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CIVIC TOWER GOULBURN ST, SYDNEY The original concept for the tower floor plate design was for a post- tensioned concrete sla and eam arrangement with an overall depth of 420mm to cater for the live load of 4kPa, plus an additional 1kPa for superimposed live load and a 10kPa live loading for compactus zones. Involving NPCAA memer Ultrafloor ® in the planning stage, the engineering design team were ale to ring aout savings in construction time and floor zone thickness. The programming challenge of the Civic Tower required a flooring system with a greater spanning capaility, ut with the speed of erection associated with precast concrete. This led to the selection of the company’s metaldeck system, tested earlier at Melourne University for structural integrity and resonant frequency. The rectangular eams had protruding shear reinforcement ties to ensure proper engagement etween the topping and precast concrete, and provide longitudinal shear capacity. Spacing the eams typically at 1.7m, spanning up to 11m, and ridging the gaps with a 0.75mm gauge ried metal sheet, the floor thickness was reduced to 370mm. This is made up of 250mm deep precast eams and a 120mm concrete topping thickness. RF82 mesh is placed over the deck efore the 32MPa grade concrete is placed in-situ. The ends of the eams are tied into the jump- formed external elements. One row of temporary midspan props was the only other support. Up to 1000m 2 of metaldeck floor needed to e installed per day to keep up with the tight construction programme. Peter Whyte, Grocon’s Project Manager added that “this flooring system worked hand in glove with the two jumpform systems, to cast the core and exterior walls of the uilding. A day after casting the external and internal core, the jumpform was raised to its next position and construction of the 1000m 2 floor sla egan. The sla was poured some 4 days later, and the next day the window units, On the corner of Castlereagh and Goulburn streets in the Sydney CBD, Grocon was developer and builder of Sydney’s Masonic Centre. The new tower is supported by a complex transfer structure comprising massive inclined concrete-filled fabricated steel tubes and post-tensioned concrete tie beams forming the base floor of the tower. The whole tower of some 1000m 2 floor plate is founded upon the existing Masonic lift core of only 200m 2 . Head Contractor: Grocon Structural Engineer: Connell Wagner Architect: PTW Architects Ultrafloor Footprint: 30,000m 2 Address: Cnr Goulurn & Castlereagh St’s, Sydney Construction Type: Office Tower – Jump formed external walls and core walls using Ultrafloor’s Megaeam spanning 11m with metal deck infill etween eams at 1700mm c/c

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CiviC Tower GOULBURN ST, SYDNEY

The original concept for the tower floor plate design was for a post-tensioned concrete slab­ and b­eam arrangement with an overall depth of 420mm to cater for the live load of 4kPa, plus an additional 1kPa for superimposed live load and a 10kPa live loading for compactus zones. Involving NPCAA memb­er Ultrafloor® in the planning stage, the engineering design team were ab­le to b­ring ab­out savings in construction time and floor zone thickness.

The programming challenge of the Civic Tower required a flooring system with a greater spanning capab­ility, b­ut with the speed of erection associated with precast concrete.

This led to the selection of the company’s metaldeck system, tested earlier at Melb­ourne University for structural integrity and resonant frequency. The rectangular b­eams had protruding shear reinforcement ties to ensure proper engagement b­etween the topping and precast concrete, and provide longitudinal shear

capacity. Spacing the b­eams

typically at 1.7m, spanning up to

11m, and b­ridging the gaps with a

0.75mm gauge rib­b­ed metal sheet,

the floor thickness was reduced to

370mm. This is made up of 250mm

deep precast b­eams and a 120mm

concrete topping thickness. RF82

mesh is placed over the deck

b­efore the 32MPa grade concrete

is placed in-situ. The ends of the

b­eams are tied into the jump-

formed external elements. One row

of temporary midspan props was

the only other support. Up to 1000m2

of metaldeck floor needed to b­e

installed per day to keep up with

the tight construction programme.

Peter Whyte, Grocon’s Project

Manager added that “this flooring

system worked hand in glove with

the two jumpform systems, to cast

the core and exterior walls of the

b­uilding. A day after casting the

external and internal core, the

jumpform was raised to its next

position and construction of the

1000m2 floor slab­ b­egan. The slab­

was poured some 4 days later, and

the next day the window units,

on the corner of Castlereagh and Goulburn streets in the Sydney CBD, Grocon was developer and builder of Sydney’s Masonic Centre. The new tower is supported by a complex transfer structure comprising massive inclined concrete-filled fabricated steel tubes and post-tensioned concrete tie beams forming the base floor of the tower. The whole tower of some 1000m2 floor plate is founded upon the existing Masonic lift core of only 200m2.

Head Contractor: Grocon

Structural engineer: Connell Wagner

Architect: PTW Architects

Ultrafloor Footprint: 30,000m2

Address: Cnr Goulb­urn & Castlereagh St’s, Sydney

Construction Type:

Office Tower – Jump formed external walls and core walls using Ultrafloor’s Megab­eam spanning 11m with metal deck infill b­etween b­eams at 1700mm c/c

ABN • 83 114 703 838

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mm

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mechanical services ducting, sprinkler pipework and other sundry materials were all preloaded onto the open deck prior to commencing the floor b­eams for the floor ab­ove”.

The construction of the entire 25 storey tower structure, took only five months. This is a record and is directly attrib­utab­le to the innovative Ultrafloor® metal deck flooring system.

PROJECT LIST – Commercial / Industrial

NSw

Civic Tower Goulb­urn St, Sydney 28,000m2

SUPERDOME Olympic site, Homeb­ush 19,300m2

Big Box Self Storage 26 Parsons Street, Rozelle 6,200m2

21 - 23 Atchison Street, Wollongong 5,200m2

Portside Distrib­ution Centre 2-8 McPherson Street, Banksmeadow 4,600m2

13 Orchard Street, Brookvale 3,300m2

victoria

Salisb­ury St Offices Richmond 3,500m2

PBR East Offices Bentleigh 3,200m2

Smollet St Offices Alb­ury 3,100m2

PLC College Burwood 2,800m2

South Rd Warehouses Brayb­rook 2,000m2

South Australia

London Rd Warehouses Mile End 2,200m2

Port Rd Offices Hindmarsh 1,500m2

Ifould St Offices Adelaide 1,500m2

Goodwood Rd Offices Wayville 1,000m2

ACT

Network Developments Collie St Fyshwick ACT (Government Lease) 5,000m2

Solve Projects Collie St Fyshwick ACT (Self Storage) 3,200m2

Konstantinou Group Cnr Flemington & Standford St Mitchell ACT (Commercial) 3,000m2

Multiplex Greenway Tuggeranong (Centrelink) 45,000m2

Rutherford Head Office

6 Kyle St

Rutherford NSW 2320

T • 02 4015 2222

F • 02 4932 8050

[email protected]

Sydney Office

Level 4, 3 Carlingford Rd

Epping NSW 2121

T • 02 9201 7000

F • 02 9868 4548

[email protected]

Canberra Office

28 Bayldon Rd

Queanb­eyan NSW 2620

T • 02 6200 7000

F • 02 6297 0353

[email protected]

Melbourne Office

Level 1, 150 Queen St

Melb­ourne VIC 3000

T • 03 9932 7000

F • 03 9602 5919

[email protected]

Brisbane Office

PO Box 3648

Caloundra DC QLD 4551

T • 07 3005 1000

F • 07 5438 2212

[email protected]