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Climate Change Mitigation in the Transport SectorAsian Development Bank, Manila, 24-25 May, 2006
The Brazil Ethanol Experience
Rick SellersRIO, Inc.
[email protected]+33 6 1841 2676
Climate Change Mitigation in the Transport SectorAsian Development Bank, Manila, 24-25 May, 2006
Source: Luiz Carlos Corrêa Carvalho
Climate Change Mitigation in the Transport SectorAsian Development Bank, Manila, 24-25 May, 2006
ProAlcool - The Brazilian Alcohol ProgramKey points: Started in 1975 by Federal Government. Objective was energy security: replacing petroleum imports with
domestic resources. Started as fuel additive in gasoline vehicles,
replacing lead and/or MTBE <10%. Stimulated production of ethanol only cars,
more recently flex-fuel cars. 4,000,000 cars running on pure (Hydrated)
ethanol in Brazil 680,000 flex-fuel vehicles (both ethanol and
gasoline, any blend) All gasoline now 20 to 26% of ethanol in volume basis – gasohol Ethanol economically competitive to gasoline at >$30-35/bblSource: Suani Teixeira Coelho
Climate Change Mitigation in the Transport SectorAsian Development Bank, Manila, 24-25 May, 2006
Source: Sérgio Antônio MONTEIRO FONTES
Climate Change Mitigation in the Transport SectorAsian Development Bank, Manila, 24-25 May, 2006
Over 70% of cars sold in 2006 are expected to be FFV
Climate Change Mitigation in the Transport SectorAsian Development Bank, Manila, 24-25 May, 2006
Ethanol cumulative productionEthanol price paid to producers
Year ( in million m3 ) ( 2001 US$ / m3 )
1980 2.668 632,38
Price Paid to Alcohol Producers in Brazil
100
1000
1000 10000 100000 1000000
Ethanol cumulative prodution (in million m³)
Etha
nol p
rice
paid
to p
rodu
cers
(200
1 U
S$/m
³) 2001
1980
1999
19851983
2000
1986
1990
1996
Production Advances
Productivity gains from improved species, advanced distilling technology, and increased use of waste (bagasse) in processing.
Climate Change Mitigation in the Transport SectorAsian Development Bank, Manila, 24-25 May, 2006
Ethanol international competitiveness
1
10
100
0 50000 100000 150000 200000 250000 300000Ethanol Cumulative Production (thousand m3 )
(200
4) U
S$ /
GJ
Ethanol prices in Brazil Rotterdam regular gasoline price
trend (Rotterdam gasoline prices) trend (Ethanol prices)
19862004
2002
1999
1980
1990
1995
Source: Nastari, 2005
Climate Change Mitigation in the Transport SectorAsian Development Bank, Manila, 24-25 May, 2006
Social benefits of biofuels Significant increase in employment opportunities,
mainly in rural areas. 2004, Brazil: 700,000 direct jobs and about 3.5 million indirect
jobs (production of 350 million tonnes of cane)
Ethanol: job rate in ethanol industry higher than in fossil industry Different estimates at 20:1 up to 150:1
Climate Change Mitigation in the Transport SectorAsian Development Bank, Manila, 24-25 May, 2006
Economic Cost/Benefit
Total incentives for ProAlcool program:
US$ 12 billion.Over the last 22 years, hard currency savings amounted to 1.8 billion US $/year or ~US $ 40 billion.Incentives now phased out; program is revenue positive for government through taxes.
Climate Change Mitigation in the Transport SectorAsian Development Bank, Manila, 24-25 May, 2006
Positive Industry Environmental Impacts
Brazil: Net CO2 Emissions Due to Sugarcane Production and Use, 1990-91
Mtons C/Year
Ethanol Substitution for Gasoline**Including blending 22% of ethanol with gasoline and 4.2 million pure ethanol-fired cars
- 7.41
Bagasse Substitution for FuelOil Burning as HeatSource in Other Industries
- 3.24
Fossil Fuel Utilization in Sugarcane Industry + 1.20
Net Contribution (uptake) - 9.45
Source: Macedo, 1992
Climate Change Mitigation in the Transport SectorAsian Development Bank, Manila, 24-25 May, 2006
Positive Urban Environmental Impacts
Lead: dropped from 1,4 ug/m3 in 1977 to less than 0,10 ug/m3 in 1991.
Sulfur: dropped from 50 ug/m3 in 1984 to 15 ug/m3 in 2003.
Particulate Matter: dropped from 90 ug/m3 in 1986 to 50 ug/m3 in 2003.
Climate Change Mitigation in the Transport SectorAsian Development Bank, Manila, 24-25 May, 2006
Negative Environmental Impacts
Local air pollution during harvesting season (burning required for manual harvest)
Burning sugar cane bagasse in the boilers not always best (low pollution) technology.
Slightly higher NOx emissions with gasahol than either gasoline or ethanol-only.
Climate Change Mitigation in the Transport SectorAsian Development Bank, Manila, 24-25 May, 2006
Lesson from Brazil – Think long term
1. Promote demand1. Mandate targets (replacement of oxygenates at 5% to start)2. Provide incentives to fuel companies to accomplish target3. Promote imports if insufficient existing production4. Mandate flex fuel auto sales to begin transforming fleet
2. Stimulate agro-industrial capacities (industry/private sector was responsible for recovery of Brazilian ethanol sector)
3. Establish “best practices” certification of production4. Provide incentives for use of new technologies5. Inform consumers (ethanol is compatible with current
vehicles, environmental and social benefits, etc.)6. Establish trading capabilities to improve liquidity of
market7. BE PATIENT!
Climate Change Mitigation in the Transport SectorAsian Development Bank, Manila, 24-25 May, 2006
Oil and Biofuels Trade
Oil Trade Based on WEO 2004
2002
2030
Climate Change Mitigation in the Transport SectorAsian Development Bank, Manila, 24-25 May, 2006
Conclusions
Brazil showed patience, determination, and excellent timing.
Energy security, employment, rural development, and environmental benefits are substantial and fundamental to success.
Ethanol programs based on sugar cane probably economic at oil prices over US$ 35/barrel.
At oil prices below ~ US$ 35/barrel, ethanol program may still be justified on energy security and social benefits basis, as well as a hedge against future price volatility.
Climate Change Mitigation in the Transport SectorAsian Development Bank, Manila, 24-25 May, 2006
Thank you!
Rick SellersRIO, Inc.
Climate Change Mitigation in the Transport SectorAsian Development Bank, Manila, 24-25 May, 2006
Additional Slides for Reference
Climate Change Mitigation in the Transport SectorAsian Development Bank, Manila, 24-25 May, 2006
Brazil Alcohol Statistics*
*Except where noted, data apply to the 2003/2004 season.
Land use 45,000 km² in 2000
Labour 1 million jobs (50% farming, 50% processing)
Sugarcane 344 million metric tonnes (50% sugar, 50% alcohol)
Sugar 23 million tonnes (30% is exported)
Ethanol 14 million m³ (7.5 anhydrous, 6.5 hydrated; 2.4% is exported)
Dry bagasse 50 million tonnes
Electricity 1350 MW (1200 for self use, 150 sold to utilities) in 2001
Climate Change Mitigation in the Transport SectorAsian Development Bank, Manila, 24-25 May, 2006
10 Myths about Ethanol
1. Brazilian experience is unique 2. incompatible with existing fleets; 3. low energy balances of biofuels4. high pollutant emissions (cleaner fossil fuels preferable) 5. complex logistics 6. competition with food for land, unsustainable practices,
deforestation7. should only be produced domestically by developed countries8. only subsidized production is possible 9. imports destroy local agriculture of developed countries10. energy efficiency alone will preserve oil resources and fulfill
Kyoto targets
Source: Suani Teixeira Coelho
Climate Change Mitigation in the Transport SectorAsian Development Bank, Manila, 24-25 May, 2006
Typical Ethanol Production Factors
economic cost of production: US$0.18–0.25 per liter of gasoline-equivalent
average export price of ethanol (2001-2003): US$ 0.23 per liter
Price paid per tonne of sugarcane:
US$11.4 (UNICA, 2005) plant lifetime of 25 years feedstock cost of US$ 0.143 per liter of ethanol investment cost around US$ 0.017 per liter of ethanol.
Climate Change Mitigation in the Transport SectorAsian Development Bank, Manila, 24-25 May, 2006
Technological Advances
Brazilian car production in 2002: 1.5 million ethanol share 3.16% (48 thousand) 2002 5.5 billion liters used in a 22 to 25% blend with gasoline 2003 3 million vehicles powered by hydrated alcohol 4.9 billion liters/year 2003: Launching of “Flexfuel” cars in the market
Climate Change Mitigation in the Transport SectorAsian Development Bank, Manila, 24-25 May, 2006
Technology AdvancesAll energy needs in sugarcane mills are provided without
any external energy source; Cogeneration process: production of steam and
electric/mechanical energy to the process from sugarcane bagasse.
Presently up to 80 kWh/tonnes of cane can be sold to the grid
1975 – 2000: low-pressure boilers (22 bar- 20 kWh/ tonnes of cane)
Since 2000: high pressure ones (up to 80 bar). Outputs of 120kWh/tonne better technology and recovery of sugarcane by-products (green cane harvesting).
Gasification technology (under development): 300 kWh/tonne of cane.
Climate Change Mitigation in the Transport SectorAsian Development Bank, Manila, 24-25 May, 2006
Ethanol Energy Balance
Source: Macedo, I et alli, 2004
Climate Change Mitigation in the Transport SectorAsian Development Bank, Manila, 24-25 May, 2006
Energy balances of feedstocks
0
2
4
6
8
10
12
Sugarcane Sugar beet Wheat straw Corn Wood
ethanol feedstock
en
erg
y o
utp
ut/
inp
ut
rati
o
Sources: Macedo et alii, 2004; UK DTI, 2003 and USDA, 1995
Climate Change Mitigation in the Transport SectorAsian Development Bank, Manila, 24-25 May, 2006
competition with land for foodHarvested Area in Brazil
-
2.000
4.000
6.000
8.000
10.000
12.000
14.000
16.000
18.000
1930 1940 1950 1960 1970 1980 1990 2000
1000 h
a
Rice Coffee Sugarcane Bean Corn Soybean Wheat
Source: Brazilian Statistics Bureau, several years
Climate Change Mitigation in the Transport SectorAsian Development Bank, Manila, 24-25 May, 2006
Quality of Jobs and Other Socioeconomic Issues
152
1
3
4
0 50 100 150 200
Ethanol
Oil
HydroelectricPow er
Coal
jobs/energy (oil=1)
220
145
98
91
70
44
11
0 100 200 300
Chem/Petrochemistry
Metallurgy
Capital goods
Automotive Industry
Intermediate Industry
Consumer Goods
Ethanol Agroindustry+ Industry
1000 US$/job
Source: Goldemberg, 2002
Climate Change Mitigation in the Transport SectorAsian Development Bank, Manila, 24-25 May, 2006
62% of the total sugarcane76 % of the C/S region (sugar)71 % of the C/S region (ethanol)
São Paulo
North - Northeast Region
15% of the total productionCrop: October to March
85% of the total productionCrop: April to December
Center -South Region
Brazil: Regions and Sugarcane Seasonality
Source: Suani Teixeira Coelho
Climate Change Mitigation in the Transport SectorAsian Development Bank, Manila, 24-25 May, 2006
Quality of Jobs and Other Socioeconomic Issues
Every 300 million tones of sugarcane produced in Brazil: creation of approximately 700,000 jobs.
Formal Jobs:• National average (Brazil): 55%• Sugarcane sector: 68.5%
Sugarcane production is seasonal but many jobs are formal and annual (equipment maintenance during off season).
Climate Change Mitigation in the Transport SectorAsian Development Bank, Manila, 24-25 May, 2006
Compatibility of Existing Fleets with Ethanol-gasoline Blend
Ethanol
Content in the Fuel
Carb
ure
tor
Fu
el In
jectio
n
Fu
el P
um
p
Fu
el P
ressu
re
Devic
e
Fu
el F
ilter
Ign
ition
Syste
m
Evap
ora
tive S
yste
m
Fu
el T
an
k
Cata
lytic
Con
verte
r
Basic
En
gin
e
Moto
r Oil
Inta
ke M
an
ifold
Exh
au
st S
yste
m
Cold
Sta
rt Syste
m
≤ 5%
5 ~ 10%
10 ~ 25%
25 ~ 85%
≥ 85%
- - - - - - - - - - - -- - - - - For any vehicle NN - - - - - - - - - - - - - - - - - -
- - - - - For relatively new fleets (10 ~ 15 years old) - - NN- - - -
- - - - - - - Brazilian Application - PN - - - -
- - - - - - - - - - - - - - - - - Brazilian Application PN- - - - - - - - - - - - -
- - - - - - - - - - - - - - - - - USA Application PN - - -- - - - - - - - - - -
Source: ANFAVEA, 2005 - Not Necessary - Probably Necessary
- - - - - - - - NN - - - - - - -
- NN-
Climate Change Mitigation in the Transport SectorAsian Development Bank, Manila, 24-25 May, 2006
GHG emissions from different types of ethanol
Sources: Macedo et. alii, 2004, UK DTI, 2003 and USDA, 2004
0 10 20 30 40 50 60 70 80 90 100
Cereal ethanol
Beet ethanol
Wheat straw ethanol
Corn ethanol
Sugarcane ethanol
kg CO2eq./GJ fuel
Climate Change Mitigation in the Transport SectorAsian Development Bank, Manila, 24-25 May, 2006
Environmental Impacts
85
51
80
53
104
86
0
20
40
60
80
100
120
CO HC NOx
Gasoline 0% Gasohol 22% Ethanol 100%
Source: ANFAVEA, 2005
Comparative Raw Exhaust Emission
Climate Change Mitigation in the Transport SectorAsian Development Bank, Manila, 24-25 May, 2006
Source: Luiz Carlos Corrêa Carvalho
Climate Change Mitigation in the Transport SectorAsian Development Bank, Manila, 24-25 May, 2006
Source: Luiz Carlos Corrêa Carvalho
Climate Change Mitigation in the Transport SectorAsian Development Bank, Manila, 24-25 May, 2006
International Opportunities