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CHAPTER-1
PYRAZOLONE BASED REACTIVE &ACID DYES
Introduction and Literature Review
Present Work
Experimental
Chapter-1 Pyrazolone based Reactive and Acid Dyes
1
INTRODUCTIONDyes are intensely coloured substance used for the colouration of various
substrates such as paper, leather, fur, hair, foods, drugs, cosmetics waxes, greases,
petroleum products, plastics and textile materials. They are retained in these
substrates by physical adsorption, salt or metal complex formation, solution
mechanical retention, or by the formation of covalent chemical bonds.
The colour of a dye is due to electronic transitions between various molecular
orbitals, the probability of these transitions determining the intensity of the colour.
Witt proposed that in order for an organic molecule to be classified as a dye it must
contain two types of group.
The choromophore e.g. –N=O, -NO2, -N=N-, >C=C, >C=O, -CH=N-, -
N=N→O, -N=N-NH and quinonoid groups which are applied to a completely
conjugated system, and an auxochrome e.g. –OH, -NH2, -NHR or –NR2.
It is the interaction of the auxochrome with the chromophore that develops
colour intensity. It is now recognized that not only salt-forming groups but also
groups affecting the polarity of the system act as auxochromes. e.g. –CH3, -Cl, -Br, -
OH, -OCH3, -NH2, -NR2, and –O- and electron accepting groups such as –NH3, -
SO2NH2, -CO2R, -CN, -COCH3, -CHO and –NO2. The most effective auxochromioc
groups are those which participate directly in the conjugation with the chromophore
system.
Dyes are applied to textile fibers by two distinct processes: dyeing and
printing, of which dyeing is much more extensively used.
Dyes may be classified in accordance with their chemical constitution or their
application to textile fibers and for other colouring purposes. It is by application
methods rather than by chemical constitution that dyes are differentiated from
pigments.
Nomenclature of Dyes
There is no definite nomenclature of dyes, and most of the dyes have
several different names for the same dye because generally the dye manufacturers
assign their own names to a single dye. To overcome this difficulty a colour index has
been compiled by the dyes and colourists. In this colour index each dye is given its
individual colour number (C.I.No) [1,2].
Chapter-1 Pyrazolone based Reactive and Acid Dyes
2
Classification of Dyes According to their Chemical Constitution:
Class Subclass Example
Nitro ---------- Napthol yellow s
Nitroso ---------- Fast green o
Azo Monoazo Acid orange 2
Disazo Congo red
Trisazo Direct black EW
Polyazo --------------
Mordant azo Eriochrome black T
Stillbene azo Chrysophenine G
Pyrazolone azo Tartrazine
Diphenylmethane ---------- Auramine O
Triphenylmethane ---------- Malachite green
Anthraquinonoid ---------- Alezarine
Acridine ---------- Acridine orange NO
Thiazole ---------- Basic yellow T
Azine ---------- Safrainine T
Oxazine ---------- Capri blue GN
Thiazine ---------- Methylene blue
Cyanine Methine, Quinoline Astrafloxine FF, Krptocyanine
Sulphur ---------- Sulphur black T
Lactone ---------- Resoflavine W
Aminoketone ---------- Helindon brown CR
Hydrosyketone ---------- Alazarin dark green W
Indigoid ---------- Indigo
Sulphurizedvat dyes ---------- Hydron blue R
Phthalocyanine ---------- Monastral fast blue BS
Chapter-1 Pyrazolone based Reactive and Acid Dyes
3
Classification of Dyes by Application or Use Method:
Class Principal
Substrates
Method of Application Chemical type
Acid Nylon, wool, silk,
paper, inks, and
leather
Usually from neutral to
acidic dyebaths
Azo, premetallized azo,
anthraquinone,
triphenylmethane,
azine, xanthenes, nitro
and nitroso
Azoic
components and
compositions
Cotton, rayon,
cellulose acetate and
polyester
Fiber impregnated with
coupling components and
treated with a solution of
stabilized diazonium salt
Azo
Basic Paper,
polyacrylonitrile,
modified nylon,
polyester and inks
Applied from acidic
dyebaths
Cyanine, hemicyanine,
diazahemicyanine,
diphenylmethane,
triarylmethane, azo,
azine, xanthenes,
acridine, oxazine and
anthraquinone
Direct Nylon,rayon,paper,
cotton, and leather
Applied from neutral or
slightly alkaline baths
containing additional
electrolyte
Azo, phthalicyanine,
stilbene and oxazine
Disperse Polyester,
polyamide, acetate,
acrylic and plastics
Fine aqueous dispersions
often applied by high
temperature/ pressure or
lower temperature carrier
methods; dye may be
padded on colth and baked
on or thermofixed
Azo, anthraquinone,
styryl, nitro and
benzodifuranone
Fluorescent
brighteners
Sops and detergents,
all fibers, oils,
paints, and plastics
From solution, disperision
or suspension in a mass
Stilbene, pyrazoles,
coumarin and
naphthalimides
Chapter-1 Pyrazolone based Reactive and Acid Dyes
4
Class Principal
Substrates
Method of Application Chemical type
Food, drug and
cosmetic
Food, drug and
cosmetic
Azo, anthraquinone,
carotenoid and
triarylmethane
Mordant Wool, leather, and
anodized aluminium,
Applied in conjuction with
Cr salt
Azo and anthraquinone
Oxidation bases Hair, fur and cotton Aeomatioc amines and
phenols oxidized on the
substrate
Aniline black and
indeterminate structure
Reactive Cotton, wool, silk
and nylon
Reactive site on dye reacts
with functional group on
fiber to bind dye covalently
under influence of heat and
pH (alkaline)
Azo, anthraquinone,
phthalocyanine,
formazan, oxazine and
basic
Solvent Plastics, gasoline,
varnishes, lacquers,
stains, inks, fats, oils
and waxes
dissolution in the substrate Azo, triphenylmethane,
anthraquione and
phthalocyanine
Sulfur Cotton and rayon Aromatic substrate vatted
with sodiym and reoxidized
to insoluble sulfur-containg
products on fiber
Indeterminate
structures
Vat Cotton, rayon and
wool
Water-insoluble dyes
solublized by reducing with
sodium hydrigensulfite,
then exhausted on fiber and
reoxidized
Anthraquinone
(including polycyclic
quinines) and indigoids
Majority of synthetic dyes used in dyeing of textile fibres are mainly azo dyes
which require huge quantity of carcinogenic aryl amines and naphthols in their
synthesis. The effluents coming out of the dyes factories are nit only harmful to the
flora and fauna but to the human being living in those areas as well to the user. The
national and international awareness about depletion of natural resources, ecological
balance, pollution problems developed due to use of hazardous chemicals have forced
Chapter-1 Pyrazolone based Reactive and Acid Dyes
5
the scientists to develop safer alternate to azo dyes. The use of azo dyes has been
banned in Germany, USA, European countries as well as in Indian sub-content. As a
result of health hazard created by these synthetic azo dyes, there is again a great
demand to revive the age old art of dyeing with natural dyes because they are non-
toxic and non carcinogenic in comparison to synthetic azo dyes. Natural dyes are
good alternate to synthetic azo dyes but due to high coast involved in isolation and
separation of natural dyes, meager natural resources to cultivate dye yielding plants,
inadequate degree of fixation and fastness properties forced the scientists to
synthesized non azo dye such as anthraquinones, flavonoids and chalcones etc. The
data generated during the work may be used as basis for studying the economics and
viability of dyes on commercial scales [3-7].
REACTIVE DYESReactive dyes are coloured compounds which contain one or two groups
capable of forming a covalent bond between a carbon or phosphorous atom of the dye
ion or molecule and an oxygen, nitrogen or sulphur atom of a hydroxy, an amino or a
mercapto group respectively, of the substrate. These dyes are generally used on higher
value mercerized cloths [1,2]. Improvements in the structure of reactive dye
chromogens and in the structure, selection and number of reactive groups have led to
increased use of reactive dyes [8-10].
Reactive dyes may be called an important Landmark in the development of
synthetic dyestuffs. Their ease of application, wide shade range, high brilliancy and
excellent wet fastness properties make them preferred choice for much cellulosic fibre
dyeing application. The chemical reaction between the dye and the fiber, enable one
to get assortment of bright, attractive shades of adequate fastness, with considerable
ease of dyeing.
Reactive dyes comprise a chromophore and a reactive group and owe their
excellent wet fastness to the formation of covalent bonds with the fibre. They differ
fundamentally from colouration products that depend upon physical adsorption or
mechanical retention and in some ways can be regarded as the, ‘high-tech’ end of the
textile dyeing business. From a manufacture stand point they represent not only a
relatively high growth and high added value sector but also the one that is still
Chapter-1 Pyrazolone based Reactive and Acid Dyes
6
undergoing rapid technological change. They, therefore, offer opportunities for
innovation and patent protection.
The reason for such a rapid increase in demand is primarily due to the excellent
characteristics of reactive dyes, e.g. simple dyeing operation and their brilliant shades,
excellent wet fastness which has increasingly been accepted within the industry.
However, with growth in the usage of reactive dyes, additional properties have been
demanded by dye workers and apparel manufactures [11-14] in particular high
fixation in exhaustion dyeing and high fastness to chlorine perspiration, light and
washing in presence of peroxides.
The first dye of this group was introduced in 1956 under the name ‘procion’ by
the dyestuffs division of Imperial chemical Industries Ltd. Most of the procion dyes
are water soluble, easily applied and because the reactive group may be attached to
almost any coloured molecular system, can be used to produce both very bright and
very dull shades of all colours. Procion dyes are greatly superior to direct cotton dyes,
which have high affinity because of their distinctive advantages. The procion dye and
fiber reactive dyes have made a greater impact on dyeing technology in the few years
since their introduction then any other class of dyes in so short time.
Reactive dyes are widely used for dyeing and printing protein fibres. The
hydrophilic group of conventional reactive dyes is an anionic group, eg. Sulphonate or
Carboxylate, but the hydrophilic group of reactive cationic dyes is cationic [15].
Close attention has been paid to the fact that the existence of cations results in
some of the colouristic properties of these kind of dyes [16]. Reactive dyes are well
known and applied for dyeing of different materials [17], among them triazine
derivatives have an important place.
Reactive dyes are now a major group of dyes in spite of late entry into the
family of synthetic dyes have attained a commercial status. No slackening of activity
in this field is seen from the large number of patent specifications and several ranges
which continue to appear in the market [18-20].
CONTITUTION OF REACTIVE DYES:
In principle, a reactive dye should contain a leaving group (X) which can
undergo nucleophilic displacement by hydroxyl group of cellulose in presence of
aqueous alkali (Dye- X + Cell-O- → Dye-O-Cell + X- ) or an activated –C=C- bond
Chapter-1 Pyrazolone based Reactive and Acid Dyes
7
which is able to add a hydroxyl group of cellulose (-CH=CH2 ) + Cell-OH → -CH2 -
CH2-O- Cell).
Reactive dyes are the only textile colouration products designed to furnish
covalent bonds between dye and substrate during dyeing. Although many different
reactions can be used for fixation, two main types are exploited commercially, i.e.
heteroaromatic nuclephilic substitution and addition to an activated alkane [21-24].
Thus, the majority of reactive dyes can be distinguished into two categories by
their reaction modes as:
(i) Nuclephilic addition dyes:
+ Y-
CH CH2 CH CH2 Y- + H+
CH2 YCH2
(ii) Nucleophilic addition- elimination dyes:
The general formula of a reactive dye is given as,
a – c – b – R
Where ‘a’ is water- solubilizing group. Generally, -SO3Na and –COONa groups are
used as a water-solublizing group; ‘b’ is a bridging group which links together
chromophoric ‘c’ and reactive ‘R’ systems. The commonly used bridging groups are –
NH-, -N (CH3)- and CH2O- etc. The bridge unit effects to a great extent, the reactivity
of the dye and the tendency of the corresponding dyeing to hydrolyze. ‘R’ is a
reactive group. The dye- fiber compound may have the properties of an ester or ether,
the precise nature and stability of the dye fiber bond will depend on the reactive
group.
Chromophoric system ‘C’ is mainly responsible for the colour of the dye.
Various types of shade can be obtained by changing the chromophoric system. From
the large number of suggested chromophoric systems azo, anthraquinone and
phthalocyanine derivatives have achieved great economical importance. Dyestuffs of
these groups form the hard core of all commercial reactive dyestuff ranges.
Chapter-1 Pyrazolone based Reactive and Acid Dyes
8
DEVELOPMENT OF REACTIVE DYES:
The first industrially important reactive dye systems were developed for wool
using chloroacetylamino [25] and the chloroethanesulfonyl groups [26]. Vinylsulfonyl
and 2-sulfo oxy ethanesulfonyl groups were found to be applicable to both wool and
cellulose. Heyna and Hoecht patented some of the first dyes of this type [27,28]
Vinylsulfone dyes continue to be of great importance. Cross and Bevan first
successfully fixed the dyes covalently on to cellulose fibers [29], but their multi
steps process was too complicated for practical application. Early attempts by
Schroeter with sulfonyl chloride based dyes was unsuccessful [32] but Gunther later
successfully fixed the derivatives of isotoic anhydride on to the cellulose fibres [ 33].
A Patent taken by Hochest [27] for wool under the trade name Ramalan
followed a year later by the Cibalan dyes from Ciba-Geigy, which contained
monochlorotriazinyl reactive groups [29]. In 1953 Rattee and Stephen were able to fix
chlorotriazine containing dyes on to cellulose in basic, aqueous solvents, representing
an economic break through for the reactive dye concept [30].
An alternative approach is to modify the fibres themselves and then introduce
the coloration e.g. cellulose can be reacted with 4-nitrobenzyldimethyl, phenyl-
ammonium hydroxide or 3-nitro benzyloxymethyl pyridinium chloride followed by
reduction, diazotization and coupling to a dye [34]. Another process involved treating
the cellulose with cyanuric chloride in an organic solvent and then reacting the
product with an amino group containing dye [30].
Previous work on the reaction of soda cellulose with cyanuric chloride [35,36]
led to a useful industrial method for the production of dyeing in which a covalent
bond was formed between the dye and the fibre [37]. This development resulted in the
introduction of the first range of reactive dyes for cellulose marketed by ICI in 1956
as the Procion M dyes. The initial members of this range were all highly reactive
dichlorotriazinyl derivatives capable of reaction with cellulose under cold-dyeing
conditions. They were quickly followed by the less reactive monochlorotriazinyl dyes
requiring hot-dyeing conditions which were marketed as the Procion H range [38].
Direct dyes containing triazine residue patented previously by Ciba were used in the
manufacture of a complete range of monochlorotriazinyl reactive dyes under the name
Cibacron [39].
Chapter-1 Pyrazolone based Reactive and Acid Dyes
9
Introduction of the Procion MX dyes by ICI in 1956 was followed in 1957 by
the appearance of the Remazol dyes from Hoechst and the Levafix dyes from Bayer
and Drimaren range from Sandoz. Other significant developments included the
introduction of multiple-anchor dyes (Solidazol, Cassella, 1975; Sumifix-Supra,
Sumitomo, 1981), fluorotriazine containing reactive dyes (Ciba-Geigy, 1978) and
fluorotriazine containing multiple anchor dyes were manufactured by Ciba-Geigy, in
1988 [40].
ACID DYESThe acid dyes were originally so named because of most likely the presence in
their molecules of one or more sulphonic acid or other acidic group. The term applies
to an application class rather than a chemical class. Acidic groups are also being
present in many mordant, direct and reactive dyes. Acid dyes have found wide
application in dyeing wool, polyamide fibres and blends of both these fibres [41,42],
but they have to meet very high requirements as regard to their application and
fastness. Considerable attention is paid to the nontoxicity of these dyes and
intermediate products used for their synthesis, high light and wet fastness values, high
exhaustion degree in weak acid dyebaths, good leveling power.
Chemically the acid dyes consist of Azo, Anthraquinone, Triphenylmethane,
Azine, Xanthene, Ketonimine, Nitro and Nitroso compounds. Water soluble acid dyes
are also applied by direct printing on protein fibres and nylon and by vigorous
processes for preparing them; selected dyes may be printed on viscose from a urea
containing paste. Other important uses include the dyeing of leather, coating, wood,
paper, jute, straw and anodized aluminium, the colouring of food and drink, drugs,
cosmetics, insecticides, fertilizers, wood, stains, varnishes, inks, plastics and resins
and in the manufacture of toners and pigments of the lake type [43-47].
Dyeing wool with leveling acid dyes requires sulphuric or formic acid in the
dye bath along with Glauber’s salt. The dye molecules of these dyes are not firmly
bound to the dye sites in the fibre and hence on it’s they migrate. Wool is dyed in all
forms, e.g. loose wool, slubbing yarn, knitted and woven fabrics, felts and garments.
Dyes with good migration properties find their chief use on yarns and fabrics, but
dyes with inferior leveling properties and good fastness to wet processing can be used
satisfactorily on loose wool and slubbing.
Chapter-1 Pyrazolone based Reactive and Acid Dyes
10
Acid dyes are obtained from naphthalene intermediates. Due to the presence of
a number of water soluble groups in an acid dye molecule, there is every possibility
that the dye may come out on washing with water repeatedly. To increase the wash
fastness and to have better dye fibre interaction, the number of solubilising groups are
restricted and the molecular weight of the dye is adjusted in such a way that the ratio
of the solubilising groups to the molecular weight of the dye falls between one to
three hundred or four hundred approximately. Certain bulky groups are attached either
to the diazo component or to the coupling component for increasing the molecular
weight of the dye molecule.
DEVELOPMENT OF ACID DYES:
The first acid dye Orange-I (Acid Orange 20) (I) was discovered in 1876 by
Roussin, using sulphanilic acid as diazo component for wool. The coupling
component in these was 1-naphthol in Orange-I, 2-naphthol in Orange-II, N,N-
dimethylaniline in Orange-III and diphenylamine in Orange-IV. Orange-II and
Orange-IV became important commercial dyes, but in 1887 Orange-II was partly
replaced by the redder homolog Orange-R, and Orange-IV was almost entirely supere
in 1879 by the more light fast isomer Metanil Yellow of the Bayer Company.
N=N OHNaO3S
( I)
One of the oldest dye is Metanil Yellow (Acid yellow 36) (II). Because of the
basic group suitable for salt formation, the dye is not fast to acid, but it is still used
today for dyeing wool and in special areas such as leather and paper.
N=N
NaO3S
NH
( II)
In 1878 Baum [48] made an important discovery in separating the isomeric
salt of 2-naphthol disulphonic acid as G-salt and R-salt. The great difference in hue of
dyes obtained from these two intermediates showed the importance of preparing pure
Chapter-1 Pyrazolone based Reactive and Acid Dyes
11
isomers for the manufacture of azo dyes. From these intermediates Meister, Lucius
and Bruening made Orange G (III) and Ponceau 2G (IV).
N=N
HO
SO3Na
NaO3S
N=N
HO
SO3Na
SO3Na
( III) ( IV)
Other naphthol sulphonic acids were soon made and used as coupling
components for other red dyes. These dyes ranged from yellow-reds to blue-reds in
the order listed Crocein acid, G-salt, Schaeffer’s acid, R-salt, Nevile and Winther’s
acid, L-acid [49].The early important monoazo (V) and bisazo dyes have been derived
from above components.
N=NNaO3S
SO3Na
(V)
Xylene Light-Yellow 2G (VI) was made from the hydrazine and 2,5-
dichlorosulphanilic acid by M. Boeniger [50] of Sandoz in 1908.
N=NNaO3S
NNOH
CH3
Cl
ClSO3Na
(VI)
The characteristics chromophore of the anthraquinone series consist of one or
more carbonyl groups in association with a conjugated system. Anthraquinone dyes
and colourants make important contributions to a number of widely different usage
groups. The more important are acid, direct, disperse, mordant, vat, solvent, and
reactive dyes and even as pigments [51-56]. As a class, anthraquinone dyes are
generally superior to dyes of other classes.
Chapter-1 Pyrazolone based Reactive and Acid Dyes
12
THE CONSTITUTION OF ACID DYES:
Azo dyes with relatively low molecular weight and one to three sulfonic acid
groups serve as acid azo dyes for dyeing and printing wool, polyamide, silk and basic-
modified acrylics and for dyeing leather, fur, paper and food. The main area of
application is the dyeing of wool and polyamide.
Disazo and polyazo dyes containing sulfonic acid groups are also frequently
used in the above applications. Many of them are marketed as substantive dyes for
cotton because of their pronounced affinity toward cellulosic fibres.
The term “acid dye” is derived from the dyeing process, which is carried out
in an acidic aqueous solution (pH 2-6). Protein fibres contain amino and carboxyl
groups, which in the isoelectric range (ca. pH 5) are ionized mostly to NH3+ and
COO–. In the acid dyebath the carboxylate ions are converted to undissociated
carboxyl groups due to the addition of acid HX (sulfuric or formic acid), which causes
the positively charged wool (H3N+ –W–COOH) to take up an equivalent amount of
acid anions X– (hydrogensulfate,formate) [57].
COO-
W
NH3+
+ H+
COOH
W
NH3+
+ X-
COOH
W
NH3X
+ F-
COOH
W
NH3 F
+ X-
Acid dyes are divided into three groups as under based on their differences in
affinity, which is primarily a function of the molecular size.
Leveling dyes are relatively small molecules, which form a salt like bond with
protein fibre. It imparts good migration properties to such dyes on wool. The
interplay between the bonded dye and the dye still in the dye bath results in
very uniform level dyeing. On the other hand they possess only poor wet
fastness, therefore the use of leveling dyes is severely limited.
Milling dyes are large volume dye molecules, for which salt formation with
the fibre plays only a secondary role and the adsorption forces between the
hydrophobic regions of the dye molecule and those of the protein fibre
predominate. The resulting bond yields good wet-fastness, but the levelness of
the dyeing is not always satisfactory because of an inadequate migration
Chapter-1 Pyrazolone based Reactive and Acid Dyes
13
property. In consequence the range of applications of milling dyes is also
limited.
Dyes with intermediate molecular size do not only form bond with wool fibre
but are also bonded to the fibre by intermolecular forces and have properties
lying in an intermediate position between those of the leveling and the milling
dyes. They are used mainly where average requirements are placed on the wet
fastness and levelness of the dyeing [58].
WOOL DYES:
The standard dyes for wool are divided essentially into four groups according
to their different dyeing behaviors.
Group A : Contains the low-priced, usually older leveling dyes with moderate light
fastness. These dyes are still used in larger quantities for cheap articles.
Group B : Includes leveling dyes, which are applied in a strongly acid bath, but
which exhibit very good light fastness.
Group C : Contains the acid dyes, which are applied in a weakly acid or neutral bath.
Group D: Contains the acid dyes with good leveling properties, intermediate
molecular sizes and for the most part light fastnesses.
In the industrial manufacture of acid azo dyes usually aniline derivatives are
used as the diazo components. The coupling components for orange to blue shades are
commonly aniline, naphthol, naphthyl amine and aminonaphthol derivatives, whereas
phenylpyrazolones are much used for preparing dyes in the yellow and orange shades.
With regard to the stability of the shade to changes in pH, that hydroxyl or
amino groups must lie adjacent to the azo group in order to form a hydrogen bond
with the later. This hydrogen bond prevents dissociation of the hydroxyl groups or
protonation of the amino groups and hence avoids an unwanted change in shade in
response to moderate pH shifts. Groups that are not in ortho position must be
alkylated or acylated.
A number of much used wool dyes belong to mono azo acid dyes that possess
no outstanding coloristic properties but that are distinguished by brilliance of shade,
very good leveling power and particularly low cost, while their wash and lightfastness
meet only low to medium requirements.
The acid monoazo dyes are classified according to the type of coupling
component.
Chapter-1 Pyrazolone based Reactive and Acid Dyes
14
(1) Naphthol and Naphtholsulfonic acids as coupling components
(2) Aminonaphtholsulfonic Acid coupling components:
(3) 1-Phenyl-5-Pyrazolones as coupling components:
Especially lightfast yellow shades are obtained by using 1-phenyl-5-
pyrazolone coupling components. The first representative of the class to appear was
Tetrazine which is prepared today from 1-(phenyl-4’-sulfonic acid)-3-carboxy-5-
pyrazolone as the starting compound, obtained from oxaloacetic ester and
phenylhydrazine-4-sulfonic acid and coupling with diazotized sulfanilic acid.
For price reasons the 1-aryl-3-methyl-pyrazolones and their derivatives are
preferred to the corresponding 3-carboxypyrazolones. There is a wide range of
possible variations that dyes in this series extend from greenish yellow to reddish
orange. An example is Acid yellow 17(XI) which on wool yields a clear, yellow with
good to very good general fastness properties but relatively poor milling fastness.
NN
NNNaO3S CH3
HO
Cl
Cl
SO3Na
(XI)
POLYAMIDE DYES:
Synthetic polyamides have a structure similar to those of wool and silk but
differ in having a low acid-binding power and in their capacity to dissolve non polar
compounds. Consequently polyamide materials can be dyed with disperse dyes and
with selected acid dyes, including metal-complex dyes [59].
The choice of acid dyes for polyamides is affected by the lower acid-binding
power dyes with two and more sulfonic acid groups in the molecule which go onto the
fibre much more slowly and to a much lower saturation value than dyes with one
sulfonic acid group. Consequently, these dyes can not be mixed with one another
which lwyely compose the product ranges.
Since acid dyes on polyamide behave as they do on wool in regard to leveling
power, build-up and fastness properties, they fall into two classes:
Group A consists of acid dyes with good leveling power and low substantivity
for polyamide, they yield dyeing with reasonably good wet fastness.The main area of
application for the acid polyamide dyes of Group A is in carpet dyeing but they are
Chapter-1 Pyrazolone based Reactive and Acid Dyes
15
also used in other areas of textile dyeing where the fastness requirements are not too
stringent. For example, Acid Red 42 (XII).
N N
H2N
SO2 HO
SO3Na
(XII)
Group B contains acid dyes with lower leveling power, higher substantivity
and high wet fastness on polyamide. Many of these acid dyes with a lower leveling
power rather clearly reveal differences in fibre structure that may result from, for
example, differences in the degree of drawing (so-called streakiness) so that it is
usually necessary to add leveling and retarding auxiliaries.
Group B dyes are used almost exclusively for clothing textiles for which more
stringent requirements are placed on wet fastness. For example, Acid Blue 113 (XIII).
N N NH
SO3Na
NN
NaO3S
(XIII)
SILK DYES:
Natural silk, is a protein fibre of animal origin. It resembles wool in its
chemical structure, it can be dyed with most of the classes of dyes used for wool. The
choice of dyes depends essentially on the fastness properties required.
Selected members of the acid wool dyes are of great importance for the
dyeing of natural silk. The occasionally inadequate wet fastness of these dyeings can
be substantially improved by the proper after treatment.
Selected acid 1:1 chrome complex dyes because of their good wet and light
fastness and their very good leveling power and also 1;2 chrome complex 1;2 cobalt
complex dyes with hydrophilic groups have successfully come into use as silk dyes.
Initially the development of synthetic fibres greatly reduced the importance of
silk dyeing. Recently the processing of silk has undergone a marketed increase owing
to the growing quality consciousness of buyers, who appreciate the outstanding wear
properties of silk.
Black disazo acid dyes for nylon having excellent light and wet fastness
properties have been synthesized by Lamble et.al. [60]. Jankowski and Roland [61]
Chapter-1 Pyrazolone based Reactive and Acid Dyes
16
synthesized a violet red dye from bromamine acid with aryl sulphonamides in catalyst
suspension of 10 % sodium carbonate and copper sulphate for wool and polyamide
fibres.
Dyes for wool and polyamide fibres prepared from N-(m-tolyl) pyrolidine
coupled with diazotized 2,5-dichloro pyrolidine (XIV) which produced bright red
shades when dyed on polyamide fibres[62].
N N NAR
Me
R1
Cl
Cl
(XIV)
Where,
R = SO3H, SO2NHC2H4SO3H
R1 = H, OMe; A = Saturated heterocycle
Pyrazolone
The pyrazolone dyes possess the general structure (XV), (XVI) or (XVII);
(XV) and (XVI) correspond to the keto-enol tautomerism of 5-pyrazolone and 5-
hydroxy pyrazolone, while (XVI) and (XVII) correspond to the azo and quinine
hydrazone structures of the azophenols. It is possible to prepare the azo dyes of the
pyrazolone series by either of the methods indicated by the azo structure (XV) and
(XVI) or the hydrazone structure (XVII); these are
(a) coupling 5-pyrazolones with diazonium salts, and
(b) condensation of one mole of an α,β-diketocarboxylic acid with two moles of
an aryl hydrazine.
The colours obtainable from pyrazolone intermediates are yellow to red, and at
one time the special value of the pyrazolone intermediates was in the production of
yellow pigments and dyes, but their uses have now been extended to red and bluish-
red dyestuffs, notably in the chrome colour class.[63,64]
C
N
CH
CO
N
R N=N Ar2
Ar1
C
N
C
C
N
R N=N Ar2
Ar1
OH
C
N
C
CO
N
R N NH
Ar1
Ar2
(XV) (XVI) (XVII)
Chapter-1 Pyrazolone based Reactive and Acid Dyes
17
Among the heterocyclic compounds, pyrazole have been the subject of
considerable interest in the past decades. Pyrazoles are key structure in numerous
compounds containing this ring system, known to display diverse pharmacological
and biological activities, such as antibacterial [65,66], antifungal [67], anti-
inflammatory, analgesic and antipyretic [68-70], herbicidal, plant growth regulating
[71], protein kinase inhibiting [72], agrochemical, dyes and pigments, as well as
chelating and extracting agents. Also they are used as key starting material for
synthesis of commercial aryl/hetarylazopyrazolone dyes [73,74].
The use of heterocyclic coupling component and diazocomponents in the
synthesis of azo dyes is well established, and the resultant dyes exhibit good tinctorial
strength and brighter dyeing than those derived from aniline-based components
[75,76]. Pyrazolones are an important family of compounds for theoretical and
practical reasons. They have been widely studied as a consequence of their numerous
application, and in particular as chelating agents for solvent extraction of various
elements. Most of pyrazolone derivatives so far reported here on aryl ring at position
1, which usually diminishes their solubility.
The chemistry of pyrazolone and its derivatives has attracted much attention
because of extensive structural properties, many advantages such as high pesticide
efficiency, low human toxicity, variety of structure and application in diverse area.
They can also be used in laser materials, as 1H-NMR shift reagents, in
chromatography study, in petrochemical industry [77-81], as dyes intermediate etc.
The pyrazolone derivatives (β-diketones) are useful reagents for the extraction and
separation of metal ions [82-86].
An extensive work is being carried out on pyrazole and heterocyclic β-
diketones [87-89], due to their promising stability and easily synthesized. In many
reactions pyrazolone derivatives are also used as starting material for the synthesis of
biologically active compounds and for the construction of condensed heterocyclic
system. Moreover, particular interest was drawn due to the ability of these compounds
existing in several tautomeric forms [90-93].
Chapter-1 Pyrazolone based Reactive and Acid Dyes
18
Reactive Dyes Containing a Cyanuric Chloride NucleusCyanuric chloride contains three labile chlorine atoms which can be replaced in
succession to an amine salt or a hydroxyl compound. A simple dye containing a
cyanuric chloride can be represented as follows:
Procion H and Cibacron
N
N
N
ClX
Dye
Monochlorotriazine reactive dyes
X= Aromatic or aliphatic amine or dye with a
free amino group attached to the chlorine or
hetrocyclic residue.
Procion C
N
N
N
ClCl
Dye
Dichlorotriazine reactive dyes
The various aspects of triazine dyes are published by several workers [94,95].
Generally, there are four types of s-triazine derivatives, monohalo- and
dihalosubstituted-s-triazine with non-imino bridge links, and s-triazine with mobile
groups other than halogen. Examples of reactive dyes [96,97] based on this group are
claimed by different firms.
[97]
In 1957 ICI [98] discovered that cyanuric bromide is also suitable for the
synthesis of reactive dyestuff (XVIII).
N
N N
Br
BrNN
SO3H
SO3HHO3S
OH NH
(XVIII)
N
N
N
ClCl
NH
N NNN
SO3H SO3H
SO3H
SO3HHO3S
OH NH2
Chapter-1 Pyrazolone based Reactive and Acid Dyes
19
ICI [99] developed chloro-s-triazinyl amino residue linked through un-
coloured bridge member as reactive group having the structure (XIX).
N NH
N N
NN
N N
HN NH2
CH3
Dye
ClBr
HO3S
(XIX)
CIBA [100] had marketed direct the dyestuffs containing a monochloro-s-
triazinyl residue of the following structure (XX).
N N
NH
SO3HHO3S
OH
NN
N
NN
NH NHCOCH3
Cl
OCH3
H3CSO3H
O2N
(XX)
Two bifunctional reactive monochloro triazine azo dyes (XXI) based on
pyrazolone were synthesized and cotton fibres were dyed and the colourimetric
characteristies of the dyed fabrics were measured. They were capable of
copolymerationb with different monomers, thus inherently coloured and or stabilized
polymers were obtained [101].
NN
CH3
OH
NN
NH SO3Na
N
N
N
Cl
A
SO3Na
(XXI)
Where,
A=-Cl,-NHC6H4SO3H, -NHCH2CH=CH2,
-OCH2CH=CH2
Bayer [102] synthesized disazo pyrazole acid dyes (XXII) by reaction of
resorcinol with 2 moles of o-nitrobenzene sulphonyl chloride followed by reduction to
gives a diamine, which on tetrazotisation and coupling with 2 moles of 1-(6’-
sulphonaphthyl-2’)-3-methyl-5-amino pyrazole gave yellow dyes.
Chapter-1 Pyrazolone based Reactive and Acid Dyes
20
OSO2 SO2 O
N NN N
NN
NH2
CH3
NN
NH2
CH3
SO3HHO3S
(XXII)
Diazo acid dyes, which give bright yellowish red shade on wool from a
neutral or weakly acid bath were synthesized by Geigy [103]. Jung and Huerbin [104]
synthesized yellow diazo acid dyes (XXIII) from diphenyl sulphoxides or sulphones,
which dyed wool from a neutral to acid bath, yellow of good fastness and light
fastness.
XN
NNH2
N=NCH3
Z
Q
NN
NH2
N=N CH3
Z
Q
Y Y
(XXIII)
Where,
X=SO or SO2 and Q, Y and Z= H and Substituent atleast one of which is SO3H or
X=SO2, Y=H, Q=2-Cl, Z=5-SO3H, azo group in 4-position
2-pyrazoline-5 ones have wide applications in industry as purple and blue-
green photographic colour couplers. This class of compounds is also known as filter
dyes and electron acceptors residue, and can also act as a weak electron donor [105-
109]. 4-arylidene-1-(2,4-dinitrophenyl)3-methyl-2-pyrazoline-5-ones (XXIV) were
prepared by reaction of 1-(2,4-dinitro-phenyl-3-methyl-3-pyrazoline-5-ones with
aromatic aldehydes. Their electronic spectra and solvatochromic behavior are studied
[110].
Chapter-1 Pyrazolone based Reactive and Acid Dyes
21
NN
CH3
O
NO2
NO2
CH2 Ar
(XXIV)
Where Ar = C6H5, o-C6H4OH, p-C6H4OH, p-C6H4NO2, p-C6H4Cl and thienyl C4H3S
Methine dyes are typical donor-acceptor chromophores, and are generally
yellow to orange in colour with a high absorption intensity. In methine dyes,
substituent on the aromatic aldehydes moiety have a significant effect on the visible
absorption maxima of the dyes [111,112].
Pyrazolyl-azo dyes derived from 3-acetylamino-1-phenyl-5-pyrazolone were
prepared, characterized and ionization constant of dyes were determined by means of
dc-polarographic and spectrophotometric measurements by Ghoneim et.al. [113]. The
monochloro trizinyl reactive system is of major commercial importance in dyeing.
The presence of 1,3,5-triazine structure in the dye molecule improves their dyeing
ability and possibility for application. Dyeing performance of Hot brand, cold brand
[114], azo, bisazo [115-117], and bifunctional [118,119] reactive dyes has been
assessed on silk, wool and cotton fabrics.
Chromable acid azo dyes for wool and other protein fibres have been
synthesized by Kuthan et al. [120,121]. Blus and Kraska [122] have also synthesized
acid dyes derived from 3-Hydroxy-2-naphthanilides for use in dyeing of polyamide
fibres and wool. Luchkevich et al. [123] synthesized brown metallized acid dyes.
1H,5H-pyrazolo-[1,2α]-pyrazole 1,3,5,7(2H, 6H)-tetrone was synthesized by
the reaction between hydrazine hydrate and diethyl malonate [124]. The diethyl
malonate was used as bifunctional component in the several symmetrical bis-azo acid
dyes. The dyes were applied on wool, nylon and silk and their fastness properties
were evaluated. Pyrazolone as coupling components have been shown to be important
for the colorants from yellow to orange shades for industrial applications and show
good colour strength, luminous colours and excellent light fastness [125-127].
Derivatives of 1-phenyl-3-methyl-5-pyrazolone, 7-amino-1-hydroxy-2-
naphthalene-3-sulphonicacid,3-hydroxy-2-naphthanilide-1,4-diaminoanthraquinone
Chapter-1 Pyrazolone based Reactive and Acid Dyes
22
and group of disazo acid dyes have high light fastness properties. The relati on
between photo stability of dyes and their structure is studied by Blus Kazimierz [128].
The shifts of UV–Visible absorption maxima effected by the structural
configuration of the pyrazole dye systems were investigated and the structural effects
of the polyfunctionally substituted pyrazole dye systems on the intensity of colour and
fastness properties of the fabrics are also discribed by Shams et al.[129].
The synthesis and chemistry of nitrogen heterocyclic azo compounds have
been extensively studied, Among them pyrazolone type dyes were proved to be
excellent dyes presents a systematic and comprehensive survey of all recently
synthesized nitrogen heterocyclic dyes according to dyeing methods [130].
Easy wash off reactive dyes have been synthesized by Suwanruji and
Freeman [131]. Relatively high degrees of exhaustion and fixation were achieved for
cotton fabrics by Youssef and Mousa. [132]. Improved reactive dyeing of wool with
trifunctional reactive dyes have been achieved by Cho et al [133].
Several reactive dyes, solubilised by the incorporation of one or two cationic
dyes were synthesized by Gorgani and Taylor [134]. Each dye possessed either a
single mono or dichlorotriazine group, or a hetero-bifunctional reactive system. All
dyes fixed efficiently to nylon alkaline dyeing conditions with fixation and build up
being fully comparable to market’s leading anionic reactive dyes.
The efficiency of modifying azo dyes using pyrazolo[1,2-a]pyrazole fused
systems as the chromophoric moiety which could satisfy many economic, synthetic,
physicochemical and fastness properties. These synthesized dyes are applied to
cotton, wool and silk fabrics under the typical exhaust dyeing conditions and their
dyeing properties were investigated [135].
Chapter-1 Pyrazolone based Reactive and Acid Dyes
23
PRESENT WORKIn view of encouraging reports about technical applications of Reactive dyes
and Acid dyes, it was thought interesting to undertake synthesis and study of the
dyeing properties of some novel non azo reactive and acid dyes based on Pyrazolone.
The work is divided in two sections.
Section –I and Section-II is deals with synthesis of Hot brand Reactive and
Acid dyes on 3-methyl-4-(2-hydroxy-4-methoxyphenyl)-methylene-1-[(2,5-dichloro-
4-sulfo)phenyl]5-pyrazolone. General structured formula is shown below.
NN
CH3
O
Cl
ClSO3H
CH
OR
OCH3
Where R in Section -I = various cyanurated coupling components.
Where R in Section -II = p-toludino cyanurated coupling component.
The procedure followed in connection with each reactive dye and acid dyes
are as follows:
i. The reactive dyes and acid dyes are prepared under proper experimental
conditions and purified. The Thin Layer Chromatography was employed to
monitor the progress of the reaction
ii. Selected dye samples of each class are characterized by Nitrogen Elemental
Analysis, Infrared Spectroscopy and some representative Nuclear Magnetic
Resonance Spectroscopy.
iii. max of each dye in UV spectrum was recorded on UV-Thermo Scientific
Evolution 300 Spectrophotometer.
iv. Application of these dyes on cotton, silk, wool and nylon fabric according to
the class of the dye has been investigated.
v. Light fastness has been measured by the standard methods of testing (BS:
1006-1978). The rubbing fastness test has been carried out with a Crock meter
(Atlas) in accordance with AATCC-1961.
vi. The wash fastness has been measured in accordance with IS: 765-1979.
Chapter-1 Pyrazolone based Reactive and Acid Dyes
24
EXPERIMENTAL
SECTION-ISynthesis of 3-methyl-4-(2-hydroxy-4-methoxyphenyl)-methylene-1-[(2,5-
dichloro-4-sulfo)phenyl]5-pyrazolone [A]:
A mixture of 1(2,5-dichloro 4-sulfo)phenyl 3-methyl-5-pyrazolone (3.23 g,
0.01 mole) and 2-hydroxy-4-methoxybenzaldehyde (1.52 g, 0.01 mole) in ethanol was
refluxed on a water bath for 6 hours. The solid that separated was filtered off and
dried. Yield 86 %, M.F.: C18H14O6N2Cl2S
Cyanuration of H-acid:
Cyanuric chloride (0.01 mole,1.85 g) was stirred in acetone (25 ml) at a
temperature below 5C for a period of an hour. A neutral solution of H-acid (0.01
mole, 3.19 g) in aqueous sodium bicarbonate solution (10% w/v) was then added in
small lots in about an hour. The pH was maintained neutral by simultaneous addition
of sodium bicarbonate solution (1% w/v). The reaction mass was then stirred at 0-5C
for further 4 hours then clear solution was obtained. The cyanurated H-acid solution
was used for subsequent coupling reaction.
Preparation of the hot brand reactive dyes based on 3-methyl-4-(2-hydroxy-4-
methoxyphenyl)-methylene-1-[(2,5-dichloro-4-sulfo)phenyl]5-pyrazolone:
FORMATION OF MD1:
Coupling of A with cyanurated H-acid:
To the solution of H-acid (0.01 mole, 4.67 g), a solution of compound-A (0.01
mole, 4.57 g) in acetone was added drop wise over a period of 10-15 minutes. After
the addition, stirring was continued for 4 hours, maintaining the temperature 30-40ºC.
Sodium chloride (12 g) was then added and the mixture was stirred for an hour. The
solid dye separated out was filtered, washed with minimum amount of acetone and
dried at room temperature. Yield 84 %, M.F.: C31H18O13N6Cl3S3Na3
N Found : 8.73 % , Required: 8.81%
Following the above procedure other reactive dyes MD2 to MD12 were
synthesized using various cyanurated coupling components such as J-acid, Gamma
acid, K-acid, Laurent’s acid, Bronner’s acid, Sulpho tobias acid, Peri acid,
Bromamine acid, N-methyl J-acid, Tobias acid, Chicago acid, Koach acid, C-acid,
and N-phenyl J-acid. All the synthesized dyes are recorded in Table - 1.
Chapter-1 Pyrazolone based Reactive and Acid Dyes
25
REACTION SCHEMESECTION-I
Synthesis of 3-methyl-4-(2-hydroxy-4-methoxyphenyl)-methylene-1-[(2,5-
dichloro-4-sulfo)phenyl]5-pyrazolone [A]:
NN
CH3
O
Cl
ClSO3H
+
OH
OCH3OHCEthanol
Reflux NN
CH3
O
Cl
ClSO3H
CH
OH
OCH3
1(2,5-dichloro4-sulfo)phenyl3-methyl-5-pyrazolone
2-hydroxy-4-methoxybenzaldehyde
3-methyl-4-(2-hydroxy-4-methoxyphenyl)-methylene-1-[(2,5-dichloro-4-sulfo)phenyl]5-pyrazolone
(A)
Cyanuration of H-acid:
N
N
N
ClCl
Cl
+
NH2
HO3S SO3H
OH NH
NaO3S SO3Na
OH
N
N
N
Cl
Cl
Cyanuric chloride H-acid Cyanurated H-acid
0-5 °CAcetone
NaHCO3
Reaction of 3-methyl-4-(2-hydroxy-4-methoxyphenyl)-methylene-1-[(2,5-
dichloro-4-sulfo)phenyl]5-pyrazolone (A) and Cyanuration of H-acid:
NN
CH3
O
Cl
ClSO3H
CH
OH
OCH3
+NH
NaO3S SO3Na
OH
N
N
N
Cl
Cl
Cyanurated H-acid
MD1
3-methyl-4-(2-hydroxy-4-methoxyphenyl)-methylene-1-[(2,5-dichloro-4-sulfo)phenyl]5-pyrazolone
30-35 °CAcetone
pH 7-8
(A)
Chapter-1 Pyrazolone based Reactive and Acid Dyes
26
NN
CH3
O
Cl
ClSO3Na
CH
O
OCH3
NH
NaO3S SO3Na
OHN
NN
Cl
MD1
NN
CH3
O
Cl
ClSO3Na
CH
O
OCH3
NHN
NN
Cl
OH
SO3Na
MD2
NN
CH3
O
Cl
ClSO3Na
CH
O
OCH3
NHN
NN
Cl
OH
SO3Na
MD3
NN
CH3
O
Cl
ClSO3Na
CH
O
OCH3
NH
N
NN
Cl
OH
SO3NaSO3Na
MD4
Chapter-1 Pyrazolone based Reactive and Acid Dyes
27
NN
CH3
O
Cl
ClSO3Na
CH
O
OCH3
NH
N
NN
Cl
SO3Na
MD5
NN
CH3
O
Cl
ClSO3Na
CH
O
OCH3
NH
N
NN
Cl SO3Na
MD6
NN
CH3
O
Cl
ClSO3Na
CH
O
OCH3
NH
N
NN
Cl
SO3Na
SO3Na
MD7
NN
CH3
O
Cl
ClSO3Na
CH
O
OCH3
NHN
NN
Cl
SO3Na
MD8
Chapter-1 Pyrazolone based Reactive and Acid Dyes
28
NN
CH3
O
Cl
ClSO3Na
CH
O
OCH3
NHN
NN
Cl
O
OBr
NaO3S
MD9
NN
CH3
O
Cl
ClSO3Na
CH
O
OCH3
NN
NN
Cl
OH
SO3NaCH3
MD10
NN
CH3
O
Cl
ClSO3Na
CH
O
OCH3
NH
N
NN
Cl
SO3Na
MD11
NN
CH3
O
Cl
ClSO3Na
CH
O
OCH3
NHN
NN
Cl
OH
SO3Na
NaO3S
MD12
Chapter-1 Pyrazolone based Reactive and Acid Dyes
29
NN
CH3
O
Cl
ClSO3Na
CH
O
OCH3
NH
N
NN
Cl
SO3Na
SO3NaNaO3S
MD13
NN
CH3
O
Cl
ClSO3Na
CH
O
OCH3
NHN
NN
Cl
SO3Na
SO3Na
MD14
NN
CH3
O
Cl
ClSO3Na
CH
O
OCH3
N
N
NN
Cl
OH
SO3Na
MD15
Chapter-1 Pyrazolone based Reactive and Acid Dyes
30
Table-1: Characterization of Reactive dyes based on 3-methyl-4-(2-hydroxy-4-
methoxyphenyl)-methylene-1-[(2,5-dichloro-4-sulfo)phenyl]5-pyrazolone:
Dye
No.
Coupling
ComponentsMolecular formula
Mol.
Wt.
Yield
(%)
% of
Nitrogen
(Req.)
Rf
Value
MD1 H-acid C31H18O13N6Cl3S3Na3 954 84 8.81 0.42
MD2 J- acid C31H19O10N6Cl3S2Na2 852 82 9.86 0.44
MD3 Gamma acid C31H19O10N6Cl3S2Na2 852 79 9.86 0.42
MD4 K-acid C31H18O13N6Cl3S3Na3 954 81 8.81 0.46
MD5 Laurent’s acid C31H19O9N6Cl3S2Na2 836 78 10.05 0.50
MD6 Bronner’s acid C31H19O9N6Cl3S2Na2 836 83 10.05 0.40
MD7 Sulfotobius acid C31H18O12N6Cl3S3Na3 938 80 8.96 0.49
MD8 Peri acid C31H19O9N6Cl3S2Na2 836 81 10.05 0.46
MD9 Bromamine acid C35H18O11N6Cl3S2Na2Br 995 83 8.45 0.48
MD10 N-methyl J-acid C32H21O10N6Cl3S2Na2 866 79 9.70 0.44
MD11 Tobius acid C31H19O9N6Cl3S2Na2 836 78 10.05 0.47
MD12 Chicago acid C31H18O13N6Cl3S3Na3 954 80 8.81 0.43
MD13 Koach acid C31H17O15N6Cl3S4Na4 1040 82 8.08 0.49
MD14 C-acid C31H18O12N6Cl3S3Na3 938 78 8.96 0.39
MD15 N-phenyl J-acid C37H23O10N6Cl3S2Na2 928 77 9.06 0.47
Chapter-1 Pyrazolone based Reactive and Acid Dyes
31
SECTION-II
Preparation of the Acid dyes based on 3-methyl-4-(2-hydroxy-4-methoxyphenyl)-
methylene-1-[(2,5-dichloro-4-sulfo)phenyl]5-pyrazolone:
FORMATION OF MD16:
Coupling of A with cyanurated H-acid:
To the solution of H-acid (0.01 mole, 4.67 g), a solution of compound-A (0.01
mole, 4.57 g) in acetone was added drop wise over a period of 10-15 minutes. After
the addition, stirring was continued for 4 hours, maintaining the temperature 30-40ºC.
Sodium chloride (12 g) was then added and the mixture was stirred for an hour. The
solid dye separated out was filtered, washed with minimum amount of acetone and
dried at room temperature. Yield 84 %, M.F.: C31H18O13N6Cl3S3Na3
Reaction with p-Toludine:
Coupling of A with cyanurated H-acid (0.01 mole, 9.54 g) was suspended in
acetone. To this suspension p-Toludine (1.07 g, 0.01 mole) was added and the
temperature was raised to 60-65C. The mixture was stirred at this temperature for
five hours. The product obtained was filtered, washed and dried at room temperature.
Yield 82 %, M.F.: C38H26O13N7Cl2S3Na3 , N Found : 9.51 % , Required: 9.57 %
Following the above procedure other acid dyes MD17 to MD30 were
synthesized using various p-toludino cyanurated coupling components such as J-acid,
Laurent’s acid, Bronner’s acid, N-methyl J-acid, Sulfo Tobious acid, K-acid, Tobious
acid ,Gamma acid, Peri acid, Bromamine acid, Chicogo acid, Koach acid, C-acid, and
N-phenyl J-acid. All the synthesized dyes are recorded in Table –2.
Chapter-1 Pyrazolone based Reactive and Acid Dyes
32
REACTION SCHEMESECTION-II
Reaction of 3-methyl-4-(2-hydroxy-4-methoxyphenyl)-methylene-1-[(2,5-
dichloro-4-sulfo)phenyl]5-pyrazolone (A) with Cyanurated H-acid :
NN
CH3
O
Cl
ClSO3H
CH
OH
OCH3
+NH
NaO3S NH2
OH
N
N
N
Cl
Cl
Cyanurated H-acid3-methyl-4-(2-hydroxy-4-methoxyphenyl)-methylene-1-[(2,5-dichloro-4-sulfo)phenyl]5-pyrazolone
30-35 °CAcetone
pH 7-8
(A)
NN
CH3
O
Cl
ClSO3Na
CH
O
OCH3
NH
NaO3S SO3Na
OHN
NN
Cl
Acetone60-65 °C
NH2CH3
MD16
NN
CH3
O
Cl
ClSO3Na
CH
O
OCH3
NH
N
NN
NH
SO3Na
OH
NaO3S
CH3
MD16
Chapter-1 Pyrazolone based Reactive and Acid Dyes
33
NN
CH3
O
Cl
ClSO3Na
CH
O
OCH3
NH
N
NN CH3
NH
OH
SO3Na
MD17
NN
CH3
O
Cl
ClSO3Na
CH
O
OCH3
NH
N
NN CH3
NH
SO3Na
MD18
NN
CH3
O
Cl
ClSO3Na
CH
O
OCH3
NH
N
NN CH3
NH
SO3Na
MD19
Chapter-1 Pyrazolone based Reactive and Acid Dyes
34
NN
CH3
O
Cl
ClSO3Na
CH
O
OCH3
NH
N
NN CH3
N
OH
SO3Na
CH3
MD20
NN
CH3
O
Cl
ClSO3Na
CH
O
OCH3
NH
N
NN
CH3
NH
SO3Na
SO3Na
MD21
NN
CH3
O
Cl
ClSO3Na
CH
O
OCH3
NH
N
NN CH3
NH OH
SO3NaSO3Na
MD22
Chapter-1 Pyrazolone based Reactive and Acid Dyes
35
NN
CH3
O
Cl
ClSO3Na
CH
O
OCH3
NH
N
NN
CH3
NH
SO3Na
MD23
NN
CH3
O
Cl
ClSO3Na
CH
O
OCH3
NH
N
NN
CH3
NH
OH
SO3Na
MD24
NN
CH3
O
Cl
ClSO3Na
CH
O
OCH3
NH
N
NN CH3
NH SO3Na
MD25
Chapter-1 Pyrazolone based Reactive and Acid Dyes
36
NN
CH3
O
Cl
ClSO3Na
CH
O
OCH3
NH
N
NN CH3
NH O
OBr
NaO3S
MD26
NN
CH3
O
Cl
ClSO3Na
CH
O
OCH3
NH
N
NN CH3
NH OH
SO3Na
NaO3S
MD27
NN
CH3
O
Cl
ClSO3Na
CH
O
OCH 3
NH
N
NN CH3
NH SO3Na
SO3NaNaO3S
MD28
Chapter-1 Pyrazolone based Reactive and Acid Dyes
37
NN
CH3
O
Cl
ClSO3Na
CH
O
OCH3
NH
N
NN
CH3
NH
SO3Na
SO3Na
MD29
NN
CH3
O
Cl
ClSO3Na
CH
O
OCH3
NH
N
NN CH3
N SO3Na
OH
MD30
Chapter-1 Pyrazolone based Reactive and Acid Dyes
38
Table-2: Characterization of Acid dyes based on 3-methyl-4-(2-hydroxy-4-
methoxyphenyl)-methylene-1-[(2,5-dichloro-4-sulfo)phenyl]5-pyrazolone:
Dye
No.
Coupling
componentsMolecular formula
Mol.
Wt.
Yield
(%)
% of
Nitrogen
(Req.)
Rf
Value
MD16 H-acid C38H26O13N7Cl2S3Na3 1025 82 9.57 0.42
MD17 J- acid C38H27O10N7Cl2S2Na2 923 80 10.63 0.44
MD18 Laurent’s acid C38H27O9N7Cl2S2Na2 907 81 10.81 0.42
MD19 Bronner’s acid C38H27O9N7Cl2S2Na2 907 82 10.81 0.46
MD20 N-methyl J-acid C39H29O10N7Cl2S2Na2 937 79 10.47 0.50
MD21 Sulfotobius acid C38H26O12N7Cl2S3Na3 1009 77 9.72 0.40
MD22 K-acid C38H26O13N7Cl2S3Na3 1025 78 9.57 0.49
MD23 Tobius acid C38H27O9N7Cl2S2Na2 907 76 10.81 0.46
MD24 Gamma acid C38H27O10N7Cl2S2Na2 923 80 10.63 0.48
MD25 Peri acid C38H27O9N7Cl2S2Na2 907 81 10.81 0.44
MD26 Bromamine acid C42H26O11N7Cl2S2Na2Br 1066 79 9.20 0.47
MD27 Chicago acid C38H26O13N7Cl2S3Na3 1025 80 9.57 0.43
MD28 Koach acid C38H25O15N7Cl2S4Na4 1111 78 8.83 0.49
MD29 C-acid C38H26O13N7Cl2S3Na3 1009 77 9.72 0.39
MD30 N-phenyl J-acid C44H31O10N7Cl2S2Na2 999 76 8.82 0.47