Factory Modernization Project

Cibuni Tea Estate

West Java, Indonesia

Camellia Tea Consulting

Sipef is a Belgian agro-industrial company listed on NYSE

- Euronext Brussels.

The company mainly holds majority stakes in tropical

businesses, which it manages and operates.

The group is geographically diversified and produces

various commodities, principally palm oil. Its investments

are largely ventures in developing countries.

ESTATE

Cibuni Tea EstateWest Java, Indonesia

Camellia Tea Consulting

OLD FACTORY

Camellia Tea Consulting

OLD FACTORY -2Camellia Tea Consulting

OLD SORTING ROOM

Camellia Tea Consulting

LAYOUT DRG-1Camellia Tea Consulting

FACTORY LAYOUT-2Camellia Tea Consulting

START OF DEVELOPMENTCamellia Tea Consulting

FACTORY DEVELOPMENT - 2Camellia Tea Consulting

CONSTRUCTION -1Camellia Tea Consulting

CONSTRUCTION-2Camellia Tea Consulting

CONSTRUCTION-3Camellia Tea Consulting

CONSTRUCTION -4Camellia Tea Consulting

MACHINERY INSTALLATIONCamellia Tea Consulting

ECON-SUPER (Leaf Conveyor)Camellia Tea Consulting

OPEN WITHERING TROUGHSCamellia Tea Consulting

Balanced Green Leaf SifterCamellia Tea Consulting

LEAF PROCESSING - CTCCamellia Tea Consulting

LEAF PROCESSING – CTC 2Camellia Tea Consulting

CTC SECTION – TAPER GOOGIECamellia Tea Consulting

FERMENTING-1Camellia Tea Consulting

FERMENTING-2Camellia Tea Consulting

DRYING-1 (Kilburn F B Dryer)Camellia Tea Consulting

DRYING-2 (Kilburn FB Dryer & Cyclone)Camellia Tea Consulting

DRYING (Re- Cycle Bin)Camellia Tea Consulting

General Arrangement Kilburn FBDCamellia Tea Consulting

DRYER DISCHARGECamellia Tea Consulting

Camellia Tea Consulting

CTC SORTING – (Pre Sorter)

SORTING & STORAGE BINSCamellia Tea Consulting

ORTHODOX ROLLING ROOM-1

Camellia Tea Consulting

ORTHODOX SORTING - 1Camellia Tea Consulting

ORTHODOX SORTING - 2Camellia Tea Consulting

30000

3000030000

30000

15000

15000

7500

7500

7500

7500

1350

12001200

1350

1350

12001200

1350

Road

6538

7756

7500

7500

7756

653850005000

FERMENTING

48504850

SORTING48504850

1350

1350

48504850

1350

1350

1350

1350

PLANPLAN

CTC

25000

2500025000

25000

KVFBD

1680016800

LGG

L

ELEVATIONELEVATION

1623616236

100100

C. F .M.C. F .M.

22838

20000

WIT

HER

ING

TR

OU

GH

S

20000

22838

S K SHARMA

PLAN & DRAWN BY

2076120761

22838

41342

5851

2838

STEPS UP

STEPS UP

6000

6000

5000

4000

TR

AN

SFORM

ER

RO

OM

6M

x6MLT

GEA

R6m

X 4

M

HT

GEA

R6M

x 5

M

GENER

ATOR ROOM

4M x 1

5M

4000

1500

0

4030

7000

ENTRANCE

GATE

5M WIDE ROAD

GL

3500

3500

3000

30480

6000

4 CTC x 2 Fermenting x 2 Dryers

Camellia Tea Consulting

:JOBSITE LOCATION

DRAWING TITLE :

CUSTOMER

GG JOB NO.

PROJECT NAME

:

:

:

DRAWING NO.

E

FBUILDING NO. :

D

B

C

7

A

81 2 3 4 5 6

1

F

E

D

C

B

A

2 3 4 5 6

FRAME CROSS SECTION @ GL. B

FRAME CROSS SECTION @ GL. C

FRAME CROSS SECTION @ GL. D & E

FRAME CROSS SECTION @ GL. A

20

A

23

JHF

23

16'

J

1

V

R

P

FRAME CROSS SECTION @ GL. F

3

4

5

6

7

9

10

11

13

14

15

12

8

De

taile

d S

tru

ctu

ral D

raw

ing

Camellia Tea Consulting

CTC SORTING LAYOUT (2-Lines)

Camellia Tea Consulting

SIDE VEIW

PLAN

ELEVATION

S K SHARMADRN

DRG. NO.

TITLE

SCALE

DATE

ALL DIMENSIONS ARE IN M.M.

2,770

1,535

2,770

1,0

00

83

0

63

5

730

6557001,7751,7755502,640

170

1,2

70

3357001,250

95

0

1,3

10

AIR COOLING FAN

GEAR BOX

CARDON SHAFT

G.B. PULLEYV- BELTSMOTOR PULLEY

GEAR BOX GEAR BOX

AIR COOLINGDUCTS

C.T.C MACHINE

C T C - QUADRUPLEX (4-Cut)

SKS / VIETNAM / 005

15 June 2009

2,770

1,1

70

1,775

11065

AIR COOLING FAN

AIR COOLINGDUCTS

GEAR BOX

MACHINE

REFER

4 CUT – CTC MACHIME

Camellia Tea Consulting

540

925 490

1115

2035

925

150

PLAN

ELEVATION SIDE VEIW

HOPPER

S.S. CYLINDERGABLE

GEAR BOX

SIDE BAR

BRIDGE

S.S. TRUNION

BELT GUARD

RO

TO

R V

AN

E

Camellia Tea Consulting

Continuous Fermenting Machine

L H DRIVE

10

0

1,2

50

725

2,1

50

1,2

50

2,165

2,900

25,395

24,000

1,4

85

S.K.DE

G.WILLIAM

DRN

CHKD

APPD DRG. NO.

TITLE

SCALE

DATE

C.F.M. M-24.

O.P.BAHETIGOPL/CIBU/INDO/006

100 1,355100100

1,260 2,900765150

G.L.

TYP

TYP

1,3

50

1,7

95

C. F. M

ELEVATION

PLAN

Camellia Tea Consulting

KILBURN EE 5Camellia Tea Consulting

Orthodox Fermenting & Drying (Schematic)

36. CONVEYOR17. CONVEYOR DRN

ALL DIMNS IN MM

19. CONVEYOR20. CONVEYOR

18. CONVEYOR38. VIBRO SORTER

40. CONVEYOR39. ARNOTT SORTER

37. TEA BREAKER

LAYOUT - ORTHO FERM + DRYING

APPD

CHKD

DRG. NO.

40000

E- CONVEYOR

15400

34000

36100

32650

33800

B I N S

2500 TYP

760

760

3. CTC TRIPLEX MACHINE

15. ROTORVANE FOR ORTHODOX16. ROTARY ROLL BREAKER

1. BALANCED GREEN LEAF SHIGTER

11. ROLLING TABLE SINGLE ACTION 12. ROLLING TABLE DOUBLE ACTIOJN

HUMIDIFICATIONPLANT

OVERFLOWDRAIN

7925

10340

5000

22

50

0

4300

SL.

8. CONVEYOR

10. DF HEATER

14. CONVEYOR

9. KILBURN DRIER

13. GOOGIE 12 FT.

2. ROTORVANE

4. CONVEYOR5. GOOGIE6. CONVEYOR7. CFM

4580

DF

HEATER

2500

MACHINES

14

00

TRAY DRYER

5000

12

50

16

25 DF

HEATER

DF

HEATER

FAN

LL

5000

1500 1830

TRAY DRYER

TRAY DRYER

25

00

5000

HEATER

DF

2500

TRAY DRYER

OLD

89

50

167

00

21

95

5150

SL. MACHINES

24. TRAY DRIER - NEW23. TRAY DRIER ( OLD)22. E - CONVEYOR

/ SADDLE / GUMLAH21. FERMENTING TROUGH

26. CONVEYOR

35. PENTAGON34. CONVEYOR33. CONVEYOR32. CONVEYOR31. MIDDLETON

29. CONVEYOR28. CONVEYOR27. CONVEYOR

30. BUCKET ELEVATOR

25. DF HEATER

2200 600

750

MACHINESSL.

52. COLOUR SORTING MACHINE

49. PUCCA SORTER

51. TROUGH FANS50. HUMIDIFICATION PLANT

41. CONVEYOR42. CONVEYOR43. CONVEYOR44. CONVEYOR45. CONVEYOR

47. CONVEYOR48. CONVEYOR

46. BUCHANAN BREAKER

17100

12

00

28

453

50

130

005

000

3000

22

45 22

28

45

800

900

21

40

150

910

ROOM

PUMPING

36

20

12

20

80022

500

PVC LOUVERS

BAFFLE PLATE

DOOR

ELEVATION OF TRAY DRIER & DF HEATER

55

00

40

00

G.L.

FRONT ELEVATION OF FERMENTING TROUGH

23

15

HO

LD

FA

ST

23

65

BA

FF

LE

PL

AT

E

EL

IMIN

AT

OR

G.L.

17

80 1050

20

00

0

PRINT--

ACAD

S.K.SHARMA

19/07/02

SCALE

DSGN

DATE TITLE

NTS

1:1

1200

48

00

72

00

600

12

00

60

00

DA

MP

ER

FA

NS

890

1800/2

700/3

300

SID

E

EL

EV

AT

ION

O

F F

ER

ME

NT

ING

T

RO

UG

H

610

21

40

158

910

ROOM

PUMPING

ASK IF IN DOUBT

71

65 89

35

G.L.

I Lang

VIETNAM PROJECT

SKS/VIET/007

FREMENTING ROOM + DRYING ROOM

Camellia Tea Consulting

GREEN LEAF SIFTERS

S SHARMA

To Rolling Tables

GREEN LEAF

FROM

GARDEN

Conveyors

GOOGIES

WINNOVER

Feed Store

Distributor Hopper

LOADING

SORTED TEA

Auto

Batch Weigher

Ball

Seperator

SECOND FLOOR TROUGHS

FIRST FLOOR TROUGHS

GREEN LEAF

Leaf Feeding ORTHODOX SECTION

CT

C L

INE

IV

-36"

CT

C L

INE

III-3

6"

CT

C L

INE

II-

36"

CT

C L

INE

I -

36"

BE

LT

FE

RM

EN

TIN

G

FE

RM

EN

TIN

G M

AC

HIN

E

FE

RM

EN

TIN

G M

AC

HIN

E

FE

RM

EN

TIN

G M

AC

HIN

E

ST

AT

IC B

ED

DR

YE

R

FLU

ID B

ED

DR

YE

R

FLU

ID B

ED

DR

YE

R

FLU

ID B

ED

DR

YE

R

Pre Sorter 3

Pre Sorter 2

Pre Sorter 1

Princip

al S

ort

er

Secondry Fannin

gs

DustsB

rokens

Repeat

Gra

des

Secondries

Princip

al S

ort

er

(Mid

dle

ton)

Dusts

Bro

kens

Fannin

gs

Secondries

Pre

Packin

g S

ort

er

Packin

g C

onveyor

PROCESS FLOW CHART

CTC SECTION

Camellia Tea Consulting

FLOW CHART – ORTHODOX ROLLING1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

LEA F P R OC ESSIN G R O L L I N G T A B L E S F I R S T R O L L

ORTHODOX SECTION

Process - 4

(1st, 2nd & 3rd Fine to Leaf Grade

& Rejects to Indonesian style) Colour Sorter

Rolling First Fines (Leaf Gr) Rolling

Tables To Fermenting Tables

Second Second

Roll Rejects to Roll

Third Roll

Second Fines (Leaf Gr)

To Fermenting

Third Fines (Leaf Gr)

Rolling

Tables

Third

Roll

To Dryers

To

Sorting

To

Sorting

GOOGIE 1 GOOGIE 1A

GOOGIE 2 GOOGIE 2A

GOOGIE 3A

GOOGIE 3

Roto

rvane 1

RRB 1

Roto

rvane 2

RRB 2

F E R M E N T I N G

R O O M

DR

YE

R 4

DR

YE

R 3

DR

YE

R 2

DR

YE

R 1

From Dryers

B

I N

S

Packing Vibro

Camellia Tea Consulting

Flow Chart – Orthodox Rolling

From Withering Troughs

LEAF PROCESSINGORTHODOX SECTION

R O L L I N G T A B L E S F I R S T R O L L

Process - 1

(100 % Broken Grade - Indonesian Style)

To Rolling Tables

2nd Roll

Fines to RRB 1

Fines to RRB 1

R S

O E

L C

L O

I N

N D

G

Bulk 1 & 2 to R

Bulk 4 to Fermenting Fermenting T O

A L

B L

L

E

S

E

S

Big Bulk to Rejects

Fermenting To R Vane 3

Bulk 4 to Fermenting Bulk 3 to

To Sorting Fermenting D A ROLLERS

SECOND ROLL

Roto

rvane 1

Rotary 1

Ball Breaker

Rotary 2

Ball Breaker

Roto

rvane 2

FERMENTING

ROOM

Dryer 4

Dryer 3

Dryer 2

Dryer 1

GOOGIE 1

GOOGIE 3

Rotary 4

Ball Breaker

Rotary 3

Ball Breaker

Roto

rvane 3

Roto

rvane 4

Camellia Tea Consulting