clic tbm prototype t0@clex integration. inventory. planning report #2 - march 2014

1[19-Mar-2014] «BE/RF»

CLIC TBM Prototype T0@CLEX

Integration. Inventory. Planning

Report #2 - March 2014

Dmitry Gudkov

1

2[19-Mar-2014] [CMWG Meeting] «BE/RF» 2

CONTENTS

2D layout

Inputs

Supporting elements for CLEX components in the working area• Integration• Inventory

Integration of TBM and modification of CLEX components. Drive beam

Integration of TBM and modification of CLEX components. Probe beam

Inventory of the CLEX components - Under way, will be shown next time.

Status of components production for TBM

Planning for the TBM installation in CLEX

Documentation


TBM Prototype T0@CLEX. Integration. Phase 1.

Igor Syratchev



Igor Syratchev



Mod

ule

bord

er Module border

• 1 PETS and 1 SAS will be powered;• VGVs are installed on each extremity to

detach the test stand;

2D layout is based on one phase 3.1 (see above)Phase 3.3 requires another modification of the primary RF network (2..3 new waveguides, splitter, directional coupler, on-off).UPDATED No more on-off units available.


INPUTS. Integration of TBM. Probe beam

3D model is based on the document prepared by Wilfrid Farabolini: EDMS 1366387

Are implemented in the drawing CLIATCIN0005 (under way):


INPUTS. Integration of TBM. Drive beam

Positions of the quadrupoles, input from Jacob Esberg: EDMS 136638821.33596587 '"QUADRUPOLE"' '"TL2.QDD10"' 0.575 UNCHANGED23.29201587 '"QUADRUPOLE"' '"CM.QFD0310"' 1.95605 UNCHANGED23.79201587 '"QUADRUPOLE"' '"CM.QDD0315"' 0.5 UNCHANGED24.29201587 '"QUADRUPOLE"' '"CM.QFD0320"' 0.5 UNCHANGED25.90225587 '"RFCAVITY"' '"P1"' 1.61024 UNCHANGED27.98793587 '"QUADRUPOLE"' '"CM.QFD0565A"' 2.08568 Has been increased28.39727587 '"QUADRUPOLE"' '"CM.QFD0565B"' 0.40934 Has been decreased

29.961016 '"RFCAVITY"' '"P2"' 1.56374 has been increased30.428016 '"QUADRUPOLE"' '"QTB1"' 0.467 0.467 As specified30.965016 '"RFCAVITY"' '"P3"' 0.537 0.537 As specified31.432016 '"QUADRUPOLE"' '"QTB2"' 0.467 0.467 As specified

33.19201587 '"QUADRUPOLE"' '"CM.QFD0560"' 1.76 1.76 As specified34.19201587 '"QUADRUPOLE"' '"CM.QFD0570"' 1 UNCHANGED37.19399775 '"RBEND"' '"CM.BHB0600"' 3.001982 UNCHANGED

Are implemented in the drawing CLIATCIN0005 (under way):


TBM implantation in CLEXTask Duration Date

1 Remove the safety barriers 0.5 days 1.06

2 Preparation of the storage tables inside CLEX 0.5 days 1.06

3 Radioprotection Survey Visit 1 day 2.06

4 Dismantling of the shielding blocks (to get the direct access for new equipment)

1 day 2.06

5 Organizing of free access to CLEX building 1day 3.06

storage



6 Dismantling of TBTS PB and DB tanks- disconnection of electrical cables and water pipes

- disconnection and dismantling of RF network

7 days 03.0611.06



7 - dismantling and transport of the TBTS PB Tank to the buffer zone 1 day 10.06



8 - dismantling and transport of the TBTS DB Tank and transport to the storage

1 day 11.06

13[19-Mar-2014] [CMWG Meeting] «BE/RF»


9 - Disconnection of all cables (+ labelling) and pipes in the working area

5.5 days 12.0619.06

~14 meters



10 - Removal of the equipment in the working area 4.5 days 16.0620.06Component Pic Quantity Component Pic Quantity

Quadrupoles 12 Supports 10

Correctors 10Sector

vacuum valves 4

BPMs and diagnostics chambers

8

Pumping ports

(including valves and

pumps)

5

Flashbox 1 Drift Tubes and bellows 20 + 22



11 - Dismantling of the yellow girders and feet 3 days 23.0625.06

12 - Removal of the cooling distribution (central line) 3 days 26.0630.06

13 - Precise Floor marking before drilling of the holes for installation of the TBM supporting system: 32 holes in total

For dimensions: DRAWING CLIATCIN0004

1 days 01.07

14 Drilling of the floor for all the supporting equipment 1.5 days 02.0703.07

Task Quantity

Feet to be removed from area 6

Feet to be replaced 2

Girders to be removed from area 6

Girders to be replaced 6

New girders to be manufactured(see on next slides)

3


Supporting Elements for TBM and CLEX Components

2 Feet to be reused in different place (8 holes to be drilled)

New girders (x3)

TBM supporting benches (24 holes to be drilled for installation)

• All green feet will not be moved• Green girders will be moved by several cm.



15 - Installation of the supporting elements of the TBM and CLEX components

Installation of the new yellow supporting girders (1 day) Transport and Installation of the TBM extremity benches (1 day) Geometrical control of the extremity benches (1 day)

3 days 07.0709.07

16 - TBM installation and assemblySee next slides

22 days 10.0708.08


Installation of the TBM supporting systemTask Duration Date

17 Installation of the TBM supporting system 5 days 10.07-16.0718 Geometrical control of the TBM supporting system 1 day 17.0719 Alignment of the girders (with respect to the existing beam) 1 day 18.0720 Installation of alignment’s device (wire, cable, sensors, data acquisition, …) 2 days 21.07-22.0721 Absolute measurement (cWPS sensors vs AT401 tracker) 1 day 23.0722 Test of actuators displacement on 1 mm range (girder unloaded) - OPTIONALLY 1 day 24.0723 Test of the Articulation Point (girder unloaded) - OPTIONALLY 1 day 25.07


1. (DBQ+BPM) x 2; SAS x 2; PETS x 2; + fixating clamps2. Vacuum equipment (minipumps; valves; gauges)

Installation of the components of the TBM + alignment control

Task Duration Date24 Installation of the components of the TBM + alignment control + cooling test 5.5 days 28.07-04.0825 Cables for TBM routing and connection to the equipment in the external shelter 2.5 days 04.08-08.08

3. Supporting frame + RF load

4. Supporting frame + RF network

5. Cooling tubes (fittings are pre-installed)

The TBM assembly is performed by subassemblies:

Transport of the girders with installed components requires the design (+safety validation) of the transport tooling. Subassemblies will reduce the overall installation time.



26 Primary RF Network installation• Installation of the RF components on the TBTS tank (2 days)• Installation of the waveguides between TBTS tank and TBM Including supports, pumping port etc. (1 day)

3.5 days 04.0807.08

Waveguide support based on standard components will be delivered soon.



27 Installation of CLEX components according to new configuration (not all the components are listed below, +5..10 components, final inventory under way)

12.5 days 08.0724.07

Component Pic Quantity Component Pic Quantity

Quadrupoles 12 Supports 18

Correctors 8Sector

vacuum valves 4

BPMs and diagnostics chambers

9

Pumping ports

(including valves and

pumps)

5

Flashbox 1 Drift Tubes and bellows 24 + 26


CLEX working area after installation of components


Final tests and cables reconnection

Task Duration Date28 Leak tightness test 2 days 08.08-11.0829 Final alignment tests 4 days 12.08-15.0830 Reconstruction of cable trays and cables pulling 5 days 18.08-22.08

31 Reconnection of all cables (according to labelling) and pipes in the working area 2.5 days 25.08-27.08

32 Cooling system test 2 days 27.08-28.0833 Cleaning the area 3 days 29.08-02.0934 Closing the shielding 1 day 03.0935 Safety chain test 1 day 04.0936 Commissioning 5 days 05.09-12.09


Resources

Cooling system: final integration is under way by Vadim Soldatov and Alexios Lorens Vamvakas

Installation: FSU108, Andrey Olyunin, Wilfrid Farabolini (CLEX equipment coordination)

Vacuum for CLEX: Esa Antero Paju

Fiducialization, alignment: ABP-SU

Special tasks: external companies or other groups of CERN are involved

The planning must take into account the summer holidays of people involved in the installation. The holidays periods can be integrated in the personal calendar of each person (MS Project).


Status of components. TBM

Component Design Production Status Exp.

3D % 2D % Parts % Assembly

SAS 100 100 100 Brazing Mar’14

PETS 100 100 100 100 done

RF Network waveguides 100 100 100 brazing Apr’14

DB BPM 100 100 100 50 Apr’14

Vacuum minitanks and equipment 100 100 100 100 done

Vacuum drift tubes 100 100 0 0 Apr’14

RF Loads 100 100 Production, Ext. Comp. done

Directional Couplers 100 100 Production, Ext. Comp. done

Cooling tubes/fittings 100 90 0 - done

Supporting system 100 100 Test is under way done

U-clamps 100 100 50 0 Apr’14

Standard Supporting Frames 100 100 100 80 Apr’13

TBM ASSEMBLY May’13


Status of components. TBM. Primary RF Network

Component Design Production Status Expected


RF Network waveguides 100 100 100 50 Apr’14

Vacuum fittings 100 100 0 0 done

Supporting system elements 100 100 0 0 done

Standard Supporting Frames 100 100 0 0 done


Status of components. CLEX working area

Component Design Production Status Expected


Vacuum fittings and bellows (drift tubes)

100 - 0 0 Apr’14

Supporting girders 100 0 0 0 Apr’14

Implantation drawings (under way) 100 95 0 0 Mar’13

Cooling pipe


Documentation

• EDMS 1366387 – INPUT. Integration of TBM in CLEX. Probe beam

• EDMS 1366388 – INPUT. Integration of TBM in CLEX. Drive beam

• CLIATCIN0004 (under way) – Integration of TBM in CLEX. Supporting system

• CLIATCIN0005 (under way) - Integration of TBM in CLEX. RF components

• EDMS 1366389 – TBM installation in CLEX. Detailed planning (preliminary)

clic tbm prototype t0@clex integration. inventory. planning report #2 - march 2014

Documents

clex integration

cmwg meeting berfinputs

clex building1day3

tbm installation

drive beamintegration

igor syratchev

tbts pb tank

tbts db tank