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    Turbomachinery

    Lecture 1

    - Pumps, Turbines

    - Subcomponents

    - Units, Constants, Parameters- Thermodynamics

    www.engr.uconn.edu/barbertj~

    - ME3295 / ME6160

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    Turbomachinery

    Turbomachine: A device in which energy is transferred to

    or from a continuously flowing fluid through a casing bythe dynamic action of a rotor.

    Rotor or impellor: Changes stagnation enthalpy of fluidmoving through it by either doing positive or negativework.

    Works on fluid to produce either power or flow

    Turbomachine categories:

    Those which absorb power to increase fluid pressureor head [compressor, pump].

    Fan: pressure rise up to 1 lbf/in2

    Blower: pressure between 1 - 40 lbf/in2

    Compressor: pressure rise above 40 lbf/in2

    Those which produce power by expanding fluid to

    lower pressure or head [turbine].

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    Brayton Thermodynamic Cycle for Single Spool Turbojet Engine

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    Meridional Projection of Axial & Centrifugal Compressor Stages

    Essentially constant radius Substantial change in radius

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    Turbomachinery - Pumps

    Positive Displacement: moving boundary forces fluidalong by volume changes. Reciprocating, rotary: piston, screw, ...

    Dynamic: momentum change by means of moving

    blades or vanes (No closed volume). Axial, centrifugal, mixed

    Fluid increases momentum while moving through openpassages and then converts high velocity to pressure rise indiffuser section

    In radial machines doughnut-shaped diffuser is called ascroll

    Through a casing...........Not wind mills, water wheels orpropellers

    Flow conditioning..........Stators, scrolls

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    Turbomachinery - Turbines

    Extracts energy from a fluid with high head[pump run backwards].

    Reaction turbine: fluid fills blade passagesand pressure drop occurs within theimpeller.

    Low-head, high-flow devices

    V across rotor increases, p decreases

    Stators merely alter direction of flow

    Impulse turbine: converts high head to highvelocity using a nozzle; then strikes bladesas they pass by.

    The impeller passages are not fluid filled,and the jet flow past the blades isessentially at constant pressure.

    Discharge velocity relative inlet velocityacross rotor

    no net change in p across rotor

    stators shaped to increase V, decrease p

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    Gas Generator

    Purpose: Supply High-Temperature and

    High-Pressure Gas

    compressor, combustor, turbine

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    Turbojet

    Purpose: Provide High-Velocity Thrust

    inlet, compressor, combustor, turbine, nozzle

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    Turbofan Purpose: Produce Lower-Velocity Thrust

    Through the Addition of a Fan

    inlet, fan, compressor, combustor, turbine, nozzle

    Stations0=1=Upstream

    2 =compressor inlet

    2.5=low-to-high comp

    3 =combustor inlet

    4 =turbine inlet4.5=high-to-low turb.

    5 =nozzle inlet

    8 =exit

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    Turboprop

    Purpose: Produce Low-Velocity Thrust Through

    Addition of a Propeller

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    Turboshaft

    Purpose: Produce Shaft Power for Rotating

    Component [Not for Thrust] - helicopter

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    Low BPR

    BPR= mass flow through bypass/mass flow through core

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    High BPR

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    Gas Turbine Components

    Main Flow-Path

    Components of a Gas

    Turbine Engine:

    inlet

    compressor combustor

    turbine

    nozzle

    Secondary Flow-PathComponents:

    disk cavities

    cooling flow bleed ducts

    bearing compartments

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    Fan/Compressor

    Axial-Flow Fan Axial-Flow Compressor

    Low-Pressure

    High-Pressure

    Centrifugal Compressor Mixed Axial/Radial Flow Fan

    Low-Pressure

    Compressor

    High-PressureCompressor

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    Turbine

    Extracts Kinetic Energy formExpanding Gases and

    Converts to Shaft

    Horsepower to Drive the

    Compressor/Fan Axial Flow Turbine

    High Flow Rates

    Low-Moderate Pressure

    Ratios

    Centrifugal Turbine

    Lower Flow Rates

    Higher Pressure Ratio

    High-Pressure

    Turbine

    Low-PressureTurbine

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    Nozzle Increase the Velocity of the Exhaust Gas Before

    Discharge from the Nozzle and Straighten Gas

    Flow From the Turbine

    Convergent Nozzle Used When Nozzle Pr < 2

    (Subsonic Flow) Convergent-Divergent Nozzle Used When Nozzle Pr > 2

    Often incorporate variable geometry to control throat areaNozzle

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    Favorable [Turbine] & Unfavorable [Compressor] Pressure Gradients

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    Units and Key Constants

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    Conventional Units

    Parameter English Units SI Units

    Distance Feet, Inches Meters, M

    Time Seconds Seconds, s

    Force Pounds (force), lbf 4.448 Newton, N Pressure psf, psi Pascal, Pa (1N/1m2)

    bar (105Pa)

    1 ft H2O 2.989 kPa

    Mass Pounds (mass), lbm 0.4536 kilogram

    Energy Btu Joule, J Power 1 Hp 0.7457 kWatt

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    System Force Mass Length time

    English Eng. lbf lbm ft s

    English Gravitational lbf slug ft s

    Metric kgf kg m sMetric dyne gm cm s

    International System (SI) Newton kg m s

    Equivalent Systems of Units

    1 Newton = 1 kg-m/sec21 Joule = 1 N-m/sec

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    Useful Equivalents

    Quantity Original Unit Equivalent

    Flow 1.0 cfs [ft3/sec] 448. gal/min

    Specific Energy 1.0 ft2

    /s2

    1.0 ft-lbf/slugMass 1.0 slug 32.174 lbm

    Rotational speed 1.0 rad/s 9.549 rev/min

    Kinematic viscosity 1.0 ft2/s 92,903 centistokes

    Pressue 1.0 in. H2O 5.2 lbf/ft2

    Atmospheric pressure

    1 in Hg = 0.49116 psi

    2116 psf = 14.7 psi = 1.013 Bar = 101,325 Pascals

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    For Liquid Water :

    U.S. Standard Atmosphere - 1976

    3/4.62 ftlbm

    2696.14 in

    lbf

    pressure

    Retemperatur 67.518

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    Standard Atmosphere

    Stratosphere

    >65,000 ft

    59 F

    Temperature

    Altitude

    3.202 psia

    14.696 psia

    Pressure

    36,089 ft

    Altitude

    36,089 ft

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    Thermodynamics Review

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    Thermodynamics Review

    Thermodynamic views microscopic: collection of particles in random motion.

    Equilibrium refers to maximum state of disorder

    macroscopic: gas as a continuum. Equilibrium isevidenced by no gradients

    0thLaw of Thermo [thermodynamic definition oftemperature]:

    When any two bodies are in thermal equilibrium with

    a third, they are also in thermal equilibrium with eachother.

    Correspondingly, when two bodies are in thermalequilibrium with one another they are said to be atthe same temperature.

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    Thermodynamics Review

    1st

    Law of Thermo [Conservation of energy]: Total workis same in all adiabatic processes between any twoequilibrium states having same kinetic and potentialenergy. Introduces idea of stored or internal energy E

    dE = dQ - dW dW = Work done by system [+]=dWout= - pdV

    Some books have dE=dQ+dW [where dW is work done ONsystem]

    dQ = Heat added to system [+]=dQin

    Heat and work are mutually convertible. Ratio of conversion iscalled mechanical equivalent of heat J = joule

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    Review of Thermodynamics

    Stored energy E components Internal energy (U), kinetic energy (mV2/2), potential energy,

    chemical energy

    Energy definitions

    Introduces e = internal energy = e(T, p)

    e = e(T) de = Cv(T) dT thermally perfect e = Cv T calorically perfect

    2ndlaw of Thermo

    Introduces idea of entropy S

    Production of s must be positive

    Every natural system, if left undisturbed, will changespontaneously and approach a state of equilibrium or rest. Theproperty associated with the capability of systems for change iscalled entropy.

    revQdS TdS dE dW

    T

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    Review of Thermodynamics

    Extensive variables

    depend on total mass of the system, e.g. M, E,S, V

    Intensive variables do not depend on total mass of the system, e.g.p, T, s, (1/v)

    Equilibrium (state of maximum disorder) bodies that are at the sametemperature are called in thermal equilibrium.

    Reversible process from one state to another state during which thewhole process is in equilibrium

    Irreversible all natural or spontaneous processes are irreversible,e.g. effects of viscosity, conduction, etc.

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    Thermodynamic Properties

    Extensive Intensive Extensive Intensive

    Mass M Density - Energy Eo Specific energy eo

    - Pressure p Kinetic energyEk Sp. kin. energy V2/2

    - Temperature T Potential energy Ep Sp. pot. energy gz

    Volume - V Specific volume - Internal energy - E Sp. int. energy - e

    Primitive Derived

    2

    0 0

    0

    2k p

    T

    VE E E E or e e gz

    Total or stagnation state

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    1st Law of Thermodynamics

    For steady flow, defining:

    We can write:

    and

    2

    2

    0

    / 2 specific kinetic energy

    specific potential energy

    specific internal energy

    = + + specific enthalpy

    e total2

    V

    gz

    e

    ph e pv e

    Ve gz

    specific energy

    2

    0e2

    Vpv e gz pv

    0 0h e pv and h e pv

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    Equation of State

    The relation between the thermodynamic properties of a puresubstance is referred to as the equation of state for that substance, i.e.

    F(p, v, T) = 0

    Ideal (Perfect) Gas

    Intermolecular forces are neglected

    The ratio pV/T in limit as p 0 is known as the universal gasconstant (R).

    p /TR = 8.3143e3

    At sufficiently low pressures, for all gases

    p/T = R

    or

    Real gas: intermolecular forces are important

    p RT

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    Real Gas

    1150 R

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    Real Gas

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    1st& 2ndLaw of Thermodynamics

    Gibbs Eqn. relates 2ndlaw properties to 1stlaw properties:

    Tds pdv de

    h e pv

    dh de pdv vdp

    dpTds dh

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    Gibbs Equation

    Isentropic form of Gibbs equation:

    and using specific heat at constant pressure:

    dp

    dh

    p

    p

    RTc dT dP P

    dT R dP

    T c P

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    Mollier Chart for Air

    500

    1,000

    1,500

    2,000

    2,500

    3,000

    0.00 0.02 0.04 0.06 0.08 0.10 0.12 0.14 0.16

    Entropy - BTU/Lbm/deg R

    Temperatur

    eDegR

    P=50Atm

    20

    10

    5

    2

    1

    Isobars are not parallel

    Mollier for Static / Total States

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    Mollier for Static / Total States

    450

    650

    850

    1,050

    1,250

    1,450

    1,650

    T

    IdealReal

    P in

    P out

    s

    Poin

    Poout

    V2/2

    h02i

    h02

    h01

    2

    02

    Vh h

    We will soon see