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Cintas SafeWasher™ Parts Washing Systems

Training Guide

®

FS-1589 r.7.13

®

How the Service Works

How The Service Works:1. A SafeWasher Customer

Acknowledgement Form review of the customer account.

2. Professional installation of the SafeWasher parts cleaning unit.

3. Regular service visits to maintain OzzyJuice, change out the filter pad, and ensure the unit is clean and functioning properly.*

4. Check with management to ensure satisfaction.

Benefits:• Cleans as quickly as premium solvent

• Reduces operating cost

• Increases employee safety

• Safer to use

• Contains no toxic solvents

• Reduces health risks

• Safer for the environment

• Reduces environmental hazards

• Reduces environmental impact

• Reduces cradle-to-grave liability

• Reduces EPA paperwork

A b o u t t h e C i n tA S S A f e WA S h e r

* The prospect/customer is the generator and is responsible for proper characterization and disposal of any wastes in accordance with applicable local, state and federal laws and regulations.

2 | Cintas SafeWasher Product Application Booklet

FS-1589 r.7.13


FS-1589 r.7.13®

Cintas SafeWasher Review

The Cintas SafeWasher combines a powerful, aqueous-based degreasing solution (OzzyJuice) with a specialized particulate trap (OzzyMat) impregnated with safe, natural occurring microbes (Ozzys).

The patented Cintas SafeWasher allows the user to dramatically reduce waste streams, reducing the expense of hazardous waste removal and associated liabilities.


ozzyJuice: a non hazardous, aqueous based degreasing solution that is heated between a comfortable 99°–115° Fahrenheit.

ozzyMat: a microbe impregnated filter that traps the grit, dirt and larger pieces of grease and oil off the dirty parts. This is also how the microbes (Ozzys) enter the system.

ozzys: The microbes in the OzzyMat that continuously eat contaminants (grease, oil and other petroleum based products) out of the OzzyJuice leaving it clean and strong for every use.


FS-1589 r.7.13®

The Machine Basics

Cintas SafeWasher® Model SW-23Mobile Parts/Brake Washer

Basket for SW-23Nozzle Kit

False Bottom for SW-23Angled Brush Assembly

Additional Parts not Listed:• Power Cord Kit • Pump Fuse• Strap for Power Cord • Heater Fuse• Bulkhead Fitting

Mat Support Grid

Angled Brush

Stainless Steel Basket Strainer

Quick Release Pins

Fluid Level Assembly

Pump Kit

Snorkel Kit for Pump

Valve, Female Bushing

Sink Kitfor SW-23

Quick Disconnect Base

Overflow Valve

ClampSpin Weld

Dolly Kit

Quick Disconnect Plug

Control Box Lid

Toggle SwitchBoot Seal

5-LED Control Box 4135-CBASY

ProbeCall Customer Care

Heater for SW-23

8" Wheel and 8" Pin4" Caster (no brake)

Dolly Clips (Set of 4)


to Place order Call: 1-800-741-9221


FS-1589 r.7.13®

The Machine Basics

Probe Wire Connection

Pump Fuse1 amp

PumpConnectiontop-brown middle-blue bottom-green

Heater Fuse10 amp

Heating Coil Connectiontop-black middle-black bottom-yellow

Power CordConnectiontop-black middle-brown bottom-green



FS-1589 r.7.13®

How To Service the Cintas SafeWasher

S e r v i C e / t r o u b L e S h o o t i n g

Each week when we visit, we will:

1. Inspect the unit and make sure it is pumping and heating.

3. Check fluid level and add cleaning solution that evaporates during daily use.

2. Remove a layer of the filter and place in the SafeWasher waste receptacle. Once a month replace the filter pad and place in the SafeWasher waste receptacle.

4. Wipe down the unit to ensure it is clean.


FS-1589 r.7.13®

Troubleshooting

The Cintas Safewasher Won’t Pump

1. Check to see if the pump is clogged.

1. Check to see if the unit is low on fluid.

2. Check to see if the pump fuse is blown.

2. Check to see if the heater fuse is blown.

3. Pump has gone bad and must be changed out.

3. Probe has gone bad and must be changed out.

The Safewasher Won’t Heat

S e r v i C e / t r o u b L e S h o o t i n g


FS-1589 r.7.13®

Suggested Markets

Bottling Companies• Line machinery• Gaskets, chains and gears• Tools

Mining• Gears and parts for mining cars• Tools• Maintenance equipment

Mass Transit (MTAs)• Line machinery• Gaskets, chains and gears• Tools

Auto Care Centers• Brakes• Engine• Transmission

Golf Courses• Lawn mowers• Lawn maintenance• Blower, weed eater, etc.• Tools

General Manufacturing• General machinery• Maintenance equipment• Tools

Printing• Ink rollers• Screens• Gears/machinery

Aviation• Engine• Brakes• Maintenance tools

Marine Service• Inboard motor• Outboard motor• Tools

Auto Repair• Engine• Transmission• Various parts

General Maintenance• Machinery• Maintenance equipment• Tools

Food Production• Line machinery• Gears• Maintenance tools

P r o d u C t A P P L i C At i o n


FS-1589 r.7.13®

SW-1: Degreasing SolutionSW-1

this degreasing solution was designed to remove soil in ink processing, water and oil-based ink processing, and food production facilities.

Soils:• Crude oil • Hydraulic transmission fluid • Motor oil • Solder and flux • Creosote • Automotive varnish • Burned-on carbon • Cutting oils • Ink/toner • Animal fats


Printing Food Production

Certifications/Approvals: SCAQMD, NSF (continuation of USDA)


FS-1589 r.7.13®

SW-4: Heavy Duty Degreasing Solution

this degreasing solution was designed to remove very difficult soil on just about any application and excels in automotive, marine, fabrication and general manufacturing industries.

Soils:• Crude oil • Hydraulic transmission fluid • Motor oil • Solder and flux • Bearing grease • Automotive grease• Resin products • Fifth wheel grease• Creosote • Impacted grease• Burned-on carbon

Certifications/Approvals: DfE (Design for the Environment), Clean Air Solvent, NSF

SW-4


Automotive

Golf Courses

Mass Transit

Marine Service


FS-1589 r.7.13®

SW-6: Select Metals Degreasing SolutionSW-6

this degreasing solution was created with a rust inhibitor to prevent rust on delicate parts. it is not corrosive to a wide range of yellow and ferrous metals, such as copper cobalt, silver, magnesium, nickel, aluminum, titanium, cadmium, iron and steel. it has a wide range of approvals on parts used in the aircraft industry.

Soils:• Hydraulic transmission fluid • Motor fluid• Automotive grease • Resin products

Certifications/Approvals: Boeing D6, Aircraft Maintenance Specification, Sandwich corrosion, stress corrosion, hot corrosion, hydrogen embrittlement, titanium corrosion, stock loss corrosion


MiningAviation


FS-1589 r.7.13®

Product Application Matrix

Type of Contaminant SW-1 SW-4 SW-6

Crude oil excellent excellent good

hydraulic transmission fluid excellent excellent excellent

Motor oil excellent excellent excellent

Solder and flux excellent excellent good

bearing grease good excellent good

Automotive grease good excellent excellent

resin Products good excellent excellent

fifth Wheel grease good excellent good

Creosote excellent excellent good

impacted grease good excellent good

Animal fat excellent good fair

Automotive varnish excellent good good

burned-on Carbon excellent excellent good

Cutting oils excellent good good

ink/toner excellent fair fair



FS-1589 r.7.13®

Savings

The Cintas SafeWasher also saves big money on everyday parts cleaning, such as brake jobs:

Traditional WayCost of traditional aerosol brake cleaning _______/cans per day x _______/days per week = ________ x $_______/can

Total Cost $_______/weekThe Cintas WayCintas SafeWasher Service $36.00/week

Savings $______/week

The Bottom Line

6 6 36 3.00

108.00

72.00

S Av i n g S

BeforeThe traditional method of cleaning brakes can be very harmful, not to mention expensive!

Replacing Brake Clean

After The Cintas SafeWasher, designed for mobility, can be used to replace brake jobs.

* The prospect/customer is the generator and is responsible for proper characterization and disposal of any wastes in accordance with applicable local, state and federal laws and regulations.


FS-1589 r.7.13®

Frequently Asked Questions

What color should the ozzyJuice be?

As the OzzyJuice is used to wash grease and oil from parts, the color of the fluid will become dark. THIS IS NORMAL. While the OzzyJuice appears to be “dirty,” it has simply been dyed by the artificial colorings used in greases and oils.

Can i simply add water to the SafeWasher to adjust the fluid level?

NO. Adding water will dilute the OzzyJuice, severely impacting its performance.

how well does ozzyJuice clean?

OzzyJuice is extraordinarily powerful and cleans extremely well. OzzyJuice is a surfactant that breaks down the surface tension between the grease and the part rather than dissolving it; the grease actually lifts off of the parts, leaving behind clean surfaces. Note that while OzzyJuice cleans differently than dangerous solvents or mineral spirits, it cleans just as well.

Can i soak parts in the ozzyJuice or the SafeWasher?

NO. Soaking parts in the SafeWasher can cause oxidation (rusting) in some metals, particularly soft metals such as aluminium. After you have completed washing metal part(s) in the SafeWasher, and if they are not going to be reused right away, we recommend re-lubricating them or spraying them with some type of metal protection to prevent oxidation.

how is “bioremediating” different from “biodegradable”?

Bioremediation is the use of natural biological agents, such as microbes, to break down or neutralize “hazardous substances” or contaminants.

Biodegradable means that a substance or mixture is subject to or could be broken down by biological agents into smaller compounds.

how much oil can i put into the SafeWasher at a time?

As with all parts cleaners, excessive greases, oils and fluids should be disposed of prior to washing parts. The SafeWasher can handle large, tough, dirty jobs, but was not designed to be – nor should be treated as — a waste oil dump.

f r e q u e n t Ly A S k e d q u e S t i o n S


FS-1589 r.7.13®

Frequently Asked Questions

What happens to the grease, oil and other contaminants in the SafeWasher?

Grease, oil and other contaminants are bioremediated in the SafeWasher – transformed into harmless, non-hazardous by-products such as carbon dioxide and water. Particulate matter, such as sand, grit, and dirt are trapped in the OzzyMat to be disposed of properly.

does anything kill the microbes, a.k.a. – ozzy?

YES. Any biocides designed to kill microbes, such as bleach and Lysol, will kill Ozzy. Chemicals that kill living things, like some strong pesticides and rat poison, may be harmful to Ozzy.

Why doesn’t ozzyJuice damage my hands like solvents?

OzzyJuice is a pH neutral, non-caustic, water-based formula that will not dry, crack or irritate the skin. Solvents are caustic and pull fat cells from the skin, possibly causing extreme drying, redness, blisters and other dermatological problems.

Why is the SafeWasher heated?

Two reasons: first, it keeps Ozzy eating at an optimal level to clean the solution as quickly as possible. Secondly, warm solution simply cleans better than cold solution. An added benefit to warm solution: it is more enjoyable to work with, especially in winter.

Will ozzyJuice clean carburetors, transmissions, aluminum, brakes and anything else in my shop?

YES. Not only is OzzyJuice effective on these parts, it will not damage non-metal components that may be attached to the parts being cleaned, such as rubber or plastic fittings. As with all parts cleaners, some items are going to become cleaner at different rates than others due to the degree and type of grime encountered.

f r e q u e n t Ly A S k e d q u e S t i o n S

The prospect/customer is the generator and is responsible for proper characterization and disposal of any wastes in accordance with applicable local, state and federal laws and regulations.

cintas safewasher parts washing systems training guide · pdf fileheater fuse 10 amp heating...

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