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Geotextile Engineering : Application in Civil and Environmental Engineering
Shobha K. Bhatia Syracuse University, New York
ASCE Expo 2012
Outline
Introduction History Classification Properties Applications Innovations Conclusions
Geotextiles
Permeable textile used in conjunction with soil or rock.
Integral part of many manmade structures, such as levees, dams, roads, retaining walls, steep slopes, landfills and others.
ZIGGURAT – woven mat reinforcement
Ziggurat of Ur in Mesopotamia ~ 2500 B.C.
History Initially referred as “civil engineering
fabrics” or “filter fabrics.” First use in 1926:
Cotton fabric with hot asphalt (geomembrane kind of material) was field tested.
Polymer based woven industrial fabrics (geotextile) were used beneath concrete block revetments in late 1950s.
Early 1960s, geotextiles were typically woven polyproplene monofilament fibers.
Major Breakthroughs
In 1956, Dutch engineers used geotextiles to overcome dilemmas present in their Delta Works Scheme Hand woven from 100-mm wide 1-mm thick nylon strips
From 1960s, polymeric woven geotextiles were commonly considered in coastal protection works.
Major breakthroughs Mid 1960s, geotextile filters were
considered only on sites where granular filters were not readily available.
In 1968, FHWA monitored pavement overlay repair schemes where geotextiles were installed to control reflective cracking in asphalt surfacing.
First nonwoven needle punched polyster geotextile was developed by Rhone-Poulenc company in France.
Major breakthroughs Valcros Dam
In 1970, thick nonwoven geotextiles were used as filters beneath rip rap protection.
55Ft High Dam, Slity Sand ,30%<0.075mm. Polyester Continuous filament needle punched
nonwoven geotextile, 300g/m2.
Continuous trickle of clean water for 35 years.
At the same time, ICI started producing thinner heat bonded nonwoven geotextiles
Major Breakthroughs In 1973, three basic functions of
geotextiles were identified Separation Filtration Reinforcement
In 1974, drainage was added as fourth basic property.
By early 1990s, cushioning or protection was added as the fifth basic property.
VALCROS DAM, 55 ft (1970)
First Dam with Geotextile Filter
Manufacturer’s and sales
In 1957, after a tropical storm caused severe beach erosion at the home of the president of Carthage mills, he started working with engineers from Coastal Engineering Laboratories of University of Florida to use Carthage Mills fabrics to protect his property against future storms.
This resulted in first use of woven filter fabric in waterfront structures.
Manufacturer’s and sales
Research sponsored by AB Fodervavnader of Bora, Sweden, a small specialty weaving company resulted in the world’s first pullout test device.
Geotextiles The manufacturing of synthetic fibers
Transforming raw polymer from solid to liquid form.
Extruding fibers through spinneret, and Solidifying the fibers into continuous
filaments.
Various textile-forming technologies used to make: Woven ,Non-woven, Knitted and Stitch-
bonded
Geotextile Classification
Types Woven- weave pattern and fiber Plain Weave, Basket Weave, Twill Weave, satin weave
Non-woven -Spun Bonding
Knitted –seldom used
Warp Threads
Weft Thread
Weaving Direction
Fiber
Polymer Chip
Bonding
Winding
Fibers Geotextiles are made of synthetic
fiber Polypropylene (92%) Polyster (5%) Polyethylene (2%) Nylon (1%)
Yarns
Different types of yarn Monofilament fibers Heterofilament fibers Multifilament yarns Staple fibers Slit-film tapes Fibrillated yarns
Multi Filament Yarns
Slit Film Tapes
Different Type of Geotextiles
Natural Fibers Fiber types: natural (wood, straw, coconut,
jute), synthetic (PP, PET, nylon), and combinations (straw/coconut, wood/synthetic)
Fiber structure types: short, long, multifilament
RECP structure types: ECNs, OWTs, ECBs,
and TRMs
92 different degradable RECPs and 37 different non-degradable RECPs are available in the US
RECPs –
wood excelsior wood/synthetic blend
straw/coir
Coir Coir Jute
Types and Properties
20 different companies market geotextiles 87 Woven and 124 nonwoven geotextiles Properties-
Transportation Related Application Mass per unit area, percentage open area, Permittivity, puncture resistance, tear and grab strength,
survivability
Reinforcement Application Wide width tensile strength, creep limited strength
Geotextile consumption
Year 1970 1980 1990 1998
Millions of square meters ,North America
5 100 300 600
Million of square meters, Western Europe
10 60 250 App.400
Million square meters , Japan
100 (all geosynthetics)
Growing market in China and India…………
Relative importance of geotextile functions in geotechnical applications
Application Separation Filtration Reinforcement Drainage Protection
Temporary and permanent pavements
1 2 2
Asphalt overlays 1 2 2
Railways 1 3 3
Embankment 3 3 1 3
Retaining walls and slopes 3 3 1 3
Erosion control 3 2 3 3 2
Subsurface drainage 3 1 Membrane protection 3 1
(1) Primary Function (2) Secondary Function (3) Tertiary Function
Geotextile Properties
Geometric Information
Measuring thickness at 2 kPa The test is performed to EN964 part 1 for a single layer products and to EN964 part 2 for multi-layer
2 kPa
Schematic
25 cm²
thickness
metal base
Sampling Measuring (mua)
Mechanical Properties Short-term tensile strength and dependent deformation Long-term tensile behaviour (creep/creep rupture) Long-term compressive creep behaviour (with/without Shear stress) Resistance against impact or punching
Static puncture test, rapid puncture Resistance against abrasion Friction properties
Direct shear, inclined plane test, pullout resistance Protection efficiency Damage during installation Geosynthetics or composites internal strength Geosynthetic reinforcement segmental retaining wall unit
connection testing
Testing machine with video-extensometer
Capstain clamp for geogrid with laser-extensometer
Mechanical Properties
ε
Tensile Tests
HD PE - M
PP/ PE - T PP - M
PP/ PET - T
Woven Fabrics, GeoGrids
10 20 30 40 50 60 70 80 90 100 strain %
20 10
30 40 50 60 70 80 90
100
Fm kN/m
1 2 3
4
5
Force - Strain behaviour of Geosynthetics
Tensile Creep and Creep Rupture EN ISO 13431 : 1996 ASTM)
Tensile creep tests give information on time-dependent deformation at constant load.
Creep rupture tests give time until failure at constant load.
A deformation measurement is not necessary for creep rupture curves.
Loads for creep testing are most often dead weights, often enlarged by lever arms.
Multiple Creep Rupture Rigs in a Temperature Controlled Chamber
Resistance To Static Puncture
Static Puncture Test: The Test CBR (EN ISO 12236 : 1996) The use of soil mechanics California Bearing Ratio (CBR) apparatus for this static puncture test, has resulted in the unusual name for this test.
A plunger of 50mm diameter is pushed at a speed of 50 +/- 10mm min onto and through the specimen clamped in the circular jaws. Measurement of force and displacement are taken. The test is widely used for geotextiles, it is not applicable to grids, and the test provides useful data for geomembranes.
CBR - device in testing machine
Inserting specimen in hydraulic CBR-clamps
Impact Resistance Test (CEN TC 189 WI 14; ISO 13428 draft)
Efficiency of protection materials can be tested by dropping a hemispherical shaped weight onto a specimen placed on a lead plate on a resilient base.
The impression in the lead and the condition of the specimen are recorded. Lighter round shaped drop weights are used for other geosynthetics. The deformation of a metal sheet under the tested material gives quantitative results.
Impact Resistance Test
Drop weight, lead platen, specimen under ring
Impact Resistance Test (performance test : BAW)
2 m
67.5 kg
Result of drop tests - no penetration
A heavy drop weight (67.5 kg) is dropped from 2 m height on the geosynthetic placed on sand and fixed in a ring. The result is a “penetration yes or no” decision.
The Test
Abrasion Resistance (EN ISO 13427 : 1995)
Emery cloth of a specific grade is moved linearly along the specimen. After 750 cycles the abraded specimen is tested to measure the residual tensile strength or hydraulic properties
Example of Apparatus with Sliding Block
Specimen before test
Specimen after abrasion test
Direct Shear Friction (EN ISO 12957 : 1998)
Reinforcing geosynthetics develop their tensile resistance by the transfer of stresses from the soil to the fabric through friction. The friction ratio is defined as the angle of friction, the ratio of the normal stress to the shear stress. Low normal stresses may be tested by an inclined plane test and higher normal stresses by direct shear or by pull out test.
Direct shear (EN ISO 12957-1)
The friction partners are placed one in an upper box, the other in the lower box. The lower box is moved at a concentrate of displacement (index testing: 1 mm/min) while recording force and displacement. The results for three normal stresses (50, 100, 150 kPa) are plotted, the value of friction angle is calculated
Section Through Shear box Test
Damage During Installation
The CEN-ISO standard applies a cyclic load to a platen (100 x 200) pressing via a layer of Corundum aggregate placed on top of the geosynthetic being tested. (Corundum is a trade name for a sintered aluminium oxide.
After 200 cycles between 5 kPa and 900 kPa maximum stress the specimen is exhumed and may be subject to a tensile test for the residual strength for reinforcement applications, or for filtration the hydraulic properties for filtration applications.
A performance test requires the soil and fill to be used on the site and the equipment to spread and compact the material.
Typical results of an index-test are shown
Material Before (left) and After (right) Damage Test
Characteristic Opening Size (EN ISO 12956 : 1999)
To determine, which grain size can passing through a geosynthetic and which is retained, a wet sieving test is used with a standard “soil”.
The ‘soil’ passing the geotextile is extracted from the water and sieved again.
A characteristic value O90- is calculated according to EN ISO 12956.
O90 = d90 of the ‘soil’ passing the geosynthetic
Dry Sieving
Hoop sizing Sagging Broken and irregular
glass beads Trapping within the
geotextile Electrostatic effects Time for the Test
Wet Sieving Hoop sizing sagging Great chance for error: a. Leakage between
sieves b. Analyzing passed
glass beads (<325 mesh) Glass bead clumping on geotextile Elimination of
electrostatic effects Time for the test
Pores with Glass Beads
Plan view Side view
0
10
20
30
40
50
60
70
80
90
100
0.010.11Diameter (mm)
Perc
ent F
iner
(%)
Mineral Oil
Silw ick
Porew ick
Product: Texel, 909 PET/PP, Staple, Needle-punched, Nonw ovenThickness: 2.3 mmPermeability: 0.45 cm/secAOS: 0.07-0.11 mm (Dry Sieving)Bubble Point: 0.116-0.135 mmO95: 0.098-0.11 mmO50: 0.069-0.076 mm
W2 - multifilament
Pore size, volume, permeability, density, surface area, and adsorption
Comparison of Wet Sieving & Bubble Point Method
0102030405060708090
100
0.010.11 Diameter (mm)
Perc
ent F
iner
(%)
Amoco 4510 Sample AAmoco 4510 Sample BAmoco 4510 Sample CAmoco 4510 Sample D
Bubble Point Method: 0.12 mm
0.12-0.068 mm
Durability Properties
Resistance to weathering
Resistance to microbiological
degradation (soil burial)
Resistance to liquids
Resistance to hydrolysis
Resistance to thermal oxidation
Durability Properties Geosynthetics may be used for temporary structures
such as access roads for construction sites or may be required for medium term applications until consolidation of soils makes them redundant.
Long-term applications are the main use (30 to 60 years for some in UK application or ; more than 120 years for landfills in most countries).
Therefore durability is an important requirement.
Resistance to Weathering (prEN 12224 : 1996)
Products exposed uncovered to light and products placed without cover-soil for service are tested by artificial weathering.
Exposure to UV-light of defined emission spectrum and rain at elevated temperature accelerates the test.
Tensile tests after exposure and reference to fresh specimen tensile strength loss in %. Tensile tests on exposed and fresh specimens can be used to determine the loss of tensile strength, normally expressed as a percentage of strength retained after exposure.
Exposure to Natural Weathering
Rainsplash erosion testing
Typical engineering properties of geotextiles used in geotechnical applications (after Lawson 1982)
Geotextile type Mass per Unit area (g/m2)
Apparent Opening size (AOS) (mm)
Volume water permeability
1/m2/s
Tensile Strength kN/m
Maximum Elongation
%
Woven • Monofilament • Multifilament • Tape
150-300
250-1300 90-250
0.07-2.5 0.2-0.9
0.05-0.10
25-2000 20-80 5-15
20-80 40-800 8-90
9-35 9-30
15-20
Nonwoven • Heat-bonded • Needle-punched
70-350
150-2000
0.01-0.35 0.02-0.15
25-150 25-200
3-25 7-90
20-60 50-80
Knitted • Weft • Warp
0.1-1.2
60-2000
2-5
20-120
300-600
12-15
Stitched-bonded 250-1200 0.07-0.5 30-80 30-1000 8-30
Application
Geotextile as reinforcement
Designing for Roadways reinforcement Unpaved and paved roads
Designing for soil reinforcement
Geotextile reinforced wall Geotextile reinforced foundation soil Geotextile to improve bearing capacity Geotextile to in situ slope stabilization
Geotextile encase columns, A continuously, radially, woven geotextile sock made from a variety of polymers. These socks form encased stone columns when filled with compacted sand, gravels or crushed rock for use in very soft soil where conventional ground treatments cannot be utilized.
http://www2.wrap.org.uk/downloads/MRF116_Geosystems_Guidance_Document_FINAL_February_2010.adb44eaf.8590.pdf
Basic Principles of Reinforced Soil
For reinforced soil to work, the soil and reinforcement must STRAIN
In a stable structure the strain in the soil and reinforcement are equal (i.e. there is strain compatibility)
The strain in the reinforced soil is influenced by: The stiffness of the reinforcement Properties of the soil The stress state of the soil
Analysis and Design Established geotechnical and stability methods
used Soil parameters generally considered in total stress
terms Three main failure mechanisms considered
- Rotational Stability - Lateral Sliding - Bearing Capacity
Lateral Sliding
Resistance to lateral sliding determined from active driving force
Geosynthetics/soil interface should be obtained from testing
Reinforcement
Soft Clay Foundation
Embankment fill
Reinforcement tension develops in the plane of the reinforcement
Tr Tr
Horizontal movement of fill, driven by active wedge
Foundation Extrusion
If soft soil thickness > embankment base width, a bearing capacity analysis will be required
If soft soil layer thickness < than the embankment base foundation width extrusion occurs at the toe.
Soft Clay Foundation
Embankment fill
Lateral extrusion of foundations due to settlement of fill
The solution to this mode of failure is to reduce the settlement by making the base stiffer (Geocell mattress)
Reinforcement
Case Study: Hetaoyu Coal Mine Processing Plant
Location: China Retaining wall
(1km x 140m) built adjacent to Jinghe River
PET geotextile used to reinforce soil
http://www.geosyntheticsmagazine.com/articles/0212_fla_hetaoyu_mine.html
35 June 8, 2002
High strength geotextiles for embankments on soft ground
Case Study: Levee WBV-72
Location: New Orleans, LA Levee (2.8miles long) has 2.4miles of
geotextile reinforcement Geotextile strengths used:
490 kN/m (21,500 sq yd) 650 kN/m (187,403 sq yd) 830 kN/m (172,071 sq yd)
Used as embankment reinforcement and separation http://www.geosyntheticsmagazine.com/articles/081712_huesker_levee.html
Case Study: Levee WBV-72 cont.
http://www.geosyntheticsmagazine.com/articles/081712_huesker_levee.html
Case Study: Fiber-Reinforced Roadway Embankment Soil
Location: Lake Ridge Parkway, Texas Originally constructed in the reservoir
of a proposed lake (1980s) Earth fill embankments were built (slope
ratio=3) to raise road over lake Slope failures occurred (2000s)
Repaired with fiber-reinforced soil 3” polypropylene fibers used to increase
shear strength
http://www.geosyntheticsmagazine.com/articles/0811_f2_sustainable_embankment.html
Case Study: Fiber-Reinforced Roadway Embankment Soil cont.
http://www.geosyntheticsmagazine.com/articles/0811_f2_sustainable_embankment.html
Case Study: Fiber-Reinforced Roadway Embankment Soil cont.
http://www.geosyntheticsmagazine.com/articles/0811_f2_sustainable_embankment.html
Geotextile as filter or drain
Pavement Stone base
Soil subgrade
Topsoil
450 mm
400 mm
300 mm
Crushed stone/ perforated pipe
GT
(GT Filter in Excavated Trench) (Crushed Stone & Perforated Pipe)
Geotubes in Dewatering Applications
Municipal Paper Sludge
Pulp and Paper Mill Sludge
Mineral Processing Sludge
Fly Ash Mining and Drilled
Waste Industrial By-Product Agriculture Waste
Case Study: Dewatering Solutions cont.
Location: Midlands, England Pumping sludge into filtration
geosynthetic tubes (“Sedi-Filter”) Sediment remains but water drains out
Sediment removed to landfill
Ideal before attempting to deepen canals
http://www.geosyntheticsmagazine.com/articles/101310_sediment_bag.html
Case Study: Dewatering Solutions
http://www.geosyntheticsmagazine.com/articles/101310_sediment_bag.html
Waste Containment Liners with Geotextiles
Different Drains Mebra Drain Amerdrain
Installation
Prefabricated Vertical Drains
PIPING SYSTEM
Application – Seperation
Geotextile as a separator
http://www.typargeotextiles.com/PDFs/TG-Landfills.pdf
Erosion Control
Slope Protection with Geotextile
Silt Fence
South Channel
A1
A3
A2
Case Study: Incheon Grand Bridge
Location: Incheon, South Korea Reclamation dikes had to be built
during construction Geotextiles were used
Cost-efficient Met construction and time requirements
Close-ended fabric tube with filling ports for sand input Cost more than $2 million
http://www.geosyntheticsmagazine.com/articles/0211_fla_incheon_bridge.html
Case Study: Incheon Grand Bridge cont.
http://www.geosyntheticsmagazine.com/articles/0211_fla_incheon_bridge.html
Case Study: PEMEX Marine Facilities
Location: Tabasco, Mexico Beach erosion problems Sand-filled geotextile tubes used under
oil conduction pipes in the surf zone Previously at risk to collapse due to loss
of sand foundations Geotextile tubes also used as a
submerged breakwater along the coast http://www.geosyntheticsmagazine.com/articles/0410_f3_tubes.html
Case Study: PEMEX Marine Facilities cont.
http://www.geosyntheticsmagazine.com/articles/0410_f3_tubes.html
Future Trends and Innovative Products
http://boingboing.net/2012/01/19/intelligent-geotextiles-wired.html
Intelligent Geotextiles- Geo detect System- Structure Health Monitoring System
Reactive Core Mat
http://remediation.cetco.com/LeftSideNavigation/Products/ReactiveCoreMat/tabid/1359/Default.aspx
Future Trends DUAL FUNCTION GEOSYNTHETICWRAPPED PVD Provides structural stability due to the high tensile and shear
strength of the geosynthetic Can bear the shear stresses generated by the mandrel
Reduces the zone of disturbance and remolding Also reduces the effects of smear by preventing the finer soil
particles to enter the drain core
ELECTRO-CONDUCTIVE PVD Employs the process of electro-osmosis in attempting to
reduce the smear effects cations in the diffused double layer of water moves towards the vertical drain (acting as cathode) and get discharged, thus carrying the pore water along with for drainage.
Innovative Products and Future
The use of flat weft knitting technology to manufacture natural fiber geotextiles for reinforcement applications
Superior over mid range synthetic geotextile used for soil reinforcement
(Anand,2008)
Innovative Products and Future
Reducing fiber diameter to nanoscale, a significant increase in specific surface area to the level of 1000m2/g
Future geotextiles could be nanocomposites which might not only change their effectiveness, but applications
(Ko 2004, Koerner 2000)
Innovative Products and Future
By taking advantage of the recent development and changes in design aspects, companies have increased weights from 16 oz. / sy. to 28-32 oz. / sy.
Use of polyester for manufacturing of geotextiles has many advantages over traditional polypropylene (“Advancements in geomembranes and geotextiles” – Reuben Weinstein)
Case Study: TenCate Mirafi H2Ri
Location: Alaska Water-wicking geotextile used below
roads in frozen tundra Road damage common due to uneven
soil moisture freezing differently Tested on the Dalton Highway and
now used in Alaska and Canada
http://www.geosyntheticsmagazine.com/articles/102611_tencate_award.html
Case Study: TenCate Mirafi H2Ri cont.
http://www.geosyntheticsmagazine.com/articles/102611_tencate_award.html
CIVIL Draintube© FTF Embankment drainage
Portneuf / mer – Road 138 : Quebec – sept. 2008
• Replaces traditional granular layers and two geotextile filters
• Can replace up to 3 ft. of granular drainage
• Effective solution for cuts, fills and soft soils
CIVIL Draintube© FTF Embankment drainage
Installation Backfill
The entire job
Autouroute 50 Major project in 2009 with Transports Québec 2,5 km of road
Afitex - 20+ years in the drainage & environmental markets Texel - 40+ years in geosynthetics
Draintube© technology
Geosynthetic Instrumentation
Conclusions
Questions
What are three different types of geotextiles that can be used for civil engineering applications?
What are the most important properties of the geotextiles when they are used as a reinforcing member?
What is the difference between index and performance test? Where would you get the information about the geotextile’s
properties? Give two specific examples where geotextiles is used as a
filter and as a separator. Give example of two innovative geotextilse that have been
developed recently.