celebrating 50 years of the circle of refractory maintenance solutions catalogue 2018.pdfthe burner...

$: Celebrating 50 Years of the Circle of Refractory Maintenance Solutions Catalogue 2018.pdfThe Burner Alignment Device is custom designed for your kiln and burner and ensures proper$
Celebrating 50 Years of the Circle of Refractory Maintenance

2018

TABLE OF CONTENTS

Kiln Access Ramp .........................................................

Safety Inspection Cage .................................................

Personnel Protection Tunnel ......................................

Brokk Demolition Robots .............................................

Muck-It-Bucket ..............................................................

Radialign Laser ..............................................................

Burner Alignment Device ............................................

Linometer ........................................................................

Port-A-Trac .....................................................................

Hydraulic Conveyor .......................................................

Incline Conveyor ............................................................

Bedding Cart ...................................................................

Material Transfer Basket .............................................

Bricking Machines ........................................................

Ez Flexx50 .........................................................

Ez Flexx50 Small .............................................

Econ-O-Ring (ECOR).........................................

Mini Econ-O-Ring (MECOR)...........................

Torpedo Ladle Bricking Machine ..............................

Bricking Machines ........................................................

More Solutions ...............................................................

Suspended Platform .....................................................

BBS Technical Services ..............................................

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3

Safety, Speed, Quality

Bricking Solutions, located in Monroe, Washington, USA, is the worldwide leader of refractory maintenance equipment. With a complete line of products to choose from, there’s no reason to look for your equipment anywhere else.

Theneedforamoreefficientwaytoinstallrefractoryin1966ledtothecreationofthePneumat-O-Ring.ThiswasfollowedbytheMulti-O-Ringin1974,theFlatDeckSeriesin2004and,newin2017,theEZFlexx50.Thislatestincarnationisourlightest,mostefficientmodeltodate.

Ourparentcompany,BrokkAB,based inSkelleftea,Sweden, is theworld’s leadingmanufacturerofremote controlled demolition robots. First designed in 1976,Brokk continues to improve and develop theirmachinemodelsforuseintoughenvironments.ThenewestBrokk260optimizespower,capacityanddimensionfor use in precise demolition within the cement industry.

Bricking Solutions and Brokk AB, are two of the most respected names in the refractory maintenance landscape.OursynergismaskeyplayersinTheCircleofRefractoryMaintenancesystemhasalreadymettheuniqueneedsofcementplants inover75countriesworldwide. Withourcontinuedfocusonminimizingkilndowntimebycreatingproductstoimprovesafety,speed,andqualityofeverystepinyourmaintenanceprocessutilizingourCircleofRefractoryMaintenanceSystem,yourkilnwillbeback inoperationquickerandturningprofitslonger.

BrickingSolutionsusesonlythehighestquality6061-T6Aluminumforitsequipment.Combinethehighqualitymaterialwithourcertifiedweldersandfabricators,andyouendupwithequipmentthatissecondtonone.

OurResearchandDevelopmentteamisconstantlyworkingoninnovationstoprovideyouwiththebestequipment in theworld tomakeyour jobsaferandmoreefficient.This isevidencedbyournewestBrickingMachine,theEZFlex50.Onelookatitandyoucaneasilyseethecraftsmanshipthathasgoneintodesigningand fabricating it.

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The Kiln Access Ramp gets personnel andequipment in and out of the kiln safely. The kiln isanislandwithoutaccesstoit.Eachrampiscustomdesignedandbuiltforyourindividualkiln.Madeofhighgrade6061-T6Aluminum,ourrampsare

as strong as steel, yet half the weight of steelramps. With safety as the priority, kiln access shouldbeengineeredtotakeintoaccounttheburnfloorconfigurationandwhatcustomfittheplantneedstosafelyandeasilyprovideaccessintothekiln.

Kiln Access Ramp

Access is the first consideration in Kiln Maintenance

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Tilden/Cliffs Mines previously used steel ramp took 3 hours to install. Their new lightweight aluminum ramp took 30 minutes.

Readmorecasestudiesandtestimonialsatwww.brickingsolutions.com

Kiln Access Ramp

SAFETY FEATURES• StructuralComponents6061-T6Aluminum

• LoadCapacity6,800kg(15,000lb)

• 3/8”Non-skiddiamondplatealuminumdeck

• 14cmhighsafetycurbrunningfulllengthofbridge

• RemovableSafetyFallGuards

• RampFeetcontourtokildradiusforstability

• ANSI,MSHA,OSHA,CE,CSA,andAWSD1.2Compliant

EFFICIENCY FEATURES• CustomDesignedforyourkilnsetup

• Noserampcontouredforacustomfitinkiln

• Lifting Lugs for forklift installation

• Quick and easy assembly design

• 3-4hourtypicalinstallationtime

• Optionalinstallationmethodsforlongerrampsortooheavyforforklifthandling

6

Universal Safety Cage

OurnewUniversal Safety Cage has been designed to be lighter and safer than previousmodels.Why do we say “universal”? Becausethis cage can be used in any kiln from 4M to6Mas is.Couple thatversatilitywithanoverall

weightof64kg(140lb),theabilitytowithstanda 114kg(250lb)impact from 2438mm(96”), and you have the best safety cage on themarket.The new cage, being half the weight of the old style, is easily carried by two plant personnel.

Safest and Lightest inspection cage in the industry

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SAFETY FEATURES• Components6061-T6Aluminum

• HeavyDutynylonsafetynetting

• ImpactRating114kg(250lb)from2438mm

• Pointedlegtipsforsecurestabilityintorefractory

• ANSI,CE,MSHA,OSHA,CSA

EFFICIENCY FEATURES• TotalWeight64kg(140lb)

• Flipuphandlesforcarrying

• Modularconstructionformaximumversatility

• BoltandPinconnectionsforquickassembly

• Assembles/Disassemblesin20minutes

A c t u a l d r o p s t i l l f r o m t e s t i n g

THESAFETYCAGEISMEANTTOPROTECTWORKERSFROMFALLINGCOATING/DEBRISONLY.ITISNOTDESIGNEDTOPROTECTFROMFUMES,HOTDEBRISOREXCESSIVEHEAT.FAILURETORECOGNIZETHESELIMITATIONSMAYRESULTINSERIOUSINJURY.THISSYSTEMWILLSUSTAINDAMAGEFROMFALLINGMATERIALS.IFDAMAGEOCCURS,COMPONENTS

SUSTAININGTHEDAMAGEMUSTBEREPLACEDPRIORTOFURTHERUSEOFTHESYSTEM.

Universal Safety Cage

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Personnel Protection Tunnel

The Personnel Protection Tunnel System is designed to protect workers from falling coating and debris during kiln inspection. Fabricatedfrom6061T6Aluminumwithasteelmeshcover.Components can fit through most openings.Theheightand lengthcanvarypercustomer’s

requirements and can be connected together as long or as short as needed. The setup cage isassembled first.Each tunnelsection isassembledwithin thesetupcagewhichmovesforward as each section is completed.

Create a “safe-zone” tunnel under coating

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SAFETY FEATURES• LightweightComponents6061-T6Aluminum

• ImpactRating114kg(250lb)from455mm(18”)

• DesignedandCertifiedbyaProfessionalEngineer

• 5foot(1.5m)TunnelCagesareeasilyassembledundercoverofSet-UpCage

• ANSI,CE,MSHA,OSHA,CSA

EFFICIENCY FEATURES• Flipuphandlesforcarrying

• Modularconstructionformaximumversatility

• BoltandPinconnectionsforquickassembly

• Componentseasilyfitthroughmostopenings

• Expandable–justaddmoreTunnelCages

• Independentlyadjustablelegsforunevensurfaceson all cages

THESAFETYCAGEISMEANTTOPROTECTWORKERSFROMFALLINGCOATING/DEBRISONLY.ITISNOTDESIGNEDTOPROTECTFROMFUMES,HOTDEBRISOREXCESSIVEHEAT.FAILURETORECOGNIZETHESELIMITATIONSMAYRESULTINSERIOUSINJURY.THISSYSTEMWILLSUSTAINDAMAGEFROMFALLINGMATERIALS.IFDAMAGEOCCURS,COMPONENTS

SUSTAININGTHEDAMAGEMUSTBEREPLACEDPRIORTOFURTHERUSEOFTHESYSTEM.

Personnel Protection Tunnel

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Brokk Demolition

Brokk Demolition Machinesprovidesafer,more precise, and quicker refractory tear out than other methods. A remote control system allows theoperatortostandclearofvibratingequipmentand falling debris. Electrically powered, theBrokk eliminates hazardous fumes creating asafer work area. Cleaning cement kilns and

demolishing brick lining can hardly be done quickerand,moresafelythanwithBrokk. Inanindustrywhereeveryhour’soutagetimemeansalossofprofitableproduction,investinginaBrokkmachinecanpaybackafterthefirstkilntear-out.

VisitBrokk.comformoreinfo.

SAFETY FEATURES• Remotecontrolledprovidessafeworkarea

• Electricallypoweredreduceshazardousfumesespeciallyinconfinedspaces

• MeetsInternationalStandards

• Outriggersallowsforstabletear-out

EFFICIENCY FEATURES• Lightweightenoughtofitinmostelevators

• Multipleaccessoriesforeveryjob

• Articulated arm reduces chances of kiln shell or good brick damage

• Designedforconfinedspaces

Original Demoliton PowerTM

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The Muck-It-Bucket‘s radiused bottom is custom made to allow full surface contact. Universal quick hitch installs on most skidsteers and its hardened radiused front edge

helps to penetrate rubble decreasing machine and operator impact, making it the most efficientandsafestmethodforremovingdebris.

Muck-It-Bucket

SAFETY FEATURES• Universalquick-hitchformostmodelsofskidsteers

• Radiusedbottommatchescurvatureofshellformoreefficientloading

• 3/8”Wearplatesonsides&bottomensurelonglife

• Radiusedleadingedgetopenetraterubbleandreduce impact

EFFICIENCY FEATURES• 1/2”T-1Steelbeveledleadingedgeincreaseslife

and strength• Increasecubiccapacityforfastermuckout

• Approximately1yardcapacity

• 1500mm(59”)wide

Tear Out then Muck Out

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Radialign Laser

EFFICIENCY FEATURES• Ensurespreciseplacementofeachrowofbrickwhichisvitalforlongerbricklife

• Radialigncanbeassembledandreadytouseinlessthan30minutes

• Durabletransportstoragecontainerholdsthebrickalignmentdevice.

• ComesstandardwithrechargeablebatteriesandA/Cadapter

• Alsousedtoconfirmradialalignmentofretainerrings

The Radialign meets the need of a continuous demand for a simple, accurate method to ensurebrick is installed radially aligned. Producinga continuous laser light parallel to thekiln’s axis, intercepted by a rotating pentaprism

device, the Radialign refracts the laser lineperpendicular onto the kiln shell’s circumference. Points along the kiln can then be markedand used as exact references for brickinstallation as well as setting a new nose ring.

It’s not just a tool, it is a quality control device

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Radialign Laser

The Burner Alignment Device is custom designed for your kiln and burner and ensures proper alignment of the burner tube to the kiln center-line.Thelasermountingbaseisdesignedfor a minimum of a three point physical contact for each burner tube end configuration. Whenthis physical contact is maintained the laser baseprovidesanaccuratemountforthefactoryadjusted bore sight laser to project a beam

paralleltothecenter-lineoftheburner.Atargetwas the special equipment designed to be located inthemiddleofthekilntoreceivealaserrayofapointer being shot through the pipe of a burner or attachedtoaspecialfixturemountedonthenoseof the burner. The laser target is a three armed self centering assembly that accurately centers thetargetonthecenter-lineofthekiln.

Burner Alignment System

EFFICIENCY FEATURES• Manually cranked gears deploy a three arm system

• Arms deploy equally to automatically locate the center of the target in the middle of the kiln

• Fabricatedfromlightweightaluminum

• Easytosetup,move,andstore

• Onetargetcanbeusedforseveraldifferentkilns

• Target decal measurement in centimeters

Find the optimal burner position after a shut down

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Linometer

The Linometer XLNT measures lining thicknesswithanaccuracyof99%,requiringonlyafewseconds.Itoftentakeslessthan30minutesfor a single operator to make comprehensivemeasurements on an entire section of your kiln. Unlike traditional measurement, where you must drill holes in your lining, the Linometer™

XLNTrequiresonlythatyouclearasmallpatchof coating from the lining’s surface. Because itisquickandcompletelynon-invasive,youcanmake more measurements, more often. This givesyouatrulyaccuratepictureofyourlining’scondition,andletsyouplanandrationalizeyourlining replacement.

EFFICIENCY FEATURES• Upto72,000measurementscanbemadeandstoredintheinstrumentitself

• Upto12measurementscanbemadeateachpoint,foradetailedpictureofthelining’sconditionatthatring

• Yougetpreciseandrepeatablemeasuringpointsonthelengthofthekiln,thankstothelaserguide

• Dataiseasilydownloaded,andcanbeimportedintoaspreadsheetoryourliningmaintenancesoftware

• Compactandlight-weight,theinstrumentitselfweighsonly845g(1.80lb),andprobeandextensionrodtogetherweighonly806g(1.77lb)

• Theprobe’s‘footprint’hasbeencutinhalf,soyouspendlesstimeremovingcoatingfromthebricksurface.

Measure kiln linings in seconds

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Port-A-Trac

The Port-a-Trac isa light-weight,aluminum,modular system for transporting full pallets of brick into the kiln and under the Bricking Machine scaffold.Tomoveapalletofbrickup-kilninsmallkilns where forklift access is prohibited requires a cost in time and manual labor or a custom solution. The challenge of transporting brick

upkilnwilldependmostlyonthesizeofthekilnand the condition of the surface of the kiln. The smaller the kiln, the smaller the access under the bricking machine frames. The more limited the accessthemoredifficultitistogetbrickpastthemachine to the bedding crew.

EFFICIENCY FEATURES• Modularaluminumtrackcanbebuilttoanylengthusing5ft.(1.5M)and10ft.(3M)sections

• Multiple transfer carts can run along same track

• Lightweighttrackcaneasilybeassembledandmanuallymovedupkilnasbrickworkprogresses

• ElectricpowerwinchmountedonaplatformtoensurecabledoesnotdragsidesintoendofPort-A-Trac

• Twomencanpusha3,000lb.(1,361kg)palletofbrickupkiln

• Wheels can be engaged to easily roll cart up kiln in progression with bricking

Perfect for moving a full pallet of brick in small kilns

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The Hydraulic Conveyor isanall-aluminum,modularconveyorsystemdesignedforportability,easy set up, and trouble free performance and one brick transport solution. Transportation of material into and out of a rotary kiln or furnace is critical to the speed of a maintenance operation. Conveyorsystemsreduceworkerfatigue.Made

of lightweight aluminum with hydraulic drivemotors, conveyor sections are easily handledand assembled. The conveyor is hydraulicallydrivenwithforward/reversingandvariablespeedadjustment. These conveyors are continuousbelts,butcanbelengthenedin10footincrementsupto200feetlong.

Hydraulic Conveyor

EFFICIENCY FEATURES• Multipleplantuses-Cooler,Kiln,&CycloneMaintenance

• Reducesoreliminatesbrickdamageduetohandling

• Lightweight aluminum modular sections are easy to handle

• Systemcanbesetupontheground,springboards,orelevatedonstandardadjustablelegs

• Lengthsupto85M(280ft.)andwidthsof30.5cm(12”),50.5cm(20”),and76.2cm(30”)available

• Belt sections are easily assembled with hinged lacing and spring pin design

Portability, easy set up, and trouble free performance

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The Incline Conveyor allows you to transfer brickorrefractoryfromthekilnfloortothebrickingmachine work platform with minimal effort. This is a perfect solution if there is no access for a fork lift to enter the kiln to place pallets of brick onto the

machine. This cuts out labor and time allowing your masons to always have bricks ready toinstall.Theconveyorismadeoflightweighthighstrength6061-T6aluminumandhasamodulardesign for quick and easy assembly.

EFFICIENCY FEATURES• Mounted up or down kiln end of bricking machine work platform

• Reducesoreliminatesbrickdamageduetohandling

• Electric1HP(746kw)motorwithemergencyshutoffswitchesateachend

• Thewheelsonthebaseendadjusttotheslopeofthekilnkeepingtheconveyoreven.

• Designedforanymachine3.5M-7M

• Modular design, 3 sections for easy assembly

Incline Conveyor

Transport brick up to the bricking machine work deck

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Bedding Cart

The Bedding Cart not only allows for the movementofbeddingrefractoryasthebeddingprocess progresses, but provides stair stepsto facilitate the placement of refractory to or justabovethespringlineonlargerkilns.Whenbedding out the bottom half of a kiln, staging needstobeerectedtoprovideaflatsurfacefor

themasontoplacebricktoorslightlyabovethespring line.TheBeddingCartalso isastoragearea for refractory and rolls up kiln as work progresses. In addition, the deck is onwheelsandholds1-2palletsofbrickallowingthebricktomoveinconjunctionwiththework



• PolyurethaneDoublewheelswithbrake

• SafetyFallGuards

• CE,OSHAandAWSD1.2Compliant

EFFICIENCY FEATURES• ErgonomicStepDesignuptospringline

• PinConnectionsforQuickAssembly/Disassembly

• HitchRingsinfronttopullcartupkilnwithwinch

• Roomforworkers,toolsandstagingbrick

• CustomDesignedforyourspecifickilnandneeds

Speed up bedding out in larger kilns

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Material Transfer Basket

The Material Transfer Basket is strong, lightweight aluminum-frame that will keepcontents stable, secure, and contained. Forcarrying tools, machines, rubble, or up to two pallets of brick. Can be lifted or carried with

craneor forklift.Whentheburnfloorcannotbepre-stockedwithbrickdue to limitedspace,anefficientmethodformovingquantitiesofbricktotheburnfloorisnecessary.


• 10,000lb.capacity(upto2fullpalletsofbricks)

• Safer than free lifting pallets with a crane

• Keepscontentsstable,secure,andcontained

• Heavydutyscreeningallowstransferofopenpal-lets and loose items safely.

EFFICIENCY FEATURES• Easysolutiontomovematerialformaintenanceto

theburnfloor• Lift ports to carry with a forklift and attachment

points to lift with a crane

• Use to carry tools, machines, rubble, etc.

• Lowprofiletoallowthematerialtoberemovedwith forklift

Safe and easy material transport to the burn floor

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Ez Flexx50 Bricking Machine

The EZ Flexx50 is Bricking Solutions’ newest and best bricking machine. Bricking Solutions hassoldover1000brickingmachinesworldwidesincethelate1960s.Themachine,designedbyour professional engineers, is made out of high strength aircraft grade aluminum. The flexiblearch allows for easy adjustment inside the kiln for either minor kiln distortion, or to accommodate

conical sections or ovality. The EZ Flexx50BrickingMachinecomesinanykilnsizeorrangefrom3.6mandup,orcanbecustomizedtoyourplant’sneeds.Withawidevarietyofadditionalfeatures foraddedefficiency,notonly is it thesafest bricking machine in the industry, it is also the best.

Safest Machine In the Industry 3.6M - 7.6M Kiln Diameters (single machine has maximum 2m range)

Newest, most advance, in the industry

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Safest Machine In the Industry 3.6M - 7.6M Kiln Diameters (single machine has maximum 2m range)

SAFETYMachine Weight 1,400kg(3,087lb)-basedoffa5Mmodel

Load Capacity standard:4,000kg(8,800lb)-Allowsfor2palletsofbrick(1,540kg)plusworkersandequipment

Deck Length standard:4.3m(14’)-Flatdeckdesignallowsformoreworkerspace

Fall Guards Up-kiln,down-kiln&trolley-Removable

Planking Material AluminumPerf-O-Grip-lightweight,nonslipsurfaceandlessdebrisbuildup

Frame 6061-T6highstrengthaluminum-asstrongassteelbut40%lessweight

Safety Check Valve Automatic-Ensuresthatcylindersholdpressureifthereissuddenairloss

Safety Standards CE,OSHA,MSHA,CSA,ANSIandAWSD1.2Compliant

EFFICIENCY Arch Structure Dualarchwithengineeredcut-outs-lightweight&securedonthearchstabilizerpost

Arch Components Adjustablescrewjacks&hingeconnections-Adjustmentswithnotools

Keying Access ErgonomicCut-outsectioninfrontarch-keyingaccesstocloseoutarow

Trolley Design Movesonrailsthefulllengthofdeck.Incorporatedstair-stepdesignformasons

Trolley Components Dualbrakingsystem,Per-O-Gripandfallguards

Cylinders Valveinbasewitharticulatingbumper-opendesigncylindersforquickmaintenance

Master Valves Dualmastervalve-Allowsforsinglecylinderactivationorsimultaneouslyon“botharches”

Assembly Pinassemblyconnections(under2hourswithexperiencedcrew)

Productivity Upto1meterperhour(withexperiencedcrew)

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Ez Flexx50 Small Bricking Machine

The Ez Flexx50 Small isminiversionofthestandardEzFlexx50.Theonlydifferenceistherangeand capacity

•Standard2,722kg(6,800lb)loadcapacityand3.65M(12’)workplatform.Allowsfor2palletsofbricks(1,540kg)plusmenandequipment.Highestloadcapacityintheindustry •Fullrangefrom3M-4Mor.5Mranges



• 3.6M(12’)WorkPlatformLength

• SafetyCheckValve

• Perf-O-GripPlanking


• CE,OSHA,MSHA,CSA,ANSIandAWSD1.2Compliant

• DualBrakingSystemonArchTrolley

EFFICIENCY FEATURES• PremiumValveinBaseCylinders

• DualMasterValves

• PolyurethaneSingleWheels

• RefractoryInstallationKeyingJack

• CutAwayKeySection

• PinConnectionsforFastAssembly

• Adjustmentsontheflyinsidethekiln

• SuppliedSpareParts

All the features of the standard machine, but smaller

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Ez Flexx50 Small (FDEOR SM) DoubleArchAdjustable|3,000kg(6,000lb)LoadCapacity|3.6M(12’)WorkDeck

ShellIDRange3M-4MMaximumAdjustment1M(39”)MultipleKilns

UpgradesAvailable:20’SteelstoragecontainerTool trays LEDlightsforupordownkilnUp-kilnladder+more

Ez Flexx50 (FDEOR) DoubleArchAdjustable|4,000kg(8,800lb)LoadCapacity|4.3M(14’)WorkDeck

MinimumShellID3.6M-MaximumShellID6M|MultipleKilnsOption1:MaximumAdjustment1M(39”)Option2:MaximumAdjustment2M(78”) UpgradesAvailable:6,000kg(13,200lb)LoadCapacity5.2M(17’)WorkDeck20’SteelstoragecontainerTool trays LEDlightsforupordownkilnMovableWorktableUp-kilnladder+more

Ez Flexx50 (FDMOR) DoubleArchFixed|4,000kg(8,800lb)LoadCapacity|4.3M(14’)WorkDeck

MinimumShellID3.6M-MaximumShellID7.8MSingleKilnDiameter|MaximumAdjustment+-.1M(4”)

UpgradesAvailable:6,000kg(13,200lb)LoadCapacity5.2M(17’)WorkDeck20’SteelstoragecontainerTool trays LEDlightsforupordownkilnMovableWorktableUp-kilnladder+more

Ez Flexx50 Small (FDMOR SM) DoubleArchFixed|3,000kg(6,000lb)LoadCapacity|3.6M(12’)WorkDeck

MinimumShellID3M-MaximumShellID4MSingleKilnDiameterMaximumAdjustment+-.1M(4”)

UpgradesAvailable:20’SteelstoragecontainerTool trays LEDlightsforupordownkilnUp-kilnladder+more

Model Comparison

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The Econ-O-Ring (ECOR) is an adjustable, economically priced, medium duty machine designedtoservicekilnswith2.8M-3.7M(9.2-12ft)shelldiameters.TheECORisadoublearched adjustable bricking machine with a unique adjustable frame system and multiple hinged arch sections.ThisallowstheECORtobeadjustedtomany different diameter combinations within its

range.TheECORwasdesignedforsmallerkilndiameters.It ismanufacturedoutof lightweightaluminumandcanbeassembledin60minutesonce inside thekiln.TheECOR isconstructedin small components and can be handled by two people. The machine is designed to fit into limited access kilns and can install insulated and activebrickinlimekilns.


• LoadCapacity771kg(1,700lb)

• NetWeight300kg(660lb)



EFFICIENCY FEATURES• Exposedcylindersforeasymaintenance

• Polyurethanesinglecasters


• CutAwayKeySection

• 60minuteassemblytime


Econ-O-Ring (ECOR)

Economical bricking machine for kilns 2.8m - 3.7m

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Mini Econ-O-Ring (MECOR)

The Mini Econ-O-Ring (MECOR) is an adjustable, economically priced, small duty machinedesignedtoservicekilnswith1194mm– 2489mm (47”–98”) Brick ID. TheMECOR issingle arched bricking machine with a single adjustableframesystemthatallowstheMECORto be adjusted to different diameter combinations within its range. The MECOR was designed

for burning chambers for paper mill drying kiln, tertiary return ducts in cement plants, satellite coolertubes,smallvessel,kilnsandfurnaces.Itis manufactured out of lightweight aluminum and canbeassembledin30minutes.TheMECORis constructed in small components and can be handled by two people.

STANDARD SAFETY FEATURES• StructuralComponents6061-T6Aluminum

• NetWeight90kg(200lb)



EFFICIENCY FEATURES• Exposedcylindersforeasymaintenance

• Lightweightforeaseofmovement

• 30minuteassemblytime


Mini machine for kilns 1.2M-2.5M (47”–98”) Brick ID

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The Torpedo Ladle bricking machine is designed for installation of refractory in torpedo ladlesforthesteelindustry.Itreplacesoldfashionwoodformandwedgesandgreatlyreducesset-up and installation time. The machine is designed andfabricatedoutof6061-T6aircraftaluminumwithcustomAluminumPerf-O-GripPlankingand

a 2,722 kg (6,000 kg) net capacity aluminumframewithrailstosupporttrolley.Custommadeflexarchwithflexiblehingeconnectionstoallowarch wings to adjust toward and away from kiln wallArchstabilizerposttoadjustproperdistanceof arch from shell

Torpedo Ladle Bricking Machine





• CE,OSHAandAWSD1.2Compliant

• Braking System on Arch Trolley

EFFICIENCY FEATURES• PremiumValveinBaseCylinders

• DualMasterValves



• Adjustmentsontheflyinsidethekiln


A new solution for Torpedo Ladles

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More SolutionsSteel Storage and Shipping Container• Reducetheadverseeffectsofexposingbrickingmachines

toexcessdust,moisture,andvarianttemperatures• Custombracketsencouragethereplacementofpartsof

the machine in their chosen locations and ensures safe transport of components.

• SteelFrameConstruction

• CustomRetainingBrackets

• Weatherproof

• CustomStorageBoxes

Shim Driver Kit • Pneumatichammerwithshimdrivingheaddesigned

exclusivelyforBrickingSolutions• Slottedshimdriverheadallowsforhighimpactonshim&

ensure tight radial installation• Air hammer made of rugged construction with quick

disconnect• Variablethrottlecontrolallowsforsmoothstartsandpowerful

finishes

• Driverissafe,fastandefficient

• ShimDriverKitincludes2headand4shanks

• P/N1894

Refractory Installation Keying Jack• Installseachcourseofbrickeasierandfaster

• Swivelfootbracesadjusttobrickandplacementanglereducing the chance of damaged brick

• Extensionpipesin9”,15”,17”and19”toadjusttodifferentkeying requirements

• Air pressure gauge for consistency and quality control

• OperatingAirPressure-90-120psi(6.21-8.27bar)

• AirConsumption:9CFM(15m/h)

• 3DifferentKeyingJackstochoosefrom

FingerTipControlled-P/N1796

FootControlled-P/N1831

HandPumpControlled-P/N1897

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The EZ Lift Suspended Platform is Bricking Solutions’ newest equipment for verticalbrick work. Modular structure of high strength aluminum components designed to providea flexible, maneuverable work platform forpersonnelandequipmentinverticalvessels.Wehaveastandardplatformthatisreconfigurable

to4differentsizes to fitavesselbrick ID from4.1M (4.6M Shell ID) to brick ID 8.2M (8.7MShell ID).TheEzLiftSuspendedPlatformcanbe used in lime kilns, pre calciners, cyclones, Isamelt furnaces and other types of verticalvessels.

Ez Lift Suspended Platform

Vertical brick installation method

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Ez Lift Suspended Platform



• MechanicalOutriggersforstability



• AbletomeetlocalstandardsOSHA,ANSI,CSAandEN

EFFICIENCY FEATURES• Multipleconfigurationsformanyvessels

• Adjustableupto1Mwhilesuspended

• Raisesandlowerswithhoists

• Customouterpanelstofitvesselwalls

• Small modular pieces for easy assembly


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CreatedtosupportouragentsandcustomerstoensuretheyallhavepropertrainingonthesafeuseofBrickingSolutions’equipment.Providepost-salestechnicalsupportandevaluationsofourequipmenttoensureeachpieceofequipment has Safetyinspection/auditofBrickingSolutionsprovidedequipment to ensure safe operation.

Inspectionsincludesacomprehensivecheckofthestructural integrity of all components, welds, fasteners, casters,archpanelsandtrolleys,brakesandoverallfitmentof all pieces.

Reviewofallsafetylabeling(whereapplicable)

Evaluationofsetupprocedures,tools,hardware,fixtures/accessories.Also,inkilnmovementandadjustmentsprocedures.

Trainingandcertificationof“competentpersons”,whowillthenbecapableofinspectionandreviewofoverallmachine, assembly/disassembly, operation and safety procedures.

Trainingforgeneralandpreventativemaintenance.

Training and discussion of the proper disassembly, handling and storage techniques.

BBS Technical Services

IndustryTraining Weareavailableforbasicindustrytrainingincludingtheimportanceandbenefitsofupgradingmaintenanceequipment.Classroomdiscussionsoftenincludehandsonopportunitiesaswell.

ConferenceTraining Atlocalandworldwideconferences,gettingyourhandsonanyofourproductsisalwaysavailable.Infact,wemakeitapriority. Although a picture says a thousand words, actual contact says a million more.

On-SiteTraining Manualscomewitheveryproductandareveryhelpful-ifyoureadthem.EventhoughassemblyandusageinstructionsarealsoavailableinPowerPointformat,wehavefoundon-sitetrainingtobeworthitsweightingold.Inquireaboutitwheninquiringafteroneofourproductsorifyouneedasolutionwehaven’ttackledyet.

Product Training

31

Worldwide AgentsWehaveover40agentsthroughouttheworldrepresentingeverycountry.Visitourwebsitetofindtheagentrepresentingyourcountry

and talk to someone local.

Custom Design & Engineering Allourequipmentisdesignedbyourinhouseprofessionalengineers.Wecanmakecustomequipmentspecifictoyourkilnforyour

refractory maintenance needs.

Parts for Immediate DeliveryBrickingSolutionsmaintainsacompleteinventoryofpartsandsuppliesforimmediatedeliveryanywhereintheworld.

SINGAPOREBrokkAsia-PacificPteLtd51BukitBatokCrescentUnityCentre#04-26Singapore658077SingaporePhone:[email protected]/sgp

FRANCEBrokkFranceZIInova3000,BP2003388151THAON-LES-VOSGESCEDEXFrancePhone:+33(0)[email protected]

UNITEDARABEMIRATESBrokkMiddleEastP.O.Box25906/ConcordTowerOffice26076,MediaCity,DubaiUAEPhone:[email protected]@brokk.com

AUSTRALIABrokkAustraliaPtyLdt9ColoradoCourtMorphettValeSouthAustralia5162AustraliaPhone:+61(0)[email protected]

Brokk ABPOBox730,SE-93127Skellefteå,SwedenE-mail:[email protected]:+46(0)910-711800Fax:+46(0)910-711811

Your Worldwide Contact

CHINABrokk(Beijing)MachinesCo.Ltd.A1208ChengJianPlaza,No.18BeitaipingzhuangRoad,Haidian,Beijing100088P.R.ChinaPhone:+86(0)[email protected]

GERMANYDardaGmbHImTal1D-78176BlumbergGermanyPhone:+49(0)[email protected]

USABrokkInc.1144VillageWayMonroeWA98272USAPhone:[email protected]/us

Bricking Solutions, Inc. 1144VillageWayMonroe,WA98272USATel+1-360-794-1277Fax+1-360-805-2521info@brickingsolutions.com brickingsolutions.com

Headquarters

Our Subsidiaries

BrickingSolutions,Inc.|1144VillageWay,Monroe,Washington98272USA800.621.7856|+1-360-794-1277|fax+1-360-805-2521

[email protected] | brickingsolutions.com

Rev 3-2018

celebrating 50 years of the circle of refractory maintenance solutions catalogue 2018.pdfthe burner...

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