chapter 4 parts - snap-on · chapter 4 parts (a) effective page 4-2 12/98 front view item...

Effective12/98 Page 4-1

CHAPTER 4PARTS

_______________________________________________________________________________________

PARTS BY PICTORIAL

This chapter describes assemblies/subassemblies/parts considered replaceable at on-site field installation.

NOTE: The following is a breakdown description for Serial Numbers:

Serial Number Location - Rear Cabinet top right hand side.

Example: 0192A0101

01 Month MFG.92 Year MFG.A Serial Rev.

0101 Number of Units Built.

NOTES: MRC-400/450 WITH A DATE CODE OF XX92 AND EARLY XX93 MAY HAVE THE LETTERS A, B, OR C. THESE ARE SERIAL A UNITS. PLEASE CONFIRM BY CHECKING SOFTWARE LEVEL, SEE BELOW .

SERIAL A SOFTWARE STARTS WITH 1. XX ON POWER UP.

KEY NS = Not Shown

* = Ford

# = Crysler

CHAPTER 4 PARTS (A)

EffectivePage 4-2 12/98

FRONT VIEW

ITEM DESCRIPTION PART NUMBER ITEM DESCRIPTION PART NUMBER1a. Headsign, Sun Decal 0682-0964-01 6. Switch, Service 0764-0254-011b. FOR GENERIC P/N's SEE PAGE 4-15 7. Label, Service 0682-0969-012. Control Panel, Assy. See Page 4-5 8a. Master Filter Kit R12 1095-0178-043. Suction Separator Bowl See Page 4-9 8b. Master Filter Kit (R134a)¼” 1095-0178-024. Moisture Indicator 7009-2346-01 N.S. Desiccant Bags (Qty. 10) 0671-1018-025a. Caster, W / Brake (Shaft) 3645-0054-02 N.S. Master Filter Drier 7009-2099-015b. Caster, W / Brake (Bolt) 3645-0056-02 N.S. Gasket 4053-0020-01

NOTE: * = Included in Master Filter KitNOTE: Casters for Sun version use shaft type. Casters for Snap-On version use bolt type.

2

1

4

3

5

6

7

8

CHAPTER 4 PARTS (A)


REAR VIEW

ITEM DESCRIPTION PART NUMBER ITEM DESCRIPTION PART NUMBER1. Label, "Caution Vent" 0682-1038-01 15. 90 Degree Fitting 0647-0198-012. Label, "French Use of" 0682-1039-01 16. Plastic Bottle 0382-0510-013. Label, "Caution Use of" 0682-0873-01 17a. Heater Blanket 110VAC 0518-0024-014. Bracket 7012-1369-01 17b. Heater Blanket 220VAC 0518-0024-025. Label,"Service Procedure" 0682-0969-01 18. Bumpers 1489-0017-016. Label, "Warning" 0682-0968-01 19. Tank Switches (2) 0799-0237-017. Bulkhead fittings R12 0647-0285-01 20. Label, Info Guide 0682-0970-018. Bulkhead fittings R134a 0647-0286-01 21.* Label, R134a ONLY 0682-0760-019a. Strap Right (30 lb.) 0424-0806-01 22.* CPC 4 Pin Connector 4162-0831-019b. Strap Right (50 lb.) 0424-0806-02 23. Label, Caution 0682-1052-019c. Strap Left 0424-0805-02 24. Label, Eye Warning 0682-1051-0110a. Caster, W/O Brake (Shaft) 3645-0054-01 25. On/Off/Circuit Breaker 1922-0118-0110b. Caster, W/O Brake (Bolt) 3645-0056-01 26. A.C. Socket 4162-7015-0111a. Bracket, Oil 7012-1468-01 27. Latch 5666-0049-0111b. Thumb screw 0675-0157 28a. R12 Reclm. tk. 30 lb. 7009-2331-0112a. Cyl. Disposable Oil 0271-0071-01 28b. R12 Reclm. tk. 50 lb. 7009-2331-0212b. Cyl. FORD Oil 0271-0072-01 28c. R134a Reclm. tk. 30 lb. 7009-2331-0312c. Cyl. R134a Polyol Ester Oil EAK0163L00A 28d. R134a Reclm. tk. 50 lb. 7009-2331-0413a. Load Cell 7009-2335-01 29. Switch Double Float 0764-0253-0113b. Scale Assembly 400 7009-2324-01 30a. R12 Inline Filter 1/4" 7009-2417-0113c. Scale Assembly 450 7009-2324-02 30b. R134a Inline Filter 1/2" 7009-2418-0113d. Scale Assy.400 (220VAC) 7009-2324-03 31. Tank Float Cable 6004-0760-0113e. Scale Assy. 450 (220v) 7009-2324-04 N.S. A.C. Cord 6001-0197-0113f Shock Mount Assy. 7009-2306-01 N.S. Temp. Probe (Vehicle) 6004-0777-0114. Oil switch 2207-0034-01

1

2

3

1012

19

18

17

16

14

7

9

4

5

6

VIRGIN & OIL TANKSMOUNTED UPSIDE DOWN

30

31

28

FOR USE WITH R134a ONLY

WARNING

21

23

29

CAUTION

22

1113

15

MACHINE MUST BE LEVELTO OPERATE PROPERLY

H I G H L O W

8

24

27

25

26

20

CHAPTER 4 PARTS (A)

Effective-4 12/98

TOP VIEW OF PUMP COMPARTMENT

IN

OU

T

35 6

8911

1

2

4

13b

14

17 16

15

13a

7

12

10

MT

1

MT

2

MT

3

LP TRANS PRGTRANS

HPCO

HPTRANS

LPCO

RO

TA

TIO

NR

OT

AT

ION

O U T L E T

INLET

OIL

OIL

INLET

O U T L E T

ITEM DESCRIPTION PART NUMBER ITEM DESCRIPTION PART NUMBER1. Condenser 0111-0703-01 10a. Relay (On Pump 110v) 0303-0109-072a. Fan, Axial (115v) 0587-0504-01 10b. Relay (On Pump 220v) 0303-0109-062b. Fan, Axial (220v) 0587-0507-01 11a. Cap (Pump Relay 110v) 7009-2348-013. Connector, 14 Pin 4162-0832-01 11b. Cap (Pump Relay 220v) 7009-2348-024. Plumbing Board 7001-2185-01 11c. Resister 0684-0686-015. Manifold Block See Page 4-6 12. Switch (Momentary) 0764-0254-016a. Compressor (110) 7009-2258-02 13a. Oil Reservoir, Temprite 7009-2100-026b. Compressor (220) 7009-2258-04 13b. Oil Separator, Small 0111-0906-01NS. Compressor Oil

3GS/300 viscosity (24oz.)0681-0179-02 14. Solenoid, Separator 0304-0057-01

7. Relay Board 7001-2230-01 15. 1/4” Flare fitting (Ser. A) 0647-0223-018a. Capacitor, Start (110v) 0303-0109-09 16. Elbow, 90º 0647-00448b. Capacitor, Start (220v) 0303-0111-04 17. Nipple, Hex 4982-0076-019. Klixon, Overload protector 0303-0109-08

CHAPTER 4 PARTS (A)


TOP OF HEADFRAME

1 3

2a

6

7 8 9 10

6

11

12

2c2b

T O P V I E W

U N D E R C O N T R O L P A N E L

M R C / M T C C O N T R O L P A N E L13

1234567

7076-0897-01 7076

-089

7-02

7076-0896-01

AMOUNTCANCELRECLAIMONLY

AUTOSEQUENCE

UP DOWN ON/OFFHOLD/ENTERRESTART

SUCTION PRESSURE

OUTLET TEMPERATURE

HOLD FUNCTION VALUE ADJUST

DISCHARGE PRESSURE

AMBIENT TEMPERATURE

POWER

TANK

ENTER

FUNCTION

STATUS

RECLAIM FULLRECLAIM EMPTY

VACUUM TIMEHOLD-TIMECHARGE AMOUNT

AUTO SEQUENCERECLAIMINGVACUUMVACUUM HOLDCHARGINGTEMPERATUREAMOUNT

IN PROGRESSCOMPLETEDHOLD

TEMP

4

5

ITEM DESCRIPTION PART NUMBER ITEM DESCRIPTION PART NUMBER1a. Power Supply (110V.A.C.) 7009-2323-01 6. LCD Driver Bd. 7001-2153-011b. Power Supply (220V.A.C.) 7009-2323-03 7. W. H. (Rt. Display) 7076-0897-011c. Power Supply (100V.A.C.) 7009-2323-02 8. Led Driver Bd. 7001-2159-012a. Fuse F1 (.25 amp) 0739-0119-01 9. W.H. (Led Display) 7076-0896-012b. Fuse F2 (1 amp) 0739-0040 10. Processor Board. 7001-2188-012c. Fuse F3 (3 amp) 0739-0103 11. W.H. (Left Display) 7076-0897-023. Alarm 0316-0205-01 12a. Control Panel MRC400A 7005-2475-014. Transformer 7009-2333-01 12b. Control Panel Generic

For labels see page 4-157005-2499-01

5a. Varistor (115 V) 7009-1320 13a. MRC-400, label 0682-1055-015b. Varistor (220 V) 7009-1320-02 13b. MRC-450, label 0682-1067-01

NS. A.C. Cord 6001-0197-01

CHAPTER 4 PARTS (A)


MANIFOLD BLOCK ASSEMBLY

ITEM DESCRIPTION PART NUMBER ITEM DESCRIPTION PART NUMBER1. Manifold Assembly 7009-2347-04 6. Transducer Low Pres. 0514-0029-012. Solenoid N.C. 0304-0905-01 7. Transducer Purge Pres. 0514-0030-013. Solenoid N.O.(S11 Liquid) 0304-0905-02 8. Switch, High Pressure 0549-0036-014. Solenoid N.O.(S7 X-Over) 0304-0905-03 9. Switch, Low Pressure 0549-0035-015. Transducer, High Pressure 0514-0030-01 NS. Check Valve 1-4481

ITEM DESCRIPTION PART NUMBER ITEM DESCRIPTION PART NUMBER1. O-Ring (Tiny S7) (od 7/32) 0617-0211-01 6. O-Ring (Liq. Sol.) (od .309) 0617-0211-062. O-Ring (Small) (od ½) 0617-0211-02 7. O-Ring 2 oz. oil cyl.(od .1.5) 0617-0219-013. O-Ring (Medium) (od 11/16) 0617-0211-03 8. O-Ring Block Kit (Qty 37) 0617-0211-054. O-Ring (Large) (od 15/16) 0617-0211-04 NS Screw, Phillips 0406-0148-015. O-Ring Inline valve (od 3/8) 0617-0212-01 NS Permabond 0626-0575-01

NS Super Lube, 3 oz. 0681-0193-03

3 1 2

6

4

5

9

8

2

S3

S1

S1

S7

S6

S5

S4

LP

TR

AN

S

PR

GT

RA

NS

HP

CO

HP

TR

AN

S

RE

LF

S11

S8

S9

S10

R12

LP

CO

7

Close to Scale

1. 3.2. 4.

5. 6.

Thickness = .070"

7.

CHAPTER 4 PARTS (A)


HOSE PART NUMBERS

ITEM DESCRIPTION PART NUMBER ITEM DESCRIPTION PART NUMBERH1. Red 16" 3988-0265-01 H16. Red 16" 3988-0265-01H2. Red 10" 3988-0265-02 H17. Blue 96" 3988-0243-01H3. Red 18" 3988-0272-01 NS. Blue Multi. (W/90º ) 96" 3988-0292-01H4. Red 24" 3988-0272-02 H18. Red 96" 3988-0244-01H5. Yel. 18" 3988-0270-01 NS. Red Multi. (W/90º ) 96" 3988-0293-01H6. Red 18" 3988-0272-01 H19. Hand Valve w/Blue 10" 3988-0234-02H7. Red 16" 3988-0265-01 H20. Hand Valve w/Red 10" 3988-0233-02H8. Blue 21" 3988-0267-01 H21. R134a (6") adapter 3988-0277-01H9. Blue 33" 3988-0267-02 H22. Vent tube to bottle 0669-0282-01H10. Red 27" 3988-0268-01 H23. Hand Valve 5121-0004-01H11. Blue 38" 3988-0254-02 H24. R134a Red 96” (W90º) EAH0001C01AH12. Blue 37" 3988-0271-01 H25. R134a Blue 96” (W90º) EAH0001C02AH13. Yel. 33" 3988-0273-01 NS. Crush Washer, Copper 0647-0296-01H14. Blue 45" 3988-0271-02 NS. Anti-Blow Back Val. ¼" 4719-0055-01H15. Blue 18" 3988-0301-01 NS. Anti-Blow Back Val. ½" 4719-0055-02

OILB O T T L E

SCALE

"0"S O L E N O I D

N C

N C N C N C

N C

IN

N C

N O

IN

N C

REARB O T T O MBLOCK N C

N C

HandValve

H17

H18

H19

H20

H4H5H6H3

H7

H16

H9

H8

H11

H10

H12H13H14

H15

H1

H2

H21

R E C O V E R YT A N K

VIRGINT A N K

H22

N O

T O L O WPRESSURE

H O S E

TO HIGHPRESSURE

H O S E

V A C U U MP U M P

V A C U U M

P U R G EBOTTLE

H24 H25

C O N D E N S E R

REARSOLENOIDMANIFOLD

OU

TR

ET

UR

N

IN

FRONT SOLENOIDMANIFOLD

OILS E P A R A T O RR E S E R V O I R

CHAPTER 4 PARTS (A)


ADAPTERS / FITTINGS

GM ADAPTER FORD ADAPTER0647-0196-01 0647-0200-01

LARGE GM ADAPTER QUICK DISCONNECT GM/FORD ADAPTER QUICK DISCONNECT0647-0199-01 0647-0197-01

O-RING0617-0212-01

SCREEN0301-0951-01

INLINE FILTER7009-2417-01 (R-12)7009-2418-01 (R134a)

FILTER WRENCH0001-0067-01

HIGH 0647-0287-07 HIGH 0647-0287-09LOW 0647-0287-08 LOW 0647-0287-10O-Ring Kit EAK0027C00AS ARG 04040 (10 each)

CHAPTER 4 PARTS (A)


SUCTION SEPARATOR

ITEM DESCRIPTION EQUI SERV #1. Cap and shield 7020-1982-012. Fitting, nipple 4982-0074-013. Atomizer Fitting 7024-0511-014a. Float Switch Assembly 7009-2102-014b. Float 0546-0017-015. Plate 4982-0076-016. Fitting, nipple 4982-0073-017. Gasket, Bowl 4053-0020-018. Thumbscrew 0938-0158-019. Washer 0400-5605-0110. Ring, Mounting Bowl 0382-0512-0111. Bowl, Suction Separator (Aluminum) 0382-0513-0112. Gauge, Liquid Level 0330-0010-0113. O-Ring, Bottom Cap 0617-0220-0114. Bowl, Bottom Cap 0382-0514-0115. Metal Bowl Kit (Solid bowl) EAA0088C00A

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CHAPTER 4 PARTS (A)


PARTS IN ALPHABETICAL ORDERNAME PART NUMBER 400 450 COMMENTSAdapter, Ford 0647-0200-01 XAdapter, GM 0647-0196-01 XAdapter, GM, 0647-0199-01 X Large, QK. Dis., 90ºAdapter, GM/Ford 0647-0197-01 XAdapter, R134a 0647-0287-07 XAdapter, R134a 0647-0287-08 XAlarm 0316-0205-01 X XBoard, LCD Driver 7001-2153-01 X XBoard, Led Driver 7001-2159-01 X XBoard, Plumbing 7001-2185-01 X XBoard, Processor 7001-2188-01 X XBoard, Relay 7001-2230-01 X XBottle, Plastic 0382-0510-01 X XBowl 0382-0009-02 X XBowl, Separator 0382-0513-01 X X Metal bowlBowl, Bottom Cap 0382-0514-01 X X Metal bowlBowl, Metal Kit EAK0071C00ASBowl, Metal (Solid) EAA0088C00A X X Solid Metal bowlBracket, Oil 7012-1468-01 XBracket, Rear hose 7012-1369-01 X XBreaker, On/Off/Circuit 1922-0118-01 X XBulkhead fittings R12 0647-0285-01 XBulkhead fittings R134a 0647-0286-01 XBumpers 1489-0017-01 X XCable, Tank Float 6004-0760-01 X XCap and Shield 7020-1982-01 X X Top of S. S. bowlCapacitor 7009-2348-01 X X (Pump Relay 110v)Capacitor 7009-2348-02 X (Pump Relay 220v)Capacitor, Start 0303-0109-09 X X (110v)Capacitor, Start 0303-0111-04 X X (220v)Caster, W / Brake 3645-0054-02 X XCaster, W / O Brake 3645-0054-01 X XCaster, W / Brake 3645-0056-02 X XCaster, W / O Brake 3645-0056-01 X XCompressor 7009-2258-02 X X 110 VACCompressor 7009-2258-04 X X 220 VACCompressor Oil 0681-0179-02 X X 3GS/300 viscosity (24oz.)Condenser 0111-0703-01 X XConnector, 14 Pin 4162-0832-01 X XConnector, CPC 4 Pin 4162-0831-01 X XControl Panel 7005-2499-01 X X GenericControl Panel 7005-2475-01 X MRC-400ACord, A.C. 6001-0197-01 X XCrush Washer, 0647-0296-01 X X CopperCylinder, Disposable Oil 0271-0071-01 X Naphtheric, minerial oilCylinder, Disposable Oil 0271-0072-01 X Ford, Paraffinic mineral oilCylinder, R134a Oil EAK0163L00A X Ester oil in a Disposable cylinderDesiccant Bags 0671-1018-01 X (Qty. 10)Desiccant Bags 0671-1018-02 X (Qty. 10)Elbow, 90º 0647-0044 X XFan, Axial 0587-0504-01 X X (115v)Fan, Axial 0587-0507-01 X X (220v)Filter, Inline 1/2" 7009-2418-01 X R134aFilter, Inline 1/4" 7009-2417-01 X R12Fitting 0647-0198-01 X X 90 Degree

CHAPTER 4 PARTS (A)


NAME PART NUMBER 400 450 COMMENTSFitting 0647-0223-01 X X 1/4” FlareFitting, Atomizer 7024-0511-01 X XFitting, nipple 4982-0074-01 X X S.S. BowlFloat Switch Assembly 7009-2102-01 X XFloat 0546-0017-01 X XFuse, F1 0739-0119-01 X X (.25 amp)Fuse, F2 0739-0040 X X (1 amp)Fuse, F3 0739-0103 X X (3 amp)Gasket 4053-0020-01 X X Suction Separator BowlGauge, Liquid level 0330-0010-01 X X Metal bowlHeadsign, Sun Decal 0682-0964-01 X XHeater Blanket 0518-0024-02 X X 220VACHeater Blanket 0518-0024-01 X X 110VACHose, Blue 10" 3988-0234-02 XHose, Blue 18" 3988-0271-02 X XHose, Blue 21" 3988-0267-01 X XHose, Blue 33" 3988-0267-02 X XHose, Blue 37" 3988-0271-01 X XHose, Blue 38" 3988-0254-02 X XHose, Blue 45" 3988-0271-02 X XHose, Blue 96" 3988-0243-01 XHose, Blue Multi. 3988-0292-01 X 96" (W/90º )Hose, R134a 3988-0277-01 X (6") adapterHose, R134a Blue EAH0001C02A X 96” (W90º)Hose, Red 10" 3988-0265-02 X XHose, Red 10" 3988-0233-02 XHose, Red 16" 3988-0265-01 X XHose, Red 16" 3988-0265-01 X XHose, Red 16" 3988-0265-01 X XHose, Red 18" 3988-0272-01 X XHose, Red 18" 3988-0272-01 X XHose, Red 24" 3988-0272-02 X XHose, Red 27" 3988-0268-01 X XHose, Red 96" 3988-0244-01 XHose, Red Multi. 3988-0293-01 X 96" (W/90º )Hose, Red, EAH0001C01A X 96” (W90º) R134aHose, Yel. 18" 3988-0270-01 X XHose, Yel. 33" 3988-0273-01 X XInlet Tube 4982-0074-01 X XKit, Master Filter 1095-0178-04 X R-12 (1/4” Fittings)Kit, Master Filter 1095-0178-02 X R-134a Serial A (1/4" Fittings)Kit, Master Filter 1095-0178-03 X R-134a Serial B (1/2" Fittings)Label 0682-1038-01 X X "Caution Vent"Label 0682-0873-01 X X "Caution Use of"Label 0682-0968-01 X X "Warning"Label 0682-1052-01 X X CautionLabel 0682-1051-01 X X Eye WarningLabel 0682-1055-01 X Front panel MRC-400 labelLabel 0682-1067-01 X Front panel MRC-450 labelLabel 0682-0970-01 X X Info GuideLabel 0682-0760-01 X R134a ONLYLabel 0682-0969-01 X X "Service Procedure"Label 0682-1039-01 X X "French Use ofLatch 5666-0049-01 X X Rear Glove BoxLoad Cell 7009-2335-01 X XManifold Assembly 7009-2347-04 X XMaster Filter Drier 7009-2426-01 X R-134a, 1/2” fittingMaster Filter Drier 7009-2099-01 X R-12, 1/4” fitting

CHAPTER 4 PARTS (A)


NAME PART NUMBER 400 450 COMMENTSMoisture Indicator 7009-2346-01 X XNipple, Hex 4982-0076-01 X XO-Ring 0617-0211-06 X X (Liq. Sol.) (od .309)O-Ring Block Kit 0617-0211-05 X X (Qty 37, for pneumatic block)O-Ring 0617-0211-04 X X (Large)O-Ring 0617-0211-03 X X (Medium)O-Ring 0617-0211-02 X X (Small)O-Ring (Small) 0617-0211-01 X X (Small)O-Ring 0617-0212-01 X X Inline hand valveO-Ring 0617-0219-01 X X 2 ounce oil charge cylinderO-Ring, bottom of bowl 0617-0220-01 X X Metal bowlOil Reservoir, Temprite 7009-2100-02 X XOil Separator, Small 0111-0906-01 X XPermabond 0626-0575-01 X XPower Supply 7009-2323-02 X X (100V.A.C.)Power Supply 7009-2323-01 X X (110V.A.C.)Power Supply 7009-2323-03 X X (220V.A.C.)Relay 0303-0109-07 X X (On Pump 110v)Relay 0303-0109-06 X X (On Pump 220v)Resister 0684-0686-01 X XScale Assembly 7009-2324-01 X XScale Assembly 7009-2324-03 X X (220VAC)Scale Assembly 7009-2324-02 X XScale Assembly 7009-2324-04 X X (220VAC)Screw, Phillips 0406-0148-01 X X In Block. (Qty. = 4)Screw, Thumb 0675-0157 X For Oil BracketShock Mount Assy. 7009-2306-01 X-brace for scaleSocket, A.C. 4162-7015-01 X XSolenoid N.C. 0304-0905-01 X X Most solenoids.Solenoid N.O.(S11) 0304-0905-02 X X LiquidSolenoid N.O.S7 0304-0905-03 X X X-OverSolenoid, Separator 0304-0057-01 X X Small oil separatorStrap, Velcro 0424-0805-02 X X LeftStrap, Velcro Right 0424-0806-01 X X (30 lb.)Strap, Velcro Right 0424-0806-02 X X (50 lb.)Suction Separator Assy. 7009-2185-01 X XSuper Lube, 0681-0193-03 X X 3 oz.Switch Float 7009-2102-01 X XSwitch Oil 2207-0034-01 X XSwitch, (Momentary) 0764-0254-01 X XSwitch, Double Float 0764-0253-01 X XSwitch, High Pressure 0549-0036-01 X XSwitch, Low Pressure 0549-0035-01 X XSwitch, Service 0764-0254-01 X XSwitch, Tank (2) 0799-0237-01 X XTank, R12 Recovery 7009-2331-01 X 30 lb.Tank, R12 Recovery 7009-2331-02 X 50 lb.Tank, R134a Recovery 7009-2331-03 X 30 lb.Tank, R134a Recovery 7009-2331-04 X 50 lb.Temp. Probe 6004-0777-01 X X (Vehicle)Thumbscrew 0938-0158-01 X X Metal bowlTransducer, High Pres. 0514-0030-01 X XTransducer, Low Pres. 0514-0029-01 X XTransducer, Purge Pres. 0514-0030-01 X XTransformer 7009-2333-01 X XValve, Anti-Blow Back 4719-0055-02 X 1/2", (R134a)Valve, Anti-Blow Back 4719-0055-01 X 1/4", (R-12)Valve, Hand 5121-0004-01 X X

CHAPTER 4 PARTS (A)


NAME PART NUMBER 400 450 COMMENTSVaristor 7009-1320 X X (115 V)Varistor 7009-1320-02 X X (220 V)Vent tube to bottle 0669-0282-01 X XWasher 0400-5605-01 X X Metal bowl

CHAPTER 4 PARTS (A)


PARTS IN NUMERICAL ORDERNAME PART NUMBER 400 450 COMMENTSCondenser 0111-0703-01 X XOil Separator, Small 0111-0906-01 X XCylinder, Disposable Oil 0271-0071-01 X Naphtheric, minerial oilCylinder, Disposable Oil 0271-0072-01 X Ford, Paraffinic mineral oilRelay 0303-0109-06 X X (On Pump 220v)Relay 0303-0109-07 X X (On Pump 110v)Capacitor, Start 0303-0109-09 X X (110v)Capacitor, Start 0303-0111-04 X X (220v)Solenoid, Separator 0304-0057-01 X X Small oil separatorSolenoid N.C. 0304-0905-01 X X Most solenoids.Solenoid N.O.(S11) 0304-0905-02 X X LiquidSolenoid N.O.S7 0304-0905-03 X X X-OverAlarm 0316-0205-01 X XGauge, Liquid level 0330-0010-01 X X Metal bowlBowl 0382-0009-02 X XBottle, Plastic 0382-0510-01 X XBowl, Separator 0382-0513-01 X X Metal bowlBowl, Bottom Cap 0382-0514-01 X X Metal bowlWasher 0400-5605-01 X X Metal bowlScrew, Phillips 0406-0148-01 X X In Block. (Qty. = 4)Strap, Velcro 0424-0805-02 X X LeftStrap, Velcro Right 0424-0806-01 X X (30 lb.)Strap, Velcro Right 0424-0806-02 X X (50 lb.)Transducer, Low Pres. 0514-0029-01 X XTransducer, High Pres. 0514-0030-01 X XTransducer, Purge Pres. 0514-0030-01 X XHeater Blanket 0518-0024-01 X X 110VACHeater Blanket 0518-0024-02 X X 220VACFloat 0546-0017-01 X XSwitch, Low Pressure 0549-0035-01 X XSwitch, High Pressure 0549-0036-01 X XFan, Axial 0587-0504-01 X X (115v)Fan, Axial 0587-0507-01 X X (220v)O-Ring (Small) 0617-0211-01 X X (Small)O-Ring 0617-0211-02 X X (Small)O-Ring 0617-0211-03 X X (Medium)O-Ring 0617-0211-04 X X (Large)O-Ring Block Kit 0617-0211-05 X X (Qty 37, for pneumatic block)O-Ring 0617-0211-06 X X (Liq. Sol.) (od .309)O-Ring 0617-0212-01 X X Inline hand valveO-Ring 0617-0219-01 X X 2 ounce oil charge cylinderO-Ring, bottom of bowl 0617-0220-01 X X Metal bowlPermabond 0626-0575-01 X XElbow, 90º 0647-0044 X XAdapter, GM 0647-0196-01 XAdapter, GM/Ford 0647-0197-01 XFitting 0647-0198-01 X X 90 DegreeAdapter, GM, 0647-0199-01 X Large, QK. Dis., 90ºAdapter, Ford 0647-0200-01 XFitting 0647-0223-01 X X 1/4” FlareBulkhead fittings R12 0647-0285-01 XBulkhead fittings R134a 0647-0286-01 XAdapter, R134a 0647-0287-07 XAdapter, R134a 0647-0287-08 XCrush Washer, 0647-0296-01 X X CopperVent tube to bottle 0669-0282-01 X X

CHAPTER 4 PARTS (A)


NAME PART NUMBER 400 450 COMMENTSDesiccant Bags 0671-1018-01 X (Qty. 10)Desiccant Bags 0671-1018-02 X (Qty. 10)Screw, Thumb 0675-0157 X For Oil BracketCompressor Oil 0681-0179-02 X X 3GS/300 viscosity (24oz.)Super Lube, 0681-0193-03 X X 3 oz.Label 0682-0760-01 X R134a ONLYLabel 0682-0873-01 X X "Caution Use of"Headsign, Sun Decal 0682-0964-01 X XLabel 0682-0968-01 X X "Warning"Label 0682-0969-01 X X "Service Procedure"Label 0682-0970-01 X X Info GuideLabel 0682-1038-01 X X "Caution Vent"Label 0682-1039-01 X X "French Use ofLabel 0682-1051-01 X X Eye WarningLabel 0682-1052-01 X X CautionLabel 0682-1055-01 X Front panel MRC-400 labelLabel 0682-1067-01 X Front panel MRC-450 labelResister 0684-0686-01 X XFuse, F2 0739-0040 X X (1 amp)Fuse, F3 0739-0103 X X (3 amp)Fuse, F1 0739-0119-01 X X (.25 amp)Switch, Double Float 0764-0253-01 X XSwitch, (Momentary) 0764-0254-01 X XSwitch, Service 0764-0254-01 X XSwitch, Tank (2) 0799-0237-01 X XThumbscrew 0938-0158-01 X X Metal bowlKit, Master Filter 1095-0178-02 X R-134a Serial A (1/4" Fittings)Kit, Master Filter 1095-0178-03 X R-134a Serial B (1/2" Fittings)Kit, Master Filter 1095-0178-04 X R-12 (1/4” Fittings)Bumpers 1489-0017-01 X XBreaker, On/Off/Circuit 1922-0118-01 X XSwitch Oil 2207-0034-01 X XCaster, W / O Brake 3645-0054-01 X XCaster, W / Brake 3645-0054-02 X XCaster, W / O Brake 3645-0056-01 X XCaster, W / Brake 3645-0056-02 X XHose, Red 10" 3988-0233-02 XHose, Blue 10" 3988-0234-02 XHose, Blue 96" 3988-0243-01 XHose, Red 96" 3988-0244-01 XHose, Blue 38" 3988-0254-02 X XHose, Red 16" 3988-0265-01 X XHose, Red 16" 3988-0265-01 X XHose, Red 16" 3988-0265-01 X XHose, Red 10" 3988-0265-02 X XHose, Blue 21" 3988-0267-01 X XHose, Blue 33" 3988-0267-02 X XHose, Red 27" 3988-0268-01 X XHose, Yel. 18" 3988-0270-01 X XHose, Blue 37" 3988-0271-01 X XHose, Blue 18" 3988-0271-02 X XHose, Blue 45" 3988-0271-02 X XHose, Red 18" 3988-0272-01 X XHose, Red 18" 3988-0272-01 X XHose, Red 24" 3988-0272-02 X XHose, Yel. 33" 3988-0273-01 X XHose, R134a 3988-0277-01 X (6") adapterHose, Blue Multi. 3988-0292-01 X 96" (W/90º )Hose, Red Multi. 3988-0293-01 X 96" (W/90º )

CHAPTER 4 PARTS (A)


NAME PART NUMBER 400 450 COMMENTSGasket 4053-0020-01 X X Suction Separator BowlConnector, CPC 4 Pin 4162-0831-01 X XConnector, 14 Pin 4162-0832-01 X XSocket, A.C. 4162-7015-01 X XValve, Anti-Blow Back 4719-0055-01 X 1/4", (R-12)Valve, Anti-Blow Back 4719-0055-02 X 1/2", (R134a)Fitting, nipple 4982-0074-01 X X S.S. BowlInlet Tube 4982-0074-01 X XNipple, Hex 4982-0076-01 X XValve, Hand 5121-0004-01 X XLatch 5666-0049-01 X X Rear Glove BoxCord, A.C. 6001-0197-01 X XCable, Tank Float 6004-0760-01 X XTemp. Probe 6004-0777-01 X X (Vehicle)Board, LCD Driver 7001-2153-01 X XBoard, Led Driver 7001-2159-01 X XBoard, Plumbing 7001-2185-01 X XBoard, Processor 7001-2188-01 X XBoard, Relay 7001-2230-01 X XControl Panel 7005-2475-01 X MRC-400AControl Panel 7005-2499-01 X X GenericVaristor 7009-1320 X X (115 V)Varistor 7009-1320-02 X X (220 V)Master Filter Drier 7009-2099-01 X R-12, 1/4” fittingOil Reservoir, Temprite 7009-2100-02 X XFloat Switch Assembly 7009-2102-01 X XSwitch Float 7009-2102-01 X XSuction Separator Assy. 7009-2185-01 X XCompressor 7009-2258-02 X X 110 VACCompressor 7009-2258-04 X X 220 VACShock Mount Assy. 7009-2306-01 X-brace for scalePower Supply 7009-2323-01 X X (110V.A.C.)Power Supply 7009-2323-02 X X (100V.A.C.)Power Supply 7009-2323-03 X X (220V.A.C.)Scale Assembly 7009-2324-01 X XScale Assembly 7009-2324-02 X XScale Assembly 7009-2324-03 X X (220VAC)Scale Assembly 7009-2324-04 X X (220VAC)Tank, R12 Recovery 7009-2331-01 X 30 lb.Tank, R12 Recovery 7009-2331-02 X 50 lb.Tank, R134a Recovery 7009-2331-03 X 30 lb.Tank, R134a Recovery 7009-2331-04 X 50 lb.Transformer 7009-2333-01 X XLoad Cell 7009-2335-01 X XMoisture Indicator 7009-2346-01 X XManifold Assembly 7009-2347-04 X XCapacitor 7009-2348-01 X X (Pump Relay 110v)Capacitor 7009-2348-02 X (Pump Relay 220v)Filter, Inline 1/4" 7009-2417-01 X R12Filter, Inline 1/2" 7009-2418-01 X R134aMaster Filter Drier 7009-2426-01 X R-134a, 1/2” fittingBracket, Rear hose 7012-1369-01 X XBracket, Oil 7012-1468-01 XCap and Shield 7020-1982-01 X X Top of S. S. bowlHose, Red, EAH0001C01A X 96” (W90º) R134aHose, R134a Blue EAH0001C02A X 96” (W90º)Bowl, Metal Kit EAK0071C00ASCylinder, R134a Oil EAK0163L00A X Ester oil in a Disposable cylinder

CHAPTER 4 PARTS (A)


GRAPHICS KITS P/N'S FOR GENERIC UNITS IN BRAND NAME ORDER:

NOTE: 1091 KITS ARE IN FINISHED GOODS STOCK.Kit # HEADSIGN # FRONT FACIA # DESCRIPTION

1091-0280-03 0682-1074-01 0682-1075-01 ATLAS EAC-400

1091-0277-03 0682-1074-01 0682-1090-01 ATLAS EAC-450

1091-0261-04 0682-1023-01 NA CAR QUEST MTC-4000

1091-0261-08 0682-1027-01 NA CAR QUEST MTC-4500

1091-0261-02 0682-1021-01 NA EVERCO MTC-4000

1091-0261-06 0682-1025-01 NA EVERCO MTC-4500

1091-0261-03 0682-1022-01 NA MURRAY MTC-4000

1091-0261-07 0682-1026-01 0682-1099-01 MURRAY MTC-4500

1091-0261-01 0682-1020-01 NA NAPA MTC-4000

1091-0261-05 0682-1024-01 NA NAPA MTC-4500

1091-0280-04 0682-1097-01 0682-1098-01 NAPA MTC-4000

1091-0277-04 0682-1097-01 0682-1099-01 NAPA MTC-4500

SPECIAL CONSIDERATIONS

1091-0280-02 0682-0966-01 NA ROTUNDA MTC-4000"WARNING" LABEL 0682-1051-01"CAUTION" LABEL 0682-1052-01

1091-0277-02 NA 0682-1053-01 ROTUNDA MTC-4500"R134a ONLY"0682-1050-01"WARNING"0682-1051-01

"DO NOT MIX" 0682-1052-01

CHAPTER 4 PARTS (A)


CHAPTER 4 PARTS (A)

SUN ELECTRIC CORPORATIONOne Sun ParkwayCrystal Lake, Illinois 60014 U.S.A.

0895 REV A.

PAGE:

CHK BY:

MODEL:

DWG BY:

TITLE:

DWG:

Al l informat ion contained or d isclosed in th isdocument is considered conf ident ia l andpropr ietary by Sun Electr ic Corporat ion. Al lmanufactur ing, use, reproduct ion and sales r ightsare reserved by Sun Elect r ic Corporat ion andthe informat ion contained herein shal l notbe used in whole or in par t wi thout the expresswr i t ten consent of Sun Electr ic Corporat ion.

MRC-400/450

T. WILSON F. ZOFINSKI / T . WILSON

INTERCONNECTION DIAGRAMSERIAL A

1

2

TB11

2

3

45

6

J4

PROCESSOR BD. 7001-2188-01LCD BD. 7001-2153-01 (LEFT)

LCD BD. 7001-2153-01 (RIGHT)

LED BOARD7001-2159-01

J7

J2

J8

J1

J1J5

K1 K2

RELAY BD. 7001-2230-01J1

J12

J4

MS

C

C2

C1

R1

COMPRESSOR ASSY.

FANFAN

HEATERBLANKET

PROTECTOR

J1

J3

J5

J6

J8

ALARMJ1

J7

J11

J2

J3

J10

J9

J1

DWG REV:

PLUMBING BD. 7001-2185-01

EXTERNALTEMPERATURE PROBE P9

H1

H3

H4

H5

H2

H6

H7H8H9

H10

H10

H10

H11

H11

H11

H11 H12

H13

H13

H13

H14H15

HIGH PRESS. SWITCH

SOLENOIDS

H16

H16

H17

H18

H20H20H19

H1 - 6001-0197-01H2 - 7076-0902-01H3 - 7076-0897-02H4 - 7076-0896-01H5 - 7076-0898-01H6 - 7076-0897-01H7 - 7076-0900-01H8 - 7076-0899-01H9 - 7076-0901-01H10 - 6004-0770-01H11 - 7076-0904-01H12 - 6004-0760-01H13 - 7076-0905-01H14 - 6004-0769-01H15 - 6004-0777-01H16 - 7076-0987-01H17 - 7076-0928-01H18 - 7076-0973-01H19 - 7076-0926-01H20 - 7076-0925-01

AC PLUG

MAIN POWER SWITCHCIRCUIT BREAKER

LINEFILTER

T1T R A N S F O R M E R

SUCTION SEPARATORSERVICE SWITCH

SS PRESSURE SWITCH

SS FLOAT SWITCH

OIL ON

VIRGIN ON

RECOVERY ON

HIGH PRESSURETRANSDUCER

LOW PRESSURETRANSDUCER

PURGE PRESSURETRANSDUCER

LOADCELL

RECOVERYTANK

4-1 4-19

1

2

3K1

CHAPTER 4 PARTS (A)


CHAPTER 4PARTS

_______________________________________________________________________________________

PARTS BY PICTORIAL

This chapter describes assemblies/subassemblies/parts considered replaceable at on-site field installation.

NOTE: The following is a breakdown description for Serial Numbers:

Serial Number Location - Rear Cabinet top right hand side.

Example: 0194B0101

01 Month MFG.94 Year MFG.B Serial Rev.

0101 Number of Units Built.

SERIAL B SOFTWARE STARTS WITH 2. XX ON POWER UP.

KEY NS = Not Shown

* = Ford

# = Crysler

CHAPTER 4 PARTS (B)


FRONT VIEW

ITEM DESCRIPTION PART NUMBER ITEM DESCRIPTION PART NUMBER1. Headsign, Sun Decal 0682-0964-01 7. Label, Service 0682-0969-012. Control Panel, Assy. See Page 4-5 8a. Master Filter Kit R12 1095-0178-043. Suction Separator See Page 4-9 8b. Master Filter Kit (R134a)½” 1095-0178-034. Moisture Indicator 7009-2346-01 9. Latch 2397-02035a. Caster, W / Brake (Post) 3645-0054-02 N.S.* Desiccant Bags (Qty. 10) 0671-1018-025b. Caster, W / Brake (Bolt) 3645-0056-02 N.S.* Master Filter Drier 7009-2099-016. Switch, Service 0764-0254-01 N.S.* Gasket 4053-0020-01

NOTE: * = Included in Master Filter KitNOTE: Casters for Sun version use shaft type. Casters for Snap-On version use post type.

2

1

4

3

5

6

7

8

9

CHAPTER 4 PARTS (B)


REAR VIEW

ITEM DESCRIPTION PART NUMBER ITEM DESCRIPTION PART NUMBER1. Label, "Caution Vent" 0682-1038-01 17a. Heater Blanket, 110VAC 0518-0024-012. Label, "French Use of" 0682-1039-01 17b. Heater Blanket, 220VAC 0518-0024-023. Label, "Caution Use of" 0682-0873-01 18. Bumpers 1489-0017-014. Bracket 7012-1369-01 19. Switch, Tank (2) 0799-0237-015. Label, "Service Procedure" 0682-0969-01 20. Connector, CPC 4 Pin 4162-0831-016. Label, "Warning" 0682-0968-01 21. Label, Info Guide 0682-0970-017. Fitting, R12 Bulkhead 0647-0285-01 22.* Label, R134a ONLY 0682-0760-018. Fitting, R134a Bulkhead 0647-0286-01 23. Label, Caution 0682-1052-019. Sensor, Temperature 7009-2405-01 24. Label, Eye Warning 0682-1051-0110a. Strap, Right (30 lb.) 0424-0806-01 25. Switch, On/Off/ 1922-0118-0110b. Strap, Right (50 lb.) 0424-0806-02 26. A.C. socket 4162-7015-0110c. Strap, Left 0424-0805-02 27. Latch 5666-0049-0111a. Caster, W/O Brake, (Shaft) 3645-0054-01 28a. Tank, 30 lb. R12 7009-2331-0111b. Caster, W/O Brake, (Bolt) 3645-0056-01 28b. Tank, 50 lb. R12 7009-2331-0212a. Bracket, Oil 7012-1468-01 28c. Tank, 30 lb. R134a 7009-2331-0312b. Screw, Thumb 0675-0157 28d. Tank, 50 lb. R134a 7009-2331-0413a. Cyl. Disposable Oil 0271-0071-01 29. Switch, Double Float 0764-0253-0113b. Cyl. FORD Oil 0271-0072-01 30a. Filter, R12 Inline 7009-2417-0113c. Cyl. R134a Polyol Ester Oil EAK0163L00A 30b. Filter, R134a Inline 7009-2418-0114a. Load Cell 7009-2335-01 31. Cable, Tank Float 6004-0760-0114b. Mount, Shock (4) 0561-0148-01 N.S. Cord, A.C. 6001-0197-0115. Switch, Oil 2207-0034-01 N.S. Probe, Temp. (Vehicle) 6004-0777-0116. Fitting, 90 Degree 0647-0198-01

1

2

3

12

19

18

17

14

7

10

4

5

6

VIRGIN & OIL TANKSMOUNTED UPSIDE DOWN

30

31

28

FOR USE WITH R134a ONLY

W A R N I N G

21

23

29

C A U T I O N

22

111315

MACHINE MUST BE LEVELTO OPERATE PROPERLY

HIGH L O W

8

24

27

25

26

20

9

16

CHAPTER 4 PARTS (B)


TOP VIEW OF PUMP COMPARTMENT

ITEM DESCRIPTION PART NUMBER ITEM DESCRIPTION PART NUMBER1. Condenser 0111-0703-01 9c. Relay (On Pump 110v) 0303-0109-072a. Fan, Axial (115v) 0587-0504-01 9d. Relay (On Pump 220v) 0303-0109-062b. Fan, Axial (220v) 0587-0507-01 9e. Resistor 0684-0686-013. Connector, 14 Pin 4162-0832-01 10. Switch, (Momentary) 0764-0254-014. Board, Plumbing 7001-2266-01 11a. Oil Reservoir, Temprite 7009-2100-025. Manifold Block See Page 4-6 11b. Oil Separator, Small 0111-0906-016a. Compressor (110) 7009-2258-02 12. Solenoid, Separator 0304-0057-016b. Compressor (220) 7009-2258-04 13. Fitting, Tubo 0647-0206-017. Board, Relay 7001-2230-01 14. Elbow, 90º 0647-00448a. Capacitor, Start (110v) 0303-0109-09 15. Nipple, Hex 4982-0076-018b. Capacitor, Start (220v) 0303-0111-04 NS. Kilxon Overload Protector 0303-0109-089a. Cap (Pump Relay 110v) 7009-2348-01 NS. Compressor Oil

3GS/300 viscosity (24oz.)0681-0179-02

9b. Cap (Pump Relay 220v) 7009-2348-02

IN

OU

T

35 6

8910

1

2

4

11b

12

15 14

13

11a

7

MT

1

MT

2

MT

3

L P T R A N S P R GT R A N S

H PC O

H PT R A N S

L PC O

RO

TA

TIO

NR

OT

AT

ION

OUTLET

INLET

OIL

OIL

INLET

OUTLET

CHAPTER 4 PARTS (B)


TOP OF HEADFRAME

ITEM DESCRIPTION PART NUMBER ITEM DESCRIPTION PART NUMBER1a. Power Supply (110V.A.C.) 7009-2323-01 7. W. H. (Rt. Display) 7076-0897-011b. Power Supply (220V.A.C.) 7009-2323-03 8. Board, Led Driver 7001-2159-011c. Power Supply (100V.A.C.) 7009-2323-02 9. W.H. (Led Display) 7076-0896-012a. Fuse, F1 (.25 amp) 0739-0119-01 10. Board, Processor 7001-2188-022b. Fuse, F2 (1 amp) 0739-0040 11. W.H. (Left Display) 7076-0897-022c. Fuse, F3 (3 amp) 0739-0103 12a. Control Panel MRC400 7005-2475-013. Alarm 0316-0205-01 12b. Control Panel MRC450 7005-2496-014. Transformer 7009-2333-01 13. Control Panel, Snap-on 7005-2503-015a. Varistor (115 V) 7009-1320 N.S. Cord, A.C. 6001-0197-015b. Varistor (220 V) 7009-1320-02 N.S. Pem-Nut 0440-0464-026. Board, LCD Driver 7001-2153-01

1 3

2a

6

7 8 9 10

6

11

12

2c2b

T O P V I E W

UNDER CONTROL PANEL M R C / M T C C O N T R O L P A N E L

ACT CONTROL PANEL

13

1234567

Snap-on

70

76

-0

89

7-0

1

70

76

-0

89

7-0

2

7 0 7 6 - 0 8 9 6 - 0 1

AMOUNTCANCELRECLAIMONLY

AUTOSEQUENCE

UP D O W N ON/OFFH O L D / E N T E RRESTART

S U C T I O N P R E S S U R E

O U T L E T T E M P E R A T U R E

H O L D F U N C T I O N VALUE ADJUST

D I S C H A R G E P R E S S U R E

A M B I E N T T E M P E R A T U R E

P O W E R

TANK

ENTER

FUNCTION

STATUS

RECLAIM FULLRECLAIM EMPTY

VACUUM TIMEHOLD-TIMECHARGE AMOUNT

AUTO SEQUENCERECLAIMINGVACUUMVACUUM HOLDCHARGINGTEMPERATUREAMOUNT

IN PROGRESSCOMPLETEDHOLD

TEMP

4

5

T A N K

OUTLET TEMPERATURE

SUCTION PRESSURE

E N T E R

F U N C T I O N

STATUS

H O L D / E N T E RR E S T A R T

H O L D

U P D O W N

V A L U E A D J U S T

A M O U N TC A N C E LR E C L A I MO N L Y

AUTOS E Q U E N C E

FUNCTION

T E M P

CONTROLS

P O W E R

O N / O F F

D ISCHARGE PRESSURE

AMBIENT TEMPERATURE

R E C L A I M F U L LR E C L A I M E M P T Y

V A C U U M T I M EH O L D - T I M EC H A R G E A M O U N T

A U T O S E Q U E N C ER E C L A I M I N GV A C U U MV A C U U M H O L DC H A R G I N GT E M P E R A T U R EA M O U N T

I N P R O G R E S SC O M P L E T E DH O L D

CHAPTER 4 PARTS (B)


MANIFOLD BLOCK ASSEMBLY

ITEM DESCRIPTION PART NUMBER ITEM DESCRIPTION PART NUMBER1. Manifold 7009-2393-06 6. Transducer, Low Pres. 0514-0029-012. Solenoid, N.C. 0304-0905-01 7. Transducer, Purge Pres. 0514-0030-013. * Solenoid, N.O.(S7 X-Over) 0304-0905-03 8. Switch, High Pressure 0549-0036-014. * Solenoid, N.C. (Purge) 0304-0905-04 9. Switch, Low Pressure 0549-0035-015. Transducer, High Pressure 0514-0030-01 N.S. Plunger, (In Solenoid) 7009-2499-01

* Refers to Feed Through N.S. Allen Screw (Qty.=5) 0938-0160-01

ITEM DESCRIPTION PART NUMBER ITEM DESCRIPTION PART NUMBER1. O-Ring (Tiny S7) 0617-0211-01 6. O-Ring 2oz. 0617-0219-012. O-Ring (Small) 0617-0211-02 NS O-Ring Block Kit (Qty 42) 0617-0211-073. O-Ring (Medium) 0617-0211-03 NS Screw, Phillips 0406-0148-014. O-Ring (Large) 0617-0211-04 NS Permabond 0626-0575-015. O-Ring (Front Blocks) 0617-0211-06 NS Super Lube, 3 oz. 0681-0193-03

Close to Scale

1. 3.2. 4.

5. 6.

S4

S5

S6

S7

S1

S3

S14

CO

LP

HPTrans

CO

HP

Prg.Trans

LowPres.Trans

MT3

MT2

PUMP

MT1

6

1

5

7

8

9

3

4

2

CHAPTER 4 PARTS (B)


HOSE PART NUMBERS

ITEM DESCRIPTION PART NUMBER ITEM DESCRIPTION PART NUMBERT1 Tube (Aluminum) 7009-2427-01 H8a Hose, 37” R-12 Blue 3988-0298-03T2 Tube (Aluminum) 7009-2428-01 H8b Hose, 37” R-134a Blue 3988-0279-03T3 Tube (Aluminum) 7009-2432-01 H9a Hose, 33” R-12 Yel. 3988-0270-02T4 Tube (Aluminum) 7009-2433-01 H9b Hose, 33” R-134a Yel 3988-0307-01T5 Tube (Aluminum) 7009-2430-01 H10a Hose, 46” R-12 Blue 3988-0298-04T6 Tube (Aluminum) 7009-2429-01 H10b Hose, 46” R-134a Blue 3988-0279-04H1 Hose, 18: Red 3988-0283-01 H11a Hose, 96” Blue (90º) 3988-0292-01H2 Hose, 24” Red 3988-0283-02 H11b Hose, 96” Red (90º) 3988-0293-01H3 Hose, 18” 3988-0283-01 H12a Hose, 10” Blue 3988-0234-02H4a Hose, 22” R-12 Blue 3988-0302-02 H12b Hose, 10” Red 3988-0233-02H4b Hose, 22” R-134a Blue 3988-0279-01 H13a Hose, 96” Blue (90º) EAH0001C02AH5a Hose, 22” R-12 Blue 3988-0298-01 H13b Hose, 96” Red (90º) EAH0001C01AH5b Hose, 22” R-134a Blue 3988-0279-01 V1 Valve, Hand 5121-0004-01H6a Hose, 36” R-12 Red 3988-0300-01 N.S. R134a Utility (36”) 3988-0278-01H6b Hose, 36” R-134a Red 3988-0281-01 N.S. R134a Utility (8”) 3988-0278-02H7a Hose, 46” R-12 Red 3988-0298-02H7b Hose, 46” R-134a Red 3988-0279-02

NOTE: The first production run of MRC-450’s (0093) were made with ¼” flare fitting, this kit 1095-0276-02 will update unit to current level.

R E C L A I MT A N K

V A P O RLIQUID

VIRGINT A N K

OILB O T T L E

S C A L E

P U R G ET R A N S D U C E R

30"HG to500 PSI

C O N D E N S E R

H I G H P R E S S U R ET R A N S D U C E R30"HG - 500 PSI

L O W P R E S S U R ET R A N S D U C E R30"HG - 200 PSI

H I G H P R E S S U R ECUTOFF - N .C.

OPEN AT 375 PSI

S13L IQUID

S O L E N O I D

S 1C O N D E N S E R

S O L E N O I D

S12"0"

S O L E N O I D

B Y P A S SS O L E N O I D(not used)

S 7C R O S S O V E R

S O L E N O I D

S6 V A C U U M

S O L E N O I D

IN

M O I S T U R EINDICATOR

N C N C N C

S 9VIRGIN

S O L E N O I D

S 8OIL

S O L E N O I D

S10R E C L A I M

S O L E N O I D

T O L O WP R E S S U R E

H O S E

M A S T E RFILTER

N C

IN

IN

IN

N C

IN IN

TO H IGHP R E S S U R E

H O S E

S U C T I O NS E P A R A T O R

IN

O U T

R E T U R N

IN

OILS E P A R A T O R / R E S E R V O I R

P R E S S U R E V A C U U MP U M P

V A C U U M

N C

N C

IN

L O W P R E S S U R ECUTOFF - N .O.

CLOSES AT 20 PSI

S 5S U C T I O N

S E P A R A T O RS O L E N O I D

IN

N C N C

S 3V E N T

S O L E N O I D

S14P U R G E

S O L E N O I D

IN

IN

IN

N C

C H E C KV A L V E

C H E C KV A L V E

C H E C KV A L V E

N O

N O

IN

N C

S 4OIL RETURNS O L E N O I D

V E N T F R O M B L O C K

HandValve

T1

T2 T4T3

H1

H3

H2T5

T6

H4

H5

H6

H7H8H9H10

H11 H12V1 H13

CHAPTER 4 PARTS (B)


ADAPTERS / FITTINGS

GM ADAPTER FORD ADAPTER0647-0196-01 0647-0200-01

LARGE GM ADAPTER QUICK DISCONNECT GM/FORD ADAPTER QUICK DISCONNECT0647-0199-01 0647-0197-01

INLINE FILTER FILTER WRENCH7009-2417-01 (R-12) 0001-0067-017009-2418-01 (R134a)

HIGH 0647-0287-07 HIGH 0647-0287-09LOW 0647-0287-08 LOW 0647-0287-10O-Ring Kit EAK0027C00AS O-Ring Kit ARG 04040

O-RING0617-0212-01

S C R E E N0301-0951-01

CHAPTER 4 PARTS (B)


SUCTION SEPARATOR VIEW

ITEM DESCRIPTION EQUI SERV #1. Cap and shield 7020-1982-012. Fitting, nipple 4982-0074-013. Atomizer Fitting 7024-0511-014a. Float Switch Assembly 7009-2102-014b. Float 0546-0017-015. Plate 4982-0076-016. Fitting, nipple 4982-0073-017. Gasket, Bowl 4053-0020-018. Thumbscrew 0938-0158-019. Washer 0400-5605-0110. Ring, Mounting Bowl 0382-0512-0111. Bowl, Suction Separator (Aluminum) 0382-0513-0112. Gauge, Liquid Level 0330-0010-0113. O-Ring, Bottom Cap 0617-0220-0114. Bowl, Bottom Cap 0382-0514-0115. Bowl Kit, Metal (Solid bowl) EAK0071C00AS

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CHAPTER 4 PARTS (B)


PARTS IN ALPHABETICAL ORDERNAME PART NUMBER 400

41004504500

COMMENTS

Adapter, FORD 0647-0200-01 X Standard Screw FittingAdapter, GM 0647-0196-01 X Standard Screw FittingAdapter, GM 0647-0199-01 X Quick DisconnectAdapter, GM/FORD 0647-0197-01 X Quick DisconnectAdapter, High 0647-0287-08 X UniweldAdapter, Low 0647-0287-07 X UniweldAlarm 0316-0205-01 X XBoard, LCD Driver 7001-2153-01 X XBoard, Led Driver 7001-2159-01 X XBoard, Plumbing 7001-2266-01 X XBoard, Processor 7001-2188-02 X XBoard, Relay 7001-2230-01 X XBowl 0382-0009-02 X XBowl, Separator 0382-0513-01 X XBowl, Bottom Cap 0382-0514-01 X XBowl, Metal Kit EAK0071C00AS X XBracket 7012-1369-01 X X Rear HoseBracket, Oil 7012-1468-01 X XBumpers 1489-0017-01 X XFitting, Bulkhead 0647-0285-01 XFitting, Bulkhead 0647-0286-01 XCable, Tank Float 6004-0760-01 X XCap and Shield 7020-1982-01 X X Top of S. S. bowlCapacitor 7009-2348-01 X X (Pump Relay 110v)Capacitor 7009-2348-02 X X (Pump Relay 220v)Capacitor, Start 0303-0109-09 X X (110v)Capacitor, Start 0303-0111-04 X X (220v)Caster, W / Brake 3645-0054-02 X XCaster, W/O Brake 3645-0054-01 X XCaster, W / Brake 3645-0056-02 X XCaster, W/O Brake 3645-0056-01 X XCompressor 7009-2258-02 X X (110)Compressor 7009-2258-04 X X (220)Compressor Oil 0681-0179-02 X X 3GS/300 viscosity (24oz.)Condenser 0111-0703-01 XConnector, 14 Pin 4162-0832-01 XConnector, CPC 4 Pin 4162-0831-01 XControl Panel 7005-2475-01 X MRC-400Control Panel 7005-2496-01 X MRC-450Control Panel 7005-2503-01 X X ACT-4100/ACT-4500Cord, A.C. 6001-0197-01 X XCrush Washer 0647-0296-01 X X CopperCylinder, Disposable Oil 0271-0071-01 XCylinder, FORD Oil 0271-0072-01 XDesiccant Bags 0671-1018-02 X (Qty. 10)Desiccant Bags 0671-1026-01 X (Qty. 10)Elbow, 90º 0647-0044 X XFan, Axial 0587-0504-01 X X (115v)Fan, Axial 0587-0507-01 X X (220v)Filter, Inline 7009-2417-01 X ¼” FlareFilter, Inline 7009-2418-01 X ½” AcmeFitting, 90 Degree 0647-0198-01 X XFitting, Atomizer 7024-0511-01 X XFitting, nipple 4982-0074-01 X X In S. S. bowl

CHAPTER 4 PARTS (B)


NAME PART NUMBER 4004100

4504500

COMMENTS

Fitting, Tubo 0647-0206-01 X XFitting, nipple 4982-0073-01 X X In S. S. bowlFloat 0546-0017-01 X XFuse, F1 0739-0119-01 X X (.25 amp)Fuse, F2 0739-0040 X X (1 amp)Fuse, F3 0739-0103 X X (3 amp)Gasket 4053-0020-01 X XGauge, Liquid level 0330-0010-01 X X Metal BowlHeadsign, Sun Decal 0682-0964-01 X XHeater Blanket, 0518-0024-01 X X 110VACHeater Blanket, 0518-0024-02 X X 220VACHose, 10” Blue 3988-0234-02 X X Vehicle HoseHose, 10” Red 3988-0233-02 X X Vehicle HoseHose, 18” Red 3988-0283-01 X X Input Side of CompressorHose, 22” R-12 Blue 3988-0298-01 X Output Side of Master FilterHose, 22” R-12 Blue 3988-0302-02 X Input Side of Master FilterHose, 22” R-134a Blue 3988-0279-01 X Input & Output Side of Master FilterHose, 24” Red 3988-0283-02 X X Output Side of CompressorHose, 33” R-134a Yel. 3988-0307-01 X Output Side of Oil Cylinder, R134aHose, 33” R-12 Yel 3988-0270-02 X Output Side of Oil Cylinder, R12Hose, 36” R-12 Red 3988-0300-01 X Output Side of Moisture IndicatorHose, 36” R-134a Red 3988-0281-01 X Output Side of Moisture IndicatorHose, 37” R-12 Blue 3988-0298-03 X Output Side of Recovery TankHose, 37” R-134a Blue 3988-0279-03 X Output Side of Recovery TankHose, 46” R-12 Blue 3988-0298-04 X Output Side of Virgin TankHose, 46” R-12 Red 3988-0298-02 X Input Side of Recovery TankHose, 46” R-134a Blue 3988-0279-04 X Output Side of Virgin TankHose, 46” R-134a Red 3988-0279-02 X Input Side of Recovery TankHose, 96” Blue (90º) 3988-0292-01 X Vehicle HoseHose, 96” Blue (90º) EAH0001C02A X Vehicle HoseHose, 96” Red (90º) 3988-0293-01 X Vehicle HoseHose, 96” Red (90º) EAH0001C01A X Vehcile HoseIndicator, Moisture 7009-2346-01 X XInlet Tube 4982-0074-01 X XKit, Master Filter 1095-0178-03 X Filter, 10 Desiccant Bags, & O-RingKit, Master Filter 1095-0178-04 X Filter, 10 Desiccant Bags, & O-RingKit, O-Ring ARG04040 X For R-134a Adapters -09/-10Kit, O-Ring EAK0027C00AS X For R-134a Adapters -07/-08Label 0682-0760-01 X “R134a ONLY”Label 0682-0873-01 X X "Caution Use of"Label 0682-0968-01 X X "Warning"Label 0682-0969-01 X X "Service Procedure"Label 0682-0970-01 X X “Info Guide”Label 0682-1038-01 X X "Caution Vent"Label 0682-1039-01 X X "French Use of"Label 0682-1051-01 X X “Eye Warning”Label 0682-1052-01 X X “Caution”Latch 5666-0049-01 X XLoad Cell 7009-2335-01 X XMaster Filter Drier 7009-2099-01 XMaster Filter Drier 7009-2426-01 XMount, Shock 0561-0148-01 X X Qty. (4)Nipple, Hex 4982-0076-01 X XO-Ring 0617-0211-01 X X (Tiny S7)O-Ring 0617-0211-02 X X (Small)O-Ring 0617-0211-03 X X (Medium)O-Ring 0617-0211-04 X X (Large)

CHAPTER 4 PARTS (B)



4504500

COMMENTS

O-Ring 0617-0211-06 X X Between the front 2 blocksO-Ring 0617-0211-07 X X O-ring kit for entire block, Qty. 42O-Ring 0617-0212-01 X Inline hand valveO-Ring 0617-0219-01 X 2 ounce oil charge cylinderO-Ring, Bottom of bowl 0617-0220-01 X X Metal bowlPermabond 0626-0575-01 X XPlate 4982-0076-01 X X In S. S. bowlPower Supply 7009-2323-01 X X (110V.A.C.)Power Supply 7009-2323-02 X X (100V.A.C.)Power Supply 7009-2323-03 X X (220V.A.C.)Probe, Temp. 6004-0777-01 X X (Vehicle)Relay 0303-0109-06 X X (On Pump 220v)Relay 0303-0109-07 X X (On Pump 110v)Resistor 0684-0686-01 X XScrew, Phillips 0406-0148-01 X XScrew, Thumb 0675-0157 X X Oil BracketSensor 7009-2405-01 X X TemperatureSolenoid 0304-0905-01 X X Normally ClosedSolenoid 0304-0905-03 X X Normally Open; (S7 Xover / S14 Purge)Solenoid, Separator 0304-0057-01 X XStrap, Velcro 0424-0805-02 X X LeftStrap, Velcro 0424-0806-01 X X Right (30 lb.)Strap, Velcro 0424-0806-02 X X Right (50 lb.)Suction Separator 7009-2185-01 X XSuper Lube 0681-0193-03 X X 3 oz.Switch 0549-0035-01 X X Low PressureSwitch 0549-0036-01 X X High PressureSwitch 0764-0253-01 X X Double FloatSwitch 0764-0254-01 X X (Momentary)Switch 0764-0254-01 X X ServiceSwitch 0799-0237-01 X X Tank (2)Switch 1922-0118-01 X X On/OffSwitch 2207-0034-01 X X OilSwitch 7009-2102-01 X X FloatTank, Recovery 7009-2331-01 X 30 lb.Tank, Recovery 7009-2331-02 X 50 lb.Tank, Recovery 7009-2331-03 X X Vehicle temperature probeThumbscrew 0938-0158-01 X X Metal BowlTank, Recovery 7009-2331-04 X 50 lb.Temperature Probe 6004-0777-01 X X VehicleTransducer 0514-0029-01 X X Low PressureTransducer 0514-0030-01 X X High PressureTransducer 0514-0030-01 X X Purge PressureTransformer 7009-2333-01 X XTube (Aluminum) 7009-2427-01 X X To Low Pressure SideTube (Aluminum) 7009-2428-01 X X To High Pressure SideTube (Aluminum) 7009-2429-01 X X Input Side of CondenserTube (Aluminum) 7009-2430-01 X X Output side of Oil SeparatorTube (Aluminum) 7009-2432-01 X X Input Side of Suction Separator BowlTube (Aluminum) 7009-2433-01 X X Output Side of Suction Separator BowlValve, Hand 5121-0004-01 XVaristor 7009-1320 X X (115 V)Varistor 7009-1320-02 X X (220 V)Wrench, Filter 0001-0067-01 X XWasher 0400-5605-01 X X Metal bowl

CHAPTER 4 PARTS (B)


PARTS IN NUMERICAL ORDERNAME PART NUMBER 400

41004504500

COMMENTS

Wrench, Filter 0001-0067-01 X XCondenser 0111-0703-01 XCylinder, Disposable Oil 0271-0071-01 XCylinder, FORD Oil 0271-0072-01 XRelay 0303-0109-06 X X (On Pump 220v)Relay 0303-0109-07 X X (On Pump 110v)Capacitor, Start 0303-0109-09 X X (110v)Capacitor, Start 0303-0111-04 X X (220v)Solenoid, Separator 0304-0057-01 X XSolenoid 0304-0905-01 X X Normally ClosedSolenoid 0304-0905-03 X X Normally Open; (S7 Xover / S14 Purge)Alarm 0316-0205-01 X XGauge, Liquid level 0330-0010-01 X X Metal BowlBowl 0382-0009-02 X XBowl, Separator 0382-0513-01 X XBowl, Bottom Cap 0382-0514-01 X XWasher 0400-5605-01 X X Metal bowlScrew, Phillips 0406-0148-01 X XStrap, Velcro 0424-0805-02 X X LeftStrap, Velcro 0424-0806-01 X X Right (30 lb.)Strap, Velcro 0424-0806-02 X X Right (50 lb.)Transducer 0514-0029-01 X X Low PressureTransducer 0514-0030-01 X X High PressureTransducer 0514-0030-01 X X Purge PressureHeater Blanket, 0518-0024-01 X X 110VACHeater Blanket, 0518-0024-02 X X 220VACFloat 0546-0017-01 X XSwitch 0549-0035-01 X X Low PressureSwitch 0549-0036-01 X X High PressureMount, Shock 0561-0148-01 X X Qty. (4)Fan, Axial 0587-0504-01 X X (115v)Fan, Axial 0587-0507-01 X X (220v)O-Ring 0617-0211-01 X X (Tiny S7)O-Ring 0617-0211-02 X X (Small)O-Ring 0617-0211-03 X X (Medium)O-Ring 0617-0211-04 X X (Large)O-Ring 0617-0211-06 X X Between the front 2 blocksO-Ring 0617-0211-07 X X O-ring kit for entire block, Qty. 42O-Ring 0617-0212-01 X Inline hand valveO-Ring 0617-0219-01 X 2 ounce oil charge cylinderO-Ring, Bottom of bowl 0617-0220-01 X X Metal bowlPermabond 0626-0575-01 X XElbow, 90º 0647-0044 X XAdapter, GM 0647-0196-01 X Standard Screw FittingAdapter, GM/FORD 0647-0197-01 X Quick DisconnectFitting, 90 Degree 0647-0198-01 X XAdapter, GM 0647-0199-01 X Quick DisconnectAdapter, FORD 0647-0200-01 X Standard Screw FittingFitting, Tubo 0647-0206-01 X XFitting, Bulkhead 0647-0285-01 XFitting, Bulkhead 0647-0286-01 XAdapter, Low 0647-0287-07 X UniweldAdapter, High 0647-0287-08 X UniweldCrush Washer 0647-0296-01 X X CopperDesiccant Bags 0671-1018-02 X (Qty. 10)Desiccant Bags 0671-1026-01 X (Qty. 10)

CHAPTER 4 PARTS (B)



4504500

COMMENTS

Screw, Thumb 0675-0157 X X Oil BracketCompressor Oil 0681-0179-02 X X 3GS/300 viscosity (24oz.)Super Lube 0681-0193-03 X X 3 oz.Label 0682-0760-01 X “R134a ONLY”Label 0682-0873-01 X X "Caution Use of"Headsign, Sun Decal 0682-0964-01 X XLabel 0682-0968-01 X X "Warning"Label 0682-0969-01 X X "Service Procedure"Label 0682-0970-01 X X “Info Guide”Label 0682-1038-01 X X "Caution Vent"Label 0682-1039-01 X X "French Use of"Label 0682-1051-01 X X “Eye Warning”Label 0682-1052-01 X X “Caution”Resistor 0684-0686-01 X XFuse, F2 0739-0040 X X (1 amp)Fuse, F3 0739-0103 X X (3 amp)Fuse, F1 0739-0119-01 X X (.25 amp)Switch 0764-0253-01 X X Double FloatSwitch 0764-0254-01 X X (Momentary)Switch 0764-0254-01 X X ServiceSwitch 0799-0237-01 X X Tank (2)Thumbscrew 0938-0158-01 X X Metal BowlKit, Master Filter 1095-0178-03 X Filter, 10 Desiccant Bags, & O-RingKit, Master Filter 1095-0178-04 X Filter, 10 Desiccant Bags, & O-RingBumpers 1489-0017-01 X XSwitch 1922-0118-01 X X On/OffSwitch 2207-0034-01 X X OilCaster, W/O Brake 3645-0054-01 X XCaster, W / Brake 3645-0054-02 X XCaster, W/O Brake 3645-0056-01 X XCaster, W / Brake 3645-0056-02 X XHose, 10” Red 3988-0233-02 X X Vehicle HoseHose, 10” Blue 3988-0234-02 X X Vehicle HoseHose, 33” R-12 Yel 3988-0270-02 X Output Side of Oil Cylinder, R12Hose, 22” R-134a Blue 3988-0279-01 X Input & Output Side of Master FilterHose, 46” R-134a Red 3988-0279-02 X Input Side of Recovery TankHose, 37” R-134a Blue 3988-0279-03 X Output Side of Recovery TankHose, 46” R-134a Blue 3988-0279-04 X Output Side of Virgin TankHose, 36” R-134a Red 3988-0281-01 X Output Side of Moisture IndicatorHose, 18” Red 3988-0283-01 X X Input Side of CompressorHose, 24” Red 3988-0283-02 X X Output Side of CompressorHose, 96” Blue (90º) 3988-0292-01 X Vehicle HoseHose, 96” Red (90º) 3988-0293-01 X Vehicle HoseHose, 22” R-12 Blue 3988-0298-01 X Output Side of Master FilterHose, 46” R-12 Red 3988-0298-02 X Input Side of Recovery TankHose, 37” R-12 Blue 3988-0298-03 X Output Side of Recovery TankHose, 46” R-12 Blue 3988-0298-04 X Output Side of Virgin TankHose, 36” R-12 Red 3988-0300-01 X Output Side of Moisture IndicatorHose, 22” R-12 Blue 3988-0302-02 X Input Side of Master FilterHose, 33” R-134a Yel. 3988-0307-01 X Output Side of Oil Cylinder, R134aGasket 4053-0020-01 X XConnector, CPC 4 Pin 4162-0831-01 XConnector, 14 Pin 4162-0832-01 XFitting, nipple 4982-0073-01 X X In S. S. bowlFitting, nipple 4982-0074-01 X X In S. S. bowl

CHAPTER 4 PARTS (B)



4504500

COMMENTS

Plate 4982-0076-01 X X In S. S. bowlValve, Hand 5121-0004-01 XLatch 5666-0049-01 X XCord, A.C. 6001-0197-01 X XCable, Tank Float 6004-0760-01 X XProbe, Temp. 6004-0777-01 X X VehicleTemperature Probe 6004-0777-01 X X VehicleBoard, LCD Driver 7001-2153-01 X XBoard, Led Driver 7001-2159-01 X XBoard, Processor 7001-2188-02 X XBoard, Relay 7001-2230-01 X XBoard, Plumbing 7001-2266-01 X XControl Panel 7005-2475-01 X MRC-400Control Panel 7005-2496-01 X MRC-450Control Panel 7005-2503-01 X X ACT-4100/ACT-4500Varistor 7009-1320 X X (115 V)Varistor 7009-1320-02 X X (220 V)Master Filter Drier 7009-2099-01 XSwitch 7009-2102-01 X X FloatSuction Separator 7009-2185-01 X XCompressor 7009-2258-02 X X (110)Compressor 7009-2258-04 X X (220)Power Supply 7009-2323-01 X X (110V.A.C.)Power Supply 7009-2323-02 X X (100V.A.C.)Power Supply 7009-2323-03 X X (220V.A.C.)Tank, Recovery 7009-2331-01 X 30 lb.Tank, Recovery 7009-2331-02 X 50 lb.Tank, Recovery 7009-2331-03 X X Vehicle temperature probeTank, Recovery 7009-2331-04 X 50 lb.Transformer 7009-2333-01 X XLoad Cell 7009-2335-01 X XIndicator, Moisture 7009-2346-01 X XCapacitor 7009-2348-01 X X (Pump Relay 110v)Capacitor 7009-2348-02 X X (Pump Relay 220v)Sensor 7009-2405-01 X X TemperatureFilter, Inline 7009-2417-01 X ¼” FlareFilter, Inline 7009-2418-01 X ½” AcmeMaster Filter Drier 7009-2426-01 XTube (Aluminum) 7009-2427-01 X X To Low Pressure SideTube (Aluminum) 7009-2428-01 X X To High Pressure SideTube (Aluminum) 7009-2429-01 X X Input Side of CondenserTube (Aluminum) 7009-2430-01 X X Output side of Oil SeparatorTube (Aluminum) 7009-2432-01 X X Input Side of Suction Separator BowlTube (Aluminum) 7009-2433-01 X X Output Side of Suction Separator BowlBracket 7012-1369-01 X X Rear HoseBracket, Oil 7012-1468-01 X XCap and Shield 7020-1982-01 X X Top of S. S. bowlFitting, Atomizer 7024-0511-01 X XKit, O-Ring ARG04040 X For R-134a Adapters -09/-10Hose, 96” Red (90º) EAH0001C01A X Vehcile HoseHose, 96” Blue (90º) EAH0001C02A X Vehicle HoseKit, O-Ring EAK0027C00AS X For R-134a Adapters -07/-08Bowl, Metal Kit EAK0071C00AS X X

CHAPTER 4 PARTS (B)


SUN ELECTRIC CORPORATIONOne Sun ParkwayCrysta l Lake, I l l ino is 60014 U.S.A.

0895 REV A.

P A G E :

CHK BY:

M O D E L :

D W G B Y :

TITLE:

D W G :

Al l informat ion contained or d isclosed in th isdocument is considered conf ident ia l andpropr ietary by Sun Electr ic Corporat ion. Al lmanufactur ing, use, reproduct ion and sales r ightsare reserved by Sun Elect r ic Corporat ion andthe informat ion contained herein shal l notbe used in whole or in par t wi thout the expresswr i t ten consent of Sun Electr ic Corporat ion.

MRC-400/450

T. WILSON F. ZOFINSKI

"SERIAL B"INTERCONNECTION DIAGRAM

1

2

TB11

2

3

45

6

J4

PROCESSOR BD. 7001-2188-02LCD BD. 7001-2153-01 (LEFT)

LCD BD. 7001-2153-01 (RIGHT)

LED BOARD7001-2159-01

J7

J2

J8

J1

J1J5

K1 K2

RELAY BD. 7001-2230-01J1

J12

J 4

MS

C

C 2

C 1

R 1

C O M P R E S S O R A S S Y .

F A NF A N

H E A T E RB L A N K E T

P R O T E C T O R

J1

J3

J5

J6

J8

A L A R MJ1

J7

J11

J 2

J3

J10

J 9

J1

D W G R E V :

PLUMBING BD. 7001-2266-01

EXTERNALT E M P E R A T U R E P R O B E P9

H 1

H 3

H 4

H 5

H 2

H 6

H 7H 8H 9

H 1 0

H 1 0

H 1 0

H 1 3

H 1 3

H 1 3

H 1 3 H 1 2

H 1 1

H 1 1

H 1 1

H 1 4H 1 5

HIGH PRESS. SWITCH

S O L E N O I D S

H 1 6

H 1 6

H 1 7

H 1 8

H 2 0H 2 0H 1 9

H1 - 6001-0197-01H2 - 7076-0902-01H3 - 7076-0897-02H4 - 7076-0896-01H5 - 7076-0898-01H6 - 7076-0897-01H7 - 7076-0900-01H8 - 7076-0899-01H9 - 7076-0901-01H10 - 6004-0770-01H11 - 7076-0905-01H12 - 6004-0760-01H13 - 7076-0904-01H14 - 6004-0769-01H15 - 6004-0777-01H16 - 7076-0987-01H17 - 7076-0928-01H18 - 7076-0973-01H19 - 7076-0926-01H20 - 7076-0925-01

J13 T E M P E R A T U R ES E N S O R

AC PLUG

MAIN POWER SWITCHCIRCUIT BREAKER

LINEFILTER

T1TRANSFORMER

S U C T I O N S E P A R A T O RS E R V I C E S W I T C H

SS PRESSURE SWITCH

SS FLOAT SWITCH

OIL ON

VIRGIN ON

R E C O V E R Y O N

HIGH PRESSURET R A N S D U C E R

L O W P R E S S U R ET R A N S D U C E R

P U R G E P R E S S U R ET R A N S D U C E R

L O A DC E L L

R E C O V E R YTANK

4-1 4-17

1

2

3K1

CHAPTER 4 PARTS (B)

chapter 4 parts - snap-on · chapter 4 parts (a) effective page 4-2 12/98 front view item...

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