characteristics of infrared blocking, stealth and color
TRANSCRIPT
ⓒ 2019, The Korean Society of Clothing and Textiles. All rights reserved.
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I. Introduction
Because of the rising use of conductive materials in
the internet of things (IoT) within a personal computing
ecosystem, there has been a increasing interest in the
use of metal-processed fabrics as smart materials. In
addition, military forces have recognized the importance
of stealth apparel.
Stealth technology generally refers to a cover-up te-
chnology against all detection features, including the
opponent's radar, infrared detectors and visual detect-
ion. Therefore, the Stealth fabric can be described as a
fabric that covers and protects the body from exposure
to the opponent's detection. Previous studies have exa-
mined the stealth properties of fabrics coated with me-
tal nanoparticles like aluminum by using infrared ther-
mographic cameras. In some previous studies, the fab-
ric treated with metal nanoparticles showed a lower sur-
face temperature, better effects in terms of concealing
the body, and reduced infrared emission compared to
untreated samples (Han, 2016; Mao, Wang et al., 2014;
Mao, Yu et al., 2014; Wang et al., 2015).
In addition, Zhiping Mao reported that the low-inf-
rared (IR) emissivity of materials is important for mili-
tary purposes (Mao, Wang et al., 2014; Mao, Yu et al.,
2014).
Organic or inorganic compounds with low IR surf-
ace emission in the 8 to 14 μm wavelength range are also
important in military applications. Materials such as zinc
oxide (ZnO), indium tin oxide (ITO), and antimony-
Characteristics of Infrared Blocking, Stealthand Color Difference of Aluminum Sputtered Fabrics
Hye Ree Han†
Culture, Digital Seoul Culture Arts University
Received July 5, 2019; Revised August 10, 2019; Accepted August 15, 2019
Abstract
This study examines the stealth function of sputtered fabric with an infrared thermal imaging camera in terms of the thermal and infrared (IR) transmittance characteristics. Various base fabrics were selected, infra- red imaging was performed, and infrared transmittance was measured. By infrared camera experiment it was found that the sample was concealed because it had a similar color to the surroundings when the aluminum layer was directed toward the outside. In addition, a comparison of the infrared thermographic image of the untreated sample and the sputtered sample in the laboratory showed that the difference in ΔE value ranged from 31 to 90.4 and demonstrated effective concealment. However, concealment was not observed in the case of the 3-layer (Nylon-Al-Nylon) model when a sputtered aluminum layer existed between two nylon layers. The direction of the sputtering layer did not affect the infrared transmittance in the infrared transmittance exp- eriment. Therefore, it seems better to interpret the concealing effect in the infrared thermographic images by using thermal transfer theory rather than infrared transmittance theory. We believe that the results of this study will be applicable to developing high performance smart clothing and military uniforms.
Key words: Aluminum nanograin, Stealth, Heat transfer, Sputtering
†Corresponding author
E-mail: [email protected]
ISSN 2234-0793 (Print)ISSN 1225-1151 (Online)
Journal of the Korean Society of Clothing and TextilesVol. 43, No. 4 (2019) p.592~604
https://doi.org/10.5850/JKSCT.2019.43.4.592
[ Research Paper ]
Characteristics of Infrared Blocking, Stealth and Color Difference of Aluminum Sputtered Fabrics
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doped tin oxide (ATO) exhibit high reflectance and low
emissivity at infrared wavelengths, indicating that inf-
rared stealth functions have been demonstrated in pre-
vious studies (Mao, Yu et al., 2014).Burkinshaw et al. asserted that, in modern society,
IR surveillance technology has a significant impact on
military personnel and equipment (Burkinshaw et al.,
1996; Mao, Wang et al., 2014;). In addition, Bergeron
et al. reported that objects or humans can be easily det-
ected with an IR detector due to high emissivity and
thus, in many countries, low-emissivity materials have
focused on IR stealth technology (Bergeron et al., 2008;
Mao, Wang et al., 2014). However, Valor et al. explai-
ned that the emissivity of the external environment is
not constant and can depend on variables such as temp-
erature, moisture, solar intensity, and cloudiness (En-
glish, 1999; Mao, Wang et al., 2014; Valor & Caselles,
1996).Under these conditions, an object would likely be
protected by low-emissivity materials and when viewed
with an IR-sensitive device, but detection may occur
if background conditions change. Therefore, it is nece-
ssary to select substances with favorable emissivity that
can naturally adapt to the external environment (Mao,
Wang et al., 2014). There are studies regarding infrared
camouflage fabrics used dyeing technology, as shown
below (Hui & Jianchun, 2007; Puzikova et al., 2008;
Rubežienė et al., 2008; Xu et al., 2009; Zhang & Zhang,
2008; Zhou et al., 2010).
Xu et al. studied the near-IR camouflaging effect of
dyed cotton fabrics and how background emissivity aff-
ects the camouflage mechanism. It was suggested that
near-IR camouflaging could be achieved by dyeing with
more than four colors rather than a single color (Xu et
al., 2009). Zhang and Zhang (2008) studied the dyeing
of cotton fabrics with vat dye to study camouflaging
properties suited to the reflectance of a greenish leaf in
the NIR (Near Infrared) region. A combination of dye-
ing, dyeing concentration (% o.w.f), and reflectance ac-
cording to weave of the fabric was also studied. When
the dyeing concentration of vat blue 13 was 1-2% o.w.f.,
the reflectance of the dyed fabric showed a similar over-
lap with greenish leaves in the red-shift region (Zhang
& Zhang, 2008). Hui and Jianchun (2007) studied dyed
samples using dispersed dye on polyester (PET) to mat-
ch the reflectance of visible green leaves in the NIR reg-
ions. For this purpose, CIE L*, a*, b* were measured
using a colorimeter, and the absorbance properties were
measured by a spectrometer. When the dye concentra-
tion of dispersed blue 56 was 1-2%, the absorbance spec-
trum overlapped with the reflectance spectrum of green-
ish leaves. In addition, it is described that the fabric
weave has a less significant effect on the reflection spec-
trum (Hui & Jianchun, 2007; Puzikova et al., 2008).
Many studies have examined the use of aluminum
sputtering on fabrics. Chu et al. (2002) fabricated trans-
parent porous anodic alumina nanostructure films by
sputtering aluminum on a glass substrate with an indium
tin oxide (ITO) film. These films are porous electrode
materials with good conductivities and large surface
areas (Chu et al., 2002). Agashe et al. (2004) studied
the electrical and optical properties of radio frequency
magnetron sputtered, aluminum-doped zinc oxide (ZnO:
Al) films. As a result, these films showed increased per-
meabilities in the near-IR wavelength range, suggest-
ing that they could be applied to optoelectronic devices
such as thin-film solar cells (Agashe et al., 2004; Agashe
et al., 2003; Aubert et al., 2011; Huffman et al., 1989;
Knotek et al., 1986; Li & Cuevas, 2009; Matsunami et
al., 2013; Shih & Zoh, 2014; Shuskus et al., 1974; Suter
et al., 1995).
The studies show examples of aluminum sputtering
on various substrates rather than fabric.
This study demonstrates the applicability of metal as
a smart material by sputtering it on fabric. Depla et al.
(2011) reported that many industrial and other surfaces
such as firefighters' suits and textile antennas could be
protected by coatings, thus providing hydrophobic, oleo-
phobic, and antibacterial properties to various materials.
He then applied metal and oxide coatings on woven and
nonwoven materials. He also suggested using an Al film
due to its high conductivity. In other prior reports, the
electromagnetic characteristics with metal coatings
were also studied (Alzaidi et al., 2012; Depla et al., 2011;
Jang et al., 2007). Several studies have examined sputt-
ered Al on fabrics (Deng et al., 2007; Han, 2019; Shahidi
Journal of the Korean Society of Clothing and Textiles Vol. 43 No. 4, 2019
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et al., 2007; Wei et al., 2006).
In fact, Al has high IR reflectivity and low emissivity.
Many theoretical and experimental studies have been
conducted to assess the effects of application of Al to
fabric by a sputtering process. However, these studies
did not elaborate on the relationship between IR shiel-
ding, thermal properties, and stealth functions. In addi-
tion, there are few studies where the stealth function of
Al-sputtered fabrics was assessed using IR cameras.
Hence, the applicability of Al-sputtered fabrics as stealth
clothing should be evaluated. It is critical to study stealth
clothing with IR cameras to increase the survival of fri-
endly military forces at night.
It is necessary to identify the stealth functions and
thermal characteristics of Al-sputtered fabrics. In addi-
tion, it is necessary to identify the stealth function of Al-
sputtered fabrics based on whether or not IR rays gene-
rated from the human body are blocked, and to analyze
the thermal characteristics of the Al-sputtered fabric.
The general applicability of Al-sputtered fabrics as clo-
thing should also be evaluated.
Therefore, the purpose of this study is to research the
changes in IR characteristics of Al-sputtered fabrics, to
analyze the thermal properties, and to clarify the prin-
ciple of stealth clothes. Various types of fabrics were
subjected to Al sputtering, and the IR transmittances of
the coated materials were measured. The stealth effects
were analyzed using an IR camera, and heat transfer
was predicted through calculation based on heat trans-
fer theory. Furthermore, the applicability of the coated
fabric as clothing was also evaluated.
II. Materials and Methods
1. Materials
The base fabrics used in this study are PET, nylon,
nylon-blended wool, cotton, and silk. Characteristics
of the samples are shown in <Table 1>.
The Al sputtering conditions on the base fabrics are
shown in <Table 2>. When sputtering was performed,
samples were circular with 19.5 cm diameter. An SRN
sputter coater (SRN120, SORONA, Korea) was used
to coat the base fabrics. A Schematic diagram of sputt-
ering system is shown in <Fig. 1>.
2. Characterization
1) Surface PropertiesThe surface conditions of the untreated and sputt-
ered samples were studied using a field-emission scan-
ning electron microscope (FE-SEM, S-4800, Hitachi,
Japan). To obtain clearer images, a Pt coating was dep-
osited for 30 seconds using a sputter coater (SCD 500,
BAL-TEC, Agent: Nano science, Korea) before ima-
ging with the FE-SEM.
Time(minute)
TemperatureBase pressure
(Torr)Process pressure
(Torr)Gas
(sccm)Power(W)
Distance(mm)
22.5 Room temperature 5×10-6 5×10-3 Ar, 60 DC 1000 Less than 140
Table 2. Sputtering conditions
PET fabric Nylon fabricLaminatedPET fabric
Silk fabric Cotton fabricNylon blended
wool fabric
Ingredient PET 100% Nylon 100%PET 100%, and PU laminated material
Silk 100% Cotton 100%Wool 79.1%, Nylon 20.9%
Fabric thickness (mm)
0.13 0.18 0.14 0.14 0.16 0.32
Weight(g/m2)
80.5 108.4 66.2 172.3 67.4 108.4
Table 1. Characterization of base fabrics
Characteristics of Infrared Blocking, Stealth and Color Difference of Aluminum Sputtered Fabrics
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2) CIE Lab of Infrared Thermal ImagingThe L*, a*, and b* values were measured using Im-
age J software to observe quantitative color changes,
and ΔL, Δa, Δb, and ΔE were calculated from the meas-
ured data. Color changes caused by the distance bet-
ween the sample and the human body was also tested.
ΔL, Δa, Δb, and ΔE were calculated using the follow-
ing equations (Habekost, 2013):
<Eq. 1> shows the change in ‘L’ value due to sput-
tering processing by subtracting the ‘L’ value of the
untreated fabric from the ‘L’ value of the sputtered
fabric. In CIELAB color space, ‘L (lightness)’ indic-
ates the degree of brightness. <Eq. 2> shows the change
in the ‘a’ value due to sputtering processing by sub-
tracting the untreated fabric ‘a’ from the ‘a’ value of
the sputtered fabric. In CIELAB color space, ‘a’ indic-
ates the degree of red-green. <Eq. 3> shows the change
in value of ‘b’ due to sputtering by subtracting the value
of untreated fabric ‘b’ from the value of ‘b’ of sput-
tered fabric. In CIELAB color space, ‘b’ indicates the
degree of yellow-blue. And ‘∆E’ in <Eq. 4> is the sum
of the color differences, the actual difference between
samples in CIELAB color space
...... Eq. 1.
...... Eq. 2.
...... Eq. 3.
...... Eq. 4.
Each parameter in <Eq. 1>–<Eq. 4> are defined
below.
Luntreated : value L of untreated sample
Ltreated : value L of sputtered sample
auntreated : value a of the untreated sample
atreated : value a of the sputtered sample
buntreated : value b of the untreated sample
buntreated : value b of the sputtered sample
3) IR Transmittance AnalysisAn IR intensity tester (infrared emitting diodes, 5 mm
Infrared LED, T-1 3/4 IR333-A, EVERLIGHT, Taiwan)
was used to measure the IR transmittance of the samples.
The incident IR intensity was 400 W/m2, and the major
IR wavelength was 940 nm.
Fig. 1. Schematic diagram of sputtering system.
Journal of the Korean Society of Clothing and Textiles Vol. 43 No. 4, 2019
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4) Air PermeabilityAir permeability was measured using an air permea-
bility tester (FX3300, Textest, Switzerland) in a 6.6 cm2
area according to the ASTM D737 (ASTM Internatio-
nal, 2018) method. The air permeability was obtained by
averaging three individual measurements at a pressure
of 250 Pa. The experimental value was converted into
an air permeation value using a calibration curve, where
the calibration data corresponds to air permeation meas-
urements in a 38.3 cm2. Measured air permeability val-
ues less than 1 (cm・s) were converted using <Eq. 5>,
while air permeability values greater than 1 (cm・s) were
converted using (Eq. 6).
y = 3.13x ...... Eq. 5.
y = 1.1x ...... Eq. 6.
x : Air permeability around 6.6 cm2 (cm3/cm2/s)
y : Air permeability around 38.3 cm2 (cm3/cm2/s)
III. Theory
The thermal properties of a multilayer fabric were
studied. Simulation results for the multi-layer fabric
based on heat transfer theory <Eq. 7> (Han, 2016) are
shown in <Fig. 2>. The thermal properties of a three-
layer fabric were calculated by further developing it
from a previous study (Han, 2016). The temperature
of the structure shown in <Fig. 2> below was calculated
using (Eq. 7). When heat transfer theory was introdu-
ced, the surface temperature was calculated by consid-
ering conduction in Materials 1 and 2, while conduct-
ion, convection, and radiation were considered at the
surface of Material 3. Here, Materials 1 and 3 are fabric
layers, and Material 2 is a sputtered aluminum layer.
...... Eq. 7.
In <Eq. 7>, <Fig. 2>, and <Fig. 5>, Q1, Q2, and Q3
are the heat transfer rates of Material 1, Material 2, and
Material 3, respectively. Q4 is the heat transfer rate from
Material 3 to the surroundings, and Q is the overall heat
transfer rate. A steady state is assumed, i.e., Q=Q1=Q2=
Q3=Q4. Herein, ε is the emissivity, σ is the Stefan-Boltz-
mann constant, and h is the heat transfer coefficient. k1,
k2, and k3 are the thermal conductivities of Material 1,
Material 2, and Material 3, respectively, and x1, x2, and
x3 are the thicknesses of Material 1, Material 2, and Ma-
terial 3, respectively. The surface temperature was cal-
Fig. 2. Heat transfer simulation for 3-layer materials (T1, T2, T3, T4: Temperature of boundary surface of Mat- erial 1, Material 2, Material 3, Material 4).
Characteristics of Infrared Blocking, Stealth and Color Difference of Aluminum Sputtered Fabrics
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culated by deriving the Q value by trial and error. In add-
ition, the actual experimental material was assumed to
be a fabric, but it was assumed to be a solid material in
the calculation.
IV. Results and Discussion
1. Surface Properties
The surface of the sputtered samples was examined
using FE-SEM (Table 3). It was confirmed that Al grains
formed on the surface of the sputtered sample comp-
ared to the smooth surface of the untreated sample, reg-
ardless of the base fabric. In previous studies, it was
observed that grains did not form on the untreated phase
if SEM images were gathered after metal sputtering,
but rather formed on the sputtered surface (Han & Kim,
2018; Han et al., 2018; Shigesato & Paine, 1994).
The results obtained in this study are similar to those
in previous studies. The distribution of Al grains in the
SEM images is relatively uniform on PET, nylon, lam-
inated PET, and silk. In contrast, staple cotton has a rela-
tively uneven grain layer, and some of the grains seemed
to stick together. In the case of the nylon blended wool
fabric, the grain layer appears more uneven than other
filament yarns due to wool fibers that covered the surf-
ace. In general, synthetic fibers and silk are made of fila-
ments and have smooth surfaces, while natural fibers
have side twists, and the surface of wool is covered
with a scale that is hydrophobic. It is considered that
such inherent fiber structures also affect the aluminum
sputtering treatment.
2. Infrared Thermal Imaging Properties
1) Infrared Thermal Imaging according to Dis- tance between the Sample and the Body
Infrared imaging was performed at an atmospheric
PET fabric Nylon fabricLaminatedPET fabric
Nylon blended wool fabric
Cotton fabric Silk fabric
Untreated(×100)
Untreated(×400)
Untreated(×20000)
Sputtered(×100)
Sputtered(×400)
Sputtered(×2000)
Table 3. FE-SEM images of specimens
Journal of the Korean Society of Clothing and Textiles Vol. 43 No. 4, 2019
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temperature of 20°C and 24% humidity. Images were
gathered at various distances between the sample and
the hand, for different base fabrics, and for aluminum
films deposited with different sputtering directions.
When the sample and the hand are in close contact, the
image of the IR camera is as shown in <Table 4>.
When the surface of the Al-sputtered layer faced
the back of the hand, the surface temperature was close
to the temperature of the hand. Therefore, when the Al
layer faces the back of the hand, the concealing effect
is observed. When the Al layer was directed to the out-
side air, the color of the sample was similar to the sur-
rounding environment, and the hand appeared camou-
flaged. This was observed with all six sputtered sam-
ples. A previous study presented IR images for a sam-
ple on a 35°C hot plate sputtered at 1000 W for 10 min-
utes in an external temperature of 15°C. When the metal
layer was directed to the outside air, the surface color
appeared different depending on the base fabric (nylon,
cotton/ PET, SMPU nanoweb, PET) (Han, 2016).
In this study, the surface temperature<Fig. 3> was
slightly different depending on the base fabric type.
Fabrics (PET, nylon, laminated PET, and silk) made of
filament fibers showed slightly lower surface tempera-
tures than fabrics made of staple fibers (nylon-blended
wool and cotton). This is because more uniform fibers
allow a more uniform aluminum layer to form during
sputtering, and heat transfer occurs faster. The surface
temperature of the 3-layer model showed a similar
temperature to that of the hand surface temperature,
and the concealing effect was low.
2) Lab MeasurementThe values of ΔL, Δa, Δb, and ΔE were calculated
PET fabric Nylon fabricLaminatedPET fabric
Nylon blended wool fabric
Cotton fabric Silk fabric
Untreated
Al phaseup
Al phasedown
3-layermodel
Table 4. Infrared thermal imaging for different base fabrics
Characteristics of Infrared Blocking, Stealth and Color Difference of Aluminum Sputtered Fabrics
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<Table 6> by using a colorimeter to observe quantita-
tive color changes based on the infrared thermographic
images, as previously described (Table 4)–(Table 5).
The L, a, and b values of the outside air were L=79.0,
a=–10.3, and b=77.0, respectively.
As a result, the L, a, and b values of the untreated
fabric and the Al phase down fabric were similar. This
can be confirmed from the ΔL, Δa, Δb, and ΔE values
in <Table 6>. It was found that the absolute values of
ΔL, Δa, Δb, and ΔE of the Al phase down were much
Al phase up Al phase down
ΔL Δa Δb ΔE ΔL Δa Δb ΔE
PET fabric 22.0 –53.7 27.7 64.3 –1.0 –06.3 –4.3 07.7
Nylon fabric 27.0 –76.7 39.7 90.4 –2.7 –10.3 –5.7 12.1
Laminated PET fabric 23.0 –63.0 26.0 71.9 –3.3 –09.7 –9.0 13.6
Nylon blended wool fabric 12.3 –30.7 15.3 36.4 –2.3 –05.3 –4.3 07.3
Cotton fabric 10.7 –26.7 11.7 31.0 –6.0 –14.7 –6.3 17.1
Silk fabric 13.0 –35.0 15.0 40.2 –5.3 –15.3 –6.7 17.5
Table 6. ΔL, Δa, Δb, ΔE values from infrared thermal imaging
Fig. 3. Fabric surface temperature for different base fabrics (distance between hand and fabric: 0 mm).
Untreated Al phase up Al phase down
L a b L a b L a b
PET fabric 55.7 60.7 48.3 77.7 0–7.0 76.0 54.7 67.0 44.0
Nylon fabric 52.0 68.3 36.3 79.0 0–8.3 76.0 54.7 58.0 42.0
Laminated PET fabric 56.7 59.7 50.7 79.7 0–3.3 76.7 53.3 59.3 41.7
Nylon blended wool fabric 59.7 53.0 55.0 72.0 –22.3 70.3 57.3 58.3 50.7
Cotton fabric 63.3 44.0 61.3 74.0 –17.3 73.0 69.3 29.3 67.7
Silk fabric 64.3 39.7 61.3 77.3 0–4.7 76.3 59.0 55.0 54.7
Table 5. Infrared thermal imaging in the lab
Journal of the Korean Society of Clothing and Textiles Vol. 43 No. 4, 2019
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smaller than those of the Al phase up, indicating that
there was little difference compared to the untreated
samples. In the case of the Al phase up, the ΔE value
reached as high as 31-90.4, and the concealing effect
was larger than the Al phase down. In addition, the
value of ΔE in synthetic fiber was higher (64.3-90.4)
than that of the natural fiber (31-40.2), indicating a
better concealing effect.
In contrast, when the Al layer was oriented toward
the outside air, the L value, indicating the brightness,
is 10.7-27 higher than that of the untreated fabric. This
is because the surface temperature of the sample is
relatively low, and the brightness is relatively high. In
the case of a value indicating the degree of change
from red to green, the value is small (–76.7 to –26.7)
when the Al layer is directed toward the outside air,
while the value is high. The red color is deep when the
Al layer faced the hand, and no concealing effect could
be observed.
3) Infrared Transmittance CharacteristicsThe IR transmittance measurements of the untreated
sample and the sputtered sample are shown in <Fig. 4>.
The IR transmittance of the untreated samples was
38.3-58.1% in all six samples. However, the transmit-
tance reduced remarkably from 14% to 0.5% when Al
sputtering was performed. This is probably due to the
high optical reflection of Al.
In the IR transmittance experiment, the direction of
the sputtering layer did not significantly affect the IR
transmittance when only one side was sputtered. This
disproves the idea that an image photographed by the
infrared photographic camera and IR transmittance do
not necessarily have the same tendency.
3. Interpretation of the Infrared Thermograp- hic Camera Stealth Function based on Heat Transfer
As mentioned above, the IR transmittance rate was
15% or less from the sputtered fabrics, regardless of
their directions. However, the concealing effect was
different, depending on the direction of a fabric. In add-
ition, when the Al-sputtered fabric faced the camera,
concealing was observed, but the 3-layer model fabric
(body-nylon-Al-nylon) <Fig. 5> did not show a conc-
ealing function. Therefore, we propose that the conc-
ealing effect in the IR thermographic image should be
interpreted as a thermal characteristic rather than an
IR radiation characteristic. In addition to the previous
study (Han, 2016), the heat transfer model was calcul-
ated. The value used for calculation is as shown in
<Table 7>.
The thickness, thermal conductivity, and emissivity
of Al were taken from Han (2016). In addition, the heat
transfer coefficient of nylon, thermal conductivity, and
Fig. 4. Transmittance of IR according to the sample types.
Characteristics of Infrared Blocking, Stealth and Color Difference of Aluminum Sputtered Fabrics
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emissivity were taken from Han (2016). The heat trans-
fer coefficient of Al was determined from the calcul-
ated thermal conductivity found in Han (2016).Q was calculated to be 111.8W, and the surface tem-
perature (T4) was 32.9°C. In fact, the thermographic
camera results mentioned above agree with these val-
ues, and it appears that the 3-layer model with the Al
layer in the middle does not have the ability to conceal
objects from IR cameras.
4. Air Permeability
In this study, air permeability was measured to exa-
mine the comfort levels of the sputtered fabrics. The
experimental results are shown in <Fig. 6>, which show
that air permeability changes due to the sputtering pro-
cess are insignificant. This is probably because the sizes
of particles formed by Al sputtering are at the nanoscale
(Han, 2016; Han & Kim, 2018). It was found that the
direction of the Al-sputtered surface during measure-
ment of air permeability did not have any significant
effect on the measured data. That is, it can be confirmed
that the sputtering process does not affect air perme-
ability.
V. Conclusions
In this study, the stealth function of Al-sputtered
fabrics was studied using images gathered with IR
thermographic cameras. The base fabrics chosen were
PET, nylon, laminated PET, nylon-blended wool, cot-
ton, and silk. An aluminum sputtering process was used
to modify the IR transmittance, color difference, and
temperature changes, as well as determine the effective-
ness of concealment.
As a result, if a single-sided sputtered fabric was
placed on the human body, when the sputtering layer
was directed toward the outside air, it was observed to
show a hue similar to that of the surroundings. Thus a
concealing effect was observed with an IR thermogra-
phic camera. Experimental results show that the sputter-
ing layer showed a high L value when the sputtering
Thickness (m) Heat transfer coefficient Thermal conductivity (W/m⋅K) Emissivity (%)
Aluminum 0.000000605 475 205.0 0.11
Nylon 0.000180000 4 3.08×10-2 0.85
From Han (2016). p. 86-89.
Table 7. Materials properties used for calculations
Fig. 5. Heat transfer simulation of 3-layer model.
Journal of the Korean Society of Clothing and Textiles Vol. 43 No. 4, 2019
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layer was oriented toward the outer atmosphere. The
Δa value –76.7-–26.7 helps explain the concealing
effect. The value of ΔE reached up to 31-90.4, indica-
ting that the treated sample was significantly different
from the untreated sample. However, the sputtered alu-
minum layer on the base fabric was pointed toward the
hand and no concealing effect was observed, and the
3-layer model showed a similar surface temperature as
the hands. And synthetic fibers showed a lower surface
temperature than natural fibers, as shown by FE-SEM
images, which indicates that synthetic fibers are fila-
ment yarn and aluminium sputtering layers are uniform
as the fiber surface is smoother, making heat transfer
efficient and appearing at a lower surface temperature.
Because of the IR transmittance characteristic test,
the IR transmittance of the sputtered sample was rem-
arkably lower than that of the untreated sample, but dif-
ferences in IR transmittance measurements were insig-
nificant for various sputtering treatment directions.
Therefore, the sputtering direction did not significantly
affect the infrared transmittance rate. This suggests
that infrared transmittance does not affect the image
captured by the infrared thermographic camera. Based
on the heat transfer theory, the surface temperature of
the sputtered fabric surface of the 3-layer model was
found to be high. It was found through air permeability
tests that air permeability was not significantly influ-
enced by the sputtering process. It is expected that such
a fabric can be used for military uniforms, high-perfor-
mance apparel, smart clothing, among other materials.
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Hye Ree Han
Adjunct Professor, Culture, Digital Seoul Culture ArtsUniversity