cnc router cat2008 - r.f. flood industrial supply inc. techniks products are backed by our 100%...

CNC Router Tooling and Accessories

Because your router’s performancedepends on high-precision tooling.

• Collet Chucks

• Drill Chucks

• Arbors

• Shrink Fit

• Collets

• Pull Studs

• Set-up Tools

• Aggregates

2008

see page 38…

Every holder is individually tested for quality & accuracy and comes with a lab certifi cation documenting accuracy and balance specifi cations.

Taper-to-Pocket T.I.R. 0.0001"Measured from taper O.D. to collet pocket I.D.

Taper Accuracy AT3 Taper ground to AT3 accuracy for maximum contact with spindle.

Power Coat NutsOur Power Coat nut holds 40% tighter than bearing nuts for best T.I.R. and rigidity.

Balanced NutBalanced nut reduces vibration to extend cutting tool life.

Techniks Certified Tooling Improves Router Performance

Balanced to 24,000 RPMFactory balanced to 24,000 RPM at G2.5 Custom balancing to 60,000 RPM available.

Lab Certified Accuracy Each tool holder is lab certified for accuracy and balance.

Ultra Precision ColletEach collet hand inspected. T.I.R. only 0.0002"

Techniks Certified = High Performance Tooling = Best T.I.R.

Use Techniks Certified Tooling for improved cutting and extended tool life.

Each Tool Individually Lab Certified How T.I.R. Affects Cutting Tool LIfe

T.I.R. (total indicator runout) is the measure of concentricity of the cutting tool in the tool holder. T.I.R. is measured in "tenths" or one-ten-thousandths of an inch.

Every .0001" T.I.R. loses 10% tool life

Cutting tool life decreases by 10% for every .0001" T.I.R. The rigidity and accuracy of Techniks tool holders minimizes T.I.R.

A full report comes with each tool.

Tool holders make the important con-nection between the machine spindle and the cutting tool.

Quality tool holders extend tool life by 150% or more.

0

50

100

150

200

Per

cen

t To

ol L

ife

T.I.R. in tenths0 2 4 6 8 10

COLLET CHUCKS

HSK F and HSK E ................4

ISO 20 and ISO 30 ................5

SK 30 .....................................5

BT 30 ......................................6

BT 35 ......................................7

ER Straight Shank Ext .........7

CMS Tool Holder ...................9

Table of Contents

Tool Holders

COLLETS

ER Inch Collets ................... 14

ER Metric Collets ................ 15

TG Collets ............................20

TG Nuts ................................21

Shoda Collets ......................22

Perske DIN 6388 Collets ....23

DNA Collets .........................24

Retention Knobs .................25

Collets & Nuts

ARBOR TOOL HOLDERS

HSK 63F ................................8

ISO 30 ..................................8

DRILL CHUCKS &

ADAPTERS

HP3 High Precision ...........9

Drill Adapters ....................9

SHRINK FIT HOLDERS

HSK 63F ........................ 10

ISO 30 ............................. 10

Shrink Fit Machines ......11

HYDRAULIC HOLDERS

HSK Hydraulics ................ 12

ISO Hydraulics ................. 12

Reducing Sleeves ........... 13

COLLET NUTS

Power Coat ER Nuts ........... 16

ER Bearing Nuts .................18

ER High Speed Mini ............18

Dust Cover Nuts (ER) ........19

Dust Cover Nut (TG) ...........21

Shoda Nuts ..........................22

Perske DIN 6388 Nuts ........23Special Orders .....................42

Part Number Index ..............44

Other Info

WRENCHES & GAUGES

Hand Wrenches ..................28

Torque Wrenches ...............29

Torque Wrench Adapters ..29

Tightening Fixtures ............30

Digital Height Gauge ..........31

Analog Axial Gauge ............31

Setup Equipment

AGGREGATE

HEADS

About our aggregates .......33

Single output (Mono) .........34

Double output (Duo) ..........35

Quad output (Quattro) .......36

Variable angle (Vario) ........37

Floating head (Soft-Touch 38

Light weight (Smart Line) 39

Output options ...................40

Aggregate Heads

DUST SEALS, WIPERS

Dust Seals (internal) ...........26

Dust Covers (external) .......27

Spindle Wipers ....................27

Tool Holders

Call us toll free: (800) 597-3921, Local: (317) 803-8000, Fax: (317) 803-8001, Email: [email protected]

Call us toll-free at: (800) 597-3921 to speak to a tool holder applications specialist.4

HSK 63F and HSK E Collet Chucks for CNC Routers

HSK 63F Tool Holders

Part No. Description D A F N Collet Nut Wrench Flats

171.05.008.001 HSK 63F x ER 16 - 60* 63 60 26 32 46116 04613 26

171.05.008.002 HSK 63F x ER 16 - 100* 63 100 26 32 46116 04613 26

30000 HSK 63F x ER 32 - 70 63 70 26 50 46132 04616 36

30001 HSK 63F x ER 40 - 76 63 76 26 63 46140 04617 46

30002 HSK 63F x ER 40 - 90 63 90 26 63 46140 04617 46

30005 HSK 63F x ER 40 - 125 63 125 26 63 46140 04617 46

31025F HSK 63F x SYOZ 25 - 80 63 80 26 60 03638 03691 38

*Use with DNA ER 16 collets and nuts for best rigidity and accuracy (T.I.R.) when using cutting tools 6mm and smaller. See page 24

• Balanced to 24,000 RPM at G2.5

• Inspection report included for accuracy and balance

• includes collet nut

HSK 32E, 40E, 50E, 63E Tool Holders for HSK E type spindle

Part No. Description D d1 l1 l2 Collet Nut Wrench Flats

31374-60 HSK 32E x ER 25 32 32 48 27 46125 04615 22

84.05.008.001 HSK 40E x ER 16 - 65* 40 28 65 45 46116 04613 24

84.05.008.002 HSK 40E x ER 25 - 75 40 42 75 55 46125 04615 27

84.05.008.003 HSK 40E x ER 32 - 100 40 50 100 80 46132 04616 35

85.05.008.002 HSK 50E x ER 32 - 85 50 50 85 59 46132 04616 36

86.05.008.002 HSK 63E x ER 32 - 90 63 50 90 64 46132 04616 none

86.05.008.003 HSK 63E x ER 40 - 120 63 63 120 94 46140 04617 none

50001 HSK 63E x ER 40 - 75 63 63 75 49 46140 04617 none

*Use with DNA ER 16 collets and nuts for best rigidity and accuracy (T.I.R.) when using cutting tools 6mm and smaller. See page 24

��

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Note: Measure the "l1" dimension with the collet in the nut. Dimensions are in millimeters.

Note: Measure the "A" dimension with the collet in the nut. Dimensions are in millimeters.

A

D N

F

flats

flats

All Techniks products are backed by our 100% satisfaction guarantee! 5

ISO and SK Tool Holders for CNC Routers





SK Tool Holders for ANDI and Weeke CNC Routers


NT-54300130 SK-30 x SYOZ 25 - 70 50 70 15.9 60 included 03691 38





ISO 30

ISO 20

ISO 20, 30, and 40 Tool Holders


06000-2016M ISO 20 x ER 16M - 52 w/HS mini nut & stud* *30 52 15.9 22 33116 04622 17

06000-2016MC ISO 20 x ER 16 - 52 coated HS mini nut & stud* 30 52 15.9 22 53116 04622 17

06000-2516 ISO 20 x ER 16 - 52* 30 52 15.9 32 46116 04613 17

06000-2520 ISO 20 x ER 20 - 52 30 52 15.9 35 46120 04614 17

12407-W ISO 30 x ER 11M - 100 50 100 15.9 16 23111 04621 14

12000-CMS ISO 30 x ER 32 - CMS 46 58 15.9 50 46132 04616 36

12213-W-50 ISO 30 x ER 32 - 50 50 50 15.9 50 46132 04616 47

12213-W-63 ISO 30 x ER 32 - 63 50 63 15.9 50 46132 04616 36

12213-W-90 ISO 30 x ER 32 - 90 50 90 15.9 50 46132 04616 36

12215-W-57 ISO 30 x ER 40 - 57 50 57 15.9 63 46140 04617 47

12040-CMS ISO 30 x ER 40 - CMS w/o nut 46 66 15.9 63 46140 04617 42

12261-W ISO 40 x ER 40 - 70mm 63.5 70 15.9 63 46140 04617 46

*Use with DNA ER 16 collets and nuts for best rigidity and accuracy (T.I.R.) when using cutting tools 6mm and smaller. See page 24.

flats

flats


BT 30 Tool Holders for CNC Routers

BT 30, ER 20 Tool Holders

Part No. Description D A F N Collet Nut Wrench

06106 BT 30 x ER 20 - 70 46 70 20 34 41120 04610

06106-SLOTNUT BT 30 x ER 20 - 70 with slotted nut 46 70 20 35 46120 04614

06107 BT 30 x ER 20 - 135 46 135 20 35 41120 04614


06108-2.5 BT 30 x ER 20 - 2.5" 46 63.5 20 34 41120 04610

06108-2.5-SLOTNUT BT 30 x ER 20 - 2.5" with slotted nut 46 63.5 20 35 46120 04614

BT 30 ER 25 Tool Holders


06109 BT 30 x ER 25 - 70 46 70 20 42 41925 04615

06110 BT 30 x ER 25 - 60 46 60 20 42 41925 04615

06111 BT 30 x ER 25 - 135 46 135 20 42 41925 04615

06111-90 BT 30 x ER 25 - 90 46 90 20 42 41925 04615

BT 30, ER 16 Tool Holders*


06101 BT 30 x ER 16 - 70 with hex nut 46 70 20 28 41116 04609



06102-C BT 30 x ER 16 - 60 with dust seal nut 46 60 20 32 41616 04609

06102-DNA BT 30 x ER 16 - 60 with DNA 16 nut 46 60 20 27 27116 DNA16W








*Use with DNA ER 16 collets and nuts for best rigidity and accuracy (T.I.R.) when using cutting tools 6mm and smaller. See page 24.



Note: Measure the "A" dimension with the collet in the nut. Dimensions are in millimeters unless otherwise noted.

7

BT 30 and BT 35 Tool Holders and ER Extensions

Part No. C d I1 L I2 I3 D Set Screw Wrench Nut Type

04889 3/8" ER 8M 100 124 24 6 12 - 04620 M

04891 1/2" ER 11M 140 166.5 26.5 6.6 16 - 04621 M

04893 5/8" ER 11M 140 158.5 18.5 6.6 16 - 04621 M

04895 1/2" ER 16M 140 177 37 10.6 22 - 04622 M

04896 3/4" ER 16M 140 165 25 10.6 22 06083 04622 M

04894 3/4" ER 20M 140 180 40 11.5 28 06083 04623 M

04897 1" ER 20M 140 168 28 11.5 28 06083 04623 M

04898 3/4" ER 25M 100 140 40 12 35 06087 04624 M

04888 1" ER 25M 140 190 50 12 35 06087 04624 M

L

D

l1

d

l3

C

l2

set screw – T

For applications where the extension is rotating, extension length should not exceed a 4:1 ratio Example: 1/2" shank should not extend more than 2" in front of the holder.

ER 8, 11, 16, 20, 25 Straight Shank Extensions

• Works with any tool holder

• Precision ground pocket

• Includes ER mini nut - 0rder high-speed mini nuts pg. 18

Dimensions are in millimeters unless otherwise indicated.

BT 35, ER 32, SYOZ 25 Tool Holders for Heian Routers


06010 BT 35 x SYOZ 25 - 76 with nut 53 76 22 60 included 03691

061-BT35-ER 32 76 BT 35 x ER 32 - 76 53 76 22 50 46132 04616

061-BT35-ER 32 76A BT 35 x ER 32 - 76 with nut 53 76 22 50 included 04616

BT 30, ER 32 Tool Holders


06112 BT 30 x ER 32 - 60 46 60 20 50 46132 04616

06113 BT 30 x ER 32 - 70 46 70 20 50 46132 04616

06113-W-60 BT 30 x ER 32 - 60, 41mm flats - Komo 46 60 20 50 46132 04616

06113-W-60-A BT 30 x ER 32 - 60 w/nut & stud, 41mm flats - Komo 46 60 20 50 46132 04616

06113-W-90 BT 30 x ER 32 - 90 38mm flats - Komo 46 90 20 50 46132 04616

06114 BT 30 x ER 32 - 100 46 100 20 50 46132 04616

06115 BT 30 x ER 40 - 80 46 80 20 63 46132 04616

BT 30, SYOZ 25 Tool Holders


06001-W BT 30 x SYOZ 25 - 70, 38mm flats - Komo 46 70 20 60 included 03691

06001 BT 30 x SYOZ 25 - 70 with nut 46 70 20 60 included 03691

Special sizes made to your specifi cations. See page 42 or call for more information.


HSK 63F and ISO 30 Arbors for CNC Routers

Part No. Description L GL D B N

12700-40-W ISO 30 x 1-1/4" x 40 arbor 40 42 1-1/4" 20 42

12700-55-W ISO 30 x 1-1/4" x 55 arbor 55 42 1-1/4" 20 42

12700-80-W ISO 30 x 1-1/4" x 80 arbor 80 42 1-1/4" 20 42

12700-100-W ISO 30 x 1-1/4" x 100 arbor 100 42 1-1/4" 20 42

Special sizes made to your specifications. Refer to page 42 or call for details.

• Special 3 screw design improves safety

• Precision ground taper provides high accuracy

• Balanced 25,000 RPM at G2.5

ISO 30 Arbors

Part No. Description D L N B GL

41060 HSK 63F 1-1/4" arbor x 55 1 1/4" 55 42 20 45

41080-3H HSK 63F 1-1/4" arbor x 80 1 1/4" 80 42 20 45

41085 HSK 63F 1-1/4" arbor x 100 1 1/4" 100 42 20 45

41087 HSK 63F 1-1/4" arbor x 112 1 1/4" 112 42 20 45

HSK 63F Arbors

• Special 3 screw design improves safety

• Taper ground to AT3 specification for accuracy

• Balanced 25,000 RPM at G2.5



9

High Precision Drill Chucks, Adapters, & CMS Tool Holder

• Capacity from 1/16" to 1/2"

• 4 times greater holding power

• Balanced to 10,000 RPM

Part No. Collet Type Shank Thread

00316-R ER16 3/8" or 10mm Right

00316-L ER16 3/8" or 10mm Left

Part No. Shank Thread I.D.

00316-SLN-R M10x1.05 Right 10

00316-SLN-L M10x1.05 Left 10

Drill AdaptersFor CNC routers with inline multi-spindles.

CMS ToolholderIncludes turret nut. Order collets and nuts separately.

Part No. Description

CMS-RR32 CMS Toolholder with turret nut

• Works with ER or ETS collets

• 0.0002" T.I.R. (collet pocket runout)

• Taper ground to AT3 specification

HP3 Precision Drill Toolholders (ISO, BT, HSK)

Part No. Description d1 I1 G

171.05.046.003 HSK 63F HP3 drill chuck 1/2" 50 123.5 -

64.05.046.051 ISO 30 HP3 drill chuck 1/2" 50 103 M12

67.05.046.001 BT 30 HP3 drill chuck 1/2" 50 92.5 M12

39.05.046.001 BT 40 HP3 drill chuck 1/2" 50 95.5 M16

Turret Nut

Our high-precision drill chucks have the flexibility to hold a wide range of shank sizes and deliver superior performance too. Maximum runout (T.I.R.) is only .0008”. The one-piece design provides greater rigidty and safety because the chuck cannot break free during operation.

• Eliminate threaded drill bits

• Better rigidity and holding power

• Longer drill life



Special sizes made to your specifi cations. See page 42 or call for more information.


HSK 63F and ISO 30 Shrink-Fit Tool Holders for CNC Routers

HSK 63F Shrink-Fit Toolholders

Part No. Description d1 d2 d3 I1 I2

171.05.071.010 HSK 63F x 20 - 100 20 33 42 100 52

171.05.071.011 HSK 63F x 25 - 115 25 44 53 115 63

171.05.071.250 HSK 63F x 1/4" - 80 1/4" 21 27 80 36

171.05.071.375 HSK 63F x 3/8" - 95 3/8" 24 32 95 42

171.05.071.500 HSK 63F x 1/2" - 95 1/2" 24 32 95 47

TE-171.05.071.500-S HSK 63F x 1/2" - 95 Thermwood 1/2" 24 32 95 47

171.05.071.750 HSK 63F x 3/4" - 100 3/4" 33 42 100 52

171.05.072.1 HSK 63F x 1" - 115 1" 44 53 115 53

ISO 30 Shrink-Fit Toolholders

Part No. Description d1 d2 d3 I1 l2

64.05.071.250 ISO 30 x 1/4" - 80 1/4" 18 27 80 39

64.05.071.375 ISO 30 x 3/8" - 80 3/8" 24 32 80 -

64.05.071.500 ISO 30 x 1/2" - 80 1/2" 28 32 80 25

TE-64.05.071.500-S ISO 30 x 1/2" - 80 Thermwood 1/2" 28 32 80 -

64.05 071.625 ISO 30 x 5/8” - 80 5/8" 28 32 80 50

64.05 071.750 ISO 30 x 3/4" - 80 3/4" 36 41 80 -

TE-64.05 071.750-S ISO 30 x 3/4" - 80 Thermwood 3/4" 33 41 80 -

Shrink-fit toolholders provide concentric clamping force of 10,000 lbs or more directly on the tool shank. This is why T.I.R. is so low and operators are able to run faster and cutters last longer too.


• Runout (T.I.R.) only .0001"

• Highest rigidity – extends cutter life





• Highest rigidity – extends cutter life


TechnoSHRINK Induction Heat Shrink-Fit Machines

TechnoSHRINK MachinesPart No. Description Tool Change Cooling Power Rating L x D x H Ship Wt.

00300 Techno-Shrink II 30 seconds air (2-3 min.) 220V, 1 phase 16"x 19"x 28" 33 lbs

00100 Techno-Shrink Ultra 6-9 seconds air (2-3 min.) 220V, 3 phase 16"x 16"x 32" 77 lbs

Tool Holder Spindle Adapters

Part No. Spindle Figure

00151 any 30 taper 2



00156 HSK 32 2

00157 HSK 40 2

00158 HSK 50 2

00159 HSK 63 1

00160 HSK 80 1

TechnoSHRINK II(affordable induction unit for carbide shanks) TechnoSHRINK Ultra (for carbide and steel shanks)

Comes with everything you see in this photo.

• Heats and cools automatically

• Eliminates handling hot tools!

• For shank sizes 1/8" to 1-1/4"

Induction Stop Rings

Part No. Fits Shank Size

00165 3mm - 5mm

00166 6mm - 12mm

00167 14mm - 20mm

00168 25mm - 32mm

Tool Holder Sleeve


00170 Use with adapters (left)

Supports holder during shrinking

Replacement Parts

Both the TechnoSHRINK machines feature fast, safe, induction heat and automatic cooling using your shop air. Cycle time is automatically set by entering the shank size. Change tools in seconds and cools in minutes.Controls are easy to use and do not require special training.

Figure 1 Figure 2


Hydraulic Tool Holders for CNC Routers

ISO Hydraulic Chucks for CNC Routers

Part No. Description d1 d2 d3 d I2 I1

64.05.043.224 ISO/SK 30 Hydro Chuck 3/4" ID 3/4" 70 45 50 44 60

64.05.043.225 ISO/SK 30 Hydro Chuck 1" ID 1.0" 70 45 50 44 60

HSK Hydraulic Chucks for CNC Routers

Part No. Description d1 d2 d3 d I2 I1

171.05.036.016 HSK 63 F Hydro Chuck 20mm ID 20 42 50 63 58 100



171.05.036.035 HSK 63 F Hydro Chuck 1" ID 1.0" 44 50 63 23 85

• High holding power, comparable to shrink-fit

• Fast tool changes, simply turn the screw

• Extends tool life of carbide and diamond tooling

• High holding power, comparable to shrink-fit

• Fast tool changes, simply turn the screw

• Extends tool life of carbide and diamond tooling

To use smaller shank sizes and odd shank diameters order reduc-ing sleeves to fit your cutting tools.




Reducing Sleeves for Hydraulic Tool Holders

Metric OD / Inch ID

Part No. Description d1 D D1 L L1 L2

05.024.114 20mm OD - 1/4" ID 0.25" 20 24 52.9 50.9 2

05.024.116 20mm OD - 5/16" ID 0.3125" 20 24 52.9 50.9 2

05.024.118 20mm OD - 3/8" ID 0.375" 20 24 52.9 50.9 2

05.024.120 20mm OD - 7/16" ID 0.4375" 20 24 52.9 50.9 2

05.024.122 20mm OD - 1/2" ID 0.5" 20 24 52.9 50.9 2

05.024.126 20mm OD - 5/8" ID 0.625" 20 24 52.9 50.9 2

Metric OD / Metric ID


05.024.001 20mm OD - 6mm ID 6 20 24 52.9 50.9 2

05.024.002 20mm OD - 8mm ID 8 20 24 52.9 50.9 2

05.024.003 20mm OD - 10mm ID 10 20 24 52.9 50.9 2

05.024.004 20mm OD - 12mm ID 12 20 24 52.9 50.9 2

05.024.005 20mm OD - 14mm ID 14 20 24 52.9 50.9 2

05.024.006 20mm OD - 16mm ID 16 20 24 52.9 50.9 2

05.024.012 32mm OD - 10mm ID 10 32 40 66 62 4

05.024.013 32mm OD - 12mm ID 12 32 40 66 62 4

05.024.014 32mm OD - 14mm ID 14 32 40 66 62 4

05.024.015 32mm OD - 16mm ID 16 32 40 66 62 4

05.024.016 32mm OD - 18mm ID 18 32 40 66 62 4

05.024.018 32mm OD - 20mm ID 20 32 40 66 62 4

05.024.020 32mm OD - 25mm ID 25 32 40 66 62 4

Inch OD / Inch ID


05.024.130 3/4" OD - 1/8" ID 0.125" 0.750" 0.945" 2.083" 2.003" 0.079"

05.024.131 3/4" OD - 3/16" ID 0.1875" 0.750" 0.945" 2.083" 2.003" 0.079"

05.024.132 3/4" OD - 1/4" ID 0.25" 0.750" 0.945" 2.083" 2.003" 0.079"

05.024.133 3/4" OD - 5/16" ID 0.3125" 0.750" 0.945" 2.083" 2.003" 0.079"

05.024.134 3/4" OD - 3/8" ID 0.375" 0.750" 0.945" 2.083" 2.003" 0.079"

05.024.135 3/4" OD - 7/16" ID 0.4375" 0.750" 0.945" 2.083" 2.003" 0.079"

05.024.136 3/4" OD - 1/2" ID 0.5" 0.750" 0.945" 2.083" 2.003" 0.079"

05.024.137 3/4" OD - 5/8" ID 0.625" 0.750" 0.945" 2.083" 2.003" 0.079"

L

• Inch and Metric sizes

• T.I.R. only .00012"

• Fast tool changes



ER Precision Inch Collets

ER Precision Collets Inch Size

ER 11 ER 16 ER 20 ER 25 ER 32 ER 40 Range Shank

04211 - 1/16 04216 - 1/16 .043 - .062" 1/16"

04211 - 3/32 04216 - 3/32 04220 - 3/32 04225 - 3/32 04232 - 3/32 .054 - .093" 3/32"

04211 - 1/8 04216 - 1/8 04220 - 1/8 04225 - 1/8 04232 - 1/8 04240 - 1/8 .086 - .125" 1/8"

04211 - 5/32 04216 - 5/32 04220 - 5/32 04225 - 5/32 04232 - 5/32 04240 - 5/32 .117 - .156" 5/32"

04211 - 3/16 04216 - 3/16 04220 - 3/16 04225 - 3/16 04232 - 3/16 04240 - 3/16 .148 - .187" 3/16"

04211 - 7/32 04216 - 7/32 04220 - 7/32 04225 - 7/32 04232 -7/32 04240 - 7/32 .179 - .218" 7/32"

04211 - 1/4 04216 - 1/4 04220 - 1/4 04225 - 1/4 04232 - 1/4 04240 - 1/4 .211 - .250" 1/4"

04216 - 9/32 04220 - 9/32 04225 - 9/32 04232 - 9/32 04240 - 9/32 .242 - .281" 9/32"

04216 - 5/16 04220 - 5/16 04225 - 5/16 04232 - 5/16 04240 - 5/16 .273 - .312" 5/16"

04216 - 11/32 04220 - 11/32 04225 - 11/32 04232 - 11/32 04240 - 11/32 .304 - .343" 11/32"

04216 - 3/8 04220 - 3/8 04225 - 3/8 04232 - 3/8 04240 - 3/8 .336 - .375" 3/8"

04216 - 13/32 04220 - 13/32 04225 - 13/32 04232 - 13/32 04240 - 13/32 .367 - .406" 13/32"

04220 - 7/16 04225 - 7/16 04232 - 7/16 04240 - 7/16 .398 - .437" 7/16"

04220 - 15/32 04225 - 15/32 04232 - 15/32 04240 - 15/32 .429 - .468" 15/32"

04220 - 1/2 04225 - 1/2 04232 - 1/2 04240 - 1/2 .461 - .500" 1/2"

04225 - 17/32 04232 - 17/32 04240 - 17/32 .492 - .531" 17/32"

04225 - 9/16 04232 - 9/16 04240 - 9/16 .523 - .562" 9/16"

04225 - 19/32 04232 - 19/32 04240 - 19/32 .554 - .593" 19/32"

04225 - 5/8 04232 - 5/8 04240 - 5/8 .586 - .625" 5/8"

04232 - 21/32 04240 - 21/32 .617 - .656" 21/32"

04232 - 11/16 04240 - 11/16 .648 - .687" 11/16"

04232 - 23/32 04240 - 23/32 .679 - .718" 23/32"

04232 - 3/4 04240 - 3/4 .711 - .750" 3/4"

04240 - 7/8 .836 - .875" 7/8"

04240 - 1 .961 - 1.00" 1"

Our ER collets are the best in the industry. They are made from high-carbon bearing steel that is heat-treated for improved flexibility and longer life. Each collet is precisely ground and honed using a swiss technique, then individu-ally inspected and tested for quality. Compatible with DR, RD, ESX, AR, & BR series collets. For best rigidity and cutter life use Power Coat nuts (pg 17).


• Collapse range: 0.039"

• Collet sets availableCall to order collet sets.


ER Precision Metric Collets

ER 16, 20, 25, 32, 40, Precision Metric Collets

ER 16 ER 20 ER 25 ER 32 ER 40 Inch Range Metric

04216 - 01 1/32" .019 - .039" 0.5-1

04216 - 02 04220 - 02 04225 - 02 1/16" .039 - .079" 1-2

04216 - 03 04220 - 03 04225 - 03 04232 - 03 7/64" .079 - .118" 2-3

04216 - 04 04220 - 04 04225 - 04 04232 - 04 04240 - 04 1/8" .118 - .157" 3-4

04216 - 05 04220 - 05 04225 - 05 04232 - 05 04240 - 05 3/16" .157 - .197" 4-5

04216 - 06 04220 - 06 04225 - 06 04232 - 06 04240 - 06 7/32" .197 - .236" 5-6

04216 - 07 04220 - 07 04225 - 07 04232 - 07 04240 - 07 1/4" .236 - .276" 6-7

04216 - 08 04220 - 08 04225 - 08 04232 - 08 04240 - 08 5/16" .276 - .315" 7-8

04216 - 09 04220 - 09 04225 - 09 04232 - 09 04240 - 09 11/32" .315 - .354" 8-9

04216 - 10 04220 - 10 04225 - 10 04232 - 10 04240 - 10 3/8" .354 - .394" 9-10

04220 - 11 04225 - 11 04232 - 11 04240 - 11 13/32" .394 - .433" 10-11

04220 - 12 04225 - 12 04232 - 12 04240 - 12 7/16" .433 - .472" 11-12

04220 - 13 04225 - 13 04232 - 13 04240 - 13 1/2" .472 - .512" 12-13

04225 - 14 04232 - 14 04240 - 14 17/32" .512 - .551" 13-14

04225 - 15 04232 - 15 04240 - 15 9/16" .551 - .591" 14-15

04225 - 16 04232 - 16 04240 - 16 5/8" .591 - .630" 15-16

04232 - 17 04240 - 17 21/32" .630 - .669" 16-17

04232 - 18 04240 - 18 11/16" .669 - .709" 17-18

04232 - 19 04240 - 19 3/4" .709 - .748" 18-19

04232 - 20 04240 - 20 25/32" .748 - .787" 19-20

04240 - 21 13/16" .787 - .827" 20-21

04240 - 22 27/32" .827 - .866" 21-22

04240 - 23 7/8" .866 - .906" 22-23

04240 - 24 15/16" .906 - .945" 23-24

04240 - 25 31/32" .945 - .984" 24-25

04240 - 26 1" .984 - 1.024" 25-26

Note: 0.5mm increment collets are available on request.

ER 8, ER 11, Precision Metric Collets

ER 8 ER 11 Inch Range Metric

04208 - 01.0 04211 - 01.0 1/32" .019 - .039" 0.5 - 1.0

04208 - 01.5 04211 - 01.5 3/64" .039 - .059" 1.0 - 1.5

04208 - 02.0 04211 - 02.0 1/16" .059 - .079" 1.5 - 2.0

04208 - 02.5 04211 - 02.5 3/32" .079 - .098" 2.0 - 2.5

04208 - 03.0 04211 - 03.0 7/64" .098 - .118" 2.5 - 3.0

04208 - 03.5 04211 - 03.5 1/8" .118 - .138" 3.0 - 3.5

04208 - 04.0 04211 - 04.0 5/32" .138 - .157" 3.5 - 4.0

04208 - 04.5 04211 - 04.5 11/64" .157 - .177" 4.0 - 4.5

04208 - 05.0 04211 - 05.0 3/16" .177 - .197" 4.5 - 5.0

04211 - 05.5 13/64" .197 - .217" 5.0 - 5.5

04211 - 06.0 7/32" .217 - .236" 5.5 - 6.0

04211 - 06.5 1/4" .236 - .256" 6.0 - 6.5

04211 - 07.0 17/64" .256 - .276" 6.5 - 7.0

Our ER collets are made from high-carbon bearing steel that is heat-treated for improved flexibility and longer life. Each collet is precisely ground and honed using a swiss technique, then individually inspected and tested for quality. Compatible with DR, RD, ESX, AR, & BR series collets.

• Runout (T.I.R.) .0002"

• Collapse range: 0.039"

• Collet sets available


Rubber bearing seals fail,

then dust contaminates

bearings, making them seize.

Uncoated threads limit

holding power.

Bearing Nuts = Old Technology

Why CNC Routers Run Better with Power Coat Nuts

Power Coat nuts are manufac-

tured with a special process

that reduces friction between

the nut, collet shoulder, and

tool holder threads. This great-

ly increases holding power so

runout (T.I.R.) is improved. Bet-

ter T.I.R. means cutting is faster

and smoother and tool life is

improved too.

Power Coat Nuts = 40% More Holding Power Than Bearing Nuts

Power Coat nuts perform the job of keeping your toolholder assembly intact and cutting true under extreme load conditions.

Bearing nuts cannot be

balanced because they

have moving parts, so

cutting tools wear

prematurely.

See a video demonstrating how Power Coat nuts hold

tighter to improve CNC router performance and shop

safety at: www.techniksusa.com/pcnut

• Less runout (T.I.R.)

• Greater rigidity (accuracy)

• Better balance (no moving parts)

collet shoulder

threads


Ultra High Speed Power Coat ER Collet Nuts

Ultra High-Speed ER Coated Nuts

Part No. Description D B M Max. Speed Wrench * Max. Torque

46111 ER RH 11 B Nut 19 11.8 M14 x 0.75 70,000 04608 20 ft/lbs






*Recommended torque is 80-90% of maximum value. See page 29 for torque wrench.

• 40% more holding power than bearing nuts

• Safer: cutting tool is less likely break free

• Balanced up to 70,000 RPM

80 90 100 110 120 130 140

Standard nut breaks free at 80 ft/lbs

Bearing Nut breaks free at 100 ft/lbs25% more holding power

TEST RESULTS - Nut ComparisonAll nuts torqued to 70 ft/lbs

Holding Power - Foot/Pounds Torque

Power Coat breaks free at 140 ft/lbs 40% more holding power than

bearing nuts provide!

Dimensions are in millimeters.

Because holding power is 40% better than bearing nuts accuracy, cutter performance, saftey, and tool life are all improved!

Power Coat nuts increase hold-ing power because they reduce friction between the nut and the collet shoulder, and the tool holder threads and the nut. This creates more downforce on the collet, making it collapse tighter around the tool shank.

Power Coat breaks free at 140 ft/lbs 40% more holding power than

bearing nuts provide!


ER Bearing Nuts and High Speed Mini Nuts

ER Bearing Nuts

Part No. Description D B M Wrench * Max. Torque

29132 ER 32 HS Bearing Nut 50 25 M40x1.5 04616 125 ft/lbs

21240 ER 40 HS Bearing Nut 63 28 M50x1.5 04617 140 ft/lbsUse these nuts for spindle speeds below 18,000 RPM’s* Recommended torque is 80-90% of maximum value

Bearing nuts reduce friction between the nut and the collet shoulder. This creates more downforce on the collet, making it collapse tighter around the tool shank.For maximum holding power use Power Coat nuts.

Use ER High Speed mini nuts for applications where speed exceeds 10,000 RPM’s. They are balanced to G2.5 for 20,000 RPM’s. For col-let holders and multi-spindle heads where center or shoulder distances are important.

ER High Speed Mini Nuts

Part No. Description D B M Wrench Max. Torque

33108 ER 8 HS Mini Nut 12 11 M10 x 0.75 04620 7 ft/lbs



33120 ER 20 HS Mini Nut 28 19.5 M24 x 1.0 04623 25 ft/lbs


33125-L ER25 HS L-Hand Nut 35 21 M30 x 1.0 04624 29 ft/lbs

Recommended torque is 80-90% of maximum value. See page 26 for dust seals.

These nuts use a special wrench to torque down the nut. Do not over tighten these nuts.



• Bearings reduce friction between collet and nut

• 25% more holding power than standard nuts

• Helps prolong tool life

• Balanced 20,000 RPM at G 2.5

• Narrow nose diameter

• Left hand nut available


Power Coat ER Dust Seal Nuts – Bearing ER Dust Seal Nuts

Power Coat ER Internal Dust Seal Nuts

Part No. Description D B Wrench T * Max. Torque

41616 ER 16 HS Internal Dust Seal Coated Nut 32 22.5 04613 M22x1.5 50 ft/lbs

41620 ER 20 HS Internal Dust Seal Coated Nut 35 24 04614 M25x1.5 75 ft/lbs

41625 ER 25 HS Internal Dust Seal Coated Nut 42 25 04615 M32x1.5 95 ft/lbs



See page 26 for dust seals.

Bearing ER Internal Dust Seal Nuts

Part No. Description D B M Wrench * Max. Torque

21325 ER 25 Internal Dust Seal Bearing Nut 42 22.5 M32x1.5 04615 95 ft/lbs

21332 ER 32 Internal Dust Seal Bearing Nut 50 25 M40x1.5 04616 125 ft/lbs

21340 ER 40 Internal Dust Seal Bearing Nut 63 28 M50x1.5 04617 140 ft/lbs

Recommended torque is 80-90% of maximum value. See page 26 for dust seals.

Use these nuts with a dust seal that snaps into the nut to seal and protect your tools. (pg. 26) They are available for a wide range of diameters. Each dust seal has a .020" range.


• 40% more holding power than bearing nuts!

• Prevent contamination of collets

• Prolongs tool life

Use these nuts with a dust seal that snaps into the nut to seal and protect your tools. The dust seals can be found on page 26. They are available for a wide range of diameters. Each dust seal has a .020" range.



• Prolongs tool life

• Helps keep tool holder clean


TG 75 and TG 100 Precision Collets

Part No. ID Size

04010 - 3/32 3/32"

04010 - 1/8 1/8"

04010 - 5/32 5/32"

04010 - 3/16 3/16"

04010 - 7/32 7/32"

04010 - 1/4 1/4"

04010 - 9/32 9/32"

04010 - 5/16 5/16"

04010 - 11/32 11/32"

04010 - 3/8 3/8"

TG 100 Collets

Part No. ID Size

04010 - 13/32 13/32"

04010 - 7/16 7/16"

04010 - 15/32 15/32"

04010 - 1/2 1/2"

04010 - 17/32 17/32"

04010 - 9/16 9/16"

04010 - 19/32 19/32"

04010 - 5/8 5/8"

04010 - 21/32 21/32"

04010 - 11/16 11/16"

Part No. ID Size

04010 - 23/32 23/32"

04010 - 3/4 3/4"

04010 - 25/32 25/32"

04010 - 13/16 13/16"

04010 - 27/32 27/32"

04010 - 7/8 7/8"

04010 - 29/32 29/32"

04010 - 15/16 15/16"

04010 - 31/32 31/32"

04010 - 1 1"

Part No. ID Size

04008 - 7/16 7/16"

04008 - 15/32 15/32"

04008 - 1/2 1/2"

04008 - 17/32 17/32"

04008 - 9/16 9/16"

04008 - 19/32 19/32"

04008 - 5/8 5/8"

04008 - 21/32 21/32"

04008 - 11/16 11/16"

04008 - 23/32 23/32"

04008 - 3/4 3/4"

TG 75 Collets

Part No. ID Size

04008 - 3/32 3/32"

04008 - 1/8 1/8"

04008 - 5/32 5/32"

04008 - 3/16 3/16"

04008 - 7/32 7/32"

04008 - 1/4 1/4"

04008 - 9/32 9/32"

04008 - 5/16 5/16"

04008 - 11/32 11/32"

04008 - 3/8 3/8"

04008 - 13/32 13/32"

Dimensions

Series L A

TG 75 1.844" 1.062"

TG 100 2.375" 1.379"

TG 75 Collet

TG 100 Collet

Snap collet into the nut before screwing nut onto spindle or collet holder.

• Runout (T.I.R.) .0004"

• Collapse range: 1/64"

• Collet sets available

Our TG collets are made from high-carbon bearing steel that is heat-treated for improved flexibility and longer life.

Each collet is precisely ground and honed using a swiss technique, then individually inspected and tested for quality.


Power Coat TG Collet Nuts and TG Dust Seal Collet Nuts

TG Dust Seal Collet Nuts

Part No. Description D d1 T I1 L Spanner Torque*

28210 TG100 Dust Seal Nut 2.35" 0.95" 1 7/8 - 12" 0.44" 1.41" 03691 100 ft/lb

* Recommended torque is 80-90% of maximum value. See page 29 for torque wrench.

Power Coat nuts increase hold-ing power because they reduce friction between the nut and the collet shoulder, and the tool holder threads and the nut. This creates more downforce on the collet, making it collapse tighter around the tool shank.

Use TG 100 dust cover style nuts (bottom) to prevent contamination of collet with dust and particles.

Dust Cover Style

TG Collet Nuts

Part No. Description D d1 T I1 L Spanner Torque*

27500 TG75 Collet Nut 1.88" - 1 1/2 - 12" 0.32" 0.94" 04018 100 ft/lb

28110 TG100 Collet Nut 2.35" 1.12" 1 7/8 - 12" 0.44" 1.18" 03691 100 ft/lb

* Recommended torque is 80-90% of maximum value. See page 29 for torque wrench.

Power Coat nuts increase holding power because they reduce friction between the nut and the collet shoul-der, and the tool holder threads and the nut. This cre-ates more downforce on the collet, making it collapse tighter around the tool shank.

Regular Style


• Helps keep tool holder clean

• Power Coat provides 40% better holding power

• Power Coat for 40% more holding power

• No bearings to seize and fail

• Balanced up to 20,000 RPM

Use these nuts with a dust seal that snaps into the nut to seal and protect your tools. The dust covers can be found on page 26.


Shoda Collets and Nuts

Shoda Collet Nuts

Shoda ColletsPart Number Description A d L

SD-20mm-.250 Shoda 20mm (old style) 1/4" collet 20 .250" 52





SD-C001-.125 Shoda Piggyback 1/8" collet 16 .125" 52






SD-C015-.125 Shoda 24mm (new style) 1/8" collet 24 .125" 52







SS-22-1/4 Super Shoda 1/4" collet 23 1/4" 40


SS-22-10 Super Shoda 10mm collet 23 10 40


Note: Other sizes available on request.

Part Number Description A d L

SD-C001-Nut Shoda piggy back collet nut 36 14 30

SD-20mm-Nut Shoda old style collet nut 41 19 30

SD-C015-Nut Shoda new style collet nut 46 22 30

SS-22-Nut Super Shoda collet nut 36 12.5 15

SS-22-Ext -Nut Super Shoda extended nut 36 12.5 30

Our Shoda collets are the most accurate in the industry. We use heat-treated high carbon bearing steel and a Swiss grinding technique that ensures accuracy.

Shoda SD collet

Super Shoda SS collet

• Precision ground accuracy

• Heat-treated carbon steel

• Individually inspected



Old Style Piggyback Style New Style Super Shoda

Super Shoda nut

New style nut


Perske DIN 6388 Collets and Nuts

Perske Collets

EOC 08 SYOZ 20/EOC 12 EOC 16 SYOZ 25 Shank

03508-1/8 03520-1/8 03531-1/8 03868-1/8 1/8"

03508-3/16 03520-3/16 03531-3/16 03868-3/16 3/16"

03508-1/4 03520-1/4 03531-1/4 03868-1/4 1/4"

03508-5/16 03520-5/16 03531-5/16 03868-5/16 5/16"

03520-3/8 03531-3/8 03868-3/8 3/8"

03520-7/16 03531-7/16 03868-7/16 7/16"

03520-1/2 03531-1/2 03868-1/2 1/2"

03531-9/16 03868-9/16 9/16"

03531-5/8 03868-5/8 5/8"

03868-3/4 3/4"

03868-7/8 7/8"

03868-1 1"

03520-10 03531-10 03868-10 10mm

03531-16 03868-16 16mm

03868-20 20mm

03868-25 25mm

Perske Nuts and Wrenches

Part No. Type L D Wrench

03508 EOC 08 19 30 -

03636 EOC 16 24 43 -

03520 SYOZ 20/EOC 12 20 35 22220

03638 SYOZ 25 30 60 03691

Dimensions

Part No. L D

EOC 08 26mm 14.4mm

EOC 16 40mm 25.5mm

SYOZ 20 34mm 20mm

SYOZ 25 52mm 35mm

These Perske collets are made from high-carbon bearing steel that is heat-treated for improved flexibility and longer life.

Each collet is precisely ground and honed using a swiss technique, then individually inspected and tested for quality.

Snap collet into the nut before screwing nut onto spindle or collet holder.

• Runout (T.I.R.) .0004"

• Collapse range: 1/64"

• Made to DIN 6388 standards



DNA – Dead Nuts Accurate – ER 16 Collets and Nuts

Designed to hold tighter with greater rigidity for improved T.I.R. and tool life.

DNA Ultra-Precision Metric Collets

Part No Description - Shank Inch Shank Collapse

1016.0030 DNA 16 0.3 - 0.2 mm .0118 – .0079" 0.10 mm

1016.0040 DNA 16 0.4 - 0.3 mm .0157 – .0118" 0.10 mm

1016.0050 DNA 16 0.5 - 0.4 mm .0197 – .0157" 0.10 mm

1016.0060 DNA 16 0.6 - 0.5 mm .0236 – .0196" 0.10 mm

1016.0080 DNA 16 0.8 - 0.7 mm .0315 – .0276" 0.10 mm

1016.0100 DNA 16 1.0 - 0.9 mm .0394 – .0354" 0.10 mm

1016.0120 DNA 16 1.2 - 1.1 mm .0472 – .0433" 0.10 mm

1116.0125 DNA 16 1.25 - 1.00 mm .0492 – .0394" 0.25 mm

1116.0150 DNA 16 1.50 - 1.25 mm .0590 – .0492" 0.25 mm

1116.0175 DNA 16 1.75 - 1.50 mm .0688 – .0590" 0.25 mm

1116.0200 DNA 16 2.00 - 1.75 mm .0787 – .0688" 0.25 mm

1116.0225 DNA 16 2.25 - 2.00 mm .0885 – .0787" 0.25 mm

1116.0250 DNA 16 2.50 - 2.25 mm .0984 – .0885" 0.25 mm

1116.0300 DNA 16 3.00 - 2.50 mm .1181 – .0984" 0.50 mm

1116.0350 DNA 16 3.50 - 3.00 mm .1337 – .1181" 0.50 mm

1116.0400 DNA 16 4.00 - 3.50 mm .1574 – .1337" 0.50 mm

1116.0450 DNA 16 4.50 - 4.0 mm .1771 – .1574" 0.50 mm

1116.0500 DNA 16 5.00 - 4.00 mm .1968 – .1574" 1.0 mm

1116.0600 DNA 16 6.00 - 5.00 mm .2362 – .1968" 1.0 mm

1116.0700 DNA 16 7.00 - 6.00 mm .2755 – .2362" 1.0 mm

1116.0800 DNA 16 8.00 - 7.00 mm .3149 – .2755" 1.0 mm

1116.0900 DNA 16 9.00 - 8.00 mm .3543 – .3149" 1.0 mm

1116.1000 DNA 16 10.0 - 9.00 mm .3927 – .3543" 1.0 mm

DNA Ultra-Precision Inch Collets

Part No Description - Shank Inch Shank Collapse

1116.0018 DNA 16 1/8" .1250 – .1050" 0.50 mm

1116.0316 DNA 16 3/16" .1875 – .1675" 0.50 mm

1116.0014 DNA 16 1/4" .250 – .230" 0.50 mm

1116.0038 DNA 16 3/8" .375 – .355" 0.50 mm

DNA Collets Feature

• 0.0002" T.I.R.

• Best collet for tools 6mm and smaller

• Works with standard ER 16 holders

DNA Collet Nuts, Sealed Nuts, Wrenches

Part No Description

2016-200 DNA16 M19 x1 Mini Nut

27116 M22 x 1.5 nut

27216 M22 x 1.5 nut 1/8" o-ring

27116-30 3.0 - 2.5mm sealed nut

27116-40 4.0 - 3.5mm sealed nut

27116-45 4.5 - 4.0mm sealed nut

27116-50 5.0 - 4.5mm sealed nut

27116-55 5.5 - 5.0mm sealed nut

27116-60 6.0 - 5.5mm sealed nut

27116-65 6.5 - 6.0mm sealed nut

DNA16W DNA 16 Collet Wrench

DNA16-TWA DNA 16 Torque Wrench Adapter

894-22 DNA 16 Mini Nut Wrench

Sealed nuts prevent contamination. Nut O.D. = 27mm

For improved concentricity and consistent T.I.R. 6mm and under, use DNA collets in place of ER 16 collets.

DNA Nut

DNA Sealed Nut

DNA wrench & torque wrench adapter

DNA ColletER Collet

Twice as muchmetal holding

tool shank!


Retention Knobs for CNC Routers and Special Orders

Retention knobs make the important connection between the spindle and the tool holder. Always use the correct retention knob for your tool holder and machine spindle and tighten it properly. Refer to the diagram (right).

Retention Knobs

Part No. Type D d1 d2 d3 L I1 I2 θ T

750-19 KOMO ISO/BT30-A 12.5 17 13 9 12.5 44 23.4 18.2 15° M12

13001 DAT 30- A 17 13 9 13 44 24 19 15° M12

13003 DAT 40 – A 23 19 14 17 54 26 20 15° M16

13001-45 Colombo ISO 30 - Ball 17 12.8 9 13 44 24 19 45° M12

49019 HSD ISO 30 17 12 8 13 44 23.9 - radius M12

07801 BT 30 - 45° 16.5 11 7 12.5 43 23 - 45° M12

07806 BT 30 - 60° 16.5 11 7 12.5 43 23 - 60° M12

07812 BT30 - 90° 16.5 11 7 12.5 43 23 8 M12

4403502 BT 35- Heian 20 13 8.5 12.5 43 28 22.5 - M12

13003 DAT 40 – A 23 19 14 17 54 26 20 15° M16

07803 BT40 - 45° 23 15 10 17 60 35 28 - M16

07808 BT40 - 60° 23 15 10 17 60 35 28 - M16

07814 BT40 - 90° 23 15 10 17 60 35 28 - M16

13001 – Colombo Spindles (Billet spindle) 13001-45 – Colombo spindle clamping by balls (RS spindle)

750-19 – KOMO router for BT 30 tool holder, 13019 – HSD spindles

Stud Machine d1 d2 I1 I2 θ T

Special Pull Studs

We can get the pull studs you need. Just fill in your pull stud(s) dimensions on the chart below before you call. Keep your information in this catalog for easy re-orders.For safe operation please make sure that the pull stud you order is the exact pull stud your machine uses. Improper choice of pull stud can cause damage to the spindle and/or toolholder, and is a potential safety hazard.

T

d3D

d2

d1

l2

Ll1

T

d3D

d2

d1

l2l1


For safe operation please make sure that the pull stud you order is the exact pull stud your machine uses. Improper choice of pull stud can cause damage to the spindle and/or toolholder, and is a potential safety hazard.


Internal Dust Seals for ER 16 to ER 40 Collets

ER 16 ER 20 ER 25 ER 32 ER 40 Metric Shank Inch Shank08516 - 03.5 08520 - 03.5 08525 - 03.5 08532 - 03.5 08540- 03.5 3.5 - 3.0 1/8"08516 - 04.0 08520 - 04.0 08525 - 04.0 08532 - 04.0 08540 - 04.0 4.0 - 3.5 5/32"08516 - 04.5 08520 - 04.5 08525 - 04.5 08532 - 04.5 08540 - 04.5 4.5 - 4.0 11/64"08516 - 05.0 08520 - 05.0 08525 - 05.0 08532 - 05.0 08540 - 05.0 5.0 - 4.5 3/16"08516 - 05.5 08520 - 05.5 08525 - 05.5 08532 - 05.5 08540 - 05.5 5.5 - 5.0 13/64"08516 - 06.0 08520 - 06.0 08525 - 06.0 08532 - 06.0 08540 - 06.0 6.0 - 5.5 7/32"08516 - 06.5 08520 - 06.5 08525 - 06.5 08532 - 06.5 08540 - 06.5 6.5 - 6.0 1/4"08516 - 07.0 08520 - 07.0 08525 - 07.0 08532 - 07.0 08540 - 07.0 7.0 - 6.5 17/64"08516 - 07.5 08520 - 07.5 08525 - 07.5 08532 - 07.5 08540 - 07.5 7.5 - 7.0 9/32"08516 - 08.0 08520 - 08.0 08525 - 08.0 08532 - 08.0 08540 - 08.0 8.0 - 7.5 5/16"08516 - 08.5 08520 - 08.5 08525 - 08.5 08532 - 08.5 08540 - 08.5 8.5 - 8.0 21/64"08516 - 09.0 08520 - 09.0 08525 - 09.0 08532 - 09.0 08540 - 09.0 9.0 - 8.5 11/32"08516 - 09.5 08520 - 09.5 08525 - 09.5 08532 - 09.5 08540 - 09.5 9.5 - 9.0 3/8"08516 - 10.0 08520 - 10.0 08525 - 10.0 08532 - 10.0 08540 - 10.0 10.0 - 9.5 25/64"

08520 - 10.5 08525 - 10.5 08532 - 10.5 08540 - 10.5 10.5 - 10.0 13/32"08520 - 11.0 08525 - 11.0 08532 - 11.0 08540 - 11.0 11.0 - 10.5 27/64"08520 - 11.5 08525 - 11.5 08532 - 11.5 08540 - 11.5 11.5 - 11.0 7/16"08520 - 12.0 08525 - 12.0 08532 - 12.0 08540 - 12.0 12.0 - 11.5 15/32"08520 - 12.5 08525 - 12.5 08532 - 12.5 08540 - 12.5 12.5 - 12.0 31/64"08520 - 13.0 08525 - 13.0 08532 - 13.0 08540 - 13.0 13.0 - 12.5 1/2"

08525 - 13.5 08532 - 13.5 08540 - 13.5 13.5 - 13.0 17/32"08525 - 14.0 08532 - 14.0 08540 - 14.0 14.0 - 13.5 35/64"08525 - 14.5 08532 - 14.5 08540 - 14.5 14.5 - 14.0 9/16"08525 - 15.0 08532 - 15.0 08540 - 15.0 15.0 - 14.5 37/64"08525 - 15.5 08532 - 15.5 08540 - 15.5 15.5 - 15.0 19/32"08525 - 16.0 08532 - 16.0 08540 - 16.0 16.0 - 15.5 5/8"

08532 - 16.5 08540 - 16.5 16.5 - 16.0 41/64"08532 - 17.0 08540 - 17.0 17.0 - 16.5 21/32"08532 - 17.5 08540 - 17.5 17.5 - 17.0 11/16"08532 - 18.0 08540 - 18.0 18.0 - 17.5 45/64"08532 - 18.5 08540 - 18.5 18.5 - 18.0 23/32"08532 - 19.0 08540 - 19.0 19.0 - 18.5 3/4"08532 - 19.5 08540 - 19.5 19.5 - 19.0 49/64"08532 - 20.0 08540 - 20.0 20.0 - 19.5 25/32"

08540 - 20.5 20.5 - 20.0 51/64"08540 - 21.0 21.0 - 20.5 13/16"08540 - 21.5 21.5 - 21.0 27/32"08540 - 22.0 22.0 - 21.5 55/64"08540 - 22.5 22.5 - 22.0 7/8"08540 - 23.0 23.0 - 22.5 29/32"08540 - 23.5 23.5 - 23.0 59/64"08540 - 24.0 24.0 - 23.5 15/16"08540 - 24.5 24.5 - 24.0 61/64"08540 - 25.0 25.0 - 24.5 31/32"08540 - 25.5 25.5 - 25.0 1"

Seal fits inside nut before assembling with collet.

Ranges are in millimeters.Internal Dust Seals

• Eliminates cleaning collets!

• Extends the life of your collets

• Use with Dust Cover Nuts (pgs. 19, 21)


External Dust Covers For Tool Shanks – Spindle Wipers

• Eliminates cleaning collets!

• Extends the life of your collets

• Extends tool life by maintaining T.I.R.

For 3/16" thru 3/4" tool shanks.Works with: TG 75, TG 100, ER 25, ER 32, ER 40, SYOZ 25, SD-CO15, SD-20MM


DC32-3/16 Dust cover for 3/16" tool shank







Installed Dust Seal

Simple and effective dust covers prevent costly failures and reduce downtime by keeping unwanted particles from entering the collet pocket.

Keeping your tool holder clean insures proper balance, maximizes grip on tool shank, and reduces downtime spent cleaning out collets during tool changes.

Installation

1. Place dust cover on tool shank

2. Insert tool into collet/nut assembly

3. Tighten assembly into toolholder using proper torque

Note: Do not slide dust cover over cutting edge of tool or you may damage the dust cover.

Real lambskin provides the best cleaning. Use with any type of machine with a taper of 7/24 CAT, BT or DIN 69871.

Part No. Taper Total Taper

17706 30 170 60

17707 40 188 78

17708 50 240 120

07710 HSK 63A 165 31

07711 HSK 63F 165 31

Spindle Wipers

External Dust Covers

• For CAT, BT, HSK spindles

• Remove contaminants to improve T.I.R.

• Keeps spindles and tool holders clean



Type A, UM, RU, and M Wrenches

Part No. Description Nut Type Length Width

04608 ER 11-A Wrench A (Hex) 120 40

04609 ER 16-A Wrench A (Hex) 140 53

04610 ER 20-A Wrench A (Hex) 160 60

04613 ER 16-E Wrench Slotted 160 55






04620 ER 8-M Wrench ER Mini 75 13

04621 ER 11-M Wrench ER Mini 95 17

04622 ER 16-M Wrench ER Mini 117 22.5

04623 ER 20-M Wrench ER Mini 129 28.5

04624 ER 25-M Wrench ER Mini 142.5 35.5

04018 TG 75 Wrench Hook Type 253 46

03691 TG 100 / SYOZ 25 Wrench Hook Type 260 46

22220 SY0Z 20 Wrench Hook Type 34

Note: Proper torque on the collet nut reduces collet wear, keeps tools securely in tool holder and saves you time and money. See the Recommended Torque Chart on the back cover for proper torque values.Torque down the nut to 80-90% of maximum torque value. Do not over tighten nuts as this will prematurely cause collets for fail and damage tool holder.

ER 20A Hex Wrench

ER 20E Slotted Wrench

TG Hook Wrench

DIN 894 Hex Wrench

ER 20 Mini Wrench

Use a tightening fixture to secure the tool holder. (pg. 30)

Hand Wrenches



Fixed Head Square Drives

Part No. Description Drive

29828 3/8" Square Drive 3/8"

29827 1/2" Square Drive 1/2"

Collet Keys For Adjustable Torque Wrench

Part No. Collet Nut Size Type Max. Torque*

04576 ER 11 Mini MIni 14 ft/lbs




04580-16 ER 16 Slotted Slotted 50 ft/lbs

04601-16 ER 16 Hex Hex 50 ft/lbs


04602-20 ER 20 Hex Hex 75 ft/lbs




03690-25 SYOZ 25/TG 100 Hook 100 ft/lbs

04018-TWA TG 75 Slotted Hook 100 ft/lbs

DNA16-TWA DNA 16 Slotted 50 ft/lbs

04588-R ER 32 Slotted Slotted 125 ft/lbs

SD-TWA SYOZ-20 Hook 45 ft/lbs

Adjustable Torque Wrench

Part No. Torque Range Length Weight Spigot

60 TH 5-45 ft/lbs 12" 1 lb. 16mm round

200 TH 30-150 ft/lbs 16.5" 1.75 lbs 16mm round

300 TH 45-228 ft/lbs 21.5" 2.5 lbs 16mm round

Retention Knob Sockets–Square Drive

Part No. Taper or Holder Flats Drive Max. Torque*

PSS - 30BT BT 30 Taper Retention Knob 0.535" 3/8" 40 ft/lbs

PSS - 30ISO ISO 30 Taper Retention Knob 0.535" 3/8" 40 ft/lbs

PSS - 40 All 40 Taper Retention Knobs 0.750" 3/8" 85 ft/lbs

PSS - 50 BT 50 Taper Retention Knob 1.187" 1/2" 110 ft/lbs

PSSC - 50 CAT 50 Taper Retention Knob 1.250" 1/2" 110 ft/lbs

*Recommended Torque is 80 – 90 % of max. value given.

Set adjustable dial to the correct amount of torque and tighten nut until wrench “clicks”.

• Get consistant cutting tool performance

• Ensure proper tightening for best T.I.R.

• Prevent tool accidents

ER 25 Castle DNA 16 Slotted

ER Slotted

TG Hook 04588-R

Hex

Retention Knob Sockets

Torque Wrenches and Adapters


• For HSK, ISO, BT, CAT spindles

• Change retention knobs from underneath

• Use with Digital Height Gauge to preset tools


TSHG1-40-CT CAT 40 taper

TSHG1-30-41 BT 30 taper, 41mm flats

TSHG1-40-BT BT 40 taper

TSHG1-63F-36 HSK 63F, 36mm flats



TSHG1-30-36 ISO 30 taper, 36mm flats



TSHG1 Preset and Tightening Fixtures

• For HSK, ISO, BT, CAT spindles

• Change Retention Knobs from underneath

• Bolts right to workbench


NTS-BT30-38 BT 30 taper - 38mm flats

NTS-BT30-41 BT 30 taper - 41mm flats

NTS-BT30-Slot BT 30 for tools with drive slots

NTS-ISO20-17 ISO 20 - 17mm flats






NTS-HSK63A HSK63A - no flats

NTS-HSK63F-36 HSK 63F - 36mm flats




NTS-40 Taper Any CAT 40 or BT 40 taper

Tightening Fixtures

A large set-screw engages the drive slot in ISO, BT, and CAT tool holders to securely hold the tool in the fixture.

Side Mount Tightening Fixture

Attach tightening fixture to workbench or tool cart using bolts or screws. Allows easy access to reten-tion knobs from underneath. Tool flats are positively engaged by locking collar to secure tool holder. Heavy-duty plate steel construction for maximum rigidity and durability. Torque nuts and retention knobs to proper tightness using a torque wrench for best performance.

A sliding collar engages the wrench flats on HSK tool holders to allow tight-ening of collet nut.


• 0 – 12" range

• Repeatability 0.0008"

• Automatic inch to metric conversion

OperationSet the height of your tool with the digital height gauge, then torque the nut to the proper tightness. Refer to the Torque Chart on back cover.


54-212-012 12” Digital Height Gauge

12" inch height measured from gauge line (end of spindle).

Digital Height Gauge, Analog Axial Preset Gauge

This precision instrument is sealed against dust, grime, and oil, is shock and magnetism resistant, and is covered by a five year warranty.

Operation1. Use the gauge pin included to press down on the spring-loaded center piece as illustrat-

ed. Please be sure the gauge pin is placed on the shiny surface.

2. Turn the indicator to read “0”, then remove the gauge pin.

3. Put the unit on the workpiece and carefully jog the tool down to make contact with the gauge face. When the gauge reads "0" the tool is 50mm (2") above the workpiece.

• Accuracy 0.0002"

• Easy to measure tool depth

• Height 50mm (2")


17906-2 ZSI-50 Preset Gauge

Save valuable machine time by using axial preset gauges to quickly set tool depth and increase accuracy.

Analog Axial Preset Gauge

Digital Height Gauge

Use with TSHG1 Tightening Fixture to set tool height. Reduce machine down-time and increase productivity by presetting tools.

32

Unleash the Full Potential of Your CNC Router!

3 inline outputsfor boring

lock recess

underside

moulder

chainsaw

With Techniks Aggregate Heads

Aggregate Head Advantages

• Increase productivity and profitability• Combine boring, mortising, routing, shaping,

and sawing operations • Eliminate tool changes, increase your tool

handling capacity

45˚ fixed angle

Floating Aggregate with Chip Guide System

IWF 2008 Challengers Award Finalist

See Our Modular Output System Page 40

Rotation Aggregate can be rotated 360˚

Spindle Outputs* M5, R6, S1, S2, Modular

• Interchangeable outputs increase flexibility.• Look for “Modular” in the specifications tables

Call us toll-free at: (800) 597-3921 to speak to an aggregate head applications specialist.


Our Aggregates Offer Unmatched Quality & Reliability

Ultra Line Aggregates are lubricated in an oil bath and sealed from contaminants for extended life and use under heavy duty conditions. We recommend the Ultra Line for sawing using blades larger than 7", V-grooving, heavy routing applications, cutting MDF, composite materials, or cutting aluminum.

Function Line Aggregates are grease lubricated for standard duty operation. They provide the greatest number of configurations and application specific options to increase router productivity.

Smart Line Aggregates for light weight routers are smaller size aggregates for standard duty operations. They are grease lubricated and provide aggregate head productivity for owners of smaller CNC routers. See page 39.

How To Order AggregatesWe offer hundreds of different aggregate configura-tions, and can make practically any application specific aggregates you need. We can only show a few of the most popular models in this catalog. Please specify your application and center spindle type (ISO, HSK, BT, etc.) when ordering so we can make sure you get the right aggregate for your shop.

Call us at (800) 597-3921 to discuss your application requirements.

Only the very best components available are used to create our aggregate heads. This is why our aggregate heads run cool, quiet, and trouble-free. Every aggregate head we make is individually hand assem-bled by one, highly skilled technician, who is personally responsible for the quality of that aggregate, and signs their name to the aggregate upon completion. Our assembly process is a labor of love, but the end result is well worth the effort.

We promise • unmatched reliability • unmatched performance • unmatched support

How you benefit • increase productivity • increased reliability • reduced machine down-time

About our Aggregates

34

Ultra Line Mono Dimensions (mm)

Mono output aggregates are an affordable way to add 4th axis capability to your CNC router. Perform rout-ing, boring, mortising, and sawing operations faster to increase profits. Choose from a wide variety of spindle optputs. See chart below for supported outputs.

Ultra Line Mono (oil bath lubricated)Spindle Speed Max. 10,000 RPM

Tool Speed Max. 15,000 RPM


Gear Ratio 1:1.48

Gear Reduction* 1:0.676 (*optional feature)

Maximum Torque 17 ft. lbs

Spindle Direction Same as machine spindle

Maximum Temp. 185˚F

Spindle Outputs* M5, R6, S1, S2, P1, P2, P3, P4, 05

Function Line Mono Dimensions (mm)

Function Line Mono (grease lubricated)Spindle Speed Max. 10,000 RPM



Gear Ratio 1:1.48





Mono Aggregate Heads (1-spindle output)

HSK center spindle shown. Please specify your machine spindle and application.

*See page 40 for spindle output specifications.

Aggregate heads are confi gured to fi t your spindle. Please call us at (800) 597-3921 for ordering assistance.

35

Duo Aggregate Heads (2-spindle outputs)

Use Duo aggregates for faster manufacturing when more than one tool is required. Choose from a wide variety of spindle optputs. See chart below for supported outputs. Possibilities include routing, boring, mortising, and sawing operations. ER 25 or ER 32.

Function Line Duo Dimensions (mm)

Ultra Line Duo Dimensions (mm)

Function Line Duo (grease lubricated)Spindle Speed Max. 10,000 RPM



Gear Ratio 1:1.48


Spindle Direction #1 clockwise, #2 opposite



Ultra Line Duo (oil bath lubricated)Spindle Speed Max. 10,000 RPM



Gear Ratio 1:1.48

Gear Reduction* 1:0.676 (*optional feature)


Spindle Direction #1 clockwise, #2 opposite


Spindle Outputs* M5, R6, S1, S2, P1, P2, P3, P4, 05



ER Collets sold separately. See pages 14 and 15 to select your ER collets.

36

Quattro Aggregate Heads (4-spindle outputs)

Function Line Quattro Dimensions (mm)

Function Line Quattro (grease lubricated)Spindle Speed Max. 10,000 RPM



Gear Ratio 1:1.48



Spindle Outputs* M5, R6, Modular

Quattro aggregate heads provide 4 tool spindles for more flexibility to combine operations. Choose from a wide variety of spindle optputs. See chart below for sup-ported outputs, and page 40 for output specifications.

• Add 4th axis capability to your CNC

• Reduce the number of tool changes needed

• Features 2, ER 25 spindles for boring, and 2 ER 32 spindles for custom applications




37

Vario Aggregate Heads (variable-angle)

Function Line Vario (grease lubricated)Spindle Speed Max. 15,000 RPM



Gear Ratio 1:1

Swiveling Range 0° to 100°


Spindle Direction Opposite machine spindle


Spindle Outputs* K1, K2

Function Line Vario Dimensions (mm)

Ultra Line Vario (oil bath lubricated)Spindle Speed Max. 13,760 RPM



Gear Ratio 1:1.09

Swiveling Range -100˚ to 100˚


Spindle Direction Opposite machine spindle




Ultra Line Vario Dimensions (mm)

The Vario can operate at any angle within it's range to perform “impossible” cuts, …right on your CNC. Function Line Vario aggregate operates at any angle from 0˚ to 100˚. (100˚ adjustable)Ultra Line Vario aggregate operates at any angle from -100˚ to 100˚. (200˚ adjustable)



38

12 g5

6045.5

5

34

141.

5 +

10

185

-10

40

35

140

Function Line Soft Touch ( (grease lubricated)Spindle Speed Max.* 18,000 RPM / 24,000 RPM

Floating Range 10 mm (with 10 mm adjustment)

Floating Pressure adjustable from 1/4 lb. to 20 lbs

Rotation aggregate can be rotated 360˚

Gear Ratio 1:1

Floating Bell** 70 mm deep X 105 mm I.D.


Rotation Direction same as machine spindle


Spindle Outputs*** M5, R6, R7, P1, Modular

*24,000 RPM for high speed and/or small cutting tools.**Other bell diameters, lengths, and types available.***Also ER 40, saw blade, and shrink-fit available.See page 40 for spindle output specifications.

Function Line Soft-Touch Dimensions (mm)

Soft-Touch Floating Aggregate & Chip Guide System

The Soft-Touch aggregate head accurately follows the contours of your stock, automatically com-pensating for up to 10mm of variance. Floating pressure is adjustable from 1/4 lb. to 20 lbs. Convenient tool pre-setting flange allows you to perform fast, accurate adjustments. Compressed air connection on the aggre-gate provides saw dust evacuation.Aggregate comes with standard floating bell, ER 25 or ER 32 output (your choice) and wrench. Options include a variety of floating bells, shoes, and sleighs that are all interchangeable.


Chip Guide System features a rotor mounted at the tool, which directs chips into the machine’s dust exhaust system. Chips don't contami-nate your material so cutting quality remains high.

See a video of the Chip Guide in action at www.techniksusa.com/aggregate/cg


Floating Aggregate with Chip Guide IWF 2008 Challengers Award Finalist

39

Smart Line Aggregates for Lighter Weight Routers

Smart Line Vario (grease lubricated)Spindle Speed Max. 12,000 RPM



Gear Ratio 1:1

Swiveling Range 0° to 100°





Smart Line Duo (grease lubricated)Spindle Speed Max. 8,000 RPM



Gear Ratio 1:1.5


Spindle Direction one tool spindle same as machine spindle, one opposite


Spindle Outputs* M5, S1

Smart Line Lock Recess (grease lubricated)Spindle Speed Max. 8,000 RPM



Gear Ratio 1:1.5




Spindle Outputs* M5

Smart Line aggregates are individually hand-built just like our other aggregate lines. They offer full aggregate functionality for standard duty operations in a compact design for smaller routers. Smart Line aggregates are grease lubricated and offer an excellent price-to-performance ratio.

Smart Line Vario Adjustable Angle Type All the features of the Function Line Vario, but sized for lighter-duty applications. Comes with collet nut and wrench.

Smart Line Duo 2 spindle output aggregate.Dual spindle outputs are great for boring and sawing applications.

Smart Line Lockset RecessSpecially built for cutting lockset recesses. Comes with collet nut and wrench.

See page 40 for spindle output specifications.

See page 40 for spindle output specifications.See page 40 for spindle output specifications.


40

Modular System – Spindle Output Options

Note: Spindle outputs are designed to hold specific tools to perform a variety of tasks. Some spindle outputs cannot be used with certain aggre-gates. Please contact us for help selecting your outputs. Call us toll-free (800) 597-3921 or local (317) 803-8000.

Modular spindle outputs (highlighted in blue boxes) are all interchange-able on the aggregates that support the modular spindle output system.

W3 WeldonDIN 1835 B ∅10H6

W4 WeldonDIN 1835 B ∅12H6

M5 Modular ER 25

R6 Modular ER 32 R7 Modular ER 40

09 Modular Arbor

07 Modular Arbor

08 Modular Arbor

R3 ER 16 collet and nutRange: 0.5mm – 10mm

M5 ER 25 collet and nutRange: 1mm – 16mm

R6 ER 32 collet and nutRange: 3mm – 20mm

R7 ER 40 - for Soft-TouchRange: 4mm – 26mm

K1 ER 25 collet and nut

K2 Combi spindle, 45mm and52mm bolt circle

S1 Modular Saw Spindle

P1 Modular Saw ArborRange: 1.5mm-4mm tool shank



Spindle Output Options

01 Saw Spindle

03 Special spindle ∅20h52x ∅6H7, 2x M6 - bolt circle 32mm

M10 centrical

05 Special spindle ∅20h62x ∅5H7, 2x M5 - bolt circle 32mm

M10 centrical

10 Special spindle ∅302x ∅6H7, 2x M5 - bolt circle 42mm

M10 centrical

12 Special spindle ∅30h52x M5 - bolt circle 45mm; ∅6H7, bolt circle 42mm

M10 centrical

13 Special spindle ∅30h52x M5 - bolt circle 45mm; ∅6H7, bolt circle 42mm M10 centrical

S1 Saw Spindle, 45mm bolt circle

S2 Saw Spindle, 52mm bolt circle

P1 Prolock spindle Range: 1.5mm-4mm tool shank

P2 Prolock spindleRange: mm – 52mm

P3 Prolock spindleRange: 98mm – 102mm



P6 Prolock spindleRange: 28mm

– 32mm

UHM12030Spindle for moulder head

I3 ER 16 collet insideRange: 1mm – 10mm

I5 ER 25 collet insideRange: 1mm – 16mm

N1 Notch whistleDIN 1835 E ∅6H5


Tool Holder Measuring Guide – Special Orders

Use this guide to help measure your tools to determine what you need to order, or for special order toolholders built to your specifications.

Make and model of CNC router ______________________________________

Pull Stud Dimensions

P = ____________

A = ____________

L = ____________

R = ____________

Toolholder Dimensions

D = ____________

F = ____________

W = ____________

A = ____________

N = ____________

Make and model of HSK spindle CNC Router ______________________________________________

Toolholder Dimensions

D = ____________

F = ____________

W = ____________

A = ____________

N = ____________


Woodworking Collets Measuring Guide

ER Collet Style

SYOZ Collet Style

TG Collet Style

Use the guide below for selecting your replacement collets. The best way to tell what type of collet you need is to measure the length of the collet using a digital caliper. ER, TG, and SYOZ collets all have unique length and diameter measurements.

ER Collet Style Length O.D. (diameter)

ER 11 18mm (0.708") 11.5mm (0.45")

ER 16 27.5mm (1.08") 17mm (0.67")

ER 20 31.5mm (1.24") 21mm (0.83")

ER 25 34mm (1.34") 26mm (1.02")

ER 32 40mm (1.57") 33mm (1.3")

ER 40 46mm (1.81") 41mm (1.61")

ER 50 60 mm (2.36") 52mm (2.05")

DIN 6388 Collet Style Length O.D. (diameter)

EOC 8 26mm (1.026") 14.4mm (0.567")

SYOZ 20 34mm (1.34") 20mm (0.78")

RDO 20 34mm (1.34") 20mm (0.78")

407E 34mm (1.34") 20mm (0.78")

EOC 12 34mm (1.34") 20mm (0.78")

SYOZ 25 52mm (2.06") 35mm (1.38")

RDO 35 52mm (2.06") 35mm (1.38")

462E 52mm (2.06") 35mm (1.38")

EOC 32 60mm (2.36") 43.7mm (1.72")

TG Collet Style Length O.D. (diameter)

TG 75 47mm (1.85") 27mm (1.06")

TG 100 60mm (2.36") 35mm (1.38")

Special Order Collets Dimensions

Length __________ Diameter ___________ Other Markings __________



Standard Collet Dimensions

Stud Machine d1 d2 I1 I2 θ T

Special Pull Studs

We can get the pull studs you need. Just fill in your pull stud(s) dimensions on the chart below before you call. Keep your information in this catalog for easy re-orders.Please carefully select the pull stud you need by referring to the diagram.For safe operation please make sure that the pull stud you order is the exact pull stud your machine uses. Improper choice of pull stud can cause damage to the spindle and/or toolholder, and is a potential safety hazard.

T

d3D

d2

d1

l2l1


00100 1100151 1100152 1100153 1100156 1100157 1100158 1100159 1100160 1100165 1100166 1100167 1100168 1100170 1100300 1100316-SLN-L 900316-SLN-R 903508 2303508-1/4 2303508-1/8 2303508-3/16 2303508-5/16 2303520 2303520-1/2 2303520-1/4 2303520-1/8 2303520-10 2303520-3/16 2303520-3/8 2303520-5/16 2303520-7/16 2303531-1/2 2303531-1/4 2303531-1/8 2303531-10 2303531-16 2303531-3/16 2303531-3/8 2303531-5/16 2303531-5/8 2303531-7/16 2303531-9/16 2303636 2303638 2303690-25 2903691 2803868-1 2303868-1/2 2303868-1/4 2303868-1/8 2303868-10 2303868-16 2303868-20 2303868-25 2303868-3/16 2303868-3/4 2303868-3/8 2303868-5/16 2303868-5/8 2303868-7/16 2303868-7/8 2303868-9/16 2304008 - 1/2 2004008 - 1/4 20

04008 - 1/8 2004008 - 11/16 2004008 - 11/32 2004008 - 13/32 2004008 - 15/32 2004008 - 17/32 2004008 - 19/32 2004008 - 21/32 2004008 - 23/32 2004008 - 3/16 2004008 - 3/32 2004008 - 3/4 2004008 - 3/8 2004008 - 5/16 2004008 - 5/32 2004008 - 5/8 2004008 - 7/16 2004008 - 7/32 2004008 - 9/16 2004008 - 9/32 2004010 - 1 2004010 - 1/2 2004010 - 1/4 2004010 - 1/8 2004010 - 11/16 2004010 - 11/32 2004010 - 13/16 2004010 - 13/32 2004010 - 15/16 2004010 - 15/32 2004010 - 17/32 2004010 - 19/32 2004010 - 21/32 2004010 - 23/32 2004010 - 25/32 2004010 - 27/32 2004010 - 29/32 2004010 - 3/16 2004010 - 3/32 2004010 - 3/4 2004010 - 3/8 2004010 - 31/32 2004010 - 5/16 2004010 - 5/32 2004010 - 5/8 2004010 - 7/16 2004010 - 7/32 2004010 - 7/8 2004010 - 9/16 2004010 - 9/32 2004018 2804018-TWA 2904208 - 01.0 1504208 - 01.5 1504208 - 02.0 1504208 - 02.5 1504208 - 03.0 1504208 - 03.5 1504208 - 04.0 1504208 - 04.5 1504208 - 05.0 1504211 - 01.0 1504211 - 01.5 1504211 - 02.0 15

04211 - 02.5 1504211 - 03.0 1504211 - 03.5 1504211 - 04.0 1504211 - 04.5 1504211 - 05.0 1504211 - 05.5 1504211 - 06.0 1504211 - 06.5 1504211 - 07.0 1504211 - 1/16 1404211 - 1/4 1404211 - 1/8 1404211 - 3/16 1404211 - 3/32 1404211 - 5/32 1404211 - 7/32 1404216 - 01 1504216 - 02 1504216 - 03 1504216 - 04 1504216 - 05 1504216 - 06 1504216 - 07 1504216 - 08 1504216 - 09 1504216 - 1/16 1404216 - 1/4 1404216 - 1/8 1404216 - 10 1504216 - 11/32 1404216 - 13/32 1404216 - 3/16 1404216 - 3/32 1404216 - 3/8 1404216 - 5/16 1404216 - 5/32 1404216 - 7/32 1404216 - 9/32 1404220 - 02 1504220 - 03 1504220 - 04 1504220 - 05 1504220 - 06 1504220 - 07 1504220 - 08 1504220 - 09 1504220 - 1/2 1404220 - 1/4 1404220 - 1/8 1404220 - 10 1504220 - 11 1504220 - 11/32 1404220 - 12 1504220 - 13 1504220 - 13/32 1404220 - 15/32 1404220 - 3/16 1404220 - 3/32 1404220 - 3/8 1404220 - 5/16 1404220 - 5/32 1404220 - 7/16 1404220 - 7/32 14

Part No. Pg. Part No. Pg. Part No. Pg.

Part Number Index: 00100 – 04220-7/32


04220 - 9/32 1404225 - 02 1504225 - 03 1504225 - 04 1504225 - 05 1504225 - 06 1504225 - 07 1504225 - 08 1504225 - 09 1504225 - 1/2 1404225 - 1/4 1404225 - 1/8 1404225 - 10 1504225 - 11 1504225 - 11/32 1404225 - 12 1504225 - 13 1504225 - 13/32 1404225 - 14 1504225 - 15 1504225 - 15/32 1404225 - 16 1504225 - 17/32 1404225 - 19/32 1404225 - 3/16 1404225 - 3/32 1404225 - 3/8 1404225 - 5/16 1404225 - 5/32 1404225 - 5/8 1404225 - 7/16 1404225 - 7/32 1404225 - 9/16 1404225 - 9/32 1404232 - 03 1504232 - 04 1504232 - 05 1504232 - 06 1504232 - 07 1504232 - 08 1504232 - 09 1504232 - 1/2 1404232 - 1/4 1404232 - 1/8 1404232 - 10 1504232 - 11 1504232 - 11/16 1404232 - 11/32 1404232 - 12 1504232 - 13 1504232 - 13/32 1404232 - 14 1504232 - 15 1504232 - 15/32 1404232 - 16 1504232 - 17 1504232 - 17/32 1404232 - 18 1504232 - 19 1504232 - 19/32 1404232 - 20 1504232 - 21/32 1404232 - 23/32 1404232 - 3/16 14

04232 - 3/32 1404232 - 3/4 1404232 - 3/8 1404232 - 5/16 1404232 - 5/32 1404232 - 5/8 1404232 - 7/16 1404232 - 9/16 1404232 - 9/32 1404232 -7/32 1404240 - 04 1504240 - 05 1504240 - 06 1504240 - 07 1504240 - 08 1504240 - 09 1504240 - 1 1404240 - 1/2 1404240 - 1/4 1404240 - 1/8 1404240 - 10 1504240 - 11 1504240 - 11/16 1404240 - 11/32 1404240 - 12 1504240 - 13 1504240 - 13/32 1404240 - 14 1504240 - 15 1504240 - 15/32 1404240 - 16 1504240 - 17 1504240 - 17/32 1404240 - 18 1504240 - 19 1504240 - 19/32 1404240 - 20 1504240 - 21 1504240 - 21/32 1404240 - 22 1504240 - 23 1504240 - 23/32 1404240 - 24 1504240 - 25 1504240 - 26 1504240 - 3/16 1404240 - 3/4 1404240 - 3/8 1404240 - 5/16 1404240 - 5/32 1404240 - 5/8 1404240 - 7/16 1404240 - 7/32 1404240 - 7/8 1404240 - 9/16 1404240 - 9/32 1404576 2904577 2904578 2904580-16 2904580-20 2904587 2904588-R 2904601-16 29

04602-20 2904603-25 2904604-32 2904605-40 2904608 2804609 2804610 2804613 2804614 2804615 2804616 2804617 2804618 2804620 2804621 2804622 2804623 2804624 2804888 704889 704891 704893 704894 704895 704896 704897 704898 705.024.001 1305.024.002 1305.024.003 1305.024.004 1305.024.005 1305.024.006 1305.024.012 1305.024.013 1305.024.014 1305.024.015 1305.024.016 1305.024.018 1305.024.020 1305.024.114 1305.024.116 1305.024.118 1305.024.120 1305.024.122 1305.024.126 1305.024.130 1305.024.131 1305.024.132 1305.024.133 1305.024.134 1305.024.135 1305.024.136 1305.024.137 1306000-2016M 506000-2016MC 506000-2516 506000-2520 506001 706001-W 706010 706101 606101-SLOTNUT 606102 6


Part Number Index: 04220-9/32 – 06102


06102-C 606102-DNA 606102-SLOTNUT 606103 606103-SLOTNUT 606104 606104-SLOTNUT 606105 606105-SLOTNUT 606106 606106-SLOTNUT 606107 606107-SLOTNUT 606108-2.5 606108-2.5-SLOTNUT 606109 606110 606111 606111-90 606112 706113 706113-W-60 706113-W-60-A 706113-W-90 706114 706115 7061-BT35-ER 32 76 7061-BT35-ER 32 76A 707710 2707711 07801 2507803 2507806 2507808 2507812 2507814 2508516 - 03.5 2608516 - 04.0 2608516 - 04.5 2608516 - 05.0 2608516 - 05.5 2608516 - 06.0 2608516 - 06.5 2608516 - 07.0 2608516 - 07.5 2608516 - 08.0 2608516 - 08.5 2608516 - 09.0 2608516 - 09.5 2608516 - 10.0 2608520 - 03.5 2608520 - 04.0 2608520 - 04.5 2608520 - 05.0 2608520 - 05.5 2608520 - 06.0 2608520 - 06.5 2608520 - 07.0 2608520 - 07.5 2608520 - 08.0 2608520 - 08.5 2608520 - 09.0 2608520 - 09.5 2608520 - 10.0 26

08520 - 10.5 2608520 - 11.0 2608520 - 11.5 2608520 - 12.0 2608520 - 12.5 2608520 - 13.0 2608525 - 03.5 2608525 - 04.0 2608525 - 04.5 2608525 - 05.0 2608525 - 05.5 2608525 - 06.0 2608525 - 06.5 2608525 - 07.0 2608525 - 07.5 2608525 - 08.0 2608525 - 08.5 2608525 - 09.0 2608525 - 09.5 2608525 - 10.0 2608525 - 10.5 2608525 - 11.0 2608525 - 11.5 2608525 - 12.0 2608525 - 12.5 2608525 - 13.0 2608525 - 13.5 2608525 - 14.0 2608525 - 14.5 2608525 - 15.0 2608525 - 15.5 2608525 - 16.0 2608532 - 03.5 2608532 - 04.0 2608532 - 04.5 2608532 - 05.0 2608532 - 05.5 2608532 - 06.0 2608532 - 06.5 2608532 - 07.0 2608532 - 07.5 2608532 - 08.0 2608532 - 08.5 2608532 - 09.0 2608532 - 09.5 2608532 - 10.0 2608532 - 10.5 2608532 - 11.0 2608532 - 11.5 2608532 - 12.0 2608532 - 12.5 2608532 - 13.0 2608532 - 13.5 2608532 - 14.0 2608532 - 14.5 2608532 - 15.0 2608532 - 15.5 2608532 - 16.0 2608532 - 16.5 2608532 - 17.0 2608532 - 17.5 2608532 - 18.0 2608532 - 18.5 2608532 - 19.0 26

08532 - 19.5 2608532 - 20.0 2608540 - 04.0 2608540 - 04.5 2608540 - 05.0 2608540 - 05.5 2608540 - 06.0 2608540 - 06.5 2608540 - 07.0 2608540 - 07.5 2608540 - 08.0 2608540 - 08.5 2608540 - 09.0 2608540 - 09.5 2608540 - 10.0 2608540 - 10.5 2608540 - 11.0 2608540 - 11.5 2608540 - 12.0 2608540 - 12.5 2608540 - 13.0 2608540 - 13.5 2608540 - 14.0 2608540 - 14.5 2608540 - 15.0 2608540 - 15.5 2608540 - 16.0 2608540 - 16.5 2608540 - 17.0 2608540 - 17.5 2608540 - 18.0 2608540 - 18.5 2608540 - 19.0 2608540 - 19.5 2608540 - 20.0 2608540 - 20.5 2608540 - 21.0 2608540 - 21.5 2608540 - 22.0 2608540 - 22.5 2608540 - 23.0 2608540 - 23.5 2608540 - 24.0 2608540 - 24.5 2608540 - 25.0 2608540 - 25.5 2608540- 03.5 261016.0030 241016.0040 241016.0050 241016.0060 241016.0080 241016.0100 241016.0120 241116.0014 241116.0018 241116.0038 241116.0125 241116.0150 241116.0175 241116.0200 241116.0225 241116.0250 241116.0300 24


Part Number Index: 06102-C – 1116.0300


1116.0316 241116.0350 241116.0400 241116.0450 241116.0500 241116.0600 241116.0700 241116.0800 241116.0900 241116.1000 2412000-CMS 512040-CMS 512213-W-50 512213-W-63 512213-W-90 512215-W-57 512261-W 512407-W 512700-100-W 812700-40-W 812700-55-W 812700-80-W 813001 2513001-45 2513003 2513003 25171.05.008.001 4171.05.008.002 4171.05.036.016 12171.05.036.018 12171.05.036.020 12171.05.036.035 12171.05.046.003 9171.05.071.010 10171.05.071.011 10171.05.071.250 10171.05.071.375 10171.05.071.500 10171.05.071.750 10171.05.072.1 1017706 2717707 2717708 2717906-2 31200 TH 292016-200 2421225 1821240 1821325 1921332 1921340 1922220 2827116 2427116-30 2427116-40 2427116-45 2427116-50 2427116-55 2427116-60 2427116-65 2427216 2427500 2128110 2128210 21

29132 1829827 2929828 29300 TH 2930000 430001 430002 430005 431025F 431374-60 433108 1833111 1833116 1833120 1833125 1833125-L 1839.05.046.001 941060 841080-3H 841085 841087 841616 1941620 1941625 1941632 1941640 194403502 2546111 1746116 1746120 1746125 1746132 1746140 1749019 2550001 454-212-012 3160 TH 2964.05 071.625 1064.05 071.750 1064.05.043.224 1264.05.043.225 1264.05.046.051 964.05.071.250 1064.05.071.375 1064.05.071.500 1067.05.046.001 9750-19 2584.05.008.001 484.05.008.002 484.05.008.003 485.05.008.002 486.05.008.002 486.05.008.003 4894-22 24CMS-RR32 9DC32-1/2 27DC32-1/4 27DC32-3/16 27DC32-3/4 27DC32-3/8 27DC32-5/16 27DC32-5/8 27DNA16-TWA 24DNA16-TWA 29

DNA16W 24NT-54300130 5NTS-40 Taper 30NTS-BT30-38 30NTS-BT30-41 30NTS-BT30-Slot 30NTS-HSK63A 30NTS-HSK63F-36 30NTS-HSK63F-38 30NTS-HSK63F-41 30NTS-HSK63F-46 30NTS-ISO20-17 30NTS-ISO20-22 30NTS-ISO25-27 30NTS-ISO30-36 30NTS-ISO30-38 30NTS-ISO30-47 30PSS - 30BT 29PSS - 30ISO 29PSS - 40 29PSS - 50 29PSSC - 50 29SD-20mm-.250 22SD-20mm-.312 22SD-20mm-.375 22SD-20mm-.500 22SD-20mm-.625 22SD-20mm-Nut 22SD-C001-.125 22SD-C001-.187 22SD-C001-.250 22SD-C001-.312 22SD-C001-.375 22SD-C001-.500 22SD-C001-Nut 22SD-C015-.125 22SD-C015-.250 22SD-C015-.312 22SD-C015-.375 22SD-C015-.500 22SD-C015-.625 22SD-C015-.750 22SD-C015-Nut 22SD-TWA 29SS-22-1/2 22SS-22-1/4 22SS-22-10 22SS-22-3/8 22SS-22-Ext -Nut 22SS-22-Nut 22TE-171.05.071.500-S 10TE-64.05 071.750-S 10TE-64.05.071.500-S 10TSHG1-30-36 30TSHG1-30-38 30TSHG1-30-41 30TSHG1-30-47 30TSHG1-40-BT 30TSHG1-40-CT 30TSHG1-63F-36 30TSHG1-63F-38 30TSHG1-63F-46 30


Part Number Index: 1116.0316 – TSHG1-63F-46

Ph. (800) 597-3921 • Fax (877) 776-9994 E-mail: [email protected], website: www.techniksusa.com9930 East 56th St., Indianapolis, IN 46236Office Hours: Monday – Friday 8:00 am to 5:00 pm, EST.© June, 2008, Techniks Inc., Indianapolis, Indiana USA, LITCNC2008

Tools cut smoother, faster, & safer when you tighten collets, nuts, and retention knobs to correct specifications.

Use a tightening fixture and torque wrench to make sure tools are

properly tightened. Incorrect torque can cause cracked col-lets, poor cutting performance, and possibly cause tools to come loose during operation,

causing a very dangerous work environment.

Collet Nuts Wrench Type Max. Torque Rec. Torque* Wrench

ER 16 Slotted 50 ft/lbs 45 ft/lbs 41916

ER 16 Hex Hex 50 ft/lbs 45 ft/lbs 41116

ER 20 Slotted 75 ft/lbs 67 ft/lbs 41920

ER 20 Hex Hex 75 ft/lbs 67 ft/lbs 41120

ER 25 Spanner Slotted 95 ft/lbs 85 ft/lbs 41925

ER 25 M Castle 29 ft/lbs 25 ft/lbs 23125



SYOZ 25 Hook 100 ft/lbs 90 ft/lbs 03638

TG 75 Hook 100 ft/lbs 90 ft/lbs 27500

TG 100 Hook 100 ft/lbs 90 ft/lbs 28110

Retention Knobs Wrench Flats Drive Max. Torque Rec. Torque*

BT 30 Taper 0.535" 1/4" 40 ft/lbs 36 ft/lbs

ISO 30 Taper 0.535" 3/8" 40 ft/lbs 36 ft/lbs

Any 40 Taper 0.750" 3/8" 85 ft/lbs 76 ft/lbs

BT 50 Taper 1.187" 1/2" 110 ft/lbs 99 ft/lbs

CAT 50 Taper 1.250" 1/2" 110 ft/lbs 99 ft/lbs

Torque Chart

Recommended torque is 80-90% maximum torque value.

1. Snap collet into nut.

2. Insert cutter into collet

3. Hand tighten collet nut assembly into tool holder

4. Insert tool holder assembly into tightening fixture and secure it.

5. Tighten collet nut to recommended torque using a torque wrench.

cnc router cat2008 - r.f. flood industrial supply inc. techniks products are backed by our 100%...

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