clark-reliance simpliport bicolor water gage glass with 180º viewing system 2013
TRANSCRIPT
Clark-Reliance Simpliport Bicolor Water Gage
Glass with 180º Viewing System
2013
Forged Steel Water Gage Valves
For Applications • Up to 1500 PSIG
SG800 Series
• Up to 2500 PSIGSG700 Series
• Up to 3000 PSIGSG600 Series
-Always install Chain (Ref: IOM #E-207)
SG700
SG800
Specifying Ball Checks on Water Gage Valves
• Ball Check Valves (Reference: “Automatic Shutoff Valves” in the Appendix of the ASME Boiler Code)• A-18 in the Appendix of Section 1 defines the design requirements for this User OPTION. • Ball Checks are not mandatory. • Consider the application, before specifying Water Gage Valves with the Ball Check feature. We suggest them for limited applications.
Types of Direct Reading Gages
Tubular Glass
Simpliport (Bi-Color)
Flat Glass (Transparent)
Prismatic (Reflex)
Water Gage Glass Guidelines• Verify compliance with ASME Section I requirements• Confirm serviceable condition of gage glass• Consider viewing orientation of the gage for operator convenience• Consider gage design alternatives based on:
– Viewing distance required – Atmosphere (indoor/outdoor/hazardous)– Design pressure– Water quality– Illumination requirements– Potential for mirrors to save stair climbing
Simpliport Bi-Color Water Gage Glasses
• Operate on the principle of light refraction
– Light refracts through water different than steam– Displays “Green” to indicate the presence of water
and “Red” for steam.– Gage must be outfitted with an illuminator
in order to be Code Compliant
Simpliport Bi-Color Gages Steam shows RED. Water shows GREEN.
Simpliport Bi-Color Water Gages
P4000 Series to 1500 PSI Featuring:• ¾” O. D. plain end stem (Nipple) end Connections• Packing nuts containing (2) Spring Washers
P4100 Series to 3000 PSI Featuring:• Flanged Connections (1/2” 2500# RTJ standard)• Expansion Loop• Packing Nuts containing (2) Spring Washers • Four Standard Viewing Arrangements
Design Features of the 4000/4100 Series:- .030 V1 Mica – a thicker shield than most others- No Hot Torque Requirements – a Significant benefit - Lower applied torque on Packing Nuts make repairs easier with a custom engineered sealing gasket.
Simpliport Models
Custom Engineered Sealing Gasket & 30 Mil V1 Mica for Maximum
Service Life
Simpliport Models
Advantages of Simpliport Design
• Single Nut design to retain glass = less fasteners than others = less maintenance time
• Welded body design permits repairs to individual body sections for a fraction of the cost of a replacement gage.
• Lighter weight design compared to others.• Replacement parts remain available for
previous models, and now include the heavier mica shields for longer life
Simpliport 180 Viewing System
See our in-plant video at www.simpliport180.com
Reference:
Simpliport Brochure 2011 AB7.5 for details
Simpliport (Bi-Color)
Level-Max System
Water Column & Simpliport Gage with Traditional Illuminator
Simpliport 180 Viewing System
Simpliport 180 LED IlluminatorFeatures
• Long Life LED lights, up to 10 years• No More Red or Green Glass Strips• Retrofit most existing Gages• Reduce Power Consumption by more than
95%, when compared to traditional models• Designed for Ordinary (Indoor & Outdoor)
Locations
Simpliport Water Gage Maintenance Video and Instructions
See our Maintenance Video at www.clark-reliance.com/4000video Ref: Instruction manual #R500.E241-A for P4000/P4100 Series Gages (mfr: 2008 to present) using PW-87B
modules For older model Simpliport Gages P3000/P3100 (mfr. from 1962 thru 2007) using PW-24BR modules, see video at www.clark-reliance.com/3000video and instruction manual 539I
General Comments for all models:• Examine gasket surface, before installing new glass modules• Use Glass Bead process to clean packing nut threads• Always clean, inspect, and lubricate spring washers & threads in
packing nuts, prior to assembly.
Simpliport Water Gages• Suggest a Maintenance log for users
to record ports that have been serviced. Replace remaining ports, after 30% have been replaced.
• Red crescent shape in green area below level (meniscus line) generally indicate internal contamination.
• Illuminator and Hood misalignment may affect image on older models without LED Illumination.