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    9. Stress Transformation

    1

    Derive equations for

    transforming stress

    components between

    coordinate systems of

    different orientation Use derived equations to

    obtain the maximum normal

    and maximum shear stress

    at a pt Determine the orientation of elements upon which

    the maximum normal and maximum shear stress

    acts

    CHAPTER OBJECTIVES

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    Discuss a method for

    determining the absolute

    maximum shear stress at a

    point when material is

    subjected to plane and3-dimensional states of stress

    CHAPTER OBJECTIVES

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    CHAPTER OUTLINE

    1. Plane-Stress Transformation

    2. General Equations of Plane Stress

    Transformation

    3. Principal Stresses and Maximum In-Plane

    Shear Stress4. Mohrs Circle Plane Stress

    5. Stress in Shafts Due to Axial Load and Torsion

    6. Stress Variations Throughout a Prismatic Beam7. Absolute Maximum Shear Stress

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    9.1 PLANE-STRESS TRANSFORMATION

    General state of stress at a pt is characterized bysix independent normal and shear stress

    components.

    In practice, approximations and simplifications are

    done to reduce the stress components to a singleplane.

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    The material is then said to be

    subjected to plane stress.

    For general state of plane stress at a

    pt, we represent it via normal-stress

    components, x, yand shear-stresscomponent xy.

    Thus, state of plane stress at the pt is

    uniquely represented by three

    components acting on an element

    that has a specific orientation at

    that pt.

    9.1 PLANE-STRESS TRANSFORMATION

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    Transforming stress components from one

    orientation to the other is similar in concept to how

    we transform force components from one system of

    axes to the other.

    Note that for stress-component transformation, weneed to account for

    the magnitude and direction of each stress

    component, and

    the orientation of the area upon which each

    component acts.

    9.1 PLANE-STRESS TRANSFORMATION

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    Procedure for Analysis

    If state of stress at a pt is known for a given

    orientation of an element of material, then state of

    stress for another orientation can be determined

    9.1 PLANE-STRESS TRANSFORMATION

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    Procedure for Analysis

    1. Section element as shown.

    2. Assume that the sectioned area is A, then

    adjacent areas of the segment will be Asinand

    Acos.

    3. Draw free-body diagram of segment,

    showing the forces that act on the

    element. (Tip: Multiply stresscomponents on each face by the

    area upon which they act)

    9.1 PLANE-STRESS TRANSFORMATION

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    Procedure for Analysis

    4. Apply equations of force equilibrium in thex andy

    directions to obtain the two unknown stress

    components x, and xy.

    To determine y(that acts on the +y face of theelement), consider a segment of element shown

    below.

    1. Follow the same procedure asdescribed previously.

    2. Shear stress xyneed not be

    determined as it is complementary.

    9.1 PLANE-STRESS TRANSFORMATION

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    EXAMPLE 9.1

    State of plane stress at a pt on surface of airplane

    fuselage is represented on the element oriented as

    shown. Represent the state of stress at the pt that is

    oriented 30clockwise from the position shown.

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    EXAMPLE 9.1 (SOLN)

    CASE A (a-asection)

    Section element by line a-aand

    remove bottom segment.

    Assume sectioned (inclined)

    plane has an area of A,horizontal and vertical planes

    have area as shown.

    Free-body diagram of

    segment is also shown.

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    EXAMPLE 9.1 (SOLN)

    Apply equations of force equilibrium

    in thexandydirections (to avoid

    simultaneous solution for the two

    unknowns)

    + Fx= 0;

    MPa15.4

    030sin30sin25

    30sin30sin8030sin30cos25

    30cos30cos50

    '

    '

    x

    x

    A

    AA

    AA

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    EXAMPLE 9.1 (SOLN)

    + Fy= 0;

    Since xis negative, it acts

    in the opposite directionwe initially assumed.

    MPa8.68

    030sin30sin25

    30cos30sin8030cos30cos25

    30sin30cos50

    ''

    ''

    yx

    yx

    A

    AA

    AA

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    EXAMPLE 9.1 (SOLN)

    CASE B (b-bsection)

    Repeat the procedure to obtain

    the stress on the perpendicular

    plane b-b.

    Section element as shownon the upper right.

    Orientate the +x axis

    outward, perpendicular to

    the sectioned face, with

    the free-body diagram

    as shown.

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    EXAMPLE 9.1 (SOLN)

    + Fx

    = 0;

    MPa8.25

    030sin30sin50

    30cos30sin2530cos30cos80

    30sin30cos25

    '

    '

    x

    x

    A

    AA

    AA

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    EXAMPLE 9.1 (SOLN)

    + Fy

    = 0;

    Since xis negative, it acts

    opposite to its directionshown.

    MPa8.68

    030cos30sin50

    30sin30sin2530sin30cos80

    30cos30cos25

    ''

    ''

    yx

    yx

    A

    AA

    AA

    S f

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    EXAMPLE 9.1 (SOLN)

    The transformed stress

    components are as shown.

    From this analysis, we conclude

    that the state of stress at the pt can

    be represented by choosing anelement oriented as shown in the

    Case A or by choosing a different

    orientation in the Case B.

    Stated simply, states of stress are equivalent.

    9 St T f ti

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    9.2 GENERAL EQNS OF PLANE-STRESS TRANSFORMATION

    Sign Convention

    We will adopt the same sign convention as

    discussed in chapter 1.3.

    Positive normal stresses, xand y, acts outward

    from all faces Positive shear stress xyacts

    upward on the right-hand

    face of the element.

    9 St T f ti

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    9.2 GENERAL EQNS OF PLANE-STRESS TRANSFORMATION

    Sign Convention

    The orientation of the inclined plane is determined

    using the angle .

    Establish a positivexandyaxes using the right-

    hand rule. Angle is positive if it

    moves counterclockwise

    from the +xaxis to

    the +xaxis.

    9 St T f ti

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    9.2 GENERAL EQNS OF PLANE-STRESS TRANSFORMATION

    Normal and shear stress components

    Section element as shown.

    Assume sectioned area is A.

    Free-body diagram of element

    is shown.

    9 St T f ti

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    9.2 GENERAL EQNS OF PLANE-STRESS TRANSFORMATION

    Normal and shear stress components

    Apply equations of force

    equilibrium to determine

    unknown stress components:

    + Fx= 0;

    cossin2sincos

    0coscos

    sincossinsin

    cossin

    22'

    '

    xyyxx

    x

    xyy

    xyx

    A

    AA

    AA

    9 St T f ti

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    9.2 GENERAL EQNS OF PLANE-STRESS TRANSFORMATION

    Normal and shear stress components

    + Fy= 0;

    Simplify the above two equations usingtrigonometric identities sin2= 2 sincos,sin2= (1 cos2)/2, and cos2=(1+cos2)/2.

    22''

    ''

    sincoscossin

    0sincoscoscoscossin

    sinsin

    xyyxyx

    x

    xyy

    xyyx

    AAA

    AA

    9 St T f ti

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    9.2 GENERAL EQNS OF PLANE-STRESS TRANSFORMATION

    Normal and shear stress components

    If yis needed, substitute (= + 90) for into

    Eqn 9-1.

    292cos2sin2'' -

    xyyx

    yx

    192sin2cos22

    ' -

    xyyxyx

    x

    392sin2cos22

    ' -

    xyyxyx

    y

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    9.2 GENERAL EQNS OF PLANE-STRESS TRANSFORMATION

    Procedure for Analysis

    To apply equations 9-1 and 9-2, just substitute the

    known data for x, y, xy, andaccording to

    established sign convention.

    Ifx andxyare calculated as positive quantities,then these stresses act in the positive direction of

    thexandyaxes.

    Tip: For your convenience, equations 9-1 to 9-3 can

    be programmed on your pocket calculator.

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    EXAMPLE 9.2

    State of stress at a pt is represented by the element

    shown. Determine the state of stress at the pt onanother element orientated 30clockwise from the

    position shown.

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    EXAMPLE 9.2 (SOLN)

    This problem was solved in Example 9.1 using

    basic principles. Here we apply Eqns. 9-1 and 9-2.

    From established sign convention,

    Plane CD +xaxis is directed outward,

    perpendicular to CD,

    and +y axis directed along CD.

    Angle measured

    is = 30(clockwise).

    MPaMPaMPa 255080 xyyx

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    EXAMPLE 9.2 (SOLN)

    Plane CD

    Apply Eqns 9-1 and 9-2:

    The negative signs indicate that xand xyact in

    the negativexandydirections.

    MPa8.25

    302sin25302cos2

    5080

    2

    5080

    '

    '

    x

    x

    MPa8.68

    302cos25302sin2

    5080

    ''

    ''

    yx

    yx

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    EXAMPLE 9.2 (SOLN)

    Plane BC

    Similarly, stress components

    acting on faceBCare

    obtained using = 60.

    MPa15.4

    602sin25602cos2

    5080

    2

    5080

    '

    '

    x

    x

    MPa8.68

    602cos25602sin2

    5080

    ''

    ''

    yx

    yx

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    EXAMPLE 9.2 (SOLN)

    As shown, shear stress xywas computed twice to

    provide a check.

    Negative sign for xindicates that stress acts in the

    negativexdirection.

    The results are shown below.

    9 Stress Transformation

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    9.2 PRINCIPAL STRESSES AND MAXIMUM IN-PLANE SHEAR STRESS

    In-plane principal stresses

    Differentiate Eqn. 9-1 w.r.t. and equate to zero:

    Solving the equation and let= P, we get

    Solution has two roots, p1, and p2.

    02cos22sin22

    '

    xy

    yxx

    d

    d

    492/)(

    2tan -yx

    xyP

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    9.2 PRINCIPAL STRESSES AND MAXIMUM IN-PLANE SHEAR STRESS

    In-plane principal stresses

    For p1,

    For p2,

    2

    2

    1

    22

    1

    222cos

    22sin

    xyyxyxp

    xyyx

    xyp

    22

    2

    22

    2

    22

    2cos

    22sin

    xyyxyx

    p

    xyyx

    xyp

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    9.2 PRINCIPAL STRESSES AND MAXIMUM IN-PLANE SHEAR STRESS

    In-plane principal stresses

    Substituting either of the two sets of trigonometric

    relations into Eqn 9-1, we get

    The Eqn gives the maximum/minimum in-plane

    normal stress acting at a pt, where 12. The values obtained are the principal in-plane

    principal stresses, and the related planes are the

    principal planes of stress.

    59222

    2

    2,1 -xyyxyx

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    9.2 PRINCIPAL STRESSES AND MAXIMUM IN-PLANE SHEAR STRESS

    In-plane principal stresses

    If the trigonometric relations for p1and p2are

    substituted into Eqn 9-2, it can be seen that

    xy= 0.

    No shear stress acts on the principal planes.Maximum in-plane shear stress

    Differentiate Eqn. 9-2 w.r.t. and equate to zero:

    692/)(2tan -xy

    yxS

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    9.2 PRINCIPAL STRESSES AND MAXIMUM IN-PLANE SHEAR STRESS

    Maximum in-plane shear stress

    The two roots of this equation, s1and s2can be

    determined using the shaded triangles as shown.

    The planes for maximum

    shear stress can bedetermined by orienting

    an element 45from the

    position of an element

    that defines the planeof principal stress.

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    9.2 PRINCIPAL STRESSES AND MAXIMUM IN-PLANE SHEAR STRESS

    Maximum in-plane shear stress

    Using either one of the roots

    s1and s2, and taking trigo

    values of sin 2sand cos 2s

    and substitute into Eqn 9-2:

    Value calculated in Eqn 9-7 is referred to as the

    maximum in-plane shear stress.

    792

    )( 22

    -plane-in

    max xyyx

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    Maximum in-plane shear stress

    Substitute values for sin 2sand cos 2sinto

    Eqn 9-1, we get a normal stress acting on the

    planes of maximum in-plane shear stress:

    You can also program the above equations onyour pocket calculator.

    9.2 PRINCIPAL STRESSES AND MAXIMUM IN-PLANE SHEAR STRESS

    892

    -yx

    avg

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    IMPORTANT

    Principals stresses represent the maximum andminimum normal stresses at the pt.

    When state of stress is represented by principalstresses, no shear stress will act on element.

    State of stress at the pt can also be represented interms of the maximum in-plane shear stress. Anaverage normal stress will also act on the element.

    Element representing the maximum in-plane shearstress with associated average normal stresses isoriented 45from element represented principalstresses.

    9.2 PRINCIPAL STRESSES AND MAXIMUM IN-PLANE SHEAR STRESS

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    EXAMPLE 9.3

    When torsional loading T is applied to bar, it produces

    a state of pure shear stress in the material. Determine(a) the maximum in-plane shear stress and

    associated average normal stress, and (b) the

    principal stress.

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    EXAMPLE 9.3 (SOLN)

    From established sign convention:

    Maximum in-plane shear stress

    Apply Eqns 9-7 and 9-8,

    xyyx 00

    220

    2

    )( 22

    xyyx

    plane-in

    max

    02

    00

    2

    yxavg

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    EXAMPLE 9.3 (SOLN)

    Maximum in-plane shear stress

    As expected, maximum in-plane shear stress

    represented by element shown initially.

    Experimental results show that materials that are

    ductile will fail due to shear stress. Thus, with atorque applied to a bar

    made from mild steel,

    the maximum in-plane

    shear stress will causefailure as shown.

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    EXAMPLE 9.3 (SOLN)

    Principal stress

    Apply Eqns 9-4 and 9-5,

    13545

    ;2/)00(2/)(

    2tan

    12 pp

    yx

    xyP

    22

    222,1

    00

    22 xyyxyx

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    EXAMPLE 9.3 (SOLN)

    Principal stress

    Apply Eqn 9-1 with p2= 45

    Thus, if 2= acts at p2= 45

    as shown, and 1= acts onthe other face, p1= 135.

    90sin00

    2sin2cos22

    2,1 xyyxyx

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    EXAMPLE 9.3 (SOLN)

    Principal stress

    Materials that are brittle fail due to normal stress. An

    example is cast iron when subjected to torsion, fails

    in tension at 45inclination as shown below.

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    EXAMPLE 9.6

    State of plane stress at a pt on a body is represented

    on the element shown. Represent this stress state interms of the maximum in-plane shear stress and

    associated average normal stress.

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    EXAMPLE 9.6 (SOLN)

    Orientation of element

    Since x= 20 MPa, y= 90 MPa, and

    xy= 60 MPa and applying Eqn 9-6,

    Note that the angles are 45

    away from principal planes

    of stress.

    3.11121802

    3.215.422

    60

    2/90202/

    2tan

    121

    22

    sss

    ss

    s xy

    yx

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    EXAMPLE 9.6 (SOLN)

    Maximum in-plane shear stress

    Applying Eqn 9-7,

    Thus acts in the +ydirection on this

    face (= 21.3).

    MPa4.81

    602

    9020

    2

    )( 22

    22

    xy

    yx

    maxlanep-in

    ''yxmaxlanep-in

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    EXAMPLE 9.6 (SOLN)

    Average normal stress

    Besides the maximum shear stress, the element is

    also subjected to an average normal stress

    determined from Eqn. 9-8:

    This is a tensile stress.

    MPa352

    90202

    yxavg

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    Equations for plane stress transformation have a

    graphical solution that is easy to remember anduse.

    This approach will help

    you to visualize how thenormal and shear stress

    components vary as the

    plane acted on is oriented

    in different directions.

    9.4 MOHRS CIRCLE: PLANE STRESS

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    Eqns 9-1 and 9-2 are rewritten as

    Parameter can be eliminated by squaring each

    eqn and adding them together.

    9.4 MOHRS CIRCLE: PLANE STRESS

    1092cos2sin2'' -

    xyyx

    yx

    992sin2cos22

    ' -

    xyyxyx

    x

    xyyx

    yxyx

    x2

    2

    ''2

    2

    '22

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    If x, y, xyare known constants, thus we compact

    the Eqn as,

    9.4 MOHRS CIRCLE: PLANE STRESS

    1292

    2

    119

    22

    2''

    22'

    -

    where

    -

    xyyx

    yxavg

    yxavgx

    R

    R

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    Establish coordinate axes; positive to the right

    and positive downward, Eqn 9-11 represents acircle having radiusRand center on the axis at

    pt C(avg, 0). This is called the Mohrs Circle.

    9.4 MOHRS CIRCLE: PLANE STRESS

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    To draw the Mohrs circle, we must establish

    the and axes.

    Center of circle C(avg, 0) is plotted from the

    known stress components (x, y,xy).

    We need to know at least one pt on the circle toget the radius of circle.

    9.4 MOHRS CIRCLE: PLANE STRESS

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    Case 1 (xaxis coincident withxaxis)

    1. = 0

    2. x= x

    3. xy= xy.

    Consider this as reference ptA, andplot its coordinatesA (x, xy).

    Apply Pythagoras theorem to shaded triangle to

    determine radiusR. Using pts CandA,

    the circle can now

    be drawn.

    9.4 MOHRS CIRCLE: PLANE STRESS

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    Case 2 (xaxis rotated 90counterclockwise)

    1. = 90

    2. x= y

    3. xy= xy.

    Its coordinates are G(y, xy).

    Hence radial line CG

    is 180

    counterclockwisefrom reference

    line CA.

    9.4 MOHRS CIRCLE: PLANE STRESS

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    Procedure for Analysis

    Construction of the circle

    1. Establish coordinate

    system where abscissa

    represents the normalstress , (+ve to the

    right), and the ordinate

    represents shear

    stress , (+ve downward).2. Use positive sign convention for x, y, xy, plot the

    center of the circle C, located on the axis at a

    distance avg

    = (x

    + y

    )/2 from the origin.

    9.4 MOHRS CIRCLE: PLANE STRESS

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    Procedure for Analysis

    Construction of the circle

    3. Plot reference ptA(x, xy). This pt represents the

    normal and shear stress components on the

    elements right-hand vertical face. Sincexaxis

    coincides withxaxis, = 0.

    9.4 MOHRS CIRCLE: PLANE STRESS

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    Procedure for Analysis

    Construction of the circle

    4. Connect ptAwith center Cof the circle and

    determine CAby trigonometry. The distance

    represents the radiusRof the circle.5. OnceRhas been

    determined, sketch

    the circle.

    9.4 MOHRS CIRCLE: PLANE STRESS

    9. Stress Transformation

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    Procedure for Analysis

    Principal stress

    Principal stresses 1and 2(12) are

    represented by two ptsBandDwhere the circle

    intersects the -axis.

    9.4 MOHRS CIRCLE: PLANE STRESS

    9. Stress Transformation

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    Procedure for Analysis

    Principal stress

    These stresses act on planes

    defined by angles p1and p2.

    They are represented on thecircle by angles 2p1and 2p2

    and measured from radial

    reference line CAto lines CBand CDrespectively.

    9.4 MOHRS CIRCLE: PLANE STRESS

    9. Stress Transformation

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    Procedure for Analysis

    Principal stress

    Using trigonometry, only one of

    these angles needs to be

    calculated from the circle,since p1and p2are 90apart.

    Remember that direction of

    rotation 2pon the circle represents the same

    direction of rotation pfrom reference axis (+x) toprincipal plane (+x).

    9.4 MOHRS CIRCLE: PLANE STRESS

    9. Stress Transformation

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    Procedure for Analysis

    Maximum in-plane shear stress

    The average normal stress

    and maximum in-plane shear

    stress components aredetermined from the circle as

    the coordinates of either ptE

    orF.

    9.4 MOHRS CIRCLE: PLANE STRESS

    9. Stress Transformation

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    Procedure for Analysis

    Maximum in-plane shear stress

    The angles s1and s2give

    the orientation of the planes

    that contain thesecomponents. The angle 2s

    can be determined using

    trigonometry. Here rotation is

    clockwise, and so s1must beclockwise on the element.

    9.4 MOHRS CIRCLE: PLANE STRESS

    9. Stress Transformation

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    Procedure for Analysis

    Stresses on arbitrary plane

    Normal and shear stress

    components xand xy

    acting on a specified planedefined by the angle , can

    be obtained from the circle

    by using trigonometry to

    determine the coordinatesof ptP.

    9.4 MOHRS CIRCLE: PLANE STRESS

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    Procedure for Analysis

    Stresses on arbitrary plane

    To locate ptP, known angle

    for the plane (in this case

    counterclockwise) must bemeasured on the circle in

    the same direction 2

    (counterclockwise), from the

    radial reference line CAto theradial line CP.

    9.4 MOHRS CIRCLE: PLANE STRESS

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    EXAMPLE 9.9

    Due to applied loading, element at ptAon solid

    cylinder as shown is subjected to the state of stress.Determine the principal stresses acting at this pt.

    9. Stress Transformation

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    EXAMPLE 9.9 (SOLN)

    Construction of the circle

    Center of the circle is at

    Initial ptA(2, 6) and the

    center C(6, 0) are plotted

    as shown. The circle havinga radius of

    MPaMPa 6012 xyyavg

    MPa62

    012

    avg

    MPa49.86612 22 R

    9. Stress Transformation

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    EXAMPLE 9.9 (SOLN)

    Principal stresses

    Principal stresses indicated atptsBandD. For 1> 2,

    Obtain orientation of element by

    calculating counterclockwise angle 2p2, which

    defines the direction of p2and 2and its associated

    principal plane.

    MPa

    MPa

    5.1449.86

    49.2649.8

    2

    1

    5.22

    0.45612

    6tan2 1

    2

    2

    p

    p

    9. Stress Transformation

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    EXAMPLE 9.9 (SOLN)

    Principal stresses

    The element is orientated such thatxaxis or 2isdirected 22.5counterclockwise from the horizontal

    x-axis.

    9. Stress Transformation

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    EXAMPLE 9.10

    State of plane stress at a pt is shown on the element.

    Determine the maximum in-plane shear stresses andthe orientation of the element upon which they act.

    9. Stress Transformation

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    EXAMPLE 9.10 (SOLN)

    Construction of circle

    Establish the , axes as shown below. Center of

    circle Clocated on the -axis, at the pt:

    MPaMPaMPa 609020 xyyx

    MPa352

    9020

    avg

    9. Stress Transformation

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    EXAMPLE 9.10 (SOLN)

    Construction of circle

    Pt Cand reference ptA(20, 60) are plotted. ApplyPythagoras theorem to shaded triangle to get

    circles radius CA,

    MPa4.81

    5560 22

    R

    R

    9. Stress Transformation

    (SO )

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    EXAMPLE 9.10 (SOLN)

    Maximum in-plane shear stress

    Maximum in-plane shear stress and average normal

    stress are identified by ptE or Fon the circle. In

    particular, coordinates of ptE(35, 81.4) gives

    MPa

    MPaplane-in

    max

    35

    4.81

    avg

    9. Stress Transformation

    EXAMPLE 9 10 (SOLN)

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    EXAMPLE 9.10 (SOLN)

    Maximum in-plane shear stress

    Counterclockwise angle s1can be found from the

    circle, identified as 2s1.

    3.21

    5.4260

    3520

    tan2

    1

    1

    1

    s

    s

    9. Stress Transformation

    EXAMPLE 9 10 (SOLN)

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    EXAMPLE 9.10 (SOLN)

    Maximum in-plane shear stress

    This counterclockwise angle defines the direction of

    thexaxis. Since ptEhas positive coordinates, then

    the average normal stress and maximum in-plane

    shear stress both act in the positivexandydirections as shown.

    9. Stress Transformation

    EXAMPLE 9 11

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    EXAMPLE 9.11

    State of plane stress at a pt is shown on the element.

    Represent this state of stress on an element oriented30counterclockwise from position shown.

    9. Stress Transformation

    EXAMPLE 9 11 (SOLN)

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    EXAMPLE 9.11 (SOLN)

    Construction of circle

    Establish the , axes

    as shown.Center of circle C

    located on the

    -axis, at the pt:

    MPaMPaMPa 6128 xyyx

    MPa22

    128

    avg

    9. Stress Transformation

    EXAMPLE 9 11 (SOLN)

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    EXAMPLE 9.11 (SOLN)

    Construction of circle

    Initial pt for = 0has coordinatesA(8, 6) areplotted. Apply

    Pythagoras theorem

    to shaded triangle

    to get circles

    radius CA,

    MPa66.11

    610

    22

    RR

    9. Stress Transformation

    EXAMPLE 9 11 (SOLN)

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    EXAMPLE 9.11 (SOLN)

    Stresses on 30element

    Since element is rotated 30counterclockwise, we

    must construct a radial line CP, 2(30) = 60

    counterclockwise, measured

    from CA(= 0).

    Coordinates of ptP(x, xy)

    must be obtained. From

    geometry of circle,

    04.2996.3060

    96.30106tan 1

    9. Stress Transformation

    EXAMPLE 9 11 (SOLN)

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    EXAMPLE 9.11 (SOLN)

    Stresses on 30element

    The two stress components act onfaceBDof element shown, sincethexaxis for this face if oriented 30counterclockwise from thex-axis.

    Stress components acting on adjacent faceDEof

    element, which is 60

    clockwise from +x-axis, arerepresented by the coordinates of pt Qon the circle.

    This pt lies on the radial line CQ, which is 180fromCP.

    MPa

    MPa

    66.504.29sin66.11

    20.804.29cos66.112

    ''

    '

    yx

    x

    9. Stress Transformation

    EXAMPLE 9 11 (SOLN)

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    EXAMPLE 9.11 (SOLN)

    Stresses on 30element

    The coordinates of pt Qare

    Note that here xyacts in

    the ydirection.

    )(Check!MPa

    MPa

    66.504.29sin66.11

    2.1204.29cos66.112

    ''

    '

    yx

    x

    9. Stress Transformation

    9 5 STRESS IN SHAFTS DUE TO AXIAL LOAD AND TORSION

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    Occasionally, circular shafts are subjected to

    combined effects of both an axial load and torsion. Provided materials remain linear elastic, and

    subjected to small deformations, we use principle

    of superposition to obtain resultant stress in shaft

    due to both loadings.

    Principal stress can be determined using either

    stress transformation equations or Mohrs circle.

    9.5 STRESS IN SHAFTS DUE TO AXIAL LOAD AND TORSION

    9. Stress Transformation

    EXAMPLE 9 12

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    EXAMPLE 9.12

    Axial force of 900 N and torque of 2.50 Nm are

    applied to shaft. If shaft has a diameter of 40 mm,determine the principal stresses at a ptPon its

    surface.

    9. Stress Transformation

    EXAMPLE 9 12 (SOLN)

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    EXAMPLE 9.12 (SOLN)

    Internal loadings

    Consist of torque of 2.50 Nm andaxial load of 900 N.

    Stress components

    Stresses produced at ptParetherefore

    kPa

    m

    mmN9.198

    02.0

    2

    02.050.24

    J

    Tc

    kPa

    m

    N2.716

    02.0

    9004

    A

    P

    9. Stress Transformation

    EXAMPLE 9 12 (SOLN)

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    EXAMPLE 9.12 (SOLN)

    Principal stresses

    Using Mohrs circle, center of circle Cat the pt is

    Plotting C(358.1, 0) and

    reference ptA(0, 198.9),

    the radius found was

    R= 409.7 kPA. Principalstresses represented by

    ptsBandD.

    kPaavg 1.358

    2

    2.7160

    9. Stress Transformation

    EXAMPLE 9 12 (SOLN)

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    EXAMPLE 9.12 (SOLN)

    Principal stresses

    Clockwise angle 2p2can be

    determined from the circle.It is 2p2= 29.1. The element

    is oriented such that thexaxis

    or 2is directed clockwise

    p1= 14.5with thexaxisas shown.

    kPakPa

    2

    1

    6.517.4091.358

    8.7677.4091.358

    9. Stress Transformation

    9 6 STRESS VARIATIONS THROUGHOUT A PRISMATIC BEAM

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    The shear and flexure formulas are applied to a

    cantilevered beam that has a rectangular x-sectionand supports a load Pat its end.

    At arbitrary section a-aalong

    beams axis, internal shear V

    and moment Mare developed

    from a parabolic shear-stress

    distribution,

    and a linearnormal-stress

    distribution.

    9.6 STRESS VARIATIONS THROUGHOUT A PRISMATIC BEAM

    9. Stress Transformation

    9 6 STRESS VARIATIONS THROUGHOUT A PRISMATIC BEAM

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    The stresses acting on elements at

    pts 1 through 5 along the section. In each case, the state of stress

    can be transformed into principal

    stresses, using either

    stress-transformation equations

    or Mohrs circle.

    Maximum tensile stress acting on

    vertical faces of element 1becomes smaller on corresponding

    faces of successive elements, until its zero on

    element 5.

    9.6 STRESS VARIATIONS THROUGHOUT A PRISMATIC BEAM

    9. Stress Transformation

    9 6 STRESS VARIATIONS THROUGHOUT A PRISMATIC BEAM

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    Similarly, maximum compressive stress of vertical

    faces of element 5 reduces to zero on that ofelement 1.

    By extending this analysis to many vertical sections

    along the beam, a profile of the results can be

    represented by curves called stress trajectories.

    Each curve indicate the

    direction of a principal

    stress having a constantmagnitude.

    9.6 STRESS VARIATIONS THROUGHOUT A PRISMATIC BEAM

    9. Stress Transformation

    EXAMPLE 9 13

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    EXAMPLE 9.13

    Beam is subjected to the distributed loading of

    = 120kN/m. Determine the principal stresses in thebeam at ptP, which lies at the top of the web.

    Neglect the size of the fillets and stress

    concentrations at this pt.I= 67.1(10-6) m4.

    9. Stress Transformation

    EXAMPLE 9 13 (SOLN)

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    EXAMPLE 9.13 (SOLN)

    Internal loadings

    Support reaction on the beam B is determined, and

    equilibrium of sectioned beam yields

    Stress components At ptP,

    mkNkN 6.3084 MV

    MPa

    m

    m

    4.45

    1074.6

    100.0106.30

    46

    3

    mN

    I

    My

    9. Stress Transformation

    EXAMPLE 9 13 (SOLN)

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    EXAMPLE 9.13 (SOLN)

    Stress components

    At ptP,

    Principal stresses

    Using Mohrs circle, the principalstresses atPcan be determined.

    MPa

    mm

    mmmN

    2.35

    010.01074.6

    015.0175.01075.0108446

    3

    It

    VQ

    9. Stress Transformation

    EXAMPLE 9 13 (SOLN)

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    EXAMPLE 9.13 (SOLN)

    Principal stresses

    As shown, the center of thecircle is at (45.4 + 0)/2 = 22.7,

    and ptA(45.4, 35.2). We find

    that radiusR= 41.9, therefore

    The counterclockwise angle

    2p2= 57.2, so that

    MPa

    MPa

    2

    1

    6.649.417.22

    2.197.229.41

    6.282p

    9. Stress Transformation

    9 7 ABSOLUTE MAXIMUM SHEAR STRESS

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    A pt in a body subjected to a general

    3-D state of stress will have a normalstress and 2 shear-stress components

    acting on each of its faces.

    We can develop stress-transformation

    equations to determine the

    normal and shear stress

    components acting on

    ANY skewed plane ofthe element.

    9.7 ABSOLUTE MAXIMUM SHEAR STRESS

    9. Stress Transformation

    9 7 ABSOLUTE MAXIMUM SHEAR STRESS

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    These principal stresses are assumed

    to have maximum, intermediate andminimum intensity: maxintmin.

    Assume that orientation of the element

    and principal stress are known, thus

    we have a condition known as triaxial

    stress.

    9.7 ABSOLUTE MAXIMUM SHEAR STRESS

    9. Stress Transformation

    9 7 ABSOLUTE MAXIMUM SHEAR STRESS

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    Viewing the element in 2D (y-z, x-z,x-y) we then

    use Mohrs circle to determine the maximumin-plane shear stress for each case.

    9.7 ABSOLUTE MAXIMUM SHEAR STRESS

    9. Stress Transformation

    9.7 ABSOLUTE MAXIMUM SHEAR STRESS

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    As shown, the element have a

    45orientation and is subjectedto maximum in-plane shear

    and average normal stress

    components.

    9.7 ABSOLUTE MAXIMUM SHEAR STRESS

    9. Stress Transformation

    9.7 ABSOLUTE MAXIMUM SHEAR STRESS

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    9.7 ABSOLUTE MAXIMUM SHEAR STRESS

    Comparing the 3 circles,

    we see that the absolutemaximum shear stress

    is defined by the circle

    having the largest radius.

    This condition can also

    be determined directly by choosing the maximum

    and minimum principal stresses:

    max

    abs

    1392

    minmax -max

    abs

    9. Stress Transformation

    9.7 ABSOLUTE MAXIMUM SHEAR STRESS

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    Associated average normal stress

    We can show that regardless of the orientation of

    the plane, specific values of shear stress on theplane is always less than absolute maximum shear

    stress found from Eqn 9-13.

    The normal stress acting on any plane will have a

    value lying between maximum and minimumprincipal stresses, maxmin.

    9.7 ABSOLUTE MAXIMUM SHEAR STRESS

    1492

    minmax -avg

    9. Stress Transformation

    9.7 ABSOLUTE MAXIMUM SHEAR STRESS

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    Plane stress

    Consider a material subjected to planestress such that the in-plane principal

    stresses are represented as maxand

    int, in thexandydirections respectively;

    while the out-of-plane principal stress in thez

    direction is min= 0.

    By Mohrs circle and Eqn. 9-13,

    9.7 ABSOLUTE MAXIMUM SHEAR STRESS

    1592max

    max'' -

    maxabs

    zx

    9. Stress Transformation

    9.7 ABSOLUTE MAXIMUM SHEAR STRESS

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    Plane stress

    If one of the principal stresses hasan opposite sign of the other, then

    these stresses are represented as

    maxand min, and out-of-plane

    principal stress int= 0.

    By Mohrs circle and Eqn. 9-13,

    9.7 ABSOLUTE MAXIMUM SHEAR STRESS

    1692

    minmax

    max''

    -

    max

    abs

    yx

    9. Stress Transformation

    9.7 ABSOLUTE MAXIMUM SHEAR STRESS

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    9.7 ABSOLUTE MAXIMUM SHEAR STRESS

    IMPORTANT

    The general 3-D state of stress at a pt can berepresented by an element oriented so that onlythree principal stresses act on it.

    From this orientation, orientation of element

    representing the absolute maximum shear stresscan be obtained by rotating element 45about theaxis defining the direction of int.

    If in-plane principal stresses both have the same

    sign, the absolute maximum shear stress occursout of the plane, and has a value of 2max

    max

    abs

    9. Stress Transformation

    9.7 ABSOLUTE MAXIMUM SHEAR STRESS

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    IMPORTANT

    If in-plane principal stresses are of opposite signs,the absolute maximum shear stress equals themaximum in-plane shear stress; that is

    2minmax max

    abs

    9. Stress Transformation

    EXAMPLE 9.14

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    Due to applied loading,

    element at the pt on theframe is subjected to the

    state of plane stress shown.

    Determine the principal

    stresses and absolute

    maximum shear stress

    at the pt.

    9. Stress Transformation

    EXAMPLE 9.14 (SOLN)

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    ( )

    Principal stresses

    The in-plane principal stresses can be determinedfrom Mohrs circle. Center of circle is on the axis at

    avg= (20 + 20)/2 = 10 kPa. Plotting controlling pt

    A(20, 40), circle can be drawn as shown. The

    radius is

    kPa2.41

    401020 22

    R

    9. Stress Transformation

    EXAMPLE 9.14 (SOLN)

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    ( )

    Principal stresses

    The principal stresses at the pt where the circleintersects the -axis:

    From the circle, counterclockwise angle 2, measured

    from the CAto the axis is,

    kPa

    kPa

    2.512.4110

    2.312.4110

    min

    max

    0.38

    0.761020

    40tan2 1

    Thus,

    9. Stress Transformation

    EXAMPLE 9.14 (SOLN)

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    ( )

    Principal stresses

    This counterclockwise rotation definesthe direction of thexaxis or min and

    its associated principal plane. Since

    there is no principal stress on the

    element in thezdirection, we have

    kPa

    kPa

    2.51

    0

    2.31

    min

    int

    max

    9. Stress Transformation

    EXAMPLE 9.14 (SOLN)

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    ( )

    Absolute maximum shear stress

    Applying Eqns. 9-13 and 9-14,

    kPa

    avg

    102

    2.512.31

    2minmax

    kPa

    maxabs

    2.412

    )2.512.31

    2minmax

    9. Stress Transformation

    EXAMPLE 9.14 (SOLN)

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    ( )

    Absolute maximum shear stress

    These same results can be obtained by drawingMohrs circle for each orientation of an element about

    thex,y, andzaxes. Since maxand minare of

    opposite signs, then the absolute maximum shear

    stress equals the maximum in-planeshear stress. This results from a 45

    rotation of the element about thez

    axis, so that the properly oriented

    element is shown.

    9. Stress Transformation

    EXAMPLE 9.15

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    The pt on the surface of the cylindrical pressure

    vessel is subjected to the state of plane stress.Determine the absolute maximum shear stress at this

    pt.

    9. Stress Transformation

    EXAMPLE 9.15 (SOLN)

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    ( )

    Principal stresses are max= 32 MPa, int= 16 MPa,

    and min= 0. If these stresses are plotted along theaxis, the 3 Mohrs circles can be constructed that

    describe the stress state viewed in each of the three

    perpendicular planes.

    The largest circle has a radius of 16 MPa anddescribes the state of stress in the plane containing

    max= 32 MPa and min= 0.

    An orientation of an element 45within this planeyields the state of absolute maximum shear stress

    and the associated average normal stress, namely,

    9. Stress Transformation

    EXAMPLE 9.15 (SOLN)

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    An orientation of an element 45within this plane

    yields the state of absolute maximum shear stress andthe associated average normal stress, namely,

    Or we can apply Eqns 9-13 and 9-14:

    MPaMPa avgmaxabs 1616

    MPa

    MPa

    avg

    maxabs

    162

    032

    2

    162

    032

    2

    minmax

    minmax

    9. Stress Transformation

    EXAMPLE 9.15 (SOLN)

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    By comparison, maximum in-plane shear stress can

    be determined from the Mohrs circle drawn betweenmax= 32 MPa and int= 16 MPa, which gives a value

    of

    MPa

    MPa

    avg

    maxabs

    24

    2

    163216

    821632

    9. Stress Transformation

    CHAPTER REVIEW

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    Plane stress occurs when the material at a pt is

    subjected to two normal stress components xand yand a shear stress xy.

    Provided these components are known, then

    the stress components acting on an element

    having a different orientation can bedetermined using the two force equations of

    equilibrium or the equations of stress

    transformation.

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    For design, it is important to determine the

    orientations of the element that produces themaximum principal normal stresses and the

    maximum in-plane shear stress.

    Using the stress transformation equations, we

    find that no shear stress acts on the planes ofprincipal stress.

    The planes of maximum in-plane shear stress

    are oriented 45from this orientation, and onthese shear planes there is an associated

    average normal stress (x+ y)/2.

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    Mohrs circle provides a semi-graphical aid for

    finding the stress on any plane, the principal normalstresses, and the maximum in-plane shear stress.

    To draw the circle, the and axes are

    established, the center of the circle [(x+ y)/2, 0],

    and the controlling pt (x,xy) are plotted.

    The radius of the circle extends between these two

    points and is determined from trigonometry.

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    The absolute maximum shear stress will be

    equal to the maximum in-plane shear stress,provided the in-plane principal stresses have

    the opposite sign.

    If they are of the same sign, then the absolute

    maximum shear stress will lie out of plane. Itsvalue is .2/0max

    max

    abs