“cmp & c” series custom metered series cc valve

8-198 R3

FILL IN FOR FUTURE REFERENCE

MODEL NO:___________________________________________

SERIAL NO:___________________________________________

DATE INSTALLED:______________________________________

DEALER:______________________________________________

INSTALLATION, OPERATION, ANDMAINTENANCE MANUAL

“CMP & C” Series Custom Metered Series

CC ValveAUTOMATIC WATER

CONDITIONERS

1

“CMP & C” Series Automatic Water Conditioners

SPECIFICATION TABLE

NOTE:(1) Pressure drop not to exceed 15 psi.(2) Pressurevesselsareseamlessandmadeofreinforcedfiberglass,pressuretestedat300psi.(3) Brinetanksarefabricatedofseamless,rigid,tough,highimpact,non-toxicpolyethylene.(4) Productmaterialsandworkmanshipareprotectedwithawrittenwarranty.(5)Untreatedwaterprovidedduringallstepsofregeneration.(6)Wastewatervolumesbasedon“normal”lengthregeneration,15lb./cu.ft.saltdosage,50psiinletpressure.

Model Number Units CMP-22K CMP-22-C

Exchange Capacity

Kilograms

MAXMIDMIN

Salt PerRegenerationLbs. / Regen.

MAXMIDMIN

Max Service Flow (1) GPM 16.00 15.00 17.00 20.00 16.00 15.00

Pipe Size In - Out Drain

INSINS

1” 1” 1” 1” 1” 1”w w w w w w

Operating Pressure

RangePSI 30-125 30-125 30-125 30-125 30-12530-125

Maximum Operating

TemperatureDEG F 110 110 110 110 110 110

Mineral Tank Size

(Dia. x Ht.) (2)INS. 8 x 44 9 x 48 10 x 54 12 x 52 8 x 35 10 x 35

Brine Tank (Dia. x Ht. (3) INS. 18 x 33 18 x 33 18 x 40 18 x 40

Salt Storage LBS. 375 375 375 450 250 250

Resin Volume CU FT. 0.75 1.00 1.5 2.00 0.75 1.00

Electrical 120 Volts 60 Hz

Shipping Weight LBS. 72 105 119 137 77 91

Floor Space INS. 27 x 18 28 x 18 29 x 16 31 x 18 13.5 x 22.5 13.5 x 22.5Overall Ht. INS. 52 56 62 60 42 42Max. Drain

Flow DuringRegeneration

GPM 1.7 2.2 2.7 3.2 1.7 2.7

Regeneration Waste

Volume (6)GAL. 60 80 95 120 60 75

VOLT. / FREQ.

COLOR / CODEInjector Violet/C Red/D White/E Blue/F Violet/C White/E

CMP-30K CMP-40K

16.00

1”w

30-125

110

10 x 47

18 x 33

375

1.3

110

29 x 16

54

2.7

95

White/E

CMP-45K CMP-60K CMP-30-C

22,83619,509

14,514

30,44826,012

19,352

45,67239,018

29,028

60,89652,024

38,704

22,83619,509

14.514

30,44826,012

19,35211.258.004.00

15.0010.005.00

22.5015.008.00

30.0020.0010.00

11.258.004.00

15.0010.005.00

38,06032,515

24,19018.7513.006.00

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3

Installation Fitting Assemblies

Installationfittingsconnecttothecontrolvalveorthebypassvalveusing nuts that only require hand tightening. Handtightnutconnectionsbetweencontrolvalveandinstallationfittings,controlvalveandbypassvalve,andbypassvalveandinstallationfittingsallowforeaseserviceability.Donotuseapipewrenchtotightennutsoninstallationfittings.Hand tighten only.

Splitringretainerdesignholdsthenutonandallowsloadtobespreadovertheentirenutsurfaceareareducingthechanceforleakage.Thesplitringdesign,incorporatedintotheinstallationfittingsallowsapproximately2degreesoffaxisalignmenttotheplumbingsystem.Theinstallationfittingsaredesignedtoaccommodateminorplumbingmisalignmentsbutarenotdesignedtosupporttheweightofasystemortheplumbing.

Whenassemblingtheinstallationfittingpackage,connectthefittingtotheplumbingsystemfirstandthenattachthenut,splitringando-ring.Heatfromsolderingorsolventcementsmaydamagethenut,splitringoro-ring.Solderjointsshouldbecoolandsolventcementsshouldbesetbeforeinstallingthenut,splitringando-ring.Avoidgettingprimerandsolventcementsonanypartoftheo-ringsorsplitrings,bypassvalveorcontrolvalve.Solventcementsandprimersshouldbeusedinaccordancewiththemanufacturer’sinstructions.

Slipthenutontothefittingfirst,thenthesplitringsecondandtheo-ringlast.handtightenthenut.Ifthefittingisleaking,tighteningthenutwillnotstoptheleak.Removethenut,removethefitting,andcheckfordamageormisalignmentoftheo-ring.

Do notusethepipedopeorothersealantonthreads.Teflontapemustbeusedonthethreadsofthe1”NPTelbowandthe1/4”NPTconnectionandonthethreadsforthedrainlineconnection.Teflontapeisnotnecessaryonthenutconnectionorcapsbecauseofo-ringseals.

Do notuseVaseline,oilsorotherunacceptablelubricantsono-rings.Asiliconlubricantmaybeusedonblacko-rings.

Bypass Valve

Thebypassvalveeasilyconnectstothecontrolvalvebodyusingnutsthatonlyrequirehandtightening.Handtightennutconnectionsbetweencontrolvalveandfittings,controlvalveandbypassvalve,andbypassvalveandinstallationfittingsallowforeasyserviceability.Thesplitringretainerdesignholdsthenutonandallowsloadtobespreadovertheentirenutsurfaceareareducingthechanceforleakage.Thesplitringdesign,incorporatedintothebypass,allowsapproximately2degreesoffaxisalignmenttotheplumbingsystem.Thebypassisdesignedtoaccommodateminorplumbingmisalignmentsbutisnotdesignedtosupporttheweightofasystemortheplumbing.

Avoidgettingprimerandsolventcementsonanypartoftheo-ringsorsplitrings,bypassvalveorcontrolvalve.Donotusepipedopeorothersealantonthreads.Teflontapeisnotnecessaryonthecapsbecauseofo-ringseals.

DonotuseVaseline,oilorotherunacceptablelubricantsono-rings.Asiliconlubricantmaybeusedonblacko-rings.


4

A. GENERAL

1. Shutoffallwateratmainsupplyvalve.2. Shutoffthefuelsupplytowaterheater.3. Openfaucets(hotandcold)nearestpumporwatermetertorelievepressureanddrainsystem.4. Movesoftenerintotheinstallationposition.Looselyattachallfittingstomeasureforbypassvalveas-

sembly(ifused),ormanualbypassvalve.5. Leveltheunit.Placeshimsundercabinetorbrinetankasneeded. (Do Notusemetalshims.)6. Cutthecoldwatersupplylineasrequired.7. Installthebypassvalveassemblyifused.

B. PLANNING INSTALLATION

1. Allinstallationproceduresmustconformtolocalplumbing,electricalandsanitationcodesandordinances.2. Itisrecommendedthatoutsidefaucetsforlawnservicebeonthehardwaterline,aheadofthesoftener,

toconservesoftenedwater,savesaltandpreventlawndamage.3. Ifthisisn’tpractical,usetheconvenientintegralbypassvalveassemblyduringirrigationflows. CAUTION: The inlet water temperature MUST NOT exceed 1200 F.4. Donotlocatesoftenerwhereambienttemperaturedropsbelow400 F.5. Allowspacearoundthesoftenerforeaseofservicing.6. Thesoftenerdrainlinesmustneverbesolidlyconnectedtothesewerline.(Alwaysprovideanairgapat

theENDofthedrainline).Valvedrainlinemustnotbeelevatedover5’fromthetopofthesofteneronwellsystems,andnotover8’onmunicipalwatersystems.

7. Thesaltstoragecabinetorbrinetankisagravitydrain,andthisdrainlinemustbelowerthanthedrainfittingonthesidewallofthecabinet.

8. Movethesoftenerintopositionandconnecttobypassassembly(ifused).Theintegralmanualbypassoptionisaconnectionwhicheliminatestheneedfora3-valvemanifold.Thismakesinstallationeasierandprovidesamoreconvenientmethodofbypassing.

9. IMPORTANT:Besurethatthewaterinletlineisconnectedtothe“inlet”sideofthebypassvalveortotheinletfitting.(Bypassvalvebothinlet/outletfittingsaremarked.)Ifwaterlinesarereverse,(inlet/out-let)resinmaybeforcedfromthewatersoftenerintothehouseholdplumbingsystem.Ifthisoccurs,householdplumbingsystemmustbeflushedclean.

C. CONNECT ALL FITTINGS (refer to previous page)

CAUTION: Care must be used when working with copper tubing. Do not allow the flame from torch to contact any portion of the Valve assembly.

1. Attach1/2”drainlinetodrainelbowwithinsertandnut.Useoptional3/4”drainfittingsifdrainrun exceeds 25 ft.

2. Donotelevatethedrainlineover5’abovethetopofthevalve(8’onmunicipalsystems)ortoexceed25’inlengthateitherheight.

CAUTION: An air gap must be provided upon sewer entry. (Conform to local plumbing and sanitation codes and ordinances).

3. Thesaltstoragecabinetorbrinetankprovidesanoverflow.Attach1/2”IDflexibleplastictubingtotheoverflowfittinganddirectittothedrain.DO NOTconnecttothemaindrainline.Useaseparategravityflowline.


5

D. PRESSURE TEST THE INSTALLATIONTheplumbingsystemcannowbecheckedforanypossibleleaks1. Puttheunitintobackwash.Todothis,pushandholdtheREGENbuttonfor3-5seconds.Whenthe

Valvestopscycling,unplugtheunit.Withwatersupplyoff,putthebypassintotheserviceposition.2. Openwatersupplylinevalveveryslowly.Watershouldescapeslowlyfromthedrainline.Ifwaterenters

tooquickly,resinmaybelosttothedrain.3. Whenalloftheairhasbeenpurgedfromthemineraltank(waterflowssteadilyfromthedrain)openthe

mainsupplyvalvefully.4. Allow water to run to drain until clear. CHECK FOR LEAKS!5. Plugtheunitbackin.6. Manuallysteptheunitthroughtheremainingsteps,stoppingatthefillcycle(todothis,pushtheREGEN

button.TheunitwillsayBrineonthescreen).Oncethepistonhasstoppedmoving,pushtheREGENbuttonagaintothenextcycle.ContinueuntilFillappearsonthescreen.Theunitwillnowfillthebrinetanktotheappropriatelevel.(Thissequnceisforsoftenerswithpostfillbrine)

7. Allowcontroltoreturntothehomeposition.8. Checkforleaks!9. Makesurethepowercordispluggedintoaproperlygroundedwallreceptacle.

E. MANUAL REGENERATIONTheusercaninitiatemanualregeneration.Theuserhastheoptiontorequestamanualregenerationatthe delayedregenerationtimeortohavetheregenerationoccurimmediately:1. PressingandreleasingtheREGENbutton.“RegenToday”willflashonthedisplayandtheregeneration willoccuratthedelayedregenerationtime.Theusercancanceltherequestbypressingandreleasing

theREGENbutton.Thismethodofmanuallyinitiatingregenerationisnotallowedwhenthesystemissetto immediatelyregeneratewhenthegalloncapacityreacheszero.2. PressingandholdingtheREGENbuttonforapproximately3secondswillimmediatelystarttheregeneration Theusercannotcancelthisrequest.

NOTE: Program Timer “Lockout” Feature

TheProgramTimerisinitiallysettoallowaccesstoallProgramming,DiagnosticandHistoryscreens

TheInstallercanlimitaccessto(lockout)mostscreensbyactivatingtheLockoutFeature.

Activating“Lockout”allowstheusertoviewandchangeonlyWaterHardness,DaysOverride,TimeofRegenerationandTimeofday.

Activate “Lockout” Feature:PressthenNEXTthenthenSETCLOCKinsequence.LOCwillbrieflyappear inthedisplay.

De-activate “Lockout” Feature:PressthenNEXTthenthenSETCLOCK.UNLOCwillbrieflyappearin thedisplay.

Wheninoperationnormaluserdisplayssuchastimeofday,gallonsremainingordaysremainingbeforeregenerationareshown.Whensteppingthroughaprocedureifnobuttonsarepressedwithinfiveminutesthedisplayreturnstoanormaluserdisplay.Anychangesmadepriortothefiveminutetimeoutareincorporated.Theoneexceptioniscur-rentflowratedisplayunderthediagnosticprocedure.Thecurrentflowratedisplayhasa30minutetimeoutfeature.


6

Control Valve Function and Cycles of Operation

ThisglassfilledNoryl1fullyautomaticcontrolvalveisdesignedastheprimarycontrolcentertodirectandregulateallcyclesofawatersoftenerorfilter.Whenthecontrolvalveissetupasasoftener,thecontrolvalvecanbesettoperformdownfloworupflowregenerationwiththeproperpiston.Whenthecontrolvalveissetupasafilter,thecontrolvalvecanbesettoperformdownflowregenerationorsimplybackwash.Thecontrolvalvecanbesettoregenerateondemand(consumptionofapredeterminedamountofwater)and/orasatimeclock(passageofaparticularnumberofdays).ThecontrolvalvecanbesetsothatthesoftenercanmeettheWaterQualityAssociation(WQA)orNSFInternationalefficiencyrating.

Thecontrolvalveiscompatiblewithavarietyofregenerantsandresincleaners.Thecontrolvalveiscapableofroutingtheflowofwaterinthenecessarypathstoregenerateorbackwashwatertreatmentsystems.Theinjectorregulatestheflowofbrineorotherregenerants.Thecontrolvalveregulatestheflowratesforbackwashing,rinsingandthereplenishingoftreatedwaterintoaregeneranttank,whenapplicable.

Thecontrolvalveisdesignedtodeliverhighservice(27gpm@15psig)andbackwash(27gpm@25psig)flowrateswhenthebypasshasstraightfittingsanda1.050”distributor.Thecontrolvalveusesnotraditionalfasteners(e.g.screws),insteadclips,threadedcaps,nutsandsnaptypelatchesareused.Capsandnutsonlyneedtobefirmlyhandtightenedbecauseradialsealsareused.Toolsrequiredtoservicethevalveincludeonesmallbladescrewdriver,pliersandapairofhands.Disassemblyforservicingtakesmuchlesstimethancomparableproductscurrentlyonthemarket.Controlvalveinstallationismadeeasybecausethedistributortubecanbecut1/2”aboveto1/2”belowthetopofthetankthread.Thedistributortubeisheldinplacebyano-ringsealandthecontrolvalvealsohasabayonetlockfeatureforupperdistributorbaskets.

Thetransformerpowerpackcomeswitha15-footpowercordandisdesignedforusewiththecontrolvalve.Thetransformerpowerpackisfordrylocationuseonly.Thecontrolvalveremembersallsettingsfortwohoursifthepowergoesout.Aftertwohours,theonlyitemthatneedstoberesetisthetimeofday;allothervaluesarestoredinthememory.Thecontrolvalvedoesnotneedbatteries.

Table3showstheorderofthecycleswhenthevalveissetupasasoftener.Whenthecontrolvalveisusedasadownflowsoftener,twobackwashesalwaysoccur.Whenthecontrolvalveisusedasanupflowsoftener,onlyonebackwashoccursafterbrining.Theinstallerhastheoptionofhavingtheregenerantrefillaftertherinsecycleorhavetheregenerantprefillbeforeregeneration.Iftheinstallerchoosestohavetheregenerantprefillbeforeregeneration,theprefillstartstwohoursbeforetheregenerationtimeset.Duringthe2-hourperiodinwhichthebrineisbeingmade,treated(softened)waterisstillavailable.Forexample:regenerationtime=2:00A.M.,prefilloptionselected,downflowsoftener.Filloccursat12:00A.M.,startofbackwashcycleoccursat2:00A.M.

1 - Noryl is a trademark of General Electric

Table 3Regeneration Cycles

1st Cycle: Backwash Normal2nd Cycle: Regenerate3rd Cycle: Backwash Normal5th Cycle: Rinse6th Cycle: Fill


7

GeneralOperationWhenthesystemisoperatingoneoftwodisplayswillbeshown.PressingNEXTwillalternatebetweenthedisplays.Oneofthedisplaysisalwaysthecurrenttime ofdaywhichhastobeset(seepg.9).Capacityremainingisthenumberofgallonsthatwillbetreatedbeforethesystemgoesthrougharegenerationcycle.Theusercanscrollbetweenthedisplaysasdesired.Ifthesystemhascalledforaregenerationthatwilloccuratthepresettimeofregeneration,thewordsREGENTODAYwillappearonthedisplay.Whenwaterisbeingtreated(i.e.waterisflowingthroughthesystem)theword“Softening”or“Filtering”flashesonthedisplay.

User Displays/Settings

REGENTODAY

SOFTENING CAPACITY REMAINING

GAL

REGENTODAYwillshowifaregenerationisexpected“Tonight.”

TIME

650

REGENTODAY

SOFTENINGPM6:35

Installer Displays/SettingsSTEP 1-PressNEXTandsimultaneouslyfor3seconds.STEP 2-Hardness:Settheamountofhardnessingrainsofhardnessascalciumcarbonatepergallonusingtheorbuttons.Valuerangesfrom1to150in1grainincrements.Notethegrainspergalloncanbeincreasedifsolubleironneedstobereduced.Thisdisplaywillshow “-nA-”if“FILTER”isselectedorif‘AUTO’isnotselected.PressNEXTtogotostep3.PressREGENtoexitInstallerDisplays/Settings.STEP 3-DayOverride:Whengalloncapacityissettooff,setthenumberofdaysbetweenregenerations.WhengalloncapacityissettoAUTOortoanumber,setthemaximumnumberofdaysbetweenregenerations.Ifvaluesetto“oFF”regenerationinitiationisbasedsolelyongallonsused.Ifvalueissetasanumber(allowablerangefrom1to28)aregenerationinitiationwillbecalledforonthatdayevenifsufficientnumberofgallonswerenotusedtocallforaregeneration.SetDayOverrideusingorbuttons: • numberofdaysbetweenregeneration(1to28);or • “oFF”PressNEXTtogotostep4.PressREGENtoreturntopreviousstep.STEP 4-NextRegenerationTime(hour):Setthehourofdayforregenerationusingorbuttons.AM/PMtogglesafter12.Thedefaulttimeis2:00a.m.Thisdisplaywillshow“REGENon0GAL”if“on0”isselectedinbytheinstaller.PressNEXTtogotoStep5.PressREGENtoreturntopreviousstep.STEP 5-NextRegenerationTime(minutes):Settheminutesofdayforregenerationusingorbuttons.Thisdisplaywillnotbeshownif“on0”isselectedbytheinstaller(2a.m.isthefactorysetting).PressNEXTtoexitInstallerDisplays/Settings.PressREGENtoreturntopreviousstep.Toinitiateamanualregenerationimmediately,pressandholdthe“REGEN”buttonforthreeseconds.Thesystemwillbegintoregenerateimmediately.Thecontrolvalvemaybesteppedthroughthevariousregenerationcyclesbypressingthe“REGEN”button.

RETURN TO NORMAL MODE

REGEN

SET TIMEA.M.

REGEN

SET TIMEA.M.

REGENDAY

SET

SET CLOCK NEXT REGEN

Step 1

SET HARDNESS

Step 2

20

SET HARDNESS

Step 3

14

Step 4

2:00

Step 5

2:00








8

RegenerationModeTypicallyasystemissettoregenerateatatimeoflowwaterusage.Anexampleofatimewithlowwaterusageiswhenahouseholdisasleep.Ifthereisademandforwaterwhenthesystemisregenerating,untreatedwaterwillbeused.

SetTimeofDayTheusercanalsosetthetimeofday.Timeofdayshouldonlyneedtobesetafterextendedpoweroutagesorwhendaylightsavingtimebeginsorendsandatthetimeofstart-up.Ifanextendedpoweroutageoccurs,thetimeofdaywillflashonandoffwhichindicatesthetimeofdayshouldbereset.STEP 1U - press SET CLOCK.STEP 2U-CurrentTime(hour):Setthehourofthedayusingorbuttons.AM/PMtogglesafter12.PressNEXTtogotostep3U.STEP 3U -CurrentTime(minutes):Settheminutesofthedayusingorbuttons.PressNEXTtoexitSetClock.PressREGENtoreturntopreviousstep.

Power LossIfthepowergoesoutforlessthantwohours,thesystemwillautomaticallyresetitself.Ifanextendedpoweroutageoccurs,thetimeofdaywillflashonandoffwhichindicatesthetimeofdayshouldbereset.Thesystemwillretaintheotherinformationenteredbytheinstaller.

Whenthesystembeginstoregenerate,thedisplaywillchangetoincludeinformationaboutthestepoftheregenerationprocessandthetimeremainingforthatsteptobecompleted.Thesystemrunsthroughthestepsautomaticallyandwillresetitselftoprovidetreatedwaterwhentheregenerationhasbeencompleted.ManualRegenerationSometimesthereisaneedtoregeneratethesystem,soonerthanwhenthesystemcallsforit,usuallyreferredtoasmanualregeneration.Theremaybeaperiodofheavywaterusagebecauseofguestsoraheavylaundryday.

Toinitiateamanualregenerationatthepresetdelayedregenerationtime,pressandrelease“REGEN”.Thewords“REGENTODAY”willflashonthedisplaytoindicatethatthesystemwillregenerateatthepresetdelayedregenera-tiontime.Ifyoupressedthe“REGEN”buttoninerror,pressingthebuttonagainwillcanceltherequest.Note:Iftheregenerationtimeoptionissetto“on0”thereisnosetdelayedregenerationtimeso“REGENTODAY”willnotactivateif“REGEN”buttonispressed.Toinitiateamanualregenerationimmediately,pressandholdthe“REGEN”buttonforthreeseconds.Thesystemwillbegintoregenerateimmediately.Therequestcannotbecancelled.Note:Forsofteners,ifbrinetankdoesnotcontainsalt,fillwithsaltandwaitatleasttwohoursbeforeregenerating.

ErrorMessageIftheword“ERROR”andanumberarealternatelyflashingonthedisplaycontacttheInstallerforhelp.Thisindicatesthatthevalvewasnotabletofunctionproperly.Referto“Troubleshooting”for“ERRORRESET”procedure.

P.M.

P.M.

REGENTODAYwillshowifaregenerationisexpected“Tonight.”

REGENTODAY

CAPACITY REMAINING

GAL

REGEN

BACKWASH

SET TIME

Step 2U

6:35

Step 3U

6:35SET TIME

Step 1U

Error 1003

2 8:22

320SET

CLOCK NEXT REGEN





9

FLOW DIAGRAMSflowdiagram...service

SUPPLY WATER INLET

SUPPLY WATER TO TOP OF TANKCONDITIONED WATER

FROM DISTRIBUTOR

OUTLET PORT FOR SERVICE WATER

SUPPLY WATER

flowdiagram...backwashTO DRAIN

PISTON ROD ISBELOW 2nd STEP DOWN

SUPPLY WATER INLET

SUPPLY WATER TO DISTRIBUTOR

BACKWASH WATER TO DRAIN


SUPPLY WATER

PISTON ROD IS BOTTOMED OUTIN“HOME”POSITION

TO DRAIN

SUPPLY WATER INLET

SUPPLY WATER TO TOP OF TANK

CONDITIONED WATER FROM DISTRIBUTOR


SUPPLY WATER

flowdiagram...rinse flowdiagram...fill

CONDITIONED WATER TOREGENERANTTANK

SUPPLY WATER


CONDITIONED WATER FROM DISTRIBUTOR

SUPPLY WATER TO TOP OF TANK

SUPPLY WATER INLET

PISTON ROD ISBELOW 1st STEP DOWN

PISTON ROD IS4thSTEPDOWN

flowdiagram...downflowbrineTO DRAIN

PISTON ROD ISBELOW 3rd STEP DOWN

SUPPLY WATER INLET

SUPPLYWATERANDREGENERANTTO TOP OF TANK

WASTE WATER FROM DISTRIBUTOR


SUPPLY WATER

REGENERANTTRAVELSTHROUGHMANIFOLD

TO THE INJECTOR

REGENERANTIS SIPHONED IN

REGENERANTINMANIFOLD


10

DIAGNOSTIC MODESupply

Water ExitsSupply

Water Enters

Figure 3

Diagnostic: Theinlethandlepointsinthedirectionofflowandtheoutlethandlepointstothecenterofbypassvalve,systemwaterpressureisallowedtothecontrolvalveandtheplumbingsystemwhilenotallowingwatertoexitfromthecontrolvalvetotheplumbing.

BYPASS OPERATION

NoWater Exits

SupplyWaterisshutofffrom the house and the

valve

SHUT OFF MODEFigure 4

ShutOff: Theinlethandlepointstothecenterofthebypassvalveandtheoutlethandlepointsinthedirectionofflow,thewaterisshutofftotheplumbingsystem.Ifwaterisavailableontheoutletsideofthesofteneritisanindicationofwaterbypassaroundthesystem(i.e.aplumbing connectionsomewhereinthebuildingbypassesthesystem).

“Untreated”Water Exits

SupplyWater Enters

Figure 2

Bypass: Theinletandoutlethandlespointtothecenterofthebypass,thecontrolvalveisisolatedfromthewaterpressurecontainedintheplumbingsystem.Untreatedwaterissuppliedtotheplumbingsystem.

NORMAL OPERATION“Treated”

Water ExitsSupply

Water Enters

Figure 1

Normal Operation: Theinletandoutlethandlespointinthedirectionofflowindicatedbytheengravedarrowsonthecontrolvalve.Waterflowsthroughthecontrolvalveduringnormaloperationandthispositionalsoallowsthecontrolvalvetoisolatethemediabedduringtheregenerationcycle.

Bypass ValveThebypassvalveistypicallyusedtoisolatethecontrolvalvefromtheplumbingsystem’swaterpressureinordertoper-formcontrolvalverepairsormaintenance.TheWS1bypassvalveisparticularlyuniqueinthewatertreatment industryduetoitsversatilityandstateoftheartdesignfeatures.The1”fullflowbypassvalveincorporatesfourpositionsincludingadiagnosticpositionthatallowsservicepersonaltoworkonapressurizedsystemwhilestillprovidinguntreatedbypasswatertothefacilityorresidence.Itscompletelynon-metallic,allplastic,designallowsforeasy accessandserviceabilitywithouttheneedfortools.

ThebypassbodyandrotorsareglassfilledNorylandthenutsandcapsareglassfilledpolypropylene.Allsealsare self-lubricatingEPDMtohelppreventvalveseizingafterlongperiodsofnon-use.Internalo-ringscaneasilybereplaced ifserviceisrequired.

Thebypassconsistsoftwointerchangeableplugvalvesthatareoperatedindependentlybyredarrowshapedhandles.Thehandlesidentifytheflowdirectionofthewater.Theplugvalvesenablethebypassvalvetooperateinfourpositions.


11

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12

Front Cover and Drive AssemblyItemNo. PartNo. Description Quantity 7V3175CC-01 FrontCoverASSY 1 8V3107-01 Motor 1 9V3106-01 DriveBracket&SpringClip 1 10V3108 PCBoard 1 11V3110 DriveGear12x36 3 12V3109 DriveGearCover 1 13V3193-01 ServiceTool 1 14 V3186 Transformer110V-12V 1

DriveCapAssembly,DownflowPiston,UpflowPiston, Regenerant Piston and Spacer Stack Assembly

ItemNo. PartNo. Description Quantity 1 V3005 *SpacerStackAssemblywitho-rings 1 2 V3004 DriveCapAssembly 1 3 V3135 O-Ring228(useValveO-ringKit) 1 4 V3011 PistonDownflowAssembly 1 5 V3174 RegenerantPiston 1 6 V3180 O-Ring337(useValveO-ringKit) 1 15 V3105 O-Ring215(useValveO-ringKit) 1

t

tt

pV

VItem#5notusedwithBackwashOnlyfilterapplications.pItem#4identifiedwith“DN”code.

tSeepage20forValveO-ringKit.


13

16

17

18

19

25a, 25b2423

22

20

30

2635

33

32

34

29

27

28

31

21�

�

�

Injector Cap, Injector Screen, Injector, Plug , O-Ring,RefillandRefillPortPlug, &Drain Line - 3/4”

Properflowwasherorientationdirectswaterflowtowardsthewasherfacewithroundededge.Flowwasherindentificationnumbersmustbevisibleafterinstallation.

t PartofKit,O-ring(Item#51,pg.20)


14

DrawingNo. OrderNo. Description Quantity 21V3195-01 RefillPortPlugAssembly Thispartisrequiredforbackwashonlysystems 22H4615 ElbowLockingClip 1 23JCP-P-6 Polytubeinsert3/8 1 24JCPG-6PBLK Nut3/8 1 25aH4613 ElbowCap3/8(usew/3/8”tubing) 1 25bH4650 Elbow1/2”withnutandinsert(usew/1/2”tubing) Option 26V3163 O-Ring019(UseValveO-ringKit) 1 27V3165-01 RFCRetainerAssembly* 1 28 RFCBrineRefillFlowWasher 1*AssemblyincludesRFC.

RefillandRefillPortPlug

DrawingNo. OrderNo. Description Quantity 29H4615 ElbowLockingClip 1 30PKP10T58-BULK Polytubeinsert5/8 Option 31 V3192 Nut3/4DrainElbow Option 32 V3158-01 DrainElbow3/4MaleAssembly 1 33 V3163 O-Ring019(UseValveO-ringKit) 1 34 V3159-01 DrainFlowWasherRetainerAssembly 1 V3162-007 DrainFlowWasher0.7gpmfor3/4 V3162-010 DrainFlowWasher1.0gpmfor3/4 V3162-013 DrainFlowWasher1.3gpmfor3/4 V3162-017 DrainFlowWasher1.7gpmfor3/4 V3162-022 DrainFlowWasher2.2gpmfor3/4 V3162-027 DrainFlowWasher2.7gpmfor3/4 V3162-032 DrainFlowWasher3.2gpmfor3/4 V3162-042 DrainFlowWasher4.2gpmfor3/4 V3162-053 DrainFlowWasher5.3gpmfor3/4

35

OneDLFCmustbeusedif3/4fittingis

used

Drain Line - 3/4”

ItemNo. PartNo. Description Quantity 16 V3176 InjectorCap 1 17 V3152 O-Ring135(UseValveO-ringKit) 1 18 V3177 InjectorScreen 1 19V3010-1Z InjectorAssemblyZPlugSeenote 1 V3010-1A InjectorAssemblyABlack V3010-1B InjectorAssemblyBBrown V3010-1C InjectorAssemblyCViolet V3010-1D InjectorAssemblyDRed 20V3010-1E InjectorAssemblyEWhite V3010-1F InjectorAssemblyFBlue V3010-1G InjectorAssemblyGYellow V3010-1H InjectorAssemblyHGreen V3010-1I InjectorAssemblyIOrange V3010-1J InjectorAssemblyJLightBlue V3010-1K InjectorAssemblyKLightGreen

*Theinjectorplugandtheinjectoreachcontainone011(lower)and013(upper)o-ring.Note: Fordownflowbrine,injectorislocatedinthedownholeandinjectorplugintheuphole.

Forafilterthatonlybackwashesinjectorplugsarelocatedinbothholes.

1

Injector Cap, Injector Screen, Injector, Plug and O-Ring

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t

t


15

Parts Listing Part Number No. Description 1 Valve Metered (Complete - Specify Model) 2 Brine Tank w/ Cover 3 Brine Well 4 Brine Well Cap 5OverflowElbow 6 Brine Tube w/ Air Check 7 Brine Line Hose w/ Inserts 8 Brine Valve Safety 9 Brine Float -- Media (Specify Model) 11 Distributor Tube Assembly - Specify Model 12 Media Tank Jacket w/ cover - Optional 13 * Brine Valve Assembly - Complete - Includes #’s 6, 8, & 9 15 *Grid (Optional)

Brine Valve

AssemblyMedia Tank Jacketw/ Cover

Media TankBase

Media Tank

Valve (Metered Shown)

Brine Tank Cover

Brine Tank

Brine Grid(Optional)

Brine Tubew/ Air Check

Brine Well

Brine Line Hosing

Brine Well Caps

Brine Valve Safety

Overflow Drain

MediaDistributor Tubew/ Screen

1

2

2

11

10

10

15

12

3

5

8

6

7

4

“C” Series

9Brine Float

13

8

6 BrineTubew/Air Check

Brine ValveSafety


16

ItemNo. PartNo. Description Quantity 36 V3151 Nut1”QuickConnect 1*37 V3003 MeterAssembly 1 38 V3118-01 TurbineAssembly 1 39 V3105 O-Ring215(UseValveO-ringKit) 1 40 V3003-01 MeterPlugAssembly(Timeclockoption) 1*Item#37includesItems#38&#39.

Water Meter and Meter Plug

t

39

40

37

36

38

t

PartofKit,O-ring(Item51,pg.20)


17

(NotShown)DescriptionBypassVerticalAdapterAssembly

ItemNo. PartNo. Description Quantity 41 V3151 Nut1”QuickConnect 2 42 V3150 SplitRing 2 43 V3105 O-Ring215(Kitavailable-seeItem#10) 2 44 V3145 Bypass1”Rotor 2 45 V3146 BypassCap 2 46 V3147 BypassHandle 2 47 V3148 BypassRotorSealRetainer 2 48 V3152 O-Ring135(useBypassValveKit) 2 49 V3155 O-Ring112(useBypassValveKit) 2 50 V3156 O-Ring214(useBypassValveKit) 2

52 KITO-ringBypass (Incl. 2 ea. of items 43,48,49,& 50) 1 per valve Bypass Valve O-ring Kitl

l

l

l

l

lPartofKit,O-ringBy-Pass(Item52)

51 KITO-ring(contains1eachof3,6,15,17,26,&33)1pervalveValve O-ring Kits

53 A23540231 BypassValveComplete/LessConnectors 1 per valve Complete Assembly

46

4546

5

49

48

44

50

47

41

42

43

41

4243

47

50

44

48

49

l

l l

l

l l

l

l

53


18

Order No: V3007 (Standard)Description: Fitting1”PVCMaleNPTElbowAssembly

DrawingNo.OrderNo. Description Quantity1 V3151 Nut1”QuickConnect 22 V3150 SplitRing 23 V3105 O-Ring215 24 V3149 Fitting1”PVCMaleNPTElbow 2

Order No: V3007-01 (Optional)Description: Fitting 3/4” & 1” PVC Solvent 900 Asy

DrawingNo.OrderNo. Description Quantity1 V3151 Nut1”QuickConnect 22 V3150 SplitRing 23 V3105 O-Ring215 24 V3189 Fitting3/4&1PVCSolvent90 2

Order No: V3007-03 (Optional)Description: Fitting3/4”BrassSweatAssembly

DrawingNo. OrderNo. Description Quantity1 V3151 Nut1”QuickConnect 22 V3150 SplitRing 23 V3105 O-Ring215 24 V3188-01 Fitting3/4”BrassSweat 2

Order No: V3007-02 (Optimal)Description: Fitting1”BrassSweatAssembly

DrawingNo. OrderNo. Description Quantity1 V3151 Nut1”QuickConnect 22 V3150 SplitRing 23 V3105 O-Ring215 24 V3188 Fitting1”BrassSweat 2


19

Table 15Troubleshooting Procedures

Problem PossibleCause Solution

1. Timerdoesnotdisplaytimeofday

2. Timerdoesnotdisplaycorrecttimeofday

3. Nosoftening/filteringdisplaywhenwaterisflowing

4. Controlvalveregeneratesatwrongtimeofday

5.ERRORfollowedbycodenumber1001ErrorCode- Unabletorecognizestart ofregeneration1002ErrorCode- Unexpected stall1003ErrorCode- Motorrantolong,timed outtryingtoreachnext cycleposition1004ErrorCode- Motorrantolong,timedout tryingtoreachhome positionIfotherErrorCodesdisplaycontactthefactory

ERROR Reset Procedure: 1. Correct error condition.2.PressNEXTand REGENsimultaneously forthreeseconds.

a. Transformerunpluggedb. Noelectricpoweratoutletc. Defective transformerd. DefectivePCboarda. Switchedoutletb. Poweroutagec. DefectivePCboarda. Bypassvalveinbypasspositionb. Meterconnectiondisconnectedc. Restricted/stalledmeterturbine

d. Defective metere. DefectivePCboarda. Poweroutages

b. Timeofdaynotsetcorrectlyc. Timeofregenerationincorrectd. Controlvalvesetat“on0”

(immediateregeneration)e. Control valve set at NORMAL +

on0a. Controlvalvehasjustbeenser-

viced

b. Foreignmatterislodgedincontrolvalve

c. Highdriveforcesonpiston

d. Controlvalvepistonnotinhomeposition

e. Motornotinsertedfullytoengagepinion,motorwiresbrokenordisconnected,motorfailure

f. Drivegearlabeldirtyordamaged,missingorbrokengear

g. Drivebracketincorrectlyalignedtobackplate

h. PCboardisdamagedordefective

i. PCboardincorrectlyalignedtodrivebracket

a. Connect powerb. Repairoutletoruseworkingoutletc. Replace transformerd. ReplacePCboarda. Use uninterrupted outletb. Resettimeofdayc. ReplacePCboarda. Putbypassvalveinservicepositionb. ConnectmetertoPCboardc. Removemeterandcheckforrotation

orforeignmateriald. Replace metere. ReplacePCboarda. Reset control valve to correct time of

dayb. Resettocorrecttimeofday(a.m./p.m.)c. Resetregenerationtime(a.m./p.m.)d. Checkcontrolvalveset-upprocedure

regenerationtimeoptione. Checkcontrol.valveset-upprocedure

regenerationtimeoptiona. PressNEXTandREGENfor3

secondsorunplugpowersourcejack(blackwire)andplugbackintoresetcontrol valve

b. Checkpistonandspacerstackas-semblyforforeignmatter

c. Replace piston(s) and spacer stack assembly

d. PressNEXTandREGENfor3secondsorunplugpowersourcejack(blackwire)andplugbackintoresetcontrol valve

e. Checkmotorandwiring.Replacemotorifnecessary

f. Replaceorcleandrivegear(s)

g. Reseatdrivebracketproperly

h. ReplacePCboard

i. EnsurePCboardiscorrectlysnappedontodrivebracket


20

Troubleshooting Procedures(continued)

Problem PossibleCause Solution

6. Control valve stalled in regeneration

7. Control valve does not regenerateautomaticallywhenREGENbuttonisdepressedandheld

8. Control valve does not regenerateautomaticallybutdoeswhenREGENbuttonisdepressed

9 Timeofdayflashesonandoff

a. Motornotoperatingb. Noelectricpoweratoutletc. Defective transformerd. DefectivePCboarde. Brokendrivegearordrivecap

assemblyf. Broken piston retainerg. Brokenmainorregenerantpistona. Transformerunpluggedb. Noelectricpoweratoutletc. Brokendrivegearordrivecap

assemblyd. DefectivePCboarda. By-passvalveinbypasspositionb. Meterconnectiondisconnectedc. Restricted/stalledmeterturbine

d. Defective metere. DefectivePCboardf. Set-up errora. Powerhasbeenoutmorethan

twohours,thetransformerwasunpluggedandthenpluggedbackintothewalloutlet,thetransformerplugwasunpluggedandthenpluggedbackintotheboardortheNEXTandREGENbuttonswerepressedtoresetthevalve.

a. Replace motorb. Repairoutletoruseworkingoutletc. Replace transformerd. ReplacePCboarde. Replacedrivegearordrivecapas-

semblyf. Replacedrivecapassemblyg. Replacemainorregenerantpistona. Connect transformerb. Repairoutletoruseworkingoutletc. Replacedrivegearordrivecapas-

semblyd. ReplacePCboarda. Put control valve in service positionb. ConnectmetertoPCboardc. Removemeterandcheckforrotation

orforeignmateriald. Replace metere. ReplacePCboardf. Checkcontrolvalveset-upprocedurea.. Resetthetimeofday


8-198 R3

“cmp & c” series custom metered series cc valve

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