Overview:The new coaxial designed rear mount P.T.O. provides a compact housing which helps eliminate clearance issues. Torque ratings up to 590 Lbs. ft. or 800 N.m. for ultimate performance. The superior design of this P.T.O. provides all the power you will need so there is no need to de-rate the P.T.O. for continuous applications. The 511 has 17 mounting adapters that allow it to fit on 131 transmissions features four shift options which are integrated into the P.T.O. housing for a space saving design. The Cam lock shift mechanism provides a positive engagement for each shift cycle. The four direct mount pump flange options come standard with our Wet Spline design that provides increased P.T.O. and pump shaft life. Versatility, power, ease of maintenance and installation make the 511 Series the only choice for your vocational truck requirements.

• Fire • Aerial• Refuse • Tippers• SewerandSanitation

Chelsea® 511 Series Coaxial Mechanically Shifted Rear Mount P.T.O.

Product Features and Benefits:

• Continuoustorqueratingof800N.m.or590Lbs.ft.

• Rearmountdesign-requireslessmountingspaceandsimplifiesinstallation.

• Nogearbacklashtoset-simplifyinginstallation.

• WetSplineoutputs-ExtendP.T.O.andPumpShaftLife.EliminatestheneedtodisassembletogreasethematingPumpandP.T.O.shafts.

• Fourdirectmountpumpoptions.

• FourShiftOptions.

Contact Information:ParkerHannifinCorporationChelsea Products Division8225HacksCrossRoadOliveBranch,MS38654USA

Phone: 1-888-PH4-TRUK (1-888-744-8785)

Fax: 1-662-895-1069chelseacustserv@parker.com

www.parker.com/chelsea

Chelsea

Specifications Chart511*R

Standard Output Shaft Size 4-Bolt DIN 5462

Intermittent & Continuous Torque Rating (Lbs. ft.) 590

Intermittent & Continuous Torque Rating (N.m.) 800

Horsepower Rating for Intermittent & Continuous Service

At 500 R.P.M. of Output Shaft (HP) 56

At 1000 R.P.M. of Output Shaft (HP) 112

At 500 R.P.M. of Output Shaft (Kw) 42

At 1000 R.P.M. of Output Shaft (Kw) 84

Approximate Weight: 4.2 lbs. [1.9 kg]

511 SeRieS PoweR TaKe-oFF SPeCiFiCaTionS anD TeCHniCal DaTa

511 X R AQ W – A – XY

ISOMETRIC VIEW

SECTION A-A

PARTS LISTQTYDESCRIPTIONPART NUMBERITEMOPTION

1HOUSING - MACHINING-511 (C.I.)1-P-6571X MOUNTING1HOUSING - MACHINING-511 (AL)1-P-696 A MOUNTING1PISTON-SHIFTER-51166-P-562 1CLUTCH - SPLINE SLEEVE (45MM)57-P-413AC,AH,AZ1CLUTCH - SPLINE SLEEVE (40MM)57-P-42 AA,AB,AG,AK,AQ,

AR,AS,BD,BJ,LG,LH1CLUTCH - SPLINE SLEEVE (33MM)57-P-43 AL2SPACER-1.784 X 2.160 X .0344-P-1974 1LOCKRING - EXTERNAL 3784775 1RING-CENTERING-5113803626 1SPRING -2.454 X 2.0337-P-687 1O-RING-2.612 X .10328-P-2468 1O-RING-2.862 X .10328-P-3199 1PLUG-SHIPPING500897-510 1PLATE-NAME-INDIA68-P-6611 2DRIVE SCREW39114200412 1LOCKRING-INTERNAL37826314 1SWITCH-INDICATOR NORMALLY "ON"37965215 1PIN-INDICATOR SWITCH-51138041516

A

A

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

A A

B B

C C

D D

SHEET 1 OF 4

DWG NO

511-01

DESCRIPTION

SIZE

DSCALE

REV

F

PARKER HANNIFIN CORPORATIONCHELSEA PRODUCTS DIVISION

INVENTOR

DO NOT SCALE DRAWINGMABCHECKEDMSATDRAWN

12/30/2010

PTO-ASSEMBLY-511

MODEL

"This drawing is the property of Parker Hannifin Corporation. It is furnished to you for confidential information purposes only and is not to be disclosed to anyone else or reproduced or used for manufacturing purposes without the express written permission of Parker Hannifin Corporation."

9/17/2012

HEAT TREAT

MATERIAL

511 SERIES (CAST IRON)

UNLESS OTHERWISE SPECIFIEDDIM ARE IN INCHES

TOL ON ANGLE 1

2 PL .03 3 PL .010INTERPRET DIM AND TOL PER

ASME Y14.5M - 1994

THIRD ANGLE PROJECTION

THIS DRAWING CONTAINS KCC(s)0

1:1 WEIGHT N/A

REVISION HISTORYECO ZONE REV DESCRIPTION AUTHOR CHECKED DATE

- NEW RELEASE MSAT 12/30/2010

D4 A

1) ADDED NOTES2) ADDED SHEETS 2, 3 & 4 MSAT

B REPLACED ITEM NO: 11 & 12 MSAT A3 (SHT 4) C ADDED MOUNTING KIT VIEW MSAT

ECO-0028008 D RELEASED FOR PRODUCTION MSAT MAB 09/17/2012

ECO-0060574

B2B2D8

C8 SHT-2B3 SHT-2B3 SHT-2

E

1) REVISED SWITCH2) WAS 328388-47X & 328388-98X3) ADDED NOTES 5 & 64) DELETED "A" MOUNT5) DELETED "R"/ADDED "V" SHIFTER6) DELETED "AC,AL,XT,XV"/ADDED "XK' OUTPUTS

VC MAB 4/22/2014

ECO-0063859 D8D5 F ADDED NOTE 7 & REVISED NOTE 5

FIXED TYPO SHEET 2 VC MAB 5/15/2014

(2.08) (2.08)

(2.08)

(3.21)

(1.02)

(3.12) DISENGAGED(3.59) ENGAGED

3

7

9 8

4

5

4

10

2

7

13

13

14

15

16

NOTES:1) LUBRICATE ITEM 4 WITH LIGHT LUBRICATING OIL PRIOR TO ASSEMBLY. 2) LUBRICATE ITEMS 8 & 9 WITH PARKER O-RING LUBE PRIOR TO ASSEMBLY. 3) AFTER ASSEMBLY MAKE SURE THE SPLINE SLEEVE ROTATES FREELY BY SPINNING WITH FINGERS. 4) PACKAGE ASSEMBLY SO THAT THE PAINT FINISH AND SPLINES ARE PROTECTED FROM DAMAGE. 5) SEE IP-523 FOR INPUT DETAILS AND INSTALLATION KITS 6) SEE OP-523 FOR OUTPUT DETAILS 7) TORQUE RATING: 590 FT-LBS (800 Nm)

A

(1.26)

(.64)

TEST

SPECIFICATIONS

TS-7

TS-27

LOOSE PARTSOPTION ITEM PART NUMBER DESCRIPTION QTY

13 35-P-109 GASKET-511-523 2"A" SHIFT 328388-98X INSTALLATION KIT 1"P" SHIFT 328388-47X INSTALLATION KIT 1

HY-25-1500-M1/U5 OWNERS MANUAL 1

(2.61)

TORQUE TO 10-15 LB-FT (14-20 Nm)

6

(3.13)

(3.13)

12

11

E

E

E

F

F

Basic Model 511 Mounting Option X = 80mm x 80mm w/cast iron housing

Gear Ratio R = 1:1

Input Gear AA = ZF S6-36, 6S-850, 6S-700 AB = IVECO 2845.6, 2855.5 EATON FULLER FS-4106, FS5202 AC = ZF Astronic Meritor Freedomline AH = ZF S6-65/66/70/75/80/90, 6S-800, 6S-1000, 6S-1200 AQ = ZF 9S-75, 9S-109, 16S-109, 9S-1110TD, 9S-1110TO, 9S-1310TO AR = Eaton Fuller Fs-6109, 6209A, 6309 AS = Volvo I-Shift And Mack Mdrive LG = Eaton Fuller FTS-10 & FTSO-10

Output Option XK = S.A.E. “B” 2 or 4-Bolt 7/8" 13T XV = 1410 Companion Flange XY = DIN 5462

Shift Option A = Air Non-Insulated Indicator Switch F = Shift Option for ZF/MeritorFreedomline H = No Shift Kit P = 12V Electric/Air Shift Q = 24V Electric/Air Shift V = Volvo I-Shift & Mack mDrive Kit

Lube Option W = Wet Spline

52 The “XK” & “XY” are only offered in a Wet Spline lube option.

52

52

SupersedesHY25-0154-B1/USJuly2014HY25-0154-B1/USJanuary2015©2015ParkerHannifinCorporation

Chelsea

Chelsea

Overview:The two gear designed rear mount P.T.O. provides a compact housing which helps eliminate clearance issues along with two speed ratios to meet your application requirements. High capacity bearings and superior gear designs provide torque ratings up to 260 Lbs. ft. or 350 N.m. for the ultimate performance. The superior design of this P.T.O. provides all the power you will need so there is no need to de-rate the P.T.O. for continuous applications. The 523 has 18 mounting adapters that allow it to fit on 133 transmissions and features four shift options integrated into the P.T.O. housing for a space saving design. The Cam lock shift mechanism provides a positive engagement for each shift cycle. The 3 direct mount pump flange options come standard with our Wet Spline design that provides increased P.T.O. and pump shaft life. Versatility, power, ease of maintenance and installation make the 523 Series the only choice for your vocational truck requirements.

• Fire • Aerial • Tippers• Refuse • SewerandSanitation

Chelsea® 523 Series Two Gear Mechanically ShiftedRear Mount P.T.O.

Product Features and Benefits:

• Continuoustorqueratingof350N.m.or260Lbs.ft.

• Rearmountdesign-requireslessmountingspaceandsimplifiesinstallation.

• Nogearbacklashtoset-simplifyinginstallation.

• WetSplineoutputs-ExtendP.T.O.andPumpShaftLife.EliminatestheneedtodisassembletogreasethematingPumpandP.T.O.shafts.

• 3Directmountpumpoptions.

• 5ShiftOptions.

Contact Information:ParkerHannifinCorporationChelsea Products Division8225HacksCrossRoadOliveBranch,MS38654USA

Phone: 1-888-PH4-TRUK (1-888-744-8785)

Fax: 1-662-895-1069chelseacustserv@parker.com

www.parker.com/chelsea

Chelsea

523 SeRieS PoweR TaKe-oFF SPeCiFiCaTionS anD TeCHniCal DaTa

Basic Model523

Mounting OptionX = 80mm x 80mm

Gear RatioT = 1.380:1V = 1.642:1

Input OptionAA = ZF S6-36, 6S-850, 6S-700AB = IVECO 2845.6, 2855.5 EATON FULLER FS-4106, FS5202AC = ZF Astronic Meritor FreedomlineAH = ZF S6-65/66/70/75/80/90, 6S-800, 6S-1000, 6S-1200AQ = ZF 9S-75, 9S-109, 16S-109, 9S-1110TD, 9S-1110TO, 9S-1310TOAR = EATON FULLER FS-6109, 6209A, 6309AS = Volvo I-Shift and Mack mDriveLG = EATON FULLER FTS-10, FTSO-10

5 2 3 X T A S W – V – X Y

Output OptionXK = S.A.E. Class “B” 2 or 4-Bolt, 7/8" - 13TXV = 1410 FlangeXY = DIN 5462

Shift OptionA = Air Non-Insulated Indicator SwitchF = Shift Option for ZF/Meritor FreedomlineH = No Shift KitP = 12V Electric/Air ShiftQ = 24V Electric/Air ShiftV = Volvo I-Shift and Mack mDrive Kit

Lube OptionX = Non Wet SplineW = Wet Spline

Specifications Chart523*T 523*V

Standard Output Shaft Size 4-Bolt DIN 5462

Intermittent & Continuous Torque Rating (Lbs. ft.) 258 258

Intermittent & Continuous Torque Rating (N.m.) 350 350

Horsepower Rating for Intermittent & Continuous Service

At 500 R.P.M. of Output Shaft (HP) 25 25

At 1000 R.P.M. of Output Shaft (HP) 49 49

At 500 R.P.M. of Output Shaft (Kw) 18 18

At 1000 R.P.M. of Output Shaft (Kw) 37 37

Approximate Weight: 12.0 lbs. [5.4 kg]

50

50

ISOMETRIC VIEWSCALE 1 : 2

SECTION A-A

SECTION B-B

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

A A

B B

C C

D D

SHEET 1 OF 4

DWG NO

523-01

DESCRIPTION

SIZE

DSCALE

REV

L

PARKER HANNIFIN CORPORATIONCHELSEA PRODUCTS DIVISION

INVENTOR

DO NOT SCALE DRAWINGMABCHECKEDMSATDRAWN

10/13/2011

PTO ASSEMBLY-523

MODEL

"This drawing is the property of Parker Hannifin Corporation. It is furnished to you for confidential information purposes only and is not to be disclosed to anyone else or reproduced or used for manufacturing purposes without the express written permission of Parker Hannifin Corporation."

12/7/2012

HEAT TREAT

MATERIAL

523 SERIES

UNLESS OTHERWISE SPECIFIEDDIM ARE IN INCHESTOL ON ANGLE 1

2 PL .03 3 PL .010INTERPRET DIM AND TOL PER

ASME Y14.5M - 1994

THIRD ANGLE PROJECTION

THIS DRAWING CONTAINS KCC(s)0

1:2 WEIGHT63.89 lbmass

A

A

BB

PARTS LISTQTYDESCRIPTIONPART NUMBERITEMOPTION

1HOUSING-MACHINING-5231-P-66311GEAR-INPUT-5235-P-14672"T" RATIO

GEAR-INPUT-5235-P-1472"V" RATIO1SHAFT-INPUT-523 (45mm-12T)3-P-10643AC,AH,AD,AS

SHAFT-INPUT-523 (40mm-12T)3-P-1073AA,AB,AG,AK,AQ,AS,BD,BJ,LG,LH

SHAFT-INPUT-523 (33mm-26T)3-P-1078AL1GEAR-OUTPUT2-P-8904"T" RATIO

GEAR-OUTPUT2-P-899"V" RATIO155003851BEARING-BALL-1.772X2.953X.63056101871SEAL-LIP-32328-P-32381LOCKRING37826391LOCKRING379919101O-RING-.987X.10328-P-164111O-RING-.549X.10328-P-191121LOCKRING-EXTERNAL 380372131BEARING-NEEDLE561044141BEARING-NEEDLE 561045151SLEEVE-STOPPER-523380380161PLUG-SHIPPING500897-5171PISTON-523380374181SPRING37-P-70191CONNECTOR-PLUG SAE 6380017211SWITCH-INDICATOR NORMALLY "ON"379652221PI-INDICATOR-523380405231SPRING-.500 X .46637-P-71241O-RING-.114X.07028-P-324251PLATE-NAME-INDIA68-P-66262DRIVE SCREW3911432004271OIL SEAL-2.953X1.772X.31528-P-27828"XY" DRY SPLINE ONLY1LOCKRING (USED AT PH INDIA ONLY)37823229"XY" DRY SPLINE ONLY1LOCKRING-EXTERNAL38050235

(3.15)

(1.57)

(3.15)

(3.15)

(3.15)

(6.68)

(.55) DISENGAGED(1.02) ENGAGED(3-P-1064 SHOWN)

(4.50)

9

10

16 8

13

18

11

12

21

(5.86)

25

23

NOTES:1) LUBRICATE ITEMS 11, 12 & 25 WITH PARKER O-RING LUBE PRIOR TO ASSEMBLY.

2) AFTER ASSEMBLY MAKE SURE THE SHAFT AND GEARS ROTATE FREELY BY SPINNING WITH FINGERS.

3) PACKAGE ASSEMBLY SO THAT THE PAINT FINISH AND SPLINES ARE PROTECTED FROM DAMAGE.

4) SEE IP-523 FOR INPUT DETAILS AND INSTALLATION KITS

5) SEE OP-523 FOR OUTPUT DETAILS

6) TORQUE RATINGS: 523*T = 258 FT-LBS (350 Nm) 523*V = 258 FT-LBS (350 Nm)

30

(1.57)

(2.56)

LOOSE PARTSOPTION ITEM PART NUMBER DESCRIPTION QTY

30 35-P-109 GASKET-511-523 2"A" SHIFT 328388-98X INSTALLATION KIT 1"P" SHIFT 328388-47X INSTALLATION KIT 1"F" SHIFT 328388-82X INSTALLATION KIT 1

HY-25-1500-M1/U5 OWNERS MANUAL 1379075-1X HOSE 14-6 CO5X-S ELBOW - 90° 1

17

TEST

SPECIFICATIONS

TS-7

TS-27

TORQUE TO 10-15 LB-FT (14-20 Nm)

M12-1.75 THREADED HOLE X 1.00" DP(4) PLACES

3

12

4

22

27

5

14

28715

26

19

REVISION HISTORYECO ZONE REV DESCRIPTION AUTHOR CHECKED DATE

ECO-0030893B2

A6 (SHT 4) F1) ADDED LOOSE PART KIT2) ADDED 8000-36X MOUNTING KIT3) RELEASE FOR PRODUCTION

MSAT MAB 12/7/12

ECO-0041075

C5B1 (SHT 2)

A5, B7/B5 (SHT 4)B3, B5

C2

G

1) REMOVED ITEM#6 (P/N 380373)2) ADDED SHIFTER KIT PART NUMBERS3) ADDED ITEM #29/UPDATED ITEM NUMBERS4) ADDED ITEM #355) SEPARATED "AR" OPTION

MSAT MAB 07/31/13

ECO-0047253 D8C3, C4 H 1) ADDED NOTES 4 & 5

2) MODIFIED (SHEET 2) VC MAB 12/10/2013

ECO-0051148C4B3D7

J1) WAS 3796332) FIXED TYPO 3) MODIFIED NOTE 1, SHEET 24) ADDED 329075-1X & 4-6 C5OX-S

VC MAB 3/27/14

ECO-0060574

B3, SH-2 B1D8

B2 SH-2D3 SH-2C3 SH-2

K

1) WAS 328388-101X & 328388-104X2) REPLACED OPTIONS WITH DETAILS3) ADDED MACK M-DRIVE4) ADDED WET SPLINE TO XK OUTPUT5) ADDED INDIA TO X-SHIFTER

MSAT MAB 4/21/2014

ECO-0063859C4 SH-2D8 SH-1

A8, C4 SH-4L

ADDED "F" SHIFT OPTIONADDED NOTE 6REMOVED LW's FROM PTO MTG BOLTS

MSAT MAB 5/22/2014

F

(1.57)

(1.57)

24

30

GG

G

G

35

29

H

K

K

J

J

J

J

L

L

SupercedesHY25-0155-B1/UKSeptember2014HY25-0155-B1/UKJanuary2015©2015ParkerHannifinCorporation

50 Available in the Wet Spline (W) or Dry Spline (X) lube options.