changing gvcs in asia with nearshoring and reshoring

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Changing GVCs in Asia with Nearshoring and Reshoring: Implications for Innovation policy Keun Lee Distinguished Professor, Seoul Nat’l University Vice-Chair, Nat’l Econ. Advisory Council, Korea Editor, Research Policy

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Page 1: Changing GVCs in Asia with Nearshoring and Reshoring

Changing GVCs in Asiawith Nearshoring and Reshoring:

Implications for Innovation policy

Keun Lee

Distinguished Professor, Seoul Nat’l University

Vice-Chair, Nat’l Econ. Advisory Council, Korea

Editor, Research Policy

Page 2: Changing GVCs in Asia with Nearshoring and Reshoring

Three new factors determining GVC in Asia:Digitalization, US-China Conflict, and Covid-19 => De-globalization ->reshoring/nearshoring

▪ US-China trade conflicts ( tariffs against China):

=push factor for trade/FDI diversion

(out of China to Southeast Asia: nearshoring)

▪ Digitalization (automation, smart factory)

= enabling factor for reshoring back home

▪ Covid-19 + incentives:

= expediting factor for reshoring or nearshoring

Page 3: Changing GVCs in Asia with Nearshoring and Reshoring

Changing Locations of Korean FDI in Asia:from China to Vietnam and others; + some reshoring

3

출처: 수출입은행 해외직접투자 통계 자료 이용 박지형/안재빈 계산; https://stats.koreaexim.go.kr/main.do

Share in EmploymentNo of FDI cases, 1980-2019

China, Vietnam EtcChina, Vietnam Etc

Vietnam

Other SEA

Page 4: Changing GVCs in Asia with Nearshoring and Reshoring

China’s GVC (FVA= share of foreign value-added in gross exports)=> All Made in China =>Replace foreign intermediates by domestic

Peak at 37% in early 2000s decrease to 17% In late 2000s (Lee et al 2018)

15.0

20.0

25.0

30.0

35.0

40.0

1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016

Fore

ign

val

ue

add

ed s

har

e o

f gr

oss

exp

ort

s

Year

CHN: China (People's Republic of)

Page 5: Changing GVCs in Asia with Nearshoring and Reshoring

Exit from China: rise of local firms’ competitiveness; rising wages

=> Many case of nearshoring and reshoring

1) 19 cases of nearshoring to SEA (south east Asia): mostly due to the US-China Conflicts

eg) Sharp (Japan) : LCD screen subject to the US tariffs; moving factory from China to Vietnam

2) 8 cases of reshoring back to home: owing to incentives for reshoring; smart factory; near to markets

Eg) Intel: owing to reshoring incentives (corporate taxes)

3) Remaining case of Chinese firms investing in Koreaor other firm investing in Mexico or E Europe:

due to rising wages in China

Page 6: Changing GVCs in Asia with Nearshoring and Reshoring

Nearshoring from China to SEA;due to the US-China trade dispute

Firm Homecountry

Item Moving to

Hasbro, Inc U.S. Toy Vietnam

Brooks Sports Inc. U.S. Sports shoes Vietnam

Apple U.S. Electronics Indonesia

Ever Win International Co. U.S. Smartphone & PC components

Philippine

Head International Austria Sports equipment Philippine

Delta Taiwan Electronics & IT H/W India

Ricoh Japan Camera & office equipment

Thailand

Sharp Japan LCD display Vietnam

Olympus Japan Optics & camera Vietnam

Kyocera Japan Copier & multi-function printer

Vietnam

Sony Japan Smartphone Thailand

Panasonic Japan Car audio Thailand & Mexico

Nidec Japan Electronics/ car components

Mexico

Page 7: Changing GVCs in Asia with Nearshoring and Reshoring

Reshoring back to home due to incentives, smart factory, and seeking high quality & customer

satisfaction

Firm Home country Item From ChinaMoving back to

Intel Co. U.S. Semiconductor U.S.

Apple Inc. U.S. Smartphone U.S.

Schaeffler AG Germany Car components Germany

Adidas AG Germany Sportswear Germany

ElectrostarGmbH

Germany Electronics Germany

Autec AG Germany Adventure toy Germany

Piquadro Italy Luxury leather bags Italy

Mitsubishi Electric Co.

Japan Electronics Japan

Page 8: Changing GVCs in Asia with Nearshoring and Reshoring

Firm Home country Item Moving to

Xinlong Car Materials

China Bike components Vietnam

Shandong Linglong Tire

China Tier Serbia

Mingtai China Aluminum South Korea

Tshingshan Iron & Steel

China Iron & steel South Korea

Source: KOTRA(2019), “신남방 주요국 가치사슬 활용전략”, Global Market Report 19-100. ; recited from Jung (2020)

Chinese firms out of China to foreign countries :due to the trade conflicts and rising wages in China

Page 9: Changing GVCs in Asia with Nearshoring and Reshoring

Cases of Disruption by Covid 19: auto sector in Korea

• Eg) Hyundai Motors:

- Wiring harness = an assembly of electric cables that transmits all the necessary information for cars to function.

- Most of the car manufacturers in Korea used to have their wiring harnesses produced in factories that are located in China;

- as the Covid-19 struck China, wiring harness factories in China had to shut down.

- Consequently, car factories couldn’t operate since wiring harnesses are necessary for earlier processes of car production;

Now being reshored back to Korea,

by policy initiatives combined with digitalization

( a package combining reshoring incentives + digitalization)

Page 10: Changing GVCs in Asia with Nearshoring and Reshoring

Korean firms cases of reshoring now increasing

▪ Earlier Survey results: Reasons of being reluctant to reshoring

66.758.3

33.325

8.3

0

20

40

60

80

productioncost

laborenvironment

regulation labor shortage others

(Unit: %, duplicate response)

2012 2013 2014 2015 2016 2017 2018 2019 2020 Total

- - 20 3 12 4 9 16 16 80

But, since 2019; the no of reshoring kept increasing

Page 11: Changing GVCs in Asia with Nearshoring and Reshoring

Reshoring after the Covid-19:two types in Korea

Definition Cases Needed Intervention

1 Reshoring by flattening of GVC ;domesticizing a segment in GVC

by process innovation; From foreign processing

& domestic assembly to domestic processing & assembly

Aju SteelSolgent

(virus testing kit)OTOS (PAPR)

Mask factories

Financial Assistanceplus

Technical Assistance(help from gov’t

agency and other

firms/experts)

2 Reshoring accompanied by:large scale automation of manufacturing

process or smart factorization.

G&G Enterprise(apparel)

Treksta (Shoes)Hyundai Mobis

Financial Assistance+ technical help

Many SMEs capability too low to do this themselves -> Room for Improvement but they don’t know how to do it => need for help

Page 12: Changing GVCs in Asia with Nearshoring and Reshoring

Nearshoring as an alternative of reshoring

▪ Nearshoring?

- The practice of transferring a business operation to a nearby country,

especially in preference to a more distant one

- Practice of locating a business to places with better business conditions

even if they are not the nearest countries

- Some Korean firms adopted nearshoring rather than reshoring by moving

their factories and facilities from China to Southeast Asian countries (e.g.,

Vietnam, Indonesia, Philippine and Cambodia) and India

* Samsung: moved all final assembly out of China to SEA but kept only three

intermediate parts (memory chips, electric batteries, and MLCC);

- Eg) M/S of cell phone in China: 20% in 2010s to 0.5% in 2020

Page 13: Changing GVCs in Asia with Nearshoring and Reshoring

Korean cases of nearshoring: Samsung

Exit from China

2002

April2018

Dec.2018

Oct.2019

Aug.2020

Initial entry into China

Shut down smartphone factory in Shenzhen

Shut down smartphone factory in Tianjin

Shut down smartphone factory in Huizhou

Shut down PC factory in Suzhou

Move to Vietnam

2011

2013

2020

2022

Establish factory in Yen Phong, Bac Ninh (producing smartphone & display module for mobile devices)

Establish factory in Yen Binh, Thai Nguyen(producing smartphone & camera module)

Establish factory in Ho Chi Minh(producing consumer electronics)

Complete construction of R&D center in Ha Noi

▪ Samsung is producing almost 60% of the smartphone in Vietnam

Source: Lee, Hyuntai and Jung, Dosook (2020); Financial News (news article on 6 April 2016)

Page 14: Changing GVCs in Asia with Nearshoring and Reshoring

Korean cases of near-shoring: Hyundai-Kia

Exit from ChinaMove to Vietnam, Indonesia & Singapore

Shut down the 1st factory in Beijing (Hyundai)

Shut down the 1st factory in Yancheng(Kia)

April2019

May2019

2002Establish the first factory in Beijing

Complete construction of the 2nd factory(HTMV2) in NinhBinh, Vietnam (100,000 capacity/year) ;

Hyundai Motor Group Innovation Center in Singapore (HMGICS) in Jurong, Singapore

Establish the 1st factory(HTMV1) in Ninh Binh, Vietnam

Complete construction of the factory in Deltamas, Indonesia (150,000 capacity/year)

▪ Hyundai's sales of the 1st quarter in 2020 first beats the sales of Toyota in the Vietnam market

2011

2022

2021

Source: Joongangilbo (news article on 14 October 2020); Chosunilbo (news article on 26 November 2019); Naeil (news article on 4 April 2019).

Page 15: Changing GVCs in Asia with Nearshoring and Reshoring

Korean cases of nearshoring: Underwear brands

▪ Goodpeople Co.

- Decrease the Chinese production capacity up to 20% and increase Cambodian production volume in 2012

- Plan to build a 9.9 billion won factory in Hai Phong, Vietnam,and a 5 billion won factory in Phnom Penh, Cambodia

▪ BYC Co.

- Shut down the Chinese factories step by step and establish a factory in Jakarta, Indonesia in 2013

- Shut down Jeonju in Korea in 2018 for integrating into a factory in Jakarta, Indonesia

▪ Cotton-Club Co.

- Shut down the Chines factories step by step and significantly reinforce production bases in Philippine, Cambodia, and Indonesia.

Source: Seoul Economic Daily (news article on 27 August 2012); Korea Economic Daily (news article on 28 November 2019); Yonhapnews (news article on 31 October 2017).

Page 16: Changing GVCs in Asia with Nearshoring and Reshoring

Implications for Southeast Asia (SEA):New Opportunity for onshoring/nearshoring

• China exodus

= new opportunity for SEA to overcome the challenges posed by 4IR

to keep onshoring (existing FDI) or attract new nearshoring out of China

cf) The Earlier Challenges from the 4iR

1) With automation, low-cost labour is less effective strategy to attract manufacturing investment

2) A trend towards re-shoring of manufacturing back to the rich world

(eg Apple in the US and Adidas making shoes in Germany)

3) GVC or global supply chains to become flatter:

( leave less room for some intermediate producers)

• But grabbing this new opportunity requires upgrade human capital;

reskilling/up skilling

Page 17: Changing GVCs in Asia with Nearshoring and Reshoring

% Shares in total Green field FDI to Emerging Economies:

ASEAN > China, India

ASEAN

China

India

➔ “Double Dividends” of ASEAN (SEA)

1) Demographic dividends of young population

2) Digital dividends: high digital literacy.

Page 18: Changing GVCs in Asia with Nearshoring and Reshoring

0

10

20

30

40

50

60

70

80

90

100

10 15 20 25 30 35 40 45

Inte

rnet

Use

r p

er 1

00

peo

ple

Population ages 0-14 (% of total)

Internet Penetration and Share of Young Population in 2015

Indonesia (IDN) Cambodia (KHN) Korea, Rep. (KOR) Lao PDR (LAO)Myanmar (MMR) Malaysia (MYS) Philippines (PHL) Singapore (SGP)Thailand (THA) Timor-Leste (TLS) Brunei Darussalam (BRN)

KOR

SGP

Malaysia

BRN

Thailand PHL

TLS

LAOKHMIndonesiaMMR

But, ASEANs are heterogenous:-> Diverse Risk and Opportunities;

eg) Malaysia, Thailand = labor shortage;

Indonesia, Vietnam = large young populations.

Source: (Lee et al 2019)

Page 19: Changing GVCs in Asia with Nearshoring and Reshoring

0

10

20

30

40

50

60

-50 0 50 100 150 200 250 300 350

Tert

iary

Ed

uca

tio

n E

nro

lme

nt

Minimum Wages in $ per month

Malaysia Thailand Indonesia Vietnam Myanmar Philippines Cambodia Laos

Indonesia

Philippines

Thailand

Vietnam

LaosCambodia

Myanmar

Malaysia

Three factor model ( Lee et al 2019): Minimum wage, college education, and Market(GDP) size (in circles)

Page 20: Changing GVCs in Asia with Nearshoring and Reshoring

Two Groups:Onshoring group vs. Nearshoring Group

1) Onshoring for Group 1 (Thailand, Malaysia):

: High Wage, High Skilled/Internet, big GDP

=> Keep existing FDI by upskilling + digital transformation (4IR)

• Opportunity (and pressure) to upgrade embracing 4IR/digitalizationutilizing both domestic and regional (ASEAN) markets

2) New Nearshoring for Group 2 (Vietnam, Indonesia, Philippines):

-- Med. Wage, med skilled, med/big GDP

but, should upgrade human capital and build up domestic value chains to hold factories;

or to develop more niches in diverse sectors

Page 21: Changing GVCs in Asia with Nearshoring and Reshoring

Case of Promising UpgradingPenang in Malaysia =over the MIT (mid income trap)

• Penang = manufacturing hub for MNCs since 1972

• MNCs were attracted to the low cost wages and tax haven.

• Upgrading and developing new niches

• High income level = South Korea => Over the middle income trap.

0

5000

10000

15000

20000

25000

30000

35000

40000

2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015

GDP per Capita (PPP)

Indonesia Malaysia Penang South Korea

USD (Current)

Page 22: Changing GVCs in Asia with Nearshoring and Reshoring

Penang =Some Hollowing out, Upgrading, and Local Spillovers (spinoffs)

1) Some Sings of Downsizing of MNCs with rising wage;to rationalise their resources and reduce redundancies over the past few years.

-- eg) Amphenol, Hitachi Global Storage Technologies (HGST).

2) Also, some strong signs of Adjustment and upgradingMNCs (Intel) reducing in low value adding operation,

for more R&D, prototyping and servicing centre;b/c Penang = a strong supply chains that enable state-of-the-art technologies & services.

Penang evolving towards a cluster that provides software, engineering design, R&D and industrial system-based services.

3) Also, some spillover leading to emergence of Local Firms• Local firms defining niches and new industries for Penang. • - committed to advance their highly value added activities in Penang.

Eg) a) Vitrox (a spin-off from HP producing automated machine inspection vision system);

B) Globetronics (a spin off from Intel providing semiconductor process services);

C) EngTek (from a humble workshop in 1970s providing services to MNCs to producing hard disk drive components, precision tooling).

Page 23: Changing GVCs in Asia with Nearshoring and Reshoring

How to respond to the Challenge of 4IR: Up- and Re-skillingTraining Center = Penang Skill Development Centre (PSDC)

• Penang Development Centre (PDC) = a state established in 1969

=> HP, Intel and Motorola founded Penang Skill Development Centre (PSCD) in 1989;

-- a non-for-profit institution to provide technical knowledge and training program to engineers in the industrial park for advanced manufacturing operations.

• Now serving about 200 member firms;

• trained 7,048 individuals as certified skilled workers.

• PSDC, playing a significant role in developing competencies for 4IR, such as:

• I4.0: the idea, architecture, demand and approach

• Embedded Systems for IoT

• Cloud Architectures & Technologies

• Cybersecurity Fundamentals for I4.0

• Big Data: Methods and Solutions

• The Robot Operating System

Page 24: Changing GVCs in Asia with Nearshoring and Reshoring

How to respond the Challenge of 4IR (2):R&D and Education = CREST; Coping with brain drain

1) CREST in Penang• established an R&D consortium (CREST) hosting MNCs and local firms, universities and

research institute- to perform R&D; and provide research training to talented individuals to achieve

critical mass of skilled human workforce for Industry 4.0.• CREST formed research areas that define explicitly the domains of Industry 4.0.

-- creating a collaborative scheme to promote co-patenting activities among its members.

2) Coping with Brain drain• The state government has acknowledged the issue of brain drain.

-- number of programs to reverse the phenomenon. a) scholarship (Penang Future Foundation) to those who pursue higher degreesb) a state agency, Penang Career Assistance and Talent Centre :

-- informing talents the needs and knowledge gaps of the industries. c) offer space for talented young people for start-up businesses,

such as creative animation services and APP development.

• -- Singapore talented personals moved to Penang: enjoy lower cost of living.

Page 25: Changing GVCs in Asia with Nearshoring and Reshoring

Another alternative since the Pandemic:Resource-based development

which requires less integration to GVCs• Disruption of GVC in the post-pandemic era posts both additional difficulties

and new opportunities for emerging countries

=> new modes of development relying more on domestic resources

for a more resilient pattern of GVC and development

• Further, given a high entry barrier for high end manufacturing;

high-value-addition in resource-based sectors should be tried.

• Lebdioui et al (2020): Malaysia and Chile = beyond the middle income trap,

=> owing to their success not in manufacturing but in several resource-based sectors :

Malaysia: petroleum, rubber and palm oil sectors

Chile: salmon, fruits, wine and wood products in Chile.

A case in Indonesia: eFisheries (Lee 2021)

Page 26: Changing GVCs in Asia with Nearshoring and Reshoring

Using IoT technologies for fish farming in Indonesia

• Founded in 2013, eFishery is one of the first “fishtech” start-ups in Indonesia.

• It provides an IoT solution for fish and shrimp farming businesses.

- feeding costs account for around 80 per cent of total expenses;

- feeding is inefficiently carried out by unskilled labour

• eFish- created a device that enables automated feeding of stock in fish farms,

which results in reducing feeding costs, better feed performance, fish growth,

water quality

- reduce the amount of feed used by farmers by around 21 per cent.

• Ranked first in start-up competitions. : raised 5.2 million$ in total funding.

- to become a platform: connects the entire ecosystem of fish farming

• Impact on Indonesia’s aquaculture industry;

-- help enhance the lives of more than 3.3 million Indonesian fish farmers;

- 3.3 million fishponds and 2.7 million fish farms: big industry;

Page 27: Changing GVCs in Asia with Nearshoring and Reshoring

Chile and Malaysia’s growth in perspectiveGDP per capita as % of US GDP per capita in selected countries

40% of USA's income

South Korea

Malaysia

Chile

Mexico

Thailand

0

10

20

30

40

50

60

70

1980 1983 1986 1989 1992 1995 1998 2001 2004 2007 2010 2013 2016

% of USA's GDP per capita, in

PPP, USD.

Page 28: Changing GVCs in Asia with Nearshoring and Reshoring

01 03

What is the Middle Income Trap

Export Performance of the Leading Sectors in Malaysia

Source: UN Comtrade

New resource sectors

[email protected] 28

Page 29: Changing GVCs in Asia with Nearshoring and Reshoring

01 03

What is the Middle Income Trap

Source: UN [email protected] 29

Contribution to earning dollars (trade balance) in Malaysia

larger surpluses than E&E sector, especially since 2006.

Page 30: Changing GVCs in Asia with Nearshoring and Reshoring

Figure 5: Malaysia: exports of palm oil products, 1960–94

Source: Gopal (1999)

Upgrading in Palm Oil in Malaysia: from crude to processed:cf) Indonesia’s’ export of crude palm oil

•The palm oil industry = second largest contributor to trade;fourth-largest contributor to gross national income.

•Export earnings : from USD15 million in 1960 to USD27 bil. in 2011.• share of processed exports in total palm oil product exports;• from 0% in 1974 to 99% by 1994.

Page 31: Changing GVCs in Asia with Nearshoring and Reshoring

Industrial/Innovation policy and local ownership to overcome latecomers’ disadvantages in Palm Oil:

R&D

.

1) trade policy and promotion

(to counter the European tariffs not on crude but on processed palm oil);

imposed export taxes on crude palm oil

2) Nationalisation and takeover of foreign ownership:

Hostile takeover in the London stock exchange of British owned plantations in Malaysia in 1981

3) R&D support and fiscal incentives for value addition

Palm oil Research Council; Oil Palm Genetics Laboatory (OPGL)

Tax incentives for the utilization of oil palm biomass

Tax incentives for reinvestment in resource-Based industries

Page 32: Changing GVCs in Asia with Nearshoring and Reshoring

Concluding Remarks

• Changing environment:

Digitalization, Covid-19, high wages in China; US-China conflicts (tariffs on China)

Both opportunity and threat, depending upon local responses and preparedness

• New Opportunity for Nearshoring and new sources and modes of growth

1) Nearshoring + digitalization for manufacturing in SEA;

- Need upskilling and reskilling and infrastructure

2) New growth with resource-based sectors

for high value-added, export orientation,

by combining new technologies;

--need targeted innovation policy and financing including P-P venture capital,

promoting new alliances (vertical and horizontal)

Page 33: Changing GVCs in Asia with Nearshoring and Reshoring

References• On Resource-based dev’t to overcome middle income trap

A. Lebdioui, K. Lee, & C. Pietrobelli (2020), Local-Foreign Technology Interface, Resource-based Development, and Industrial Policy: How Chile and Malaysia are escaping the Middle-Income Trap, Journal of Technology Transfer .

On upgrading in Penang in Malaysia, and auto in Thailand

Lee, K., et al. (2019). Is the Fourth Industrial Revolution a window of opportunity for upgrading or reinforcing the middle-income trap? Asian model of development in Southeast Asia. Journal of Economic Policy Reform, 1-18.

On GVC in China

=>Lee, K., Szapiro, M., & Mao, Z. (2018). From global value chains (GVC) to innovation systems for local value chains and knowledge creation. European J .of Development Research, 30(3), 424-441.

On E-fishery in Indonesia

Lee, Keun 2021, Economics of Technological Leapfrogging, in JD et al eds, The Challenges of Technology and Economic Catch-up in Emerging Economies, Oxford Univ Press

Others:

Lee, Keun and TY Park, 2021, Changing GVC in Post-Pandemic Asia: Korea, China and Southeast Asia, working paper, IER of SNU (EconPapers: Changing GVC in Post-Pandemic Asia: Korea, China and Southeast Asia (repec.org)

• Jung, MS (2020) Report on GVC changes and Implications for Korea (in Korean), KOTRA Report

Page 34: Changing GVCs in Asia with Nearshoring and Reshoring

34

Gracias! ස්තුතියි !Obrigado!

Thank you!

amesege'nalo’

謝謝大家감사합니다Danke shon!ありがとう