ckm-mr16in-s3 terminal module hardware installation

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24-10707-201 Revision – December 2017 P2000 Security Management System CKM-MR16IN-S3 authentic Mercury™ terminal module hardware installation

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Page 1: CKM-MR16IN-S3 Terminal Module Hardware Installation

24-10707-201 Revision –December 2017

P2000Security Management System

CKM-MR16IN-S3

authentic Mercury™ terminal module

hardware

installation

Page 2: CKM-MR16IN-S3 Terminal Module Hardware Installation

Copyright 2017Johnson Controls

All Rights Reserved

No part of this document may be reproduced without the prior permission of Johnson Controls.

If this document is translated from the original English version by Johnson Controls, all reasonable endeavors will be used to ensure the accuracy of translation. Johnson Controls shall not be liable for any translation errors contained herein or for incidental or consequential damages in connection with the furnishing or use of this translated material.

Due to continuous development of our products, the information in this document is subject to change without notice. Johnson Controls shall not be liable for errors contained herein or for incidental or consequential damages in connection with furnishing or use of this material. Contents of this publication may be preliminary and/or may be changed at any time without any obligation to notify anyone of such revision or change, and shall not be regarded as a warranty.

Other Manufacturers’ Documentation

Johnson Controls does not duplicate documentation of other equipment manufacturers. When necessary, Johnson Controls provides documentation that supplements that of other manufacturers. When unpacking your equipment, keep all original manufacturer documentation for reference.

Technical Support

For factory technical support, Johnson Controls authorized field technicians or authorized dealer representatives can contact Global Security Solutions Technical Support by phone at (866) 893-0423 or (414) 524-1214, or by email at [email protected]. They can also call the Field Support Center at (800) 524-1330 or (414) 524-5000 and use options 6, 1, 7.

End users and customers should contact their local Johnson Controls branch or authorized dealer for any of their support needs (technical support, maintenance contracts, on-site field support, P2000 Software Service Agreements, Service Partnerships, and so on). Visit http://www.johnsoncontrols.com/location-finder to find your local Johnson Controls office.

For material returns contact the branch if the material was purchased through a Johnson Controls branch or through the Product Sales Operations Team, if ordered through the Advanced Order Management System (AOMS) and follow the RMA process; or contact the authorized dealer representative where the material was purchased directly.

Single Point of Contact by Region

Acknowledgments

Metasys® and Johnson Controls® are trademarks of Johnson Controls. All other company and product names are trademarks or registered trademarks of their respective owners.

European Single Point of Contact

JOHNSON CONTROLSWESTENDHOF 345143 ESSENGERMANY

NA/SA Single Point of Contact

JOHNSON CONTROLS507 E MICHIGAN STMILWAUKEE WI 53202USA

APAC Single Point of Contact

JOHNSON CONTROLSC/O CONTROLS PRODUCT MANAGEMENTNO. 22 BLOCK D NEW DISTRICTWUXI JIANGSU PROVINCE 214142CHINA

Page 3: CKM-MR16IN-S3 Terminal Module Hardware Installation

Declarations of Conformity

United States: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

Canada: CAN ICES-3 (A)/NMB-3(A)

European Union: This product complies with the requirements of the EMC Directive.

This equipment must not be modified for any reason and it must be installed as stated in the Manufacturer’s instruction. If this shipment (or any part thereof) is supplied as second-hand equipment, equipment for sale outside the European Economic Area or as spare parts for either a single unit or system, it is not covered by the Directives.

Page 4: CKM-MR16IN-S3 Terminal Module Hardware Installation

UNDERWRITERS LABORATORIES COMPLIANCE VERIFICATION SHEET

The following model number is listed under Underwriters Laboratories® (UL) 1076 for Proprietary Burglar Alarm Units and Systems, UL 294 for Access Control Systems Units and Underwriters Laboratories of Canada ULC/ORD-C1076-86.

CKM-MR16IN-S3

When installed at the site the following requirements must be met to comply with these standards.

1. The CKM-MR16IN-S3 shall be mounted in Listed Enclosures CKM-CE75-E2M, CKM-CE150-E4M, and Listed Burglar Alarm and Access Control System Units SPF10000-1I00, SPF1I100-1I00 or SPF1I300-1J00.

2. A CKM-MR16IN-S3 mounted in Listed Enclosures CKM-CE75-E2M, CKM-CE150-E4M, and Listed Burglar Alarm and Access Control System Units SPF10000-1I00, SPF1I100-1I00 or SPF1I300-1J00 shall be powered through the CKM-F8P power distribution module.

3. Transient protection devices that are installed must not be removed or defeated.

4. Do not connect equipment to an AC power source that is controlled by a switch.

5. Power for devices connected through relay/control output wiring must be provided by a UL Listed power limited power source.

6. A 1.5Kohm/750ohm custom end-of-line resistance supervised circuit was investigated by Underwriter Laboratories.

7. Encrypted communication has not investigated by Underwriters Laboratories.

8. Suitable for use with the model P2K-nnn-UL-x Security Management System, where n can be any number 0 through 9 and where x can be any three letters A through Z.

9. UL 294 Performance LevelsDestructive Attack Level IEndurance Level IVLine Security Level IStandby Power Level I

Page 5: CKM-MR16IN-S3 Terminal Module Hardware Installation

CKM-MR16IN-S3 Hardware Installation Manual24-10707-201 Rev. –

CKM-MR16IN-S3 INPUT TERMINAL MODULE

This document provides hardware installation and setup instructions for CKM-MR16IN-S3, the authentic Mercury™ terminal module Series 3. This document is divided into the following sections:

• General Information on page 1

• Mounting Information on page 2

• Wiring Information on page 2

• DIP Switch and Jumper Usage on page 6

• Status LEDs on page 8

• Specifications on page 10

• Maintenance on page 11

NOTE: Throughout this manual the CKM-MR16IN-S3 module is also referred to as the CKM-MR16IN.

GENERAL INFORMATION

The CKM-MR16IN terminal module provides a solution to the OEM system integrator for sensor monitoring and output control. The CKM-MR16IN has 16 nob-supervised or supervised inputs and 2 form-C contact relays for load switching. In addition, 2 digital inputs are used for cabinet tamper and power fault status monitoring. The CKM-MR16IN requires 12 to 24 VDC for power.

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Page 6: CKM-MR16IN-S3 Terminal Module Hardware Installation

CKM-MR16IN-S3 Hardware Installation Manual24-10707-201 Rev. –

MOUNTING INFORMATION

Figure 1: CKM-MR16IN Hardware

WIRING INFORMATION

This sections covers the following:

• Cable Routing

• Supplying Power

• Communications Wiring

• CKM-MR16IN Communications Wiring.

• Relay Outputs Wiring

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Page 7: CKM-MR16IN-S3 Terminal Module Hardware Installation

CKM-MR16IN-S3 Hardware Installation Manual24-10707-201 Rev. –

Cable Routing

The cables should run in grounded conduit or at least two feet from AC power, fluorescent lights, or other high energy sources.

IMPORTANT: All data cables should be physically separated from power lines. If conduit is used, do not run data cables in the same conduit as power cables or certain door strike cables, e.g. strike voltage greater that 42V or Magnetic door locks without EMI suppression.

All cables must conform with the following regulations:

• National Electrical Code

• NFPA 70

• Local electrical codes

• Canadian Electric Code C22.1 (installations in Canada)

• BSI Standard BS7671, latest edition (installations in Great Britain)

Cabling should be made using good wiring practices and should be long enough to allow service loops at their terminations in the enclosure.

Supplying Power

The CKM-MR16IN accepts 12 to 24 VDC for power. Locate power source as close to the unit as possible. Connect power with minimum of 18 AWG wires.

Figure 2: CKM-MR16IN Supplying Power

IMPORTANT: Observe polarity on VIN.

NOTE: VOUT is not used.

3

Page 8: CKM-MR16IN-S3 Terminal Module Hardware Installation

CKM-MR16IN-S3 Hardware Installation Manual24-10707-201 Rev. –

Communications Wiring

The CKM-MR16IN communicates to an intelligent controller (EP2500 for example) via a 2-wire RS-485 interface. The interface allows multidrop communication on a single bus of up to 4,000 feet (1,200 m). Shielded cable of 24 AWG with characteristic impedance of 120 ohm is specified for the RS-485 interface.

Install RS-485 termination jumper, J3, on the interface boards at each end of the communication line only.

Figure 3: CKM-MR16IN Communications Wiring.

Alarm Inputs Wiring

Inputs 1 to 16 may be configured to use or not use End Of Line (EOL) resistors and to use normally open or normally closed contacts. Input CT and input BA are used for monitoring cabinet tamper and power failure, respectively. These two inputs are for contact closure monitoring only, and do not use EOL resistors. Input configuration is set via host software.

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Page 9: CKM-MR16IN-S3 Terminal Module Hardware Installation

CKM-MR16IN-S3 Hardware Installation Manual24-10707-201 Rev. –

Figure 4: Alarm Contact Wiring

Relay Outputs Wiring

Two form-C contact relays are provided for controlling door strikes or other devices. Load switching can cause abnormal contact wear and premature contact failure. Switching of inductive loads (strike) also causes EMI (electromagnetic interference) which may interfere with normal operation of other equipment. To minimize premature contact failure and to increase system reliability, contact protection circuit must be used. The following two circuits are recommended. Locate the protection circuit as close to the load as possible, but within 12 inches (30 cm), as the effectiveness of the circuit decreases if it is located further away.

Figure 5: CKM-MR16IN Relay Outputs Wiring

Diode Selection:

• Diode current rating > 1x strike current

• Diode break down voltage: 4x strike voltage

• For 12VDC or 24VDC Strike, diode 1N4002 (100V /1A) Typical

NC

NO

NO

NC

1K,1%

1K,1%

1K,1%

1K,1%

TB6

TB5

I9I9I10I10

I11I11I12I12

5

Page 10: CKM-MR16IN-S3 Terminal Module Hardware Installation

CKM-MR16IN-S3 Hardware Installation Manual24-10707-201 Rev. –

DIP SWITCH AND JUMPER USAGE

See the following tables. All other configuration settings are set via host software.

Table 1: Switches

S8 S7 S6 S5 S4 S3 S2 S1 Selection

OFF OFF OFF OFF OFF Address 0

OFF OFF OFF OFF ON Address 1

OFF OFF OFF ON OFF Address 2

OFF OFF OFF ON ON Address 3

OFF OFF ON OFF OFF Address 4

OFF OFF ON OFF ON Address 5

OFF OFF ON ON OFF Address 6

OFF OFF ON ON ON Address 7

OFF ON OFF OFF OFF Address 8

OFF ON OFF OFF ON Address 9

OFF ON OFF ON OFF Address 10

OFF ON OFF ON ON Address 11

OFF ON ON OFF OFF Address 12

OFF ON ON OFF ON Address 13

OFF ON ON ON OFF Address 14

OFF ON ON ON ON Address 15

ON OFF OFF OFF OFF Address 16

ON OFF OFF OFF ON Address 17

ON OFF OFF ON OFF Address 18

ON OFF OFF ON ON Address 19

ON OFF ON OFF OFF Address 20

ON OFF ON OFF ON Address 21

ON OFF ON ON OFF Address 22

ON OFF ON ON ON Address 23

ON ON OFF OFF OFF Address 24

ON ON OFF OFF ON Address 25

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Page 11: CKM-MR16IN-S3 Terminal Module Hardware Installation

CKM-MR16IN-S3 Hardware Installation Manual24-10707-201 Rev. –

ON ON OFF ON OFF Address 26

ON ON OFF ON ON Address 27

ON ON ON OFF OFF Address 28

ON ON ON OFF ON Address 29

ON ON ON ON OFF Address 30

ON ON ON ON ON Address 31

OFF OFF 115,200 BPS1

OFF ON 9,600 BPS

ON OFF 19200 BPS

ON ON 38,400 BPS

OFF Encrypted communication not required2

ON Encrypted communication required2

1. Firmware revisions prior to 1.30.1, this setting is 2,400 BPS.2. Firmware revisions prior to 1.30.1, SW8 is not defined. Set to the OFF position.

Table 2: Jumpers

Jumper Description

J3 RS-485 termination, install in first and last units only

All other jumpers are factory use only

Table 1: Switches

S8 S7 S6 S5 S4 S3 S2 S1 Selection

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Page 12: CKM-MR16IN-S3 Terminal Module Hardware Installation

CKM-MR16IN-S3 Hardware Installation Manual24-10707-201 Rev. –

STATUS LEDS

Table 3: LED Information

Process LED Information

Power-up All LEDs OFF

Initialization Once you apply power, initialization of the module begins.

When initialization is completed, LEDs 1 through 16, CT, BA, A, and B are briefly sequenced ON then OFF.

Run Time A LED Heartbeat and On-Line Status:

Offline1-second rate, 20% ON

Online

Non-encrypted communication: 1-second rate, 80% ON

Encrypted communication:0.1 second ON0.1 second OFF0.1 second ON0.1 second OFF0.1 second ON0.1 second OFF0.1 second ON0.3 second OFF

A LED Error Indication:

Waiting for application firmware to be downloaded: 1 second ON1 second OFF

B LED SIO Communication Port Status:

Indicates communication activity on the SIO communication port.

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Page 13: CKM-MR16IN-S3 Terminal Module Hardware Installation

CKM-MR16IN-S3 Hardware Installation Manual24-10707-201 Rev. –

Running (continued)

1 LED: Input Status: 1

2 LED: Input Status: 2

3 LED: Input Status: 3

4 LED: Input Status: 4

5 LED: Input Status: 5

6 LED: Input Status: 6

7 LED: Input Status: 7

8 LED: Input Status: 8

9 LED: Input Status: 9

10 LED: Input Status: 10

11 LED: Input Status: 11

12 LED: Input Status: 12

13 LED: Input Status: 13

14 LED: Input Status: 14

15 LED: Input Status: 15

16 LED: Input Status: 16

CT: Cabinet Tamper

BA: Power Fault

Input in the inactive state: OFF (briefly flashes ON every 3 seconds)

Input in the active state: ON (briefly flashes OFF every 3 seconds)

Input in a trouble state: Rapid Flash

K1 through K2 LEDs: Illuminates when output relay RLY 1 (K1) or RLY 2 (K2) is energized.

Table 3: LED Information

Process LED Information

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Page 14: CKM-MR16IN-S3 Terminal Module Hardware Installation

CKM-MR16IN-S3 Hardware Installation Manual24-10707-201 Rev. –

SPECIFICATIONS

Use this interface in low voltage, Class 2 circuits only.

Table 4: CKM-MR16IN Specifications

Category Description

Primary Power 12 to 24 VDC ±10%, 350 mA maximum

Outputs Two Form-C relays:

Normally open contact (NO) contact: 5 A at 30 VDC resistive

Normally closed contact (NC) contact: 3 A at 30 VDC resistive

Inputs 16 unsupervised/supervised, standard EOL: 1k/1k ohm, 1%, 1/4 watt

2 unsupervised, dedicated for cabinet tamper and UPS fault monitoring

Communication RS-485, 2-wire. 9600, 19200, 38400, or 115200 bps

Cable Requirements

Power 1 twisted pair, 18 AWG.

RS-485 24 AWG, 120 ohm impedance, twisted pair with drain wire and shield, 4,000 ft (1,219 m) maximum

Alarm Inputs 1 twisted pair, 30 ohms maximum

Outputs As required for the load

Environmental

Temperature 32 to 120°F (0 to 49 °C) operating-67 to 185°F (-55 to 85°C) storage

Humidity 10 to 93% RHNC

Mechanical

Dimensions(W x L x H)

6 in x 8 in x 1in (152mm x 203 mm x 25 mm)

Weight 9 oz. (250 g) nominal

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Page 15: CKM-MR16IN-S3 Terminal Module Hardware Installation

CKM-MR16IN-S3 Hardware Installation Manual24-10707-201 Rev. –

MAINTENANCE

Impaired Performance

The following is a list of the impaired performance conditions:

• Unit environment not as specified

• Unit power not as specified

• Cable type and length not as specified

Test Procedure

To check for proper operation of the device:

1. Verify LED status indicates device is online.

2. Change the state of any input and verify change of state.

3. Change the state of any output and verify change of state.

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Page 16: CKM-MR16IN-S3 Terminal Module Hardware Installation

CKM-MR16IN-S3 Hardware Installation Manual24-10707-201 Rev. –

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Page 17: CKM-MR16IN-S3 Terminal Module Hardware Installation

We welcome your comments at [email protected].

Security Solutions(805) 522-5555

www.johnsoncontrols.com