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Installation Manual Series CF (excluding encapsulated screw compressors) 23042013 Rev. A / May 2007 1 of 60 Installation Manual Screw Compressor with Oil Injection Series CF (excluding encapsulated screw compressors)

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Page 1: CF Manual 23042013 engl revA new - Swannanoa … Files/SVFD SD Reference/Vehicle manuals...Installation Manual Series CF (excluding encapsulated screw compressors) 23042013 Rev. A

Installation Manual Series CF (excluding encapsulated screw compressors) 23042013 Rev. A / May 2007 1 of 60

Installation Manual

Screw Compressor with Oil Injection

Series CF

(excluding encapsulated screw compressors)

Page 2: CF Manual 23042013 engl revA new - Swannanoa … Files/SVFD SD Reference/Vehicle manuals...Installation Manual Series CF (excluding encapsulated screw compressors) 23042013 Rev. A

Installation Manual Series CF (excluding encapsulated screw compressors) 23042013 Rev. A / May 2007 7 of 60

3 Description of product and accessories

3.1 Main assemblies of the compressor

Sectional drawing of a screw compressor as an example Main components: Rotors: Seals:

1 Rotor casing 10 Rotor bearing 12 Shaft seal

2 Gear casing 11 Drive shaft bearing

3 Gear case cover

4 Bearing casing

5 Cover

6 + 7 Rotor pairs (Mail + Fe-male)

8 + 9 Set of wheels (driving wheel with shaft + pin-ion)

Page 3: CF Manual 23042013 engl revA new - Swannanoa … Files/SVFD SD Reference/Vehicle manuals...Installation Manual Series CF (excluding encapsulated screw compressors) 23042013 Rev. A

Installation Manual Series CF (excluding encapsulated screw compressors) 23042013 Rev. A / May 2007 26 of 60

8 Annex I Technical data CF75G Technical data (Page 1 of 3) Dimensions: 510 mm x 319 mm x 225 mm (LxWxH) Weight: 70 kg

Permissible areas of operation:

min max

Speed of male rotor 1787 1/min 8935 1/min

Suction pressure 0.62 bar(abs) atmospheric

pressure

Discharge pressure 6 bar(abs) * 16 bar(abs)

Discharge temperature 110°C

Gear ratio 1.0984 3.2667

* without additional oil pump

Installation drawing and 3D-files separately available. Current ver-sions available upon request.

Note

Page 4: CF Manual 23042013 engl revA new - Swannanoa … Files/SVFD SD Reference/Vehicle manuals...Installation Manual Series CF (excluding encapsulated screw compressors) 23042013 Rev. A

Installation Manual Series CF (excluding encapsulated screw compressors) 23042013 Rev. A / May 2007 27 of 60

CF75G Technical data (Page 2 of 3) Chart Product Code: (Standard Gear Ratio shaded)

Product Code

Gear Ratio

HAA 3,2667 HAB 3,1290

HAC 3,0000 HAD 2,8788 HAE 2,7647 HAF 2,6571

HAG 2,5556 HAH 2,4595 HAJ 2,3684

HAK 2,2821 HAL 2,2000 HAM 2,1220

HAN 2,0476

HAP 1,9767

HAQ 1,9091

HAR 1,8444

HAS 1,7826

HAT 1,7234

HAU 1,6667

HAV 1,6122

HAW 1,5600

HAX 1,5098

HAY 1,4615

HAZ 1,4151

HBA 1,3704

HBB 1,3273

HBC 1,2857

HBD 1,2456

HBE 1,2069

HBF 1,1695

HBG 1,1333

HBH 1,0984

Page 5: CF Manual 23042013 engl revA new - Swannanoa … Files/SVFD SD Reference/Vehicle manuals...Installation Manual Series CF (excluding encapsulated screw compressors) 23042013 Rev. A

Installation Manual Series CF (excluding encapsulated screw compressors) 23042013 Rev. A / May 2007 28 of 60

CF75G Technical data (Page 3 of 3) Performance Predictions:

1,0

1,5

2,0

2,5

3,0

3,5

4,0

4,5

5,0

5,5

6,0

6,5

7,0

7,5

1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 9 000 10 000

Male Rotor Speed in rpm

Su

ctio

n V

olu

me

Flo

w in

m³/

min

Male Rotor Tip Speed in m/s

10 20 30 40 50

Disch. Pressure (abs.) in bar

11,5

16,0

Medium: Air, rel. humidity 60 %; suction press. (abs.): 1 bar; suction temp.: 20 °C; disch. temp.: 80 °C; oil quality: ISO VG46

7,0

0

10

20

30

40

50

60

70

80

1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 9 000 10 000

Male Rotor Speed in rpm

Po

wer

Co

nsu

mp

tio

n in

kW

Male Rotor Tip Speed in m/s

10 20 30 40 50

Disch. Pressure (abs.) in bar

8,5

10,0

11,5

13,0

16,0

Medium: Air, rel. humidity 60 %; suction press. (abs.): 1 bar; suction temp.: 20 °C; disch. temp.: 80 °C; oil quality: ISO VG46

14,5

7,0

Page 6: CF Manual 23042013 engl revA new - Swannanoa … Files/SVFD SD Reference/Vehicle manuals...Installation Manual Series CF (excluding encapsulated screw compressors) 23042013 Rev. A

Installation Manual Series CF (excluding encapsulated screw compressors) 23042013 Rev. A / May 2007 29 of 60

CF75D6/D8 Technical data (Page 1 of 2) Dimensions: 416 mm x 251 mm x 210 mm (LxWxH) Weight: 58 kg

Permissible areas of operation:

min max

Speed of male rotor 1450 1/min 8935 1/min

Suction pressure 0,62 bar(abs) atmospheric

pressure

Discharge pressure 6 bar(abs) * 16 bar(abs)

Discharge temperature 110°C

Belt drive permitted YES

* without additional oil pump

Page 7: CF Manual 23042013 engl revA new - Swannanoa … Files/SVFD SD Reference/Vehicle manuals...Installation Manual Series CF (excluding encapsulated screw compressors) 23042013 Rev. A

Installation Manual Series CF (excluding encapsulated screw compressors) 23042013 Rev. A / May 2007 30 of 60

CF75D6/D8 Technical data (Page 2 of 2) Performance predictions:

1,0

1,5

2,0

2,5

3,0

3,5

4,0

4,5

5,0

5,5

6,0

6,5

1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 9 000

Male Rotor Speed in rpm

Su

ctio

n V

olu

me

Flo

w in

m³/

min

Male Rotor Tip Speed in m/s

10 20 30 40 50

Disch. Pressure (abs.) in bar

11,5

16,0

Medium: Air, rel. humidity 60 %; suction press. (abs.): 1 bar; suction temp.: 20 °C; disch. temp.: 80 °C; oil quality: ISO VG46

7,0

5

10

15

20

25

30

35

40

45

50

55

60

65

1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 9 000

Male Rotor Speed in rpm

Po

wer

Co

nsu

mp

tio

n in

kW

Male Rotor Tip Speed in m/s

10 20 30 40 50

Disch. Pressure (abs.) in bar

8,5

10,0

11,5

13,0

16,0

Medium: Air, rel. humidity 60 %; suction press. (abs.): 1 bar; suction temp.: 20 °C; disch. temp.: 80 °C; oil quality: ISO VG46

14,5

7,0