chapter 8 drying defects - mississippi state university 8 drying defects effect of drying...

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Chapter 8 Drying Defects Effect of drying temperatures 180 Defect categories 180 Rupture of wood tissue 180 surface checks 180 End checks and splits 182 Collapse 183 Honeycomb 185 Ring failure 186 Boxed-heart splits 186 Checked knots 186 Loose knots 186 Warp 187 Uneven moisture content 188 Board rejects 188 Water pockets 188 Control measures 188 Discoloration 189 Sapwood discolorations 189 Heartwood discolorations 194 Discolorations in wood containing wetwood 196 Metallic and alkaline stains 197 Removal of discoloration from dried wood 197 Drying defects of major concern in commercial woods 197 Relationships between drying defects and machining 198 Planer splits 198 Broken knots and knotholes 198 Chipped and torn grain 198 Raised grain 199 Residual drying stresses 199 End checks 199 Planer splits 199 Warp 199 Literature cited 200 Sources of additional information 200 Tables 201 Chapter 8 was revised by James C. Ward, Research Forest Products Technologist, and William T. Simpson, Supervisory Research Forest Products Technologist. The success of a company and the livelihood of the dry kiln operator may depend on knowing the causes of defects in lumber and methods to prevent their oc- currence. Since some defects are not observed in green lumber and are first noted after the drying operation, they are often called drying defects even though the defects may have started in the tree, log, or green lum- ber. Defects that develop in dry wood products during machining, gluing, and finishing operations may also be blamed on poor drying practices. A drying defect is any characteristic or blemish in a wood product that occurs during the drying process and reduces the prod- uct’s intended value. Drying degrade is a more specific term that implies a drying defect that lowers the grade of lumber. Every year, drying degrade and other dry- ing defects cost the softwood and hardwood lumber industries millions of dollars in lost value and lost vol- ume caused by poor product performance. When unex- pected defects appear in dried wood products, their cause is often blamed on the drying operation. The purpose of this chapter is to describe the various types of defects that can occur in dried wood products and to show how these defects are related to the kiln-drying operation. Many features of wood affect its utility when it is pro- cessed into lumber and special products. These includes knots, ring shake, bark, mineral streaks, pitch pockets, compression and tension wood, juvenile wood, and spi- ral or interlocked grain, all of which form in the tree and directly influence the grade and value of each indi- vidual board. Ordinary processing of lumber may re- move some of these natural features through trimming and thus improve the quality and value of the remain- ing piece. Defects that reduce the grade and value of lumber often develop during logging, sawmilling, drying, finishing, and mechanical handling. A principal objective is to dry the wood economically with as little development of defects as possible. The degree of care to exercise in controlling the development of defects depends on the final use of the lumbar. It is important for the kiln operator to be familiar with the various defects that reduce the grade and value of dry wood products, to know when the defects can be reduced or eliminated with proper drying practices, and to recognize when corrective measures other than drying are required. When drying is used to control defects, it should be done in a manner consistent with the economy of the 179

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Page 1: Chapter 8 Drying Defects - Mississippi State University 8 Drying Defects Effect of drying temperatures 180 Defect categories 180 ... to show how these defects are related to the kiln-drying

Chapter 8Drying Defects

Effect of drying temperatures 180Defect categories 180

Rupture of wood tissue 180surface checks 180End checks and splits 182Collapse 183H o n e y c o m b 1 8 5Ring failure 186Boxed-heart splits 186Checked knots 186Loose knots 186

Warp 187Uneven moisture content 188

Board rejects 188Water pockets 188Control measures 188

Discoloration 189Sapwood discolorations 189Heartwood discolorations 194Discolorations in wood containing wetwood 196Metallic and alkaline stains 197Removal of discoloration from dried wood 197

Drying defects of major concern incommercial woods 197

Relationships between drying defectsand machining 198Planer splits 198Broken knots and knotholes 198Chipped and torn grain 198Raised grain 199Residual drying stresses 199

End checks 199Planer splits 199Warp 199

Literature cited 200Sources of additional information 200Tables 201

Chapter 8 was revised by James C. Ward, ResearchForest Products Technologist, and William T. Simpson,Supervisory Research Forest Products Technologist.

The success of a company and the livelihood of thedry kiln operator may depend on knowing the causesof defects in lumber and methods to prevent their oc-currence. Since some defects are not observed in greenlumber and are first noted after the drying operation,they are often called drying defects even though thedefects may have started in the tree, log, or green lum-ber. Defects that develop in dry wood products duringmachining, gluing, and finishing operations may alsobe blamed on poor drying practices. A drying defectis any characteristic or blemish in a wood product thatoccurs during the drying process and reduces the prod-uct’s intended value. Drying degrade is a more specificterm that implies a drying defect that lowers the gradeof lumber. Every year, drying degrade and other dry-ing defects cost the softwood and hardwood lumberindustries millions of dollars in lost value and lost vol-ume caused by poor product performance. When unex-pected defects appear in dried wood products, theircause is often blamed on the drying operation. Thepurpose of this chapter is to describe the various typesof defects that can occur in dried wood products andto show how these defects are related to the kiln-dryingoperation.

Many features of wood affect its utility when it is pro-cessed into lumber and special products. These includesknots, ring shake, bark, mineral streaks, pitch pockets,compression and tension wood, juvenile wood, and spi-ral or interlocked grain, all of which form in the treeand directly influence the grade and value of each indi-vidual board. Ordinary processing of lumber may re-move some of these natural features through trimmingand thus improve the quality and value of the remain-ing piece.

Defects that reduce the grade and value of lumber oftendevelop during logging, sawmilling, drying, finishing,and mechanical handling. A principal objective is todry the wood economically with as little developmentof defects as possible. The degree of care to exercisein controlling the development of defects depends onthe final use of the lumbar. It is important for the kilnoperator to be familiar with the various defects thatreduce the grade and value of dry wood products, to

know when the defects can be reduced or eliminatedwith proper drying practices, and to recognize whencorrective measures other than drying are required.When drying is used to control defects, it should bedone in a manner consistent with the economy of the

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overall manufacturing system. Before adopting a dry-ing procedure to control specific drying defects, the kilnoperator should determine whether the procedure willinduce other defects that may lower the value of thelumber.

Effect of Drying Temperatures

High temperatures reduce the strength of wood in twoways. First, there is an immediate and reversible effect.For example, wood is weakened when heated from 75 to240 °F but regains strength if immediately cooled to75 °F. The second effect occurs over time and is per-manent. When wood is heated for long times at hightemperatures, ‘it is permanently weakened; the loss ofstrength remains after the wood is cooled. Roth ef-fects are greater at high moisture content than at lowmoisture content. The permanent effect is caused by acombination of time, temperature, and moisture con- tent. Strength loss increases as any one of these factorsincreases.

The immediate,-reversible effect of high-temperaturedrying is important in the development of drying de-fects that result from breakage or crushing of woodcells. When the drying stresses described in chapter 1become greater than the strength of the wood, thistype of drying defect develops. This is why high tem-peratures early in drying are dangerous. The weakeningeffect of high temperatures coupled with high moisturecontent can cause the wood to fracture or be crushed.

High-temperature drying for long periods, particu-larly early in drying when the moisture content is high,may not result in breakage or crushing-type drying de-fects, but it can cause a permanent loss in strength orother mechanical properties that affect product per-formance in end use. Table 8-1 shows the effect ofhigh-temperature drying (225 to 240 °F) compared toconventional-temperature drying (<180 °F) on stiffness(modulus of elasticity) and bending strength (modulusof rupture) of several species. In general, stiffness is notgreatly reduced by high-temperature drying, hut bend-ing strength may be reduced by as much as 20 percent. Surface Checks

For many uses of wood, some reduction in strength isnot important. In some uses, it is quite important. Forexample, the 20 percent loss in bending strength notedin table 8-1 for Douglas-fir can be a concern in struc-tural lumber. Wood for ladders, aircraft, and sportinggoods requires high strength and toughness retention.

There is evidence that lumber treated with waterbornepreservatives and fire retardants is particularly sensitiveto strength reduction if drying temperatures are toohigh. Temperatures ranging from 140 to 160 °F havelittle effect on mechanical properties. The schedules

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in chapter 7 (tables 7-9 and 7-10) can be used wherestrength retention is a major concern.

Defect Categories

Most defects or problems that develop in wood prod-ucts during and after drying can be classified under oneof the following categories:

1. Rupture of wood tissue

2. warp

3. Uneven moisture content

4. Discoloration

Defects in any one of these categories are caused byan interaction of wood properties with processing fac-tors. Wood shrinkage is mainly responsible for woodruptures and distortion of shape. Cell structure andchemical extractives in wood contribute to defects asso-ciated with uneven moisture content, undesirable color,and undesirable surface texture. Drying temperature isthe most important processing factor because it can beresponsible for defects in each category.

Rupture of Wood Tissue

Many defects that occur during drying result. from theshrinkage of wood as it dries. In particular, the defectsresult from uneven shrinkage in the different directionsof a board (radial, tangential, or longitudinal) or be-tween different parts of a board, such as the shell andcore. Rupture of wood tissue is one category of dry-ing defects associated with shrinkage. Knowing where,when, and why ruptures occur will enable an opera-tor to take action to keep these defects at a minimum.Kiln drying is frequently blamed for defects that haveoccurred during air drying, but most defects can oc-cur during either process. In kiln drying, defects canbe kept to a minimum by modifying drying conditions,and in air drying, by altering piling procedures.

Surface checks are failures that usually occur in thewood rays on the flatsawn faces of boards (figs. 8-1and 8-2). They occur because drying stresses exceedthe tensile strength of the wood perpendicular to thegrain, and they are caused by tension stresses that de-velop in the outer part, or shell, of boards as they dry(ch. 1). Surface checks can also occur in resin ductsand mineral streaks. They rarely appear on the edgesof flatsawn boards 6/4 or lees in thickness but do ap-pear on the edges of thicker flatsawn or quartersawnboards. Surface checks usually occur early in drying,but in some softwoods the danger persists beyond theinitial stages of drying. They develop because the lum-

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Figure 8-1—Surface checks in cherrybark oak. (M 137194)

Figure 8-2—Surface checks in Douglas-fir dimensional lumber. (M 22523)

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ber surfaces get too dry too quickly as .a result of rela- products, such, as interior parts of furniture, wall studs,tive humidity that is too low. Surface checks can also and some flooring applications, mild surface checkingdevelop during air drying. Thick, wide, flatsawn lum-ber is more susceptible to surface checking than thin,

will not cause any problems in use.

narrow lumber. Lumber that has surface checked during air dryingshould not be wetted or exposed to high relative hu-

Many surface checks, particularly those in hardwoods,close in the later stages of drying This occurs when

midity before or during kiln drying. Such treatments

the stresses reverse and the shell changes from tensionfrequently lengthen, widen, and deepen surface checks.Lumber that has open surface checks after kiln drying

to compression (ch. 1). Closed surface checks are un- should also not be wetted because subsequent exposuredesirable in products requiring high-quality finished to plant conditions will dry out the wetted surface andsurfaces, such as interior trim and molding, cabinets, enlarge the checks.and furniture. The checks will quite likely open to someextent during use because of fluctuations in relative hu-midity that alternately shrink and swell the surface.

End Checks and Splits

Superficial surface checks that will be removed duringmachining are not a problem. In products such as tool

End checks (fig. 8-3), like surface checks, usually oc-

handles, athletic equipment, and some structural mem-cur in the wood rays, but on end-grain surfaces. They

bers, either closed or open surface checks can increasealso occur in the early stages of drying and can be min-

the tendency of the wood to split during use. In someimized by using high relative humidity or by end coat-

Figure 8-3—End checks in oak lumber. (M 3510)

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End splits often result from the extension of end checksfurther into a board. One way to reduce the extensionof end checks into longer splits is to place stickers atthe extreme ends of the boards. End splits are also of-ten caused by growth stresses and are therefore not adrying defect. End splits can be present in the log orsometimes develop in boards immediately after sawingfrom the log.

Collapse

in cell cavities that are completely filled with water(ch. 1). Both of these conditions occur early in drying,but collapse is not usually visible on the wood surfaceuntil later in the process. Collapse is generally associ-ated with excessively high dry-bulb temperatures earlyin kiln drying, and thus low initial dry-bulb tempera-tures should be used in species susceptible to collapse.

The tendency to end check becomes greater in allspecies as thickness and width increase. Therefore, theend-grain surfaces of thick and wide lumber squares,and gunstocks should be end coated with one of theend coatings available from kiln manufacturers andother sources. To be most effective, end coatings shouldbe applied to freshly cut, unchecked ends of greenwood.

Collapse is a distortion, flattening, or crushing of woodcells. Figure 8-4 shows collapse at the cell level, andfigure 8-5 shows a severe case of collapse at the boardlevel. In these severe cases, collapse usually shows up

Figure 8-4—Photomicrograph showing collapsed wood as grooves or corrugations, a washboarding effect, atcells. (M 69379) thin places in the board. Slight amounts of collapse are

ing. End checks occur because moisture moves muchusually difficult or impossible to detect at the boardlevel and are not a particular problem. Sometimes

faster in the longitudinal direction than in either trans- collapse shows up as excessive shrinkage rather thanverse direction. Therefore, the ends of boards dry faster distinct grooves or corrugations.than the middle and stresses develop at the ends. End-checked lumber should not be wetted or exposed to Collapse may be caused by (1) compressive dryinghigh relative humidity before any further drying, or the stresses in the interior parts of boards that exceed thechecks may be driven further into the board. compressive strength of the wood or (2) liquid tension

Figure 8-5—Severe collapse in western redcedar. (M 111997)

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Figure 8-6—(a) Cross section of quartersawn (upper) red oak boards showing ring failure, collapse, and someand flatsawn (lower) red oak boards showing honey- honeycomb. (MC88 9025)comb and slight collapse; (b) cross section of flatsawn

Wetwood in particular is susceptible to collapse. Al- commercially in Australia. This treatment basicallythough rare, collapse has been known to occur during consists of steaming the lumber as near as possible toair drying. 212 °F and 100 percent relative humidity. Recondi-

tioning is most effective when the average moistureCollapse is a serious defect and should be avoided if content is about 15 percent, and 4 to 8 h are usuallypossible. The use of special drying schedules planned required. Steaming is corrosive to kilns, and unless col-to minimize this defect is recommended. Some species lapse is a serious problem that cannot be solved by low-susceptible to collapse are generally air dried before ering initial drying temperatures, steaming may not bebeing kiln dried. practical.

In many cases, much excessive shrinkage or washboard-ing caused by collapse can be removed from the lumberby reconditioning or steaming, a treatment first used

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Figure 8-7—Honeycomb that does not appear on thesurface of a planed red oak board (lower) does appear

Honeycomb

Honeycomb is an internal crack caused by a tensilefailure across the grain of the wood and usually oc-curs in the wood rays (fig. 8-6). This defect developsbecause of the internal tension stresses that developin the core of boards during drying (ch. 1). It occurswhen the core is still at a relatively high moisture con-tent and when drying temperatures are too high for toolong during this critical period. Therefore, honeycombcan be minimized by avoiding high temperatures untilall the free water has been evaporated from the entireboard. This means that the core moisture content ofboards should be below the fiber saturation point be-fore raising temperature because that is where honey-comb develops. When the average moisture content ofentire sample boards is monitored for schedule control,there is no direct estimate of core moisture content.Depending on the steepness of the moisture gradient,which is often unknown in most kiln-control schemes,the core moisture content can be quite high even whenthe average moisture content of the whole sample is

when the board is machined into millwork (upper).(M 140291)

low. The danger is that schedule changes based on av-erage moisture content that call for an increase in dry-bulb temperature can be made too soon while moisturecontent in the core is still high, thus predisposing thewood to honeycomb. Measurements of shell and coremoisture content (ch. 6) should be taken before thesedangerous schedule changes are made.

Deep surface and end checks that have closed tightlyon the surface of lumber but remain open below thesurface often called honeycomb, but they are alsoknown as bottleneck checks.

Honeycomb can result in heavy volume losses of lum-ber. Unfortunately, in many cases the defect is notapparent on the surface, and it is not found until thelumber in is machined (fig. 8-7). Severely honeycombedlumber frequently has a corrugated appearance on thesurface, and the defect is often associated with severecollapse.

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Ring Failure Checked Knots

Ring failure occurs parallel to annual rings either Checked knots are often considered defects. The checkswithin a growth ring or at the interface between two appear on the end grain of knots in the wood raysrings (fig. 8-6b). It is similar in appearance and of- (fig. 8-9). They are the result of differences in shrinkageten related to shake, which is the same kind of failurethat takes place in the standing tree or when the treeis felled; wood weakened by shake fails because of dry-ing stresses. In wood with ring failure, internal tensionstesses, especially in high-temperature drying, developafter stress reversal. The failure frequently involves sev-eral growth rings, starting in one and breaking alongwood rays to other rings. It can occur as a failure inthe end grain in the initial stages of drying and extendin depth and length as drying progresses. Ring failurecan be kept to a minimum by end coating and by usinghigh initial relative humidity and low dry-bulb temper-ature schedules.

Boxed-Heart Splits

A boxed-heart split is shown in figure 8-8. These splitsstart in the initial stages of drying and become increas-ingly worse as the wood dries. The difference betweentangential and radial shrinkage of the wood surround-ing the pith causes such severe stresses in the faces ofthe piece that the wood is split. It is virtually impossi-ble to prevent this defect.

Figure 8-9—Checked knot in sugar pine. (M88 0157)

parallel to and across the annual rings within knots.Checked knots occur in the initial stages of drying andare aggravated by using too low a relative humidity.These defects can be controlled by using higher rela-tive humidities and by drying to a higher final moisturecontent, but it is almost impossible to prevent them.

Loose Knots

Encased knots invariably loosen during drying(fig. 8-10) because they are not grown into the sur-rounding wood but are held in place by bark andpitch. These knots shrink considerably in both direc-tions of the lumber face (across the width and alongthe length), whereas the board shrinks considerablyin width but very little in length. Consequently, the

Figure 8-8—Boxed-heart split in red oak. (M 115582) Figure 8-10—Loose knot in southern pine. (M 16268)

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dried knot is smaller than the knothole and frequently appear fairly early in drying and becomes progressivelyfalls out during handling or machining. Nothing can be worse as drying continues. Cup is caused by greaterdone to prevent the loosening of dead knots during dry- shrinkage parallel to than across the growth rings. Ining. Fewer dead knots will fall out during machining, general, the greater the difference between tangentialhowever, if the final moisture content of the lumber can and radial shrinkage, the greater the degree of cup.be kept as high as possible before machining. Thinner boards cup less than thicker ones. Because

tangential shrinkage is greater than radial shrinkage,

Warpflatsawn boards cup toward the face that was closestto the bark (ch. 1, fig. 1-10). A flatsawn board cut

Warp in lumber is any deviation of the face or edge of near the bark tends to cup less than a similar board

a board from flatness or any edge that is not at right cut near the pith because the growth ring curvature

angles to the adjacent face or edge (squares). It can is less near the bark. Similarly, flatsawn boards from

cause significant volume and grade loss. All warp can small-diameter trees are more likely to cup than those

be traced to two causes; differences between radial, from large-diameter trees. Due quartersawn boards

tangential, and longitudinal shrinkage in the piece as do not cup. Cup can cause excessive losses of lum-

it dries, or growth stresses. Warp is also aggravated by ber in machining. The pressure of planer rollers often

irregular or distorted grain and the presence of abnor- splits cupped boards. Cup can be reduced by avoiding

mal types of wood such as juvenile and reaction wood, overdrying. Good stacking is the best way to minimize

Most warp that is caused by shrinkage difference can be cup.

minimized by proper stacking procedures (ch. 5). Theeffects of growth stresses are more difficult to control, Bow is a deviation flatwise from a straight line drawn

but certain sawing techniques are effective and will be from end to end of a board. It is associated with lon-

described later.gitudinal shrinkage in juvenile wood near the pith of atree, compression or tension wood that occurs in lean-

The five major types of warp are cup, bow, crook, ing trees, and crossgrain. The cause is the difference

twist, and diamonding (fig. 8-11). Cup is a distortion in longitudinal shrinkage on opposite faces of a board.

of a board in which there is a deviation flatwise from a Assuming that there are no major forms of grain distor-

straight line across the width of a board. It begins to tion on board faces, bow will not occur if the longitudi-nal shrinkage is the same on opposite faces.

Crook is similar to bow except that the deviation isedgewise rather than flatwise. While good stackingpractices also help reduce crook, they are not as effec-tive against this type of warp as they are against cupand bow.

Twist is the turning of the four corners of any face of aboard so that they are no longer in the same plane. Itoccurs in wood containing spiral, wavy, diagonal, dis-torted, or interlocked grain. Lumber containing thesegrain characteristics can sometimes be dried reasonablyflat by wing proper stacking procedures. Twist, bow,and crook have definite allowable limits in the gradingrules for softwood dimension lumber, so it is desirableto minimize these defects.

Diamonding is a form of warp found in squares or thicklumber. In a square, the cross section assumes a dia-mond shape during drying. Diamonding is caused bythe difference between radial and tangential shrinkagein squares in which the growth rings run diagonallyfrom corner to corner. It can be controlled somewhatby sawing patterns and by air drying or predryingbefore kiln drying.

Figure 8-11—Various types of warp that develops inboards during drying. (ML88 5555)

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Uneven Moisture Content the core eventually dries. Resawing boards with wa-ter pockets results in bowing and twisting of the new

Wood is dried to an average moisture content that pieces from additional drying of the exposed cores. Wa-is compatible with subsequent processing operations ter pockets can be a problem with dried stock that isand the use of the final product. Kiln operators in the used for glued cores in the manufacture of doors andUnited States generally aim towards a target moisture panels. Even though the water pockets may be pencilcontent of 15 percent for softwood dimension (construc- thin, they will build up enough steam pressure duringtion) lumber and 6 to 8 percent for softwood and hard- electronic gluing operations to explode and shatter thewood lumber to be manufactured into items such as surface of the pieces. Dielectric moisture meter mea-furniture, flooring, or millwork. Uneven moisture con- surements will be erroneous for wood containing watertent refers to a condition where individual boards in a pockets.kiln charge have a level of moisture content that devi-ates greatly from the target moisture content. Theseboards arc rejected for immediate processing and end

Control Measures

we for two reasons: (1) the average board moisturecontent is either above or below an acceptable range for

Uneven moisture content causes drying problems in

the intended moisture content or (2) the average mois-the kiln when (1). there are wide differences in mois-

ture content of the entire board is within the acceptableture content in the initial kiln charge and (2) boards

moisture content range, but the core of the board has awithin the charge have greatly different permeability.Wide moisture content differences occur when the kiln

water (wet) pocket that cannot be tolerated in the nextprocessing step.

is loaded with a mixture of green and partially driedboards. The problem can also develop when the charge

Board Rejectscontains species such as pine or hemlock where thegreen moisture content of the sapwood is much higherthan the moisture content of the heartwood. Prob-

Most boards are rejected because of moisture content lems with uneven moisture content also occur whenthat is too high, but boards with extremely low mois- She charge contains boards with wetwood or boards ofture content (overdried) can also be troublesome dur- mined species with different permeability.ing later machining operations.-Softwood dimensionlumber with an average moisture content of 19 percent Initial moisture content differences.—When theor less is graded as “dry lumber,” and boards 20 per- kiln is loaded with a mixed charge of boards contain-cent and over in moisture content are defined as un- ing high and low moisture contents, the final dryingseasoned lumber. Softwood dimension lumber dried conditions must be coincidental with the target mois-below 10 percent moisture content is usually considered ture content. The charge will be dried according to theoverdried because it is subject to serious planer splits rate of moisture loss in the wettest boards and equal-and breakage when surfaced. Overdried lumber is not ized to a final acceptable moisture content range thatrejected by lumber-grading associations, but the kiln includes the driest boards. The drier boards will beoperator might receive complaints from operators of in the kiln longer than necessary, which is the pricem-house machining. paid for eliminating wet boards. This procedure is

used when the target moisture content is 8 percentAfter drying, boards with excess moisture content will or lower. It is not practical for drying softwood di-shrink more than boards within the desired moisture mension lumber where the target moisture content iscontent range and may not yield an end product of 15 percent and green moisture content values rangeacceptable size or shape. Satisfactory glue bonds are from 50 percent for heartwood boards to 170 percentdifficult to obtain between “wet” and “dry” elements for sapwood boards. By the time the sapwood reachesin composite products. If the wood moisture content the target moisture content the. heartwood will be over-is too high for the equilibrium moisture content inside dried, and it is not economical to increase the moisturebuildings, then furniture will develop loose joints, cabi- content of the heartwood boards from 8-10 percent tonet doors and shelves will warp, and moldings will have 12-15 percent.

unsightly gaps.When mixed charges of high and low moisture content

Water Pockets boards will not be dried to a target moisture contentof 8 percent or lower, then the lumber should be seg-

Some boards will have acceptable overall average mois- regated into different board sorts and each sort dried

ture content and yet have internal water pockets or separately. In commercial practice, however, sorting for

streaks with moisture contents of 10 percent or more moisture content differences is usually done after kiln

higher than the average. Surfacing of boards containing drying. The boards are identified for moisture content

water pockets can result in surface depressions when on the dry chain with dielectric inline moisture meters

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and the wet boards redried. Redrying can increase dry-ing costs by 25 percent or more. It would be preferableto identify high and low moisture content boards onthe green chain before drying. Presorting green woodcannot be accomplished with inline dielectric mois-ture meters when the wood moisture content is above30 percent.

Although presorting on the green chain is possiblethrough weighing individual boards when heavy andlight board sorts are to be dried separately, this is notdone commercially. Existing mills are not equipped toinstall inline weighing devices or to handle boards ofdifferent sizes and weights but similar moisture contentvalues. Recently, a new technique has been developedby the Canadian Forintek Laboratory in Vancouver,BC, that has promise for commercial presorting of lum-ber by moisture content differences. This Method usesinfrared surface measurements, and through computer-controlled equipment identifies each board by moisturecontent. Moisture content values ranging from below15 percent to above 150 percent can be measured; andthe equipment can be installed on existing green chainproduction lines.

surements could be employed to segregate green hem-firlumber into three board sorts: sapwood, heartwood,and wetwood (Ward et al. 1985). To date, no methodfor commercial presorting of wetwood is available onthe market.

Discoloration

The use of dried wood products can be impaired by dis-colorations, particularly when the end use requires aclear, natural finish. Unwanted discolorations can de-velop in the tree, during storage of logs and green lum-ber, or during drying. Discolorations may also developwhen light, water, or chemicals react with exposed sur-faces of dried wood. This section is mainly concernedwith discolorations that develop in clear, sound woodbefore or during drying. Any discolorations beyondthe control of the drying and related processing op-erations, such as mineral stain and decay in the tree,will be mentioned only when they might form the focalpoints for initiation of drying defects. Drying discol-orations have been traditionally classified in associationwith fungal attack or chemicals in the wood. Current

Permeability differences.— Presorting boards on thegreen chain can solve the problem of permeability dif-ferences when the lumber charge contains a mixture-of species. As a general guide to which species can bedried together and which cannot, the kiln operator canwe the kiln schedules and tables of kiln-drying timesin chapter 7. For example, 4/4 aspen and basswoodare both dried under schedule T12-E7 from green to6 percent moisture content in the same length of time.Two different species that have similar but not identi-

knowledge suggests that this dual classification needsto be broadened somewhat. Some discolorations onceconsidered chemical in origin are caused by bacteria,which can only be detected underhigh-power micro-scopes, Also, the formation of unwanted color will varywith complex interactions of tree species, type of woodtissue, and drying conditions. Successful control of dis-colorations depends upon the ability of the dry kiln op-erator to recognize differences in the wood quality ofthe species being dried and environmental factors thatwill initiate discoloration.

cal drying requirements, such as red and white oak, canstill be dried together. However, the mixed oak charge

To prevent discolorations, the dry kiln operator must

must be dried under the milder white oak schedule us-know the wood species and determine the wood type

ing white oak kiln samples. This procedure can also(sapwood, heartwood, or wetwood). The third and

be used for species with widely differing permeabilitysometimes hardest step is to determine if the causal

although it may not be economically feasbile, For ex-factors are primarily chemical or microbial.

ample, a mixed charge of soft maple and red oak mustbe dried under the milder red oak schedule with oak Sapwood Discolorations

kiln samples. This will double the kiln residence timenormally required for the maple. When the tree is cut, sapwood contains living par-

enchyma cells, which are not present in fully formed

When wetwood or sinker stock is responsible for un- heartwood. Sapwood parenchyma cells may still be

even moisture content and water pockets, presorting alive when the logs are sawed into lumber; as these cells

on the green chain is the best solution, but this is not die, enzymes and chemical by products are produced

easily done with currently available techniques. For that may darken the wood. This darkening is intensi-

species such as hemlock, true fir, white pine, aspen, fied by oxidative heating of, the moist wood or by at-

and cottonwood, the moisture content of wetwood tack by fungal molds or aerobic bacteria. Sapwood also

will be higher than that of heartwood but equivalent contains starches and sugars that provide food for mold

to that of sapwood. Wetwood can be accurately pre- fungi and bacteria,

sorted from normal lumber by hand, but this proce-dure has not been successfully applied to green chains Chemical.— Chemical discolorations are the result of

in high-production mills. Research results from the For- oxidative and ensymatic reactions with chemical con-

est Products Laboratory indicate that electronic mea- stituents in the sapwood. They range in color from

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Figure 8-12—Chemical brown stain in sapwood of Douglas-fir. (Top) Board end exposed, to air; (bottom)internal wood. (M88 0162)

pinkish, bluish, and yellowish hues through gray andreddish-brown to dark brown shades. As a group, hard-woods are more subject to oxidative surface discol-orations than softwoods. In some hardwood speciessuch as alder and dogwood, intense discolorations willappear within an hour after the green wood surface isexposed to the air. Most oxidative discolorations areconfined to within 1/16 in of the outer layer of theboard and can be eliminated by planing.

A chemical brown stain that sometimes occurs in WestCoast Douglas-fir penetrates deeper into the sapwoodduring kiln drying (fig. 8-12). Interior discolorations ofthis type cannot be satisfactorily prevented by treatingthe board surface with antistain chemicals. Miller et al.(1983) found that steaming the green wood to 212 °Finactivated the oxidative enzymes within the board andeffectively eliminated the internal brown stain.

During drying, the degree of sapwood discoloration de-pends upon the chemical constituents of the sapwoodand the drying temperature until the average mois-

ture content of the board is well below the fiber sat-uration point. If drying temperatures are too high,chemical discolorations will penetrate deeply into theboard. Above 140 °F, brown discolorations will becomequite pronounced throughout sapwood boards of maple,beech, birch, and alder that is beiug dried from thegreen condition. Tan, yellowish, or pinkish hues maydevelop in the green sapwood of maple, hickory, andash when dried under kiln schedules that are usuallyrecommended for these species (fig. 8-13). Such seem-ingly mild discolorations are not acceptable for prod-ucts requiring “white stock.” Drying schedules for pro-duciug white stock (ch. 7) usually start with a dry-bulbtemperature less than 110 °F and a 10 °F wetbulb de-pression. Drying temperatures are kept below 130 °Funtil the average moisture content reaches 15 percent.

Distinct brown discolorations will develop in the greensapwood of southern yellow pine at drying tempera-tures above 160 °F. When southern yellow pine is driedat high temperatures in excess of 212 °F, a dark browndiscoloration develops that penetrates to at least 1/8 inbelow the surface (fig:8-14).

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Figure 8-13—Kiln-dried and planed sugar maple withand without discoloration. (Left) General reddish-brown discoloration of sapwood from prolonged logstorage and drying with conventional schedule T8-C3; (right) light sapwood board cut from fresh Jogsand dried with an anti-brown-stain schedule (ch. 7).(M 138652)

Sometimes oxidative discolorations are not evident untilthe outer 1/32- to 1/16-in surface has been planed off.This is because the outer surface of the green boardhas dried to below the fiber saturation point before ox-idative chemical reactions can be completed, but themajor inner portion of the board is still green. Thiscan happen with stacked lumber that begins to air drybefore kiln drying is started.

Deep grayish-brown chemical discolorations may oc-cur in the sapwood of lumber from air-drying yardsand predryers. These low-temperature sapwood discol-orations are an important problem in oak, hickory, ash,maple, tupelo gum, magnolia, persimmon, birch, bass-wood, and Douglas-fir (fig. 8-15). In contrast to chem-ical discolorations that occur with high drying temper-atures, these discolorations develop during very slowdrying or wet storage of the sapwood at relatively lowtemperatures. In this situation, enzymes are producedby slowly dying parenchyma cells, which darken whenoxidized. To avoid this, the green lumber should bestickered immediately after sawing, and drying shouldbe started at temperatures above 70 °F. Good air cir-culation is essential. Heating or steaming the greenlumber at 212 °F has been tried, with limited success,to inactivate the enzymes that contribute to the dark-ening reactions.

Figure 8-14—Brown sapwood stain in 8/4 southernpine kiln dried with a high-temperature schedule.(a) Rough, dry board showing surface darkening of sap-wood but not of heartwood under sticker; (b) closeup ofsapwood surfaced to 1/32 in, 1/16 in, and 1/8 in (leftto right). (MC88 9041, MC88 9040)

Some kiln operators have observed that the tendencyfor sapwood to discolor varies in lumber from differentareas and from trees growing on certain soils such aswet bottomlands.

Fungal.—Fungal stains, often referred to as blue stain,are caused by fungi that grow in the sapwood and useparts of it (such as sugars and starches) for food. Bluestain fungi do not cause decay of the sapwood, andthey cannot grow in heartwood or wetwood that doesnot have the necessary food substances. However, poordrying conditions that favor the growth of blue-stainfungi can lead to infections by decay-producing fungi.With the exception of toughness, blue stain has littleeffect on the strength of the wood.

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Figure 8-15—Gray sapwood stain in southern red oakdried green with humid, low-temperature conditionsand with poor air circulation. (MC88 9037)

To prevent blue stain, it is necessary to produce un-favorable conditions for the fungi. Blue-stain fungiare disseminated by spores, which are produced ingreat abundance and are disseminated by wind and in-

sects, or by direct growth from infected to uninfectedwood. Blue-stain fungi will survive but cannot grow inwood with a moisture content of 20 percent or loweror a temperature of 110 °F. Temperatures higher than150 °F are lethal to the fungi. This means the dry kilnoperator may be able to employ drying schedules forcontrol. In the summer months and in the tropics, theoperator will need to chemically treat the wood withfungicides in addition to using proper kiln schedules.

Chemical fungicides, or biocides, make the sapwood un-suitable as food for blue-stain fungi (fig. 8-16). Sodiumpentachlorophenol (PCP) has been one of the most ef-fective and widely used fungicides for controlling sap-wood stains in lumber, but its use has been recentlycurtailed by the U.S. Environmental Protection Agency(EPA) because of adverse effects on workers and theenvironment. New chemical formulations with lowermammalian toxicity appear promising for the controlof sapwood stain (Cassens and Eslyn 1983, Tsunodaand Nishimoto 1985). For chemical control to be ef-fective, the green lumber must be chemically treatedsoon after sawing fresh logs. Treating lumber from logsthat have laid on the yard for a prolonged period andthat are already infected with fungi will not be effec-tive unless the lumber is kiln dried immediately undertemperatures lethal to the fungi. However, under anyconditions, chemically treated lumber should be stackedon stickers immediately after treatment.

Figure 8-16—Untreated (left) and dip-treated (right)sweetgum lumber after 120 days in an air-drying yard.(M88 0158)

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Figure 8-17—Interior sapwood stain in a section of 6/4white pine lumber. Where lumber is bright on the sur-face but stained inside, conditions were initially suit-able for infection. Later, chemical treatment or accel-erated drying made the conditions unfavorable for fur-ther fungal growth in the outer portion of the piece.(M 39166)

Figure 8-18—Surfaced board of eastern white pinerevealing blue stain that developed during the earlystage of dehumidification drying. The lumber wasfrom winter-cut Jogs and was not chemically treated.(M88 0160)

In warm, moist environments the airborne spores ofsapwood-stain fungi seem to germinate very soon af-ter landing on the surface of green, untreated sapwood.This means that the lumber must be chemically treatedimmediately after the logs are sawed or certainly nolonger than 36 h afterward. Chemical fungicides willusually not soak into the board more than 1/32 in un-der commercial operating methods. Therefore, it is im-portant to kiln dry the treated boards as soon as pos-sible at initial dry-bulb temperatures above 130 °F toprevent the internal growth of fungi that have pene-trated deep enough to escape the fungicide. Internalblue stain in the core of chemically treated sapwood isillustrated in figure 8-17.

Precautions must be taken with untreated lumbereven when kiln dried within 1 day of sawing the logs.Sapwood-stain fungi will not grow at temperatureslower than 35 °F, and chemical treating is often cur-tailed, for economic reasons, during winter months innorthern locations. Blue stain will develop on the sur-face of boards during drying at low temperatures andhigh humidities if the surface is not soon dried below20 percent moisture content (fig. 8-18). This has oc-curred with dehumidification drying of untreated soft-woods. Blue stain was found to develop under stickersin untreated southern pine sapwood that was kiln driedat 140 °F to avoid chemical brown stain.

Bacterial.— Bauch et al. (1984) in West Germanyhave associated the formation of dark discolorations inthe sapwood of light-colored tropical woods with con-tamination of the logs and lumber by aerobic bacteria.They found that these bacteria grow on certain chem-ical components in the sapwood extractives, and themetabolic byproducts will discolor during kiln drying,

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especially on surface areas in contact with the stickers.These discolorations were controlled by spraying thegreen lumber with aqueous solutions of weak organicacids, such as propionic acid, before drying. The acidsolution inactivates the discoloration reaction, whichrequires alkaline conditions.

Sticker stains and sticker marks.-Sticker stainsand marks are both discolorations resulting from con-tact of the sticker with the wood surface. Stickerstains are imprints of the sticker that are darker thanthe wood between stickers (fig. 8-19). Sticker marksare lighter than the exposed surface of the board be-tween stickers (fig. 8-14). Although these sticker discol-orations can occur in heartwood, they are much moreprevalent and troublesome in sapwood. The causes ofthese discolorations can be chemical, microbial, or acombination of these.

Figure 8-19—Residual sticker stain in sapwood of kiln-dried sugar maple after planing surface. (M 138660)

Sticker stains probably occur because the wood underthe sticker remains moist longer or because it is rewet-ted. Sticker stains can be fungal sapwood stains thatdeveloped from stickers that were either too wet or con-taminated with dirt and microoganisms. Even whenusing dry stickers, fungal sapwood stain can developunder stickers when drying conditions are poor and thewood is not chemically treated.

Sticker marks are chemical in nature-the exposed sur-face of a board oxidizes more readily than the surfaceunder the sticker where oxidation is restricted. The in-tensity of oxidation staining is influenced by the chem-ical nature of the wood extractives and the presenceof warm, moist drying conditions. High-temperaturedrying can also initiate sticker marking by degrad-ing chemical extractives in the exposed surface ofthe board. Sapwood from a species such as red alderwith highly oxidizable extractives is always subject tosome degree of sticker marking depending on dryingconditions.

Sticker discolorations are almost inevitable, but theycan generally be eliminated with light surfacing of thedried wood. Control measures should be concentratedon drying procedures that will lessen the intensity anddepth of the discolorations. These include using dry,narrow stickers or grooved stickers to reduce the con-tact area and starting the drying of green lumber assoon as possible. Dry-bulb temperatures should bemoderate, and wet-bulb depressions should be suffi-cient for fast drying to avoid checking. There shouldbe good air circulation of at least 200 ft/min acrossthe load. Green boards should be chemically treatedwhen sapwood-stain fungi or bacteria are contributingfactors.

The photodegradation of extractives in green wood thatis briefly exposed to bright sunlight can result in oxida-tive sticker stains and sticker marks during kiln drying(Booth 1964).

Heartwood Discolorations

Discoloration during the drying of heartwood will usu-ally be chemical in nature and not as frequently en-countered as when drying sapwood. Fungal discol-orations will never develop under satisfactory dryingconditions if the green heartwood is sound. Bacteriaare not a problem when drying heartwood, but they docontribute to drying discolorations in wetwood, whichis considered an abnormal type of heartwood and is dis-cussed in the next section.

Chemical.— Heartwood of most species will darkenuniformly during drying, and the intensity of the dis-coloration will depend upon the chemical nature ofthe extractives and the drying temperatures. In greenheartwood, darkening intensifies with increasing dryingtemperatures. An example of unwanted, nonuniformdarkening is the coffee-colored or oily-looking blotchesthat develop during the kiln drying of teak (fig. 8-20).These blotches develop just under the surface of theboard and are chemically similar to the extractives thatcontribute to the normal warm, brown color of teak.Teak dried at kiln temperatures as low as 110 °F will

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Figure 8-20—Chemical discoloration (coffee-coloredblotches) that develop in heartwood of teak during kilndrying. (M88 0159)

Figure 8-22—“Ghost” discolorations in white oakheartwood: middle zone, unfinished; outer zones, fin-ished with stain. (M88 0163)

develop blotches, but they are much darker in wooddried at higher temperatures. The fundamental causeof teak blotching is not known; blotching occurs in lum-ber from trees grown in one region and not in another.The blotches can be lightened somewhat by exposingthe dried wood to bright sunlight.

Fungal.—Most mold-type fungi, such as those caus-ing sapwood blue stain, cannot grow on the chemicalconstituents in heartwood. There is one exception-the mold-type fungus Paecilomyces varioti. This funguscan feed on the tannins and organic acids found in theheartwood of species such as oak. It forms a tan moldon the surface of oak heartwood (not sapwood) under

warm, humid conditions, particularly in predryers anddehumidification dryers with poor air circulation. Theresulting discoloration is usually superficial and canbe planed off, but it will penetrate more deeply intothe board if the surface is not dried below 20 percentmoisture content within the first week or two of dry-ing (fig. 8-21). Control requires using the proper kilnschedule with adequate air circulation across the load.

Streaks of light-brown discoloration that run across thegrain are sometimes found in white oak boards afterdrying and planing (fig. 8-22). These discolorationsresemble sticker stains but they penetrate the entirethickness of the board and cannot be eliminated with

Figure 8-21—penetration of dark chemical discoloration into heartwood of white oak from surface growth of themold-type fungus Paecilomyces varioti. (M86 0283)

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Figure 8-23—Kiln-dried sugar pine shows chemicalbrown stain in center board that contained wetwoodbut not in boards with sapwood (left) or normal heart-

planing. Clear finishes will intensify the streaks, andthey may not be noticed until the last stages of produc-tion, which can be costly to the manufacturing opera-tion. This discoloration is caused by a fungal infectionin the heartwood of the living tree.

Discolorations in Wood Containing Wetwood

Wetwood is an abnormal, water-soaked type of heart-wood; it is initiated by pathological rather than nor-mal physiological changes in the living tree. Anaerobicbacteria are involved in the formation of wetwood, andthey contribute to chemical changes in the extractives,which may later result in drying discolorations. Not allwetwood darkens during drying because of differencesin tree species and bacteria associated with wetwoodformation. For example, wetwood in white pine may or

wood (right). End sections (top) were crosscut fromrough, dry boards, and 1/16 in was planed from boardsurfaces (bottom). (MC88 9039)

may not develop coffee-brown drying stains dependingon the type of wetwood bacteria that infected the livingtree.

Dark discolorations that develop in lumber with wet-wood result from an oxidative or a metallic-tannate re-action. In both situations, wood extractives are chemi-cally degraded by the bacteria (usually under anaerobicconditions in the tree), which results in the productionof compounds that darken when heated under oxidativeconditions or when placed in contact with metals suchas iron.

The familiar coffee-brown stains that develop duringthe kiln drying of wetwood in white pine, sugar pine,and ponderosa pine, and to a lesser extent in aspen,cottonwood, and western hemlock, are the oxidativeenzymatic type (fig. 8-23). Two methods have beenused to control coffee-brown stains in softwood lum-

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Literature Cited

Figure 8-27—Distortion caused by unrelieved dryingstresses: resawed board (left), lumber heavily machinedon one face (center), and grooved lumber (right).(M 111992)

or bowing. The concave faces will be oriented towardsthe saw (fig. 8-27). Ripping may result in crook, inwhich the concave edges usually follow along the sawcut. In planing, the depth of cut is not likely to be thesame on both faces; if the board is casehardened, it willcup with the concave face toward the most heavily cutsurface. When casehardened lumber is edgegrooved,the lips of the groove may pinch inwards (fig. 8-27). Atongue or spline inserted into such a groove may breakthe lips. Cupping usually results when casehardenedlumber is machined into patterns, as in the manufac-ture of molding and trim, or when unequal cuts aretaken from the faces and edges of the lumber in routingand carving operations. Any warping of casehardenedlumber that is due to sawing or machining is a sourceof trouble in further processing.

The relief of drying stresses by a conditioning treat-ment is strongly recommended for lumber that is tobe used in furniture, architectural woodwork, sash anddoor stock, and other products that may require sawingor other machining that may unbalance residual dry-ing stresses. It should also be used when the end useis unknown but could be one of the above-mentionedproducts.

Sources of Additional Information

Amburgey, T. L.; Forsyth, P. 1987. Prevention andcontrol of gray stain in southern red oak sapwood. In:Proceedings, 15th Annual Hardwood Symposium of theHardwood Research Council; 1987 May 10-12. Hard-wood Research Council, P.O. Box 34518, Memphis, TN381840518: 92-99.

Bois, P. J. 1970. Gray-brown chemical stain in south-ern hardwoods. Forest Prod. Util. Tech. Rep. No. 1.Madison, WI: U.S. Department of Agriculture, ForestService, Forest Products Laboratory. 4 p.

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Bramhall, G.; Wellwood, R. W. 1976. Kiln drying ofwestern Canadian lumber. Information Report VP-X-159. Western Forest Prod. Lab., Vancouver, BC V6T1X2. 112 p.

Brown, W. H. 1965a. Stains in timber-the causes andtheir control. Woodworking Industry. 22(1): 31-32.

Brown, W. H. 1965b. The causes of chemical stains intimber. Woodworking Industry. 22(7): 27-28.

Cech, M. Y.; Pfaff, F. 1977. Kiln operators manual foreastern Canada. Report OPX 192 E. Eastern ForestProd. Lab., Ottawa, ON K2G 325. 189 p.

Gerhards, C. C. ; McMillen, J. M., compilers. 1976.High-temperature drying effects on mechanical proper-ties of softwood lumber: Proceedings of a research con-ference; 1976 February 25-26; Madison, WI: U.S. De-partment of Agriculture, Forest Service, Forest Prod-ucts Laboratory. 161 p.

Hildebrand, R. 1970. Kiln drying of sawn lumber.Maschinen Bau GmbH. 744 Nuertingen, West Germany.199 p.

Knight, E. 1970. Kiln drying western softwoods.Bull. 7004. Portland, OR: Moore Dry Kiln Co. 77 p.(Out of print.)

MCMillen, J. M. 1975. Physical characteristics ofseasoning discolorations in sugar maple sapwood.Res. Pap. FPL-248. Madison, WI: U.S. Depart-ment of Agriculture, Forest Service, Forest ProductsLaboratory. 31 p.

McMillen, J. M. 1976. Control of reddish-brown col-oration in drying maple sapwood. Res. Note FPL-0231.Madison, WI: U.S. Department of Agriculture, ForestService; Forest Products Laboratory. 8 p.

Pratt, G. H. 1974. Timber drying manual. Build-ing Research Establishment Rep. Princes RisboroughLaboratory, Princes Risborough, Aylesbury, Bucking-hamshire, U.K. HP 17 9PX. 152 p.

Reitz, R. C.; Page, R. H. 1971. Air drying of Lumber.Agric. Handb. No. 402. Washington, DC: U.S. Depart-ment of Agriculture.

Scheffer, T. C.; Lindgren, R. M. 1940. Stains ofsapwood and sapwood products and their control.Tech. Bull. No. 714. Washington, DC: U.S. Departmentof Agriculture. 124 p.

Schink, B.; Ward, J. 1984. Microaerobic and anaer-obic bacterial activities involved in formation of wet-wood and discoloured wood. IAWA Bulletin n.s. 5(2):105-109.

Table 8-1-Effect of high-temperature drying on modulus ofelasticity and modulus of rupture of certain species1

Reduction in property (percent) caused byhigh-temperature drying (225-240 °F)

Species Modulus of elasticity Modulus of rupture

Douglas-fir

Western hemlock

Western white spruce

Western redcedar

Southern pine

Eastern spruce

Balsam fir

Jack pine

Trembling aspen

Balsam poplar

1Data derived from study by Gerhards and McMillen (1976).See Literature Cited.

2Compared to lumber dried by conventional temperatures below 180 °F.3Conventional temperature in this study was 200 °F.4Conventional temperature in these studies was 185 to 190 °F.

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Table8-2—Common drying defects in U.S. softwood lumber species

Species Drying defect Contributing factor

BaldcypressOld growthYoung growth

CedarAlaskan yellowEastern redcedarIncense cedar

Heavy stockPort-OrfordWestern redcedar

Heavy stock

Douglas-firCoastal

FirBalsamCalifornia redGrandPacific silver

White Wetwood

SubalpineNoble

H e m l o c kEasternWestern

LarchWestern

PineEastern whiteWestern whiteSugarPonderosa

Young growthLodgepoleLoblollyLongleafShortleafSlashVirginiaPond

RedwoodHeavy stock

SpruceWhite

SitkaYoung growth

End checks, water pocketsChemical brown stain

Resin exudateKnot checks, excessive loss of aromatic oils

Water pockets, collapseResin exudate

Uneven moisture content, collapse, honeycomb,chemical stains, iron stains, resin exudate

Red-brown chemical stainsGray sapwood stainsRing failure, honeycomb

Uneven moisture contentUneven moisture content, shake, splits, warpUneven moisture content, shake, splitsUneven moisture content, shake, splits,

chemical brown stainsUneven moisture content, shake, splits,

chemical brown stainsUneven moisture content, shake, splitsWarp, splits

Uneven moisture content, warp, ring shakeUneven moisture content, warp, chemical

stains, shake, iron stains

Shake (ring failure, checks, resin exudate)

Brown stain, ring failureBrown stainBrown stainBrown stain

WarpWarpBrown sapwood stain, checks, splitsBrown sapwood stain, checks, splitsBrown sapwood stain, checks, splitsBrown sapwood stain, checks, splitsBrown sapwood stain, checks, splitsWater pockets, dark chemical stains, honeycomb

Uneven moisture content, collapse, honeycomb,chemical stains, iron stains

Water pockets, collapse, ring failure

Checks, splits, raised grain

Refractory wood, extractivesWood extractives, poor air circulation

ExtractivesExcessive drying temperatures

Wetwood, excessive drying temperaturesExtractives

Wetwood (sinker stock), extractives

Wood extractivesSapwood extractive, slow dryingWetwood (infrequent occurrence)

WetwoodWetwood, compression woodWetwoodWetwood

Wetwood, compression woodWetwood, compression wood

Wetwood, compression woodWetwood

Wetwood

WetwoodWetwoodWetwoodWetwood (less common in ponderosa pine

than in the soft pines)Juvenile wood, compression woodCompression woodExcessive drying temperaturesExcessive drying temperaturesExcessive drying temperaturesExcessive drying temperaturesExcessive drying temperaturesWetwood (infrequent occurrence)

Wetwood (usually in old growth)

Wetwood (rare occurrence in northern andsouthern limits of botanical range)

Fast growth juvenile wood

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Table 8-3—Common drying defects in U.S. hardwood lumbar species

Species Drying defect Contributing factor

Alder, red Chemical oxidation stains (sticker marks)

AshBlackWhite

Ring failureGray-brown sapwood stain (sticker marks,

stains)Surface checks

Aspen

Basswood, American

Water pockets, honeycomb, collapse

Brownish chemical stain

Beech, American End and surface checksDiscoloration, honeycomb

BirchPaperYellow birch

Brownish chemical stainEnd and surface checksCollapse, honeycomb

Blackgum

Cherry, black

Water pockets, collapse

Ring shake, honeycomb

Chestnut

Cottonwood

Cucumber tree

Iron stains

Water pockets, honeycomb, collapse

Sapwood discoloration

DogwoodEastern and

Pacific

ElmAmerican

SlipperyRock

Hackberry andSugarberry

Hickory

Oxidative sapwood stains

Ring failureWarpRing failureBoxed-heart splits

Sapwood discolorations

Chemical sapwood stains,ring failure, honeycomb

Holly

Laurel, California

LocustBlack andHoney

Madrone

Sapwood stains

End checks

End and surface checks

End and surface checksCollapse

Chemical wood extractives

Wetwood, drying temperaturesTrees from wet sites, drying too slow,

poor air circulation6/4 and thicker stock

Wetwood, drying temperatures

Sapwood from certain areas, dryingtoo slow

Normal wood is refractoryWetwood (occasional)

Extractives in wood from certain sitesRefractory heartwoodWetwood (heartwood), mineral streaks

Wetwood

Wetwood (not common)

Extractives

Wetwood

Poor air circulation

Sapwood extractives, drying temperature

WetwoodGrain orientationWetwoodGrowth stresses

Slow drying with poor air circulation

Slow drying with poor air circulation,wetwood

Extractives, poor air circulation

Refractory wood from old-growth trees

Refractory wood

Refractory woodWetwood

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Table Common drying defects in U.S. hardwood lumber species—concluded

Species Drying defect Contributing factor

Maplesoft

Red andSilver

HardSugar and black

Myrtle, Oregon (seeCalifornia laurel)

Oak, westernCalifornia blackOregon white

OakRed upland

Red lowland

Southern redWhite upland

White lowland

PecanWater

Persimmon

Sapgum

Sweetgum

Sycamore (heartwood)

Tanoak

Tupelo gum

Walnut, black

Willow, black

Yellow-poplar

Sapwood discoloration, ring failure,honeycomb in heartwood

Wetwood, poor air circulation

Sapwood discoloration Extractives, poor air circulationCollapse, honeycomb in heartwood Mineral streaks, wetwood

Honeycomb, collapse, ring shakeHoneycomb, collapse, ring shake

WetwoodWetwood

Ring failureHoneycombIron stains

Collapse, ring failureHoneycombIron stains

Gray sapwood stainsEnd and surface checksIron stainsRing failure, collapseGray sapwood stainsEnd and surface checksIron stainsHoneycomb, collapse, ring failureGray sapwood stains

Severe wetwoodSevere drying of normal heartwood or

wetwood with mild dryingExtractivesWetwoodSevere drying of normal heartwood or

wetwood with mild dryingExtractivesPoor air circulationSevere dryingExtractivesWetwoodPoor air circulationSevere dryingExtractivesWetwoodPoor air circulation

Honeycomb, ring failure

End and surface checksChemical sapwood stains

Sapwood discoloration

Surface and end checksHoneycomb, collapse, water pockets

Honeycomb, ring failure, water pockets

End and surface checksHoneycomb

End checksHoneycomb, collapse, water pockets

Wetwood

Severe dryingSlow drying at low temperature

Poor air circulation

Severe dryingWetwood

Wetwood

Severe dryingWetwood

Severe dryingWetwood

End checksIron stainsHoneycomb, collapse, ring failure

Severe dryingExtractivesWetwood

Honeycomb, collapse, water pockets,failure

Wetwood

Mold, sapwocd stains

Honeycomb, water pockets (rare)

Slow and poor drying, moderate kilnschedule

Wetwood

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Table 8-4—Common drying defects of hard-to-dry Importedspecies1

Species Drying defect

AlbarcoAndiroba

collapseAngelique Moderate tendency to check, slight warpApitong Slow drying with considerable tendency to

Avodirecheck, collapse, and warp

End checks

BalataBalsa (heavy)Banak

Severe checks and warpWater pockets, collapse, splits, honeycombStrong tendency to check, collapse,

BengeBubinga

honeycomb, and warpMild checks and warpSlow drying with tendency to warp and check

Caribbean pineCativoCuangareDegameDeterma

End splits in thick lumberOccasional collapse in dark streaks in heartwoodBrownheart or wet streaks, collapseSome tendency to warp, surface and end checkSome tendency to warp and check

Ebony, East IndianEbony, AfricanGoncalo alvesGreenheart

Very prone to checksSlight tendency to checkSome tendency to warp and checkSlow drying and quite prone to check and end

Hurasplit

Warp

llomba Fast drying, but prone to collapse, warp, andsplit

lmbuiaJarrahKapurKarri

Thick lumber may honeycomb and collapseProne to checks and collapseMild warp and shakePronounced tendency to check

KempasKeruing

Mild tendency to warp and checkSlow drying with considerable tendency to

Mahogany, AfricanManniMora

check, collapse, and warpSevere warp if tension wood presentModerate warp and checksSome tendency to warp

ObecheOpepeParana pinePeroba rosaRamin

Slight tendency to checkSlow drying with tendency to split, check, and

Slight tendency to warpConsiderable checks and warpDark-colored material prone to split and warpSlight tendency to warpMarked tendency to end split and surface check

Severe checks, warp, and collapseOnly minor checks and warpDries readily with only minor defects

Roble (Quercus)Roble (Tabebuia)Rosewood (Indian)Rosewood (Brazilian) Prone to checkRubberwood Severe warp, prone to blue stain and borer attack

Sande Warp if tension wood presentSanta Maria Tendency to warp and slight surface checkSapele Severe warpSepitur End splitsSucupira Considerable checks and warpWallaba Marked tendency to check, split, and warp:

honeycomb in thick lumber

1Species listed in table 1-2 of chapter 1, but not listed in this table, tend to dryeasily with few drying defects.

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