: Where to Start

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Radiated EmissionsDesign Tips

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 67: CE Mark: Where to Start

ConductedEmissions

This is energy that is transmitted from an electrical device through the power cord and back into the electrical system

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 68: CE Mark: Where to Start

Conducted EmissionsSimulation

SignalMonitoring

Device

Signal monitoring

Coming from the device

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 69: CE Mark: Where to Start

Are you using shielded cabling Is your enclosure shielded Limit your ldquoventrdquo openings in the enclosure Use ferrites on cabling if needed Make sure the connectors are grounded the port properly Make sure the enclosure has a continuous ground Use multi-layer PCBs where possible

Conducted EmissionsDesign Tips

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 70: CE Mark: Where to Start

Have you NoticedCommonality in

Design Tips

Shielded cabling Grounding Filtering where necessary Good workmanship practices Using approved power supplies

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 71: CE Mark: Where to Start

Electrical PortsInputsOutputs

Testing - GuidancePort Identity

3m and less gt3m (98 ft) gt10m (328 ft) gt30m (984 ft)

Input AC Power Conducted Im EFT Im Surge Im DipsInterrupts Im

Output AC Power Conducted Im EFT Im Surge Im

Input and Output DC Power

Conducted Im Conducted Im EFT Im Surge Im (EN61326)

Conducted Im EFT Im Surge Im

Signal IO Conducted Im EFT Im

Conducted Im EFT Im Surge Im

Functional Earth Conducted Im Conducted Im EFT Im

Cable length 1 meter = 32808399 feet

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 72: CE Mark: Where to Start

The product The product must complymust comply with the with the design design and testand test requirements of the proper requirements of the proper

safety standard safety standard

Typical Safety Typical Safety RequirementsRequirements

All products placed on the market must be safe

Even if there is no specific Directive or Standard that

applies

General Product Safety Directive 200195EC

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 73: CE Mark: Where to Start

Primary Focus BeingPrimary Focus BeingHUMAN amp PROPERTY SAFETYHUMAN amp PROPERTY SAFETY

bull High Energy LevelsHigh Energy Levels

bull Mechanical InjuryMechanical Injury

bull Fire HazardsFire Hazards

bull Electric ShockElectric Shock

There are There are 4 Basic Safety 4 Basic Safety

ConcernsConcerns

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 74: CE Mark: Where to Start

Power InterfacePower Interface Temperature Monitoring During TestsTemperature Monitoring During Tests Leakage CurrentLeakage Current Single Fault ConditionsSingle Fault Conditions Leakage TestLeakage Test Capacitor Discharge Capacitor Discharge Grounding ImpedanceGrounding Impedance Humidity ConditioningHumidity Conditioning Dielectric Withstand testDielectric Withstand test Mechanical TestsMechanical Tests Durability of MarkingsDurability of Markings Stability amp Abnormal TestingStability amp Abnormal Testing

Typical Safety TestsTypical Safety TestsDetermined by Determined by thethe Standards Standards

NoteFor certain Directives there is

A mandatory requirement for Risk Assessment to be

performed

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 75: CE Mark: Where to Start

SafetyDesign Tips For

Product Enclosures

Top openings 4mm dia times 100mm long Bottom openings 2mm dia max times 3mm

spacing or wire mesh or baffle Fasteners for coversfilters over hazardous live parts and mechanical hazards shall require a tool to remove Stability 10deg tilt Handles capable of withstanding force of four times the weight

of the equipment

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 76: CE Mark: Where to Start

SafetyDesign Tips For

Grounding Wiring

User-accessible conductive parts shall be bonded to the Protective Earth (PE) ground

The integrity of the PE bonding shall be assured Circuitwiring connections shall not cause accessible parts to

become live in normal or single fault condition

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 77: CE Mark: Where to Start

SafetyDesign Tips For

Grounding Wiring-CONTINUED-

PE soldered connections require mechanical securing in addition to solder

PE shall not be used for other purposes such as fixing constructional parts

Hinges and slides shall not be used for PE path Exterior metal braidsfoils of cables shall not be considered as PE

bonding PE conductors may be bare or insulated clear or greenyellow

for PE insulation color

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 78: CE Mark: Where to Start

SafetyDesign Tips - General

Circuit breakers for AC supply are not polarized in Europe Accidental loosen of wiring and screws shall not cause accessible

part to become live Self-tapping screws and screws of insulating material should not

be used for electrical connections Edges corners accessible to users shall be rounded or smoothed

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 79: CE Mark: Where to Start

Minimum SafetyDesign Tips

Labels amp Markings

Products shall bear voltage current power and frequency ratings model number and company identification markings

Input amp Output ratings Convenience outlets marked with voltage and current ratings Onoff symbols should be used for disconnect switches Internal markings ndash AC terminals identified PE symbol adjacent

to ground earth symbol

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 80: CE Mark: Where to Start

SafetyDesign Tips

Flammability Plastics for fire enclosures rated V-1 PCB rated V-1 V-2 for plastics enclosures that have other means to prevent the

spread of fire for example a metal sub-enclosure Plastics in IO connectors with non-hazardous voltages rated V-2 Connectors and plastic on which components are mounted rated V-

2 Plastic air filters rated V-2 or HF-2 Plastic enclosures and decorative parts outside fire enclosures

rated HB Plastic wire insulation rated FV-1

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 81: CE Mark: Where to Start

RoHS Directive 201165EU

is now a CE Marking Directive

What does that mean to you

It means that if you manufacture an electricalelectronic device product or equipment youcan no longer CE-mark your product in accordance with just the Machinery EMC Medical Deviceor Low Voltage Directive Compliance with the RoHS Directive is now required before you canplace the CE mark on your product This should be included on your Declaration of Conformity

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 82: CE Mark: Where to Start

Lead (01 )Mercury (01 )

Cadmium (001 )Hexavalent chromium (01 )

Polybrominated biphenyls (PBB) (01 )Polybrominated diphenyl ethers (PBDE) (01 )

Restricted substances and maximum concentration values tolerated by weight in homogeneous materials (Article 4(1))

Here are links to the ROHS Directive and a blue-guide that you should find usefulhttpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110enPDFhttpeceuropaeuenvironmentwasterohs_eeepdffaqpdf

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 83: CE Mark: Where to Start

Household Appliances IT and Telecommunications Equipment Consumer Equipment Lighting Equipment Electrical and Electronic tools Toys Leisure and Sports Equipment

Products that must comply NOW

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 84: CE Mark: Where to Start

Medical Devices and Monitoring and Control Instruments ndash must comply by July 22nd 2014

In vitro diagnostic medical devices ndash must comply by July 22nd 2016

Industrial monitoring and control instruments ndash must comply by July 22nd 2017

Extension to all EEE except for the ones explicitly excluded in Article 24 of the Directive - July 23rd 2019

httpeur-lexeuropaeuLexUriServLexUriServdouri=OJL201117400880110ENPDF

New Categories that were formerly excluded

but are now included are

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 85: CE Mark: Where to Start

There areOther requirements to

Consider Such as

WEEE REACH

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 86: CE Mark: Where to Start

WEEE

European Directive 201219EU (WEEE)

The purpose of this Directive

bull Avoiding of Waste from Electrical and Electronic Equipmentbull Reduction of Waste by Recycling and other Meansbull Improvement of the environmental with respect to the life cycle of

materialsproductsbull Collection Treatment and Reuse of old Electrical- and Electronic

materialsbull Responsibility for Treatment Reuse and environmental correct

disposal

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 87: CE Mark: Where to Start

REACH

REACH is a European Community Regulation on chemicals and their safe use EU Directive EC 19072006 amp deals with the Registration Evaluation Authorization and Restriction of Chemical substances The new law entered into force on 1 June 2007

The new Regulation aims to improve the protection of human health and the environment

httpeceuropaeuenterprisereachindex_enhtm

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom

Page 88: CE Mark: Where to Start

F2 Labs can assist you with your testing needsWe offer a full range of compliance testing services We are fully equipped to test and

approve a wide range of products and equipment for organizational and governmental

certifications In addition we offer consulting and educational services and on-site testing can

be performed by request

With more than 20 years of experience in the worldwide market F2 Laboratories can assist you

through the certification process Wersquore committed to providing our customers with

exceptional customer service

Call 1-877-405-1580 for a quote todayOr email salesf2labscom