ch01-intro to supply chain management

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    Chapter 1

    Introduction to SupplyChain Management

    1-1Copyright 2011 John Wiley & Sons, Inc.

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    Lecture Outline

    What is Supply Chain Management (SCM)?

    Boundary Spanning Nature of SCM

    The Rise of SCM

    Characteristics of a Competitive Supply Chain

    Trends in SCM

    Careers in SCM and ProfessionalOrganizations

    ReviewCopyright 2011 John Wiley & Sons, Inc. 1-2

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    What is Supply Chain Management?

    Supply Chain Management (SCM) is the designand management of flows of products, information,and funds throughout the supply chain

    Copyright 2011 John Wiley & Sons, Inc. 1-3

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    Supply Chain Stages

    A typical supply chain may involve many

    different trading partners, called stages

    Stages may include:

    Suppliers

    Producers

    Wholesalers/Distributors

    Retailers

    Customers

    Copyright 2011 John Wiley & Sons, Inc. 1-4

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    SCM Activities

    SCM activities include:

    Coordination

    coordinate the movement of goods, services,

    and funds through the supply chain

    Information Sharing

    share forecasts, point-of-sale data, planned

    promotional campaigns, and inventory levels Collaboration

    jointly plan, operate, and execute business

    decisions as one entity

    1-5Copyright 2011 John Wiley & Sons, Inc.

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    Managing Flows Through

    the Supply Chain

    Managing Flows of Products, Information,

    and Funds:

    Flow of Products

    from the beginning to the final customer

    Reverse Logistics

    1-6Copyright 2011 John Wiley & Sons, Inc.

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    Managing Flows Through

    the Supply Chain Continued Flow of Information

    simplified supply chains utilize data from

    point-of-sale back to suppliers real time information reduces uncertainty

    and inventory levels

    Flow of Funds funds are transferred in both directions

    along the supply chain

    supply chain compression

    1-7Copyright 2011 John Wiley & Sons, Inc.

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    The Bullwhip Effect

    Fluctuation and distortion of information

    increases as it moves up the supply chain

    each stage of the chain carries progressivelymore inventory

    the longer the supply chain, the greater the

    opportunity for the Bullwhip Effect

    sharing point-of sale information with all

    members of the supply chain can combat the

    Bullwhip Effect

    Copyright 2011 John Wiley & Sons, Inc. 1-8

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    Customer Focus

    The final customer is the driving force of the

    supply chain

    products are "pulled" through the supply chain

    Copyright 2011 John Wiley & Sons, Inc. 1-9

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    The Service Supply Chain

    Service Supply Chains

    focus more on the interaction between thecustomer and provider

    often rely on customers as the supplier ofinputs

    tend to be shorter than manufacturingsupply chains

    are often more like hubs than chains

    do not have inventory as a buffer

    Copyright 2011 John Wiley & Sons, Inc. 1-10

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    The Boundary-Spanning Nature of SCM

    SCM spans and integrates functions within and between enterprises of the supply chainthrough:

    IntraOrganizational Integration

    CrossEnterprise Integration

    Copyright 2011 John Wiley & Sons, Inc. 1-11

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    The Boundary-Spanning

    Nature of SCM Continued

    IntraOrganizational Integration

    Marketing links the organization to its customers

    Operations organizes the transformation of rawmaterials into finished products and services

    Sourcing links the organization to its suppliers

    Logistics is responsible for moving and positioninginventory throughout the supply chain

    company-wide integration supplants silo mentality

    Copyright 2011 John Wiley & Sons, Inc. 1-12

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    The Boundary-Spanning

    Nature of SCM Continued

    CrossEnterprise Integration

    various supply chain organizations functioningas a single entity to satisfy the final customer

    Keys:

    information technology as an enabler

    relationship management

    collaborative planning

    sharing of risks and rewards

    win-win strategy

    Copyright 2011 John Wiley & Sons, Inc. 1-13

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    SCM Versus Logistics

    SCM concerns the collaboration between supply

    chain partners in a strategic effort to achievesuperior competitiveness

    SCM manages different aspects of the

    coordination process such as:

    information

    technology

    distribution

    Copyright 2011 John Wiley & Sons, Inc. 1-14

    products

    finances

    relationships

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    SCM Versus Logistics Continued

    Logistics

    the part of SCM that is concerned withmanaging the flow of inventory

    Copyright 2011 John Wiley & Sons, Inc. 1-15

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    The Rise of SCM

    SCM evolved in the 1990s and has proven to benecessary for successful global competition

    Contributing to the Trend:

    companies found savings by planning and

    managing their supply chain more effectively

    advances in information technology

    improvement in transportation methods

    greater customer empowerment

    Copyright 2011 John Wiley & Sons, Inc. 1-16

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    Characteristics of a

    Competitive Supply Chain

    Key characteristics of a competitive supply

    chain include:

    Responsiveness

    Reliability

    Relationship Management

    Copyright 2011 John Wiley & Sons, Inc. 1-17

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    Responsiveness

    The ability to move quickly to

    meet customer demands

    Agility

    Short Supply Chains

    Demand-Driven rather than

    Forecast-Driven

    1-18Copyright 2011 John Wiley & Sons, Inc.

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    Reliability

    Uncertainty uncertainty is the main reason why companies

    carry safety stock resulting in higher costs

    Visibility

    visibility improves reliability in supply chains

    Supply Chain Coordination

    sharing of real-time data and information through

    information technology improves visibility and

    therefore supply chain reliability

    1-19Copyright 2011 John Wiley & Sons, Inc.

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    Relationship Management

    SCM is primarily about the management of

    relationships across networks of companies

    Traditional Adversarial Relationships

    Relationship Building and Collaboration

    Single-Sourcing

    1-20Copyright 2011 John Wiley & Sons, Inc.

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    Trends in SCM

    Globalization

    Outsourcing

    Technology

    Postponement

    The Lean Supply

    Chain

    1-21

    Managing SupplyChain Disruptions

    Supply Chain Security

    Sustainability and the

    Green Supply Chain

    Innovation

    The Financial Supply

    ChainCopyright 2011 John Wiley & Sons, Inc.

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    Globalization

    The concept of the Global Marketplace

    became possible due to changes in:

    Information Technology

    Transportation

    Government Policies

    1-22Copyright 2011 John Wiley & Sons, Inc.

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    Outsourcing

    Outsourcing

    hiring a third party to perform a set of tasks for

    a fee

    Increased Competitive Pressure

    forces companies to focus on what they do

    best and outsource other activities

    Core Competencies

    create superior value by managing core

    competencies better than competitors

    1-23Copyright 2011 John Wiley & Sons, Inc.

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    Technology

    Information Technology can be viewed asan enabler of SCM

    Internet

    Enterprise Resource Planning (ERP)

    Software

    Wireless and Satellite Communication

    Global Positioning Systems (GPS)

    Radio Frequency Identification (RFID)

    1-24Copyright 2011 John Wiley & Sons, Inc.

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    Postponement

    Postponement

    completion of the final product is

    postponed to the last possible moment till

    local demands are known

    strategy for companies to reach diverse

    geographic areas while still providing

    local customization

    1-25Copyright 2011 John Wiley & Sons, Inc.

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    The Lean Supply Chain

    Lean Supply Chain

    the set of all organizations directly linked by

    upstream and downstream flows of products,services, finances, and information that

    collaboratively work to reduce cost and waste

    1-26Copyright 2011 John Wiley & Sons, Inc.

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    Managing Supply Chain Disruptions

    Increased Risk Global Sourcing

    Lean Operations

    Supply Chain Disruptions

    Transportation Delays

    Industrial Plant Fires

    Work Stoppages

    Natural Disasters

    Terrorist Attacks

    1-27Copyright 2011 John Wiley & Sons, Inc.

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    Managing Supply Chain Disruptions

    Continued

    Strategies

    Backup Suppliers

    Excess System Capacity

    Screening Suppliers for Risk

    Developing Disruption Plans

    Anticipating Disruption Costs

    1-28Copyright 2011 John Wiley & Sons, Inc.

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    Supply Chain Security

    The study of ways to protect security whilemaintaining efficiency is now a key issue

    Government Regulations

    Customs-Trade Partnership AgainstTerrorism (CTAT)

    Container Security Initiative (CSI)

    Supply Chain Security Theft and Product Tampering

    Electronic Seals

    RFID and GPS

    1-29Copyright 2011 John Wiley & Sons, Inc.

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    Sustainability and the "Green"

    Supply Chain

    Environmental Concerns climate change, energy use, environmental

    contamination, resource depletion

    Sustainable Supply Chains design processes to use environmentally friendly

    inputs and create outputs that can be recycledand that do not contaminate the environment

    Examples Smart Packages

    Filling Trucks as full as Possible

    1-30Copyright 2011 John Wiley & Sons, Inc.

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    Innovation

    Designing new products

    new cost-cutting production processes

    more efficient product delivery mechanisms

    Competing on Innovation

    typically shorter supply chains

    involve suppliers early in design process

    utilize supplier product and process

    improvement ideas

    1-31Copyright 2011 John Wiley & Sons, Inc.

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    The Financial Supply Chain

    There is a trend to redesign entire supply chainsand search for less costly sources of supply

    Strategies

    Global Sourcing

    Production Outsourcing

    Outsourcing Noncore Activities

    Cash-to-Cash Cycle

    the time it takes to convert an order into cash

    1-32Copyright 2011 John Wiley & Sons, Inc.

    C i SCM d

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    Careers in SCM and

    Professional Organizations

    Examples of SCM job duties:

    Entry-Level Management Positions

    conduct product evaluations, generate forecast

    reports, perform online replenishment

    Middle Level Management Positions

    responsible for accurate and timely product

    movement throughout the supply chain

    Senior Executive Positions

    document and execute a global SCM plan

    1-33Copyright 2011 John Wiley & Sons, Inc.

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    Review

    1. SCM is the design and management of flows

    of products, information, and funds

    throughout the supply chain. A supply chain

    is the network of all entities involved inproducing and delivering a finished product to

    the final customer.

    2. The bullwhip effect is the fluctuation and

    distortion of information as it moves up the

    supply chain, from retailer, manufacturer, to

    supplier.

    1-34Copyright 2011 John Wiley & Sons, Inc.

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    Review Continued

    3. SCM activities involve coordination,

    information sharing, and collaboration.

    4. Intra-organizational integration is participation

    and coordination of activities between differentorganizational functions within the

    organization.

    5. Cross-enterprise integration is theparticipation and coordination of activities

    between different organizations that comprise

    the supply chain.

    1-35Copyright 2011 John Wiley & Sons, Inc.

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    Review Continued

    6. Logistics, in contrast to SCM, consists of thetasks involved in moving and positioning

    inventory throughout the supply chain.

    7. Competitive supply chains are responsive,

    reliable, and engage in relationship

    management with members of the supply chain.

    8. Trends that impact todays supply chain include

    globalization, outsourcing, technology,postponement, lean, supply chain disruptions,

    security, sustainability or green, innovation,

    and the financial supply chain.1-36Copyright 2011 John Wiley & Sons, Inc.

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    Copyright 2011 John Wiley & Sons Inc 1 37

    Copyright 2011 John Wiley & Sons, Inc.

    All rights reserved. Reproduction or translation of this

    work beyond that permitted in section 117 of the 1976United States Copyright Act without express permission

    of the copyright owner is unlawful. Request for further

    information should be addressed to the Permission

    Department, John Wiley & Sons, Inc. The purchasermay make back-up copies for his/her own use only and

    not for distribution or resale. The Publisher assumes no

    responsibility for errors, omissions, or damages caused

    by the use of these programs or from the use of the

    information herein.