chemical wet bench safety-cen
TRANSCRIPT
-
8/8/2019 Chemical Wet Bench Safety-CEN
1/38
Chemical wet bench
safet
CEN- IISc
-
8/8/2019 Chemical Wet Bench Safety-CEN
2/38
Wet bench
Only safe place towork with chemicals inthe cleanroom
Wetbenches makesure that the
cleanroom stays pure:PreventContamination
-
8/8/2019 Chemical Wet Bench Safety-CEN
3/38
All wet bench users
While working on wet bench, it ismandatory to
Wear lab shoes
Wear Lab coat
Wear safety glasses/ face shield
Wear appropriate gloves
Switch on the exhaust hood
-
8/8/2019 Chemical Wet Bench Safety-CEN
4/38
Make sure to..Make sure to..Make sure to..Make sure to.. Leave the wet bench clean after you have
finished work Remove your contact lenses!!
c em ca
Label your chemical receptacles
-
8/8/2019 Chemical Wet Bench Safety-CEN
5/38
-
8/8/2019 Chemical Wet Bench Safety-CEN
6/38
Use of gloves PVC
Are used in the P-line to protect wafers from particles generated
by humans No resistance to chemicals
NITRILLE Thin chemical resistant gloves : used in laboratories
Strong material : used for installation and maintenance of tools
TRIONIC (MAPA) Thick chemical resistant gloves : used for cleaning up leaks
Nevertheless dont put your hands in liquid chemicals!
-
8/8/2019 Chemical Wet Bench Safety-CEN
7/38
Heavy Duty Neoprene
TRIONIC (MAPA
PVC
-
8/8/2019 Chemical Wet Bench Safety-CEN
8/38
Splashes in the eyes
Always pour acid in water and never the other wayround
Never look in
1st danger : Chemicals in the eyes
recipients with reacting or boiling liquids Opening of bottles of liquids
Glass splinters by breaking of glass or explosions
Solids in the eyes are irritating too
Vapors or gasses can cause irritation
-
8/8/2019 Chemical Wet Bench Safety-CEN
9/38
1st danger : Chemicals in the eyes
ALWAYS WEAR SAFETY GLASSES
WITH SIDE SCREENS
Never rub in your eyes or face with your hands
or gloves.
-
8/8/2019 Chemical Wet Bench Safety-CEN
10/38
2nd danger : Chemicals on your skin
writing tools tables and table edges
Irritating chemicals have a harmful effect on the skin.
Possible ways of contamination
dirty handswounds
valvestowels
chairsdoor handlesfloorLoose hair
SOMEBODY WORKING AFTER YOU IN A LAB HAS TO TRUST EVERYTHING IS CLEAN!
-
8/8/2019 Chemical Wet Bench Safety-CEN
11/38
2nd danger : Chemicals on your skinNever touch chemicals with your bare skin!
Intake through small wounds is verydangerous Nevertheless if you come into contact with
chemicals :
immediately flush with a lot of water Cary the right gloves Cary safety shoes Cary lab coat (closed) or a chemical
resistant apron. A cleanroom suit lets vapors and liquidspass through.
-
8/8/2019 Chemical Wet Bench Safety-CEN
12/38
2nd danger : Chemicals on your skinWorking safely = working cleanly
PURITY = SAFETY Keep working table clean and pure
Wash your hands as soon as they are dirty
The gloves you carry must always be clean! Avoid wearing dirty protection clothing
Dont clean your hands on your lab coat
Decontaminate all used glassware, measuring equipment, working
tables,
Eg. Clean up carefully every Friday afternoon
Always wash used recipients
-
8/8/2019 Chemical Wet Bench Safety-CEN
13/38
3rd danger : Breathing in of vapors
Gasses
Liquids
The intake of toxic and biting vapors and gasses through the respiration
system.
Gasses can escape when liquids evaporate When some chemicals are mixed, dissolved gasses can
escape
Solvents evaporate very easily (low boiling point and high
vapor pressure)
Solids Powdery solids can create fine up whirling dust, that can be
inert, irritating, harmful or toxic.
-
8/8/2019 Chemical Wet Bench Safety-CEN
14/38
Classification of chemicalsBy properties :
organic - inorganic
acids and bases
strong electrolytes - weak electrolytes
Oxidizing and reducing products
State of aggregation :solid - liquid - gas - glass - plasma -
metal - non-metal
oxides (acid forming, base forming, amphoteric)
-
8/8/2019 Chemical Wet Bench Safety-CEN
15/38
Classification of chemicalsAccording to health risks :
Toxic
Combustible
Irritating
Corrosive
Carcinogenic Mutagene
Teratogenic
-
8/8/2019 Chemical Wet Bench Safety-CEN
16/38
MSDS Material safety data sheet
-
8/8/2019 Chemical Wet Bench Safety-CEN
17/38
Properties of Chloric acidFormula: HClName: Chloric acid
Origin: Gas dissolved in water
Nature: Colorless fuming acid with a biting smell
Hazard: Strong acid Corrosive
R-sentences: 34-37
S-sentences: (1/2)-26-45TLV-Value: 5 ppm
Rel.density: 1.2
Hazard symbols :
Corrosive
-
8/8/2019 Chemical Wet Bench Safety-CEN
18/38
Properties of AmmoniaNH3Ammonia
Gas dissolved in water
Colorless liquid with a biting smell
Weak base ( undangerous)
Corrosive
Formula :
Name :
Origin :
Nature :
Hazard :
Contaminant for lithography processes34-50
(1/2)-26-36/37/39-45-61
20 ppm
0.9
R-sentences :
S-sentences :
TLV-Value :
Rel. density :
Hazard symbols :
Corrosive
-
8/8/2019 Chemical Wet Bench Safety-CEN
19/38
Properties of Sulfuric acidH2SO4Sulfuricacid
Synthesis
Colorless oily hygroscopic liquid
Very strong acid, very concentrated (100%)
Corrosive
Formula :
Name :
Origin :
Nature :
Hazard :
Produces a lot of heat when mixed with water35
(1/2)-26-30-45
1 ppm
1.83
R-sentences :
S-sentences :
TLV-Value :
Rel. density :
Hazard symbols :
Corrosive
-
8/8/2019 Chemical Wet Bench Safety-CEN
20/38
Properties of - BleachNaOClSodiumhypochloryt
Syntheses
Clear yellow green solution with a typical smell
strong oxidant and strong base
Corrosive
Formula :
Name :
Origin :
Nature :
Hazard :
Decomposes with formation of chlorine gas31-34
(1/2)-28-45-50
Unknown
1.2
R-sentences :
S-sentences :
TLV-Value :
Rel. density :
Hazard symbols :
Corrosive
-
8/8/2019 Chemical Wet Bench Safety-CEN
21/38
Properties of Fluoric acidHFFluoric acid
Gas dissolved in water
Colorless liquid with a biting smell
weak acid ( undangerous)
Corrosive en toxic
Formula :
Name :
Origin :
Nature :
Hazard :
Evaporates very easily and dissolves the lungs.Passes through skin and affects bones.
26/27/28-35
(1/2)-7/9-26-36/37-45
3 ppm1.2
R-sentences :
S-sentences :
TLV-Value :
Rel. density :
Hazard symbols :
Corrosive Toxic
-
8/8/2019 Chemical Wet Bench Safety-CEN
22/38
Symptoms HF injury:
diluted HF solution < 20% sometimes it can take up to 24 hours before
symptoms appear (pain, rash) results in deeper penetration and more painful
burn (especially at hands and finger tips ) the surface s m toms are minimal and ma be
absent sometimes white discoloration skin seldom blistersforming
HF solution >20%
-
8/8/2019 Chemical Wet Bench Safety-CEN
23/38
Symptoms HF injury:
HF 49% almost immediate deep throbbing pain,
burning feeling,(especially at hands andfinger tips)
red discoloration with whitish blister
forming tissue under skin starts dying offbone de-mineralisation
Systematic fluoride intoxication
painful treatment in hospital (plasticsurgery possible)
-
8/8/2019 Chemical Wet Bench Safety-CEN
24/38
Hydrofluoric acid (HF) injuries
-
8/8/2019 Chemical Wet Bench Safety-CEN
25/38
First aid of HF burns emergency shower: immediately rinse
copiously with water (15 minutes) remove contaminated clothing
a rst-a e per nee s to treat t e wounwith calcium gluconate gel and cover theburn with plastic foil.
-
8/8/2019 Chemical Wet Bench Safety-CEN
26/38
Properties of Acetic acidCH3COOH, HAcAcetic acid
liquid dissolved in water
Colorless liquid with a biting smell
weak acid ( undangerous), very concentrated (100%)
Corrosive
Formula :
Name :
Origin :
Nature :
Hazard :
Is nearly as acid as Sulfuric acidAlways pour Acetic acid in water when diluting
10-35
(1/2)-23-26-45
10 ppm1.0
R-sentences :
S-sentences :
TLV-Value :
Rel. density :
Hazard symbols :
Corrosive
-
8/8/2019 Chemical Wet Bench Safety-CEN
27/38
Properties of Nitric acidHNO3Nitric acid
Synthesis
Colorless to yellow brown liquid with a biting smell
strong acid, oxidyzing acid
Corrosive
Formula :
Name :
Origin :
Nature :
Hazard :
reacts with all organic materialsWhen diluting always pour nitric acid in water
35
(1/2)-23-26-36-45
2 ppm1.4
R-sentences :
S-sentences :
TLV-Value :
Rel. density :
Hazard symbols :
Corrosive
-
8/8/2019 Chemical Wet Bench Safety-CEN
28/38
Properties of HNO3/HF mixtureHNO3/ HFNitric acid / Fluoric acid mixture
IMEC
Colorless solution with a biting smell
strong acid, oxidizing acid
Corrosive
Formula :
Name :
Origin :
Nature :
Hazard :
Application :
Oxidises Si and Ge till SiO2 and GeO2Afterwards Si and Ge are dissolved by the F ions
HF gas escapes from the
solution ! ! !Hazard symbols :
Corrosive Toxic
-
8/8/2019 Chemical Wet Bench Safety-CEN
29/38
Properties of IodineI2Iodine
Solid
Dark purple cristals of gray black flakes
with a biting smell, oxidiser
Harmful
Formula :
Name :
Origin :
Nature :
Hazard :
Properties comparable to those of chlorine
Sublimates : transition from solid to gas
20/21
(2)-23-25
0.1 ppm4.93
R-sentences :
S-sentences :
TLV-Value :
Rel. density :
Hazard symbols :
Harmful
-
8/8/2019 Chemical Wet Bench Safety-CEN
30/38
Properties of Colloidal SiO2SiO2Colloidal Siliciumdioxide
CMP Slurry (Polisher)
Milky aqueaous solution
Used in suspension with NH3
Irritating
Formula :
Name :
Origin :
Nature :
Hazard :
Can dry up easily and create particles
Cancerogenic when inhaled
20/21-45
(1/2)-24/25
10 ppm1.1
R-sentences :
S-sentences :
TLV-Value :
Rel. density :
Hazard symbols :
Irritating
-
8/8/2019 Chemical Wet Bench Safety-CEN
31/38
Properties of Hydrogen peroxideH2O2Hydrogen peroxide
Synthesis
Colorless liquid
strong oxidiser
Corrosive
Formula :
Name :
Origin :
Nature :
Hazard :
Can react vigorously in an alkaline environment
reacts with all organic materials
34
(1/2)-3-28-36/39-45
1 ppm1.1
R-sentences :
S-sentences :
TLV-Value :
Rel. density :
Hazard symbols :
Corrosive
-
8/8/2019 Chemical Wet Bench Safety-CEN
32/38
Properties of Hydrocyanic acidHCNPrussic acid Hydrogen cyanide
Gas dissolved in water
Very toxic colorless liquid with a typical smell
Metal baths in alkaline environment used for plating
Highly flammable
Formula :
Name :
Origin :
Nature :
Hazard :
Formation of HCN-gas in acid environments
Complexes Fe in blood ( CO-toxification)
Antidote : oxygen (Pneupac Toren 6)
12-26/27/28-50/53
(1/2)-7/9-16-36/37-38-45-60-6110 ppm
1.1
R-sentences :
S-sentences :
TLV-Value :
Rel. density :
Hazard symbols :
Highly flammable Toxic
-
8/8/2019 Chemical Wet Bench Safety-CEN
33/38
Properties of IsopropylalcoholCH3CHOHCH3Isopropylalcohol (IPA)
Synthesis
colorless liquid with a typical biting smell
Organic solvent
Highly flammable and irritating
Formula :
Name :
Origin :
Nature :
Hazard :
Flammable till explosive when mixed oxidising
products (O2, HNO3, H2O2, I2, )
11
(2)-7-16
250 ppm0.8
R-sentences :
S-sentences :
TLV-Value :
Rel. density :
Hazard symbols :
Highly flammableIrritating
-
8/8/2019 Chemical Wet Bench Safety-CEN
34/38
-
8/8/2019 Chemical Wet Bench Safety-CEN
35/38
-
8/8/2019 Chemical Wet Bench Safety-CEN
36/38
-
8/8/2019 Chemical Wet Bench Safety-CEN
37/38
-
8/8/2019 Chemical Wet Bench Safety-CEN
38/38