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CHENDU COLLEGE OF ENGINEERING Zamin Endathur, Madurantakam Taluk Kancheepuram District-603311 Department of Mechanical Engineering Subject Code/Title: ME-2309- CAD/CAM Lab Name : ……………………………………… Reg No : ……………………………………… Branch : ……………………………………… Year & Semester : ………………………………………

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Page 1: CHENDU COLLEGE OF  · PDF fileSub Code: ME2309 CAD/CAM LAB TABLE OF CONTENTS Sl.No Date Name of the Exercise Page no. Marks Signature 1 STUDY OF Pro/E 2. UNIVERSAL COUPLING

CHENDU

COLLEGE OF ENGINEERING Zamin Endathur, Madurantakam Taluk

Kancheepuram District-603311

Department of Mechanical Engineering

Subject Code/Title: ME-2309- CAD/CAM Lab

Name : ………………………………………

Reg No : ………………………………………

Branch : ………………………………………

Year & Semester : ………………………………………

Page 2: CHENDU COLLEGE OF  · PDF fileSub Code: ME2309 CAD/CAM LAB TABLE OF CONTENTS Sl.No Date Name of the Exercise Page no. Marks Signature 1 STUDY OF Pro/E 2. UNIVERSAL COUPLING

Sub Code: ME2309 CAD/CAM LAB

TABLE OF CONTENTS

Sl.No

Date

Name of the Exercise

Page no.

Marks

Signature

1 STUDY OF Pro/E

2. UNIVERSAL COUPLING

3 PLUMMER BLOCK

4 MACHINE VICE

5 STUFFING BOX

6 FLANGE COUPLING

7. SCREW JACK

8. KNUCKLE JOINT

9. CONNECTING ROD

CNC LATH PROGRAMS

1 FACING OPERATION

2. TAPER TURNING

3.

TURNING OPERATION

4. THREAD CUTTING

5. STEP TURNING

CNC MILLING PROGRAMS

1. LINEAR INTERPOLATION

2.

CIRCULAR INTERPOLATION

3. DRILLING CYCLE

Page 1 of 61

©Einstein College of Engineering

Page 3: CHENDU COLLEGE OF  · PDF fileSub Code: ME2309 CAD/CAM LAB TABLE OF CONTENTS Sl.No Date Name of the Exercise Page no. Marks Signature 1 STUDY OF Pro/E 2. UNIVERSAL COUPLING

EX. NO. : 01

DATE :

Figure shows the details of a universal coupling. Create the 3D model and Assemble the parts of the Flanged

Coupling - Protected type using Pro/E.

Page 2 of 61

Chendu College of Engineering & Technology

Page 4: CHENDU COLLEGE OF  · PDF fileSub Code: ME2309 CAD/CAM LAB TABLE OF CONTENTS Sl.No Date Name of the Exercise Page no. Marks Signature 1 STUDY OF Pro/E 2. UNIVERSAL COUPLING

Sub Code: ME2309 CAD/CAM LAB

Ex.No.1 UNIVERSAL COUPLING

AIM To create the universal coupling assembly as a 3D solid model.

HARDWARE REQUIRED

1. CPU with pentium IV processor.

2. A colour monitor with highest 32 bit colour display and with screen resolution 1024

by 768 pixels.

3. A scroll mouse.

SOFTWARE REQUIRED

1. Windows XP operating system

2. PRO/E

PROCEDURE

1. Identify various parts to be created.

2. First enter into part environment and create the main part and create the main part of

the assembly.

3. First identify whether the main part or the first to be created by protrusion or by

revolution.

4. Select the sketch tool and then select the coincidental plane option and select any one

of the standard 3 planes (i.e. front, right &top).

5. Create the cross-section profile as a closed one using the 2D commands available

after completing the sketch, click open or return button and then click finish button.

6. For creating other parts, select sketch both parallel plane option or plane by 3points

option and then select the required plane.

7. Construct the full cross section for portion and construct the half of the cross section

and an axis line for revolution.

8. Do the protrusions by using protrusion command and the revolution by revolved

protrusion command.

9. For constructing holes and cutout, used hole command and cutout command.

10. If we use hole command, change the diameter of the hole by using modify menu,

resize hole option.

Page 3 of 61

Chendu College of Engineering & Technology

Page 5: CHENDU COLLEGE OF  · PDF fileSub Code: ME2309 CAD/CAM LAB TABLE OF CONTENTS Sl.No Date Name of the Exercise Page no. Marks Signature 1 STUDY OF Pro/E 2. UNIVERSAL COUPLING

Sub Code: ME2309 CAD/CAM LAB

11. Use revolved cutout command whenever needed.

12. Use the distance between option to maintain accurate distance between one edge and

other edge or between one edge and to center the hole.

13. After constructing each part save it as a separate part file with extrusion* par.

14. Enter into assembly environment.

15. Assembly the various parts construct parts construct using the various assembly

constrains available (planer, design, mate, axial align, connect etc).

16. After finishing assembly, check whether the various parts have been connected

properly or not by rotating the view.

17. Save the assembly as a file with extrusion*asm.

VIVA-VOCE QUESTIONS

1. What is universal coupling?

2. What are the parts of universal coupling?

3. What are the applications of universal coupling?

4. What are advantages of universal coupling?

RESULT

Thus the 3D assembly of the universal coupling has been created on the software solid

edge with accurate dimension and withal respects.

Page 4 of 61

Chendu College of Engineering & Technology

Page 6: CHENDU COLLEGE OF  · PDF fileSub Code: ME2309 CAD/CAM LAB TABLE OF CONTENTS Sl.No Date Name of the Exercise Page no. Marks Signature 1 STUDY OF Pro/E 2. UNIVERSAL COUPLING

EX. NO. : 02

DATE :

Figure shows the details of a FLANGED COUPLING - PROTECTED TYPE. Create the 3D model and

Assemble the parts of the Flanged Coupling - Protected type using Pro/E.

Page5 of 61

Page 7: CHENDU COLLEGE OF  · PDF fileSub Code: ME2309 CAD/CAM LAB TABLE OF CONTENTS Sl.No Date Name of the Exercise Page no. Marks Signature 1 STUDY OF Pro/E 2. UNIVERSAL COUPLING

Chendu College of Engineering & Technology

Assembled View

Exploded View

Page 6 of 61

Chendu College of Engineering & Technology

Page 8: CHENDU COLLEGE OF  · PDF fileSub Code: ME2309 CAD/CAM LAB TABLE OF CONTENTS Sl.No Date Name of the Exercise Page no. Marks Signature 1 STUDY OF Pro/E 2. UNIVERSAL COUPLING

Sub Code: ME2309 CAD/CAM LAB

Ex.No.2 FLANGE COUPLING

AIM To create the flange coupling assembly as a 3D solid model.

HARDWARE REQUIRED

1. CPU with pentium IV processor.

2. A colour monitor with highest 32 bit colour display and with screen resolution 1024

by 768 pixels.

3. A scroll mouse.

SOFTWARE REQUIRED

1. Windows XP operating system

2. PRO/E

PROCEDURE

1. Identify various parts to be created.

2. First enter into part environment and create the main part and create the main part of

the assembly.

3. First identify whether the main part or the first to be created by protrusion or by

revolution.

4. Select the sketch tool and then select the coincidental plane option and select any one

of the standard 3 planes (i.e. front, right &top).

5. Create the cross-section profile as a closed one using the 2D commands available

after completing the sketch, click open or return button and then click finish button.

6. For creating other parts, select sketch both parallel plane option or plane by 3points

option and then select the required plane.

7. Construct the full cross section for portion and construct the half of the cross section

and an axis line for revolution.

8. Do the protrusions by using protrusion command and the revolution by revolved

protrusion command.

9. For constructing holes and cutout, used hole command and cutout command.

10. If we use hole command, change the diameter of the hole by using modify menu,

resize hole option.

Page 7 of 61

Chendu College of Engineering & Technology

Page 9: CHENDU COLLEGE OF  · PDF fileSub Code: ME2309 CAD/CAM LAB TABLE OF CONTENTS Sl.No Date Name of the Exercise Page no. Marks Signature 1 STUDY OF Pro/E 2. UNIVERSAL COUPLING

Sub Code: ME2309 CAD/CAM LAB

11. Use revolved cutout command whenever needed.

12. Use the distance between option to maintain accurate distance between one edge and

other edge or between one edge and to center the hole.

13. After constructing each part save it as a separate part file with extrusion* par.

14. Enter into assembly environment.

15. Assembly the various parts construct parts construct using the various assembly

constrains available (planer, design, mate, axial align, connect etc).

16. After finishing assembly, check whether the various parts have been connected

properly or not by rotating the view.

17. Save the assembly as a file with extrusion*asm.

VIVA-VOCE QUESTIONS

1. What is coupling?

2. What are the types of couplings?

3. What is protected type flange coupling?

4. What is use of protected type flange coupling?

5. What is the specification of protected type flange coupling?

6. What are the advantages of protected type flange coupling?

RESULT

Thus the 3D assembly of the flange coupling has been created on the software solid edge

with accurate dimension and withal respects.

Page 8 of 61

Chendu College of Engineering & Technology

Page 10: CHENDU COLLEGE OF  · PDF fileSub Code: ME2309 CAD/CAM LAB TABLE OF CONTENTS Sl.No Date Name of the Exercise Page no. Marks Signature 1 STUDY OF Pro/E 2. UNIVERSAL COUPLING

EX. NO. : 03

DATE :

Figure shows the details of a Knuckle Joint. Create the 3D model and Assemble the parts of the Flanged

Coupling - Protected type using Pro/E.

Details of Knuckle Joint

Page 9 of 61

Chendu College of Engineering & Technology

Page 11: CHENDU COLLEGE OF  · PDF fileSub Code: ME2309 CAD/CAM LAB TABLE OF CONTENTS Sl.No Date Name of the Exercise Page no. Marks Signature 1 STUDY OF Pro/E 2. UNIVERSAL COUPLING

Assembled View

Exploded View

Page 10 of 61

Chendu College of Engineering & Technology

Page 12: CHENDU COLLEGE OF  · PDF fileSub Code: ME2309 CAD/CAM LAB TABLE OF CONTENTS Sl.No Date Name of the Exercise Page no. Marks Signature 1 STUDY OF Pro/E 2. UNIVERSAL COUPLING

Sub Code: ME2309 CAD/CAM LAB

Ex.No.3 KNUCKLE JOINT

AIM To create the knuckle joint assembly as a 3D solid model.

HARDWARE REQUIRED

1. CPU with pentium IV processor.

2. A colour monitor with highest 32 bit colour display and with screen resolution 1024

by 768 pixels.

3. A scroll mouse.

SOFTWARE REQUIRED

1. Windows XP operating system

2. PRO/E

PROCEDURE

1. Identify various parts to be created.

2. First enter into part environment and create the main part and create the main part of

the assembly.

3. First identify whether the main part or the first to be created by protrusion or by

revolution.

4. Select the sketch tool and then select the coincidental plane option and select any one

of the standard 3 planes (i.e. front, right &top).

5. Create the cross-section profile as a closed one using the 2D commands available

after completing the sketch, click open or return button and then click finish button.

6. For creating other parts, select sketch both parallel plane option or plane by 3points

option and then select the required plane.

7. Construct the full cross section for portion and construct the half of the cross section

and an axis line for revolution.

8. Do the protrusions by using protrusion command and the revolution by revolved

protrusion command.

9. For constructing holes and cutout, used hole command and cutout command.

10. If we use hole command, change the diameter of the hole by using modify menu,

resize hole option.

Page 11 of 61

Chendu College of Engineering & Technology

Page 13: CHENDU COLLEGE OF  · PDF fileSub Code: ME2309 CAD/CAM LAB TABLE OF CONTENTS Sl.No Date Name of the Exercise Page no. Marks Signature 1 STUDY OF Pro/E 2. UNIVERSAL COUPLING

Sub Code: ME2309 CAD/CAM LAB

11. Use revolved cutout command whenever needed.

12. Use the distance between option to maintain accurate distance between one edge and

other edge or between one edge and to center the hole.

13. After constructing each part save it as a separate part file with extrusion* par.

14. Enter into assembly environment.

15. Assembly the various parts construct parts construct using the various assembly

constrains available (planer, design, mate, axial align, connect etc).

16. After finishing assembly, check whether the various parts have been connected

properly or not by rotating the view.

17. Save the assembly as a file with extrusion*asm.

VIVA-VOCE QUESTIONS

1. What is knuckle joint?

2. What are the types of knuckle joint?

3. What are the parts of knuckle joint?

4. What are the applications of knuckle joint?

5. What are advantages of knuckle joint?

RESULT

Thus the 3D assembly of the knuckle joint has been created on the software solid edge

with accurate dimension and withal respects.

Page 12 of 61

Chendu College of Engineering & Technology

Page 14: CHENDU COLLEGE OF  · PDF fileSub Code: ME2309 CAD/CAM LAB TABLE OF CONTENTS Sl.No Date Name of the Exercise Page no. Marks Signature 1 STUDY OF Pro/E 2. UNIVERSAL COUPLING

EX. NO. : 04

DATE :

Figure shows the details of Plummer Block. Create the 3D model and Assemble the parts of the

Machine Vice using Pro/E.

Details of Plummer Block

Page 13 of 61

Chendu College of Engineering & Technology

Page 15: CHENDU COLLEGE OF  · PDF fileSub Code: ME2309 CAD/CAM LAB TABLE OF CONTENTS Sl.No Date Name of the Exercise Page no. Marks Signature 1 STUDY OF Pro/E 2. UNIVERSAL COUPLING

Assembled View

Page 14 of 61

Chendu College of Engineering & Technology

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Exploded View

Block

Bolt

Page 15 of 61

Chendu College of Engineering & Technology

Page 17: CHENDU COLLEGE OF  · PDF fileSub Code: ME2309 CAD/CAM LAB TABLE OF CONTENTS Sl.No Date Name of the Exercise Page no. Marks Signature 1 STUDY OF Pro/E 2. UNIVERSAL COUPLING

Cup

NUT M10- Fe410W MATERIAL

NUT M10- Fe410W MATERIAL

Page 16 of 61

Chendu College of Engineering & Technology

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Sub Code: ME2309 CAD/CAM LAB

Ex.No.4 PLUMMER BLOCK

AIM To create the Plummer block assembly as a 3D solid model.

HARDWARE REQUIRED

1. CPU with pentium IV processor.

2. A colour monitor with highest 32 bit colour display and with screen resolution 1024

by 768 pixels.

3. A scroll mouse.

SOFTWARE REQUIRED

1. Windows XP operating system

2. PRO/E

PROCEDURE

1. Identify various parts to be created.

2. First enter into part environment and create the main part and create the main part of

the assembly.

3. First identify whether the main part or the first to be created by protrusion or by

revolution.

4. Select the sketch tool and then select the coincidental plane option and select any one

of the standard 3 planes (i.e. front, right &top).

5. Create the cross-section profile as a closed one using the 2D commands available

after completing the sketch, click open or return button and then click finish button.

6. For creating other parts, select sketch both parallel plane option or plane by 3points

option and then select the required plane.

7. Construct the full cross section for portion and construct the half of the cross section

and an axis line for revolution.

8. Do the protrusions by using protrusion command and the revolution by revolved

protrusion command.

9. For constructing holes and cutout, used hole command and cutout command.

10. If we use hole command, change the diameter of the hole by using modify menu,

resize hole option.

Page 17 of 61

Chendu College of Engineering & Technology

Page 19: CHENDU COLLEGE OF  · PDF fileSub Code: ME2309 CAD/CAM LAB TABLE OF CONTENTS Sl.No Date Name of the Exercise Page no. Marks Signature 1 STUDY OF Pro/E 2. UNIVERSAL COUPLING

Sub Code: ME2309 CAD/CAM LAB

11. Use revolved cutout command whenever needed.

12. Use the distance between option to maintain accurate distance between one edge and

other edge or between one edge and to center the hole.

13. After constructing each part save it as a separate part file with extrusion* par.

14. Enter into assembly environment.

15. Assembly the various parts construct parts construct using the various assembly

constrains available (planer, design, mate, axial align, connect etc).

16. After finishing assembly, check whether the various parts have been connected

properly or not by rotating the view.

17. Save the assembly as a file with extrusion*asm.

VIVA-VOCE QUESTIONS

1. What is Plummer block?

2. What are the types of Plummer block?

3. What is the use of Plummer block?

4. What is specification of Plummer block?

5. What are advantages of Plummer block?

RESULT

Thus the 3D assembly of the Plummer block has been created on the software solid edge

with accurate dimension and withal respects.

Page 18 of 61

Chendu College of Engineering & Technology

Page 20: CHENDU COLLEGE OF  · PDF fileSub Code: ME2309 CAD/CAM LAB TABLE OF CONTENTS Sl.No Date Name of the Exercise Page no. Marks Signature 1 STUDY OF Pro/E 2. UNIVERSAL COUPLING

EX. NO. : 05

DATE :

Figure shows the details of MACHINE VICE. Create the 3D model and Assemble the parts of the Machine

Vice using Pro/E.

Details of Machine Vice

Page 19 of 61

Chendu College of Engineering & Technology

Page 21: CHENDU COLLEGE OF  · PDF fileSub Code: ME2309 CAD/CAM LAB TABLE OF CONTENTS Sl.No Date Name of the Exercise Page no. Marks Signature 1 STUDY OF Pro/E 2. UNIVERSAL COUPLING

Assembled View

Exploded View

Page 20 of 61

Page 22: CHENDU COLLEGE OF  · PDF fileSub Code: ME2309 CAD/CAM LAB TABLE OF CONTENTS Sl.No Date Name of the Exercise Page no. Marks Signature 1 STUDY OF Pro/E 2. UNIVERSAL COUPLING

Chendu College of Engineering & Technology

Sub Code: ME2309 CAD/CAM LAB

Ex.No.5 MACHINE VICE

AIM To create the machine vice assembly as a 3D solid model.

HARDWARE REQUIRED

1. CPU with pentium IV processor.

2. A colour monitor with highest 32 bit colour display and with screen resolution 1024

by 768 pixels.

3. A scroll mouse.

SOFTWARE REQUIRED

1. Windows XP operating system

2. PRO/E

PROCEDURE

1. Identify various parts to be created.

2. First enter into part environment and create the main part and create the main part of

the assembly.

3. First identify whether the main part or the first to be created by protrusion or by

revolution.

4. Select the sketch tool and then select the coincidental plane option and select any one

of the standard 3 planes (i.e. front, right &top).

5. Create the cross-section profile as a closed one using the 2D commands available

after completing the sketch, click open or return button and then click finish button.

6. For creating other parts, select sketch both parallel plane option or plane by 3points

option and then select the required plane.

7. Construct the full cross section for portion and construct the half of the cross section

and an axis line for revolution.

8. Do the protrusions by using protrusion command and the revolution by revolved

protrusion command.

9. For constructing holes and cutout, used hole command and cutout command.

10. If we use hole command, change the diameter of the hole by using modify menu,

resize hole option.

Page 21 of 61

Chendu College of Engineering & Technology

Page 23: CHENDU COLLEGE OF  · PDF fileSub Code: ME2309 CAD/CAM LAB TABLE OF CONTENTS Sl.No Date Name of the Exercise Page no. Marks Signature 1 STUDY OF Pro/E 2. UNIVERSAL COUPLING

Sub Code: ME2309 CAD/CAM LAB

11. Use revolved cutout command whenever needed.

12. Use the distance between option to maintain accurate distance between one edge and

other edge or between one edge and to center the hole.

13. After constructing each part save it as a separate part file with extrusion* par.

14. Enter into assembly environment.

15. Assembly the various parts construct parts construct using the various assembly

constrains available (planer, design, mate, axial align, connect etc).

16. After finishing assembly, check whether the various parts have been connected

properly or not by rotating the view.

17. Save the assembly as a file with extrusion*asm.

VIVA-VOCE QUESTIONS

1. What is vice?

2. What is machine vice?

3. What are the parts of machine vice?

4. What are the applications of machine vice?

5. What are advantages of machine vice?

RESULT

Thus the 3D assembly of the machine vice has been created on the software solid edge

with accurate dimension and withal respects.

Page 22 of 61

Chendu College of Engineering & Technology

Page 24: CHENDU COLLEGE OF  · PDF fileSub Code: ME2309 CAD/CAM LAB TABLE OF CONTENTS Sl.No Date Name of the Exercise Page no. Marks Signature 1 STUDY OF Pro/E 2. UNIVERSAL COUPLING

EX. NO. : 06

DATE :

Figure shows the details of stuffing box. Create the 3D model and Assemble the parts of the Machine

Vice using Pro/E.

Details of stuffing box

Page 23 of 61

Chendu College of Engineering & Technology

Page 25: CHENDU COLLEGE OF  · PDF fileSub Code: ME2309 CAD/CAM LAB TABLE OF CONTENTS Sl.No Date Name of the Exercise Page no. Marks Signature 1 STUDY OF Pro/E 2. UNIVERSAL COUPLING

Assembled View

Page 24 of 61

Chendu College of Engineering & Technology

Page 26: CHENDU COLLEGE OF  · PDF fileSub Code: ME2309 CAD/CAM LAB TABLE OF CONTENTS Sl.No Date Name of the Exercise Page no. Marks Signature 1 STUDY OF Pro/E 2. UNIVERSAL COUPLING

Sub Code: ME2309 CAD/CAM LAB

Ex.No.6 STUFFING BOX

AIM To create the stuffing box assembly as a 3D solid model.

HARDWARE REQUIRED

1. CPU with pentium IV processor.

2. A colour monitor with highest 32 bit colour display and with screen resolution 1024

by 768 pixels.

3. A scroll mouse.

SOFTWARE REQUIRED

1. Windows XP operating system

2. PRO/E

PROCEDURE

1. Identify various parts to be created.

2. First enter into part environment and create the main part and create the main part of

the assembly.

3. First identify whether the main part or the first to be created by protrusion or by

revolution.

4. Select the sketch tool and then select the coincidental plane option and select any one

of the standard 3 planes (i.e. front, right &top).

5. Create the cross-section profile as a closed one using the 2D commands available

after completing the sketch, click open or return button and then click finish button.

6. For creating other parts, select sketch both parallel plane option or plane by 3points

option and then select the required plane.

7. Construct the full cross section for portion and construct the half of the cross section

and an axis line for revolution.

8. Do the protrusions by using protrusion command and the revolution by revolved

protrusion command.

9. For constructing holes and cutout, used hole command and cutout command.

10. If we use hole command, change the diameter of the hole by using modify menu,

resize hole option.

Page 25 of 61

Chendu College of Engineering & Technology

Page 27: CHENDU COLLEGE OF  · PDF fileSub Code: ME2309 CAD/CAM LAB TABLE OF CONTENTS Sl.No Date Name of the Exercise Page no. Marks Signature 1 STUDY OF Pro/E 2. UNIVERSAL COUPLING

Sub Code: ME2309 CAD/CAM LAB

11. Use revolved cutout command whenever needed.

12. Use the distance between option to maintain accurate distance between one edge and

other edge or between one edge and to center the hole.

13. After constructing each part save it as a separate part file with extrusion* par.

14. Enter into assembly environment.

15. Assembly the various parts construct parts construct using the various assembly

constrains available (planer, design, mate, axial align, connect etc).

16. After finishing assembly, check whether the various parts have been connected

properly or not by rotating the view.

17. Save the assembly as a file with extrusion*asm.

VIVA-VOCE QUESTIONS

1. What is stuffing box?

2. What are the parts of stuffing box?

3. What are the applications of stuffing box?

4. What are advantages of stuffing box?

5. What is the specification of stuffing box?

RESULT

Thus the 3D assembly of the stuffing box has been created on the software solid edge

with accurate dimension and withal respects.

Page 26 of 61

Chendu College of Engineering & Technology

Page 28: CHENDU COLLEGE OF  · PDF fileSub Code: ME2309 CAD/CAM LAB TABLE OF CONTENTS Sl.No Date Name of the Exercise Page no. Marks Signature 1 STUDY OF Pro/E 2. UNIVERSAL COUPLING

EX. NO. : 07

DATE :

Figure shows the details of SCREW JACK. Create the 3D model and Assemble the parts of the Screw Jack

using Pro/E.

Details of Screw Jack

Page 27 of 61

Page 29: CHENDU COLLEGE OF  · PDF fileSub Code: ME2309 CAD/CAM LAB TABLE OF CONTENTS Sl.No Date Name of the Exercise Page no. Marks Signature 1 STUDY OF Pro/E 2. UNIVERSAL COUPLING

Chendu College of Engineering & Technology

Assembled View

Page 28 of 61

Chendu College of Engineering & Technology

Page 30: CHENDU COLLEGE OF  · PDF fileSub Code: ME2309 CAD/CAM LAB TABLE OF CONTENTS Sl.No Date Name of the Exercise Page no. Marks Signature 1 STUDY OF Pro/E 2. UNIVERSAL COUPLING

Exploded View

Page 29 of 61

Chendu College of Engineering & Technology

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Sub Code: ME2309 CAD/CAM LAB

Ex.No.7 SCREW JACK

AIM To create the screw jack assembly as a 3D solid model.

HARDWARE REQUIRED

1. CPU with pentium IV processor.

2. A colour monitor with highest 32 bit colour display and with screen resolution 1024

by 768 pixels.

3. A scroll mouse.

SOFTWARE REQUIRED

1. Windows XP operating system

2. PRO/E

PROCEDURE

1. Identify various parts to be created.

2. First enter into part environment and create the main part and create the main part of

the assembly.

3. First identify whether the main part or the first to be created by protrusion or by

revolution.

4. Select the sketch tool and then select the coincidental plane option and select any one

of the standard 3 planes (i.e. front, right &top).

5. Create the cross-section profile as a closed one using the 2D commands available

after completing the sketch, click open or return button and then click finish button.

6. For creating other parts, select sketch both parallel plane option or plane by 3points

option and then select the required plane.

7. Construct the full cross section for portion and construct the half of the cross section

and an axis line for revolution.

8. Do the protrusions by using protrusion command and the revolution by revolved

protrusion command.

9. For constructing holes and cutout, used hole command and cutout command.

10. If we use hole command, change the diameter of the hole by using modify menu,

resize hole option.

Page 30 of 61

Chendu College of Engineering & Technology

Page 32: CHENDU COLLEGE OF  · PDF fileSub Code: ME2309 CAD/CAM LAB TABLE OF CONTENTS Sl.No Date Name of the Exercise Page no. Marks Signature 1 STUDY OF Pro/E 2. UNIVERSAL COUPLING

Sub Code: ME2309 CAD/CAM LAB

11. Use revolved cutout command whenever needed.

12. Use the distance between option to maintain accurate distance between one edge and

other edge or between one edge and to center the hole.

13. After constructing each part save it as a separate part file with extrusion* par.

14. Enter into assembly environment.

15. Assembly the various parts construct parts construct using the various assembly

constrains available (planer, design, mate, axial align, connect etc).

16. After finishing assembly, check whether the various parts have been connected

properly or not by rotating the view.

17. Save the assembly as a file with extrusion*asm.

RESULT

Thus the 3D assembly of the screw jack has been created on the software solid edge with

accurate dimension and withal respects.

Page 31 of 61

Chendu College of Engineering & Technology

Page 33: CHENDU COLLEGE OF  · PDF fileSub Code: ME2309 CAD/CAM LAB TABLE OF CONTENTS Sl.No Date Name of the Exercise Page no. Marks Signature 1 STUDY OF Pro/E 2. UNIVERSAL COUPLING

EX. NO. : 08

DATE :

Figure shows the details of a connecting rod. Create the 3D model and Assemble the parts of the Flanged

Coupling - Protected type using Pro/E.

Page 32 of 61

Chendu College of Engineering & Technology

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Sub Code: ME2309 CAD/CAM LAB

Ex.No.8 CONNECTING ROD

AIM To create the connecting rod assembly as a 3D solid model.

HARDWARE REQUIRED

1. CPU with pentium IV processor.

2. A colour monitor with highest 32 bit colour display and with screen resolution 1024

by 768 pixels.

3. A scroll mouse.

SOFTWARE REQUIRED

1. Windows XP operating system

2. PRO/E

PROCEDURE

1. Identify various parts to be created.

2. First enter into part environment and create the main part and create the main part of

the assembly.

3. First identify whether the main part or the first to be created by protrusion or by

revolution.

4. Select the sketch tool and then select the coincidental plane option and select any one

of the standard 3 planes (i.e. front, right &top).

5. Create the cross-section profile as a closed one using the 2D commands available

after completing the sketch, click open or return button and then click finish button.

6. For creating other parts, select sketch both parallel plane option or plane by 3points

option and then select the required plane.

7. Construct the full cross section for portion and construct the half of the cross section

and an axis line for revolution.

8. Do the protrusions by using protrusion command and the revolution by revolved

protrusion command.

9. For constructing holes and cutout, used hole command and cutout command.

10. If we use hole command, change the diameter of the hole by using modify menu,

resize hole option.

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11. Use revolved cutout command whenever needed.

12. Use the distance between option to maintain accurate distance between one edge and

other edge or between one edge and to center the hole.

13. After constructing each part save it as a separate part file with extrusion* par.

14. Enter into assembly environment.

15. Assembly the various parts construct parts construct using the various assembly

constrains available (planer, design, mate, axial align, connect etc).

16. After finishing assembly, check whether the various parts have been connected

properly or not by rotating the view.

17. Save the assembly as a file with extrusion*asm.

VIVA-VOCE QUESTIONS

1. What is connecting rod?

2. What are the types of connecting rod?

3. What are the parts of connecting rod?

4. What are the applications of connecting rod?

5. What are advantages of connecting rod?

RESULT

Thus the 3D assembly of the connecting rod has been created on the software solid edge

with accurate dimension and withal respects.

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FACING

AIM

To write the part programming and simulation them to the given lathe job.

TOOLS AND EQUIPMENTS

1. CNC simulation software FANUC

2. CNC trainer software

PROCEDURE

1. To write the program for given job.

2. To type G and M CODES.

3. To give the tool size and stock dimensions.

4. Finally to run the machine to the operation.

PROGRAM

[BILLET X32 Z65]

G21 G98;

G28 V0 W0;

M06 T01;

M03 S1200;

G00 X34 Z2;

G94 X0 Z-1 F60;

X0 Z-2;

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X0 Z-3;

X0 Z-4;

G00 X34 Z2;

G28 V0 W0;

M05;

M30;

RESULT

Thus the part program was written and simulated for given job.

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TAPER TURNING

AIM

To write the part programming and simulation them to the given lathe job.

TOOLS AND EQUIPMENTS

1. CNC simulation software FANUC

2. CNC trainer software

PROCEDURE

1. To write the program for given job.

2. To type G and M CODES.

3. To give the tool size and stock dimensions.

4. Finally to run the machine to the operation.

PROGRAM

[BILLET X32 Z65]

G21 G98;

G28 V0 W0;

M06 T01;

M03 S1200;

G00 X34 Z2;

G00 X30;

G90 X32 Z-50 F45;

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G00 X32;

G00 X2;

G00 X28;

G01 X30 Z-50;

G01 X32;

G00 Z2;

G00 X27;

G01 X30 Z-50;

G01 X32;

G28 V0 W0;

M05;

M30;

RESULT

Thus the part program was written and simulated for given job.

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TURNING OPERATION

AIM

To write the part programming and simulation them to the given lathe job.

TOOLS AND EQUIPMENTS

1. CNC simulation software FANUC

2. CNC trainer software

PROCEDURE

1. To write the program for given job.

2. To type G and M CODES.

3. To give the tool size and stock dimensions.

4. Finally to run the machine to the operation.

PROGRAM

[BILLET X32 Z65]

G21 G98;

G28 V0 W0;

M06 T01;

M03 S1200;

G00 X34 Z2;

G90 X32 Z-50 F60;

X31 Z-50;

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X30 Z-50;

X29 Z-50;

X28 Z-50;

X27 Z-50;

X26 Z-50;

X25 Z-50;

G00 X34 Z2;

G28 V0 W0;

M05;

M30;

RESULT

Thus the part program was written and simulated for given job.

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THREAD CUTTING

AIM

To write the part programming and simulation them to the given lathe job.

TOOLS AND EQUIPMENTS

1. CNC simulation software FANUC

2. CNC trainer software

PROCEDURE

1. To write the program for given job.

2. To type G and M CODES.

3. To give the tool size and stock dimensions.

4. Finally to run the machine to the operation.

PROGRAM

[BILLET /20, 100]

[STOCK/170,100,0,-170]

[TOOL/ THREAD,60,50,15,90,0,0]

G50 X200 Z220;

G00 X120 Z182 S2000;

G76 P011260 Q100 R200;

G76 X87 Z50 P5000 Q2500 F8;

G00 X200 Z220;

M02;

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RESULT

Thus the part program was written and simulated for given job.

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STEP TURNING

AIM

To write the part programming and simulation them to the given lathe job.

TOOLS AND EQUIPMENTS

1. CNC simulation software FANUC

2. CNC trainer software

PROCEDURE

1. To write the program for given job.

2. To type G and M CODES.

3. To give the tool size and stock dimensions.

4. Finally to run the machine to the operation.

PROGRAM

[BILLET X32 Z65]

G21 G98;

G28 V0 W0;

M06 T01;

M03 S1200;

G00 X32 Z2;

G90 X32 Z-50 F60;

X31 Z-54;

X30 Z-54;

X29 Z-54;

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X28 Z-54;

X27 Z-54;

X26 Z-54;

X25 Z-36;

X24 Z-36;

X23 Z-36;

X22 Z-36;

X21 Z-36;

X20 Z-36;

X19 Z-18;

X18 Z-18;

X17 Z-18;

X16 Z-18;

X15 Z-18;

X14 Z-18;

G00 X34 Z2;

G28 V0 W0;

M05;

M30;

RESULT

Thus the part program was written and simulated for given job.

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LINEAR INTERPOLATION

AIM

To write the part programming and simulation them to the given milling job.

TOOLS AND EQUIPMENTS

1. CNC simulation software

2. CNC milling software

PROCEDURE

1. To write the program for given job.

2. To type G and M CODES.

3. To give the tool size and stock dimensions.

4. Finally to run the machine to the operation.

PROGRAM

G21 G41;

(STOCK/BLOCK 125,135,20,8,-8)

G28 V0 W0;

M06 T01;

(TOOL/MILL 8,8,16,8)

M03 S1000;

G00 X0 Y0 Z5;

X50 Y25;

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G01 Z-10 F45 M08;

X75 Y25;

X100 Y50;

X100 Y85;

X75 Y110;

X50 Y110;

X25 Y85;

X25 Y50;

X50Y25;

G00 Z5 M09;

G28;

M05;

M30;

RESULT

Thus the part program was written and simulated for given job.

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CIRCULAR INTERPOLATION

AIM

To write the part programming and simulation them to the given milling job.

TOOLS AND EQUIPMENTS

1. CNC simulation software

2. CNC milling software

3. Software Pentium IV

PROCEDURE

1. To write the program for given job.

2. To type G and M CODES.

3. To give the tool size and stock dimensions.

4. Finally to run the machine to the operation.

PROGRAM

G21 G41;

(STOCK/BLOCK 160, 120, 20, 5,-5, 10)

(TOOL/MILL 8, 2, 60, 2)

COLOR 255,255,255;

M06 T01;

M03 S1000;

G00 X0 Y0 Z5;

G00 X50 Y20;

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G01 Z-10 F45 M08;

G01 X110 Y20;

G02 X140 Y50 R30;

G01 X140 Y130;

G02 X110 Y160 R30;

G01 X50 Y160;

G02 X20 Y130 R30;

G01 X20 Y50;

G02 X50 Y20 R30;

G00 Z5 M09 ;

G00 Z5 M09;

G28;

M05;

M30;

RESULT

Thus the part program was written and simulated for given job.

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DRILLING CYCLE

AIM

To write the part programming and simulation them to the given milling job.

TOOLS AND EQUIPMENTS

1. CNC simulation software

2. CNC milling software

3. Software Pentium IV

PROCEDURE

1. To write the program for given job.

2. To type G and M CODES.

3. To give the tool size and stock dimensions.

4. Finally to run the machine to the operation.

PROGRAM

G21 G41;

(STOCK/BLOCK 160, 120, 20, 5,-5, 21)

(TOOL/DRILL 10, 120,50)

(COLOR 255,255,255)

M06 T01;

M03 S1000;

G00 X0 Y0 Z5;

G83 X40 Y40 Z-15 R0.5 Q3 M08 ;

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X80 Y90 ;

X120 Y135 ;

G00 Z2 M09;

G28;

M05;

M30;

RESULT

Thus the part program was written and simulated for given job.

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PREPARATORY FUNCTION

(G -CODES)

G00- Fast transverse

G01- Linear interpolation

G02- Circular interpolation(c.w) G03-

Circular interpolation(c.c.w) G04-

Dwell

G20-Imporial (input in inches)

G21- Metric (input in mm) G28-

Go to reference

G40- Cutter compensation cancel

G41- Cutter compensation right G42-

Cutter compensation left G50- Co-

ordinate setting

G70-Finishing cycle

G71- Stock removal in turning

G72- Multiple facing

G73-Pattern repeating

G74- drilling

G76- Multiple thread

G81- Drilling cycle

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G90-Turning cycle

G94- Facing cycle

G96- Constant surface

G97- Variable surface

G98- Feed per minute

G99- Feed per revolution

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MISCELLANEOUS FUNCTION

(M - CODES)

M00- Program stop M02-

Optional stop M03-

Program end M04-

Spindle forward M05-

Spindle stop M06- Tool

change M08- Coolant on

M09- Coolant off M10-

Vice open M11- Vice

close M62- Output

1ON M63- Output 2ON

M64- Output1OFF

M65- Output 2OFF

M60- Wait input 1ON

M67- Wait input 10FF

M76- Wait input 2OFF

M77-Sub program call

M98-Sub program exit

M99- Sub program exit

M30- Program and rewind

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