chamc, inc. native american environmental group … mw typical proposal.pdf · our core business is...
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CHAMC, Inc. Native American Environmental Group315 Wilkin Dr. PO Box 317Des Plaines, IL 60016 Barnsdall, OK 74002U.S.A. Tel: (918) 263 1163Tel: +1 847 390 6020 Email: [email protected]: [email protected] www.NAEG.netwww.CHAMCO.net
ProposalFor
Your Nation
Attention:Chief & Council Members
Municipal Solid Waste (MSW) Conversion to Briquette(40 Tons MSW per Day)
Gasification
1 MW Power Plant
The MSW / Electricity process is done in three stages:
(1)Sorting, drying, mixing, crushing, extruding MSW,
to make Briquette
(2)Gasification
Thermal cracking of fuel (briquettes) at a high temperature of1100 deg. C in the minimal presence of Oxygen
to produce Synthesis Gas or Syn-Gas
(3)Electric Generation
Injecting SynGas directly into gas engine generator,which has been modified exclusively by CHAMCO
to work with syngas to produce Electricity
Introduction:
Production of the electricity from Municipal Solid Waste (MSW) is an environmentalprojects and most profitable one in a long run. More expensive than gas and coal powerplant, but due to the negative cost of fuel, return of investment is much lower.
With 40 Tons of MSW per day available in Your Nation Recycling facility, a 1 MWplant could be installed. The plant could be expanded to any size with 40 Tons of MSWper day to fuel 1 MW.
Adding waste tire and agricultural wastes, all of them could fuel more MW power plantwith our system.
Important Note:
Our core business is manufacturing Gasification and modifying the gas engine to workwith Syngas.We will purchase Briquette Making unit from Warren & Baerg of Fresno, California.We will purchase Gas Generator from Caterpillar & modify those ourselves.
For the first project we will manufacture the labor consuming parts of gasification at ourfacility and 1 MW plant in India and modify the gas engine.
If the project enters into second phase, it would be prudent to setup a manufacturing &assembly and generator modifications facility in Your Nation Territory.
Negotiations about this plan could start after successful operation of the first project.
Project Cost for Phase II:The total cost of the Sorting and Briquette making facilities, Gasification and PowerPlants including; survey, feasibility study and planning, engineering, procurement,contracting, test, commission and training for 1 MW output, Turnkey, is approximately$6,000,0000
Project Income:
A – “Power Purchase Agreement” (PPA) for electricity, which the national grid pays tothe owner of the plant. For calculation purposes we will use 20 cents per kilowatt hour(KWH).Assume that the PPA for 1 MW of electrical power generation at a fixed price is $0.20per KWH.Sale of electricity =1 MW (net power generation) x 1000 x 24 (hours) x 365 (days) x $0.20 x0.85(Efficiency Factor) = $1,489,200 gross income from power generation annually.
B- Tipping Fee: Municipalities pay the plant operators/owners a tipping fee for each Tonthat they receive and handle per day. The average tipping fee is around $40 / T:Tipping Fee = 40 (T/D) x $40 (per Ton) x 365 Days = $584,000 Annually.
C - Operation& Labor Cost. For this project of 1 MW power plants and RDF plant, awork force of about 6 technical and 6 non-technical workers are estimated.Assuming $100,000 per technical and $50,000 per non-technical works, the approximatelabor costs will be: 6 x $100,000 + 6 x $50,000 = $900,000
D – Spare and Maintenance approximately $200,000 per year.
Summary:Assume 6 years Return On Investment (ROI)Cost of facilities $6,000,000Income from PPA $1,489,200Income from tipping fee $586,000Labor costs $900,000Maintenance costs $200,000
ROI=6,000,000/(1,489,200+586,000–900,000–200,000) ~ 6 years
ROI for coal power plant is around 20 years and gas power plant is around 10
Municipal Solid Waste Conversion to RDF
CHAMCO, Inc.
The Municipal Solid Wastes (MSW) should be sorted first into recyclable andcombustible components.
This is a simple and very typical, sorting facility and Briquette making plant. TheBioreactor is used if composting or making fertilizer.
Depending on the conditions of the MSW, if the moisture is high, it should be dried.The combustible component of the MSW is turned into RDF (Refused Derived Fuel)pellet by shredding, crushing, electromagnetic separations.
Furthermore, if chemicals are needed to be added in the process for specific conditions,then the unit is modified accordingly.
Pictures of few types of equipment are shown here:
The final product is shown here. This has a caloric value of 3,000 Calories per Kg, whichis the fuel for Gasification unit:
In a coal gasification our coal gasifier consumes 418 Kg coal with 6000 Kcal/Kg caloricvalue to produce 1 MWH.
Therefore:1 MW coal gasification power plant requires 10 Tons of coal / day.
Since the caloric value of MSW Briquettes is about 3000 Kcal/Kg, therefore:1 MW MSW gasification power plant needs about 20 Tons of MSW Briquettes / day.
We assume this 20 Tons of briquettes will be derived from around 40 or 45 Tonsof MSW in the proposed site at Your Nation.
Gasification
CHAMCO, Inc.
Gasification is a flexible, reliable, and clean energy technology that can turn a variety oflow-value feedstocks into high-value products and can provide a clean alternative sourceof base load electricity.
Gasification has been reliably used on a commercial scale worldwide for more than 50years in the refining, fertilizer, and chemical industries, and for more than 35 years in theelectric power industry.
GASIFIERS- (Pyrolyzers) are receiving backing & subsidies from various Governmentsthe world over. They utilize any type of biomass including MSW, coal, waste wood,sawdust, furniture scraps, bagasse, rice husk, coconut shells, poultry litter, plastic, rubber,tires, or any other combustible material.
In the updraft gasifier, moist biomass fuel is fed at the top and descends though gasesrising through the reactor. In the upper zone a drying process occurs, below whichpyrolysis is taking place. Following this, the material passes through a reduction zone(gasification) and in the zone above the grate an oxidation process is carried out(combustion).
Syn-Gas has the following composition:CO- 40%, H2- 30%, CH4- 11%, CO2-6 to 8%, N2-8 to 10% , which has Caloricvalue of 1800 Kilo Calories /cubic meter.The Caloric value of Natural Gas is more than twice of Syn-Gas.
Gasification Operation:
To supply air for the combustion process and steam for the gasification process,moist hot air is supplied at the bottom of the reactor. Combustible gas at a lowtemperature (because of the evaporation of moisture in the drying zone) isdischarged at the top of the reactor, and inert ash from the heat-generatingcombustion process is extracted from the reactor bottom through a water lock.
1 MW Gasification under construction
The final pages of this proposal include certificates.
However, the pictures of the gas burning before and after cleaning are shown here.
Electric Generation
CHAMCO, Inc.
Ultra clean gas is fed into the engines with the help of a microprocessor based, oil to gasconversion system. When a load is activated the dual-fuel mode of operation of theengine will start automatically at 85% gas and 15% furnace oil, for a short duration thenreverts back to 100% gas mode when the load becomes constant.
The exhaust emissions of the engine can be used for a Waste Heat Recovery Boiler.800 Kg Steam at 7kg. Pressure per hr. can be obtained. This excess heat can be put to usefor other thermal applications.
This is our unique know-how!
We modify the natural gas engines to run with low calorie syngas.
This, not only uses nearly 100% energy of the syngas, but also avoid any loses due toboiler and steam loses. Furthermore, it eliminates many of the units such as boiler andsteam turbine and consequently lower cost of the project and operation.
Due to low Caloric value of syngas, we install 1 sets of 3.5 MW Caterpillar gas enginegenerators (3512 Series) to have an output of 2 MW.
Five percent of the output is feed back to the system.
CHAMCO, Inc.
A note: Power Generation:
The ultra-clean Syn-gas from theGasification System is injected through aGas & Air control valve, directly into theNatural Gas Generating set, exclusivelymodified by us for Syn-Gas mode ofoperation. The exhaust gases from theEngine are monitored by an On-line gasanalyzer for emission of unburnt CH4,CO, & H2. This is connected to a 4-20Milliampere PLC along with the Gascontrol valve to adjust automatically theSyn-gas to air ratio.
Synchronization Panel:The Generating set is connected to the Synchronization Panel equipped with variousfeatures viz.:1. Operation of Generating set possible in Island mode.2. If Multiple Generators are installed, it parallels all Generators as also their supply to
National Grid.3. If there is shut down of the grid, then the Gen-set does not get affected.4. If the Gen-set is shut down, then there is no effect on the grid.5. Reverse Power Shut down for the Generating Set6. Overdraw shut down for the Generating set.
Step-up Transformer or Electric Substation: It steps up the voltage of the generatingsets to be equal to the Distribution network voltage of either 33KV or 66KV or higherKV, as the case may be.Thereafter the Power will be evacuated to be fed to the Power house of Distributionnetwork.
Briquette Making
Fresno, California
Raw MSW Ground Material
Cubed Making RDF
Final Product, Briquette
Natural Gas Generator Set
RPM
G3508 638 510 1500
Genset Model kVA Continuous kW - Continuous
G3512 1250 1000 1500
G3512 1000 800 1500
G3512 1500 1200 1500
G3512 1406 1125 1500
G3516 2000 1600 1500
G3516 1750 1400 1500
G3520 2528 2022 1500
G3520 2500 2000 1500
G3612 3213 2570 1000
G3608 2281 1825 1000
Ph:Mail: pss.tiplindia.com
Kolkata 700024, West Bengal
Ph: 91 - 33 - 2469 3732 - 36
1, Taratolla Road
Tractors India Pvt Ltd Plot 11, Site IV, Industrial AreaSahibabad, Ghaziabad 201010
G3616 4563 3650 1000
G3612 3625 2900 1000
G16CM34 8150 6520 750
G3616 4850 3880 1000
91 - 120 - 2777945Methane number of natural gas is at various levels as per supplies
Bio-gas, Propane & other fuel ratings available on request Other ratings in natural gas are available on request
Specification are subject to revisions & improvements
Continuous power in accordance to ISO 8528Continuous power available for unlimited time
Natural gas ratings are at LHV of 35.6 mJ/M3 (905 Btu/Ft3)
PARTNERING YOUR BUSINESS
This document is issued by the Company subject to its General Conditions of Service printed overleaf or available upon request andaccessible at ww w .s g s . c o m /t e r m s _and_ c ond i t i ons . h t m. Attention is drawn to the limitations of liability, indemnification and jurisdictionalissues defined therein. Any holder of his document is advised that information contained here on reflect the company finding at the time ofits intervention only and with in the limit of client instructions, if any. The company sole responsibility is to its client and this document doesnot exonerate party to a transaction from exercising all their rights and obligations under the transaction documents. Any unauthorizedalteration, forgery or falsification of the content or appearance of this document is unlawful and offenders may be prosecuted to the fullestextend of the law. Unless other wise stated the results shown in this test report refer only to the sample(s) tested and such sample(s) areretained for 7 days (in case of perishable items) and 30 days for all other samples. The sample from regulatory bodies are to be retained asspecified. This document cannot be reproduced, except in full, without prior written approval of the Company.
SGS India Pvt Ltd Laboratory Services, 250, Udyog Vihar, Phase IV, Gurgaon - 122015, Haryana (India) Phone : +91-124-60600747 , Fax : 2399765.
Regd & Corp. Off : SGS House, 4B, A.S. Marg, Vikhroli (West), Mumbai-400083. Tel : (022) 25798421 to 28 Fax : (022) 25798431 to 35 www . s g s .c om
Member of the SGS Group (SGS SA)
JOE NUMBER: 1121803441
REPORT NO. GR: GL: 2210010745REPORT CONTROL NO 2215011429DATE: 15/04/2011PAGE … 1…Of …2
S T A CK E M I SS I O N M O N I TO RING D E T A I L S
29. Name & Address of Industry : M/s. Fuel Power Technologies MERRUT CITY – 250002, INDIA
30. Environment/Safety In-Charge : Mr. Rajib Mohan
31. Date of Monitoring : 04.04.2011
32. Time of the day : 22:30Hrs to 23:30hrs
33. Stack Connected to : Flue Gas Engine Exhaust
34. Scope of monitoring : Emission Monitoring
35. Purpose of monitoring : Internal assessment
36. Type /Products manufactured : Electric Power
37. Control measures, if any : N. A.
38. Weather Condition : Clear
39. Ambient Temperature (0C) : 32
40. Name of Plant/Section : Flue Gas Engine Exhaust
41. Normal operating schedule (Hrs/day) : As per requirement
42. Location of sampling point from ground level (m) : --
15. Type of Stack RCC/M.S : MS
16. Stack Height
From the source of emission ( m) : --
From roof Level (m) : --
From ground level (m) : --
17. Diameter of stack (cm) : 0.1
18. Sampling duration (minutes) : 60
REPORT NO. GR: GL: 2210010745REPORT CONTROL NO: 2215011429DATE: 15/04/2011PAGE … 2…Of …2
19. Operating Conditions at the time of sampling : Under Operation
20. Parameters required : PM, SO2, NOx, H2S,HCL,CL,CO2,O2, CO & Hydrocarbon
21. Fuel Consumption & Capacity ( Lt/Hr) : ---
22. RESULTS
Stack Temperature (°C)
Average Velocity (m/s)
Flow Rate (Nm3/Hr)
Carbon Dioxide (%)
Oxygen (%)
23. P O LLUT A NT C O NCENT R A T I O NS IN FLUE G A S :
: 129
: 12.50
: 249.45
5.4
15.6
PARAMETERS UNITS PROTOCOL RESULTS
1. Particulate Matter (PM) (µg/Nm3) USEPA 17 44.16
2. Sulphur dioxide (SO2) (%) USEPA 6C 0.02203. Oxides of Nitrogen (NOX) (%) USEPA 7E 0.00684. Hydrogen Sulphide (H2S) (µg/Nm3) IS 11255:PART4:1985(Reaff. 1999) 1365. Hydrogen Chloride (HCL) (µg/Nm3) USEPA 26 ND(DL.1.5 µg/Nm
3
6. Chloride (µg/Nm3) USEPA 5050 ND(DL.1.5 µg/Nm3
7. Carbon monoxide(CO) (%) USEPA 10B 1.2058.Hydrocarbon
Methane (%) APHA 2ND
EDN 0.9475Ethane (%) APHA 2
ND EDN 0.01627
Propane (%) APHA 2ND
EDN 0.00280n-Butane (%) APHA 2
ND EDN 0.00388
Iso - Butane (%) APHA 2ND
EDN 0.00083n-Pentane (%) APHA 2
ND EDN 0.00052
Per pro SGS India Private Ltd.
Authorized Signatory
This document is issued by the Company subject to its General Conditions of Service printed overleaf or available upon request and accessible at www.sgs.com/terms_and_conditions.htm. Attention is drawn to the limitations of liability, indemnification and jurisdictional issues definedtherein. Any holder of his document is advised that information contained here on reflect the company finding at the time of its intervention onlyand with in the limit of client instructions, if any. The company sole responsibility is to its client and this document does not exonerate party to a transaction from exercising all their rights and obligations under the transaction documents. Any unauthorized alteration, forgery or falsification of the content or appearance of this document is unlawful and offenders may be prosecuted to the fullest extend of the law. Unless other wisestated the results shown in this test report refer only to the sample(s) tested and such sample(s) are retained for 7 days (in case of perishableitems) and 30 days for all other samples. The sample from regulatory bodies are to be retained as specified. This document cannot bereproduced, except in full, without prior written approval of the Company.
SGS India Pvt Ltd Laboratory Services, 250, Udyog Vihar, Phase IV, Gurgaon - 122015, Haryana (India) Phone : +91-124-60600747 , Fax : 2399765.
Regd & Corp. Off : SGS House, 4B, A.S. Marg, Vikhroli (West), Mumbai-400083. Tel : (022) 25798421 to 28 Fax : (022) 25798431 to 35 www.sgs.com
Member of the SGS Group (SGS SA)
TEST REPORT
Report No. GR: GL: 2210010741 DATE : 30/04/2011 JOE No. : 1121803441 Report Control No.: 2215013098
SAMPLE DRAWN BY SGS INDIA PVT. LTD.
SAMPLE IDENTIFIED AS : STACK EMISSION MONITORING
CUSTOMER NAME MR. RAJIB MOHAN
ADDRESS 271/B, DEVPURI, CITY MERRUT - 250002
COUNTRY INDIA
LOCATION PRODUCER GAS AFTER CLEANING
FUEL USED MUNICIPAL SOLID BRIQUETTE WITH 25%PLASTIC CONTENT
SAMPLING DATE 04.04.2011
SAMPLE RECD ON 06.04.2011
TEST START DATE 06.04.2011
TEST END DATE 30.04.2011
TESTS
PROTOCOL
RESULTS
DIOXIN & FURAN
USEPA – 23A/8290A
Separate sheet attached
*****End of Report*****
Per pro SGS India Pvt. Ltd.
Authorized Signatory
This document is issued by the Company subject to its General Conditions of Service printed overleaf or available upon request and accessible at www.sgs.com/terms_and_conditions.htm. Attention is drawn to the limitations of liability, indemnification and jurisdictional issues definedtherein. Any holder of his document is advised that information contained here on reflect the company finding at the time of its intervention onlyand with in the limit of client instructions, if any. The company sole responsibility is to its client and this document does not exonerate party to a transaction from exercising all their rights and obligations under the transaction documents. Any unauthorized alteration, forgery or falsification of the content or appearance of this document is unlawful and offenders may be prosecuted to the fullest extend of the law. Unless other wisestated the results shown in this test report refer only to the sample(s) tested and such sample(s) are retained for 7 days (in case of perishableitems) and 30 days for all other samples. The sample from regulatory bodies are to be retained as specified. This document cannot bereproduced, except in full, without prior written approval of the Company.
SGS India Pvt Ltd Laboratory Services, 250, Udyog Vihar, Phase IV, Gurgaon - 122015, Haryana (India) Phone : +91-124-60600747 , Fax : 2399765.
Regd & Corp. Off : SGS House, 4B, A.S. Marg, Vikhroli (West), Mumbai-400083. Tel : (022) 25798421 to 28 Fax : (022) 25798431 to 35 www.sgs.com
Member of the SGS Group (SGS SA)
DIOXIN & FURAN :
• Oxygen content : 0.4 (vol-%) • Carbon Dioxide : 13.6 (vol-%) • Moisture : 12.59 (vol-%) • Stack pressure : 309 (mmHg) • Extracted volume : 5.15 (Nm3) (Total)
Congener amount (ng)
I-TEF I-TEQ (ng)
2,3,7,8-TCDF <0.0081 0.1 <0.00081 2,3,7,8-TCDD 0.0093 1 0.0093 1,2,3,7,8-PeCDF <0.0081 0.05 <0.00041 2,3,4,7,8-PeCDF <0.0081 0.5 <0.0041 1,2,3,7,8-PeCDD 0.0085 0.5 0.0043 1,2,3,4,7,8-HxCDF <0.010 0.1 <0.0010 1,2,3,6,7,8-HxCDF <0.010 0.1 <0.0010 2,3,4,6,7,8-HxCDF <0.010 0.1 <0.0010 1,2,3,7,8,9-HxCDF <0.010 0.1 <0.0010 1,2,3,4,7,8-HxCDD <0.018 0.1 <0.0018 1,2,3,6,7,8-HxCDD <0.018 0.1 <0.0018 1,2,3,7,8,9-HxCDD <0.010 0.1 <0.0010 1,2,3,4,6,7,8-HpCDF <0.041 0.01 <0.0041 1,2,3,4,7,8,9-HpCDF <0.041 0.01 <0.0041 1,2,3,4,6,7,8-HpCDD <0.041 0.01 <0.0041 OCDF <0.20 0.001 <0.00020 OCDD <0.20 0.001 <0.00020 TOTAL 0.014-0.029
TOTAL PCDD/PCDF (NGTEQ/Nm3) 0.006 TOTAL PCDD/PCDF (NGTEQ/Nm3) At 11% O2 Ref. 0.003
European Norms for Dioxins in emissions 0.1 NGTEQ/Nm3
Remark: - TEQ = Toxic Equivalent Quoteint, i-TEF = International Toxic Equivalency Factor, ng = Nano Gram
Per Pro SGS INDIA PVT. LTD.
Authorized Signatory