class room example on t beam bridge

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27 TEE BEAM AND SLAB BRIDGE DECK INTRODUCTION: This is the most common type of bridge. This type of bridge is economical for spans between 10 to 25 m. The floor arrangement of a girder bridge depends on the width of the road way. For a two lane or wider bridges the road way is supported on the number of longitudinal girders generally with transverse beams or diaphragms. The spacing of girders affects to a considerable extent the cost of a bridge. As the number of girders are more form work is costly and the number of bearings required are more. Wide spacing between girders gives thicker slab but the number of girders are less, resulting in less cost or form work and less number of bearings. Cross girders are provided to connect main girders at suitable intervals. Maximum spacing of cross girders is 10 m. By providing cross girders at closer intervals the slab can be designed as two-way slab thus resulting in thinner section of the slab. The cross girders in that case are to be designed for live load in the most unfavorable position. When the slab is designed as two-way reinforced slab, cross beam is intended to distribute the loading internally. The cross beam should be intended to distribute the loading internally. The cross beam should be designed to resist the moments produced by worst position of loads. When the function of the cross beams is to act as the stiffening girders, it should be provided with bottom reinforcement is equal to 0.3% of the effective cross section of the cross beam. If the cross beam is monolithic with the slab no top reinforcement is required as the reinforcement in the slab above the cross beam will take any tension that may develop. In case cross beam is not touching the slab nominal reinforcement is provided at the top. COMPONENTS OF A T-BEAM BRIDGE: The T-BEAM superstructure consists of the following components. 1) Deck slab 2) Cantilever portion

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Design of a T-Beam bridge as per IRC codes

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  • 27

    TEE BEAM AND SLAB BRIDGE DECK

    INTRODUCTION:

    This is the most common type of bridge. This type of bridge is economical for

    spans between 10 to 25 m. The floor arrangement of a girder bridge depends

    on the width of the road way. For a two lane or wider bridges the road way is

    supported on the number of longitudinal girders generally with transverse

    beams or diaphragms. The spacing of girders affects to a considerable extent

    the cost of a bridge. As the number of girders are more form work is costly

    and the number of bearings required are more. Wide spacing between

    girders gives thicker slab but the number of girders are less, resulting in

    less cost or form work and less number of bearings. Cross girders are

    provided to connect main girders at suitable intervals. Maximum spacing of

    cross girders is 10 m. By providing cross girders at closer intervals the slab

    can be designed as two-way slab thus resulting in thinner section of the

    slab. The cross girders in that case are to be designed for live load in the

    most unfavorable position. When the slab is designed as two-way reinforced

    slab, cross beam is intended to distribute the loading internally. The cross

    beam should be intended to distribute the loading internally. The cross

    beam should be designed to resist the moments produced by worst position

    of loads. When the function of the cross beams is to act as the stiffening

    girders, it should be provided with bottom reinforcement is equal to 0.3% of

    the effective cross section of the cross beam. If the cross beam is monolithic

    with the slab no top reinforcement is required as the reinforcement in the

    slab above the cross beam will take any tension that may develop. In case

    cross beam is not touching the slab nominal reinforcement is provided at

    the top.

    COMPONENTS OF A T-BEAM BRIDGE:

    The T-BEAM superstructure consists of the following components.

    1) Deck slab

    2) Cantilever portion

  • 28

    3) Footpaths, if provided, kerbs and rails.

    4) Longitudinal girders, considered in design to be of T section

    5) Cross beams or diaphragms.

    6) Wearing coat.

    Standard details are used for kerbs and hand rails. The width of the kerb

    may vary from 475mm to 600mm. Wearing coat can be asphaltic concrete of

    average thickness 56mm or of cement concrete of M30 grade for an average

    thickness of 75mm. Footpaths of about 1.5m width are to be provided on

    either sides of the bridge located in municipal areas.

    NUMBER AND SPACING OF MAIN GIRDERS:

    The bridge having three main girders which is applicable for a two-lane

    carriage way of 7.5m width. If the width of the bridge is adopted as 12.0m,

    at least 4 main girders are necessary. The lateral spacing of the longitudinal

    girders will affect the cost of the bridge. Hence in any particular design, the

    comparative estimates of several alternative arrangements of girders should

    be studied before adopting the final design. With closer spacing, the number

    of girders will be increased, but the thickness of deck slab will be increased.

    Usually this may result in less cost of materials. But the cost of form work

    will increase due to large number of girder forms, as also cost of vertical

    supports and bearing. Relative economy of two arrangements with different

    girder spacings depends upon the relation between the unit cost of

    materials and the unit cost of form work. The aim of the design should be to

    adopt a system which will give a minimum cost. For the conditions in India

    a three girder system is usually more economical than a four girder system

    for a bridge width of 8.7m catering to two lane carriageway.

    GENERAL FEATURES:

    A typical tee beam deck slab generally comprises the longitudinal girder,

    continuous deck slab between the tee beams and cross the girders to

    provide lateral rigidity to the bridge deck. The longitudinal girders are

  • 29

    spaced at intervals of 2 to 2.5 m and the cross girders are provided at 4 to 5

    m interval. The distribution of live loads among the longitudinal girders can

    be estimated by any one of the following rational methods.

    1. Courbons method.

    2. Guyon Massonet method.

    3. Hendry Jaegar method.

    COURBONS METHOD:

    Among these methods, Courbons method is the simplest and is applicable

    when the following conditions are satisfied.

    1) The ratio of span to width of deck is greater than 2 but less than 4

    2) The longitudinal girders are interconnected by at least five symmetrically

    placed longitudinal girders.

    3) The cross girders extends up to a depth of at least 0.75 times the depth

    of the longitudinal girders.

    Courbons method is popular due to the simplicity of computations as

    detailed below:

    When the live loads are proportioned nearer to the kerb of the bridge as

    shown in the figure (1) the centre of gravity of live load acts eccentrically

    with the centre of gravity of the girder system. Due to this, eccentricity the

    loads shared by each girder is increased or decreased depending upon the

    position of the girder. This is calculated by Courbons theory by a reaction

    factor given by.

    RX = (W/ n)[1 + I/d2X .I) dX . e]

    Where RX = Reaction factor for the girder under consideration

    I = Moment of inertia of each longitudinal girder

  • 30

    dX = Distance of the girder under consideration from the central

    axis of the bridge

    W = Total concentrated live load

    n = Number of longitudinal girders

    e = Eccentricity of live load with respect to the axis of the bridge

    The live load bending moments and the shear forces are computed for each

    of the girders. The maximum design moments and shear forces are obtained

    by adding the live and dead load bending moments. The reinforcements in

    the main longitudinal girders are designed fo the maximum moments and

    shears developed in the girders.

    An approximate method may be used for the computation of bending

    moments and shear forces in the cross girders. The cross girders are

    assumed to be equally rigid so that the reactions due to the dead and live

    loads are assumed to be equally shared by the cross girders. This

    assumption will simplify the computation of bending moments and shear

    forces on the cross girders.

    K E R B

    WW

    e

    A X IS O F T H E B R ID G E

    1 .2 m

    0 .8 5 0 .8 51 .2 m

    d x

    F IG .(1 ) P O S IT IO N O F L IV E L O A D F O R M A X IM U M B .M IN G IR D E R A

    A B

  • 31

    DESIGN OF CROSS BEAMS: Since the purpose of the cross beams is to

    stiffen the longitudinal beams and to provide a stiff superstructure, an

    appropriate design usually adequate. However, if a more rigorous design

    design in required, the following procedure may be adopted. Dead load

    bending moment is computed considering a trapezoidal distribution of the

    weight of the deck slab and wearing coat, besides including the self weight.

    The cross beam is considered continuous over the spans. Suitable weighted

    moment factors may be computed, considering different dispositions of the

    standard loading over the cross beams. Similarly shears may also be

    computed. Reinforcements may be provided to suit the values of moment

    and shear. Additional cranked bars are usually two bars of 20 dia or 22 dia

    may be provided to cater the diagonal tension. Using the approximate

    method, the depth of the intermediate cross beam may be arranged such

    that the bottom of the cross beam is at the top of the bottom flange of the

    longitudinal beam when a bulb is provided or to a depth atleast 0.75 of

    overall depth when straight T-ribs are adopted. Width of cross beam may be

    adopted nominally as 250mm. The reinforcements may be provided at 0.5%

    of gross area at bottom and 0.25% of gross area at top. The same

    reinforcement may also be used for the end cross beam. Nominal shear

    reinforcement consisting of 12 dia two-legged stirrups or 10 dia four-legged

    stirrups at 150mm centers will usually be adequate. The design of the end

    cross beam may be performed on the same lines as for the intermediate

    cross beams. In earlier days the depth of the end cross beam had never been

    reduced to about 0.6 of that for intermediate beam. With the use of

    elastometric bearings provision has to be made for the possibility of lifting

    the deck to replace the bearings. Hence the present practice is to keep the

    depth of the end cross beam the same as for the intermediate cross beam.

    The bottom reinforcement may be taken as half the bottom reinforcement for

    the corresponding intermediate cross beam. The top reinforcement is kept

    the same in addition, two bars of 20 dia or 22 dia are provided at top as

    cranked bars to cater to diagonal tension occurring during the lifting

    operation. The locations of jacks for lifting have to be indicated, and

    additional mesh reinforcement should be provided at these locations.

  • 32

    DESIGN OF R.C.C T-BEAM BRIDGE DECK FOR THE GIVEN DATA:

    GIVEN DATA:

    Clear width of road way = 7.5 m

    Span (c/c of bearings) = 18 m

    Live load = IRC class AA tracked vehicle.

    Average thickness of wearing coat = 80 mm

    Materials = M 20 grade concrete

    Fe 415 grade of steel

    Spacing of cross girders = 3 m

    DATA:

    Effective span of T-beams = 18 m

    Width of carriage way = 7.5m

    Thickness of wearing coat = 80 mm

    Materials = M 20 grade concrete

    Fe 415 grade of steel

    Spacing of cross girders = 3 m

    PERMISISSIBLE STRESSES:

    cb = 6.7 N/mm2 , m=10, st = 190 N/mm2, j = 0.91, Q = 0.762

    CROSS-SECTION DETAILS:

    Three main girders are spaced at 2.5 m centres.

    Thickness of wearing coat = 80 mm

    Thickness of deck slab = 250 mm

  • 33

    Kerbs 600 mm wide by 300 mm deep are provided. Cross girders are

    provided at every 3m interval.

    Breadth of cross girder = 300 mm

    Depth of main girder = 160 cm at the rate of 10 cm per metre of span.

    The depth of cross girder is taken as equal to the depth of main girder to

    simplify the computations. The cross section of the deck and the plan

    showing the spacing of cross girders are shown in figure (2).

    DESIGN OF INTERIOR SLAB PANELS:

    BENDING MOMENTS

    Dead weight of slab = (110.224) = 6.00 KN/m2

    Dead weight of wearing coat = (0.0822) = 1.76 KN/m2

    Total load = 7.76 KN/m2

    Live load is class AA tracked vehicle. One wheel is placed at the centre of the

    panel as shown in fig (3).

    u = (0.85 + 2 0.08) = 1.01 m

    v = (3.6 + 2 0.08) = 3.76 m

    (u/B) = (1.01/2.5) = 0.404

    (v/L) = (3/3) = 1 (since dispersion exceeding the panel V=L)

    K = (B/L) = (2.5/3) = 0.83

    Referring to Pigeauds curves: m1 = 0.079 m2 = 0.041

    MB = W (m1 + 0.15 m2)

    = 350 (0.079 + 0.15 0.041)

    = 29.8 kN-m.

    As the slab is continuous design B.M = 0.8 MB

  • 34

    Design B.M including impact and continuity factor is given by

    MB (short span) = (1.25 0.8 29.8)

    = 29.8 kN-m

    Similarly long span moment

    ML = 350 (0.041 + 0.15 0.079)

    = 18.5 kN-m

    ML (long span) = (1.25 0.8 18.5)

    = 18.5 kN-m

    SHEAR FORCES:

    Dispersion in the direction of span

    = [0.85 + 2 (0.08 + 2)]

    = 1.41 m

    For maximum shear, the load is kept such that the whole dispersion is in

    span. The load is kept at (1.41/2) = 0.705 m from the edge of the beams as

    shown in figure (4)

    Effective width of slab = KX (1-X/L) + bW

    Breadth of the cross girder = 300 mm

    Clear width of the panel = (3 0.3) = 2.7

    Therefore (B/L) = (2.7/ 2.2) =1.2

    From table given in the first chapter K for continuous slab is given as 2.36

    Effective width of slab = 2.36 0.705 [1 (0.705/2.2)] + 3

    = 4.13 m

    Load per meter width = 350/4.13

  • 35

    = 84.75 kN

    Shear force = 84.75 [(2.2 0.705)/2.2]

    = 57.6 kN

    DEAD LOAD B.M AND SHEARS:

    Dead load = 7.76 kN/mm2

    Total load on panel = (3 2.5 7.76)

    = 58.2 kN

    (u/B) = 1

    (v/L) = 1

    K = (B/L) = (2.5/3) = 0.83

    (1/k) = 1.2

    Referring to Pigeauds curves: m1 = 0.042 m2 = 0.029

    MB = 58.2 (0.042 + 0.15 0.029)

    = 2.7 kN-m

    Taking continuity into effect

    MB = (0.8 2.28) = 2.16 kN-m

    ML = 0.8 58.2 (0.029 + 0.15 0.042)

    = 1.64 kN-m

    Dead load shear force = (7.76 2.2)/2

    = 8.536 kN

    DESIGN MOMENTS AND SHEARS:

    Total bending moment MB = (29.8 + 2.16) = 31.96 kN-m

  • 36

    Total bending moment ML = (18.5 + 1.64) = 21.14 kN-m

    Total shear forces = (57.6 + 7.216) = 64.816 kN

    DESIGN SECTION:

    Effective depth

    d =

    = . .

    = 204.5 mm

    Adopt overall depth = 250 mm

    Effective depth = 230 mm

    Ast (short span) = (32.08 106)/ (190 0.91 230)

    = 804 mm2

    Use 12 mm dia bars at 120 mm centers (Ast = 905 mm2)

    Eff depth for long span using 10 mm dia bars = (23065)=219 mm

    Ast (long span) = (21.14 106)/ (190 0.91 219)

    = 559 mm2

    Use 10 mm dia bars at 120 mm centers (Ast = 629 mm2)

    CHECK FOR SHEAR STRESS:

    Normal shear stress V = (64.816 103)/ (1000 230)

    = 0.281 N/mm2

    (100 Ast / bd) = (100 905) / (1000 230)

    = 0.39

  • 37

    From IS: 456 2000 design strength of concrete is

    C = 0.43 N/mm2

    Since V < C shear stresses are permissible within the limits.

    DESIGN OF LONGITUDINAL GIRDERS:

    REACTIONS: Using Courbons theory, the I.R.C class AA loads are

    arranged for maximum eccentricity as shown in figure (5)

    Reaction factor for the outer girder is

    RA = (2W1/3) [1 + (3I 2.5 1.1) / (2I 2.52)]

    = 1.107W1

    RB = (2W1/3) [1 +0]

    = 0.667W1

    If W = axle load = 700 kN

    Therefore W1 = 0.5W

    RA = (1.107 0.5W)

    = 0.5536W

    RB = (0.667 0.5W) = 0.333W

    DEAD LOAD FROM SLAB PER GIRDER:

    The dead load of deck slab is calculated with reference to figure (6) is

    shown below

    Weight of

    1) Parapet railing = 0.7 kN/m

    2) Wearing coat = (0.081.122) = 1.936 kN/m

    3) Deck slab = (0.251.124) = 6.600 kN/m

  • 38

    4) Kerb = (0.500.624) = 7.200 kN/m

    Total = 16.436 kN/m

    Total dead load of the deck = (2 16.436) + (7.76 5.3)

    = 74 kN/m

    It is assumed that the dead load is shared equally by all the girders

    Dead load per girder = (74/3)

    = 24.67 kN/m.

    LIVE LOAD BENDING MOMENTS IN GIRDERS:

    Span of the girder = 18 m

    Impact factor (for class AA) = 10%

    The live load is placed centrally on the span as shown in figure (7)

    Bending moment = (3509) (350 (1.8/2))

    = 2835 kN m

    Bending moment including impact and reaction factor for outer girder

    = 2835 1.1 0.5536

    = 1726.4 kN/m

    Bending moment including impact and reaction factor for inner girder

    = 2835 1.1 0.333

    = 1038.46 kN-m

    LIVE LOAD SHEAR:

    For estimating the maximum live load shear in the girders, the IRC class

    AA loads are placed as shown in figure (8)

  • 39

    Reaction of W2 on girder B = (350 0.45) / 2.5

    = 63 kN

    Reaction of W2 on girder A = (350 2.05) / 2.5

    = 287 kN

    Total load on the girder B = (350 + 63)

    = 413 kN

    Maximum reaction in girder B = (413 16.2)/18

    = 371.7 kN

    Maximum reaction in girder A = (287 16.2)/ 18

    = 258.3 kN

    Maximum live load shear with impact factors in

    Inner girder = (371.7 1.1)

    = 408.87 kN

    Outer girder = (258.3 1.1)

    = 284.13 kN

    Maximum live load shear with impact factors in inner girder is

    408.87 KN and outer girder is 284.13 KN.

    DEAD LOAD B.M AND S.F IN MAIN GIRDER:

    The depth of the girder is assumed as 1800 mm (100 mm for every meter

    of span)

    Depth of rib = (1.8 0.25) = 1.55 m

    Width = 0.3 m

    Weight of rib per meter = (1 0.3 1.55 24)

  • 40

    = 11.16 kN/m

    The cross girder is assumed to have the same cross sectional dimensions

    as the main girder

    Weight of cross girder = 11.16 kN/m

    Reaction on main girder = (11.16 2.5)

    = 27.9 kN

    Reaction from deck slab on each girder = 24.67 kN/m

    Therefore total dead load per meter on girder = (24.67+11.16)

    = 35.83 kN/m

    Maximum bending moments are computed from the figure (9)

    Maximum B.M at centre of span is obtained as

    Mmax=(420.129) ((27.9/2)9) (27.96) (27.93) (35.83 (81/2))

    = 1829 kN-m

    Maximum shear at support

    MAX.S.F = [(35.8318)/2] + [(27.97)/2] 27.9 = = 393 kN

    DESIGN B.M AND S.F

    The design B.M and shears are given in table below

    BENDING MOMENTS (kN-m)

    DLBM LLBM TOTAL BM

    OUTER

    GIRDER 1829 1727 3556

    INNER GIRDER 1829 1039 2868

  • 41

    SHEAR FORCE (kN)

    DLSF LLSF TOTAL SF

    OUTER

    GIRDER 393 284.13 677.13

    INNER GIRDER 393 408.87 801.87

    The beam is designed as a T-section. Assuming an effective depth

    d = 1900 mm

    Approximate lever arm = [(1900 (250/2)] = 1775 mm

    Ast = (3556 106) / (190 1775)

    = 10545 mm2

    Provide 16 bars of 32 mm diameter in three rows (Ast=12864 mm2).

    Shear reinforcements are designed to resist the maximum shear at

    supports.

    Nominal shear stress V = (V/bd)

    = (801.87103) / (3001900)

    = 1.407 N/mm2

    Assuming 2 bars of 36 mm diameter to be bent up at support section

    resisted by bent up bars is given by

    Vus = sv Asv sin = (15028041)/ (1000 2) = 171 kN

    Shear to be resisted by vertical stirrups

  • 42

    = 801.87 171

    = 631 kN

    Using 10 mm dia 4-legged stirrups, spacing

    Sv = (sv Asv d) / V

    = (1504791900) / 631103

    = 143 mm

    Provide 10 mm diameter 4-legged stirrups at 150 mm c/c

    DESIGN OF CROSS GIRDER

    Self weight of the cross girder = 11.16 kN/m

    Loads on the cross girder are as shown in fig (10)

    Dead load from slab = (20.52.51.257.76)

    = 24.25 kN

    Uniformly distributed load = (24.5/2.5)

    = 9.8 kN/m

    Total load on cross girder = (11.16 + 9.8)

    = 20.96 kN/m

    Assuming the cross girder to be rigid, reaction on each cross girder

    = (20.96 5)/ 3 = 34.94 kN

    For maximum B.M in the cross girder, the loads of I.R.C class AA should

    be placed as shown in figure (11)

    Load on the cross girder = [(350 (3 - 0.9)/3] = 245 kN

    Assuming the cross girder as rigid, reaction on each longitudinal girder

    is

  • 43

    = [(2245)/3]

    = 163.33 kN

    Maximum B.M in cross girder under the load

    = 163.331.475 = 241 kN-m

    Live load B.M including impact = 1.1 241 = 265 kN-m

    Dead load B.M at 1.475 m from support

    = (34.941.475 20.961.4752/2)

    = 29 kN-m

    Total design B.M = (265 + 29)

    = 294 kN-m

    Live load shear including impact

    = (2245/3) 1.1

    = 180 kN

    Dead load shear = 34.94 kN

    Total design shear = (180 + 34.94)

    = 215 kN

    Assuming an effective depth for cross girder = 1970 mm

    Ast = [(394106)/(2000.911970)]

    = 1099 mm2

    Provide 4 bars of 20 mm diameter (Ast = 1256 mm2)

    Shear stress V = (V/bd)

    = (215103) / (3001970)

  • 44

    = 0.36 N/mm2

    Using 10 mm diameter 2 legged stirrups,

    Spacing Sv = [(2002791970) / (215103)]

    = 290 mm

    Adopt 10 mm diameter 2 legged stirrups at 150 mm c/c throughout the

    length of the cross girder.

    The details of reinforcement are shown in figure (12.1), figure (12.2) and

    figure (13)

    DESIGN OF BEARINGS:

    Vertical reactions from girders

    Dead load reaction from girder is calculated using the figure (9) is as

    follows.

    Rd = (35.83 18 + 27.9 6)/2 = 406.17 kN

    Live load reaction including impact factor is calculated from the figure(7)

    and figure (8)

    Rl= 408.87 kN

    Total vertical reaction from the girders = Rd+Rl

    =406.17+408.87=814.87kN.

    Assuming horizontal reaction = 100 kN.

    Permissible compressive stresses in concrete bed = 4kN/mm2

    Permissible bearing stress in steel plate = 185 N/mm2

    Permissible shear stress in steel = 105 N/mm2

    (Above values are obtained from IRC: 83-1982)

  • 45

    DESIGN DETAILS:

    1) BED PLATE:

    Area of bed plate = (814.87 1000)/4

    = 20.37 104 mm2

    Provide a bed plate of overall size 40065040 mm and top plate of

    overall size 40065040 mm.

    2) ROCKER DIAMETER:

    Let R = Radius of rocker surface in contact with the flat surface of

    bed plate.

    Vertical design load per unit length (170R33)/ E2 = Nominal ultimate tensile strength of material (250 N/mm2) R = Radius of the rocker spherical surface.

    E = Modulus of elasticity of material (200 kN/mm2)

    Design load per unit length = (814.87 1000)/650

    = 1253.33 N/mm2

    Hence = 1253.33 =

    R = 137.38 mm

    Provide a radius of 200 mm for rocker surface.

    3) ROCKER PIN:

    Providing 2 rocker pins the horizontal shear force to be resisted by

    each pin = 100/2 = 50 kN

    If d = diameter of rocker pin

    =

    105=50103

    d = 24.6 mm

  • 46

    Adopt a tapering pin with a diameter of 25 mm at top and bottom

    diameter of 30 mm and height 55 mm.

    4) THICKNESS OF BASE PLATE:

    Maximum bending moment about the central axis of base plate

    = (814.87/2) 1000 100

    = 4.074 107 Nmm

    If t = thickness of base plate required

    Section modulus Z = (bt2)/6 = (M/)

    t =

    = 48.48 mm

    Provide an overall thickness of 72 mm for the central portion of the

    base plate.

    5) CHECK FOR BEARING STRESS:

    Assuming 50% contact area between top and bottom plates

    Bearing stress = (814.87 1000)/ (650 100)

    = 12.53 N/mm2 < 185 N/mm2

    Hence bearing stresses are within permissible limits. Figure (14) shows

    the dimensional details of the rocker bearing.

    PIER:

    Design of pier: The salient dimensions of the pier like the height, pier

    width and batter are determined as follows

    1) HEIGHT: The top level of pier is fixed 1 to 1.5 m above the high

    flood level, depending upon the depth of water on the upstream

    side. Sufficient gap between the high floods level and top of pier is

    essential to protect the bearings from flooding.

    2) PIER WIDTH: The top width of pier should be sufficient to

    accommodate the two bearings. It is usually kept at a minimum of

    600 mm more than the outer to outer dimension of the bearing

    plates.

    3) PIER BATTER: Generally the sides are provided with a batter of 1

  • 47

    in 12 to 1 in 24. Short pier have vertical sides. The increased

    bottom width is required to restrict the stresses developed under

    loads within safe permissible values.

    4) CUT AND EASE WATERS: The pier ends are shaped for

    streamlining the passage of water. Normally the cut and ease

    waters are either shaped circular or triangular.

    STABILITY ANALYSIS OF PIER:

    A pier as shown in figure (15) supports the deck forming a simple

    highway. The various forces acting on the pier are listed below.

    Dead load from each span= ((35.818+27.96)/2) 3 = 1217.7

    1218 kN

    Reaction due to live load on one span

    = 408.87 3

    = 1226.61 kN 1227 kN

    Assuming,

    Breaking force = 140 kN

    Wind pressure on pier = 2.4 kN/mm2

    Material of pier = 1:3:6 cement concrete

    Density = 24 kN/mm2

    DESIGN COMPUTATIONS:

    1) STRESS DUE TO DEAD LOADS AND SELF WEIGHT OF PIER

    From figure (15)

    Dead load from superstructure = (2 1218) = 2346 kN

    Self-weight of pier = 8.50.5(2+3)10 24 = 5100 kN

    Total direct load = 7446 kN

    Compressive stress at base of pier = (7446/(8.53))=292 kN/mm2

  • 48

    2) EFFECT OF BUOYANCY:

    Width of pier at H.F.L = 19 m

    Submerged volume of pier = 8.50.5(1.9+3.0)9 = 187.4 m3

    Reduction in weight of pier due to buoyancy = (187.410)

    =1874 kN

    Tensile stress at the base due to buoyancy = - (1874/(8.53))

    = - 73.5 kN/mm2

    3) STRESS DUE TO ECCENTRICITY OF LIVE LOAD:

    Reaction due to live from one span is 1227 kN acting at an

    eccentricity of e=0.5 m

    Moment about base = M = 12270.5 = 613.6 kN-m

    Section modulus = Z = (8.532)/6

    = 12.75 m3

    Stresses developed at the base of pier due to the eccentricity of the

    live load = (1227/ (8.53)) (613.6/12.75)

    = 48.12 48.12

    = 96.24 kN/mm2

    = 0

    4) STRESSES DUE TO LONGITUDINAL BREAKING FORCES:

    Assuming Breaking force at bearing level = 100 kN

    Moment about the base of pier = (100 10) = 1000 kNm

    Stresses at base = (M/Z) = (1000/12.75)

    = 78.43 kN/mm2

    5) STRESSES DUE TO WIND PRESSURE:

    Total wind pressure on pier = (area) (wind intensity)

    = ((2+3)/2)10 2.4

    = 60 kN

    Assuming the wind load to act at the mid height of the pier,

    moment about the base of the pier = (605) = 300 kNm

    Modulus of section at base = Z = (38.53)/6 = 361.25 m3

    Stresses developed at base due to wind load

    = (M/Z) = (300/361.25) = 0.83 kN/mm2

  • 49

    The maximum and minimum stresses developed are computed by

    combining the stresses due to the various load combinations as

    shown in the below table.

    S.No Type of load

    Stress (kN/mm2)

    When dry During Floods

    1 Dead load and

    self-weight 292 292

    2 Buoyancy -- -73.5

    3 Eccentric live

    load 96.24 96.24

    4 Braking force 78.43 78.43

    5 Wind pressure 0.83 0.83

    Maximum stresses 467.5 394

    Minimum stresses 308.98 235.48

    The material of the pier being 1:3:6 cement concrete the maximum

    permissible compressive stress in concrete is 2 N/mm2 or 2000 kN/mm2

    Hence the stresses developed at the base of the pier are within safe

    permissible.

    FOUNDATION:

    Total load on the foundation is calculated as follows

    Dead load of girder on each pier = 2346 kN

    Dead load of pier = 5100 kN

    Live load = 12272 = 2454 kN

    Total load = 9900kN

  • 50

    Assuming width of pier = 1 m

    Length of pier = 9 m

    Size of pile = 300 mm by 300 mm

    Spacing of pile = 1.5 m

    Materials M-20 grade of concrete and Fe415 grade of steel.

    Assuming hard strata is available at a depth of 6 ma below the ground

    level at bridge site.

    1) ARRANGEMENT OF PILE AND PILE CAP:

    Fourteen pile are arranged at a spacing of 1.5 m as shown in

    figure(16)

    Load on each pile = (9900/14) = 707 kN

    2) PILE REINFORCEMENTS:

    a) Longitudinal reinforcement

    Length of pile above ground level = 0.6 m

    Total length of pile = (6+0.6) = 6.6 m

    Size of pile = 300 mm by 300 mm

    L = 6.6 m B = 0.3 m

    Ratio (L/B) = 6.6/0.3 = 22 > 12

    Hence the pile is designed as long column

    Reduction coefficient = (1.25-(L/48B))

    = (1.25 (22/48)) = 0.792

    Safe permissible stress in concrete = = 0.795 5

    = 3.96 N/mm2

    Safe permissible stress in steel = (0.792 190) = 150 N/mm2

    Load carrying capacity of pile is expressed as

    P = + 707103 = 3.96[(300300)- ] + 150 Solving = 2400 mm2

    According to IRC 78:1893 the longitudinal reinforcement A

  • 51

    should not be less than 1.25 percent of gross cross section for

    pile with a length less than 30 times the least width.

    Hence A (0.0125300300) 1125 mm2 Adopt 8 bars of 20 mm diameter providing an area of A=2513 mm2

    b) Lateral reinforcement

    In the body of the pile the lateral reinforcement should be not

    less than 0.2 percent of the gross volume.

    Using 8 mm diameter ties

    Volume of tie = 50[4(300-80)] = 44000 mm3

    If p=pitch of the ties

    Volume of pile per pitch length = (300300)p mm3

    = 90000 p mm3

    Hence equating we have 44000 = 0.00290000p

    P = 244 mm

    Maximum permissible pitch = 0.5300 = 150 mm

    Hence provide 8 mm diameter ties at 150 mm centres in the

    main body of the pile.

    c) Lateral reinforcement near pile head:

    Lateral reinforcement is of particular importance in resisting

    driving stresses near the pile head provided for a length of

    3B = 3 300

    = 900 mm

    Spiral reinforcement is provided near pile head using 8 mm

    diameter helical ties

    Volume of spiral per mm length = (0.6/1000)[(3003001)]

    = 540 mm2

    If p= pitch of the spiral

    p= (circumference of spiral AS)/540

    Provide a clear cover of 40 mm to the main longitudinal

    reinforcement of 20 mm diameter bars and using 8 mm

    diameter spiral ties inside the main reinforcements.

  • 52

    Diameter of spiral = [300-(240)-2(20)-8] = 172 mm

    p = ( 172 50)/50 = 50 mm

    Adopt 8 mm diameter spirals at a pitch of 50 mm for a length of

    900 mm at the top of pile.

    d) Lateral reinforcement near pile ends

    Lateral reinforcement of 0.6 percent of gross volume is provided

    in form of ties for a distance of 3 times the least lateral

    dimension both at top and bottom of the pile.

    Volume of the ties = 0.6 percent of gross volume for a length of

    (3300) = 900 mm

    Using 8 mm diameter ties

    Volume of each tie = 50[4(300-80)] = 44000 mm3

    If p= pitch of the ties

    Volume of piles per pitch length = (300300p)

    = 90000p

    44000 = (0.6/100)(90000p)

    Solving p = 81.48 mm

    Adopt 8 mm diameter ties at 80 mm centres for a length of 900

    mm from the ends of the pile both at top and bottom.

    The longitudinal and cross-sections of the pile with

    reinforcement details is shown in figure (16.1)

    3) PILE CAP:

    The arrangement of pile with pile cap is shown in figure (16).

    Referring to figure (16.2) the maximum bending moment in pile

    cap is computed as follows.

    MZZ = (0.5W1-0.5W0.25) = 0.375W kNm

    Where W= 7072 = 1414 kN

    MZZ = 531 kNm

    The effective depth required is given by

    531 100.874 1500 d = 636.42 mm

    Adopt overall depth of 690 mm

  • 53

    ASt = (531 106)/(2300.9636) = 4033 mm2 per 1.5m width

    Using 25 mm diameter bars spacing is given by

    S= (1500491)/4033 = 182 mm

    Adopt 25 mm diameter bars at 180 mm centres

    Distribution steel = 0.12% of gross area

    = 0.00126901000

    = 828 mm2/m

    Adopt 16 mm diameter bars at 250 mm centres as distribution

    steel.

    Maximum shear force = V = 707 kN

    Shear stress = V = (V/bd) = (707 1000)/(1500 630) = 0.748

    C = 0.28 N/mm2

    Vus = 707 [(0.281500600)/1000] = 455 kN

    Using 10 mm diameter stirrups (8 legged) spacing is given by

    S = (879230630)/(4551000) = 201 mm

    Dopt 10 mm diameter stirrups at 200 mm centres in a width of 1500

    mm.