cnc precision lathe xy-1000 - ifatech

XY-1000 in standard color ※ For more information on attachments, consult our sales representative. (mm) TAKAMAZ XY-1000 3,767 970 2,100 666 2,015 2,000 2,950 500 2,450 1,745 1,855 1,199 1,886 X:162.5st. 175 75 125 80 75 φ13 90 φ25 90 205 225 125 425 425 850 171 A:475st. 394 171 195 Z2:450st. X2:160st. 105 105 95 30 181 Z1:450st. Boring SMW 6" SMW 6" DIN collet DIN collet X:162.5st. 115 265 285 125 850 171 A:475st. 50 394 171 135 Z2:450st. 30 95 125 X2:160st. 105 105 95 30 181 Z1:450st. 165 425 425 O.D. single SMW 6" SMW 6" DIN collet DIN collet Machine Dimensions and Required Floor Space (mm) Stroke Diagram O.D. Turning Range(Standard holder) Milling Range(Standard holder75 φ13 54 39 φ13(Max.) 39 54 75 175 205 225 50 171 850 195 Z2:450st. X2:160st. 181 X1:162.5st. Z1:450st. 425 425 Face Milling Max. Face Milling SMW 6" SMW 6" DIN collet DIN collet Milling Range ②(VDI holder) Milling Range ①(VDI holder) Milling Range (VDI holder) O.D. Turning Range(VDI holder) 12.5 100 100 50 50 80 100 175 205 225 50 171 850 195 Z2:450st. 100 X2:160st. 181 X1:162.5st. Z1:450st. 425 425 Max. Max. Max. Max. SMW 6" SMW 6" DIN collet DIN collet Boring Boring □20 65 5 5 50 5 65 □20 □20 125 50 5 □20 120 280 260 125 850 50 129 171 140 Z2:450st. 30 95 160 X2:160st. 105 105 95 30 181 135 X1:162.5st. Z1:450st. 155 425 425 SMW 6" SMW 6" DIN collet DIN collet O.D. double O.D. double φ13 12 2 53 72 φ13 72 53 175 205 225 50 171 850 195 Z2:450st. X2:160st. 181 X1:162.5st. Z1:450st. 425 425 Max. Max. Max. Max. Side Milling Side Milling SMW 6" SMW 6" DIN collet DIN collet TM112-10000 TM112-10000 TM112-10000 TM112-10000 □20 75 80 75 7.5 φ25 φ13 φ13 95 φ170 □20 53 72 75 φ25 φ13 φ13 95 φ170 72 75 30 30 φ580 φ580 15 165 165 230 395 160st. 395 53 162.5st. 165 165 230 Turret Interference Drawing/Stroke-Related Drawing Turret Interference Diagram (mm) VDI Standard 75 □20 75 φ25 φ13 φ13 95 φ170 □20 53 72 75 80 75 φ25 φ13 φ13 95 φ170 72 30 30 7.5 162.5st. 15 165 165 230 φ580 395 160st. φ580 395 53 165 165 230 CNC Precision Lathe □Cut-off holder………………… 1 pc. Hydraulic chuck (For both spindles)…1 set Coolant unit(345 lit.) ………1 set Splash guard……………………1 set □Service tool kit ………………1 set □Instruction manuals ………1 set Y-axis function (Primary turret) …1 set □Cs-axis indexing function (For both spindles) ……………1 set Power tool drive unit(Both turrets)…1 set □O.D. holder……………………… 4 sets □Boring holder…………………… 4 sets □Power tools (Face/Side milling) □VDI 30 12-station turret □Bar feeder system □Parts catcher □Push rod □Chuck clamp detector □Automatic measurement unit □Work set detector □Cut-off check device □Tool presetter □Tooling □Bar feeder interface □Chip conveyor (Right) (Floor Type/Spiral type) □Chip bucket □Air blow (Front/Rear) □Rear coolant unit □Cycle end signal light (1-color/2-color/3-color) □Automatic fire extinguisher □Automatic power shut-off device □Magnetic counter (Total/Preset/Multi) □Special color □Others Machine Specifications Controller Specifications Standard Accessories Optional Attachments Optional Controller Specifications Additional part program storage lengh Additional tool offset memory Tool life management Additional registered programs Direct drawing dimension programming Inch/Metric conversion Programmable data input Run hour/Parts count display Extended part program editing Multiple M codes in one block Continuous thread cutting Work coordinate system setting Helical interpolation Manual guide "i" 80m・160m 32 sets・64 sets 125 pcs. G20/G21 G10 Max. 3 G32 G50, G54~G59 Total electric capacity Optimum turning diameter Max. turning diameter Max. turning length Max. bar diameter Chuck size Max. swing over bed Spindle nose Spindle bearing I.D. Hole through spindle Spindle speed Type Tool shank Boring holder I.D. Max. stroke Rapid traverse rate Spindle motor Feed motor Coolant motor Hydraulic motor Tool storage capacity Spindle speed Power tools motor Capacity Spindle center height L × W × H Machine weight mm mm mm mm inch mm JIS mm mm min -1 mm mm mm m/min kW kW kW kW pcs. min -1 kW mm mm mm mm mm kg KVA φ60 × 100 φ190 135 (395: One-side operation) φ42 6 φ190 A2 -5 φ85 φ43 Max.5,000 12-station □ 20 φ25 X:162.5(160: #2 turret) Z:450 Y: ± 30 A:475 X:18 Z:24 Y:12 A:30 AC7.5/5.5 X:1.6 Z:3.0 Y:1.4 A:1.6 AC0.339 AC0.75 12 each Max.4,000 AC3.7/2.2/1.5 φ13 φ13 M4 ~ M8 1,199 2,950 × 2,015 × 2,000 7,000 48 ♯1/♯2 Spindle Item      Unit Drill Endmill Tap Item TAKAMAZ & FANUC 8 axes (X1, Z1, C1, Y, X2, Z2, C2, A) Simultaneous 4 axes 0.001mm (X in diameter) X:0.0005mm Y/Z/A:0.001mm M-code 3 digit S-code 4 digit T -code 4 digit EIA(RS232C)/ISO(840) automatic recognition 1~5,000mm/min Incremental/Absolute G01 G02, G03 0~150% F0, 100% 4 digits 0~999999μm 40m ×2 16 sets ×2 63 pcs. ×2 Standard G90, G92, G94 Standard Standard Standard Standard G40, G41, G42 G70~G76 Standard Standard Standard Standard Standard Standard Standard Standard Standard G96, G97 Standard Standard 25 pcs. Standard Up to 4 loops Standard G30 Standard Standard Standard Standard RS232C, Memory card Standard Standard Standard Controlled axes Simultaneously controllable axes Least input increment Least command increment Auxiliary function Spindle function Tool function Tape code Cutting feedrate Command system Linear interpolation Circular interpolation Cutting feedrate override Rapid traverse override Program number Backlash compensation Part program storage length Tool offsets Registered programs Tool geometry/Wear offset Canned cycle Radius designation on arc Tool offset measurement input Background editing Custom macro B Nose R compensation Multiple repetitive cycle Canned drilling cycle Spindle Cs-axis orientation Sub-spindle Cs-axis orientaion Spindle synchronous control Sub-spindle torque skip Y-axis offset Chamfering/Corner R Rigid tapping Spindle orientation Constant surface speed control Clock function Help function Alarm history display Self-diagnosis function Sub-program call Decimal point input 2nd reference point return Polar coordinate interpolation Cylindrical interpolation Stored stroke check 1 Stored stroke check 2、3 Input/Output interface Alarm message Abnormal load detection Tool load monitor XY-1000 Power tools Motors Tool post Spindle Capacity Size This brochure is made from 100% recycled paper. TAKAMATSU MACHINERY CO.,LTD. ■HEAD OFFICE & PLANT 1-8 ASAHIGAOKA HAKUSAN-CITY ISHIKAWA JAPAN. 924-8558 TEL +81-(0)76-274-1403 FAX +81-(0)76-274-8530 ■EUROPE OFFICE INDUSTRIEGEBIET, DIEPENBROICH 27 D-51491 OVERATH, GERMANY TEL +49-(0)2206-866-150 FAX +49-(0)2206-865-123 ■CHINA OFFICE 120 SHINXIN NORTH ROAD, XIAOSHAN ECONOMY AND TECHNOLOGY DEVELOPMENT AREA, HANGZHOU, ZHEJIANG PROVINCE, CHINA TEL +86-(0)571-8287-9709 FAX +86-(0)571-8286-5311 TAKAMATSU MACHINERY USA Inc. ■ CHICAGO HEAD OFFICE 1320 LANDMEIER ROAD ELK GROVE VILLAGE, IL 60007 USA TEL +1-(0) 847-981-8577 FAX +1-(0) 847-981-8599 ■ CINCINNATI OFFICE 5233 MUHLHAUSER ROAD. WEST CHESTER TOWNSHIP, OH 45011 USA TEL +1-(0)513-870-9777 FAX +1-(0)513-870-0325 TAKAMATSU MACHINERY ( THAILAND ) CO.,LTD. ■THAILAND HEAD OFFICE 888/17 MOO 19 BANGPLEE-DAMRU ROAD., BANGPLEEYAI, BANGPLEE, SAMUTPRAKARN 10540 TEL +66-(0)2-382-5372 FAX +66-(0)2-382-5373 TAKAMAZ MACHINERY EUROPE GmbH ■EUROPEAN HEAD OFFICE INDUSTRIEGEBIET, DIEPENBROICH 27 D-51491 OVERATH, GERMANY TEL +49-(0)2206-919-3960 FAX +49-(0)2206-865-123 http://www.takamaz.co.jp/ 10.05.1B(O)

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Page 1: CNC Precision Lathe XY-1000 - IFATECH

XY-1000 in standard color

※ For more information on attachments, consult our sales representative.

(mm)

TAKAMAZ XY-1000

3,767

970

2,100

666

2,015

2,000

2,9505002,450

1,745

1,855

1,199

1,886

X:162.5st.

17575125

80

75

φ13

90

φ25

90

205

225125

425425

850171A:475st.

394171

195Z2:450st.

X2:160st.

105

105

95

30

181

Z1:450st.

Boring

SMW 6" SMW 6"

DIN colletDIN collet

X:162.5st.

115

265

285

125

850171A:475st.

50

394171

135Z2:450st.

30

95 125

X2:160st.

105

105 95

30

181

Z1:450st.

165

425425

O.D. single

SMW 6" SMW 6"

DIN colletDIN collet

Machine Dimensions and Required Floor Space

(mm)

Stroke Diagram

O.D. Turning Range(Standard holder) Milling Range(Standard holder)

75

φ13

5439

φ13(Max.)

3954

75

175

205

22550171

850

195Z2:450st.

X2:160st.

181

X1:162.5st.

Z1:450st.

425425

Face Milling

Max.

Face Milling

SMW 6" SMW 6"

DIN colletDIN collet

Milling Range②(VDI holder)

Milling Range①(VDI holder)

Milling Range③(VDI holder) O.D. Turning Range(VDI holder)

12.5

100

10050

50

80

100

175

205

22550171

850

195Z2:450st.

100

X2:160st.

181X1:162.5st.

Z1:450st.

425425

Max.

Max.

Max.

Max.

SMW 6" SMW 6"

DIN colletDIN collet

Boring

Boring

□20

655 550

565

□20

□20

125

505

□20

120 280

260

125

850

50

129171

140Z2:450st.

30

95

160

X2:160st.

105

105

95

30

181135

X1:162.5st.

Z1:450st.

155

425425

SMW 6" SMW 6"

DIN colletDIN collet

O.D. double

O.D. double

φ13

12 2

53

72

φ1372

53

175

205

22550171

850

195Z2:450st.

X2:160st.

181

X1:162.5st.

Z1:450st.

425425

Max.

Max.

Max.Max.

Side Milling

Side Milling

SMW 6" SMW 6"

DIN colletDIN collet

TM112-11000

(TM112-12000)

TM112-11000

(TM112-12000)

TM112-10000

TM112-10000

TM112-11000

(TM112-12000)

TM112-110

00

(TM112-12

000)

TM112-100

00

TM112-10000

□20

75

80

75

7.5

φ25

φ13

φ13

95

φ170

□20

53

72

75

φ25

φ13

φ13

95φ170

72

75

30

30

φ580

φ580

15

165

165

230 395

160st.

395

53

162.5st.

165

165

230

Turret Interference Drawing/Stroke-Related Drawing

Turret Interference Diagram

(mm)

VDIStandard

75

□20

75

φ25

φ13

φ13

95

φ170

□20

53

72

75

80

75

φ25

φ13

φ13

95φ170

72

30

30

7.5

162.5st.

15

165

165

230

φ580

395

160st.

φ580

395

53

165

165

230

CNC Precision Lathe

□Cut-off holder………………… 1 pc. □Hydraulic chuck (For both spindles)…1 set □Coolant unit(345 lit.)………1 set □Splash guard……………………1 set □Service tool kit ………………1 set □Instruction manuals ………1 set

□Y-axis function (Primary turret) …1 set □Cs-axis indexing function  (For both spindles) ……………1 set □Power tool drive unit(Both turrets)…1 set □O.D. holder……………………… 4 sets □Boring holder…………………… 4 sets

□Power tools (Face/Side milling) □VDI 30 12-station turret □Bar feeder system □Parts catcher □Push rod □Chuck clamp detector □Automatic measurement unit □Work set detector □Cut-off check device □Tool presetter □Tooling □Bar feeder interface

□Chip conveyor (Right) (Floor Type/Spiral type) □Chip bucket □Air blow (Front/Rear) □Rear coolant unit □Cycle end signal light  (1-color/2-color/3-color) □Automatic fire extinguisher □Automatic power shut-off device □Magnetic counter  (Total/Preset/Multi) □Special color □Others

Machine Specifications

Controller Specifications

Standard Accessories

Optional Attachments Optional Controller SpecificationsAdditional part program storage lengh Additional tool offset memory Tool life management Additional registered programs Direct drawing dimension programming Inch/Metric conversion Programmable data input Run hour/Parts count display Extended part program editing Multiple M codes in one block Continuous thread cutting Work coordinate system setting Helical interpolation Manual guide "i"

80m・160m 32 sets・64 sets

125 pcs.

G20/G21 G10

Max. 3 G32

G50, G54~G59

Total electric capacity

Optimum turning diameter Max. turning diameter Max. turning length Max. bar diameter Chuck size Max. swing over bed Spindle nose Spindle bearing I.D. Hole through spindle Spindle speed Type Tool shank Boring holder I.D. Max. stroke Rapid traverse rate Spindle motor Feed motor Coolant motor Hydraulic motor Tool storage capacity Spindle speed Power tools motor     Capacity       Spindle center height L × W × H Machine weight

mm mm mm mm inch mm JIS mm mm min-1 mm mm mm m/min kW kW kW kW pcs. min-1 kW mm mm mm mm mm kg KVA

φ60×100 φ190

135 (395: One-side operation) φ42 6

φ190 A2 -5 φ85 φ43

Max.5,000 12-station □20 φ25

X:162.5(160: #2 turret) Z:450 Y:±30 A:475 X:18 Z:24 Y:12 A:30

AC7.5/5.5 X:1.6 Z:3.0 Y:1.4 A:1.6

AC0.339 AC0.75 12 each Max.4,000

AC3.7/2.2/1.5 φ13 φ13

M4~M8 1,199

2,950×2,015×2,000 7,000 48

♯1/♯2 SpindleItem      Unit

Drill Endmill Tap

Item TAKAMAZ & FANUC8 axes (X1, Z1, C1, Y, X2, Z2, C2, A)

Simultaneous 4 axes 0.001mm (X in diameter)

X:0.0005mm Y/Z/A:0.001mm M-code 3 digit S-code 4 digit T -code 4 digit

EIA(RS232C)/ISO(840) automatic recognition 1~5,000mm/min

Incremental/Absolute G01

G02, G03 0~150% F0, 100% 4 digits

0~999999μm 40m ×2 16 sets ×2 63 pcs. ×2 Standard

G90, G92, G94 Standard Standard Standard Standard

G40, G41, G42 G70~G76 Standard Standard Standard Standard Standard Standard Standard Standard Standard G96, G97 Standard Standard 25 pcs. Standard

Up to 4 loops Standard G30

Standard Standard Standard Standard

RS232C, Memory card Standard Standard Standard

Controlled axes Simultaneously controllable axes Least input increment Least command increment Auxiliary function Spindle function Tool function Tape code Cutting feedrate Command system Linear interpolation Circular interpolation Cutting feedrate override Rapid traverse override Program number Backlash compensation Part program storage length Tool offsets Registered programs Tool geometry/Wear offset Canned cycle Radius designation on arc Tool offset measurement input Background editing Custom macro B Nose R compensation Multiple repetitive cycle Canned drilling cycle Spindle Cs-axis orientation Sub-spindle Cs-axis orientaion Spindle synchronous control Sub-spindle torque skip Y-axis offset Chamfering/Corner R Rigid tapping Spindle orientation Constant surface speed control Clock function Help function Alarm history display Self-diagnosis function Sub-program call Decimal point input 2nd reference point return Polar coordinate interpolation Cylindrical interpolation Stored stroke check 1 Stored stroke check 2、3 Input/Output interface Alarm message Abnormal load detection Tool load monitor

XY-1000

Power tools

Motors

Tool postSpindle

Capacity

Size

This brochure is made from 100% recycled paper.

TAKAMATSU MACHINERY CO.,LTD.■HEAD OFFICE & PLANT   1-8 ASAHIGAOKA HAKUSAN-CITY ISHIKAWA JAPAN. 924-8558 TEL +81-(0)76-274-1403 FAX +81-(0)76-274-8530 ■EUROPE OFFICE   INDUSTRIEGEBIET, DIEPENBROICH 27 D-51491 OVERATH, GERMANY   TEL +49-(0)2206-866-150 FAX +49-(0)2206-865-123 ■CHINA OFFICE   120 SHINXIN NORTH ROAD, XIAOSHAN ECONOMY AND TECHNOLOGY DEVELOPMENT AREA,   HANGZHOU, ZHEJIANG PROVINCE, CHINA TEL +86-(0)571-8287-9709 FAX +86-(0)571-8286-5311

TAKAMATSU MACHINERY USA Inc.■CHICAGO HEAD OFFICE   1320 LANDMEIER ROAD ELK GROVE VILLAGE, IL 60007 USA TEL +1-(0)847-981-8577 FAX +1-(0)847-981-8599 ■CINCINNATI OFFICE   5233 MUHLHAUSER ROAD. WEST CHESTER TOWNSHIP, OH 45011 USA TEL +1-(0)513-870-9777 FAX +1-(0)513-870-0325

TAKAMATSU MACHINERY (THAILAND) CO.,LTD.■THAILAND HEAD OFFICE   888/17 MOO 19 BANGPLEE-DAMRU ROAD., BANGPLEEYAI, BANGPLEE, SAMUTPRAKARN 10540   TEL +66-(0)2-382-5372 FAX +66-(0)2-382-5373

TAKAMAZ MACHINERY EUROPE GmbH■EUROPEAN HEAD OFFICE   INDUSTRIEGEBIET, DIEPENBROICH 27 D-51491 OVERATH, GERMANY   TEL +49-(0)2206-919-3960 FAX +49-(0)2206-865-123

http://www.takamaz.co.jp/ 10.05.1B(O)

Page 2: CNC Precision Lathe XY-1000 - IFATECH

FANUC Manual Guide i”

Wide Range of Milling with the Y-axis FunctionWith the Y-axis function, sophisticated machining such as side milling and offset grooving (previously only possible on a machining center) becomes possible with single chucking, allowing cutting that requires highly accurate positioning. In addition, the rigid tap function※ enables accurate thread cutting. This machine requires a floor space of only 5.9m2,

the least in the 6-inch class. By introducing a compound cell with integrated processes, costs for additional facilities, works in process, process control, manpower and more can be largely reduced.

The high-speed servo turret incorporated with power tool units shortens idle time, and an AC3.7kW-drive motor is used for power tools, achieving high-power machining. Up to 12 power tools (on both turrets) can be installed. These tools increase machining capacity and are especially useful for extended unmanned operation.

※Rigid tap function・・・・・・・・ A function that performs accurate tapping through 2-axis linear control of spindle rotation and feed to prevent tapping pitch error that results from decreased speed at the hole bottom.

Milling Examples

Flat Milling Face milling Center Flat Milling Side milling Offset, Tapping Face/side

Drill

Tap

Face offset groove

Z1

Y1 X1

Z2

X2

Cs2 A

Z2

X2

Z1

X1

Z2

X2

Ample Power and Storage of Power Tools

Power Tool Specifications    Item Tool storage capacity

Spindle speed

Drive motor

Unit pcs. min-1 kW mm mm mm

#1/#2 Turret

12 each Max.4,000 AC3.7/2.2/1.5

φ13 φ13 M4~M8

Z1

Multiple Unit Functionality Integrated into Single Compact Size Unit

Cs1

CNC Dual Spindle Dual Turret Precision Lathe

#1 Turret (12-station)

#2 Spindle (6-inch)

Dual Spindle Dual Turret Lathe with Y-axis Function Enables Free Machining

Compound Machining Available with Short Cycle Time

Dual Spindle Dual Turret Lathe with Y-axis Function Enables Free Machining

Compound Machining Available with Short Cycle Time

High Efficiency Simultaneous CuttingHigh Efficiency Simultaneous Cutting

4-axis Control + Power Tool4-axis Control + Power Tool

Reduced Idle TimeReduced Idle Time

By positioning two turrets vertically, simultaneous cutting of the same workpiece with two turrets can be performed in a short cycle time with high accuracy.

The maximum speed of the movable A axis of the secondary spindle and the indexing speed of the C-axis (Cs) are improved to 30m/min and 60min-1 respectively, to speed up each control axis and reduce idle time.

Incorporating the Y-axis function in the dual spindle dual turret lathe allows for performance equal to that of two machines. With the addition of power tools like end mills, drills, and taps, revolutionary multi-axis control 3-D machining is realized. (Y-axis function is available with the primary turret.)

Two Cutting Operations at Once! Machining Variations Are WidenedSimultaneous cutting with two turrets reduces cycle time and increases efficiency.

Face and Side Drilling

OPTIONWide range of attachments to meet a variety of user needsTAKAMAZ bar feeder systemThe automatic bar feeder system permits unmanned operation, greatly improving productivity.

Parts catcherThe parts catcher receiving timing can be programmed by the user as desired. When it is associated with the bar feeder, long-hour unmanned bar work operation is possible.

This guide simplifies program inputting for cycle machining such as milling, turning and taper machining, and allows for a program check through realistic animation.

The Ultimate in  Compound MachiningThe Ultimate in  Compound Machining

#2 Turret (12-station)

#1 Spindle (6-inch)

Balance cut by simultaneously controlling the small-diameter bar workpieces

CapacityDrill End mill Tap #1 Turret#2 Turret

※The above figure is only an example.

Max.5,000min-1 AC7.5/5.5kW

Spindle Output Characteristics Diagram (For #1/#2 Spindles)

Spindle speed(×1,000min-1) 

Output

(kW

5.5kW cont.

2

8

6

4

0 1 2 3 4 5

5,000min-1937min-1

7.5kW 30min.

T=76.4N・mT=56.0N・m