checker 200 series product overview. confidential detects “presence” of a part –recognizes an...
TRANSCRIPT
Checker 200 Series Product Overview
CONFIDENTIAL
• Detects “presence” of a part– Recognizes an actual feature on the part
•Inspects features on the part– Inspects multiple features
•Fast and Deterministic • Simple to use!
Checker is an Inspection Sensor
CONFIDENTIAL
Checker overcomes the problems of traditional sensors•Checker Detects Parts
– By recognizing an actual feature on the part
•Checker Inspects Parts that other sensors can’t inspect
– Date codes, threads
•Checker Inspects Multiple features on a part•Checker does not require precise part handling
– Checker finds and tracks the part
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Checker is Simple•Designed for the first time user – no training or prior experience required
•Checker has simple to use inspection sensors designed to detect presence of features
•Checker produces simple, reliably timed pass/fail outputs
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•Requiring multiple photoelectric sensors
•When photoelectrics aren’t reliable
•When the part isn’t precisely fixtured
•For detecting patterns
•Requiring job changeover
Checker solves presence sensing applications
CONFIDENTIAL
The Checker 200 Series
Versatile, multicolor lightingprovides high contrast
Small: 67x36x70 mm
Variable workingdistance
No Tool Needed to focus
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The Checker 200 Series•24 VDC•USB 2.0 (1.1 Compatible)•Industrial I/O
– Opto-Isolated, protected from short circuit, - and reverse polarity
– Can be wired either NPN or PNP•Encoder based part tracking
– Encoder input (Differential and Open Collector Quadrature Encoder)
•Supports up to 8 outputs (with optional IO Box)•IP67, Quick Disconnect M12 Connectors
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USB Connection for setup and run time image and result monitoring
Checker Overview
Checker User Interface
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The Checker User Interface
Setup Steps
Status Pane
Help,IO monitor, Statistics
Control Pane
Simple Instructions
Filmstrip Recording Controls Filmstrip Playback Controls
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What Does Checker Do?
1. Finds Parts2. Inspects Parts
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Find My Part
In this example,
Checker’s Part Finding
Sensor is looking for a
the apple on a
juicebox
Checker reliably detects parts because it looks for an actual feature of the part
The outer area is where Checker looks for the apple.
Since Checker can look in an area, it does not
need precise part handling
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Finding the Part
Finding a part by understandingwhat it looks like
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Find My Part
The meter indicates how well the Part Finding
Sensor matched the pattern. Above the threshold
means the part is detected, and below means not
detected
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Inspecting Things Other Sensors Cannot
Date Lot CodeInkjet
Good Part
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Date Lot CodeInkjet
Bad Part
Inspecting Things Other Sensors Cannot
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Part InspectionChecker’s Inspection Sensors are designed to look and feel like photoelectric sensors
Above the threshold,
the sensor PASSES
Below the threshold,
the sensor FAILS
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Checker Tracks and Inspects
No needfor precisepart handling
When Checker’s Part Finding Sensor recognizes the apple, Checker places the inspection sensors in the right place to inspect the features of the part
CONFIDENTIAL
Checker Tracks and Inspects
No needfor precisepart handling
When Checker’s Part Finding Sensor recognizes the apple, Checker places the inspection sensors in the right place to inspect the features of the part
CONFIDENTIAL
Checker 200 Series Models
•Checker 201– Detection and Inspection– Encoder Input
•Checker 202– Includes everything in Checker 201, plus Ladder Logic
• Adds simple to use ladder logic for custom configuration of inspection sensors
•Ladder logic provides flexibility to solve many more applications:
– Sorting– Applications that need an “OR”
• Part is good if a label is on top OR on bottom
– Tie inspection sensors directly to outputs
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Bad Part Example:
“Code Fail” Coil is true
Custom Ladder Logic ResultsGood Part Example:
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Run Time Monitoring•You can see what Checker sees while it is inspecting
Choose which images to display
Choose which images will make Checker’s display freeze
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Run Time Monitoring
•Monitor tab shows status
of each I/O point
•Statistics tab shows runtime pass/fail counts
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Run Time Monitoring•Monitor the status of each user-defined output
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Run Time Recordings
You can record images while Checker is inspecting
Record the standard results, or results created in logic
Checker can record images of passing or failing parts so you can review your process with actual images from the production line.
Checker Applications
CONFIDENTIALConfidential – For Internal Use Only
Automotive Solutions
Verifying a Part was
Properly Staked
Detecting Double Bearings
Verify Presence of a Clip
Verifying Presence of a Screen
on a Fuel Tank Pump
CONFIDENTIALConfidential – For Internal Use Only
Automotive Solutions
Verify Pinions are
Shot Peened
Verifying a Cam Bearing
Was Honed
Verify Presence of Threads
Verify Presence of Adhesive
CONFIDENTIALConfidential – For Internal Use Only
Automotive Solutions
Verifying Presence of
Automotive Clips
Verifying Assembly of
Antenna Plug
Detect Orientation of Parts
on a Vibratory Feeder Bowl
Verifying Proper Assembly
of a Spring
CONFIDENTIALConfidential – For Internal Use Only
Packaging Solutions
Inspecting Presence of
Cosmetic Insert
Verifying 12 Cans and Caps
Detecting Orientation of
Spray Nozzle
Detecting Patterns
No Registration Mark Needed!
CONFIDENTIALConfidential – For Internal Use Only
Packaging Solutions
Verifying Orientation of
Shampoo Cap
Verifying Presence of a
Pour Spout
Verifying Fill Level of Candy
Detecting Upside Down Labels
Checker Accessories
CONFIDENTIAL
Checker 201
– CKR-201-001 with Flying Lead Cable
– CKR-201-002 with IO Box Cable
Checker 202
– CKR-202-001 with Flying Lead Cable
– CKR-202-002 with IO Box Cable
Included in Product Kit:5.8mm lensChecker User Interface CDQuick Start GuideStandard USB CableMounting ScrewsUSB Connector CoverFocus Lock Allen WrenchExtra Lens O-Ring
Checker 200 Series
CONFIDENTIAL
• Adjustable industrial bracket CKR- 200-BKT
– Adjustable over a wide range, with lock down– ¼ -20, M6 and Through-hole mounting
Checker Accessories
CONFIDENTIAL
•Lens Kit– CKR-200-LENSKIT– 3.6 mm, 8 mm, 16 mm lenses and extra O-Rings
Checker Accessories
CONFIDENTIAL
•I/O Module– CKR-200-IOBOX– Adds 7 inputs
•5 Inputs for Job Change Capability (up to 16 jobs)•1 External Pattern Retrain Input•1 user defined input
– Adds 6 additional outputs
Checker Accessories
CONFIDENTIAL
Additional Quick Disconnect Cables
– IP67 USB Cable CKR-200-CBL-USB
– IO Extension Cable CKR-200-CBL-EXT
Checker Accessories