chubb presentation on concrete detailing

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    WS Atkins

    Bridge Engineering

    Research Activities

    Mike Chubb

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    WS Atkins Bridge Engineering Research

    Deteriorated reinforced concrete structures

    Lab testing of rc specimens

    Hidden strengths of structures

    Testing of rc slabs for shear distribution

    Precast deck panels for composite bridges ULS, SLS and fatigue testing

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    Deteriorated ReinforcedConcrete Structures

    Investigation by WS Atkins and

    Testing at Westminster University

    Desk Study Testing

    Amendments to BD44 Assessment Rules

    Draft BA Advice Note

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    Deteriorated Reinforced Concrete Structures

    Scope Corrosion affected reinforced concrete

    loss of section delamination of cover

    Cause Chlorides Carbonation

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    Desk Study - Effects

    Low or reduced cover

    Delamination

    Corrosion

    Loss of section of reinforcement

    Weakened concrete

    Cracking

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    Conclusion

    Assessment standards not adequate fordeterioration

    Need data on:-

    bond for reduced cover

    effect on corrosion of reinforcement

    effect of weak concrete

    effect of cracking on strength

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    Testing

    Bond Tests 132 No

    Beam Tests 65 No

    Slab Tests 10 No

    Column Tests 3 No

    Punching Tests 3 No

    Cracked Model Tests 12 No

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    Bond Testing

    Pull Out Tests

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    Bond Testing

    Variables Concrete strength

    Bar type and diameter

    Link type, spacing and diameter

    Clamping (from bearings)

    Top or bottom cast

    Cover including effects of delamination

    Corrosion

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    Bond Testing Results

    Laboratory Induced Corrosion

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    Unbonded Loss of Flexural Strength

    Ultimate Moment

    of Resistance

    for bonded and

    unbonded

    reinforcement

    in beams

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    Amendments to BD44

    Accounts for:

    Loss of cover

    Corrosion of reinforcement

    Cracking

    Clamping of bearings

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    Rebar Anchorage

    Build-up of Bar Capacity fromCurtailment or Corrosion Point

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    Amendment to BD44

    Regans Method

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    Amendment to BD44

    CAUTION

    Deterioration is on-going

    Record present condition Delamination not easy to accurately record

    Corrosion very difficult to estimate

    Allow for future trend

    Delamination is a sudden event

    Corrosion is progressive

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    End

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    End

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    Deterioration Process

    Deterioration Process

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    Bond Testing Results

    Corrosion and Delamination

    half barrel equivalent

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    Corroded Links

    Results

    Over-conservative to ignore strength of

    corroded links

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    Desk Study - Identified Causes

    Original construction defects Shrinkage

    Overstressing

    Chemical attack

    Corrosion

    Climatic Hazard events

    Construction detailing

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    Desk Study - Effects

    Low or reduced cover

    construction defects

    stable delamination due to corrosion

    progressive deterioration

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    Desk Study - Effects

    Loss of section reinforcement due tocorrosion

    pitting uniform rusting

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    Desk Study - Effects

    Weak Concrete honeycombing

    substandard mix

    chemical attack

    cracking

    shrinkage overstressing

    chemical eg, ASR, TSA

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    Laboratory Testing

    Objectives

    Study bond strength variations

    Study failure modes with delaminatedcover

    Shear in cracked beams

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    Restrained Beam Tests

    Bond notadditive

    between

    bars withdifferent

    stirrup

    restraint

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    Amendment to BD44

    Loss of Cover - Strength

    slenderness of columns and walls

    reduced cross-section for flexure shear strength reduced in slabs and

    beams

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    Amendment to BD 44

    Where the longitudinal reinforcementis insufficient or is insufficiently

    anchored, the shear link capacity shall

    be proportionately reduced.

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    Amendment to BD44

    Corrosion of Main Reinforcement

    reduced section

    take account of bond

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    Amendment to BD44

    Analysis

    Reinforcement strength from anchorage

    bond

    Regans method

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    Amendment to BD44

    Regans MethodForce in bar at x

    Moment

    Lever ArmShear

    Angle of shear failure plane to horizontal

    Stirrup spacing along beamEffective area of row of stirrups across beam

    Stress in stirrups (0.87 x yield)sv

    sv1

    x

    f

    AS

    VZ

    M

    F

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    Amendment to BD44

    Corrosion of Link Reinforcement

    compression bar effectiveness reduced

    shear effectiveness partly reduced torsional capacity reduced

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    Shear with Corrosion

    Corroded corners of links

    50% of actual loss

    If actual loss >67% beam is toocorroded to assess

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    Shear with Vertical Cracking

    2-3 mm cracks25% loss of concrete contribution

    7 mm cracks

    no concrete contribution