chapter 6 - induction motors (part1)

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    Chapter 7: Induction Motors

    Induction machines rotor voltage induced in rotor windings. No need for

    physical wires or dc field current (like in a synchronous machine).

    It can be motor or generator. But rarely used as generator due to manydisadvantages (eg: it always consumes reactive power, low PF, not stand alone).

    7.1. Induction motor (IM) construction

    Induction motors have both a stator and rotor.

    There are two types of rotorconstruction:

    Cage rotor conducting bars are laid in slots carved in the face of therotor and shorted at the end by shorting (or end) rings.

    Wound rotor has a set of 3-phase windings, usually Y-connectedwiththe ends tied to slip rings. Rotor windings are shorted by brushesriding onthe slip rings.

    Conductor

    shorting rings

    Iron

    Embedded rotor

    conductors

    Fins to cool

    the rotorShaft

    Cage RotorStator

    windings Casing

    Sketch of cage rotor Typical large cage rotor

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    Typical wound rotor for induction motors.

    Cutaway diagram of a wound rotor induction motor.

    Wound rotortype is more expensiverequire more maintenancedue

    to wearassociated with brushes and slip rings.

    Shaft

    Stator

    windings

    Slip rings

    Rotor

    windings

    BrushesStator winding

    connections to

    power source

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    7.2.

    Basic induction motor concepts

    The development of induced torque in an induction motor

    When current flows in the 3-phase stator windings, a magnetic field isproduced. The speed of magnetic field rotationis given by:

    where= system frequency in HzP = number of poles in machine

    The rotating magnetic field will pass over the rotor bars causing inducedvoltagein them given by:

    Where velocity of the bar relative to the magnetic field magnetic flux density

    = length of conductor in the magnetic fieldHence, rotor currentswill flow which will lagbehind einddue to the rotor having

    an inductive element.

    This rotor current will then create a rotor magnetic field.The interaction between both magnetic fields will produce torque in a

    counterclockwise direction:

    The induced torque will generate acceleration causing the rotor to spin.

    However, there is finite upper limitto motor speed.

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    Reason for the finite upper limit

    If rotor speed = synchronous speed

    Rotor bars appear stationaryrelative tothe magnetic field

    Hence,

    No rotor currentis present

    Therefore,

    Since ,

    Rotor slows down due to friction

    Conclusion: Induction motor can speed up to near synchronous speed but

    never actually reach it.

    Note: Both

    and

    rotates at synchronous speed nsync while rotor rotates at

    slower speed.

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    The electrical frequency on the rotor

    An induction motor is like a rotating transformer, i.e.

    Stator (primary) induces voltage in the rotor (secondary)

    However, in induction motor:

    secondary frequency not necessarily the same as primary frequency

    When rotor is locked,nm= 0 r/min,

    Atrotorrotates synchronous to field,nm= nsync,

    Hence, at other rotor speeds, i.e. 0 < nm< nsync,

    By substituting fors,

    Alternatively, since ,

    This shows that the relative difference between synchronous speed and rotor

    speedwill determinethe rotor frequency.

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    Example

    A 208V, 7.46-kW, 4-pole, 60-Hz, Y-connected induction motor has a full load slip

    of 5%.

    (a) What is the synchronous speed of the motor?

    (b) What is the rotor speed of the motor at rated load?

    (c) What is the rotor frequency of the motor at rated load?

    (d) What is the shaft torque of this motor at rated load?

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    7.3. The equivalent circuit of an induction motor

    The operation of induction motorrelies on

    induction of rotor voltages and currents due to stator circuit, i.e.

    transformer action.

    Hence, induction motor equivalent circuit similarto that of a transformer. So toachieve the final equivalent circuit, lets start with transformer model.

    The transformer model of an induction motor

    The transformer per-phase equivalent circuit representing the operation of aninduction motoris:

    The stator circuit model

    = Stator resistance = Internal stator voltage

    = Stator leakage reactance The flux in the IM is

    relatedto the integral of

    the applied voltage,

    .

    The IM mmf - curve (magnetisation

    curve) compared to similar curve for atransformer is shown on the right.

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    Slope of IMcurve is shallowerthan the transformer.

    due to the in the induction motor.

    The air gap results in a higher reluctance pathwhich requires a higher

    magnetising currentfor a given flux level.

    Therefore, in induction motor is smaller than in an ordinarytransformer.

    The primary internal stator voltageis coupled to the secondaryby

    an ideal transformerwith an effective turns ratio aeff.

    For wound rotor motor,

    ( )

    This equation is not valid forcage rotor type (because of no distinct rotor

    windings) but existsin an IM. produces current flow in shorted rotor (or secondary) circuit.

    The primary impedances and magnetising currentin IMis very similartocorresponding componentsin a transformer equivalent circuit.

    Difference:

    Effectof rotor frequency on rotor voltageand rotorimpedancesand.

    The rotor circuit model

    When voltageis applied to the statorwindings,

    voltagewill be inducedin the rotor circuit.

    The amount of induced rotor voltage is dependent upon slip.

    In general, as the relative motion between the rotor and the stator magnetic

    fields increases, the resulting rotor voltage and rotor frequency increases.

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    Hence,when:

    Rotor stationary or

    locked or blocked

    (s= 1 )

    Rotor atnear

    synchronous speed.(s= 0)

    Therefore, the magnitude of the induced voltage at any slip is:

    where = induced rotor voltage at locked-rotorconditionsThe frequency of the induced voltage at any slip is:

    The rotorcontains both resistance and reactance. However, only the reactance

    will be affected bythe frequency of the rotor voltage and current. Hence,

    where= blocked-rotor rotor reactance.Hence, the resulting rotor equivalent circuit is:

    Rotor circuit model

    Largest relative motion between rotor

    and .largestandinduced.

    Smallest(0 V) and(0 Hz) areinduced.

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    The rotor current flowing is given by:

    From the equation above, the rotor effects due to varying rotor speed can be treated

    as caused by a varying impedance supplied with a power from a constant-voltage

    source .Therefore, the overall equivalent rotor impedance is:

    And the rotor equivalent circuit now becomes:

    Rotor circuit model with all the frequency (slip) effects concentrated in rotor

    impedance (or resistor RR)In the above equivalent circuit:

    rotor voltageis a constantV rotor impedancecontainsall effectsof varying rotor slip

    Notice:

    atvery low slips,RR/s >> XR0

    rotor current varies linearly with slip

    at high slips, XR0>> RR/s

    rotor current approaches steady state value

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    The final equivalent circuit

    To obtain the final per-phase equivalent circuit for IM

    Need to refer the rotor part of the model to the stator side

    i.e. the rotor circuit with the slip effects included inRR

    Similar to the transformer, the rotor (secondary) circuit voltages, currents and

    impedancescan be referredto the stator (primary) side usingthe effective turnsratio, aeff.

    Hence, the transformed rotor voltage is:

    the rotor current referred to the stator side:

    and the rotor impedance referred to the stator side:

    ( )

    Therefore, we can define:

    Hence, the final induction motor per-phase equivalent circuit (referred to thestator side) can be drawn as shown below:

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    Note: RR, XR0and aeffare very difficultto be determineddirectly for cage rotors.

    However, it is possible to make measurements to directly give the referredresistance R2andreferred reactance X2.

    7.4.

    Power and torque in induction motors

    Losses and power-flow diagram

    The input power (electrical) of an induction motor:

    Lossesencountered on stator side:

    Stator copper loss PSCL, i.e. loss in stator windings.

    Hysteresis and eddy current losses Pcore

    Air gap power PAG powertransferredto the rotor acrossthe air gap

    Lossesencountered on rotor side:

    Rotor copper loss PRCL, i.e. loss in rotor windings.What is left?Power converted from electrical to mechanical form, Pconv.

    Final losses:

    Friction and windage losses, PF&W

    Stray losses, Pmisc

    Theoutput power (mechanical) of theinduction motor:

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    Hence, the power-flow diagram of the induction motoris obtained:

    Special note on Pcore:

    The core losses do not alwaysappear afterPSCL.

    Pcore comes partially from the stator circuit and partially from the rotor

    circuit. Usually the rotor core losses are very small compared to the statorcore losses.

    Pcoreare represented in the induction motor equivalent circuit by the resistor

    RC(or the conductance GC).

    Note: Pcore, PF&W, and Pmisc are sometimes lumped together and called

    rotational losses Prot.

    Example

    A 480V, 60Hz, 37.3-kW, 3 phase induction motor is drawing 60A at 0.85 PF

    lagging. The stator copper losses are 2kW, and the rotor copper losses are 700W.

    The friction and windage losses are 600W, the core losses are 1800W, and the

    stray losses are negligible. Find:

    a)

    The air gap power PAG

    b) The power converted Pconvc)

    The output power Pout

    d) The efficiency of the motor

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    Power and torque in an induction motor

    The power and torque equationsgoverning the motor operation canbe derivedfromthe per phase equivalent circuit of an induction motor.

    Input current to a motor phase is:

    where :

    The three-phase stator copper losses:

    The three-phase core losses:

    Therefore, the air gap powercan be found using:

    Note: This is because the air gap power can onlybe consumedby the resistor

    The tactual hree-phase resistive rotor copper losses:

    Note: The last term in the rotor copper loss equation is due to the fact that powerisunchanged when referredacrossan ideal transformer.

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    The power converted from electrical to mechanical form (or developedmechanical power)is given by:

    Notice that:

    Hence, as the slip reduces the rotor losses reduce

    When rotor stationary, s = 1:

    air gap power is entirely consumedby rotor

    Therefore, another expression for power converted is:

    If the friction and windage losses and stray losses are known, the output poweris:

    As for the induced torque (or developed torque) in the machine is:

    Note: is the torque generated by the electrical-to-mechanical powerconversion. An alternative expression for :

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    Separating the rotor copper losses and power converted in an

    induction motors equivalent circuit

    Power crossing the air gap,PAG

    Rotor copper Converted mechanical

    losses,PRCL power,Pconv

    It is possible to indicate this separately on the motor equivalent circuit.

    PAGis consumed by the resistor:

    PRCLis consumed bythe resistor:

    Therefore, Pconv= PAG- PRCLmust be consumed in a resistorof value:

    ( )

    Hence, the induction motor per-phase equivalent circuitcan be modifiedto be:

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    Example

    A 460V, 25hp, 60Hz, 4 pole, Y-connected induction motor has the following

    impedances in ohms per phase referred to the stator circuit:

    R1= 0.641 R2= 0.332

    X1= 1.106 X2= 0.464 Xm= 26.3

    The total rotational losses are 1100W and are assumed to be constant. The core

    loss is lumped in with the rotational losses. For a rotor slip of 2.2% at the rated

    voltage and rated frequency, find the motors

    a)

    speed

    b) stator current

    c)

    power factord) Pconvand Pout

    e)

    indand load

    f) efficiency