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    EE2063

    Chapter 1

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    Companies need leaders who understand technology

    and business

    Modern-day Economy

    Customer needs are

    changing rapidly

    Intense Global

    competition

    Very Fast advancement intechnology

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    Engineers with proper management

    training have great opportunities tomake valuable and lasting

    contributions. (Babcock 1996)

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    Managers

    Employees entrusted with:

    Taking decisive actions

    Utilizing resources

    Controlling internal teams

    Guiding external businesspartners

    Company

    Goals

    Planning, Organizing, Leading and

    Controlling

    Main Areas

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    The driving force behind the

    evolution of managementtheory is the search for

    better ways to utilizeorganisational resources.

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    Evolution of Management Theory

    1890 1900 1910 1920 1930 1940 1950 1960 1970 1980 1990 2000

    Scientific ManagementTheory

    Administrative Management Theory

    Behavioural Management Theory

    Management Science Theory

    Organisational

    Environment Theory

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    Ancient Management Thoughts

    2500BC

    Pyramids- 100 000 men

    from 20 ~30 years to

    complete one pyramid.

    Based on trial and error .

    No systematic

    documentation of the

    management strategy and

    practices

    Chinese emperors

    applied principles of

    organizing ,

    planning, directing

    and controlling

    Mayan

    temples

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    An industry where the creation of products and services

    is home-based, rather than factory-based. Whileproducts and services created by cottage industry are

    often unique and distinctive given the fact that they are

    usually not mass-produced, producers in this sector

    often face numerous disadvantages when trying tocompete with much larger factory-based companies.

    Cottage industry

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    Industrial Revolution ( 18 century)

    Industrial engineering started in England during the industrial

    revolution in mid 18th century ( 1750 1850)

    Mainly due to developments in technological innovations that

    helped mechanise many traditional manual tasks

    Most important invention Steam engine by James Watt

    Three basic innovation that brought about the Industrial Revolution

    1. Replacement of hand tools with power tools and machines

    2. Introduction ofnew power source

    3. Operation offactories as a new form of organising forproduction of goods

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    Accomplishments / Effects

    Factories are formed involving equipment and workers

    Destroyed the cottage industry in England

    Created problem related to child labour

    Poor living conditions for workers, crime, and brutality

    This induced the creation of factory layout, inventory control,

    production planning, work-flow analysis and cost analysis.

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    Small-scale

    Crafts Production

    Large-scale

    Mechanised Manufacturing

    Managed by engineers who only

    had Technical orientation

    Problems faced:

    How to handle people

    Social problems relating to working togetherin large groups

    How to increase efficiency of the worker-task mix

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    Famous economist,

    Adam Smith,

    journeyed aroundEngland in 1700s

    studying the effects

    of industrialrevolution.

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    Each worker

    responsible forAll tasks

    Each worker performed

    only 1 or a few tasks toproduce

    Crafts-style Factory System

    Poorer performance Few thousands per/day

    Cannot be equallySkilled in alltasks

    Better performance48,000 pins per day

    More skilled at theirtasks

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    Job Specialisation Division of Labour

    Increased EfficiencyBetter Organisational

    performance

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    With insights gained from Adam Smithsobservations, other managers and

    researchers began to investigate how to

    improve job specialisation to increase

    performance.

    They focused on how to organise and control

    the work process.

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    Industrial Development in US- 19th Century

    Emigrants from England set up textile mills, railroads, steel mills

    Charles Babbage ( 1792-1871)

    Published a study of that describes the use of machinery and

    the organisation of human resources for production purpose.

    He advanced the idea of division of labour, factory sizedetermination, profit-sharing, schemes, methods of observing

    manufacturing and time-study methods.

    Formation of several association to promote exchange of best

    practices in engineering and management.

    1893 American Society of Engineering Education

    1880 - American Society of Mechanical Engineers

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    F.W. Taylor (1856-1915)

    Scientific Management

    He decomposed a job of mechanical

    nature into set of elementary motions,discarded unnecessary motions, and

    examined the remaining motions

    (stopwatch studies) to find the most

    efficient method and sequence ofmotion element.

    1911studied work methods and shop management

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    Taylor believed that if the amount of time and effort that each

    worker expends to produce a unit of output can be reduced by

    increasing specialisation and division of labor, the productionprocess will become more efficient.

    He put forward the idea that workers are motivated mainly by pay.

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    His Theory of Scientific Management argued the following:

    Workers do not naturally enjoy work and so need closesupervision and control

    Therefore managers should break down production into a

    series of small tasks

    Workers should then be given appropriate training and toolsso they can work as efficiently as possible on one set task.

    Workers are then paid according to the number of items they

    produce in a set period of time, i.e. piece-rate pay.

    As a result, workers are encouraged to work hard and maximizetheir productivity.

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    Taylors Principles

    1. Study the way workers

    perform their tasks, gather all

    informational job knowledgethat workers possess, and

    experiment with ways of

    improving how tasks are

    performed

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    2. Codify the new methods of performing tasks into

    written rules and standard operating procedures.

    3. Carefully select workers who possess skills and

    abilities that match the needs of the task, and train

    them to perform the task according to theestablished rules and procedures.

    4. Establish a fair or acceptable level of performance

    for a task, and then develop a pay system that

    provides a reward for performance above the

    acceptable level.

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    Taylor focused on production aspects without paying

    attention the workers. According to Taylor, work is divided

    into planning/training (a management responsibility) androte execution (by the uneducated worker of the day).

    Taylor

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    This scientific management became nationally known,

    but the selective implementation of the principles

    created more harm than good

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    Workers felt that as their performance increased,

    managers required them to do more work for the

    same pay.

    Increases in performance meant fewer jobs and

    greater threat of layoffs

    Monotonous and repetitive

    Dissatisfaction

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    This led to an increase in strikes and other forms of

    industrial action by dissatisfied workers.

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    Fordused Taylors principle

    Achieving the right mix of worker-task specialisation

    Linking people and tasks by the speed of the

    production line

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    Taylors methods were widely adopted

    as businesses saw the benefits of

    increased productivity levels and lower

    unit costs. The most notable advocate

    was Henry Ford who used them to

    design the first ever production line,

    making Ford cars. This was the start of

    the era of mass production.

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    Franklin Motor Company

    Redesigned the work process using the scientificmanagement principles.

    Production increased from 100 cars a month to 45 cars

    a day.

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    The Gilbreths Study of Human Factors

    Frank Gilbreth (1868-1924) He was a bricklayer, a building contractor, and a management

    engineer. He was a member of the ASME, the Taylor Society (precursor

    to the SAM), and a lecturer at Purdue University.

    Lilian Gilbreth (1878-1972)

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    Time and Motion Study

    1. Break and analyse every individual actionnecessary to perform a particular task intoeach of its component actions

    2. Find better ways to perform each

    component action3. Reorganise each component action so that it

    is more efficient: less cost of time and effort

    Their goal was to maximise the efficiency withwhich each individual task performed.

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    Study of Fatigue

    How physical characteristics of the workplace

    contribute to job stress

    Effects of lighting

    Effects of heating

    Effects of color of walls

    Design of tools and machines

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    Administrative Management Theory

    Henri Fayol- Principles of Management

    Divided the industrial undertakings to six groups:technical, commercial, financial, security, accounting andadministrative.

    Developed 14 general principles of administration

    Administrative Management

    The study of how to create an organisationalstructure that leads to high efficiency (least

    effort) & effectiveness (creates value).

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    14 Principles of Management

    1. Division of Labour

    2. Authority & Responsibility

    3. Unity of Command

    4. Line of Authority

    5. Centralisation6. Unity of Direction

    7. Equity

    8. Order

    9. Initiative

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    10. Discipline

    11.Remuneration of

    Personnel

    12.Stability of tenure of

    Personnel13.Subordination of

    Individual Interests to

    the Common Interest

    14.Esprit de Corps

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    1. Division of Labour

    Job specialisation and the division of labour

    should increase efficiency.

    Pointed out the downside of too much

    specialisation; so workers should be given

    more duties to perform.

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    2. Authority and ResponsibilityManagers have the right to give orders and the

    power to exhort subordinates for obedience.

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    3. Unity of Command

    An employee should receive orders from only

    one superior.

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    4. Line of AuthorityThe length of the chain of command that

    extends from the top to the bottom of an

    organisation should be limited.

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    5. Centralisation

    Authority should not be concentrated at the top

    of the chain of command.

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    6. Unity of DirectionThose operations within the organisation that

    have the same objective should be directed by

    only one manager using one plan. E.g. personnel

    department in a company should not have twodirectors each with a different hiring policy.

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    7. Equity

    Managers should be both friendly and fair to

    their subordinates.

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    8. OrderMaterials and people should be in the right

    place at the right time. People should be in

    the jobs that they are most suited to.

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    9. Initiative

    Subordinates should be given the freedom to

    conceive and carry out their plans, even

    though some mistakes may result.

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    10. DisciplineMembers in an organisation need to respect the

    rules and agreement that govern the

    organisation. To Fayol, discipline results from good leadership, fair

    agreements and judiciously enforced penalties for

    infractions.

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    11. Remuneration of Personnel

    Compensation for work done should be fair to

    both employees and employers.

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    12. Stability of Tenure of Personnel

    A high employee turnover rate undermines the

    efficient functioning of an organisation.

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    13. Subordination of Individual

    Interests to the Common Interest

    Interests of employees should not take

    precedence over the interests of the

    organisation as a whole.

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    14. Esprit de CorpsPromoting team spirit gives the organisation a

    sense of unity.

    To Fayol, even small factors help develop thespirit. E.g. use verbal communication instead offormal, written communication wheneverpossible.

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    Theory of Bureaucracy

    Max Weber (1864-1920)

    Developed the principles ofbureaucracy-a formal system of

    organisation and administration

    designed to ensure efficiency

    and effectiveness.

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    S f i l d

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    System of written rules and

    SOPs that specify how

    Employees should

    behave

    Selection and evaluation

    System that rewardsEmployees fairly and

    Equitably.

    Clearly specified

    System of task and

    Role relationships

    Clearly specified

    Hierarchy of

    authority

    A bureaucracy

    Should have

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    Five Principles:

    1. A Managers formal authority derives from

    the position he or she holds in the

    organisation

    2. People should occupy positions because of

    their performance, not because of their

    social standing or personal contacts.

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    3. The extent of each positions formal authority

    and task responsibilities and its relationshipto other positions in an organisation, should

    be clearly specified.

    4. Authority can be exercised effectively in an

    organisation when positions are arranged

    hierarchically, so employees know whom to

    report to and who reports to them.

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    5. Managers must create a well-defined system

    ofrules, standard operating procedures and

    norms so that they can effectively control

    behaviour within an organisation.

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    Rules

    Formal written instructions that specify actions

    to be taken under different circumstances to

    achieve specific goals.

    Rule: At the end of the day employees are to

    leave their machines in good order.

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    Standard Operating Procedures

    (SOP)

    Specific sets of written instructions about how

    to perform a certain aspect of a task.

    SOP:

    Specifies exactly how they should do so, which

    machine parts should be oiled or replaced.

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    Norms

    Norms are unwritten, informal codes of conduct

    that prescribe how people should act in

    particular situations.

    E.g.: An organisational norm in a restaurant

    might be that waiters should help each other

    if time permits.

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    Behavioral Management Theory

    The Work of Mary Parker Follet

    The Hawthorn Studies and Human Relations

    Theory X and Y

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    Human Factors

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    Behavioral Management

    The study of how managers should behave to

    motivate employees and encouragethem to

    perform at high levels and be committed to

    the achievement of organisational goals.

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    Mary Parker Follet

    Mary Parker Follett advocated for a

    human relations emphasis.

    Her work contrasted with the

    "scientific management" ofFrederick W. Taylor.

    Mary Parker Follett stressed the

    interactions of management and

    workers.

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    Follett was one of the first to integrate the

    idea of organisational conflict intomanagement theory, and is sometimes

    considered the "mother of conflict

    resolution.

    She coined the words "power-over" and

    "power-with" to differentiate coercive power

    from participative decision-making.

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    She was of the view that authority should go

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    She was of the view that authority should gowith knowledge.

    Advocatedinvolvement of workers in jobanalysis and work development process.

    Managers of different departments shouldcommunicate with each other directly.

    Cross-functioning

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    Th H h S di

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    The Hawthorne Studies

    Study effect of illumination on productivity

    Found the increased production was due to

    management interest

    Hawthorne effect is the finding that a

    managers behaviour or leadership approach

    can affect workers level of performance.

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    Theory X and Theory Y

    Douglas McGregor proposed that two sets of

    assumptions about how work attitudes and

    behaviors not only dominate the way

    managers think but also affect how theybehave in organisations.

    He named these two assumptions:

    Theory X and Theory Y.

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    Theory X

    Assumptions:

    Average worker is lazy

    Dislikes work

    Will try to do as little as possible

    Have little ambition and avoid responsibility

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    Managers Who Accept Theory X

    To keep performance high, workers must be

    supervised closely and their behaviors be

    controlled by means of the carrot and stick-

    rewards and punishments.

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    Design and shape work setting to maximisecontrol over workers behaviors.

    Minimise the workers control over the paceof work.

    Focus is on development of rules, SOPs and a

    well-defined system of reward andpunishment to control behavior.

    Managers see little point in giving autonomy

    to solve their own problems. Managers see their role as closely monitoring

    workers.

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    Theory Y

    Assumptions:

    Workers are not inherently lazy

    Do not naturally dislike work

    If given the opportunity, will do what is good

    for the organisation.

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    Characteristics of the work setting determine

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    Characteristics of the work setting determinewhether workers consider work to be a source ofsatisfaction or punishment.

    Managers do not need to closely control workersbehavior.

    They exercise self-control

    Decentralise authority

    Accountable for their jobs

    Managers role is not to control but to provide

    support and advice and to evaluate them on their

    ability

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    Skills for Managers/Leaders

    LeadershipSkills

    Administrative

    Skills

    Technical Skills

    What it takes for engineers to be selected as managers?Do all engineers want to be managers?

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    Work of an Engineer As Technical Contributor

    Understandobjectives of tasks specified

    Develop action plan for implementation

    Define standards (performance metrics)

    Selectmethodology/techniques

    Implementtask with proper effort

    Generate results and secure value Reportfindings (impact, lessons)

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    Tips for Engineers

    Demonstrate Technical Competence & Innovativecapabilities

    Brush Up Communications skills (ask, listen, writeand talk)

    Showunfailing reliability to induce trust andconfidence

    Be Proactive in seeking challenging tasks

    Exhibitreadiness for assuming larger responsibilities(take courses, practice skills, gain experience)

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    Typical Engineering Activities

    Design/development of products/processes Project engineering/management

    Value engineering and analysis

    Technology development and R&D(laboratory, field)

    Production/manufacturing and construction

    Customer service

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    Engineering Managers

    Four Dimensional WorkWork with boss

    EngineeringManager

    Work withsubordinates

    With self(Manage own

    time)

    Peers,Staff people

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    Engineering Management Functions

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    Engineering Management Functions

    Planning(forecasting, setting objectives, action

    planning, administering policies, establishing

    procedure)

    Organising (selecting organisational structure,delegating, establishing working relationship)

    Leading (deciding, communicating, motivating,

    selecting/developing people)

    Controlling (setting performance standards,evaluating/documenting/correcting performance)