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Chuck Shalley The Engineering Enterprise CFRT 8/27/04

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Chuck ShalleyThe Engineering Enterprise

CFRT 8/27/04

Parallel Redundant Configuration

CFRT 8/27/04

Parallel Redundant UPS

ADVANTAGES• Load sharing capability• N+1 redundancy of modules• Expandability to match load requirements• Simple, economical solution

DISADVANTAGES• Single UPS output bus• Not “downstream” fault tolerant• Exposure to disturbances during maintenance periods (8

hrs./yr.)

CFRT 8/27/04

Isolated Redundant Configuration

CFRT 8/27/04

Isolated Redundant UPS

ADVANTAGES• Multiple UPS output busses and power paths• Yields high functionality at a reasonable cost• Step load to redundant module for single failure is moderate• Good fault tolerance

DISADVANTAGES• Limited by KW rating of redundant UPS module or system• Cascading failure upon redundant UPS module outage or loss

of control (single synch system)• Complex downstream distribution

CFRT 8/27/04

Block Redundant Configuration

CFRT 8/27/04

Block Redundancy Configuration

• Design Overview

• Reliability Considerations

• Maintainability

• Cost Considerations

CFRT 8/27/04

Distributed Redundant Configuration

CFRT 8/27/04

Distributed Redundant UPS

ANTICIPATED RELIABILITY

• N+1 redundancy for all components.• Very good independent /isolated UPS modules and

downstream distribution.• Each UPS has its own static by-pass switch.• Downstream ASTS/PDU’s are critical.

CFRT 8/27/04

Distributed Redundant UPS

MAINTAINABILITY

• Outstanding due to “power cell” approach.• One entire UPS system and downstream power distribution

system can be isolated and deenergized. • Easy to service and test.

CFRT 8/27/04

Distributed Redundant UPS

EQUIPMENT COSTS

• N+1 redundant UPS system (3-1000 KVA) : $600/KVA• Downstream redundancy: $350/KVA** Equipment price for ASTS’s and 2nd PDU transformer for a 2000 KVA,

N+1 power distribution system.

CFRT 8/27/04

Distributed Redundant UPS

ADVANTAGES• Good for large load applications…”power cells”• Load sharing ability & expandibility• Independent/isolated power paths• Fault tolerant…N+1 throughout• Ease of testing

DISADVANTAGES• Sync control system is critical• ASTS’s required for redundancy• Dual transformer PDU’s are recommended• Downstream distribution is costly

CFRT 8/27/04

“2N” UPS Configuration

CFRT 8/27/04

UPS Equipment Costs

UPS EQUIPMENT COSTS• Small Systems (<750 KVA): $550/KVA*• Large Systems (>1500 KVA): $600/KVA**Equipment purchase price, tax and mark-up for static UPS with 10 yr.

VRLA battery for small systems and 20 yr. VRLA (Deka) battery for large systems.

DOWNSTREAM DISTRIBUTION EQUIPMENT• $350/KVA**Equipment price for ASTS’s and 2nd PDU transformer for a 2000KVA,

N+1 power distribution system.

CFRT 8/27/04

2N UPS

ADVANTAGES• Multiple modules and multiple systems• Complete “A” & “B” system separation• Maintain redundancy…maintenance and failures• Highly reliable…no cascading failures

DISADVANTAGES• Equipment intensive (40% used for load)• Floor space requirements• High cost

CFRT 8/27/04

Automatic Static Transfer Switch on PDU Input

SOURCE 2SOURCE 1

STS1 STS2CB1 CB2

CB3 CB5CB4

K1 K2

K3K2 K3K1

225A 225A225A

ISOLATIONTRANSFORMER

MICB

250 AMP.STATIC

TRANSFER SWITCH

EQUIPMENTCOST IS$48,000

150 AMP.POWER

DISTRIBUTIONUNIT

Automatic Static Transfer Switch on PDU Output

CB5

STS1 STS2CB1 CB2

CB3CB4

K1 K2

K3K2 K3K1

225A 225A225A 225A 225A225A

ISOLATIONTRANSFORMER

SOURCE 2

MICB2

SOURCE 1

ISOLATIONTRANSFORMER

MICB1

PDU #1150KVA

400 AMP. STATIC TRANSFER SWITCH

EQUIPMENT COST IS $66,000

PDU #2150KVA

Fundamentals of High Availability Design

1. Configure Systems in Independent Blocks

2. Move Single Points of Failures as Close to the Load as Possible

3. Maintain Two Independent Sources of Power to the Critical Load

4. Keep it Simple/Minimize Human Intervention

CFRT 8/27/04