cnc machine tools, hsk toolings, tool holders - birla precision technologies ltd

Birla Precision Technologies Limited

Birla precision Technologies Limited , is an engineering business of

YASH BIRLA GROUP.

There are three divisions ;

• BPT : Tool holder ,precision machining & casting machining division

• ITM : Cutting tool division

• Foundry Division

Birla precision Technologies Limited have a tradition of excellence andtotal customer delight as its singular aim.

Birla precision Technologies Limited , is an engineering business of

YASH BIRLA GROUP.

There are three divisions ;

• BPT : Tool holder ,precision machining & casting machining division

• ITM : Cutting tool division

• Foundry Division

Birla precision Technologies Limited have a tradition of excellence andtotal customer delight as its singular aim.

BPT: Tool holder, precision machining & casting machining division

Birla Precision Technologies(erstwhile Birla Kennametal Ltd) wasestablished in the year 1986, as aJoint Venture with Kennametal Inc,USA and manufactures of wide rangeof Tool holders with precision AT3Class Steep Taper as well as HSKtooling, advanced products like hydrogrip and shrink fit CNC tooling’s inmost modern and well equippedmanufacturing facility at Aurangabad

Birla Precision Technologies(erstwhile Birla Kennametal Ltd) wasestablished in the year 1986, as aJoint Venture with Kennametal Inc,USA and manufactures of wide rangeof Tool holders with precision AT3Class Steep Taper as well as HSKtooling, advanced products like hydrogrip and shrink fit CNC tooling’s inmost modern and well equippedmanufacturing facility at Aurangabad

Manufacturing facilities

Wide range of CNC Turning, VMC’s, HMC’s & Turn-mill Centers for blank machining for tooling and Precision components

Heat Treatment

• Electrical furnace withtemperature controlledthrough thermocouple forcarburizing & hardening

• Oxygen probe controls thecarbon potential in furnace &helps to achieve uniform casedepth

• Electrical furnace withtemperature controlledthrough thermocouple forcarburizing & hardening

• Oxygen probe controls thecarbon potential in furnace &helps to achieve uniform casedepth

Temperature controlled atmosphere for consistent quality

• CNC Cylindrical & InternalGrinding

• CNC Hard turning lathe

• Dynamic Balancing

• CNC Cylindrical & InternalGrinding

• CNC Hard turning lathe

• Dynamic Balancing

Latest Grinding Technology ;

Superior Finish & Concentricity

Standard RoomAuto & Engineering Business

Zeiss 3D CMMStandard Room

Zeiss Roundness Testing Zeiss Contour Graph MITUTOYO Surface Testing

Quality assurance with stringent inspection All tool holders ground to taper angle accuracy as per AT3 class

• Surface finish < 0.4 micron• Dimensional accuracy up to0.0023 micron.• Angular Tolerances – 6”• Circularity < 1.0 micron.• Bore size control in H5.• Straightness < 1.0 micron.• TIR within 5 microns.

• Surface finish < 0.4 micron• Dimensional accuracy up to0.0023 micron.• Angular Tolerances – 6”• Circularity < 1.0 micron.• Bore size control in H5.• Straightness < 1.0 micron.• TIR within 5 microns.

.

Quality assurance with stringent inspection All tool holders ground to taper angle accuracy as per AT3 class

BalancingBalancing Grades normally used G6.3 & G2.5

Laser marking batch number for each

Tool holder traceability

Machining center Tooling Product Range

Tool Holder Back End• BT, DV, CV, DT, QC, with 30, 40, 50Taper• HSK 50,63,100 Short taper• R8,Straight & VDI Shank

Tool Holder Front End• Collet Chucks – ER, TG & DA• End Mill Adaptors•Whistle Notch Adaptors• Shell Mill & Combi-Shell Mill• Morse Taper• Drill Chucks• Hydraulic Chucks *• Shrink Fit Adaptors *

Tool Holder Accessories• Collets- ER, TG & DA• Pull Studs• Locknuts• Wrenches Systech SectorMahindra Hinoday

Tool Holder Back End• BT, DV, CV, DT, QC, with 30, 40, 50Taper• HSK 50,63,100 Short taper• R8,Straight & VDI Shank

Tool Holder Front End• Collet Chucks – ER, TG & DA• End Mill Adaptors•Whistle Notch Adaptors• Shell Mill & Combi-Shell Mill• Morse Taper• Drill Chucks• Hydraulic Chucks *• Shrink Fit Adaptors *

Tool Holder Accessories• Collets- ER, TG & DA• Pull Studs• Locknuts• Wrenches

COLLET CHUCKS

• ER,TG,DA Collet Chucks on all Tapers

• Run out Accuracy 0.005 mm or 0.00002”for ER Collets

• Run out Accuracy 0.008 mm or 0.0003”for TG & DA Collet Chucks

• ER Locknuts with SPL Surface Treatmentto improve Wear Resistance

• Dynamically Balanced Collet Chuckssupplied in G-6.3 & G-2.5 on request.

• ER,TG,DA Collet Chucks on all Tapers

• Run out Accuracy 0.005 mm or 0.00002”for ER Collets

• Run out Accuracy 0.008 mm or 0.0003”for TG & DA Collet Chucks

• ER Locknuts with SPL Surface Treatmentto improve Wear Resistance


END MILL ADAPTORS

• Whistle Notch adaptors on all Tapers

• Bores are controlled within H6 withRun out Accuracy 0.005 mm or0.00002”

• Size range 6-50 mm in metric & 1/8”– 2’” in Inch version


• Whistle Notch adaptors on all Tapers

• Bores are controlled within H6 withRun out Accuracy 0.005 mm or0.00002”

• Size range 6-50 mm in metric & 1/8”– 2’” in Inch version


SHELL-MILL ADAPTORS

•Run out on Pilot Diametre w.r.t. Taperare controlled within Accuracy 0.008mm or 0.00003”.

• Range of Pilot Diametre 16-50 mm inmetric & 1/2” – 2’” in Inch version.

•Run out on Pilot Diametre w.r.t. Taperare controlled within Accuracy 0.008mm or 0.00003”.

• Range of Pilot Diametre 16-50 mm inmetric & 1/2” – 2’” in Inch version.

HYDRAULIC CHUCKS

•Available on All Shanks.• Bore size from 6-40 mm• TIR within 5 Microns at 4 timesCutting Tool Dia.

• Repeatability of 3 Microns TIR.• Always supplied in Pre-balanced condition.• 100% Tested for Accuracy &Torque.

•Available on All Shanks.• Bore size from 6-40 mm• TIR within 5 Microns at 4 timesCutting Tool Dia.

• Repeatability of 3 Microns TIR.• Always supplied in Pre-balanced condition.• 100% Tested for Accuracy &Torque.

SHRINK FIT ADAPTORS

•Available on All Shanks.• Bore size from 6-32 mm• TIR within 3 Microns.• Ensures Gripping at 360Degrees through out thelength of clamping.• Always supplied in Pre-balanced condition.

•Available on All Shanks.• Bore size from 6-32 mm• TIR within 3 Microns.• Ensures Gripping at 360Degrees through out thelength of clamping.• Always supplied in Pre-balanced condition.

Precision Auto Components

Transmission & Fuel System Parts

Bearing Housing Outlet ValveBody – Exhaust Brake

Machined castings

Bearing Housing Outlet Valve

Diffuser PlateInlet Housing

Center Housing

Machined castings

Exhaust Brake System Parts

Body + Throttle Valve

ITM :Cutting tools division

Indian Tool Manufacturers (ITM)was established in the year 1937,the manufacture and supply of HighSpeed Steel Cutting Tools in India.Intensive research anddevelopment work has been anintegral part of ITM's total operationon a continuous basis. ITMProducts popularly known as"Dagger Brand" made from thefinest High Speed Steel andconforming to stringent internationalstandards are now exported to theEuropean and American Marketsapart from being sold throughoutIndia through an extensiveDistribution Network

Systech SectorMahindra Hinoday

Indian Tool Manufacturers (ITM)was established in the year 1937,the manufacture and supply of HighSpeed Steel Cutting Tools in India.Intensive research anddevelopment work has been anintegral part of ITM's total operationon a continuous basis. ITMProducts popularly known as"Dagger Brand" made from thefinest High Speed Steel andconforming to stringent internationalstandards are now exported to theEuropean and American Marketsapart from being sold throughoutIndia through an extensiveDistribution Network

TWIST DRILLS : (Manufacturing Standards IS /BS/ DIN)Parallel Shanks Range 0.3 mm to 22 mmTaper Shanks Range 3.0 mm to 102 mm (as per Standards IS /BS/ DIN)

REAMERS : (Manufacturing Standards IS /BS/ DIN)Parallel & Taper Shank Range 3 mm to 76 mm

MILLING CUTTERS : (Manufacturing Standards IS /BS/ DIN)Bore type cutters ;Range 50mm to 160 mm &Shank type cutters Range 3 mm to 50 mm

THREADING TAPS : (Manufacturing Standards IS /BS/ DIN)Hand and machine taps Range 3 mm to 68 mmPipe taps Range 3.mm to 100 mm

TOOL BITS : (Manufacturing Standards ITM)Square Tool bits Range 5 mm to 25 mm

CARBIDE TIPPED MASONRY DRILLS : Range 3 mm to 13 mm

ENGINEERS FILES : (Manufacturing Standards IS)Range 150 mm to 350 mm

HSS Cutting tools product RangeTWIST DRILLS : (Manufacturing Standards IS /BS/ DIN)Parallel Shanks Range 0.3 mm to 22 mmTaper Shanks Range 3.0 mm to 102 mm (as per Standards IS /BS/ DIN)

REAMERS : (Manufacturing Standards IS /BS/ DIN)Parallel & Taper Shank Range 3 mm to 76 mm

MILLING CUTTERS : (Manufacturing Standards IS /BS/ DIN)Bore type cutters ;Range 50mm to 160 mm &Shank type cutters Range 3 mm to 50 mm

THREADING TAPS : (Manufacturing Standards IS /BS/ DIN)Hand and machine taps Range 3 mm to 68 mmPipe taps Range 3.mm to 100 mm

TOOL BITS : (Manufacturing Standards ITM)Square Tool bits Range 5 mm to 25 mm

CARBIDE TIPPED MASONRY DRILLS : Range 3 mm to 13 mm

ENGINEERS FILES : (Manufacturing Standards IS)Range 150 mm to 350 mm

HSS Twist drills

• Parallel Shank Twist Drills – JobberSeries

• Parallel Shank Twist Drills – Stub Series

• Parallel Shank Twist Drills – Long Series

• Parallel Shank Twist Drills – Extra LongSeries

• Taper Shank Twist Drills with StandardShank

• Taper Shank Twist Drills – Long Series

• Parallel Shank Core Drills

• Shell Core Drills

• Centre Drills

• Taper Shank Twist Drills – for Taper PinHoles

• Parallel Shank Twist Drills – JobberSeries

• Parallel Shank Twist Drills – Stub Series

• Parallel Shank Twist Drills – Long Series

• Parallel Shank Twist Drills – Extra LongSeries

• Taper Shank Twist Drills with StandardShank

• Taper Shank Twist Drills – Long Series

• Parallel Shank Core Drills

• Shell Core Drills

• Centre Drills

• Taper Shank Twist Drills – for Taper PinHoles

• Hand & Short Machine Taps• Hand Taps – BSW and BSF• Hand Taps – UNC and UNF• Long Shank Machine Taps• Hand Taps BSCY Form and BS Conduit

Form• Parallel Pipe Taps – BSP and NPS• Taper Pipe Taps – BSPT and NPT• Tapers Pipe Taps (NGT)

HSS Threading Taps

• Hand & Short Machine Taps• Hand Taps – BSW and BSF• Hand Taps – UNC and UNF• Long Shank Machine Taps• Hand Taps BSCY Form and BS Conduit

Form• Parallel Pipe Taps – BSP and NPS• Taper Pipe Taps – BSPT and NPT• Tapers Pipe Taps (NGT)

• Parallel Hand Reamers

• Long Fluted Machine Reamers

• Parallel Machine Reamers

• Chucking Reamers with Parallel Shank

• Chucking Reamers with Taper Shank

• Machine Jig Reamers

• Shell Reamers

• Parallel Shank Socket Reamers

• Hand Taper Pin Reamers

• Machine Taper Pin Reamers

• Machine Bridge Reamers

• Hole Mills unguided – Type A

• Hole Mills Guided – Type B

• Taper Pipe Reamers.

HSS Reamers

• Parallel Hand Reamers

• Long Fluted Machine Reamers

• Parallel Machine Reamers

• Chucking Reamers with Parallel Shank

• Chucking Reamers with Taper Shank

• Machine Jig Reamers

• Shell Reamers

• Parallel Shank Socket Reamers

• Hand Taper Pin Reamers

• Machine Taper Pin Reamers

• Machine Bridge Reamers

• Hole Mills unguided – Type A

• Hole Mills Guided – Type B

• Taper Pipe Reamers.

• Cylindrical Cutters

• Side and Face Cutters

• Slotting Cutters

• Key Way Milling Cutters

• Hollow Mills

• Convex Milling Cutters

Cutters

• Cylindrical Cutters

• Side and Face Cutters

• Slotting Cutters

• Key Way Milling Cutters

• Hollow Mills

• Convex Milling Cutters

Products

Tool Bits• Square & Round in M2 & T42 Quality

Masonry Drills• For bricks, concrete, marble, granite etc

Engineer’s Files• Machinist File• Saw File• Rasp file

Tool Bits• Square & Round in M2 & T42 Quality

Masonry Drills• For bricks, concrete, marble, granite etc

Engineer’s Files• Machinist File• Saw File• Rasp file

Manufacturing facilitiesManufacturing facilities

GT 77 THREAD GRINDING MACHINESuperior Finish & Concentricity

CNC Thread GrindingMachine NORMAC(USA)

Excellent product qualitydue to ;

• Consistent dimensionalaccuracy & thread finish

• Uniform thread relief

CNC Thread GrindingMachine NORMAC(USA)

Excellent product qualitydue to ;

• Consistent dimensionalaccuracy & thread finish

• Uniform thread relief

TC -10 CHAMFER GRINDING MACHINE

Chamfer Grinding Machine– NORMAC( USA)

Advantage:• Consistent chamfer relief.• Consistent point dia.• Chamfer finish good.

Chamfer Grinding Machine– NORMAC( USA)

Advantage:• Consistent chamfer relief.• Consistent point dia.• Chamfer finish good.

HSS DRILL FLUTE GRINDING CNC MACHINE

CNC Drill flute grindingMachine –KARL HAUX(GERMANY)

Excellent productquality due to ;

• Consistent dimensionalaccuracy & flute finish

CNC Drill flute grindingMachine –KARL HAUX(GERMANY)

Excellent productquality due to ;

• Consistent dimensionalaccuracy & flute finish

CNC THREAD GRINDING MACHINE

CNC Thread GrindingMachine

Advantage:

• Single rib & multi ribthread grinding

• Variety of thread formgeneration

CNC Thread GrindingMachine

Advantage:

• Single rib & multi ribthread grinding

• Variety of thread formgeneration

IN HOUSE HEAT TREATMENT FACILITY

Quality assurance with stringent quality control

PROFILE PROJECTOR DIGITAL BENCH MICROMETER

STANDARD ROOM

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Foundry Division

Foundry Division; Established in 1998as Birla Perucchini Ltd in technicalcollaboration with FonderiaPerucchini SPA of Italy manufacturersof shell molded ferrous castingsstraddling the entire spectrum ofnodular, vermicular and Grey CastIron. Products Ranging from TurboCharger Bearing Housings, RockerArm Levers, Hydraulic ActuatorCylinders, Brake Wheel Cylinders,Halter, End Yoke, Crank Shafts, ForkSelector

Foundry Division; Established in 1998as Birla Perucchini Ltd in technicalcollaboration with FonderiaPerucchini SPA of Italy manufacturersof shell molded ferrous castingsstraddling the entire spectrum ofnodular, vermicular and Grey CastIron. Products Ranging from TurboCharger Bearing Housings, RockerArm Levers, Hydraulic ActuatorCylinders, Brake Wheel Cylinders,Halter, End Yoke, Crank Shafts, ForkSelector

•Five Medium Frequency Induction Furnace crucibles

•Furnace Melting Capacity – 1,000 kg each

•Electronic Quick Carbon Silicon Analyzer with Immersion Pyrometer.

•Spectrometer (25 Elements ) – Electronic Display For Major Elements.

•1000KVA – Compressor for Operations.

•Two Continuous Pouring & Cooling Lines .

•320 KVA – Generator Set – For Power Back up.

Manufacturing Facilities


•Five Medium Frequency Induction Furnace crucibles

•Furnace Melting Capacity – 1,000 kg each

•Electronic Quick Carbon Silicon Analyzer with Immersion Pyrometer.

•Spectrometer (25 Elements ) – Electronic Display For Major Elements.

•1000KVA – Compressor for Operations.

•Two Continuous Pouring & Cooling Lines .

•320 KVA – Generator Set – For Power Back up.

Automatic Shell and Core machines with PLC (27 Nos )

Shell size520 x 395 x100 mm – Double plate(Foundry Automation+ Susha)450 x 400 x 150 mm – Single plate (Kaokuen)600 x 600 x 150 mm – Single plate (Susha electrical Heating)

Core box size400 x 600 x 580 mm 440 x 490 x 580 mm

Manufacturing Facilities


Automatic Shell and Core machines with PLC (27 Nos )

Shell size520 x 395 x100 mm – Double plate(Foundry Automation+ Susha)450 x 400 x 150 mm – Single plate (Kaokuen)600 x 600 x 150 mm – Single plate (Susha electrical Heating)

Core box size400 x 600 x 580 mm 440 x 490 x 580 mm

Present Capacity : 650 Tons / Month

•Total Monthly Volume : 700,000 Parts

• Spare Capacity- 175 Ton / Month.

Infrastructure Available for Capacity of 1000 Tons / M.

•To add Shell Molding Machines- Lead Time- 4 months.

Machining FacilitiesManufacturing Capacity


Present Capacity : 650 Tons / Month

•Total Monthly Volume : 700,000 Parts

• Spare Capacity- 175 Ton / Month.

Infrastructure Available for Capacity of 1000 Tons / M.

•To add Shell Molding Machines- Lead Time- 4 months.

Crank ShaftHydraulics

Products

40

Rocker Arm Levers

Planetary Cage

Fork Shifter

Turbine Bearing Hsg Brake Wheel Cylinder Engine Mtg Brackets

Turbine Housing

Exhaust Pipe

Turbine Bearing Hsg

Major customers

Tata Motors L&T

Ordnance Factory Cummins

Hindustan Aeronautics Mahindra

Maruti Suzuki Ashok Leyland

BARC BHEL

BHEL

Tata Motors L&T

Ordnance Factory Cummins

Hindustan Aeronautics Mahindra

Maruti Suzuki Ashok Leyland

BARC BHEL

BHEL

Marketing network

Strong Distribution network across India leveraged by product range offering with consistency in Quality ,Cost & Delivery

Strong Distribution network across India leveraged by product range offering with consistency in Quality ,Cost & Delivery

•9 Branch offices

• 350 + dealers

• Dagger Brand & BPT Brand

Key Customers