Chemex Modular, LLC

an AGC International Alliance

Chemex Modular Capabilities & Experience

Document # CML-ModSum20160929

Prepared by:

Matt Rodgers Chief Commercial Officer

Glenn Jones Chief Executive Officer

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Chemex Modular, LLC

Chemex Modular Expertise

Chemex Modular is the leading supplier for new modular equipment. We match clients'

project needs with new or existing modular equipment. Chemex Modular maintains a

complete range of engineering expertise to provide fully modularized equipment and

technical customer-specific solutions. Whether providing modular process equipment,

measurement modules, logistics, identifying a process issue or implementing a planned

change, Chemex Modular’s services deliver a customer-specific solution. Our services

include, but are not limited to the following:

o Modular Oil Refineries

o Modular Gas Processing Plants

o Engineering Services

o Modular Allocation Measurement Systems

o Liquid and Gas Applications

o Area Classified Instrument Buildings

o Supervisory Control and Data Acquisition (SCADA) and Data Communication Systems

o Remote Power Systems

o Floating Storage and Offloading (FSO) + Floating Storage and Offloading (FPSO) Export Systems

o Lease Automatic Custody Transfer (LACT) Units

o Multiphase Liquefied Natural Gas (LNG) Metering Systems

o Control Panels

o Modular Custody Transfer Metering Systems

o Liquid or Gas

o Wet Gas and Reservoir Surveillance Systems

o Well Head Flow Monitoring & Surveillance

o Multiphase Flow

o Reservoir Monitoring

o Remote Terminal Unit (RTU)

o Modular Lactpak

o Prepackaged and tested containerized solutions

o Standard ISO containers converted with the latest safety and spill protection o

Metering packs move quickly and economically as container cargo

o Minimized site setup time with standard footprints and connection templates

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Chemex Modular, LLC

o Package stacking for multi-zone placement of electrical and electronic

components

o Equipment

o Feasibility Studies

o Process Simulation and Optimization

o Front-End Engineering Design (FEED) Studies

o Front-End Loading (FEL) Studies

o Project Cost Estimates

o Process Technology and Vendor Selection

o Environmental Studies

o Project and Construction Management

o Procurement o Definition Studies (Conceptual Design)

Modular Project Experience List

Chemex Modular has pioneered the new modular refinery manufacturing method. A

modular refinery is a processing plant constructed entirely on skid-mounted structures.

Each module contains a portion of the entire process plant, and through interstitial

piping, the components link together to form an easily manageable process. Chemex

has constructed or modified over 50 modular refineries and gas plants since 1978.

Year Location Project Description

2016 Southwest USA Modular 2,000 bpd DHT

2016 Ogbele Field, Nigeria Modular 10,000 bpd Refinery Expansion

2016 Texas, USA Modular 2,000 bpd DHT

2016 Nevada, USA Modular 2,000 bpd DHT

2016 Nevada, USA Modular 1,000 bpd Transmix Unit

2013 Koko Beach, Nigeria 5,000 bpd Modular CDU

2013 Watsonville, California, USA 1,000 bpd Methylester (Biodiesel) Unit

2012 Fort Worth, Texas, USA Modular Vapor Recovery Unit

2012 Bojonegoro, Indonesia Modular 12,000 bpd CDU / 5,500 bpd VDU

2011 Chittagong, Bangladesh Design & Refurbish 3,000 bpd NHT / 2,500 bpd CRU

2010 Ogbele, Nigeria Modular 1,000 bpd CDU

2009 Ogbele, Nigeria Modular 21,000 bpd Crude Oil Flow Station

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Chemex Modular, LLC

2009 Bojonegoro, Indonesia Modular 6,000 bpd CDU / 3,000 bpd VDU

2008 Iraq Modular 5,000 bpd Process Heater Fuel System

2006 Sparks, Nevada Modular 1,000 bpd Transmix Splitter

2006 Ogbele, Nigeria Modular 5,000 bpd five-well manifold for flow station

2005 Vernal, Utah Modular 250 bpd Equipment for Processing Shale Oil

2005 Ogbele, Nigeria Modular 10,000 bpd Crude Oil Flow Station

2004 Bakersfield, CA 6,000 bpd CRU Design for Conventional Construction

2003 Santa Cruz, Bolivia Modular 1,000 bpd CRU, Splitter, and NHT

2003 Dumas, Texas 5,000 bpd Gas Liquids Terminal and Modular Stabilizer

2003 Buenos Aires, Argentina Modular 6,500 bpd NHT, CRU, Splitter and Isom

2003 Siberia Modular 1,000 bpd CDU

2002 Bulgaria Modular 6,000 bpd CDU and 2,000 bpd VDU

2001 Nong Kae, Thailand Refurbishment of 20,000 bpd CDU

2000 Ogbele, Nigeria Modular 10,000 bpd Crude Oil Flow Station

1999 Sartichala, Republic of Georgia Modular 1,000 bpd CRU

1999 Tula, Russia Refurbish and Install Modular 2,000 bpd CDU

1999 Gori, Republic of Georgia Second Modular 2,000 bpd CDU

1998 Gori, Republic of Georgia First Modular 2,000 bpd CDU

1998 Dagestan, Russia Refurbish Conventional 6,000 bpd CDU / 2,000 bpd CRU

1997 Khartoum, Sudan Refurbish Conventional 1,500 bpd NHT/CRU

1997 Nishnekamsk, Russia Design Conventional 10,000 bpd CRU, HDS, and Isom

1996 Sudan Refurbished and Relocated 10,000 bpd Refinery

1996 Persian Gulf Refurbished and Relocated 50,000 bpd CDU

1995 Novosibirsk, Russia Design Conventional 1,000 bpd CRU

1995 Russia Refurbished and Relocated Refinery from Shreveport, LA

1995 Indonesia New 4,000 bpd Self-contained Unit w/ Various Streams

1994 Nizhnevartovsk, Russia Modular 3,000 bpd CDU

1994 Campo Duran, Argentina Modular 3,000 bpd NHT & CRU

1991 Muglad, Sudan Dismantle, Refurbish, and Erect 2,000 bpd CDU

1988 Houston, TX Modular 1,500 bpd CDU

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Chemex Modular, LLC

1987 Handford, GA Relocate 30,000 bpd CDU, HDS, CRU and Gas Plant

1985 Houston, TX Modular 6,000 bpd CDU

1984 Corpus Christi, TX Modular 1,500 bpd CDU

1981 Osage, WY Modular 6,000 bpd CDU, Later Relocated to Alaska

1980 Bloomfield, NM Dismantle, Refurbish Conventional 1,500 bpd NHT/CRU

1980 Alice Springs, Australia Modular 700 bpd CDU

1980 Brownsville, TX Modular 700 bpd CDU

1979 LaCost, TX Modular 5,000 bpd Refinery w/ Splitter

Chemex Modular has additional experience upgrading oil terminals, refurbishing

equipment, commissioning refineries, and asphalt plant upgrades and installations.

These projects are not listed above, but are available upon request.

Modular Fabrication Facilities

Chemex Modular has pioneered the new modular refinery manufacturing method.

Chemex Modular presently fabricates the modular, skid-mounted process units in its

new United States shop located near Houston in New Waverly, Texas. Following

fabrication, each unit is packaged and prepared for domestic or international shipment.

Due to the proximity to the Port of Houston, Chemex can readily ship modular

equipment to nearly any location in the world.

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Chemex Modular, LLC

Engineering Standards

All equipment and engineering quoted in this proposal shall meet the highest standards

and commitment to rigorous quality assurance as outlined below. The most recent

editions of the following US codes and standards shall be applied to the equipment

design and adhered to in the selection of the various component parts used in the

fabrication and assembly of the Equipment:

Safety Design

Standards used for safety-related design criteria shall include:

NFPA 30: Flammable and Combustible Liquids Code;

NFPA 50B: Standard for Liquified Hydrogen Systems at Consumer Sights;

NFPA 497: Recommended Practice for the Classification of Flammable Liquids,

Gases, or Vapors and of Hazardous (Classified) Locations for Electrical

Installations in Chemical Process Areas; and

OSHA Technical Manual (OTM) Section IV: Safety Hazards, Chapter 2.

Petroleum Refining Processes.

Pressure Vessels

Pressure vessels shall be designed and fabricated per the following standards and

procedures:

All process vessels are designed and fabricated in accordance with the ASME

Code, Section VIII, Division 1. Fabrication shops for the vessels are tested and

certified by ASME, insurance companies and other regulatory agencies to

perform fabrication in accordance with the ASME Code, Section VIII, Division 1.

These shops are provided with a certificate having a certificate number and they

are audited and re-certified every three (3) Years. Copies of the shop’s certificate

are available after a purchase order has been issued for the coded vessels.

The fabrication shops must use certified welders who are tested and certified in

accordance with the ASME Code, Section IX.

Certified mill test reports for materials used for ASME Code vessels are provided

and shipped with each vessel for Owner’s use.

Sufficient surge capacity is provided for all vessels to assure stable control and

allow corrective action to be taken in the event of a process upset or equipment

failure. Sufficient elevation is provided for all vessels to assure adequate suction

head at low liquid level for pumps.

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Chemex Modular, LLC

Pressure Vessel Inspection

Pressure vessels (columns, reflux drums, surge drums, reactors, separators, shell and

tube heat exchangers, air coolers, etc.) are inspected to ensure the manufacturers’

original designs and standards per either ASME Code Section VIII Division 1 or TEMA

are satisfied. Determination shall be based on the inspection of pressure vessels per

API Standard 510, Pressure Vessel Inspection Code: In-Service Inspection, Rating,

Repair, and Alteration by a certified API Standard 510 inspector of Seller’s choosing.

Process Piping

All piping, valves and fittings required within the process battery limits are provided,

fabricated and installed to the maximum practical extent using the following standards:

piping design and installation: ASME B31.3;

all process piping unless otherwise stated: ASME SA106B;

valves: API 600, API 602, API 608, and ANSI B16.34;

fittings: ANSI B16.9; and

flanges: ANSI B16.5.

Pressure Relief System

The pressure relief system shall be designed and installed according to:

API RP520, Parts I and II, Design and Installation of Pressure Relieving Systems

in Refineries for the design and installation of the pressure relief system;

API Standard 521 Pressure-Relieving and Depressuring Systems: Petroleum and

Natural Gas Industries; and

API Standard 2000 Venting Atmospheric and Low-Pressure Storage Tanks.

Electrical

Electrical systems shall be designed and installed according to:

API 500A Classification of Areas for Electrical Equipment in Petroleum Refineries

(Class 1, Group D, Division 2) for the process end of the skid; and

NFPA 70 National Electrical Code for the design and installation of electrical

components.

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Chemex Modular, LLC

Controls

Controls shall meet the standards, as applicable, of:

ANSI/ISA 5.1-2009 Instrumentation Symbols and Identification

ANSI/ISA 12.04.04-2012 Pressurized Enclosures; and

ISA 5.4-1991 Instrument Loop Diagrams.

Painting

All carbon steel equipment exteriors, including structural steel, shall be sandblasted per

SP-10 of SSPC to achieve near-white blast cleaning. A near-white metal blast cleaned

surface, when viewed without magnification, shall be free of all visible oil, grease, dust,

dirt, mill scale, rust, coating, oxides, corrosion products, and other foreign matter, except

for staining as noted. Random staining shall be limited to no more than five percent (5%)

of each unit area of surface as defined, and may consist of light shadows, slight streaks,

or minor discolorations caused by stains of rust, stains of mill scale, or stains of

previously applied coating. Following inspection, one of the following coating systems

shall be applied:

for operating temperatures up to 200° F (uninsulated):

prime coat of 3.5 to 5.0 mils DFT with Thermaline 4001; and

final coat of 3.0 to 5.0 mils DFT with Carbothane 133HB (midway gray).

for operating temperatures up to 200° F (insulated):

single coat of 3.5 to 5.0 mils DFT with Thermaline 4001.

for operating temperatures up to 1,000° F (insulated):

prime coat of 3.5 to 5.0 mils DFT with Thermaline 4001; and

final coat of 3.5 to 5.0 mils DFT with Thermaline 4001.

Pumps

Pumps shall meet the standards, as applicable, of:

API 610 Centrifugal Pumps for Petroleum, Petrochemical, and Natural Gas

Industries;

ANSI/ASME B73.1 Specifications for Horizontal End Suction Centrifugal Pumps

for Chemical Process; or

ANSI/ASME B73.2 Specifications for Vertical In-Line Centrifugal Pumps for

Chemical Service.

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Chemex Modular, LLC

Compressors

Compressors shall meet the standards, as applicable, of:

API Standard 617 Axial and Centrifugal Compressors and Expander-compressors;

API Standard 618 Reciprocating Compressors for Petroleum, Chemical and Gas

Industry Services; and

API Standard 619 Rotary-Type Displacement Compressors for Petroleum,

Petrochemical, and Gas Industry Services.

Insulation

This specification covers the design criteria and application requirements for hot service

insulation systems of piping, vessels, heat exchangers, turbines, pumps, small diameter

tanks and other machinery. Hot service means a temperature of 150°F (65°C) and

higher. Hot service insulation shall be installed to:

conserve energy and heat;

provide personnel protection;

maintain temperature for process control;

provide winterization;

provide acoustical insulation; and

provide fire protection of Equipment.