chines te products - amazon s3 · 2016. 12. 21. · 3 wrapping t-dt-b f-corrugated foil dt-f-v 2255...
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AUTOMATIC WRAPPING MACHINESFOR CHOCOLATE PRODUCTS
M.C. Automations S.r.l.Via G. Rossa, 30 - 40033 Casalecchio di Reno (Bologna) ItalyPh. +39 051 6132414 - Fax +39 051 [email protected] - www.mcautomations.it
We add value with our true focus on individual customer needs, seek innovation in a modern,
flexible and lean company structure.
1
Double Twist
Top Twist
Gift Wrap
Bunch
Fancy
Side Twist
STYLES
The success of our
Group originates from
close co-operation with
our Customers.
It is our purpose
to contribute to
the triumph of your
products in the ever
so competitive market
place.
Envelope
Portfolio
Cardboard
Vienna
2
B-EW
MC1
AVAILABLE FEEDING SYSTEMS(see relevant section)
900 350
1355
2080
1300
780
Intermittent motion wrapping machine suitable for solid and filled
chocolates with flat bottom, symmetrical and not, moulded and enrobed
such as pralines, napolitains, bars, batons, nougats, chocolate enrobed
fruits, jelly and marshmallow.
Its unique electro-mechanical configuration makes it possible to combine
different wrapping styles in one machine.
The wrapping style change over is easy and can be completed in very
short time, there is no need for any adjustments thanks to
precise fixed positions for all size parts.
The intermittent motion of the four-positions
wrapping station and the continuous
motion of the wrapping material
unwinding system are synchronised by
special paper grippers patented by M.C.
Automations.
It is always possible to transform the
MC1 to handle a new wrapping style by
replacing the wrapping group, feeding
system, and/or the discharge devices
according to your new needs.300/min.
BOERO
INTERMITTENT MOTION WRAPPER
3
WRAPPING
T-DT-B
F-CORRUGATED FOIL
DT-F-V
2255
755
2335
625
1570
MC1S DT-F
320/min.
Exceptionally versatile machine for Double Twist and rolled aluminium foil wraps. Product feeding from vibrating hopper.Change over time for wrapping style with the same size product is less then 20 minutes, or 40 minutes when the product shape and dimensions change.
4
EWBOERO
MC2
B
AVAILABLE FEEDING SYSTEMS(see relevant section)
900 240
1355
2220
1300
920
MULTISTYLE WRAPPER
Modular intermittent motion Multi-style wrapping machine
suitable for solid and filled chocolates with flat bottom,
moulded and enrobed in several wrapping styles such as:
Double end Twist, Bunch, Envelope, Portfolio, Fancy, Vienna,
Top and Side Twist.
The easy replacement of the folding group along with the
servo driven unwinding of wrapping material, with memorised
set-up programs, make the
change over of wrapping
style and size parts quick
and easy, with no need
to access the internal
mechanical parts.
The intermittent motion of
the four-positions wrapping
station and the continuous
motion of the wrapping
material unwinding system
are synchronised by special
paper grippers patented by
M.C. Automations.400/min.
55
1735
2270
5200
IT IS ALWAYS POSSIBLE
TO COMBINE IN ONE
MACHINE THE WRAPPING
OF SPHERES AND PRODUCTS
WITH FLAT BOTTOM.
THE VIBRATING HOPPER AND THE CHICANE ARE
COMPATIBLE AND THE PRODUCTION CAN BE
SWITCHED IN FEW MINUTES.
WRAPPING
DT
T
F V
MC2 DTFor spheres and more...
IT IS ALWA
MC2 DTFor spheres and
INE IN ONE
THE WRAPPIN
RES AND PRODUCTS
T BOTTOM.
ATING HOPPER AND THE CHICANE ARE
BLE AND THE PRODUCTION CAN BE
D IN FEW MINUTES.
AYS POSSIBLE
NG
DUCTS
E
6
EW
OMNIA6 HIGH SPEED MULTISTYLE WRAPPER
V
30-50
18-3
2
B
Ø 18-356-27
20-506-25
18-3
5
Ø 22-35 25-4510-25
10-24
20-3
2
F
22-504-25
18-3
5
20-3
2
FF
18-3
5
22-5
BBBBB
EW18
-35
AVAILABLE FEEDING SYSTEMS(see relevant section)
Welcome to the model OMNIA6,
the NEW GENERATION multistyle wrapping
machine, fast and compact.
Perfect to be integrated in full automatic
systems linked to the production thanks to the
configuration with in-line feeding and reduced
foot print.
Wrapping style change over is carried out in 60
MINUTES; it has never been faster in wrapping
machines running such a speed.
Product size change over takes 30 MINUTES.
the OMNIA6 offers the flexibility that all our
customers need to switch the production in
real time.
Focus on TOPICS of OMNIA6:
• Servo driven product in-feed conveyor belts, to speed up products moving with no back pressure
• Servo driven film unwinding, with cutting length set from HMI and ergonomic location of reel
holders, now closer to the film cutting station to provide the best accuracy in film tracking
• SIX-stations rotary head housing the wrapping groups in strategic positions to allow fast change over.
400÷600/min.
7
TDT BOERO
Ø 18-34 22-5010-25
9-25
18-2
8
Ø 20-34 20-40
9-25
10-24
18-3
0
Ø 25-3122-27
18-27
14-25
22-2
7
Gentle and smooth product handling is provided by our complete range of feeding and distribution systems, suitable for high speed and offering true cantilever construction and fast “tool-less” belt replacement.
WRAPPING
3700
1000
14000
6200
1530
840
2600
8
GW
MC3 The MC3 is a series of wrappers dedicated to specific wrapping styles, and flexible for the number of products which are possible to handle. All MC3 machines are “user friendly” resulting from cantilever construction, at the same time the MC3 machines are very compact and easily accessible. As a result maintenance and cleaning are reduced to an absolute minimum. The wrapping style change over is easy and can be completed in very short time, there is no need for any adjustments thanks to precise fixed positions for all size parts.
Twist wrapper for flat bottom products, eggs and spheres.Foil is neatly twisted on the product top, and when flexible material is used, the top twist can be closed with a self-adhesive band.
B-C
250/min.
200/min.
Specifically designed for foil wrapping of flat bottom and spherical products, optional application of top sticker and paper cup on bottom.
2255
1345
2950
1345
AVAILABLE FEEDING SYSTEMS(see relevant section) WRAPPING
9
Foil wrapper for spherical products hollow and filled with optional application of tear tape for easy opening or sticker showing bar code or product information.
SFDT-B
bar code or productinformation.
Flexible machine suitable for the wrapping of flat bottom and spherical products in several wrapping styles. The products are loaded by robotic system into the machine’s pocketed in-feed belt.
300/min.
SF
B-CB
200/min.
180-250/min.
Foil wrapper for flat bottom products. A specific station is provided to glue a shaped cardboard piece on the bottom of the product.
3150
1530
2125
1800
10
MC4TBTwo step machine for wrapping chocolate
tablets and bars, first with aluminum
with heat seal on three sides, second an
external wrap with paper or cardboard
closed by hot melt.
Continuous motion servo driven in-feed
belts to assure gentle and accurate
product handling for both plain products
and for products with inclusions.
The revolutionary rotary wheel cycles the
products through six working stations,
performing a tight wrap with perfect foil
heat sealing and flat bottom folds.
The MC4TB’s superior mechanical and electronical configuration
make it today’s fastest “tablet and bar” wrapper available on the
market with speed up to 220 products per minute for 100 gr tablet.
True cantilever design for full access to each working station, and
machine lay-out with in-line product feeding and product discharge,
offer important system design advantages and floor space saving.
Our conveyor belt systems are specifically
designed for the feeding of bars and tablets
and are offered in various configurations to
allow the most appropriate putting in place
even when space is restricted.even when space is restricted.
PRODUCT SIZE RANGE
Length MIN. 90 - MAX. 220 mmWidth MIN. 40 - MAX. 90 mmHeight MIN. 6 - MAX. 20 mm
1500
2214
8663550
1100
HIGH-SPEED WRAPPER for CHOCOLATE TABLETS and BARS
220/min.
WRAPPING and CARTONINGAVAILABLE FEEDING SYSTEMS (see relevant section)
11
MC1EWB and WRAP-SThe smart combination of our well known wrapper
MC1EWB and our NEW wrap around cartoner WRAP-S,
finally allows to wrap and carton
chocolate bars in one single line offering
a very compact foot print.
The MC1EWB is one step machine for the wrapping
of chocolate bars with one or two wrapping
materials.
Bottom closure by heat-sealing station or
hot melt glue. Evacuation of wrapped products
on horizontal conveyor belt synchronized
with the in-feed belt of the cartoner.
The WRAP-S is the most simple and versatile wrap around
cartoner capable to handle many different carton styles to accomplish the
market demand.
Flat blank pick-up, in-feed conveyor belt, product pusher and carton transport belt are all
independently servo driven.
Size change over easy and fast, regulations by numerical scale hand-wheels and fast clamps; flat
blank magazine size plate easy to remove and adjustments of carton lug-conveyor from HMI.
True cantilever construction of working stations and transport belt for easy cleaning and
maintenance.
COMBO LINE FOR WRAPPING AND CARTONING OF BARS
WRAPPING and CARTONING
EWB
CARTON SIZE RANGE
Length MIN. 90 - MAX. 210 mmWidth MIN. 65 - MAX. 100 mmHeight MIN. 9 - MAX. 15 mm
11700
1000
6900
1430
6900
300/min.
WH
LW
BAR SIZE RANGE
Length MIN. 64 - MAX. 100 mmWidth MIN. 15 - MAX. 28 mmHeight MIN. 8 - MAX. 15 mm
AVAILABLE FEEDING SYSTEMS (see relevant section)
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Manual Feeding System
MCA3 - MCA4 - MCA5
MCA2DB - MCA3DB - MCA4DB
1355
2600
1300 1300
770
160
270
680
600 1000
2200
965
600
MCA3
600 600 1000 728
615
1040
1655
2928
710490MCA4
7453145
710490
600600600600
1645 10
3061
5
110MCA5
270
615
16006001000
MCA2DB
2200600 6001000
615
270
MCA3DB
2400
600 600 600 600
615
270
MCA4DB
22002200MCA3
Automatic Feeding Systems with Take Off Arms
Automatic Feeding Systems
13
TSW Automatic Feeding Systems with Product Deviators
TSW Automatic Row Removal Stations
TSW Automatic Feeding Systems with Robot
Sy
14
THE MACHINE CHOICE DEPENDS ON THE WRAPPING STYLE,
Ø 20-60
Ø 8-258-28
8-25
25-50
18-30
Ø 20
-32
Ø 25-32 25-38
25-408-22
20-4
0
16-60
Ø 25-30
15
THE SPEED TO BE ACHIEVED AND WHAT THE MARKET NEEDS.
Ø 18-35
Ø 35-60
Ø 18-35
Ø 20-35
18-50
5-28
6-20
12-35
5-28
max.
65ma
x. 65
max. 35 max. 35
21-3
5
Ø 20-35
18-406-20
18-3
5
OPTIONS- additional reel holders - automatic reel splicing device- print registration- horizontal out-feed belt for wrapped products- heat sealing device- hot melt device- cold seal on two or three sides with easy opening- tear tape device- labelling unit- ink-jet coder
TECHNICAL DATA
Power supply ................. 400/480 Volt three phase + ground -50/60 HzPower consumption ........ 2 KWNoise level .................... less than 75 dB (A)Weight ........................... 1600 kg approx.
Web width (W)mm 20÷190 (MC1-MC3)mm 20÷160 (MC2)mm 20÷140 (OMNIA6)
70-76
300 MA
X
W
16
1) Chocolate moulding line
2) Row aligner with rejection of misaligned
products (MD option)
3) Gondola buffer
4) Foil wrapping machine
5) Product turning belt
6) Low contact feeder
7) Flow-pack machine
8) Box forming, filling and closing with top
loading robots
Single SourceTurnkey Solutions
5
3
67
1
4
2
2 3
4
5
7
8
1
8
Supply of integrated systems from
the chocolate moulding through
the secondary packaging including
buffers and distribution systems.
6
We add value with our true focus on individual customer needs, seek innovation in a modern,
flexible and lean company structure.
AUTOMATIC WRAPPING MACHINESFOR CHOCOLATE PRODUCTS
M.C. Automations S.r.l.Via G. Rossa, 30 - 40033 Casalecchio di Reno (Bologna) ItalyPh. +39 051 6132414 - Fax +39 051 [email protected] - www.mcautomations.it