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Luis María Drago 1951 Of. 13 - Parque Industrial Burzaco - Buenos Aires - Argentina Tel.: 5235-9383 /4327-2471 - www.altusarg.com.ar - [email protected] Chapter 1 Introduction of FATEK FBS Series PLC The FATEK FBS Series PLC is a new generation of micro PLC equipped with excellent functions comparable to medium or large PLC, with up to five communication ports. The maximum I/O numbers are 256 points for Digital Input (DI) and Digital Output (DO), 64 words for Numeric Input (NI) and Numeric Output (NO). The Main Units of FBS are available in three types: MA (Economy Type), MC (High-Performance Type), and MN (High-Speed NC Type). With the combination of I/O point ranges from 10 to 60, a total of 17 models are available. Fifteen DI/DO and 19 NI/NO models are available for Expansion Units/Modules. With interface options in RS232, RS485, USB, Ethernet, CANopen, Zigbee and GSM, the communication peripherals are available with 15 boards and modules. 1.1 Appearance of Main Unit All the Main Units of FBS-PLC have the same physical structure. The only difference is the case width. There are four different case sizes, which are 60mm, 90mm, 130mm, and 175mm. The figure below will use the Main Unit case of the FBS-24MC as an example for illustration: ( ) OUT Y Y6 Y1 AC100~240V C0 Y0 Y4 Y2 C2 Y3 PORT0 Y5 C4 C6 0 4 8 2 I 6 5 9 Y8 Y7 Y9 3 7 ( ) IN X X8 X0 PROGRAMMABLE CONTROLLER 24V OUT S/S RX TX RUN ERR I2 I3 POW X4 X2 X1 X3 0 8 4 2 I I0 9 6 5 X6 X5 X7 X12 3 I I 7 X10 X9 X11 X13 X10 3 I 2 0 Y2 AC100~240V C0 Y1 Y0 C2 8 Y4 Y3 C4 Y5 Y6 C6 Y7 9 5 6 4 7 X2 TX 24V OUT S/S X0 X1 IN X ( ) RX ERR OUT Y ( ) POW RUN 0 X3 X5 X4 X7 X6 X9 X8 Y8 Y9 X12 X11 X13 3 1 4 11 6 12 9 16 15 18 20 19 15 10 17 3 5 2 8 7 9 8 4 5 I I2 I3 I I I0 6 7 3 2 max. 400mA IN 400mA max. IN FBs-24MCR2-AC FBs-24MCR2-AC 13 14 X9 Y7 PORT1 Y0 PORT2 AC100~240V C0 24V OUT RX TX RX S/S TX RX Y4 PORT0 C2 Y1 Y3 Y2 CONTROLLER TX 6 5 7 4 9 C4 Y5 8 C6 Y6 POW ERR I RUN 0 ( ) OUT Y 2 3 PROGRAMMABLE X4 X0 X1 X3 X2 I3 I 5 9 4 I2 8 X5 0 X6 7 6 IN X ( ) I0 I I X8 2 X7 3 Y9 Y8 X12 X10 X11 X13 400mA max. IN FBs-24MCR2-AC 1 35mm-width DIN RAIL 2 DIN RAIL tab 3 Hole for screw fixation (ψ4.5× 2) 4 Terminals of 24VDC power input and digital input (Pitch 7.62mm) 5 Terminals of main power input and digital output (Pitch 7.62mm) 6 Standard cover plate (without communication board) 7 Cover plate of built-in communication port (Port 0) (Front view without Communication Board) (Front view with cover plate removed) (Front view with CB-22 Board installed)

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  • Luis Mara Drago 1951 Of. 13 - Parque Industrial Burzaco - Buenos Aires - ArgentinaTel.: 5235-9383 /4327-2471 - www.altusarg.com.ar - [email protected]

    Chapter 1 Introduction of FATEK FBS Series PLC The FATEK FBS Series PLC is a new generation of micro PLC equipped with excellent functions comparable to medium

    or large PLC, with up to five communication ports. The maximum I/O numbers are 256 points for Digital Input (DI) and Digital Output (DO), 64 words for Numeric Input (NI) and Numeric Output (NO). The Main Units of FBS are available in three types: MA (Economy Type), MC (High-Performance Type), and MN (High-Speed NC Type). With the combination of I/O point ranges from 10 to 60, a total of 17 models are available. Fifteen DI/DO and 19 NI/NO models are available for Expansion Units/Modules. With interface options in RS232, RS485, USB, Ethernet, CANopen, Zigbee and GSM, the communication peripherals are available with 15 boards and modules.

    1.1 Appearance of Main Unit

    All the Main Units of FBS-PLC have the same physical structure. The only difference is the case width. There are four different case sizes, which are 60mm, 90mm, 130mm, and 175mm. The figure below will use the Main Unit case of the FBS-24MC as an example for illustration:

    ( )OUT Y

    Y6Y1AC100~240V

    C0 Y0Y4Y2

    C2 Y3

    PORT0

    Y5C4 C6

    048

    2I65

    9

    Y8Y7 Y9

    37

    ( )IN X

    X8X0

    PROGRAMMABLECONTROLLER

    24V OUTS/S

    RXTX

    RUNERR

    I2 I3

    POW

    X4X2X1 X3

    0

    84

    2I

    I0965

    X6X5 X7

    X12

    3

    I I7

    X10X9 X11 X13

    X10

    3I 20

    Y2AC100~240V

    C0Y1

    Y0 C2

    8

    Y4Y3 C4

    Y5 Y6C6 Y7

    95 64 7

    X2

    TX

    24V OUTS/S

    X0X1

    IN X( )

    RX

    ERR

    OUT Y( )

    POWRUN

    0

    X3 X5X4

    X7X6

    X9X8

    Y8Y9

    X12X11 X13

    3

    1

    4

    116

    12

    9 16 15 18 20

    191510 1735 2

    8

    7

    ( ) ( )

    984 5

    I

    I2 I3I II0

    6 732

    max.400mA

    IN

    400mAmax.

    INFBs-24MCR2-AC FBs-24MCR2-AC

    13

    14

    X9

    Y7

    PORT1

    Y0

    PORT2

    AC100~240V

    C0

    24V OUT

    RX

    TX

    RX

    S/S

    TX

    RX

    Y4

    PORT0

    C2Y1

    Y3Y2

    CONTROLLER

    TX

    65 749

    C4Y5

    8

    C6Y6

    POW

    ERR

    I

    RUN

    0( )OUT Y

    2 3

    PROGRAMMABLE

    X4X0X1 X3

    X2

    I3

    I59

    4

    I28

    X5

    0

    X6

    76

    IN X( )

    I0 I I

    X8

    2

    X7

    3

    Y9Y8

    X12X10X11 X13400mA

    max.

    INFBs-24MCR2-AC

    1 35mm-width DIN RAIL 2 DIN RAIL tab 3 Hole for screw fixation (4.5 2) 4 Terminals of 24VDC power input and digital input (Pitch 7.62mm) 5 Terminals of main power input and digital output (Pitch 7.62mm) 6 Standard cover plate (without communication

    board) 7 Cover plate of built-in communication port (Port 0)

    (Front view without Communication Board) (Front view with cover plate removed)

    (Front view with CB-22 Board installed)

  • H1-2

    Output expansion slot

    Digital output terminal block and Main power input (for XY- )

    Screw hole4.5 2

    Expansion cable connector

    Y9

    DIN RAIL tab

    C3C1 Y1Y2

    CONTROLLERPROGRAMMABLE

    765 8

    Y3Y4

    Y5C5

    Y7Y6C7

    I09

    Y8

    OUT Y2I 3 4

    ( )

    POW

    Output status indicator

    Y10

    X11

    Digital input terminal block

    X124V INS/S X2

    X7 X9X5X3

    I3

    X4 X6

    6 75 8

    IN XI4I09 I I

    ( )

    I2

    2I 3

    X8

    4

    X10X13

    X12 X14

    Input status indicator

    FBs-24XYR

    Output expansion slot cover plate

    Front view of output expansion slot with cover plate removed

    8 Indicators for transmit (TX) and receive (RX) status of built-in communication port (Port0). 9 Indicator for Digital Input (Xn). 10 Indicator for Digital Output (Yn). 11 Indicator for system status (POW, RUN, ERR). 12 I/O output expansion header cover [units of 20 points or beyond only], with esthetic purpose and capable of securing

    expansion cable.

    13 FBS-CB22 Communication Board (CB). 14 FBS-CB22 CB cover plate (each CB has its own specific cover plate) 15 Screw holes of communication board. 16 Connector for communication board (for 7 types CB of CB2, CB22, CB5, CB55, CB25, CBE, CBCAN , 3 types AIO

    of B2DA, B2AD, B4AD, and 2 types DAP of BDAP and BPEP)

    17 Left side (communication) expansion header (only available in MC/MN model, for CM22, CM25, CM55, CM25E, CM55E, and CMGSM connection).

    18 Connector for Memory Pack. 19 Connector for built-in communication port (Port 0) (With USB and RS232 optional, shown in the figure is for RS232) 20 Right side (I/O) output expansion header (only available in units with 20 points or beyond), for connecting with

    cables from expansion units/modules.

    1.2 Appearance of Expansion Unit/Module

    There are three types of cases for expansion units/modules. One type uses the same case as main unit that of the 90mm,

    130mm, and 175mm, while the other two have thinner 40mm and 60mm cases, which are for expansion modules. All

    expansion cables (left) of expansion units/modules are flat ribbon cables (5cm long), which were soldered directly on the PCB,

    and the expansion header (right) is a 14Pin Header, with this to connect the right adjacent expansion units/modules. In the

    following, each of the three types of expansion units/modules is described as an example:

    Expansion unit/module with 90mm, 130mm, or 175mm width case: [ -24XY, -40XY, -60XY, -16TC, -16RTD]

  • H1-3

    Expansion unit/module with 60mm width case: [-16XY, -16Y, -20X ]

    Expansion cable connector DIN RAIL tabI/O terminal block

    Screw hole4.5 2

    Output expansion slot

    Output status indicator

    83

    C1Y1

    Y2Y3

    C3Y4

    POW

    6 72I

    Y8Y6Y5

    C5Y7

    ( )OUT Y4 5

    83

    I/O terminal block

    S/S

    2I76

    X1X2

    X3X8

    54

    ( )IN X

    X6X4X5 X7

    Output expansion slot

    Front view of output expansion slot with cover plate removed

    FBs-16XYR

    Output expansion slot cover plate

    Expansion module with 40mm width case: [ -8XY, -8Y, -8X, -6AD, -2DA, -4DA, -4A2D, -2A4TC,

    -2A4RTD,-7SG1, -7SG2, -2TC, -6TC, -6RTD, -CM5H, -6NTC, -4PT,

    -1LC, -1HLC, -VOM ]

    Screw hole4.5 2

    Expansion cable connector

    Output status indicator

    Input status indicator

    DIN RAIL tabI/O terminal block

    POWOUT Y

    C1Y1

    I 2

    Y3C3

    Y2Y4

    ( )

    43

    X2

    2I

    S/S X1X4

    43( )IN X

    X3

    I/O terminal block

    Front view of output expansion slot with cover plate removed

    FBs-8XYR

    Output expansion slot cover plate

    Output expansion slot

  • H1-4

    DIN RAIL tab

    Screw hole4.5 2

    Expansion cable connector

    Input status indicator

    X8 FG

    I/O Header socket

    X24

    X16S/S3

    X22X20X18

    X10S/S2

    X14X12

    FG

    FG

    X19X21X23

    X17

    X13X15

    X9X11

    S/S1

    X6X4X2

    20I8 I9I7POW

    I02

    9I

    II I23 4

    X1

    X5X7

    X3

    23 24222IIN X( )

    I5I4I365 7

    I68

    FBs-24X

    Output expansion slot cover plate

    Front view of output expansion slot with cover plate

    Output expansion slot

    Expansion module with 40mm width case: [ -24X, -24YT, -24YJ, -32DGI ]

    1.3 Appearance of Communication Expansion Module

    The Communication Module (CM) of FBS-PLC has a 25mm-width case, which can be used in the following seven modules: -CM22, -CM25, -CM55, -CM25E, -CM55E, -CM25C, -CM5R.

    4.5 2

    ( )

    Port3

    Port4

    Port3

    Port4

    17

    DIN RAIL

    FBs-CM25E

    PORT3 (RS232)

    RX

    TX

    NT

    TX

    TX

    RX

    RX

    RUN

    LNK

    (Port4)

    Terminator (T:ON, N:OFF)

    G

    6

    2

    1

    +

    3ETHERNETPORT4 (RS485)

    Port 3 Communication

    Screw hole 4.52

    Port3 Communication

    Port 4 Communication Socket

    Port4 Communication indicator

    Terminator Switch (T: ON, N:OFF)

    DIN RAIL tab

    Communication module expansion cableconnector (to be plugged in main unit 17 )

    Ethernet network (Port 4)

  • H1-5

    1.4 List of FBs-PLC Models

    Module Name Specifications

    Main U

    nits

    Basic Main Units

    FBs-10MAC 6 points 24VDC digital input (2 points high speed 100KHz, 2 points medium speed 20KHz, 2 points medium speed total 5KHz); 4 points relay or transistor output (2 points high speed 100KHz, 2 points medium speed 20KHz); 1 RS232 or USB port(expandable up to 3); I/O is not expandable

    FBs-14MAC 8 points 24VDC digital input (2 points high speed 100KHz, 2 points medium speed 20KHz, 4 points medium speed total 5KHz); 6 points relay or transistor output (2 point high speed 100KHz, 4 points medium speed 20KHz); 1 RS232 or USB port(expandable up to 3); I/O is not expandable

    FBs-20MAC 12 points 24VDC digital input (2 points high speed 100KHz, 4 points medium speed 20KHz, 6 points medium speed total 5KHz); 8 points relay or transistor output (2 points high speed 100KHz, 6 points medium speed 20KHz); 1 RS232 or USB port(expandable up to 3)

    FBs-24MAC 14 points 24VDC digital input (2 points high speed 100KHz, 6 points medium speed 20KHz, 6 points medium