centriflow wiring manual 17-2...potential to cause injury. use the proper protection for your hands...
TRANSCRIPT
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CENTRIFLOW® METER and ELECTRONICS
WIRING and INSTALLATION MANUAL
REV 01/16 ORIGINAL LANGUAGE
Copyright© 2016 Eastern Instrument Laboratories, Inc. All Rights Reserved.
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TABLE OF CONTENTS SAFETY
Safe Operation ................................................................................................................. 3 Warnings and Cautions ................................................................................................... 3 Safety Placards ................................................................................................................ 4
INSTALLATION 1. Installation Guidelines .................................................................................................... 5 Requirements ................................................................................................................ 5 Trouble Areas ................................................................................................................ 5 Remote Electronics Enclosure Drawing ........................................................................ 6 Integral Electronics Enclosure Drawing ........................................................................ 7 2. Basic Wiring ..................................................................................................................... 8 Basic Wiring Components Drawing: Meter Module ................................................... 10 Identifying Your Components: Remote Electronics .................................................... 11 Identifying Your Components: Integral Electronics .................................................... 12 Grounding the CentriFlow Meter Module.................................................................... 13 Wiring the Remote Electronics Cable at the Meter Module ....................................... 14 CFM Standard CentriFlow Meter ............................................................................... 14 CFL Low Flow CentriFlow Meter ................................................................................. 17 HDM High Capacity CentriFlow Meter ........................................................................ 20 Wiring the Customer Connections: Remote Electronics Enclosure ............................. 22 Version #1 Wago 264 Terminals ‐ Terminal Descriptors ............................................ 23 Version #2 Wago 264 Terminals ‐ Terminal Descriptors ............................................ 24 Version #3 Top Jobs Terminals ‐ Terminal Descriptors ............................................... 25 Version #4 Top Jobs Terminals ‐ Terminal Descriptors ............................................... 26 Wiring the Customer Connections: Integral Electronics Enclosure ............................. 27 Customer Connections Outputs .................................................................................... 28 Wiring the Remote Electronics Cable ........................................................................... 31 Version #1 Wago 264 Terminals ................................................................................. 31 Version #2 Wago 264 Terminals ................................................................................. 32 Version #3 Top Jobs Terminals ................................................................................... 33 Version #4 Top Jobs Terminals ................................................................................... 34 Connecting Power: Remote Electronics ....................................................................... 35 Connecting Power: Integral Electronics........................................................................ 36 3. Certificate & Declaration of Conformity ...................................................................... 37
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PLEASE READ BEFORE OPERATING THE CENTRIFLOW METER
Only authorized personnel should operate the CentriFlow Meter. Untrained personnel present a hazard to themselves and the meter and improper operation will void the war‐ranty.
Check for damaged parts before operating the meter. Any damaged part should be prop‐erly repaired or replaced by trained personnel. Do not operate the meter if any compo‐nent does not appear to be functioning correctly. Contact Eastern Instruments for assis‐tance or for repair components.
Use the appropriate Personal Protection Equipment as required for operating the meter within its installation location.
The various surfaces of the CentriFlow Meter module may have sharp edges and have the potential to cause injury. Use the proper protection for your hands when servicing or maintaining your CentriFlow Meter
The electrical panel (digital electronics) should be closed and the safety latch engaged at all times except during installation or service. At those times, only authorized personnel should have access to the electronics panel. When power is activated, AC voltage may be present throughout the panel. Therefore extreme caution is required.
DO NOT modify or alter this equipment in any way. If modifications are necessary, all
such requests must be handled by Eastern Instruments. Any modification or alteration of any Eastern Instruments equipment could lead to personal injury and/or mechanical damage and will void the warranty.
Once power has been supplied to the CentriFlow Meter, it is always on and product may run through it at any time.
Avoid entering or placing body parts within the meter’s enclosure.
Do not operate without proper training
Always wear proper PPE
NEVER service the meter while power is connected.
SAFETYSAFETY
WARNINGS AND CAUTIONSWARNINGS AND CAUTIONS
SAFE OPERATIONSAFE OPERATION
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SOME OR ALL OF THESE WARNINGS MAY BE ON YOUR METER. BE AWARE OF THE POSSIBLE DANGERS PRESENT.
SAFETY PLACARDSSAFETY PLACARDS
ELECTRICAL SERVICE Electrical shock or electrocution is possible when servicing the electronics of any Eastern Instruments equipment. Be sure to disconnect power before conducting any repairs on the elec‐tronics.
PRODUCT FLOW The Control Valve for the CentriFeeder is used only as a control valve and does not act as an isolation valve. A secondary isola‐tion valve is recommended to be installed before the Cen‐triFeeder’s control valve in order to isolate the CentriFeeder from flow during maintenance or repairs. PINCH POINTS The control valve of the CentriFeeder can cause serious injury or amputation. Keep hands clear of the control valve at all times. LIVE ELECTRICITY Live electrical wires may be present. Please note that coming into contact with the live wires (AC Power) could cause electri‐cal shock or electrocution.
MOVING BLADE WILL CAUSE
SERIOUS INJURY OR AMPUTATION
This is a control valve, not an isolating valve. An isolating valve should be installed BEFORE this control valve.
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INSTALLATION REQUIREMENTS
The meter is to be used in a location where the product can be dropped from a fixed height such as a conveyer, or any type of feed system, which will give a reasonably constant initial vertical velocity. The design of the meter requires the product to contact the Tangential Plate and have some vertical drop.
The meter should be installed so that it is level in two planes. Use the Bubble Level on top of the Seal Top to help (this is not applicable for meters that are installed at a 10° or 20° angle) .
The meter should be mounted using the mount holes only. The mounting method should minimize vibration and any movement. With a Type II Configuration mounting should not be done using the flange.
Guides to reduce product stream to the meter Pan width are required if the conveyer/ feed system is wider than the meter Pan. Conversely, if the conveyer/feed system is con‐siderably less than the width of the meter Pan, a spreader is required to widen the product stream to the width of the meter Pan.
The discharge chute that the product stream empties into after traveling through the meter must be free flowing, meaning that it does not allow product to build up and consequently contact the Pan of the meter.
The Electronics Enclosure should be wired using only the factory cable. There is a standard 50’ Remote Electronics Cable supplied with the CentriFlow® Meter. The Electronics Cable should be cut to the exact length required. Do not coil the cable.
It is required that the Remote Electronics Cable be run through grounded metallic conduit connected on the side of the module and the bottom of the Electronics Enclosure. This Cable MUST be in a separate conduit than that of the AC Power or 24 Vdc Power supplied to the Electronics Enclosure. This is noted both in this manual and on the Enclosure itself.
INSTALLATION TROUBLE AREAS
The CentriFlow® Meter’s 4‐20mA signal (sourced) is self‐powered and does not require any additional voltage.
DO NOT RUN 480V, 240V, 120V, AND SIGNAL LINES IN THE SAME CONDUIT. The power and signal lines should be separate from each other and from all other devices. Running any other power or signal lines in the same conduit could affect the performance of your meter. Isolate both power and signal lines from each other at all times.
The CentriFlow® Meter is balanced at a specific angle and should not be subject to vibration or movement. The mass of the mount should be at least 2 times the mass of the meter .
The Seal Top should be on the meter at all times that you are not working inside the meter. This is to keep all foreign materials out of the meter that could obstruct its movement or impair its functionality.
INSTALLATIONINSTALLATION
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Remote Electronics Enclosure Dimensional Drawing for CFM, CFL, LDM and HDM Meter Styles
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Integral Electronics Enclosure Dimensional Drawing for BWS Meter Models
16.00” 6.78”
16.00”
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Basic Wiring
Wiring of the CentriFlow® Meter can be broken down to the following categories: REMOTE ELECTRONICS:
Grounding the CentriFlow Meter Module
Wiring the Customer Connections at Electronics Enclosure
Wiring the Electronics Cable at the Meter Module
Connecting Power INTEGRAL ELECTRONICS:
Grounding the CentriFlow Meter Module
Wiring the Customer Connections at Electronics Enclosure
Connecting Power Electrical Information: The following DCE digital signals are phototransistor out‐puts:
Frequency, Flow Rate Proportional (Rate)
The Internal DCE Schematic to the right shows the Rate Output. However, all digital outputs are designed using the same circuit. *Digital Output 1 and 2 share power and ground **Digital Output 3 and 4 share power and ground
Digital Output Function
DOUT1* (Option)
DOUT2* Alarm
DOUT3** (Option)
DOUT4** (Option)
RATEFrequency, Flow Rate
Proportional
COUNT Weighted Count (Option)
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Electrical Information: The following DCE digital signals are relay outputs:
Alarm
Weighted Count The Schematic to the right shows the Alarm Output. For convenience, the Alarm digital out (DOUT2) has been pre‐wired to a DIN Rail mounted mechanical relay. Therefore, the Alarm transistor output is available by rewiring the Control Panel. (Please contact the factory for instructions if this option is desired.) The Weighted Count option has also been pre‐wired to a DIN rail mounted mechanical relay. Wiring for this option is the same as for wiring the Alarm option.
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Phone:(910) 392‐2490 Fax: (910) 392‐2123
416 Landmark Drive Wilmington, NC 28412 www.easterninstruments.com
Phone:(910) 392‐2490 Fax: (910) 392‐2123
416 Landmark Drive Wilmington, NC 28412 www.easterninstruments.com
110V AC POWER FOR THE VIBRAWEIGH
TRANSDUCER
COLUMN WIRE
WAGO CONNECTOR FOR THE TRANSDUCER
Basic Wiring Components Drawing: Meter Module
VIBRAWEIGH ELECTRONICS AND WAGO (OPTIONAL)
AMPHENOL CONNECTOR
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The Digital Electronics Enclosure contains the HMI, the Digital CentriFlow® Electronics (DCE), Power Supply, Alarm Relay, Power Connections with Knife Disconnects, and the Customer Connections.
HMI
OPERATING TOOL
POWER SUPPLY
BACK PLANE
NEMA 4 CARBON STEEL ENCLOSURE (OPTIONAL SS)
WIRE WAYS
CUSTOMER CONNECTION LABEL
GROUND CONNECTION
AC ONLY AREA
POWER CONNECTIONS WITH KNIFE DISCONNECTS (May Be Circuit Breakers)
ENCLOSURE DOOR
DCE WITH LCD DISPLAY
CUSTOMER CONNECTIONS
WIRE WAY
Phone:(910) 392‐2490 Fax: (910) 392‐2123
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Identifying Your Components: Remote Electronics
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The Integral Electronics Enclosure contains the HMI, the Digital CentriFlow® Electronics (DCE), Power Supply, Power Connections with Knife Disconnects, and the Customer Connections.
Phone:(910) 392‐2490 Fax: (910) 392‐2123
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Identifying Your Components: Integral Electronics
Remote Electronics Enclosure
DCE
Customer Connections Power Connection
HMI
Loadcell Assembly
Power Supply
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Phone:(910) 392‐2490 Fax: (910) 392‐2123
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Phone:(910) 392‐2490 Fax: (910) 392‐2123
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Grounding the CentriFlow Meter Module
A separate Earth Ground Wire (14 gauge) is required to be connected to the meter module. This ground wire is required for operator safety and for proper operation. This ground must be sup‐plied from the main plant ground at the service entrance. PLEASE BE SURE TO GROUND THE CENTRIFLOW METER MODULE TO AN EARTH GROUND!
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Phone:(910) 392‐2490 Fax: (910) 392‐2123
416 Landmark Drive Wilmington, NC 28412 www.easterninstruments.com
Phone:(910) 392‐2490 Fax: (910) 392‐2123
416 Landmark Drive Wilmington, NC 28412 www.easterninstruments.com
Wiring the Remote Electronics Cable at the Meter Module
CFM ‐ Standard CentriFlow Meter
The Remote Electronics Cable is a 4, 6 or 9 conductor cable (depending on the meter) with a shield that attaches the CentriFlow® Meter Module to the Electronics Enclosure. It sends the measurement signal from the Transducer inside the Module to the Electronics Panel inside the Electronics Enclosure. The standard length is 25’ long, but it should be cut to the exact length needed. If the distance from the CentriFlow® Meter Module to the Electronics Enclosure is more than 25’, a custom length cable which may be supplied with the meter, should also be cut to fit. Excess cable should never be coiled up and placed into the CentriFlow® Meter Mod‐ule. One end of the Remote Electronics Cable will be affixed to the meter module, while the other end will be cut to length and will be wired to the Electronics Enclosure as demonstrated in the “Wiring the Digital Electronics” portion of this manual. PLEASE NOTE: The Electronics Cable MUST be run through grounded metallic conduit. If your Electronics Cable has an Amphenol Connector on one end, we would recommend leaving a short length of cable out of the conduit near the meter module and using a cable gland/wire grip type of connector on the end of the conduit. The Amphenol connector can be exposed without being inside the conduit.
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Phone:(910) 392‐2490 Fax: (910) 392‐2123
416 Landmark Drive Wilmington, NC 28412 www.easterninstruments.com
Phone:(910) 392‐2490 Fax: (910) 392‐2123
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WIRING THE METER MODULE ‐ 9 CONDUCTOR CABLE:
Amphenol Connector Cable Gland Connector
Metallic Conduit
Remote Electronics Cable
WIRING THE METER MODULE ‐ 6 CONDUCTOR CABLE:
Upon removing the Seal Top, the wago terminal will be seen mounted toward the conduit con‐nection point. All of the six conductors must be connected here. Ensure that the ground wire (supplied) is properly connected before connecting the Remote Electronics Cable to the cus‐tomer connections. See next page for Grounding location. All connectors are designed so that when the push buttons are depressed, the wire crimp will open on the side. Under the con‐nector is a label that will aid in connecting the wires to the correct position. The colors should be matched to the label.
One end of the Remote Electronics Cable will be affixed with a 10‐pin Amphenol Connector. This end will be connected to the Meter Module Casing as shown in the picture below. The other end of the cable will be cut to length and will be wired to the Electronics Enclosure as demonstrated in the “Wiring the Digital Electronics” portion of this manual.
REMOVE SEAL TOP TO EXPOSE THE WAGO(S)
TRANSDUCER WIRING SIDE (FACTORY SET)
REMOTE ELECTRONICS CABLE SIDE
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Phone:(910) 392‐2490 Fax: (910) 392‐2123
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Phone:(910) 392‐2490 Fax: (910) 392‐2123
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WIRING THE METER MODULE ‐ 4 CONDUCTOR CABLE:
Upon removing the Seal Top, the wago terminal will be seen mounted toward the conduit con‐nection point. All of the four conductors must be connected here. Ensure that the ground wire (supplied) is properly connected before connecting the Remote Electronics Cable to the customer connections. All connectors are designed so that when the push buttons are de‐pressed, the wire crimp will open on the side. Under the connector is a label that will aid in connecting the wires to the correct position. The colors should be matched to the label.
REMOVE SEAL TOP TO EXPOSE THE WAGO(S)
TRANSDUCER WIRING SIDE (FACTORY SET)
REMOTE ELECTRONICS CABLE SIDE
NOTE: For both the 4 and 6 Conductor Cables, be sure that the supplied ground wire is prop‐erly connected to the Grounding Screw located on the Wago Connector for the Trans‐ducer inside the CentriFlow Meter Casing as illustrated below:
Warning: Improper grounding may cause a static discharge that can
damage the electronics.
REMOTE ELECTRONICS CABLE (WITH SHIELD)
CONDUIT CONNECTOR
GROUND WIRE
WAGO CONNECTOR FOR THE TRANSDUCER
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Phone:(910) 392‐2490 Fax: (910) 392‐2123
416 Landmark Drive Wilmington, NC 28412 www.easterninstruments.com
Phone:(910) 392‐2490 Fax: (910) 392‐2123
416 Landmark Drive Wilmington, NC 28412 www.easterninstruments.com
CFL ‐ Low Flow CentriFlow Meter
The Remote Electronics Cable is a 4, 6 or 9 conductor cable (depending on the meter) with a shield that attaches the CentriFlow® Meter Module to the Electronics Enclosure. It sends the measurement signal from the Transducer inside the Module to the Electronics Panel inside the Electronics Enclosure. The standard length is 25’ long, but it should be cut to the exact length needed. If the distance from the CentriFlow® Meter Module to the Electronics Enclosure is more than 25’, a custom length cable which may be supplied with the meter, should also be cut to fit. Excess cable should never be coiled up and placed into the CentriFlow® Meter Mod‐ule. One end of the Remote Electronics Cable will be affixed to the meter module, while the other end will be cut to length and will be wired to the Electronics Enclosure as demonstrated in the “Wiring the Digital Electronics” portion of this manual. PLEASE NOTE: The Electronics Cable MUST be run through grounded metallic conduit. If your Electronics Cable has an Amphenol Connector on one end, we would recommend leaving a short length of cable out of the conduit near the meter module and using a cable gland/wire grip type of connector on the end of the conduit. The Amphenol connector can be exposed without being inside the conduit.
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Amphenol Connector for VibraWeigh
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WIRING THE METER MODULE ‐ 9 CONDUCTOR CABLE:
Amphenol Connector
Cable Gland Connector
Metallic Conduit
Remote Electronics Cable
WIRING THE METER MODULE ‐ 6 CONDUCTOR CABLE:
Upon removing the Rear Access Panel, the wago terminal will be seen mounted toward the conduit connection point. All of the six conductors must be connected here. The Ground Wire should be connected to the CFM electronics Ground lug. All connectors are designed as top load cage clamp style terminals. On the side on the interior of the Meter Casing is a label that will aid in connecting the wires to the correct position. The colors should be matched to the label.
One end of the Remote Electronics Cable will be affixed with a 10‐pin Amphenol Connector. This end will be connected to the Meter Module Casing as shown in the picture below. The other end of the cable will be cut to length and will be wired to the Electronics Enclosure as demonstrated in the “Wiring the Digital Electronics” portion of this manual.
PLEASE NOTE: VibraWeigh Amphenol Connector is a 3‐pin connector while the Remote Electronics
Cable is a 10‐pin Amphenol Connector
REMOVE ACCESS PANEL TO
EXPOSE THE WAGO(S)
Fac
tory
Con
nect
ions
1 2
3
5
4
6
-Black
-Green
-Red
-White
-Yellow -Blue
Cus
tom
er C
onne
ctio
ns
-Ground
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Phone:(910) 392‐2490 Fax: (910) 392‐2123
416 Landmark Drive Wilmington, NC 28412 www.easterninstruments.com
Phone:(910) 392‐2490 Fax: (910) 392‐2123
416 Landmark Drive Wilmington, NC 28412 www.easterninstruments.com
WIRING THE METER MODULE ‐ 4 CONDUCTOR CABLE:
Upon removing the Rear Access Panel, the wago terminal will be seen mounted toward the conduit connection point. All of the four conductors must be connected here. Ensure that the ground wire (supplied) is properly connected before connecting the Remote Electronics Cable to the customer connections. All connectors are designed so that when the push buttons are depressed, the wire crimp will open on the side. Under the connector is a label that will aid in connecting the wires to the correct position. The colors should be matched to the label.
Warning: Improper grounding may cause a static discharge that can
damage the electronics.
REMOVE ACCESS PANEL TO
EXPOSE THE WAGO(S)
Fac
tory
Con
nect
ions
1 2
3
5
4
6
-Black
-Green
-Red
-White
Cus
tom
er C
onne
ctio
ns
-Ground
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Phone:(910) 392‐2490 Fax: (910) 392‐2123
416 Landmark Drive Wilmington, NC 28412 www.easterninstruments.com
Phone:(910) 392‐2490 Fax: (910) 392‐2123
416 Landmark Drive Wilmington, NC 28412 www.easterninstruments.com
HDM ‐ High Capacity CentriFlow Meter
The Remote Electronics Cable is a 6 or 9 conductor cable (depending on the meter) with a shield that attaches the CentriFlow® Meter Module to the Electronics Enclosure. It sends the measurement signal from the Transducer inside the Module to the Electronics Panel inside the Electronics Enclosure. The standard length is 25’ long, but it should be cut to the exact length needed. If the distance from the CentriFlow® Meter Module to the Electronics Enclosure is more than 25’, a custom length cable which may be supplied with the meter, should also be cut to fit. Excess cable should never be coiled up and placed into the CentriFlow® Meter Mod‐ule. One end of the Remote Electronics Cable will be affixed to the meter module, while the other end will be cut to length and will be wired to the Electronics Enclosure as demonstrated in the “Wiring the Digital Electronics” portion of this manual. PLEASE NOTE: The Electronics Cable MUST be run through grounded metallic conduit. If your Electronics Cable has an Amphenol Connector on one end, we would recommend leaving a short length of cable out of the conduit near the meter module and using a cable gland/wire grip type of connector on the end of the conduit. The Amphenol connector can be exposed without being inside the conduit.
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Phone:(910) 392‐2490 Fax: (910) 392‐2123
416 Landmark Drive Wilmington, NC 28412 www.easterninstruments.com
AMPHENOL CONNECTOR FOR REMOTE ELECTRONICS
AMPHENOL CONNECTOR FOR VIBRAWEIGH
Amphenol Connector
Cable Gland Connector
WIRING THE METER MODULE ‐ 9 CONDUCTOR CABLE:
WIRING THE METER MODULE ‐ 6 CONDUCTOR CABLE:
Upon removing the Rear Access Panel, the Wago terminal will be seen mounted toward the conduit connection point. All of the six conductors must be connected here. The supplied ground cable will be connected to the Ground lug as shown. All connectors are designed as top load cage clamp style terminals. On the side on the interior of the Meter Casing is a label that will aid in connecting the wires to the correct position. The colors should be matched to
One end of the Remote Electronics Cable will be affixed with a 10‐pin Amphenol Connector. This end will be connected to the Meter Module Casing as shown in the picture below. The other end of the cable will be cut to length and will be wired to the Electronics Enclosure as demonstrated in the “Wiring the Digital Electronics” portion of this manual.
PLEASE NOTE: VibraWeigh Amphenol Connector is a 3‐pin connector while the Remote Electronics
Cable is a 10‐pin Amphenol Connector
REMOTE ELECTRONICS
CABLE
REMOTE ELECTRONICS CABLE WAGO
REMOVE ACCESS PANEL TO
EXPOSE THE WAGO(S)
REMOTE ELECTRONICS CABLE WAGO
CUSTOMER CONNECTIONS (REMOTE ELECTRONICS
CABLE)
Remote Electronics Cable
-Ground
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22
Phone:(910) 392‐2490 Fax: (910) 392‐2123
416 Landmark Drive Wilmington, NC 28412 www.easterninstruments.com
Phone:(910) 392‐2490 Fax: (910) 392‐2123
416 Landmark Drive Wilmington, NC 28412
Wiring the Customer Connections: Remote Electronics Enclosure
*All Connections are made to the Bottom of the Terminal Blocks
When wiring the Customer Connections and Remote Electronics Cable to your Digital Electron‐ics Enclosure, it is important to know which type of electronics setup that you have. Below are the various setups of our digital electronics Customer Connections terminals. Please match the Customer Connections terminals inside your Digital Electronics to the pictures listed below and see the accompanying instructions for wiring your electronics properly. Please note that each setup is different and so particular attention should be paid to which setup you have. Descriptions of each input/output are included at the end of this section of your manual. Version #1 Wago 264 Terminals Version #2 Wago 264 Terminals Version #3 Top Jobs Terminals Version #4 Top Jobs Terminals
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23
Phone:(910) 392‐2490 Fax: (910) 392‐2123
416 Landmark Drive Wilmington, NC 28412 www.easterninstruments.com
Phone:(910) 392‐2490 Fax: (910) 392‐2123
416 Landmark Drive Wilmington, NC 28412
*All Connections are made to the Bottom of the Terminal Blocks
EARTH GROUND Local Power (+)
Local Power (‐)
Remote Reset/Zero (Switch In) Remote Reset/Zero (Switch Out)
N.C. ‐ Normally Closed N.O. ‐ Normally Open
VERSION #1 Wago 264 Terminals Terminal Descriptors
Weighted Count ‐ Optional ‐ (N.C. OUT) Weighted Count ‐ Optional ‐ (COM OUT)
Weighted Count ‐ Optional ‐ (N.O. OUT)
Alarm Relay (N.C. OUT) Alarm Relay (COM OUT)
Alarm Relay (N.O. OUT)
4‐20 mA Loop (+) 4‐20 mA Loop (‐)
Frequency Flow Rate (+) Frequency Flow Rate (OUT)
Frequency Flow Rate (‐)
Remote Electronics Cable (‐ Excitation)
Remote Electronics Cable (+ Excitation) Remote Electronics Cable (‐ Signal)
Remote Electronics Cable (+ Signal)
Shield
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24
Phone:(910) 392‐2490 Fax: (910) 392‐2123
416 Landmark Drive Wilmington, NC 28412 www.easterninstruments.com
Phone:(910) 392‐2490 Fax: (910) 392‐2123
416 Landmark Drive Wilmington, NC 28412
*All Connections are made to the Bottom of the Terminal Blocks
EARTH GROUND Local Power (+)
Local Power (‐)
Remote Reset/Zero (Switch In) Remote Reset/Zero (Switch Out)
N.C. ‐ Normally Closed N.O. ‐ Normally Open
VERSION #2 Wago 264 Terminals Terminal Descriptors
Weighted Count ‐ Optional ‐ (N.C. OUT) Weighted Count ‐ Optional ‐ (COM OUT)
Weighted Count ‐ Optional ‐ (N.O. OUT)
Alarm Relay (N.C. OUT) Alarm Relay (COM OUT)
Alarm Relay (N.O. OUT)
4‐20 mA Loop (+) 4‐20 mA Loop (‐)
Frequency Flow Rate Frequency Flow Rate
Frequency Flow Rate
Remote Electronics Cable (‐ Excitation)
Remote Electronics Cable (+ Excitation) Remote Electronics Cable (‐ Signal)
Remote Electronics Cable (+ Signal)
EARTH GROUND
Temperature Temperature
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25
Phone:(910) 392‐2490 Fax: (910) 392‐2123
416 Landmark Drive Wilmington, NC 28412 www.easterninstruments.com
Phone:(910) 392‐2490 Fax: (910) 392‐2123
416 Landmark Drive Wilmington, NC 28412
*All Connections are made to the Bottom of the Terminal Blocks
Frequency Flow Rate (+) Frequency Flow Rate (OUT)
Frequency Flow Rate (‐) Local Power (+)
Local Power (‐)
Alarm Relay (N.C. OUT) Alarm Relay (COM OUT)
Alarm Relay (N.O. OUT) Weighted Count ‐ Optional ‐ (N.C. OUT) Weighted Count ‐ Optional ‐ (COM OUT)
Weighted Count ‐ Optional ‐ (N.O. OUT)
N.C. ‐ Normally Closed N.O. ‐ Normally Open
4‐20 mA Loop (+) 4‐20 mA Loop (‐)
EARTH GROUND
EARTH GROUND
EARTH GROUND
Remote Reset/Zero (Switch In) Remote Reset/Zero (Switch Out)
Remote Electronics Cable (‐ Excitation) Remote Electronics Cable (+ Excitation)
Remote Electronics Cable (‐ Signal)
Remote Electronics Cable (+ Signal) Remote Electronics Cable (Temperature)
Remote Electronics Cable (Temperature)
VERSION #3 Top Jobs Terminals
Terminal Designators
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26
Phone:(910) 392‐2490 Fax: (910) 392‐2123
416 Landmark Drive Wilmington, NC 28412 www.easterninstruments.com
Phone:(910) 392‐2490 Fax: (910) 392‐2123
416 Landmark Drive Wilmington, NC 28412
*All Connections are made to the Bottom of the Terminal Blocks
Frequency Flow Rate (+) Frequency Flow Rate (OUT)
Frequency Flow Rate (‐) Local Power (+)
Local Power (‐)
Alarm Relay (N.C. OUT) Alarm Relay (COM OUT)
Alarm Relay (N.O. OUT) Weighted Count ‐ Optional ‐ (N.C. OUT) Weighted Count ‐ Optional ‐ (COM OUT)
Weighted Count ‐ Optional ‐ (N.O. OUT)
N.C. ‐ Normally Closed N.O. ‐ Normally Open
4‐20 mA Loop (+) 4‐20 mA Loop (‐)
EARTH GROUND
EARTH GROUND
Remote Electronics Cable (+ Auxiliary Input)
Remote Reset/Zero (Switch In) Remote Reset/Zero (Switch Out)
Remote Electronics Cable (‐ Excitation) Remote Electronics Cable (+ Excitation)
Remote Electronics Cable (‐ Signal)
Remote Electronics Cable (+ Signal) Remote Electronics Cable (Temperature)
Remote Electronics Cable (Temperature)
VERSION #4 Top Jobs Terminals
Terminal Designators
Remote Electronics Cable (‐ Auxiliary Input) EARTH GROUND
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27
Phone:(910) 392‐2490 Fax: (910) 392‐2123
416 Landmark Drive Wilmington, NC 28412 www.easterninstruments.com
Wiring the Customer Connections: Integral Electronics Enclosure
*All Connections are made to the Bottom of the Terminal Blocks
When wiring the Customer Connections for your electronics, be sure that you are aware of whether you have a Remote Electronics that is mounted within a stand alone electronics en‐closure or if you have an Integral Electornics that is directly mounted to the rear o your Centri‐Flow Meter. If your electronics is an Integral Electronics, please see below for additional in‐structions as to the wiring for your customer connections. Descriptions of each input/output are included at the end of this section of your manual. Version #1 BWS Top Jobs Terminals
Weighted Count ‐ Optional ‐ (N.C. OUT) Weighted Count ‐ Optional ‐ (COM OUT)
Weighted Count ‐ Optional ‐ (N.O. OUT) 4‐20 mA Loop (+)
4‐20 mA Loop (‐)
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Phone:(910) 392‐2490 Fax: (910) 392‐2123
416 Landmark Drive Wilmington, NC 28412 www.easterninstruments.com
Phone:(910) 392‐2490 Fax: (910) 392‐2123
416 Landmark Drive Wilmington, NC 28412 www.easterninstruments.com
24V Local Power Output
For your convenience a 24 Volt Local Power Output has been provided that can be used to power the various outputs as listed above. Install a Jumper Wire from the positive terminal of the Local Power Output to the positive terminal of the desired output and a Jumper Wire from the negative terminal of the Local Power Output to the negative terminal of the desired out‐puts to provide power to the output. Note: Use of local power will result in a loss of isolation.
4‐20 mA Output Analog Output (Sourced) Loop Power NOT Required Maximum Load Resistance = 900 ohms
The CentriFlow® Meter Electronics is capable of outputting an analog signal. This signal is a 4‐20 mA instantaneous isolated signal. The signal output is proportional to the Electronic Full Scale Flow Rate. For example, if the Electronic Full Scale Flow Rate were calibrated to be 300 lb/min, then an output of 12 mA would correspond to a Flow Rate of (12‐4)/(20‐4) x 300 = 150 lb./min or 50% of the Electronic Full Scale Flow Rate. Since this output is directly related to the Electronic Full Scale Flow Rate any change in Calibration to change the Electronic Full Scale Flow Rate would result in a change in the signal so as to retain the proportionality. Thus, if the Electronic Full Scale Flow Rate were changed from 300 lb./min to 500 lb./min, then a 20 mA output would correspond to the 500 lb/min flow rate. Connection to this output signal will be made according to the CUSTOMER CONNECTIONS diagram below. It is recommended that the wires for this signal be routed through the conduit housing the power connection. It is recom‐mended that this analog output be used for Control purposes and not for Trending unless a signal filter is used. Please see the filtering section of this manual for more details on filtering.
Alarm Output
Relay Output The relay can be used to trigger alarms which warn the operator that a batch is complete or that the flow rate has exceeded a threshold. The output is programmable to be assigned for rate or count. When assigned to the count, the relay can have a user selectable on time (duration) or can be latched until reset.
Customer Connections Outputs
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29
Phone:(910) 392‐2490 Fax: (910) 392‐2123
416 Landmark Drive Wilmington, NC 28412 www.easterninstruments.com
Phone:(910) 392‐2490 Fax: (910) 392‐2123
416 Landmark Drive Wilmington, NC 28412 www.easterninstruments.com
Regulator for Pan Pulse Air
Frequency, Flow Rate Proportional (Rate) Digital Output Power Required
The CentriFlow® Meter Electronics is capable of outputting a Totalizing Pulse Output signal. The Frequency, Flow Rate Proportional signal is a pulse signal and is labeled “Rate” at the CUSTOMER CONNECTION block. The frequency of the signal is 0 to 500 pulses per second. The Rate +, supplied by the customer can be between 12 and 24 Volts. The Rate ‐ is connected to the Common or Power Supply Ground. By connecting the Rate + and Rate ‐ with customer supplied power and ground, the Rate Out signal will be isolated from the Digital Electronics. Although the preferred method of supplying power to the Rate output is customer supplied power, +24V local power is also available. Using the local power, however, results in a loss of isolation. This Totalizing Pulse Output will output a Voltage Pulse that is related to the Electronic Full Scale Flow Rate. For example, if the Electronic Full Scale Flow Rate were calibrated to be 300 lb./min, then a flow rate of 150 lb./min would correspond to a pulse of 250, or 50% of Elec‐tronic Full Scale Flow Rate.
Pulsed Air (Optional)
If your CentriFlow® is equipped with a Pulsed Air System, you will need to supply power to the solenoid valve on the side of the meter. Using at least an 18 Gauge, 3 Conductor Cable (not provided) connect the solenoid to the CentriFlow® Customer Connections as shown.
Pulsed
6 7
Regulator for Diverter Pulse Air
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30
Phone:(910) 392‐2490 Fax: (910) 392‐2123
416 Landmark Drive Wilmington, NC 28412 www.easterninstruments.com
Phone:(910) 392‐2490 Fax: (910) 392‐2123
416 Landmark Drive Wilmington, NC 28412 www.easterninstruments.com
Remote Reset/Zero Digital Input Pushbutton Switch
By installing a push button on/off switch or other mechanical relay contact, the Remote Input can be used to remotely reset your count. In order for this option to be utilized the push but‐ton on/off switch or other mechanical relay contacts (customer supplied) must be installed using the connection listed below. Please note that these inputs are prewired with voltage and only require contact closures to operate correctly (Wiring an SSR to this input will not work properly).
Weighted Count Output (Optional) The weighted count is the engineering unit count divided by a scale factor to generate a much slower count (i.e. 1 pulse/100 lb or 1 pulse/1,000 lb.). The Contact Type is Single Contact (1 PDT). The Maximum Switching Voltage is 250 V AC/DC. The Limiting Continuous Current is 6 A (resistive). If the SR3 option was selected for your Weighted Count then your Weighted Count Output should be connected to the Solid State Relay as shown below. The Solid State Relay is 240V AC, is Din Rail Mounted and offers an Input Status LED that will flash with each weighted count.
All Connections are made to the Bottom of the Terminal Blocks
Solid State Relay
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Phone:(910) 392‐2490 Fax: (910) 392‐2123
416 Landmark Drive Wilmington, NC 28412 www.easterninstruments.com
Phone:(910) 392‐2490 Fax: (910) 392‐2123
416 Landmark Drive Wilmington, NC 28412
*All Connections are made to the Bottom of the Terminal Blocks
Remote Electronics Cable
4 Conductor Cable 6 Conductor Cable Landing Terminal
Shield Shield Shield 16
- Excitation Black Wire Black Wire 17
+ Signal White Wire White Wire 18
- Signal Red Wire Red Wire 19
+ Excitation Green Wire Green Wire 20
Temperature N/A Blue Wire Not Used
+ Auxiliary Input N/A N/A Not Used
- Auxiliary Input N/A N/A Not Used
Ground Green or
Green/Yellow Wire (Separate Wire)
Green or Green/Yellow Wire
(Separate Wire) Ground Terminal
9 Conductor Cable
N/A
Black Wire
White Wire
Red Wire
Green/Black Wire
Blue Wire
Red/Black Wire
White/Black Wire
Green Wire
Temperature N/A Gold Wire Gold Wire Not Used
When wiring the Remote Electronics Cable to your Digital Electronics Enclosure, it is important to know which type of electronics setup that you have. Please match the Customer Connec‐tions terminals inside your Digital Electronics to the picture below. If they are different please see the following pages for additional setups. The table below shows the correct wire color and terminal for each type of Remote Electronics Cable available. Match your cable to the col‐umn in the table below and ensure that the appropriate wires are landed to the appropriate terminals.
Wiring the Remote Electronics Cable VERSION #1
Wago 264 Terminals:
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Phone:(910) 392‐2490 Fax: (910) 392‐2123
416 Landmark Drive Wilmington, NC 28412 www.easterninstruments.com
Phone:(910) 392‐2490 Fax: (910) 392‐2123
416 Landmark Drive Wilmington, NC 28412
*All Connections are made to the Bottom of the Terminal Blocks
Remote Electronics Cable
4 Conductor Cable 6 Conductor Cable Landing Terminal
Shield Shield Shield Ground Terminal
- Excitation Black Wire Black Wire 17
+ Signal White Wire White Wire 18
- Signal Red Wire Red Wire 19
+ Excitation Green Wire Green Wire 20
Temperature N/A Blue Wire 22
+ Auxiliary Input N/A N/A Not Used
- Auxiliary Input N/A N/A Not Used
Ground Green or
Green/Yellow Wire (Separate Wire)
Green or Green/Yellow Wire
(Separate Wire) Ground Terminal
9 Conductor Cable
N/A
Black Wire
White Wire
Red Wire
Green/Black Wire
Blue Wire
Red/Black Wire
White/Black Wire
Green Wire
Temperature N/A Gold Wire Gold Wire 21
When wiring the Remote Electronics Cable to your Digital Electronics Enclosure, it is important to know which type of electronics setup that you have. Please match the Customer Connec‐tions terminals inside your Digital Electronics to the picture below. If they are different please see the following pages for additional setups. The table below shows the correct wire color and terminal for each type of Remote Electronics Cable available. Match your cable to the col‐umn in the table below and ensure that the appropriate wires are landed to the appropriate terminals.
Wiring the Remote Electronics Cable VERSION #2
Wago 264 Terminals:
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33
Phone:(910) 392‐2490 Fax: (910) 392‐2123
416 Landmark Drive Wilmington, NC 28412 www.easterninstruments.com
Phone:(910) 392‐2490 Fax: (910) 392‐2123
416 Landmark Drive Wilmington, NC 28412
*All Connections are made to the Bottom of the Terminal Blocks
When wiring the Remote Electronics Cable to your Digital Electronics Enclosure, it is important to know which type of electronics setup that you have. Please match the Customer Connec‐tions terminals inside your Digital Electronics to the picture below. If they are different please see the following pages for additional setups. The table below shows the correct wire color and terminal for each type of Remote Electronics Cable available. Match your cable to the col‐umn in the table below and ensure that the appropriate wires are landed to the appropriate terminals.
Wiring the Remote Electronics Cable VERSION #3
Top Jobs Terminals:
Remote Electronics Cable
4 Conductor Cable 6 Conductor Cable Landing Terminal
Shield Shield Shield Ground Terminal
- Signal Red Wire Red Wire 70
- Excitation Black Wire Black Wire 71
+ Excitation Green Wire Green Wire 72
+ Signal White Wire White Wire 73
Temperature N/A Blue Wire 75
+ Auxiliary Input N/A N/A Not Used
- Auxiliary Input N/A N/A Not Used
Ground Green or
Green/Yellow Wire (Separate Wire)
Green or Green/Yellow Wire
(Separate Wire) Ground Terminal
9 Conductor Cable
N/A
Red Wire
Black Wire
Green/Black Wire
White Wire
Blue Wire
Red/Black Wire
White/Black Wire
Green Wire
Temperature N/A Gold Wire Gold Wire 74
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34
Phone:(910) 392‐2490 Fax: (910) 392‐2123
416 Landmark Drive Wilmington, NC 28412 www.easterninstruments.com
Phone:(910) 392‐2490 Fax: (910) 392‐2123
416 Landmark Drive Wilmington, NC 28412
*All Connections are made to the Bottom of the Terminal Blocks
When wiring the Remote Electronics Cable to your Digital Electronics Enclosure, it is important to know which type of electronics setup that you have. Please match the Customer Connec‐tions terminals inside your Digital Electronics to the picture below. If they are different please see the following pages for additional setups. The table below shows the correct wire color and terminal for each type of Remote Electronics Cable available. Match your cable to the col‐umn in the table below and ensure that the appropriate wires are landed to the appropriate terminals.
Wiring the Remote Electronics Cable VERSION #4
Top Jobs Terminals:
Remote Electronics Cable
4 Conductor Cable 6 Conductor Cable Landing Terminal
Shield Shield Shield Ground Terminal
- Signal Red Wire Red Wire 70
- Excitation Black Wire Black Wire 71
+ Excitation Green Wire Green Wire 72
+ Signal White Wire White Wire 73
Temperature N/A Blue Wire 75
+ Auxiliary Input N/A N/A 76
- Auxiliary Input N/A N/A 77
Ground Green or
Green/Yellow Wire (Separate Wire)
Green or Green/Yellow Wire
(Separate Wire) Ground Terminal
9 Conductor Cable
N/A
Red Wire
Black Wire
Green/Black Wire
White Wire
Blue Wire
Red/Black Wire
White/Black Wire
Green Wire
Temperature N/A Gold Wire Gold Wire 74
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35
Phone:(910) 392‐2490 Fax: (910) 392‐2123
416 Landmark Drive Wilmington, NC 28412 www.easterninstruments.com
Phone:(910) 392‐2490 Fax: (910) 392‐2123
416 Landmark Drive Wilmington, NC 28412 www.easterninstruments.com
*All Connections are made to the Bottom of the Terminal Blocks
The Digital Electronics Package includes a Power Supply to convert the customer provided VAC power to 24Vdc. VAC ONLY can be connected to the Power terminals illustrated below. The VAC power is then converted to 24 Vdc through the factory wired Power Supply to supply 24 Vdc power to the electronics. Wire the VAC Neutral and VAC Line connections to the spring loaded terminal blocks using the tool provided. (This is easier if the circuit breakers/Knife Dis‐connects are disconnected/in the off position.) After wiring the VAC Neutral and VAC Line connections close the knife disconnects/put circuit breakers in the on position. THE CUSTOMER CIRCUIT BREAKER MUST BE OFF BEFORE WIRING THE POWER TO YOUR DIGITAL ELECTRONICS PACKAGE!
AC Power Neutral ‐ (White) AC Power Line ‐ (Black) AC Power Ground ‐ Earth Ground
Circuit Breakers
Input Voltage 115/230 VAC Input Current 0.7 A / 0.4 A Input Frequency 47‐63 Hz
Knife Disconnects
Connecting Power: Remote Electronics
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36
Phone:(910) 392‐2490 Fax: (910) 392‐2123
416 Landmark Drive Wilmington, NC 28412 www.easterninstruments.com
Phone:(910) 392‐2490 Fax: (910) 392‐2123
416 Landmark Drive Wilmington, NC 28412 www.easterninstruments.com
*All Connections are made to the Bottom of the Terminal Blocks
The Integral Digital Electronics Package includes a Power Supply to convert the customer pro‐vided VAC power to 24Vdc. VAC ONLY can be connected to the Power terminals illustrated below. The VAC power is then converted to 24 Vdc through the factory wired Power Supply to supply 24 Vdc power to the electronics. Wire the VAC Neutral and VAC Line connections to the spring loaded terminal blocks using the tool provided. THE CUSTOMER CIRCUIT BREAKER MUST BE OFF BEFORE WIRING THE POWER TO YOUR DIGITAL ELECTRONICS PACKAGE!
AC Power Neutral ‐ (White) AC Power Line ‐ (Black) AC Power Ground ‐ Earth Ground
Input Voltage 115/230 VAC Input Current 0.7 A / 0.4 A Input Frequency 47‐63 Hz
Connecting Power: Integral Electronics
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Phone:(910) 392‐2490 Fax: (910) 392‐2123
416 Landmark Drive Wilmington, NC 28412 www.easterninstruments.com
Phone:(910) 392‐2490 Fax: (910) 392‐2123
416 Landmark Drive Wilmington, NC 28412 www.easterninstruments.com
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38
Phone:(910) 392‐2490 Fax: (910) 392‐2123
416 Landmark Drive Wilmington, NC 28412 www.easterninstruments.com
Phone:(910) 392‐2490 Fax: (910) 392‐2123
416 Landmark Drive Wilmington, NC 28412 www.easterninstruments.com