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    Chemical Hazards andReactions

    Chemical hazards andreactions

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    Introduction

    Chemical hazards andreactions: Chemicals are the most

    common and significanthealth hazards

    Chemicals can behazardous fornumerous reasons andcan combine with otherchemicals to make new

    hazards All hazards must be

    taken into accountwhen using and storingchemicals.

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    Objectives

    At the end of this module,you will be able to: Recognize chemical

    hazards commonly

    encountered in the field Provide examples of

    physical and chemicalcharacteristics ofcontaminants

    Explain warningproperties of various

    chemical hazards Describe how to evaluate

    and control thesehazards.

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    The degree of hazardassociated with aparticular chemical will

    depend on: Its physical properties

    Its toxicity

    The way it is used

    The environment inwhich it is encountered.

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    Physical Classification

    Solids Aerosols

    Liquids Vapors

    Chemicals may be found insolid, liquid, aerosol, or gasand vapor form.

    The degree of danger variesaccording to the form of thechemical and the factorspreviously discussed.

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    Solids

    Not all forms of a chemicalpose a health hazard.

    For example, a lead pipe isnot a significant health hazard.

    However, the lead canbecome a human healthhazard if the pipe is sanded orwelded, producing lead dust orfumes.

    The dust or fumes canbecome airborne and beinhaled, or it can leach intowater and be ingested.

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    Solids

    A chemical may be hazardouseven in solid form.

    For example, individuals whoare sensitized to nickel maydevelop dermatitis from skincontact with the metal.

    Fuming solids emit toxicvapors that may be inhaled.

    Some materials, such aspesticides, can evaporatedirectly from solid form.

    Some solids are not a hazardalone but become hazardouswhen they come into contactwith other chemicals (e.g.,acid in contact with iron canrelease hydrogen gas).

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    Aerosols

    Aerosol is a term used todescribe fine particles(solid or liquid) suspendedin air.

    Examples of aerosolsinclude dust, fumes, mist,fog, smoke, and smog.

    Knowing how variousaerosols are generated willhelp you anticipate where

    aerosol hazards may existin the field Aerosols may be a hazard

    to the eyes, skin, and therespiratory system.

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    Liquids

    Many liquids are hazardous incontact with the skin. Theyeither damage the skin or theyare easily absorbed throughthe skin.

    It is important to rememberthat chemicals that candamage or be absorbedthrough the skin will have thiseffect on all skin, not just thehands.

    The degree of hazard

    associated with a liquiddepends on its characteristicsand how it is handled.

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    Liquids

    For example, inhalation is theprimary route for a chemical toenter the body. Its vaporpressure is important indetermining the liquid degree

    of hazard. Liquids with a low vapor

    pressure may create a lowairborne concentration.

    Liquids with a high vaporpressure may produce highairborne concentrations.

    The hazard level of anairborne concentrationdepends in part on thechemical's toxicity.

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    Liquids

    Some chemicals help othercontaminants to penetrate theskin.

    Dimethyl sulfoxide(DMSO) isextremely well absorbed and is

    used in medicine to transportdrugs through the skin. Liquids present a splash

    hazard. Appropriate protective

    equipment (e.g., goggles,faceshield) and clothing (e.g.,gloves, coveralls) must be worn

    to prevent contact with eyesand skin. Liquids present a splash

    hazard.

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    Liquids

    Appropriate protectiveequipment (e.g., goggles,faceshield) and clothing (e.g.,gloves, coveralls) must be wornto prevent contact with eyesand skin.

    Some liquids combine easilywith other chemicals to producehazardous substances.

    Household bleach, combinedwith ammonia-based cleaningsolutions, produces asubstance that is much more

    hazardous than either of thetwo original components

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    Vapors

    A gas is a state of matter inwhich the molecules areunrestricted by cohesiveforces.

    Vapors are the evaporationproducts of chemicals thatare normally liquid at roomtemperature.

    Routes of entry associated

    with gases and vapors areinhalation, and eye or skinexposure.

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    Test Your Knowledge

    The degree of a chemical hazard dependsupon certain properties. Click on the

    physical classifications which are potentialskin hazards.

    Vapors

    Solids

    Liquids

    Gases

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    Physical and ChemicalCharacteristics

    Knowing the physical andchemical characteristics of thechemicals you anticipate findingduring a field activity can help yourecognize potential hazards andappropriately protect yourself.

    You can find the details on thephysical and chemicalcharacteristics by referring to thechemical's Material Safety DataSheet (MSDS). MSDSs must bereadily available in work areaswhere the hazardous materialsare being used.

    More information about MaterialSafety Data Sheets is found in theHazard Communication module.

    Autoignition Solubility

    Specific Gravity Vapor Density

    Vapor Pressure Boiling Point

    Melting Point Flashpoint

    Explosive Limits

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    Autoignition Temperature

    The temperature atwhich a product canundergo spontaneous

    ignition is called theautoignitiontemperature.

    This temperature isvery high - commonly

    in the hundreds ofdegrees.

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    Specific Gravity/Density

    Specific gravity (SpG) is the ratioof the density of a substance (at agiven temperature) to the densityof water at the temperature of itsmaximum density.

    Numerically, SpG is equal to thedensity in g/cc, but is expressedas a pure number without units.

    If the SpG of a substance isgreater than 1 (the SpG of water),it will sink in water (e.g.,methylene chloride).

    The substance will float on water if

    its SpG is less than 1 (e.g.,oil/petroleum products). This is important when

    considering containment, cleanup,disposal and treatmentalternatives.

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    Specific Gravity/Density

    Specific gravity (SpG) is theratio of the density of asubstance (at a giventemperature) to the density ofwater at the temperature of its

    maximum density. Numerically, SpG is equal to

    the density in g/cc, but isexpressed as a pure numberwithout units.

    If the SpG of a substance isgreater than 1 (the SpG of

    water), it will sink in water(e.g., methylene chloride).

    The substance will float onwater if its SpG is less than 1(e.g., oil/petroleum products).

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    Vapor Pressure

    The pressure exerted by avapor against the sides of aclosed container is calledvapor pressure.

    Vapor pressure is temperaturedependent.

    As temperature increases, sodoes the vapor pressure.

    Thus, more liquid evaporates,vaporizes or volatilizes.

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    Vapor Pressure

    The lower the boiling point ofthe liquid, the greater thevapor pressure it will exert at agiven temperature.

    Values for vapor pressure aremost often given asmillimeters of mercury (mmHg) at a specific temperature.

    Usually the higher the vapor

    pressure, the more volatile thesubstance.

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    Melting Point

    Melting point is the temperature atwhich a solid, when heated,changes to a liquid.

    This temperature is also the

    freezing point, since a liquid canchange phase to a solid.

    The proper terminology dependson the direction of the phasechange.

    If a substance has beentransported at a temperature thatmaintains a solid phase, then achange in temperature may causethe solid to melt.

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    Melting Point

    A particular substance may exhibittotally different propertiesdepending on phase.

    One phase could be inert while

    the other is highly reactive.

    Thus, it is imperative to recognizethe possibility of a substancechanging phase due to changes inthe ambient temperature.

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    Solubility

    Solubility is important whendetermining health effects,reactivity, dispersion, andmethods of cleanup and

    treatment.

    Solubility is generallyexpressed in parts permillion (ppm) or as a

    percentage (0-100%).

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    Vapor Density

    The density of a gas or vapor canbe compared to the density of theambient atmosphere.

    Vapor or gas that is greater in

    density than the ambient air tendsto settle to the lowest point.

    Vapor density close to the densityof air or lower tends to disperse inthe atmosphere.

    In settling, dense vapor (v.d. >1)creates many hazards. If thevapor displaces enough air toreduce the atmosphericconcentration of oxygen below16%, asphyxia may result.

    Material Vapor Density

    Ammonia 0.59

    Ethelyene 0.972

    AIR 1.0

    Butane 2.04

    Freon-12 4.17

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    Vapor Density

    If the vapor is toxic, inhalationproblems predominate even if theatmosphere is not oxygendeficient.

    If a substance is explosive andvery dense, the fire/explosivehazard may be in the form ofvapor trails which can spread farfrom the liquid.

    Flashback can occur if an ignitionsource is present.

    Material Vapor Density

    Ammonia 0.59

    Ethelyene 0.972

    AIR 1.0

    Butane 2.04

    Freon-12 4.17

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    Boiling Point

    Boiling point is thetemperature at which liquidchanges to a vapor, or thetemperature when thepressure of the liquid equals

    atmospheric pressure. The opposite change in phase

    is the condensation point. A major consideration with

    toxic substances is how theyenter the body.

    With high-boiling-point liquids,the most common entry is bybody contact (skin absorption).

    Low-boiling-point liquids aremost commonly inhaled.

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    Flashpoint

    Flashpoint is the lowesttemperature at which a liquidgives off enough vapor to forman ignitable mixture with airand produce a flame when an

    ignition source is present. If the ambient temperature is

    right, then the materials maygive off enough vapor at itssurface to allow ignition by anopen flame or spark.

    When a vapor does ignite,

    combustion can continue aslong as the temperatureremains at or above theflashpoint.

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    Explosive Limits

    The range of concentrations ofgases in air which will support theexplosive process is bounded bymeasurable limits called UpperExplosive Limits (UEL) or UpperFlammable Limit (UFL) and Lower

    Explosive Limits (LEL) or LowerFlammable Limit (LFL).

    The flammable range is theoptimal chemical fuelconcentration in air for the ignitionand the sustenance ofcombustion.

    The lowest concentration of fuel inthis range is the LEL/LFL.

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    Explosive Limits

    The highest ratio that is flammableis the UEL/UFL.

    Concentrations less than theLEL/LFL are not flammable

    because there is too little fuel, thatis, the mixture is too lean toburn.

    Concentrations greater than theUEL/UFL are not flammablebecause there is too much fueldisplacing the oxygen (resulting in

    too little oxygen). The mixture istoo rich to burn.

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    Test Your Knowledge

    Vapor pressure is the pressure exerted by a vaporagainst the sides of a closed container.

    If vapor pressure is temperature dependent, what

    does a container of liquid with the sides pushed outmean?

    The container was exposed to cold temperatures.

    The container was exposed to heat.

    The container is leaking. The container is old.

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    Warning Properties

    Warning properties, suchas those shown below, areexamples of characteristicsthat could alert you to the

    presence of a chemical inthe air.

    Odor threshold

    Color of product

    Other senses

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    Odor Threshold

    The odor threshold is the airborneconcentration at which ahazardous chemical can bedetected by smell.

    This concentration of gas or vaporis expressed as parts per millionparts (ppm) of air.

    This odor threshold is consideredto be one of the warningproperties of gases and vaporsbut must always be used withcaution because of variationsbetween individuals and theirsenses of smell.

    Allergies, head colds, andolfactory fatigue also can reduceone's ability to smell.

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    Odor Threshold

    Ammonia is a good example of a chemical with a useful odor threshold. Someindividuals can detect ammonia at 5 ppm which is below the average of 17 ppm.

    It is also 10 times lower than its OSHA Permissible Exposure Limit (PEL). Since the odorthreshold can warn you well before the Threshold Limit Value (TLV) and PEL arereached, ammonia is said to have adequate warning properties.

    Another reference indicates that Methyl Formate has an odor threshold of 2,000 ppm,

    which is 20 times higher than its PEL of 100 ppm. Thus, it is dangerous to rely on methylformate's odor as a warning property.

    Material Odor Threshold (ppm) PEL (ppm)

    Acetone 62 1000

    Ammonia 5 50

    Hydrazine 3.7 1

    1,1,2 - Tricholoroethelyene 82 100Methyl Formate 2000 100

    Hydrogen Sulfide (H2S) 0.3 10 (ceiling limit)

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    Odor Threshold

    Some chemicals can be detected easily by smell initially but can then causeolfactory fatigue or the loss of ability to smell the substance.

    H2S causes olfactory fatigue and causes paralysis of the olfactory nerves. Relying on sense of smell can provide a false and potentially fatal sense of

    security with an extremely toxic gas.

    Never use your nose as a quantifier of chemical concentration or as a deviceto determine whether or not the air is safe.

    Material Odor Threshold (ppm) PEL (ppm)

    Acetone 62 1000

    Ammonia 5 50

    Hydrazine 3.7 1

    1,1,2 - Tricholoroethelyene 82 100Methyl Formate 2000 100

    Hydrogen Sulfide (H2S) 0.3 10 (ceiling limit)

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    Color of Product

    Color can present a visualindication of the presenceof a potentially hazardouschemical.

    Two examples are fumingnitric acid, which creates ared cloud, and chlorine gas,which has a greenish color.

    Both of these materials arehighly toxic.

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    Other Senses

    Mild irritation of the eyes,nose, or throat can be auseful warning property if itoccurs at a concentration

    that does not produce otherharmful or toxic effects.

    Some chemicals willproduce a taste before, or

    instead of, odor or irritation.

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    Test Your Knowledge

    Odor threshold is the concentration at whicha hazardous chemical can be detected bysmell.

    However, ________________ impair(s) thebody's ability to smell.

    Allergies

    A head cold

    Olfactory fatigue

    All of the above

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    Chemical Use

    The way a chemical is usedwill have a significantinfluence on the degree ofhazard associated with its

    use.

    Careful review of theprocess and a walk-throughinspection of the work areawill provide usefulinformation to helpanticipate potentialexposure points.

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    Other EnvironmentalFactors

    Four environmentalfactors that can havean impact on potential

    hazards are:

    Wind

    Humidity

    Precipitation Temperature

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    Test your knowledge:

    Effect Environmental FactorPrecipitation Temperature Humidity Wind

    Increases or

    deceases thegeneration ofstatic electricity

    Can causeincompatiblereactions

    Changes the airquality byspreading aircontaminants

    Can increaseevaporationrates

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    Test your knowledge:

    Effect Environmental FactorPrecipitation Temperature Humidity Wind

    Increases ordeceases thegeneration ofstatic electricity

    Can causeincompatiblereactions

    Changes the airquality byspreading aircontaminants

    Can increaseevaporationrates

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    Fire and Explosion Hazards

    During field work you maybe exposed to on-sitematerials that areflammable, burn rapidly orare explosive.

    Such materials may also bepresent as a part of yourown work: either in theemissions or dischargesbeing monitored, in thechemicals used for field

    test procedures, or in thesolvents used for cleaningsampling apparatus.

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    Combustion and Fire

    Combustion is any chemicalprocess accompanied by theemission of light and heat.

    When a flame is produced, as wellas light and heat, the combustionprocess is known as fire.

    Some fires can be deceiving. Analcohol fire can go undetectedduring daylight because the flameis invisible.

    A fire requires four components: Combustible material (fuel

    source)

    Oxidizing substance (usually theoxygen in the atmosphere) Ignition energy (heat or spark) Chain reaction (chemical).

    C

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    Combustible Materials andContributing Factors

    The following factors contribute to the occurrence of a fire orexplosion of combustible materials:

    Vapor pressure

    Area of material from which evaporation can occur Amount of material needed to produce flammable concentrations Temperature of the material Ambient temperature Specific gravity Vapor density

    Oxygen concentration Source of energy for ignition Ventilation.

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    Flammable Materials

    Four types of flammable materials areshown below:

    Flammable Liquids

    Flammable Gases

    Flammable Solids Pyrophoric Liquids

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    Flammable Liquids

    The U.S. Department ofTransportation (DOT), theOccupational Safety andHealth Administration (OSHA),and the National Fire

    Protection Association (NFPA)have established definitionsfor flammability based on theflashpoint of a material.

    DOT defines flammableliquids as having flashpointsbelow 140F.

    OSHA and NFPA defineflammable liquids as havingflashpoints below 100F.

    Examples ofFlammable

    Liquids

    Gasoline

    Acetone

    Lacquer thinner

    Methyl ethylketone

    Isopropyl alcohol

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    Flammable Gases

    A compressed gas isconsidered flammable when:

    A mixture of 13% or less withair forms a flammable mixture

    - OR -

    The flammable range with airis wider than 12% regardlessof the lower flammable limit.

    Examples ofFlammable

    Gases

    Hydrogen

    Methane

    Acetylane

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    Flammable Solids

    Many metals and non-metals have fire-relatedhazardous properties andnearly all will burn under

    certain conditions.

    Flammable solids can bereadily ignited throughfriction and retained heatfrom manufacturing orprocessing.

    Examples ofFlammable

    Solids

    MetallicMagnesium DustAluminum Dust

    Non-MetallicCamphor

    Red Phosphorous

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    Pyrophoric Liquids

    A pyrophoric liquid isany liquid that ignitesspontaneously in dry

    or moist air below130F.

    Examples ofPyrophoric

    Liquids

    Organmetalliccompounds

    Dimethyl zinc

    Tributyl Aluminum

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    Explosives and Ordnance

    Explosives: Explosives are

    substances thatundergo a very rapid

    chemicaltransformationproducing largeamounts of gases andheat.

    Ordnance:

    Ordnance refers toexplosive militaryweapons andammunition.

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    Explosives

    Explosives produce gases like nitrogen,oxygen, carbon monoxide, carbon dioxide,and steam.

    Due to the heat produced, these gasesrapidly expand at velocities exceeding thespeed of sound creating both a shock wave

    and noise. Low or Deflagrating

    High or Detonating

    L D fl ti

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    Low or DeflagratingExplosive Hazards

    Rate of deflagration isup to 1000 feet persecond -- slower than

    high explosives. The combustion

    process forms theshock wave.

    Examples: smokeless

    powder, photographicflash powders, solidrocket fuel.

    Hi h D t ti

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    High or DetonatingExplosive Hazards

    The rate of detonation can be ashigh as four miles per second.

    A shock wave may be followed bycombustion because the gasesproduced are flammable.

    Primary high explosives may bedetonated by shock, heat, orfriction producing a detonativewave in an extremely short periodof time. Examples are: lead azide,

    mercury fulminate, and leadstyphnate.

    Hi h D t ti

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    High or DetonatingExplosive Hazards

    Secondary high explosivesgenerally need a booster tocause detonation.

    They are relatively insensitive

    to shock, heat, or friction. Examples are: Tetryl,

    cyclonite, dynamite, andTNT.

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    Ordnance

    Whenever the presence of unexplodedordnance (UXO) such as grenades,shells, mines, and other explosivedevices is a possibility, personnel andsupport shall be provided withequipment necessary to locate, identify,recover/remove/dispose, and

    consolidate all ordnance or energeticitems from work areas. These efforts shall be conducted in a

    safe and environmentally soundmanner by qualified and trainedpersonnel (e.g., Army, bomb squad).

    Prior to starting work, it isrecommended that all field personnelattend general orientation sessions that

    include lectures and visual training aidscovering the various types of ordnance.

    Preventing Fires and

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    Preventing Fires andExplosions

    Fires and explosionscan be prevented byevaluating possible

    hazards and takingmeasures to eliminateand control hazardsources.

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    Hazard Evaluation

    Identify which materials may bepresent and get information fromreliable and knowledgeablesources on their hazards.

    Use instruments (combustible gasindicators) to see if there is a

    flammable concentration of vaporsor gases in the working area.(Note: Certain field equipment andinstrumentation that is battery orline-powered is not safe for use inflammable atmospheres becausethe electrical elements are notprotected from exposure to

    flammable vapors or gases, orcombustible dusts.) Take precautions as if the hazards

    do exist even if you are not sure.

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    Hazard Control

    To prevent the combustionprocess, measures must be takento reduce or eliminate one or moreof the four components (fuel,oxygen, heat, chemical chainreaction) needed for combustion.

    Safe work practices and controlsshould especially be used whensampling, handling or working withflammable materials.

    The four combustion components

    are identified by the words fuel,oxygen, heat, and "chainreaction". Click on the words toreview these control measures.

    FUEL

    OXYGEN

    HEAT

    CHAIN REACTION

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    Fuel

    Remove the fuel source if possible.

    Ventilate the area to reduce or eliminate

    high vapor concentrations. Cover the fuel with a non-flammable

    substance (e.g., fire-fighting foam) toprevent mixture with air.

    Control vapor trails to prevent flashback.

    Control vapor emissions.

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    Oxygen

    Oxygen is the most difficult portion of a fireto control because it is always present(20.9%) in the air.

    Oxygen rich atmospheres (> 23.5%) presentadditional hazards (hotter burn, increasedlikelihood of ignition) that can be lowered by

    utilizing dilution ventilation (blowing).

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    Heat

    Control all ignition sources by using explosion-proof lightingequipment and spark-resistant tools.

    Extinguish and prohibit open flames and spark-producingequipment in the work area.

    Sources of ignition include matches, cigarette lighters,electrical switches and equipment, welding sparks, enginesand catalytic converters on motor vehicles.

    Control temperature when possible. Bond and ground all equipment.

    Metal to metal contact is essential and can be accomplished

    by using grounding rods or metal water pipes (cold). Scrape painted surfaces to ensure proper connections.

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    Chemical Chain Reaction

    Excess heat from the exothermic reaction of combustionradiates back to fuel to produce vapors and cause self-ignition.

    Three factors control the occurrence of self-heating and self-ignition resulting from uninhibited chain reactions:

    Rate of heat generation.

    Reduce heat by eliminating the ignition source and applyingfire suppressants (water, chemical agents)

    Effects of ventilation. Increase ventilation to carry awayexcess heat or decrease ventilation to eliminate oxygen

    Insulating effects of immediate surroundings. Avoid piling combustible materials in confined spaces;

    separate burning materials and remove insulating materials.

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    Static Electricity

    Static electricity is generated bycontact and separation ofmaterials, such as particulatesmoving through a stack, gasflowing from a nozzle at highvelocity, or pouring or spraying of

    non-conducting liquids or solids.

    Static electricity is also generatedwhen: Materials flow through pipes,

    hoses, ducts A belt runs over a pulley A person walks across a floor.

    Static electricity accumulates tohigher voltages in atmosphereswith low humidity and during dryweather.

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    Static Electricity Prevention

    It is important to recognizeactivities that generate staticelectricity since it can providesufficient energy to igniteflammable concentrations ofgases and vapors.

    Practical measures to preventaccumulation or allow discharge ofstatic electricity in field activitiesinclude the following:

    Grounding all probes used forstack sampling

    Providing a bonding connection

    between metal containers whenflammable gases or liquids aretransferred or poured

    Wearing footwear with adequateconductivity for the conditions.

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    Test Your Knowledge

    What is a difference between detonating anddeflagrating explosives?

    Deflagrating is generally combustion followed by a shockwave

    Detonating explosives have a detonation rate of 1000 feetper second, and deflagrating have a rate of 4 feet persecond

    Detonation can only be caused by shock, heat, or friction

    and deflagration can only occur if there is a booster None of the above

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    Corrosion/pH

    Corrosion is a process ofmaterial degradation or theability of a material to increasethe hydrogen ion or hydroniumion concentration of anothermaterial.

    The pH of a solution is thehydrogen ion concentration.Measurements of pH arevaluable because they can bequickly done on-site (e.g., pH

    paper, pH meter), providingimmediate information on thecorrosive hazard.

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    Corrosives

    Acids Corrosives which form the greatest

    number of hydrogen ions are thestrongest acids.

    Bases

    Corrosives which form the greatestnumber of hydroxide ions are thestrongest bases.

    Bases are also called alkaline materialsor by the generic term caustic.

    Halogens Corrosives which are most often found

    in the gaseous state. They are considered corrosive because

    contact can lead to burns, irritations,and destruction of organic tissues suchas skin and lungs.

    ExamplesAcidsAcetic acidHydrochloric acid

    Nitric acid

    BasesAmmoniumhydroxide

    PotassiumhydroxideSodium hydroxide

    HalogensBromineChlorineFlourine

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    Practical Considerations

    When dealing with corrosive materials in the field, itis imperative to determine:

    How toxic is the corrosive material? Is it an irritant or does

    it cause severe burns? What kind of structural damage does it do, and what other

    hazards can it lead to? What protective equipment is needed to minimize

    exposure? Are emergency flushing facilities or equipment nearby

    (e.g., safety showers, eyewashes)? What specific handling procedures can be used to

    minimize exposure?

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    Reactives

    A reactive material is onethat can undergo achemical reaction undercertain specified conditions.

    The following are someexamples of reactivematerials:

    Oxidants

    Organic peroxides

    Water reactives

    Pyrophoric materials.

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    Reactives

    Oxidants

    Organic Peroxides

    Water Reactives

    Pyrophoric Materials

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    Organic Peroxides

    Organic peroxides are a type of oxidizing substance that canbe shock/heat sensitive, flammable, and potentially explosive.

    Examples are:

    Benzoyl peroxide Methyl ethyl ketone peroxide Peroxyacetic acid.

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    Water Reactives

    These reactive materials are usually flammable solids that willreact in varying degrees with water or humid air.

    Examples are:

    Calcium carbide Metallic sodium.

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    Pyrophoric Materials

    These materials are capable of ignitingspontaneously when exposed to moist or dry air ator below 130 F.

    They will also ignite in air at or below normal roomtemperatures in the absence of added heat, shock,or friction.

    An example of a pyrophoric material is titaniumdichloride.

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    Compressed Gases

    A compressed gas refers to achemical which is typicallystored under pressure incylinders.

    Compressed gases are oftenshipped and stored as liquids(under pressure at lowtemperature) or gases (underhigh pressure).

    Compressed gases can be

    flammable, corrosive, toxic,reactive or they may exhibitvarious combinations of thesetraits.

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    BLEVE

    A highly dangerous conditionwhich can occur when acontainer of liquified gas isexposed to a fire is known asBLEVE (boiling liquidexpanding vapor explosion).BLEVEs occur due tocontainer metal fatiguecombined with a tremendousincrease in pressure.

    The container breakup can be

    explosive, releasing contentsin an instant and rocketing thecontainer shell hundreds offeet.

    Chemical

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    ChemicalReactions/Compatibility

    Understanding chemical reactions is important inprotecting yourself from the hazards they maypresent. Listed below are five characteristics ofchemical reactions.

    Types

    Exothermic/Endothermic

    Incompatibility

    Rate Compatibility

    Ty

    p

    http://c/PPT/n053800200.htmhttp://c/PPT/n053800200.htmhttp://c/PPT/n053800200.htm
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    Types

    A chemical reaction is the interaction of two or moresubstances, resulting in chemical changes.

    Chemical reactions usually occur in one of the following ways:

    Combination: A + B -> AB Combination to either a more hazardous or innocuous

    substance

    Decomposition: AB -> A + B Breakdown to either a more hazardous or innocuous substance

    Single Replacement: A + BC -> B + AC Double Replacement: AB + CD -> AD + CB

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    Exothermic/Endothermic

    Exothermic:

    Exothermic chemical reactions give off heat andcan be the most dangerous.

    Endothermic:

    A separate source of heat is required to maintain

    endothermic chemical reactions. Removing theheat source stops the reaction.

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    IncompatibilityThe chart below lists hazards due to chemical reactions (incompatibilities).

    Hazard Chemical Reaction Example

    Generation of heat Acid and water

    Fire Hydrogen sulfide and calciumhypochlorite

    Explosion Picric acid and sodium hydroxideToxic gas or vapor production Sulfuric acid and plastic

    Flammable gas or vapor production Acid and metal

    Formation of a substance with greatertoxicity that the reactants

    Chlorine and ammonia mixed togetherform the hazardous gas, chloramine

    Pressurization of closed vessels Fire extinguisher

    Solubilization of toxic substances Hydrochloric acid and chromium

    Violent polymerization Ammonia and acrylonitrile, acrolein andwater

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    Rate

    The rate at which a chemical reactionoccurs depends on the following factors:

    Surface area of reactants available at thereaction site - for example, a large chunk of coalis combustible but coal dust can be explosive

    Physical state of reactant - solid, liquid, or gas Concentration of reactants

    Temperature Pressure Presence of a catalyst.

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    Compatibility

    If two or more hazardous materials remain incontact indefinitely without reaction, they arecompatible.

    Incompatibility, however, does not necessarilyindicate a hazard.

    For example, dilute acids and bases can mix andneutralize each other to salts and water.

    On the other hand, a strong acid and base mix canbe a hazard as it may react violently.

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    Testing/Determination

    The identity of unknown reactantsmust be determined by chemicalanalysis to establish compatibility.

    Sometimes it is impossible toascertain the identity of a wastedue to time and money

    constraints. In this event, simple tests must be

    performed to determine the natureof the material or mixture.

    Chemical test strips (SpilFyter),pH paper, and hazardcategorization (HazCat) kits canbe used to assist in classifying

    and possibly identifyingunknowns.

    Two varieties of HazCat kits exist;a wet chemistry type andcolorimetric detector tube-based.

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    Test Your Knowledge

    Which of the following corrosivesforms the greatest number of hydrogen

    ions?

    Acids

    Halogens Bases

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    Radiation Hazards

    Radiation hazards are typicallyconsidered to be physical ratherthan chemical.

    However, radioactive materialsmay exist in combination withhazardous chemicals as mixed or

    special waste in a laboratory, at afacility or at a hazardous wastesite, so both hazardouscharacteristics must beconsidered.

    A general overview of the hazardsof radiation is included here. Formore information on radiation

    hazards, refer to your RadiationProtection Program.

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    Radiation Hazards

    Types of Radiation

    Radiation Units

    Detection andMeasurement

    Biological Effects

    Exposure Control

    External Radiation

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    Types of Radiation

    Radiation exists in bothnatural and man-made forms.There are two generalcategories of radiation: Non-ionizing: Radiation that

    imparts enough energy toremove electrons from oneorbital shell to another ofhigher energy (e.g.,microwaves, ultraviolet light)

    Ionizing radiation: Radiationthat has sufficient energy toremove electrons from anatom (i.e., alpha and betaparticles, gamma X-rays).

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    Radiation Units

    The following are the mostcommonly used units ofradiation: Curie (Ci) is a special unit for

    the activity of a substancewhich is measured in terms

    of disintegrations per unittime

    Roentgen (R) is a unit forexposure that gives thenumber of ionizations causedby photons in air

    REM (Roentgen Equivalent inMan) is the special unit ofdose equivalent

    RAD (Radiation AbsorbedDose) is a special unit ofabsorbed dose.

    Radiation UnitsNameCurieRoentgen

    Roentgen Equivalent in ManRadiation Absorbed Dose

    SymbolCi

    RREMRAD

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    Detection and Measurement

    Unlike many hazardoussubstances that possesscertain properties whichcan alert field personnel toover exposures, radiation

    has no such warningproperties. Therefore, it is imperative

    that properly maintained,calibrated, and operationalradiation survey meters

    and dosimeters be utilizedwhenever radiation is aconcern.

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    Biological Effects

    Ionizing radiation causes primarilynonspecific damage to cells.Radiation passing through livingcells will directly ionize or exciteatoms and molecules in the cellstructure.

    The total effect on cell processesis a function of the dose ofradiation.

    The cell processes will be affectedin varying degrees: Some damage to the cell may be

    repaired If the extent of the damage to an

    organ is quite large, the organmay not be able to repair itself Cells may also begin to exhibit

    uncontrolled growth.

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    Exposure Control

    Continuous monitoringusing survey instruments,pocket dosimeters andother survey equipment isneeded to assess externalradiation hazards.

    The goal of radiationprotection is to establishexternal radiationprotection factors to reduce

    exposure.

    External Radiation

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    Protection Factors

    Time: Reducing the amount oftime in a radiation field reducesthe amount of exposure.

    Distance: Increasing the distancebetween you and a radioactivematerial decreases the intensity of

    the hazard. Shielding: The greater the mass

    situated between you and aradioactive material, the lessradiation that will penetrate.

    As Low As ReasonablyAchievable (ALARA): Keepingradiation exposure as low as

    reasonably achievable can reduceunnecessary occupationalexposure.

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    Test Your Knowledge

    When you are exposed to radiation,you will know because:

    Your eyes will begin to water.

    You will not know.

    You will feel respiratory discomfort.

    You will smell fumes.

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    Practical Considerations for Hazardous

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    Practical Considerations for HazardousChemical Awareness

    Know the chemicals and theirproperties.

    Always consult MSDSs or otherreference sources.

    Be aware of incompatibilities. Plan your work procedure. Be aware of the types of reactions

    you can expect, especially whenother chemicals are introduced tothe process.

    Know how to respond to anunexpected reaction: Stop work in progress Attempt to determine the cause,if it is safe to do so Consult an industrial hygienist orchemist.

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    Test Your Knowledge

    Which of the following is not a considerationwhen using hazardous chemicals?

    Always consult an MSDS. Be aware of incompatibilities. Keep a glass of water in your work area in the

    event that you get thirsty. Be aware of the types of reactions you can

    expect. Plan your work procedure.

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    Hazard Control Practices

    The following safe work practices should always beused in hazard control: Handle materials carefully to prevent direct contact Limit exposure levels and time as much as possible

    Enforce good hygiene practices Take appropriate fire prevention and control measures Use appropriate personal protective equipment Utilize equipment and tools not affected by the chemical

    being handled Ensure that a chemical is not mixed with other chemicals

    or substances which may result in adverse reactions Use engineering controls Use good common sense.

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    Test Your Knowledge

    Chemical hazard control practicesinclude the following:

    Limit exposure time.

    Use good hygiene.

    Prevent contamination. All of the above.

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    Summary

    Measures you can take to minimize the risks associated withchemical hazard reactions include: Recognize chemical hazards, which are dependent on physical

    properties, toxicity, use, and the environmental conditionspresent

    Familiarize yourself with the chemical and physicalcharacteristics as well as the warning properties of chemicalhazards you may encounter during the course of your work

    Be aware of the effect environmental factors may have onpotential hazards

    Know hazard control and evaluation methods for the potentialhazards

    Always consult MSDSs or other reference sources for moreinformation about chemical substances

    Understand the multiple hazard rule Familiarize yourself with the various hazard classes.