CLUB SERIES BACK EXTENSION

Part # 7137301Rev A.

Revision:7/16/011

ASSEMBLY INSTRUCTIONS

PARTS LIST

KEY PART # DESCRIPTION QTY KEY PART # DESCRIPTION QTY1 70087xx TOWER 1 7 6923602 HEAD PLATE 1

1A 7015201 CABLE 1 8 3102901 3/8 X 1-1/4” BOLT 41B 6925801 KEEP CLEAR LABEL 1 9 3102903 3/8 X 2-1/2” BOLT 21C 6714901 GUIDE ROB BUSHING 2 10 3102922 3/8 X 2-3/4” BOLT 21D 3102514 3/8 FLAT WASHER 2 11 3102942 3/8 X 3-1/2” BOLT 21E 3102933 3/8-16 X 2 BOLT 1 12 3102905 3/8 X 3-3/4” BOLT 41F 3222801 4.5 PULLEY 3 13 3202404 3/8 X 3” BUTTON HEAD BOLT 41G 3102903 3/8-16 X 2.5 BOLT 2 14 3102807 3/8” LOW HEIGHT LOCK NUT 141H 6480301 3/8 SPACER 4 15 3102514 3/8” SAE WASHER 201I 6866701 3/8 RH WASHER 4 16 6866701 3/8” RH WASHER 281J 3102807 3/8-16 LOW NYLOCK NUT 3 17 3203501 PILLOW BLOCK 21K 6866601 CAP, RH BLK 4 18 6913801 WEIGHT STACK SELECTOR PIN 11L 6692601 3 X 2 END CAP 3 19 3108001 WEIGHT STACK CUSHION 21M 6793001 PRODUCT WARNING LABEL 1 20 6866601 BLACK RH CAP 22 70136xx BOARD, FOOT SUPPORT 1 21 3222001 1” SHAFT COLLAR 2

2A 70123xx WLDMT, FOOT SPPT 1 22 3116001 RUBBER BUMPER 22B 3108408 3/8-16 X 3.25 BOLT 4 23 6714901 GUIDE ROD BUSHING 22C 3102514 3/8 FLAT WASHER 4 24 6912801 ACCORDION SLEEVE 12D 3102807 3/8-16 LOW NYLOCK NUT 4 25 6996101 PLACARD LABEL ENGLISH 13 70137xx CROSS SUPPORT 1 26 6995901 LANGUAGE PLACARD LABEL 1

3A 66926xx END CAP 3 X 2 5 27 6926901 GUIDE ROD 23B 7017201 SEAT BELT ASSY 1 28 6887202 10 LB. WEIGHT PLATE (STD) 204 70093xx PIVOT ARM 1 29 6888402 15 LB. WEIGHT PLATE (OPT) 10

4A 69281xx ROLLER PAD 2 30 69300xx SEAT PAD 24B 3222701 SHAFT COLLAR 2 31 6957001 WEIGHT STACK LABEL 14C 3119303 1.25 END CAP 1 32 3230701 STARLOCK WASHER 44D 6405201 2 SQ END CAP 3 33 6866602 WHITE RH CAP 265 68839xx GUIDE ROD SUPPORT 1 OR 6866603 PLATINUM RH CAP 266 68889xx CAM SHROUD 1 34 6861902 18.5 SHROUD BLACK 1

35 6922202 FRONT SHROUD BLACK 236 6925302 REAR SHROUD ASSY 1

*For all 5 digit part numbers you need to add the color at the end. 37 6888902 CAM SHROUD BLACK 1For shrouds and weldments please use the following codes: 38 686200 7 FRONT SHROUD PLATINUM 1

xxxxx07 Denotes Platinum **Language placard kit comes with Dutch, French,xxxxx08 Denotes White German, Poruguese, Spanish, Japaneese, and

Italian.

*For upholstery, please use the following codes:

2"

1C1G

1E

1F1J 1

1H

1B1L

1I

1D

1A

1K

STEP 1:

FIGURE 1

4

0 1 2 3 4 5 61/2 1/2 1/2 1/2 1/2 1/2

1

3

• LOOSELY assemble the CROSS SUPPORT (3) to the lower tube on the TOWER (1) using four RH CAPS (33), two 3/8 X 3-3/4” BOLTS (12), four 3/8” SAE WASHERS (15), four 3/8” RH WASHERS (16) and two 3/8” LOW HEIGHT LOCK NUTS (14)as shown in FIGURE 1.

12 3/8 X 3-3/4”

14

1615

33

• LOOSELY assemble the CROSS SUPPORT (3) to the upper tube on the TOWER (1) using four RH CAPS (33), two 3/8 X 2-3/4” BOLTS (10), four 3/8” SAE WASHERS (15), four 3/8” RH WASHERS (16) and two 3/8” LOW HEIGHT LOCK NUTS (14)as shown in FIGURE 1.

10 3/8 X 2-3/4”

1A

1C 3B

• LOOSELY assemble the FOOT SUPPPORT (2) to the CROSS SUPPORT (3) using four RH CAPS (33), two 3/8 X 3-3/4” BOLTS(12), four 3/8” SAE WASHERS (15), four 3/8” RH WASHERS (16), and two 3/8” LOW HEIGHT LOCK NUTS (14) as shown inFIGURE 2.

STEP 2:FIGURE 2

5

2

12 3/8 X 3-3/4”

14

1615

33

3

• Securely tighten all loose frame connections made to this point.

2B 2D

2C

1A

2A

6

0 1 2 3 4 5 61/2 1/2 1/2 1/2 1/2 1/2

STEP 3:

FIGURE 3

• SECURELY assemble the CAM SHROUD (6) to the CROSS SUPPORT (3) using two BLACK RH CAPS (20 ), two RHCAPS (33), two 3/8 X 3-1/2” BOLTS (11), four 3/8” SAE WASHERS (15), four 3/8” RH WASHERS (16) and two 3/8” LOWHEIGHT LOCK NUTS (14) as shown in FIGURE 3.

11 3/8 X 3-1/2”

315

6

16

20

14

33

7

• Slide one ACCORDION SLEEVE (24) and two PILLOW BLOCKS (17) over the PIVOT ARM (4) as shown in FIGURE 4STEP 4

FIGURE 4

• SECURELY assemble the PIVOT ARM (4) to the CROSS SUPPORT (3) using four previously inserted 3/8 X 3” BUTTONHEAD CAP SCREWS (13), four RH WASHERS (16), four 3/8” SAE WASHERS (15), four 3/8” LOW HEIGHT LOCK NUTS(14) and four RH CAPS (33) as shown in FIGURE 5.

STEP 5:FIGURE 5

24

17

4

TIGHTEN!SET SCREWS

• IMPORTANT! When PIVOT ARM (4) is centered and level in the PILLOW BLOCKS (17), tighten the PILLOW BLOCK setscrews.

13 3/8 X 3” BUTTON HEAD

4

333

1516

14

22

• Assemble one RUBBER BUMPER (22) to the CROSS SUPPORT (3) where the PIVOT ARM (4) shaft contacts tube.

32

13 3/8 X 3” BUTTON HEAD

• Assemble four 3/8 X 3” BUTTON HEAD CAP SCREWS (13) and four STARLOCK WASHERS (32) to the the PILLOWBLOCKS (17) as shown in FIGURE 4

4B

4A

4C

4D

1A

8

0 1 2 3 4 5 61/2 1/2 1/2 1/2 1/2 1/2

STEP 6:

FIGURE 6

• Assemble one RUBBER BUMPER (22) to the PIVOT ARM (4) where the PIVOT ARM (4) contacts the shaft on the CROSSSUPPORT (3).

4

3

22

STEP 7:

FIGURE 7

• Slide the end of the CABLE into the bushing on the PIVOT ARM (4) as shown in FIGURE 7.

4

CABLE

4A

1A

4A

STEP 8:

FIGURE 8

• SECURELY assemble two SEAT PADS (30) to the seat plates on the CROSS SUPPORT (3) using four RH CAPS (33), four 3/8 X1-1/4” BOLTS (8) and four 3/8” RH WASHERS (16) as shown in FIGURE 8.

9

30

3

16

33

8 3/8 X 1-1/4”

STEP 9:• Insert the two GUIDE RODS (27) (found in SHROUD KIT) into the base of the TOWER (1) as shown in FIGURE 9. Lubricate the

GUIDE RODS (27) with a silicon or teflon spray that is available at most hardware stores.• Slide two WEIGHT STACK CUSHIONS (19) down over the GUIDE RODS (27). See FIGURE 9.

• Using EXTREME CARE place twenty 10 LB. WEIGHT PLATES (28) over the GUIDE RODS (27) as shown in FIGURE 9.(NOTE:If HEAVY WEIGHT OPTION is being used, slide ten 15LB. WEIGHT PLATES (29) over the GUIDE RODS (27) first, thenslide ten 10 LB. WEIGHT PLATES (28) over the GUIDE RODS.)

• Carefully Slide the HEAD PLATE (7) down over the GUIDE RODS (27) onto the weight stack as shown in FIGURE 9.• Slide one WEIGHT STACK SELECTOR PIN (18) over the shaft on the HEAD PLATE (7) as shown in FIGURE 9.

FIGURE 9

10

• Slide two GUIDE ROD BUSHINGS (23) over each GUIDE ROD(27).

• Slide two 1” SHAFT COLLARS (21) over each GUIDE ROD (27) as shown in FIGURE 9.

• Place the GUIDE ROD SUPPORT (5) over the GUIDE RODS (27) as shown in FIGURE 9.

19

28

27

7

18

21

23

5

1

HEAVY WEIGHT OPTION

29

28

1A

11

• Screw the threaded end of the CABLE into the end of the shaft on the HEAD PLATE (7) until the cable is taut and tighten jamnut securely. See FIGURE 10.

STEP 10:

FIGURE 10

• Insert the WEIGHT STACK PIN (18) into the WEIGHT STACK as shown in FIGURE 10.

• SECURELY assemble the GUIDE ROD SUPPORT (5) to the TOWER (1) using four RH CAPS (33), two 3/8 X 2-1/2” BOLTS(9), four 3/8” RH WASHERS (16) and two 3/8” LOW HEIGHT LOCK NUTS (14) as shown in FIGURE 10.

TIGHTEN!

16

33

14

• Slide GUIDE ROD BUSHINGS (23) into the tubes on the GUIDE ROD SUPPORT (5), slide 1” SHAFT COLLARS (21)underneath the GUIDE ROD BUSHINGS (23) and SECURELY tighten the set screws.

• If the HEAD PLATE (7) does not sit on top of the first WEIGHT PLATE (28), push the head plate down, insert the SELECTOR PIN(18) and perform several repetitions on the machine. This will relax the cable system and prevent the HEAD PLATE (7) fromlifting up.

• If after completing previous step the HEAD PLATE (7) still does not sit on top of the first WEIGHT PLATE (28) or if there isexcess slack in the cable system, adjust the threaded end of the CABLE accordingly and retighten the jam nut.

9 3/8 X 2-1/2”

5

23

21

1

18

28

7

12

STEP 11:

FIGURE 11

0 1 2 3 4 5 61/2 1/2 1/2 1/2 1/2 1/2

• Peel the backing off the WEIGHT STACK LABELS (31), line up sheet to the right of the selector opening and apply labels tothe WEIGHT PLATES (28 or 29), starting with the HEAD PLATE (7) as shown in FIGURE 11.

31

28

7

• REFER TO SHROUD KIT ASSEMBLY INSTRUCTIONS.

• The WEIGHT STACK LABEL sheet (31) includes labels for both lbs. and kgs. for both the standard and optional weight stacks.

13

FIGURE 12

• Assemble the PLACARD LABEL (25) or the FOREIGN LANGUAGE PLACARD LABEL (26) to the FRONT SHROUD as shownin FIGURE 12.

STEP 12:

25

FRONTSHROUD

26

34 37

35

38

36

35

Clean:• Upholstery with mild soap and water.• Guide rods with a cotton cloth.• Hand grips with mild soap and water.• Frame damage can be repaired with touch-up paint can be purchased from your LifeFitness customer service representative at

(800) 351-3737

Inspect:• Cables for wear or damage and proper tension (should not exceed 3/4” deflection.) Pay close attention at bends and attachment

points.• Hardware should be checked for looseness. Tighten as required.• Frames should be inspected for wear or damage.• Hand Grips should be checked for wear or damage

Lubricate:• Lube the Guide Rods. Apply the lubricant to a cotton cloth, then run the cotton cloth up and down the guide rods as needed. Do not

spray lubricant directly on the Guide Rods.

PREVENTATIVE MAINTENANCE TIPS

There is a risk assumed by individuals who use this type of equipment. To minimize risk, pleasefollow these rules:

2. Do not allow minors or children to play on or around this equipment.

1. Inspect equipment daily. Tighten all loose connections and replace worn parts immediately. Failure to do so may result in serious injury.

3. Exercise with care to avoid injury.4. Consult your physician before beginning any exercise program.

14

Thank you for purchasing the LifeFitness CLUB SERIES BACK EXTENSION. If unsure of proper useof equipment, call your local LifeFitness distributor or call the LifeFitness customer service department at

(800) 351-3737.

CAUTION-PLEASE READ

Action DAILY WEEKLY QUARTERLY BI-ANNUALLY AS NEEDEDCLEAN

Upholstery XGuide Rods XHand Grips X

INSPECTVisual Overall XCables XHardware XFrame XHand Grips X

LUBRICATEGuide Rods X

WARRANTY INFORMATION10 YEARS STRUCTURUAL FRAME 3 YEARS PILLOW BLOCKS, PULLEYS, WEIGHT PLATES AND GUIDE RODS 1 YEAR CABLES90 DAYS UPHOLSTERY