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  • EPM 1016: Instrumentation and measurement techniques Chapter 1: Instrumentation system and measurement

    Dr.LsTeo/Ykleong 1/18

    Chapter 1: Instrumentation system and measurement

    Objectives of chapter

    Introduction to general element of measurement system

    Explaining some criteria in defining measurement errors

    Describing of limiting error and its derivation/combination

    Explaining type of errors that could be involved in a measurement system

    Chapter contents and outline

    1.0 Introduction to measurement system

    1.1 Terms

    1.2 Elements of a generalized measurement system

    1.3 Functions of instrument

    2.0 Measurement errors

    2.1 Terms

    2.2 Limiting and guarantee errors

    2.3 Type of errors

    3.0 Measurement Standard

    3.1 Terms

    3.2 Fundamental and secondary units

    3.3 Symbols and notation (refer attachment)

    3.4 Equation and numbering

    3.5 Dimension analysis

  • EPM 1016: Instrumentation and measurement techniques Chapter 1: Instrumentation system and measurement

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    1.0 Instrumentation system

    A measurement system converts the unknown quantity of a energy to a numerical unit

    using an instrument (result: number + measured unit, e.g.: 6.8 Kg/(ms)2.

    1.1 Terms

    Measurement comparison between an unknown quality and a predefined standard

    Measurand the unknown quality to be measured.

    Instrument physical device uses to determined measurand numerically.

    1.2 Elements of a generalized measurement system

  • EPM 1016: Instrumentation and measurement techniques Chapter 1: Instrumentation system and measurement

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    1. Transducer

    a) a device which converts energy from one form to another

    b) input transducer (sensor); output transducer (actuator)

    2. Sensor

    a) a device which senses and detects the physical quantity of measurand

    b) mechanical, e.g. Bourdon tube pressure meter, advt: reliable for static & stable

    condition, disavdt: not for fast transient measurement

    c) electrical, e.g. voltmeter & ammeter, advt: more rapid condition

    c) electronic, e.g. digital meter, advt: fast & higher precision

    3. Variable conversion element e.g. ADC or DAC

    4. Variable manipulation element

    a) to manipulate the signal presented to it while preserving the original

    information.

    b) e.g. : signal amplifier.

  • EPM 1016: Instrumentation and measurement techniques Chapter 1: Instrumentation system and measurement

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    5. Signal conditioning

    a) operation performed on the signal to bring it to the desired form.

    b) includes variable conversion and variable manipulation.

    6. Telemetry

    a) transmission of data from remote sources to serve specific purposes.

    7. data presentation element (also output transducer)

    a) to convey the measured quantity for further action: display, recording and

    control.

    b) E.g. CRT, printer, magnetic tapes, LCD.

    1.3 Functions of instrument

    a) Indicating function: meter display (in a car or voltmeter), digital display.

    b) Recording function: data keeping, e.g. record volume of production

    c) Controlling function: temperature, position, speed, liquid level, flow control

  • EPM 1016: Instrumentation and measurement techniques Chapter 1: Instrumentation system and measurement

    Dr.LsTeo/Ykleong 5/18

    2.0 Measurement Error

    2.1 Terms

    1. True value -- Almost impossible to obtain in practice

    2. Measured value value indicated by an instrument

    It should follow by its uncertainty in measurement.

    Exp:

    l = (1.5 0.1) cm

    3. Norminal value value of the quality specified by the manufacturer

    It normally follows by tolerence

    Exp:

    R= 10 k 10 %

    4. Static error

  • EPM 1016: Instrumentation and measurement techniques Chapter 1: Instrumentation system and measurement

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    The difference between the measured value and the true value of the quantity

    tm AAAtruevalueluemeasuredvaerror

    =

    5. Relative static error

    tr A

    A =

    6. Accuracy

    Closeness with which an instrument reading approaches the true value

    7. Precision

    Is a measure of the reproducibility of the measurement

    It composed of 2 characteristics : conformity & number of significant figures

    E.g.:

    At = 1.51 mm

    After measured:

    System 1 gives; Am1 = 1.478mm (more precise)

    System 2 gives; Am2 = 1.5mm (more accurate)

    8. Sensitivity

  • EPM 1016: Instrumentation and measurement techniques Chapter 1: Instrumentation system and measurement

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    the ratio of the magnitude of the output signal or response to the magnitude of

    input signal

    9. Hysterisis

    A phenomenon which depicts different output effects when loading and unloading

    10. Reliability

    The period for an instrument which can maintain its accuracy and precision.

    11. Resolution or discrimination

    The smallest increment in input which can be detected with certainty by an

    instrument

    12. Response time

    Time period for an instrument from sensing till it reached to a steady state

  • EPM 1016: Instrumentation and measurement techniques Chapter 1: Instrumentation system and measurement

    Dr.LsTeo/Ykleong 8/18

    13. Frequency response

    A minimum time that an instrument can sense an instantaneous signal changed.

    14. Switching time

    Normally for all digital circuits (including microprocessor devices)

    Minimum time that can perform well in on-off switching

    15. Bandwidth

    The range of frequency that gives satisfactory output response.

    2.2 Limiting or Guarantee Errors

    1. What is guarantee error?

    a) To ensure the customer the quality of the instrument, the manufacturer guarantees a

    certain accuracy of their product.

    b) The manufacturers specify the deviations from the nominal value of a particular

    quantity.

    c) The limits of these deviations from the specified value are defined as limiting errors or

    guarantee errors.

    d) Actual value Aa= AS A where AS is the nominal value & A is the limiting error.

    A a satisfies: AS - A AV AS + A

    e) Relative limiting error,

    S

    r AA

    =

    f) % Relative accuracy = (1- r )x 100%

  • EPM 1016: Instrumentation and measurement techniques Chapter 1: Instrumentation system and measurement

    Dr.LsTeo/Ykleong 9/18

    g) E.g.: the value of capacitance of a capacitor is specified as 1 F 5% by the

    manufacturer.

    A = rAS = 0.05 X 1F = 0.05F

    0.95F Aa 1.05F

    2. Combination of limiting error

    a) Sum of quantities

    Let y be the final result which is the sum of measured quantities x1, x2,, xn.

    y = x1 + x2 + xn

    dy= dx1 + dx2 + dxn

    If the errors in the component quantities, dxi , are represented by x1, x2, , xn,

    limiting error y in y is given by :

    y = x1 + x2 + xn

    b) Difference of 2 quantities

    y = u v

    dy = du - dv

    If the errors in u and v are u and v respectively, consider worst case, i.e., when the

    error in u is +u and error in v is -v and vice versa,

    y = ( u + v)

    In general,

    y = x1 x2 xn

    y = (x1 + x2 ++ xn)

    c) Product of n components

  • EPM 1016: Instrumentation and measurement techniques Chapter 1: Instrumentation system and measurement

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    y=x1x2xn

    ln y = lnx1 + lnx2 + +lnxn

    differentiating:

    n

    n

    xdx

    xdx

    xdx

    ydy

    +++= ...2

    2

    1

    1

    Limiting error:

    =

    =n

    i i

    i

    xx

    yy

    1

    d) Quotient of more then 2 quantities

    nxxxy

    ...1

    21

    =

    ln y = -lnx1 - lnx2 - -lnxn

    Than limiting error

    =

    =n

    i i

    i

    xx

    yy

    1

  • EPM 1016: Instrumentation and measurement techniques Chapter 1: Instrumentation system and measurement

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    e) Power of a factor

    y = x1m1x2m2xnmn

    ln y = m1 ln x1 + m2 ln x2 ++ mn ln xn

    limiting error:

    =

    =n

    i i

    ii xxm

    yy

    1

    f) E.g.:

    Given 3 resistors with values R1 =37 5% , R2 = 75 10%, R3 =50 5%.

    Determine the magnitude and limiting error in ohm and in percent of the resistance of

    a) these resistors which are connected in series.

    b) These resistor which are connected in parallel

    Solution :

    In series

    R1 = (37 1.85) R2 = (75 7.5) R3 = (50 2.5)

    R = R1 + R2 +R3

    R= R1 + R2 +R3

    R = (1.62 11.85) or 162 7%

    In parallel

    1/R = 1/R1 + 1/R2 + 1/R3

    R/R2 = R1 /R12 + R2/R22 + R3/R32

    R= (16.56 1.01) or R= 16.56 6.1%

  • EPM 1016: Instrumentation and measurement techniques Chapter 1: Instrumentation system and measurement

    Dr.LsTeo/Ykleong 12/18

    g) Known error

    If error of a quantity is known exactly, the effect of error can be taken into a/c as in

    combining limiting error. The only difference is that the sign of the error must be

    preserved in all calculations.

    2.3 Type of Errors

    1. Gross Errors

    Refer to errors due to human mistake in reading instruments and recording and

    calculating measurement results.

    E.g. 1: read the temperature as 31.5C while the actual reading may be 21.5C

    E.g. 2: read 25.8C and record as 28.5C

    Prevention: read and record carefully, and taking the average of several reading

    2. Systematic Errors

    a) Instrumental errors

    i) due to inherent shortcoming in the instrument

    Inherent due to their mechanical structure.

    They may be due to construction, calibration or operation of the.

    E.g.: If the spring (use for producing controlling torque) of a permanent magnet

    instrument has become weak, the device will always read high.

    Overcome methods

    - re-calibrated carefully

    - apply correction factors after determining the instrumental errors

    ii) due to misuse of instrument

    E.g. 1: failure to adjust the zero of instruments

    E.g. 2: using leads of too high resistance (when measure low R value)

    iii) due to loading effect of instruments

    E.g.:

    A voltmeter having a sensitivity of 1000/V reads 100V on its 150V scale

  • EPM 1016: Instrumentation and measurement techniques Chapter 1: Instrumentation system and measurement

    Dr.LsTeo/Ykleong 13/18

    when connected across an unknown resistor in series with a milliammeter.

    The milliammeter reads 5mA.

    Think of the loading effect introduces by voltmeter or ammeter, and what is the

    characteristic of ideal voltmeter and ideal ammeter?

    A) calculate apparent resistance of the unknown resistor

    Total resistance,

    === kxIE

    RT

    TT 20105

    1003

    Neglecting the effect of voltmeter,

    unknown resistor, Rx =20k.

    B) calculate actual resistance of the unknown resistor

    Resistance of voltmeter,

    Rx = 150k.

    RT= Rx//RV

    kkXRRRR

    RVX

    VXT 65.1720150

    15020=

    +=

    +=

    C) calculate % of error due to loading effect of voltmeter

    % of error = (17.65-20)/17.65 = -0.133 or 13.3%

    Accuracy = 100% - |%loading error| = 100-|-13.33| = 86.67%

    i.e. loading effect cause inaccuracy of measurement.

    This can be avoided by using appropriate instrument or using them intelligently (use

    instrument in proper arrangement).

    E.g.: using high voltmeter which have high resistance in relative to the load

    resistance

  • EPM 1016: Instrumentation and measurement techniques Chapter 1: Instrumentation system and measurement

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    2 (b) Environmental Errors

    E.g.: effects of temperature, pressure, humidity, dust, vibrations or external magnetic or

    electrostatic fields.

    i) Keeping the conditions as nearly as constant as possible.

    E.g.: temperature can be kept constant by keeping the equipment in a temperature

    controlled enclosure.

    ii) use equipment which is immune to these effects

    E.g.: variations of resistance with temperature can be minimized by using resistance

    materials which have a very low resistance temperature co-efficient

    iii) employ techniques which eliminate the effects of disturbances

    E.g.: effect of humidity & dust can be entirely eliminated by hermetically sealing the

    equipment

    iv) apply computed correction

    2 (c) Observational Errors

    i) Parallax error

    ii) Reaction time

  • EPM 1016: Instrumentation and measurement techniques Chapter 1: Instrumentation system and measurement

    Dr.LsTeo/Ykleong 15/18

    3.0 Measurement standard ~ before we can measure something, we must define its dimension and provide some standard, or reference unit, in terms of which the quantity can be expressed numerically. (Lord Kelvin)

    3.1 Terms

    Dimension- Defines some physical characteristics. Eg. Length, volume, velocity,

    heat and etc.

    Unit is a standard or reference by which a dimension can be expressed numerically

    SI unit The international system of units

    3.2 Fundamental and secondary units

    There are five fundamental units or base units

    a) Meter (m), L

    b) Kilogram (Kg), M

    c) Second (s), t

    d) Ampere (A), I

    e) Kelvin (K), T

    Secondary units are the product of fundamental units

    For eg : Area ( L2)- m2, Newton, Kgms-2 and etc

    3.3 Symbols and notation (refer attachment)

  • EPM 1016: Instrumentation and measurement techniques Chapter 1: Instrumentation system and measurement

    Dr.LsTeo/Ykleong 16/18

    3.4 Equation and numbering It is important to have a right concept to write an equation. For an example:

    Y=MX + C

    Where M and C are the constants. X and Y are the variables.

    X is always refers as the input/ changes to the system. (Always put at the right side of

    the equation.)

    Whereas,

    Y is always refers as the result/effect that cause by the changing of the X. (Always

    put at the left side of the equation and also always as a single term)

    For instant; Instantaneous Force induced that cause by the changing of the current

    with a finite length L and constant magnetic flux B is given by

    F=BIL

    Where B and L are the constant.

    I is the cause and F is the result.

    But if an instantaneous force is applied to the finite length conductor which cut a

    constant magnetic flux. A current is induced.

    The equation is rather written as follow

    I= F/BL

    F is the cause and I is the result.

    Although they look exactly the same but in the view for scientists or engineers, it is

    totally different.

    # The same principles that apply to plot a scientific graph. X axis is always refer as

    cause and Y axis is always refer as result.

    Question:

    How should we write an equation that consists more than one input but just

    one output?

    And how should we write an equation that only has one input but multiple

    output?

  • EPM 1016: Instrumentation and measurement techniques Chapter 1: Instrumentation system and measurement

    Dr.LsTeo/Ykleong 17/18

    3.5 Dimension analysis

    It is necessary condition for correctness that every equation be balanced dimensionally.

    For example:

    Newton, F(N) = mass M(kg) X acceleration LS-2 (ms-2)

    Example 1:

    The unit of voltage is always expressed as volt (V), try to express this dimension with

    only base units expression.

    Solution

    From definition: electric potential V is expressed either Joules per coulomb or in volts.

    Then:

    Volts = joules / coulomb

    V = FL/Q

    = MLS-2 X L / IS

    = ML2S-3 I-1

    Answer: V= kgm2s-3 A-1

    Exercise 1: What is the dimension of electrical resistance? Expressed with base units

    only.

    Exercise 2: Electrical force expressed as follow:

    2

    2

    rQkF =

    What is the dimension of k? Expressed with only base unit only.